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Digital Labelling Application Software c0404 V1.6

1. Motor Phase A Black Motor Phase A Orange amp BIk Wht Orange Motor Earth Ground MEG Motor Phase B Red amp Yel Wht Red Motor Phase B Yellow amp Red Wht Yellow Blk Wht amp Org Wht Red Wht amp Yel Wht For the connector pin outs please refer to the drive hardware manuals Page 10 of 59 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy FEFETE tel 39 0371 412318 fax 39 0371 412367 m website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 2 0 Configuration of system SDMWx1x0 The following table defines the position of the dipswitches to define the transmission speed baud rate and the node code Node Id of the RS232 and RS485 interfaces respectively i i i i i i i i i i DI D2 D3 D4 DI D2 D3 D4 DS D6 D7 DS i i i i i i i i i i Ep ru MM DNE CUNG NINE pare rg Ui UO ID6 IDS D4 mp3 ID2 IDI IDO BD2 BDI BDO i i i i i i i H i i Bes ton Met RS485 amp RS232 Node Identifier RS485 amp RS232 Baud rate settings ORE ON OFF OFF OFF DEF OFF OFF ON OFF OFF ON Factory Setting Baudrate 57600 Nodeld
2. e Connector CN7 MDxx drive CN7 is 8 pin female Harting connector Input Pin Description ACin CN 4 AC power supply input ACin CN7 2 AC power supply input ACin CN7 3 AC power supply input CN7 4 CN7 5 CN7 6 CN7 7 EG CN7 8 Earth Ground 5 2 CN15 Connection to the control logic power supply This type of connection is only present on the SDMWA170Vnn system Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 37 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Im Software Division Digital Labelling Application Manual Drawn up by A Moro The CN15 connector is a WAGO male 2 pin connector Input Pin Description ACrc CN15 1 AC logic supply input ACicG CN15 2 AC logic supply input The ACia input powers the control logic of the drive when the main power supply is disconnected If this type of safety is not necessary the AC power supply enables the drive to be completely powered even if the AC voltage is not supplied Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 38 of 59 Eer
3. Italy RINA o PT tel 39 0371 412318 fax 39 0371 412367 ninni website www everelettronica it mail infoever everelettronica it He i Software Division Digital Labelling Application Manual Drawn up by A Moro Alarm Page Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 35 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Digital Labelling Application Manual Eer Software Division Drawn up by A Moro ceo iac 5 0 Drive connection The following paragraphs contain the drive connections with reference to the hardware manuals for further information and technical specifications S 1 Connection to power supply and protection earth e CNS connector SDMWD180Vnn Systems Terminal CNS is a PHOENIX COMBICON male 3 pin connector p De ptio PE CN5 1 Earth Ground GND CN5 2 Power Supply DC VIN CN5 3 Power Supply DC e CNS connector SDMWT180Vnn Systems Terminal CNS is a WAGO male 4 pin connector Input Pin Description 0 CN5 1 Neutral 230Vac CN5 2 _ Power Supply AC input PE CN5 3 Earth Ground 115Vac CN5 4 Power Supply AC input e CNS connector
4. Software Division Digital Labelling Application Manual Drawn up by A Moro 4 2 Keyboard installation dimensions 52 66 4 3 Connections Cn1 Conbicon connector 3 pin and 5 08mm pitch Cn2 connector PIN Power Supply connection CN1 1 24Vdc CN1 2 0 CN1 3 Terra PIN Communication connection CN2 1 GND RS232 Signal Ground CN2 2 RX RS232 CN2 3 TX RS232 CN2 4 CN2 5 CN2 6 Tx RS422 CN2 7 Rx RS422 CN2 8 CN2 9 GND RS422 Signal Ground CN2 10 CN2 11 CN2 12 Schermo Frame CN2 13 Schermo Frame CN2 14 TX RS422 CN2 15 RX RS422 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 32 of 59 Eer EVER s n c di ING CALDI amp C tel 39 0371 412318 fax 39 website www everelettronica it Via del commercio 2 4 26900 Lodi Italy 0371 412367 mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Morc 4 4 Keyboard serial connectability The maximum number of connectable drives the type and the communication speed are defined by the various versions of the keyboard programming software The keyboard programmed with software C404C for the Digital Enhanced configuration for labelling machines makes it possible
5. Store Parameters Store Parameters command 65766173h will save the current work parameters in the drive s non volatile memory NVRAM Restore Parameters Restore Parameters command 64616F6Ch will reset the set factory values of the parameters used by the application in the NVRAM Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 21 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 3 Procedure 3 3 1 Power up procedure At power up the drive will read the data stored in the NVRAM and prepare the operation mode defined by this data 3 3 2 Creating a configuration file Drive configuration is carried out as a rule during the machine installation phase by rolling out the configuration file by means of a PC connected to the drive s serial port and with the Digital Labelling Application Setup program The configuration parameters can also be configured through a HMI or PLC operating according to the Modbus RTU protocol The Digital Labelling Application Setup program is available on floppy disc Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omo
6. e CN4 connector SDMWA130Vnn Systems Analog inputs type 10Vdc CEI EN 61131 2 not insulated CN4 is a Molex 53014 0610 6 pin male connector Pin Description Function CN4 1 AGND Analog inputs supply CN4 2 IN ANO Depending user s program CN4 3 IN ANO CN4 4 IN ANI CN4 5 IN ANI CN4 6 5Vdc Analog inputs supply Diagram of inputs and connections 5 6 gt AGND 5 Potenziometro 10Kohm connesso in serie a una resistenza 8 2Kohm verso 5Vdc CN4 6 E una resistenza da 8200hm verso AGND CN4 1 VREF2 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 53 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy DEN Gere fel 139 0371 412918 tax 139 0371 412367 RINA website www everelettronica it mail infoever everelettronica it n Software Division Digital Labelling Application Manual Drawn up by A Moro e CN4 connector MDxx Systems Analog inputs type 10Vdc CEI EN 61131 2 not insulated CN4 is a IEC60947 5 2 8 pin female M12 connector Diagram of inputs and connections AS iis EG anp 10K Potenziometro 10Kohm connesso in serie a una resistenza 8 2Kohm verso 5Vdc CN4 6
7. www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro User Long Var 10 Key Stored 0014h 0015h Compare Key for Key Insert User Long Var 11 Labels Counter Tot S 0016h 0017h Label Counter User Long Var 12 Inputs Conf UDINT 0 0018h 0019h 0 Start Stop Label_end Encoder 1 Start Stop Label_end Encoder 2 Start Stop Label_end Test_Label 3 Start Stop Test Auto_Learning Encoder User Long Var 13 Layout Conf UDINT 0 001Ah 001Bh 0 keyboard 1 Speed from potentiometer 2 Speed and start from potentiometer 3 Select gear from potenziometer User Long Var 14 Special Functions UDINT 0 001Ch 001Dh 0 OFF 1 Auto Learning LL ON Run time parameters change User Long Var 16 Recipe UDINT 0 0020h 0021h Number recipe User Long Var 17 Working Speed UDINT Mm l 0 0022h 0023h Label working speed referance User Long Var 18 Step by Step Speed UDINT Mm l 0 0024h 0025h Label Speed Step by Step User Long Var 19 Start Delay UDINT dmm 0 0026h 0027h Start Delay User Long Var 20 Stop Course UDINT dmm 0 0028h 0029h Stop Course 0 not specified stop with ramp User Long Var 21 Print Delay UDINT ms 0 002Ah 002Bh Delay before setting print output User Long Var 22 Print Time UDINT ms 0 002Ch 002Dh Time that print output is on User Long Var 23 Max Label Length UDINT dmm 0 002Eh 002Fh 0 Max Label Length nto specified User Long Var 24 Gea
8. EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy REINA P tel 39 0371 412318 fax 39 0371 412367 Lnd website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 4 0 VT20N Keyboard 4 1 Main technical features Display 20 characters per 2 lines backlighted Watertight sealing of terminal at panel application Front in polyester IP56 with 10 key membrane keyboard Membrane keys 6 function keys and 4 data control keys Connection serial interface RS232 RS485 RS422 Power 24Vdct10 Absorbed power 3 6W max User memory 64 Kbytes of Flash memory per user project and 3 Kbtes of EEPROM memory dedicated to formula entry Operating temperature 0 50 C Weight 0 28 Kg Dimensions 150 x 75 x 30mm By means of serial interface RS422 RS485 the HMI device allows a local modification of the run time of several operation parameters of the control system for labelling machines in the DIGITAL ENHANCED version Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 31 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it
