88VXTM Series Airline Respirator User Manual
Contents
1. 5 6 Cautions Limitations 7 Operations Pi OLE CUO u au Breathing Air Requirements 8 Breathing Air Pressure 9 Breathing Air Pressure Table 9 Typical Breathing Air Source and Respirator COTO A TTE TEE 10 Respirator Assembly Sizing the Headband 11 Installing Headband into Inner Shell 12 Attaching Cape to Helmet 12 Installing Breathing Tube Assembly into Respirator 88VX Series Airline Respirator User Manual T 12 Using Climate Control Devices 12 Respirator Use DONNINO ZL Lu L L 13 DOMINO ETE 13 Inspection Cleaning and Storage L EDD 14 Headband and Chin Strap 14 Helmet l u uuu L R uu uuu 14 Lenses and Window Frame Gasket 14 Breathing Tube Assembly 15 Air Supply HOSES U U 15 i0 62 9 uyu ss s 15 Parts and Accessories for 88VX Series Airline Respirators2. or 16 18 Return Authorizations 19 WARNING Read all instructions and warnings before using this respirator Save this manual for future reference Failure to follow these instructions could result in death or serious injury N Approval Label a Bullard Bullard 1898 Safety Way em SERVICES Cynthiana KY 41031 9303 rd _ 877 BULLARD 285 5273 Model 88VX Series Type C and CE Continuous Flow Supplied Air Respirator Approved Only in the Following Configurations ALTERNATE HOOD ASSEMBLIES WITH BREATHING TUBE ALTERNATE HOOD TC PROTECTION ASSEMBLIES WITH EE S ALTERNATE FLOW CONTROL DEVICE BREATHING TUBE 19C 293 SA SB CF 88VX X X xX X X XIX RESPIRA 88VX SERIES HOODS AC100030 AC100030B AC100030S AC100031 AC100032 AC100033 AC100034 AC100037 AC100038 HC240030 HC240030B HC240030S HC240031 HC240032 HC240033 HC240034 HC240037 HC240038 FRIG2000 FRIG2000B FRIG2000S 54513 54512 CF CONTINUOUS FLOW SA SUPPLIED AIR SB ABRASIVE BLAST 2 CAUTIONS AND LIMITATIONS A Not for use in atmospheres containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use
3. Ratchet Figure 6b 5 Remove headband from your head Knob Adjust Crown Straps for Vertical Fit To improve suspension comfort adjust crown straps Figure 6a vertically by repositioning the crown strap posts in the crown straps Vertical adjustment makes the headband ride higher or lower on the wearer s head To adjust push crown strap post from slot move to new slot and snap in to secure Move key to desired vertical position Repeat for other crown strap post Figure 7 Figure 7 a Ajquwassy 103eJidsay ro Respirator Assembly a Bullard Installing Headband into Inner Shell Installing Breathing Tube Assembly 1 Turn inner shell and headband suspension upside down Onto Respirator Helmet 2 Place headband inside shell with brow pad facing front 1 Connect breathing tube assembly to helmet by screwing of shell plastic hose connector to fitting located on the side of the helmet Turn clockwise to tighten Figure 9 OO Insert keys into respective key slots Push firmly until keys snap into place Figure 8 Figure 9 NOTE Figure 8 Do not remove foam from inside the breathing tube The foam helps reduce the noise level of 4 Insert inner shell into helmet with front of shell tilted the incoming air down Align round hole located at front of shell with washer at inside front of helmet Press back of shell into helmet until it snaps in place Using Climate Control Devices Using the 20NC Chin Strap 88VX S
4. SAXXXEEOSAMSA AAEEOSSA CESCSA N33H90 ScS OESCSA LESCSA TEOSSA 0SSA 0 0SSA LEQSSA NO90 0SSA SCSA SACEGCSA AAEESCSA NYSECOSSA SACEOSSA LSOOLOCA AAOLNHSLSOOLOCA LSOSOCA LSOLOCA LSSZOCA AAOLNHSLSSZOCA AAOLNHSLSOSOCA G69 9697 L69v 9169 549 69 5149169 411697 5142169 052169 7 5148 69 IW4969t 8L69v 61697 OVINO ISL 697 AOOrvSYS OVMWO 2979 OVWOT1l SvS AO9 SYS 8SvG 212 0LSrS LLSVS XIXIXIXXIXIXIXIXIXIXIXIX X X X X XIXIXIXXOXIXIXIXIXIXIXIXIX XIXIXIXIXIXIXIX IX X X IX X X X X X X X X X X X X X X X X X X X XIXIXIXXIXIXIXXX ABCDEJMNOS Approval Label m Component Concept a Bullard Component Concept The Bullard 88VX M Series airline respirators consist of three components Figure 1 respirator helmet assembly breathing tube assembly and air supply hose All components must be present and properly assembled to constitute a complete NIOSH approved respirator Supplying Grade D or Higher Air Quality See Breathing Air Requirements on page 7 Respirator Helmet Inner Shell with Breathing Tube Qu Suspension Inner and Outer Window Lenses Chin Strap Cape Cape Belt Flow Control Device Air Suppl
5. and 4 air supply hose There are options for some components to fit customer specifications All components must be present and properly assembled including a Bullard air supply hose to constitute a complete NIOSH approved respirator Approval No TC 19C 293 Type C and CE CATALOG NUMBER DESCRIPTION Parts for 88VX Series Respirators 88VXTGP 4 point headband suspension with sizing posts and poly brow pad 25 pkg 88VXRTP 4 point headband suspension with Flex Gear ratchet sizing knob and poly brow pad 25 pkg 20NC Elastic Chin Strap 88CK Breathing tube connector kit 88VXAK Oval door Gasket Latch Kit Assembly 88VXRAK Rectangular door Gasket Latch Kit Assembly BFW Box Front Adapter Kit complete for 88 and 88VX Series only 7 7GLT Tempered Glass Lens for BFW LG Box Front Lens Gasket G4613 88VXR Window Frame Gasket rectangular G7713 88VXR Window Frame Gasket oval 88VXUGK 88VX Upgrade Kit Includes 88VXAK 99PL 88VXTG 46VX Lenses and Mylar Covers Lenses for 88VX Series oval P771B Inner Tritan Lens 040 thick 25 pkg B771B Inner Tritan Lens 040 thick 200 bx Lenses for 88VX Series 7714 Clear Rectangular Mylar Lens Cover Adhesive Backed 25 pkg 88VXLC Clear Oval Mylar Lens Cover Perforated Edges with pull tab 25 pkg Capes 46VX Tan Nylon Cape 28 length 13VX Tan Nylon Cape 38 length 21821 Tan Nylon Cape Golden Gate Style 38 length 36VX Hibernia Parka Tan Nylon Parka wi
