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PhaseManager - Rockwell Automation

1. Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 3 FactoryTalk Batch phases in Logix Designer Equipment phase with control strategies B Ele Edt yew Seach Loge Communications Jocs window Help 3 xj alsel a eel Adlai VII Ala Ollline 0 M RUN Paty lt rore gt AA No Forces p at Mea Bln in MEE Redundancy LSI ot Controller ControllogixS563_Shot Controler Tags Controller Faut Mandior E Pomer Up Kardler SI Tasks maintask 1 GB mManProaram G3 unscheduled Programs Phases BE wP ADO CREAM SR wP ADO EGG mz STIX Mentor Tage Ean Tage Material enabled equipment phase TA Ee Et Yow prh ge Comunico Jods Widow Hab ss alela a e lt I gsls T vel alel Offline fh E AUN Sc Tara jT 47 P ene ial Scar ed 4 siete elelee Redundsncy w 41 gt Fworites Controler Faut Handler C Power Up Handler z A S Tasks en G Maintask amp OB Manprogram input S Unscheduled Programs Phases A input T Output Phase Tags a amp Gy NP_ADOEGS_M2 faor Input G NP _ADOSWEET M2 fa MATERIAL f T E AP AGITATE M2 SS pore he MATERIAL_CLass Item Number in In FactoryTalk Batch In Logix Designer Project Notes Picture Equipment Editor Phase Name Equipment Phase Name Created in the Unscheduled Programs Phases folder Equipment ID Equipment ID Displ
2. Configure the PXRQ instruction in Logix Designer to upload values for reports configured for upload on terminal state External Request Data Value Array Element Value Upload Output Parameters DINT O 1 Subset Reports are assigned to this subset in FactoryTalk Batch Equipment Editor If the phase associated with the reports enabled control strategies only those reports belonging to both the enabled control strategy and the Upload on Terminal State subset will be included in the upload See also Upload report overview on page 73 Configure the PXRQ instruction in Logix Designer to upload values for reports configured for upload on transfer of control External Request Data Value Array Element Value Upload Output Parameters DINT O 2 Subset Reports are assigned to this subset in FactoryTalk Batch Equipment Editor If the phase associated with the report parameters enabled control strategies only those report parameters belonging to both the enabled control strategy and the specified subset are included in the upload See also Upload report overview on page 73 Rockwell Automation Publication BATCHX UM011D EN P February 2017 77 Chapter 5 Data from FactoryTalk Batch Server Send message to the The set of possible messages that may be sent by the phase logic is configured when the associated phase is defined in the area model using FactoryTalk Batch operator and clearing Equipment Editor Each operato
3. 112 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Chapter 6 Download a container selection Configure the PXRQ instruction in Logix Designer to download the container priority for the current binding Upload a container selection priority for the current binding Rockwell Automation Publication BATCHX UM011D EN P February 2017 selection priority for the material container feed type and unit currently in use by this phase External Request Data Value Array Element Value Download DINT 0 Phase parameter tag number Container Binding DINTI Priority DINT 2 The value is stored into a specified tag See also Recipe execution requests on page 108 Configure the PXRQ instruction in Logix Designer to upload a new container selection priority for the material container feed type and unit currently in use by this phase External Request Data Value Array Element Value Upload Container DINT 0 Report tag address of priority to be assigned Binding Priority DINT 2 See also Recipe execution requests on page 108 113 Chapter 6 Data from the Material Server Download sufficient material Configure the PXRQ instruction in Logix Designer to download information data regarding the availability of sufficient material across all the valid binding candidates to complete the addition before starting the material addition for the step Extern
4. 4 Inthe Resolution box select Update Project for each phase to update in the Logix Designer project W Synchronize with Logix5000 ControlLogix5563_slot x The following differences have been found with RSLogix 5000 project file C RSLogix SO00 Projects ControlLogix5563_slot7 ACD E AREAL __ Equip GW we _acitaTe_m2 Resolution J WEST_PARLOR WP_PREEZERI WP_MIX_IN E WP_FREEZER2 WP_ADD_FLAVOR_F2 WP_COOL_F2 WP_DUMP_F2 WP_RECIRC_F2 WP_XFR_IN_F2 E WP_MIXER2 WP_AGITATE_M2 Current Selection AREA1 WEST_PARLOR WP_MIXER2 WP_AGITATE_M2 Details cone In this example selecting Update Project for the WP_AGITATE_M2 phase adds these parameters and reports to the corresponding WP_AGITATE_M2 equipment phase in the Logix Designer project when the synchronization is complete e VISCOSITY SPEED _RATE_H SPEED_RATE_L and SPEED_RATE_M e _MIX_SPEED_H _MIX_SPEED_L and MIX_SPEED_M 5 When finished selecting a Resolution for each phase to update select Synchronize 6 Review the results and save the project and area model files See Review results and save files for more information W Synchronization Results Summary For Server ControlLogix5563_slot7 x Server ControlLogix5563_slot7 Project C RSLogix SOOD Projects Controllogix5563_slot ACD Equipment Module Resolution Result Additional Information WP_MIX_IN WP_ADD_FLAVOR_F2 WP_AGITATE_M
5. M material database requesting data 97 material database classifications 97 material phase diagram 105 writing 105 message send to other phases 83 messages cancel 86 cancel all 87 to other phases types 85 multiple resources acquiring 80 name equipment module 41 network path selecting 28 0 OPC compared to CIP 15 opening project from 44 Optimize the timing of the server communication connection to the controller 30 output tags 50 outputs 41 P parameters in project 41 path network communication 28 permissive 83 phase communication data transfer 83 permissive 83 synchronization 83 PHASE data type 10 phase logicinterface 16 128 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Index phase logic linking to equipment module 25 phase logic open from Equipment Editor 19 phase logic state model for 19 phase parameter download parameter types 67 download value requests 67 phase parameter tags array 67 phase tags in RSLogix5000 50 PhaseManager overview 9 phases in RSLogix5000 13 PLI 16 priority for selecting containers 97 process engineers 9 processing send and receive messages 84 project file selecting 25 project file synchronizing 36 project opening from Equipment Editor 44 project update equipment phases 44 project viewing updatesto 50 protocol CIP 12 Recipe Editor role in PhaseManager system 11 release requests types 81 release resources 80 releasing
6. esssessssseescsssseeeessesssnseeessaee 62 View synchronization 1SSih esc scst Gctcsatanssitetavanbeatastarasiecasteuarrauneed ialusea tavtsuataceshecrhatl 63 Cannot synchronize messages create or update area model we 64 Chapter 5 Phase Lovie programming modelcoaiccnicaniarainu diate aiaiauiene 66 Download parameters input parameters reqUest essssssssscccssnsessesssneecsesnneessesnsneeees 66 Phase parameter tags array vassssssiasisspsssscacptussissnonnte vansbnagassanuspcipatiosennetspebaeatertas 67 Types of download parameter requests ss sccsisssivsseieisved onstsscctsssscesuvoarenaseninaineiovtes 67 Download all parameters input parameters sssssccsssseessecesnseeceesnsneeeecsnneeeeeses 68 Download a range of parameters input paraMeters esses 69 Download a single parameter input parameter ssescssssssssesessesssssneesesen 70 Download the parameters configured for download on start scssseeeeeeee 70 Download the parameters configured for download on transfer of control 71 Download report Haitian csessasceucsssesessatssnvssnarstossnsvcdusststneabisacedussasnstelcatecesaneaseneaivess 71 Types of download report limits requests ccicsssscencsctrarnnencunananncnetnans 72 Download all report limits information uc ssssssssssssesseessssssesssssseesssnesesseesesseees 72 Download limits configuration for a single report ss ssssssssesssssesessssssrsesessesressesess 72 Rockwell Automation Publication BATCHX UM011D EN P Februar
7. Label Usage Specifies that the selection of a container String Read holding this material may be filtered by an assigned label Labels used are 1 Batch ID 2 Product Name 3 Custom Name Classification Designation of this material belonging to a Integer 10 Read particular class of materials Classification is the ordinal of the Classification enumeration as defined by the Material Editor MaterialGroup D Primary key of the Material Group Integer 11 Read assigned to the material DefaultLotState ID Primary key to the Lot State assigned to Integer 12 Read the material See also Standard attributes on page 98 Rockwell Automation Publication BATCHX UM011D EN P February 2017 99 Chapter 6 Lot standard attributes 100 Data from the Material Server Lot standard attributes include ID Unique Primary Key for a lot Controller ID Integer ID for phase logic programmer to reference this lot Description Lot description EU Engineering Units for measuring the material Note that this data actually resides on the Material and not the Lot The Material Server business rules are expected to return the correct value Inventory Key Optionally used for storing an identifier for this lot used by third party inventory control systems Last Edited By The user ID Windows logon of the last user who changed this material data Time this lot was entered into the database Depletion Date The time when this lot
8. sccsssecsssssessssssseeeessssseeees How phase tag requests map to PXRQ requests Legal NERC ES iscisissbisieivasuhvasgeuss soap ypbvosessdnaseisdbepuhagdeavnapoasmoousecsigesponacebvoveaeeapeonsely Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 1 PhaseManager introduction PhaseManager is a collection of features that integrates the FactoryTalk Batch software with the Studio 5000 Logix Designer application and the Logix5000 family of controllers The integration of these products simplifies the configuration and maintenance of the FactoryTalk Batch automation system provides a superior means of communication between the FactoryTalk Batch Server and the Logix5000 controller and significantly reduces the programming effort required to develop the phase logic code that resides in the Logix5000 controller See also Software requirements on page 8 Intended audience on page 9 What is PhaseManager on page 9 How PhaseManager works in a FactoryTalk Batch system on page 11 Benefits of using PhaseManager and CIP instead of OPC on page 15 Rockwell Automation Publication BATCHX UM011D EN P February 2017 7 Chapter 1 PhaseManager introduction Softwa re requirements The PhaseManager features require these versions of software e FactoryTalk Batch version 13 0 e Logix Designer version 29 e Logix Designer redundancy support versions 8 11 13 15 16 19 20 and 24 e RSLinx Cl
9. Data Type is DINT Data Type is STRING Adds these Phase Tags with a Usage of Output Data Type is REAL Data Type is DINT 43 Chapter 3 FactoryTalk Batch phases in Logix Designer Open an equipment ph ase Now that equipment phases in the Logix Designer project are created open those equipment phases in Logix Designer from their corresponding phases in in Logix Des igner from FactoryTalk Batch Equipment Editor FactoryTalk Batch Equipmen t Editor To open an equipment phase in Logix Designer from Factory Talk Batch Equipment Editor 1 In FactoryTalk Batch Equipment Editor place the pointer over a phase that was just created in the Logix Designer project The pointer changes to the Logix Designer equipment phase symbol 2 Double click the equipment phase symbol over the phase Logix Designer opens to the selected equipment phase in the project Ele Edt yew Search Look Communications Tools Window Help ice_ceamicp cig FactoryTaik Batch Equipment EdRor 5 Ge OR Ous ov Geos e O olsa s 6 gt Ala Ojala xaje sitio of Aaea al GRE WP_ADO_CREAM_ M2 GR WP_ADO_EGG_M2 E ORE wWP_ADO MIK M GR WP_ADO_SUGAR M2 aG WP AGITATE M2 a GR WP HEAT M2 3 Next develop phase logic for the equipment phases created in the Logix Designer project See also Synchronize to update equipment phases in the project file on page 46 If the phases in FactoryTalk Batch Equipment Editor are changed and
10. Data from the Material Server on page 97 Phase Logic programming model on page 66 Download parameters input parameters request on page 66 Report limits download values on page 71 Upload report overview on page 73 Rockwell Automation Publication BATCHX UM011D EN P February 2017 65 Chapter 5 Data from FactoryTalk Batch Server Phase Logic programming model Download parameters input parameters request 66 This sequence describes the programming model that the phase logic typically needs to follow 1 Prepare for request set reports for example 2 optional Set any request parameters 3 Set the request 4 Wait for the Process Complete PC bit to be set to one Tip Allowing the phase logic to transition the phase to a terminal state STOPPED ABORTED COMPLETE without first verifying that the Process Complete PC bit has been set to 1 one by the FactoryTalk Batch Server can result in future executions of the phase logic receiving faulty parameter data and can also result in the phase logic failing to release needed equipment See also Data from FactoryTalk Batch Server on page 65 Download parameters input parameters request on page 66 During batch execution phase logic can send a request to the FactoryTalk Batch Server to download all input parameter values a single input parameter value or a range of input parameter values including phase parameter limits that exist The par
11. Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Supersedes BATCHX UM011C EN P November 2014 Copyright 2017 Rockwell Automation Technologies Inc All rights reserved Printed in the U S A
12. Server Reserved for future use PHASEQ01 Container Controller ID PHASE Q02 Attribute ID PHASEQ03 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future use PHASEQ01 Material ID PHASEQ02 Container ID PHASEQ03 Feed Type e 1 Addition e 2 Distribution PhaseManager PXRQ Request Download Material Manager Database Data Upload Material Manager Database Data Upload Material Manager Database Data Upload Material Manager Database Data Upload Material Manager Database Data Data from the Material Server on page 97 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 6 DINT 0 4 DINT 1 Parameter ID DINT 2 Material ID DINT 3 Container ID DINT 4 Feed Type e 1 Addition e 2 Distribution DINT 0 5 DINT 1 Report ID DINT 2 Material controller ID DINT 3 Attribute ID DINT 0 6 DINT 1 Report ID DINT 2 Lot controller ID DINT 3 Attribute ID DINT 0 8 DINT 1 Report ID DINT 2 Container controller ID DINT 3 Attribute ID DINT 0 9 DINT 1 Report ID DINT 2 Material ID DINT 3 Container ID DINT 4 Feed Type e 1 Addition e 2 Distribution 123 Legal Notices Legal Notices Copyright notice 2017 Rockwell Automation Technologies Inc All rights reserved Printed in USA This document and any accompanying Rockwell Software products are copyrighte
13. as the CIP communication mechanism between the FactoryTalk Batch Server and the Logix5000 controller In FactoryTalk Batch each Logix5000 controller is represented as a CIP data server that was added and configured in FactoryTalk Batch Equipment Editor Logix5000 CIP data servers require RSLinx Classic for the CIP communications from the FactoryTalk Batch Server to the controller Common Industrial Protocol Batch Server RSLogix 5000 Sends Receives Sends Receives CIP Messages CIP Messages RSLinx Classic Equipment Phase Objects The FactoryTalk Batch Server and Logix Designer communicate with the Logix5000 controller by sending and receiving CIP Common Industrial Protocol messages through RSLinx Classic See also How PhaseManager works in a FactoryTalk Batch system on page 11 12 Rockwell Automation Publication BATCHX UM011D EN P February 2017 PhaseManager introduction Equipment phases in Logix Designer Chapter 1 FactoryTalk Batch Equipment Editor provides the ability to create a model of the equipment in a manufacturing plant The phases defined in FactoryTalk Batch Equipment Editor define the capabilities of a piece of equipment or what the equipment can do When adding an instance of a phase class to a specific unit create a phase Each phase represents a unique piece of equipment that can perform the processing activity described by the phase Using Logix Designer with PhaseManager can also cre
14. 7 17900 PHASEQO1 signature template ID Generate E Signature DINT 0 signature PHASEQO2 Defines if signature is template ID able to be canceled DINT 1 Defines if 0 No non zero Yes Equipment Editor parameters of type String and type Enumeration for example signature is able to be canceled 0 No non zero Yes This request actually downloads values for parameters that do not have Max and Min values as defined in FactoryTalk Batch For String parameters the request downloads empty strings For Enumeration parameters the request downloads a value of zero 0 See also Phase communication on page 83 Data from the Material Server on page 97 Rockwell Automation Publication BATCHX UM011D EN P February 2017 95 Chapter 5 Data from FactoryTalk Batch Server 96 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 6 Data from the Material Server Most of the data within FactoryTalk Batch Material Manager s material database is made available to the phase logic programmer for reading some for writing through the PXRQ instruction provided in Logix Designer Access to the data requires two things the controller ID for the database entity and the index of the data on that entity Important The information in this guide only applies to programming phase logic for PhaseManager phases assigned a Logix5000 CIP data server The three classifications of data in the material data
15. Batch Equipment Editor manually delete the corresponding equipment phase in Logix Designer These types of changes to the equipment phase in the Logix Designer project can be transferred to the corresponding phase classes and phases in the area model through synchronization e Equipment phase name e Addition and removal of phase tags e Changing the usage of a phase tag to Input or Output After any of these changes to the project file in Logix Designer are made complete the steps in these sections to transfer these changes to the area model in FactoryTalk Batch Equipment Editor project parameter and report limit tags CONTROL_STRATEGY MATERIAL AMOUNT _ CONTAINER LOT MATERIAL_CLASS LABEL ACTUAL_AMOUNT _FEED_COMPLETE Ifthe Name Usage or Data Type of these phase tags in Logix Designer is changed changes are not applied to the area model through synchronization Do not edit these phase tags containing a leading underscore _ in the Logix Designer See also Synchronize to update phases in the area model on page 62 Rockwell Automation Publication BATCHX UM011D EN P February 2017 61 Chapter 4 Logix Designer equipment phases in the area model Syn chronize to update phases Use these instructions to synchronize to update phases in the area model in the area model Tip Only Logix Designer phases different from the phases in the area model display in the Synchronize with Logix5000 lt data server name gt
16. Download Material Database Data Download Material Database Data Download Material Database Data Download Material Database Data Upload Material Database Data See also DINT O DINT 1 Parameter ID Controller ID Attribute ID Download Material Attributes 1 Parameter ID Controller ID Attribute ID Download Lot Attributes 3 Parameter ID Controller ID Attribute ID Download Container Attributes 4 Parameter ID MaterialID Container ID Feed Type 1 Addition 2 Distribution DINT 2 DINT 3 DINT 4 Description Downloading Container Priority Assignments 5 Report ID Controller ID Attribute ID Uploading Material Attributes Report ID Controller ID Attribute ID Uploading Lot Attributes Report ID Controller ID Attribute ID Uploading Container Attributes Report ID Material ID Container ID Uploading Container Priority Assignments Download one attribute of a material on page 116 Download lot attributes on page 117 Download container attributes on page 118 Download container priority assignments on page 119 Material attributes upload values on page 116 Rockwell Automation Publication BATCHX UM011D EN P February 2017 115 Chapter 6 Data from the Material Server Download one attribute of a material Upload one attribute of a material 116 Configure the PXRQ instruction in Logix Designer to download one attribute of a material to a specified tag The attribu
17. If the Add or Edit Data Server dialog box is open go to step 5 From the Edit gt Data Server The Data Servers dialog box opens 2 Select the Logix5000 CIP data server to set the controller network path 3 Select Edit The Edit Data Server dialog box opens Name ControlLogix5563_slot0 Type Logix5000 CIP x RSLogix 5000 Project File Path CARSLoaix 5000 Projects ice_cream1 ACD i Bi Revision fi 5 0 Controller Type fi 756 L63 ControlLogix5563 Controller Controller Network Path AB_ETHIP 1 4172 30 1 216 Backplane O Select Path More OK Cancel 4 Choose Select Path The Browse for Controller dialog box opens Rockwell Automation Publication BATCHX UM011D EN P February 2017 Area model PhaseManager configuration Chapter 2 5 Navigate to the controller and select it The communications path of the controller selected displays in the Controller Network Path box at the bottom of the dialog box IV Autobrowse Workstation IDEY_PP1 s Linx Gateways Ethernet gs AB_ETHIP 1 Ethernet Ej 172 30 1 216 1756 ENBT A 1756 ENBT A Backplane 1756 A4 4 100 1756 module simpleproject 01 1756 ENBT A E 02 1756 CNB D 1756 CNB D D05_32 172 30 1 217 1756 ENBT A 1756 ENBT A 172 30 1 218 1756 ENBT A 1756 ENBT A 172 30 1 219 1756 ENBT A 1756 ENBT A a 172 30 1 221 Unrecognized Device 1769 L35E Ethernet Port Ej j 172 30 1 249 1756 ENBT A 1756 ENBT A
