Touch Screen Panel for Logging User Manual
Contents
1. At least 0 7 MB af free disk space is required pea This next screen is where the change is made For the server check the VNC Server and uncheck the VNC Viewer The remote system is the opposite BenchMark Touch Screen PANELS Rev A July 2010 Page 77 of 90 36220 FM 1093 enc al P O BOX 850 el 381 346 4300 one Wireline 281 346 4301 Fax Products benchmarkwireline com dS Setup VNC m m 5 elect Components Which components should be installed Select the components you want to install clear the components you do nat want to install Click Nest when pon are ready to continue Custom installation YMC Viewer Current selection requires at least 1 3 MB of disk space Again clicking next a few more times B Setup VHC Select Additional Tasks Which additional tasks should be performed Select the additional tasks you would like Setup to perform while installing NC then click Nest WYNE Server Se S Start the YA Server in Service Mode CH BenchMark Touch Screen PANELS Rev A July 2010 Page 78 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 ee one O Wirelinef 281 346 4301 Products o markwireline com Keeping clicking Next till the Finish comes up and click that to complete the setup When the server setup finishes the properties of the server will come up Insure No Authentication is selected and click the OK The server is now ready to receiv2. au Alarm Bar Millismps sawsamausanmunmsauma Hs p S ra A Sh oca SS TE HESS ta bech 20 TENSION BAR X1000 Lbs SET conn op Raw 49 66 RAw2 0 00 1333 E Tore SPEED mpm 0 0 GAIN The HELP button will display the three options displayed above Pressing the manual button will invoke the adobe acrobat reader and will load the manual if it is located in the root directory of drive C and if the file name is manual pdf Pressing the about button will show the version window display There are two programs running in the panel the acquisition CPU software and the hoistman display GUI software Ensure that the panel uses the latest released version of software Note older versions or mismatched versions will probably not function properly 3 7 1 MANUAL The manual button will bring up this manual You can scroll up or down to find the information you need AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 61 of 90 36220 FM 1093 enc al P O BOX 850 Re AEG S E hone Wireline Big T P 4301 3 Products benchmarkwireline com The file MANUAL PDF must reside in the C root directory of this panel s compact flash drive If the manual revision displayed when Manual is pressed is different than this revision Rev G then replace MANUAL PDF file currently in C with this file 3 7 2 ABOUT ig x Auto E3 setup Unit Hee DEPTH meters Benchmark d Prodact Inc ee 8 do Y 49
3. strong Mark Ratio 20 08 LAST MARK Window 7 Strong Marks or 20 08 100 b All Marks 3 Show And Beep Valid Marks Reset M MARK SPACING Ratio 33 10 65 EXIT ection J Str Pipe Depth Defaults MilliAmps 2 Snow And 16 17 18 19 20 Beep Marks EXIT Summary Mode DC Power A 000 13 35 This display is useful for determining if the marks on the line are getting weak The ratio is calculated as the number of strong marks divided by the number of all marks 3 5 9 MARK TABLE AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 47 of 90 36220 FM 1093 enc al P O BOX 850 dei Mee H H one Wireline fa 5373464301 Products benchmarkwireline com x Encoder In Unit Help Pulses Rev DEPTH meters 22 93 Setup Menu a Line Size Encoder Qut Head Type Pulses Ft d LAST MARK L oY 20 08 Encoder 100 P Show And Beep Valid Marks Stretch Params Direction MARK SPACING 10 65 Denates Good Marks ection I Sr Pipe Depth Mark Table EXIT x x Simulator Shim Milli amp mps mI Snow And 162420 18 48 20 Beep Marks EXIT Summary Mode DL Power A 000 13 34 This table allows the viewing of all the Marks found while logging This can help in differentiating between good marks and false marks Mark Mode And Parameters Encoder Status All detected marks are listed in the table but only marks with listed in front are co
4. 1 www benchrarkwireline corm w 600 LAST COLLAR Hoistman s Display Program Rev 2 02 Geh 29 4 1000 Acquisition Program Rev 2 2 EMENTAL COLLAR SPACING 29 EXIT B O T DEPTH 39 71 Correction F ALARM 24099 Tension Alarm Bar oee RRRRRRRRRRRRRRRRRRRR Hoop 2 vu ul Oo B Fo spe SUR EP TT E L de Boch HER 2E TENSION BAR X1000 Lbs CORR DU RAM 1 49 66 RAW 2 0 00 13 36 DC Power The ABOUT button displays the software revisions There are two programs that can be updated the HOISTMAN program which is run by the PC and the ACQUISITION program that is run by the Real Time Board AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 62 of 90 36220 FM 1093 enc al P O BOX 850 Ze em x pua one Wireline Fre 291 348 4301 Products benchmarkwireline com The Hoistman display exe is located in the C ProgramFiles Kerr subdirectory and the acquisition program S480000 HEX is typically found in the CA root directory of the panel compact flash drive The hyperterminal program is typically used to program the acquisition cpu on the Real Time Board with the S480000 HEX program refer to programming instructions in section 7 2 The latest software revisions reflected in this manual are Hoistman 1 10 Acquistion 1 10 3 7 3 DRIVE SPACE This Feature checks and displays the compact flash capacity and available space 3 8 DESCRIPTION OF ALGORITHMS Dynamic St
5. UF feet UM meters UP pounds UK kilograms Depth Alarm Usage A100 Max Depth Alarm Usage 110000 Line Size NO 7 32 N1 9 32 N2 5 16 N3 3 8 NA 7 16 N5 15 32 N6 SLAM N7 S SLAM N8 OTHER Tension Alarm Usage M2500 for 2500 LB KG Alarm Tension S D Alarm Usage G3500 for 3500 LB KG S D Delta Tension Alarm Usage 250 for 250 LB KG Diff Alarm Delta Tension S D Alarm Usage 750 for 750 LB KG diff S D B Ta X Y Enter Mud Weight Usage B12 3 Lbs Gal Or Kgs Lit Enter Tool Weight Usage T1000 Lbs Or Kgs Modify MMK Spacing XC 100 Foot XL 50 Meter XT 25 Meter Modify MMK Window Size Usage Y4 0 v Adjust Alarm Volume Usage vO gt v255 Shim ft kft AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 71 of 90 36220 FM 1093 enc al P O BOX 850 Ze em xa one Wireline Fre 291 348 4301 Products benchmarkwireline com 6 1 3 The following commands will return a parameter or a flag 0 gt Disabled 1 gt Enabled CA Request Sheave Factor CB Request Depth Alarm CC Request Tension Alarm CD Request Mark Corr Enable CE Request Stretch Corr Enable CF Request Dual Encoder Enable CH Request Line Size Cl Request Wheel Size CJ Request Mark Spacing CK Request Window Size CL Request Encoder PPR CM Request Encoder Direction CN Request Depth Units CO Request Tension Units CP Request Tension S D Alarm CQ Req
6. 3 5 10 CCL TABLE etup Unit Help Line Size RPR E y Ro dl wl DEPTH meters 49 1 Encoder Qut Head Type Pulses Et LAST COLLAR oh 2974 TE DO P Stretch Params Sd COLLAR SPACING 29 f Mark Mode Se ncoder Status BOT DEPTH arameters 39 71 ectinn inni l Depth Shi Mark Table Simulator ep rm Milli amp mps 2 Show And 1E 17 18 19 20 Beep Marks Mode DC Power A 9 00 13 34 This table allows the viewing of Collars found while logging AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 53 of 90 B 36220 FM 1093 enc al P O BOX 850 ee e ae 4300 hone Wireline Big T P 4301 3 Products benchmarkwireline com 3 5 11 RESTORE DEFAULTS Response Required Are You SURE That You Want To Restore Defzultz When this button is pressed all the settings will be restored to their default values This functions as a software reset Depth will also be zeroed 3 5 12 ENCODER IN PULSES REV Data Input Previous Value O CANCEL This is typically the value given by the encoder manufacturer for the number of pulses produced by the encoder when the encoder shaft is rotated one full revolution H Set Encoder PPR 1 7000 x Le Keep in mind that this parameter and wheel size refer to 3 5 6 determine the encoder pulses per foot AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 54 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax
7. 291 348 4301 Products benchmarkwireline com Default is 1200 PPR pulses per revolution 3 5 13 ENCODER OUT PULSES FT Data Input Previous Value Set Encoder Out PPF Valid Range 1 gt 1000 CANCEL Choose between 100 or 600 pulses per foot This is the encoder output signal from the panel This refers to the encoder output signals Phase A Phase B Phase A and Phase B from the panel to the logging system Connector J7 pins 2 3 14 15 3 5 14 ENCODER DIRECTION Response Required Would You Like To Reverse Encoder Direction This screen allows you to change the direction of the depth If the depth is changing in the opposite direction to which the line is moving this option can be used to correct it On a dual wheel measuring device with two encoders the encoder on one of the AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 55 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwireline com wheels will turn in the opposite direction from the other This feature is similar to swapping the encoder cables on a dual wheel measuring device 3 5 15 ENCODER STATUS Encoder Status Encoder 2 x Enabled Encoder Out Raw 3 5 15 1 ENCODER 1 amp 2 Enables or disables an individual Depth Encoder Input The operator can only disable one encoder at a time 3 5 15 2 ENCODER OUT There are two modes to choose Corrected or Raw
