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GUARDIAN A6 6000 USER MANUAL GC1398

1. m mi 5 p gt A 22 Part m REVISION D Section 3 General Information Sub Assembly Drawings 23460 01 Proportioning Assembly AM 600 00 22086 02 SUPPLIED WITH AIR MOTOR 19858 00 19984 00 9612 06 i 1596 03 1129 10 4342 054 20135 08 21836 00 19859 00 20188 12 21613 48 9955 32C 22101 00 10599 40F 21807 00 le 2 REQ D 1 LE BLUE TUBING 20188 12 57 SUPPLIED WITH 1486 10 RETRACT SWITCH 7735 40C S gere 18627 ee Lm 8560 03 21830 00 21835 00 MOUNTING BOLTS AND WASHERS SUPPLIED WITH DETAIL A 21835 00 CLEAR TUBING SUPPLIED WITH RETRACT SWITCH RED TUBING SUPPLIED WITH 3 RETRACT SWITCH 21893 00 RETRACT SWITCH 23411 00 PLUMBING DIAGRAM SOME PARTS HAVE BEEN REMOVED FOR CLARITY Part Number 10599 40F SCREW 19858 00 STAND OFF 19859 00 PUMP MOUNTING PLATE 19861 00 PUMP SADDLE 19984 00 STAND OFF 20188 12C SCREW 20735 08 ELBOW FITTING 21613 48C SCREW 21806 00 LEFT GUARD 21807 00 RIGHT GUARD 21830 00 PRESSURE SWITCH 21835 00
2. 22151 00 Part Number 21164 02 21823 00 21888 06 21889 00 22119 00 22143 00 22146 01 22146 02 22157 00 22158 00 22159 00 22171 02 22174 02 22201 01 22709 02 23307 00 27 22159 00 22158 00 23479 03 2 a 1 TERMINAL BLOCK Section 3 General Information Sub Assembly Drawings 23445 XX ISO 23446 XX POLY Heat Exchanger Assembly 1959 56C 1134 06 23442 00 21014 00 20653 00 11021 23 13076 18 1134 01 21068 06C 23444 00 23443 00 1959 56C A 1134 06 23445 00 ISO 23446 00 POLY GLASCRAFT WATTS QTY P N Part Description Qty 23445 00 22019 00 1500 2 Number 23445 02 22019 02 150 2 11021 23 PLUG FITTING s aa A WATTS QTY SEEEN 23446 00 22019 00 1500 2 THERMOCOUPLE 23446 02 22019 02 150 2 22019 00 FIRE ROD 22108 00 OVERTEMP SWITCH COMPRESSION SPRING HEATER FRONT CAP HEATER REAR CAP HEATER BODY ELECTRIC PLUG ELECTRIC PLUG ELECTRIC PLUG ELECTRIC PLUG LOCK WASHER LOCK WASHER SCREW 23445 REVISION F 28 23446 REVISION E Section 3 General Information Sub Assembly Drawings 22023 01 High Pressure Hose Assembly 21341 01 22021 01 15998 02 a 15424 05 22022 01 18012 05 21341 01 15998 02 c x 19506 01 pL SG D ad 22036 00 Sg 2 23608 00 d 220
3. 23411 00 PUMP 2 15 OPTIONAL ISO SIDE AIR HOSE ISO SIDE MATERIAL HOSE POLY SIDE AIR HOSE POLY SIDE MATERIAL HOSE The transfer kit attaches the same way for both ISO amp POLY side Use teflon tape on threads 39 REVISION A Section General Information Options 17666 05 Transfer Kit 20663 02 22642 01 20555 02 11198 10 23411 00 8560 8462 10 TRANSFER PUMP TRANSFERPUMP POLY AIRLINE MAIN DRUM MIXER AIR OPTIONAL ASIDE MATERIAL HOSE MATERIAL HOSE C The transfer kit attaches the same way for both ISO amp POLY side Use teflon tape on threads REVISION A Section 4 Safety Information General Safety Safe Handling And Use Of Urethane Foam Organic Peroxides and Dual Component Coatings Local Equipment codes and authorities also have standards to be followed in the operation of your spraying equipment Chemical manufacturer s recommendations should be obtained and considered Your insurance carrier will be helpful in answer ing questions that arise in your development of safe proce dures Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the res
4. 7 Pn 5301 01 22502 00 22502 00 e RS 141 02 85 141 02 Ba 5307 01 5301 01 Ee sc es as 19507 03 I 5 1486 21 1134 03 Ws H 8301 12 990 08 1315 09 e C I 1315 09 22142 00 71 18101 01 8156 32C SEE DETAIL 1486 01 2 p 1134 01 1133 14 SOME PARTS REMOVED FOR CLARITY 1486 11 1135 4065 DETAIL A REVISION D Section 3 General Information Sub Assembly Drawings 23450 XX Hybrid Assembly Part Serscaew amoo TRANSFORMER 3 Canso 7 zer WATERIALHOSE 2 maso COUPLING PLATE 2199600 LAMP MOUNTING BLOGK 1 mano TRANSFORMER por connecToR we PaNELJAcK 2 Cso 2 EATER COVER 2 2245200 AMMETERBRACKET 1 zo me 2 _ 2346500 BULKHEAD NUT 2 _ 270 weg 2 294700 ARMANFOID 1 2347600 FLUIDMANIFOLD sso MANIFOLD DECAL sers mors CONDUTNUT seo 2 so AUBBER GROMMET 2 7555 RUBBER GROWMET waen uen wase eee wase s Cren lt mem Lock wasHeR 5 eor 6 screw 8 ak
5. 30 Section 3 General Information Maintenance A 2 Remove Base from Tie Rods Do not immerse Over Pressure Valve in solvents externally Flushing will not affect 5 Remove pump from base 3 Remove Valve Housing from the a remove nylon Lock nut from yoke P N UF 118 on 19875 00 pump P N 19634 00 on 21835 00 pump b remove four bolts NL VL NS Y 4 Using a rubber mallet tap shaft out through the i bottom of the cylinder P N 18219 00 Breaking Down Pump ottom of the cylinder 1 Remove four nuts at the base of pump break loose in a criss cross pattern 5 a Remove cylinder P N 18219 00 from pump head P N 18227 00 b Remove Cup Adapter P N 21440 00 from pump head P N 18227 00 On P N 21835 00 pumps watch out for APS 119 APS 128 amp 19633 00 The spring will push these parts out Observe which side of the APS 119 comes out Keep right side up for diagnostics 31 Section 3 General Information Maintenance Disassemble Sub Assemblies b Remove FS 110 Piston Guide and P N 21595 00 Pump Seal 1 Cup Adapter P N 21440 00 a Remove Support Washer P N 18295 01 b Remove Seal P N 21595 00 e 2 Cleaning c Remove Snap Ring P N 1005 02 Nylon Washer 1 Thoroughly wash all parts in suitable solvent P N 21896
6. 10 Coil the heated hoses with a minimum four foot diameter to avoid kinking and subsequent damage to the internal electrical wiring 11 For gun shut down follow the procedure from the gun manual 12 The length of time a system is shut down and the climate conditions it s stored in will determine how often the system should be purged and refilled Usually every 2 4 weeks the following procedure should be followed Purge and Refill Procedure 1 Connect the main air line to the system PROBLER P2 12 Section 2 Operation Shut Down Instructions 5 Open both side blocks simultaneously into separate A N containers and dispense approximately 1 1 2 2 gallons of material from each side or until all Before performing any repairs on any part of the system plasticizer is purged from the system Stop the pumps in the down position PLACE ALL CONTROLS ON THE MACHINE AND THE MAIN POWER SOURCE IN THE OFF POSITION AND DISCONNECT THE ELECTRICAL POWER CABLE FROM THE MAIN POWER SOURCE 6 Close both side blocks simultaneously and wipe off residue from the side block seals Regrease and attach both blocks to the gun T Mix and properly dispose of purge material Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF To relieve Air and Fluid pressures System Console 1 Turn OFF valves that supply material to the Pumps 2 Turn OFF Ma
7. A C N CN 20 21 22 131211 o 15172 11 2 4 54 2 30 7 ISSR HEAT 4 6 8 8 RODS 3 4 1 4 55 400 5116 12 T 1 1112 OLY 111 2CB 2SSR HEAT N dad e AN 13 ops 00 E 4 3 1AMP 76 H1 gp gs 11217 te s 12 DU 5 2 21 5556 BLOCKS N ide 16 Er 8 au 21 s H2 L POLY H1 Ty FU 5 ho 241 26 11 1 2 25 H2 27 2FU H4 1x2 20 29 33 29 39 43 59 REVISION Section 3 General Information Sub Assembly Drawings 23450 XX Hybrid Assembly 17597 05 Qa 23462 00 20188 12C 1134 06 10009 1 1134 06 Ds 4 N 21809 07 7 I C 20188 12C 4 7 Hf N I 7 m ws 23495 00 1486 25 en 1486 084 23011 02 23014 00 23018 04 D 23451 00 q NS 23452 00 63 00 5301 03 SOME PARTS REMOVED FOR CLARITY ATTACH AIR LINE FOR GUN HERE
