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SAILOR 6081 Power Supply Unit and Charger

1. 2 S d Fuse 50A Qj Hi gt a i E Fuse 50A Q pa NY o x Fuse 50A O a 5 e O h 5 Fuse 20A Aa e Fuse 20A SN VU d Fuse 20A ZA a Aa X CN E Fuse 20A O fF loj O 5 LOR 6080 1 E SAILOR 6080 2 be 10A D O S SAILOR 6080 3 DO s o se 10A O Fuse 10A A 4 Fuse 10A 0 LJ f o gt Sg E o S m nc 2 J500 ag x5 x xo zz Be xe E e z x 46 Upgrade overview Appendix B Upgrade Upgrading with additional SAILOR 6080 units The following drawing shows the SAILOR 6080 Power Supply and the position of the mounting holes Upgrading SAILOR 6081 with 1 SAILOR 6080 detailed To add 1 SAILOR 6080 do as e GUE follows AC Power 1 Switch off the Power Supply Unit and Charger SAILOR 6081 2 Disconnect the battery SKLENE 3 Remove the 4 mounting das T JL bolts holding the power supply on the wall Connector mount tray Panel Si 4 Prepare SAILOR 6081 a Take off the protective Upgrading with additional SAILOR 6080 units 47 Append
2. MAINS AC 11 G grounding iii 10 59 Index IEC 60945 3 input AC 3 installation more power supplies 41 IP rating 2 3 37 39 L lid remove 53 M manual document number i maximum charging current programming 33 NMEA 2000 T connector 20 NNEA 2000 Micro Device Cable 20 0 outline 7 P peak output power increase 41 programming battery alarm 33 maximum charging current 33 60 protective lid remove 53 R recharge voltage 33 repackaging 30 repair 25 returning units for repair 30 S safety summary iii servicing 25 sharing a battery 18 specifications 37 support contact 25 T technical specifications 37 termination cross link 20 U unpacking 5 upgrade 41 W warranty 30 98 130980 A Thrane 8 Thrane A S info thrane com www thrane com Thrane amp Thrane
3. TRTI WO EST wowwsmmsweuroog S SAN SUBIMIL Y fiqussy adkiwounoQ AS ULA EXC VOROSLL VXS09 L1 20 Ken TEM uooreg wog w aou ses LZOBNIG ZV 9 v 9 810 usem predki weuedsui aa N 8SINIC ZV MN GED BW Em WNT 0 masos uout i Lz gos EME sen EE NIKI postopni HvAouaav ziva NOLLAMOSJA v ui usa SNOISIAJM EEES L 51 Upgrading with additional SAILOR 6080 units Appendix B Upgrade 52 To add 3 SAILOR 6080 do as SALON IK follows AC Power Es l Switch off the Power Supply Unit and Charger SAILOR 6080 2 Disconnect the battery Mains AC He oct bez 3 Remove the 4 mounting bolts holding the power SAILOR 6080 supply on the wall Mains AC Es DC1 DC2 mount tray 4 Mountthe long bolts ORO from the installation kit s SAILOR 6080 in the wall mount tray Z 5 Prepare SAILOR 6081 i 2 a Take off the protective lid Connector U ci b Connect the cable for pan Mains AC for SAILOR El 6080 6 Prepare the SAILO
4. F C1 panel c2 P4 P3 P2 P1 C3 C4 Upgrade overview 43 Appendix B Upgrade Upgrading a SAILOR 6081 with 2 SAILOR 6080 44 AC Power c3 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Es Mains AC DC1 DC2 SAILOR 6081 SAILOR 6080 Mains AC DC1 DC2 Connector C1 panel C2 Pa P3 P2 Pt C4 Upgrade overview Upgrading a SAILOR 6081 with 3 SAILOR 6080 AC Power Appendix B Upgrade SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6080 Mains AC DC1 DC2 SAILOR 6081 SAILOR 6080 Mains AC DC2 Connector panel P4 P3 P2 P1 Upgrade overview 45 Appendix B Upgrade Connectors involved
5. LINK POWER interface is isolated For the interface to work properly place the jumper J500 in one power supply in the primary segment Mount the jumper J500 on one power supply and only ONE power supply in the primary segment This will break the isolation on the unit and provide a 15 V DC for the interface This supply is fused by an auto reset fuse with a maximum break current of 200 mA The jumper J500 marks also the default power supply in the primary segment The SAILOR 6081 can provide various status and alarm information To forward alarms correctly to the connected devices MF HF VHF Inmarsat C etc it is important that each SAILOR 6081 is configured correctly with information Installing the Power Supply Unit and Charger 19 Chapter 2 Installation about the connected equipment For configurations with one SAILOR 6081 in one segment this can be done with the X LINK jumper 500 e Jumper 500 mounted The SAILOR 6081 drives all equipment in the primary segment e Jumper J500 not mounted The SAILOR 6081 drives all equipment in the duplicated segment In configurations with several SAILOR 6081 units in one segment you must configure the individual SAILOR 6081 units with a software tool For further details see Setup of several SAILOR 6081 units in a segment on page 22 Jumper W503 for termination of cross link 20 Terminate the cross link with a jumper in W503 in the first and the last Power Supply Unit and Charg
6. a battery If several Power Supply Unit and Charger units in primary and duplicated segments are installed and share the same battery you must connect them in order to control the charging load for the shared battery This ensures dynamic adjustments to the requirements for charging the battery and all DC outputs The cross link ensures that the maximum charging current is not exceeded The maximum charging current and the float voltage can be configured for further details see Customizing battery settings on page 33 For cross link use NMEA 2000 cables with color coding that match the colors at the Cross Link connector 1 You may also use Ethernet cable but then the color coding will not match the text on the print board For CAN H and CAN L use a twisted pair 18 Installing the Power Supply Unit and Charger Chapter 2 Installation Connect the cable to the connector marked X8 of each power supply according to the specifications in the table below Cross link CAN bus cable Connector type Spring loaded terminal Wire cross section Up to 0 75 mm s E Red CAN 15 V S E Black CAN 0 V White CAN H Blue CAN L Jumper 500 for cross link interface X LINK POWER The jumper J500 has two functions 1 Enabling power to the X LINK cross link connection 2 Identifying the default power supply as the power supply in the primary segment In order to prevent ground loops the X