8. Corrected will produce panel output pulses equivalent to the corrected depth displayed on the front panel displays Raw produces panel output pulses equivalent to uncorrected depth from Encoder 1 only i e equivalent direct Raw pulses from Encoder 1 will go to logging system AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 56 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com 3 5 16 SIMULATOR Data Input Previous Value 9 Speed Range 304 7304 M Min DK x CANCEL The simulator is handy for testing purposes only Simulated depth is produced by software and if the panel is set to corrected out mode refer to 3 5 14 the panel will produce simulated corrected output pulses Set Simulator Speed 4 x H Enter speed to be simulated Range is 304 gt 304 M Min or 1000 1000 ft min Simulation is stopped if 0 is entered as Set Simulator Speed value The simulator is stopped and the simulated depth is re set once the panel is power cycled AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 57 of 90 BenchMark 36220 FM 1093 P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 281 346 4301 Products Lee dues relin com 3 5 17 SUMMARY summary or Parameters Depth Units Depth Shim Add 5uh Increment Max Depth Alarm Surface Alarm Fixed Well Harker Surface Shutdown CCL Offset CCL Delay Window Wid
9. board mounted to the front panel Remove zip tie from the top left corner The card is on the back side of this board 7 1 2 Using a pen or small screwdriver press the reject tab The card will then pop out of the holder BenchMark Touch Screen PANELS Rev A July 2010 Page 81 of 90 36220 FM 1093 enc al P O BOX 850 degna one Wireline 281 346 4301 Products S heme lOO com 7 1 3 The card can now be removed using small needle nose pliers 7 1 4 To re install a card place it in the slot then press it in until you feel it latch into place A small screwdriver or pen may be required to fully insert 7 2 CHECKOUT PROCEDURE 7 2 1 Verify all switches knobs meters and connectors are installed properly refer to assy Drawings and BOMS 7 2 2 Visually inspect panel for any problems loose wires metal shavings etc BenchMark Touch Screen PANELS Rev A July 2010 Page 82 of 90 36220 FM 1093 enc al P O BOX 850 Simonton Texas a Eon 281 346 4300 Wireliner 281 346 4301 Products G com 7 2 3 Power up panel using 12vdc Start up current should measure approximately 4 amps then drop to 2 amps 7 2 4 Verify all digital displays display digits 7 2 5 Set the digital displays for the correct address baud rate and brightness The button nearest the connector selects the parameter address baud rate brightness The center button increments the parameter up The end button increments the parameter down Aft
10. of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com Default value is 0 88 MT or 2 89 FT The range is 0 1 Mt 0 9 Mt or 0 3 ft 2 96 ft Note Magnetic mark with stretch correction must be enabled for the above correction example 3 5 4 3 RESET MARKS Response Required Would You Like To Send RESET MARKS Command Pressing the yes button clears the last mark setting and opens the mark window CAUTION This should only be done before start of logging 3 5 4 4 MARK CORRECTION This is the static display of mark correction at current depth AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 46 of 90 B 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com Line stretch due to tension is accounted for by entering the tool weight and fluid density A theoretical tension vs depth curve is calculated and used to establish the mark locations At each mark the error is added or subtracted to the depth so that the depth will match the theoretical mark depth As an example if a tool weight of 1000 and fluid weight of 8 3 lbs gal is used the mark at 10000 feet is 10 8 feet the mark at surface At 20000 feet it is 43 feet mark at surface 3 5 4 5 MARK RATIO E zig xl Magnetic Mark Detector Unit Help DEPTH t SE 10Mt Walid 10M 20M 25M 50M
11. the parameter down After the parameter is set press the parameter button again to store it The addresses should be set as follows Line Tension 1 Depth 2 Set Baud Rate to 9600 Set Brightness to 15 Digital Display Pinout PINS 1 2 7 9 GND PINS 4 6 8 10 5 VDC PIN 3 TXD PIN 5 RXD BenchMark Touch Screen PANELS Rev A July 2010 Page 90 of 90
12. 0 2 meters If line is not moving the increment is added immediately 3 1 7 Subtract 1 Mt If line is moving 0 1 meter is subtracted over the next 1 meter interval The correction is not performed until the line moves Note If line is moving and the operator presses add 0 1 meter and then presses add 0 1 meter again while the panel is in process of adding the first 0 1 meter the total will not be 0 2 meters If line is not moving the increment is subtracted immediately 3 1 8 Offset Displays a snapshot of the cumulative additions and or subtraction that were performed AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 12 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 x E one J Wireline 281 346 4301 Products G Ern com 3 2 TENSION E ig x Auto EXIT afe Depth ep Del A Alarms J Corect Setup Unit Help DEPTH meters 0 00 Tension Setup Menu Tension Calibrate x Tension Scale x 600 LAST MARE 800 Y show Tension Null Dur 1000 tar Mare Iro HET Show And Beep Valid Marks MARK SPACING ea Fasie ar Shallow Sheave Factor HI Tension heel EXIT Correction E hark Str Pipe Depth Shim T Tension Alarm Bar Dime ara D d m ss s Bo b Q B OG dH Jj elas da qa bech aB TENSION BAR X1000 Lbs SE CORR 00 RAW 1 0 00 RAW 2 0 00 13 34 Tension Calibrate refer to 3 2 1 Tension Scale refer to 3 2 2 Shallow amp Hi Sheave Factor refer to 3 2 3
13. 093 enc al P O BOX 850 Phone 2 em aa one J Wireline 281 346 4301 Products G EEN com 3 3 8 ALARM OFF Response Required Would You Like To Turn Alarm Off 7 This button silences the alarm until a new alarm condition occurs if yes is pressed 3 3 9 RELEASE SHUTDOWN Response Required Would You Like To Release The Shutdown When this button is pressed the contact closure pins A and B on J8 are open releasing tension shutdown condition AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 26 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com 3 3 10 RELEASE LOAD CELL SHUNT Response Required Would You Like To Release The Load Cell Shunt This feature is fro testing only refer to 3 3 5 If the load cell shunt is tested then it must be released using the above menu item A tension calibration is not performed with this feature 3 3 11 SURFACE SHUTDOWN Response Required Would You Like To Enable Surface Shutdown When the surface alarm depth value is reached the alarm will sound and tension contact closure switch is closed if this is set to enable This can be used to provide a signal to automatically stop the winch Default value is disabled AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 27 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchm
14. 1 346 4301 Simonton Texas 77476 Phone 281 346 4300 benchmarkwireline com 36220 FM 1093 P O BOX 850 Fax Wireline Products BenchMark POWER SUPPLIES 7 3 6 BATT ud co 2 100 uF ve d 35 v L uF DCN RiB 2 74 K E GHD LTLO 4 DUM DCM LlA KR z 200 uH CB 100 uE 35 u 13 EXC TEM DUM d VIN EMT ILIM R16 2 ohm ww 4 GNO LGM LM25S78 U26 uas LM2540 12 Ln2940 12 BATT Mi e VO EM PWR BATT Vil m cog Cao On Lab 2 2 uF 33 uF Lut 2 2 uF DCM DCM DCM DCH DCH DCH T 33 uF DCM 185322 ND KZ ee ae ERC PARI 270 Cao d dii DCM Di LN5335B JOY 5W DCM Lig Di a z 24V 200 uH SS Cd CS 220 uF 220 uF Rid 35 v 35 V A 232 K ACM SCH Cle RI 22 pF IG E C19 geg 0018 uF ACM Ui 15V DODE OUT a B dl ere GOM DEM OUT MARK DET PWR Page 89 of 90 Rev A July 2010 BenchMark Touch Screen PANELS 36220 FM 1093 enc al P O BOX 850 snc gt Sad E one al reline 581 346 4301 Products ES com 7 4 DIGITAL DISPLAY SETUP The two digital displays can be set for address baud rate and brightness Two buttons are located on the rear of the display which are used to change these settings SELECT PARAMETER INCREMENT UP INCREMENT DOWN The button nearest the connector selects the parameter address baud rate brightness The center button increments the parameter up The end button increments
15. 36220 FM 1093 enc al P O BOX 850 Bhan 381 346 4300 one Wireline fa 81346 4301 Products benchmarkwireline com OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS PANEL Benchmark Touch Screen Panels AMS4A044 AMS4A048 AMS4A148 DEPTH motors TABLE OF CONTENTS SECTION DESCRIPTION 1 0 GENERAL DESCRIPTION AND FEATURES 2 0 SPECIFICATIONS 3 0 SOFTWARE OPERATING INSTRUCTIONS 4 0 WELLSITE OPERATING SUMMARY 5 0 SOFTWARE UPDATE PROCEDURES 6 0 INTERFACING TO OTHER COMPUTERS 7 0 CHECKOUT PROCEDURES AND REAL PROCESSOR DIAGRAMS AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 1 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em as one 1 Wireline 281 346 4301 Products AE EEN com 8 0 PARTS LIST 9 0 CABLE DRAWINGS AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 2 of 90 36220 FM 1093 enc al P O BOX 850 s Hess S pua one Wireline Fre 291 348 4301 Products benchmarkwireline com 1 0 INTRODUCTION 1 1 GENERAL DESCRIPTION This panel is used to acquire and display depth and tension data from a wireline logging winch unit The panel provides the operator a means to set and make adjustments to the data as necessary Depth is displayed from data provided from an encoder mounted on a measuring device The tension data is provided by a load pin and is also passed through to the acquisition system The panel will operate with the Kerr AM5K Dual Wheel Measuring Device for both open hole and cased hole services
