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USER`S MANUAL Uninterruptible Power Supply GX 100 Series
Contents
1. This UPS can be put in a 19 inch rack using the optional rack mount attachment kit 3 1 Installing the UPS O Installation method of M UPSO20AD1B and M UPS030AD1B N Caution The UPS is heavy Pay enough attention to handling the UPS Take out the UPS in a level and flat place Pay enough attention to prevent an accident such as an overturn or a drop The weight of the UPS is as follows e M UPSO20ADIB 33kg without battery 21kg e M UPSO30ADIB 39kg without battery 21kg When using the bracket standard attachment to fasten the UPS to the floor first fasten the bracket to the UPS and fasten the bracket to the floor This bracket is for preventing an overturn of the UPS 1607190 170 170 175 The method of bracket attachment is as follows e Tilt the UPS gently to the right and attach the attached bracket to the bottom of the UPS with 6 screws 3 Installation 3 2 Connecting the Cable e Caution about connecting the cable Caution Electric Connect an AC input plu
2. Input and output terminal block INPUT 507607 OUTPUT 50 607 100 120V PRO 100 105 110 115 120v 4 0 8616 Total is below 30A 13 3 14 Installation O Connecting the input cable 1 In the case of M UPSOIOADIB and M UPSOIS5AD1B connect the AC input plug on the back of the UPS to an input power receptacle Confirm that the ground is connected In the case of M UPSO20AD1B and M UPSO30ADIB remove the terminal block cover on the back of the UPS and connect the AC input cable to the input terminal block Confirm that the ground is connected 3 3 Interface Port 3 3 Interface Port The interface port D sub 9 pins is mounted on the back of the UPS and can take out the following signals Use as necessary O CN1 Standard monitoring interface D sub 9 pins male 3nmscrew Name of signal UPS failure signal Content It is the no voltage contact signal which operates when the abnormalities occur inside the UPS when the abnormalities occur in the battery or when the recommendation time of battery replacement comes Input power supply abnormal signal It is the no voltage contact signal which is outputted when the abnormalities such as the
3. Caution about Safety Damage Do not use the UPS for the uses that may hurt the human body or exert an important influence on the society and public e Medical equipment directly affecting human life e Device that may affect the human body e Socially and publicly important computer system Do not put an object CRT display or floppy disk etc vulnerable to magnetism around the UPS There is fear of exerting a bad influence on the object Confirm that the voltage set up by the switch of voltage setting is within the range of input voltage of the connection device There is fear of damaging the connection device Do not operate the switch of voltage setting during operation of the UPS There is fear of damaging the connection device since the changed voltage is outputted at the restart And even if operating the switch during operation of the UPS the output voltage cannot be changed Replace the battery periodically If continuing to use the UPS that the battery life ended there is fear of a leak of battery and a smoke Replace the battery with one specified by our company and a new one If using the un specified battery or mixing an old battery and a new battery it becomes the cause of failure and trouble of the UPS When performing the rolling blackouts or when pulling out the AC input plug from an input power receptacle or turning off the input breaker on the back of the UPS con
4. RUN ALARM a OVER LOAD a X BYPASS ae BATTERY C NDITION j GX100 MTU PS 5 The battery check is performed for approximately 5 seconds Then if the battery is normal the BATTERY CONDITION LED green on the front of the UPS indicates the amount of battery charge again and the UPS returns to the normal operation ES Ifthe normal operation is not started Refer to Chapter 6 Troubleshooting Turning on the connection device 6 Turn on the connection device if the normal operation is started 21 4 Running 4 2 Turning off the UPS Also when the rolling blackouts are performed be sure to perform the following operation For details refer to Chapter 5 2 Caution and Measures for the Rolling Blackouts N Caution When pulling out the AC input plug from an input power receptacle or turning off the input breaker on the back of the UPS confirm that the RUN LED green is blinking slowly in the cycles of approximately 1 6 sec If the breaker of the distribution board is turned off or the AC input plug is pulled out from an input power receptacle or the input breaker on the back of the UPS is turned off without turning off the UPS the internal battery will be discharged since it will be in the same state as a power failure There is fear of the battery deterioration or a shortening of a cycle of battery replacement e Turning off the connection device 1 Tur
5. Battery Backup time 2 Approximately 6 minutes Approximately 6 minutes initial value 700W 1050W Nominal voltage 24V 36V Ambient 0 to 40 C temperature Relative humidity Noise Cooling method 20 to 95 no condensation 40dB A max at 1m from the front of the UPS Forced air cooling Others 43 8 Appendix 44 Model M UPS010AD1B M UPS015AD1B Outside dimension 128 x 365 x 214mm 128 x 545 x 214mm WxDxH Mass 13 5 D 21 5 0 without battery 7 5 without battery 12 5 Standard UL1778 U UC type Applicable standard VCCI CLASS A In conformity with EN60950 UC type Input Parallel 2 pole grounding plug with a cord the length of a cord approximately 2m Output Parallel 2 pole grounding outlet x 4 AC output External connection 1 Operation of UPS according to an input voltage Low voltage Overvoltage detection 77V detection 148V return 82V return 142V 2 The backup time is the test result and is not a guaranteed value Rating capacity M UPS020AD1B 2000 VA 1400W M UPS030AD1B 3000VA 2100W Voltage 100 105 110 115 120V 2 Frequency 50 60Hz automatic changeover inside the UPS Frequency At the normal operation Depend on input frequency accuracy At the battery operation Within 0 1 Number of phase Single phase two wire with a ground terminal Load conditio
6. RUN green Lighting O ALARM orange OVER LOAD orange BYPASS orange BATTERY CONDITION green orange b Slow blink orange Warning beep 4 at the manual check Operational status Battery checking 6 2 Operation Mode List Remarks The battery check is performed At the manual battery check a buzzer sounds at the start and end of the battery check After the battery check is performed for approximately 5 seconds the UPS will return to the normal operation No 1 if there is no problem 16 Lighting O a Fast blink orange Vly TNS a Battery check error There is possibility that the battery is not fully charged Perform the battery check manually after operating the UPS 12 hours or more to charge the battery Since an adequate backup time cannot be assured evacuate important connection device from the UPS If the UPS becomes this state again the battery is out of order Since it is necessary to replace the battery contact an agent from which you purchased the UPS or a maintenance company 17 Lighting Lighting orange 9 1 End of battery life The recommendation time of battery replacement has come Since it is necessary to replace the battery contact an agent from which you purchased the UPS or a maintenance company Although the alarm indication and warning beep can be stopped by pressing the RESET switch for 3 seconds
7. The BATTERY CONDITION LED orange lights up BATTERY CONDITION GX100 MTU PS ay When the backup time of the battery has been lowered to 3 minutes or less at the rated load Battery life is influenced greatly by ambient temperature and the conditions of connection device If using the UPS in the standard environment and conditions an ambient temperature of 25 degrees C and the rated load replace the battery in approximately 3 years Fs 8 oO 2 5 E 4 E 3 3 2 a 2 gt 1 3 E 0 25 30 35 40 Ambient temperature of the UPS C Relation between the ambient temperatur nd the cycle of battery replacemen 7 1 Replacing the Battery e The method of battery replacement N Caution Electric Only maintenance personnel must perform the battery shock replacement There is fear of an electric shock Damage Replace the battery with one specified by our company and a new one If using the un specified battery or mixing an old battery and a new battery it becomes the cause of failure and trouble of the UPS Important The disposal of used battery has legal restrictions Commission industrial waste disposal contractor or consult with an agent from which you purchased the UPS or a maintenance company The battery of this UPS can be replaced hot swap without turning off the UPS and connection device Note For details consult with an agent from whic
8. Sounds 1 Confirm the state of LED on the front of the UPS and the type of a warning beep 2 Refer to the Operation mode list and deal with it according to directions If the UPS is not connected to an input power supply connect For details refer to Chapter 3 2 Connecting the Cable ES How to stop a warning beep A warning beep can be stopped by pressing the RESET switch on the front of the UPS for approximately 1 second Note However if a warning beep does not stop even if pressing the RESET switch stop a warning beep by the following procedures For details refer to Chapter 4 2 Turning off the UPS 1 Turn off the connection device 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second 3 An output stops The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec 4 In the case of M UPSOIOADIB and M UPSOISADIB pull out the AC input plug on the back of the UPS from an input power receptacle 5 In the case of M UPSO20AD1B and M UPSO30AD1B turn off the input breaker on the back of the UPS Note In the output overload state even if pressing the RESET switch a warning beep does not stop Reduce the capacity of the connection device to less than the rated value of the UPS 32 6 2 Operation Mode List 6 2 Operation Mode List When it seems that the abnormalities have occurred inside the UPS or the connection device h
9. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit Ooan gt gt 49
10. an input power supply occur while the UPS is operating the UPS starts the electric discharge from the battery and continues to supply the stable electric power to the connection device In addition the changeover to the battery operation is performed without instantaneous power interruption If the input power supply returns the voltage of the input power supply returns within the rated specification the UPS will return to the above normal operation automatically UPS Power is fed eS Power is not fed The abnormalities occur at an inp power supply Output To connection device While the UPS is operating Power failure The abnorrrelities of voltage or frequency etc Electricity flow durin r ration 2 2 Operation Mode of the UPS At the bypass operation In the event of the abnormalities inside the UPS When the abnormalities occur inside the UPS an output changeover circuit switches to a bypass circuit and continues to supply electric power through the bypass circuit to the connection device In the case of M UPSOI0ADIB and M UPSO15ADIB it takes some time 10ms or less to change the circuit In the case of M UPSO20ADIB and M UPSO30ADIB it can be switched without instantaneous power interruption It is also the same as when switching to the bypass operation manually with the switch on the front of the UPS At the bypass operation electric power is not supplied battery operation from the batte
11. device Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received An output stops The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec If the rolling blackouts are performed without turning off the UPS the UPS will be in the same state as an ordinary power failure Electric power is supplied to the connection device from the internal battery of the UPS until the rolling blackouts are completed Electric power is not supplied to the connection device until an input power supply returns after the electric discharge is completed Note The rolling blackouts mean the blackouts to which the date and hour such as the safety inspection of electricity is informed beforehand 1 5 2 Caution and Measures for the Rolling Blackouts Operation after the rolling blackouts Confirm that the UPS is connected to an input power supply and the connection device The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received AC voltage is outputted from the AC outlet or the output terminal block and the RUN LED green on the front of the UPS lights up Turn on the connection device if the normal operation is started BS For details refer to Chapter 4 1 Turning
12. have gone out operate the switch of voltage setting on the back of the UPS The rated output voltage corresponding to a setup of the switch of voltage setting is shown below Setup of the switch of voltage setting Rated output voltage 0 100 VAC 1 105 VAC 2 110 VAC 3 115 VAC 4 120 VAC 5 9 They are not used 17 3 18 Installation 10 In the case of M UPSOI0ADI1B and M UPSO15ADIB connect the AC input plug on the back of the UPS to an input power receptacle In the case of M UPSO20AD1B and M UPSO30ADIB turn on the input breaker on the back of the UPS The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received AC voltage set up is outputted from the AC outlet or the output terminal block The RUN LED green on the front of the UPS lights up Turn on the connection device if the normal operation is started with the rated voltage set up Running 4 1 Turning on the UPS N Caution Confirm that the voltage set up by the switch of voltage setting Damage is within the range of input voltage of the connection device There is fear of damaging the connection device e Confirming cable connection 1 Confirm that the UPS is connected to an input power supply and the connection device In the case of M UPS020AD1B and M U
13. on the UPS B When a warning beep sounds Refer to Chapter 6 1 If a Warning Beep Sounds 27 5 Inspection 5 3 Inspecting the Battery Battery Check Inspection of the battery is performed using a battery check function There are two kinds of battery check functions an automatic check and a manual check The manual check is not necessary ordinarily since the automatic check is performed while the UPS is operating Automatic check is performed in the following cases e When the operation of UPS is started up e Every two weeks in an operation continuation state e When having switched to the normal operation from the bypass operation Perform manual check in the following cases e When a warning beep sounds due to the abnormalities in a battery e When performing the battery check other than the automatic check Important Do not perform the battery check in succession When the battery check is performed the internal battery is actually discharged and the voltage is checked If the battery check is performed in succession there is fear of the battery deterioration or a shortening of a cycle of battery replacement e Confirming the state of the UPS 1 Confirm that the UPS is operating normally Confirm that the RUN LED green is lighting OVER LOAD RUN ALARM BYPASS O BATTERY CONDITION GX100 MTU PS B When the UPS is in a stop state all LEDs on the front of the UPS a
14. the connection device is applied the connection device may be damaged Do not apply single line grounding on the output side Between the input and output of the UPS is not insulated Therefore do not apply single line grounding on the output side There is a possibility of becoming the cause of the trouble by noise or the failure 10 3 2 Connecting the Cable J Preparation before connecting the cable Important When connecting the UPS to a three phase power supply system be sure to connect the grounding phase of the three phase power supply system to the electrode of a grounding side of the AC input of the UPS If connecting to an un grounding power supply there is a possibility of becoming the cause of the malfunction When using a generator temporarily during the rolling blackouts use a generator satisfying the following specification If connecting a generator not satisfying the following specification to the input part of the UPS there is a possibility of becoming the cause of the malfunction or damage of the UPS Voltage variation 85 to 138 VAC Frequency variation within rated frequency 5 1Hz sec Voltage waveform distortion within 5 Voltage zero cross condition Zero cross must not occur twice or more in 1 cycle Invalid zero cross AN 50Hz or 60Hz 1 Confirm the input power supply The input power supply which can connect with this UPS i
15. the alarm warning beep is issued again 24 hours later or at the restart When only the warning beep is stopped by pressing the RESET switch 1 second or more the alarm warning beep of the end of battery life will be issued again at the automatic battery check which is performed every two weeks 18 a Setting error of rated output voltage A setup of the switch of voltage setting on the back of the UPS is wrong Use 0 to 4 of the switch of voltage setting For details on a setup refer to Chapter 3 4 Setting up the Output Voltage 19 b Slow blink orange Vly ZIN Waiting for a restart The output of the UPS has stopped by setup of the RS 232C communication After a time specified at the setup passes the UPS will be started up automatically and return to the normal operation No 1 Also the UPS can be started up with the RUN STOP switch 37 38 Maintenance Replacing the Battery of the battery replacement Caution Damage Replace the battery periodically If continuing to use the UPS that the battery life ended there is fear of a leak of battery and a smoke In the following cases it is the end of battery life Replace the battery When the BATTERY CONDITION LED orange on the front of the UPS lights up and a warning beep sounds O Pip pip pip pip O O continuous sound RUN ALARM OVER LOAD BYPASS
16. 0W M UPS010AD1B below 1050W M UPS015AD1B L or below 900W M UPS015AD1B U UC and the total of one horizontal row two outlets of AC outlet is below 12A and the total of two horizontal rows four outlets of AC outlet is below 15A AC outlet Below 12A Y elo D amas TT 050 Below 12A AN 6 D D Total of four outlets is below 15A In the case of M UPSO20AD1B and M UPSO30ADIB remove the terminal block cover on the back of the UPS and connect the AC output cable to the output terminal block And connect the plug of connection device to the AC outlet on the back of the UPS Confirm that the ground is connected Note Connect the connection device so that the total of the capacity of connection device is below 1400W M UPSO20AD1B or 2100W M UPSO30ADIB and the total of one horizontal row two outlets of AC outlet is below 12A or the total of the AC outlet and the input output terminal block is below 30A AC outlet Below 12A Below 12A