8. 22753 01 OVERPRESSURE DECAL 23456 01 CONTROL PANEL 23073 00 5 23079 0 23079 02 23074 00 COUPLING PLATE 6 23075 0 2785 23075 05 __ 2 2307801 vEuoWiED 3 2307803 GREENLED 2 23076 01 YELLOWCAP 3 23076 03 26 REVISION C Section 3 General Information Sub Assembly Drawings 23479 Electrical Assembly 23479 01 220 V Single Phase 22109 02 23301 00 23301 00 22146 02 N 22146 01 5 5512 21823 00 10 S ms 22119 00 22143 00 21164 02 21888 06 21889 00 22111 01 22114 01 e eee 23301 00 21823 00 21888 06 247901 22201 01 21823 00 23301 00 22 23479 03 380 V Three Phase 22109 02 23301 00 21823 00 22201 01 46 01 lo 21823 00 22119 00 22143 00 21164 02 Lau 23301 00 23307 00 E 21889 00 21888 06 ej 22111 02 22114 02 21888 06 fe 21823 00
9. Maximum Hose Length Shipping Weight Overall Dimensions Section 1 Installation Specifications 1 1 Fixed 200 2000 Centipoise Cps AMBIENT Pumps Rated 042 Gallons Per Cycle 159 Liters Per Cycle 32 F 0 C 180 82 C 22 1 RATIO 2200 PSI 100 PSI Air Max Working PSI 2420 PSI Note Overpressure switches are factory set at 2200 PSI Automatic Pneumatic Solvent free Constant 50 A 208 240 VAC 50 60 hz Single Phase 20 A 208 240 50 60 hz Three Phase 20 A 380 50 hz Three Phase Base Unit 1 0 GAL PER MINUTE 17 100 PSI 1 5 GAL PER MINUTE 24 100 PSI 2 0 GAL PER MINUTE 33 CFM 100 PSI NOTE As output is increased achieved w chamber size on gun or spray tip pressure drop will be greater Heating capability will also drop 6000 WATT HEATER 300 Each Section 50 x 3 8 440 Lbs om 49 1 2 26 1 4 Section 1 Installation Equipment Assembly Assembly Instructions x GlasCraft Systems are factory assembled If any questions arise concerning air or electrical connections plea
10. 4CR 3CR 53 8 1CR 09 34 5 56 64 70 1292 419 1 27 1752 1 PR Sio 2cR 28 L 3 62 61 36 30 TB 8 10 AT A2 ISO 1CONT 34 234 6 1 6 5 EI rd ceo L a 56 7 3 5 6 60 e eio e 36 38 48 58 3 52 58 59 1PB SFU 40 30 41 28 42 POLY 2CONT 44 1 2 3 4 6 un oa 891011 eo 45 ri ER Ew wer 46 40 L Humo UM 12 AH 41 ISSR 48 53 64 49 50 28 2 PR 30 51 44 gt 16 18 ATA2 32 HOSE 3CONT 2 53 234 0T2 54 60 55 16 4 56 57 70 58 4 ESET 596 zl a 58 60 dd 58 52 AY A2 61 d 27 56 57 59 71 62 TB 58 63 52 64 58 659 e 64 66 64 67 53 927 53 65 67 72 68 53 TB 4 69 T SCR RESET 7 28 11 so C xx 30 dk 2 eut 70 72 3CR 73 A A2 C 27 68 73 REVISION Section 3 General Information Assembly Drawings 23675 XX System Schematic 220V Single Phase L3 L2 L1 MAN i 1 T 2 MAIN 3 3 4 5 6 7 4 3 150 5 5 1172 7 29 33 1 150 I 208 1SSR HEAT 2 7 213 51 y B 4 1PR 234 0 0 POLY 3 5116 2 lic E E i5 u 3943 POLY 3 2CB 7556 RODS 4
11. on each side block to allow block screws are tighten securely trapped air to escape the hose and material to flow into the containers until all air is purged from the 7 Refer to material manufacturers operating instructions material system for proper preparation of material i e mixers etc 8 Leave Air Regulator at 20 PSI Remember to dispense to gallons of material to clear the system of grease and plasticizer that was used during factory testing 4 Close manual material valves Material pressure gauges should now register approximately equal pressure If one side registers considerably more pressure than the other side go to the high pres sure side and bleed off some pressure by slightly opening the manual material valve on the side block over the container Bleed pressure until both sides are approximately the same pressure 10 Turn on Hose Control 5 Dispose of waste material properly and in accor a Push in the green power button dance with chemical suppliers instructions and b Press up or down arrow buttons on the controller local state and federal regulations until desired temperature setting is achieved Before re assembling Side Blocks lubrication can be S applied by dabbing a white lithium grease into holes inside of Gun Front Housing and wiping grease over SideBlock Seals Grease will purge itself when air valve is turned on at Gun an
12. starts cycling There are many different procedures that are being followed for extended machine shut down Because 4 Once primary material is flushed from the system the system is designed to be compatible with most reduce the main air pressure to zero or flip the urethane formulations GlasCraft recommends that the retract switch to the retract position and trigger system should be stored with urethanes instead of the gun until the pumps are in the down position solvents plasticizers etc Certain considerations have to be adhered to when an extended shut down is being 5 If the solvent used to flush the system also contains performed placticizer ensure that all primary material is flushed from the system and close the ball valves the gun The following procedure is for long extended shut down periods 6 Leave the pumps in the full down stroke position with approximately 200 500 psi on the fluid gauges T If plasticizer is required to chase out solvent cycle Power should be disconnected and all air regulators main pumps until the system is full of plasticizer then turned down to zero close valves and leave the pumps in the full down stroke position with 200 500 psi 11 Section 2 Operation Shut Down Instructions 8 Turn off main air supply and disconnect air line from 2 Adjust main air regulator to 20 psi the system 9 Generously coat the exposed transfer pump shafts with lithium grease
13. 620 c I c o 00 29027 600 0 034 7 S018 Section 3 General Information Sub Assembly Drawings 21835 00 Fluid Section 9945 48 1134 01 Part Description Qty Number REPAIR KIT 21845 00 25 19634 00 Ps es _COWPRESSION SPANG 1 PACKING RETANER renwer f 21845 00 REPAIR KIT Pan Description Number REVISION Section 3 General Information Sub Assembly Drawings 23478 01 Control Panel Assembly 23016 01 23074 00 21356 02 23018 01 21872 00 BB 23019 02 21112 00 23010 00 23015 05 23016 03 23014 00 23018 03 23019 01 21813 00 2414 00 23456 0 22104 00 23013 00 23074 00 23019 01 23019 02 21823 00 22111 00 22422 01 22423 01 21104 02 SS 21104 00 Number a 20506 00 20501 00 Number 23486 02 2 23486 03 23487 02 23187 03 MALEMALE 1 86 12 86127 2307000 2307100 PUSHBUTTON 2111220 i 21164 00 21164 02 21356 02 CONTROL 9 21823 00 875 21872 00 21873 00 21889 00 FUSEHOLDER 4 22104 00 22117 00 22414 00 CYCLE COUNTER DECAL 2242201 4 22423 01 2250600 TERMINAL 6 22507 00
14. Parts List Part Description Part Description Number Number p REVISION C Section 3 General Information Assembly Drawings 23675 XX Generic System Schematic T 150 e 5 l2 7 TIS 2 D 2 1558 22 4 6 8 8 Boos 2 29 s H 1PR POY 10 5116 12 14 sas 113 POLY 2 2SSR HEAT 22 4 11 13 RODS 2 39 7 3 ES Ht HOS 15 L 11217 ane 79 20 m WE as d ESN 12 EA 3CB 2PR 2T E 3SSR BLOCKS 15 5716 18 1 pj 48 Bg 1 POLY 1FU 5 24 1343 26 11 i28 H26 27 2FU lo TB 27 5 26 1CR 8115 2CR 8115 DUMP VALVE 3cR 51 Al A2 25 8115 V ji 2 AR L Q3FU 27 25 s 28 2 1 29 26 Nm EMERG 1 27 28 1 5 30 30 2 3 7 28 28 pals 31 1 ACR 9 6 52 29
