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Mooney Viscometer User Guide

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1. T Following the various parameters that are required to be filled Test Details Test Number Session No Compound name Batch ID Operator Test Date This is the test number of the specimen It is allotted automatically In the above screen this number is 17 You cannot change this number This is session number of the specimen It is allotted automatically In the above screen this number is 8 You cannot change this number session is number allotted to number of tests done in group It helps in statistical analysis probability studies Select the compound to tested list of compound is shown for selection Press Enter to select the compound This is the batch id of the specimen being tested Type the required ID and press Enter This is name of the operator conducting the test Type the name and press Enter This is the date of testing in dd mm yyyy day month year format The box shows current date automatically You can change the date by typing or by clicking down arrow button shown next to date calendar will appear for selecting the date After selecting the date press Enter to continue On pressing Enter the focus is placed on Save On pressing Save button the details are saved and following screen is shown Fra HHT Prete d Tree Peter Soe Curation Pri amp Va
2. babes 7152 finn Time ni 1 12 Test Status This is the status of test as Tested Not tested Pass Fail The specimen results are compared with set of pass fail criteria set under compound details The specimen is termed accordingly The compound details section described in the following sections shows these parameters Stress Relaxation Not applicable Results 1 5 Time at 5 Mooney above Min Viscosity 2 T 35 Time at 35 Mooney above Min Viscosity 3 ML 1 4 125 Mooney value at Preheat time 4 minute after ML at 125 Degree Celsius 35 Difference between T 35 T 5 The values 35 and 5 values should be set in the compound details Compound details On clicking Compound details following screen appears This 15 list of the entire compounds for testing in order of compound no The cursor is placed on the last compound Seah Vri S k riss zr Compound list details and options Advance Search This option helps in searching the compound details on various methods HooneyViscosoft Compound Details Advance Search Search Search What Search Compound Mame Mame f SURE LI The details in this option are You can search the details on the basis of Compound No Compound name Stock Mix type Test type Rotor Size Test Temperature Mooney Range
3. Compound 81 TETAS TES Tai LES Fed TEETAR EN TEETAEXYX IT Tian T k TESTA TETT TEST S00RCH TEST SCOFEH TESTER P Ti l 1 2 h T o eb oho b Hr 5 Specimen list details and options The screen has three main options Period This option helps in choosing period of conducted tests for showing details Various buttons in the option are Previous date The option shows list of specimen for previous date Next Date The option shows list of specimen for Next date For a Date Shows list of records for a particular date The screen shows calendar to Choose the date Select the required date from the calendar and click OK Select All The option shows list of records of all dates Fora period option Shows list of records for particular period The screen shows starting and ending date Select or type the required period and click OK Starting Date 22 04 2007 Ending Date 28 04 2007 Advance Search This option helps in searching the conducted tests details on various methods MooneyViscoSoft Specimen Details Advance Search Search Search What Search Criteria The details
4. Batch Dato initial Mooney Min Mooney 1 1 1900 1 2 1100 1 3 1109 1 4 9 T 1949 2007 HRZ 6 71 228 71 212 71 055 10 T5172 70 5 rt 5h 70 813 FEDA 11 5 18 0 051 t di LEST 1 1 43 12 3 1106 2007 84 561 70 728 TE GSA 71 368 71 51 TES TEST VTSCOLCITY From 11 04 2007 To 11 04 2007 Test Temperature C 100 1 30 04 2007 Teat Type Rotor Size Tes Lange FUTURE FOUNDATAION 35th ROAD HARYANA INDIA GRAPHICAL ANALYSIS REPORT FF Maoney Viscosoft From 10 04 2007 11 04 2007 1 30 04 2007 Compound TEST M amp GOCITY Test Viscosty Tes Shack Mix UrniMiled Teal Temperature 100 Rotor Size Lange Mooney Range 200 Test Duration B Preheat Time 1 Min Graph For Readings Of For Readings 180 1 1 1900 Lower Range B5 Range Total 10 Range 46 08 76 62 Sigma 150 5 of Variance Tesi No BatchiD 119 616 75 232 T2441 70 535 71 252 71 148 T1 22H 71 598 71 405 71 608 F bb Ch n5 5 dj K3 za S Wo sorg os FUTURE FOUNDATAION 35th G T ROAD HARYANA INDIA STATISTICAL ANALYSIS REPORT FF Maanay Viscosoft From 10 04 2007 To 11 04 2007 1 30 04 2007 Compound Name
5. Statistical Quality control report On clicking this option following screen appears Anaha Selection bear Teating Date From 2087 Dale Ta Stock VISCDCITY Phong viepcaalt 34 Analysis Details LaserJet 1018 Series Driver ee Ed ng Press Enter do lard specimen Various parameters on this screen Testing Date from Date from which the specimens should be analyzed Testing date to Date till which specimens should be analyzed Stock Name Select stock to be analyzed Pass fail criteria Select all specimens or passed specimens or failed specimens Selection Select all or deselect all Printer Select printer on which report is to be printed The option buttons are Print Prints following report on selected printer Preview Shows the report as given below Close Quit from this option and go back to previous option Various parameters on this screen are same as described in the previous option The output report is as shown below Print preview 8020 0088 FUTURE FOUNDATAION 35th G T K ROAD RASOI SONEPAT HARYANA INDIA STATISTICAL ANALY 515 REPORT FF Mooney Viscosoft From 10 04 2007 11 04 2007 Compound TEST VISCOCITY Stock Mix Un med Tast Tampersturef C 100 Mooney Ranga 200 Test DurationjMin 5 MILI 1 1 1102 Lower Range
6. Manel On clicking show following screen appears Pld ay meos Adae TEMAET 76 272 16 04 2007 7244 1 24 2007 71252 16 64 2007 TLU 104 2007 1104 2007 71588 1144 2007 104 2047 7 688 1 04 2007 amp P r P Dae From 10 08 2007 11 04 2007 Tora kem 10 Total Selected Rem 5 cese You can select or deselect the specimens from selected specimens On clicking Control chart following screen appears Aine Arnd C pontrol Ohart HT am a 5B T 548 81 0071 218 pe a Uu 11 04 2007 T1558 71 5598 143 256 Chart Range Chart UGL ET TEE UCL AN Mean 2 388 ET 2 Ard Conteot Chere 5 71558 71 558 USL w ES Mean T2 258 I 1 134 Eipma bar 2 126 BE MEN 75544 5 Elpvw r I LJE DE 1 254 E12 The options on screen are Print Print capability analysis and control char Close Quit from option and go back to main screen Auto Calibration The calibration option sets calibration Mooney Viscometer This is list of the entire calibrations for testing in order of calibration no The cursor is placed on t
7. 142 1100 71 388 HOLE 1611 11 212 Page 1 30 04 2007 Teal Rotor Size Test Lange Preheat Time Min 1 143 1199 BS 74 4 043 71 2 023 0 06 0 29 1 3 1100 Tial TEDAR 144 1000 Ba 4 0 49 T3 17 ot 0 56 1 amp 4 1100 TO 71 438 FUTURE FOUNDATAION 35th T ROAD HARYANA INDIA COMPOUND DETAILS REPORT Mooney Viscosoft Compound 1 Last Revised Date 10 04 2007 Page 30 04 2007 COMPOUND DETAILS Compound Name TEST VISCOCITY Test Type Viscosity Test Rotor Size Large Stock Mix Un killed Tast Teprature GJ100 Mooney Range 200 Test Duration Min Preheat ML READINGS REQUIRED 1 MLi 1 1 1100 2 I i 29400 3 ML 1 3 100 4 ML 1 4 100 QUALITY CONTROL GATES LIMITS Lower Gate Fall Limits 1 1 1 yidi Applied Hat Applied 2 ML 1 21100 Applied Hot Applied 3 ML 1 3 1400 Applied Applied 4 ML 1 4 100 i Applied Applied FUTURE FOUNDATAION 35th ROAD RASOI HARYANA INDIA X bar Chart Range Chart UCL 76 776 Mean bar 72 266 LCL 67 786 UCL 5 541 Mean 2 388 LEL 0 FUTURE FOUNDATAION doth ROAD RASOI SONEPAT HARYANA INDIA Control Charts 10 04 2007 75232 70535 145767 72 084 4607 1104 2007 71550 1432896 71645 0 1 0 071 FUTURE FO
