63972-264 (24579-405 CPCI_CPCI Plus 3_4 HE
Contents
1. a nenn nenne nennen 6 25 POWO UDD re 9 251 AIR 55 ee ee iii 9 2 5 2 QGrounding Earthing a 9 ROME eee 10 3 Cru M 11 3 1 General Installation Guidelines a a a a 11 3 1 1 UNDACK ING E E een 11 312 Proper DESC 11 32 PAGANO UMN uuu bn bcp riae td Be EU HE uushapa 12 3 3 Initial Operation a 12 VI CO u sas iya 13 4 1 Technical support and Return for Service Assistance 13 4 2 Declaration of Conformity 13 43 Scope olfDelivery nennen nnns nnn nnn nnns 14 AA ACOGo0I NEU ms 14 4 5 DO T cmm 14 LE e alaire tE 15 Blatt dans ea realen anne teen 16 www schroff biz R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U 24579 405 www schroff biz R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Safety 24579 405 1 Safety 1 1 Intended Application2. 4 Serial peripheral boards 3 U 4 HP 160 mm deep e CPCI Rear I O Boards 3 U 4 HP 80 mm deep Note The backplane supports Rear I O only at the CPCI peripheral slots Rear at the 4 CPCI Plus slots is possible when the backplane is equipped with the respective connectors assembly option The lower guide rails of the card cage are equipped with ESD clips Variations The Schroff assembly service can customize your system with e Different Backplane configurations e Drive mounting cassettes Special power supplies More information in the catalogue or at www schroff biz www schroff biz 4 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U 24579 405 2 4 CPCI CPCI Serial Hybrid Backplane Figure 2 Backplane front and rear view www schroff biz Product Definition PERIPHERAL PERIPHERAL Legacy CPCI 32 bit Rear l O connector 2 PERIPHERAL O O 2 pinout PICMG 2 30 CPCI PluslO SYSTEM e O gt apa9 lt gt e5psesapap lt 54 esse abe 24 se sahen Dina I gt lt sa papa pa bs Inc pa ios oc bs ioo Bing pelos oc on pe oc oap oe oe En oe Da pajoe ioc os oc i cba epa
3. www schroff biz The CompactPCI CPCI CPCI PluslO CPCI Serial system described in this manual is intended as a platform for a microcomputer system based on the CompactPCI Standards PICMG 2 0 Rev 3 CPCI PlusIO PICMG 2 30 and Serial CPCIS O The case systems are designed for protection class IP 20 and can be used only in the resp environments CPCI system subracks are not end products so there is no valid approval for this unit In order to enable stand alone functionality additional elements are required An operational system is achieved only by way of appropiate CPCI CPCI PlusIO CPCI Serial boards The completion and final testing of the units have been carried out or at least supervised by qualified technicians These instructions are directed exclusively to these qualified technicians i e engineers trained and qualified electricians etc Make sure that the finished system complies with the safety regulations currently applicable in the country it is going to be used the finished system complies with all other regulations and specifications at the place and country of use e g interference limits approval by the tele communications authorities 1 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Safety 24579 405 1 2 Safety Instructions The intended audience of this User s Manual is system integrators and hardware software engineers 1 2 1 Safety Symbols used in this document Ha
4. free blow 0 C to 50 C 40 C to 85 C 30 to 80 non condensing EN 61000 6 3 EN 61000 6 2 Input Output 4 3 kVDC Input PE 2 2 kVDC Output PE 0 7 kVDC Output Output 0 7 kVDC EN 60068 2 6 and EN 60068 2 27 typ 40 dB at 1 GHz if shielded front panels are used R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Dimensions 24579 405 6 Dimensions Fiqure 5 Dimensions Front View fan gt ee OOS 0 Z XZ K K Z X I K Z I K Z 1 Te ood ne pe ep TT TD TY Bp en T Li any any amy any any amy any 48v LEETE 90 60 Hz OOO OO OO OO OO OO OO OO OO OO OO OO O G DE HE 4 HE Rear View one ale 3HE 48TE tay ra e enn ee D B www schroff biz 16 R1 0 January 04 2010 Schroft SCHROFF GMBH www schroff biz Langenalberstr 96 100 Tel 49 0 7082 794 0 Fax 49 0 7082 794 200 D 75334 Straubenhardt Pentair Technical Products