9. O C li O e Wiring Used a shielded cable with 0 5 mm section 20 AWG or 0 25 mm characteristics 23AWG for connecting interface RS232 485 or standard wiring Connector pin outs GND 57 mE 9 L Tx NC mm g Rx Tx mEm ENIL Tx Rx E m 6 Rx NC am Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 56 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Connection diagram of serial RS232 with VT20N keyboard O ol s4 2 o 10 1 3 o 2 QO s 2 11 2 0 4 0 Ol 7 Q 12 j O 5i 0 Ol 8 O i3 ilo Mc O 14 Sp 6 5 o i 1 ie Shed VT20N CN2 SDM CN1 Connection diagram of serial RS422 with VT20N keyboard Shield ooooo0oo00 oO o000000 VT20N CN2 SDM CN1 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 57 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy PTT tel
10. 1 2 1 Dipswitch configuration to select the Serial node code Drive SDMWx170 and SDMWx180 Please refer to the table in the drive hardware or software manual Drive SDMWx130 and MDF xxxx For SDMWx130 and MDFxxxx drives cause there are not dip switches the Node ID is done through Digital Labelling Setup by the menu Tools Scan amp Configure Service 2 2 Dipswitch configuration to select the Baud rate Drive SDMWx170 and SDMWx180 Rs232 and RS485 Baud Rate table BD2 BDI BD0 Baud Rate Kbit s OFF OFF OFF Reserved OFF OFF ON 57600 OFF ON OFF 38400 OFF ON ON 19200 ON OFF OFF 9600 ON OFF ON 4800 ON ON OFF 2400 ON ON ON 1200 Drive SDMWx130 and MDF xxxx For SDMWx130 and MDFxxxx drives cause there are not dip switches the Node ID is done through Digital Labelling Setup by the menu Tools Scan amp Configure Service Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 11 of 59 Eer tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy Software Division Digital Labelling Application Manual Drawn up by A Moro 2 3 Dipswitch configuration to select the user mode Drive SDMWx170 and SDMWx180 ur o
11. 1 Device connections 24Vdc PNP Encoder Push Pull Sensors PNP Encoder Push Pull and Push button PNP connected at 24Vdc 24Vdc 10 Start Sensor PNP Stop Sensor PNP Push Button o o BO INO BO IN1 BO IN1 SDM CN3 5 BO IN2 Encoder push pull 24V dc B0 IN2 BO INS CN3 8 BO INS Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 41 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 5 4 2 Device connections Vcc PNP Encoder Push Pull Sensors PNP Encoder Push V Pull And Push button PNP Vcc ids powered see table page 41 connection by means of Rs resistance Encoder push pull Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 42 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software
12. Division Digital Labelling Application Manual Drawn up by A Moro 5 4 3 Device connections Vcc NPN Encoder Push Pull Sensors NPN Encoder Push Pull and Push button PNP Vcc powered see table page 41 connection by means of Rs resistance Vee CNS 1 f B0_INO Sensore di Start NPN SDM Pulsante lau O O Sensore di Stop NPN Rs CN3 5 f B0_IN2 CN3 6 f BO IN2 Encoder push pull 24V dc CN3 7 f B0_IN3 CN3 8 f BO IN3 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 43 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 5 5 SDMWAI130 MDxx drives Input connections e CNI connector real time digital inputs optoinsulated 200kHz 24Vdc 12mA PNP NPN Push Pull For SDMWA130Vnn drive is a molex 53014 0810 8 pin male connector for MDxx drive is a IEC60947 5 2 8 pin male M12 connector Description Function CN3 1 Diagram of the Digital Inputs To avoid incorrect connections and damages to the input circuit do not exceed the maximum input characteristics Refer to the drive hardware manual Doc U P
13. E una resistenza da 820ohm verso AGND CN4 1 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng _C0404_V1 6 doc Ver 1 6 SILVER Page 54 of 59 Eer EVER s n c di ING CALDI amp C tel 39 0371 412318 fax 39 website www everelettronica it Via del commercio 2 4 26900 Lodi Italy 0371 412367 mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 55 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy Ena tel 39 0371 412318 fax 39 0371 412367 EEA website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 5 7 Interface RS232 and RS485 connection e CNI connector SDMWx170 SDMWXx180 drives CNI is a SUB D male 9 pin connector Connection Sito Pin Function N12 RS232 receiver input NI3 NI N1 5 RS232 Interface Signal ground N1 6 IRS485 receiver side input N1 7 IRS485 transmitter side output N1 8 IRS485 receiver side input N1 9 IRS485 transmitter side output O Q Z XS EE Do
14. Encoder Push Pull And Push button PNP Vcc 24Vdc powered Sensore di Start PNP Sensore di Stop PNP Encoder push pull Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 46 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 5 5 3 Device connections Vcc NPN Encoder Push Pull Sensors NPN Encoder Push Pull and Push button PNP Vcc 24Vdc powered Vcc CN1 1 Bo_INO Sensore di Start NPN Sensore di Pulsante Stop NPN CN1 5 B0_IN2 Encoder push pull 24Vdce Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 47 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual 5 6 Output connections e CN4 connector SDMWx180Vnn Systems Optoinsulated outputs protected against short circuit type 24 Vdc 100mA PNP CN4 is a PHOENIX MICR
15. SDMWA180Vnn Systems Terminal CNS is a WAGO male 4 pin connector Input Pin Description ACin CN5 1 Power Supply AC input ACin CN5 2 Power Supply AC input PE CN5 3 Earth Ground ACin CN5 4 Power Supply AC input Page 36 of 59 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Eer nj Fs Software Division Digital Labelling Application Manual Drawn up by A Moro e CNS connector SDMWD170Vnn Systems Terminal CNS is a PHOENIX COMBICON male 3 pin connector D d De ptio VINC CN5 1 DC power supply input DC VINL CN5 2 DC logic supply input DC EG CN5 3 Earth Ground GND CN5 4 0OVdc DC CNS connector SDMWA170Vnn Systems Terminal CNS is a WAGO male 3 pin connector Input Pin Description ACin CNS 1 AC power supply input ACin CN5 2 AC power supply input EG CN5 3 Earth Ground ACin CN5 4 AC power supply input CN7 connector SDMWA130Vnn drive CN7 is a 5 pin male Molex connector Input Pin Description EG CN7 1 Earth Ground CNT2 ACin CN7 3 AC power supply input ACin CN7 4 AC power supply input ACin CN7 5 AC power supply input
16. eng C0404 V1 6 doc Ver 1 6 SILVER Page 9 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Eran EZ CHUPIEM Software Division Digital Labelling Application Manual Drawn up by A Moro 1 9 Functionality of the digital outputs __SDMWx170 amp SDMWx180 Output Description 24Vdc VSS BO OUTO FAULT BO OUTI READY BO OUT2 PRINT SDMWx130 amp MDxx 24V dc VSS BO OUTO FAULT BO OUTI PRINT SDMWx170Vx242 driver version there are BO_IN4 B0_IN7 e B0 OUT4 B0 OUT digital I Os The I Os function depends on firmware version see Section C T For the connector pin outs please refer to the drive hardware manuals Description of functionality FAULT Alarm output normally ON closed output it will open when the drive is not capable of responding to the commands READY Output normally OFF open with motor rotating ON closed with motor stopped PRINT Output used to control an optional printing device The output normally OFF open is switched ON closed after a delay defined by the Print Delay parameter by the stopped motor for a time defined by the Print Time parameter 1 10 Motor connections Black amp Org Wht
17. fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 5 Special functions 3 5 1 Machine Stop Alarm The machine stop alarm consists in inhibiting the start signal upon reaching the programmed total number of labels issued The control is enabled by means of the Label_Counter_Tot_Stored parameter If Label_Counter_Tot_Stored 0 control disabled If Label_Counter_Tot_Stored gt 0 control enabled The alarm will signal if the total number of labels issued Label Counter Tot becomes equal to the set Label Counter Tot Stored value The alarm can only be disabled through the HMI press keys F3 F4 F5 at the same time in the alarm page or by means of the Digital Labelling Application Setup interface modify the value of the Label Counter Tot Stored or Label Counter Tot parameters We recommend you enable this control only on machines equipped with HMI 3 5 2 Paper end alarm The paper end alarm consists in an alarm that recognises the end of the label roll The control is enabled by means of the C Alarm parameter If C Alarm 0 control disabled If C Alarm gt 0 control enabled The alarm is issued if for a certain number of times C Alarm the Stop signal is not detected and all subsequent starts are inhibited until a Reset Alarm is carried out 3 5 3 Step By Step Mode This function consists
18. of the DIGITAL BASIC labelling control system Digital In Start Digital In Aux 1 Digital In Aux 2 Digital In Aux 3 Analog In Speed Analog In Delay Digital Out Fault Digital Out Ready Digital Out Print OPTIONAL Digital Labelling Application Setup Power Supply Stop Ftc Conveyor 1 3 Diagram of the DIGITAL ENHANCED labelling control system Digital In Start Digital In Aux 1 Digital In Aux 2 Digital In Aux 3 Digital Out Fault Digital Out Ready Digital Out Print Power Supply Labels HMI Stop Ftc Rs232 Rs485 Modbus Conveyor Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 5 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 1 4 Main mechanical parameters that can be configured in the labelling application gt Label roll diameter gt dia roll mm gt Motor gear gt G1 No teeth gt Roll gear gt G2 No teeth gt Max label length gt max label length mm gt Min label length gt min label length mm gt Max label ejection speed gt max label speed m min gt Max torque requeste
19. to manage a single drive by means of a connection type RS422 full duplex with 4 wires RS485 with a 57 6 Kbaud rate 4 5 Keyboard configuration according to the C404C software The keyboard is supplied already configured to operate with the drives programmed for the cycle control of labelling machines Its program is organised in pages displayed on the screen and containing the parameters that can be modified by the user run time The following standard pages are those included in the C404C programming software with reference to the work parameters that can be displayed and modified and the functions of the keys operational in these pages First Page PETTATURA t DIGITALE Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling_Manual_eng_C0404_V1 6 doc Ver 1 6 SILVER Page 33 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy REINA tel 39 0371 412318 fax 39 0371 412367 mm website www everelettronica it mail infoever everelettronica it A ES ee E Software Division Digital Labelling Application Manual Drawn up by A Moro Q O Parameter Pages Machine Set up Pages Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling_Manual_eng_C0404_V1 6 doc Ver 1 6 SILVER Page 34 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi
20. up by A Moro 1 8 Functionality of the analog inputs For definition of the user configuration please refer to section 3 System configuration of this manual Pin Input Description Layout Conf Layout Conf 1 Layout Conf 2 Layout Conf 3 0 5Vdc AGND IN ANO VELOCITY VELOCITY SELECT GEAR IN ANO ii IN ANI DELAY di IN ANI ii For the connector pin outs please refer to the drive hardware manuals te Input only available with the SDMWx180 drive Description of functionality VELOCITY Analog input to set a labelling speed included between a min and max value The user defines the speed regulation interval by setting the Speed_Min_Scale and Speed_Max_Scale parameters which define the permitted minimum and maximum speed values respectively see section 3 DELAY Analog input to set the response delay of the label Start command between a minimum space and a maximum space defined by the user respectively setting the Delay Min Scale and Delay Max Scale parameters This delay starts after the validation time of the enabled status of the input see timing table in section 3 4 of this manual SELECT GEAR Analog input to select an element from the Encoder Dev Table Based on the analog input value the value of the Encoder Dev Index object will vary from 0 to 7 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual
21. with label ejection speed set with the VELOCITY potentiometer and with delay of the label start command set with the DELAY potentiometer In this mode VELOCITY and DELAY are the only modifiable parameters in the field during absence of the HMI Modbus RTU devices for parameter modification Value 3 to be set when using a potentiometer as a pointer to the Encoder Dev Table to select one of the pre programmed values This function should be enabled on rotary labelling machines to modify the gear ratio based on the diameter of the bottle when a HMI interface is not included Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 Page 18 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Special_Functions Parameter to enable the special functions Special_Functions MisLabel Auto Learning LL Value 0 OFF OFF 1 OFF ON If the Auto Learning LL function OFF the maximum label length will be that specified by the Max label Length parameter If the Auto Learning LL function ON the maximum label length will be that acquired by the GET LL function Label Length Detected 3 2 5 Modif
22. 200kHz 5Vdc 17mA Line Driver 24Vdc 12mA PNP Push Pull It is a PHOENIX MICRO COMBICON male 9 pin connector AN The inputs cannot operate contemporarily at 5Vdc and 24Vdc Diagram of the Digital Inputs User I O Input vs COM IN gt 24Vdc input Input vs Input gt 5Vdc Line Driver To avoid incorrect connections and damages to the input circuit do not exceed the maximum input characteristics Refer to the drive hardware manual Doc U ProgettiDT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 Vl 6 doc Ver 1 6 SILVER Page 40 of 59 Via del commercio 2 4 26900 Lodi Italy EVER s n c di ING CALDI amp C 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Electrical connection of the digital inputs The following indications report the main configurations of the digital inputs and the indications for their control using different types of devices with voltage output Vo Volt higher than the characteristics of the Line Driver In this case the device should be connected to the drive s input by means of an Rs series resistance proportioned in the following way assuming a Volt higher than 10Vdc Vcc Rs Pd 12 1596 1 2kQ AW 15 15 1 8kQ AW 24 15 2 7kO AW 5 4
23. 371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 5 6 Analog input connections e CN2 connector SDMWx180Vnn Systems Analog inputs type 10Vdc CEI EN 61131 2 not insulated CN2 is a PHOENIX MICRO COMBICON male 6 pin connector Function Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 50 of 59 P EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy RINA P mmm gx tel 39 0371 412318 fax 39 0371 412367 i Ln website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Diagram of inputs and connections 5 CN2A 1 045 8K2 cns i AGND 10K CN2C TIN ANO gt NC 820 cnd 2 4 VREF2 S O O 6 7 8 5 8K2 10K CN2E 5 820 NC gor JP2 is used for the analog input settings e use ofthe analog input in differential 10Vdc close pins JMP2 1 2 In0 and 5 6 Inl pins e use of the analog input with potentiometer close pins JMP2 3 4 In0 and 7 8 Inl therefore before operating on the JUMPERS switch off the drive and wait until the LEDs of A Several internal pa
24. 39 0371 412318 fax 39 0371 412367 alii website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro e CNII connector SDMWA 130 drives CN11 is a Molex 530140910 9 pin male connector Connection ID sti Pin Function Due Rx CN1 2 RS232 receiver input Tx eni 3 RS232 transmitter output NC NIA ND CN1 5 RS232 Interface Signal ground CN1 6 RS485 receiver side input CNI 7 RS485 transmitter side output e receiver side EE transmitter side Wiring Used a shielded cable with 0 5 mm section 20 AWG or 0 25 mm characteristics 23A WG for connecting interface RS232 485 or standard wiring Rx Tx Ix Connector femmina 2mm Molex 9 Ix si TR zu RX GND DTR Tx Rx LT N C Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 58 of 59 ON RHEE EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy Ena tel 39 0371 412318 fax 39 0371 412367 EEA website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro e CNII connector MDxx drives CNI is a 9 pin male SUB D connector Connection Sito Pin