18. Name DaaTye SPEED_RATE SPEED_RATE SPEED_RATE_H REA SPEED_RATE_M_ INTEGER inr sPEED ix sPEED _MIX_SPEED_H REAL _MIX_SPEED_L REAL MIX_SPEED_M INTEGER In this example these changes were made to the area model e Anew parameter VISCOSITY was added to the AGITATE phase that the WP_AGITATE_M2 phase was created from It displays in the Batch Configuration area e Limit tags were enabled for the SPEED_RATE parameter on the WP_AGITATE_M2 phase The SPEED_RATE_M SPEED_RATE_H and_SPEED_RATE_L limit tags display as parameters in the Batch Configuration area e Limit tags were enabled for the MIX_SPEED report on the WP_AGITATE_M2 phase The _MIX_SPEED_M MIX_SPEED_H and_MIX_SPEED_L limit tags display as reports in the Batch Configuration area Tip Although the report limit tags are defined as Input tags in Logix Designer they display with the reports on the Equipment Phase Synchronization Details dialog box Other reports are defined as Output tags in Logix Designer In the Logix Designer Configuration area the blank highlighted lines indicate that the Viscosity parameter and the limit tags do not exist on the corresponding WP_AGITATE_M2 equipment phase in the Logix Designer project When are finished viewing the details select Close Rockwell Automation Publication BATCHX UM011D EN P February 2017 47 Chapter 3 FactoryTalk Batch phases in Logix Designer
19. WP_ADD_FLAYOR_F2 WP_COOL_F2 WP_DUMP_F2 WP_RECIRC_F2 WP_XFR_IN_F2 3 YP ACTE M2 Current Selection AREA1 WEST_PARLOR WP_MIXER2 Synchronize Cancel In the Location column FactoryTalk Batch Equipment Editor and the Logix Designer symbols display for WP_AGITATE_M2 to indicate that this phase exists in both places In this example a parameter was added to the WP_AGITATE_M2 phase in FactoryTalk Batch Equipment Editor This is the only phase in the WP_MIXER2 unit that was changed since the area model was last synchronized with the Logix Designer project All other phases in the WP_MIXER2 unit were created in the Logix Designer project the last time the area model was synchronized with the project Therefore WP_AGITATE_M2 is the only phase displayed in the WP_MIXER2 unit 46 Rockwell Automation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer 3 Chapter 3 optional To view the configuration details of the selected phase select the phase and select Details to open the Equipment Phase Synchronization Details dialog box W Equipment Module Synchronization Details x Equipment Module Location Batch Area Model RSLogix 5000 Project m Batch Configuration m RSLogix 5000 Configuration Equipment Module Name WP_AGITATE_M2 Equipment Module Name WP_AGITATE_M2 Phase Name AGITATE Phase Name acate Equipment ID 11 Equipment ID J 1 _ Parameter
20. a single resource 81 releasing multiple resources 82 report parameter array 73 report parameter requests types 74 reports in project 41 request register reset to zero 65 requests acquire resources 79 acquiring resources multiple 80 release resources 80 releasing resources multiple 82 send message to other phases 83 resources acquire 79 results of synchronizing 39 retries adjusting values 30 reviewing results 39 revision Logix5000 firmware 8 revision RSLogix5000 8 routine for each S88 state 19 RSLinx Classic version 8 RSLogix 5000 synchronize area model with 37 RSLogix 5000 project changes 61 RSLogix 5000 project file selecting 25 RSLogix 5000 project opening from Equipment Editor 44 RSLogix 5000 project update equipment phases 44 RSLogix 5000 project viewing updates to 50 RSLogix 5000 equipment phase instructions 10 S S88 active states 19 saving area model and selecting a data server 37 selecting a phase and unit 57 selecting equipment modules 56 selecting phase and unit 59 Selection Priority 119 send message wait and receive message wait request pair 84 send messages to other phases 83 server assigning to equipment module 32 server data 22 server editing 31 server Logix5000 CIP 22 server naming 23 server selecting to synchronize 37 server type 23 standard attributes 97 state model in Logix5000 controllers 11 synchronization 83 synchronization details 64 synchronize with Logix5000 56 synchronizing
21. information and instructions about the FactoryTalk Batch PCD interface design It is intended to be used as a reference guide http www rockwellautomation com literature To order paper copies of technical documentation contact the local Rockwell Automation distributor or sales representative Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 2 Area model PhaseManager configuration Use FactoryTalk Batch with PhaseManager to configure the area model in FactoryTalk Batch Equipment Editor or develop the phase logic in Logix Designer If designing an entire FactoryTalk Batch system use FactoryTalk Batch Equipment Editor to create an area model that describes the capabilities of the equipment down to the phase level and use the synchronization feature to create corresponding equipment phases in the Logix Designer project file This section describes how to configure data servers and phases in FactoryTalk Batch Equipment Editor so these PhaseManager features can be used e CIP for FactoryTalk Batch Server communications to the Logix5000 controller e Synchronization of phases in the FactoryTalk Batch area model with the Logix Designer project file e Ability to open phase logic in Logix Designer from the phase in FactoryTalk Batch Equipment Editor Tip To fully use the PhaseManager features install FactoryTalk Batch Equipment Editor and Logix Designer on the same computer To configure the Fac
22. of requests e Download all parameters input parameters e Download a range of parameters input parameters e Download a single parameter input parameter Specify the Download Input Parameters Subset external request for these types of requests e Download the parameters configured for download on start e Download the parameters configured for download on transfer of control The Data Values specified for the Download Input Parameters or the Download Input Parameters Subset request determine the type of request See also Download parameters input parameters request on page 66 All parameters input parameters on page 68 Download a range of parameters input parameters on page 69 Download a single parameter input parameter on page 70 Download the parameters configured for download on start on page 70 Rockwell Automation Publication BATCHX UM011D EN P February 2017 67 Chapter 5 Data from FactoryTalk Batch Server Download all parameters input Configure the PXRQ instruction in Logix Designer to download values for all parameters 68 configured input parameters to the input parameter array External Request Data Value Array Element Value Download Input DINT 0 0 Parameters If control strategies are enabled only those parameters assigned to the recipe s control strategy will be downloaded The control strategy parameter is Parameter See also Download parameters input parameter
23. selected in the Select Project File dialog box and verify that it still exists with the same name in the selected location Logix Designer is not installed on the same computer as FactoryTalk Batch Equipment Editor Install Logix Designer revision 16 0 or higher on the same computer as FactoryTalk Batch Equipment Editor The installed revision of Logix Designer does not support PhaseManager functionality Upgrade the current installation of Logix Designer to revision 16 0 or higher The revision of the selected Logix Designer project file is lower than revision 16 0 Open the selected project file in Logix Designer revision 16 0 or higher to convert the file to this revision Try to open the selected project file in Logix Designer If it does not open the file format has been corrupted Install RSLinx Classic version 3 8 Disable the Read Only Attribute for the selected project file In Windows Explorer navigate to the selected file in the Select Project File dialog box Open the Properties dialog box for the file and verify that the Read Only Attribute is not selected Set the Path for the project file in Logix Designer and save the ACD file in Logix Designer Select the project file again in FactoryTalk Batch Equipment Editor OR Manually select the Path in FactoryTalk Batch Equipment Editor See Select the controller network path for more information The driver specified in the Path in the Logix Designer project must al
24. synchronizing the project with an area model that contains PhaseManager phases Likewise create or update phases in the area model by synchronizing with a Logix Designer project file that contains PhaseManager equipment phases See also FactoryTalk Batch features on page 10 Logix Designer features on page 10 Logix5000 Controller features on page 11 Chapter 1 PhaseManager introduction FactoryTalk Batch features PhaseManager adds these features to the FactoryT alk Batch software Common Industrial Protocol CIP support The FactoryTalk Batch Server can sequence equipment phases in Logix5000 controllers using the industry standard CIP Common Industrial Protocol In FactoryTalk Batch Equipment Editor adda Logix5000 CIP data server for each Logix controller that contains PhaseManager equipment phases Equipment phase synchronization Synchronize the area model in FactoryTalk Batch Equipment Editor with the project file in Logix Designer Create or update an equipment phase once in either application and add or update it to the other application by synchronizing the FactoryTalk Batch area model with its corresponding Logix Designer project file Navigation from FactoryTalk Batch Equipment Editor to phase logic in a Logix Designer project Directly navigate from a phase in FactoryTalk Batch Equipment Editor to corresponding phase logic in the Logix Designer project file See also What is PhaseManager on page 9 Lo
25. the corresponding equipment phases in the Logix Designer project need to be phase changes updated detect and make the appropriate changes by synchronizing the area model with the project file Project file equipment For example if a parameter or report changes on the phase class that a phase was created from in FactoryTalk Batch apply the change to the corresponding equipment phases in the Logix Designer project Do not delete an equipment phase from the project file by synchronizing the area model with the project If deleted a phase from the area model in FactoryTalk Batch Equipment Editor manually delete the corresponding equipment phase from the project in Logix Designer 44 Rockwell Automation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer Chapter 3 These types of changes to the phase in FactoryTalk Batch Equipment Editor can be transferred to the corresponding equipment phase in Logix Designer through synchronization e Phase name e Equipment ID e Addition deletion or modification of parameters on the phase class that the phase is associated with e Addition deletion or modification of reports on the phase that the phase is associated with e Enabling disabling or changing the parameter or report limit tags on the phase e Enabling or disabling Control Strategy or Material Based Recipe functionality for the phase class that the phase is associated with After changes
26. to the equipment phase to view or edit the phase logic for a phase in FactoryTalk Batch e Ifthe phase has a corresponding equipment phase in Logix Designer with existing phase logic Logix Designer opens the project file to the Running routine of the equipment phase e Ifthe phase has a corresponding equipment phase in Logix Designer and the phase logic has not been developed yet Logix Designer opens the project file to the equipment phase e Ifthe phase does not have a corresponding equipment phase in Logix Designer Logix Designer opens the project file for the CIP data server that is assigned to the phase Tip To open the Logix Designer project file from FactoryTalk Batch Equipment Editor the correct revision of Logix Designer must be installed on the same computer as FactoryTalk Batch Equipment Editor with an activation for each product The PhaseManager activation is included in the Logix Designer Professional Version but other versions of Logix Designer require a separate PhaseManager activation to enable the PhaseManager features in Logix Designer See also Improved implementation of phase logic routines on page 19 Logix Designer with PhaseManager improves the implementation of equipment phases in Logix5000 controllers Using OPC and the PLI a phase is typically executed in a single relay ladder logic RLL routine that implements logic for all of the active states defined by the 88 standard These active states incl
27. 2 Skip this time Skip this time Skip this time Skip this time Skip this time Skip this time Update Project Skipped Skipped Skipped Skipped Skipped Skipped Successful You have made changes to the RSLogix 5000 project file C RSLogix SOO0 Projects ControlLogixSS63_slot7 ACD which is currently open in the RSLogix 5000 editor You may save your changes to the project file now or may save later using RSLogix 5000 Save the project file now Ne 48 Rockwell Automation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer Chapter 3 In this example the Synchronization Results Summary for Server lt data server name gt dialog box shows the results for the WP_AGITATE_M2 phase the Resolution is Update Project and the Result is Successful Tip If Failed displays in the Result column the reason displays in the Additional Information column See also Save the area model and select a data server on page 37 Review results and save files on page 39 Updated project file on page 50 Deleted parameters and reports on page 51 Rockwell Automation Publication BATCHX UM011D EN P February 2017 49 Chapter 3 FactoryTalk Batch phases in Logix Designer Updated project file When the updated project file in Logix Designer opens a new Phase Tag was creates for each new parameter or report that was added to the equipment phase in the project as a result of the synchronization
28. 39 cannot synchronize 51 synchronizing to create equipment modules in the areamodel 54 synchronizing to create Batch equipment modules in project 36 synchronizing update in project 44 T tags eliminate duplicate configuration 17 tags in RSLogix 5000 50 timeout adjusting values 30 transfer of control 83 transferring changes to area model 61 Rockwell Automation Publication BATCHX UM011D EN P February 2017 129 Index U update in project 44 updating equipment modules in the areamodel 61 Usage in RSLogix 5000 50 users 9 V version FactoryTalk Batch 8 version Logix5000 8 version RSLogix5000 8 Ww what is PhaseManager 9 creatingnew 59 selecting 57 synchronizing cannot synchronize 51 130 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Rockwell Automation support Rockwell Automation provides technical information on the web to assist you in using its products At http www rockwellautomation com support you can find technical and application notes sample code and links to software service packs You can also visit our Support Center at https rockwellautomation custhelp com for software updates support chats and forums technical information FAQs and to sign up for product notification updates In addition we offer multiple support programs for installation configuration and troubleshooting For more information contact your local distributor or Rockwell Au
29. Backplane 1756 A10 4 E AB_VBP 1 1789 417 A Virtual Chassis OK Controller Network Path AB_ETHIP 1 172 30 1 216 Backplane O0 Cancel 6 Select OK to close the Browse for Controller dialog box In the Edit Data Server dialog box the communications path selected displays in the Controller Network Path box Tip An asterisk at the end of the Controller Network Path indicates that the controller network path was set using Select Path instead of browse If there is an the controller network path displayed may be different from the Path specified in the Logix Designer project file After selecting the Controller Network Path e Run the FactoryTalk Batch Server For a selected Logix Designer project file synchronize the data server with the Logix Designer project file See FactoryTalk Batch phases in Logix Designer for more information e Create phases in the area model e To adjust the timing of the FactoryTalk Batch Server communications to the controller continue to Optimize the timing of the server communication connection to the controller See also FactoryTalk Batch phases in Logix Designer on page 35 Optimize the timing of the server communication connection to the controller on page 30 Rockwell Automation Publication BATCHX UM011D EN P February 2017 29 Chapter 2 Area model PhaseManager configuration Optimize the timing of the Use these instructions to optimize the timing of the server communic
30. EQUest cassivs sivisnessvcatisn gucnnnsthed sccndansonodeasonsseniegsssnannts 90 PXRQ i str ction yaluesiesssnonesossnnninn cinn inanir RRS 90 How phase tag requests map to PXRQ requests sssssessscsssseesssssseescesssssecssssseesesssnees 94 Rockwell Automation Publication BATCHX UM011D EN P February 2017 5 Table of contents Data from the Material Server Legal Notices Index Chapter 6 Staridardsat tributes c 3 jccesesciessaaceudeteocessacldvoselsspBiscsdeacosisleessvssdedevsecde N Material standard attributes cccsssssssssessecssessscssessscssecssessssssesssssecsscssecssesseeaseessees Lot standard attributes Container standard attributes Gtistomn attributes siccccescscscestesceivsieiscussdesteedeassdsstuiescedsesesscvvedssiusdeassdsseniascedsstedbeobedestusdisoces Material custom attribute ic secs sscessicssdssessdvssstisvasaeuossvsessscastesses vascbbertcatuvsevsesaeties LotictistOm attribute escesscssccssssussscscaressessescansescusstesisua ster ate eeetdecaeechiiaasusiaastenices Container custom attributes cess sessheisecccesssbensossdedsceapsenntes antassassnssqnsdsvdennssteiptoibens Considerations for writing material phase logic sssssecssssssessssssssecessssseeesesssneeeessses Phase process Aastra ans scuisscscisosnevesbesnteatosssansecsdisnasveennssnccgrsasastenennreaseletesayneetouniste FEED COMPLETE report parameter valines iaelssirassscsaseaseelnsacsesiyvenes RECIPE EXECUTION LEGUESES sc 2 3sn
31. External Request Value Download Material 3 oF Database Parameter ID container data downloads to Container Controller ID Attribute ID Tip The data type in the controller must match the data type of the parameter or report ID specified in the data value array element DINT 1 See also Material database requests on page 115 Configure the PXRQ request in Logix Designer to upload one attribute of a container from a specified report ID The attribute identified by the attribute ID uploads from the specified report ID into the database if security and write protections allow Only one value may be uploaded at a time External Request Value Upload Material 8 ie Database Report ID that container data uploads from Container Controller ID Attribute ID Tip The data type in the controller must match the data type of the report ID specified in the data value array element DINT 1 See also Material database requests on page 115 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Download container priority assignments Chapter 6 Configure the PXRQ instruction in Logix Designer to download the Selection Priority of a container and load that value to a specified parameter ID A containers selection priority is assigned given a material container feed type and unit Feed type is the part of a material specification that defines how a material is to be used from t
32. ID Release a single resource DINT 0 Equipment ID DINT 1 Equipment ID Release Resources DINT 2 Equipment ID DINT 0 Release all currently acquired resources message ID f DINT DINT 1 number of phases to receive message Send a message to one other phase or multiple phases DINT 1 number of phases to Send a message to one or more receive message linked phases and wait for a response DINT 2 message value DINT 0 message ID DINTLI message value Send a request to wait for a message from another phase DINT 2 message value DINT 0 message ID The FactoryTalk Batch Server cancels the message associated with the message ID The message was previously issued using a Send Message to Linked Phase request DINT 0 The FactoryTalk Batch Server cancels all messages that were previously issued with a Send Message to Linked Phase request DINT 0 Download customer assigned Rockwell Automation Publication BATCHX UM011D EN P February 2017 91 Chapter 5 Data from FactoryTalk Batch Server External Request Data Value Array Description Element DINT 1 parameter ID in which to store the value or automatically generated batch ID to specified tag number FactoryTalk Batch Server downloads an ASCII String value DINT 0 Download unique batch ID to DINT 1 parameter ID in which to store the value Download Batch Data specified tag number FactoryTalk Batch Server downloads an A