5. 3V 14 GND 13 GND 12 GND 11 GND AD 18 10 GND AD 21 9 GND C BE 3 8 GND AD 26 7 GND AD 30 6 GND REQO 5 GND BRSVP1A5 4 GND IPMB_PWR 3 GND INTA 2 GND TCK 1 GND 5V www schroff biz B REQ64 5V AD 4 GND AD 9 GND AD 15 GND IPMB SCL GND FRAME AD 17 AD 29 GND BRSVP1B5 HEALTHY INTB 5V 12V C ENUM VIO AD 3 3 3V AD 8 VIO AD 14 3 3V IPMB_SDA VIO IRDY AD 16 3 3V AD 23 VIO AD 28 3 3V RST VIO INTC TMS TRST GA1 REQ6 GND REQ5 REQ4 GNT2 GNT1 3 3V AD O 5V AD 6 M66EN AD 11 GND PAR GND STOP GND Product Definition GAO GNT6 reserved GNT5 reserved reserved GNT4 REQ3 REQ2 E 5V ACK64 AD 2 AD 5 C BE 0 AD 10 AD 13 C BE 1 PERR LOCK TRDY C BE 2 AD 19 AD 22 AD 24 AD 27 AD 31 GNTO INTS INTD TDI 5V R1 0 January 04 2010 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND CPCI CPCI Serial Hybrid System 3 1 U Product Definition 24579 405 Table 3 Pinout Connector x J6 CPCI Serial ETH Connector Pin A B C D E F G H K L 8 7 6 5 4 3 GND GND GND og oe Table 4 Pinout Connector x J1 CPCI Serial Base Connector Pin A B C D E F G H K L GND G
6. for U boards according to IEEE 1101 x IEC 20297 x and the CompactPCI Standards PICMG 2 0 Rev 3 PICMG 2 30 CPCI PluslO and CPCI Serial CPCIS O An 8 slot 3 U CPCI CPCI Plus hybrid backplane 23007 601 An ATX power supply 300 W with wide range input IEC320 C14 connector and mains line switch 1 U Fan Tray with 2 axial Fans 140 m h 85 cfm for the active cooling of the boards Drive holder for an optional slim line DVD drive Drive holder for an optional 3 5 HDD 2 1 References and Architecture Specifications www schroff biz User Manual CPCI Backplanes Order no 73972 101 User Guide Schroff CPCI CPCI Serial Backplanes 23007 601 Order no 63972 273 Further information can also be found in the catalogue Electronic Packaging and on the internet under www schroff biz 3 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Product Definition 24579 405 2 2 System Overview Figure 1 System Overview 12309827 1 Drive holder with front panel for 5 Front panel U 8 HP optional 3 5 HDD 2 Drive holder for an optional slim line 6 Front panel 3 U 4 HP DVD drive 3 ATX Power Supply 7 Front Card cage with guide rails 4 Fan Tray with 2 fans 2 3 Subrack The 4 U chassis is based on the Schroff europacPRO system with EMC shielding The front card cage enables the assembly of e CPCI peripheral boards 3 U 4 HP 160 mm deep e 1 CPCI PluslO CPU board 3 U 4 HP 160 mm deep
7. paisa Papap ox papa De oe loc o 2 in s oc pa oc fos pe I De pe oe 26 se cepa se Sepa pa sd CS Du Du oa De pelt gt pc ioe oe os jos pepe oe oc be ae __ pd pt oe oe pe oe oe gt lt ot sss se seed od MM DIU Po CPCI PluslO PICMG 2 30 CPCI Serial O IPMB ise e ox pepe ox oa oca oa os pelos o on papa od pa oa ix io oe ox gt a p ot IPMB PWR e UTILITY oo nn Dun Stoo SYSTEM 12 V 15 V 12 V GND R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Product Definition 24579 405 2 4 1 Backplane topology The CPCI CPCI Serial hybrid backplane is splitted into CPCI and a Serial section with a shared CPCI PluslO system slot in the middle between the CPCI and CPCI Serial section The former Rear I O pins of the system slot connector P2 are used for the routing of serial links SATA USB2 PCle ETH to the J1 and J6 connectors of the CPCI Serial slots as defined in the PICMG 2 30 CPCI PluslO specificati