25. 404 V1 6 doc Ver 1 6 SILVER Page 20 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro For connection between the drive and the Digital labelling Setup it is also necessary to enter the Key Insert equal to Key Stored Command Writing the object the drive carries out one of the commands specified in the list below Command List Value Description 0 No Command 1 STEP BY STEP MODE 2 GET LL Reset Alarm Reset Alarm command enabled by writing value 1 This parameter is set by the HMI to reset any possible alarms Alarm_Code This parameter indicates the type of alarm Alarm Code Value Description 0 No Alarm l Driver Alarm 2 Block Machine Alarm 3 Label End Alarm by Stop sensor 4 Label End Alarm by Label End input 5 Stop sensor faulty Alarm In the case of operation with HMI in the presence of an alarm the alarm page is forced and to exit it is necessary to press the F6 key Reset Alarm if the alarm has been disabled In the case of a Machine Stop alarm with HMI it is possible to release the machine by pressing keys F3 F4 F5 at the same time 3 2 8 Commands for Store Parameters and Restore Parameters
26. 5 0 240 0 0 08 150 0 05 50 150 0 125 0 240 0 02 150 0 125 80 150 0 2 0 240 0 0 32 150 0 2 From the data in the table the positioning of the label is effectively accurate with the microstep It is also important to note how values d1 and d3 compensate each other d1 is the position covered by the product before the label starts to move while d3 is the distance covered by the label before it stops Distance d2 therefore remains the sole cause of an incorrect label positioning since it is subject to variation with the labelling speed This distance as can be seen in the table remains however a very low value The accuracy of this system is guaranteed also by the algorithm that manages the labelling cycle which automatically adapts based on the speed of the Start Delay Ramp Course and Stop Course parameters thus obtaining a continuous automatic synchronisation of speed and position between the product and label This management besides avoiding the need to manually adjust the Start Stop photoelectric cell to vary the labelling speed also allows for use of the electric shaft function to adapt automatically the labelling speed with the speed of the product to be labelled Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 28 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318
27. ANCED labelling control system 5 1 4 Main mechanical parameters that can be configured in the labelling application 6 1 5 Selection criteria of devices based on the application 6 1 6 Hardware and software characteristics of the drives sse 7 1 7 Functionality of th digital BUB soossscta o ils npe abi Quad QR URS EER QUE S VIE RAS Drev ta det o pid RI US D pi y 1 8 Functionality of the analog pl 9 1 9 Functionality of the digital outputs eene eene enne nnne 10 1 10 Motor CORDEC DTIS acce oe vt IPs QU ANE KA eb er tx DADA CAN 10 2 0 Configuration of system SDM WX IxU siria 11 2 1 Dipswitch configuration to select the Serial node cOde 11 2 2 Dipswitch configuration to select the Baud rate 11 2 3 Dipswitch configuration to select the user MOde 12 LOSING 12 3 1 Settable parameters and relevant measurement units and default values 12 3 2 Description of the functionality of settable parameters 15 3 2 1 Drive config ration PIRA 15 3 2 2 Mechanical parameters 15 3 2 3 Fixed work DIrFarel f8 o sco eis teres ex blue sn av REP YEN FEr UEFA pa RU RYE RYE IRSE PR UR REM IRR EH MU YR 16 3 2 4 Configuration parameters of the operation mode 16 3 2 5 Modifiable run time work parameters eene enne enne 19 3 2 6
28. Co nters and acquired Alleate 20 3 2 7 HMI Communication control parameters nennen enne eene 20 3 2 8 Commands for Store Parameters and Restore Parameters 21 EM NU is PRIORI IA 22 331 POWER up procedut ssi 22 3 3 2 Creating a configuration Be 22 3 3 3 Digital Labelling Application Setup 23 ad Generic operation dIagtam suopte Ebo ct EEE XAR UEM EEE E Eel EERE D REA DLE AN PRA OU EL pud RUE 27 3 4 1 Labelling mode with separate label start and stop Inputs Config 0 27 3 4 2 Labelling mode with start and stop from a single input Inputs Config 1 27 3 4 3 Operating characteristics of the system scccssceasscsscsasncssscssecanenneresseessasannessntonsesneceineoessnents 28 3 5 Sp cial POTN FOS RR EEE 29 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling_Manual_eng_C0404_V1 6 doc Ver 1 6 SILVER Page 2 of 59 Eer EVER s n c di ING CALDI amp C tel 39 0371 412318 fax 39 website www everelettronica it Via del commercio 2 4 26900 Lodi Italy 0371 412367 mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 5 1 Machine Stop Alarm 3 5 2 Paper end alarm 3 5 3 Step By Step Mode 3 5 4 Automatic label length acquisition GET LL 4 0 VT20N Keyboard 4 Main technical features 4 2 Ke
29. DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling_Manual_eng_C0404_V1 6 doc Ver 1 6 SILVER Page 27 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 4 3 Operating characteristics of the system With reference to the graphs of paragraphs 3 4 1 and 3 4 2 the times have the following values e Ti time used by the digital filter inside the drive to validate the label Start command only if duration is longer or equal to 150 milliseconds e T2 delay variable from 0 to 240 milliseconds necessary for the drive to initialise the movement after validating the label Start command e T3 time used by the digital filter inside the drive to validate the label Stop command only if duration is longer or equal to 150 milliseconds By way of example to evaluate the labelling accuracy the following table shows several distance values dn calculated on the basis of the speed d1 distance covered in time T1 constant only for constant speed d2 distance covered in time T2 variable also at constant speed d3 distance covered in time T3 constant only for constant speed 10 150 0 025 0 240 0 0 04 150 0 025 20 150 0 0
30. Digital Labelling Application Il Wr i Software c0404 v1 6 A Version Configuration Firmware SDMWXx170 VB231 C0404 WPWOS 404 SDMWx180 VA133 C0404 WPWO04 404 SDMWXx130 VA133 C0404 WPW06 404 MDFxxxxxx C0404 WPWO06 404 anl Software Division ELETTRONICA EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 web www everelettronica it mail infoever everelettronica it Labelling Solutions EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Date Ver Ed Description 2 03 2004 1 0 A Moro First version issued 6 07 2004 1 1 G Lacchini Update 28 07 2004 1 2 A Moro Update for firmware version 1 1 03 09 2004 1 3 A Moro Update for firmware version 1 2 03 09 2004 1 4 A Moro Update for firmware version 1 3 18 10 2004 1 5 A Moro Update for firmware version 1 5 25 08 2005 1 6 G Lacchini Update english version GENERAL INDEX PUNIRI MENS T E A E E A N 4 IT eM Ed acta scene tte E E ee Oe ee 4 1 2 Diagram of the DIGITAL BASIC labelling control system esee 5 1 3 Diagram of the DIGITAL ENH
31. EVER s n c di ING CALDI amp C tel 39 0371 412318 fax 39 website www everelettronica it Via del commercio 2 4 26900 Lodi Italy 0371 412367 mail infoever everelettronica it LIS Piin Software Division Digital Labelling Application Manual Drawn up by A Moro 5 3 Motor Connections e CN connector SDMWx180Vnn Systems CN6 is a PHOENIX COMBICON male 5 pin connector Pin Description CN6 5 Motor phase B CN6 4 Motor phase B CN6 3 Motor Earth Ground MEG CN6 2 Motor phase A CN6 1 Motor phase A e CN6 connector SDMWx170Vnn Systems CN6 is a WAGO female 5 pin connector CN6 1 Motor phase B N6 3 e CN8 connector SDMWA130Vnn Systems CN8 is a Molex male 4 pin connector Pin Description CN6 1 Motor phase B CN6 2 Motor phase B CN6 3 Motor phase A CN6 4 Motor phase A Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 39 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 z website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 5 4 SDMWx170 SDMWx180 drives Input connections e CN3 connector real time digital inputs optoinsulated