17. 50us However if the model of the UPS is UC it is 2kV peak 1 2 x 50us If the surge voltage more than 5kV peak UC is 2kV peak is applied the filter circuit of the input part may be damaged The input voltage of the UPS is 85 to 138 VAC When input voltage is different from the rated specification 200 VAC etc install a transformer at the outside of the UPS to convert voltage If the voltage more than the range of the input voltage is applied the UPS may be damaged Connect the UPS to an input power supply within the range of the rated input voltage of the connection device At the bypass operation the input voltage of the UPS is outputted to the connection device directly If the voltage more than the range of the rated input voltage of the connection device is applied the connection device may be damaged Do not apply single line grounding on the output side Between the input and output of the UPS is not insulated Therefore do not apply single line grounding on the output side There is a possibility of becoming the cause of the trouble by noise or the failure When connecting the UPS to a three phase power supply system be sure to connect the grounding phase of the three phase power supply system to the electrode of a grounding side of the AC input of the UPS If connecting to an un grounding power supply there is a possibility of becoming the cause of the malfunction When using a generator temporarily duri
18. Fuji Electric Co Ltd USER S MANUAL Uninterruptible Power Supply GX 100 Series 1kVA 1 5kVA 2kVA 3kVA Model M UPSO10AD1B M UPS015AD1B M UPSO20AD1B M UPSO30AD1B INR HG5684 For Safe Use e About handling of this manual This manual describes important information for using this product safely Please read this manual carefully before using this product Use this product after reading and understanding especially Caution about Safety and Caution for Use in this manual well Furthermore this manual should be retained for future reference About Use which Requires High Safety This product is designed and manufactured for the general use such as general office use and personal use and is not designed and manufactured for uses control of nuclear reactions at the nuclear facilities aircraft flight control air traffic control mass transport control medical life support systems and missile launch control in weapon systems etc that require a high degree of safety and can cause death or serious injury if the required safety is not maintained Do not use this product without carrying out measures to ensure the required safety for such a use If using this product for such a use consult with our sales representatives About Prevention of Radio Interference Important This product is class A information technology equipment based on the standard of Voluntary Control Council for Interference by Informa
19. PS030AD1B turn on the input breaker on the back of the UPS The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec Sly RON ALARM OVER LOAD BYPASS e BATTERY CONDITION GX100 MIE ES If the UPS is not connected Refer to Chapter 3 2 Connecting the Cable 19 4 Running 20 e Turning on the UPS 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received Press the RUN STOP switch for approximately 1 second O sly EO AIRA ALARM a OVER LOAD e BYPASS Were CONDITION GX100 MU PS 3 AC voltage is outputted from the AC outlet or the output terminal block The RUN LED green on the front of the UPS lights up The BATTERY CONDITION LED green on the front of the UPS indicates the amount of battery charge according to the sort of lighting O The RUN LED green lights RUN up ALARM OVER LOAD The indication green of the amount of battery charge BYPASS O barrer CONDITION y GX100 MTU PS Lighting 80 to 100 Ly ESS Blinking 50 to 80 Notlighting 0 to 50 4 1 Turning on the UPS 4 The battery check is performed automatically The BATTERY CONDITION LED orange on the front of the UPS blinks in the cycles of approximately 1 6 sec O
20. as stopped confirm the LED and a warning beep by the following lists and deal with the trouble in accordance with the remarks in the Operation mode list e Types of blink of LED The symbols correspond to the symbols in the Operation mode list Symbol Blink pattern Fast blink ON OFF a in the cycles of approximately 0 4 sec 3 Appr oxi natel y 0 4 sec Slow blink ON OFF b in the cycles of approximately 1 6 sec k gt Appr oxi natel y 1 6 sec Types of the warning beep The symbols correspond to the symbols in the Operation mode list Symbol Warning beep sa tei eat ee ot ON OFF 1 Pip pip pip pipO O O continuous sound f k Approxi natel y O 2 sec Pip pip pip pip a stop for approximately 2 ON OFF 2 Bees E ko j Pip pip pip pip Approxi nately 0 2 Sec ny oxi ratel y four times every k gt 3 sec approximately 3 sec Pi 6 continuance O cen sore Pi a stop for ON OFF ON 4 approximately 4 sec Approxi nately 1 sec Approxinatel y 5 sec Pi K gt lt gt 33 6 Troubleshooting 34 e Operation mode list ae SE BAZ eee e Symbols of LED Lighting Not lighting Blinking e The BATTERY CONDITION LED green indicates the amount of battery charge accordi
21. aution about connecting the cable Preparation before connecting the cable Connecting the output cable Connecting the input cable Interface PO io CN1 Standard monitoring interface CN2 Computer interface Setting up the Output Voltage cccoooocccccccccccccnnnacccnncconononanananannnnnnnnnnns The setup procedures of the rated output voltage Running Turning ON the UA ido rt ree ia a aaa Confirming cable connection Turning on the UPS Turning on the connection device Tumino Of ING WPS oct etna coca Fee ee a ahd eh es 22 Turning off the connection device Turning off the UPS Inspection Care and Daily Inspection How to care for the UPS Daily inspection al a 00051090 Caution and Measures for the Rolling Blackouts 26 Operation before the rolling blackouts Operation after the rolling blackouts Inspecting the Battery Battery Check ooooonncccccinnnocccicnnccccccnnnannnnnos 28 Confirming the state of the UPS Using the manual check function Charging the battery Troubleshooting If a Warning Beep SoundS eoocccccconoccccnonononcnononnnnccnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 32 Operation Mode Listino iiaii ene eS 33 Types of blink of LED Types of the warning beep Operation mode list a e eenmu Maintenance Replacing the Battery ocoooonncccccnoniccconnnocccccnnnnncncnnnnnnnnnnnnnnnnn rre 38 Timing of the battery replacement The method of battery replacement Disposal and storage of battery Re
22. d M UPSO15AD1S U AC Input Output Terminal Block AC Tutput Output Terminal Block L R O X Dual Converter O VU N S O Q n V PE G 6 bed AC Ouput Outlet 7T x T Q Boost Chopper Battery PP l 1 pe Figure 2 Circuit diagram of Models M UPSO20AD1B U and Models M UPS030AD1B U 47 8 Appendix 48 Mm Risk of electric shock Do not touch uninsulated battery terminal E Risk of electric shock Do not remove the cover for any reason There are no user serviceable parts inside the UPS Refer servicing to qualified service personnel Ml Dont use this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly effect its safety or effectiveness WE Risk of explosion if battery is replaced by an incorrect type Dispose of used batteries according to the instructions MI Replace batteries are only the one designated by our company E Risk of electric shock O Battery and cooling fan servicing should be performed by only authorized servicing personnel who were qualified technically Keep unauthorized personnel away from batteries and cooling fan O The UPS has an internal energy source the battery The output may be energized when the unit is not connected to an AC power ou
23. device and the UPS And in the case of M UPS010AD1B and M UPS015AD1B pull out the AC input plug on the back of the UPS from an input power receptacle In the case of M UPS020AD1B and M UPSO30AD1B turn off the input breaker on the back of the UPS and cut off connection with AC input terminal R S There is fear of an electric shock Only maintenance personnel must perform the maintenance other than daily inspection such as the replacement of battery and cooling fan There is fear of an electric shock When pulling out the AC input plug from an input power receptacle or turning off the input breaker on the back of the UPS confirm that the RUN LED green is blinking slowly in the cycles of approximately 1 6 sec If the breaker of the distribution board is turned off or the AC input plug is pulled out from an input power receptacle or the input breaker on the back of the UPS is turned off without turning off the UPS the internal battery will be discharged since it will be in the same state as a power failure There is fear of the battery deterioration or a shortening of a cycle of battery replacement 5 1 Care and Daily Inspection How to care for the UPS 1 Turn off the UPS after turning off the connection device and remove the dust adhering to the vent hole and cooling fan of the UPS with a cleaner etc 2 Wipe the surface of the UPS with a dry and soft cloth Daily inspection Confirm that the dust is not adher
24. en lights up RUN ALARM OVER LOAD BYPASS O partery CONDITION y GX100 MOE B If the battery is not fully charged o A warning beep sounds and the BATTERY CONDITION LED orange on the front of the UPS blinks Proceed to Procedure 4 Pip pip pip pipO OO continuous sound RUN ALARM The BATTERY CONDITION LED orange blinks GX100 MTU PS 5 3 Inspecting the Battery Battery Check O Charging the battery 4 Put out the BATTERY CONDITION LED orange by pressing the RESET switch on the front of the UPS for approximately 3 seconds and operate the UPS 12 hours or more to charge the battery When pressing the RESET switch once the BATTERY CONDITION LED orange on the front of the UPS goes out and is switched to the indication green of the amount of battery charge O RUN Press the RESET switch ALARM OVER LOAD BYPASS O barrer CONDITION y GX100 MOE Remarks In this state even if a power failure occurs the battery operation may not be performed 5 Return to Procedure 2 and perform the battery check again manually B When the UPS will be in the state of Procedure 3 If the battery is not fully charged again The battery is out of order end of battery life Replace the battery For details refer to Chapter 7 1 Replacing the Battery 31 Troubleshooting 6 1 If a Warning Beep