15. Re start system for operation 1 Identify the missing material 2 Check the material pressure gauge on the Once the power has been turned off and problem missing material side solved the power turned again the over pressure lighted buttons will automatically be lt a If the missing material gauge reads HIGHER than 6546 normal there 15 RESTRICTION problem between the gauge and the Mixing Chamber tip A in the Gun If you do not understand the electrical hook up de scribed above consult your local GlasCraft distributor b If the missing material gauge reads LOWER than OR a qualified electrician normal there is a STARVATION problem between the gauge and the material supply system It is recommended that a qualified licensed electrician should install power to the supply disconnect Problems be cyclic that they will appear first on gt only one stroke of the Proportioning Pump Check the pressure gauges during one of these bursts of missing materials and always stop spraying while you are getting a burst of good material You should always follow all local or national electrical codes Disconnect power source BEFORE arempi g ree the missing material side troubleshooting pairs or opening the Control Boxes Access to internal STARVATION problem the pressure gauge poe lo qualified personnel the missi
16. determine if the problem is an over pressure situation When the sensor engages the system will be frozen giv ing you the pressure readings at the time the problem was detected Inspect the fluid pressure gauges in an over pressure situ ation one of the fluid pressure gauges will be significantly higher than the other gauge A When main power to unit is on the console will have wires that are live Disconnect or turn off main power source be fore opening console to make any repairs Before performing any repairs on the system ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF Section General Information Troubleshooting Over Pressure Problem Correction WHAT GOOD MATERIAL LOOKS LIKE HOW THE EQUIPMENT NORMALLY OPERATES 1 Determine if the problem is high pressure related WHAT PATH THE MATERIALS FOLLOW THROUGH THE EQUIPMENT 2 Relieve system material pressure KNOWLEDGE OF THESE TROUBLESHOOTING 3 Turn off main power PROCEDURES gt Always start with step one never skip any portion of these procedures The material pressure gauges are to be used for troubleshooting purposes only The pressures registered on one gauge will not necessarily match the other This difference can be caused by variance in materials temperatures viscosities etc 4 Fix the problem area a Potential high pressure causes Restriction Overheating material in static position ISO filter at gun 5
17. functions and operation of the machine 1 Adjust Air Regulator to 20 PSI to fill system Air Motor will cycle slowly to fill Pumps Heaters and Hoses and stop Pre Operation Check List A Check that all fittings are securely tight B Check electrical hook up qualified electrician recommended C Main power switch on Control Box should be switched to OFF position D Air Regulator turned counter clock wise to OFF position E Hose Control and Primary Heater Control to OFF position Do not place of the body of the material spray Do not point the gun at or near other personnel Do not look into the Mixing Chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use PROBLER P2 an air mask goggles protective clothing and other MAKE SURE VALVES ARE OFF safety equipment as prescribed by current regulations recommendations of the chemical suppliers and the laws in the area where the equipment is being used Initial Start Up Procedure With all material and air lines connected and power cable attached the system is now ready for start up Section 2 Operation Start Up Instructions 3 Place separate clean containers under each indi 6 Clean and lubricate Side Blocks and Seals thoroughly vidual side block Slowly open material valves and re assemble on Gun Make certain that the side black arrow forward
18. on high pressure to make their seal The high pressure cannot be maintained if the pumps are attempting to apply this pressure through a hose full of expanded froth therefore the Gun seal may leak 2 Re starting immediately after hot Polyol has ex panded in the system may result in spraying sub stantial amounts of bad foam This will continue un til the expanded Polyol in the primary Heater and the Hose has been completely purged Over Pressure System Protection The system incorporates monitors for high pressure monitoring These monitoring devices will prevent the system from continued operation if high pressure situations develop There are pressure sensors located on each propor tioning pump The high pressure sensor is located at the outbound of the fluid section The high pressure monitoring sensor will engage if fluid pressure increases above 2200 psi 36 If a high pressure situation develops the sensor will detect this and immediately engage the hold in circuit This will disengage power to the air motor and will also turn the heaters off On the control box panel there are three yellow lighted push buttons marked over pressure One of these push buttons will be illuminated after the monitoring sensor engages indi cating where the problem is located ISO Poly or Hose In the over pressure situation the system will remain shut down until it is manually reset At this point it is necessary to
19. 01 amp Felt Wipers P N 21897 01 Sables VR 2 If parts have any build up of hardened material it is acceptable to polish parts with fine sand paper 1200 grit or steel wool 000 CE 3 It is recommended that the cylinder be honed with a fine BZ grit bead honer P N RK5 2 CS Inspection 1 The Pump Cylinder P N 18219 00 inner wall should be smooth No pitting or scarring should be seen If slight scars show in the wall they must not be able to be felt with a finger nail 2 Shaft Assembly 2 The Pump Shaft P N 21599 00 must not have any a Remove P N 21598 00 Transfer Seat from scoring pitting or build up of any debris on the shaft P N 21597 00 Transfer Housing A 3 Set the Ball P N APS 133 in the Seat P N 21598 00 and hold up to a light Observe for light between the seat P N APS 133 Ball is loaded with spring tension surface and the ball large sliver of light shows check for debris or scaring on Seat or Ball 4 P N APS 128 amp P N APS 119 repeat the above step 55 The APS 119 is reversible you can use either side y or 32 Section 3 General Information Maintenance Re Assemble 5 Install 18295 01 with lip facing toward the seal P N 21595 00 All parts underlined are contained Repair Kit 1 Soak P N 21897 01 in a light weight non detergent oil then install in P N 21440 00 2 Install P N 21896 01 push down and install Sn
20. 33 11 down install 4 P N groove of P N 19634 00 7734 12 Lock Washers and hand thread 4 P N 7733 17 Nuts Tighten P N 7733 17 in a criss cross pattern until tight QS LY 15 Lubricate the outer edge of P N 5 119 set top of ball square and center flats of APS 119 and P N 19634 00 16 Gently set P N P33 11 through P N 18289 00 Tie Rods and push down square and firm until it sets down over cylinder O Ring 35 Section General Information Troubleshooting N Do not place any part of the body in the path of the material spray Do not point the gun at or near other personnel Do not look into the Mixing Chamber orifice at any time Because of the hazardous materials used in this equipment it is recommended that the operator use an air mask goggles protective clothing and other safety equipment as prescribed by current regulations recommendations of the chemical sup pliers and the laws in the area where the equip ment is being used The system will dispense liquid at high pressure when Gun Trigger is activated Read and note WARNINGS contained in this User Manual and the Probler P2 Gun User Manual GC 1386 Polyol will expand in the Hose if any normal operating pressures are bled off whenever the mate rial is above approximately 75 degrees F Hot Polyol hoses should never be bled by any method to zero pressure for two reasons 1 The seals in the Gun rely