8. TEST VISCOCITY Test Tes Stock Mix Lini esc Test Temperabure C 100 Rotor Size Large Mooney Range 200 Test DurationiMin Preheat Time Min 1 intial Mooney Min Mooney 1 1 1100 1 2 1000 1 3 1000 1 4 1000 Lower Range e E Upper Range 85 F amp Total N 19 10 10 10 10 10 Range 7324 amp 5 18 3 ET aT E EI 71 8 65 Sigma 254 177 15 18 423 1 17 180 5 43049 2 8 esr 30 88 282 Coel of Varlance 24 53 240 19 79 Bsa 247 237 1 Sigma Reading a an 50 50 90 920 2 Sigma Reading 0 b b 3 Reading 10 10 10 10 10 10 Test Batoh Date initial Mooney Min Mooney 1 1 1100 1 2 1100 1 3 1100 1 4 1000 1 A1 10 04 2007 148 438 75 762 119 616 86 315 76 423 76 211 z ARSH 72265 75 232 73 95 73 154 GT 1 3 34 r v 4 10 04 2007 77148 69 711 ALA 635 dad T 1004 2007 51 056 70 153 71 252 71 138 8 1 miair 75 195 70491 71 148 7179 527 71 023 Lan 90 87 71 228 71 212 71 058 7 058 11 25 195 t Ft ADS fi Bord ft DE 1438 11 Che ist 5 aa 1 FUTURE FOUNDATION Jem KM GT Kamal Resoi 191026 Diet Harvars Fhione011 27374402 1 27 136894 011 27 135693 1 1 77 136604 Mobile 3810068112 mail ean GALIBRATION REPORT Ref FF MOONEYGAL 04 11 2007 Calibration of
9. pecie Data Maintenance Cick on Data maintenance option on the main menu TOON EY On clicking this option following screen appears E MooneyViscosoft Database Utilities The list shows list of all the backups taken earlier Following options are available Refresh Refresh list of backups taken Backup Click on this option to take backup After clicking this option backup 15 taken and following screen appears Click OK to continue The list will show the latest backup take above MooneyViscosoft Database Utilities List of Database Backups 29 04 2007 01 30 00 AM 29 04 2007 04 12 12 PM Delete Delete the selected backup from the list taken earlier Close Quit the option and go back to Main Menu Tools This option is for opening function utilities TOON EY VISCOMETER The utilities are Temperature conversion A temperature conversion option for converting Degree Celsius into Fahrenheit and vice versa ey Viscosoft Tem perature Con Degree To Fahrenheit C Fahrenheit to degree Fahrenheit il Notepad Calculator Opens calculator for calculations Calendar Diary Al VIOTI Tue Wed nu 27 3 10 17 Calculator Edit View Help E xl eee 28 4 11 18 25 2 29 5 12 19 26 3 Dar Week Meu Year lt g
10. rene Mew mm 2 Like Records which starts with typed value in string Following example shows Search on Calibration Type Search what Standard Search Criteria Like 3 Match the records which matches typed value in string Following example shows Search on Operator Search what KESHAV Search Criteria Match 4 All All the records irrespective of any criteria Following example shows Search on Calibration No Search what _ Search Criteria All List of calibration records This screen is the list of all calibrations The list contains following columns Calibration This is a running serial number of the calibration Calibration Type This is the name of the calibration type Operator This is name of the operator performing calibration Date This is date of performing calibration The options available under this option are Add Add new calibration details for testing Modify Modify the calibration details for testing Delete Delete the current calibration You will be asked to reconfirm deletion Select Select and shows the current calibration Previous Show previous calibration Show next calibration Jump Go to a particular calibration number The screen will show the details of the required calibration Print Print or preview calibration details of the current calibration Following screen appears MooneyViscosoft Compound De
11. 4 All All the records irrespective of any criteria Following example shows Search on Compound No Search what ___ Search Criteria All sank Vri Hessa 1 WO niim 1 THAU IF List of Compounds records This screen is the list of all compounds The list contains following columns Compound No This is a running serial number of the compounds Name This is the name of the compound Stock Mix Type of mix as Milled or Un milled Test Type Type of test as Viscosity test or Scorch test Rotor Size Rotor Size Preheat time Time of preheat in minutes Range Largest Mooney range required Revised date last date of modifying the details Temp Temperature of the testing the compound Time Time duration of the testing the compound The options available under this option are Add Modify Delete Select Previous Next Jump Print Add new compound details for testing Modify the compound details for testing Delete the current compound You will be asked to reconfirm deletion Select and shows the current compound details and results Show previous compound Show next compound Go to particular compound number The screen will show the details of the required compound Print or preview compound details of the current compound Following screen appears MooneyViscosoft Compound Details Rep arts x Print On Printer Lase
12. Calibration Corstani 0 T mJ Offset eskisto Piae putDesd Weight in conie After the calibration is done on dead weight following graph is displayed On clicking OK to continue the calibration constant and offset constants are calculated Graph Cubbsulion Ha 1 Senedd Value Olai Yaha 0 005 Calibration Content 017 The calibration completes and following screen is shown MooneyViscoSoft Calibration Details xl Calibraton Number 1 Calibration Details Calibration Type Standard Rubber KESHAV Calibration Date 04 11 2007 F Results Standard Value Upper 0 Standard Value Lower 0 Mean Offset Value 30 005 Calibration Constant 42017 Calibrated Value Standard Rubber Details Preheat Time 1 Test Temperature 00 Readings Required 1 MLE 6 1 MLCT 100 don The above screen shows the calculated calibration constant and offset value Following options are available of the screen Calibrate Run calibration as done above Calibration graph Shows the calibration graph as shown above Offset Graph Shows the offset graph as shown above Print Prints Calibration graph On clicking this option following screen is shown The parameters in the above screen are Print On Printer Select the printer on which you want to print the report The options in the screen are Print To print report on the
13. Current point at the bottom of screen showing the current time Mooney value Lower and upper Temperature pr After the completion of test screen showing that test is completed appears If you want to add another test click on Yes Following screen appears Enter Details Type the Batch ID and click on Start Testing to test next sample On clicking this option the process of testing starts again for this batch Click on Exit Testing if you do not want to run the test The screen shows the graph of the tested specimen Plone enok Honnes Graph Session 4 MOONEY GRAPH Total Graphs 4 Toot 12 Tari 11 11 2007 Mamm TEST ORT arsi Dimi Le 5 Mooney Arsga 200 Tre Terre 108 Pr Hari Torg Tasi Bra T ne mn toer Temp a The graphs has following option buttons Print report on printer Shows Stress relaxation test result Add new specimen for testing in the same session Shows all the specimen graphs in the session Shows First specimen graph in the session Shows previous specimen graph in the session Shows previous specimen graph in the session Shows last specimen graph in the session Closes this screen and goes back to test specimen details screen C C C c ver 0 X Print report on printer O