25. es of LED are described by the following symbols O Lighting why Soy Blinking N a Not lighting Attention e Information in this manual is subject to change without notice Caution about Safety e List of important warnings The important warnings described in this manual are as follows AN War nin g Warning indicates that death or serious injury may result if the UPS is not used correctly Electric shock A Caution Do not remove the cover of the UPS Since there are some portions with high voltage in the inside of the UPS there is fear of an electric shock Caution indicates that slight or moderate injury may result or the UPS or user s property may be damaged if the UPS is not used correctly Electric shock Injury Put neither a stick nor a finger into the cooling fan or the vent hole There is fear of an electric shock or an injury Electric shock Only maintenance personnel must perform the maintenance other than daily inspection such as the replacement of battery and cooling fan There is fear of an electric shock Connect an AC input plug to a grounding power receptacle or connect a grounding wire to a ground terminal class D grounding There is fear of an electric shock A commercial power ordinarily has electrodes of a grounding side and an un grounding side apart from a grounding electrode ground Be sure to confirm before connecting If co
26. evice B If there is no ground in an input power receptacle Connect the grounding wire to the ground terminal of AC input plug 3 The specifications of the input and output terminal block and AC outlet of M UPSO20ADIB and M UPSO3OADIB are as follows Select the crimp type terminal and the plug of connection device which are suitable for specification UPS side Specification Connect with iO Connection Figuration marking AC input L R un grounding side wis e eee Input and grounding side Input power supply output AC output 5 pole screw ica terminal block 1 U un grounding terminal ae side M5 AC output ne grounding side Ground PE G protective grounding Parallel 2 pole grounding outlet x 4 Plug of connection ACOE latina capacity SNIA device Outside dimension of input and output terminal block 12 3 2 Connecting the Cable e Connecting the output cable 1 In the case of M UPS010AD1B and M UPSOISADIB connect the plug of connection device to the AC outlet on the back of the UPS Confirm that the ground is connected Note Connect the connection device so that the total of the capacity of connection device is below 70
27. firm that the RUN LED green is blinking slowly in the cycles of approximately 1 6 sec If the breaker of the distribution board is turned off or the AC input plug is pulled out from an input power receptacle or the input breaker on the back of the UPS is turned off when the RUN LED is lighting the internal battery will be discharged since it will be in the same state as a power failure There is fear of the battery deterioration or a shortening of a cycle of battery replacement e Warning label A warning label is stuck on the UPS Never remove the label e This warning label is for the UPS users vi Caution for Use Be careful about the following when using the UPS Important Important indicates caution about the use of the UPS Do not install and store the UPS in the following places e Inan outdoor location e A place exposed to the elements e An extremely humid place and a dusty place e A place with corrosive gas or salinity e A place subjected to direct sunlight e A place near sparks or heating element e An extremely hot or cold place or place where the temperature fluctuates greatly e A place where vibration and a shock are added Do not perform the battery check in succession When the battery check is performed the internal battery is actually discharged and the voltage is checked If the battery check is performed in succession there is fear of the battery deterioration or a shortening of a c
28. g to a grounding power receptacle or shock connect a grounding wire to a ground terminal class D grounding There is fear of an electric shock A commercial power ordinarily has electrodes of a grounding side and an un grounding side apart from a grounding electrode ground Be sure to confirm before connecting If connected in reverse there is fear of the malfunction by noise or the electric shock Important The permissible voltage between the input electric cable of the UPS and the ground is 230 VAC If the voltage more than 230 VAC is applied the filter circuit of the input part may be damaged The permissible input surge voltage of the UPS is 5kV peak 1 2 x 50us However if the model of the UPS is UC it is 2kVpeak 1 2 x 50uUs If the surge voltage more than 5kV peak UC is 2kV peak is applied the filter circuit of the input part may be damaged The input voltage of the UPS is 85 to 138 VAC When input voltage is different from the rated specification 200 VAC etc install a transformer at the outside of the UPS to convert voltage If the voltage more than the range of the input voltage is applied the UPS may be damaged Connect the UPS to an input power supply within the range of the rated input voltage of the connection device At the bypass operation the input voltage of the UPS is outputted to the connection device directly If the voltage more than the range of the rated input voltage of
29. h you purchased the UPS or a maintenance company Note The UPS performs the bypass operation during hot swapping In the state of the bypass operation even if the abnormalities such as a power failure occur at an input power supply the battery operation cannot be performed Use the battery shown in the following list For the method of purchasing the battery unit consult with an agent from which you purchased the UPS or a maintenance company Arrange Type of Number of Battery unit UPS model ment b aiar uhit units Note Mass Battery Model 7 per UPS a unit capacity M UPS Battery for A matel 010AD1B M UPS RRABU GX11 1 unit a eY 12V 9Ah x2 IKVA 010ADIB 8 M UPS Battery for i eee 015AD1B M UPS RRABU GX12 1 unit a eY 12V 9Ah x3 1 5KVA 015AD1B 8 M UPS Battery for A imatel 020AD1B M UPS RRABU GX13 2 units aren eY 12V 9Ah x2 2KVA 020AD1B 8 M UPS Battery for A imatel 030AD1B M UPS RRABU GX14 2 units a tle eY 12V 9Ah x3 3KVA 030AD1B 8 Note It is necessary to replace the battery by the unit 39 7 Maintenance 40 Disposal and storage of battery Pay enough attention to disposal and storage of the battery When disposing of the used battery dispose of it separately from a dry cell etc sticking the insulating tape on the terminal of battery to prevent a short circuit This UPS uses the small sealed lead storage battery The small sealed lead storage battery uses expensive a
30. he dedicated cable for RS 232C communication 3 4 Setting up the Output Voltage 3 4 Setting up the Output Voltage This UPS can change the rated output voltage by the switch of voltage setting on the back of the UPS A Caution Damage Confirm that the voltage set up by the switch of voltage setting is within the range of input voltage of the connection device There is fear of damaging the connection device Do not operate the switch of voltage setting during operation of the UPS There is fear of damaging the connection device since the changed voltage is outputted at the restart And even if operating the switch during operation of the UPS the output voltage cannot be changed Important Do not use 5 to 9 of the switch of voltage setting It becomes impossible for the UPS to start up normally O The setup procedures of the rated output voltage 1 Turn off the connection device 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received 3 An output stops The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec 4 In the case of M UPSO10ADIB and M UPSO15AD1B pull out the AC input plug on the back of the UPS from an input power receptacle 5 In the case of M UPS020AD1B and M UPSO30ADIB turn off the input breaker on the back of the UPS 6 After confirming that all LEDs on the front of the UPS
31. in a stuffy place The vent hole and cooling fan are equipped in order to cool the inside of the UPS There is a possibility that the inside and ambient temperature of the UPS may get out of the rated specification 3 1 Installing the UPS The following spaces are required for an installation location e The UPS takes in air through the vent hole on the front of the UPS and exhausts air through the cooling fan on the back of the UPS Therefore the space of 10cm or more is required in the front and rear of the UPS Y y Rear side 10cm or more 10cm or more Right side ES When performing maintenance of the UPS The space of approximately 1m is required in the front and rear of the UPS Space for Space for battery cooling fan maintenance maintenance Approx 1m Approx 1m Front side Rear side Right side Confirm the environment of the installation location The recommended environment in consideration of the battery life etc is as follows Item Recommended environment Temperature 15 to 25 degrees C Humidity 30 to 70 no condensation 3 Installation O Determining the installation method A Caution This UPS can be installed laying down If installing laying the UPS down tilt it only to the right side seeing from the front Never tilt the UPS to the left side There is fear of a fire or the UPS failure owing to a leak of battery