33. Input tags create for parameters Output tags are create for reports E E gt E gt L E _ _ _ _ananaaaaa File Edit view Search Logic Communications Tools Window Help a a x alsm S alel ol J ssel E ial aall Offline D E RUN ga EZA Path AB_VEPAM zl l No Forces E Ok b Mes Ble d Eee arelee eo o 24 we va mi 4 gt A avorites Timer Counter Input Output Compare Show All introller Fault Handler Usage Alias For Base Tag DataType Style lt Redundancy Controller Tags r Up Handler g Float 5 4 MainTask _ MIX_SPEED_L Input Float a MainProgram mi F _MIX_SPEED_M Input Decimal E8 Unscheduled Programs Phases E _SPEED_RATE_H Input Float aE ADD_CREA _SPEED_RATE_L Input Float E E WP_ADD_EGG F _SPEED_RATEM__ Input Decimal ADD_MILK_M2 _ADD_SUIGAR_M2 MIX_SPEED Output Float SPEED_RATE Input Float HEAT_M2 XFR_OLIT_M2 m Ejea viscosity Input Float m m a To Monitor Tags Edit Tags al Project file saved In this example these new Phase Tags were added to the WP_ AGITATE_M2 equipment phase e VISCOSITY The Usage of this new Phase Tags is Input because it corresponds to the VISCOSITY parameter in the area model e _SPEED_RATE_H SPEED_RATE_L and_SPEED_RATE_M e _MIX_SPEED_H _MIX_SPEED_L and _MIX_SPEED_M Parameter and report l
34. Only one value may be downloaded at a time External Request Data Value Array Element Value Download Material DINT O 1 M Datab oe ape DINT 1 Parameter ID material lot data downloads to DINT 2 Lot Controller ID DINT 3 Attribute ID Tip The data type in the controller must match the data type of the parameter ID specified in the data value array element DINT 1 See also Material database requests on page 115 Configure the PXRQ instruction in Logix Designer to upload one attribute of a lot from a specified report ID The attribute identified by the attribute ID uploads from the specified tag into the database if security and write protections allow Only one value may be uploaded at a time External Request Value Upload Material 6 sa Database Report ID lot data uploads from Lot Controller ID Attribute ID Tip The data type in the controller must match the data type of the report ID specified in the data value array element DINT 1 See also Material database requests on page 115 Rockwell Automation Publication BATCHX UM011D EN P February 2017 117 Chapter 6 Data from the Material Server Download container attributes Upload container attributes 118 Configure the PXRQ instruction in Logix Designer to download one attribute of a container to a specified parameter ID The attribute identified by the attribute ID downloads into the tag specified Only one value may be downloaded at a time
35. PhaseManager on page 9 PhaseManager features work together to provide a seamless workflow that improves the designing troubleshooting and commissioning phases of the development life cycle This discussion includes some background information about the components of FactoryTalk Batch systems and how FactoryTalk Batch terminology and concepts are implemented in FactoryTalk Batch and Logix Designer In a FactoryTalk Batch system using PhaseManager the FactoryTalk Batch Server provides batch control including recipe execution allocation and arbitration of equipment binding of resources and generation of journals Use FactoryTalk Batch Equipment Editor and FactoryTalk Batch Recipe Editor to configure the FactoryTalk Batch system Use Logix Designer to program the phase logic code that defines the behavior of equipment phase states including Running Stopping Aborting Holding Restarting and Resetting PhaseManager links a phase in FactoryTalk Batch Equipment Editor to a corresponding equipment phase and its phase logic in Logix Designer See also Common Industrial Protocol CIP on page 12 Equipment phases in Logix Designer on page 13 Equipment phase synchronization on page 14 Integration of FactoryTalk Batch Equipment Editor with Logix Designer on page 15 Rockwell Automation Publication BATCHX UM011D EN P February 2017 11 Chapter 1 PhaseManager introduction PhaseManager uses the Common Industrial Protocol CIP
36. PhaseManager User Manual FactoryTalk Batch PCD Programmer Technical Reference Guide View or download publications at Description The FactoryTalk Batch Equipment Editor is a graphical interface used to create and maintain an equipment database This process equipment database is called an area model The area model is stored in a file with a cfg file extension and is available to all other FactoryTalk Batch programs including the Recipe Editor View and Phase Simulator The Logix Designer application provides one programming software for sequential process drive and motion control programming that is compliant with the EC61131 3 standard The Logix Designer application supports symbolic programming with structures and arrays and an instruction set that serves many types of applications in an environment that is common to the Rockwell Automation Logix platforms ControlLogix and CompactLogix The Logix Designer application is designed to work with Rockwell Automation Logix Platforms and the Logix5000 family of controllers Provides set up and program information for a Logix5000 controller to use Equipment Phases It gives guidance and examples to e Lay out code in sections that include Equipment Phases e Setup a state model for equipment e Program equipment to run by the state model Use Equipment Phase instructions to transition to a different state handle faults set up break points and so forth Provides
37. Q instruction does not provide a way to make indirect requests Tip The data type in the controller must match the data type of the parameter or report ID specified in the data value array element DINT 1 Tag Based Request OPC and FTD PhaseManager PXRQ Request PHASE_RQPhaseTag PHASEQnn External Request Data Values Data Values 17801 PHASEQO1 Attribute ID Download Material Manager DINT 0 1 PHASEQ02 Index into the Data Container in Use INT 1 Attribute ID phase parameter array INT 2 Index into the phase meter array 17802 PHASEQO1 Attribute ID Download Material Manager INT 0 2 PHASEQO2 Index into the Data Container in Use INT 1 Attribute ID phase parameter array INT 2 Index into the phase meter array 17803 PHASEQO1 Attribute ID Download Material Manager 0 3 7 PHASEQ02 Index into the Data Container in Use T 1 Attribute ID phase parameter array T 2 Index into the phase parameter array 17811 PHASEQ01 Attribute ID Upload Material Manager Data 0 1 17812 17813 7 PHASEQ02 Index into the Container in Use T 1 Attribute ID T phase parameter array PHASEQO1 Attribute ID PHASEQ02 Index into the phase parameter array Upload Material Manager Data Container in Use 2 Index into the phase meter array T 0 2 T 1 Attribute ID T 2 Index into the phase meter array 0 3 PHASEQ01 Attribute ID Upload Material Manager Data PHASEQ02 I
38. Receive Message Wait call from a phase of the synchronization group the Server checks the message ID and completes the message if appropriate Upon completion of the message transfer the Server removes the message from the message list See also Types of messages to other phases on page 85 Send a message to one or more linked phases on page 85 Send message to one or more linked phases and wait on page 86 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Chapter 5 Types of messages to other phases Send a message to one or more linked phase values Use the PXRQ instruction to specify the Send Message to Linked Phase external request for this type of request e Senda message to one or more linked phases Specify the Send Message to Linked Phase and Wait for this type of request e Senda message to one or more linked phases and wait for a response See also Phase communication on page 83 Send a message to one or more linked phase values on page 85 Send message to one or more linked phases and wait values on page 86 Configure the PXRQ instruction in Logix Designer to send a message to one or more linked phases External Request Data Value Array Element Value Send Message to Linked DINT 0 message ID prase DINT 1 number of phases to receive message DINT 2 message value The data value array can contain up to 97 message values See also Pha
39. SCII Integer value DINT 0 Download phase ID to specified DINT 1 parameter ID in which Download Batch Data to store the value tag number FactoryTalk Batch Server downloads an ASCII Integer value DINT 0 Download a value to the DINT 1 parameter ID in which to store the value Download Batch Data specified tag number indicating whether the phase is under recipe control or manual phase control FactoryTalk Batch Server downloads 0 Recipe Control 1 Manual Phase Control DINT 0 Download a value to the DINT 1 parameter ID in which to store the value Download Batch Data Download Batch Data DINT 0 92 Rockwell Automation Publication BATCHX UM011D EN P February 2017 specified tag number indicating the current mode of the requesting phase FactoryTalk Batch Server downloads 0 P Auto 1 0 Auto Download all phase parameter MIN values to the controller tags associated with those parameters This request actually downloads values for parameters that do not have Max and Min values as defined in the Equipment Editor parameters of type String and type Enumeration for example For String parameters the request downloads empty strings For Enumeration parameters the request downloads a value of zero 0 Data from FactoryTalk Batch Server Chapter 5 External Request Data Value Array Description Element Download Batch Data DINT 0 7 Download all phase parameter MAX
40. Server This establishes an accounting data entity for tracking the inventory used The Material Server returns SUCCESS for the Promise ID to the FactoryTalk Batch Server This is used by the FactoryTalk Batch Server during warm restarts to restore the state of a batch if the FactoryTalk Batch Server failed as the batch was running The FactoryTalk Batch Server downloads the parameters to the phase logic The PCD runs its program to perform a material addition or distribution The FEED_COMPLETE and ACTUAL_AMOUNT parameters are uploaded to the FactoryTalk Batch Server The phase logic transitions to a terminal state Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server FEED_COMPLETE report parameter values Chapter 6 8 The value returned in the FEED_COMPLETE report parameter and the Hold on Split Feed configuration determine what recipe execution will do next Tip Hold On Split Feed is set in the Material Policy tab in the Server Options dialog box in FactoryTalk Batch Equipment Editor e IfFEED_COMPLETE is TRUE the batch continues running e IfFEED_COMPLETE is FALSE and Hold on Split Feed is YES the batch is held e IfFEED_COMPLETE is FALSE and Hold on Split Feed is NO the batch continues running 9 The amount of the material addition or distribution is sent to the Material Server The inventory levels in the material database are updated and for material addition
41. Servers dialog box Tip After adding a data server as a Logix5000 CIP type data server the type cannot change No other data server types appear in the Type selection list when editing To change the Type delete the data server and add a new one 4 optional To delete a data server select the data server to delete and select Remove e Ifthe data server is not assigned to any phases this message displays Batch Equipment Editor A Removing server ControlLogix5563_slot0 Do you want to continue je e Ifthe data server is assigned to phases the Remove Server dialog box opens displaying these phases and unit tags associated with the data server The displayed unit tags and phases as well as their parameter report and limit tags are deleted when the data server is removed e Select Yes to delete the data server and remove all associated phases and tags See also Area model PhaseManager configuration on page 21 Rockwell Automation Publication BATCHX UM011D EN P February 2017 31 Chapter 2 Area model PhaseManager configuration Assign a Logix5000 CIP data After adding a Logix5000 CIP data server assign it to each phase that represents a t h piece of equipment connected to the controller specified in the controller network server to a phase path of the Logix5000 CIP data server To assign a Logix5000 CIP data server to a phase 1 Select the phase icon in the Design View area and select Edit gt Pr
42. Tip If other phases assigned to the selected data server exist in the area model but not in the project file or are different from those in the project file they also display in the left pane beneath the area model name within their units 2 Select a phase to create in the area model 3 Select the Resolution box for the selected phase and select Create in Area Model Tip If the only Resolution available is Cannot Synchronize select Details to see a message that explains why the phase cannot be synchronized See View synchronization issues for more information 4 optional To view the selected phase configuration in FactoryTalk Batch and in Logix Designer select Details to open the Equipment Phase Synchronization Details dialog box Select Close when done viewing the phase details 5 Repeat steps 2 4 for each phase in the area model 6 On the Synchronize with Logix5000 lt data server name gt dialog box select Synchronize The Select Phase and Unit dialog box opens 56 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Logix Designer equipment phases in the area model Chapter 4 Next associate the new phase with an equipment phase and select a unit to contain it in the area model Select an existing phase in the area model or create a new one e To associate the phase with a phase that exists in the area model continue on to Select a phase and unit to synchronize e To create a new phase in th
43. User Guide Allen Bradley FactoryTalk Batch PhaseManager Rockwell Allen Bradley Rockwell Software Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at hetp www rockwellautomation com literature describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reprod
44. a model Chapter 4 The Synchronization Results Summary For Server lt data server name gt opens Tip If a Result Failed the reason displays in the Additional Information column 9 Select Close The Save After Synchronization dialog box opens if changes were made to the area model 10 Select Save to open the Save As dialog box and save the area model Overwrite the area model or save it with a different name See also Save the area model and select a data server on page 37 Select phases and synchronize on page 38 FactoryTalk Batch phases in Logix Designer on page 35 View syn chronization issues Under certain circumstances a FactoryTalk Batch phase or a Logix Designer equipment phase cannot be synchronized When this occurs the Synchronize with Logix5000 lt data server name gt dialog box displays a Resolution of Cannot Synchronize No other resolutions are available to select To view synchronization issues 1 Select the phase that cannot be synchronized 2 Select Details to see a message that explains why the phase cannot be synchronized For a list of messages see Cannot Synchronize messages create or update area model See also Cannot Synchronize messages create or update project on page 52 Cannot synchronize messages create or update area model on page 64 Rockwell Automation Publication BATCHX UM011D EN P February 2017 63 Chapter 4 Cannot synchronize messages create or update area mode
45. ab 32 electronic batch record entries 73 enumeration datatype 41 Equipment Editor role in PhaseManager system 11 equipmentID 41 equipment module 9 13 44 synchronize in area model 54 synchronizing cannot synchronize 51 updating in area model 61 equipment module synchronization details 64 equipment module assigning data serverto 32 equipment module open phase logic 19 equipment modules how created in project 41 equipment modules selecting to create in project 38 56 equipment phase changes 61 Rockwell Automation Publication BATCHX UM011D EN P February 2017 127 Index equipment phase object in Logix5000 controllers 11 equipment phase state model 11 equipment phases in RSLogix 5000 13 equipment phases update in project 44 F features 11 features Batch 10 features RSLogix 5000 10 file RSLogix 5000 project 25 firmware revision 8 G General tab Edit Equipment Module dialog box 32 handshake protocol 16 heel container 101 ID equipment 41 inputtags 50 inputs 41 instructions for equipment phases 10 L logic open from equipment module 19 Logix5000 synchronize data servers 37 Logix5000 CIP data server adding 22 Logix5000 CIP data server assigning to equipment module 32 Logix5000 CIP data server editing 31 Logix5000 CIP data server naming 23 Logix5000 CIP data server type 23 Logix5000 controller state model 11 Logix5000 controllers 11 Logix5000 controllers equipment phase objects in 11
46. age 79 Rockwell Automation Publication BATCHX UM011D EN P February 2017 79 Chapter 5 Data from FactoryTalk Batch Server Acquire multiple resource values Release resources 80 Acquire up to 99 resources with this request Configure the PXRQ instruction in Logix Designer to acquire multiple resources External Request Data Value Array Element Value Acquire Resources DINT 0 Equipment ID DINT 1 Equipment ID DINT 2 Equipment ID See also Acquire resource request on page 79 During batch execution phase logic can issue a request to the FactoryTalk Batch Server to release a resource Each resource configured with Factory Talk Batch Equipment Editor has an equipment ID a positive integer Requests to release a resource refer to the resource using the equipment ID Only resources that were previously acquired with an Acquire Resources phase request can be released using the Release Resources phase request See also Types of release requests on page 81 Release a single resource values on page 81 Release multiple resource values on page 82 Release all currently acquired resources values on page 82 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Types of release requests Release a single resource values Chapter 5 Using the PXRQ instruction specify the Release Resources external request for these types of requests e Release a Single Re
47. al Request Data Value Array Element Value Download DINT 0 Phase parameter tag address of priority to be assigned Sufficient Material The FactoryTalk Batch Server downloads one of these values about sufficient material for step Value Description 0 Insufficient material was available across the valid binding candidates at the time the binding query was performed 1 Sufficient material was available across the valid binding candidates at the time the binding query was performed Tip When the FactoryTalk Batch Server runs without the Material Server it returns a 0 or 1 depending on when communication is lost See also Recipe execution requests on page 108 114 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Chapter 6 Material database requests Use the PXRQ instruction in the phase logic to request material data within the material database These requests provide a means for accessing or storing a value to or from the material database This provides the greatest flexibility for customization of phase logic and use of the database Tip The data type in the controller must match the data type of the parameter or report ID specified in the data value array element DINT 1 This is a summary of the material database requests External Request Download Material Database Data Download Material Database Data Download Material Database Data
48. al items are created in the project tonii This table shows how the elements of a phase are created for a corresponding a equipment phase in the Logix Designer project Do not edit the phase tags containing a leading underscore _ in the Logix Designer project If the Name Usage or Data Type of these phase tags in Logix Designer are changed synchronization cannot be used to apply changes to the area model Equipment phase with parameter and report limit tags A Fie Edt wew Search Loge Communications Tools Window Help lelxl alsa s He O a ae E viel ael Ome De F RUN ee fd Pon oom a No Forces gt z oe No Edits A rin 4 Ae fe sel el pee f Redundancy 53 al A N Eavorites Bt ea K Com Competes ae A2 AGITATE 7 Show amp Usage Alias For Base Tag Data Type Style C 4 Deuter BS Int FEAL at Tasks SPEED_RATE_L Input REAL Float Maintask SPEED RATE M Input REAL 4 MainProgram REAL Float 3 Unscheduled Programs Phases SPEED_RATE input REAL Float b amp afore ae VI ITY nput wp REAL al EHBE WP ADO PEK IE Mix SPEED_H Trpat REAL Float E amp WP_ADD_SUGAR_M2 _MIX_SPEED_L Input REAL Float G 6 MIX SPEED M __linput REAL Float Phase Tags GS WP_HEAT M2 O33 WP XFR_OUT_M2 General Configuration Parameters Monitor B E Motion Groups E Ungrouped Axes Pratat Mm n ooo Trends B E Data Types Description
49. ameter values may be specified when adding a phase to a recipe using FactoryTalk Batch Recipe Editor If the phase parameter value is not specified when the recipe is built the FactoryTalk Batch Server sends FactoryTalk Batch View a request for the value when a Download Input Parameters or Download Input Parameters Subset request is received from the phase FactoryTalk Batch View requests the phase parameter value from the operator by way of an Unacknowledged Prompt See also Phase parameter tags array on page 67 Types of download parameter requests on page 67 Download all parameters input parameters on page 68 Download a range of parameters input parameters on page 69 Download a single parameter input parameter on page 70 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Phase parameter tags array Types of download parameter requests Chapter 5 When an equipment phase creates in the process controller the input parameter tags defined in the area model are viewed by the FactoryTalk Batch Server as a logical array When processing a download request the phase parameter values write into the phase parameter array In the phase logic identify a specific parameter by its parameter ID See also Download parameters input parameters request on page 66 Using the PXRQ instruction specify the Download Input Parameters external request for these types