16. 60 Meters for the actual location of the mark AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 44 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwireline com 3 5 4 MARK MODE AND PARAMETERS mama l8lxi Magnetic Mark Detector Unit Help DEPTH meters Mark GOMt Valid 10M 20M 25M 50M B LAST MARK x p Mag lare Teas O Goer 100 b Mark Show And Beep Valid Marks Reset Marks SE Mark Ratio MARK SPACING EXIT ection A Wark Table FRUISIST Sr Pipe Depth Defaults di Milli amp mps Snow And 16 17 18 19 20 Beep Marks EXIT Summary Mode DC Power A 0 00 13 35 3 5 4 1 MARK SPACING Supported mark spacing is 10M 20M 25M 50M and 100 FT 3 5 4 2 WINDOW SIZE The amount of correction possible is determined by the mark window intervals After resetting the magnetic mark window the first mark detected is assumed to be a valid mark put on when the line was marked If the Mark Spacing is 100 feet and the Window size is 2 feet the first mark detected from 98 to 102 feet from the first mark is assumed to be a valid mark The panel will take the difference between last mark 100 feet current mark and add or subtract this to the depth gradually For example if the current mark occurs at the last mark 102 feet the panel will subtract 2 feet from the displayed depth in the next 20 feet AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 45
17. F R30 ZK BK ACM R25 100 onm C ASI 1 E ASA 2 49 K US o3 104 FORCE Py o IELMLZSIDG Fh mid JE O pp Ten Meter ad dd N Tension Meier KEY sg 12 11 ACM 10 _ 10 Vol Ovi 1 4 20 ma Cut ADM 8 Shi i Shnt 4 20ma 16 Leartoall 5 S 14 Sip 13 Sig Differential 2 Paar Lowdcell 14 Par LR INANS B 5 ba 15y Caz 1 uF SCH Hp 7 1 74 K Abs RDS ohm ACM LOAD CELL LOAD CELL Page 87 of 90 Rev A July 2010 BenchMark Touch Screen PANELS 281 346 4301 Simonton Texas 77476 Phone 281 346 4300 benchmarkwireline com 36220 FM 1093 P O BOX 850 Fax Wireline Products 7 3 5 JUMPERS BUTTONS BenchMark TW Swit Tw SWH TA SMVS TW Swa TW SW P TW Se 1 Tw SW 2 SA LINE SIZE TV Siva ER SPARE_2 Tw SAM 4t SPARE 3 T SW 5 SPARE 4 Te SW 6 SPARE 5 T SPARE 6 8 SPARE 7 ea 3 SPARE 8 10 SPARE 9 Losdcall Angle 15 11 L SPARE 10 Loadceli Angie tas 12 Loadcell Angle 1208 Excess Tension 15 Excessive Tension 10 s Exesaive Tensi n 1008 Exons Tension WFE s Excessive Tension 195 Linus Lused Linus a Thumbwhees Daig 1s LL TV Ni pa UP Bution DOWN Barton Zero Depth Caos 8 zer Cal 8 hura Cal H Zero Dif Ten H EngMat 5 Ground 4 3 Doug 2 1 DISP n DISP Di gise OS DISP n3 YSR GT DSP DG DiSP_DGTa DF DISPLAY DISPLAY DSPLY_SPR Page 88 of 90 Rev A July 2010 BenchMark Touch Screen PANELS 28
18. OUT ENS S O O B O E RS 232 ei 9 Wireline 2 O Products AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 7 of 90 BenchMark oss Simonton Texas S E one Wireline par 281 348 4301 Products benchmarkwireline com WEIGHT 13LBS POWER REQUIREMENTS INPUT VOLTAGE INPUT CURRENT OPERATING TEMPERATURE Min Max 14 149 degrees F 10 65 degrees C STORAGE TEMPERATURE Min Max 22 158 degrees F 30 70 degrees C AMS4A148 TOUCH SCREEN PANEL 5 92 KG 12 VDCOR 115 VAC 60 HZ 4 AMPS STARTUP SURGE 3 AMPS NORMAL OPERATION Rev B MAR 10 Page 8 of 90 36220 FM 1093 enc al P O BOX 850 ee e de BE 00 Wirelinef C ER Products SE com 3 0 SOFTWARE OPERATING INSTRUCTIONS When the system first boots up the main screen will appear HE Benchmark Wireline Products Hoistman s Display Program gj x Auto EXIT o Depth Tensen Alarms zi Setup e Unit Help DEPTH meters 0 00 LAST MARK Show And Beep Valid Marks MARK SPACING Wireline roduc INCREMENTAL E TENSION Correction SILENCE 1999 EES Tension Alarm Bar RRRRRRRRRRRRRRRRRRRREE Fly QP S ad ee c su XH Sete 15 e FE 7 TENSION BAR lt 1000 Lbs conR op mBawi1 0 00 RAw2 0 00 Main screen in Mark Mode without power AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 9 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwirelin
19. P and if they are on the server ping the remote IP Best idea is to ping both IPs to be certain connections are made BenchMark Touch Screen PANELS Rev A July 2010 Page 75 of 90 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 rne 281 346 4300 Wireline 281 346 4301 Products KM markwireline com ES C WINDOWS system32 cmd exe Jof x Microsoft Windows P Version 5 1 2608 C6 Copyright 19785 2601 Microsoft Corp Cos Documents and Settings clog gt ping 192 168 8 1 Pinging 192 168 0 1 with 32 bytes of data Reply from 192 168 0 1 bhytes 32 timetims TTL 64 Reply from 192 168 0 1 hytez 32 timesims TTL 64 Reply from 172 168 H 1 bytes 32 time lt ims TTL 64 Reply from 172 168 H 1 bytes 32 timetims TTL 64 Ping statistics for 172 168 H 1 Packets Sent 4 Received 4 Lost B loss Approximate round trip times in milli seconds Minimum ms Maximum Ams Average Pms Gi Documents and Settings clog ping 192 168 0 2 Pinging 192 168 0 2 with 32 bytes of data Reply from 172 168 H 2 hytes 32 timetims TTL 128 Reply from 192 168 8 2 hytez 32 timetims TTL 128 Reply from 192 168 0 2 hytes 32 timetims TTL 128 Reply from 192 168 0 2 hytez 32 timetims TTL 128 Ping statistics for 192 168 0 2 Packets Sent 4 Received 4 Lost B Az loss gt Approximate round trip times in milli seconds Minimum Ams Maximum Bms Average Pms C o Documents and Settings c log The connections are comple
20. PACING lew Save Line volume x Profile Table x Encoder Status ection stretch oef x EXIT x SUE fusi as Depth E Milli amp mps P RE Show And 16 17 18 18 20 Beep Marks EXIT Summary Mode OC Power A 0 00 13 37 3 5 2 1 TOOL WEIGHT uu The weight of the tool string at the end of the cable Range is 1 10000 lbs 3 5 2 2 MUD WEIGHT The fluid weight of the well bore fluid Default is 8 30 Ib gal for English and default is 994 56 kg cu M for Metric Range is 120 12000 Kg cu M or 1 100 Ib gal 3 5 2 3 ACTUAL AND CALCULATED STRETCH These are static displays that provide useful information if a Stretch Adjustment needs to be performed at T D AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 42 of 90 36220 FM 1093 enc al P O BOX 850 Ze Hess S pua one Wireline Fre 291 348 4301 Products benchmarkwireline com Calculated Stretch is the theoretical stretch based on depth line size weight and stretch coefficient mud weight and tool string weight and the theoretical tension Actual Stretch is calculated using all of the above parameters except that the actual tension is used in the stretch calculation 3 5 2 4 LINE WEIGHT If line size and or head chosen is OTHER Then this value must be centered for the stretch calculations to be accurate 3 5 2 5 LINE VOLUME If line size and or head chosen is OTHER Then this value must be centered for the stretch calculations to be accur
21. R X1000 Lbs DC Power cora op RAW 0 00 AMS4A148 TOUCH SCREEN PANEL Rev B RAW 2 0 00 13 35 MAR 10 Page 34 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwireline com NOTE When Pipe Stretch Correction is enabled Mark with Stretch Correction is automatically enabled and you cannot enable Dynamic Stretch Correction 3 4 3 DYNAMIC STRETCH CORRECTION Response Required Would You Like To Enable Dynamic Stretch Correction Note Caution should be observed with this setting enabled because it is not compatible with some Wireline logging services When enabled depth is affected by tension pulls and or slacks thus the term dynamic stretch is calculated based on the current dynamically changing tension AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 35 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 x E one J Wireline 281 346 4301 Products G EEN com an s Display Proc 7 x E EXIT EK Depth a EE Alarms EA Setup Unit Help DEPTH meters 0 00 LAST COLLAR COLLAR SPACING 9642 042 Ae Bei Dynamic stretch B O T DEPTH S B im aalan Hs dp e Sh f BB 1H HESS T Bl dea 3B TENSION BAR X1000 Lbs SET CORR 00 RAW 1 0 00 RAM 2 0 00 13 32 NOTE When Dynamic Stretch Correction is enabled Mark with Stretch Correction and Pipe Stretch Correction cannot be enabled 3l Au
22. SCREEN PANEL Rev B MAR 10 Page 38 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em aa one J Wireline 281 346 4301 Products G EEN com 3 5 1 LINE SIZE SETUP Ss PTE Line Size Unit Help DEPTH meters L 1 32 C 3 9 474 Slam 000 LAST MARK L 9 327 L 1 16 C 10 3mm IL C 5 16 e 15 32 e OTHER Show And Beep Valid Marks MARK SPACING J Hi Tension xo Wheel EXT ion Restore Str Pipe Depth Mark Table Defaults simulator Shim Milll mps aa Snow And 16 17 18 19 20 Beep Marks EXIT Summary Mode DL Power A 000 13 33 The selection of the 9 built in line sizes and the deep grooved Hi Tension wheel is specifically for use with the Benchmark 5K Head Select the line size by pressing the corresponding gray box This menu also allows the changing to a deep grooved wheel on the measuring head This does NOT change the tension output settings refer to 3 2 4 Note that line size must be set to Other Not Inline at this menu to allow some other parameters to be set as noted on their individual menu s Note Other should be chosen if not using the Benchmark AM5K Head AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 39 of 90 36220 FM 1093 enc al P O BOX 850 cai Mete H H one Wireline fa 5373464301 Products benchmarkwireline com 3 5 1 1 LINE SIZE FOR 3K HEAD Setup Menu Line Sizes For 3K Head F Encoder In Pulses Rev e ES KA C 5 15 Encoder Qut Pu
23. Tension Output refer to 3 2 4 Show Tension Null refer to 3 2 5 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 13 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwireline com 3 2 1 Tension Calibrate Tension Calibrate Procedure 1 Install line in head 2 Lay line slack on ground 3 Set computer system to read zero 4 Press zero after tension stabilizes Note Tension will not be zeroed if greater than 1000 Lbs TENSION TENSION ZERO CAL 5 Set computer system to read cal value b Press Tension Cal Button EXIT x Steps 1 4 should be done before each run Steps 5 and 6 need to be done only at the beginning of each job Pressing Tension Zero will null out any tension offset voltage up to 1000 lbs Pressing Tension Cal will activate the tension relay inside the panel which will provide 12VDC to shunt cal line on pin G The load pin should then return a calibrated signal HI Tension Non Grooved HI Tension Deep sheave Deep See SEN Grooved Factor Grooved Factor Shallow Factor 7 32 6110 6110 n a 1 00 9 32 4806 4806 n a i 00 5 16 4615 4615 n a 1 00 n a 1 00 OTHR _ AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 14 of 90 36220 FM 1093 enc al P O BOX 850 Phone 381 346 4300 i H one Wireline fa 5813464301 Products benchmarkwireline com 3 2 2 TENSION SCALE Tension Scales Differential PO