6. ACC100038 DC5040 DC5040B DC5040S DC5041 DC5042 DC5043 DC5044 DC5047 DC5048 HC240030 HC240030B HC240030S HC240031 HC240032 HC240033 HC240034 HC240037 HC240038 Bullard F35 F35B F35S Free Air Pumps Frigitron 2000 Frigitron 2000B Frigitron 2000S vo 9 qej ainssalg Butule ig ions Air Source Respirator Configurat gt e a Bullard Typical Breathing Air Source and Respirator Configurations Bullard Free Air Pump Point of Attachment Bullard 88VX Series Airline Respirator Grade D Breathing Air Cylinder System Point of Attachment Air Control System Connection Fitting Point of Attachment Bullard 41 Series Airline Filter Suitable After Cooler Dryers with filters and carbon monoxide monitor as required Breathing Air Compressor with storage tank Compressed Breathing Air System Point of Attachment The point of attachment is the point at which the air supply hose connects to the air source A pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer 88VX Series Airline Respirator User Manual Respirator Assembly Before assembling this respirator read the warning labels on the inside of the respirator cape and the helmet shell and this manual in full Helmet Back of helmet Helmet grove Window latch Remove and read the warning card inserted between the Top rim of
7. gt UOL Other Available Flow Control Assemblies Without Breathing Tube CATALOG NUMBER a Bullard DESCRIPTION Adjustable Flow F40B 405 41 42 F43 F44 F47 F48 1 4 Industrial Interchange brass 1 4 Industrial Interchange stainless steel 1 4 Schrader 1 4 Snap Tite steel 1 4 Snap Tite brass 1 4 Snap Tite stainless steel 1 4 Cejn 1 4 Bayonet Constant Flow F30B F30S F31 F32 F33 F34 F37 F38 F35B F35S 1 4 Industrial Interchange brass 1 4 Industrial Interchange stainless steel 1 4 Schrader 1 4 Snap Tite steel 1 4 Snap Tite brass 1 4 Snap Tite stainless steel 1 4 Cejn 1 4 Bayonet 1 2 Industrial Interchange brass 1 2 Industrial Interchange stainless steel Adjustable Climate Control Tubes 10n Ordering Informati gt Cold Only Hot Cold Dual Cool Coupling Type AC100030B HC240030B DC5040B 1 4 Industrial Interchange brass AC100030S HC240030S DC5040S 1 4 Industrial Interchange stainless steel AC100031 HC240031 DC5041 1 4 Schrader AC100032 HC240032 DC5042 1 4 Snap Tite steel AC100033 HC240033 DC5043 1 4 Snap Tite brass AC100034 HC240034 DC5044 1 4 Snap Tite stainless steel AC100037 HC240037 DC5047 1 4 Cejn AC100038 HC240038 DC5048 1 4 Bayonet 88VX Series Airline Respirator User Manual 88VX Series Respirator Replacement Parts DC 0ML DC OXLXXL Breathin
8. pue Operations a Bullard The requirements for Grade D breathable air include Sue LR 19 5 23 500 Hydrocarbons condensed TOR PA STONER E 5 mg m3 max Carbon monoxide 10 ppm max Carbon dioxide 1 000 ppm max cp NER Lack of noticeable odor No toxic contaminants at levels that make air unsafe to breathe Contact the Compressed Gas Association 1725 Jefferson Davis Hwy Arlington VA 22202 for complete details on Commodity Specification G 7 1 Air Source Locate the source of supplied air whether it is an air compressor or an ambient air pump such as a Bullard Free Air pump in a clean air environment Locate the air source far enough from your work site to ensure the air remains contaminant free Always use an inlet filter on your air source Use suitable after cooler dryers filters carbon monoxide monitors and alarms like the Bullard Clean Air Box CAB Series as necessary to assure clean breathable air at all times The air should be regularly sampled to be sure that it meets Grade D requirements Breathing Air Pressure Air pressure must be continually monitored at the point of attachment while operating this respirator A reliable air pressure gauge must be present to permit you to continually monitor the pressure during actual respirator operation A WARNING Failure to supply the minimum required pres
9. respirators DO NOT provide eye protection Wear approved safety glasses or goggles at all times Ears 88VX M Series respirators DO NOT provide hearing protection Use properly fitted earmuffs earplugs or other protection when exposed to high noise levels Breathing Air Requirements Air Quality Respirable breathing air must be supplied to the point of attachment of the approved Bullard air supply hose The point of attachment is the point at which the air supply hose connects to the air source pressure gauge attached to the air source is used to monitor the pressure of air provided to the respirator wearer Figure 2 and Figure 3 Page 10 A WARNING This respirator MUST be supplied with clean breathable air Grade D or better at all times This respirator does NOT purify air or filter out contaminants Failure to follow these instructions could result in death or Serious injury Supplied breathing air must AT LEAST meet the requirements for Type 1 gaseous air as described in the Compressed Gas Association Commodity Specification G 7 1 Grade D or higher quality and as specified by Federal Law 42 CFR Part 84 Subpart J 84 141 b and 29 CFR 1910 134 i Respirator Air Supply Hose Point of Attachment Pressure Gauge Grade D Breathable Air Source Figure 2 Use either a V13 hose to hose pipe adapter or a quick disconnect coupler to attach the air supply hose 1 SuoneJedo suone1iurr
10. with 1 4 Snap Tite brass fittings 25 7 6m with 1 4 Snap Tite brass fittings 50 15 2 m with 1 4 Snap Tite brass fittings 25 7 6 m with 1 2 Industrial Interchange steel Hansen compatible fittings 50 15 2 m with 1 2 Industrial Interchange steel Hansen compatible fittings V5 Series Kink Free Hoses XXX is designat ion RED GRN BLK YLW BLU For use with Breathing Air Compressors Include 3 8 I D Nylon coiled hose with 1 4 female quick disconnect coupler and 1 4 male quick disconnect nipple V5KF2530XXX V5KF5030XXX V5KF2531XXX V5KF5031XXX V5KF2532XXX V5KF5032XXX V5KF2533XXX V5KF5033XXX V5KF2533XXX V5KF5033XXX V5KF2533XXX V5KF5033XXX V5KF2535XXX V5KF5035XXX V5 Coiled Hose 25 7 6 m with 1 4 Industrial Interchange steel Hansen compatible fittings 50 15 2 m with 1 4 Industrial Interchange steel Hansen compatible fittings 25 7 6 m with 1 4 Schrader steel quick disconnect fittings 50 15 2 m with 1 4 Schrader steel quick disconnect fittings 25 7 6m with 1 4 Snap Tite steel fittings 50 15 2 m with 1 4 Snap Tite steel fittings 25 7 6m with 1 4 Snap Tite steel fittings 50 15 2 m with 1 4 Snap Tite steel fittings FF 25 7 6m with 1 4 Snap Tite steel fittings FF 50 15 2 m with 1 4 Snap Tite steel fittings FS 25 7 6m with 1 4 Snap Tite steel fittings FS 50 15 2 m with 1 4 Sna