32. ing to the use environment replace the cooling fan early e The method of cooling fan replacement N Caution Electric shock Put neither a stick nor a finger into the cooling fan or Injury the vent hole There is fear of an electric shock or an injury Electric shock Only maintenance personnel must perform the cooling fan replacement There is fear of an electric shock Use the following cooling fan For the method of purchasing the cooling fan consult with an agent from which you purchased the UPS or a maintenance company Type of cooling fan Fan for M UPS010AD1B RRAF GX11X 1 Fan for M UPS015AD1B RRAF GX11 1 Fan for M UPS020AD1B RRAF GX12X 1 Fan for M UPS030AD1B RRAF GX12X 1 41 7 Maintenance 7 3 When Not Using the UPS Storage Work before storage Important Do not store the UPS in the following places In an outdoor location A place exposed to the elements An extremely humid place and a dusty place A place with corrosive gas or salinity A place subjected to direct sunlight A place near sparks or heating element An extremely hot or cold place or place where the temperature fluctuates greatly A place where vibration and a shock are added 1 Perform the battery check using the manual battery check function after operating the UPS 12 hours or more to charge the battery For details refer to Chapter 5 3 Inspecting the Battery Battery Check The period that can store the batte
33. ing to the vent hole and the cooling fan B When the dust is adhering Refer to How to care for the UPS Confirm that the surface of UPS the electric cables and the outlets are not heating unusually ES When they are heating Confirm the state and contact an agent from which you purchased the UPS or a maintenance company Confirm that a loud abnormal sound or a nasty smell is not occurring during the operation of the UPS ES When abnormalities have occurred Confirm the state and contact an agent from which you purchased the UPS or a maintenance company 25 5 26 Inspection 5 2 Caution and Measures for the Rolling Blackouts 1 2 Important When using a generator temporarily during the rolling blackouts use a generator satisfying the following specification If connecting a generator not satisfying the following specification to the input part of the UPS there is a possibility of becoming the cause of the malfunction or damage of the UPS Voltage variation 85 to 138 VAC Frequency variation within rated frequency 5 1Hz sec Voltage waveform distortion within 5 Voltage zero cross condition Zero cross must not occur twice or more in 1 cycle Invalid zero cross AN 50Hz or 60Hz m Operation before the rolling blackouts Turn off the connection device and the UPS before performing the rolling blackouts Note Turn off the connection
34. ity of the connection device to green operation less than the rated value of the UPS If this state continues for 100 seconds the UPS will stop Evacuate important connection device from the UPS 12 o Lighting Lighting a Q 1 A stop due to Since the UPS continued to be used O O an output even after the capacity of the overload connection device had exceeded the M UPS010A rated value of the UPS the UPS DIB stopped Reduce the capacity of the M UPSOISA connection device to less than the DIB rated value of the UPS and restart the UPS 13 Lighting Q Q Q Indication of 2 Battery Since the abnormalities occurred at O the amount operation an input power supply the UPS of battery started to supply the electric power charge to the connection device from the green battery It is not necessary to deal with it especially If an input power supply returns the UPS will return to the normal operation No 1 automatically 14 Lighting Q Q o Indication of 1 Battery The battery voltage dropped since O the amount voltage drop the battery operation has continued of battery due to In the rated load the battery charge continuing operation will be completed green the battery approximately 2 minutes later operation Evacuate important connection device from the UPS If an input power supply returns the UPS will return to the normal operation No 1 automatically 36 No 15 LED
35. minal block 12 only M UPSO20AD1B Connect to an input power supply and M UPS030AD1B 13 Input breaker It is the breaker for protecting the input circuit 14 AC outlet Connect the input plug of the connection device Output breaker 15 only M UPSO20AD1B It is the breaker for protecting the AC outlet and M UPSO30ADIB Output terminal block 16 only M UPSO20ADI1B Connect to an output system and M UPSO30ADI1B Ground terminal 17 only M UPSO20ADIB Connect a grounding wire and M UPS030AD1B 18 Switch of voltage setting Set up the output voltage 19 Interface slot Mount various interface cards 20 a cae Output a no voltage contact signal 21 Computer interface CN2 It is a computer interface 2 Outline 2 2 Operation Mode of the UPS e Atthe normal operation While the UPS is operating normally the UPS operates an AC power supply as an input and supplies the output of constant voltage to connection device Simultaneously the UPS charges an internal battery and prepares for the battery operation Output frequency synchronizes with input frequency UPS l DO AC AC converter Slama Boost chopper Power is fed Power is not fed Output Input power supply To connection device Electricity flow during normal ration e Atthe battery operation In the event of an input power failure When the power failure or the abnormalities of voltage or frequency of
36. n Linear load or rectified load with a crest factor of up to three times Voltage waveform At the resistance load 4 or less distortion factor _ At the rectified load 6 or less Overcurrent Effective value 100 or more protection Peak value 300 or more of rated effective value bearing the load of the crest factor of three Grounding Un grounding system Straightforward Thyristor system bypass circuit changeover time without instantaneous power interruption Changeover is impossible at the time of a power failure AC input Voltage 1 85 to 138V Frequency 50 60Hz 5 Number of phase Single phase two wire with a ground terminal Capacity 2000VA or less 3000VA or less Grounding Un grounding or single line grounding system Power factor 0 97 or more at the rated operation Input harmonic current Based on the Guideline of harmonic restraint general purpose UPS measures for Type Small sealed lead storage battery long life battery Others gt Backup time 2 Approximately 6 minutes Approximately 6 minutes w initial value 1400W 2100W M Nominal voltage 48V 72V Ambient 0 to 40 C temperature Relative humidity 20 to 95 no condensation Noise 42dB A max at 1m from the front of the UPS Cooling method Forced air cooling 8 1 Rated Specification Model M UPS020AD1B M UPS030AD1B Outside dimen
37. n input The UPS will return to the normal blink power operation No 1 by pressing the Lie supply RUN STOP switch for AN approximately 1 second 6 2 Operation Mode List LED No BATTERY Warning Operational RUN ALARM OVER BYPASS CONDITION beep status Remarks green orange orange orange green orange 4 Q Lighting Q Lighting Q 1 Bypass The UPS became the failure state O 9 operation due and switched to the bypass operation to UPS Evacuate important connection failure device from the UPS In this state even if an input power failure occurs the battery operation cannot be performed Confirm ambient temperature and ventilation and press the RESET switch on the front of the UPS for approximately 3 seconds after approximately 10 minutes have passed If there is no problem the UPS will return to the normal operation No 1 If the ALARM LED does not go out or lights up again even if the above operation is performed contact an agent from which you purchased the UPS or a maintenance company 5 Lighting Q Q Q Indication of 3 Abnormality Abnormalities have occurred in the O the amount in cooling fan cooling fan If this state continues for of battery approximately 2 minutes or the charge inside temperature of the UPS rises green the UPS will become the failure state of No 4 6 o o o b o Manual The UPS has been switched to the Slow bypass bypass operatio
38. n manually In this blink operation state even if an input power failure Xx occurs the battery operation cannot aly be performed 7 b a o o o 1 Input error at Since the abnormalities have Slow Fast startup occurred at an input power supply blink blink the UPS cannot be started up a SA Stop the UPS once and restart after 71S LES confirming that an input power supply is within the range of the following conditions Input voltage 85 to 138 VAC Input frequency 47 5 to 52 5 Hz or 57 to 63 Hz 8 Lighting Q Lighting Q Indication of 1 Output The capacity of the connection 9 9 the amount overload device exceeds the rated value of battery during the Reduce the capacity of the charge normal connection device to less than the green operation rated value of the UPS An output M UPSO10A voltage is dropped by the output DIB current restriction function If this M UPSO15A state continues for 100 seconds the DIB UPS will stop due to an output overload No 12 In addition even if an input power failure occurs the battery operation cannot be performed At an output short circuit the UPS stops immediately 35 6 Troubleshooting LED No BATTERY Warning Operational RUN ALARM OVER BYPASS CONDITION beep status Remarks green orange orange orange green orange 9 Lighting Q Lighting Lighting Indication of 1 Bypass Since the capacity of the co
39. n off the connection device e Turning off the UPS 2 Press the RUN STOP switch on the front of the UPS for approximately 1 second The buzzer will sound if the switch is received Press the RUN STOP switch for approximately 1 second ALARM gt OVER LOAD o BYPASS _ O partery CONDITION 9 GX100 MTU P S O RUN 22 3 An output stops 4 2 Turning off the UPS The RUN LED green on the front of the UPS blinks slowly in the cycles of approximately 1 6 sec Sly iia o ALARM OVER LOAD BYPASS e BATTERY CONDITION GX100 MIRE E If an output does not stop normally Refer to Chapter 6 Troubleshooting In the case of M UPSOIOADIB and M UPSOISAD1B pull out the AC input plug on the back of the UPS from an input power receptacle In the case of M UPSO20AD1B and M UPSO30ADIB turn off the input breaker on the back of the UPS 23 24 5 1 Inspection Care and Daily Inspection In order to use the UPS safely over the long term perform the following care and daily inspection regularly ZN Warning Electric shock Do not remove the cover of the UPS Since there are some portions with high voltage in the inside of the UPS there is fear of an electric shock A Caution Electric shock When inspecting or maintaining the connection device a device getting connected to the UPS or the UPS turn off the connection