8. ND GND IPMB SCL IPMB SDA GND GND RST_IN WAKE IO N Ff OI Oo IPMB PWR STNDBY GAO 12V 12V GND 12V 12V GND 12V 12V GND Pinout IPMB Utility connectors IPMB Connector Utility Connector 1 5 Pin Pin 1 IPMB_SCL 1 GND 2 GND 2 5 V 3 IPMB_SDA 3 12 V 4 IPMB_PWR 4 FAL 5 5 12 V 6 DEG 7 3 3 V 8 PRST www schroff biz 8 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Product Definition 24579 405 2 5 Power Supply Hazardous voltage Parts of the power supply may be exposed with hazardous voltage Always remove mains line connector before carry out any assembly work Caution Your system has not been provided with a AC power cable Purchase a AC power cable that is approved for use in your country The AC power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The voltage and current rating of the cable should be greater than the ratings marked on the product Power is provided through a 300 W ATX power supply with wide range input 320 C14 connector and mains on off switch The power supply is located at the front to the left of the card cage behind a front panel 2 5 1 ATX Power Supply Table 5 Techn Data input curren 3 3 V 3 5 4 5 V 5 V 5 6 6 8 V 3 3 V 5 5 V 5 12 V 5 12 V 45 20 465 20 80 RH non condensing gt 50 000 h at 25 C w
9. Schroft CPCI CPCI Serial Hybrid System 3 1 U PICMG 2 30 0 User s Manual Product No 24579 405 Doc No 63972 264 1 0 January 04 2010 Pentair Technical Products D1 0 February 16 2009 Draft Release R1 0 January 04 2010 Initial Release Impressum Schroff GmbH D 75334 Straubenhardt Germany The details in this manual have been carefully compiled and checked supported by certified Quality Management System to EN ISO 9001 2000 The company cannot accept any liability for errors or misprints The company reserves the right to amendments of technical specifications due to further development and improvement of products Copyright 2010 All rights and technical modifications reserved CPCI CPCI Serial Hybrid System 3 1 U 24579 405 Table of Contents 1 ry a 1 1 1 WATERS Api AON Nee E mmm 1 Salely T T TM 2 1 2 1 Safety Symbols used in this document 2 L2 General Fl SCAU OMS 2 2 Prod e DENNOM u u u 3 21 References and Architecture Specifications 3 eV I u uuu 4 209 4 2 4 CPCI CPCI Serial Hybrid Backplane 5 2 4 1 Backplane topology
10. ach Drive holder for a slim line DVD drive Drive holder with front panel 3 U 8 HP for a 3 5 HDD Front panels 3 U 4 HP Front panel 3 U 48 HP 19 rack mounting kit Please order the power cable separately 4 4 Accessories Order No Description 20848 75x Front panels for Rear I O Boards dimensions see catalogue 24579 033 Air filter kit 20848 7xx Slot covers with front panel and EMC shielding for vacant slots For dimensions please see catalogue 34562 8xx Slot covers for vacant slots For dimensions please see catalogue 24579 03x Printed Circuit Board covers solder side covers For dimensions please see catalogue 4 5 Spare Parts On request www schroff biz 14 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Technical Data 24579 405 5 Technical Data Table 6 Technical Data Dimensions Height Width Depth Card cage Depth Overall with handles Weight Completely assembled Power Supply Input Voltage Frequency Power input Cooling 2 x 12 VDC fans Ambient Temperature Operation Storage Humidity Admissible humidity EMC fulfils requirements for Transient Emissions Interference Resistance Safety Test voltages according to EN 60950 Shock and vibration Electromagnetic Shielding Shielding attenuation www schroff biz 15 4U 482 60 mm 19 2 5 mm 322 mm approx 7 5 kg 100 VAC to 240 VAC 50 60 Hz up to 300 140 m3 h 85 cfm each
11. essed to be installed and maintained by qualified and trained service personnel only This eqipment is designed in accordance with protection class 1 It must therefore be operated only with protective GND earth connection Ensure that the system has not been damaged during transport storage or assembly Checkthe Protective Earth PE resistance should be 0 1 Ohm e Switch on the system and check all CPCI voltages directly on the backplane connectors before the board assembly Note The AIX power supply requires a minimum load e Plug in the boards Cover all open Slots with filler panels www schroff biz 12 