PIP-EXPI/OTF - Low power I/O Expansion Board Part Number
Contents
1. Route field wiring cable s associated with the I O Expansion Board into the TeleFlow Plus TeleRTU Plus or TeleRecorder through a conduit fitting user installed see Figure 3A 3B or 3C on the bottom of the enclosure Configure the LPI OEB Jumpers see Table 2 and Section 2 2 3 4 Conduit Fitting LM Lap Top PC ww Receptacle CAUTION gt 1 Multivariable Transducer N stalling a conduit fitting or field wiring to prevent damage to the CPU Bd elc Solderless Multivariable Transducer Ground Lug YY Wu 4 4 Protective or other components A xj mA Cap NEST 3 RTD Antenna Cable ACE N or Polyphaser S7 WEA OF or Phone Cable Vent Sealing Plug or Sealing Plug Figure 3A Bottom View of TeleFlow Plus PIP EXPI OTF Page 7 Low Power I O Expansion Board Fi 3 4 Hole for Conduit Fitting Lap Top PC N Receptacle CAUTION 1 FA Exercise care when in 2d stalling a conduit fitting or field wiring to prevent damage to the CPU Bd Solderless or other components 7 S Ground Lug lt A Protective Cap 5 4 3 Sealing Plug Solar Power Cable Vent or Sealing Plug Antenna Cable or Polyphaser or Phone Cable or Sealing Plug Figure 3B Bottom View of TeleRTU Plus 880 hole for Sealing Plug or 3 4 Conduit Fitting CAUTION y Exercise care when in S stalling a conduit fitting or field wiring to prevent J damage to the CPU Bd uA Multivariable Transduc2. JP17 Used in conjunction with RS 485 Communications Installed Receive End Node 120 Ohm Termination JP10 1 2 3 JP10 JP11 PIP EXPI OTF Page 3 Low Power I O Expansion Board Table 2 Low Power I O Exp Bd User Configurable Jumper Block Assignments Continued JUMPER POSITION PURPOSE Used in conjunction with Analog Output Current Loop output configuration Used in conjunction with Analog Output Voltage output configuration JP19 1 2 JP20 12 Used with RS 485 Communications for RX Pull up i Install at End Node with 120 Ohm RX Termination Installed JP21 12 Used with RS 485 Communications for RX Pull down Install at End Node with 120 Ohm RX Termination Installed JP22 RS 232 RTS to CTS Loopback JP22 RS 232 Use External CTS Table 3 Low Power I O Board Potentiometer Assignments POT POTENTIOMETER USAGE Analog Input 7 circuitry offset calibration 1 5V Analog Output Adjustment 5V point 4 20mA Analog Output Adjustment 4mA point 4 20mA Analog Output Adjustment 20mA point Note All potentiometer adjustments require the use of TeleFlow Diagnostics Analog Input 6 circuitry offset calibration Low Power I O Expansion Board Page 4 PIP EXPI OTF Section 2 INSTALLATION amp SERVICE 2 1 REMOVAL REPLACEMENT amp INSTALLATION OF THE LPI OEB 2 1 1 Removal Replacement of the Low Power I O Expansion Board Low Power I O Expansion Board Field Upgrade Kits
3. contain the following major parts 1 2 3 Low Power I O Expansion Board Five 4 40 188 x 469 Standoffs amp Five 4 40 408 x 469 Standoffs Use these Standoffs BBI P N SK100210M if the others are insufficient Five 4 40 x 3 16 Pan Head Screws May be required in lieu of original screws To remove an installed Low Power I O Expansion Board follow steps 1 through 7 below To replace the Low Power I O Expansion Board follow steps 2 through 6 below in reverse order installing rather than removing the item in question and then perform step 7 1 2 7 Open the Instrument Front Cover Disconnect the wiring harness connectors associated with power i e P10 P8 P7 and P6 from the TeleFlow CPU Board or P1 P2 P3 and P4 from the TeleRTU CPU Board Disconnect I O connectors P5 P13 and P14 from the TeleFlow CPU Board or P5 P6 P7 P8 P9 P10 P11 P12 and P13 from the TeleRTU CPU Board Disconnect I O connectors TB1 TB2 TB3 TB4 and TB5 from the Low Power I O Expansion Board Remove the two screws that secure the sliding bracket to the fixed bracket and carefully slide the CPU Board with non removed cabling and I O Expansion Board toward the front of the unit until the sliding bracket is free of the fixed bracket In the case of Model 3530 35B skip this step In the case of the TeleRecorder 8530 55B remove the four screws that secure the Blank Plate or Display Mounting Plate to the fou
4. n n O Expansion Bd Ul YU CPU Bd SOI i o_o ee CPU Board BER PER PERRET Mounting Plate P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 P1 oa Battery Bracket Figure 2D I O Expansion Board Mounted to TeleRecorder CPU Board Low Power I O Expansion Board Page 6 PIP EXPI OTF 2 1 2 Installation of the Low Power I O Expansion Board 1 2 Exercise care when in Open the Instrument Front Cover Disconnect the wiring harness connectors associated with power i e P10 P8 P7 and P6 from the TeleFlow CPU Board or P1 P2 P3 and P4 from the TeleRTU CPU Board Disconnect I O connectors P5 P13 and P14 from the TeleFlow CPU Board or P5 through P13 from the TeleRTU CPU Board For Models 3530 20B amp 3530 25B remove the two screws that secure the sliding bracket to the fixed bracket and carefully slide the CPU Board with non removed cabling toward the front of the unit until the sliding bracket is free of the fixed bracket In the case of Model 3530 35B skip this step In the case of the TeleRecorder 3530 55B remove the four screws that secure the Blank Plate or Display Mounting Plate to the four long standoffs Remove the five screws that secure the CPU Board to its standoffs Install the appropriate five standoffs supplied with the I O Expansion Option in place of the five screws removed in step 5 In the case of the TeleRecorder replace the BlankPlate or Display Mounting Plate that was removed in step 4
