Photovoltaic Module User Manual
Contents
1. Screwdriver Clamp For each installation hole there should be a screw M6 20 gasket and screw cap all made of stainless iron Each solar cell module should be with 203 5 15 stainless screw with round head The users should design and build metallic bracket for installing and bearing the weight of the PV modules The brackets are specially designed for users installation places such as the open land or on the roof of houses It is recommended to place the module in a gradient angle facing the sun in order to insure maximum irradiation and also to avoid damage from flooding and other unpredictable events such as heavy impacts Systems should be installed by qualified personnel only and at least by two persons The system involves electricity and can be dangerous if the operators are not familiar with the appropriate safety procedures Do not step on the module Although modules are quite rugged the glass can be broken and the module will no longer work properly if it is dropped or hit by tools or other objects Mounting of module Solar modules can be mounted using the four mounting holes located on the solar modules frame or may also be mounted using pressure clips that compress the frame from the top to the mounting rail Figure 1 The mounting rails must be within one inch 1 2 54 cm of the frame mounting holes Figure 2 and run perpendicular to the length of the module Secure the module using the four mounting hol2. 2 Tel 86 21 68761113 Fax 86 21 68761115 www jinkosolar com 6 of 6
3. a JiInko PV MODULE USER MANUAL Photovoltaic Module User Manual Index of Contents OVVIE satis veces ee ree a oe ts ee ee eee 1 Applicable Products cnncicciiiseeteronir werd ciiaus Sven eRiaeeeareneveeraentekbaberer acorn WNeaderequewiadn 1 Olas a digs eee ee ee ne re eT en ee ee eee ere 2 Preparation before Installation 0 ccc cece eee eee ee eeeeeeeeeeeeeeeeeeeeeeeeneeeenenegs 3 iMotalation and operato insinnesdeviness E A E EE EEES 3 Wiring and Connection sssssserererrerrrerrerrrrrrererrererrrrrrerrrrrrsrrrrerrrrrrrrerrrrererrrrne 5 EEEE E EE EE E E E E E 5 EICC NCCI AO E e E E E E A E E arene mien 6 Thank you very much for using Jinko Solar PV modules In order to enable the PV module to be installed correctly and to generate electric power properly please read the following operation instructions carefully before installing and using the modules Please remember that you are operating a product that generates electricity and therefore certain safety measures need to be implemented in order to avoid accidents This document is applicable to Jinko Solar JKM175M 72 series J KM220M 60 series and JKM220P 60 series solar module productions Make sure the modules are arranged so that the current and voltage characteristics of the array are within the tolerances of the device to which the array will connect Modules sold in Europe rate up to 1000V This module has a Class A Fire Rating and must be installed ov
4. ce work on this module Follow the battery manufacture s recommendations if batteries are used with modules Do not install this module to substitute even partially a roof or wall of a habitable structure Do not artificially concentrate sunlight on modules Do not install modules where flammable gas may be present Do not touch live terminals with bare hands Use insulated tools for electrical connections Do not remove any part installed by Jinko Solar or disassemble the module All instructions should be read and understood before attempting to install wire operate and maintain the module Once the PV module has been shipped to the installation site all of the parts should be unpacked properly with care Caution The environment for unpacking the modules and all other apparatus should be proofed against dampness and rainfall JINKO SOLAR CO LTD East Hope Plaza 10E No 1777 Century Ave Pudong Shanghai China 200122 Tel 86 21 68761113 Fax 86 21 68761115 www jinkosolar com 2 of 6 a JiInko PV MODULE USER MANUAL Preparation before Installation Caution Visual check before installation to make sure there is no bug in the packing and junction box as well as the surface of module Check the series number Check the solar cell modules with irradiance of more than 600W m and get the voltage In case the voltage is ZERO it should NOT be installed and please contact the supplier Tools amp Material for Installation
5. er a roof of appropriate fire resistance Consult your local building department to determine approved roofing materials Warning a Artificially concentrated sunlight shall not be directed on the module or panel JINKO SOLAR CO LTD East Hope Plaza 10E No 1777 Century Ave Pudong Shanghai China 200122 Tel 86 21 68761113 Fax 86 21 68761115 www jinkosolar com 1 of 6 a JiInko PV MODULE USER MANUAL b Solar modules have a protective glass front Broken solar module glass is an electrical safety hazard electric shock and fire These modules cannot be repaired and should be replaced immediately Electric Shock and Burn Hazard AN This photovoltaic module produces Electricity when exposed to the sun Warning or other light sources Under normal conditions a photovoltaic module is likely to experience conditions that produce more current and or voltage than reported at standard test conditions Accordingly the value of Isc and Voc marked on this module should be multiplied by 1 25 when determining component voltage ratings conductor current ratings fuse sizes and size of controls connected to the PV output To reduce the risk of electrical shock or burns modules may be covered with an opaque material during installation to avoid shocks or burns The installation work of the PV array can only be done under the protection of sun sheltering covers or sunshades and only qualified person can install or perform maintenan