14. express or implied including but not limited to the implied warranties of merchantability and fitness for particular purpose Busysoft does not warrant that the functions contained in the software will meet your requirements or that the operation of the software will be uninterrupted or error free or that defects in the software will be corrected Furthermore Busysoft does not warrant or make any representations regarding the use or the results of the use of the software or related documentation in terms of their correctness accuracy reliability or otherwise No oral or written information or advice given by Busysoft or Busysoft authorized representative shall create warranty or in any way increase the scope of this warranty Should the software prove defective you and not Busysoft or Busysoft authorized representative assume the entire cost of all necessary servicing repair or correction Under circumstances including negligence shall Busysoft be liable for any incidental special or consequential damages that result from the use or inability to use the software or related documentation even if Busysoft or a Busysoft authorized representative has been advised of the possibility of such damages In no event shall Busysoft total liability to you for all damages losses and causes of action whether in contract tort including negligence or otherwise exceed the amount paid by you for the Software Quick guide Installa
15. 3 ML 1 100 4 ML 1 100 Type the readings required for Viscosity test Four values are allowed for Mooney value at Preheat time minute after ML at 100 Degree Celsius 1 ML 1 A 100 Mooney value at Preheat time minute after ML at 100 Degree Celsius 2 ML 1 B 100 Mooney value at Preheat time B minute after ML at 100 Degree Celsius 3 ML 1 0 100 Mooney value at Preheat time C minute after ML at 100 Degree Celsius 4 ML 1 D 100 Mooney value at Preheat time D minute after ML at 100 Degree Celsius The 100 Degree Celsius temperature is as per test temperature chosen above Quality Control Gates Limits Viscosity Test La MP DL p Tm Bp Ij C Lower Upper values the Lower and Upper control limits for each of Mooney values These values can also be set later on The control limits help in QC and statistical analysis Gates Click on Gates as R if you want to use this as control gates while testing specimen Use for pass fail Click on the value as R if you want to use the limit as pass fail criteria The tested specimens results are compared with these values and are treated as passed Stress Relaxation Test Click on this as R if you want to conduct stress relaxation test Only for Viscosity test Relaxation Time Type the
16. Date Date of testing Rotor Size Rotor Size Temp Temperature of the test Time Time duration of the test P F ass F ail result of the test The options available under this option are Add Modify Delete Select Previous Next Jump Print Add new specimen details for testing Modify the specimen details for testing Delete the current specimen You will be asked to reconfirm deletion Select and shows the current specimen details and results Show previous specimen Show next specimen Go to particular specimen number The screen will show the details of the required specimen Print or preview specimen result details of the current specimen Following screen appears MooneyViscosoft Test Report E X Print Graph In Report 72 The parameters in the above screen are Print Graph in Report Tick to show graph in report Print On Printer Select the printer on which you want to print the report The options in the screen are Print Preview To print report on the selected printer Show preview of the report before printing Adding Specimen Click on Add option as shown in specimen list screen above Following screen appears Mooney Viscosoft Do you want to continue test same session Press Yes in case if you want to add the specimen in the same session as previous test Press No to allot new session number 17 18 Ej ML 4
17. Give Reminder The information on this screen 15 Last backup taken on Date of last backup taken Take backup after Number of days after which next backup is to be taken Due on Calculation of next due date Give reminder As soon as the user start the program a message showing that the backup 15 due and The system will take the automatic backup Mooney Viscosoft Your database backup is due Do you want to take backup now Click on Cancel if you do not want to take backup Click on to take backup On completion of backup following screen appears Mooney Viscosoft Database Backup taken successfully Last compact Done on Date of last data compact done This helps in increasing performance of the software Compact data after Number of days after which next compact is to be done Due on Calculation of next due date Give reminder s soon as the user start the program message showing that the compact repair is due and The system will do the compact repair automatically Viscosoft Click on if you do want to compact data Click to start compacting On completion of compact following screen appears Viscosoft X 41 Data compact successful Warning During compacting and repair or data backup make sure that no power supply failure occurs Company Information This option sets up user company details and parameters The compa
18. Mooney Viscometer sensor and indicator done agains calibrated tongue sensor and indicator whose calibration is frata DKD GERMANY VIDE 128624 27 0K D K 10501 Di 2006 1599 Ard And CAT I Ref SAMLUDTIV105 0 02051998 Calibration done for FUT LIRE FOUNDAT Tarque sensor identification No 82551 Torque indicator identification 125 35 STANDARD RUBBER VALUES Offbeat waas 0 1 100 Tha certificate refers to values obtained af the Gene of calibraon His well within the specified accuracy For Futura Foundation Authorized Signalery FF Mooney Viscosoft Compound Stock Mix Mooney Range lt Lower Range Upper Range Total Range Sigma LSD 5 Coat of Variance FUTURE FOUNDATAION 35th ROAD RASOI SONEPAT HARYANA INDIA STATISTICAL ANALYSIS REPORT From 01 01 0001 To 01 01 0001 200 Mooney 8 11 Test Temperabure C 100 Teal Duration Min Min Mooney Batch Date initial Mooney Min Mooney 12 11 10 3 7 11 04 2007 11204 2007 13 A 54 961 75195 1 9587 10 726 0551 70 569 B MOONEY GRAPH 141 1905 B B 4 0 47 T148 023 0 06 0 29 1 1 1100 Tie 71 405 T 2 71 228 1 2 1100 BI 4 0 54 025 0 35
19. Test Time and Last revised date Select the search criteria for listing the compound details oft Compound Details Search on Compound Search What the required details to be searched The required search will depend upon above search on parameter For example to search details of all the compound for compound name you should select Compound name as above and then type the name of compound to be searched You can also type few starting or ending or any middle characters in the text for the information to be searched Search Criteria User can search matching details depending upon the typed value The details that can be searched are 1 String the records which contain typed value in string Following example shows Search on Compound name Search what SCORCH Search Criteria String Fogh Lage 298 TRENDS mem ue sei eee m amm mm 2 Like Records which starts with typed value in string Following example shows Search on Compound Name Search what TEST Search Criteria Like ms 17 mem tt eee m mm m 3 Match the records which matches typed value in string Following example shows Search on Test Temperature Search what 100 Search Criteria Match E IE a Vestli Lage 1 am IHT El aem