11. A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE 1 YEAR FROM THE DATE OF PURCHASE OF THIS PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an implied warranty lasts so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state Americas Europe E D Bullard Company Bullard GmbH 1898 Safety Way Lilienthalstrasse 12 Cynthiana KY 41031 9303 53424 Remagen Germany Toll free 877 BULLARD 285 5273 Tel 449 2642 999980 Tel 859 234 6616 Fax 49 2642 9999829 Fax 859 234 8987 www bullardextrem com www bullard com Return Authorization The following steps must be completed before Bullard will accept any returned goods Please read carefully Follow the steps outlined below to return goods to Bullard for repair or replacement under warranty or for paid repairs 1 Contact Bullard Sales Support by telephone or in writing at Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 In your correspondence or conversation with Sales Support describe the problem as completely as possible For your convenience your sales support specialist will try to help you correct the problem over the phone Verify with your sales support specialist that the product should be returned to Bullard Sal
12. Description Part No Inner lens for 88VX Series Respirators oval 771B Outer lenses for 88VX Series Respirators oval 771 Inner lens for 88VX Series Respirators rectangular Outer lenses for 88VX Series Respirators rectangular 461 461R 771R 461B Breathing Tube Assembly Inspection Inspect the breathing tube for tears cracks holes or excessive wear that might reduce the degree of protection originally provided If any signs of excessive wear are present replace the breathing tube immediately or remove the respirator from service Cleaning To clean the breathing tube hand sponge with warm water and mild detergent being careful not to get water inside Rinse and air dry After cleaning once again carefully inspect breathing tube for signs of damage A CAUTION Do not cut or remove foam that is inside the breathing tube The foam helps reduce the noise level of the incoming air supply It does not filter or purify your breathing air NIOSH has approved this respirator with the foam in place Failure to observe these instructions may result in minor or moderate injury Air Supply Hose Inspection The starter and extension hose s should be inspected closely for abrasions corrosion cuts cracks and blistering Be sure the hose fittings are crimped tightly to the hose so that air cannot escape Make sure the hose has not been kinked or crushed by any equipment that may have rolled over It If an
13. a Bullard The Bullard 88VX Series airline respirators when properly used provide a continuous flow of air from a remote air source to the respirator wearer 88VX Series respirators offer protection from airborne contaminants that are not immediately dangerous to life or health IDLH or that do not exceed concentrations allowed by applicable OSHA EPA NIOSH ACGIH or other regulatory standards and recommendations 88VX Series airline respirators are approved by NIOSH TC 19C 293 Type C and CE to provide respiratory protection in general purpose applications including heavy and light duty abrasive blasting and Type C and CE painting applications The protective helmet meets ANSI Standard Z89 1 2003 Type 1 Class C requirements for protective headwear for industrial workers The cape is designed to protect the worker s body from abrasive rebound 88VX M Series respirators are compatible with breathing air sources such as breathing air compressors or Bullard Free Air Pumps Bullard offers the appropriate approved breathing tube assembly and air supply hose to connect the 88VX M Series respirator to these breathing air sources 88VX M Series respirators are approved by NIOSH for use with optional climate control devices offered by Bullard Table of Contents Approval Label 2 3 Component Concept 4 Warnings
14. and should be worn at all times Be sure that the knitted inner neck cuff fits snugly around your neck to help provide a barrier to airborne contaminants 8 With breathing tube assembly attached to the helmet fasten belt around waist or hips and adjust for comfort Pull respirator cape around your body and secure sides by connecting the snap hooks If using the Golden Gate cape first secure the ties that connect in back then in front If using the Hibernia parka tighten belt at waist more than one hour after work activity ceases even though you may not see them Proper work practice requires you to wear the respirator until you are outside the contaminated area Failure to don doff and store the respirator outside of contaminated area could result in exposure to contaminants Failure to follow these instructions could result in death or serious injury 10 Recheck air pressure and adjust if necessary 11 With air still flowing into your respirator you are now ready to enter work area NOTE OSHA respirator regulations do not require fit testing of supplied air hoods and helmets Adjust neck cuff Always wear respirator in work area w Bulyjoq butuuog asp s0ze11dsay XA88 Your respirator cape may be d Storage ing an Inspection Cleani gt iN aa Bullard Inspection Cleaning and Storage Bullard s 88VX Series respirators have a limited service life Therefore a regular inspecti
