3500-3600 Manual (dick v1).pub
Contents
1. Microprocessor MAA A O A ENEE El 3 Sr F Remote Monitor Outputs i l pe and Photo Eye m7 gt Hen 1 ae i F a all p i A E E e LED Enable amp Learn Mode Push Button EE OE y T Fire amp ETL Inputs Optional Device Input Emergency Bypass Actuator Connector Reverse Battery Polarity Actuator Connector Slave Indicators Master 15 Actuator Connector Actuator Function Cable Orange Open Limit White Close Limit Black Motor positive on open negative on close Red Motor negative on open positive on close Green Common for both limit switches Yellow Feedback from intelligent actuator 816E 816EX Black Battery Negative Red Battery Positive EMERGENCY BYPASS open only Applies battery voltage directly to motor to open gate if control board fails User must unplug before gate opens to maximum travel or 15 amp fuse will open Fuse should be checked before returning gate to service Remote Outputs and Photo Eye Hookup Supplied battery voltage Master Operator Indicator indicates master side of gate is closed 12V when on closed limit Ground when off of closed limit Slave Operator Indicator indicates slave side of gate is closed 12V when on closed limit Ground when off of closed limit Battery supplied ground Connect to siren applies 12V when gate s are running or in hard shutdown Battery2. BET Install the gate bracket to the adjustable arm using the 1 2 x 2 1 2 hex bolt washers and lock nut BET Push the arms assembly up against the gate in the closed position Make sure that the primary arm is locked into the stop tab on the secondary arm Tack weld or c clamp the gate bracket to the gate Permanent welds or bolt attach ment should be completed once limits are set BE Route the cable from the control box to the operator Connect the cable to the left side of the terminal block on the operator as shown The operator in this manual is set up for left side installation from inside looking at gate in closed position For right side installation plug the 5 pin connector into INPUT B on the surge board Left Side Installation Right Side Installation J i E i K 7 bis A Ab db y Ka La INPUT wy INPUT STEP 10 Connect the two ring terminals on the connector end of the cable to the battery The battery charger or solar panel should be installed at this time ircuit board T gl F Bi am PN pr er ws or GE E Press LED Enable on the right side of the circuit board Turn program switch 1 off TIMER TO CLOSE The gate should be in the closed position Rotate the bottom collar until the closed LED illumi nates Open the gate to the desired open position and stop the gate Rotate the top magnet collar until the open limit LED il
3. of defective parts a In case of failure due to defective material or workmanship during the a warranty period the defective part will be repaired or replaced at the a manufacturer s option at no charge if returned freight prepaid New or factory rebuilt replacements may be used Replacement parts are warranted for the a remaining portion of the original warranty period The manufacturer will pay 4 a standard ground freight on the return of repaired or replaced items in warranty 4 25
4. ELAY 1 STOP CIRCUIT ENABLE LOCK TYPE COAST ENABLE FREE EXIT OPT SMART ACT 20 APOLLO cate operators RECEIVER OPTIONS Do not confuse the receiver code switches with the red program switches on the gate control board Never set all code switches to the same position Transmitters must match code switches for proper operation If power is taken directly from battery or connected as shown below receiver should be configured for 12VDC Multi Code Digi Code black gray gray red Allstar white black red Lift Master Heddolf black white yellow red Linear _ White silver common white gold Lift Master will require that the 12 24 jumper be set to 12 and the C M constant momentary jumper be set to C 21 TROUBLESHOOTING OPERATOR amp ACCESSORIES Some troubleshooting will require a hand held multimeter An inexpensive digital multimeter may be purchased at Radio Shack or a local electric supply company Refer to the owners manual for instructions SAV EMEC Gate opens OK but after closing opens back up 1 Excessive closing pressure on gate Re adjust the close limit switch on the operator 2 Automatic reverse sensitivity is set too sensitive Re adjust CAUTION Automatic reverse sensitivity should be set sensitive enough to avoid injury 3 Gate is mechanically binding Disconnect operator from gate and eliminate binding 4 Battery voltage is too low Battery
