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1. 80 23 03 2010 5 Important information on the manual jum MULTIVAC WARNING il Important information on the manual Read the manual carefully before you begin working with the machine This manual is an integral component of the unit Keep the manual for future reference Do not work with the machine until you have read through the manual and completely understood its contents Please contact MULTIVAC as soon as possible if there is some thing you do not understand in the manual Your comments will help us to further improve the manual Do not start up the machine if there are any visible defects Only trained personnel are permitted to install operate and service the machine The operating company is responsible for the qualifi cations and training of personnel f you sell transfer ownership or lend the machine to others you must provide the manual along with it For reasons of clarity some illustrations show the machine without the prescribed safety covers Operating the machine with the safety covers remove is prohibited Injury hazard Altered damaged defective or incorrectly applied or missing safety devices will render the danger zones unprotected Unprotected danger zones can cause serious or even fatal injuries Do NOT alter the safety devices gt Use only genuine MULTIVAC spare parts and accessories Before switching on the machine each ti
2. eeeessessesseseeeeenn nenne annnm nene nn tr nain nnn 59 7 2 Recommended maintenance lt 60 7 2 1 Vacuum pump Perform the pump protection function 60 7 2 2 Entire machine Visual inspection ssssssssssssee 60 7 2 3 Entire machine Alkaline cleaning and disinfection 60 7 2 4 Entire machine Wipe test HH 60 7 2 5 Entire machine Acidic cleaning and disinfection 60 7 2 6 Entire machine Intensive cleaning eeeeeeeeeeeeeeeese 61 7 2 7 Chamber lid gasket Visual inspection sssssseeeene 61 7 2 8 Sealing bar Visual inspection uuusssnnnennnnnnnnannnnnnnnnnnnnnnnnn nn 61 7 2 9 Connections Visual inspection ssssssssssssse 61 7 2 10 Vacuum pump Checking oil level refilling esee 61 7 2 11 Vacuum pump Oil change ssssssssssse Hee 61 M E C ed IE C EI T rae E E Ea 61 7 3 Performing the vacuum test ciis cani patio clasuia sa Selle ter aa a SES aReibap civ E lasua ehe 62 7 4 Replace the sealing bar aueh duced nul no kx b HAE Ree x ROME uad Eun 62 7 4 41 Remove the sealing bar adus dteidberuagtact pui dibasa ost du titu datlofutlt tutu uad Ad tas 62 7 4 2 Install the sealing bar use ie 63 7 5 Change the oil in the vacuum pump ssssssssss Hee 64 L
3. gt Bring the chamber lid gasket into a separate room gt Manually clean gasket with cleaning solution gt Wait until the contact time has elapsed see instructions of cleanser manufacturer Wipe with new cloth and drinking quality water Disinfect gasket with alcohol based disinfectant gt Insert gasket into the groove During insertion do not lengthen the gasket When inserting press the pre formed corners of the chamber lid gasket back down into the corners of the groove Smooth out gasket Disinfect the machine and the floor see Section 6 2 1 DAILY CLEANING 23 03 2010 55 Cleaning Cleaning the machine SZ MULTIVAC Complete cleaning see Section 6 2 1 DAILY CLEANING Switch on the machine Close and press down the chamber lid Machine draws in chamber lid Gasket is pressed into the groove Chamber lid opens The gasket should now form a locking fit in the groove of the chamber lid Switch off the machine Close the chamber lid manually and hold it closed Checkif the chamber lid gasket lies evenly on the edge of the housing in all places gt If necessary smooth out gasket again and disinfect 6 3 Care products table Recommended care products Type Manufacturer Designation Cleansers and disinfectants Ecolab Europa P3 steril Johnson Diversey JD Della
4. 58 Finktec www fink service com Esso www exxonmobil com Castrol www castrol com Kl ber Lubrication www klueber com 23 03 2010 7 MULTIVAC Maintenance A DANGER il 7 Maintenance Dangerous voltage Switching off the machine does not rid it of electrical current Touching electrically charged parts can cause serious or even fatal injuries Before performing any cleaning or maintenance work gt Disconnect the machine s power supply from the mains electric ity Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disin fect if necessary 7 1 Maintenance schedule As needed Page Complet ed Entire machine Wipe test 60 Entire machine Intensive cleaning 61 Every 8 operating hours or daily Page Complet ed Vacuum pump Perform the pump protection function 60 Entire machine Visual inspection 60 Entire machine Alkaline cleaning and disinfection 60 Chamber lid gasket Visual inspection 61 Sealing bar Visual inspection 61 Vacuum pump Checking oil level refilling 61 Every 50 operating hours or weekly Page Complet ed Entire machine Acidic cleaning and disinfection 60 23 03 2010 59 Maintenance Maintenance schedule SZ MULTIVAC Page Complet ed Connections Visual inspection 61 Vacuum system Test 61 Every 1000 opearatin
5. Proper temperature of the mixing water Data sheets for the care products can be obtained from their manu facturers The manufacturers also provide information on the maxi mum permissible dosages for food processing 6 1 2 Creating a company cleaning directive Specify the following points Required cleaning intervals Care products to be used Care products refer to Care products table Using the proper dosage of care products Persons in charge of cleaning First aid measures 6 1 3 Measures for ensuring a long service life Danger of equipment damage Highly acidic or alkaline cleansers that contain chlorine create strong vapours These vapours cause corrosion gt Do NOT use any care products that contain chlorine or are highly acidic or alkaline Also do NOT use such care products to clean the machine surroundings Observe the specifications of the care product manufacturers 23 03 2010 7 MULTIVAC Cleaning Notes on cleaning NOTICE AN WARNING Danger of equipment damage Acidic cleansers are caustic These can cause plastics to become brittle and age prematurely gt Do NOT shorten the cleaning intervals for acidic cleaning and disinfection Regular and correct maintenance prolongs the life of the unit The best protection against harmful influences is to clean and disinfect the machine on a regular basis The longer product residue and other aggressive deposits remain on the unit
6. Service Unrestricted authorisation Super PIN Reset password for access authorisation Creator to factory setting Reset machine control 23 03 2010 27 Description Menu tree SZ MULTIVAC Menu tree 2 5 uiBeiudeip eyejpusA wbesydeip Il sbunjes seg e xa HO 1009 Kejap uogenuay Bueas e o uo Buneas Qaxa duund uinnoeA s noy Buneiedo Sojofo je oL sej o o sulydey Nid 19sey Nid eBueuj poued ejo sseujuDug V sbumes s noy Burejedo s e Jejuno xa Nid V eyep uojonpolg v eBenBue v uonesuouiny W xg ssn v npe Jou Buiusny seg posed AOW pjousen AOW anpoud oneuiojny piepuejs ejnoe 3 e euin uonnquisia xg ux sBuiyjes Kioyoey og edioes uedoe edoey gedoey Ledoey Wa sbunjes Kioje4 og edioew u dp y g do y edoey Ledoey ou sbunjes A ope og edioew uedoe g dp y gedoe adioay adioa ejojleg e edioo o es edioai peo w sBunjes ad 9ay xg axa ug pEZL plomssed 1ojeunByuo anual P Jes V pu 7 Menu tree Fig 22 Process sequence 2 6 The film pouch is filled and laid in the chamber When the chamber is closed the following procedures run automatically 23 03 2010 28 7 MULTIVAC Description Process seq
7. 32 NOTICE DANGER DANGER G 3 2 Connecting the power supply Danger of equipment damage If the voltage of the machine does not match that of the mains the machine will be overloaded This can damage the vacuum pump gt Connect the machine to the mains electricity only if the voltages are identical gt Check the mains voltage on the type plate and compare it with the voltage of the mains electricity gt Ifthe values match connect the machine to the mains electricity 3 3 Connecting inert gas Danger of explosion Gas mixtures with oxygen proportions over 21 are explosive A gas mixture with an oxygen proportion over 21 can cause an explosion and fire if it comes in contact with heat oil or grease gt Do NOT use a gas mixture with an oxygen proportion of over 21 Risk of death During the packing process inert gases are released Inhaling inert gas can impair your breathing Over a longer period of time this can be fatal gt A surface area of at least 40 square meters per machine must be made available Airthe rooms sufficiently and avoid any accumulation of gas Observe the maximum input pressure see Technical specifica tions Cutoff the gas supply at the end of work Adhere to the safety regulations in effect in the country where the machine is used Info Observe the minimum and maximum permitted input pressure see Technical specifications Attach a stop v
8. Oo Official language 13 Oil disposal 73 Oil level 66 Oil sight glass 22 Oil adding 65 Oil changing 64 Oil draining 64 Operating fluids 73 74 Operating height 18 Operating hours 78 Operating materials 73 74 P Packaging process 29 Packing products 34 Parameters setting 38 Password 38 Personal protective gear 13 Phases 18 Post evacuation time 79 Power supply connection 18 22 Power supply connecting 32 Preset recipes 29 Process data 25 Process data status display 25 Process sequence 28 Production data 79 Program 40 Protection type 18 Protective gear 13 Pump protection function 15 R Rear view 22 Recipe 40 Recipe keys 40 Recipe deleting 41 Recipe saving 41 Recipes 29 Recommended maintenance 60 23 03 2010 81 Index Z MULTIVAC Relative air humidity 19 Reset password 39 Residual risks 12 Rinsing time gas flushing 79 Room size min 19 S Safety instructions 9 Safety labels 16 Scope of delivery 6 Screw plug drain opening 22 Seal seam width 14 Sealing 42 Sealing bar 21 Sealing bar installing 63 Sealing bar removing 62 Sealing bar replacing 62 Sealing length 18 Sealing procedure cancelling 24 Sealing time 79 Sealing time max 79 Sealing setting 42 Select process 41 Selection of personnel 13 Set MCV 42 Set process 41 Set standard 41 Setting up the machine 31 Settings Production data 79 Setup 45 Show settings 43 Software version 24 Sound pressure