15. ant concentrations are below the upper limit recommended for this respirator In addition follow all procedures for confined space entry operation and exit as defined in applicable regulations and standards including 29 CFR 1910 146 Continued on Page 6 User Manual M o Warning a Bullard Continued from Page 5 WARNING 11 If you have any questions concerning the use of this respirator or if you are not sure whether the atmosphere you are working in is immediately dangerous to life or health IDLH ask your employer All instructions for the use and care of this product must be supplied to you by your employer as recommended by the manufacturer and as required by Federal Law 29 CFR 1910 134 12 Do not use this respirator for underwater diving 13 Leave work area immediately if Any respirator component becomes damaged Airflow into respirator stops or slows down Air pressure gauge drops below the minimum specified in the Breathing Air Pressure Table in the 88VX Series User Manual Breathing becomes difficult You become dizzy nauseous too hot too cold or ill You taste smell or see contaminants inside the respirator hood Your vision becomes impaired Historically the incidence of disease from overexposure to toxic substances almost always occurs because the OSHA regulations and industry standards applicable to the work practices involved are not followed It is therefore impe
16. cape respirator s two lenses Sizing the Headband Window latch strike Before you can size the headband suspension the cape C A and headband must be removed from the helmet using the Cape cable Cape following steps 1 Open hinged window frame by lifting up on window latch Table or workbench 2 Remove cape from helmet by lifting up on clamp and disengaging cape from helmet groove Figure 4 3 Turn helmet upside down To remove inner shell from helmet hook index finger into loop on back of inner shell Press thumb against helmet rim and pull loop toward front of helmet then pull up and away from helmet Figure 5 This releases inner shell 4 To change the headband size first determine whether you have a pinlock or ratchet headband For pinlock headbands unlock the four pins from the sizing holes Place the headband on your head Pull down allowing headband to expand until it feels comfortable The headband will automatically adjust to your size Lock into place by pushing the four pins into the sizing holes Figure 6a Figure 5 To size a ratchet headband turn ratchet knob until headband Is at its largest size Place suspension on your head and adjust ratchet knob to a comfortable fit Figure 6b An optional chin strap is available for additional comfort and stability 000000009 oF C 7 58 J 57 6 oo o 5
17. concentrations established by regulatory standards D Air line respirators can be used only when the respirators are supplied withrespirable air meeting the requirements of CGA G 7 1 Grade D or higher quality E Use only the pressure ranges and hose lengths specified in the User s Instructions J Failure to properly use and maintain this product could result in injury or death M All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Never substitute modify add or omit parts Use only exact replacement parts in the configuration specified by the manufacturer O Refer to User s Instructions and or maintenance manuals for information on use and maintenance of these respirators S Special or critical User s Instruction and or specific use limitations apply Refer to User s Instructions before donning 88VX Series Airline Respirator User Manual TOR COMPONENTS D 2 2 lt LIMITATIONS ACCESSORIES AIR HOSE VILL OTXA88 GLOGLZ2d 02041229 0r0L9r8 0 0142 0 014 gl9rg SH XX IX029g IWOZ9d XXXOESCAMSA XXXbLESCAMSA XXXCEGCAMSA XXXEESCAMSA XXXSESGCAMSA XXXOEOSAMSA XXXLEOSAMSA XXXCEOSAMSA XXXEECOSAMSA XXXSE0SAMSA AAXXXEESCAMSA SAXXXEESGTAMGA AAXXXECOGAMSA
18. ed Inspect the inner neck cuff for elasticity If you detect any of these signs replace your cape immediately or remove the respirator from service A WARNING Do not substitute any capes other than those manufactured by Bullard Substituting other capes will void the NIOSH approval and could result in death or serious injury Cleaning Machine wash the cape in cold or warm water using a gentle cycle Use a mild laundry detergent Air dry only After cleaning carefully inspect the cape once again for Signs of damage Do not use volatile solvents to clean this respirator or any parts and assemblies Strong cleaning and disinfecting agents and many solvents can damage the plastic parts Headband and Chin Strap Inspection Remove the headband suspension and chin strap from the inner shell Inspect the headband for cracks frayed or cut crown straps torn headband or size adjustment slots loss of pliability or other signs of excessive wear Check the chin strap for loss of elasticity cuts and cracked hanger clips If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The headband suspension and chin strap should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the parts for signs of damage Helmet Inspection Inspect the helmet and inner shell f
19. ed by the manufacturer O Refer to users instructions and or maintenance manuals for information on use and maintenance of these respirators S Special or critical User s Instruction and or specific use limitations apply Refer to User s Instructions before donning For technical assistance call or write Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll free 877 BULLARD 285 5273 Phone 859 234 6616 Fax 859 234 6858 Operations Protection Respiratory This respirator is NIOSH approved TC 19C 293 as a Type C and CE respirator It can be worn for general purpose applications including heavy and light duty abrasive blasting and spray painting This respirator is not approved for use in any atmosphere immediately dangerous to life or health IDLH or from which the wearer cannot escape without the aid of the respirator Head 88VX Series respirators meet ANSI Standard Z89 1 2003 Type 1 Class C requirements for protective headwear for industrial workers The helmet is designed to provide limited head protection by reducing the force of falling objects striking the top of the helmet 88VX Series Airline Respirator User Manual Face The tandem use of the respirator s inner and outer windows meet ANSI Z87 1 2003 requirements for face protection The use of both windows provide limited face protection from flying particles or spray of hazardous liquids but is not shatterproof Eyes 88VX M Series