24. The system consists of two main components the real time acquisition board and the PC The acquisition board provides power to and processes the signals from the encoders load pin and magnetic mark detector This board operates independent from the PC and Is instantly on when power is applied It also is connected to displays for depth and tension This allows depth and tension to be displayed immediately on power up and always be displayed regardless of the PC Status The PC uses an Intel based high speed processor running MS Windows XP embedded The PC includes a color touch screen for operator input and command entry The PC is Ethernet ready for connection to the internet for remote display and control AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 3 of 90 36220 FM 1093 enc al P O BOX 850 Ze Hess S E one Wireline Fre 291 348 4301 Products benchmarkwireline com 1 2 HARDWARE FEATURES Power Input 12 24 VDC 120 240 VAC 50 60 HZ Internal UPS with 2 hour battery Internal PC board Intel based personal computer board 1 gb solid state media device Embedded windows XP operating system Three USB ports 2 front 1 rear 1 RS232 port RJ 45 Ethernet port USB Mouse Keyboard included Color Display TFT LCD Backlit 400 NITS Sunlight readable Touch Screen Interface replaces current key pad 5 wire resistive USB interface Real Time Acquisition board BenchMark Wireline Products proprietary design 8051 compatible micro
25. UNDS 0 10000 0 20000 The Tension Scale Screen allows the changing of both Bar Meter Scale near the bottom and the Needle Gauge Scale at the center of the screen It also allows the Gauge Scale to be used either in a Differential or Incremental scale Incremental tension provides a high resolution tension scale It must be periodically reset as tension increases or decreases to keep it from pegging out Differential tension provides a delta tension reading The meter will slowly reset itself to 0 so the reset switch is not necessary A note at the middle right of the screen advises you of your measurement units Le kilograms or pounds AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 15 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwireline com 3 2 3 SHEAVE FACTOR SHALLOW amp HI Data Input Previous Value W E Set Sheave LC Angle Factor 0 3 aa Line Size Must Be Set As OTHER DK x CANCEL Sheave Factor is related to the loadcell angle Loadcell angle is used to compensate when a loadcell is not hung vertically i e bottom sheave Enter the value derived from the formula Factor 1 Examples 30 degrees 1 035 cosine angle 45 degrees 1 082 2 90 degrees 1 414 120 degrees 2 000 Note This function is only changeable when line size selected is Other This option would be selected if for example the i
26. UTS Mu N n Wu DAL EI vd w Z eud HL J35vHdg wi Zeg BenchMark Touch Screen PANELS Rev A July 2010 Page 85 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 ioe O one Wireline 281 346 4301 Products Ee com 7 3 3 ENCODER OUTPUT AND COM PORT I O o Cr m ox 2 2 0 2 o D in m m i u S oa a zs D x Le p ia E K oa 1 ZS h Sy lt B Bt S S s B 8 8 2 6 T O C h EI t 3 L L a a g e k b CC D 4 m T d D m zu e a p x m m a a m sl LC BLZ I LC OC Zn El FL T 22 WI Hu PEL Thu umo p2 ESH uno pz 95 a MAJ to de Ob WW Be ech CD m M A di idi Dn vd SW ben RER EN aT ooom 2 ls AS K ea m T TJ oa m r SECS BOSE SM e m Br 9 C o 65 8 FSR ius 2 E B Re ee m a m PPP a 3 la D pa bw s ab E rm ug E z m a m D BenchMark Touch Screen PANELS Rev A July 2010 Page 86 of 90 Simonton Texas 77476 Phone 281 346 4300 281 346 4301 Fax benchmarkwireline com 36220 FM 1093 P O BOX 850 Products 7 3 4 LOAD PIN AND TENSION UO Wireline BenchMark D A DATA Di CLK DiA CS SHUNT DA DATA DS CLE DA Ls u a LTC1452 uz LTC145 U1i LTC1555 AGM bu LG Z l aF L ACM Ev cry A uF ACM Bu ef Ll uF ACM ay CHA 1 aF ACM RIB 2K RV CD aay 1 oF z K ADM SCH uzzBg 10504 cra a7 pF K RSF Z K Fol W THOSOA CR8 37 p
27. allow Wheel Factor 1 88 29 Tension Out 10Y 12500 Lhz Tenzion Hull O BOT DEPTH Encoder In PPR 120 Encoder 1 Enabled 30 71 Encoder 2 Enabled Encoder Direction Default ection Encoder Out Ras Encoder Out PPF 600 Depth Shim Milli amp mps R 1B 17 18 18 20 OC Power A 9 00 13 33 AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 59 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em aa one J Wireline 281 346 4301 Products G Ern com 3 6 UNIT ig x 71 LAST COLLAR 29 4 COLLAR SPACING d i B O T DEPTH TENSION 39 71 ALARM E 1 999 Correction Soe Depth Shim Milli amp mps Tension Alarm Bar y EU Ma TENSION BAR X1000 Lbs BEE CORR 00 RAW 1 49 66 RAW 2 0 00 13 34 4g 85 SES E 4 E Dud MIN GAIN UNIT For this Revision the unit menu is inoperable Future Features will include the ability to choose Hydraulic Winch Control Manufacturer And Parameters for can communications control 3 7 HELP AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 60 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em aa one J Wireline 281 346 4301 Products G EEN com EX DEPTH EX 49 1 LAST COLLAR am l 29 4 41000 Drive Space EXIT COLLAR SPACING EH B O T DEPTH MIN TENSION 39 71 Correcto ALARM SILENCE 1 999 Ga Depth Shim u
28. an Display EXE to the directory CA Program Files Kerr 5 1 3 Shutdown Windows XP Embedded and cycle power When the Hoistman Display program comes up check the HELP ABOUT menu and confirm that the Hoistman software version is at the latest revision and acquisition software version is the latest 5 1 4 Copy this file manual pdf to CA This manual can then be evoked from the help menu 5 2 REAL TIME BOARD PROGRAM UPDATE AMS40 BOARD The following Instructions for programming the DS89C450 MicroController s internal Flash memory with the real time data acquisition program AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 66 of 90 36220 FM 1093 enc al P O BOX 850 Ze em xa one Wireline Fre 291 348 4301 Products benchmarkwireline com NOTE the rear panel screws need to be removed to gain access to the switches on the CPU piggy back PCB 5 2 1 Close all running programs in Windows XP Embedded 5 2 2 Copy the file S148200 HEX to the root directory CA Note You can transfer these files to the CompactFlash CA root directory via Ethernet or USB connection using the Windows Explorer 5 2 3 Open a Hyperterminal session Use the following settings Serial Port COM1 Baud Rate 57600 Data Bits 8 Parity None Stop Bits 1 Flow Control None 5 2 4 Set the switches on the piggy back PCB to PROGRAM mode as follows SW1 position away from CPU SW position away from CPU SW3 position towards CPU 5 2 5 Press the keyb
29. arkwireline com 3 3 12 SURFACE ALARM Data Input Previous Value D Set Surface Alarm 4 x D Range 304 Mt CANCEL The set surface alarm screen will appear The range is 0 304 Mt When this depth value is reached the alarm will sound This value is used to calculate the ETA Estimated Time of Arrival when coming out of the hole Also if the surface shutdown is enabled see section 3 3 10 the shutdown relay contacts will close at this depth AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 28 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em aa one J Wireline 281 346 4301 Products G Ern com 3 3 13 MAX DEPTH ALARM Data Input Previous Value E Set Max Depth Alarm 4 x D Range Surface Alarm 9144 Mt DK x CANCEL x The set max depth alarm screen will appear he range is surface alarm 9144 Mt When depth value is reached the alarm will sound and a message will flash on the main screen This value is used to calculate the ETA estimated time or arrival when going downhole to T D for example AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 29 of 90 36220 FM 1093 enc al P O BOX 850 Phone 281 Texas s L one 1 3 Wi relinef 281 348 4301 Products Emtee com 3 3 14 ALARM VOLUME Alarm Yolume This button will bring up a slider bar which is used to adjust the alarm volume Use the Test Alarm button to test the vol
30. ate 3 5 2 6 STRETCH COEFFICIENT If line size and or head chosen is OTHER Then this value must be centered for the stretch calculations to be accurate AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 43 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 x E one J Wireline 281 346 4301 Products G EEN com 3 5 2 7 View Save Profile Table igi x Unit Help DEPTH meters 0 00 LAST MARK stretch Profile Table First Mark Offset DI Encoder In Pulses Rev 50 00 100 00 150 00 00 0 Encoder Qut 50 01 30001 Pulses Ft 350 02 400 03 450 04 300 115 Encoder 550 05 Enn OF Direction 650 07 700 09 750 10 800 12 850 73 ncoder Status 900 14 950 16 1000 18 1050 20 1100 22 1150 24 1200 26 1250 28 Tool Weigh Mud Weight laa Man Hou Goer Show And Beep Valid Marks MARK SPACING Line Weight Line olur ection Stretch Coe I Str Pipe Depth him simulator Milll mps 2 Show Zr SE OC Power Beep Mark Mode EXIT CNN p 13 35 This is the table of the location of the magnetic marks on the cable based on line size line weight line volume line stretch coefficient tool weight and mud weight Note the text box labeled FIRST MARK OFFSET For Example If the value is 10 00 Meters then all numbers in the table reflect the theoretical mark eg 50M plus the first mark eg 10M Equals