9. Switch on the machine Load the desired recipe Forthe first test packs use a preset recipe see Section 2 8 PRESET RECIPES and see Section 4 8 2 LOAD FACTORY SET TINGS 34 23 03 2010 SZ MULTIVAC Operation Packing products A WARNING Health hazard Insufficient or sporadic cleaning can promote the growth of micro organisms which can contaminate the product This can pose serious health hazards for consumers gt Should a machine part accidentally come into contact with the operating elements disinfect your hands immediately Do NOT lay the product on the machine Observe the company cleaning guidelines Follow instructions in the chapter Cleaning Fill the film pouch Insert the film pouch so that the pouch neck protrudes 2 to 3 cm over the sealing bar and is positioned at one half the pouch height gt If necessary use spacer plates gt Use the diagonal insert for packaging liquids see Section 5 1 INSERT AND REMOVE THE DIAGONAL INSERT Insert the film pouch in a way that the liquid can not leak out 23 03 2010 35 Operation SZ MULTIVAC Packing products Gas flushing option Pull the pouch opening over the inert gas nozzles so that the inert gas flows into the film pouch NOTICE Danger of equipment damage Penetration by liquids will damage the vacuum pump Damage can cause the machine to malfunction which in turn re sults
10. Enter old password with keys 1 to 6 gt Enter new password with keys 1 to lt 6 gt gt Confirm the new password again The password has been changed The status display appears 4 6 4 To reset authorisation access creator Call up PIN menu Select Reset PIN Enter Super PIN see supplementary sheet Super PIN The reset password for the authorisation access Creator ap pears The status display appears 4 7 Language selection 4 7 4 Selecting the language via menu v Call up User menu v Select Language v Using the arrow keys select the desired language gt Press the Function selection key The language is activated 4 7 2 Selecting the language via the shortcut key gt Switch off the display with the control on off gt key gt Switch on the display with the control on off key 23 03 2010 39 Operation SZ MULTIVAC Language selection gt While the startup display is shown press the lt function selection gt key The language selection display appears gt Using the arrow keys select the desired language Pressthe Function selection key The language is activated 4 8 Working with recipes 4 8 1 Load recipe Info i If no recipe is saved the message recipe missing appears The last settings remain active Load using keys 1 to
11. Protection type IP54 Dimensions Height a with open chamber lid 550 mm Height a with closed chamber 330 mm lid Width b 400 mm Depth c 500 mm Operating height approx 256 mm Effective chamber size B H T 310 mm 120 mm 310 mm Sealing length 305 mm Weight approx 50 kg 18 23 03 2010 SZ MULTIVAC Description Technical specifications Dimensions Dimensions Fig 9 Installation conditions and ambient conditions Ambient temperature 2 C to 40 C Storage temperature 25 C to 80 C Relative air humidity during op eration or storage of the ma chine max 85 non condensing Inclination of the machine during 15 transport max Minimum room size for machines 40 m with gas flushing option For safety reasons a minimum room size is mandatory to prevent high concentrations of gas Inert gas option Max input pressure 2 5 bar Min input pressure 0 7 bar Inner diameter of supply line 8 mm Vacuum pump Vacuum pump 10 m h Achievable final pressure approx 2 mbar 23 03 2010 Description Technical specifications 7 MULTIVAC 20 Noise exposure at the workplace Based on DIN EN ISO 3744 3746 and 11204 Measuring device High precision sound level meter DIN 45633 IEC 651 class 1 Condition ofthe machine New condition with optimum set tings a
12. 6 v Press the desired key briefly 1 to 6 The selected recipe is loaded Loading through the load recipe menu v Call up Load recipe menu Select the desired recipe with the arrow keys Pressthe Function selection key The selected recipe is loaded 4 8 2 Load factory settings Info il Factory settings cannot be overwritten or deleted gt Call up Recipe loading menu gt Select recipe no 30 with the lt arrow gt keys gt Press the lt Function selection gt key The factory settings are loaded 40 23 03 2010 lt 7 MULTIVAC Operation Working with recipes 4 8 3 Save recipe Info il When selecting an already assigned recipe number the recipe stored under this number is directly overwritten Saving via keys lt 1 gt to lt 6 gt gt Press and hold down desired key lt 1 gt to lt 6 gt The message Recipe saved appears The current values are stored in the selected recipe Saving via the save recipe menu v Call up Recipe saving menu v Using the arrow keys select the desired memory location v Press the Function selection key The current values are stored in the selected recipe 4 8 4 Delete recipe Info i If the currently loaded recipe is deleted a new recipe must be loaded Call up Recipe deleting menu Select the recipe to be
13. Create a company cleaning directive Perform cleaning regularly gt Check the effectiveness of cleaning procedures on a regular basis Follow instructions in the chapter Cleaning 1 7 5 Gas supply stop valve The operating company is required to provide the machine with a stop valve for the gas supply When the stop valve is closed the supply of gas to the machine is shut off 1 7 6 Checking the packs Health hazard Faulty or damaged packs can have far reaching consequences for example spoiled products Spoiled products can pose a health hazard Check packs on a regular basis during running operation Do NOT bring faulty or damaged packs into circulation Info It is the operating company s responsibility to determine the overall testing procedure Depending on the type of film used and the demands placed on the packs various types of tests are available e g Checking seal seam width Visual inspection visual assessment Storage test storing good packs for a defined period and then re inspecting Stacking test stacking good packs on top of each other for a defined period and then re inspecting 23 03 2010 7 MULTIVAC Safety Obligations of the operating company Time of inspection NOTICE Checking the seal seam strength with a tensile testing machine Low pressure test for vacuum packs Measuring the residual oxygen for gas flushed packs A leaky pack can r
14. Injury hazard Operating the machine in a negligent and inattentive manner is very dangerous WARNING Negligent handling inattentiveness and a disorderly work area can cause serious injuries Do NOT operate the machine if you are tired or under the influ ence of alcohol or medication Work attentively and with care Wear personal protective equipment Keep the work area clean and orderly NOTICE Danger of equipment damage Improper use of the machine can damage it Damage can cause the machine to malfunction which in turn re sults in faulty packs gt Do NOT overload the machine Clean and service the machine on a regular basis gt Check if the machine is in full working order prior to starting work Do NOT start the machine if you notice defects damage or a change in the operating behaviour of the machine Have malfunctions and damage repaired immediately by an authorised specialist Repairs and service work should only be carried out by an authorised specialist 23 03 2010 9 Safety General safety instructions lt 7 MULTIVAC A WARNING 1 1 2 Unauthorised modifications and manufacture of spare parts Genuine MULTIVAC spare parts and accessories provide the highest level of safety for personnel Parts and equipment from other manu facturers have not been tested by MULTIVAC and are therefore not approved The use of such parts can alter the properties of the device and thereby
15. e 4 87787 Wolfertschwenden Germany Director H J Boekstegers 1 3 Intended use This machine is a technical piece of equipment to be used exclusively for production purposes Use the machine only to package products in prefabricated film pouches The film pouches are closed with a seal seam For specifications see Technical Specifications Any other use is considered improper and can endanger persons the product and the machine 1 3 1 Electromagnetic compatibility EMC The machine has been designed for use in residential business and industrial areas without a separate power substation it can be con nected directly to the public mains Operation can be impaired when used in an industrial environment 1 4 Foreseeable incorrect use The following work methods are not in accordance with regulations and therefore are prohibited Operating in an atmosphere capable of explosion Packing of highly flammable combustible or explosion prone products Packing of dust forming or powder forming material e Gas flushing of film pouches with explosive gas mixtures e g oxygen proportion over 21 96 Aseptic packing of products Info il Misuse will exclude any liability on the behalf of the manufacturer In such a case the operating company is solely responsible 23 03 2010 11 Safety Warning of incorrect use 7 MULTIVAC 1 5 Warning of incorrect use ncorrect use For example sealing times
16. 18 Sealing status display 050 2 4 3 Function display Depending on the access rights the function display will offer the following options View values Enter values Switch functions on and off Example of a function display with values 6 ewvacuate o77 1 5 pressure 4 mbar 10 u Fig 19 Function display with value 052 Actual value Setting Symbol of function e g evacuation Measurement Selected parameter O a fF WO N Selected function Example of a function display for switching a function on and off on off sealing Fig 20 Function display on off 013 1 Selected function 2 Switch status 3 Symbol of function e g sealing 26 23 03 2010 I MULTIVAC Description Display 2 4 4 Diagnostic display 6 m 278 3 Fig 21 Diagnostic display 1 Diagnostic number 2 Type oferror acknowledgement 3 Error text in ticker Eliminate the malfunction see Section 8 TROUBLESHOOTING 2 4 5 Access rights To avoid incorrect operation the following access rights are assigned Touch the Explanation Operator Not password protected The operator may enter settings that are re quired to operate the machine e g Lan guage choice The operator cannot modify values Creator Password protected The creator can modify values and switch statuses Only a limited number of settings in the ser vice menu are possible e g vacuum test
17. environment Improper disposal is harmful to the environment Handle operating materials and fluids properly Dispose of operating materials and fluids at suitable collection points Observe the environmental directives Handle and dispose of lubricants and operating materials prop erly Info Excerpt from the disposal directive e Itis prohibited to mix used oil with other waste Usedoils may NOT be mixed with each other Used oil filters should be collected stored transported and dis posed of separately from other waste 23 03 2010 73 Disposal 7 MULTIVAC Dispose of operating materials NOTICE il AN WARNING AN WARNING 74 10 2 2 Disposing of film Protect the environment Operating materials and fluids are hazardous to the environment Improper disposal is harmful to the environment Handle operating materials and fluids properly Dispose of operating materials and fluids at suitable collection points Observe the environmental directives Handle and dispose of films properly Info Films are resources which can be recycled Improper disposal damages our environment Recycle films and film trim Observe the disposal instructions of the film manufacturer 10 2 3 Dispose of chemicals Chemical burn hazard Acidic cleansers are caustic Caustic effects are not noticed imme diately Contact with the skin can cause burns gt Wea