20. edge working your way to the back Be certain cape Only use climate control devices manufactured by bottom edge void the NIOSH approval and could result in death or serious injury 5 Snap the clamp to tighten cable and hold cape snugly on helmet while ensuring the cape stays in the groove 6 Close and latch window frame 88VX Series Airline Respirator User Manual 88VX Respirator Use Doffing When finished working leave work area wearing respirator A WARNING and with air still flowing Once outside contaminated area Do not put on or remove this respirator in a hazardous remove respirator and then disconnect the air supply hose atmosphere Do not remove this respirator in a using the quick disconnect fittings hazardous atmosphere except for emergency escape NOTE purposes Failure to follow these instructions could u If using V20 Series 1 2 T D air supply hose result in death or serious injury the quick disconnect coupler does not have a shut off valve Therefore air will continue Donning to flow freely after disconnecting hose from respirator Before using your 88VX Series respirator complete the assembly instructions given on pages 11 12 Before putting on respirator make sure there is no dirt dust or contaminants inside the helmet A WARNING Leave work immediately if 1 Connect the Bullard air supply hose that is part of the Any respirator component becomes damaged NIOSH approved as
21. eries respirators are approved by NIOSH for use 1 Attach chin strap to inner shell by sliding chin strap with five optional Bullard climate control devices AC1000 keyway slot over plastic head on button inside the inner Series DC50 Series HC2400 Series and Frigitron 2000 shell Refer to 20NC chin strap installation instructions Series 2 Put helmet on your head Adjust chin strap length with l Follow the instructions supplied with your climate the plastic slide control device NO Optional Lens Covers Be sure to use only the 88VXBT with your climate control l If desired apply optional lens covers designed to device protect the respirator s plastic lens Apply 2 3 lens covers at a time OO Screw nylon hose connector on end of breathing tube to hose thread on climate control device 2 When lens becomes soiled remove by pulling tab at edge of lens cover to clear your vision Firmly tighten hose connector by hand Figure 10 C1 Lace belt supplied with respirator through belt loop bracket on climate control device Attaching Cape to Helmet 1 Place cape on table or workbench Figure 4 page 11 2 With window frame open place helmet on top of cape 3 Line up the clamp on the cape with the front center of the helmet Figure 4 page 11 Figure 10 NOTE Installation is easiest when started at the front of cape and helmet WARNING 4 Ease cape rim completely into the groove along helmet
22. es Support will provide you with written permission and a return authorization number as well as the labels you will need to return the product Before returning the product decontaminate and clean it to remove any hazardous materials which may have settled on the product during use Laws and or regulations prohibit the shipment of hazardous or contaminated materials Products suspected to be contaminated will be professionally discarded at the customer s expense Ship products to be returned including those under warranty with all transportation charges pre paid Bullard cannot accept returned goods on a freight collect basis Returned products will be inspected upon return to the Bullard facility Bullard Sales Support will telephone you with a quote for required repair work which is not covered by warranty If the cost of repairs exceeds stated quote by more than 2096 your sales support specialist will call you for authorization to complete repairs After repairs are completed and the goods have been returned to you Bullard will invoice you for actual work performed Asia Pacific Bullard Asia Pacific Pte Ltd LHK Building 701 Sims Drive 04 03 Singapore 387383 Tel 65 6745 0556 Fax 65 6745 5176 www bullard com ISO 9001 certified 2011 Bullard All rights reserved Bullard 88VX Free Air Sportek Dual Cool and Sure Lock are registered trademarks of Bullard 6080885603E 1111
23. g Tube Assembly Constant Airflow Breathing Tube Assembly Adjustable Airflow DC5040 Kit 88VXAK Kit 88VXRAK to uoneuuJoju 10 a Bullard One Year Limited Warranty Bullard warrants to the original purchaser that the 88VX Respirator will be free of defects in material and workmanship under normal use and service for a period of one 1 year from the date of purchase Bullard s obligation under this warranty is limited to repairing or replacing at its option articles that are returned within the warranty period and that are after examination shown to Bullard s satisfaction to be defective subject to the following limitations 88VX Respirator must be returned to the Bullard factory with shipping charges prepaid b 88VX M Respirator must not be altered from its original factory configuration C 88VX Respirator must not have been misused subjected to negligent use or damaged in transport d The date of purchase is within the one year warranty period A copy of the purchaser s original invoice showing the date of purchase is required to validate warranty coverage In no event shall Bullard be responsible for damages for loss of use or other indirect incidental consequential or special costs expenses or damages incurred by the purchaser notwithstanding that Bullard has been advised of the possibility of such damages ANY IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