31. e Wireline Fax 291 348 4301 Products benchmarkwireline com 3 3 2 TENSION ALARM Data Input Previous Value L Range 0 1 19999 AND lt S D DK x CANCEL The set tension alarm screen will appear The range is 0 1 19999 and lt S D EN Set Tension Alarm 4 x e When preset tension value is reached alarm sounds and TENSION ALARM flashes on the screen Each cable size will have a corresponding Tension Alarm setting Note Only the setting for the cable size selected can be adjusted The default values are restored when restore defaults is pressed Default Values 1 32 1500 9 32 2400 5 16 2400 3 8 2400 10 3 mm 2400 7 16 2400 15 32 2400 474 SLAM 2400 OTHER 2400 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 22 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com 3 3 3 TEST ALARM Response Required Would You Like To Test The Alarm This button will sound the alarm when yes is pressed This can be used to verify the alarm is working and to determine if the volume is adequate 3 3 4 TEST SHUTDOWN Response Required Would You Like To Test The Shutdown When this button is pressed the shutdown relay contacts are shorted when yes is pressed This can be used to test the winch shutdown mechanism or any other mechanism that uses these contacts 3 3 5 TEST LOAD CELL SHUNT Response Required Wou
32. e com HE Benchmark Wireline Products Hoistman s Display Program em x Auto EXIT Depth La Alarms d JE Setup 5 Unit Help DEPTH meters 0 00 LAST MARK SPEED mpm 00 Show And Beep Valid Marks INCREMENTAL MARK SPACING TENSION Correction ALARM SILENCE 1 999 SN rT TT rn Alarm Bar Hp oce ow Em x Milli amp mps wa miss a de 11 012 4544 18 161 6 49 20 TENSION BAR X1000 Lbs oer coRnR op mBawi 0 00 RAw2 0 00 1334 Main screen in Mark Mode with power Most of the commands are accessed through the buttons across the top of the screen EXIT Exits the program and returns to MS Windows DEPTH Hefer to section 3 1 TENSION Hefer to section 3 2 ALARMS Hefer to section 3 3 AUTOCORRECT Refer to section 3 4 SETUP Refer to section 3 5 UNITS Hefer to section 3 6 HELP Invokes the Help Screen This document can be displayed from the help menu Also the program revision information is displayed Refer to section 3 7 AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 10 of 90 36220 FM 1093 enc al P O BOX 850 cai Mete H H one Wireline fa 5313464301 Products benchmarkwireline com 3 1 1 Set Depth Invokes the keypad The new depth can be directly entered using the keypad The valid range of depths are listed 3 1 2 Raw1 Depth Displays the current uncorrected encoder 1 depth 3 1 3 Raw2 Depth Displays the current uncorrected encode
33. e requests from the remote V VNC Server Properties Service Mode Capture Method Legacy Connections Inputs Sharing Desktop Authentication L VNC Password Authentication onfigure MI Logon Authentication Configure Encryption Prompt local user to accept connections Only prompt when there Is a user logged on The remote will have the options below This would be user choice BenchMark Touch Screen PANELS Rev A July 2010 Page 79 of 90 36220 FM 1093 enc al P O BOX 850 Phone 281 346 4300 one Wireline fa 813464301 Products benchmarkwireline com IG Setup VNC Select Additional T asks Which additional tasks should be performed Select the additional tasks vou would like Setup to perform while installing VNL then click Next Additional icons Create a YNE Viewer desktop icon _ Create a NC Viewer Quick Launch icon Communication The server is ready for the remote to connect Double click the VNC Viewer 4 and input the IP address of the server VHC Viewer Connection Details Pn Server 132 158 0 1 C Encryption Always Ur Click the OK Welcome to remote desktop BenchMark Touch Screen PANELS Rev A July 2010 Page 80 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 Zreck S one 1 Wireline 281 346 4301 Products Eo PES com 7 0 CHECKOUT PROCEDURES AND REAL TIME PROCESSOR SCHEMATICS 7 1 REPLACING INTERNAL FLASH CARD 7 1 1 Locate the PC processor
34. ease Shutdown refer to 3 3 9 Release LC Shunt refer to 3 3 10 Surface Shutdown refer to 3 3 11 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 19 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em as one 1 Wireline 281 346 4301 Products AE EEN com Surface Alarm refer to 3 3 12 Max Depth Alarm refer to 3 3 13 Alarm Volume refer to 3 3 14 Fixed Well Marker Depth refer to 3 3 15 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 20 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com 3 3 1 TENSION SHUTDOWN Data Input Previous Value D Set Tension D 4 x D Range 0 1 19999 AND gt Alarm DK x CANCEL The set tension shutdown screen will appear The range is 0 1 19999 and gt Alarm When this value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Each cable size will have a corresponding Tension Shutdown Alarm setting Note Only the setting for the cable size selected can be adjusted Default Values 1 32 2000 9 32 3000 9 16 3500 3 8 3500 10 33mm 3500 7 16 3500 15 32 3500 474 SLAM 3500 OTHER 3500 Note The default values are restored when restore defaults is pressed AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 21 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hon
35. er the parameter is set press the parameter button again to store it The addresses should be set as follows Line Tension 1 Line Speed 2 Set Baud Rate to 9600 Set Brightness to 15 7 2 6 On the AMS40 board verify that JP9 is set to D Verify R60 is 44 2k ohm Power up the panel and verify the hoistman screen loads should take approximately 1 5 minutes 7 2 7 Connect an encoder to the panel Connect an AM5K low voltage load pin or a load pin simulator to the panel 7 3 REAL TIME PROCESSOR SCHEMATICS 7 3 1 Real Time Processor Board Pinouts BenchMark Touch Screen PANELS Rev A July 2010 Page 83 of 90 36220 FM 1093 enc al P O BOX 850 Phone 281 346 4300 one 346 Wireline fa 5313464301 Products benchmarkwireline com KTT e 2 vs B be GR BK Le B 11 ES d N rs 4 ot of 3 Co E D He one N Ly X x 2 SE GND 2 4 sP IT A ta 0 2 gt MIC LL N N fa y m 4 NO AR TES VA AY SCH Bw a H i J B R Y CIIU ll TENSI H E ra y 4 Y 2 lt d N C O FANS RELAY BenchMark Touch Screen PANELS Rev A July 2010 Page 84 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 ioe O one Wireline 281 346 4301 Products Ee com 7 3 2 ENCODER AND MMD INP
36. es 3 5 8 ENGLISH METRIC UNITS Measurement Units Menu This menu allows you to select the display units for either depth or tension AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 50 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em aa one J Wireline 281 346 4301 Products G EEN com 3 5 9 CCL MODE AND PARAMETERS Response Required WARNING CHANGING FROM MARKS MODETO CCL MODE DEPTH COULD CHANGE ARE YOU SURE Depth could change when changing from magnetic mark correction mode to CCL mode because magnetic mark corrections if any are zeroed out when changing to CCL mode Main screen in CCL mode will look like this AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 51 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 x E one J Wireline 281 346 4301 Products G EEN com HE Benchmark Wireline Products Hoistman s Display Program E x Auto EXIT Depth id Alarms a Setup J Unit Help DEPTH meters 0 00 ETA SPEED mpm LAST COLLAR CCL INCREMENTAL COLLAR SPACING GAIN B O T DEPTH TENSION Correction ALARM a SILENCE 1 999 SECH Milll mps Alarm Bar Le RRRRRRRRRRRR HH eer me Bo bb 8 SS dE d A TENSION BAR X1000 Lbs DC Power CORR DU RAMS 1 0 00 RAM 2 0 00 13 31 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 52 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 Ze dos one Wireliner 281 346 4301 Products Eed com
37. es revolution Usage P1200 V Verify AMS4AXXX status Z Preset depth Usage Z20 0 _ gt New depth A Depth Alarm Usage A100 gt Depth Alarm W Wheel Size N De 16 U Modify units of measure F feet UM meters UP pounds UK kg M Tension Alarm Usage M2500 for 2500 pound alarm J Depth Adjust Usage J 1 for 1 ft per 1000 feet X FNCoder DIPectpOon3 X4c Or x U Tension Zero Cal T Tensi n Sshumt cal Press V to get the following verification screen AMS4AXXX Setup Status Load Cell Angle Factor 14000 Encoder PPR 1200 Line size SLAM Units English Depth adjust 0 0 Linespeed U Tension Alarm 29300 Depth Alarm 100 Iype D to get a data string DATA SIRING DESCRIPTION 12345678901234567890123456 U D zddddd d ssss s tttttt lt CR gt lt LF gt WHERE U UNITS Depth and Tension UB English Endglrshy tr ue He Ley MEET LO UM Metre CG Metric F Metric English D DIRECTION HEET ve UPS HEET DOWN ek STOPPED Z ZERO DEPTH REF Pt BELOW GROUND ABOVE GROUND qh DEPTH S LINE SPEED Fr cm TENSION CR CARRIAGE RETURN lt LE gt LINERRERD AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 69 of 90 36220 FM 1093 enc al P O BOX 850 Ze Hess S E one Wireline Fre 291 348 4301 Products benchmarkwireline com 6 1 2 HOST COMPUTER SERIAL COMMANDS Following is a list of the commands can be sent from the ho
38. f 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwireline com 3 2 5 TENSION NULL Displays the tension offset that was cancelled out when operator pushed the Tension Zero button For example if operator pushes the tension zero button when tension is 100 lbs and on the next job he pushes the tension zero button when tension is 200 lbs the tension null display will read 300 Ibs This null is reset to zero when restore defaults is pressed refer to setup menu Note This value is cumulative 3 2 5 1 SHOW TENSION NULL Parameter Snapshot This value is derived from the tension zero function in the tension calibrate menu 3 2 1 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 18 of 90 36220 FM 1093 enc al P O BOX 850 cai Mete H H one Wireline fa 2813464301 Products benchmarkwireline com 3 3 ALARMS Alarms Menu Tension Diff Tension Surface Shutdown Shutdown Shutdown Tension Diff Tension Surface Alarm Alarm Alarm Max Depth Alarm Test Alarm Alarm Off Test Release Alarm Shutdown Shutdown Volume Test Load Release LC Fixed Well Cell Shunt Shunt Marker Depth Tension Shutdown refer to 3 3 1 Tension Alarm refer to 3 3 2 Test Alarm refer to 3 3 3 Test Shutdown refer to 3 3 4 Test Load Cell Shunt refer to 3 3 5 Differential Tension Shutdown refer to 3 3 6 Differential Tension Alarm refer to 3 3 7 Alarm Off refer to 3 3 8 Rel