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Service 24579 405 4 Service 4 1 Technical support and Return for Service Assistance We generally recommend to return the complete system For all product returns and support issues please contact your Schroff sales distributor or www Schroff biz We recommend that you save the packing material Shipping without the original packing material might void the warranty 4 2 Declaration of Conformity SCHROFF CompactPCI systems are developed and manufactured according to EN 60950 1 SCHROFF CompactPCI systems are not end products with independent functionality as described in the definition of the EMC regulations and therefore a CE marking is not required However when CPCI CPCI Serial cards are assembled according to specification the systems f
12. ithout fan Ball bearing fan 140 x 150 x 86 mm 0 5mm 2 5 2 Grounding Earthing www schroff biz Caution The unit is designed in accordance with protection class 1 It must therefore be operated with protective earth GND connection Use only a three conductor AC power cable with a protective earth conductor that meets the IEC safety standards 9 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Product Definition 24579 405 2 6 Cooling The boards are cooled by forced air convection through two 12 VDC axial fans 140 m h 85 cfm The fans are located in a hot swappable fan tray The operating temperature is from 0 C to 50 C Caution To maintain proper airflow all open slots must be covered with filler panels The filler panel should include an airflow baffle that extends to backplane Figure 4 Airflow 12308833 www schroff biz 10 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Installation 24579 405 3 Installation 3 1 General Installation Guidelines 3 1 1 Unpacking Caution When opening the shipping carton use caution to avoid damaging the system Consider the following when unpacking and storing the system Leave the system packed until it is needed for immediate installation e After unpacking the system save and store the packaging material in case the system must be returned If the packaging is damaged and possible system damage is present
13. on Ethernet is implemented by 4 differential pairs to support 10 100 1000 10GBase T Rear I O at all CPCI peripheral slots at connector P2 Rear I O at the CPCI Serial slots connectors 5 J2 8 J5 is possible as an assembly option on request Applicable Specifications PICMG 2 0 R3 0 CPCI Core Specification PICMG 2 01 R2 0 Hot Swap PICMG 2 09 R1 0 System Management Bus PICMG 2 10 R1 0 Keying PICMG 2 30 CPCI PluslO PICMG CPCI Serial CPCIS 0 More information in the manual for the backplane order no 63972 273 Figure 3 Backplane serial link routing 2_ETH 4DP 1_ETH 4DP Connector 1 P2 5 J6 6 J6 PCle signals and clocks Connector 1 P2 5 J1 6 1 7 41 8 J1 CPCI PluslO CPCI Serial Serial CPCI Serial CPCI Serial System Slot perif slot1 perif slot 2 perif slot3 slot 4 www schroff biz 6 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U 24579 405 Table 1 Pinout Connector 1 P2 System Slot Pin Z A 22 GND GA4 21 GND CLK6 20 GND CLK5 19 GND GND 18 GND 17 GND 16 GND 15 GND 4 GND VIO 3 GND CLK4 2 GND CLK2 1 GND CLK1 B GA3 GND GND Q Z O CLK3 GND O GA2 PRST DEG FAL GNT3 SYSEN REQ1 Table 2 Pinout Connector x P1 Legacy CPCI Slots Pin Z A 25 GND 5V 24 GND AD 1 23 GND 43 3V 22 GND 0 7 21 GND 3 3V 20 GND AD 12 19 GND 3 3V 18 GND SERR 17 GND 3 3V 16 GND DEVSEL 15 GND 3