5. 3 9 s C S v16 v4 um Nos 3 0 r u 5 S R48 R37 Q S Rao CE amp gaoU LS 9C oC G 9 IS lS S P ras Ras 0 RIRS R30 ala OO0000000000000000000 f 1 xja 00000000000000000000 A RTER1 1 JP11 3 p3 JP7 o o o s x 1 aA JP6 U6 Us Ul s x xj4 4X I 3 g xj2 JP e oo oo S x x 1 um arm is z JP8 U4 mun oo WW simia 9 am m se bekk JP19 Eig 1 mm TID 0 U31 ass O k om 4 r u o om0 oom m zm OJ aT Un U19 La LJ ba cm I al C 11 U23 pm U20 m x x me HEE 1j ez HHE GHE TBS J22 1 e HEE RE amp mI 7 E HHE C zz O zi i x x JP15 o ERB 7 Figure 1 Low Power I O Expansion Board PIP EXPI OTF P
6. A Max At room temperature 25 C 77 F 0 1 of Span At 20 C to 70 C 4 F to 158 F 0 2 of Span At 40 C to 70 C 40 F to 158 F 0 3 of Span 100 msec to 1 16V Unidirectional Transient Absorption Zeners across output Outputs are not isolated and are referenced to Analog Ground RS 232 or RS 485 Jumper Selectable Page 17 Low Power I O Expansion Board ESD 4 1 6 High Speed Counter Number of Inputs Input Type Input Current Input Frequency Input Impedance Surge Suppression RS 232 16V Bi directional Transient Absorption Zeners across output RS 485 5V Bi directional Transient Absorption Zeners across output 1 Voltage 5mA 10 open collector contact closure DC to 10kHz 4 7 kohms 10 for 16V input range 16V Bi directional Transient Absorption Zeners across input 4 2 ENVIRONMENTAL SPECIFICATIONS Temperature Relative Humidity Vibration ESD Susceptibility EMI Capability Transient Susceptibility Part Numbers Low Power I O Expansion Board Operating 40 C to 70 C 40 F to 158 F Storage 40 C to 85 C 40 F to 185 F 15 95 RH Non condensing 10 to 500 Hz at 1g on axis per SAMA PMC 31 1 without damage or impairment Field connected circuits are designed to meet the requirements of IEC 801 2 for ESD withstand capability up to 10KV Designed to coexist inside a shielded enclosure with the TeleFlow or TeleRTU electronics EMI r
7. B HEB eI oo mmm Bu n TB3 U31 O EU ann 4 1 c oom lir Bu O 5 mum s qm a cun r1 J a J Cl m E U19 L 0 Ef TB4 fl oo Er I a a a 111 5 73 U23 AEN S OL U20 m x x n5 Bjm m Ei Y g x a m BEE m x x Oa TBS P2 1 a 2 m x x ni ikea ST S zaje Ej O eb e S A mm Pis La FEES Remote Automation Solutions 1 1 EMERSON www EmersonProcess com Remote Process Management IMPORTANT READ INSTRUCTIONS BEFORE STARTING Be sure that these instructions are carefully read and understood before any operation is attempted Improper use of this device in some applications may result in damage or injury The user is urged to keep this book filed in a convenient location for future reference These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation operation or maintenance Should problems arise that are not covered sufficiently in the text the purchaser is advised to contact Emerson Process Management Remote Automation Solutions division RAS for further information EQUIPMENT APPLICATION WARNING The customer should note that a failure of this instrument or system for whatever reason may leave an operating process without protection Depending upon the application this could result in possible damage to property
8. Product Information Package PIP EXP I O TF February 2008 Low Power I O Expansion Board Low Power I O Expansion Board Part No 392927 XX X For TeleFlow Plus TeleRTU Plus TeleRTU Module amp TeleRecorder For the following Instruction Manuals CI 3530 20B CI 3530 25B ClI 3530 35B amp Cl 3530 55B F S U16 U14 mm R36 bd me LL ue R49 E C Ch gu 3 G 9 j Fus ns e ee gg eus o E ikem Bp TBI 00000000000000000000 i 000000000 p R m m A R GS 1 IER c 3 m x H5 5 o 5 smm BU AE HE En U6 us Ui 1 fe S4 Bl TBZ 9 R BL i sima Ei 5 oo um d s x m 1 m mm xfa Ep om EIE a U4 uom om ow 7 s m m 4 9 SE 1 cn cm R
9. TER Comm Configuratio n Jumpers 1 1 GND JP13 Jumper to JP16 for RS 232 Operation 2 2 CD JP14 Jumper to JP16 for RS 485 Operation 3 3 2 DTR JP15 120 Ohm TX Term Install at RS 485 End Nodes ONLY 4 4 CTS IRX JP17 120 Ohm RX Term Install at RS 485 End Nodes ONLY 5 5 RTS TX JP20 RX Pull up Install at End Node with RX Term Installed 6 6 RXD RX JP21 TX Pull up Install at End Node with TX Term Installed 7 7 TXD TX JP22 RS 232 1 to 2 RTS to CTS Loopback JP22 RS 232 2 to 3 Use External CTS Master 1st Slave 2nd Slave End Slave TB5 TB5 TB5 TB5 1 Note The Master Station RS 485 MUST BE Network 4 an End Node uM 5 Wiring 6 7 Shield Shield Shield Earth Ground JP14 to JP16 JP14 to JP16 JP14 to JP16 JP14 to JP16 RS 485 ypis in JP15 Out JP15 Out JP15 In Jumper JP17 In JP17 Out JP17 Out JP17 In Settinas JP20 In JP20 Out JP20 Out JP20 In g JP21 In JP21 Out JP21 Out JP21 In TB5 1 GND x 2 CD input RS 232 3 DTR Output DTE 4 CTS Input 5 RTS Output Notes 6 RXD Input T TXD Output Figure 11 RS 232 485 Communication Configuration Diagram Low Power I O Expansion Board Page 14 PIP EXPI OTF Section 3 TROUBLESHOOTING 3 1 FIELD WIRING SIGNAL CHECKS Check Input or Output Field Wires at the Card Edge Connector and at the field device Check wiring for continuity shorts amp opens Check the I O signals at the card edge con nectors see Figu