24. limate control devices voids NIOSH approval of the entire respirator invalidates all Bullard warranties and could cause death serious injury lung disease or exposure to other hazardous or life threatening conditions Inspect all components of this respirator system daily for signs of wear tear or damage that might reduce the degree of protection originally provided Immediately replace worn or damaged components with NIOSH approved Bullard 88VX Series components or remove the respirator from service See INSPECTION CLEANING AND STORAGE section on pages 14 15 for proper maintenance of 88VX Series respirators Be certain your employer has determined that the breathing air source provides at least Grade D breathable air This respirator must be supplied with clean breathable air at all times Do not connect the respirator s air supply hose to nitrogen oxygen toxic gases inert gases or other unbreathable non Grade D air sources To prevent this the employer shall use airline couplings used for this respirator that shall be incompatible with outlets for other gas systems as required by OSHA regulation 29 CFR 1910 134 i 8 Check the air source before using the respirator Failure to connect to the proper air source could result in death or serious Injury Do not use this respirator in poorly ventilated areas or confined spaces such as tanks small rooms tunnels or vessels unless the confined space is well ventilated and the contamin
25. nd an identification of the contaminant s chemical state and physical form Do not exceed maximum use concentrations established by OSHA EPA NIOSH ACGIH or other regulatory standards Improper respirator use may damage your health and or cause your death Improper use may also cause certain life threatening delayed lung diseases such as silicosis pneumoconiosis or asbestosis DO NOT wear this respirator if any of the following conditions exist Atmosphere is immediately dangerous to your life or health IDLH You CANNOT escape without the aid of the respirator Atmosphere contains less than 19 596 oxygen Work area is poorly ventilated Unknown contaminants are present or Contaminant concentrations are in excess of regulations or recommendations as described in item 2 above DO NOT wear this respirator until you have passed a complete medical evaluation perhaps including a lung x ray conducted by qualified medical personnel and have been trained in the respirator s use maintenance and limitations by a qualified individual appointed by your employer who has extensive knowledge of Bullard 88VX Series respirators DO NOT modify or alter this respirator in any manner Use only NIOSH approved 88VX Series components and replacement parts manufactured by Bullard for use with this respirator Failure to use NIOSH approved Bullard components and replacement parts such as lenses hoses flow control devices capes and c
26. on and replacement program must be conducted Certain parts such as capes and lenses must be replaced frequently The 88VX Series respirator and all component parts and assemblies should be inspected for damage or excessive wear before and after each use to ensure proper functioning Immediately remove the respirator from service and replace parts or assemblies that show any sign of failure or excessive wear that might reduce the degree of protection originally provided Use only complete NIOSH approved Bullard 88VX Series components and replacement parts on this respirator Refer to parts list Pages 16 17 for correct part numbers Since respirator use and the quality of maintenance performed vary with each job site it is impossible to provide a specific time frame for respirator replacement As a general guideline the 88VX Series respirator should be replaced after two years of service or less This respirator should be cleaned and sanitized at least weekly or more often if subjected to heavy use Respirators used by more than one person must be cleaned inspected and sanitized after each use If not cleaned contamination may cause illness or disease REMEMBER THE AIR YOU BREATHE WILL NOT BE CLEAN UNLESS THE RESPIRATOR YOU WEAR IS CLEAN Cape Inspection Remove the cape from the respirator helmet and inspect it for rips tears or damage from excessive wear that might reduce the degree of protection originally provid
27. or nicks gouges cracks holes and any damage due to impact rough treatment or wear If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning The helmet inner shell and window frame should be hand sponged with warm water and mild detergent rinsed and air dried After cleaning and before reassembling once again carefully inspect the helmet and parts for signs of damage Lenses and Window Frame Gasket Inspection Be sure the plastic inner lens fits securely in the window frame gasket Remove any grit or dust from the gasket Be sure the plastic outer lens is installed underneath the clamps on the back of the outer window frame Inspect the window frame gasket closely for cuts wear or damage that will prevent a proper seal against the inner faceshield lens or the helmet window frame If damage is detected replace parts immediately with Bullard replacement parts or remove the respirator from service Cleaning To clean the lenses hand sponge with warm water and mild detergent rinse and air dry A WARNING Do not use lenses other than those listed on the next page Substituting other lenses voids the NIOSH approval Use of non Bullard lenses may allow contaminants to enter the respirator and could result in death or serious injury NOTE All Bullard lenses are stamped with the appropriate Bullard part number described below Bullard Lens