40. nd rare resources However these precious resources are able to recycle Cooperate in recycling without disposing of the used battery If you have any questions consult with an agent from which you purchased the UPS or a maintenance company AY e amp This mark is the recycle mark of small sealed lead storage battery Pb 7 2 Replacing the Cooling Fan 7 2 Replacing the Cooling Fan o Timing of the cooling fan replacement Important Replace the cooling fan periodically If continuing to use the UPS that the fan life ended there is a possibility that the inside temperature of the UPS may get out of the rated specification In the following cases it is the end of cooling fan life Replace the cooling fan e When the ALARM LED orange and the BYPASS LED orange light up after a warning beep sounded for 120 seconds O The ALARM LED orange lights up O Pi continuance RUN RUN Pip pip pip pip O O continuous sound ALARM a OVER LOAD O BYPASS BATTERY CONDITION ALARM OVER LOAD BYPASS o BATTERY CONDITION y GX100 GX100 M The BYPASS LED M orange lights up e At the second battery replacement It is necessary to replace the cooling fan with new one periodically since the cooling fan has a life by wear of the bearing However since the life of cooling fan may become short accord
41. ng the rolling blackouts use a generator satisfying the following specification If connecting a generator not satisfying the following specification to the input part of the UPS there is a possibility of becoming the cause of the malfunction or damage of the UPS e Voltage variation 85 to 138 VAC e Frequency variation within rated frequency 5 1 Hz sec e Voltage waveform distortion within 5 e Voltage zero cross condition Zero cross must not occur twice or more in 1 cycle Invalid zero cross ANT M 50Hz or 60Hz E ___ 4 vii 1 1 o o 2 1 N eeen CROOWOCCeONH CC COX A 0010002 5 1 o o viii Caution about Safety CAUTION BEIRA UKT EA A E AE E A E E EE R vi Index INTRODUCTION Rh REEE EEEE EE EEEE EE EE EEEE EEEE EAE EE i Unpacking Opening the Packing Opening the packing Confirming the contents of the packing Outline Name and Main Function of Each Part Operation Mode of the UPS usais 4 At the normal operation At the battery operation In the event of an input power failure At the bypass operation In the event of the abnormalities inside the UPS Installation Installing the UPS ota csi 6 Caution about installation Determining an installation location Determining the installation method Installation method of M UPSO20AD1B and M UPS030AD1B Connecting the Cable oooooonnncccononinccicnnonaccccnnnnncncnnnnnnnncnnnnnene rre C
42. ng to the sort of lighting as follows Not lighting 0to50 The battery is not fully charged Even if a power failure occurs the UPS may not be able to back up xy elie AX Blinking eer 50 to 80 The battery is charged to some extent However an adequate backup time cannot be assured S Lighting 80 to 100 The battery is fully charged There is backup time at full LED No BATTERY Warning Operational RUN ALARM OVER BYPASS CONDITION beep status Remarks green orange orange orange green orange 1 Lighting Q Q Q Indication of Normal The UPS is operating normally the amount operation of battery charge green 2 Q Q a Q o Stopping The output of the UPS is stopping If without an an input power supply returns the input power UPS will become the stopping supply No 3 If the UPS does not become the stopping No 3 even if an input power supply returns check whether or not the input breaker has tripped If the breaker has tripped reset it Nevertheless if the UPS does not become the stopping No 3 contact an agent from which you purchased the UPS or a maintenance company When the UPS stopped since the input power failure had continued and electric discharge of a battery had been completed the UPS will return to the normal operation No 1 automatically if an input power supply returns 3 b Q Q Q o Stopping The output of the UPS is stopping Slow with a
43. nnected in reverse there is fear of the malfunction by noise or the electric shock When inspecting or maintaining the connection device a device getting connected to the UPS or the UPS turn off the connection device and the UPS And in the case of M UPS010AD1B and M UPS015AD1B pull out the AC input plug on the back of the UPS from an input power receptacle In the case of M UPS020AD1B and M UPS030AD1B turn off the input breaker on the back of the UPS and cut off connection with AC input terminal R S There is fear of an electric shock Caution about Safety Injury Do not ride on or put an object on the UPS There is fear of an injury or an overturn Injury Damage The UPS is heavy Pay enough attention to handling the UPS Take out the UPS in a level and flat place Pay enough attention to prevent an accident such as an overturn or a drop The weight of the UPS is as follows e M UPSOLOADIB e M UPSOISADIB e M UPSO20ADIB e M UPSO30ADIB 13 5kg without battery 7 5kg 21 5kg without battery 12 5kg 33kg without battery 21kg 39kg without battery 21kg Fire Damage This UPS can be installed laying down If installing laying the UPS down tilt it only to the right side seeing from the front Never tilt the UPS to the left side There is fear of a fire or the UPS failure owing to a leak of battery 9 DX A IDN o D N i C
44. nnection O O 9 the amount operation due device exceeded the rated value and of battery to an output the UPS became the overload state charge overload the UPS has switched to the bypass green during the operation automatically Reduce the normal capacity of the connection device to operation less than the rated value of the UPS M UPS020A If the capacity of the connection DIB device become below the rated M UPS030A value the UPS will return to the DIB normal operation No 1 In the state of the continuation of overload even if pressing the RESET switch the warning beep does not stop Although it may become the overload temporarily by inrush current at the time of a load injection it is no matter since it is canceled automatically 10 o o Lighting b Q 1 Output During the bypass operation the Slow overload capacity of the connection device blink during the exceeds the rated value Reduce the si bypass capacity of the connection device to gt y Operation less than the rated value of the UPS In this state even if pressing the bypass switch pressing the RESET switch and the BATT CHECK switch for approximately 3 seconds simultaneously the UPS will not return to the normal operation No 1 11 Lighting Q Lighting Q Indication of 1 Output During the battery operation the O 9 the amount overload capacity of the connection device of battery during the exceeds the rated value Reduce the charge battery capac
45. ocument Bracket with 6 setscrews 1 set M UPS030AD1B User s manual this document 1 copy 3kVA Guarantee this document Bracket with 6 setscrews 1 set If the UPS has damage or accessories are missing Contact an agent from which you purchased the UPS Outline 2 1 Name and Main Function of Each Part This chapter describes the name and main function of each part of the UPS O M UPSO10AD1B M UPSO15ADI1B 21 20 19 a a OVER LOAD o BYPASS gt barrer CONDITION 9 5 GX100 14 O M UPS020AD1B M UPSO30AD1B 6 21 20 19 1 O 10 2 o 7 10 3 a A a E LOAD 9 o 13 BYPASS a 9 e BATTERY 5 CONDITION 14 GX100 8 a 5 16 p 1 Name RUN 2 1 Name and Main Function of Each Part Main function It blinks green when the UPS is connected to an input power supply It lights up green while the UPS is operating normally 2 ALARM It lights up orange when the abnormalities occurred inside the UPS 3 OVER LOAD It lights up orange when the load capacity of the connection device exceeded the rated specification 4 LED BYPASS It lights up
46. of battery ED discharge during the battery operation 8 7 AC output stop It is the signal which inputs into the UPS at H signal _ when stopping the AC output of the UPS reception UPS automatic E 1 The stop of the AC output is possible shutdown signal duri b 2 only during the battery operation 2 Input this signal 5 to 25 VDC approximately 0 6 seconds or more 6 7 Serial data Communication system cala input RX Baud rate 2400 bps 9 7 oa Serial data Data length 8 bits i output IX stop bit 1 bit 7 3 Signal ground Parity non SG Character type ASCII Refer to the graph of the previous page for contact capacity 2 3 When using the UPS monitoring function using the above contact signal preinstalled in the following OS contact your maintenance staff since the dedicated cable for contact signal which corresponds to each OS is needed separately For more detail on the UPS monitoring function preinstalled in each OS refer to an instructions manual an on line manual etc of each OS e Windows NT 2000 XP FiFH WS9 the dedicated cable for contact signal In the case of Windows 2000 and XP although the shutdown of OS can be performed during the power failure a subsequent UPS automatic shutdown cannot be performed When performing the RS 232C serial communication contact your maintenance staff since the dedicated cable for RS 232C communication is needed separately e FiFA WS9 t