7. digital text broadcasts National Marine Electronics Association standard A combined electrical and data specification for communication between marine electronic devices such as echo sounder sonars anemometer wind speed and direction gyrocompass autopilot GPS receivers and many other types of instruments It has been defined by and is controlled by the U S based National Marine Electronics Association Very High Freguency 30 300 MHz a straight line signal used for short distance terrestrial communication and navigation Cross link A AC alarm displayed 22 add further power supplies 41 alarm display in connected units 22 messages 27 alarm temperature battery 33 applications 4 approval maritime 3 battery sharing 18 battery alarm program 33 temperature 33 voltage 33 battery charge 1 battery settings 33 C CE compliance 55 charging current max 33 charging voltage max 33 chassis ground 10 combining several power supplies 41 Compass safe distance 38 40 conformity 55 connector overview 8 cooling requirements several units 48 49 53 single unit 6 cross link cable 20 T connector 20 termination 20 customizing 33 document number this manual i drain wire grounding 10 F features 3 float voltage 33 fuse AC input 11 AC exchanging 29 battery 12 13 14 battery connector 14 DC output X10 12 DC output XII and X12 12 DC output X13 and X14 13
8. equipment marked with this symbol Contact the local distributor for information about what type of return system to use Safety summary The following general safety precautions must be observed during all phases of operation service and repair of this eguipment Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design manufacture and intended use of the equipment Thrane 8 Thrane assumes no liability for the customer s failure to comply with these requirements GROUND THE EQUIPMENT To minimise shock hazard the equipment chassis and cabinet must be connected to an electrical ground and the cable instructions must be followed DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE Do not operate the equipment in the presence of flammable gases or fumes Operation of any electrical equipment in such an environment constitutes a definite safety hazard KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove equipment covers Component replacement and internal adjustment must be made by qualified maintenance personnel Do not service the unit with the power cable connected Always disconnect and discharge circuits before touching them OBSERVE MARKED AREAS Under extreme heat conditions do not touch areas of the unit that are marked with this symbol as it may result in injury COMPASS SAFE DISTANCE Minimum safety distance 30 cm from the unit Failure to compl
9. out for this input from the protective lid 2 Connect the Mains cable to the connector marked MAINS AC Mains AC ej le lej kej ej pe un iS Connector type Spring loaded terminal dual row connector Wire cross section Up to 2 5 mm L Line AC power cord N Neutral AC power cord ae GND AC power cord Fuse 6 3 A Itis accessible from outside the housing It is positioned next to the on off switch To remove the fuse turn the device that holds the fuse and extract it This connector is used when adding a SAILOR 6080 Power Supply dual row spring loaded terminal To connect to additional AC DC Power Supply AC input Installing the Power Supply Unit and Charger 11 Chapter 2 Installation DC output 50 A X10 DC output X10 Connector type Cable shoe bolted to the board DC output plus DC output minus M5 in chassis GND for drain wire cable shield Fuse One 50 A fuse plate for DC output plus You must use the fuse with the Thrane amp Thrane part number S 33 205377 050 2 x DC output 20 A X11 and X12 DC output X11 and X12 Connector type Spring loaded terminal Wire cross section Up to 6 mm DC output plus DC output minus M5 in chassis GND for drain wire cable shield GND for safety wire Fuses Two 20 A fuses one for DC output plus and on
10. s a oc pe s z 82 2 du En or m o oL gt 2 e lt ES sz ox se ge xo o x 3 Installing the Power Supply Unit and Charger 9 Chapter 2 Installation Grounding 1 Connect chassis to ship with a cable minimum wire cross section 4 mm or equivalent The maximum cable length isl m Connect the drain wire for each cable to the designated GND terminal or bolt it to the mounting plate as shown below 2 o o o o 2 3 Ground the Power Supply Unit and Charger to ship for example at the screw holding the mounting plate as shown above 3 Connectors and jumpers 10 AC input on SAILOR 6080 Power Supply DC output 50 A X10 2 x DC output 20 A X11 and X12 2 x DC output 10 A X13 and X14 15 V DC output 3 A X15 Battery connector X2 Battery temperature sensor S1 X9 Ethernet interface for monitoring and control X6 Interface for legacy battery panel and relay output for AC alarm X5 Relay output for battery voltage alarm X4 Cl C2 C3 and C4 for Control data P1 P2 P3 and P4 for DC input from SAILOR 6080 Cross link interface X8 when sharing a battery Jumper 500 for cross link interface X LINK POWER Jumper W503 for termination of cross link Installing the Power Supply Unit and Charger Chapter 2 Installation AC input on SAILOR 6080 Power Supply The SAILOR 6080 Power Supply is AC powered To connect the AC input do as follows 1 Remove the u shaped cut