10. The person to contact that has the most knowledge of the problem is phone If we are unable to contact this person the backup person is phone Special Requests Ship prepaid to Remote Automation Solutions Repair Dept 1100 Buckingham Street Watertown CT 06795 Phone 860 945 2442 Fax 860 945 2220 Form GBU 13 01 Rev D 12 04 07 Emerson Process Management Training GET THE MOST FROM YOUR EMERSON INSTRUMENT OR SYSTEM e Avoid Delays and problems in getting your system on line e Minimize installation start up and maintenance costs e Make the most effective use of our hardware and software e Know your system Transducer to Manifold Dielectric Isolation Kit Multivariable Transducer has Dielectric Gasket f amp Flange Seals 2 Valve Block Manifold j SN Top Washers 4 e e 5 Dielectric Bolt Sleeves 4 Bottom Washers 4 Mounting Bolts 4 As you know a well trained staff is essential to your operation Emerson offers a full schedule of classes conducted by full time professional instructors Classes are offered throughout the year at various locations By participating in our training your personnel can learn how to install calibrate configure program and maintain your Emerson products and realize the full potential of your system For information or to enroll in any class go to http www EmersonProcess com Remote and click on Training or conta
11. adiation is insignificant and susceptibility is comparable or superior to associated electronics Field connected circuits are designed to meet the requirements of ANSI IEEEC37 90 1 1989 For merly IEEE 472 for surge withstand capability 392927 01 2 Fully Populated LPI OEB 392927 02 0 Depopulated has DI DO and Comm 392927 03 9 Depopulated has DI DO only Page 18 PIP EXPI OTF Low Power I O Expansion Board Special Instructions for Class I Division 2 Hazardous Locations 1 The BBI Low Power I O Expansion Board LPI OEB is listed by Underwriters Laboratories UL as nonincendive and is suitable for use in Class I Division 2 Groups A B C and D hazardous locations or non hazardous locations only Read this document carefully before installing a nonincendive BBI LPI OEB Board In the event of a conflict between the LPI OEB Board User Manual PIP EXPI OTF and this document always follow the instructions in this document 2 Wiring must be performed in accordance with Class I Division 2 wiring methods as defined in Article 501 4 b of the National Electrical Code NFPA 70 for installations within the United States or as specified in Section 18 152 of the Canadian Electrical Code for installation in Canada 3 WARNING EXPLOSION HAZARD Substitution of components may impair suitability for use in Class I Division 2 environments 4 WARNING EXPLOSION HAZARD When situated in a hazardous location turn off power before ser
12. age 1 Low Power I O Expansion Board The Low Power I O Expansion Board provides the following additional I O capabilities to the TeleFlow Plus EGMCs TeleRTU Plus and TeleRTU Module RTUs and TeleRecorders 8 Discrete I O All eight DI O function in both input and output capacities Field terminals for each DI O are I O and GND Each Discrete Input will accept signals from 0 to 16 VDC The Discrete Outputs utilize open drain FETs with a maximum working voltage of 16 VDC and a minimum load of 100 mA DI Os are not isolated 4 Analog Inputs available on 392927 01 2 only Two single ended Analog Inputs are available for 4 to 20 mA or 1 to 5 VDC signal operation Jumper Configurable and two additional single ended Analog Inputs are available for 1 to 5 VDC signal operation only The two 4 20 mA Inputs will support externally powered transmitters however internally powered 4 20 mA transmitters will require an external power supply All four channels support low power voltage output transmitters such as Rosemount and Honeywell Resolution is 12 bits 1 42 mV and combined error including linearity hysteresis and temperature effects is lt 0 2 Each Analog Input channel includes field wiring terminals for signal transmitter power 9 5V and ground Note Analog Inputs are designated AI5 through AI8 AI1 through AI4 are assigned to the TeleRTU CPU 1 Analog Output available on 392927 01 2 only The Analog Output can be configured for 4 to 20
13. at any time without notice All sales are governed by RAS terms and conditions which are available upon request 2008 Remote Automation Solutions division of Emerson Process Management All rights reserved e EMERSON
14. ct our training department in Watertown at 860 945 2343 PIP EXPI OTF LOW POWER I O EXPANSION BOARD PT Number 392927 XX X Product Information Package TABLE OF CONTENTS SECTION TITLE PAGE Section 1 INTRODUCTION 1 1 GENERAL INTRODUCTION 1 1 siete enne enne entren an E En EEEE 1 1 1 1 Gontiguration Hard Ware int ree tr etre eon er ees tse SU rone eo erae co eme ril n oet Eoi cons ode 2 Section 2 INSTALLATION amp SERVICE 2 1 REMOVAL REPLACEMENT amp INSTALLATION OF THE LPU OEDB 5 2 1 1 Removal Replacement of the Low Power I O Expansion Board essss 5 2 1 2 Installation of the Low Power I O Expansion Board eee 7 2 2 I O CONFIGURATION amp WIRING sese eher nnne erret en tranne 9 2 2 1 LPI OEB Discrete Input Wiring TB4A sees een nennen enne nnns 9 2 2 2 LPI OEB Discrete Output Wiring TB4 eese 9 2 2 8 LPI OEB Analog Input Wiring TB2 eese enne emere enne three 10 2 2 4 LPI OEB Analog Output Wiring TB3 esee enne 12 2 2 5 LPI OEB High Speed Counter Wiring TB3 esses 13 2 3 RS 232 RS 485 COMMUNICATIONS 1 eese etre tienen rre snninr entrent 13 Section 3 TROUBLESHOOTING 3 1 FIELD WIRING SIGNAL CHECKS 4 sees en trennen nnne trennen 15 Section 4 SPECIFICATIONS 4 1 INPUT OUTPUT SPECIFICATIONS 4 sese