47. orange while the UPS is performing the bypass operation 5 BATTERY CONDITION When the battery is normal it indicates the amount of battery charge according to the sort not lighting blinking lighting of lighting green When the battery is abnormal it lights up orange 6 RUN STOP It is the switch for performing operation and stop of the UPS RUN and STOP are switched every time this switch is pressed for approximately 1 second 7 RESET Press this switch when stopping the warning beep Also if this switch is pressed for approximately 3 seconds after the failure is restored the ALARM LED goes out 8 Switch BATT CHECK It is the switch for performing the battery check manually By pressing the switch for approximately 2 seconds the battery check is performed BYPASS Press switch 7 and 8 for approximately 3 seconds simultaneously when switching to the bypass operation forcibly manually while the UPS is operating normally When the switches are pressed for approximately 3 seconds simultaneously again the UPS returns to the normal operation 9 Vent hole The inside of the UPS is ventilated The direction of air is intake 10 Cooling fan The inside of the UPS is cooled The direction of air is exhaust AC input plug 11 only M UPSOI0AD1B Connect to an input power supply and M UPSOI15ADIB Input ter
48. p time becomes short to half of the initial characterization at the end of battery life 45 8 Appendix 8 2 Additional Description for UL Type IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for UPS GX100 series Models that should be followed during installation and maintenance of the UPS and batteries Internal battery voltage is xx V dc Where xx stands for 24 for Models M UPSO10AD1B U with suffix 36 for Models M UPSO15AD1B U with suffix and M UPSO15AD1S U with suffix 48 for Models M UPSO20AD1B U with suffix and 72 for Models M UPSO30AD1B U with suffix This unit intended for installation in a controlled environment and maximum ambient temperature is 40 C temperature controlled indoor area free of conductive contaminants The socket outlet shall be installed near the equipment and shall be easily accessible for Models M UPSOI0ADIB U with suffix M UPSO15AD1B U with suffix and M UPSO15AD1S U with suffix This UPS is intended for usein J apan domestic For Models M UPSO20AD1B U with suffix and Modes M UPSO30AD1B U with suffix O Need to provide External Disconnect Overcurrent Protective Device for the AC input and the AC output for example an UL Listed branch circuit breaker with suitable ratings could provide both functions disconnect and overcurrent protection A readily accessible disconnect device shall be incorpo
49. placing the Cooling Fan 2 ccccssecceeeeeeeeeeeeeseeeeeeeeeeeeeeeeeseeeees 41 Timing of the cooling fan replacement The method of cooling fan replacement When Not Using the UPS Storage ooooooccconoccccnnnoncccnnnnnnannnnnnnn 42 Work before storage If a storage period exceeds two months N N E am me em me Oe Appendix 8 1 Rated Specification orita 43 8 2 Additional Description for UL TYp6 ooooooccccconncccconnnoccccnnonanencnnnnnnnnnnns 46 Unpacking 1 1 Opening the Packing e Opening the packin A Caution The UPS is heavy Pay enough attention to handling the UPS Take out the UPS in a level and flat place Pay enough attention to prevent an accident such as an overturn or a drop The weight of the UPS is as follows e M UPSOIOADIB 13 5kg without battery 7 5kg M UPSOISADIB 21 5kg without battery 12 5kg M UPSO20ADIB 33kg without battery 21kg M UPSO30ADIB 39kg without battery 21kg 1 Open the packing box and take out the UPS e Confirming the contents of the packing 2 Confirm that there is no damage in the appearance of the UPS 3 Confirm that all accessories are contained UPS model Accessories No of pcs M UPSOIOAD1B User s manual this document 1 copy 1kVA Guarantee this document M UPSOIS5AD1B User s manual this document 1 copy 1 5kVA Guarantee this document M UPS020AD1B User s manual this document 1 copy 2kVA Guarantee this d
50. power failure occur at an input power supply In the power failure for 1 5 seconds or less it does not operate Pin Classification No of signal 1 4 Open at operation 1 6 Close at operation 2 5 Open at operation 2 7 Close at operation 3 9 Open at operation 3 8 Close at operation Battery voltage drop signal It is the no voltage contact signal which is outputted approximately 2 minutes before at the rated load the end of battery discharge during the battery operation Use the contact output in the range of the voltage and current in the following graph 1 0 0 5 0 2 Contact current A 0 1 0 05 MO Contact rating Contact rating 10 30 60 Contact voltage V 120 200 15 3 16 Installation O CN2 Computer interface D sub 9 pins ferrele 4 40 inch screw Pin Classification Name of No of signal signal portent 2 3 Close It is the no voltage contact signal which is at operation Input power outputted when the abnormalities such as supply the power failure occur at an input power abnormal signal supply 1 In the power failure for 1 5 seconds or less it does not operate 1 3 Close Battery voltage It is the no voltage contact signal which is at operation drop signal outputted approximately 2 minutes before i at the rated load the end
51. rated in the building installation wiring D Suitable rating of input circuit breakers are shown in Tablel Need to provide an isolating type transformer in the distribution power source and one leg of the transformer secondary shall be earthed grounded Field wiring connection must be made by a UL and CSA Listed closed loop terminal connector sized for the wire gauge involved and fully insulated up to terminals Connector must be fixed using the crimp tool specified by the connector manufacturer Use 75 C Copper conductors Wire size and tightening torque are shown in table 1 and table 2 Circuit diagrams are shown by figure 1 and figure 2 Table 1 Input rating wire size torque external input circuit breaker size 2POLE CIRCUIT BREAKER Tightening Vin V Terminal Type Torque NO m V A M UPSO20AD1B U M UPSO30AD1B U 46 100 120V R5 5 5 2 0 25 R8 5 2 0 8 2 Additional Description for UL Type Table 2 Output rating wire size torque external output circuit breaker size 2POLE CIRCUIT CET BREAKER Tightening Torque Wire Terminal a Vout V lout A size NO m V A awe Pe M UPSO20AD1B U 10 R5 5 5 2 0 25 M UPSO30AD1B U IPLA 8 R8 5 2 0 AC Output Outlet AC Input Plug ES Battery Figure 1 Circuit diagram of Models M UPS010AD1B U Models M UPSO15AD1B U an
52. re going out Turn on the UPS and proceed to Procedure 2 For details refer to Chapter 4 1 Turning on the UPS ES When the normal operation cannot be confirmed in states other than a stop Proceed to Procedure 2 after dealing with the trouble with reference to Chapter 6 Troubleshooting 28 5 3 Inspecting the Battery Battery Check e Using the manual check function 2 Press the BATT CHECK switch on the front of the UPS for approximately 2 seconds RUN ALARM Press the BATT CHECK switch for approximately 2 seconds OVER LOAD BYPASS O BATTERY CONDITION A buzzer sounds and the BATTERY CONDITION LED orange blinks in the cycles of approximately 1 6 sec A buzzer sounds again approximately 5 seconds later and the battery check is completed o 0 RUN RUN RUN ALARM ALARM a OVER LOAD a X hes ATTERY DITION GX100 MTU PS ALARM OVER LOAD OVER LOAD BYPASS O BATTERY CONDITION GX100 MTU PS BYPASS O partery CONDITION GX100 MTU PS A buzzer sounds The BATTERY CONDITION LED A buzzer sounds orange blinks 29 5 Inspection 30 3 Asa result of the battery check the UPS will be in the following state ES If the battery is fully charged The RUN LED green on the front of the UPS lights up and the UPS returns to the normal operation o The RUN LED gre
53. ry to the connection device Power is fed gt Power is not fed Output To connection device Input power supply The abnorrrelities inside the UPS Manual changeover to the bypass Operation Electricity flow durin ration Installation 3 1 Installing the UPS e Caution about installation A Caution Do not ride on or put an object on the UPS There is fear of an injury or an overturn Do not put an object CRT display or floppy disk etc vulnerable to magnetism around the UPS There is fear of exerting a bad influence on the object 0 Determining an installation location Important Do not install the UPS in the following places In an outdoor location A place exposed to the elements An extremely humid place and a dusty place A place with corrosive gas or salinity A place subjected to direct sunlight A place near sparks or heating element An extremely hot or cold place or place where the temperature fluctuates greatly A place where vibration and a shock are added Do not use the UPS in a residential area or its adjacent area This UPS is class A information technology equipment based on the standard of Voluntary Control Council for Interference by Information Technology Equipment VCCI Using this UPS in a residential area may cause radio interference In this case the user may be requested to take an appropriate measure Do not block the vent hole and cooling fan or use the UPS
54. ry used for this UPS is approximately 2 months from the state charged fully 2 Turn off the UPS after turning off the connection device In the case of M UPSO10AD1B and M UPSOI5AD1B pull out the AC input plug on the back of the UPS from an input power receptacle In the case of M UPSO20ADIB and M UPS030AD1B turn off the input breaker on the back of the UPS Pull out the plug of connection device For details refer to Chapter 4 2 Turning off the UPS 3 Put the UPS in a box the box etc which was packing the UPS and store it J If a storage period exceeds two months Important If the UPS is not used for a long time charge the battery every two months Charge the battery by operating the UPS 12 hours or more every two months and after charging the battery perform the battery check If the UPS is left without operating for a long time there is a possibility that the UPS get unusable since the battery becomes an over discharge state due to self discharge Perform the battery check using the manual battery check function after operating the UPS 12 hours or more every two months to charge the battery For details refer to Chapter 5 3 Inspecting the Battery Battery Check Even if the UPS is not used the battery is discharged by itself inside the UPS If the UPS is left two months or more there is a possibility that the UPS get unusable since the battery becomes an over discharge state 42 Appendi