21. 88 01 2 22056 00 AR 25608 00 I XS ET 19506 01 21110 00 en a E NC N JH Part ink Part am 29 REVISION E Section 3 General Information Maintenance Daily Routine Maintenance 2 Flush system side to be rebuilt with suitable solvent 1 Visually inspect the system for leaks gt Step three is optional but it makes the process easier 2 Check desiccant dryer beads to insure they are 3 Disconnect inlet and outlet fittings from the pump still purple and have not changed to pink 3 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of DOP DBP M 2 a remove outlet hose b remove inlet hose Weekly Maintenance 4 Disconnect the din connector from over pressure switch 1 Place a small amount of grease on the air motor a remove plug shaft 2 See related manuals Overhaul Procedure 19875 00 01 Pumps 21835 00 Pumps 1 Dump pressure off system Be sure the air and power are off to system This is achieved by removing side blocks from the gun b Remove Switch from fitting opening ball valves and purging materials into clean containers
22. 9 4 22 4 e 11 13 2 12 39 7 8 5 HOSE H 7FU S Iso 3 P OM 2 17 1 2 y SV 22 23 6 i soy 15 9 48 52 12 FLUID 7 3B 2PR 30V 4 A i T 8 1 21 o 48 POLY 3 1T H1 X1 20 FU 311 ji 5 24 26 11 25 2 27 22 2FU MP M 1 18 REVISION C Section General Information Assembly Drawings 23675 XX System Schematic 220V Three Phase L5 12 L1 GND Q Q Q MAIN o o ON i i mimm 2 4 MAIN E 5 X2 yWYX1 ee S y 4 5 6 4 3 150 m 2 5 1112 7 8 e be 9 Ah 9 t 2933 150 2CB 1558 2 3 2 4 6 8 8 RODS E 0 3 4 1 4 3 1 POLY 2 R 10 i 5116 12 14 2 113 112 111 3943 POLY 3 208 2558 RODS 4 254 13 2 12 14 1 m 39 3 5 TENE H 7FU HOSE 150 5 Abs WV S 1442 17 12 SV 22 23 6 2 3 il o 48 52 3 45y 1 22 FLUID 7 scB 2PR 2T 3SSR ilt BLOCKS sv 4 A 16 18 ilt 21 48 8 zJ hH 1 POLY 9 1T H1 Xi 20 1FU 5 1 22 t 26 21 ao H wt 11 25 H2 t 27 22 2FU Je D2 19 REVISION C Section 3 General Information Assembly Drawings 23675 XX System Schematic 380V Three Phase G
23. E DETAIL SOME PARTS HAVE BEEN REMOVED FOR CLARITY CRA uu PHASES LTAGE ER CABLE PIN Pit 15 01 23419 01 2 3 220 3 38 14 REVISION Section 3 General Information Assembly Drawings 23675 XX Unit Assembly 21094 01 21094 01 23410 00 20188 20 1134 06 20188 120 pr 1134 06 lu 23453 00 A 8560 03 8560 03 23446 00 23453 00 23445 00 20188 12 3 20188 20 23410 00 23410 00 Pi 20188 20 1134 06 1134 06 1134 06 150 HEATER ASSY POLY HEATER ASSY 21839 00 a 9704 07 21 1 50 11 95 121 7361 00 20895 00 m 1 j r 45 118 DN Dt 22502 00 RECEPTACLE 5 21809 01 N RECEPTACLE 5 Mose 5 voco 85 119 f 21830 00 TO RECEPTACLE 21830 00 I 0 23468 00 23468 00 TO RECEPTACLE Ma 9 N 7 9 e 15 REVISION C Section General Information Assembly Drawings 23675 XX
24. GUARDIAN A6 6000 Dispensing System lt 27 lt gt ad Table Of Contents Section 1 Installation TET Introd meta ca tte m ri taie tds 1 1 2 Standard Equipment aere ae ee tet e a aec a u au da 2 TH 3 1 4 Equipment Assembly uuu ak ve daa a eed RR 4 Section 2 Operation 2 1 Start up Instructions 7 2 2 Sh t d Wwn 10 2 3 Daily Start Up Instructions qa dra E HR eit ciel N A Section 3 General Information 3 1 Assembly Drawirigs ce vise eredi e Ferte cca id de eae eee eee o eua te 14 3 2 Sub Assembly Drawings a e cp Poe ue a eee 21 9 3 tales ee a aie ete Saeed eas Sted ett aetna tines 30 3 4 Troubleshooting eie aere tpa 36 3 5 LC 39 Section 4 Safety Information 4 1 Qeneral Safely asuy Q m au ste ae auqa u Tip ETS 41 45 4 3 Limited Warranty Policy ee 47 4 4 Technical As
25. MATERIAL PUMP 21836 00 POPPET VALVE 22086 02 RETRACT SWITCH KIT 22101 00 LIMIT SWITCH 23411 00 ELBOW FITTING 23461 00 PUMP MOUNTING BRACKET 4342 05 ELBOW FITTING 6782 23 TEE FITTING Description Qty 10599 40F 1985840 1985900 1986100 1998400 2018842 2073508 21613486 2180600 2190700 2189000 2183500 2183600 2208602 2210100 2341100 23461 00 434205 678223 23 SEE DETAIL A 19861 00 T T 21806 00 8155 40 1486 04 21830 00 7966 17 i Qty REVISION gt 10 60 Lov ET ZA SS 00 18812 Z 9 lt en 01 79620 9 91709 58zy 6ly09 1 976207 6 3 9 034 9 d 08 80009 yl yy6Z0VY VS 1Z8 9 62509 0 038 z Q 3did ldN 8 1 9 9 3 90116 9 9 038 2 08 82209 o 003 2 5 o 2 5 10960 o 0 038 TV10 7 0 038 2 6 70115 0 03 79025 4 0 038 2 er 03 2 HS1 09 9 8 99 60 18556 lt aoa 10777600 B N 92109 A 8 21 79620 dLo r6zov 0 039 v 9 033 2 15216 79009 9 038 2 3805 135 85 08916 12800 8 660 ASS 60 620 Loved X 10 4960 438 0 038 7110 8 cox 90 24 2 96016 1 16
26. MPINGEMENT MIX AIR PURGE OPTIONAL NOZZLE FOR SPRAYING STUD WALLS POURING amp STREAM JET For more information concerning any of these GlasCraft products contact your local authorized GlasCraft distributor or visit www glascraft com Quality Performance GENUINE GLASCRAFT DISPENSING EXCELLENCE LADS 5845 WEST 82nd STREET ADVANCED DISPENSE SYSTEMS INDIANAPOLIS INDIANA 46278 www glascraft com U S A GC 1398 Phone 317 875 5592 REVISION C 2 Fax 317 875 5456 E Mail sales glascraft com
27. ad In industrial and contractor applications it is advisable to run frequent tests to determine the exact concentration of isocyanate vapor in the air Industrial equipment is available for making such determinations Your chemical supplier can recommend such equipment and procedures Proper Safety Equipment All persons spraying or working is areas where forced air ventilation is not adequate to remove isocyanate vapors from the air MUST use an approved U S Bureau of Mines fresh air supplied respirator Respirators should be regularly inspected cleaned and dis infected according to good practices Records must be kept of the inspections The user MUST have a medical clear ance indicating that he can safely use a respirator Respirators must fit securely beards prevent a tight seal around the face Eye glasses have to be given special atten tion and contact lenses are prohibited Safety goggles gloves and other protective devices are sug gested for operators of foaming equipment Refer to OSHA Standards sub part 1 1910 132 1910 133 and 1910 134 for Federal standards IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRO CEDURES CALL YOUR GLASCRAFT DISTRIBUTOR OR GLASCRAFT INC NOTICE All statements information and data given herein are be lieved to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind expressed or implied The user