15. de from 0 16 Vdc The Discrete Input DI is lightly pulled up to 5V 2 2 2 LPI OEB Discrete Output Wiring TB4 see Figure 5 and Table 4 Each Discrete Output is wired to an open drain capable of switching up to 16 Vdc at 100mA Surge suppression is provided via 16V bi directional Transorbs across each out put however since these outputs are not 1solated caution must be exercised to ensure that the load current does not adversely affect operation of the TeleFlow Plus or related devices Table 4 Low Power I O Expansion Board Discrete I O Terminal Designations TB4 Pin Pneumonic Description PIP EXPI OTF Page 9 Low Power I O Expansion Board Expanded DO afar DO1 Field Circuitry ED E m i DOT DIO1 G GNDDIGITAL 12 100mA pio2 P RON gt 4D02 GND GND e wGNDEARTH Y DIO3 GNDDIGITAL DIO4 2 1 amp 2Above GND GNDEARTH DIO5 DI SameAs 1 amp 2Above DO2 os GND GNDEARTH DIO7 DIO8 SameAs 1 amp 2Above TeleFlow Low Power 16 Vdc Max Expansion Board Figure 5 LPI OEB Discrete Output Configuration 2 2 3 LPI OEB Analog Input Wiring TB2 see Figures 6 through 8 and Table 5 Up to 4 single ended analog inputs can be wired to the I O Expansion Board Analog Inputs 5 and 6 can be configured as 1 5 V non isolated inputs 4 20 mA non isolated inputs or 4 20 mA loops powered internally and referenced to the board s analog ground AGND When configured for internally powered curren
16. er or other components Figure 3C Bottom View of TeleRecorder 8 Install the I O Expansion Board by aligning its connector P1 with CPU Board Con nector J2 and then securing the boards with either the five screws removed in step 5 or the five screws supplied with the kit Connect I O Wiring to the appropriate removable I O Expansion Board Connectors TB1 TB2 TB3 TB4 and TB5 see Section 2 2 Connect the wiring harness connectors associated with power i e P10 P8 P7 and P6 on the TeleFlow CPU Board or P1 P2 P3 and P4 on the TeleRTU CPU Board Connect I O connectors P5 P13 and P14 to the TeleFlow CPU Board or P5 P6 P7 P8 P9 P10 P11 P12 and P13 to the TeleRTU CPU Board 9 Close and secure the Instrument front Cover Low Power I O Expansion Board Page 8 PIP EXPI OTF 2 2 I O CONFIGURATION amp WIRING Epanded DI iu Field Circuitry MAC Jess e DI evo DI Dry Contact NANA NCU I GNDEARTH As Dry Contact yy wy yy yy O TeleFlow Low Power Expansion Board Figure 4 LPI OEB Discrete Input Configuration 2 2 1 LPI OEB Discrete Input Wiring TB4 see Figure 4 and Table 4 Discrete Inputs have a range of 0 16 Vdc 10 and have surge suppression but are not isolated A Discrete Input 1s activated by closing the connection between DI On and Ground GND with a Dry Contact such as a transistor mechanical relay TTL CMOS and other devices which provi
17. mA or 1 to 5 VDC operation Jumper Configurable Resolution is 12 bits and combined error including linearity hysteresis and temperature effects is lt 0 2 after calibration 1 High Speed Counter Input available on 392927 01 2 only The High Speed Counter input will accept pulses with an input range from 0 to 16 VDC and up to 10KHz from CMOS or TTL sources including transistors FETs mechanical relays or other signaling devices 1 RS 232 or RS 485 Asynchronous Serial Communications Port not on 392927 03 9 Note Only supported by units with TeleFlow ACCOL Firmware The Asynchronous Serial Communications Port can be jumper configured for either RS 232 or RS 485 operation at programmable speeds of up to 19 2 Kbps 1 1 1 Configuration Hardware Fully populated Low Power I O Expansion Boards contain 8 potentiometers 15 Jumper Blocks and 5 removable card edge Terminal Blocks connectors Tabulated information about Terminal Block Jumper and Potentiometer assignments are contained in Tables 1 2 and 3 respectively Table 1 Low Power I O Exp Board Terminal Block Assignments TB PIN MNEMONIC DESCRIPTION VEXT 21V EXTERNAL ANALOG IN 6 GROUND ANALOG IN 7 ANLOG IN 8 Low Power I O Expansion Board Page 2 PIP EXPI OTF Table 1 Low Power I O Exp Bd Terminal Block Assignments Continued TB PIN MNEMONIC DESCRIPTION GROU ANALOG OUT GROU HIGH SPEED CNTR GROU ETE IN OUT 1 ETE IN OUT 2 TT zo