5. Gate Operators Inc Model 3500ETL 3600ETL Commercial Swing Gate Operator 01 08 INSTALLATION MANUAL CONTENTS IMPORTANT SAFETY INSTRUCTIONG 3 ACA re Al Pre Installation Checklist rrnnrrnnnrrnnnrnnnernnnrrnnernner 5 Parts Identification an rnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnennnrn 6 Post Location Guide crasas torretas 7 Operator Installation nrrnrnnrnnrnnnnnnnnnnnnnnvnnnnennunnunne 8 13 EMERGENCY MANUAL OPERATION 13 Programming Current Sensing 0eeeeeeeeeee 14 835 836 Control Board Description oooooo 15 19 Siren Installation rnnnnnernnnnnnnnrnennnnnneneuunnnnenr 20 Radio Receiver Options nrnnvnunnnnnnnnnnnunnnnnunnnnnunnnnne 21 Troubleshooting guide ar nrnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnne 22 24 Warranty JE REE 25 IMPORTANT SAFETY INSTRUCTIONS WARNING To reduce the risk of injury or death READ AND FOLLOW ALL INSTRUCTIONS Installation should be performed by a professional installer Required welding should be performed by a qualified welder Should electricity be required use a certified electrician only Any device that requires 120 Volts AC should be U L approved Review with the owner all safety concerns including Do not operate the gate unless area around gate is in full view gt Never let children operate or play with gate controls Keep the remote control away from children gt Always k
6. ctivates the non contact sensors After adjusting the force or limit of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death SAVE THESE INSTRUCTIONS APPLICATIONS The Model 3500 3600 Swing Gate Operator is designed for residential and commer cial applications The 3500 3600 is listed with ETL and complies with the UL 325 standard The 3500 3600 will handle swing gates up to 20 feet in length and 1 000 pounds each A professional fence or gate dealer is recommended to assure proper installation The Model 3500 3600 operator is 12 Volt DC Direct Current powered There are several advantages with 12 Volt DC systems e Low voltage virtually eliminates risk of electrical shock e Battery powered operators provide up to 200 operations in the event of power outages e The battery may be recharged with a battery charger or by solar energy Electrical battery chargers should have a class 2 transformer rating lf a battery charger is used and a standard electrical outlet is not readily available a licensed electrician will be required for proper electrical hook up The following table should be used as a guide for capacity of operation of operators only additional options may reduce the the daily usage Please note that the charge capability of solar panels will vary with different geographical locations 30 watt solar panel requires 5310 regulator PL TN Not
7. e Double the amount of solar panels for Dual Gate Operators PRE INSTALLATION CHECKLIST Verify that the application will not exceed the operator specifications Verify proper installation and operation of the gate 1 Are the hinges servicable 2 Does the gate swing free and level 3 Will the gate require a locking device 4 Is the hinge and stop posts sturdy enough to handle the gate amp operator 5 Does the gate meet U L construction Determine the general location of the operator attachment points and solar panel if used 1 Is there a suitable location for the operator 2 Can the solar panel if used be mounted in an unobstructed area facing south in the northern hemisphere 3 Will additional solar panel cable be required 4 IS electricity available if required Consider safety and access options Recommend if needed 1 Will there be children or animals in the area 2 Are safety loops edge switches or photo beam detectors required 3 How can the gate be opened in emergencies 4 How will visitors enter and exit 5 Will vehicles and trailers have sufficient room off roadway to operate any control devices such as keypads PARTS IDENTIFICATION Ss Secondary Arm rm Adjustable A Operator lt gt Mounting Plate Fasteners Moving Gate Can Cause Serious Injury or Death Persons are to clear The la able to be paved O igesa Do not allow children to te play in gat
8. e area ao This entrance is for vehicles only Pedestrians must use separate entrance a CAUTION Signs 2 each Gate Bracket Control Box POST LOCATION GUIDE Determine the angle that the gate will open to A Select the post coordinates B amp C as shown on the chart below Distances are from the hinge square to the center of the mounting post Longer gates should operate at the longer speeds A B C D E Approximate Open degrees inches inches inches inches Seconds to open al 10 31 2 46 3 40 6 15 Optimum OPERATOR INSTALLATION SHUE The 3500 operator is designed for installation using a 4 x 4 square post not supplied with 1 4 wall thickness 1 Determine the height on the gate where the operator will attach to 2 Install the post as per the diagram below The top of the post should be 2 above the centerline of the location where the gate bracket will be mounted on the gate Gate bracket should be mounted to a structural member on the gate Do not attach the gate bracket to pickets 3 Conduit should be considered at this time for cable routing from control box to operator gt Horizontal center line of aa where gate bracket is to be installed IMPORTANT The mounting post should be square to the gate in the closed position and level for proper operation Hinge Gate Distances are from the hinge to the center of the B mounting post Mount the cont