50. anager configuration Table of contents Chapter 1 Software requuiremieints siessseissetshcisisvcessssniuessevuestsssvssbousscesntasinniuseseptiscanivaieiigiagnsssbasbealactanses 8 Intended otidliehices sipian nh Ana R A Minted on aHa Alen tbat 9 What is PhaseManager sssnsiiiinetiisiyiieitisis tiraia 9 Factory Falk Batch features cjscisctascuisssstiessstbaielonsuscsunieianbsaasstdclsstslessscusssebasesbdeactbose 10 Logix Designer RAE UES ses caxcsnses cachawetteayderaacedunniat nteraieejureapng opaeeauaaneaeentaaeae 10 Rogix 5000 Controller features atc senscsesdsciteusshiantsptaguhietrwsravsbuostdecasssaentushaesiaeincens 11 How PhaseManager works in a FactoryTalk Batch system ssssssssssssessssssseessssssees 11 Common Industrial Protocol GIP c5 iss dcoisina tdecisivcivn i adearsstdmenadaiolaon 12 Equipment phases in Logix Designer ssccvssassuvsncssessincssccssancsosssancasssotentetsoasiscswveases 13 Equipment phase synchronization anccncnanapwinnrniaciiadhiagaimowance 14 Integration of FactoryTalk Batch Equipment Editor with Logix Designer 15 Benefits of using PhaseManager and CIP instead of OPC 15 Reduced phase logic programming ss cssessscisascassesst asunestsatelonenessinselerneesentenavsbedinabies 16 Eliminates duplicate equipment phase and tag configuration sssseeses 17 Compatible tag data ty pes iaiscicssnisscusseisanssseisasuageiopessivsselancetpntunsedsusssuag bvbanisevesseingies 18 Open phase logic in Logix Designer from Fa
51. assic version 3 81 e Software Platform Hardware Compatibility Matrix For the latest compatibility information for the Rockwell Automation software suite of products consult Rockwell Automation Product Compatibility and Download Center e Operating System e Microsoft Windows Server e Microsoft Windows Server 2008 R2 Service Pack 1 Standard or Enterprise 64 bit e Microsoft Windows Server 2012 Standard Edition or DataCenter 64 bit e Microsoft Windows Server 2012 R2 Standard Edition or DataCenter 64 bit e Microsoft Windows operating system e Windows 7 Service Pack 1 Professional or Enterprise 32 bit and 64 bir e Windows 8 1 Professional or Enterprise 32 bit and 64 bit e Windows 10 Professional or Enterprise on version 1607 64 bit Batch Clients only See also PhaseManager introduction on page 7 8 Rockwell Automation Publication BATCHX UM011D EN P February 2017 PhaseManager introduction Intended audience What is PhaseManager Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 1 The information in this guide is for FactoryTalk Batch system designers process engineers and control engineers who are using PhaseManager to develop a batch automation system with FactoryTalk Batch and Logix Designer to develop phase logic for Logix5000 controllers Logix Designer users who do not use FactoryTalk Batch and only want to create sequence routines and develop code for a sp
52. at it is prepared to receive a message or a set of messages from a linked phase The Server scans the synchronization group for pending messages with matching message IDs Configure the PXRQ instruction in Logix Designer to send a request to wait for a message from a linked phase External Request Value Receive Message from message ID Linked Phase message value The data value array can contain up to 97 message values The Server copies the messages to the receiving phase from the phase s that issued the Send Message to One or More Linked Phases and Wait request or the Send Message to One or More Linked Phases request Tip In certain scenarios a PXRQ instruction that terminates stops scanning prior to completion may no longer function properly unless logic to handle the abnormal termination conditions is provided To detect and handle abnormal termination of a PXRQ request create logic in the equipment phase Resetting state routine For a description of scenarios that cause the PXRQ instruction to terminate abnormally along with symptoms of the problem and instructions on how to implement the necessary Resetting logic see the Abnormal Termination of PXRQ Instruction TechNote available on the Rockwell Automation KnowledgeBase See also Phase communication on page 83 While a batch processes batch data may be downloaded to a specific parameter The request must specify the parameter ID to which the batch data is to be downloade
53. ata Servers window Status of Last Description Synchronization Complete All results were Successful and Yes was selected to save the project file Incomplete Some results were Failed or Skipped or No was selected and did not save the project file Never Synchronized Never been an attempt to synchronize the data server Tip The Status of Last Synchronization column only displays the result of the last synchronization attempt if one was made It does not indicate whether the data server is currently synchronized Changes may have been made since the last synchronization attempt 2 Select a data server and select Continue to begin the synchronization process again or if finished synchronizing select Close When Close is selected the Save After Synchronization dialog box opens if changes were made to the area model 3 Select Save to save the area model overwrite the area model or save it with a different name After creating the equipment phases in the Logix Designer project begin developing phase logic for them in Logix Designer See also Results of creating equipment phases in a project by synchronizing on page 41 40 Rockwell Automation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer Chapter 3 Results of creating equipment When synchronizing the area model with the Logix Designer project file and phases in a project by creating equipment phases in the project sever
54. ata into lot in container currently in use This request fails if the data is read only Identifying the lot The LOT formula parameter does not need to be configured on the phase of the running phase If the LOT formula parameter is used it must have the lot name stored in it either before or after binding occurred This ensures that the correct lot is referenced If the lot name is invalid or the material does not exist the batch is held according to the configured hold propagation setting Finding the exact lot from which to get the information is simple for composite and plug flow containers because only one sublot is accessible at a time Pallets allow random access to sublots so that when more than one lot of a material is stored on a pallet the FactoryTalk Batch Server does not know which lot to retrieve data from unless there is only one lot on the pallet or the LOT formula parameter is specified Configure the PXRQ instruction in Logix Designer to upload lot data into the current lot of the current material inside the container the phase currently runs against External Request Data Value Array Element Value Upload Material DINT O 3 Manager Data ee DINT 1 Data uploads into attribute ID Container in Use DINT 2 Report tag address of the value stored in the material database See also Download a container selection priority for the current binding on page 113 Recipe execution requests on page 108
55. atch if desired when a phase request fails See also Download the parameters configured for download on start on page 70 To download values for input parameters configured for download on start External Request Data Value Array Element Value Download Input DINT 0 1 Parameters Subset If the phase associated with the parameters has control strategies enabled only those parameters belonging to both the enabled control strategy and the specified subset are included in the download See also Download parameters input parameters request on page 66 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Download the parameters configured for download on transfer of control Download report limits Chapter 5 To download values for input parameters configured for download on transfer of control External Request Data Value Array Element Value Download Input DINT 0 2 Parameters Subset If the phase associated with the parameters has control strategies enabled only those parameters belonging to both the enabled control strategy and the specified subset are included in the download See also Download parameters input parameters request on page 66 During batch execution phase logic can send this request to the FactoryTalk Batch Server to download report limits information for all reports or for a single report Tip A report in the FactoryTalk Ba
56. atch phases in Logix Designer After the Logix5000 data servers are added and assigned to phases create the same phases in the Logix Designer programming software by synchronizing the area model with the Logix Designer project file This section describes how to synchronize the FactoryTalk Batch area model with the Logix Designer project file when the phases in FactoryTalk Batch Equipment Editor are created and corresponding equipment phases in Logix Designer are needed Phases based on these types of phases must be initially created in FactoryTalk Batch Equipment Editor and added to Logix Designer through the synchronization process e Material based recipe phases e Phases that contain control strategies e Phases that contain parameter deviations The features to configure these types of complex phases are unique to the FactoryTalk Batch product Logix Designer does not have the configuration features to enable material phases control strategies or parameter deviations For that reason configure these phase classes and phases in FactoryTalk Batch first and then follow the instructions in this chapter to synchronize the area model with the Logix Designer project file When corresponding equipment phases in Logix Designer are synchronizing the appropriate configuration of parameters reports and tags on these complex phases are automatically created on the equipment phases in Logix Designer Tip Phases are created in Logix Designer a
57. ate equipment phases in Logix Designer controllers An equipment phase in Logix Designer is a type of program that represents both the specific piece of equipment and its capabilities or the processing activity it performs The Logix Designer equipment phase is a combination of the FactoryTalk Batch phase and the phase it was created from PhaseManager adds special Relay Ladder Logic RLL and Structured Text instructions to Logix Designer used when developing phase logic to interact with the FactoryTalk Batch Server and for internally manipulating the equipment phase objects in the Logix5000 controller See also Equipment phase synchronization on page 14 How PhaseManager works in a FactoryTalk Batch system on page 11 Integration of FactoryTalk Batch Equipment Editor with Logix Designer on page 15 Rockwell Automation Publication BATCHX UM011D EN P February 2017 13 Chapter 1 PhaseManager introduction Equipment phase With PhaseManager create a phase in FactoryTalk Batch Equipment Editor or synchronization edit the definition of equipment phases including parameters and reports in either FactoryTalk Batch Equipment Editor or in Logix Designer and synchronize them in FactoryTalk Batch Equipment Editor FactoryTalk Batch Equipment Editor contains the tools to view synchronization status and manage the synchronization process Tip These types of phases must be initially created and edited in Factor
58. ate with the controller This communication protocol is implemented using OPC and communication tags or other memory locations in the controller to hold commands requests and other data needed by the PLI When OPC is used the FactoryTalk Batch Server is compatible with any type of controller including Logix5000 controllers PLC 5s or controllers manufactured by any vendor In Logix Designer with PhaseManager the functionality associated with the PLI is embedded into the Logix5000 controller by means of equipment phase objects and instructions Since PhaseManager implements the PLI functionality in the Logix5000 controller do not implement PLI routines when using PhaseManager to create and maintain equipment phases in the FactoryTalk Batch system With PhaseManager the FactoryTalk Batch Server communicates with the Logix5000 controller through direct CIP Common Industrial Protocol messaging targeted at the new objects in the Logix5000 controller CIP messaging provides a faster and more reliable communication mechanism a preferred connectivity path and increased throughput The combination of embedding the PLI functionality in the Logix5000 controller and using CIP messaging for communication provides a seamless integration between FactoryTalk Batch RSLogix5000 and the Logix5000 family of controllers All commands previously supported from the FactoryTalk Batch Server to the controller such as sending a parameter value to the controll
59. ation server communication connection to the controller connection to the controller To optimize the timing of the server communication connection to the controller 1 Select Edit gt Data Server The Data Servers dialog box opens 2 Select More to display the Timeout and Retries box 3 The default values are the recommended settings for these boxes However adjust these values for the speed of the network Name Value Timeout How often the FactoryTalk Batch Server attempts to contact the controller The range of valid values is 500 to 100000 milliseconds The default is 8000 Retries The number of times the FactoryTalk Batch Server tries to contact the controller before dropping the connection The valid values appear in the list The default is 4 Timeout Retries Length of time the FactoryTalk Batch Server attempts to contact the controller before losing the connection See also Add a Logix5000 CIP data server on page 22 30 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Area model PhaseManager configuration Chapter 2 Edita Logix5000 CIP data Use these instructions to edit a Logix5000 CIP data server server To edit a Logix5000 CIP data server 1 Select Edit gt Data Server The Data Servers dialog box opens 2 Select the data server definition to be edited and select Edit The Edit Data Server dialog box opens 3 Make any required changes and select OK to return to the Data
60. ayed on Equipment Phase Properties dialog box General tab oe Parameters Phase Tags with Usage of Input Data Type matches the Type in FactoryTalk Batch Enumerations in FactoryTalk Batch are created as Integers in the project 4 Phase Tags with Usage of Data Type matches the Type in Output FactoryTalk Batch Enumerations in FactoryTalk Batch are created as Integers in the project 5 Parameter Limit Tags Phase Tags with a Usage of An underbar _ prepends to the Input tag name 42 Rockwell Automation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer Item Number in In FactoryTalk Batch In Logix Designer Project Picture Equipment Editor QO Report Limit Tags Phase Tags with a Usage of Input A Control Strategies Phase Tag named _CONTROL_STRATEGY with a Usage of Input Chapter 3 Notes An underbar _ prepends to the tag name Data Type is DINT O Material based Phases Adds these Phase Tags with a Usage of Input e _ MATERIAL e _ AMOUNT e _ CONTAINER e 107 e _MATERIAL_CLASS e _ LABEL e _ACTUAL_AMOUNT e _FEED_COMPLETE See also Synchronize area model with project file on page 36 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data Type is DINT Data Type is REAL Adds these Phase Tags with a Usage of Input if these optional parameters exist on the phase in the area model Data Type is DINT Data Type is STRING
61. base are materials lots and containers A lot is a description of an instance of a material This description inherits the properties of the material it belongs to and assigns actual values to any properties having configured ranges A lot holds all of the static information about the lot such as lot identifier material type lot state engineering units and controller ID value A lot has a parent relationship to sublots which contain the actual distributed quantity of the lot in a container There are two types of data for each classification e Standard Attributes Standard attributes are materials lots and containers e Custom Attributes Custom attributes are the properties of the materials containers and lots defined in the material database The priority used to select containers for use can also be accessed Container priorities are runtime data dependent on the area model data uploaded into the database by the FactoryTalk Batch Server They help the FactoryTalk Batch Server select a container to use given the material required its feed type addition or distribution the unit and finally the container This data is accessed with separate PCD interfaces from those used for standard attributes and custom attributes Rockwell Automation Publication BATCHX UM011D EN P February 2017 97 Chapter 6 Data from the Material Server All of the data is accessible by an attribute ID which specifies a field When PhaseManager
62. ber PHASEQO2 Equipment ID DINT 1 equipment ID of resources to PHASEQO3 Equipment ID DINT 2 equipment ID release Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Chapter 5 15000 PHASEQO1 Message ID Send Message to Linked Phase DINT 0 Message ID PHASEQO2 Number of receivers DINT 1 Number of PHASEQ03 Message Value receivers DINT 2 Message Value 15100 PHASEQO1 Message ID Send Message to Linked Phase and DINT 0 Message ID PHASEQO2 Number of receivers Wait DINT 1 Number of PHASEQ03 Message Value receivers DINT 2 Message Value 15500 PHASEQ01 Message ID Receive Message from Linked Phase DINT 0 Message ID PHASEQ02 Message Value 1 DINT 1 Message Value 1 PHASEQ03 Message Value 2 DINT 2 Message Value 2 15300 PHASEQ01 Message ID Cancel Message to Linked Phase DINT 0 Message ID 15400 Po Cancel Message to Linked Phase DINT O 0 171NN Download Batch Data DINT O 1 NN Tag DINT 1 tag number number 172NN Download Batch Data DINT 0 2 NN Tag DINT 1 tag number number 173NN Download Batch Data DINT 0 3 NN Tag DINT 1 tag number number 174NN Download Batch Data DINT O 4 NN Tag DINT 1 tag number number 175NN Download Batch Data DINT O 5 NN Tag DINT 1 tag number number 17600 Download Batch Data DINT O 6 17700 __ Download Batch Data DINTIO
63. chronize the area model with the Logix Designer project this name displays in the Synchronize Logix5000 Data Servers dialog box Choose which data server to synchronize by selecting its name 5 From the Type list select Logix5000 CIP Name Type Logix5000 CIP x RSLogix 5000 Project File Path Browse Revision Controller Type Controller Network Path Now that a data server is added there are several ways to proceed e To create phases in the area model select OK to close this dialog box Finish adding information about the data server later e If the Logix Designer project file associated with this data server is known continue to Select a project file e Ifthe project file associated with this data server is not known the controller to be used is known see Select the controller network path See also Select a project file on page 25 Select the controller network path on page 28 Optimize the timing of the server communication connection to the controller on page 30 24 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Area model PhaseManager configuration Chapter 2 Selecta project file After a name for Logix5000 CIP data server is specified select the Logix Designer project file that contains the phase logic for the controller this data server represents Select a project file for a data server the Logix Designer project is synchronized Specify a pro
64. csecocsctersenissodersvervscnisntedtoguascrdchabeeisnonsrasetpetdensoseddornerasiets Download data from container currently in use esesssecssssecessnessesneeesseeeeens Upload container data into container currently in Use ss ssssssssssssesrsssesessseesss Download data from material in container currently in use esses Upload material data into material in container currently in use Download data from lot in container currently in use ss sssssssessssssseessssrsesssesees Upload lot data into lot in container currently in USE wees sesesseecesseeee Download a container selection priority for the current binding 113 Upload a container selection priority for the current binding Download sufficient material Aare a seccssccsuostisssuisatscentsbostresiniedducelantobeeceamoeeneiee Maretial database req tests caiccasnssancasnneetianenciasnnannininnenanmimninnnones Download one attribute of a material siisvsssisscocsiescasseavssssssasseuieeisratedsnnivtsnraelecean Upload one attribute of a material Download lot attributes Upload lotatirib tesieinsnpid eta aa iesi easto eai AEE EN Download container attributes siicicicsicssssnsscoissdesunisaichtnisoentsohsidsuscseavedonusveconddieeies Upload container attributes ssssssssssssssessssseseesssstteesssstessssteeesssseteesstsreeessttrrssssteresse Download container priority assignMents ssss ssssesssesessstsssssresstcessttssestesseeesssees Upload container priority assignMentts