18. n of Emerson Process Management Repair Dept 1100 Buckingham Street Watertown CT 06795 A RAS Repair Dept representative will return call or other requested method with a RA number D Phone Calling the RAS Repair Department at 860 945 2442 A RAS Repair Department representative will record a RA number on the form and complete Part send the form to the Customer via fax or other requested method for Customer completion of Parts II amp Ill A copy of the completed Repair Authorization Form with issued RA number should be included with the product being returned This will allow us to quickly track repair and return your product to you ey EMERSON Remote Automation Solutions RAS Repair Authorization Form on line completion Providing this information will permit Bristol also doing business as Remote Automation Solutions RAS to effectively and efficiently process your return Completion is required to receive optimal lead time Lack of information may result in increased lead times Date RA SH Line No Standard Repair Practice is as follows Variations to Please be aware of the Non warranty standard this is practice may be requested in the Special charge Requests section e There is a 100 minimum evaluation charge e Evaluate Test Verify Discrepancy which is applied to the repair if applicable V in e Repair Replace etc in accordance with this form returned B C or D of part III below e Return to Cust
19. nput 8 selectable non isolated DO Max Note Any DI O configured for DI operation diminishes the number of DOs e g if 6 DI O are configured as DI operation only 2 DI O can be configured for DO operation Open Drain 16Vdc 100mA 16V Bi directional Transient Absorption Zeners across output 2 Analog Single Ended Inputs Selectable Current Input or Voltage Input operation 2 Analog Single Ended Inputs Voltage Input only 1 5 Volt dc or 4 20 mA Current Loop Externally Sourced or 4 20 mA Current Loop Internally Sourced Requires external 21V Power Supply At room temperature 25 C 77 F V I Input 0 1 of Span Page 16 PIP EXPI OTF Input Filtering Input Impedance Common Mode Range Surge Suppression Protection 4 1 4 Analog Outputs Number of Outputs Output Range Accuracy Setting Time Surge Suppression Isolation 4 1 5 Communication Port Configuration PIP EXPI OTF At 20 C to 70 C 4 F to 158 F V I Input 0 2 of Span At 40 C to 70 C 40 F to 158 F V I Input 0 3 of Span Single Pole 50 msec time constant 300 msec to 0 1 of input value Settling time of any selected AI is 18 usec to 01 Common Mode Rejection Ratio 47 to 63 Hz is 90dB Normal Mode Rejection at 60 Hz is 26dB 1 5 V Input 195 kohms 4 20 mA Input 250 ohms OV to 5V 22V Bi directional Transient Absorption Zeners across input 1 4 20 mA into a 250 ohm load or 1 5 VDC 5m
20. nta enne 16 4 1 1 Discrete INPUTS Mm 16 4 1 2 DisGrete Outputs c A N ON N A NS 16 4 1 3 Analos Inputs eenei cou anata ic bai A Pls Tes econ T SS ba T Ie E a a T 16 4 1 4 Analog O Wt puts oa IE r EAE ANOA OOE OEO OEA 17 4 1 5 COMMUNICATION POE io oie trei eee eere pg eiae Hare EET Hei a EE eso dE resa qo Ea Reano Uca ae vv OS 18 4 1 6 High Speed Counter eteeeee ceste EE aima asser Ue Fea pee EP da assu d aou 18 4 2 ENVIRONMENTAL SPECIFICATIONS essent enne entree 18 Supplements Special Instructions for Class I Division 2 Hazardous Locations eeeeeeeeee Appendix A PIP EXPI OTF Page 0 1 Table Of Contents Section 1 INTRODUCTION 1 4 GENERAL INTRODUCTION The Low Power I O Expansion Board LPI OEB measures approximately 4 by 7 25 and mounts piggy back on either the TeleFlow or TeleRTU CPU Board Removable card edge connectors are provided to accommodate field wiring A 1 25 by 1 2 cutout area is in corporated into the board s design to accommodate mounting of the Multivariable Trans ducers Wet End Connector and Balance Board onto the TeleFlow CPU Board The LPI OEB operates in conjunction with Revision 3 and higher TeleFlow CPU Boards and with TeleRTU CPU Boards Three versions of the LPI OEB are available fully populated version P N 392927 01 2 see Figure 1 depopulated version that supports DI DO and the Comm Port P N 392927 02 0 and a depopulated version that supports DI DO only P N 392927 0
21. omer Part Please complete the following information for single unit or multiple unit returns Address No office use only Bill to Ship to Purchase Order Contact Name Phone Fax E Mail Part Il Please complete Parts Il amp Ill for each unit returned Model No Part No Description Range Calibration S N Reason for return O Failure O Upgrade Verify Operation Other 1 Describe the conditions of the failure Frequency Intermittent Physical Damage Environmental Conditions Communication CPU watchdog etc Attach a separate sheet if necessary 2 Comm interface used O Standalone O RS 485 O Ethernet O Modem PLM 2W or 4W or SNW Other 3 Whatis the Firmware revision What is the Software amp version Part Ill If checking replaced for any question below check an alternate option if replacement is not available A If product is within the warranty time period but is excluded due to the terms of warranty would you like the product O repaired O returned O replaced O scrapped B If product were found to exceed the warranty period would you like the product LIrepaired returned O replaced 1 scrapped C If product is deemed not repairable would you like your product O returned 1replaced 1 scrapped D If RAS is unable to verify the discrepancy would you like the product O returned O replaced O see below Continue investigating by contacting the customer to learn more about the problem experienced