39. gt 5 2 10 After the ROM Loader is finished programming the Flash and the MEMDISK program is complete set the switches on the piggy back PCB as follows SW1 position towards CPU SW2 position towards CPU SW3 position away from CPU The real time data acquisition program will start and the front panel Depth and Tension LED s will flash and then show a Depth of 0 0 the Tension reading will vary depending on whether there is a load cell connected to the panel 5 2 11 HyperTerm uses the same serial port as the Hoistman program so close it before opening the Hoistman program The best practice would be to close Win XP properly and power cycle panel Confirm Hoistman s Display Startup and reenter all special parameters The latest software revisions reflected in this manual is Hoistman 1 10 Acquistion 1 10 6 0 INTERFACING TO OTHER COMPUTERS 6 1 Serial Communications To connect the panel to a host computer connect a serial cable to the serial port on the rear of the panel The wiring is as follows DB9 PIN OUT 2 TRANSMIT 3 RECEIVE 5 GROUND BAUD 9600 BITS 8 PARITY N AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 68 of 90 36220 FM 1093 enc al P O BOX 850 doge He one Wireline 281 346 4301 Products G EEN com STOP 1 6 1 1 SERIAL COMMUNICATION COMMANDS AND DATA AMSAAXXX Help Screen Bye e TELS screen D Display units direction depth speed and tension P Modify encoder puls
40. h reads both encoders every 10 msec and takes value from the one that moved the furthest since the previous reading AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 5 of 90 36220 FM 1093 enc al P O BOX 850 dog e one Wireline 281 346 4301 Products AE EEN com 2 0 SPECIFICATIONS FRONT TSL S 18 51 gt 034 DEPTH MI d D ll Cp e uS um d TENSION BHB i a BIZ s s ch p ch p ej OO O 0000 0000 0000 000 000000000000 F 1 OOooooooooooooooooOoOQ di O00000000000000000 000000000000000000 000000000000000000 ooooooooooooooo ooo 000000000000000000 000000000000000000 000000000000000000 o000000000000000000 000000000000000000 8 00 oo0000000000000000 000000000000000000 o000000000000000000 000000000000000000 000000000000000000 Q O O gt 000000000000000000 000000000000000000 000000000000000000 REAR AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 6 of 90 36220 FM 1093 enc al P O BOX 850 doin He one Wireline 281 346 4301 Products L ara com 9 ETHERNET _SPKR 1 SPKR 2 12 24 VDC O O O O O 2 MMD IN MMD OUT O O O O 6 O o Qe o LOAD CELL ENCODER 1 ENCODER 2 TENSION OUT ENCODER
41. k the error is added or subtracted to the depth so that the depth will match the theoretical mark depth As an AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 64 of 90 36220 FM 1093 enc al P O BOX 850 Ze em xa one Wireline Fre 291 348 4301 Products benchmarkwireline com example if a tool weight of 1000 lbs and fluid weight of 8 3 Ibs gal is used the mark at 10000 feet is 10 8 feet the mark at surface At 20000 feet it is 43 feet mark at surface A depth add subtract feature allows the operator to add subtract depth while logging To demonstrate the panel operation set MMD correction on window width to 2 feet and encoder out to corrected Zero the panel depth the system depth and reset the MMD Rotate the encoder so that the depth says 100 0 feet Advance the depth to 198 and simulate a mark Advance the panel depth to 220 The system will read 220 feet but the raw encoder counts will read 218 feet The panel added the 2 feet to make up for the error at depth 198 4 0 WELLSITE OPERATING SUMMARY 4 1 4 2 4 3 4 4 4 5 4 6 4 4 8 Power up panel and verify it is working properly Verify the panel is configured to match the measuring head Check Encoder PPR setting matches the encoders on the measuring head If the measuring wheel is not a 2ft circumference wheel then select line size OTHER Set the load cell angle if using a sheave mounted load cell 3 2 3 Verify the panel is configured to match the sys
42. ld You Like To Test The Load Cell Shunt This feature is for testing the load cell shunt only A tension calibration is not performed with this feature AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 23 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 381 348 4301 Products benchmarkwireline com 3 3 6 DIFFERENTIAL TENSION SHUTDOWN Data Input Previous Value Range 0 1 5000 AND gt Alarm D Set Diff Tension S D 4 x ES The Set Differential Tension S D entry screen will appear The range is 0 1 5000 AND gt Alarm When this value is reached alarm sounds tension display flashes value and tension contact closure switch is closed This can be used to provide a signal to automatically stop the winch Default is 1000 for differential tension shutdown Default is 500 for differential tension alarm AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 24 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com 3 3 7 DIFFERENTIAL TENSION ALARM Data Input Previous Value Range 0 1 2000 AND lt S D 57 Set Diff Tension Alarm 4 x D The set differential tension alarm screen will appear The range is 0 1 2000 AND lt S D When this setting is reached the alarm sounds and DIFF TENSION ALARM flashes on the screen AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 25 of 90 36220 FM 1
43. lses Ft L 1 4 L 3 8 Encoder Direction C 9 32 C OTHER ncoder Status EXIT E Restore Mark Table Defaults simulator Snow And Beep Marks EXIT Summary Mode 3 5 1 2 HEAD TYPE AMS4A148 TOUCH SCREEN PANEL Rev B x Unit Help DEPTH meters 0 00 LAST MARK AN b Show And Beep Valid Marks MARK SPACING pee ection Sr Pipe Depth SE Milli amp mps 16 1 18 19 20 DC Power A 0 00 13 34 MAR 10 Page 40 of 90 36220 FM 1093 enc al P O BOX 850 cai Mete H H one Wireline fa 5373464301 Products benchmarkwireline com Head Type If 3K Head is chosen then the line size for the 3K head menu is available If 5K Head is chosen then the line size for the 5K head menu is available If other is chosen there is no corresponding line size menu rather wheel size and sheave factor menus are available AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 41 of 90 B 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Wireline Phone 281 346 4300 Fax 281 346 4301 Products benchmarkwireline com 3 5 3 STRETCH PARAMETERS BEE D n i IU s ch Parameters E m Encader In Setup Unit Help Pulses Rev i Actual DEPTH meters Tool Weight Girotch 7000 Encoder Out i Calculated Pulses Ft LAST MARK Mud Weight N OD Waa lare inde HR Line Weight edits Proll p Gen ADU Ret ellz E MARK S
44. m 3 4 1 MARK WITH STRETCH CORRECTION Response Required Would You Like To Enable Mark w Stretch Correction This mode is enabled when the depth is to be corrected to magnetically marked Wireline cable For accurate depth correction it is important to ensure that the mud and cable parameters are correct and that tool weight is entered Also ensure that proper line size is chosen NOTE When Mark with Stretch Correction is enabled you cannot enable Dynamic stretch Correction Automatic Correction Mark EE Enabled Correction Pipe ZU Disabled Correction Disabled EXIT AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 33 of 90 36220 FM 1093 enc al P O BOX 850 cai Mee H H one Wireline fa 5373464301 Products benchmarkwireline com 3 4 2 PIPE STRETCH CORRECTION Response Required Would You Like To Enable Pipe Stretch Correction HE Benchmark Wireline Pr E Progr ETE an s Meala GE EE Tension Ts ds ark Wireline Products Ho EXIT Depth Automatic Correction Gl m Mark w Stretch SPEED mpm Correction Alarms 0 0 Fipe Stretch Correction Dynamic Stretch Corecnon I Auto DEPTH meters 0 00 LAST MARK Enabled ao Waray indo euer Show And Beep Valid Marks MARK SPACING Enabled Disabled Milll mps 8 TET BE M TN A TR RR E Heo af See SH SB m B e dH 1 As 44 S Toldo 49 3 TENSION BA
45. nline load pin in the Benchmark 5K Measuring Head was not utilized as the tension measuring device Sheave Factor is pre determined for the 8 built in line sizes using the 5K Head Benchmark and cannot be changed Also additionally a deep grooved wheel factor is used if enabled and is pre determined and built in and cannot be changed Note Sheave factor HI is meaningful when the HI tension wheel option is chosen YES Refer to section 3 5 1 Line size setup This wheel option is available only for the 5K head AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 16 of 90 B 36220 FM 1093 enc al P O BOX 850 ee e aue 6 4300 hone Wireline Big T P 4301 3 Products benchmarkwireline com 3 2 4 TENSION OUTPUT Data Input gt Help Previous Value 1 x gt x 3 x 12500 meters 00 Tension Out Fullscale 1k ADEK 4 MARK Speed Range 304 gt 304 M Min i x o x H x jeep Valid Marks x I s SPACING lt Corectorn ALARM s SILENCE 536 a Tension Alarm Bar IAS Ly Hec xc E ug ue n G E cm Mes esheets is TENSION BAR lt 1000 Lbs CORR 00 RAW 1 0 00 RAW 2 0 00 This provides a means to re scale the output signal The default is 12 500 lbs 10 volts out This option would be necessary for jobs where tension is expected to exceed 12 500 Ibs Note The logging system needs to be calibrated accordingly AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 17 o
46. nsidered good marks Le marks that fall within the mark window and are used by the system AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 48 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com 3 5 6 SHOW AND BEEP MARKS MODE Response Required Do You Want To Show And Beep Yalid Marks Only The choices are to show and beep valid marks default or to show and beep on all marks There is a new message on the main screen that shows what mode the panel is in 3 5 7 WHEEL SIZE Data Input Previous Value 0000 D Wheel Range 1 3 05 Mt 4 x D Line Size Must Be Set As OTHER DK x CANCEL This setting allows you to change the size of the depth measuring wheel that is used to measure depth To use a different measuring head from the Benchmark head this setting will need to be changed to match the wheel size of the new head To change Wheel Size the line size must be first set to OTHER At this the load cell angle sheave factor will also need to be set refer to section 3 2 3 Default value is 2ft or 6096 meters AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 49 of 90 36220 FM 1093 enc al P O BOX 850 SE d aos one Wireline 281 346 4301 Fax Products benchmarkwireline com Note Depth shim refer to section 3 1 4 affects depth in a manner similar to wheel size Care should be exercised when setting these valu