32. Function N1 2 RS232 receiver inpui NI NI N1 5 RS232 Interface Signal ground N1 6 IRS485 receiver side input x Q Z J Cle T SE vs p e 25 N1 7 IRS485 transmitter side output N1 8 IRS485 receiver side input CNI 9 RS485 transmitter side output i g Wiring Used a shielded cable with 0 5 mm section 20 AWG or 0 25 mm characteristics 23A WG for connecting interface RS232 485 or standard wiring Connector Pin out GND 5 9 Tx NC m 8 Rx Tx Em m EN UIx Rx di u_u N C qu Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 59 of 59
33. LVER Page 23 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy IRINA a per Eer tel 39 0371 412318 fax 39 0371 412367 ua website www everelettronica it mail infoever everelettronica it mum Software Division Digital Labelling Application Manual Drawn up by A Moro 3 Mechanical parameters of the labelling machine amp Digital Labelling Application Setup Version 1 1 E mi x File Tools Help On Line Param Drive Param Debug ET Open Config Drive Info Mech Param Work Param Conf Param Mechanical Parameters quee Ll Save Config G1 Pulley 0 G2 Pulley G2 S Store in NVRAM Roll Diameter o dmm Roll 4g Restore Defaults Encoder PPR o EX Encoder Develop o dmm G1 e Firmware Update Stop Distance o dmm Conveyor Encoder Reset Drive n Exit Drive Communication p 1 E vf Read All Z write All Cover 4 Maximum labelling speed amp Digital Labelling Application Setup Version 1 1 i s x File Tools Help On Line Param Drive Param Debug Open Config Drive Ino Mech Param Work Param Conf Param Working Parameters Speed Min Scale o mm min Speed Max Scale o mm min amp Store in NVRAM Delay Min Scale o dmm o dmm Delay Max Scale I Save Config ili Y g Restore Defaults uu p Im irmware Update n
34. O COMBICON 1881477 female 5 pin connector e CN4 connector SDMWx170Vnn Systems Optoinsulated outputs protected against short circuit type 24Vdc 500mA PNP CN4 is a PHOENIX MICRO COMBICON male 10 pin connector e CN2 connector SDMWA130Vnn Systems Optoinsulated outputs protected against short circuit type 24Vdc 500mA PNP CN4 is a Molex 530410 4 pin male connector Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 Vl 6 doc Ver 1 6 SILVER Page 48 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro e CN2 connector MDxx Systems Optoinsulated outputs protected against short circuit type 24Vdc 500mA PNP CN4 is a Molex 530410 4 pin male connector Pin Description Function feta Depending on user s program CN4 2 B0 OUTI CN4 3 24Vdc Digital outputs supply CN4 4 VSS Digital outputs supply Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 49 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0
35. d by motor gt max motor torque N m 1 5 Selection criteria of devices based on the application The following indications refer to the maximum performances obtainable using labelling heads with good quality mechanics For ejection speed up to 40m min Drive SDMWx180VA133C404 Drive connector kit SDMWx180VA133C Motor MT34FN31042M8 maximum bipolar torque 4 5 Nm Configuration software Digital labelling application set up VVVV For DIGITAL BASIC configuration gt Keyboard VT20N Keyboard software For high ejection speeds maximum up to 80m min Drive SDMWx170VB231C404 Drive connector kit SDMWx170VB231C Motor MT34FN47060M8 maximum bipolar torque 8 5 Nm Configuration software Digital labelling application set up VVVV For DIGITAL ENHANCED configuration gt Keyboard VT20N Keyboard software Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 6 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 1 6 Hardware and software characteristics of the drives With reference to documentation indicated in the tables below for the general practicable characteristics of
36. e input is closed it advances at the set label speed if open it stops the motor LABELS END Label roll end command When the input is closed the label start command is disabled and the FAULT output is opened TEST LABEL Label test command Enables the ejection of a single label for each rising edge passage from off to on status of the input The command is also enabled if the LABELS END input is closed ENCODER Input for synchronisation of the label ejection speed with the product speed generally measured by a phase with an encoder on the conveyor belt Frequency and number of switching of the input are used to synchronise the speed and position of the label ejection TEST AUTO LEARNING LL This input assumes different functions If the input is closed for less than 1 sec the Step By Step Mode function is enabled ejection of a single label If the input is closed for at least 5 sec the GET LL function is enabled If the system is in alarm condition by closing the input a Reset Alarms is carried out Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 8 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn
37. ed in the presence absence of a switching frequency of the ENCODER input When the Value 2 to pass from synchronous mode to asynchronous mode it is necessary to switch off the drive and disconnect the encoder Inputs_Conf Defines the functionality of the inputs of the drive in the application see paragraph 1 7 Input Description Inputs Config 0 Inputs Config 1 Inputs Config 2 Inputs Config 3 BO INO START FOTOCELL START STOP rising edge START FOTOCELL START FOTOCELL start on rising edge start falling edge stop start on rising edge start on rising edge 7 STOP FOTOCELL STOP FOTOCELL STOP FOTOCELL BO INI pic ni Tt stop on rising edge stop on rising edge stop on rising edge LABELS END LABELS END LABELS END TEST AUTO LEAR BO IN2 zs NING_LL ENCODER ENCODER TEST LABEL ENCODER BO IN3 e start on rising edge Layout_Conf Parameter to define the layout of the system s basic operation Value 0 operation with serial port connected to the keyboard to set the operation parameters including the label ejection speed and the label start response delay In this mode the speed regulating potentiometers and start delay cannot be utilised Value 1 operation with label ejection speed set with the VELOCITY potentiometer the only modifiable parameter in the field during absence of the HMI Modbus RTU devices for parameter modification Value 2 operation
38. er Long Var 0 G1 Pulley UDINT 0 0000h 0001h Pulley Gl User Long Var 1 G2 Pulley UDINT 0 0002h 0003h Pulley G2 User Long Var 2 Roll Diameter UDINT dmm 0 0004h 0005h Labels Roll Diameter User Long Var 3 Encoder PPR UDINT 0 0006h 0007h Encoder Pulse Per Revolution User Long Var 4 Encoder Development UDINT dmm 0 0008h 0009h Linear Encoder Development Per Revolution User Long Var 5 D Stop 000Ah 000Bh Distance between stop photocell and Label Out Workin Parameters User Long Var 6 Speed Min Scale DINT mm l 0 000Ch 000Dh Potentiometer Speed Min Value User Long Var 7 Speed Max Scale DINT mn l 0 000Eh 000Fh Potentiometer Speed Max Value User Long Var 8 Delay Min Scale UDINT dmm 0 0010h 0011h Potentiometer Delay Min Value User Long Var 9 Delay Max Scale UDINT dmm 0 0012h 0013h Potentiometer Delay Max Value Modality Configuration Parameters Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 12 of 59 Eer EVER s n c di ING CALDI amp C tel 39 0371 412318 fax 39 0371 412367 Via del commercio 2 4 26900 Lodi Italy website
39. erises the labelling machines with high productivity in terms of the number of labels applied per minute or in other words the unwinding speed of the label reel The main features of this system are e response times to the label Start and Stop commands precisely defined and independent from the labelling speed in order to guarantee accurate label positioning e the space course covered by the label after acquisition of the label Stop signal programmable and independent from the labelling speed variations e itis possible to synchronise in real time the label application speed with the speed of the product to be labelled by means of an encoder in order to guarantee labelling accuracy also during the machine s acceleration and deceleration phases easy to configure with various user functions and it is possible to store various parameters of the machine cycle relating to different label shapes speed start delay stop delay length of the label pre display etc e numerous optional functions available such as interfacing with standard HMI terminals label roll end detection automatic label length acquisition print control e less motor noise and vibrations at all the positioning speeds by means of the high switching frequency of the drive s power stages operation modularity thanks to FieldBus connection high torque rate per volume unit of the stepper motor and maximum integration scale of the electronics deriving benefit from c