28. p Tite steel fittings 25 7 6 m with 1 2 Industrial Interchange steel Hansen compatible fittings 50 15 2 m with 1 2 Industrial Interchange steel Hansen compatible fittings fi Air Supply Hose x 5454 5457 5458 V2050ST V20100ST q my Lan X J 88VX Series Airline Respirator User Manual CATALOG NUMBER DESCRIPTION Quick Disconnect Nipples 1 4 Industrial Interchange S9841 With 1 4 Female NPT V17 With 3 8 Female NPT 1 4 Schrader 519432 With 1 4 Female NPT 519433 With 3 8 Female 1 4 Snap Tite 519442 With 1 4 Female S17651 With 3 8 Female NPT Quick Disconnect Couplers Shut off Type 1 4 Industrial Interchange V14 With 1 4 Female NPT V15 With 3 8 Male NPT 1 4 Schrader V18 With 1 4 Female NPT 1 4 Snap Tite V19 With 1 4 Female NPT Quick Disconnect Hose Adapters Vll Hose to hose 3 8 hose to 3 8 hose V12 Hose to pipe 3 8 hose to 1 4 pipe V13 Hose to pipe 3 8 hose to 3 8 pipe To order replacement parts contact your local Bullard distributor or the Bullard Customer Service Department Bullard 1898 Safety Way Cynthiana KY 41031 9303 Toll Free 877 BULLARD 285 5273 Phone 859 234 6616 Facsimile 859 234 6858 uu e ML i erg ALITY TTT LL eee weg e det 1000 MV2400 CEU 88VXBT lt 9 lt y 88VXBT 22 Frigitron 2000 HuULIaPIC
29. rative that the employer acquaint itself with and follow all of these standards and regulations REMEMBER Respiratory protection is but one component of safe work practices To minimize the chances of overexposure all safety regulations and standards must be followed and Respiratory protection is the last line of defense to be employed The employer must first eliminate or minimize the levels of toxic substances in the work place by accepted engineering control measures Assuming the employer and the wearer do their part this respirator should provide the wearer with an adequate degree of protection Cautions and Limitations A Not for use in atmospheres containing less than 19 5 percent oxygen B Not for use in atmospheres immediately dangerous to life or health C Do not exceed maximum use concentrations established by regulatory standards D Airline respirators can be used only when respirators are supplied with respirable air meeting the requirements of CGA G 7 1 Grade D or higher quality E Use only the pressure ranges and hose lengths specified in the instruction manual J Failure to properly use and maintain this product could result in death or serious injury approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Never substitute modify add or omit parts Use only exact replacement parts in the configuration as specifi
30. sed to connect V5 or V20 hose lengths together When connecting lengths of V10 hose only use Bullard Vll hose to hose adapters Secure connection s until wrenchtight and leakfree Total connected hose length and number of hoses MUST be within the ranges specified on the Breathing Air Pressure Table Page 9 and the respirator s NIOSH approval label Page 3 The breathing tube connection fitting MUST be secured to the belt that is supplied with this respirator Securing the air entry connection fitting helps prevent the air supply hose from snagging disconnecting or pulling the respirator helmet off your head 88VX Series Airline Respirator User Manual S Special or Critical Users Instructions Breathing Air Pressure Table This table defines the air pressure ranges necessary to provide 88VX Series respirators with a volume of air that falls within the required range of 6 15 cfm or 170 425 lpm according to U S Government regulations 42 CFR Subpart J 84 150 Table 8 Flow Control Valve Air Supply Air Supply Maximum Number Required Pressure Air Source Climate Control Device Hose Hose Length feet of Hose Sections Range psig air Stationary F30 F30B F30S F31 F32 25 or Portable F33 F34 F37 F38 50 Air Compressor 100 150 200 250 300 F40 F40B F40S F41 F42 F43 F44 F47 F48 50 100 150 200 250 300 AC100030 AC100030B 25 50 AC100030S AC100031 75 150 AC100032 AC100033 175 300 AC100034 AC100037
31. sembly to the air source supplying Airflow into respirator helmet stops or slows down Grade D breathing air Turn on the breathing air source Air pressure gauge drops below the minimum 2 With air flowing connect breathing tube assembly to specified in the Breathing Air Pressure Table air supply hose Connect quick disconnect fitting on page 9 breathing tube assembly to quick disconnect coupler on air supply hose Once fitting is secured release coupling sleeve to lock fittings together Pull on both hoses to You become dizzy nauseous too hot too cold or ill make sure they are attached securely Breathing becomes difficult You taste smell or see contaminants inside 3 Adjust air pressure at point of attachment Figure 2 respirator helmet Page 7 to within the approved pressure range on the Vision becomes impaired Breathing Air Pressure Table Page 9 for approved pressure ranges Failure to follow these instructions could result in death or serious injury 4 With air still flowing lower 88VX Series respirator helmet onto your head for a comfortable fit A WARNING Do not leave respirator in work area Respirable dust contaminants can remain suspended in the air for 5 Position headband for a comfortable fit See instructions on pages 11 and 12 for proper headband sizing Pull elastic chin strap under your chin and adjust for a secure and comfortable fit The chin strap will help balance the helmet
32. sure at the point of attachment for your hose length and type will reduce airflow and could result in death or serious injury The Breathing Air Pressure Table page 9 defines the air pressure ranges necessary to provide 88VX Series respirators with a volume of air that falls within the required range of 6 15 cfm or 170 425 Ipm Ref 42 CFR Part 84 Subpart J Table 8 Make sure you understand the information in the Breathing Air Pressure Table before using this respirator 1 Determine the type of air source you are using column 1 then find your flow control valve climate control device column 2 NO Be sure your Bullard air supply hose s column 3 is approved for use with your flow control valve climate control device 3 Determine that your Bullard air supply hose is within the approved length column 4 4 Make sure you have not exceeded the maximum number of hose sections column 5 C1 Set the air pressure at the point of attachment within the required pressure range column 6 for your flow control valve climate control device and air supply hose type and length Accurate pressure readings can only be attained when air is flowing into the respirator NIOSH approved Bullard air supply hose s MUST be used between the breathing tube connection fitting on the wearer s belt and the point of attachment to the air supply Figure 3 Page 10 NIOSH approved Bullard quick disconnect fittings MUST be u