55. s as follows Breaker Input Input Input Number of UPS model capacity capacity voltage frequency phase M UPS IKVA M UPS 1 5kVA or 015AD1B more L 1 5KVA pa 1 2kVA or more U 50 60Hz Single phase UC PENE 5 Note two wire M UPS 2KVA M UPS KVA Remarks Ifthe input voltage and the frequency are out of this range the UPS may become the following state or be damaged ES When the UPS is turned on The UPS will become the input error at startup In this case the UPS cannot be started up 3 Installation ES While the UPS is operating Abnormalities of input voltage is detected and the battery operation is performed If the UPS is connected to an input power supply which gets out of this range frequently by repeating the charge and discharge of the battery the battery will be in an empty state or will become the cause of deterioration Note The input frequency is automatically chosen according to the area in which the UPS is used 2 The specifications of the AC input plug and AC outlet of M UPSO10AD1B and M UPSOIS5AD1B are as follows Prepare an input power receptacle and the plug of connection device which are suitable for specification UPS side Connect with Parallel 2 pole grounding plug with a cord Input power ge pig the length of a cord approximately 2m receptacle Parallel 2 pole grounding outlet x 4 Plug of connection AOT Rating capacity 125V 15A d
56. sion 130 x 515 x 434mm 130 x 515 x 434mm WxDxH Mass 33 without battery 21 39 without battery 21 Standard UL1778 U UC type Applicable standard VCCI CLASS A In conformity with EN60950 UC type Input Terminal block L R N S M5 screws C q o E 5 Output Terminal block 1 U n V M5 screws 0 e E and parallel 2 pole grounding outlet x 4 W S Ground Terminal block PE G M5 screw 1 Operation of UPS according to an input voltage Low voltage detection 77V return 82 V Overvoltage detection 148V return 142V 2 The backup time is the test result and is not a guaranteed value A h kup tim The battery backup time changes with the capacity electric power of load of connection device and the use period of battery Refer to the following graph Backup time 10000 r Use conditions Arrbient temperature of 25 degrees C The battery of an initial condition Caution This value is the test result and is not a guaranteed 1000 value Backup time MIN 10 0 10 0 125 25 375 50 62 5 75 87 5 100 Electric power of load The battery backup time at the time of a power failure is the initial characterization in ordinary temperature 25 degrees C The backup time tends to become short if the ambient temperature falls In addition the battery backu
57. t daily inspection and rolling blackouts are described 6 Troubleshooting Troubleshooting is described 7 Maintenance Replacement of battery and cooling fan and method of storage of the UPS are described 8 Appendix Rated specification and the additional description for UL type are described Due to the purpose to use the chapters which should be referred to especially are as follows e For installation personnel Caution about Safety Caution for Use Chapters 1 2 3 and 4 e For users Caution about Safety Caution for Use Chapters 2 4 5 and 6 e For maintenance personnel Caution about Safety Caution for Use Chapters 2 4 5 and 7 Introduction e About warning display In this manual the following warning displays are described so that user or the people around the UPS do not suffer damage to the body and property N Warn in Warning indicates that death or serious injury may result if the g UPS is not used correctly N Caution Caution indicates that slight or moderate injury may result or the UPS or user s property may be damaged if the UPS is not used correctly Important Important indicates caution about the use of the UPS e About marks in this manual Marks in this manual have the following meanings The state of the UPS is described 9 o gt Have a look if necessary How to deal with the reference place etc are described e About symbols of LED The stat
58. tion Technology Equipment VCCI Using this product in a residential area may cause radio interference In this case the user may be requested to take an appropriate measure About Prevention of Harmonic Current Interference This product is based on the Guideline of harmonic restraint measures for general purpose UPS e Do not reproduce or reprint this manual without notice All Rights Reserved Copyright Fuji Electric Co Ltd 2011 Introduction An uninterruptible power supply is a device for supplying stable electric power to OA devices FA devices and computer devices This manual describes installation running daily management troubleshooting and maintenance of an uninterruptible power supply Use an uninterruptible power supply correctly in accordance with this manual In this manual an uninterruptible power supply this product is described as UPS for short Content and organization of this manual The organization of this manual is as follows Caution about Safety and Caution for Use The cautions about safety are described If you use the UPS be sure to read this section 1 Unpacking The cautions about taking out the UPS from a box are described 2 Outline The name of each part and the operation mode of the UPS are described 3 Installation Installation of the UPS and connection of the cable are described 4 Running The methods of run and stop of the UPS are described 5 Inspection The cautions abou
59. tlet Terminal marked PE G is intended for connection of the Protective Earthing Grounding conductor s This earth connection is essential before connecting supply conductors Also ensure the reliability of this connection during any servicing including connection of protective earthing grounding conductors to the output load O Capacitor stores hazardous energy Do not remove cover until 7 minutes after disconnecting all sources of supply Do not dispose of batteries in a fire The batteries may explode Do not open or mutilate batteries Released electrolyte is harmful to the skin and eyes It may be toxic For Models M UPSO20AD1B U with suffix and Models M UPSO30AD1B U with suffix to reduse the risk of fire refer talbel and table2 about suitable rating of circuit breaker and field wiring 8 2 Additional Description for UL Type M A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batter ies a Remove watches rings or other metal objects b Use tools with insulated handles Wear rubber gloves and boots Donot lay tools or metal parts on top of batteries Disconnect charging source prior to connecting or disconnection battery terminals Determine if battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock
60. x Rated Specification M UPS010AD1B 1000 VA 700W M UPS015AD1B 1500VA 1050W L 1200VA 900W U UC Rating capacity Voltage 100 105 110 115 120V 2 Frequency 50 60Hz automatic changeover inside the UPS Frequency At the normal operation Depend on input frequency accuracy At the battery operation Within 0 1 Number of phase Single phase two wire with a ground terminal Load condition Linear load or rectified load with a crest factor of up to three times 3 Voltage waveform At the resistance load 4 or less O distortion factor At the rectified load 6 or less lt Overcurrent Effective value 100 or more protection Peak value 300 or more of rated effective value bearing the load of the crest factor of three Grounding Un grounding system Straightforward Relay system changeover time 10ms or less bypass circuit Changeover is impossible at the time of a power failure and overload Voltage 1 85 to 138V Frequency 50 60Hz 5 Number of phase Single phase two wire with a ground terminal 5 Capacity 1000VA or less 1500VA or less L 1200VA or less U UC Grounding Un grounding or single line grounding lt system Power factor Input harmonic current 0 97 or more at the rated operation Based on the Guideline of harmonic restraint measures for general purpose UPS Type Small sealed lead storage battery long life battery
61. ycle of battery replacement If the UPS is not used for a long time charge the battery every two months Charge the battery by operating the UPS 12 hours or more every two months and after charging the battery perform the battery check If the UPS is left without operating for a long time there is a possibility that the UPS get unusable since the battery becomes an over discharge state due to self discharge The disposal of used battery has legal restrictions Commission industrial waste disposal contractor or consult with an agent from which you purchased the UPS or a maintenance company Do not block the vent hole and cooling fan or use the UPS in a stuffy place The vent hole and cooling fan are equipped in order to cool the inside of the UPS There is a possibility that the inside and ambient temperature of the UPS may get out of the rated specification Replace the cooling fan periodically If continuing to use the UPS that the fan life ended there is a possibility that the inside temperature of the UPS may get out of the rated specification Do not use 5to 9 of the switch of voltage setting It becomes impossible for the UPS to start up normally Caution for Use The permissible voltage between the input electric cable of the UPS and the ground is 230 VAC If the voltage more than 230 VAC is applied the filter circuit of the input part may be damaged The permissible input surge voltage of the UPS is 5kV peak 1 2 x
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