65. ct a data server fast sccsnvesssssavesuintsccoentuccderssenweinnacs 37 Select phases and synchronize sss ssssssssessssesesesssssteesseseessssteseessssteeenssstreesteresssesteeessee 38 Review res ltsiand save fil s ressinisniisernnniriisnorrougrienininsiit 39 Results of creating equipment phases in a project by synchronizing l Open an equipment phase in Logix Designer from FactoryTalk Batch Equipment EditOT satini tses ari EAE TEE N E AEE A RE 44 Project file equipment phase chan ges ssccsssasasssecstosccnssivssbessdeiovsessbascessentensspterssnaasotseniens 44 Synchronize to update equipment phases in the project file sesso 46 Updated project Meteseeiennieni inann iise nA EA EEE EAS 50 Deleted parameters and reports snuron an 51 View synchronization 19sties cascctie taeda uiaieatadiuadnadabdunitcabatia 51 Cannot Synchronize messages create or update Project 52 Chapter 4 Synchronize to create phases in the area made sn sscsiapoaisrnoisnontlainwieoauntte 54 Save the area model and select a data server tu ddssciseacisataosiieitoneesbelataancnte 55 Select phrases sits isccuavsccusssitovysticineoasterdhesbiadabatehdinnsseatestuaisasbussovesesnssdiansicseentuedenivetansiz 56 Select a phase and unit to synchtonizercnaricss ian seein enuncisaumcnents 57 Create a new phase and select a Unit ssssssssesssssessssssstesssseeessssteesesssstressteressnsreesssee 59 Phasesin the arca model assii 61 Synchronize to update phases in the area Model
66. ctoryTalk Batch Equipment I e OT T E bana each naan aN E EE ie eh ana E 19 Improved implementation of phase logic routines sss ssssssssesrsssesesssstssesresseseese 19 Additional r so rcEs innsir E a ARR 20 Chapter 2 Add a Logix5000 CIP data server s sssssssssssssstessesesssetsssstesseoeestcessstenseeeestoesnstenseeeesseees 22 Specify the data server name and type wiac anus sim cnasevact enn acsinautanst 23 Selectaproject file neirinnen a a a iA 25 Select a project file error messages sissssisesssovusesscssinencesonsonvavelbonsneessecnisnspstebe 27 Select the controller network path sssssssssssssstssssssseesssseseessssreeesssseessuseeeessssreeessese 28 Optimize the timing of the server communication connection to the controllerne namina A ANNA Ea 30 Edit a Logix5000 CIP data server ssssssssssssestsssssessstsesssttsseseessecessstensnerenstoesnstessesresseeesns 31 Assign a Logix5000 CIP data server to a phase seieddcsutsstsrvvalspendeencnnndesssdlnsheasensssders 32 Assign a data server to all phases in a Unit sssssssssssssstessssessstsssssresseoessstessnsresseeesss 33 Rockwell Automation Publication BATCHX UM011D EN P February 2017 3 Table of contents FactoryTalk Batch phases in Logix Designer Logix Designer equipment phases in the area model Data from FactoryTalk Batch Server Chapter 3 Synchronize the area model with the project file esssssssssssssssnseescesseesesseeeesnseeeees 36 Save the area model and sele
67. d Important The 7600 17600 and 7700 17700 requests are exceptions to the rest of the requests in this category in that they do NOT require specifying the tag to which the data will be stored Instead the parameter Min and Max values are downloaded to the actual controller tags associated with the parameters on the phase itself Note that the Min and Max values are downloaded for ALL the parameters on the phase without exception including Strings and Enumerations The data type of the requested item must match the data type of the specified parameter Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Chapter 5 Configure the PXRQ instruction in Logix Designer to download FactoryTalk Batch data to a specific parameter in the process controller External Request Download Batch Data Download Batch Data Download Batch Data Download Batch Data Download Batch Data Download Batch Data Download Batch Data See also Data Value Array Description Element DINT O Download customer assigned or automatically generated batch ID to specified tag number DINT 1 parameter ID in which to store the FactoryTalk Batch Server downloads an ASCII String value DINT O Download unique batch ID to specified tag number value DINT 1 parameter ID in FactoryTalk Batch Server downloads an ASCII which to store the Integer value value DINT O Downloa
68. d by Rockwell Automation Technologies Inc Any reproduction and or distribution without prior written consent from Rockwell Automation Technologies Inc is strictly prohibited Please refer to the license agreement for details End User License Agreement EULA You can view the Rockwell Automation End User License Agreement EULA by opening the License rtf file located in your product s install folder on your hard drive Trademark Notices Allen Bradley CompactLogix ControlLogix Connected Components Workbench eProcedure FactoryTalk GuardLogix GuardPLC Micro800 MicroLogix MobileView MobileView Guard PanelBuilder PanelView PhaseManager PlantLink PlantPAx PLC 2 PLC 3 PLC 5 PowerMonitor RSBizWare RSBizWare BatchHistorian RSBizWare Historian RSBizWare MaterialTrack RSLinx Rockwell Automation Rockwell Software SLC SoftLogix Studio 5000 and XMare trademarks of Rockwell Automation Inc Any Rockwell Automation software or hardware not mentioned here is also a trademark registered or otherwise of Rockwell Automation Inc For a complete list of products and their respective trademarks go to http www rockwellautomation com rockwellautomation legal notices overvie w page tab4 Rockwell Automation Publication BATCHX UM011D EN P February 2017 125 Legal Notices 126 Warranty This product is warranted in accordance with the product license The product s performance may be affected by syste
69. d phase equipment ID to specified tag number DINT 1 parameter ID in FactoryTalk Batch Server downloads an ASCII which to store the value DINT O Download a value to the specified tag number DINT Di indicating whether the phase is under recipe m parameter i control or manual phase control which to store the value Integer value FactoryTalk Batch Server downloads 0 Recipe Control 1 Manual Phase Control DINT O 5 Download a value to the specified tag number indicating the current mode of the requesting DINT 1 parameter ID in phase which to store the FactoryTalk Batch Server downloads value 0 P Auto 1 0 Auto DINT O Download all phase parameter MIN values to the controller tags associated with those parameters DINT O 7 Download all phase parameter MAX values to the controller tags associated with those parameters This request actually downloads values for parameters that do not have Max and Min values as defined in FactoryTalk Batch Equipment Editor gt For example parameters of type String and type Enumeration For string parameters the request downloads empty strings For enumeration parameters the request downloads a value of zero 0 Generate an electronic signature request on page 90 Rockwell Automation Publication BATCHX UM011D EN P February 2017 89 Chapter 5 Data from FactoryTalk Batch Server Generate an electronic During batch execution phase logic can issue a reque
70. d save the area model Overwrite the area model or save it with a different name The phase class and new phase are added to the area model View the new phase by navigating to the unit selected in step 3 From this new Logix5000 CIP phase in FactoryTalk Batch Equipment Editor open the corresponding equipment phase in Logix Designer to view and edit the phase logic See Open an equipment phase in Logix Designer from FactoryTalk Batch Equipment Editor for more information See also Select a phase and unit to synchronize on page 57 Open an equipment phase in Logix Designer from FactoryTalk Batch Equipment Editor on page 44 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Logix Designer equipment phases in the area model Chapter 4 Phases in the area model If changes are made to equipment phases in the Logix Designer project and the corresponding phases in the area model need to be updated detect and make the appropriate changes by synchronizing the area model with the project file For example if a phase tag is added or changed on the equipment phase in the Logix Designer project apply the change to the corresponding phase classes and phases in the area model Delete a phase by synchronizing the area model with the project If an equipment phase is deleted in Logix Designer manually delete the corresponding phase in FactoryTalk Batch Equipment Editor Likewise if a phase is deleted in FactoryTalk
71. data is read only Configure the PXRQ instruction to upload container data about the container the phase is currently running against External Request Data Value Array Element Value Download Material DINT O 1 Manager Data aa DINT 1 Data to upload into attribute ID Container in Use DINT 2 Report tag address of the value stored in the material database See also Recipe execution requests on page 108 Configure the PXRQ instruction to download material data from the container the phase currently runs against External Request Data Value Array Element Value Download Material DINT O 2 Manager Data ae DINT 1 Data to download attribute ID Container in Use DINT 2 The phase parameter tag number the value downloads into See also Recipe execution requests on page 108 This request fails without notice if the data is read only Configure the PXRQ instruction in Logix Designer to upload material data about the current material inside the container the phase currently runs against External Request Data Value Array Element Value Upload Material Manager DINT 0 2 Data Container Ia Use DINT 1 Data to upload into DINT 2 Report tag address of the value stored in the material database See also 110 Recipe execution requests on page 108 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Download data from lot in container currentl
72. dialog box To synchronize to update phases in the area model 1 Save the area model and select a data server to synchronize See Save the area model and select a data server for more information 2 Select the phase to update in the area model See Select phases and synchronize and FactoryTalk Batch phases in Logix Designer for more information In this example a phase tag was added to the NP_AGITATE_M2 equipment phase in the Logix Designer project In the Location column FactoryTalk Batch Equipment Editor and the Logix Designer symbols display for NP_AGITATE_M42 indicating that this phase exists in both places 3 optional To view the configuration details of the selected phase select the phase and select Details to open the Equipment Phase Synchronization Details dialog box 4 When finished select the Details After reviewing select Close 5 Inthe Resolution list select Update Area Model for the phase to update in the Logix Designer project 6 Repeat steps 2 4 for each phase to update 7 Select Synchronize The Affected Equipment Phases for Phase lt phase name gt opens if the area model contains other phases based on the same phase class as the phase being updated 8 Select Continue to apply the synchronization changes to all the phases listed Tip Select Skip to cancel synchronization 62 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Logix Designer equipment phases in the are
73. e report array In the phase logic identified a specific report by its report ID See also Upload report overview on page 73 The report values are combined with this information and written as entries into the electronic batch record They are also stored in memory so they can be referenced by transition expressions e Batch ID e Recipe Name Process Cell e Time Date e UnitID e Area e Phase Name e Engineering Units e Report Description See also Upload report overview on page 73 Rockwell Automation Publication BATCHX UM011D EN P February 2017 73 Chapter 5 Data from FactoryTalk Batch Server Types of upload report requests An output parameter is the result of the execution of a sequence or procedure Use Upload all reports output parameters 74 the PXRQ instruction to specify the Upload Output Parameters external request for these types of requests e Upload all output parameters reports e Upload a range of output parameters reports e Upload a single output parameter report Specify the Upload Output Parameters Subset external request for these types of requests e Upload the output parameters configured for upload load on terminal state e Upload the output parameters configured for upload on transfer of control The Data Values specified for the Upload Output Parameters request determine the type of request See also Upload report overview on page 73 Upload all reports output paramete
74. e delete the phase from the project file and then synchronize again selecting the Create in Project option Change the phase name in the area model to contain no more than 40 characters Try synchronizing again The FactoryTalk Batch phase name is greater than 40 characters Batch phase name length exceeds Logix Designer limits Change the phase name in the area model removing the consecutive underbars and Even though phase names can contain two or more consecutive underbars these names Logix Designer equipment phase name cannot contain consecutive underbars cannot be created as equipment phases in then try synchronizing again For example Logix Designer through the synchronization the name NP_ADD_FLAVORis a valid name process For example NP__ADD_FLAVOR is because it contains only single underbars not a valid name Batch parameter report The name of a parameter or report on the Change the parameter or report name in the name exceeds Logix Batch phase that the phase was instantiated area model to contain no more than 40 Designer limits from is greater than 40 characters characters Try synchronizing again Even though parameter and report names can contain two or more consecutive underbars these names cannot be created as equipment phases in Logix Designer through the synchronization process For example ADD__ AMOUNT is not a valid name Change the phase name in the area model removing the consecutive u
75. e area model to associate with the phase skip to Create a new phase and select a unit See also View synchronization issues on page 5i Select a phase and unit to synchronize on page 57 Create a new phase and select a unit on page 59 Select a phase and unit to Use these instructions to select a phase and unit synchronize To select a phase and unit to synchronize 1 Inthe Phase Classes box select a phase class to associate with the new phase Select a phase to display a list of units in the Units box Tip The new phase is an instance of the phase selected Therefore only phases that have the same parameters and reports as the new phase display 2 Inthe Units box select a unit to contain the new phase Tip Only units that do not contain a phase based on the selected phase are displayed unless the selected phase is a material based phase A unit can only contain one phase based on a specific phase class with the exception of material based phase classes Multiple phases based on a specific material based phase class can be added in one unit 3 Select Continue If selected a Resolution of Create in Area Model for more than one phase the Select Phase and Unit dialog box displays again for the next phase Repeat steps 1 3 or skip to Create a new phase and select a unit to create a new phase for the next phase Rockwell Automation Publication BATCHX UM011D EN P February 2017 57 Chapter 4 Logix Designer equ
76. e parameters and reports defined on the phase are automatically created for each phase Through synchronization these tag names from the phase are automatically created on the corresponding equipment phases in Logix Designer With PhaseManager create or modify phases in FactoryTalk Batch Equipment Editor or equipment phases in Logix Designer and synchronize the FactoryTalk Batch area model with the Logix Designer project file When synchronizing the area model with the project file data types and tags automatically create for each equipment phase and for all parameters and reports in Logix Designer It is not necessary to enter this information twice in FactoryTalk Batch and in Logix Designer as is required if OPC data servers are used with FactoryTalk Batch Any new equipment phases added in Logix Designer or modifications to existing equipment phases in Logix Designer can also be transferred to the FactoryTalk Batch area model when the FactoryTalk Batch phases are synchronized with the Logix Designer project See also Logix Designer equipment phases in the area model on page 53 Rockwell Automation Publication BATCHX UM011D EN P February 2017 17 Chapter 1 PhaseManager introduction Compatible tag data types 18 The data types of the input and output parameter tags defined in Logix Designer must be compatible with the data types supported in FactoryTalk Batch Equipment Editor These data types are supported Logix De
77. ecific piece of equipment that may be incorporated into a FactoryTalk Batch system use PhaseManager See also PhaseManager introduction on page 7 In FactoryTalk Batch Equipment Editor create a phase class to represent a group of equipment that performs a minor processing activity in a manufacturing plant and create a phase when a specific instance of a phase is added to a unit PhaseManager is a collection of features in FactoryTalk Batch Logix Designer and an addition of capabilities in the Logix5000 family of controllers that extend the concept and definition of phases to the Logix Designer software and the Logix5000 family of controllers An equipment phase is a special kind of program A state machine built into the program manages the state of the equipment phase The state specifies which routine the phase executes The phase can be commanded to change states and change the routine it is executing Equipment phase programs have input and output parameters Parameters can be configured as Sequencing parameters marking these tags as requiring data to be supplied from an internal sequencer Equipment Sequence Manager or external sequencer FTBatch PhaseManager adds an equipment phase object to the Logix5000 family of controllers and gives the ability to create equipment phases in the Logix Designer programming software Create or update equipment phases in Logix Designer by adding or modifying them directly in the project or by
78. ed the AMOUNT parameter downloads by the FactoryTalk Batch Server before the phase starts and the ACTUAL_AMOUNT and FEED_COMPLETE report parameters uploads after the phase logic runs to a terminal state This simplifies the writing of phase logic Important Uploading data into the material database has two constraints e Some fields are only editable at configuration time Only fields that may be changed at runtime will support uploading values e Security may limit the set of users allowed to modify the database The FactoryTalk Batch Server service must have adequate permissions to store to the material database Tip When the Automatic Upload function is enabled the FactoryTalk Batch Server automatically uploads the appropriate report values when the batch transitions to a terminal state If the FactoryTalk Batch Server stops while a material enabled phase uploads its report parameters these report parameters upload again during a Warm or Warm All Batch Server Restart This also occurs when a material enabled phase transitions to External while the report parameters are being uploaded When the material enabled phase transitions back to Program mode the report parameters are uploaded a second time Sometimes this generates an error that puts the batch in Hold Issue a clear failures command restart the batch and execution will proceed normally To avoid this disable the Automatic Upload function and perform report parameter uploads usin
79. er are also supported by PhaseManager Likewise all requests from the controller to the FactoryTalk Batch Server such as the controller requesting a new parameter value are also supported by PhaseManager How these commands are sent is different when PhaseManager is used due to the use of CIP messaging See also Data from FactoryTalk Batch Server on page 65 Rockwell Automation Publication BATCHX UM011D EN P February 2017 PhaseManager introduction Chapter 1 Eliminates duplicate equipment Ina FactoryTalk Batch system using the OPC communication protocol and the phase and tag configuration Logix Designer programming software manually enter communication tag data for each of the ten standard tags and for each parameter report and additional request tag on each phase in FactoryTalk Batch Equipment Editor In Logix Designer manually create the corresponding tags Each Tag Name entered in Logix Designer must match the Tag Item Name entered in FactoryTalk Batch Equipment Editor Additionally in Logix Designer manually create the tags required for the PLI and FactoryTalk Batch Server communications Ina FactoryTalk Batch system using Logix Designer with PhaseManager the FactoryT alk Batch Server communicates directly to the equipment phase objects in the Logix5000 controller therefore it is not necessary to enter any communication tag data in either application In FactoryTalk Batch Equipment Editor tag names that match th