20. a list of authorized users on the left The details shown on this screen are User Name Name of the authorized user User ID ID of the User Password User Password The options in this screen are Add Add new user Save Save user options parameters Delete Delete users Show Password Show user passwords Permissions Show user passwords Close Quit this option and go back to previous option Add new user Click on add to add new user in the above screen Type various parameters as described below User Name Type the user name to be created User ID Type the ID to be allotted to the user Password Type a user password The user can change this password later on Select various options which the user is allowed to work on Click on save to save the user details Setting User Permissions Click on permissions button to change user permissions Following screen appears Click on Check box to allow user on a particular option Specimen testing permissions HE HooneyViscosoft User Management I p x User Name the other user permission screens are as follows Compound Details permissions 0 1 MooneyViscosoft User Management X User Name Data Analysis permissions al MooneyViscosoft User Management User Name Manager ________ Statistical Analysis Compound Details Graphical Analysis Data Analysis Statistical Quality Control Advance Statistical Analysis Calibration
21. selected printer Preview Show preview of the report before printing A report such as shown below is Calibration Standard Rubber The Calibration procedure for standard rubber is same as dead weight as explained above Replace the dead weight with a rubber with known standards Setup The setup options are main parameter setting option of the ViscoSoft package These options need to be set only once On clicking this option following screen appears The options are Master Setup Graph Setup Printer and Report Heading setup Security Setup Change Password Data Maintenance Plan Company Information Company Machine information Machine Machine information Master Setup VISCOMETER Sets master parameters Sets graph size and color printer and reports parameter Setup for security parameters Allows changing of passwords Sets automatic periodic data backup and compact plan Allows changing of company details Shows details of Mooney Machine Standards Shows details of Mooney usage and machine maintenance plan This options helps in setting up main master parameters On clicking this option following password screen appears Type the password to continue for the next screen The Master setup parameters are main parameters and should be changed only by authorized users These values are to be set only once HooneyViscosoft Password For Master Setup On typing the password click on Ok Follow
22. 2007 7 Last Service Done On 01 04 2007 Next Service Due After 15000 Minutes Machine Used For 0 Minutes Balance Duration 15000 Display Message res 7 The main details for interest to the user are Last service did on Date of last servicing of the machine Next service due after Period after which next service will be due Machine used for Period of usage after last servicing done Balance duration Balance duration period for maintenance Display message The software will display message as soon as the machine 15 due for maintenance Specimen reports Note The reports are for general presentation and may not contain actual data FUTURE FOUNDATAION 35th ROAD RASOI HARYANA INDIA TEST REPORT Mooney Viseosafl Test 3 Tasting Date 10 04 2007 1 30 04 2007 Test Details Session 1 KESHAV CHAUHAN Baich ki 3 Compound Details Compound Mame TEST VISCOCITY Time 1 Stock LinMillad Teal Temperature 100 Rote Sire Large Duration hin Test Type Viscosity Test Mooney Range 200 Test Results Teal Condition Tested Fail 19100 72 441 kahi 83 008 chon Timer ML 99100 71 441 Minirnum Mooney 70 016 End Temperatura i 101 11 297 AMI 41100 70 509 MOONEY GRAPH FUTURE FOUNDATAION 35th G T K ROAD RASOI SONEPAT HARYANA INDIA STRESS RELAXATION DATA ANALYSIS REPORT Moanay Viscasafi T
23. Permissions MooneyViscosoft User Management X User Name Data Maintenance 5 MooneyViscosoft User Management User BackUp Database Restore Database Delete BackUp 1 Database Update Setup HE MooneyViscosoft User Management User Specimen Testing Master Compound Details Graph Data Analysis C Printer amp Report Calibration Security Data Maintenance Maintenance Plan Company Details Company Machine Info ME Machine Maintenance Change password The user can change the used password for better security This option can be opened by a user only Following screen appears on clicking this option MooneyViscosoft Change Password User Name CHT User 10 CHT Confirm Password Password The option buttons on this screen are Save Click this button to save the password User has to type a new password twice to change the password Cancel Quit and do not save password Data Maintenance Plan This option is used to setup data backup and compact plan User can set the data backup plan to take automatic backup to avoid data loss due to computer hardware failure On clicking this option following screen appears ES MooneyViscosoft Database Maintenance Plan Last Backup taken 3 04 2007 Due On Take Backup after 3 Days Give Reminder Last Compact Done On 29 04 2007 Due Compact Data After 3 Days
24. Ta Teri Morray age 208 krum _ Depiay Graph Stree Ge The other details shown are Compound details Last revised date Date of last updating of compound details Preheat Time Min Preheat time required for testing Stock Mix Type of stock mix Test Temperature Temperature at which test is conducted This should be same as set on the temperature controller Rotor Size Size of the rotor used Test Duration Min Duration of test in minutes Test Type Type of test namely Viscosity test or Scorch Test Mooney range Range of Mooney value Testing Specimen Loading specimen and testing Click on Start Test to test the specimen Following screen appears 18 UM EE Compound Farm OT D Sch Lega i Tam Fra Hari 1526 Diu Tera 1 and load specimen and press OK The Mooney Viscometer Machine will start functioning graph will appear on the screen Following details are shown on the graph screen Tame Mooney Value tower Temp D wee Temp ___ Current Point o The graphs shows The time period in Minutes on X AXIS divided into 12 parts Mooney Values on 15 divided into 10 parts Temperature on Y AXIS divided into 3 parts
25. UNDAT AION 35th G ROAD RASOI SONEPAT HARYANA INDIA Distribution Chart LSL 9 Mean 72 265 USL 85 Range bar 2 398 Sigma bars 2 126 Lefttail 65 888 Righttail 78 644 2 5 99 Z lowers1 536 1 254 Cpks 0 512 FUTURE FOUNDATAION 35th G ROAD RASOI HARYANA INDIA Capability Analysis Steck TEST VISCOCITY Parameter 1 1 100 Date From 10 04 2007 Ta 1104 28007 Page No 1 Sum 75232 70535 145 767 Ac 1104 2007 71508 71 508 143296 71 848 0071 Busysoft We make software that works as per Future Foundation Address Mercury House 16 Community Center Wazirpur Industrial Area Delhi 110052 91 011 27374402 Fax 91 011 27373011 Mobile 9810068112 email ffinstruments hotmail com Web www ffinstruments com
26. Value Upper Standard Value Lower Standard Value 54 Offset Value Calibration Constant Calibrated Value Type the Standard value expected for dead weight After conducting calibration the software will calculate Offset value and Calibration constant Result Standard Rubber MooneyViscoSoft Calibration Details NS Bl xl Calibration Number 2 Calibration Details Calibration Type Standard Rubber Operator KESHAV Calibration Date 14 04 2007 Result 5 Standard Value Upper Standard Value Lower Offset Value Calibration Constant Calibrated Standard Rubber Details Pehea Timne Test Temperature Readings Required 1 Standard Value Upper Type the Lower and Upper values for Mooney values Lower Preheat Time Type the time for preheat relaxation test Only if above value 15 checked true Test Temperature Temperature at which the testis conducted Readings required This is test standard for Mooney values Choose 1 or 2 values to be taken as test standard After typing all the details the screen shows MooneyViscoSoft Calibration Details ni Calibration Number 2 Calibration Details Calibration Type Dead Weight KESHAV Calibration Date 10 04 2007 Motor On Off Results Standard Value Upper Standard Value Lower Standard Value 66 Offset Value Calibratio