22. or injury to persons It is suggested that the purchaser review the need for additional backup equipment or provide alternate means of protection such as alarm devices output limiting fail safe valves relief valves emergency shutoffs emergency switches etc If additional information is required the purchaser is advised to contact RAS RETURNED EQUIPMENT WARNING When returning any equipment to RAS for repairs or evaluation please note the following The party sending such materials is responsible to ensure that the materials returned to RAS are clean to safe levels as such levels are defined and or determined by applicable federal state and or local law regulations or codes Such party agrees to indemnify RAS and save RAS harmless from any liability or damage which RAS may incur or suffer due to such party s failure to so act ELECTRICAL GROUNDING Metal enclosures and exposed metal parts of electrical instruments must be grounded in accordance with OSHA rules and regulations pertaining to Design Safety Standards for Electrical Systems 29 CFR Part 1910 Subpart S dated April 16 1981 OSHA rulings are in agreement with the National Electrical Code The grounding requirement is also applicable to mechanical or pneumatic instruments that include electrically operated devices such as lights switches relays alarms or chart drives EQUIPMENT DAMAGE FROM ELECTROSTATIC DISCHARGE VOLTAGE This product contains sensitive electronic com
23. peration When set in position 2 83 Jumper JP19 configures the analog output for 1 to 5 V operation 2 2 5 LPI OEB High Speed Counter Wiring TB3 see Figure 10 amp Table 1 The High Speed Counter input circuitry is powered from the 5V power source on the LPI OEB The HSC Input is configured as a dry contact input with filtering and surge protection Field connections are HSC and GND The frequency range of the HSC is DC to 10KHz Field devices can be open collector transistors open drain FETs or dry contacts Expanded High Speed Counter Field Circuitry 2 5VREF Max Freq 10KHz HSC Circuitry HSC HSCGND GNDEARTH TeleFlow Low Power Expansion Board Figure 10 LPI OEB High Speed Counter Configuration 2 3 RS 232 RS 485 COMMUNICATIONS Terminal Block TB5 can be configured to support RS 232 or RS 485 communications see Figure 11 For RS 232 operation the following configuration jumpers must be set JP13 Jumper to JP16 JP22 Pin 1 to Pin 2 for RTS to CTS Loopback or Pin 2 to Pin 3 for use with an external CTS For RS 485 operation the following configuration jumpers must be set JP14 Jumper to JP16 JP15 120 Ohm TX Termination at end nodes ONLY JP17 120 Ohm RX Termination at end nodes ONLY JP20 RX Pull up Install at end node with RX Term Installed JP21 TX Pull up Install at end node with TX Term Installed PIP EXPI OTF Page 13 Low Power I O Expansion Board
24. ponents that can be damaged by exposure to an electrostatic discharge ESD voltage Depending on the magnitude and duration of the ESD this can result in erratic operation or complete failure of the equipment Read supplemental document 814006 at the back of this manual for proper care and handling of ESD sensitive components Remote Automation Solutions A Division of Emerson Process Management 1100 Buckingham Street Watertown CT 06795 Telephone 860 945 2200 WARRANTY Remote Automation Solutions RAS warrants that goods described herein and manufactured by RAS are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by RAS in writing RAS warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for a period to the end of the original warranty or ninety 90 days from the date of delivery of repaired goods whichever is longer Warranties on goods sold by but not manufactured by RAS are expressly limited to the terms of the warranties given by the manufacturer of such goods All warranties are terminated in the event that the goods or systems or any part thereof are i misused abused or otherwise damaged ii repaired altered or modified without RAS consent iii not installed maintained and operated in strict compliance with instructions furnished by RAS or iv worn injured or damaged from abnormal or abusive use in ser
25. r long standoffs Remove the five screws that secure the Low Power I O Expansion Board to its mounting stand offs and unplug I O Expansion Board Connector P1 from CPU Board Connector J2 Note If a replacement LPI OEB is available follow steps 2 through 6 in reverse order after configuring the LPI OEB installing rather than removing the item in question If a replacement I O Expansion Board is not immediately available and the unit must be placed back into operation without expanded I O follow steps 2 through 5 in reverse order installing rather than removing the item in question Then go to step 7 Close and secure the Door PIP EXPI OTF Page 5 Low Power I O Expansion Board E amp Mntg gt p Ee Brackets A P10 P8 P7 P6 P5 P13 P14 TBI TB2 TB3 TB4 TB5 a q I O Expansion Board Figure 2A I O Expansion Board Mounted to TeleFlow Plus CPU Board S Mntg S Brackets Pam P4 P5 P P9 PIO Pll P12 P13 POA ceu Por TIM Board TBI TB2 TB3 TB4 TB5 I O Expansion Board Figure 2B I O Expansion Board Mounted to TeleRTU Plus CPU Board 1B TB2 TB3 TBA TBS Rite I O Expansion Board Figure 2C I O Expansion Board Mounted to TeleRTU Module CPU Board Display Mounting Plate Blank Plate if no Display c y B TER TB3 TB2 TB