6. es provided and 203 5 15 stainless screw with round head Lock washers should be used with this hardware for long term security JINKO SOLAR CO LTD East Hope Plaza 10E No 1777 Century Ave Pudong Shanghai China 200122 Tel 86 21 68761113 Fax 86 21 68761115 www jinkosolar com 3 of 6 JiInko PV MODULE USER MANUAL Improper mounting of solar modules can lead to the frame A separating from the glass the glass breaking and or the solar module or component used to construct the solar Caution module may become a falling object Figure 1 Typical pressure clamp Figure 2 Mounting and placement ii Put the solar modules on the frame put on the screws and then combine them firmly after put on all the gaskets All the screw caps should be finished on the frame together firmly The module frame is made of anodized aluminum and therefore corrosion can occur if the module is subject to a salt water environment with contact to a rack of another type of metal Electrolysis Corrosion PVC or stainless steel washers can be placed between the solar module frame and support structure to prevent this corrosion lil Module support structures that are to be used to support modules should be wind rated and approved for use by the appropriate local and civil codes prior to installation e When solar modules are used to charge batteries the battery must be installed in a manner which will protect the performance of the sys
7. rably once per annum if possible dependant on site conditions using a soft cloth dry or damp as necessary Never use abrasive material under any circumstances Examine the PV module s for signs of deterioration Check all wiring for possible JINKO SOLAR CO LTD East Hope Plaza 10E No 1777 Century Ave Pudong Shanghai China 200122 Tel 86 21 68761113 Fax 86 21 68761115 www jinkosolar com 5 of 6 a JiInko PV MODULE USER MANUAL rodent damage weathering and that all connections are tight and corrosion free Check electrical leakage to ground d Check fixing screws and mounting brackets are tight adjust and tighten as necessary The module electrical rating are measured under Standard Test Conditions which are 1LOOOK m2 irradiance with AM 1 5 spectrum and 25degC cell temperature The module might produce more or less voltage or current than rating value in uncertainty condition Accordingly the values of Isc and Voc marked on this module should be multiplied by a factor of 1 25 when determining component voltage ratings conductor current ratings fuse sizes and size of controls connected to the PV output Table below are electrical characteristics at STC z TRE R EC S B e poa e Savane m s a e sonon smo e so woos ws fe e JKM200M 96 4 34 55 2 4 86 owes ae we a we oe wowe eo e ow oe so JINKO SOLAR CO LTD East Hope Plaza 10E No 1777 Century Ave Pudong Shanghai China 20012
8. read the operation instructions of the PV control system carefully Make wiring by Multi connecting cables between the PV modules in series or parallel connection which is determined by user s configuration requirement for system power current and voltage PV module connected in series should have similar voltage Modules must not be connected together to create a voltage higher than the permitted system voltage according protection class A PV module connect in parallel should have similar current Do not connect module in parallel without using connection box Open the connection box of the control system and connect the cabled from the PV arrays to the connection box in accordance with the installation indication of the PV control systems All module frames and mounting racks must be properly grounded in accordance with local and national electrical codes Attach the equipment grounding conductor to the module frame using the hole and hardware provided Note that a stainless steel star washer is used between the ground wire and the module frame see picture below This washer is used to avoid corrosion due to dissimilar metals Tighten the screw securely Ground Wire Flat Washer D Frame Figure 3 The graph of Grounding Follow the requirements of applicable local and national electrical codes a b C A built up of dust or dirt on the module s front face will result in a decreased energy output Clean the panel s prefe
9. tem and the safety of its users Follow the battery manufacturer s guidelines concerning installation operation and maintenance recommendations In general the battery or battery bank should be away from the main flow of people and animal traffic Select a battery site that is protected from sunlight rain snow debris and is well ventilated Most batteries generate hydrogen gas when charging which can be explosive Do not light matches or create sparks near the battery bank When a battery is installed outdoors it should be placed in an insulated and ventilated battery case specifically designed for the purpose f In most applications PV modules should be installed in a location where they will receive maximum sunlight throughout the year In the Northern Hemisphere the modules should typically face south and in the Southern Hemisphere the modules should typically face north Modules facing 30 degrees away from true South or north will lose approximately 10 to 15 percent of their power output If the module faces 60 degrees away from true South or North the power loss will be 20 to 30 percent When choosing a site avoid trees buildings or obstructions JINKO SOLAR CO LTD East Hope Plaza 10E No 1777 Century Ave Pudong Shanghai China 200122 Tel 86 21 68761113 Fax 86 21 68761115 www jinkosolar com 4 of 6 a JiInko PV MODULE USER MANUAL which could cast shadows on the solar f Before this procedure please
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