27. ViscoSoft Users Guide MOONEY VISCOMETER April 2007 Busysoft We make software that works as per you Future Foundation Address Mercury House 16 Community Center Wazirpur Industrial Area Delhi 110052 91 011 27374402 Fax 91 011 27373011 Mobile 9810068112 email ffinstruments hotmail com Web www ffinstruments com Viscosoft User Manual Copyright O 2001 Busysoft Systems Pvt Ltd All rights reserved No part of this publication may be reproduced in any form or by any means without prior written permission from Busysoft Systems Pvt Ltd Busysoft Rheosoft Viscosoft are registered trademarks and is used by Busysoft Systems Pvt Ltd Microsoft Windows Windows NT Windows 2000 Windows XP and their respective logos are registered trademarks of Microsoft Corporation in the United States and other countries All other product names mentioned in this guide may be trademarks or registered trademarks of their respective companies and are hereby acknowledged Disclaimer Busysoft makes no representations or warranties with respect to the contents of this publication and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose Further Busysoft reserves the right to revise this publication without notice Warranty The software and related documentation are provided IS and without warranty of any kind Busysoft expressly disclaims all warranties
28. analyzed This is size of sub group for each session or day for capability study Base of subgroup on the basis of which capability analysis 15 done Date wise the specimens are selected date wise Session wise the specimens are selected session wise Select all specimens or passed specimens or failed specimens Select type of control chart required X bar and range chart X bar and sigma chart Select the way the data is selected Manual The data is to selected manually Auto The data is selected automatically In case if data 1s to be selected automatically Even even number specimens are selected Odd odd number specimens are selected Interval Sample numbers with a specific interval are selected Show Control charts Capa Close This button searches all the specimens and applies above parameters Shows list of selected specimen date wise or session wise Shows and prints control charts Shows and prints capability charts Quit from the option On clicking apply following screen opens Ads ke Sta Usio Pa 8 sea ae esrwscoorv Analyse Parameter _____ Testing Date loeme Greup s Sub fT wee 47 mise Fed C C FM Cn And ange Ami Ses chon Da
29. appears 1 Gr Selection Editor Details Testing Date From Stock TEST VISCDCTY Cro LI PLAN KESHAV CHAUHAM co omm C Pass Fail Criteria Section Sorensen AB C D A CTI Seed DeSenci un i roO Edling Presa Enter bo sje relsted Various parameters on this screen are Testing Date from Date from which the specimens should be analyzed Testing date to Date till which specimens should be analyzed Stock Name Select stock to be analyzed Pass fail criteria Select all specimens or passed specimens or failed specimens Selection Select all or deselect all Printer Select printer on which report is to be printed Select parameter Select the required parameter for graphical analysis report The option buttons are Print Prints following report on selected printer Preview Shows the report as given below Close Quit from this option and go back to previous option FUTURE FOUNDATAION 350 T K ROAD EE GRAPHICAL ANALY 815 REP FE sony Fram SET To 5S DACENIT Compound Maem rar or Virke Bore Taar 115 Taar Koret
30. as Yes if you want to draw frame in the graph A presentation of the above parameter 15 shown below MooneyViscosoft Mooney Graph Session 6 Test 15 Test Scorch Test Pre Heat Time Min 1 Lable of the graph MOONEY GRAPH Test Date 04 11 2007 Compound Mame TEST SCORCH 4 Stock Mr Milled Test 12 Batch ID 01 Mooney Range 200 Test Temperature C 125 Operator RotorSee Large Stress Relaxation Status Not Applied Norid Graph 2 N Label of the graph Name of the graph the value is always 2 and should not be changed This value X axis label and should not be changed Time durstion in Min This value is standard value of x axis size This value changes as per compound Tick mark interval Tick mark interval for Z axis and should not be changed Graph Graph 2 Y Anis label Name of Y axis label as Temp and Mooney and should not be changed Size of Y Axis window window size of Temperature and Mooney in 20 and 80 ratio Tick mark interval Check itas Yes id tick marks are required on Y Axis of the graph Will the grid drawn Checkitzs f you want to draw grid in the graph Will the frame be drawn Check it as Y es 1f you want to draw frame in the graph 12 i MINUTS X Axis label Time Mooney Value ___ Lower Temp UpperTem __ SIDI EE 4 4 gt 9 Graph Color and Line setup Thi
31. axis tick mark color Graph 1 Y axis Tick mark color Graph 2 Y axis Tick mark color Background color of the Graph I Background color of the Graph 2 Background color of details Color of Graph 1 Grid Color of Graph 2 Grid Color of the lower temperature line Color of the Upper temperature Color of the background graph Color of the graph grid Shows graph details Line Width of graph grid Line width of the grid Line width of the Graph I grid Line width of the Graph 2 grid Line width of the graph I test result Line width of the graph 2 test result Line width of the graph I test result report Line width of the graph 2 test result report 15 colors are available for displaying multiple graphs in different colors Following screen shows the color scheme of the test graph MooneyViscosoft Mooney Graph Session 6 Text Color MOONEY GRAPH Test 15 Background Test Type Scorch Test Test Date 04 11 2207 Compound TEST SCORCH 4 2 Stock Milled Test 12 Batch ID 01 Mooney Range 200 Operator RotorSee Large Test Temperature C 125 Pre Heat Time Min 1 Stress Relaxation Status Not Applied Graph outline width Graph 1G ml Tick lable color i 5 MINUTS Time Lower Temp Upper Temp 4 H G Window background color Printer and report heading setup Thi
32. cords which matches typed value in string Following example shows Search on Operator Search what KESHAV Search Criteria Match eich Compound 1 3 m 1i mx bi Gem 4 the records irrespective of any criteria Following example shows Search on Test No Search what TEETAN _ G 1 1 1 1 A 1 En 4 i 4 5 Caer ete dmm bi 1 4 a 4 r e eta al TES Tad TESTET Yr TESTSGKATY i TEST _ TEETAKO _ MESH l TE T XESCCK IT TEE Tian T k TEST LOPLH TEST SLOHEH London ml t n gia rn Search Criteria List of specimen records This screen is the list of all tested specimen The list contains following columns Test No This is running serial number of the tested specimen Session No This is Session number of the tested specimen See the Specimen details as explained below Batch ID Allotted batch ID Compound Name Name of the compound tested Operator Name of the operator Test
33. est 1 Testing Date 10 04 2007 1 30 04 2007 Test Details Session 1 Operator KESHAV CHALIHAN Batch ki A1 Compound Details Compound TEST VISCOCITY Timen 1 Stock Mix Lnkfillad Temperadure C 100 Rotor Sire Large Duration Min B Type Viscosity Test Mooney Range 200 Stress Relaxation Test Analysis X Log Y Log Mooney 1 POWER LAW DECAY MODEL 43 889 1 40 131 0 988 1721 844 1 1 1 251 on we 15 85 39 81 100 Time Log Test Time Mooney LogiMooney 1 20 0 08 41 02 1 61 2 40 0 38 38 08 1 58 3 60 0 58 37 11 1 57 6 00 0 78 34 18 1 53 3 60 0 58 33 20 1 52 13 20 112 30 27 1 48 16 80 1 23 30 27 1 48 22 20 1 35 29 50 147 20 40 147 28 32 1 45 36 60 1 58 26 37 1 42 51 00 1 71 24 41 1 39 58 20 176 24 41 1 29 FUTURE FOUNDATAION 35th ROAD RASOI SONEPAT HARYANA INDIA STATISTICAL ANALYSIS REPORT FF Moonay Viscosoft Compound Name Shock Mix Uniti bed Mooney Range 200 Test Duration Min Preheat Time Min 1 MOONEY GRAPH T E M a intial Min Mooney 141 1900 az 143 1000 1 Lower Range 58 B5 g Upper Range Br Total 4 4 4 4 4 4 Range 16 62 223 0 47 0 54 043 0 49 51 79 7051 71 48 71 08 71 2 74 17 Sigma 45 0 21 0 27 zs 2 LSD 5 78 28 0 56 0 59 0 06 0 06 of Variance 8 11 0 29 0 25 0 29 ag