11. the table below AC ALARM X5 Connector type Spring loaded terminal Wire cross section Up to 0 75 mm Terminal1 VBAT Installing the Power Supply Unit and Charger Installation Chapter 2 Installation AC ALARM X5 Terminal 2 SHUNT Terminal 3 SHUNT Terminal 4 VBAT Terminal 5 Closed when ok AC alarm Terminal 6 Open when ok AC alarm Terminal 7 Common AC alarm Terminal 8 24 V Terminal 9 0v E GND for drain wire cable shield The current shown in the connected battery panel is the sum of all currents to or from the battery Example 2 Power Supply Unit and Charger units share one battery each unit charges with 4 A The sum of all charging currents shown in the battery panel will be 8 A Example 2 Power Supply Unit and Charger units share one battery one unit charges with 4 A the other unit draws 3 A The sum of all charging currents shown in the battery panel will be 1 A Relay output for battery voltage alarm X4 16 An alarm is generated if the battery voltage is outside the allowed voltage range Default voltage for battery alarm lower limit 23 5 V Default voltage for battery alarm upper limit 29 5 V Installing the Power Supply Unit and Charger Chapter 2 Installation These limits can be changed For further details see Customizing battery settings on page 33 Connect the cable to the connector marked X4 acc
12. your SAILOR EXPLORER Thrane 8 Thrane product fail please contact your dealer or installer or the nearest Thrane amp Thrane partner You will find the partner details on www thrane com where you also find the Thrane amp Thrane Self Service Center web portal which may help you solving the problem Your dealer installer or Thrane 8 Thrane partner will assist you whether the need is user training technical support PIN codes arranging on site repair or sending the product for repair Your dealer installer or Thrane 8 Thrane partner will also take care of any warranty issue Repacking for shipment 30 The shipping carton has been carefully designed to protect the Power Supply and its accessories during shipment This carton and its associated packing material should be used when repacking for shipment Attach a tag indicating the type of service reguired return address part number and full serial number Mark the carton FRAGILE to ensure careful handling Note Correct shipment is the customer s own responsibility If the original shipping carton is not available the following general instructions should be used for repacking with commercially available material 1 Wrap the defective unit in heavy paper or plastic Attach a tag indicating the type of service required return address part number and full serial number 2 Use a strong shipping container e g a double walled carton of 160 kg test material Returni
13. 4 App A Table of Contents Introduction General description eese eene 1 dulce 3 System configuration examples eeeeeeeeeee 4 Installation Unpacking vasi aii neenon kaja kaka ecole 5 Installing the Power Supply Unit and Charger 6 Service and repair Contact for support 25 Repair and servicing esses eene enne nnns 25 Status indicators LED eran ctas 26 Alarm messages tede u akade 27 Exchanging the fuses essere neret 28 Returning units for repair esee 30 Customizing battery settings Battery settings sess eene nnns 33 Changing battery settings esee 34 Technical specifications SAILOR 6081 Power Supply Unit and Charger 37 SAILOR 6080 Power Supply eere 39 Table of Contents App B Upgrade Upgrade overview eese ener 41 Upgrading with additional SAILOR 6080 units 47 App C Approvals TEC 60945 isaac init 55 WieelMdT korte tete 55 GIOSSAN aa je oo aaan eed 57 DI NNNM cc 59 vi Chapter 1 Introduction e Ee tej i TO 9 S General description The Power Supply Unit and Charger provides DC power at five DC power outlets all separately fused and a 15 V DC power outlet for SAILOR 3027 mini C Transceiver It also charges automatically a connected battery If the AC powe
14. I SAILOR 6081 l SAILOR 6081 Power Supply Unit and l Power Supply Unit and fas gJsoo Charger q osoo Charger e EW503 y W503 a Battery Battery 21 Chapter 2 Installation Example 3 3 SAILOR 6081 2 sharing a battery Segment 1 primary Segment 2 duplicated l l l VHF Inmarsat C MF HF I MF HF VHF InmarsatC radio system radio radio radio System l SAILOR 6081 SAILOR 6081 SAILOR 6081 Power Supply Unit and Cross a Power Supply Unit and Power Supply Unit and mJ500 Charger link HJsoo Charger Hsoo Charger EIWSOS W503 I W503 F Battery Battery Further configuration is needed as there is more than one SAILOR 6081 in one segment no jumper in 500 Read carefully the following section Setup of several SAILOR 6081 units in a segment You must setup each SAILOR 6081 with the following information so that each Power Supply Unit and Charger can provide alarms etc to the relevant connected equipment e Is the SAILOR 6081 part of the primary or duplicated segment e Which devices MF HF VHF Inmarsat mini C does the SAILOR 6081 power Once correctly set up the alarms and status information from the SAILOR 6081 are correctly displayed in the respective system 22 Installing the Power Supply Uni
15. R 6080 units a Take off the protective lid b Attach black DC power cable 195 mm length to DC2 c Attach black flat cable 225 mm length to control data plug in SAILOR 6080 d Connect the cable for Mains AC for the next SAILOR 6080 see illustration 7 Connect the SAILOR 6080 units to SAILOR 6081 a Put all SAILOR 6080 units in place b Attach the mounting bracket and fasten it with the cap nuts b Connect AC cable for SAILOR 6080 units as shown in the illustration c Connect DC2 from SAILOR 6080 to P2 P3 and P4 in SAILOR 6081 d Connect control data from SAILOR 6080 to C2 C3 and C4 in SAILOR 6081 Upgrading with additional SAILOR 6080 units Appendix B Upgrade 8 Attach the protective lids when all cables are connected To ensure adeguate cooling of the AC DC Power Supplies an unobstructed space of minimum 5 cm must be maintained around all sides of the group of units except between the units and the bottom side Removing the protective lid and cut out for cables To remove the protective lid unscrew the two screws M3x7mm Torx 8 as shown in the picture To make room for the connector cables remove the appropriately sized U shaped cutout Example the cable AC Mains in the plastic protective lids and one DC connector Upgrading with additional SAILOR 6080 units 53 Appendix B Upgrade 54 Upgrading with additional SAILOR 6080 units Appendix C Approvals IEC 60945 The Power Supply Un