28. angerous concentrations Such equipment should be obtained Adequate ventilation must be provided in any area where foam chemicals are sprayed or poured and wherever the material containers are opened In industrial applications foaming operations should be restricted to specific areas and proper ventilation should be provided in these areas to prevent chemical vapors from spreading Spray foaming operations MUST be restricted to a spray booth where a minimum exhaust of 100 feet per minute at the face of the booth is provided Special care should be taken to prevent unsuspecting personnel both inside and outside of the plant from being exposed to chemical vapors The chemical vapors should be exhausted to atmosphere in such a manner and at a sufficiently low concentration that personnel outside the plant are not exposed to dangerous concentrations of chemical vapors Refer to OSHA Standards sub part G 1910 107 and particularly sub section m for Federal standards State and local authorities may have applicable statutes or regulations concerning ventilation In contractor applications for example at a construction site inside building or other enclosed space the forced ventilation normally provided is likely to be inadequate These applications therefore usually REQUIRE the use of forced fresh air respirators for all persons in the areas where foaming operations are conducted or where the chemical vapors are likely to spre
29. ap Ring P N 1005 02 in groove 6 Place P N 21595 00 Seal and P N FS 110 guide on P N 21597 00 The lips of the Seal will face away from 222 7 Set P N 21803 00 spring 21597 00 housing set APS 133 ball on Spring 3 bottom side of P N 21440 00 install P N 21595 00 so that the lip faces out 8 Apply blue lock tite to the threads of P N 21598 00 and install on P N 21597 00 Tighten these two parts 4 Lubricate and install O Ring P N 13867 43 on bottom groove 33 Section 3 General Information Maintenance 9 Lubricate and install two P N 13867 49 O Rings on 12 With the Pump Assembly upside down easy if P N 18219 00 cylinder clamped in a vise install Foot Valve Housing P N 19634 00 21835 00 Pump 10 Using a light weight non detergent oil coat the seal on the shaft assembly and the walls of the cylinder then install the shaft assembly into the cylinder leave approximately 4 of the shaft exposed on the top side N P N UF 118 amp P N 2594 43 19875 00 Pump 13 Set P N 19633 00 Spring in place and set P N APS 128 Ball on Spring xw For the 19875 00 pump set the APS 128 ball in the housing 11 Install cylinder shaft assembly into P N 18227 00 pump Head careful not to cut O Ring for pump P N 21835 00 34 Section 3 General Information Maintenance 14 Lubricate and install P N 13867 44 O Ring in the 17 Continue holding P
30. be checked any repairs or before making any electrical repair of any type gt periodic basis to the system 1 208 240 volt single phase A A L1 L2 GROUND If you do not understand the electrical hook up described 208 240 volt three phase above consult your local GlasCraft distributor OR a qualified L1 L2 L3 GROUND electrician 380 volt three phase L1 black L2 brown 13 black Supply Connection L4 blue GROUND green An air source which delivers a constant 25 CFM 90 110 PSI 708 liters 6 3 7 7 BAR and does not 2 The transformer can now be set for proper exceed 125 PSI 14 BAR should connected directly hose length to the Ball Valve P N 21666 01 mounted on the Proportioning Unit Air Motor see Typical System Connection Diagram illustration The air line to the Console should be a minimum 1 2 inch inside diameter 1 0 if it is 25 feet or less in length Should it be over 25 feet in length the air line should be a minimum 3 4 inch I D TRANSFORMER PRIMARY 75V 60V 45V 30V 15V COM TO HOSE CONNECTIONS HOSE LENGTH 15V 50 FT 30V 100 FT 45V 150 FT 60v 200 FT 60v 250 FT 75V 300 FT Section 2 Operation Start Up Instructions A Filling The System Never leave machine unattended while system power is on or system is running System running is defined as preheat cycle of the hose heat primary heaters or any pump operation Machine operators must be familiar with the component
31. ck Filter of Transfer Pump Before diagnosing a faulty Transfer Pump be sure and check all items just listed under Transfer Pump C HOSES 1 Make sure that the Hoses are not plugged TROUBLESHOOTING A POOR SPRAY PATTERN To troubleshoot a poor spray pattern you must C FILTER ASSEMBLY gt understand the factors that affect the spray pattern 1 Check fluid filter at inlet to Proportioning Pumps if applicable A TEMPERATURE D PROPORTIONING PUMPS 1 Too warm a material temperature will cause a 1 Determine whether the burst appears on the separation fingering in the pattern Pump s up or down stroke 2 Too cold a material temperature will cause a a If burst appears on UP stroke check UPPER stream effect Ball Seat and Cups b If burst appears on DOWN stroke check B PRESSURE LOWER Ball Seat 1 Too high a pressure will cause excessive overspray and or separation fingering Z Follow the procedures the order given Remember 2 Too low a pressure will cause a stream effect that repairs should be made as soon as possible PLAT Don t leave the unit open to air any longer than C CONTAMINATION IN THE MIXING CHAMBER necessary as this will lead to further problems such 1 A foreign object in the Mixing Chamber will as moisture entering the system and causing the causea poor pattern isocyanate to crystallize After the unit has been exposed to the atmosphere Correct problem s immed
32. d Gun is triggered Section 2 Operation Start Up Instructions 11 on the ISO amp POLY Heater control 12 Adjust Main Air Regulator to material suppliers a Push in green power button specifications b Press up or down arrow buttons on the controller until desired temperature setting is achieved Straighten hose out flat to avoid uneven heating and damage to internal wiring of the Hose Assembly Allow enough time for hose to warm up approximately gt 15 20 minutes Remember that the heated hose does not have a delta rating The heated hose s func lion is to maintain the heat generated by the primary heaters during system operation and preheat material during initial start up The hose should be set to maintain a temperature close to the set point of the heaters Due to the expansion of urethanes when heated it is imperative that on cold start up of the system that the 14 Relieve any excess pressure by triggering the gun heaters be turned on and allowed to reach operating temperatures before the Main Pump Air Regulator is adjusted to the desired spray pressure If you do not The Emergency Stop Switch is located on the bottom allow the heaters to reach operating temperature before right side of the control Panel when depressed it will adjusting air pressure the material pressure will exceed shut down the power and activate the Ai
33. ety glasses protective clothing etc for operators and all others working in areas where they may be CAUTION exposed to the chemicals or their vapors Particular caution must be taken with respect to the operating equipment waren given ahydngies d durino th tion of malfunction 5 Become fully acquainted with the equipment and chemi cals used Isocyanate compounds are used in urethane foaming operations The medical history of persons who may be Handling Chemicals Safely exposed to such isocyanates should be examined It is Storage of polyisocyanates diamines and organic solvents recommended that individuals with a history of chronic should be isolated and restricted to specially constructed respiratory ailments should avoid exposure to all storage rooms Store chemicals in original containers and isocyanates according to manufacturer s recommendations listed on the container Maximum ambient temperatures to which such In addition to the manual GlasCraft recommends that chemicals should be exposed are specified by the manufac the user consult the regulations established under the turer and MUST NOT be exceeded either in the storage area Occupational Safety amp Health Act OSHA particularly or in the spraying or pouring area the following sections 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations pa