34. he last calibration done The system keeps details of all the calibrations done On clicking this option following screen appears T 0 Calibration Calibration list details and options Advance Search This option helps in searching the calibration details on various methods MooneyViscoSoft Calibration Details Search What Search Criteria ala 4 milla WF av The details in this option are Search on You can search the details on the basis of calibration no Calibration type Operator and date Select the search criteria for listing the calibration details libration Details Search What the required details to be searched The required search will depend upon above search on parameter For example to search details of all the calibration for calibration type you should select calibration type as above and then type the name of calibration type to be searched You can also type few starting or ending or any middle characters in the text for the information to be searched Search Criteria User can search matching details depending upon the typed value The details that can be searched are 1 String the records which contain typed value in string Following example shows Search on Calibration type Search what Standard Search Criteria String je nonne knr iro Kammen Mans Dem am ae tt
35. in this option are Search on You can search the details on the basis of Test No Session No Batch Id Compound Name Operator and Test Date Advance Search Search Search What the required details to be searched The required search will depend upon above search on parameter For example to search details of all the specimen tested compound you should select Compound name as above and then type the name of compound to be searched You can also type few starting or ending or any middle characters the text for the information to be searched Search Criteria User can search matching details depending upon the typed value The details that can be searched are 1 String the records which contain typed value in string Following example shows Search on Compound name Search what 4 Search Criteria String TEST 1 1 METT L yve 185 12 Sud 2 Like Records which starts with typed value in string Following example shows Search on Compound Name Search what TEST Search Criteria Like Va Ses Desk AE i i aa ee ld amy 1 1 1 3 13313141 ma sett ne dmm 3 Match the re
36. ing screen appears 0 1 HooneyViscosoft Master Setup Card Settings Channel Selections Card Type URES Upper Temperature E Board Number Lower Temperature Mooney Multiple Mooney Values Temperature Multiple 40 Filter Settings Calibration Setting Smoothing Factor po Offset 0005 _ Division Factor Calibration Constant 0017 Sampling Rate In Milliseconds The values on this screen are Card Settings Card Type The value is set as USB It is device which attaches Mooney Viscometer with PC Board Number This is board number of the attached device Following are the instructions for finding and configuring device number This is to be done after completing installation procedure of the software as per installation manual 1 Click on Start gt Measurement Computing gt InstaCal to launch the Instacal Software Plug and play Board Detection dialog appears listing PMD 1208LS This dialog only displays when you install the device or if you reinstall the device Plug and Play Board Detection The following plug and p e devices have been detected AFMD T20005 senat 10 Chace hoss devices you wish to has aided the le 2 Leave the check box next to PMD 1208 LS item checked and click OK button to close dialog The dialog closes and PMD 1208 LS is added to the PC board List on the instacal main window pea
37. l die Des eg 1 ilis ran 3 Double click on PMD 1208LS item listed below Universal Serial Bus The Board Configuration dialog appears Board Configuration 1208 10 al Channels 4 Pull down the No Of channel list Box and select 8 Single ended as the analog input configuration 5 You can also check the USB Device connected by clicking on Flash LED LED on the USB device will flash three times LED flashing means that the device is connected properly Mooney multiple Temperature Multiple Channel selection Upper Temperature Lower Temperature Mooney values Filter Settings Smoothing factor Division factors Samplings rate Calibration Setting Offset Calibration constant Should always be 100 Do not change this parameter Should always be 40 Do not change this parameter Should always be 2 Should be changed only by FF Should always be 1 Should be changed only by FF Should always be 0 Should be changed only by FF factor for smoothing of test graph Should be changed only by FF A factor for showing of test graph Should be changed only by FF factor for testing of specimen Should be changed only by FF This parameter is set by Auto calibration Should be changed only by FF This parameter is set by Auto calibration Should be changed only by FF Setup This
38. n Constant Calibrated Value Standard Rubber Details Preheat Time Test Temperature Readings Required 1 On pressing Enter the last value the focus 15 placed on Save pressing Save button the details saved and following screen is shown MooneyViscoSoft Calibration Details E RE 5 x Calibration Details Calibration Type Dead Weight Operator KESHAW Calibration Date Motor On Oft Results Calibration Constant 0 Calibrated Value Offset Value Standard Value Upper 0 Standard Value Lower 0 Standard Value Standard Rubber Details Preheat Time Readings Required Calibration Dead Weight Click on Calibrate to start the calibration procedure Following screen is displayed Mooney Viscosoft Start the viscometer without any dead weight and press OK Following screen appears The screen warns you about changing calibration Click on OK to continue Offset Calculation Graph 2 Fania Value D Value Calibration Contan After completion of the offset calibration following screen is displayed Offest Calculation Graph Ha 1 Sended val 70 feet Vulue 0 005 Calibration Content 0 017 The system will now ask to put dead weight to continue with next step of calibration Hang the dead weight and click on OK to continue Gisa Calculation Graph 7 Sended Velie Value
39. n clicking this option following screen appears MooneyViscosoft Session Report Print On Printer hp LaserJet 1010 Series Driver The parameters in the above screen are Print Printer Select the printer on which you want to print the report The options in the screen are Print On clicking print option button the report is printed on selected printer Preview Show preview of the report before printing Printing Stress Relaxation Report Same option appears for printing stress relaxation report Showing all the specimen in same session Show all the specimen graphs in session 12 Camden bd e TREAT BETH AT E V ra mm PETS EE mm Tremi d erai n Ter 1 Cheers En Rss Quit from testing and go back On clicking this U button the specimen details screen appears showing the test results Test Results DEREN Details Last ste OM Lo Pesheal T Rotor Sue Lange Test et amp After conducting the test the results shown Test Results Viscosity test as shown above These details are shown as the per the test type In case of Viscosity test following details are shown Test Stat