80. er Data 3 Attribute ID Array Index Upload data about the current lot inside Container in Use the container currently in use Download Container Binding Array Index Download the current binding s container Priority priority Upload Container Binding Array Index Upload a new container priority for the Priority current binding Download Sufficient Material Array Index ae Download data about sufficient material for step See also Download data from container currently in use on page 109 Download data from material in container currently in use on page 110 Download data from lot in container currently in use on page 111 Upload container data into container currently in use on page 110 Configure the PXRQ instruction to download material data from the container the phase currently runs against External Request Data Value Array Value Element Download Material DINT 0 1 Manager Data aes DINT 1 Data to download attribute ID Container in Use DINT 2 The phase parameter tag number the value downloads into See also Recipe execution requests on page 108 Rockwell Automation Publication BATCHX UM011D EN P February 2017 109 Chapter 6 Data from the Material Server Upload container data into container currently in use Download data from material in container currently in use Upload material data into material in container currently in use This request fails without notice if the
81. g phase logic requests See also Phase process diagram on page 106 Rockwell Automation Publication BATCHX UM011D EN P February 2017 105 Chapter 6 Data from the Material Server Phase process diagram 106 This diagram is an example of a phase process Phase Logic lt START command issued 1 4 Matenal Server sends Promise ID to the Batch Server AMOUNT Parameter downloaded Batch Server Matenal Server equest to download AMOUNT Parameter required Batch Server requests 3 Promise ID from Matenal Server Request to upload FEED_COMPLETE Report required Request to upload ACTUAL AMOUNT Report required STATE Terminal State COMPLETE STOPPED ABORTED 8 If FEED_COMPLETE is TRUE the batch continues running or If FEED_COMPLETE is FALSE AMOUNT is recalculated a If Hold on Split Feed is YES the batch is held b If Hold on Split Feed is NO the batch continues running Matenal Additon or Matenal 9 Distribution Recorded Material lot and container data 10 are returned to the Batch Server and recorded in the Batch Event Journal The command to START the phase is issued from the FactoryTalk Batch Server The RUNNING program eventually begins The phase logic sends a request to download the AMOUNT parameter from the FactoryTalk Batch Server The FactoryTalk Batch Server requests a Promise ID from the Material
82. gix Designer features PhaseManager adds these features to the Logix Designer programming software Equipment phase as a type of program Add equipment phases to Logix Designer projects PHASE data type Use the PHASE data type to link equipment phases to higher level systems Special instructions for equipment phases Use instructions in phase logic provided specifically for interacting with the FactoryTalk Batch Server and sequencing a PhaseManager equipment phase See also What is PhaseManager on page 9 Logix5000 Controller features on page 11 10 Rockwell Automation Publication BATCHX UM011D EN P February 2017 PhaseManager introduction Logix5000 Controller features How PhaseManager works in a FactoryTalk Batch system Chapter 1 PhaseManager adds these features to the Logix5000 family of controllers e Equipment phase objects Equipment phase objects in the Logix5000 family of controllers communicate with the FactoryTalk Batch Server through direct Common Industrial Protocol CIP messaging The equipment phase objects embed the Phase Logic Interface PLI capabilities into all Logix5000 controllers eliminating the need for separate PLI code in the project e Equipment Phase State Model Modularize and organize equipment phase logic by developing the code for each S88 state in a routine Using this programming structure provides consistency of implementation throughout the project See also What is
83. he perspective of a batch Material additions add material to a batch Material distributions remove material from a batch In the area model the association between a phase and a container also defines the feed types supported between the two In the master recipe the feed type is defined as part of configuring a material addition or distribution step A material phase step within a recipe may only be configured as an addition or a distribution never both The first three parameters are defined by values in the request registers The unit is restricted to the unit the phase is currently running in Only one value may be downloaded at a time External Request Data Value Array Element Value Download Material DINT O 4 T Manager Database Parameter ID that container s priority downloads to Tag data type Integer 1 Data l DINT 2 Material Controller ID DINT 3 Container Controller ID 4 DINT Feed Type 1 Addition 2 Distribution Tip The data type in the controller must match the data type of the parameter ID specified in the data value array element DINT 1 See also Material database requests on page 115 Rockwell Automation Publication BATCHX UM011D EN P February 2017 119 Chapter 6 Data from the Material Server Upload container priority assignments 120 Configure the PXRQ instruction in Logix Designer to upload a Selection Priority for a container from a specified report ID A containe
84. hronize again selecting the Create in Project Resolution For descriptions of Cannot Synchronize messages for phases that exist in the area model see Cannot Synchronize messages create or update project See also Cannot Synchronize messages create or update project on page 52 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 5 Data from FactoryTalk Batch Server Important The information in this section only applies to programming phase logic for PhaseManager phases assigned to a Logix5000 CIP data server PhaseManager phases created with a Logix5000 CIP data server use the PXRQ instruction provided in Logix Designer as a means for the phase logic to request data or services from the FactoryTalk Batch Server Much of the work involved with writing phase logic centers around defining a sequence of steps for a phase Some of these steps require interaction with the FactoryTalk Batch Server For example the phase logic for a charge phase may perform these steps to add material to a unit STEP Interacts with Download target amount FactoryTalk Batch Server Acquire pump PM102 FactoryTalk Batch Server Reset totalizer Basic Control Open valve FV101 Basic Control Start pump PM102 Basic Control Wait for totalizer to reach target Basic Control Stop pump PM102 Basic Control Close valve Basic Control Release pump PM102 FactoryTalk Batch Server Unload actual amount FactoryTalk Batch Server See also
85. imit tags are created with a Usage of Input because they represent data being sent from the FactoryTalk Batch Server to the controller See also Delete parameters and reports on page 51 50 Rockwell Automation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer Chapter 3 Deleted parameters and reports When a parameter or report deletes from a phase in the area model and View synchronization issues synchronizes to update the project the Phase Tag remains in the Logix Designer project but the Usage changes to lt normal gt A File Edit view Search Logic Communications Tools Window Help laj x placleal 8 silo olf ell i ie ale Offline f E RUN R EA Pan lt rone gt z l No Forces b E Ok 1 A 7 j Redundance Z Dj IP Favorites ASi erk z Input Output 5 6 Unscheduled Programs Phases H E ADD_FRUIT_FLAVOR E E WP_ADD_CREAM_M2 E WP_ADD_EGG_M2 H E WP_ADD_MILK_M2 _SPEED_RATE_L _SPEED_RATE_M MIX_SPEED HE WP_ADD_SUGAR_MZ GB WP_AGITATE M2 Phase Tags HE WP_HEAT_m2 x a lt Te Monitor Tags Edit Tags IKII Enter a tag name 4 SPEED_RATE See also Project file equipment phase changes on page 44 Updated project file on page 50 Under certain circumstances a FactoryT alk Batch phase or a Logix Designer equipment phase cannot be synchronized When this occurs the Synchron
86. inked Phase external request for these types of requests e Cancela single message e Cancel all messages See also Cancel a single message on page 87 Cancel all messages on page 87 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Cancel a single message Cancel all messages Chapter 5 Configure the PXRQ instruction in Logix Designer to cancel a single message that was sent to another phase External Request Data Value Array Element Value Cancel Message to Linked Phase DINT 0 message ID The FactoryTalk Batch Server cancels the message associated with the message ID The message was previously issued using a Send Message to Linked Phase request See also Message removal on page 86 Configure the PXRQ instruction in Logix Designer to cancel all messages that were sent to another phase External Request Data Value Array Element Value Cancel Message to Linked DINT 0 0 Phase The FactoryTalk Batch Server cancels all messages that were previously issued with a Send Message to Linked Phase request See also Message removal on page 86 Rockwell Automation Publication BATCHX UM011D EN P February 2017 87 Chapter 5 Data from FactoryTalk Batch Server Receive message from linked phase request Download batch data values 88 The Receive Message from Linked Phase request allows phase logic to notify the FactoryTalk Batch Server th
87. ion connection to the controller on page 30 26 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Area model PhaseManager configuration Select a project file error messages Chapter 2 If error messages display when a Logix Designer project file is selected use this table to troubleshoot Error Message The specified Logix Designer project file was not found No revision of Logix Designer is installed The revision of Logix Designer required to open the project is not installed The Logix Designer project file must be converted The revision is too old The specified file is not a valid Logix Designer project file The file format is not recognized or has been corrupted RSLinx is not installed The Controller Network Path could not be verified The Logix Designer project file is read only and cannot be opened The Controller Network Path is not set in the Logix Designer project file The Controller Network Path could not be verified The Controller Network Path set in the Logix Designer project file could not be verified Confirm that RSLinx is configured appropriately for this Controller Network Path The Logix Designer project file revision does not support phases Use revision 16 0 or greater See also Action to Take The file could have been renamed moved or deleted after it was selected in the Select Project File dialog box In Windows Explorer navigate to the file
88. ipment phases in the area model When synchronization of all selected phases is complete the Synchronization Results Summary For Server lt data server name gt dialog box opens Tip If Failed displays in the Result column the reason displays in the Additional Information column 4 Review the displayed results of the synchronization Phases that have a Result of Successful were created in the area model Additionally the phase name selected for the phase and the new Equipment ID are returned to the Logix Designer project file 5 If satisfied with the results select Yes to save the Logix Designer project file Tip If not satisfied with the results select No The synchronization changes are not saved in the Logix Designer project file The time and status of the synchronization displays in the Synchronize Logix5000 Data Servers window Status of Last Description Synchronization Complete All Results were Successful Yes was selected to save the project file Incomplete Some Results Failed Skipped or No was selected to not save the project file Never Synchronize Never been an attempt to synchronize the data server 6 Select a data server and select Continue to begin the synchronization process again or if finished synchronizing select Close When Close is selected the Save After Synchronization dialog box opens if changes were made to the area model 7 Select Save to open the Save As dialog box and save the a
89. ith report ID 4 and including these two reports with sequentially higher report IDs If when receiving an upload request a phase report with the requested report ID not configured the report ID increments by one and obtains the phase report configured with that ID This process repeats until the originally requested ID increments up to 999 If the requested number of phase reports has not been found after the report ID increments up to 999 the phase request fails In the phase logic use the PFL instruction to fail the batch if desired when a phase request fails If the phase associated with the report has enabled Control Strategies only those reports belonging to the enabled Control Strategy are included in the upload See also Upload report overview on page 73 Rockwell Automation Publication BATCHX UM011D EN P February 2017 75 Chapter 5 Data from FactoryTalk Batch Server Upload a single report output parameter Upload the reports configured for upload on transfer of control Configure the PXRQ instruction in Logix Designer to upload the value for a single report External Request Data Value Array Element Value Upload Output Parameters DINT O Report ID The FactoryTalk Batch Server downloads a single value for the report associated with the report ID and stores the value to the phase report array at the element specified by array index 1 The report ID assigns at the time a report creates within a phase in Facto
90. ix Designer they display with the reports on the Equipment Phase Synchronization Details dialog box Other reports are defined as Output tags in Logix Designer Select Close when finished viewing the phase details Repeat steps 3 5 for each phase in the selected unit to be created in the Logix Designer project Repeat steps 2 6 for each unit that contains phases to be created in the Logix Designer project 38 Rockwell Automation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer Review results and save files Chapter 3 9 On the Synchronize with Logix5000 lt data server name gt dialog box select Synchronize The Synchronization Results Summary dialog box opens The phases selected are created in the Logix Designer project Next review the results of the synchronization and save the Logix Designer project file Continue on to Review results and save files See also View synchronization issues on page 51 Review results and save files on page 39 Use these instructions to review results and save files To review results and save files 1 On the Synchronization Results Summary for Server lt data server name gt dialog box review the displayed results of the synchronization Phases with a Result of Successful created in the Logix Designer project If satisfied with the results select Yes to save the Logix Designer project file W Synchronization Results Summary For Ser
91. ize with Logix5000 lt data server name gt dialog box displays a Resolution of Cannot Synchronize No other resolutions are available to select To view synchronization issues 1 Select the phase that cannot be synchronized 2 Select Details to see a message that explains why the phase cannot be synchronized For a list of messages see Cannot Synchronize messages create or update area model See also Cannot Synchronize messages create or update project on page 52 Cannot synchronize messages create or update area model on page 64 Rockwell Automation Publication BATCHX UM011D EN P February 2017 51 Chapter 3 Cannot Synchronize messages create or update project 52 FactoryTalk Batch phases in Logix Designer This table lists the Cannot Synchronize messages in the Equipment Phase Synchronization Details dialog box for phases that exist in the FactoryTalk Batch area model Message Description How To Resolve Delete the phase from one location either the area model or the project file and then try synchronizing again This time select Create in Project or Create in Area Model to create a corresponding phase through the synchronization process A phase with the same name was manually created in the FactoryTalk Batch area model Duplicate phase name and in the Logix Designer project Tip If the phase is based on a phase that contains control strategies parameter deviations or a material based phas
92. ject file and synchronize the area model with the Logix Designer project to allow full use of the PhaseManager features to easily detect errors while designing the FactoryTalk Batch system Important To select a project file install Logix Designer on the same computer as FactoryTalk Batch Equipment Editor To select a project file 1 Complete these steps in the Add or Edit Data Server dialog box If the Add or Edit Data Server dialog box is open go to step 5 Select Edit gt Data Server The Data Servers dialog box opens 2 Select the Logix5000 CIP data server to specify a project file 3 Select Edit The Edit Data Server dialog box opens 4 Select Browse The Select Project File dialog box opens 5 Navigate to the Logix Designer project acd file that contains the phase logic for the controller this data server represents Select it and select Open Tip The Logix Designer project file must be revision 16 0 or higher The Edit Data Server dialog box displays the Path of the project file selected the Revision of the project file and the Controller Type that the project file specifies The Controller Network Path also displays the communications path that is specified in the Path box of the Logix Designer project 6 Ifno Path is specified in the Logix Designer project this message displays Batch Equipment Editor Eg A The Controller Network Path is not set in the RSLogix 5000 Project File The Controller Networ
93. k Path could not be verified Rockwell Automation Publication BATCHX UM011D EN P February 2017 25 Chapter 2 Area model PhaseManager configuration 7 Select OK The Controller Network Path box displays lt unknown gt Select a Controller Network Path later See Select the controller network path for more information Tip If any other error messages are encountered when a project file is selected see Select a project file error messages for a list of possible error messages and how to resolve them Now the Logix Designer project file is selected e Synchronize this data server with the Logix Designer project file selected See Synchronize to create equipment phases in the project file for more information e Run the FactoryTalk Batch Server only if the Controller Network Path is specified e Select a Controller Network Path if one was not specified in the Logix Designer project file See Select the controller network path for more information e Create phases in the area model e To adjust the timing of the FactoryTalk Batch Server communications to the controller see Optimize the timing of the server communication connection to the controller See also Select the controller network path on page 28 Select a project file error messages on page 27 Synchronize area model with project file on page 36 Select the controller network path on page 28 Optimize the timing of the server communicat
94. l 64 Logix Designer equipment phases in the area model This table lists the Cannot Synchronize in the Equipment Phase Synchronization Details dialog box for equipment phases that exist in Logix Designer Message Description Duplicate phase name A phase with the same name was manually created in the FactoryTalk Batch area model and in the Logix Designer project Tip How To Resolve Delete the phase from one location either the area model or the project file and try synchronizing again This time select Create in Project or Create in Area Model to create a corresponding phase through the synchronization process If the phase is based on a phase class that contains control strategies parameter deviations or a material based phase class delete the phase from the project file and synchronize again selecting the Create in Project option The configuration of this Logix Designer only equipment phase contains values that can only be defined by FactoryTalk Batch Equipment Editor The equipment phase was originally created in the project file by synchronizing a FactoryTalk Batch phase that was configured with control strategies material based functionality or limit tags The corresponding FactoryTalk Batch phase no longer exists in the area model In Logix Designer delete the equipment phase from the project file Create and configure the phase in the FactoryTalk Batch area model and sync
95. l currently acquired resources External Request Data Value Array Element Value Release Resources DINT 0 0 The FactoryTalk Batch Server releases the resources associated with the equipment IDs if the resources had been previously acquired by this phase through an Acquire Resource request See also Release resources on page 80 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Chapter 5 Phase communication Phases controlled by phase steps that belong to a synchronization group are able to communicate with each other In fact this defines the role of the synchronization group Messages are sent between the phase steps within the synchronization group Each message has a unique message ID a positive integer Requests to send a message to another phase through the synchronization group refer to the message using the message ID and the number of phases that will receive the message Phase communication can be used for these purposes e Synchronization Ensures that multiple phases are in agreed upon states before they proceed Since the phases can execute synchronization through this messaging function no additional phase synchronization is implemented in the phase unit or batch executives Tip Synchronization cannot be used in conjunction with FactoryTalk Batch s Transfer of Control feature e Permissive Ensures that one phase of the synchronization gr