47. oard ENTER key The MicroController ROM Loader will respond with a banner and then a gt prompt 5 2 6 Type an uppercase K for Klean and Erase When complete approx 1 2 seconds the prompt should appear If the prompt does not appear cycle the switches and repeat steps 5 2 5 5 2 6 and 5 2 7 5 2 7 Type an L and the ROM Loader will wait to Load a HEX file 5 2 8 Pull down the TRANSFER menu and choose SEND TEXT FILE The file browser will open and choose files of type ALL FILES FILTER then go to the CA root directory and choose the new revision HEX file to transfer 5 2 9 The ROM Loader will begin programming the Flash and will report a GOOD status for the duration of the programming procedure about 5 minutes as follows GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 67 of 90 36220 FM 1093 enc al P O BOX 850 phone 2 M aoa one Wireline fa 5313464301 Products mario com GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG GGGGG
48. processor based Provides power to encoders mag mark detector and load cell Processes encoder quadrature mag mark signal and load cell Runs independent of PC board Connected to digital displays for real time display of depth and tension Overtension Relay Contact Closure output Analog output interface Encoder quadrature output 0 10vdc tension output 4 20ma tension output Dual Intercom system AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 4 of 90 36220 FM 1093 enc al P O BOX 850 Ze Hess S pua one Wireline Fre 291 348 4301 Products benchmarkwireline com 1 3 USER INTERFACE FEATURES Total Tension numeric graphic Incremental or Differential tension meter graphic Meter reset button graphic touch screen control Over_tension Warnings and Shutdown settings for both Differential and Total Tension readings touch screen activated Numeric graphic display of Last Mark Depth Magnetic Mark or CCL depth table display MMD or CCL selection button touch screen control Mark Detection Window touch screen control Mark Spacing Window touch screen control Magnetic Mark Automatic Correction touch screen control CCL depth numeric graphic CCL meter graphic CCL depth offset setting touch screen control Tension Calibration Setup Window touch screen control Encoder Resolution Settings PPR value set by touch screen control Single Dual Encoder Selection touch screen control Encoder 1 Encoder 2 or Both Bot
49. r 2 depth HE Benchmark Wireline Products Hoistman s Display Program I 19 x Alto EXIT Depth Tension Alarms C Setup Unit Help Depth mius E E ex B DEPTH meters p 200 200 ES Q OQ Add sub set Depth 400 400 S 0 600 LAST MARK Depth Add 0 1 Mt 1000 Mag lati UDS aer Show And Beep Valid Marks bea Sub 0 1 Mt INCREMENTAL MARK SPACING Correction EXIT 1 999 dck Str Pipe Depth Shim y Tension Alarm Bar mumumumumummunuanusa o ak a ce du F TENSION MilliAmps oe 3H 1143 44 18 H R dB 20 TENSION BAR X1000 Lbs G Eeer CORR 00 RAW 1 0 00 RAW 2 0 00 13 35 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 11 of 90 36220 FM 1093 enc al P O BOX 850 Ze em xa one Wireline Fre 291 348 4301 Products benchmarkwireline com Adds or subtracts depth continually If 1 is entered then 1 foot or 1 meter will be added every 1000 feet or 1000 meters If 2 is entered then 2 feet or 2 meters will be subtracted every 1000 feet or 1000 meters 3 1 5 Add Subtract Increment Default is 0 1 meters operator can set this increment up to 1 meter 3 1 6 Add 1 Mt If line is moving 0 1 meter is added over the next 1 meter interval The gradual correction is not performed until the line moves Note If line is moving and the operator presses add 0 1 meter and then presses add 0 1 meter again while the panel is in process of adding the first 0 1 meter the total will not be
50. retch Correction Algorithm Stretch in the wireline is compensated in the following manner As the tool is lowered into the well the depth traveled is measured using the optical encoders 10 times a second The tension is used to back out the stretch on the wireline for that segment and a non stretched depth is calculated by keeping a tally of all of the segments This summed value is used in the following manner to calculate the depth If the tension is less than the calculated line weight the tool is assumed to be floating or supported in some other manner The tension is due to the line weight so the stretch added is Summed depth tension Ks 1 2 where Ks Is the stretch coefficient If the tension is greater than the line weight the stretch due to the line weight is calculated as above and all other weight is assumed to be acting over the entire length of the cable sum depth line weight 1 2 tension line weight Ks Magnetic Mark Detection The panel can be set to detect and correct depth using magnetic marks or to detect and display marks but make no corrections AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 63 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa one Wireline Fre 291 348 4301 Products benchmarkwireline com If set for detection only magnetic marks are displayed in the MMK Depth window but the depth is not corrected or changed in any way Response Required Would You Like To Enable Mark
51. st to control the hoist panel 6 1 2 1 One character only commands Depth command ADD_HALF_FOOT SUB_HALF_FOOT ENABLE GROOVED DISABLE GROOVED RESET MARKS ZERO_CAL_ TENSION COMMAND SHUNT CAL TENSION COMMAND ENERGIZE SHUNT RELAY DE ENERGIZE SHUNT RELAY TEST SHUTDOWN RELEASE SHUTDOWN ENCODER DIRECTION MMK CORR ON OFF Toggle SIRETCH CORR ON OFF Toggle ALARM ON ALARM OFF ENCODER ON ENCODER OFF ENCODER2 ON ENCODER2 OFF RESTORE DEFAULTS CORHRECTED RAW OUT Toggle 23m gzg m ogoc crzroc Og d NOx AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 70 of 90 36220 FM 1093 enc al P O BOX 850 Ze Hess S pua one Wireline Fre 291 348 4301 Products benchmarkwireline com 6 1 2 2 The following require a parameter after the command Load cell factor Pulse per revolution UNITS MEASURE Wheel size circumference SET DEPTH Depth Alarm Max Depth Alarm Select line size TENSION ALARM TENSION SD ALARM TOOL WEIGHT MMK SPACE MMK WINDOW WIDTH VOLUME COMMAND ENTER MUD WEIGHT DELTA TEN ALARM DELTA TEN SD SHIM g U xAozz Nzcur 6 1 2 3 The following describes commands w parameters usage D L D W Z U A N M G Display Units Mark Direction Depth Speed and Tension Modify Load Cell Angle Factor Usage L1 2 Modify Encoder Pulses Revolution Usage P600 Modify Wheel Size Head OTHER Only Usage W4 125 Preset Depth Usage Z0 0 Modify Units
52. ted and the systems are ready for VNC The Firewall to the server will need to be disabled for the VNC protocol communication to get thru However the remote will is able to keep its firewall up Getting the VNC Program VNC can be downloaded at http www vnc com products download html select the free edition of VNC Do not bother putting any information in the next page and continue to the download at the bottom On the download page select the Windows Executable for download Except the terms and conditions and click the download From there you will be able to save the program where you wish The setups for both systems are the same except for what options will be installed Double click install program to begin the install of VNC to the systems BenchMark Touch Screen PANELS Rev A July 2010 Page 76 of 90 36220 FM 1093 enc al P O BOX 850 Simonton Texas 77476 Phone 281 346 4300 Wireline 281 346 Welcome to the VNC Setup Wizard This will install V MC Free Edition 4 1 3 on your computer It iz recommended that you close all other applications before continuing Click Next to continue ar Cancel to exit Setup Most of the setup be just clicking Next 13 Setup VNC L ES Select Destination Location Where should WNC be installed J Sete ull frets HIE inte the leam er To continue click Nest IF vau would like to select a different folder click Browse C Program FilessFieal NCNVNCA
53. tem Acquisition System encoder etc Check System PPF out 3 5 13 Direct or Correct out 3 5 15 2 Tension out 3 2 4 Set up acquisition system Example If System PPF is set to 600 set the Acquistion system to a 1 wheel and a 600 PPR encoder Press T Zero and verify that panel tension reads 0 Verify tension is recorded on acquisition system Set line size to match cable size installed in head refer to section 3 Set Tension Alarm value refer to section 3 set depth adjust value refer to section 3 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 65 of 90 36220 FM 1093 enc al P O BOX 850 Ze Hess S pua one Wireline par 281 346 4301 Products benchmarkwireline com 4 9 Install cable in measuring head and lay it slack on the ground 4 10 Press T Zero to zero the tension value 4 11 Press T Test and verify that panel tension reads 10000 lbs Verify tension is being properly recorded on acquisition system 4 12 Pull tool to depth 0 position Press D Zero and verify that panel depth reads 0 Set acquisition system depth to 0 at this time 5 0 SOFTWARE UPDATE PROCEDURE PREREQUISITES 1 USB keyboard touchpad 2 USB floppy drive or USB CompactFlash card reader or USB thumb drive or equivalent or a Ethernet connection with the new revision real time data acquisition HEX file program 5 1 HOISTMAN PROGRAM UPDATE PC BASED PROGRAM 5 1 1 Close all running programs in Windows XP Embedded 5 1 2 Copy Hoistm