34. he assembly opera tion maintenance and service of this GlasCraft product as used in a typical configuration While it lists standard specifi cations and procedures some deviations may be found In order to provide our users with the most up to date technology possible we are constantly seeking to improve products If technological change occurs after a product is on the market we will implement that technology in future production and if practical make it available to current users as a retrofit up date or supplement If you find some discrepancy between your unit and the available documen tation contact your GlasCraft distributor to resolve the difference GlasCraft Inc reserves the right to change or modify this product as it deems necessary Careful study and continued use of this manual will pro vide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting Section 1 Installation Standard Equipment Model A6 6000 Part Description Number 23675 6000 UNIT 23950 02 PROBLER P2 GUN 22023 01 HIGH PRESSURE HOSE ASSEMBLY REQUIRED COMPLETE THE HOSE ELECTRICAL 09150 CIRCUIT WHEN USED WITH 18006 00 WHIP HOSE Material Ratio Material Viscosity Output Operating Temperatures Operating Psi Purging Constant Electrical Requirements Compressed Air Requirements Heaters
35. iately should be run long enough to displace the material that was in the unit when it was opened up NEVER inspect filter assemblies at time of shut down 4 In troubleshooting a restriction problem where the material pressure gauge on the missing material side is higher than normal start at the point farthest from the unit and work backward Check obvious and easy things first Before performing any repairs on the Gun ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO BLEED OFF 38 Section General Information Options 17666 04 Diaphragm Transfer Pump Kit TO MATERIAL DRUM 4341 15 7 EN H me Me E Eo FM 502 6 503 503 TO INLET ON MAIN PUMP APS 128 22444 00 8560 11 m Vanno KIT 3161 II 20555 02 AP HEA a J TS Pad TO MAIN AIR SOURCE H L4 1 0009 02 18318 02 9612 04 23403 00 6782 03 L 22663 02 22642 00 H 4342 04 8612 08 E i uc E d 22658 04 B 8199 02 22642 00
36. in Air Regulator on Air Motor Gun 1 Open both Side Block Material Valves 2 Turn ON Air Switch 3 Point Gun into a clean suitable container and trigger Gun until material flow stops 4 Fluid pressure gauges must read zero 0 if not trigger Gun until the fluid pressure gauges do read zero 0 pressure 5 Turn OFF Side Block Material Valves 6 Trigger Gun several more times to purge any material remaining in Gun Turn OFF air Switch 7 Unless system is to be returned to service at once follow DAILY SHUT DOWN PROCEDURE 13 Section 3 General Information Assembly Drawings 23675 XX Unit Assembly 23451 00 20188 28 1134 06 23481 00 85 126 e 23481 00 I RS 124 01 9 RS 124 01 22178 00 21129 00 23469 00 23447 00 88 28 1134 06 20188 28C 1134 06 23418 01 EJ Oe 14638 02 7486 28 o D 1486 21 14638 02 8301 12 1486 28 J jo 5 1486 21 a SEE TABLE C e 1s ET SOME PARTS HAVE BEEN er REMOVED FOR CLARITY 9 SE
37. ment Assembly AA o Main power from power source should be disconnect turned before making nections 2 b lo Es N IN EN N mall 9 e 1 Connect Assembly to the system The swivel fittings on the Hose assembly are sized differently and will attach only one way 2 Connect the twist lock plugs to the plugs on the front of the system Line the arrows up on each plug push them together and twist to lock see hose installation 3 Connect trigger air line to the air line on the system 4 Connect whip hose assembly to the material hose 5 Connect jumper p n 22094 00 to the plugs on material hose to complete the circuit Note Jumper not needed with 18006 01 heated whip hose 6 Connect Hose Assembly and the gun as shown The swivel fittings on the Hose assembly are sized differently and will attach only one way T Fluid and air connections between the sytem and gun should now be complete and tight Section 1 Installation Equipment Assembly Electrical Connections When Main Power to system console is on the white and black wires in the console are always live Disconnect or turn off Main Power source before opening console to make gt Electrical connections must
38. ment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard 1 The presence of HHC solvents 1 1 1 Trichloro ethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up or flushing 2 Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature 3 Equipment capable of withstanding pressure When HHC solvents contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component of a coating material There is no known in hibitor that is effective under all circumstances Furthe
39. ment service instructions e Remove equipment from service disassemble in accordance with equipment servicing instructions Inspect all parts for corrosion and or wear Replace any damaged parts Thoroughly clean all parts of the equipment with a non halogenated solvent and reassemble in accordance with equipment servicing instructions Flush equipment with non halogenated solvent Do NOT reuse equipment with HHC solvents or with materials containing such solvents Material suppliers and or container labels should be consulted to ensure that the solvents used are compatible with your equipment GlasCraft is aware of NO stabilizers available to gt prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in a closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents GlasCraft recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant You sho
40. ng material side is than normal mam OSHON PERGINE start the point farthest from the unit and work connecting equipment 500 1 forward Check the obvious easy things first approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub Part S of the Standaras Concern yourself only with the material pressure Material Or Mechanical Problem Troubleshooting Procedure By following this procedure you should be able to locate and cure problems easily Remember however that a successful operator must know 37 Section 3 General Information Troubleshooting A MATERIAL DRUMS A GUN 1 Material in drums 1 Side Block Material Valve turned on 2 Material temperature 2 Bore hole of Mixing Chamber clean a If the material is to cold especially at the 3 Filter Strainer Screen clean bottom of the drum it will raise the viscosity of 4 Side hole in Mixing Chamber clean the material and stall Transfer Pumps B MATERIAL TEMPERATURE B OPTIONAL TRANSFER PUMP S 1 Too high a temperature on resin side can cause 1 15 it operating a blowing agent to pre expand in either the 2 15 air turned on to Transfer Pump Hose or the Primary Heater 3 Regulated pressure where it should be 4 Severe contamination of pump shaft on isocya nate side This indicates that the pump shaft is not being lubricated Che
41. ponsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safely Personnel Safety Equipment GlasCraft recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems All personnel involved in dispensing operations should read and understand this manual It is most important that equipment operators maintenance and i r n h r ir men r IN THIS AREA supervisory personnel understand the requirements fo EE safe operation PROTECTION PROTECTION PROTECTION GlasCraft recommends that the user consult the state and This manual cannot answer every circumstance each local regulations established for Safety equipment listed user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures GlasCraft hopes Operating Safely that this manual is helpful to the user and recommends n operating urethane foam equipment safely user should that the precautions in this manual be included in any make every effort 10 such program 1 Handle chemicals safely Urethane foam systems are comprised of several 2 Provide adequate ventilation different chemical compounds some of which may be 3 Provide adequate safety equipment gloves respirators hazardous if improperly used saf
42. r Dump Valve the set point of the over pressure switches causing the To reset turn handle on push button system to shut down 15 The system is now ready for operation Section 2 Operation Shut Down Instructions Daily Shut Down Procedure 5 Reduce main air regulator pressure to zero 1 Turn off hose and heater controllers 6 Visually inspect the entire system for leaks 7 Turn off main air supply and main power 3 Flip retract switch to the retract position and trigger the gun until pumps are in the down position 4 Perform gun maintenance See gun manual 10 Section 2 Operation Shut Down Instructions 8 Coil heated hoses with a minimum four foot diameter 1 Remove side blocks from the gun and relieve pressure to avoid kinking and subsequent damage to the from the system internal electrical wiring 9 Check and lube top of the fluid section Wipe off residual material and add a tablespoon of DOP DBP PROBLER P2 2 Use a suitable solvent to flush the fluid circuits To determine the compatibility of solvents with material being used Always check with material supplier A 3 Increase transfer pump pressure until fluid Do not bleed fluid pressure from the system movement occurs 4 f fluid movement does NOT occur 100 psi gt of air on transfer pumps increase main pump Extended Shut Down Procedure pressure until the main proportioner SLOWLY
43. rmore the mixing of HHC solvents with other materials or solvents such as MEK alcohol and toluene may render the inhibi tors ineffective The use of reclaimed solvents is particularly hazardous Re claimers may not add any inhibitors or may add incorrect amounts of inhibitors or may add improper types of inhibi tors Also the possible presence of water in reclaimed sol vents could feed the reaction Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ alumi num alloys which will safely prevent the chemical reaction under all circumstances Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Vola Organic Compounds 8 their low flammability haz ard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many re spects 42 Section 4 Safety Information General Safety N WARNING If you are now using Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts IMMEDIATELY TAKE THE FOLLOWING STEPS Empty system shut off completely depressurize accordance with equip
44. rticularly Paragraph m 41 Section 4 Safety Information General Safety To avoid moisture contamination don t open containers until ready for use After use the remaining material should be re sealed in the original container and stored in areas away from moisture During clean up of spilled isocyanate component respirators gloves and eye protection must be worn Isocyanates which have been spilled can be controlled by covering them with dry sawdust and or other absorbent inert materials Care should be taken to avoid skin contact The absorbent material and the absorbed isocyanate should be collected promptly placed in an open top container and treated with dilute solutions of ammonium hydroxide and or alcohol While being treated in this manner the material should be in an adequately ventilated area Clothing on which any material has been spilled should be removed immediately and cleaned before being worn again Clean Up Solvents N WARNING A hazardous situation may be present in your pressurized fluid system Halogenated Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pumps heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some GlasCraft spray equip
45. s GlasCraft hereby assigns to Purchaser the original manufacturer s warranties to all such equipment and parts to the full extent permitted THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IM PLIED SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or ap plication of materials manufactured or sold by GlasCraft or its distributors or agents UNDER NO CIRCUMSTANCES SHALL GLASCRAFT S LIABILITY EXCEED THE AMOUNT PUR CHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART UNDER NO CIRCUM STANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAM AGES OR FOR LOST PROFITS No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one 1 year after the cause of action accrues 47 Section 4 Safety Information Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance contact your factory authorized GlasCraft distributor Distributor Phone Contact For any issues your distributor cannot address the GlasCraft technical service department is always available to assist you with the operation of your spray equipment To help our technical representatives expedite
46. sCraft has issued a return authorization number and 3 The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser freight prepaid with proper return authorization number s attached to GlasCraft Inc 5845 West 82nd Street Suite 102 Indianapolis IN 46278 U S A This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation misuse negligence accident or use not specified by GlasCraft This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft The decision by GlasCraft shall be conclusive and binding on Purchaser GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local state federal or other jurisdiction s regulations or codes GlasCraft does not warrant that any equipment or part sold to Purchaser when used individually or in concert with any other part equipment device component or process does not infringe on any patent rights of any third party GlasCraft only warrants that it has no specific knowledge of any such infringement GlasCraft makes no warranty as to any parts or equipment manufactured by others Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claim