96. m configuration the application being performed operator control maintenance and other related factors Rockwell Automation is not responsible for these intervening factors The instructions in this document do not cover all the details or variations in the equipment procedure or process described nor do they provide directions for meeting every possible contingency during installation operation or maintenance This product s implementation may vary among users This document is current as of the time of release of the product however the accompanying software may have changed since the release Rockwell Automation Inc reserves the right to change any information contained in this document or the software at any time without prior notice It is your responsibility to obtain the most current information available from Rockwell when installing or using this product Environmental compliance Rockwell Automation maintains current product environmental information on its website at http www rockwellautomation com rockwellautomation about us sustainabili ty ethics product environmental compliance page Contact Rockwell Automation Customer Support Telephone 1 440 646 3434 Online Support http www rockwellautomation com support Rockwell Automation Publication BATCHX UM011D EN P February 2017 acd file selecting 25 A acquire multiple resources 80 resources 79 acquire requests types 79 area model config
97. material phases are created with a Logix5000 CIP data server use the PXRQ instruction provided in Logix Designer as a means for the phase logic to request data from the Material Server See also Standard attributes on page 98 Custom attributes on page 102 Considerations for writing material phase logic on page 105 Recipe execution requests on page 108 Material database requests on page 115 Standard attributes Standard attributes are attributes that exist by default on a data entity The 98 attribute ID for a standard attribute is the index See also Material standard attributes on page 99 Lot standard attributes on page 100 Container standard attributes on page 101 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Chapter 6 Material standard attributes Material standard attributes include ID Unique Primary Key for a material Read Controller ID Integer ID for phase logic programmer to Integer 3 Read reference this material Description Material description sting fa Read Write EU Engineering Units for measuring the String 5 Read material Inventory Key Optionally used for storing an identifier for String Read this material used by third party inventory control systems Last Edited By The user ID Windows logon of the last String 7 Read user who changed material data Last Modification The time a change was made to this String Read Date material data
98. me of the Read The ID for this attribute Read Material attribute description Read Write Engineering Units for measuring the String 5 Read material The data type of the maximum and Integer Read minimum values Real 0 Integer 1 and String 2 Real Integer or 7 Read String Real Integer or Read String Custom attributes on page 102 Lot custom attributes include Controller ID Description EU Data Type Maximum Minimum Value See also Description Datatype Index PLI Access Unique Primary Key for a lot attribute Read Lot property name Read The ID for this attribute Read Lot attribute description Read Write Engineering Units for measuring the String material The data type of the maximum and Integer minimum values Real 0 Integer 1 and String 2 Maximum of the range of values acceptable Real Integeror 7 Read for this material String Read Read Minimum of the range of values acceptable Real Integer or Read for this material String The attribute value Real Integer or String Read Write Custom attributes on page 102 Rockwell Automation Publication BATCHX UM011D EN P February 2017 103 Chapter 6 Data from the Material Server Container custom attributes Container custom attributes include ID Unique Key for a container attribute CC a Read Name Container Container propertyname name Read Controller ID The ID for this attribute Read Description C
99. ment Value Download Output DINT 0 0 Parameter Limits The FactoryTalk Batch Server downloads the entire phase s report limit configuration to the phase s limit tags Download limits configuration To download the limits configuration for a single report output parameter for a single report External Request Data Value Array Element Value Download Output DINT 0 Report ID Parameter Limits The FactoryTalk Batch Server responds to the request by writing the verification method and report limits to the limit tags 72 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Upload report overview Report array Electronic batch record entries Chapter 5 During batch execution phase logic can send this request to the FactoryTalk Batch Server to upload all report values a single report value or a range of report values Tip Reports are output parameters in Logix Designer See also Report array on page 73 Electronic batch record entries on page 73 Types of upload report requests on page 74 Upload all reports output parameters on page 74 Upload a single report output parameter on page 76 When an equipment phase creates in the process controller the phase report parameter tags defined in the area model are viewed by the FactoryTalk Batch Server as a logical array When processing an upload request the phase report values write into the phas
100. meter Limits DINT O Report ID Download the report limits configuration for a single report Upload Output Parameters DINT 0 Upload all reports Upload Output Parameters DINT 0 Report ID Upload a single report DINT 0 Report ID of the first report Upload Output Parameters Upload a range of reports DINT 1 Number of reports to download Upload Output Parameters Subset DINT 0 Upload reports configured for upload on terminal state 90 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server External Request Upload Output Parameters Subset Send Message to Operator Clear Message to Operator Acquire Resources Acquire Resources Release Resources Release Resources Release Resources Send Message to Linked Phase Send Message to Linked Phase and Wait Receive Message from Linked Phase Cancel Message to Linked Phase Cancel Message to Linked Phase Download Batch Data Chapter 5 Data Value Array Description Element DINT 0 N Upload reports configured for upload on transfer of control DINT 0 Message ID Send a message to the operator In the FactoryTalk Batch View the message displays in the Phase Summary window not applicable not applicable Clears the currently displayed message DINT 0 Equipment ID Acquire a single resource DINT 0 Equipment ID DINT 1 Equipment ID Acquire multiple resources DINT 2 Equipment ID DINT 0 Equipment
101. n Results Summary For Server lt data server name gt dialog box opens Tip If Failed displays in the Result column the reason displays in the Additional Information column 5 Review the displayed results of the synchronization Phases that have a Result of Successful were created in the area model Additionally the phase name selected for the phase and the new Equipment ID are returned to the Logix Designer project file Rockwell Automation Publication BATCHX UM011D EN P February 2017 59 Chapter 4 60 Logix Designer equipment phases in the area model 6 If satisfied with the results select Yes to save the Logix Designer project file Tip If not satisfied with the results select No The synchronization changes are not saved in the Logix Designer project file The time and status of the synchronization displays in the Synchronize Logix5000 Data Servers window Status of Last Description Synchronization Complete All Results were Successful and Yes was selected to save the project file Incomplete Some Results were Failed Skipped or No was selected to not save the project file Never Synchronized Never been an attempt to synchronize the data server Select a data server and select Continue to begin the synchronization process again or if finished synchronizing select Close The Save After Synchronization dialog box opens if changes were made to the area model Select Save to open the Save As dialog box an
102. nd type on page 23 Select a project file on page 25 Select a project file error messages on page 27 Select the controller network path on page 28 Optimize the timing of the server communication connection to the controller on page 30 22 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Area model PhaseManager configuration Chapter 2 Specify the data server name To add data servers give each one a name and specify the type of data server Add and type one data server for each Logix5000 controller in the system When creating phases assign a data server to each one To specify the data server name and type 1 Open FactoryTalk Batch Equipment Editor 2 Select Edit gt Data Server The Data Servers dialog box opens Data Servers Ty va Siula Tannen 3 Select the Add button The Add Data Server dialog box opens Name I Ippe JLeaix5000 CIP x RSLogix 5000 Project File Path Browse Revision Controller Type Controller Network Path Rockwell Automation Publication BATCHX UM011D EN P February 2017 23 Chapter 2 Area model PhaseManager configuration 4 In Name enter a name for the data server This name should easily identify the Logix5000 controller that this data server represents A suggested name is the type of Logix5000 controller and its location in the chassis or the phase unit that this controller is connected to in the plant Tip When ready to syn
103. nderbars and then try synchronizing again For example the name ADD_AMOUNT is a valid name because it contains only single underbars Logix Designer parameter report name cannot contain consecutive underbars Logix Designer does not support the use of Change the phase class phase parameter non ASCII characters for the names of or report name in the area model to contain equipment phases parameters and reports If only ASCII characters and then try a FactoryTalk Batch phase parameter report synchronizing again or recipe phase the phase was created from Logix Designer name must contain only ASCII characters contains non ASCII characters cannot be synchronized For descriptions of Cannot Synchronize messages for equipment phases that exist in the Logix Designer project see Cannot synchronize messages create or update area model See also View synchronization issues on page 51 Cannot synchronize messages create or update area model on page 64 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Chapter 4 Logix Designer equipment phases in the area model To add a machine to an existing FactoryTalk Batch control system create equipment phases for the machine in Logix Designer and develop phase logic within those equipment phases Test and validate the new machine before incorporating it into the FactoryTalk Batch system Synchronize the Logix Designer project file with the area m
104. ndex into the Container in Use 1 Attribute ID phase parameter array DINT 2 Index into the phase parameter array Rockwell Automation Publication BATCHX UM011D EN P February 2017 121 Chapter 6 Data from the Material Server Tag Based Request OPC and FTD PHASE_RQPhaseTag PHASEQnn External Request Data Values Data Values 17821 17822 17831 180NN NN Parameter ID 181NN NN Parameter ID 183NN NN Parameter ID PHASEQO1 Index into the phase parameter array PHASEQO2 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future use PHASEQO1 Index into the phase parameter array PHASEQ02 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future use PHASEQO1 Index into the phase parameter array PHASEQO2 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future use PHASEQ01 Material controller ID PHASE Q02 Attribute ID PHASEQ03 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future use PHASEQO1 Lot Controller ID PHASEQO2 Attribute ID PHASEQ03 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future use PHASEQ01 Container Controller ID PHASE Q02 Attribute ID PHASEQ03 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future
105. o fail the batch if desired when a phase request fails If the phase associated with the parameter has enabled Control Strategies only those parameters belonging to the enabled Control Strategy are included in the download See also Download a single parameter input parameter on page 70 Download parameters input parameters request on page 66 Rockwell Automation Publication BATCHX UM011D EN P February 2017 69 Chapter 5 Data from FactoryTalk Batch Server Download a single parameter input parameter Download the parameters configured for download on start 70 Configure the PXRQ instruction in Logix Designer to download the value for a single input parameter External Request Data Value Array Element Value Download Input DINT 0 Parameter ID Parameters The FactoryTalk Batch Server downloads a single value for the recipe parameter associated with the parameter ID and stores the value to the phase parameter array at the element specified by array index 1 When it receives a download request a phase parameter with the requested parameter ID has not been configured the parameter ID increments by one and obtains the phase parameter configured with that ID This process repeats until the originally requested ID increments up to 999 If the requested number of phase parameters is not found after the parameter ID increments to 999 the phase request failed In the phase logic use the PFL instruction to fail the b
106. ockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Chapter 5 Acquire resource request During batch execution phase logic can issue a request to the FactoryTalk Batch Server to acquire a pre configured resource Each resource configured with FactoryTalk Batch Equipment Editor has an equipment ID which is a positive integer Requests to acquire a resource refer to the resource using the equipment ID Resources acquire when the Acquire Resources request issues Acquired resources release either by the Release Resources phase request or when removed the phase step from the set of active steps in the recipe See also Types of acquire requests on page 79 Acquire a single resource value on page 79 Acquire multiple resource values on page 80 Types of acquire requests Using the PXRQ instruction to specify the Acquire Resources external request for these types of requests e Acquire a Single Resource e Acquire Multiple Resources The data values specified for the Acquire Resources request determine which resources are acquired See also Acquire a single resource value on page 79 Acquire multiple resource values on page 80 Acquire a single resource value Configure the PXRQ instruction in Logix Designer to acquire a single resource Acquire Resources DINT 0 Equipment ID External Request Data Value Array Element Value See also Acquire resource request on p
107. odel to create corresponding phases in the FactoryTalk Batch area model After creating phases in the FactoryTalk Batch area model integrate the new machine into the plant bring the Logix5000 controller online with the updated Logix Designer project and perform a warm restart of the FactoryTalk Batch Server to include the phases in the FactoryTalk Batch control system If changes are made to an equipment phase in Logix Designer perform a synchronization to incorporate these changes into the corresponding phase in the FactoryTalk Batch area model This section describes how to synchronize the FactoryTalk Batch area model with the Logix Designer project file when equipment phases are created in Logix Designer and corresponding phases need to be created in FactoryTalk Batch Equipment Editor See also Add a Logix5000 CIP data server on page 22 Synchronize to create phases in the area model on page 54 Phases in the area model on page 61 View synchronization issues on page 51 Data from FactoryTalk Batch Server on page 65 Rockwell Automation Publication BATCHX UM011D EN P February 2017 53 Chapter 4 Logix Designer equipment phases in the area model Synch ronize to create Use these instructions synchronize the area model to create phases phases in the area model Before you begin e Install Logix Designer and RSLinx Classic on the same computer as FactoryTalk Batch Equipment Editor e Ifthe new phase is not added
108. ontainer attribute description Read Write EU Engineering Units for measuring the String 5 Read contents of the container Data Type The data type of the maximum and Integer Read minimum values Real 0 Integer 1 and String 2 Value The attribute value Real Integer or 7 Read Write String See also Custom attributes on page 102 104 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Chapter 6 Considerations for writing material phase logic Writing phase logic for a material phase requires some additional consideration The FactoryTalk Batch Server requires that a simple protocol be followed by the phase logic programmer to ensure that inventory levels are properly maintained within the material database and that the FactoryTalk Batch Event Journal contains entries identifying the inventory that was produced or consumed Protocol e The phase logic must request a download of the AMOUNT parameter e Before entering a terminal state COMPLETE STOPPED or ABORTED the phase logic must upload the ACTUAL_AMOUNT and FEED_COMPLETE report parameters The sign of the value in the ACTUAL_AMOUNT report parameter must match the configured feed type Additions are positive or zero Distributions are negative or zero Deviating from this results in an error and the batch being HELD e The Automatic Upload Download functionality can be used to meet this protocol requirement When us
109. operties The Edit Phase dialog box General tab displays 2 From the Data Server list select the Logix5000 CIP data server that represents the controller connected to the piece of equipment defined by this phase 3 Select OK See also Assign a data server to all phases in a unit on page 33 32 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Area model PhaseManager configuration Chapter 2 Assigna data server to all When creating a unit assign a data server to the unit This data automatically phases in a unit assigns to all phases subsequently created in that unit To assign a data server to all phases in a unit 1 Select the unit icon in the Design View area and select Edit gt Properties The Edit Unit dialog box General tab displays 2 From the Data Server list select the Logix5000 CIP data server that represents the controller connected to all phases created in this unit Edit Unit WP_MIXER1 Eg General Tags Arbitration Cross Invocation Hyperlink Name WP_MIXERT Class MIXER_CLS ERP Alias Equipment wf 3 Data Server ControlLogix5563_slot0 bal ControlLogiz5335E slot0 ControlLogix5563_slot0 ControlLogix5563_slot INSTRUCTIONBASEDSERVER OPC_SIM Cancel Apply Help 3 Select OK See also Assign a Logix5000 CIP data server to a phase on page 32 Rockwell Automation Publication BATCHX UM011D EN P February 2017 33 Chapter 3 FactoryTalk B
110. oup has passed a certain point in its phase logic before other phases can proceed e Data transfer Moves data from one phase to another See also Completion of messages on page 84 Process send and receive messages on page 84 Types of messages to other phases on page 85 Send a message to one or more linked phase values on page 85 Send message to one or more linked phases and wait values on page 86 Rockwell Automation Publication BATCHX UM011D EN P February 2017 83 Chapter 5 Data from FactoryTalk Batch Server Completion of messages Process send and receive messages 84 A Send Message Wait and a Receive Message Wait request pair is complete only if the message IDs for each of the calls are identical This prevents messages from being routed to the improper request Additionally the Send Message Wait call must specify the number of receives confirmed as a parameter This number allows for synchronization groups with more than two members See also Process send and receive messages on page 84 Types of messages to other phases on page 85 Send a message to one or more linked phases on page 85 Send message to one or more linked phases and wait on page 86 Upon receiving the Send Message call the FactoryTalk Batch Server stores the message into the message list and actively responds to outstanding or incoming Receive Message Wait calls from other phases within the synchronization group When receiving a