18. gas flush ing No 6 For prod 12 mbar 10 Off 1 85 Evacuation ucts with a time 2 s big air Evacuation pocket pause 4 s No 30 Factory 10 mbar 6 Off 1 3s Evacuation settings time 2 s Evacuation pause 2 s 30 23 03 2010 c MULTIVAC Start up 3 Start up 3 1 Initial start up 3 1 1 Setting up the machine gt Prepare a firm level site for the machine Ensure there is adequate access to the connections at the desired location Observe the technical specifications Danger of explosion Operating the machine in a potentially explosive atmosphere can DANGER result in explosion due to hot machine parts Explosions can cause serious injuries or even death Do NOT use the machine in rooms that are exposed to explo sion hazards NOTICE Danger of equipment damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements will get wet from the oil and be rendered useless This will damage the vacuum pump Transport and set the machine down as horizontally as possi ble gt Do NOT tilt the machine Transport the machine to the desired location see Section 9 2 1 TRANSPORTING THE MACHINE Setup the machine on a firm level base 3 1 2 Adding oil to the vacuum pump gt Fill oil into the vacuum pump see Section 7 5 2 ADDING OIL TO THE VACUUM PUMP 23 03 2010 31 Start up Connecting the power supply SZ MULTIVAC
19. gt key briefly and set value for Sealing time 4 11 Entering basic settings gt Call up the basic settings menu gt Set Fill diaphragm gt Set Ventilate diaphragm 42 23 03 2010 lt 7 MULTIVAC Operation Modifying and resetting machine cycles 4 12 Modifying and resetting machine cycles Call up the production data menu Call up Counter menu Call up machine cycles Setthe value with the arrow keys The set value is adopted 4 13 Display production data 4 13 1 Display total cycles of the machine gt Call up Counter menu Select Total cycles 4 13 2 Display hours of operation Display machine s hours of operation v Call up Hours of operation menu v Select Hours of operation Display vacuum pump s hours of operation v Call up Hours of operation menu v Select Vacuum pump 4 13 3 Display cycle time Call up the production data menu Select Cycle time 4 13 4 Show settings gt To view the settings of recipes 7 through 30 load the desired rec ipe via the menu see Section 4 8 1 LOAD RECIPE gt Call up the production data menu 23 03 2010 43 Operation SZ MULTIVAC Display production data gt Select Settings The settings of the loaded recipe appear in a list Info il The settings of recipes 1 through 6 can be speed dialed from the l
20. impair safe operation Injury hazard It is very dangerous to use third party parts The use of third party parts endangers safe operation and can cause serious injuries gt Do NOT perform any unauthorised modifications or conver sions gt Do NOT modify or remove any protective or safety devices gt Use only genuine MULTIVAC spare parts and accessories The manufacturer disclaims any liability for damage caused by the use of third party parts or unauthorised modifications C Choose the Original Choose Success Fig 1 Pro Original 1 2 EC Conformity In the design and construction of packaging lines packaging ma chines or auxiliary packaging machines the following regulations have been observed EC Machinery Directive 98 37 EC or 2006 42 EC ECLow Voltage Directive 2006 95 EC exception industrial trucks such as lift trucks and die change trolleys EC Electromagnetic Compatibility Directive 2004 108 EEC excep tion industrial trucks such as lift trucks and die change trolleys REACH regulation EC No 1907 2006 e PFOS directive 2006 122 EC 23 03 2010 7 MULTIVAC Sally EC Conformity Agent authorised to compile the relevant technical documentation according to Directive 2006 42 EC MULTIVAC Sepp Haggenm ller GmbH amp Co KG Department of Technical Services Bahnhofstra e 4 87787 Wolfertschwenden Germany Manufacturer MULTIVAC Sepp Haggenm ller GmbH amp Co KG Bahnhofstra
21. in faulty packs gt Immediately cancel the evacuation procedure when liquids are suctioned gt Close and press down the chamber lid The packaging procedures in the machine run automatically The chamber lid opens automatically if it is not locked 36 23 03 2010 SI MULTIVAC Operation Packing products gt Remove the finished pack gt Check the pack Info il Visually inspect the packs on a regular basis while the machine is running Depending on the product and pack other more complex testing procedures may be required This is the responsibility of the operating company see Section 1 7 6 CHECKING THE PACKS gt If necessary adapt the settings to the product Enter all required times and values gt Save recipe see Section 4 8 3 SAVE RECIPE 4 4 Opening and closing menus 4 4 1 Calling up menus Press the function selection key The main menu appears Select the desired menu with the arrow keys Press the function selection key The desired menu appears Select the desired submenu with the arrow keys Press the function selection key The desired submenu appears 23 03 2010 37 Operation SZ MULTIVAC Opening and closing menus 4 4 2 Quitting menus Using the arrow keys select the respective menu heading The text of the menu heading changes and becomes the menu functio
22. of product contamination 23 03 2010 47 Cleaning Notes on cleaning SZ MULTIVAC AN WARNING AN WARNING WARNING 48 nsufficient cleaning cannot be compensated by duplication of the concentration of the disinfection agents 6 1 6 Use with disinfectant Fire hazard Alcohol based disinfectants are highly flammable Fire naked light or smoking ignites the disinfectant and can thus cause fires When disinfecting the machine flames or naked lights are pro hibited Smoking is prohibited Observe the instructions of the disinfectant manufacturer Health hazard Incorrect use of disinfectant can contaminate the product with chemicals or decrease the effectiveness of disinfection This can pose serious health hazards for consumers Follow the instructions of the disinfectant manufacturer Only rinse after disinfection if required by disinfectant manufac turer Observe regional hygiene regulations Create a company cleaning directive v v For type of disinfectant refer to the Care products table For water sensitive components only use alcohol based disin fectant Forall other components use for example QAV based disinfec tant quartenary ammonium compound 6 1 7 Corrosion protection and lubrication Health hazard Excess lubricants can accumulate at lubricating points Excess grease has no lubricating function however it can breed micro organisms and c
23. ring in the drain opening and screw it tight Dispose of old oil properly 23 03 2010 an MULTIVAC Maintenance Change the oil in the vacuum pump gt Fill new oil into the vacuum pump see Section 7 5 2 ADDING OIL TO THE VACUUM PUMP 7 5 2 Adding oil to the vacuum pump Switch off the machine Disconnect the machine from the mains electricity Empty chamber completely Open housing 23 03 2010 65 Maintenance an MULTIVAC Change the oil in the vacuum pump Danger of crushing The housing is heavy WARNING Reaching under the opened housing can cause crushing injuries gt Always support the opened housing gt Support housing with supporting bar Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation WARNING Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump gt Wear personal protective equipment gt Allow the vacuum pump to cool down gt Fill the vacuum pump with the oil gt Check oil level on the oil sight glass The oil level should be between the MIN and MAX marks If oil level is under the MIN mark add oil 66 23 03 2010 7 MULTIVAC Maintenance Change the oil in the vacuum pump Hold housing and take supporting rod out of the holder Close housing Tighten lateral screws Connect the machi
24. see Section 8 TROUBLE SHOOTING 7 4 Replace the sealing bar 7 4 4 Remove the sealing bar gt Switch off the machine Disconnect the machine from the mains electricity gt Open chamber lid gt Let the sealing bar cool down 62 23 03 2010 an MULTIVAC Maintenance Replace the sealing bar gt Pull out the sealing bar 7 4 2 Install the sealing bar Disconnect the machine from the mains electricity gt Install the sealing bar on the carriers 23 03 2010 63 Maintenance Replace the sealing bar SZ MULTIVAC 64 WARNING gt Install the sealing bar in such a way that the screws on the sealing bar point to the middle of the chamber 7 5 Change the oil in the vacuum pump 7 5 1 Drain oil Switch off the machine Disconnect the machine from the mains electricity Burn hazard The surface of the vacuum pump can reach temperatures of over 70 C during operation Touching the vacuum pump can lead to burns Before performing any work on the vacuum pump Wear personal protective equipment Allow the vacuum pump to cool down Hold a device to catch the oil under the drain opening e g an empty bottle of oil Unscrew the screw plug Drain the oil completely gt Check the sealing ring in the screw plug for damage and replace it if necessary Insert the screw plug with the sealing
25. the more harmful their corro sive effects will be If used incorrectly care products can damage components made of rubber or plastic Before applying care products please take time to read the notes and warnings provided by the manufacturer 6 1 4 Parameters for pre rinsing and after rinsing water Low pressure of max 4 bar to 6 bar 58 psi to 88 psi Donotrinse with steam jets or high pressure cleaners Fan nozzle 5 to 15 inclination approx 3 16 nozzle opening Temperature max 60 C 140 F Quality of after rinsing water drinking water quality 6 1 5 Handling cleansers Chemical burn hazard Acidic cleansers are caustic Caustic effects are not noticed imme diately Contact with the skin can cause burns gt Wear the prescribed personal protective gear when handling cleansers Observe the manufacturer s instructions Fortype of cleander refer to the Care products table The quantity of cleanser is not the decisive factor for successful cleaning Applying amounts in excess of the proper dosage does not im prove or accelerate cleaning efficiency but only hinders the re quired rinsing off of the cleanser Dried cleanser residues make cleaning more difficult and pro longed Even smallest residues can inhibit the effect of the disinfection Check by measuring the pH factor of the re rinse water Regular checks of cleaning i e by contact tests reduces the risk