47. se refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distributor Fluid Line Connection The material hoses that bring Isocyanate and Polyol chemicals and the air from the machine to the gun should be connected as follows Required Tools Opened end wrenches 5 8 3 4 13 16 1 Lay hoses out straight 2 Couple hoses together with supplied union fittings and tighten finger tight 3 a Hold crimp fitting hex 3 4 and union fitting together allowing the hose to hold it s natural line b Using the appropriate wrench A side 3 4 B side 13 16 tighten swivel fitting to union not allowing crimp fitting or union to turn Repeat on opposite side of union This practice is required on all connection points 1 Hose machine 2 Hose gun 3 Adding additional hose sections 4 Plug hoses together The TRU FLOW hose plugs are a twist lock design 7 Push plugs together 55555552555 55255255224 52 525525524 255552552 QNA LT Ov b Twist to lock position T 5 Once connections made tape connections well enough to keep plugs from coming undone 4 damaged etc Section 1 Installation Equip
48. should not assume that all safety mea sures are indicated or that other measures are not required GlasecrarFt DISPENSING EXCELLENCE 5845 WEST 82nd STREET SUITE 102 INDIANAPOLIS INDIANA 46278 U S A PHONE 317 875 5592 FAX 317 875 5456 44 Section 4 Safety Information Notes 45 Section 4 Safety Information Notes 46 Section 4 Safety Information Limited Warranty Policy GLASCRAFT INC GlasCraft warrants to the original Purchaser of GlasCraft manufactured equipment and parts that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one 1 year from the original date of installation GlasCraft makes no warranty to anyone other than the original Purchaser If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one year period from the date of installation as determined solely by GlasCraft GlasCraft in its sole discretion will either repair or replace the defective part or equipment at GlasCraft s cost including freight charges both ways or credit or refund the purchase price for the defective equipment or part A warranty claim will be honored only when 1 GlasCraft has been informed in writing of any such defect in workmanship or material within ten 10 days after discovery by the original Purchaser 2 An official of Gla
49. sistance 5 o Dei oe eret cepe Q ru e ieu cape 48 For Your e cac I Re uit eee eR rune INSIDE BACK COVER N A Non Applicable Section 1 Installation Introduction Before operating maintaining or servicing any GlasCraft system read and understand all of the technical and safety literature provided with GlasCraft products If you do not have the proper or related manuals and safety literature for your GlasCraft system contact your GlasCraft distributor or GlasCraft Inc In this GlasCraft technical and safety publication the following advisories will be provided where appropriate 5 Is information about the procedure in progress NX CAUTION Is imperative information about equipment protection CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury ELECTRICAL SHOCK HAZARD Indicates a hazardous situation which if not avoided could result in electrical shock or serious injury The information in this document is intended only to indicate the components and their normal working relationship typical use Each assembly should be directed by a GlasCraft distributor or made from the GlasCraft Assembly instructions provided This manual provides information for t
50. uld allow only enough solvent for one day s use in your laminating area NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent va pors Solvents should be handled in accordance with OSHA Sec tion 1910 106 and 1910 107 Toxicity of Chemicals GlasCraft recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel Also determine the best methods of first aid treatment for each chemical used in your plan First Aid If chemicals containing isocyanate are splashed on the skin they can produce ill effects Steps to counteract such effects should be started immediately Apply Tincture of Green Soap full strength to the contam inated area If Tincture of Green Soap is not immediately available wash the exposed area repeatedly with soap and water Soap and water is not as desirable as using Tincture of Green Soap because many isocyanate components are not easily dissolved in water In addition soap and water does not form a barrier to the isocyanate After appro
51. ximately two to four minutes wash off the Tinc ture of Green Soap with water If there is still an indication of isocyanate present repeat the application If the isocyanate contamination is on the facial area care must be taken to avoid getting the Tincture of Green Soap in the eyes If the person develops breathing difficulties oxygen should be administered Quite often the exposed person will experi ence residual effects such as coughing spells CONTACT PHYSICIAN IMMEDIATELY N WARNING Contact a doctor immediately in the event of an injury and give him the information you have collected If your informa tion includes first aid instructions administer first aid imme diately while you are contacting the doctor 43 Section 4 Safety Information General Safety If a person accidentally swallows isocyanate large amounts of water should be swallowed immediately Vomiting should then be induced by patient sticking his finger down his throat or by swallowing large quantities of warm salt water or warm soapy water After vomiting more water should be taken to dilute isocyanate further CONTACT PHYSICIAN IMMEDIATELY Ventilation N WARNING Hazardous concentrations of some chemical vapors exist before they can be smelled Chemical component suppliers should be contacted to determine at what concentrations the vapors of the chemicals they supply become dangerous and the procedures and equipment needed to detect such d
52. your call and better address your questions please have the following information ready and available when you phone GlasCraft If your questions are not urgent You can e mail all correspondence to service glascraft com For Air Powered Systems Model Air compressor size Serial number CFM generated Type of spray gun Pressure at the system Serial number Hydraulic Pneumatic Is your equipment Dynamic fluid pressure Single phase Three phase ISO POLY What is the inbound voltage Spray gun chamber size to your equipment Material being sprayed Temperature setting ISO Viscosity ISO POLY Temperature setting POLY Approximate material temperature Temperature setting HOSE 48 GlasSecrarE DISPENSING EXCELLENCE Date Purchased Distributor Contact Phone E mail GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems If your application is in plant or a field contractor GlasCraft has a system package to meet your requirements GUARDIAN AIR POWERED A5 amp A6 SERIES EQUIPMENT 6000 OR 12000 WATTS OF HEAT 1600 2200 OR 3000 PRESSURE SET UPS AVAILABLE MH MH amp MH HYDRAULIC POWERED SYSTEMS UP 45 LBS MINUTE OUTPUT EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH MOBILE MODULAR HYDRAULIC SYSTEMS SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG PROBLER P2 SPRAY GUN Ie

GUARDIAN A6 6000 USER MANUAL GC1398

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