9. eep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE Periodically test the obstruction sensitivity to assure safe and proper operation Do not test sensitivity by standing between the gate and the hinge or stop post gt The CAUTION AUTOMATIC GATE signs should be clearly visible from both sides of the gate gt Always insure that the gate has closed securely before leaving area gt Arrange with local fire and law enforcement for emergency access Use the emergency release only when the gate is not moving A secondary entrapment device such as loop detectors edge switches and beam detectors are highly recommended and required to meet the UL325 standard Install control devices such as keypads far enough away 5 feet or further from any moving parts of the operator and gate to prevent possible injury Do not install control box where the gate can come in contact with person using the push button on side of control box Always disconnect the battery or power source when making adjustments or repairs to any part of the gate or operator All rollers should be covered to prevent injury KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware The entrance is for vehicles only Pedestrians must use separate entrance Test the gate operator monthly The gate MUST reverse on contact with a rigid object or stop when an object a
10. ets the microprocessor Returns processor to last known state Jumpers STOP CIRCUIT JUMPER When the STOP CIRCUIT JUMPER is connected the gate will operate normally STOP CIRCUIT JUMPER When a 3 button station is con nected to the board the STOP CIRCUIT JUMPER must be re moved 17 1 TIMER TO CLOSE 2 TIMER TO CLOSE OPT 3 SLAVE DISABLE 4 SIREN DELAY 5 STOP CIRCUIT ENABLE 6 LOCK TYPE 7 COAST ENABLE 8 FREE EXIT OPT 9 NOT USED 10 SMART ACT Program Switches ON ARAS I SMART THT OFF Gate does not automatically close Gate automatically closes from any position after opening Enables slave side dual gate use Siren optional active when gate is moving Must hold down open or close buttons to move gate Gate stops when button released For 12V mechanical solenoid locks 12V for 4 seconds on open cycle Gate will brake when at Open or Close limit A free exit input will open gate from closed position or after a close cycle only Off for 416E amp 416EX actuators slide gates 3500 or when slow down feature is not desired TIMER TO CLOSE TIMER TO CLOSE SLAVE DISABLE SIREN DELAY OPEN CLOSE INPUT OPT LOCK TYPE COAST ENABLE EXIT OPT OPT ACT ON Gate automatically closes Gate automatically closes only when completely open open limit engaged Disables slave side single gate use Siren optional starts 5 seconds be
11. f the three pin connectors If the operator works reconnect each accessory individually starting with push button and test operation Disconnect operator from circuit board and inspect pins in the connector for damage or poor connections Check for proper limit switch configuration multimeter required on the cable from the operator to the control box GATE IN OPEN POSITION Orange amp Green wires are shorted White amp Green wires are open GATE IN CLOSED POSITION White amp Green wires are shorted Orange amp Green wires are open GATE IN MID TRAVEL White Green amp Orange wires are open no shorts Replace circuit board 24 2 a LIMITED TWO YEAR WARRANTY dl Apollo Gate Operators are warranted against defects for a period of Y Uy Y HU Y HU Y HU Y HU Y Uy Y HU HU Ga aaadadaaaaada FAAR MR months from the date of purchase providing recommended installation w procedures are followed This warranty is in lieu of all other warranties expressed or implied some states do not allow limitations on how long an implied warranty lasts so this limitation may not apply to you and shall be considered void if damage was due to improper installation or use connection P to improper power source or if damage was caused by fire flood or lightning gt The manufacturer will not be responsible for any labor charges incurred in the a removal or replacement
12. fore gate moves Normal operation Momentary open or close input runs gate to limit For 12V magnetic locks 12V when on close limit Gate will coast minimally when it reaches limits A free exit input will open gate from any position after an open or close cycle Used for 816E amp 816EX actuators only soft start amp stop 18 Optional Device Inputs F e 835 8 GND Supplied Battery Ground INP Activate Gate Push button activation when momentarily shorted to ground 12V Supplied Battery Voltage Protected with 3 Amp fuse LE GAD GND Supplied Battery Ground NP Activate Gate Push button activation when momentarily shorted to ground 2V Supplied Battery Voltage Protected with 3 Amp fuse EDGE Reverse edge input When grounded will stop and reverse gate if closing resets close timer if gate is open EDGE Reverse edge input When grounded will stop and reverse gate if closing resets close timer if gate is open GND Supplied Battery Ground GND Supplied Battery Ground STOP Stop input from a 3 button station must remove STOP CIRCUIT JUMPER Normally closed CLOSE Close input from a 3 button station see program switch 5 for options OPEN Open input from a 3 button station see program switch 5 for options B GND Supplied Battery Ground GND Supplied Battery Ground 10 FREE FREE EXIT Opens gate if closed stops and reverses gate if closing resets close ti