26. 22 2 3 Control terminal enne n enne nn nennen nennen 23 24 DISDIAY e 24 2 4 4 Startup display ee 24 24 2 DC eco ec 25 24 3 Function CSO PS 26 244 WDIAGNOSUG displdy SRDNANRERRERURBERERREREFIUEEFEPERINESRIREREERERSEFITEFENHEREEUERBERFETETERPEFFRTEER 27 24 9 Acess MoNS see pP TL S 27 2 23 03 2010 SZ MULTIVAC Contents 2 9 Men EU NERONE UT 28 2 6 Process sequence nuasssssssssssssnnsnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnennnennnennnnnnnennnennnene 28 21 Packaging pages A E beu Mt vbt cu d aut tectus 29 2 8 Preset recipes sssssssssssssssssssseeeeeeeeeen eene enn nen ee nen nene nnne nnne nnne nennen nennen nnns 29 3 Start 1 31 3 1 Initialstare p senin aaa a e en Rea 31 3 1 1 Setting up the machine ooo 31 3 1 2 Adding oil to the vacuum pump nnsesnsssnssnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnenn nennen 31 3 2 Connecting the power SUpply uunssnsssnssnnnsnnnennnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnenn 32 3 3 Connecting inert gas ERN T D S OT ETEITEO 32 4 Operation aici E 34 4 1 Switching on the Muere 34 42 Switching off the machine ee elite ehesetrathe ee 34 4 3 Packing Produels nc nee 34 4 4 Opening and closing Menuscers PEE 37 44 1 Calling up MENUS ioc are 37 442 Quitting MENUS rna 38 4 5 Modifying values EUER 38 4 6
27. BAR 7 2 9 Connections Visual inspection gt Disconnect the machine from the mains electricity gt Check power cable for damage gt f present check that the line for inert gas is fitted tightly and un damaged 7 2 10 Vacuum pump Checking oil level refilling Disconnect the machine from the mains electricity Checkthe oil level on the oil sight glass gt If necessary refill oil gt If water is present in the oil notify the service department 7 2 11 Vacuum pump Oil change Change the oil in the vacuum pump see Section 7 5 CHANGE THE OIL IN THE VACUUM PUMP 7 2 12 Vacuum system Test Perform a vacuum test see Section 7 3 PERFORMING THE VAC UUM TEST 23 03 2010 61 Maintenance SS MULTIVAC Performing the vacuum test 7 3 Performing the vacuum test Call up the Service menu gt Call up the test menu Select Vacuum test Switch on the vacuum test Return to the status display Close and press down the chamber lid The vacuum system is tested for airtightness The processes in the machine run automatically The corresponding diagnostic message appears The chamber lid opens Acknowledge the diagnostic message The vacuum test is switched off gt If the vacuum test is not successful see the displayed diagnostic message to correct the malfunction
28. Index A Access authorisation resetting 38 Access authorisations selecting 38 Access right 38 Access rights 27 Access blocking 38 Adjustment work 45 Against regulations 11 Air de oiling elements 31 72 Air humidity 19 Airtightness testing 29 Ambient conditions 19 Ambient temperature 19 Anti corrosion agents 49 Automatic 78 Automatic Sensitivity 78 B Backup fuse 18 Basic settings 42 Buying source 57 C Calling up menus 37 Care products table 56 Chamber 21 Chamber lid 21 Chamber lid gasket 21 Chamber size 18 Change password 39 Checking packs 14 Cleaning device 49 Cleansers 47 Conduct in emergencies 12 Configuration code 24 Control terminal 21 23 Control unit 23 Cooling down Sealing 78 Corrosion protection 48 Counter pressure bar 21 Cycle time 78 D Daily cleaning 50 Delayed ventilation sealing 78 Depth 18 Diagnostic display 27 80 Diagnostic message 68 Diagnostic message acknowledging 24 Diagnostic number 27 Diagonal insert 35 Diagonal insert inserting 45 Diagonal insert removing 45 Dimensions 18 Disinfectant 48 Display 24 Display cycle time 43 Display hours of operation 43 Display production data 43 Display total cycles 43 Display setting 44 Disposal directive 73 Dispose of chemicals 74 Disposing of the machine 73 Distribution time evacuation 78 Distribution time gas flushing 78 Drying packaging 29 E EMC 11 Entering basic settings 42 Error 27 Error numbe
29. Language English EN Translation of the original operating manual Order number C100 P WO 0000017 10 EN A4 SZ MULTIVAC Service address Instruction manual Chamber machine C100 MCO6 Serial number Manufacturer MULTIVAC Sepp Haggenm ller GmbH amp Co KG Bahnhofstra e 4 D 87787 Wolfertschwenden Tel 49 0 8334 601 0 Fax 49 0 8334 601 199 www multivac com Service spare parts Fax 49 0 8334 601 193 Technical documentation Fax 49 0 8334 601 195 Date 23 03 2010 The reproduction distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited Offenders will be held liable for the payment of damages All rights reserved in the event of the grant of a patent utility model or design Contents SZ MULTIVAC Contents Important information on the manual LLeeeeeeeeeeee esee Lees esee eeeeneee nnne tnnt 6 Machine documentation 4440444snnsennnennnennneenneenneenneenneennnenne nennen nennen 6 Changes not covered in the manual ummsrs4444444HRRHRHnnnnnnnnnnannnnnnnnnnnnnnnannannnennn nenn nn 7 Sy NOS USOC Mem 7 Manual VON ser 8 1 SET a Y 9 1 1 General safety IriStUGClIOTISs casco tn Reb kk ren ae 9 tiA Farget OUD nete 9 1 1 2 Unauthorised modifications and manufacture of spare parts 10 CA SC
30. OPIN stipes em 10 1 3 Intended use eee ceccccecccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeseeeeseeeenesesness 11 1 3 1 Electromagnetic compatibility EMC eeseeeee 11 1 4 Foreseeable incorrect USB nee i a Dp oauoLado b ne hinca d dida 11 1 5 Warning of incorrect Sen are 12 1 6 Residual SKS 22 220220 uod EIE EUREN TERRE E RERO ERS 12 1 7 Obligations of the operating company sseseeeeenn mm 12 1 7 1 Selection of personnel and personnel qualifications 13 1 7 2 Personal protective gef ernennt 13 UNE ME Sera C 13 1 7 4 Measures for avoiding hygienic risks eeeenee 13 1 7 5 Gas supply stop valve 14 1 7 6 ICheekingihepacks ae 14 1 7 7 Pump protection function 44444444444400Rnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 15 1 8 Machine labels cceccceccceecceeeceeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeeeeeeeeeeeeseenseeeneeees 15 1 8 1 Safety labels and notices cseteris rein 16 2 Descriptio sisisi agaaga e aAa eaaa aaa aa a aaa aaa aaa aN Aaa N anaana iaaa 18 2 1 Technical specifications sssssssssssssssssssseeememeeeeeenennnennns 18 2 2 Design ofthe machine PNEU TS 21 221 Front view ueseesssssssnsssnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnen 21 222 REAL VIEW a a MARE PERPE UE PELLE PEERS RENE
31. Selecting and resetting access rights eeeeeeseeeeeeeeeeeee 38 4 6 1 Selecting access authorisations eeeeseeeeeeeeeesseeenenen nennen 38 4 6 2 Resetting the access authorisation to operator blocking access 38 4 6 3 Change password for authorisation access creator ssssssss 39 4 6 4 To reset authorisation access creator sssssssseeee 39 4 1 Langlageselellion aaa ee 39 4 7 1 Selecting the language via menu uusessssssssnnnnnnnnennnnnnnnennnnnnnnnnnnnn nn 39 4 7 2 Selecting the language via the shortcut key uuusnnnersssnnnnnnnnennnnn nenn 39 4 8 Working IE c TE 40 4 8 1 Load recipes 40 4 8 2 Load factory Felge een 40 4 8 3 Save recipe nuneseesssesssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnennnennnnnnnnnnnen 41 4 8 4 Delete recipe nennen nnn nne 41 4 9 Select and set process sssssssssssssssssssssseeemeemeee mener 41 4 9 1 Set standard process ssssssssssssssssssssee enne 41 4 9 2 To set MCV process usnnnnneenneennenennnnnenen nennen 42 4 10 Setting the SC ANG PAREHRSEBERHRERNETERFELEURRNEFESPEFRSEUTPEREBERFRERERLTFESTERERTEUERDEEEERPFEENFEFENBEREREREREFERE 42 4 11 Entering basie settings oo shoes Sa ee 42 4 12 Modifying and resetting machine cycles uussssenssnnesnnnnnnnnnennnnnnnnnnnnnnnnnnnnn ann 43 4 13 Display prod
32. alve to the gas supply on the operating side Attach the gas hose to the inert gas connection of the machine Fasten the hose with hose clamps 23 03 2010 lt 7 MULTIVAC Start up Connecting inert gas Open the stop valve for the gas supply Setthe input pressure see the section technical specifications 23 03 2010 33 Operation SZ MULTIVAC 4 Operation 4 1 Switching on the machine gt Press the Control On Off gt key The machine control performs a self test The software version of the machine control briefly appears in the display The status display appears The machine is ready for operation 4 2 Switching off the machine gt Press the Control On Off gt key The screen for performing the pump protection function ap pears gt If necessary perform the pump protection function gt Close and press down the chamber lid The vacuum pump runs for a set time A counter counts to zero The display goes dark The chamber lid opens automatically if it is not locked To cancel the pump protection function press the Control On Off key again The display goes dark Info i The display goes dark automatically after 10 s without input or with out closing the chamber lid Close chamber lid and lock it in place Close stop valve for the gas supply if present 4 3 Packing products
33. ation labels have been attached to the machine Do NOT remove these labels Make sure all labels are intact and legible f necessary clean the labels with soap and water Do NOT clean the labels with solvents 23 03 2010 15 vene 7 MULTIVAC Machine labels Replace damaged scratched or illegible labels with new ones Info i Labels can be obtained from the manufacturer 1 8 1 Safety labels and notices 6 5 Fig 2 Position of the labels Position Sign 1 Fig 3 Safety inspected symbol V 81981511830 Fig 4 Safety label on gas connection Optional 16 23 03 2010 7 MULTIVAC Safety Machine labels Position Sign 3 Fig 5 Inert gas input pressure sign Optional C SZ MULTIVAC Verpackungsmaschine tesa MULTIVAC Sepp Haggenm ller GmbH amp Co KG Typ Bahnhofstr 4 Serialnummer 87787 Wollertschwenden Germany Baujahr NS ae Y Vertrieb und Serce Hz Phasen Nennleistung w Nennstrom Mino vortichernu 706981237 DE Fig 6 Type plate ore Fig 7 Unplug the power plug Fig 8 Inclination of the machine 23 03 2010 17 Description Co MULTIVAC 2 Description 2 1 Technical specifications Power supply connection Mains voltage See type plate Phases See type plate Nominal power See type plate Nominal current See type plate Max backup fuse See type plate
34. d making connections Chapter 4 Operation Information on using the machine Chapter 5 Adjustment work and setup Notes regarding adjustment and setup Chapter 6 Cleaning Instructions for cleaning and information on care products Chapter 7 Maintenance Maintenance table and instructions for maintenance Chapter 8 Troubleshooting Contains information on how to recognise the causes of malfunc tions and troubleshoot them Chapter 9 Shutdown transport storage Instructions for shutting down transporting and storing the ma chine Chapter 10 Disposal Notes regarding disposal of the machine Chapter 11 Spare parts Machine parts subject to wear and spare parts 23 03 2010 7 MULTIVAC Sally 1 Safety 1 1 General safety instructions The machine incorporates the latest technological principles Never theless potential hazards for persons the machine and other materi als cannot be entirely excluded Before you start up the machine read through the instruction manual and follow the instructions contained therein Keep the instruction manual near the machine for future reference Observe the safety and accident prevention regulations valid in your country 1 1 4 Target group The tasks described in this manual may only be performed by trained personnel under observance of the operating manual The manufacturer will not be liable for any damages resulting from improper operation