54. th Mark Correction Mark Distance Show Deen Marks Wheel Size Pipe Correction Dynamic Stretch Corr Tension Units Tension Alarm Tension S D Diff Tension Alarm Diff Tension S5 Db Tool Weight Mud Weight Line Size Line Weight Line Volume Line Stretch Coef Meters 1 0 1 9144 30 5 9144 Disabled 10 0 0 0 9 Disabled 1 0Mt Valid Marks Only 6096 Disabled Disabled Pounds 2400 3500 4500 1000 1000 994 56 7 32 326 8 96 0 80 I x WE DEPTH meters 49 1 LAST COLLAR 100 gt COLLAR SPACING 29 B O T DEPTH 39 71 Depth Shim ection Milli amp mps ns 16 17 18 19 20 OC Power Ay 9 00 13 34 The Summary Menu is a quick reference to what all parameters are set to in the panel This is a static display AMS4A148 TOUCH SCREEN PANEL MAR 10 Page 58 of 90 36220 FM 1093 enc al P O BOX 850 See MA one Wireline 281 346 4301 Products Ze er com Summary Of Parameters x Wheel Size Lit Help Pipe Correction Disabled Dynamic Stretch Corr Disabled Tension Units Pounds DEPTH meters Tension Alarm 2400 Tension S D 3500 49 11 Diff Tension Alarm 4500 Diff Tension SfD 1000 LAST COLLAR Tool Weight 1000 Mud Weight 994 56 o Y 20 fA Line Size 7 32 Line Weight 326 Line Volume 8 96 O0 Line Stretch Coet 0 80 Hi Tension Wheel HO COLLAR SPACING Head Type 5K Hi Ten Wheel Factor 2 14 Sh
55. together They can also be connected together with 2 regular RJ45 CAT5 cables and an Ethernet Hub or Switch Both systems will be setup in the same way except the IP address we assign will be one number off We will be using IP 192 168 0 1 for server BenchMark Panel and IP 192 168 0 2 for the remote system Please insure the systems have administrative users up To configure the systems go to Network Connections and right click on the interface that is being used typically local internet connection Scroll down the box and select Internet Protocol TCP IP and click the properties BenchMark Touch Screen PANELS Rev A July 2010 Page 73 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 end s Phone 281 4300 Wireline 281 346 4301 Products ES markwireline com Wireless Network Connection Properties General Advanced Connect using SS Intel R PROAWireless 39454BG Net This connection uses the following items Y AEGIS Protocol IEEE 802 14 v3 4 70 0 WLAN Transport D mal Description Transmission Control Protacal Intemet Protocol The default Wide area network protocol that provides cornmunication across diverse interconnected networks Show icon in notification area when connected Notify me when this connection has limited or no connectivity Once in the TCP IP properties check the radio button Use the following IP Address Input the IP address of the system you are setting up and ins
56. tomatic Correction F Tore Mark ww STrelGli Disabled epee tes Correction ee Pipe Stretch Disabled EL Serecion 10 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 36 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 x E one J Wireline 281 346 4301 Products G EEN com 3 5 SETUP SCREEN Setup Menu Encoder In Line Si Wheel Si dados S Pulses Rev EngiMet Encoder Out E EE Units Pulses Ft Stretch ate can Encoder Params Direction Parameters Mark Mode And CCL Table Parameters Encoder Status Mark T able EE Simulator Defaults Show And Beep Marks Summary Mode The Setup Menu allows changes to the peripheral hardware Line Size refer to 3 5 1 Head Type refer to 3 5 2 Stretch Parameters refer to 3 5 3 Mark Mode and Parameters refer to 3 5 4 Mark Table refer to 3 5 5 Show and Beep Marks Mode refer to 3 5 6 Wheel Size refer to 3 5 7 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 37 of 90 36220 FM 1093 enc al P O BOX 850 Ze Hess S pua one Wireline Fre 291 348 4301 Products benchmarkwireline com English Metric Units refer to 3 5 8 CCL Mode and Parameters refer to 3 5 9 CCL Table refer to 3 5 10 Restore Defaults refer to 3 5 11 Encoder In Pulses Rev refer to 3 5 12 Encoder Out Pulses Ft refer to 3 5 13 Encoder Direction refer to 3 5 14 Encoder Status refer to 3 5 15 Simulator refer to 3 5 16 Summary refer to 3 5 17 AMS4A148 TOUCH
57. uest Intensify Enable CR Request Corrected Out CS Request Delta Tension Alarm CT Request Delta Tension S D Alarm CU Request Surface Shutdown Flag CV Request Max Depth Alarm CW Request Tool Weight CX Request Mud Weight C Request Raw Encoder 1 Depth C Request Raw Encoder 2 Depth C Request Depth Offset Value C amp Request MMK Depth Corrected Value C Request Actual Stretch Value C Request Calculated Stretch Value C Request Shim Value C Request Grooved Wheel Flag AMS4A148 TOUCH SCREEN PANEL Hev B MAR 10 Page 72 of 90 36220 FM 1093 enc al P O BOX 850 Simonton Texas a Eon 281 346 4300 Wireliner 281 346 4301 Products G com 6 2 Windows Remote Administration Using VNC This procedure is for the use of controlling one Windows based PC from another using VNC VNC Virtual Network Connection as a free means to controlling a remote system and does work cross platform Windows XP has the ability for remote administration however some of the functions are disabled in embedded systems BenchMark Panels This process does require some knowledge in networking as VNC communicates over the IP protocol This mean that the two systems need to be communicating thru TCP IP before this program will work Networking the Systems Though networking can be difficult this project will be quite simple First off a RJ45 Crossover Ethernet CAT5 cable will be needed to physically connect the systems
58. ume This slider and the alarm will always revert to loud when panel is power cycled or when restore defaults is done see section 3 5 10 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 30 of 90 36220 FM 1093 enc al P O BOX 850 ee acm xa hone Wireline Fax 381 348 4301 Products benchmarkwireline com 3 3 15 FIXED WELL MARKER DEPTH Data Input Previous Value Fixed Well Marker Depth Range D 9144 Mt This feature offers a visual alarm that notifies the operator when a depth of interest is approaching The background color of the depth box will change color when depth is within 20 and 10 meters of the operator inputted fixed well marker depth AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 31 of 90 36220 FM 1093 enc al P O BOX 850 ee e xa hone Wireline Fax 291 348 4301 Products benchmarkwireline com 3 4 AUTO CORRECT Mark EE Disabled Correction Pipe SLL Disabled Correction Dynamic Stretch d Disabled Correction This menu allows changes to be made to the stretch correction mode as required by the wireline drilling mud and logging tools that are being used on the job Mark with Stretch Correction refer to 3 4 1 Pipe Stretch Correction refer to 3 4 2 Dynamic Stretch Correction refer to 3 4 3 AMS4A148 TOUCH SCREEN PANEL Rev B MAR 10 Page 32 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 em aa one J Wireline 281 346 4301 Products G EEN co
59. ure the Subnet Mask is 255 255 255 0 Please refer to the picture below for how this should look Once completed click the OK to close that window and click the OK to close the properties Set network is setup BenchMark Touch Screen PANELS Rev A July 2010 Page 74 of 90 36220 FM 1093 enc al P O BOX 850 Phone 2 ee one O Wirelinef 281 346 4301 Products ES markwireline com Internet Protocol TCP7IP Properties General TOU can get IP settings assigned automatically if your network supports this capability Othermise you need to ask your network administrator For the appropriate IP settings C3 Obtain an IP address automatically Use the following IP address IP address 192 168 2 Subnet mask 255 255 255 Ubtain DHS server address automatically Use the following DNS server addresses Preferred ONS server Alternate DNS server oe a Next the network needs to be tested to insure proper connection between the server and the remote Click on the Start button and click the RUN button Type cmd and click the OK to open a terminal Type the name of a program folder document or Internet resource and Windows will open it Far vau In the terminal type ping 192 168 0 X with X being the system not currently in use meaning that if operator is currently on the remote they will ping the server I
60. w Stretch Correction If magnetic mark with stretch correction is enabled the amount of correction possible is determined by the mark window width After resetting the magnetic mark find 1 mark the first mark detected is assumed to be a valid mark put on when the line was marked If the mark interval is 100 feet and the window width is 2 feet the first mark detected from 98 to 102 feet from the first mark is assumed to be a valid mark The panel will add or subtract the difference between the last mark 100 feet current mark If the current mark occurs at the last mark 102 feet the panel will subtract 2 feet from the displayed depth in the next 20 feet If the panel output is corrected the panel quadrature output will be 2 600 pulses less than the output would have been if the panel output was raw assuming encoder out ppf is set to 600 When enabled the panel will automatically correct depth to the magnetic marks detected on the wireline The following parameters need to be entered TOOL WEIGHT The weight of the tool string at the end of the cable MUD WEIGHT The weight of the well bore fluid This is used to calculate the weight of the wireline and tool string in fluid LINE SIZE Ensure that line size is set properly Line stretch due to tension is accounted for The panel uses the tool weight and fluid density and a theoretical tension vs depth curve is calculated and used to establish the mark locations At each mar
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