40. eter if enabled Speed_Max_Scale The parameter must always be defined even if the potentiometer or the VELOCITY encoder is not used since it defines the maximum limit obtainable by the actual working speed of the labelling machine The speed measured by the potentiometer if enabled is given by the following formula Analog Speed Speed Min Scale Anale Value Speed Max _ Scale Speed Min Scale Delay_Min_Scale Defines the minimum bottom scale of the response delay space to the label start command which is selected by enabling the DELAY potentiometer Delay_Max_Scale Defines the maximum bottom scale of the response delay space to the label start command which is selected by enabling the DELAY potentiometer The delay space of label start measured by the potentiometer is given by the following formula na lo alue Analog Start Delay Delay Min Scale Angie Vawe Delay Max Scale Delay Min Scale 3 2 4 Configuration parameters of the operation mode Key Stored Defines the key for the keyboard used to access the system parameters currents ramps etc To access system data also in the Digital Labelling Setup program it is necessary to insert a key Key Insert equal to Key Stored Label Counter Tot Stored Defines the number of labels issued after which the System Stopped call assistance alarm is enabled If the set value is zero the alarm control is disabled See Labels Counter Tot parameter Doc U Pro
41. getti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 16 of 59 Eer EVER s n c di ING CALDI amp C tel 39 0371 412318 fax 39 website www everelettronica it Via del commercio 2 4 26900 Lodi Italy 0371 412367 mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 17 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Electric_Gear_Conf Defines the synchronisation mode between the label ejection speed and the product speed Value 0 synchronisation disabled the label ejection speed is defined by the VELOCITY potentiometer or by the Working_Speed parameter The 0 value is the only value permitted if the Inputs_Config parameter 2 Value 1 synchronisation enabled the label ejection speed is synchronised with the product speed read by the encoder Value 2 synchronisation automatically enabled or disabled synchronisation is enabled disabl
42. iable run time work parameters Parameters that can be modified by the user run time by means of the HMI terminal i e during use in the labelling head field are Working Speed Defines the actual label ejection speed in Layout Config mode 0 The set speed is however limited to the Speed Max Scale value Step by Step Speed Defines the ejection speed of a single label Step by Step Mode The set speed is however limited by the Speed Max Scale value Start Delay Defines the space of the label start delay in Layout Conf mode 0 and Layout Conf mode 1 This parameter is used to adjust the position in which the label is applied on the product Stop Course Defines the space course covered by the label after acquisition of the stop signal By setting the zero value since the motor stops at the programmed deceleration ramp the stop path is dependent on the label ejection speed By setting a value higher than 0 and compatible with the steps of the stop function of the motor s speed the drive adapts the deceleration ramp to guarantee the programmed displacement after label stop independently from the motor s speed Print Delay Defines the time delay from the end of the movement after which the PRINT output which is normally open is closed Print Time Defines the time that the PRINT output will remain closed Max Label Length Defines the maximum permitted label length and therefore avoids an excessive ejection of labels by sto
43. in the ejection of a single label at the speed defined by the Step by Step Speed parameter If the electric shaft is enabled the label is ejected anyway at the Step by Step Speed independently from the speed of the reference encoder After the label has been ejected the PRINT output is managed normally Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 29 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy p mm website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 5 4 Automatic label length acquisition GET_LL The automatic acquisition of the label length GET LL consists in the ejection of 5 labels at a programmed constant speed synchronising the stop with the relevant photoelectric cell During feed the length of the labels passing the Ftc_Stop are measured and in finally the average value of the 5 labels is used as the Max Label Length The label s final position is adjusted by modifying the Stop Course parameter or by adjusting the position of the Ftc Stop Label Ftc Stop Ejection point Before acquisition Lu Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 30 of 59
44. ing edge start start on rising edge start on rising edge falling edge stop BO INI STOP PHOTOCELL STOP PHOTOCELL STOP PHOTOCELL E B0 INI stop on rising edge stop on rising edge stop on rising edge BO IN2 LABELS END LABELS END LABELS_END TEST B0 IN2 AUTO LEARNING LL BO IN3 ENCODER ENCODER TEST LABEL ENCODER B0 IN3 start on rising edge COM IN For the connector pin outs please refer to the drive hardware manuals Description of functionality START PHOTOCELL Label start command The label ejection is enabled by the rising edge passage from off to on status of the input Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 7 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro The start is not enabled if the input defined as LABELS_END is closed STOP_PHOTOCELL Label stop command The label stop is enabled by the rising edge passage from off to on status of the enabled input for example by a photoelectric cell at the start of the next label START_STOP Label start stop command Normally controlled by a PLC or analog controller if th
45. iven If the C Alarm value 0 the Paper end Alarm function is disabled Encoder Dev Table 0 With these objects an 8 value table for the Encoder Development parameter is defined This table is enabled if Layout Config Select Gear from potentiometer value 3 since in this type of configuration the value of the Encoder Development parameter is replaced by one of the values in the table selected by means ofthe SELECT GEAR potentiometer Encoder Dev Index This parameter indicates the element of the Encoder Dev Table selected using the SELECT GEAR potentiometer The parameter value will be between 0 and 7 3 2 6 Counters and acquired values Label Counter Tot Counter of total number of labels issued If Lable Counter Tot Stored gt 0 and if the number of labels issued gt Label Counter Tot Stored the system will stop and signal the System stopped call assistance alarm Labels Counter Counter of partially issued labels From HMI the value can be set to zero Labels Length Detected Label length acquired by the GET LL function 3 2 7 HMI Communication control parameters Key Insert Key to access the system parameters by means of HMI or Digital Labelling Setup When using HMI to access the system parameters it is necessary to set the Key Insert parameter F2 key equal to the Key Stored parameter stored in the drive Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0