35. damage Changesin the operating behaviour Info Do NOT start up the machine if there are visible defects 23 03 2010 7 MULTIVAC Safety Obligations of the operating company WARNING 1 7 1 Selection of personnel and personnel qualifications Injury hazard Ignorance of proper machine handling is very dangerous Improper handling can lead to serious injuries gt Instruct personnel regarding how to handle the machine cor rectly Assign only instructed and qualified personnel Trainees or other persons receiving instructions may only oper ate the unit under the constant supervision of an experienced specialist Observe the legal minimum age for personnel Delegate responsibilities gt Inform operating personnel about measures for avoiding hygi enic risks Have clearly written instructions available for operating person nel If necessary order a manual from the manufacturer in the respective official language Only qualified electricians are permitted to work on the electrical equipment Service operations and repair work should be carried out by authorised specialists only 1 7 2 Personal protective gear The operating company must ensure that machine operators wear the required personal protective equipment foot protection head gear gloves etc in accordance with the applicable national guidelines In Europe the directive 89 656 EEC specifies the minimum mandatory use of personal pr
36. danger is imminent Non observance can cause serious or even fatal injuries gt Observe the notices for avoiding danger Dangerous situations Used to indicate dangerous situations Non observance can cause serious or even fatal injuries gt Observe the notices for avoiding danger Potentially dangerous situations Used to indicate potentially dangerous situations Ignoring this danger can cause injuries Observe the notices for avoiding danger Danger of equipment damage Used to indicate potentially dangerous situations Ignoring these situations can cause equipment damage Observe the notices for avoiding danger Information that contributes to a better understanding of how the ma chine functions is shown in the following form Info Indicates information on special features deserving your attention 23 03 2010 7 Important information on the manual Ez MULTIVAC Symbols used Instructions to follow are displayed in the following form gt Press key A gt Release screw B gt Press key C Enumerated items are marked with bullet points Dashes are used to mark sub items of enumerated lists or se quences of steps to be taken Manual layout Chapter 1 Safety Generally valid safety instructions are to be observed Chapter 2 Description Description of the main assemblies functions in the display and technical data Chapter 3 Start up Notes on starting up an
37. deleted with the arrow keys Pressthe Function selection key The message completed appears The recipe has been deleted 4 9 Select and set process 4 9 1 Set standard process Press Evacuation key briefly and enter value for Evacuation pressure Forautomatic evacuation decrease the value until Automatic appears The machine controls the evacuation process automatically Press Evacuation key briefly again and set value for Post evacuation time 23 03 2010 41 Operation SZ MULTIVAC Select and set process gt Call up the evacuation menu gt Set Distribution time gt Set Automatic gt Select Standard process gt Call up the gas flushing menu Optional gt Switch on Orvoff gas flushing Set Distribution time SetRinse time Press Gas flushing key briefly and set value for Gas flushing pressure 4 9 2 To set MCV process Press Evacuation key briefly and set value for Evacuation pres Sure gt Press Evacuation key briefly again and set value for Post evacuation time gt Call up the evacuation menu v Set Distribution time Set Automatic Select MCV process Set MCV threshold Set MCV duration INI VEN ZEN 4 10 Setting the sealing gt Call up the sealing menu gt Switch on On off sealing gt Set Delayed ventilation gt Set Cooling down gt Press lt Sealing
38. det VS2 Finktec FINK FC 2062 Cleansers neutral Ecolab Europa P3 topax 12 Ecolab USA Quorum Pink II 56 23 03 2010 7 MULTIVAC Cleaning Care products table Type Manufacturer Designation Johnson Diversey Shureclean VK10 JD Shureclean Plus VK9 Finktec FINK Industrial rinsing agent 2 Cleansers alkaline Ecolab Europa P3 topactive LA Ecolab USA TFC Pink Johnson Diversey JD Ultraclean VK3 Diverfoam SMS HD VF22 Cleansers acidic Ecolab Europa P3 topax 52 P3 topax 56 Ecolab USA Quorum Purple Quorum Red Johnson Diversey JD Acifoam VF10 Finktec FINK aluminium cleanser FT 43 SR Disinfectants Ecolab Europa P3 topax 91 P3 topax 99 Ecolab USA Quorum Whisper Quorum Clear Johnson Diversey JD Divosan extra VT55 JD Suredis VT1 Finktec FINK Antisept G Disinfectants alcohol based Ecolab Europa P3 alcodes Johnson Diversey JD Divodes FG VT29 Finktec FINK Antisept E Anti corrosion agents Esso Primol 352 Castrol Optimol F D Fluid Spray Kl ber Lubrication Kl berfood NH1 K 32 Stainless steel care products Ecolab Europa P3 proguard CP The recommended care products are foodstuff compatible Buying source Ecolab www ecolab com Johnson Diversey www diverseylever de 23 03 2010 57 Cleaning Care products table 7 MULTIVAC
39. ed Value for the cooling down time of the seal seam The vacuum in the chamber and the sealing pressure are preserved for this amount of time The seal seam can harden The sealing is switched off during this time The display contains the times of the individual procedures of the last packaging procedure The ventilation of the chamber begins with a delay after sealing Switching interval between the completed evacuation process and the beginning of the gas flushing process During the distribution time remaining air pockets in the products can escape before the package is sealed Switching interval after the gas flushing process during which the gas can distribute itself in the the film pouch Is the pressure from which the film pouch and the chamber are evacuated Pressure is measured in the chamber During this time sealing pressure is applied to the sealing dia phragm Indicates the pressure until the film pouch is filled with inert gas Pressure is measured in the chamber Indicates the amount of time for which the film pouch will be filled with inert gas Pressure is not influenced by this Shows the time the machine has been operating The counter be gins to count as soon as the machine is switched on and can not be reset Counts the number of complete machine cycles The counter can be modified and reset It is used to control the quantities produced During this time the set vacuum is maintained during the MCV p
40. esult from the following errors Aleaky seal seam The packing material is dirty in the seal seam area The sealing time is too short Damage on the pack Sharp edged products piercing through the pack The pack always requires inspection at the following times Initial putting of the machine into operation A defined period has been reached in running operation A different pack size was used Other types of film or other film thicknesses were used Spare parts or parts subject to wear were installed A machine malfunction was resolved Settings were made on the machine 1 7 7 Pump protection function After the machine has been switched off the vacuum pump remains running for a set time During this time the undesirable liquids in the oil of the vacuum pump evaporate This increases the life span of the vacuum pump When packaging moist or liquid products the operator is obligated to perform this function at least once a day e g at the end of a working day The manufacturer assumes no liability what soever for any warranty claims and damage claims of any kind result ing from insufficient performing of this function Danger of equipment damage Penetration by liquids will damage the vacuum pump Damage can cause the machine to malfunction which in turn re sults in faulty packs Immediately cancel the evacuation procedure when liquids are suctioned 1 8 Machine labels Safety and inform
41. g hours or yearly Page Complet ed Vacuum pump Oil change 61 60 7 2 Recommended maintenance 7 2 1 Vacuum pump Perform the pump protection func tion Switch off the machine to perform the pump protection func tion see Section 4 2 SWITCHING OFF THE MACHINE 7 2 2 Entire machine Visual inspection gt Check the entire machine exterior for damage Check that all warning signs are present Check that all safety guards are mounted and intact 7 2 3 Entire machine Alkaline cleaning and disinfection Clean the machine see Section 6 CLEANING 7 2 4 Entire machine Wipe test Perform wipe tests to check the result of the cleaning and disin fection procedures See the company cleaning instructions and recommenda tions see Section 6 CLEANING 7 2 5 Entire machine Acidic cleaning and disinfection Clean the machine see Section 6 CLEANING 23 03 2010 usar MULTIVAC Maintenance Recommended maintenance 7 2 6 Entire machine Intensive cleaning gt Clean the machine see Section 6 CLEANING 7 2 7 Chamber lid gasket Visual inspection gt Check gasket for damage gt Have the chamber lid gasket replaced by the service department if necessary 7 2 8 Sealing bar Visual inspection gt Check sealing bar for damage gt If necessary replace the sealing bar see Section 7 4 REPLACE THE SEALING
42. ge Return from the menu to the status dis play 2 4 Display The display shows various views with differing information according to the machine s phase of operation 2 4 1 Startup display The startup screen appears after switching on the machine MCO06xxxxx 1 VXXXXXXXX 2 XXXXXXXXXX 3 Fig 14 Startup display 1 Type designation of machine control Software version Configuration code 23 03 2010 c MULTIVAC Description Display Process data status display Process sequence status display 2 4 2 Status display The process data status display shows information on the last pack aging procedure 1 2 3 1 REN 2 650 mra 5 4 Fig 15 Process data status display Current access right lock closed user lock open creator Currently loaded recipe Chamber lid symbol machine is ready Gas flushing pressure a fF o N Evacuation pressure The process sequence status display shows the progress of a cur rently running process During a packaging procedure process the corresponding symbol flashes on the display If time runs out during a process then a clock with the remaining time will flash in place of the symbol d 3130 922 m 9 Fig 16 Evacuation status display 047 d 330 19 mbar 59 Ls Fig 17 Gas flushing status display 049 23 03 2010 25 Description Co MULTIVAC Display d 3130 3 mbar ee Fig