16. SAILOR SAILOR 6081 Power Supply Unit and Charger RX RE N Thrane amp Thrane SAILOR 6081 Power Supply Unit and Charger Installation and user manual Document number 98 130980 A Release date January 14 2011 Disclaimer Any responsibility or liability for loss or damage in connection with the use of this product and the accompanying documentation is disclaimed by Thrane 8 Thrane The information in this manual is provided for information purposes only is subject to change without notice and may contain errors or inaccuracies Manuals issued by Thrane 8 Thrane are periodically revised and updated Anyone relying on this information should acguire the most current version e g from http www thrane com or from the distributor Thrane 8 Thrane is not responsible for the content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Copyright 2011 Thrane 8 Thrane A S All rights reserved DISPOSAL Old electrical and electronic equipment marked with this symbol can contain substances hazardous to human beings and the environment Never dispose these items together with unsorted municipal waste household waste In order to protect the environment and ensure the correct recycling of old equipment as well as the re utilization of individual components use either public collection or private collection by the local distributor of old electrical and electronic
17. adequate cooling of the AC DC Power Supply an unobstructed space of minimum 5 cm must be maintained around all sides of the unit except for the bottom side The SAILOR 6081 Power Supply Unit and Charger can be mounted as a single unit If you need more power than a SAILOR 6081 Power Supply Unit and Charger can deliver upgrade by adding up to 3 SAILOR 6080 units For details see Upgrade on page 4 6 Installing the Power Supply Unit and Charger Chapter 2 Installation Outline and dimensions The following drawing shows the wall mount tray of the SAILOR 6081 Power Supply Unit and Charger and the SAILOR 6080 Power Supply 3000 3 SAILOR 6080 o E RIS m o Nn E S 248 0 3 595 0 3 1040 3 BI E d a AS A gim dep RES o 64 35 0 3 35540 3 Installing the Power Supply Unit and Charger 7 Chapter 2 Installation Connectors Connector overview example The following image shows a connector panel of a SAILOR 6081 with 2 additional SAILOR 6080 Status SAILOR DC input indicators 6080 from LED control SAILOR 6080 Control interface and alarm connectors 8 Installing the Power Supply Unit and Charger Chapter 2 Installation Connectors o
18. cated l l l MF HF VHF Inmarsat C 1 VHF Inmarsat C radio radio system radio System l SAILOR 6081 Cross SAILOR 6081 Power Supply Unit and lt link T Power Supply Unit and Charger I Charger E l 5 Battery 4 System configuration examples Chapter 2 Installation This chapter provides information about e Unpacking Installing the Power Supply Unit and Charger ej le 1 pui Nn iS Unpacking The following items are included in the delivery SAILOR 6081 Power Supply Unit and Charger Power Supply Unit and Charger Installation manual this manual Installation kit for adding up to 2 SAILOR 6080 units For SAILOR 6081 Power Supply Unit and Charger with 3 additional SAILOR 6080 units you must order the following option Installation kit Part number 406081 004 Chapter 2 Installation Installing the Power Supply Unit and Charger You can mount the power supply in a vertical or horizontal position When mounted in a vertical position with the connector panel pointing downwards the Power Supply fulfills IP32 in areas with more than 42 V and IP22 in other areas A Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch is Off 0 first TELLO To ensure
19. e for DC output minus a This output is rated up to 30 A thus 30 A fuses may be used Installing the Power Supply Unit and Charger Chapter 2 Installation 2 x DC output 10 A X13 and X14 DC output X13 and X14 Connector type Spring loaded terminal Wire cross section Up to 2 5 mm DC output plus DC output minus M5 in chassis GND for drain wire cable shield ale GND for safety wire Fuses Two 10 A fuses for DC output plus and one for the DC output minus 15 V DC output 3 A X15 15 V DC output X15 Connector type Spring loaded terminal Wire cross section Up to 2 5 mm 15 V DC output plus 15 V DC output minus M5 in chassis GND for drain wire cable shield zi GND for safety wire Installing t he Power Supply Unit and Charger 9 a kp HS Nn c Chapter 2 Installation Battery connector X2 The Power Supply Unit and Charger can charge a connected battery BATTERY X2 Connector type Wire terminal Screw size 5 mm Battery plus Battery minus M5 in chassis GND for drain wire cable shield Fuses One 50 A fuse plate for battery plus and one for the battery minus You must use the fuse with the Thrane amp Thrane part number S 33 205377 050 In case of overload and or missing AC power the power supply seamlessl
20. ental specifications of the Power Supply Unit and Charger es SAILOR 6081 SAILOR 6081 SAILOR 6081 SAILOR6081 P 1SAILOR 6080 2SAILOR 6080 3SAILOR 6080 power 100 240 VAC continuous 300W 600 W 900 W 1200 W peak 2 min 370W 740 W 1110 W 1480 W 90 100 VAC continuous 270 W 500 W 730W 960W peak 2 min 333W 616 W 899 W 1182 W Specifications Value DC output nominal 28 V or according to battery reguirements Alarm In case of AC power failure or if battery power is outside allowed range IP rating in high voltage gt 42 V IP 32 mounted vertically on wall IP rating in other areas IP 22 mounted vertically on wall 37 Nn c le E o i s o o Nn m s S ie Er E Appendix A Technical specifications Specifications Value Operating temperature 15 to 455 C Storage temperature 40 to 80 C Cooling No forced cooling required Survival temperature power on 40 to 80 C Dimensions SAILOR 6081 SAILOR 6081 1 SAILOR 6080 SAILOR 6081 2 SAILOR 6080 SAILOR 6081 3 SAILOR 6080 H 66 mm L 590 mm W 355 mm H 112 mm L 590 mm W 355 mm H 158 mm L 590 mm W 355 mm H 204 mm L 590 mm W 355 mm Weight SAILOR 6081 6 2 kg SAILOR 6081 1 SAILOR 6080 10 1 kg SAILOR 6081 2 SAILOR 6080 14 kg SAILOR 6081 3 SAILOR 6080 17 9 kg C