13. luminates The close limit should be adjusted to allow the arms to lock over center but ensure that the close LED is illuminated when the gate stops Magnet Collar Open Magnet Collar Close 12 STEP 12 The close tension on the gate can be further adjusted by Removing the 1 2 bolt on the secondary arm course adjustment 1 2 Slide the adjustable arm out and rotate counter clockwise to increase close pressure and clock wise to reduce close pressure Ro The three holes in the adjustable arm will allow r further adjustment if necessary EMERGENCY MANUAL OPERATION For manual operation flip the release switch on the left underside of the operator Pull the arms enough to disengage the lock tab and open the gate The release switch should be reset for normal operation Or unplug the cable from the control box and plug into the emergency bypass connector EMERGENCY BYPASS for emergency opening only Applies battery voltage directly to motor to open gate if control board fails User must unplug before gate opens to maximum travel or motor will continue to run until it stalls Sulake Programming Current Sensing The 835 836 control boards incorporate a safety feature that will put the op erator into a hard shutdown mode if the control board detects a current sense two consecutive times during a cycle This hard shutdown condition can only be reset by shorting the FIREBOX or UL connectors
14. mer if gate is open Jo GND Supplied Battery Ground SHADOW Resets close timer when gate is open also referred to as under gate loop GND Supplied Battery Ground si 14 E SAFETY Resets close timer if gate is open stops and reverses if gate is closing Does not open a closed gate GND Supplied Battery Ground FIRE When grounded opens gate and holds gate open until released Clears Hard Shutdown mode of software SUL When grounded opens gate and holds gate open until released Clears Hard Shutdown mode of software JET CEI IRF CDE PURI RY VRIR VEDR GND Supplied Battery Ground INP Activate Gate Push button activation when momentarily shorted to ground 12V Supplied Battery Voltage Protected with 3 Amp fuse 19 A P O LLO Gate Operators Inc 911 Siren The 911 Siren is included with all Apollo ETL Gate Operators Mount siren in an area that will produce maximum performance additional wire may be required Connect the red wire to the SIREN connector on the Remote Monitor Output Connector block Connect the black wire to the GND connector on the Remote Monitor Output Connector block SLV MAS or Fr gt gt Fi ay LOCK GND SIREN GND Set Program Switch 4 as preferred ON Upon activation Siren will start for 5 seconds before gate s begin moving OFF Siren and gate s start immediately upon activation TIMER TO CLOSE A MM TIMER TO CLOSE OPT SLAVE DISABLE SIREN D
15. nsmitter malfunctioning Try a different transmitter 3 Antenna not making good connection Be sure center conductor of antenna is penetrating the female connector on the side of the gate box 4 Reception is being blocked Raise the height of the antenna using a 244 antenna extension kit 5 Replace receiver SE Gate randomly opens closes or stops for no reason 1 Transmitter is stuck on Check all transmitters keypads pushbuttons etc for a stuck button 2 Transmitter and receiver code switches are all down up or in the middle Change at least one switch position in the transmitter and receiver 3 Push button on side of control box is defective Disconnect and test 23 SMOE Gate will not open or close Short the GND and UL connections on the lower left set of connectors and test Disconnect the solar panel or charger and measure the battery voltage Battery should read 12 or more volts and never drop below 11 volts when gate is operating Reset program switches to factory settings Oo Single Boards y MER TOC 1 ON 1 2 3 5 9 ON all others OFF Ed SON mo EE 4 off Dual Boards 5 ON 1 2 5 9 ON all others OFF KE Be sure to turn Switch 9 OFF during normal operation a Y BEE NOR USED SMART ACT i 10 off Disconnect all accessories from the circuit board receivers push buttons keypads loops phones intercoms etc Activate the operator by momentarily shorting GND to INP on one o