40. nd statistical analysis Gates Click on Gates as R if you want to use this as control gates while testing specimen User for pass fail Click on the value as R is you want to use the limit as pass fail criteria The tested specimens results are compared with these values and are treated as passed After typing all the details the screen shows JE IDE Ras ra rU 6 nomen s in Ded Compound NEW COMPOUND SCORCH Lam Red ain 1 Tree Scorch Tet loge Stock Me ted Tet Temes Nooney Farge 200 Test Drain Preheat Tener i T 5 AT 3 ML 1 On pressing Enter on the last value the focus 15 placed on Save On pressing Save button the details are saved and following screen is shown The details shown also contain Viscosity test details This is mixed sample where Scorch and Viscosity both tests are conducted To create purely Scorch test do not fill Viscosity readings jinne ann Compo feiss in Compound E Camps Desi Compound Hore SCOREH Law AER form l Sine My p Tes Tanet Fanger x 1 Cadmi Gules MLTe 21100 m MLITA DIDI
41. ny details and parameters are shown and printed on various reports On clicking this option following screen appears MooneyViscosoft Company Details Company Se TL TESTE Address 35th T ROAD RASOI HARYANA INDIA Phone 09610066112 Fax Mo 91 011 27373011 Email ID f rvsnl com Website vw ffinstruments com Type the various parameters and click on Save to save the parameters This is the user company name address and other details These details are printed on the reports Company Machine Information This option contains information on supplied machine to you On clicking this option following screen appears MooneyViscosoft Company Machine Info Company future foundation Sensor 525 51 Indicator Id 125 35 Dead Waight ID AKS XXX 01 Dead Waight Value 100mu Traceable Details 1 DKD GERMANY VIDE No 12824 27 DKD K 10501 Dt 22 0 Traceable Details 2 CMTI Ref No 99 ML 01 105 D Dt 02 05 1999 The FF executive on installation fills this information Do not change this information Machine Maintenance Information This option contains information on daily machine usage On clicking this option following screen appears The FF executive on installation fills this information Do not change this information MooneyViscoSoft Machine Maintenance Info Machine Stat Date 01 04
42. option helps in setting up specimen testing graph parameters The parameters effect test graph display on the screen On clicking this option following screen appears These values can be changed as requirements m Lie LET ee alD xj Geph Seko Genk Color ne Seta nh 1 ph 2 Label ol tva guch WOCHEY GRAFH TEMP OME 0 50 Xs Labed HITE Tek Tira Duntion 1 TO pe Tick 12 Wl direi The parameters are divided into two parts namely graph setup Graph color and line setup Graph setup It contains following parameters Label of the graph Name of the graph No of graphs this value 15 always 2 and should not be changed X Axis Label This value is X axis label and should not be changed Time duration in Min This value is standard value of x axis size This value changes as per compound Tick mark interval Tick mark interval for X axis and should not be changed Graph1 Graph 2 Y Axis label Name of Y axis label as Temp and Mooney and should not be changed Size of Y Axis window It is window size of Temperature and Mooney graphs in 20 and 80 ratio Tick mark interval Check it as Yes if tick marks are required on Y Axis of the graph Will the grid be drawn Check it as Yes if you want to draw grid in the graph Will the frame be drawn Check it
43. rJet 1010 Series Driver Gee The parameters in the above screen are Print On Printer Select the printer on which you want to print the report The options in the screen are Print To print report on the selected printer Preview Show preview of the report before printing Adding Compound Click on Add option as shown in compound list screen above Following screen appears E H3 ft xx n De Following the various parameters that are required to be filled Compound details Compound Number This is the compound number of the compound It is allotted automatically In the above screen this number is 5 You cannot change this number Compound name This is name of the compound Last revised date Date of last updating of compound details Test Type Select the type of test namely Viscosity test or Scorch Test Rotor Size Select the size of the rotor used Small Large Stock Mix Select the type of stock mix as Milled Un Milled Test Temperature Select temperature at which this compound is tested This should be set on the temperature controller while testing Mooney range Select highest expected Mooney value for the compound Test Duration Min Select duration of test in minutes Preheat Time Min Type preheat time required for testing The preheat time should not be 0 for Viscosity test Readings required Viscosity Test Readings Required mme 100 QM 100
44. s option sets the color and size of the test graph and lines 5 MooneyViscosoft Graph Setup x Graph Outline Width Window Background Color Text Color i Tick Lables Color J Graph 1 Tick Lables Color Graph 2 Tick Lables Color Graph 1 Background Color Graph 2 Background Color Graph Color Details Grid Color J Graph 1 Color MEN Graph 2 Grid Color J LowerTemperature Color _ Upper Temperature Color 0 _ Background Graph Color Graph Outline Color _ Show Graph Parameters 12 _ Details Grid Width 1 Graph 1 Grid Width 1 Graph 2 Grid Width 1 Graph1 Line Width Testing 2 Graph Line Width Testing 2 Graph Line Width Reports 1 Graph Line Width Reports ET IN Windows Background color Text Color X Axis tick labels Color Graph 1 Tick labels color Graph 2 Tick labels color Graph 1 Background Color Graph 2 Background Color Details grid color Graph 1 Grid color Graph 2 Grid color Lower Temperature Color Upper Temperature Color Background graph Color Graph outline color Show graph parameters Graph outline width Details grid width Graph 1 Grid width Graph 2 Grid width Graph 1 line width Test Graph 2 line width Test Graph 1 line width Report Graph 2 line width Report Graph color Color of the graph window background Color of the text written on the graph X
45. s options sets installed printer along with print margins for reports On clicking this option following screen appears 1 Led Repo bandi Organization Address The screen contains following details Printer setup Printer Name Select the installed printer Left Margin Left Margin of the paper Right Margin Right Margin of the paper Top Margin Top margin of the paper Bottom Margin Bottom Margin of the paper Page Size Size of the paper This paper size should be smaller than paper size set on the printer setup under windows Show company address in analysis Tick mark as Yes to print company name in report Show company address in other reports Tick mark as Yes to print address in reports Report heading Organization Name Select font name size type and alignment for printing organization name Report Heading Address Name printing Select font name size type and alignment for printing organization name Report Heading Sample Shows the sample details as per the font set above Click on save to save the changes made Click on close to drop changes Security setup This option is for setting security for users Manager can only open this option The user id for manager is fixed as MGR and cannot be changed On clicking this option following screen appears 0 1 HooneyViscosoft User Management User Name User ID Jser Nane The screen shows
46. ssword the software will not allow you to enter into the software functions All the security function will be set as per your security level set by the supervisor Main Menu This is the main menu of ViscoSoft software The options in the main menu of the software Specimen Test Details Compound Details Data Analysis Auto Calibration Data Maintenance Setup Tools Exit This is the main option All Mooney Viscometer tests can be conducted using this option This option stores specimen details along with graphs and result analysis This option stores list of all the stocks The details of stock specimen which needs to tested are stored in this option This option helps in statistical data analysis of the specimens This option contains calibration standard specifications of your Mooney Viscometer User can recalibrate equipment if required using this option This option is for taking data backup This option is for master setup Graph setup Printer and reporting setup security setup and other master information setup These parameters are to set only once This option is for working with Notepad Calculator and Calendar Quit from program Specimen Test details On clicking specimen test details following screen appears This 15 list of the entire tested specimen in order of Test no The cursor is placed on the last tested specimen