14. report to the shipper and analyze the damage 3 1 2 Ensuring Proper Airflow Maintain ambient airflow to ensure normal operation If the airflow is blocked or restricted or if the intake air is too warm an over temperature condition can occur Ensure that cables from other equipment do not obstruct the airflow through the systems Use filler panels to cover all empty chassis slots The filler panel should include an airflow baffle that extends to backplane The filler panel prevents fan air from escaping out of the front of an open slot d Filler Panels and Air Baffles Air baffles and front panels with air baffles are available in the Schroff catalogue or at www schroff biz www schroff biz 11 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Installation 24579 405 3 2 Rack Mounting This subrack system can be installed in 19 equipment racks The rack must be accessible from the front and rear for equipment installation Mounting Kit A rack mounting kit comes with the system Mounting Instructions Ensure that the rack is constructed to support the weight and dimensions of the system Install any stabilizers that came with your equipment rack before mounting or servicing the system in the rack Load the rack from the bottom to the top with the heaviest system at the bottom avoid uneven mechanical loading of the rack 3 3 Initial Operation Warning This equipment is intended to be acc
15. ulfill the requirements in accordance with EMC Directive 2004 108 EG and Low voltage Directive 2006 95 EG Interference resistance and interference emissions are factors which are heavily influenced by the type and quantity of CPCI cards used in the system assembly Through the use of high quality line filters and EMC optimized enclosure design SCHROFF offers CPCI systems which serve as an ideal base for system integrators which comply with the prescribed limits of EN 6100 6 3 and EN 61000 6 2 The systems are generally equipped with power supplies which possess CE markings in accordance with EN 60950 1 EN 61000 6 3 EN 61000 6 2 Before delivery a high voltage protective earth and functionality test is carried out on each individual system www schroff biz 13 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Service 24579 405 4 3 Scope of Delivery Quantity Description Shielded europacPRO chassis 4 U 84 HP with front handles CPCI CPCI Plus backplane PICMG2 0 R 3 0 PICMG 2 30 8 slot 3 U Front card cage for max 8 boards 3 U 160 mm deep IEEE guide rails inc ESD clips Rear card cage for max 3 CPCI peripheral boards 3 U 80 mm deep IEEE guide rails inc ESD clips 300 W ATX power supply with input range of 100 VAC to 240 VAC IEC320 C14 connector and mains line switch w4 voltages 3 3 V 28 5 V 30 A 12 V 15 A 12 V 0 8 A Complete AC DC cabling Fan Tray 1 HP with 2 fans 140 m h 85 cfm e
16. zardous voltage This is the electrical hazard symbol Familiarise yourself with the danger of electrical voltages and the safety precautions to avoid accidents before Starting to work with parts that carry dangerous voltages Caution This is the user caution symbol It indicates a condition where damage of the equipment or injury of the service personnel could occur To reduce the risk of damage or injury follow all steps or procedures as instructed Danger of electrostatic discharge Static electricity can damage sensitive components in a system To avoid damage wear ESD wrist straps or at regular intervals touch blank enclosure parts 1 3 General Safety Precautions Warning Voltages over 60 VDC can be present in this equipment This equipment is intended to be accessed to be installed and maintained by qualified and trained service personnel only This equipment is designed in accordance with protection class 1 It must therefore be operated only with protective GND earth connection Service personnel must know the necessary electrical safety wiring and connection practices for installing this equipment e Install this equipment only in compliance with local and national electrical codes www schroff biz 2 R1 0 January 04 2010 CPCI CPCI Serial Hybrid System 3 1 U Product Definition 24579 405 2 Product Definition The Schroff CPCI system consists of A shielded subrack with front and rear card cage
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