16. on the left side of the control board to ground This condition may also be reset by pressing the HARD SHUTDOWN RESET button located toward the upper right hand cor ner of the control board If a firebox is used in the installation The firebox door optional should be opened and closed to reset the control board The following instructions must be followed at installation for proper safety assurance All limits should be set before beginning this procedure This new procedure applies to revision 31 or higher firmware 1 Press and hold the LED ENABLE button for five seconds and then release The STOP LED will blink indicating that the board is in learn mode 3 Cycle gate for 3 full cycles The STOP LED will stop blinking indicating that the board is now ready for normal operation 4 Test the auto reverse sensitivity to ensure maximum safety protection The current sensitivity adjustment pot may be adjusted to decrease or increase sensitivity COUNTER CLOCKWIS CLOCKWISE More sensitivity Less sensitivity Gate is easy to current Gate is harder to CURRENT CURRENT vene SENSITIVITY SENSITIVITY current sense 8 Refer to the 835 836 Operator Control Board Manual to set other options such as program switch options and close timer adjustments Installation is now complete 835 836 Control Board Parts Identification Ten Timer To Close Dual Gate Delay Current Sensitivity Adjustments GateLink Connector
17. rol box as close to the op erator as possible recommended within 5 feet Use mounting hardware capable of supporting the weight of the control box with the battery installed Do not mount the control box where the person using the push button on the side of the box can come in con tact with the gate Set the battery inside of the control box with the terminals toward the front Do not use batteries with side terminals Weld the mounting bracket on top of the mounting post The bracket should be level and square to the post Tack welds may be made from the top side of the bracket and post Bottom welds should be made for permanent rigidity Lay the operator chassis on it s side The two ears on the primary arm should point toward the direction the gate will close Install the primary arm to the main drive shaft using the 1 4 key stock and tighten both set screws The collar on the primary arm should be installed on the shaft as far as possible m od _ Primary Arm Key stock Install the drive unit on the mounting bracket using 4 1 2 x 3 4 hex bolts and lock washers Install the secondary arm to the primary arm using a 1 2 x 2 1 4 hex bolt brass washers and lock nut The stop tab should be positioned away from the gate STEP Install the adjustable arms to the sec ondary arm using the 1 2 x 1 1 2 hex bolt and nut Use the middle hole in the adjustable arm
18. supplied ground Connect to lock optional Magnetic or Solenoid type locks Dip Switch 6 Selectable Photo Eye Hookup Photo eye safety loop wiring Connect the positive power wire of the accessory to 12V Connect the ground wire of the accessory to MAS upper right area of the 835 836 board Connect the relay wires of the accessory as normal COM to GND NO to SAFETY 14 for a safety device When the gate operator begins opening comes off of the closed limits the MAS terminal will become a ground and will complete the flow of power to the accessory This will power the accessory up and it will work as normal until the gate gets closed and the MAS terminal switches and the device will power down 16 Adjustments TIMER TO CLOSE Adjusts time before gate automatically closes Adjustable 5 to 70 seconds DUAL GATE DELAY Adjusts delay between master and slave op eration 0 4 seconds 836 only with magnetic solenoid and other locking devices CURRENT SENSITIVITY Increases or decreases the Auto Reverse sensitivity Push Buttons OPERATE When depressed activates the gate Used for initial installation and testing Hard Shutdown Reset Resets the operator when the gate current senses twice before fully opening or closing LED ENABLE When depressed activates LEDs for 15 minutes to assist in installation and troubleshooting Hold the push button down for five seconds to put the board in program mode Res
19. voltage should be 12 to 14 volts under load Check solar panel output or battery charger output or re evaluate usage 5 Replace circuit board MIMO Gate moves only a few feet then stops or reverses 1 Battery voltage is too low Battery voltage should be 12 to 14 volts under load Check solar panel output or battery charger output or re evaluate usage 2 Verify that program switch 10 is off 3 Gate is mechanically binding Disconnect operator from gate and eliminate binding 4 Current sensitivity is adjusted too sensitive Re adjust current sensitivity 5 Re learn the circuit board by holding down the LED Enable push button for 5 seconds and cycle gate until LEDs stop blinking 6 Replace circuit board 22 MANSION Gate will open using push button on side of box but not with transmitter 1 Code switches do not match Check that the code switches in the transmitter and the receiver match 2 Low or dead battery in transmitter Replace battery 3 Fuse blown on circuit board Check fuses on gate control board 4 Low battery in operator Battery voltage should be 12 to 14 volts under load 5 Replace receiver SAE Transmitter works but not very far Note Transmission distances will vary according to terrain obstructions and electrical interference The normal range from inside a vehicle is 50 100 feet while 100 150 feet may be obtained from outside the vehicle 1 Low battery in transmitter Replace battery 2 Tra
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