43. ged Evacuation system is not air Notify the service department tight Odour or smoke Air de oiling element defec Notify the service department tive Oil check valve of vacuum pump is blocked 70 23 03 2010 Notify the service department ST MULTIVAC Shutdown transport storage G WARNING 9 Shutdown transport storage Info Observe the safety instructions see Section 1 SAFETY 9 1 Shutting down the machine 9 1 1 Cleaning the machine gt Perform intensive cleaning of the machine see Section 6 2 CLEANING THE MACHINE 9 1 2 Preserving the machine gt Preserving the machine see Section 6 1 7 CORROSION PROTEC TION AND LUBRICATION 9 1 3 Closing and disconnecting supply lines gt Close lid gt Lock lid in place gt Close stop valve for the gas supply if present gt f present remove the gas hose from the inert gas connection Disconnect the machine from the mains electricity 9 2 Transporting the machine 9 2 1 Transporting the machine Wear personal protective equipment Injury hazard The machine is heavy Carrying the machine can cause injuries Have a second person assist you 23 03 2010 71 Shutdown transport storage Ez MULTIVAC Transporting the machine NOTICE Danger of equipment damage At an inclination of more than 15 the oil in the vacuum pump shifts The air de oiling elements wi
44. hamber lid closed more firmly and for longer Chamber lid gasket is dirty Clean the chamber lid gasket Chamber lid gasket is dam aged Notify the service department Seal seam not airtight pack is slack Sealing time is set incorrectly Correct the sealing time Target pressure value incor rectly set Correct the target pressure value 23 03 2010 69 Troubleshooting Malfunctions without diagnostic message vy MULTIVAC Symptom Cause Solution Pouch neck is clamped by chamber lid Insert the film pouch so that the pouch neck lies within the chamber Seal seam is dirty Keep sealing bar and film pouch clean e Pack not air tight Usea new film pouch Film pouch not suitable Use a film pouch suitable for sealing The sealing force is not suffi cient Test settings Sufficient seal ing force is only achieved if the target pressure is set un der 400 mbar Sealing bar damaged Notify the service department The target pressure The set target pressure is not value is not reached achieved e g product con tains water Seta higher target pressure Chamber lid gasket is dirty Clean the chamber lid gasket Insufficient oil quantity or oil in the vacuum pump is too old Refill or replace oil Chamber lid gasket is dam Notify the service department a
45. isinfectant Clean cleaning implements e g rubber wipers brushes Place cleaning implements in disinfectant solution Unpack the film pouches and lay them ready 23 03 2010 53 Cleaning ey MULTIVAC Cleaning the machine 6 2 2 Intensive cleaning Info il The intensive cleaning may only be performed by specially trained personnel Information on qualifications and training can be obtained from our service personnel The sequence of the described tasks is to be followed exactly Always clean the machine from top to bottom Forall cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING and see Section 6 2 CLEANING THE MACHINE The illustrations are examples Preparing for intensive cleaning Prepare for daily cleaning see Section 6 2 1 DAILY CLEANING Performing intensive cleaning Cleaning and disinfecting dismantled components see Section 6 2 1 DAILY CLEANING Clean the machine and the floor see Section 6 2 1 DAILY CLEAN ING Remove gasket from the groove Manually clean groove in chamber lid with cleaning solution Wait until the contact time has elapsed see instructions of cleanser manufacturer Wipe with new cloth and drinking quality water 54 23 03 2010 an MULTIVAC Cleaning Cleaning the machine gt Disinfect groove in chamber lid with alcohol based disinfectant
46. ist To do so load the respective recipe with the keys lt 1 gt through 6 4 14 Setting the brightness of the display Call up User menu Select brightness Using the arrow keys set the desired brightness 44 23 03 2010 Adjustment work and setup SZ MULTIVAC 5 Adjustment work and setup 5 1 Insert and remove the diagonal insert gt f necessary use diagonal inserts for the desired inclination Install the support bracket on the required position on the diagonal insert gt If the diagonal insert is no longer needed remove it along with the support bracket from the chamber 23 03 2010 45 Cleaning 7 MULTIVAC 46 NOTICE 6 Cleaning Info Observe the safety instructions see Section 1 SAFETY Clean the machine after maintenance work and repairs and disin fect if necessary 6 1 Notes on cleaning 6 1 1 Rules of conduct The objective of the cleaning work is to avoid hygienic risks If the cleaning is insufficient or not performed properly this may result in contamination of the products and thus to health hazards for end consumers Assign only instructed and qualified personnel Informa tion on qualifications and training can be obtained from the service department The ability to handle materials effectively and efficiently depends on Using the proper dosage of care products Observing the contact time of the care products
47. level 20 Sound pressure level 20 Spacer plates 35 Spare parts 76 Stacking test 14 Standard process 29 82 Startup display 24 Status display 25 Steam jets 47 Storage temperature 19 Storage test 14 Supply lines closing 71 Supply lines disconnecting 71 Symbols 7 T Target group 9 Target values 79 Technical products 29 Technical specifications 18 Test procedure 14 Third party parts 12 Total cycles 43 79 Transport 71 Transport equipment 71 Troubleshooting 68 Type designation of machine control 24 V Vacuum pump 19 31 72 Vacuum pump production data 79 Vacuum pump hours of operation 43 Vacuum test 79 Vacuum test performing 62 Values modifying 38 Ventilate diaphragm 79 Version number 34 Visual inspection 59 60 Ww Warnings 7 Weight 18 Width 18 23 03 2010
48. ll get wet from the oil and be rendered useless This will damage the vacuum pump gt Transport and set the machine down as horizontally as possi ble gt Do NOT tiltthe machine gt Carefully raise the machine Formachine dimensions and weight see Technical specifica tions Transporting the machine gt Avoid severe jolts 9 3 Storing the machine gt Shutting down the machine Select a suitable storage site Observe the ambient conditions for storing the machine see Technical specifications Ensure that the storage location is of adequate load bearing capacity and keep the weight of the machine in mind see Technical specifications gt If necessary cover the machine with film 72 23 03 2010 7 MULTIVAC Disposal G NOTICE 10 Disposal 10 1 Disposing of the machine Info Sealing bars can be reused on other machines of the same se ries If disposal of the machine is not handled by the manufacturer dispose of the machine as described below Disconnect the machine from the mains electricity see Section 9 1 3 CLOSING AND DISCONNECTING SUPPLY LINES Dispose of the materials properly observing all legal and com pany internal regulations regarding environmental protection 10 2 Dispose of operating materials 10 2 1 Disposing of oil and grease Protect the environment Operating materials and fluids are hazardous to the
49. lose the stop valve for the gas supply if part of the machine Letthe sealing bar cool down Store empty new film pouches outside the room in a clean dry place during the cleaning procedure Remove all waste e g product scraps film trim on or around the machine 23 03 2010 SZ MULTIVAC Cleaning Cleaning the machine Cleaning and disinfecting dismantled components Remove the following components gt Diagonal insert with support bracket gt Spacer plates gt Sealing bar gt Insertable counter pressure bar Place removed components in a separate room gt Clean dismantled components manually with cleaning solution gt Thoroughly clean the inert gas nozzles Wait until the contact time has elapsed see instructions of cleanser manufacturer Wipe with new cloth and drinking quality water Disinfect components with alcohol based disinfectant Thoroughly disinfect the inert gas nozzles 23 03 2010 51 Cleaning Cleaning the machine SI MULTIVAC Clean the machine and the floor Disinfect the machine and the floor Complete cleaning 52 Wait until the contact time has elapsed see instructions of disin fectant manufacturer Manually clean the entire machine including the table with clean ing solution Wait until the contact time has elapsed see instructions of cleanser manufactu
50. me Check that all safety guards close completely and prevent reaching into the danger zones Check that only those safety devices are used which are suit able for the machine equipment Check that all safety devices are functional and in a technically flawless condition Machine documentation Instruction manual EU Declaration of Conformity Supplementary sheet Super PIN Info The complete scope of delivery is listed in the order confirmation 23 03 2010 7 MULTIVAC Important information on the manual Changes not covered in the manual JO Z gt gt m A DANGER gt WARNING gt CAUTION NOTICE Changes not covered in the manual Continuous development is the foundation for ensuring that our ma chines are technically advanced and of high quality For this reason you may discover slight deviations between the specifications in the manual and your machine We also cannot rule out errors The speci fications figures and descriptions in this manual do not constitute a legal contract between the manufacturer and customer Symbols used Warnings draw your attention to hazards Warnings are displayed in the following form Danger from electrical shock Used to indicate that serious danger of electrical shock is imminent Non observance can cause serious or even fatal injuries gt Observe the notices for avoiding danger Immediate danger Used to indicate that serious
51. n quit Press the function selection key The menu is exited and the system changes to the next highest display level 4 5 Modifying values gt Call up the desired menu v Using the arrow keys select the desired parameter Press the function selection key The display for the selected parameter appears Setthe value with the arrow keys The set value is adopted v To exit display press the function selection key 4 6 Selecting and resetting access rights 4 6 1 Selecting access authorisations Call up User menu Select Authorisation gt Enter the password with the keys 1 to 6 The corresponding access authorisation appears in the status display gt If the selected access authorisation is no longer needed reset the access to operator see Section 4 6 2 RESETTING THE ACCESS AU THORISATION TO OPERATOR BLOCKING ACCESS 4 6 2 Resetting the access authorisation to operator blocking access Call up User menu Select Authorisation 38 23 03 2010 7 MULTIVAC Operation Selecting and resetting access rights gt Enter the password of the current access authorisation with the keys 1 to 6 The Operator access authorisation appears in the status dis play 4 6 3 Change password for authorisation access creator v Call up PIN menu v Select Change PIN v