46. l Specification for SDM Series Driver manual for the detailed description of the operation of these objects we specify the following e the object Max Profile Velocity is automatically redefined by the drive based on the Speed_Max_Scale parameter e the object Profile_Velocity is automatically redefined by the drive based on the label ejection speed defined by means of the Working Speed parameter or measured by the potentiometer used to regulate the speed or by operation in electric shaft mode e the object Profile Acceleration defines the time used by the motor to reach the Max Profile Velocity Since the space the label must cover before it reaches the set speed also depends on this parameter The position of the label Start photoelectric cell must be defined based on the values of the set Max Profile Velocity and Profile Acceleration parameters e The space covered by the label during acceleration is given by the following formula _ Profile Acceleration s Working Speed space 2000 60 3 2 2 Mechanical parameters Configure the drive in compliance with the mechanical parameters of the labelling head G1 Pulley Number of teeth or diameter of the pulley mounted on the shaft of the stepper motor G2 Pulley Number of teeth or diameter of the pulley mounted on the shaft of the label roll The velocity ratio between the motor and the roll is therefore G1 Pulley G2 Pulley Roll Diameter Diameter of the label roll Encoder PPR P
47. logare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 22 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy REINA P zm tel 39 0371 412318 fax 39 0371 412367 Lnd website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 3 3 Digital_ Labelling Application Setup A configuration file must be created each time a modification is carried out to a mechanical or electrical component of the labelling machine by means of the Digital_Labelling Application Setup program The configuration file must include the values of the parameters that define 1 The layout of the system 2 The configuration of the inputs amp Digital Labelling Application Setup Version 1 1 E rj x File Tools Help DE a l Mech ie or rs 5 Open Coni Configuration Parameters E Save Config Layout Config Wihkeboud SJ Labels Counter Total Limit Store in NVRAM Change Data Password Inputs Config Y g Restore Defaults D t Firmware Update Start fotocell Stop fotocell Label ends en Reset Drive Encoder conveyor ot Communication Nodeld 1 vd Read All eu Write All Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SI
48. ontrol system s small dimensions 1 1 Generality This manual provides a description of the operation and use characteristics of the C404 software package to control labelling heads by means of the SDMWAxxxx and SDMWDxxxx range of drives manufactured by EVER Elettronica The software can be configured directly by the user by means of a Personal Computer using the EVER configuration software Digital Labelling Application Setup for Windows environment or by means of an RS232 or RS485 serial interface according to the standard MODBUS RTU protocol Easily adapted to different types of labelling operations using two hardware versions which on the whole can be described as a basic type DIGITAL BASIC without HMI interfaces or an advanced type DIGITAL ENHANCED equipped with HMI local control devices The diagrams of these system versions illustrated in the following two sections in which the inputs denominated Aux n have functions dependent on the configuration chosen by the user Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 4 of 59 Eer EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 1 2 Diagram
49. ot Communication Nodeld 1 vd Read All e Write All Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 24 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Eer Software Division Digital Labelling Application Manual Drawn up by A Moro 5 The stop course of the label amp Digital Labelling Application Setup Version 1 1 File Tools Help Work Param Drive Param Conf Param Debug Drive Info Mech Param On Line Param On Line Parameters double click to change parameter immediately Start Delay dmm Electric Gear Config Y p x Stop Course dmm Gear Ratio Adjust Print Delay ms Counter Alarm Print Time ms Working Speed mm min Step by Step Speed mm min Max Label Length dmm TITTI Ig Save Config amp Store in NVRAM 49 Restore Defaults a Open Config LEM t Firmware Update e Reset Drive JL Exit Drive Communication p n d Nodeld 1 wf Read All C Write All i Gaver 6 The duration of the acceleration and deceleration ramp of the stepper motor 7 The current of the stepper motor amp Digital Labelling Applica
50. pesmpion OFF OFF ION Digital Labelling Application jo Jon Reseea 1 Drive SDMWx130 e MDFxxxx SDMWXx130 and MDFxxxx drives is not necessary the user selection because the modality Digital Labelling Application is already ON 3 0 System configuration The configuration of the labelling application parameters in the SDM drive is carried out by means of the Digital Labelling Application Setup program for a Windows environment installed on a PC connected to the drive through serial port RS232 Hereafter are described the parameters that can be configured The Set up can be carried out also using a keyboard or PLC which have an RS232 or RS485 serial port operational according to the Modbus RTU protocol 3 1 Settable parameters and relevant measurement units and default values SDM User Type Unit Default Modbus Description Drive Object Parameter Name Var Value Adreess Word h l Configuration Parameters Step Angle UINT 1 026h Min Profile_Velocity UINT Hz 200 014h Max Profile Velocity UDINT Hz 1000 1015h 1016h Profile Velocity UDINT Hz 1000 1017h 1018h Profile Acceleration UINT ms 500 019h Profile Deceleration UINT ms 500 101Ah Min Current UINT mA 0 010h Max Current UINT mA 0 Ollh Boost_Current UINT mA 0 012h Nominal Current UINT mA 0 013h Mechanical Parameters Us
51. pping the ejection in the case of a fault of the stop photoelectric cell Setting a Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 19 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro zero parameter value disables the function so that the drive can never stop the ejection of a label in the absence of the stop signal The parameter is enabled if the Auto Learning LL function is disabled Auto Learning LL 0 If the Auto Learning function is enabled Auto learning LL 1 the maximum label length is set equal to the length acquired by the Label Length Detected Gear Ratio Adj This parameter is used in the electric shaft mode to correct the velocity ratio in between the product speed and the label ejection speed When a positive value is set the label is ejected at a speed higher than that of the product vice versa if a negative value is set the label is ejected at a speed lower than that of the product C Alarm Defines the number of consecutive times after which if the Stop signal is not detected the drive issues the Paper End alarm and inhibits any subsequent starts until a Reset Alarms is g
52. r Ratio Adj DINT 0030h 0031h Gear ratio adjust User Long Var 25 C ALARM UDINT 0032h 0033h Counter Alarm Label End 0 off User Long Var 26 User Long Var 27 User Long Var 28 User Long Var 31 Electric Gear Conf UDINT 0 003Eh 003Fh O off 1 on 2 auto User Long Var 32 Encoder Dev Table 0 UDINT 0040h 0041h Encoder_Development table value The value User Long Var 33 Encoder Dev Table 1 UDINT 0042h 0043h selection is made by analog input with User Long Var 34 Encoder Dev Table 2 UDINT 0044h 0045h modality 3 User Long Var 35 Encoder Dev Table 3 UDINT ER 0046h 0047h User Long Var 36 Encoder Dev Table 4 UDINT ER 0048h 0049h User Long Var 37 Encoder Dev Table 5 UDINT 004Ah 004Bh User Long Var 38 Encoder Dev Table 6 UDINT 004Ch 004Dh User Long Var 39 Encoder Dev Table 7 UDINT 004Eh 004Fh User Long Var 40 Encoder Dev Index UDINT 0050h 0051h Encoder Development Index Counters User Long Stored Vars 1 Labels Counter Tot UDINT 3808h 3809h Tot Labels Counter User_Long_Stored_Vars 2 Labels Counter UDINT 380Ah 380Bh Labels Counter by day User Long Stored Vars 3 Label Lengh Detected UDINT steps 380Ch 380Dh Label length detected HMI Parameter s control Key Insert UDINT 3002h 3003h Key to access drive parameters Command INT 3004h Command execution STEP BY STEP GET LL ecc Reset Alarm INT 3005h Reset Alarm Alarm Code INT 3006h Alarm Code VT20N TX UDINT 8000h 8001h Keyboa