21. er NI In soli cde e MIN o i e 8 B d B B B 8 B B B d B B Oe eo 19118 OB FT 3 el ocn Scola uf peresi Cross link Cross link E ross lin a ross lin a s2 a oO o Micro NMEA 2000 T connector Part number 406100 931 NNEA 2000 Micro Device Cable 6 m Part number 406100 040 Installing the Power Supply Unit and Charger Chapter 2 Installation Configuring multiple SAILOR 6081 Power Supply units Example 1 2 SAILOR 6081 without sharing the battery no cross link Segment 1 primary Segment 2 duplicated Example 2 2 SAILOR 6081 share one battery cross link Segment 1 primary Segment 2 duplicated I I MF HF VHF Inmarsat C VHF InmarsatC radio radio system i radio System SAILOR 6081 l SAILOR 6081 Power Supply Unit and Cross l Power Supply Unit and musoo Charger link T uso Charger EW503 E i W503 S Battery Installing the Power Supply Unit and Charger I I MF HF VHF Inmarsat C VHF InmarsatC radio radio system i radio System 9
22. he SAILOR 6081 Power Supply Unit and Charger on site with up to 3 Power Supply units to increase the DC power output up to 1480 W The upgrade can be made on site by trained service personnel Model Peak output power Upgrade kit SAILOR 6081 Max 370 W SAILOR 6081 1 SAILOR 6080 Max 740 W Included Spare kits can be SAILOR 6081 2 SAILOR 6080 Max 1110 W ordered S 676081 SAILOR 6081 3 SAILOR 6080 Max 1480 W Not included Order number 406081 004 41 Appendix B Upgrade 42 The following image shows a SAILOR 6081 with 2 SAILOR 6080 connected and an open connector panel When upgrading you must connect 1 Mains AC from additional SAILOR 6080 to Mains AC on the original power 1 supply 2 Control data connector from SAILOR 6080 to the connector in the SAILOR 6081 marked C2 C3 or C4 3 DC output from SAILOR 6080 to the connector in the SAILOR 6081 marked P2 P3 or P4 For a detailed description how to proceed see Upgrading SAILOR 6081 with 1 SAILOR 6080 detailed on page 47 1 For easy access you may connect the incoming AC Power to the uppermost unit Upgrade overview Appendix B Upgrade Upgrading a SAILOR 6081 with 1 SAILOR 6080 SAILOR 6080 re Mains AC DC1 DC2 SAILOR 6081 SAILOR 6080 Mains AC DC1 DC2 Connector
23. ice and repair Exchanging the fuses The Power Supply Unit and Charger has separately fused DC outputs To exchange a fuse for one of the DC outputs do as follows 1 Minimize the current drawn by switching off as many devices as possible A Warning Use insulated tools and pay attention not to introduce accidentally a short circuit at the battery terminals 2 Locate the fuse to be exchanged on the connector panel 3 Take out the blown fuse and put in a new of the same size Connector Fuse type Fuse size X11 X12 ATO blade 20A P1 P2 P3 P4 ATO blade 20A X13 X14 ATO blade 10A X2 S 33 205377 050 50A X10 33 205377 050 50A 28 Exchanging the fuses Chapter 3 Service and repair The Power Supply has a fuse to secure the AC input Fuse AC input Not used Exchanging the AC fuse a o 7 ke c 7 2 7 22 To exchange the AC fuse do as follows 1 Locate the fuse it is accessible from outside the housing It is positioned next to the on off switch 2 Turn the fuse holder and extract it 3 Take out the old fuse and insert a new one type 5x20 mm 6 3 AT 4 Insert and fasten the fuse holder A Caution If the AC fuse is blown directly after being replaced there might be a critical fault in the Power Supply Return the unit for repair Exchanging the fuses 29 Chapter 3 Service and repair Returning units for repair Should
24. it and Charger is compliant with the IEC standard 60945 Wheelmark The Power Supply Unit and Charger is Wheelmark approved Refer to the certificate of the Wheelmark approved system of which the Power Supply Unit and Charger is a part La gt o a lt 55 Appendix C Approvals 56 Wheelmark AC DC GMDSS GND HF IEC LED Glossary Alternating Current Direct Current Global Maritime Distress and Safety System Ground High Freguency The freguency band between 3 and 30 MHz Used for medium and long range terrestrial radio communication International Electrotechnical Commission is an international standards organization that prepares and publishes International Standards for all electrical electronic and related technologies International Protection Rating sometimes also interpreted as Ingress Protection Rating consists of the letters IP followed by two digits and an optional letter It classifies the degrees of protection provided against the intrusion of solid objects including body parts like hands and fingers dust accidental contact and water in electrical enclosures Light Emitting Diode 57 gt c o Un Un i Glossary M MF NMEA VHF X LINK 58 Medium Freguency Radio freguencies RF in the range of 300 kHz to 3 MHz Navtex which is part of the current Global Maritime Distress Safety System occupies 518 kHz and 490 kHz for important
25. ix B Upgrade 48 lid b Connect the cable for Mains AC for SAILOR 6080 Prepare SAILOR 6080 a Take off the protective lid b Attach black DC power cable 195 mm length to DC2 c Attach black flat cable 225 mm length to control data plug in SAILOR 6080 Connect the SAILOR 6080 units to SAILOR 6081 a Put the SAILOR 6080 in place b Connect AC cables as shown in the illustration c Connect DC2 from SAILOR 6080 to P2 in SAILOR 6081 d Connect control data from SAILOR 6080 to C2 in SAILOR 6081 Attach the protective lids when all cables are connected Fasten the SAILOR 6080 unit to the wall mount tray with the 4 mounting bolts M6x100 mm To ensure adequate cooling of the AC DC Power Supplies an unobstructed space of minimum 5 cm must be maintained around all sides of the group of units except between the units and the bottom side Upgrading with additional SAILOR 6080 units Appendix B Upgrade Upgrading SAILOR 6081 with 2 SAILOR 6080 units detailed To add 1 SAILOR 6080 proceed as described in Upgrading SAILOR 6081 with 1 SAILOR 6080 detailed on page 47 1 Repeat steps 1 to 5 from mmm the previous page ROUGE ES gt Steady the SAILOR 6080 upper SAILOR io n