52. ne to the mains electricity Switch on the machine Check the oil level after a couple of machine cycles 23 03 2010 67 Troubleshooting Z MULTIVAC A WARNING 8 Troubleshooting Injury hazard Ignorance of proper machine handling is very dangerous Improper handling can lead to serious injuries For all service operations and repair work gt Make sure you observe the safety instructions and accident prevention regulations gt Disconnect the unit s power supply from the mains gt Only qualified electricians are permitted to work on the electrical equipment gt Service operations and repair work should be carried out by authorised specialists only 8 1 Malfunctions with diagnostic message Symptom Cause Solution 67 Vacuum pump does not Notify the service department switch off Ventilation valve does not Notify the service department open 68 No gas available or near end Check Stop valve for the gas supply Open the stop valve for the closed gas supply Hose kinked Check The target value for the gas e Check the setting pressure is set such that it cannot be reached for pres sure controlled gas flushing Pressure transducer is incor Notify the service department rectly calibrated Pressure transducer is defec Notify the service department tive Gas valve does not open Notify the service departmen
53. omplete ma 1 pc chine with gas flushing 5 105409738 Sealing bar complete ma 1 pc chine without gas flushing 6 11131117143 Repair set for sealing bar con 1 pc tains items 4 7 8 9 7 81848121006 Teflon tape 0 13 mm x 40 mm 0 39 m 8 81848121001 Teflon tape 0 25 mm x 16 mm 10 43m 11131198220 Vacromium tape heating tape 0 47 m 3 mm 10 85123126101 Contact bushing 2 pc 11 11181798100 Diaphragm 1 pc 12 105326253 Control unit 1 pc 13 11181798040 Diaphragm 1 pc 14 105048117 Low odour synthetic oil for vac 1 uum pumps 14 91111114013 HD oil mineral oil 11 14 91111114014 HD oil mineral oil 201 15 80121408407 Maintenance set for vacuum 1 pc pump R5 KB0008D 0010D 23 03 2010 77 Glossary vy MULTIVAC Glossary Automatic Automatic sensitivity Cooling down Sealing Cycle time Delayed ventilation Sealing Distribution time evacuation Distribution time Gas flushing Evacuation pressure Fill diaphragm Gas flushing pressure Gas flushing time Hours of operation Machine cycles MCV duration MCV threshold 78 If the function Automatic is set the machine will reach the optimum evacuation time and pressure depending on the product Determines the evacuation time and the evacuation pressure reached when evacuating with the Automatic function The sensitiv ity is adjustable from 1 to 10 The lower the sensitivity the lower the value of the evacuation pressure reach
54. ontaminate the product gt Check the lubricating points regularly for excess lubricants Remove any excess lubricants 23 03 2010 va MULTIVAC Cleaning Notes on cleaning NOTICE Danger of equipment damage Residues of cleansers and disinfectants produce corrosion Corrosion can destroy the machine gt After every cleaning including cleaning of the surroundings floor adjacent machines etc thoroughly rinse with water of drinking water quality or clean by hand Kind of anti corrosion agent refer to Care products table Only use H1 or FDA approved lubricants and anti corrosion agents Checking the microbiological stability of the anti corrosion agent and lubricants regularly helps reduce the risk of product contami nation 6 1 8 Cleaning devices Health hazard The cleaning devices will spread germs if they are not cleaned often WARNING nough This can cause cross contamination which will damage the prod uct Use only brushes and brooms that have plastic bristles Clean the cleaning equipment daily and apply disinfectant af terwards 6 2 Cleaning the machine Info i The recommended daily cleaning tasks recommended here must be supplemented by the intensive cleaning procedure according to the degree of dirt Cleaning personnel must be instructed for the cleaning work by the operating company The sequence of the described tasks is to be exactly followed Forall cleaning w
55. ork follow the safety instructions Injury hazard Wet and greasy floors are slippery WARNING Slipping on wet or greasy floors can lead to serious injuries Wear personal protective equipment 23 03 2010 49 Cleaning Cleaning the machine SY MULTIVAC NOTICE NOTICE Preparing for daily cleaning 50 Danger of equipment damage The teflon tape of the sealing bar is very sensitive Improper cleaning can damage the teflon tape gt Clean the teflon tape only with a soft cloth gt Do NOT scratch the teflon tape Danger of equipment damage Penetration by liquids will damage the vacuum pump Damage can cause the machine to malfunction which in turn re sults in faulty packs gt Do NOT spray directly on the covers of the suction openings in the chamber 6 2 1 Daily cleaning Info In the following optional equipment versions are also described Only perform steps that correspond to the version of the ma chine The sequence of the described tasks is to be followed exactly Always clean the machine from top to bottom Forall cleaning work follow the safety instructions see Section 6 1 NOTES ON CLEANING and see Section 6 2 CLEANING THE MACHINE The illustrations are examples Remove all products from the machine Switch off the machine Disconnect the machine from the mains electricity Cover the mains plugs with waterproof plastic bags C
56. otective gear 1 7 3 Specific dangers The operating company must check whether specific dangers are present during operation for example dangerous vapours The oper ating company must take any measures required to avoid or if not possible to limit danger 1 7 4 Measures for avoiding hygienic risks A high standard of hygiene is achieved through design choice of ma terials and workmanship It is imperative that this high level of hy giene be maintained by each operating company Particularly when packaging foods or medically sterile goods the current valid hygiene standards must be strictly observed Before taking the machine into operation your safety health officer must clarify which regulations laws directives standards etc apply to the product that is to be packed and how they can be put into practice 23 03 2010 13 Safety 7 MULTIVAC Obligations of the operating company WARNING CAUTION Test procedure il The manufacturer assumes no liability whatsoever for any warranty claims and damage claims of any kind resulting from insufficient hy giene and insufficient cleaning Health hazard Insufficient or sporadic cleaning can promote the growth of micro organisms which can change unfavourably the product that is to be packed This can severely damage the health of people especially of the consumers The following measures are therefore necessary considering that the enumeration is not final
57. r 27 Evacuation Pressure 78 Evacuation procedure cancelling 24 F Factory setting 40 Fill diaphragm 78 Film disposal 74 Foreseeable incorrect use 11 G Gas flushing pressure 78 Gas flushing procedure cancelling 24 Gas flushing time 78 Gas rinsing 79 Gas supply 14 Gas supply stop valve 14 Grease disposal 73 H Height 18 High pressure cleaners 47 Hygiene 13 23 03 2010 SZ MULTIVAC Index Hygiene standard 13 Inclination ofthe machine 19 Incorrect use 12 Inert gas 19 Inert gas connection 22 Inert gas nozzle 21 Inert gas connecting 32 Inputs sealing 42 Installation conditions 19 Instructions to follow 8 Intended use 11 Intensive cleaning 54 K Key 23 L Label 15 Language selection 39 Load recipe 40 Load recipe quickly 40 Lock 25 Locking for lid 21 Login 38 Low pressure test 15 M Machine control 23 Machine cycles 78 Machine cycles modifying 43 Machine cycles resetting 43 Machine labels 15 Machine shutdown 71 72 Machine storage 72 Machine cleaning 49 Machine switching off 34 Machine switching on 34 Machine transporting 71 Machine s hours of operation 43 Mains voltage 18 32 malfunction 69 Malfunctions 68 Manufacture of spare parts 10 Max backup fuse 18 MCV 29 MCV Duration 78 MCV threshold 78 Measuring residual oxygen 15 Menu tree 28 Misuse 11 Modifications 10 N Noise data 20 Noise exposure 20 Nominal current 18 Nominal power 18 Notices 16
58. r ME CILE TR a Taiana A 64 7 5 2 Adding oil to the vacuum pump nnsennsssnssnnnsnnnsnnnnnnnnnnnnnnnnnnnnennnennn essen 65 4 23 03 2010 SZ MULTIVAC Contents 8 Troubleshooting 68 8 1 Malfunctions with diagnostic message uunsessessssnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnn nn 68 8 2 Malfunctions without diagnostic message 2442424nnnnnnennnnnnnn nenn nnnnnnn nenne 69 9 Shutdown transport storage 444444444000000000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 71 9 1 Shutting down the machte ee near dica indessen aan 71 9 1 1 Cleaning the machine ertc D ee eee ecereediaaeee 71 9 1 2 Preserving the machine PH 71 9 1 3 Closing and disconnecting supply lines eeeeeeeee 71 9 2 Transporting the machine essen ee aan 71 9 2 1 Transporting the machine ssesessianagsen near einsenden neineteen ende 71 9 3 Storing the machines 72 10 STUDIIS RR 73 10 1 Disposing or the machine ide ei aa sn SER Utt and see nds ua toe utin 73 10 2 Dispose of operating materials ssssssssssse Hee 73 10 2 1 Disposing of oil and green zei een itia ida 73 1022 Disposing office a 74 10 2 3 Dispose of chemicals 444244444444000R0Rnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 74 T1 Spare ANUS Tne REHEREAFEREETERITFETRTETENETFRSTELLTEARLTTELTTSTTTRTSTERT FLIRT ELTTTTERLETTERLTTLRTTELTERLTELLT N 76 BLOSS ne een 78 ji e
59. r the prescribed personal protective gear when handling cleansers gt Observe the manufacturer s instructions Fire hazard Alcohol based disinfectants are highly flammable Fire naked light or smoking ignites the disinfectant and can thus cause fires When disinfecting the machine flames or naked lights are pro hibited Smoking is prohibited Observe the instructions of the disinfectant manufacturer Handle and dispose of cleansers and disinfectants properly 23 03 2010 lt 7 MULTIVAC Disposal Dispose of operating materials Info il Improper disposal damages the environment ObDserve the safety data sheets of the cleanser and disinfectant manufacturers Follow the disposal instructions of the cleanser and disinfectant manufacturers Observe regionally applicable disposal regulations 23 03 2010 75 Spare parts SZ MULTIVAC 11 Spare parts Fig 23 Spare parts drawing SAP DIS 16000015492 Item Material number Designation Quan tity and unit of meas ure ment 1 105893127 Round cord chamber lid gas 1 6 m ket 2 105003538 Tension spring 1 pc 76 23 03 2010 7 MULTIVAC Spare parts Item Materialnumber Designation Quan tity and unit of meas ure ment 81863151040 Profile thread 0 32 m 81848121000 Teflon tape 0 13 mm x 16 mm 0 32 m 105057615 Sealing bar c