47. t Jom save Data Analysis On clicking data analysis option of the main menu following screen appears Ormphicel Date The options on this screen are Statistical Data analysis On clicking this option following screen appears _ Pans Fail n No S OT DL Aer Ed ng Press Enter o ves specimen Various parameters on this screen Testing Date from Testing date to Stock Name Pass fail criteria Selection Printer The option buttons are Print Preview Date from which the specimens should be analyzed Date till which specimens should be analyzed Select stock to be analyzed Select all specimens or passed specimens or failed specimens Select all or deselect all Select printer on which report is to be printed Prints following report on selected printer Shows the report as given below Quit from this option and go back to previous option FUTURE FOUNDATAION 358m G ROAD HARYANA INDIA STATISTICAL ANALY 515 REPORT Fram To HNO Compe Tie Bite Virke Taar T rst BELE 0 003 Bore Forge im Taar 6 24 Wharan Bii ki pum na h un Ti iz lt T dm Graphical data Analysis On clicking this option following screen
48. tails Reports Print Printer hp LaserJet 1010 Series Driver Cose The parameters in the above screen are Print On Printer Select the printer on which you want to print the report The options in the screen are Print To print report on the selected printer Preview Show preview of the report before printing Adding and conducting calibration Click on Add option as shown in calibration list screen above Following screen appears aH MooneyViscoSoft Calibration Details F EE n xi Calibration Number 2 Calibration Details Calibration Type Dead Weight Operator KESHAV Calibration Date 10 04 2007 F Motor On Off Result 5 Standard Value Upper Standard Value Lower Standard Value Offset Value Calibration Constant Calibrated Value Standard Rubber Details Preheat Time Readings Required 1 Following are the various parameters that are required to be filled Calibration details Calibration Number This is the calibration number of the calibration It is allotted automatically In the above screen this number is 2 You cannot change this number Calibration Type This is type of the calibration Two type of calibration can be conducted namely Standard Rubber and Dead Weight Operator Name of the operator Calibration date Date of calibration Motor on off Turns motor on off automatically Standard Value Standard value Result Dead Weight Results Standard
49. time for stress relaxation test Only if above value is checked true After typing all the details the screen shows np M jr rd BEE Ca csany Cara iod Lies VL ET nm t MN js HE MLIT ui M ILS DEN On pressing Enter on the last value the focus 15 placed on Save On pressing Save button the details are saved and following screen is shown ZR Am Ge Readings required Scorch Test 1 T 2 3 ML 1 100 4 1 100 Type the readings required for scorch test Four values are allowed for Mooney value These values are 1 T X_ Time at X Mooney above Min Viscosity 2 T Y Time at Y Mooney above Min Viscosity 3 ML 1 100 Mooney value at Preheat time A minute after ML at 100 Degree Celsius 4 ML 1 B 100 Mooney value at Preheat time B minute after ML at 100 Degree Celsius Type the required result to be calculated as X Y A B T 35 Difference between 35 5 The values 35 and 5 values should be set in the compound details Quality Control Gates Limits Scorch Test Quality Control Gates Limits iind Above Gate Use for Pass Fail gt O er 9 100 rc 4 ML 1 1100 Type the Lower and Upper control limits for each Mooney values These values can also be set later on The control limits help in QC a
50. tion Install Mooney Viscometer Machine Install Computer Install printer Install and start software Install Viscosoft software Install ADC connecting device and link it with Viscometer Start software Set parameters with Setup option Change company information Software implementation Add required compounds from Compound details option Daily running Run testing on the above compounds from Specimen Test Details Print test report Print statistical analysis reports Add more compounds if required and run tests Periodic Week Month Year Period Print advance statistical analysis Take backup maintenance When ever required Run auto calibration Starting Viscosoft On double clicking Mooney Viscosoft icon on the desktop screen following windows appears Mien Loge MOONEY VISCOMETER Note When starting the software for the first time a screen may appear showing that a backup compact repair of database is due Click on OK or cancel in all cases Please read section on this in Setup option chapter This is main login screen of Viscosoft All authorized user are allotted a user id and a password Type the user ID and password as allocated by the Supervisor of the software Manager who allots the software security options to each user Type the following information in the windows User ID ID of the user who is going to work on the software Password Type the required password If you type a wrong ID or pa
51. us This is the status of test as Tested Not tested Pass Fail The specimen results are compared with set of pass fail criteria set under compound details The specimen is termed accordingly The compound details section described in the following sections shows these parameters Stress Relaxation This is stress relaxation parameter set under compound details Results 1 ML 1 1 100 Mooney value at Preheat time I minute after ML at 100 Degree Celsius 2 ML 1 2 100 Mooney value at Preheat time 2 minute after ML at 100 Degree Celsius 3 ML 1 3 100 Mooney value at Preheat time 3 minute after ML at 100 Degree Celsius The above three values are as per compound details The required result values are set in compound details Initial Viscosity This is initial Mooney Viscosity value Min Viscosity This is minimum Mooney Viscosity Stop Time Stop time of the test End Temp Temperature at the end of testing Test Results Scorch test as shown below This screen shows the Scorch graph Season 6 MODNET GRAPH Total Gr z MENT Tempur TEST Gisk 5 Lega Arsga 200 125 Tam 17 aa Ggglas Deer ____ __ Probe Rote Sire Lager Test 12 re
52. x Upper Range ox Total N Range Mean Sigma i L LSD 5 of Variance 1 Sigma Reading 30 90 2 Sigma amp Reading 0 3 Sigma t Reading 10 10 Esih Daie niis MILI 1 1 1102 185 235 119 515 99 344 T5232 23 008 72 841 77 148 70 535 51055 70 71252 75 155 T1328 5082 71228 Pe h och 75 195 El BET Advance statistical analysis This option is for control charts and capability study On clicking this option following screen appears Hon sey 5 Advare staustcad Eck Mame Annies Parameter d 4 1460 Testing Date From laynannoz Teig To s Sub WU wee C wise Fal Cr era m Pus C cene Cnan iy And Cian Amd chan __ Amin Avg Cotes Evan E 099 mre Bai ee Other parameters on capability screen are Stock Name Analyze parameter Testing Date from Testing date to Size of sub group Sub group base Pass fail criteria Control chart Data selection criteria Auto option The option buttons are Select stock to be analyzed Select the parameter to analyze Date from which the specimens should be analyzed Date till which specimens should be

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