26. n the Power Supply Unit and Charger a gt 2 5 x T ODO n x Fuse 50A fe UL o AXE DC H to battery TD Fuse 50A amp 4 E E X10 DC output Fuse 204 5 50A fuse SAILOR 6080 HUE Fuse 50A QI Fuse 20A C SAILOR 6080 1 H l LIOS o i Fuse 20A e X11 DC output a gt 20A fuse Fuse 20A Fuse 20A O f SAILOR 6080 2 5 UO Fuse 20A Fuse 20A DO g X2 DC output T 20A fuse 5 SAILOR 6080 3 i E Fuse 20A H O le 3 SAILOR 6080 4 5 SAILOR 6080 t1 TR z SAILOR 6080 2 gt Fuse 10A i 2 X13 DC output S SAILOR 6080 3 Fue A 10A fuse o mo o mi Fuse 104 O C Ft x1a DC output D CJ 104 fuse a Fuse 10A CJ AA AAAA AAA X5 Interface for legacy OOOODOOOO battery panel and relay 3 output for AC alarm om z se 5 m hk os nu tee c W503 Jumper for Cross link termination eo ES 5 so pose eS zen X8 Cross link to other E ard OD fe Power Supply and Charger ZS e ES X 2 CB ly Ig s EE 2 xa o GEEJJE x posojo SU se 3 se 32
27. ng units for repair Chapter 3 Service and repair 3 Protect the unit with cardboard and insert a 7 cm to 10 cm layer of shock absorbing material between all surfaces of the eguipment and the sides of the container 4 Seal the shipping container securely 5 Mark the shipping container FRAGILE to ensure careful handling Failure to do so may invalidate the warranty o 7 o c 7 E 7 72 Returning units for repair 31 Chapter 3 Service and repair 32 Returning units for repair Customizing battery settings Battery settings Chapter 4 To customize some parameters and alarm thresholds use the SAILOR 6006 Message Terminal or a software tool The communication is via the Ethernet interface The following parameters can be changed Parameter Default value Allowed range Maximum charging current 8A 1A 40A Maximum charging voltage 28 8 V 26 V 31V Float voltage 27 2 V 24 V 29 5 V Min battery alarm voltage 23 5 V 10 V 30 V Max battery alarm voltage 29 5 V 20 V 35V Recharge voltage 25V 20 V 26V Min alarm temperature 5 C 20 25 C Max alarm temperature 55 C 25 110 C a The charging current may be lower depending on the currently available output power b All voltages at 20 C If a temperature sensor is mounted the voltages are compensated with 36 mV C c Ifthe recharge voltage is higher than the floa
28. ompass safe distance 30 cm 38 SAILOR 6081 Power Supply Unit and Charger Appendix A Technical specifications SAILOR 6080 Power Supply The following table shows the electrical and environmental specifications of the Power Supply Specifications Value Output power at 100 VAC 240 VAC 300 W continuous 370 W peak 2 min Output power at 90 VAC 100 VAC 270 W continuous 333 W peak 2 min DC output nominal without control if not used in SAILOR 6081 with up to 4 SAILOR 6080 31 2 VDC at 0 A 29 3 VDC at 10 A 28 7 VDC at 13 A AC input voltage 115 230 VAC nominal 100 240 VAC operating Alarm in case of AC power failure IP rating in high voltage gt 42 V IP 3X IP rating in other areas IP 2X IP rating when mounted vertically on a wall IP X2 Operating temperature 15 to 55 C Storage temperature 40 to 80 C Cooling No forced cooling required SAILOR 6080 Power Supply 39 Nn o E fo v az s v D o un m v a ic Er E Appendix A Technical specifications Specifications Value Survival temperature power on 40 to 80 C Dimensions H 46 5 mm L 354 mm W 265 mm Weight Approx 3 7 kg Compass safe distance 30 cm 40 SAILOR 6080 Power Supply Appendix B Upgrade Upgrade overview Upgrading to 740 1110 or 1480 W peak output power You can upgrade t
29. ording to the specifications in the table below Battery Alarm Connector type Spring loaded terminal Wire cross section Up to 0 75 mm E Terminal 1 Closed when ok E Terminal 2 Open when ok Terminal 3 Common Terminal 4 M GND for drain wire cable shield C1 C2 C3 and C for Control data These connectors are used for control data from the installed SAILOR 6080 units to the Power Supply Unit and Charger Connecting SAILOR 6080 Connector SAILOR 6081 C1 SAILOR 6081 1 SAILOR 6080 C1 C2 SAILOR 6081 2 SAILOR 6080 C1 C2 C3 SAILOR 6081 3 SAILOR 6080 C1 C2 C3 C4 For instructions how to connect control data from an additional SAILOR 6080 when upgrading see Upgrading with additional SAILOR 6080 units on page 47 Installing the Power Supply Unit and Charger 17 Chapter 2 Installation P1 P2 P3 and P for DC input from SAILOR 6080 These connectors are used for DC input from the installed SAILOR 6080 units to the Power Supply Unit and Charger Connecting SAILOR 6080 Connector SAILOR 6081 P1 SAILOR 6081 1 SAILOR 6080 P1 P2 SAILOR 6081 2 SAILOR 6080 Pl P2 P3 SAILOR 6081 3 SAILOR 6080 P1 P2 P3 P4 For instructions how to connect DC input from an additional SAILOR 6080 when upgrading see Upgrading with additional SAILOR 6080 units on page 47 Cross link interface X8 when sharing
30. r 6080 manually Mains AC ES DC1 DC2 until the additional SHIRE SAILOR 6080 is SAILOR 6080 placed on top s and the Mains AC DC1 DC2 mounting bolts are inserted and Connector d ct fastened panel cz pa Pa P2 Pi 2 Connect SAILOR 6080 to a SAILOR 6081 a Put the SAILOR 6080 in place b Connect AC cable from SAILOR 6081 to SAILOR 6080 c Connect DC1 from SAILOR 6080 to P3 in SAILOR 6081 d Connect control data from SAILOR 6080 to C3 in SAILOR 6081 3 Attach the protective lids when all cables are connected 4 Fasten all units to the wall mount tray with the 4 mounting bolts M6x140 mm To ensure adequate cooling of the AC DC Power Supplies an unobstructed space of minimum 5 cm must be maintained around all sides of the group of units except between the units and the bottom side Upgrading with additional SAILOR 6080 units 49 Appendix B Upgrade Upgrading SAILOR 6081 with 3 SAILOR 6080 units detailed m When adding 3 SAILOR 6080 you need the installation kit 406081 004 which includes a mounting bracket and long mounting bolts 50 Upgrading with additional SAILOR 6080 units Appendix B Upgrade V aperbdn L z 4 v EZ i NOUGSroUd NOLLVOMddY a TONY AS nam m Seno EN uN NO d3Sn ASSY DEN VV809 LL 10 E m a ous Ajddns Jamog uiejs S JUN y EJ LI row wans on EEN CI