60. rer Wipe with new cloth and drinking quality water Close chamber lid and lock it in place Clean the floor with a rubber wiper Dispose of the dirty water and waste properly Apply cleanser to the floor Wait until the contact time has elapsed see instructions of cleanser manufacturer Rinse off the floor with drinking quality water Inspect the entire machine and the floor for dirt and cleanser resi dues If necessary clean and wipe off again Use a hand held spray lance to apply disinfectant to the floor Wait until the contact time has elapsed see instructions of disin fectant manufacturer If necessary rinse the floor with drinking quality water see in structions of the disinfectant manufacturer Open chamber lid Disinfect entire machine including table with alcohol based disin fectant Remove the plastic bag from the mains plug 23 03 2010 an MULTIVAC Cleaning Cleaning the machine gt Dispose of plastic bags properly For reasons of hygiene never reuse bags gt Attach the following components gt Insertable counter pressure bar gt Sealing bar gt Spacer plates gt Diagonal insert with support bracket gt Leave the chamber lid open to dry gt If present open the stop valve for the gas supply Connect the machine to the mains electricity Disinfect the entire loading area with alcohol based d
61. roc ess Pressure value threshold If the pressure value set here is exceeded during the MCV process post evacuation takes place automatically 23 03 2010 7 MULTIVAC Glossary Post evacuation time Rinsing time gas flushing Sealing time Sealing time max Settings Production Data Total cycles Vacuum pump Pro duction data Vacuum test Ventilate diaphragm This time extends the evacuation process Through this the reached evacuation pressure is lower than the set value This time begins when the set pressure is reached Suitable for damp products During this time the vacuum valve and gas valve are opened simul taneously On one side of the chamber a vacuum is created on the other side gas is supplied The film pouch is thoroughly flushed with gas This reduces the residual oxygen content During this time the film pouch is sealed The sealing time depends on the particular material and thickness of the film pouch This time determines the maximum value for the sealing time Shows all currently set target values Shows the completed machine cycles Counts the vacuum pump s hours of operation Counting starts as soon as the vacuum pump is turned on The display cannot be changed Automatic leakage test of the vacuum system and the sealing dia phragm During this time the sealing diaphragm is evacuated Sealing without sealing pressure 23 03 2010 79 Index vy MULTIVAC
62. selection key 6 7 8 Evacuation key 9 Stop key Control On Off gt 3 Switch the machine on and off Display Display process data Show menus Show parameters and functions Graphic support Display diagnostic messages Arrow key Increase values Navigation within menus Arrow key Decrease values Navigation within menus Keys 1 to 6 Load and save recipes Enter password Function selection Call up additional recipes Scroll to previous screen 23 03 2010 23 Description Control terminal Z MULTIVAC 24 eo 9 wn v lt Sealing gt key Press and hold down Call up Sealing menu Press briefly Call up values for sealing Gas flushing key Press and hold down Call up Gas flush ing menu Press briefly Call up values for gas flush ing Evacuation key Press and hold down Call up Evacuation menu Press briefly Call up values for evaluation Stop key Skip current machine process and proceed with the next process Press during evacuation procedure Cancel evacuation procedure and con tinue with gas flushing procedure Press during gas flushing procedure Cancel gas flushing procedure and con tinue with sealing procedure Press during sealing procedure Cancel sealing procedure and ventilate the chamber e Acknowledge diagnostic messa
63. t 69 Target value for the vacuum is Check the setting set so low that it cannot be reached 68 23 03 2010 7 MULTIVAC Troubleshooting Malfunctions with diagnostic message Symptom Cause Solution e Vacuum line between cham Check replace if necessary ber and pressure transducer clogged disconnected or leaky e Vacuum hose loose leaky or Check replace if necessary clogged Chamber lid gasket not air Notify the service department tight Pressure transducer is defec Notify the service department tive Vacuum pump was not trig Notify the service department gered overload current relay has signalled or vacuum pump is defective Vacuum pump leaky Notify the service department Filter in pneumatic line to the Notify the service department sensor is dirty and clogged 80 Leak in hose connections Check replace if necessary Leakin vacuum hose Check replace if necessary e Leak in pressure transducer Notify the service department and associated measuring line 81 Sealing diaphragm leaks Notify the service department 8 2 Malfunctions without diagnostic message Symptom Cause Solution Machine does not run Machine is switched off Switch on the machine Power cord is unplugged Plug in the power cord Chamber lid does not remain closed despite pump running Chamber lid pressed closed too briefly Press c
64. t the time of delivery A weighted emission sound pressure level at the workplace Lpa DIN ISO 11204 accuracy class 3 59 dB A weighted sound pressure level Lwa enveloping surface method in accordance with DIN EN ISO 3746 accuracy class 3 76 dB i 1 55m mn 8 4 Fig 10 Noise exposure measuring point Info The readings of the noise data have been adjusted to take extrane ous and ambient noises into account Higher readings may be produced as a result of the following Highly sound reflecting rooms Modified settings Wear 23 03 2010 an MULTIVAC Description Design of the machine 2 2 Design of the machine 2 2 1 Front view Fig 11 Front view 1 2 3 4 5 6 7 8 Chamber lid Counter pressure bar Chamber lid gasket Chamber Inert gas nozzle Optional Sealing bar Locking for lid Control terminal 23 03 2010 21 Description Design of the machine MULTIVAC 2 2 2 Rear view Fig 12 Rear view 1 Power supply connection 2 Optional Inert gas connection 3 Oil sight glass 4 Screw plug of the drain opening 22 23 03 2010 SZ MULTIVAC Description Control terminal EH s E e 2 3 Control terminal 1 2 9 8 7 6 5 Fig 13 Control terminal Control On Off gt key Display Keys Arrow key Keys 1 to 6 lt Sealing gt key Gas flushing key 1 2 3 4 5 Function
65. that are too short or too long and there fore result in improperly sealed packs which in turn damage the product Neglecting the following work tasks nspections Cleaning work Maintenance work Use of third party parts i e parts that are not genuine MULTIVAC spare parts Operation under impermissible environmental conditions 1 6 Residual risks The safety instructions in this manual serve as guidelines for trained machine operators so that they can work safely with the machine The manufacturer cannot however foresee all possible product related hazards This is why the safety instructions and warnings on the machine and in this manual cannot be considered exhaustive The operating company and machine operators are ultimately re sponsible for safety 1 7 Obligations of the operating company The machine and operating materials are a potential source of haz ards The operating company is required to draw up a directive that explains how to handle dangerous machines or operating supplies The required information can be found in the following documents The EC directives for occupational safety National legislation Accident prevention regulations This manual The operating company is also responsible for issuing directives for conduct in emergencies The operating company is required continuously to monitor the tech nical condition of the entire machine for example Visible defects or
66. uction data 4444444444400RR0nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 43 4 13 1 Display total cycles of the machine 4444444sennnnn nn nnnnnnnnnnnnnnn nn 43 4 13 2 Display hours of operation sueeeseessssssssssssssssssse eese 43 4 133 Display cycle time unsere 43 LACE Show SOWING E m 43 23 03 2010 3 Contents SZ MULTIVAC 4 14 Setting the brightness of the display 2222222224444 444444444HHHR HH n HH nn Hanne 44 5 Adjustment work and setup m 45 5 1 Insert and remove the diagonal insert 2 uu s444 44444aHHHRnnRn Hann Hanna nnannnnn nennen 45 6 Cleaning ae ae 46 6 1 Notes on Cle Mt TREES 46 6 1 1 Rules of CONMUCE MN ideal iaaa ai 46 6 1 2 Creating a company cleaning directive eeeeeeeeseeeessses 46 6 1 3 Measures for ensuring a long service life 46 6 1 4 Parameters for pre rinsing and after rinsing water sssss 47 6 1 5 Handling lsansers RR 47 6 1 6 Use with disinfectant T ua keiten 48 6 1 7 Corrosion protection and lubrication sse 48 ON ECNEEI HI ego iie E 49 6 2 Cleaning the machine reset 49 02 Daily cleanin NER DOE 50 6 22 Intensive cleaning a ee 54 6 3 Care products table a e EE E enne enemies 56 7 LUFT C INGO TT aaay 59 7 1 Maintenance schedule
67. uence evacuate Evacuate chamber and film pouch Gas flushing option Feed in inert gas Sealing Seal film pouch Depending on the settings on the machine the processes evacuation and gas flushing repeat 2 7 Packaging process The following processes are available for packing products il Processes Example of use Standard Technical products or products without special requirements MCV Testing airtightness of packs or for drying prod ucts 2 8 Preset recipes Recipes 1 to 6 are preset at the factory The settings depend on the machine equipment Info Recipes 1 to 6 contain presettings which have to be adjusted to the individual cases Recipe Example of Evacuation Automatic Gas flush Sealing MHP use pressure sensitivity ing pres time sure No 1 For dry Automatic 4 Off 1 8 s Off products without gas flushing No 2 For moist Automatic 10 Off 1 8s Off products without gas flushing No 3 For dry Automatic 4 100 mbar to 1 8 s Off products 150 mbar with little gas flush ing 23 03 2010 29 Description Preset recipes 7 MULTIVAC Recipe Example of Evacuation Automatic Gas flush Sealing MHP use pressure sensitivity ing pres time sure No 4 For dry Automatic 4 250 mbar 1 8s Off products with me dium gas flushing No 5 For dry Automatic 4 500 mbar 1 8 s Off products with strong

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