26. res 4 through 10 as follows Figure 4 LPI OEB Discrete Input Configuration Figure5 LPI OEB Discrete Output Configuration Figure 6 LPI OEB Non Isolated 4 20 mA Current Source Analog Input Configuration Figure7 LPI OEB 1 5V Non Isolated Voltage Analog Input Configuration Figure8 LPI OEB 4 20 mA Internally Sourced Analog Input Configuration Figure 9 LPI PEB Analog Output Configuration Figure 10 LPI OEB High Speed Counter Configuration If RS 232 or RS 485 communications problems are encountered check Low Power I O Expansion Board Configuration Jumpers for proper configuration see Table 2 Check communication signals at card edge Connector TB5 see Table 1 and Figure 11 RS 232 485 Communication Configuration Diagram PIP EXPI OTF Page 15 Low Power I O Expansion Board Section 4 SPECIFICATIONS 4 1 INPUT OUTPUT SPECIFICATIONS 4 1 1 Discrete Inputs Number of DIs Input Type Input Current Surge Suppression protection 4 1 2 Discrete Outputs Number of DOs Output Type Surge Suppression Protection 4 1 8 Analog Inputs Number of Inputs Input Type Accuracy Low Power I O Expansion Board 8 selectable non isolated DI Max Note Any DI O configured for DO operation diminishes the number of DIs i e if 6 DI O are configured for DO operation only 2 DI O can be configured for DI operation 0 16 Vdc 5mA 10 Contact Closure 16V Bi directional Transient Absorption Zeners Across i
27. rors in this manual or omissions from this manual RAS MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL RAS BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF THIRD PARTIES Bristol Inc Bristol Babcock Ltd Bristol Canada BBI SA de CV and the Flow Computer Division are wholly owned subsidiaries of Emerson Electric Co doing business as Remote Automation Solutions RAS a division of Emerson Process Management FloBoss ROCLINK Bristol Bristol Babcock ControlWave TeleFlow and Helicoid are trademarks of RAS AMS PlantWeb and the PlantWeb logo are marks of Emerson Electric Co The Emerson logo is a trademark and service mark of the Emerson Electric Co All other trademarks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability RAS reserves the right to modify or improve the designs or specifications of such products
28. rtation time and expenses will be for the account of the Buyer However labor for warranty work during normal working hours is not chargeable Under no circumstances will RAS be liable for incidental or consequential damages resulting from breach of any agreement relating to items included in this quotation from use of the information herein or from the purchase or use by Buyer its employees or other parties of goods sold under said agreement How to return material for Repair or Exchange Before a product can be returned to Remote Automation Solutions RAS for repair upgrade exchange or to verify proper operation Form GBU 13 01 must be completed in order to obtain a RA Return Authorization number and thus ensure an optimal lead time Completing the form is very important since the information permits the RAS Watertown Repair Dept to effectively and efficiently process the repair order You can easily obtain a RA number by A FAX Completing the form GBU 13 01 and faxing it to 860 945 2220 A RAS Repair Dept representative will return the call or other requested method with a RA number B E MAIL Accessing the form GBU 13 01 via the RAS Web site www emersonprocess com Bristol and sending it via E Mail to Custserve bristol emersonprocess com A RAS Repair Dept representative will return E Mail or other requested method with a RA number C Mail Mail the form GBU 13 01 to Remote Automation Solutions A Divisio
29. sion Board Install Jumper JP1 1 asfollows Pins 1 2 2 Leave Internal Current Loop ON continuously Pins 2 3 Shut Internal Current Loop OFF during CPU Sleep Mode Figure 8 LPI OEB 4 20 mA Internally Sourced Analog Input Configuration PIP EXPI OTF Page 11 Low Power I O Expansion Board Table 5 LPI OEB Analog Input Terminal Designations TB Pin Pneumonic Description 2 2 4 LPI OEB Analog Output Wiring TB3 see Figure 9 and Table 1 Install Jumper JP19 as follows Pins 1 2 2 Current Loop Output Pins 2 3 Voltage Output Expanded AO 1 5 V AO Circuitry Field Circuitry 250 Ohm SN _R45 for5V Adj Load ae ar l I l I I ESL GNDANALOG Max i I GNDANALOG for R33 for 1V adj e k or 2 5VREF 5mA mAX 410 FORI 5V eae Y OUTPUT fordmA Adj m e lt for 20mA Adj GNDANALOG e ct 4 20 mA AO Circuitry TeleFlow Low Power Expansion Board Figure 9 LPI OEB Analog Output Configuration Low Power I O Expansion Board Page 12 PIP EXPI OTF The single analog output can be configured for 4 to 20 mA or 1 to 5 V operation The analog output section of the LPI OEB consists of a bus interface a one channel Digital to Analog Converter DAC and signal conditioning circuitry designed to generate a 4 20 mA output or a 1 5 V output Jumper JP19 controls selection When set in position 1 2 JP19 configures the analog output for current loop o