31. r fails the power supply delivers DC power from the connected battery You can access control and monitoring data via the Ethernet interface There are relay outputs for AC outage and battery voltage alarm Power supply The power supply provides up to 1480 W in total The following models are available Connector panel Model Peak output power SAILOR 6081 Max 370 W SAILOR 6081 with 1 additional SAILOR 6080 Max 740 W SAILOR 6081 with 2 additional SAILOR 6080 Max 1110 W SAILOR 6081 with 3 additional SAILOR 6080 Max 1480 W Depending on the output power needed the Power Supply Unit and Charger includes up to four SAILOR 6080 units and one connector panel The SAILOR 6081 can be upgraded on site to more output power by adding up to three Chapter 1 Introduction SAILOR 6080 units The connectors for DC power are placed at the same end of the unit for easy mounting and installation The connection between the Power Supply unit s and the connector panel are protected against water ingress by a protection cover A cable relief bracket to secure heavy cables is integrated in the wall mount tray When mounted vertically the Power Supply Unit and Charger and the SAILOR 6080 Power Supply fulfill IP32 in areas with more than 42 V and IP22 in other areas SAILOR 6080 The SAILOR 6080 Power Supply can deliver 300 W output power on average with a peak of 370 W for a minimum of 2 minutes It is AC po
32. s LED Battery is fully charged The green LED is constantly lit Battery is being pre charged One flash of the green LED Battery is being charged Two flashes of the green LED Battery delivers power Three flashes of the green LED Battery not detected The LED is off Ethernet status LED Error free operation The green LED is constantly lit No Ethernet connection The LED is off Operation with errors One flash of the green LED X LINK status LED e Active Error free operation The green LED is constantly lit No X Link The LED is off Operation with errors One flash of the green LED 26 Status indicators LED Chapter 3 Service and repair Alarm messages The following alarm messages can be displayed in the Message Terminal Title Description AC power supply alarm A power outage has occurred Battery alarm The battery voltage is above the configured limit of set value V Battery alarm The battery voltage is below the configured limit of set value V Battery alarm The battery temperature is above the configured limit of set value C a 2 v gt c 7 E te v 92 Battery alarm The battery temperature is below the configured limit of set value C External alarm AUX 1 alarm External alarm AUX 2 alarm AC power supply alarm Power supply cross link error Alarm messages 27 Chapter 3 Serv
33. stallation 24 Installing the Power Supply Unit and Charger Chapter 3 Service and repair The Power Supply Unit and Charger is designed to operate without preventive maintenance Repair or repair attempts performed by ungualified personnel may limit the warranty The warranty on the system is defined and outlined by the distributor that supplied the Power Supply Contact for support For support contact the distributor that supplied the Power Supply Unit and Charger Service and repair For further information on warranty and service you may also use the Thrane amp Thrane home page at www thrane com Repair and servicing The device does not reguire maintenance and adjustment apart from routine checking of its installation A Warning Never insert or remove a power supply while its power switch is in the On I position Make sure the power switch is Off 0 first MEA In case of malfunction do not open the Power Supply Unit and Charger but send it in for repair For information how to proceed see Returning units for repair on page 30 25 Chapter 3 Service and repair Status indicators LED The status LEDs are on the connector panel under the black cover General status LED Error free operation The green LED is constantly lit Operation with errors One flash of the green LED AC alarm Two flashes of the green LED Battery alarm Three flashes of the green LED Device error Battery statu
34. t and Charger Chapter 2 Installation Example 4 4 SAILOR 6081 all sharing a battery Segment 1 primary Segment 2 duplicated I VHF Inmarsat MF HF l VHF Inmarsat MF HF radio C system radio radio C system radio SAILOR 6081 SAILOR 6081 l SAILOR 6081 SAILOR 6081 Power Supply Unit and Power Supply Unit and Power Supply Unit and Power Supply Unit and misoo Charger usoo Charger i nJjsoo Charger musoo Charger w503 Ows03_ 1 Ow503 s ute us 5 a Cross link Cross ink m ra i F Battery Further configuration is needed as there is more than one SAILOR 6081 in one segment no jumper in 500 Read carefully Setup of several SAILOR 6081 units in a segment on page 22 Installing the Power Supply Unit and Charger 23 Chapter 2 Installation Connectors on SAILOR 6080 Power Supply On off AC input AC DC1 DC2 Battery switch alarm Not used Not used Not used The following connectors on the SAILOR 6080 are used e ACinput e Black 10 pin plug for control data One DC out DC1 or DC2 The following connectors on the SAILOR 6080 are not used ACalarm Battery One DC out DC1 or DC2 Note 4 The two 30 A fuses of the SAILOR 6080 Power Supply are not used if the SAILOR 6080 is part of a SAILOR 6081 in
35. t voltage recharging starts only when the battery voltage reaches the Recharge voltage level d Only relevant if a battery temperature sensor is installed 33 gt E oj Eg E O 20 c N E o 2 Nn E ao Chapter 4 Customizing battery settings Changing battery settings Note 4 You need the password 1234 for the Message Terminal to view and edit the battery settings Viewing battery settings You can view the battery settings in the SAILOR 6006 Message Terminal Use the touchscreen to enter the menu System then Power Power supply f Battery settings F F temperature To display the screen for editing battery settings press Battery settings or anywhere else in the window Power supply 1 The recharge voltage is not displayed in the SAILOR 6006 Message Terminal 34 Changing battery settings Chapter 4 Customizing battery settings Editing battery settings Edit the battery settings by using the touchscreen Edit battery settings Charge settings O A 27 7 v Alarm settings gt es w oS iz e mn N 9 77 W 1 The recharge voltage cannot be set in the SAILOR 6006 Message Terminal Changing battery settings 35 Chapter 4 Customizing battery settings 36 Changing battery settings Appendix A Technical specifications SAILOR 6081 Power Supply Unit and Charger The following table shows the electrical and environm