53. ram Conf Param UNKNOWN gt gt Temp T DRIVE Serial Num UNKNOWN gt gt Volts Vde Firmware Version k lt UNKNOWN gt gt Firmware Checksum Boot Version Boot Checksum User Version Drive Communication k lt UNKNOWN gt gt SELL SE UNKNOWN gt gt X Errors 5 1 0 f Open Config een conto ke Save Config fj Store in NVRAM g Restore Defaults Y p Write All Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 26 of 59 CHILO REP EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy Th ce emm Cearr tel 39 0371 412318 fax 39 0371 412367 a s SACE NI website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 4 Generic operation diagram 3 4 1 Labelling mode with separate label start and stop Inputs_Config 0 Tl T2 atte Start Signal t T Stop Signal Working Speed VM Stop Course Start Delay Ramp Course Working Speed VM 2 3 4 2 Labelling mode with start and stop from a single input Inputs_Config 1 Start Stop Signal Working Speed VM Stop Course Start Delay Ramp Course Working Speed VM 2 Doc U Progetti
54. rd area exchange data VT20N RX DOMAIN 8100h 8104h Store Restore Parameters Store Parameters UDINT 2300h 2301h Stores the actual objects value to NVRAM Restore_Parameter UDINT 2302h 2303h Stores in NVRAM the object factory default values Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual_eng_C0404_V1 6 doc SILVER Page 13 of 59 Ver 1 6 Eer EVER s n c di ING CALDI amp C tel 39 0371 412318 fax 39 website www everelettronica it Via del commercio 2 4 26900 Lodi Italy 0371 412367 mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 14 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 3 2 Description of the functionality of settable parameters 3 2 1 Drive configuration parameters These parameters define the step angle phase current speed and the acceleration and deceleration ramp of the motor With reference to the MODBUS RTU Protoco
55. rogetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 44 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Electrical connection of the digital inputs The following indications report the main configurations of the digital inputs 5 5 1 Device connections 24Vdc PNP Encoder Push Pull Sensors PNP Encoder Push Pull and Push button PNP connected at 24Vdc 24Vdc 10 i Start Sensor BO INO PNP BO INO Stop Sensor BO IN1 PNP BO IN1 Push Button O O B0_IN2 BO_IN2 B0_IN3 Encoder push pull BO IN3 24Vdc Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 45 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy FT tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 5 5 2 Device connections Vcc PNP Encoder Push Pull Sensors PNP
56. rts of the SDMWx180 unit are potential sources of electric shocks the 7 segment display on the front panel are switched off Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 51 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro e CN2 connector SDMWx170Vnn Systems Analog inputs type 10Vdc CEI EN 61131 2 not insulated CN2 is a PHOENIX MICRO COMBICON male 4 pin connector Pin Description Function CN2 1 VPOT SVdc Analog inputs supply CN2 2 AN GND Analoginputs supply CN2 3 N ANO __ Depending user s program CN2 4 IN ANO Diagram of inputs and connections VCC External potentiometer 5kQ Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 52 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it pesa Software Division Digital Labelling Application Manual Drawn up by A Moro
57. the hardware and software and the instructions of the drives Drive User Manual Generic software manual SDMWx170 VB231 C0404 SDMWx170V___ MODBUS RTU protocol specification for SDM series drives SDMWx180 VA133 C0404 SDMWx180V MODBUS RTU protocol specification for SDM series drives SDMWA130 VA136 C0404 SDMWAI1I30V MODBUS RTU protocol specification for SDM series drives MDxx C0404 MDxx gt MODBUS RTU protocol specification for MD series drives Drive code User manual files Generic software manual file SDMWXx170 VB231 C0404 Manuale SDMWXx170Vxxx rxxx it Manual software sdm modbus rxxx gb SDMWx180 VA133 C0404 Manuale SDMWXx180Vxxx rxxx it Manual software sdm modbus rxxx gb SDMWA130 VA136 C0404 Manuale SDMWAI130Vxxx rxxx it Manual software sdm modbus rxxx gb MDxx C0404 Manuale MDxx rxxx it Manual software sdm modbus rxxx gb the following pages contain information regarding the use and functionality of the specific hardware and software resources of the application 1 7 Functionality of the digital inputs For definition of the user configuration please refer to section 3 System configuration of this manual Inputs Config 0 Inputs Config 1 Inputs Config 2 Inputs Config 3 BO INO STARTPHOTOCELL START STOP START PHOTOCELL START PHOTOCELL B0 INO start on rising edge ris
58. tion Setup Version 1 1 File Tools Help Drive Info Mech Param Work Param Conf Param On Line Param Drive Param Debug Drive Parameters Hin Current p m Motor Step Angle 1 0 6 Max Current lo j m Motor Poles o Boost Current o m Min Profile Velocity o Hz Nominal Current fo m Max Profile Velocity p Hz Profile Acceleration ms Profile Velocity Hz Profile Deceleration 0 3 Restore Defaults 1 Write All Drive Communication odeld wf Read All i i ener Page 25 of 59 Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it rei Software Division Digital Labelling Application Manual Drawn up by A Moro 8 To save the values et in a configuration file select Save Config 9 To send parameters to the drive press Write All 10 In order that the parameters stored in the drive are also sent to the non volatile ram press Store in NVRAM amp Digital Labelling Application Setup Yersion 1 1 File Tools Help odeld 1 On Line Param Drive Param Debug Drive Info DRIVE Version Mech Param Work Pa
59. ulses per revolution of the encoder mounted on the conveyor belt The parameter is used during tracking in electric shaft mode to synchronise the label application speed with the speed of the product to be labelled Doc U Progetti DT SD 0190 Applicativi 0O Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 15 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro Encoder_Development Linear development of an encoder revolution practically the linear feed of the product per encoder revolution Should the product rotate during the labelling phase and not advance label application on cylindrical product set the linear rotation of the roll of the cylinder to be labelled for each encoder revolution This parameter is used in the electric shaft mode to synchronise the label speed with the speed of the product to be labelled In the following configuration Layout_Config Select_Gear_from_potentiometer value 3 the value is replaced by one of the values in the table selected by means of the SELECT_GEAR potentiometer 3 2 3 Fixed work parameters Speed_Min_Scale Optional the parameter defines the minimum speed selectable with the VELOCITY potentiom
60. yboard installation dimensions 4 3 Connections 4 4 Keyboard serial connectability 4 5 Keyboard configuration according to the CA04C software 5 0 Drive connection 5 1 Connection to power supply and protection earth 5 2 CNI5 Connection to the control logic power supply 5 3 Motor Connections 5 4 SDMWx170 SDMWXx180 drives Input connections 5 4 Device connections 24Vdc PNP Encoder Push Pull 5 4 2 Device connections Vcc PNP Encoder Push Pull 5 4 3 Device connections Vcc NPN Encoder Push Pull 5 5 SDMWA130 MDxx drives Input connections 5 5 Device connections 24Vdc PNP Encoder Push Pull 5 5 2 Device connections Vcc PNP Encoder Push Pull 5 5 3 Device connections Vcc NPN Encoder Push Pull 5 6 Output connections 5 6 Analog input connections 5 7 Interface RS232 and RS485 connection Doc U Progetti DT SD 0190 Applicativi 00 Gestione ISO Rev 00 Manuali Da Omologare Labelling Manual eng C0404 V1 6 doc Ver 1 6 SILVER Page 3 of 59 EVER s n c di ING CALDI amp C Via del commercio 2 4 26900 Lodi Italy 5 tel 39 0371 412318 fax 39 0371 412367 website www everelettronica it mail infoever everelettronica it Software Division Digital Labelling Application Manual Drawn up by A Moro 1 0 Main features Ever Elettronica has designed using fully digital technology a control system for labelling heads with stepper motor which notwithstanding the low cost charact

Digital Labelling Application Software c0404 V1.6

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