30. t loop operation which can be turned off when the CPU Board is in SLEEP mode an external 21V power supply is required Analog Inputs 7 and 8 can only be configured for 1 5 V non isolated input operation Expanded Al Field Circuitry MEER AINS RET GND on Isolated Current Source Signal Cond 4 20mA Non Isolated Current Source AIN6 GND Sq GNDEARTH e e R37 TeleFlow Low Power Expansion Board Figure 6 LPI OEB Non Isolated 4 20mA Current Source AI Configuration Low Power I O Expansion Board Page 10 PIP EXPI OTF Expanded Al Field Circuitry 1 5V Non Isolated Voltage Source 1 5V Non Isolated Voltage Source 1 5V Non Isolated Voltage Source V Optional V Optional lt Signal GNDEARTH Cond 9 5V GNDEARTH C J Same As 7 Abo q R29 for AIN7 R30 for AIN8 GNDANALOG TeleFlow Low Power Expansion Board Install Jumper JP10 as follows Pins 1 2 Leave 9 5V Power ON continuously Pins 2 3 Shut 9 5V Power OFF during CPU Sleep Mode Figure 7 LPI OEB 1 5V Non Isolated Voltage Analog Input Configuration Expanded Al Field Circuitry Current Loop 21VGND AINS 4 20mA 3508B XMTR Current Loop GND AIN6 GND GNDEARTH oe R36 M n A Current m Source JP GNDEARTH TeleFlow Low Power Expan
31. u ojo ZO Oeo Z c ETE IN OUT 3 ETE IN OUT 4 ETE IN OUT 5 ETE IN OUT 6 TE IN OUT 7 ETE IN OUT 8 RS232 DCD RS232 DTR RS232 485 CTS REC RS232 485 RTS XMIT RS232 485 REC RS232 485 XMIT RXD RX TXD TX IRERE gu dg 2B Z Table 2 Low Power I O Exp Bd User Configurable Jumper Block Assignments JUMPER POSITION PURPOSE Configuration for 1 5V Analog Input AIN5 JP7 14 Configuration for 1 5V Analog Input AIN5 Configuration for Non Isolated Current Input AIN5 Configuration for 1 5V Analog Input AIN6 JP9 14 Configuration for l 5V Analog Input AIN6 I Configuration for Non Isolated Current Input AIN6 JP9 Used in conjunction with 1 5V Analog Input leaves 9 5V regulated power supply ON continuously Used in conjunction with 1 5V Analog Input shuts down the i 9 5V power supply during TeleFlow CPU SLEEP Mode Used in conjunction with an internally sourced 4 20 mA Current Loop Analog Input leaves current loop powered continuously Used in conjunction with an internally sourced 4 20 mA Current JP11 9 3 Loop Analog Input shuts down the internal current loop when the TeleFlow CPU is in SLEEP Mode JP13 14 16 JP13 to JP16 RS 232 Signals present at TB5 RS 485 Converter asleep JP13 14 16 JP14 to JP16 RS 485 Signals present at TB5 RS 232 Converter asleep JP15 1 9 Used in conjunction with RS 485 Communications i Installed Transmit End Node 120 Ohm Termination
32. vice time These warranties are expressly in lieu of all other warranties express or implied including without limitation warranties as to merchantability and fitness for a particular purpose and no warranties express or implied nor any representations promises or statements have been made by RAS unless endorsed herein in writing Further there are no warranties which extend beyond the description of the face hereof No agent of RAS is authorized to assume any liability for it or to make any written or oral warranties beyond those set forth herein REMEDIES Buyer s sole remedy for breach of any warranty is limited exclusively to repair or replacement without cost to Buyer of any goods or parts found by Seller to be defective if Buyer notifies RAS in writing of the alleged defect within ten 10 days of discovery of the alleged defect and within the warranty period stated above and if the Buyer returns such goods to the RAS Watertown office unless the RAS Watertown office designates a different location transportation prepaid within thirty 30 days of the sending of such notification and which upon examination by RAS proves to be defective in material and workmanship RAS is not responsible for any costs of removal dismantling or reinstallation of allegedly defective or defective goods If a Buyer does not wish to ship the product back to RAS the Buyer can arrange to have a RAS service person come to the site The Service person s transpo
33. vicing replacing the unit and before installing or removing I O wiring 5 WARNING EXPLOSION HAZARD Do Not disconnect equipment unless the power has been switched off or the area is known to be nonhazardous 07 21 2000 Appendix A of PIP EXPI OTF LPI OEB Board Page 1 of 1 Low Power I O Expansion Board Product Information Package PIP EXPI OTF February 2008 Emerson Process Management Remote Automation Solutions 1100 Buckingham Street Watertown CT 06795 Phone 1 860 945 2262 Fax 1 860 945 2525 www EmersonProcess com Remote Emerson Process Management Remote Automation Solutions 6338 Viscount Rd Mississauga Ont L4V 1H3 Canada Phone 905 362 0880 Fax 905 362 0882 www EmersonProcess com Remote Emerson Process Management Mexico Viveros de la Colina No 238 Col Viveros de la Loma Tlalnepantla Mexico 54080 www EmersonProcess com Remote Emerson Process Management Bristol Babcock Ltd Blackpole Road Worcester WR3 8YB United Kingdom Phone 44 1905 856950 Fax 44 1905 856969 www EmersonProcess com Remote Emerson Process Management Bristol Digital Systems Australasia 22 Portofino Crescent Grand Canals Bunbury Western Australia 6230 Mail to PO Box 1987 zip 6231 Phone 61 8 9725 2355 Fax 61 8 8 9725 2955 www EmersonProcess com Remote NOTICE Remote Automation Solutions RAS division of Emerson Process Management shall not be liable for technical or editorial er
Download Pdf Manuals
Related Search