36. utdown with automatic restart W Switch over to battery power in case of AC supply failure No forced cooling required m Linkto control up to 8 Power Supply Unit and Charger units connected to the same battery BW Upgrade on site by service personnel W IP 32 for internal high voltage areas gt 42 V IP 22 in other areas when vertically mounted wall and connector panel is facing down um Approval and certification IEC 60945 Maritime approval Wheelmark 1 IP 30 and IP 20 for other mounting positions Features 3 Chapter 1 Introduction System configuration examples The Power Supply Unit and Charger is designed to be used in installations that need a stable and powerful power supply with battery charger The drawing below shows a setup in which the Power Supply Unit and Charger generates the DC supply in a GMDSS system GMDSS application example 100V 240V AC DC out MF HF Radio l Ethernet SAILOR 6081 DC out VHF Radio I Power Supply lt 4 AC alarm Unit and Charger DC out B Emergency light Battery DC out l ER voltage alarm 45 V DC out p IAS Battery The drawing below shows an example how this power supply fits into an installation with two segments which is a GMDSS requirement Each segment has its own power supply but often the two segments share the battery Segment 1 primary Segment 2 dupli
37. wered The Power Supply has an on off switch It is lit when the power is turned on Battery charger In case of AC power failure or overload a battery connected to the SAILOR 6081 Power Supply Unit and Charger delivers the required power seamlessly Note that output power has a higher priority than the charging current To load deeply discharged batteries battery voltage lower than 23 V the Power Supply Unit and Charger has a pre charge mode Regular charging starts as soon as the battery voltage is above 23 V The maximum charging current and the nominal battery voltage can be adjusted For further details see Customizing battery settings on page 33 Note If the charging voltage of the battery terminal is below 8 V the charging process will not start 2 General description Chapter 1 Introduction Features The Power Supply Unit and Charger has the following features iS ej Ee ej TO S Output voltage according to battery requirements range 24 31 2 V W 15V DC output for SAILOR 3027 Terminal um DC connectors 2x10 A 2x 20 A and 1x 50A um Up to 1480 W peak output power um AC input 100 240 VAC operating with fuse 6 3 A with Power Factor Correction Automatic detection of input voltage range B AC alarm and battery voltage alarm W Ethernet connector for monitoring and control information W Battery charging function W Short circuit protection B Over temperature protection sh
38. y delivers power from the connected battery The default maximum charging current is 8 A The default float voltage is 27 2 V at 20 C These values depend on the size of the battery check the documentation for the battery The maximum charging current and the float voltage can be configured for further details see Customizing battery settings on page 33 Battery temperature sensor S1 X9 14 In order to optimize the battery charging profile a temperature sensor may be mounted on the battery and connected to X9 S1 It is part of the delivery and available as an option You can order it from Thrane amp Thrane part number 406081 010 K One battery temperature sensor serves all cross linked units Installing the Power Supply Unit and Charger Chapter 2 Installation Ethernet interface for monitoring and control X6 There is one Ethernet 10 100 MB connector on the connector panel Monitoring and control data are available at this interface Ethernet Wire color Connector type RJ 45 female Pin 1 Tx white orange Pin 2 Tx orange Pin3 Rxt white green Pin 4 Not connected blue Pin 5 Not connected white blue Pin 6 Rx green Pin 7 Not connected white brown Pin 8 Not connected brown Interface for legacy battery panel and relay output for AC alarm X5 Attach the cable to the connector marked X5 according to the specifications in
39. y with the rules above will void the warranty A Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch is Off 0 first iii About the manual Intended readers This manual is an installation and user manual for the Power Supply Unit and Charger It is important that you observe all safety reguirements listed in the beginning of this manual and operate the Power Supply Unit and Charger according to the instructions and guidelines in this manual All installation must be done by gualified service personnel Manual overview This manual has the following chapters Typography Introduction contains a description of the principle of operation and uses and features of the power supply Installation contains step by step guidelines how to install the power supply as a stand alone unit or in a combined setup and describes the connectors Service and repair contains information on support how to return units for repair and instructions how to exchange the fuses Appendices with Technical specifications and Upgrade instructions In this manual typography is used as indicated below Bold is used to emphasize words and to indicate connector names of the unit Italic is used to emphasize the paragraph title in cross references Related documents SAILOR 6080 Power Supply Installation manual 98 129099 Chapter 1 Chapter 2 Chapter 3 Chapter

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