33. th sleeves 38 length 36XLVX Hibernia Parka Tan Nylon Parka with sleeves 38 length extra large Flow Control Devices Includes Belt Adjustable Flow EVX40 Breathing tube assembly 1 4 Industrial Interchange steel quick disconnect fitting AC100030 Air Conditioner 1 4 Industrial Interchange steel quick disconnect fitting Frigitron Air Conditioner 1 2 Industrial Interchange 2000 steel quick disconnect fitting for use with Bullard EDP30 Free Air pump Hot Cold tube 1 4 Industrial Interchange steel quick disconnect fitting HC240030 CATALOG NUMBER DESCRIPTION DC5040 DUAL COOL tube 1 4 Industrial Interchange steel quick disconnect fitting Order DUAL COOL vest separately Constant Flow EVX30 Breathing tube assembly 1 4 Industrial Interchange steel quick disconnect fitting EVX35 Breathing tube assembly 1 2 Industrial Interchange steel quick disconnect fitting Dual Cool Vest DC70ML DUAL COOL vest Size M L Order DUAL COOL tube separately DC OXLXXL _ DUAL COOL vest Size XL XXL Order DUAL COOL tube separately CH60 Connector hose for use with DUAL COOL Replacement Parts for Breathing Tube Assemblies 88VXBT Breathing tube only with threaded hose connectors 4612 Belt nylon webbing F30 Constant flow control valve 1 4 Industrial Interchange steel F35 Constant flow control valve 1 2 Industrial Interchange steel F40 Adjustable flow control valve 1 4 Indus
34. trial Interchange steel Air Supply Hose Kits V10 Series Hoses 3 8 I D for use with breathing air compressors 4696 25 foot Starter hose with 1 4 Industrial Interchange Q D coupler and male nipple 46913 25 foot Starter hose with 1 4 Schrader Q D coupler 46915 25 foot Starter hose with 1 4 Snap Tite Q D coupler 5454 25 foot Extension hose 5457 50 foot Extension hose 5458 100 foot Extension hose V20 Series Hoses 1 2 I D for use with Free Air Pumps V2050ST 50 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler V20100ST 100 foot Starter Extension hose with 1 2 Industrial Interchange Q D coupler V5 Series Coiled Hoses for use with breathing air compressors V52530 25 7 6 m with 1 4 Industrial Interchange steel Hansen compatible fittings V55030 50 15 2 m with 1 4 Industrial Interchange steel Hansen compatible fittings V52531 25 7 6 m with 1 4 Schrader steel quick disconnect fittings V55031 50 15 2 m with 1 4 Schrader steel quick disconnect fittings CATALOG NUMBER V52532 V55032 V52533 V55033 V52533FF V55033FF V52533FS V55033FS V52535BLACK V55035BLACK DESCRIPTION 25 7 6m with 1 4 Snap Tite steel fittings 50 15 2 m with 1 4 Snap Tite steel fittings 25 7 6m with 1 4 Snap Tite brass fittings 50 15 2 m with 1 4 Snap Tite brass fittings 25 7 6m with 1 4 Snap Tite brass fittings 50 15 2 m
35. y Hose Figure 1 A WARNING Failure to use complete NIOSH approved Bullard components and replacement parts voids approval of entire assembly Basic parts are listed on the NIOSH Approval Label on page 3 Failure to follow these instructions could result in death or serious injury 10 88VX Series Airline Respirator A WARNING This respirator when properly fitted and used in conjunction with adherence to OSHA regulations and industry standards will provide a reasonable degree of protection to the wearer The respirator significantly reduces but may not totally eliminate the breathing of contaminants depending on the work practices involved Where concentrations of contaminants are excessive respirator wearers may obtain a higher level of protection from a valve operated pressure demand airline respirator or a pressure demand self contained breathing apparatus SCBA respirator At this time there are no side by side field studies for comparison However OSHA does assign higher protection factors to these groups of respirators Ideally the employer should measure concentrations inside the breathing zone on a periodic basis to ensure that the wearer is receiving adequate protection Before using this respirator Federal Law requires that the employer shall identify and evaluate the respiratory hazard s in the workplace and that this evaluation shall include a reasonable estimate of employee exposures to respiratory hazard s a
36. y of the above signs are present or any other signs of excessive wear are detected replace the air supply hose s immediately or remove the respirator from service 88VX Series Airline Respirator Cleaning The air supply hose s should be hand sponged with warm water and mild detergent rinsed and air dried Do not get water inside the air supply hose After cleaning once again carefully inspect air supply hose s for signs of damage A WARNING Only use hoses that are NIOSH approved for use with this respirator Other hoses could reduce airflow and protection and expose the wearer to life threatening conditions Failure to follow these instructions could result in death or serious injury Storage After reusable respirator components have been cleaned dried and inspected place them in a plastic bag or an airtight container Store the respirator and parts where they will be protected from contamination distortion and damage from elements such as dust direct sunlight heat extreme cold excessive moisture and harmful chemicals UN Store in a clean place away from contaminants User Manual pue Buiuea Ordering Information gt O aa Bullard Parts and Accessories for 88VX Series Airline Respirators 88VX Series supplied air respirators consist of four components 1 respirator helmet assembly with breathing tube 2 cape 3 flow control device
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