111. r s selection priority is assigned given a material container feed type and unit The first three parameters are defined by values in the request registers The unit is restricted to the unit the phase is currently running in Only one value may be uploaded at a time External Request Value Upload Material 9 oe Database Report ID that container s priority uploads from Material Controller ID Container Controller ID DINT 4 Feed Type 1 Addition 2 Distribution Tip The data type in the controller must match the data type of the parameter or report ID specified in the data value array element DINT 1 See also Material database requests on page 115 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server How phase tag requests map to PXRQ requests Chapter 6 This table shows how the phase tag requests PHASE_RQ PHASEQ0O1 PHASEQ02 PHASEQ03 correspond to the requests that can be made with the PXRQ instruction Phase tag requests are used in the phase logic for OPC and FactoryTalk Live Data FTD phases to request data and services from the FactoryT alk Batch Server Material Server or material database The PXRQ instruction is provided in Logix Designer for requesting data and services from the FactoryTalk Batch Server Material Server or material database for PhaseManager equipment phases Since Parameter Tag Locking is always on for PhaseManager phases the PXR
112. r message is configured with a message ID a message requests positive integer Requests to send a message refer to the message using the message ID During batch execution phase logic can make a request to the Factory Talk Batch Server to send a message to the FactoryTalk Batch View and place the message into the electronic batch record A Send Message to Operator request displays a message to the operator In FactoryTalk Batch View it displays on the Phase Summary screen This type of request does not provide a mechanism to solicit information from the operator The phase logic can also be configured to send a Clear Message to Operator request This request clears the currently displayed message See also Send message to operator values on page 78 Clear currently displayed message to operator values on page 78 Send message to operator Configure the PXRQ instruction in Logix Designer to display a message to the operator in the FactoryT alk Batch Client External Request Data Value Array Element Value Send Message to Operator DINT 0 Message ID See also values Clear currently displayed message to operator values on page 78 Clear currently displayed Configure the PXRQ instruction in Logix Designer to clear the currently displayed message External Request Data Value Array Element Value Clear Message to Operator DINT 0 0 See also message to operator values Send message to operator values on page 78 78 R
113. r the accessible inventory has been removed See also Standard attributes on page 98 Rockwell Automation Publication BATCHX UM011D EN P February 2017 101 Chapter 6 Data from the Material Server Custom attributes 102 Custom attributes are user defined properties of materials lots or containers Custom attributes can be accessed in addition to the standard attributes Each property that is added in the FactoryTalk Batch Material Manager material database has a controller ID which begins at 1000 and increments by 10 Several types of data are made available for each attribute which are indexes The attribute ID of the custom attribute calculates from the controller ID plus the index Field ID 1 Field ID 2 Field ID 3 Field ID 4 Field ID 5 Controller ID 1000 Controller ID 1010 Maximum pH Factor attribute ID its Minimum Density attribute ID is 1000 3 1003 1010 4 1014 See also Material custom attribute on page 103 Lot custom attribute on page 103 Container custom attribute on page 104 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Material custom attribute Lot custom attribute Chapter 6 Material custom attributes include Controller ID Description EU Data Type Maximum Minimum See also Description Datatype Index PLI Access Unique Primary Key for a material attribute Read Material property na
114. rea model Overwrite the area model or save it with a different name The phase has been added to the area model View the new phase by navigating to the unit selected in step 2 See also Create a new phase and select a unit on page 59 58 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Logix Designer equipment phases in the area model Chapter 4 Create a new phase and select a Use these instructions to create a new phase and select a unit unit f To create a new phase and select a unit 1 In the box beneath the Phases list enter a name for the new phase A list of units displays in the Units box 2 Select an icon to represent the new phase 3 Inthe Units box select a unit to contain the new phase Tip Only units that do not contain a phase based on the selected phase class are displayed unless the selected phase class is a material based phase class A unit can only contain one phase based on a specific phase class with the exception of material based phase classes Multiple phases based on a specific material based phase class can be added in one unit 4 Select Continue If selected a Resolution of Create in Area Model for more than one phase the Select Phase and Unit dialog box displays again for the next phase Repeat steps 1 4 or see Select a phase and unit to select an existing phase class for the next phase When synchronization of all selected phases is complete the Synchronizatio
115. rs on page 74 Upload a range of reports output parameters on page 75 Upload the reports configured for upload on transfer of control on page 76 Upload the reports configured for upload on terminal state on page 77 Configure the PXRQ instruction in Logix Designer to upload values for all configured reports to the report array External Request Data Value Array Element Value Upload Output Parameters DINT O 0 If control strategies are enabled only those reports assigned to the recipe s control strategy are uploaded See also Upload report overview on page 73 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Upload a range of reports output parameters Chapter 5 Configure the PXRQ instruction in Logix Designer to upload values for a range of reports External Request Data Value Array Element Value Upload Output Parameters DINT O Report ID of the first report Example 4 DINT 1 Number of reports to download Example 3 The FactoryTalk Batch Server uploads the range of parameter values starting with the value associated with the requested report ID and the values of the report with incrementally higher report IDs until the number of reports for which values are uploaded matches the number of reports requested The report IDs need not increase sequentially In the example shown above three report values would be uploaded beginning w
116. ryTalk Batch Equipment Editor The report ID is a positive integer Requests to upload a report value refer to the report using a report ID If when receiving an upload request a report with the requested report ID not configured the report ID increments by one and obtains the report configured with that ID This process repeats until the originally requested ID increments up to 999 If the requested number of reports is not found after the report ID incremented up to 999 the phase request failed In the phase logic use the PFL instruction to fail the batch if desired when a phase request fails See also Upload report overview on page 73 Configure the PXRQ instruction in Logix Designer to upload values for reports configured for upload on transfer of control External Request Data Value Array Element Value Upload Output Parameters DINT O 2 Subset Reports are assigned to this subset in FactoryTalk Batch Equipment Editor If the phase associated with the report parameters enabled control strategies only those report parameters belonging to both the enabled control strategy and the specified subset will be included in the upload See also Upload report overview on page 73 76 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Upload the reports configured for upload on terminal state Upload the reports configured for upload on transfer of control Chapter 5
117. s request on page 66 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from FactoryTalk Batch Server Download a range of parameters input parameters Chapter 5 Configure the PXRQ instruction in Logix Designer to download values for a range of input parameters External Request Data Value Array Element Value Download Input DINT 0 Parameter ID of the first parameter Parameters Example 4 DINT 1 Number of parameters to download Example 3 The FactoryTalk Batch Server downloads the range of parameter values starting with the value associated with the requested parameter ID and the values of the phase parameters with incrementally higher parameter IDs until the number of parameters downloaded matches the number of parameters requested The parameter IDs need not increase sequentially In this example three parameter values would be downloaded beginning with parameter ID 4 and including these two parameters with sequentially higher parameter IDs Ifa phase parameter with the requested parameter ID has not been configured when receive a download request the parameter ID increments by one and the phase parameter configured with that ID is obtained This process repeats until the originally requested ID has been incremented up to 999 If the requested number of phase parameters is not found after the parameter ID increments to 999 the phase request fails In the phase logic use the PFL instruction t
118. s the sublot or sublots of inventory used are identified 10 Material lot and container data are returned to the FactoryTalk Batch Server and recorded in the FactoryTalk Batch Event Journal See also FEED_ COMPLETE report parameter values on page 107 This table describes FEED_COMPLETE report parameter values FEED_COMPLETE HoldOnSplitFeed Explanation TRUE The addition or distribution of the step completes so the SFC continues running FALSE The addition or distribution is not complete The recipe is HELD to prevent the next step in the SFC from beginning to execute The step must be rebound to proceed The operator must perform an active step change away from the unfinished step rebind the step manually active step change back and restart the batch FALSE The addition or distribution is not complete In the recipe the material phase step should have been built within a loop with the transitions testing the value of the FEED_COMPLETE report as well as the value of the step state attribute When FALSE the branch looping around to rerun the phase should be taken See also Phase process diagram on page 106 Rockwell Automation Publication BATCHX UM011D EN P February 2017 107 Chapter 6 Data from the Material Server Recipe execution requests Use the PXRQ instruction in the phase logic to request these types of data available or meaningful only during Batch execution e Download Material Manager Da
119. s DINT 0 0 11100 PHASEQ01 Parameter ID of 1st Download Input Parameters DINT 0 parameter ID phase parameter DINT 1 number of values PHASEQ02 Index into the phase parameter array PHASEQ03 Number of values 11200 PHASEQ01 Parameter ID Download Input Parameters DINT 0 parameter ID 11500 PHASEQO1 1 Start or 2 TOC Download Input Parameters Subset DINT 0 1 Start or 2 TOC 11600 Lo Download Output Parameter Limits DINT 0 0 11601 PHASEQ01 Parameter ID Download Output Parameter Limits DINT 0 parameter ID 12000 Po Upload Output Parameters DINT 0 0 12100 PHASEQ01 Report ID of 1st report Upload Output Parameters DINT 0 0 PHASEQ02 Index into the phase parameter array PHASEQ03 Number of values 12200 PHASEQ01 Report ID Upload Output Parameters DINT 0 report ID 12500 PHASEQ01 1 Terminal State or 2 Upload Output Parameters Subset DINT 0 1 Terminal State TOC or 2 TOC 13000 PHASEQ01 Message ID Send Message to Operator DINT 0 message ID 13100 O Clear aa Operator 14000 PHASEQO1 Equipment ID DINT O equipment ID 141NN PHASEQ01 Equipment ID Acquire Resources DINT 0 equipment ID NN number PHASEQO2 Equipment ID DINT 1 equipment ID of resources to PHASEQO3 Equipment ID DINT 2 equipment ID acquire 14200 PHASEQO1 Equipment ID DINT O equipment ID 143NN PHASEQ01 Equipment ID Release Resources DINT 0 equipment ID NN num
120. s equipment phases After equipment phases are created in the Logix Designer project begin developing phase logic for them in Logix Designer See also Synchronize the area model with the project file on page 36 Project file equipment phase changes on page 44 Rockwell Automation Publication BATCHX UM011D EN P February 2017 35 Chapter 3 FactoryTalk Batch phases in Logix Designer Syn chronize the area model Use these instructions to synchronize the area model with the project file with the project file Before you begin e Install Logix Designer and RSLinx Classic on the same computer as FactoryTalk Batch Equipment Editor e Create phases in FactoryTalk Batch Equipment Editor and assigned a Logix5000 CIP data server e Create a project file in Logix Designer e Specify this project file in the Add or Edit Data Server dialog box for the appropriate data server To synchronize the area model with the project file 1 Save the area model and select a data server to synchronize 2 Select the phases to create in the Logix Designer project 3 Synchronize review the results and save the project All synchronization steps are completed in FactoryTalk Batch Equipment Editor See also Save the area model and select a data server on page 37 Select phases and synchronize on page 38 Review results and save files on page 39 Results of creating equipment phases in a project by synchronizing on page 41 36 Rockwell A
121. s to F 7 EISE zj 2 olaja z le 410 of alalelelzlaislz m Hel al alsia s ae i salg K W ehs WP_ADD_CREAMM WP_ADD_SUGAR_MI WP_ADO_EGG_M1 L i 4 Marfrogam D Gy WP _ADO_ CREAM Mi GRY WP ADO EGG MI WPAGITATE N WP HEAT MI E G WP LADO MIMI GRY WP_ADO_SUGAR MI yate 3 GRY WP AGITATE MI 42 a GR wP HEAT Mi i SEAN P n a Ready Una WP HEGEL P CoE WEST PARLOR ier Adminatrator See also How PhaseManager works in a FactoryTalk Batch system on page 11 PhaseManager improves existing functionality and how using PhaseManager and the Common Industrial Protocol CIP differs from using FactoryTalk Batch with the OPC communication protocol See also Reduced phase logic programming on page 16 Eliminates duplicate equipment phase and tag configuration on page 17 Compatible tag data types on page 18 Open phase logic in Logix Designer from FactoryTalk Batch Equipment Editor on page 19 Improved implementation of phase logic routines on page 19 Rockwell Automation Publication BATCHX UM011D EN P February 2017 15 Chapter 1 PhaseManager introduction Reduced phase logic programming 16 Without PhaseManager a control engineer must implement the Phase Logic Interface PLI which is a set of ladder logic RLL routines that provides the controller interface to the FactoryTalk Batch Server and executes the command handshake protocol required by the server to communic
122. se communication on page 83 Send message to one or more linked phases and wait on page 86 Rockwell Automation Publication BATCHX UM011D EN P February 2017 85 Chapter 5 Data from FactoryTalk Batch Server Send message to one or more linked phases and wait values Message removal 86 Configure the PXRQ instruction in Logix Designer to send a message to one or more linked phases and wait for a response External Request Data Value Array Element Value Send Message to Linked DINT 0 message ID Phaseand Wait DINT 1 number of phases to receive message DINT 2 message value The data value array can contain up to 97 message values The receiving partners must issue a request before the data is sent The sending partner may send the data at anytime The sending phase waits for confirmation of the responses from the total number of receivers before continuing The data is cached in the FactoryTalk Batch Server until the receiving partner s makes a request to receive the data See also Phases communication on page 83 The Send Message to Linked Phase call can be canceled by the phase logic that sent the message The phase logic can remove the message by using the Cancel Message to Linked Phase request Upon receiving the Cancel Message to Linked Phase request the FactoryTalk Batch Server removes the message from the message queue and clears the request on the phase Use the PXRQ instruction to specify the Cancel Message to L
123. signer Data Type Corresponding FactoryTalk Batch Equipment Editor Data Types Real Real DINT INT SINT Integer DINT INT SINT Enumeration String String General Acbitahon Cross invocation Tage Parameter Lmt Tags Reporting Tags F Nome WP_XFR_OUT_M1 Matching tags automatically created or updated when you synchronize ello iclal ie viel alal NOTE Parameter tag locking alway FR_AMOUNT XFR_TIME Outpt Outpt GRE WP_ADO_CREAM MI GR wP ADO EGG Mi OR wP ADO MAK MI GRE WP_ADO_SUGAR_MI RY WP AGITATE Mi pR WP HEAT MI GY wP XFR_OUT MI A amp Runing C Unecheduled Programs Ph v anuara 1h ae Enter a tag name See also Open phase logic in Logix Designer from FactoryTalk Batch Equipment Editor on page 19 Improved implementation of phase logic routines on page 19 Rockwell Automation Publication BATCHX UM011D EN P February 2017 PhaseManager introduction Open phase logic in Logix Designer from FactoryTalk Batch Equipment Editor Improved implementation of phase logic routines Chapter 1 PhaseManager gives the ability to double click a phase in FactoryTalk Batch Equipment Editor and directly view and edit its phase logic in Logix Designer Logix Designer opens to the equipment phase in the project file that corresponds to the phase selected in FactoryTalk Batch Equipment Editor It is not necessary to manually open Logix Designer and navigate
124. so be configured in RSLinx In the Project file modify the Path to include a driver that is configured in RSLinx Or in RSLinx configure a driver to match the driver specified in the project file Path The installed revision of Logix Designer and the revision of the selected project file is lower than revision 16 0 Upgrade the revision of Logix Designer to 16 0 or higher Open the selected project file in Logix Designer to convert the file to the upgraded revision Select the controller network path on page 28 Rockwell Automation Publication BATCHX UM011D EN P February 2017 27 Chapter 2 Area model PhaseManager configuration Select the controller network path 28 The controller network path is the network communication path to the controller this data server represents This is the controller the FactoryTalk Batch Server communicates with If the Logix Designer project file specifies the communications Path it is not necessary to select it It is automatically entered when the Logix Designer project file is selected However if the Logix Designer project file is not selected or the selected one did not contain a communications Path select one before running the FactoryTalk Batch Server Install RSLinx Classic must on the same computer as FactoryTalk Batch Equipment Editor to select a Controller Network Path To select the controller network path 1 Complete these steps in the Add or Edit Data Server dialog box
125. source e Release Multiple Resources e Release All Currently Acquired Resources The data values specified for the Release Resources request determine which resources are released See also Release a single resource values on page 81 Release multiple resource values on page 82 Release all currently acquired resources values on page 82 Configure the PXRQ instruction in Logix Designer to release a single resource External Request Data Value Array Element Value Release Resources DINT 0 Equipment ID The FactoryTalk Batch Server releases the resource specified by the equipment ID if the phase had previously acquired the resource through an Acquire Resources request See also Release resources on page 80 Rockwell Automation Publication BATCHX UM011D EN P February 2017 81 Chapter 5 Data from FactoryTalk Batch Server Release multiple resource values Release all currently acquired resources values 82 Configure the PXRQ instruction in Logix Designer to release multiple resources Release up to 99 resources with this request The FactoryTalk Batch Server External Request Release Resources Equipment ID Equipment ID Equipment ID releases the resources associated with the equipment IDs if this phase previously acquired the resources through an Acquire Resources request See also Release resources on page 80 Configure the PXRQ instruction in Logix Designer to release al
126. st to the FactoryTalk Batch Server to generate a Signature Request Each Signature Template is assigned a signature request unique ID which is a positive integer Requests to generate a Signature specify the desired Signature Template ID Configure the PXRQ instruction in Logix Designer to generate an electronic signature request External Request Data Value Array Element Value Generate E Signature DINT 0 signature template ID DINT 1 Defines if signature is able to be canceled 0 No non zero Yes Phase communication on page 83 See also i This table displays a list of all th ts the phase logi issue to th PXRQ instruction values is table disp ays a list o a the requests t ep ase ogic can issue to the FactoryTalk Batch Server with the PXRQ instruction External Request Data Value Array Description Element Download Input Parameters DINT 0 fo Download all input parameters Download Input Parameters DINT O Parameter ID Download a single input parameter DINT 0 Parameter ID of the first parameter Download Input P t Download a range of input ownload Input Parameters DINT Number of parameters parameters to download Download Input Parameters Subset DINT 0 1 Download input parameters configured for download on start Download Input Parameters Subset DINT 0 2 Download input parameters configured for download on transfer of control Download Output Parameter Limits DINT 0 fo Download all report limits Download Output Para
127. t a data server 1 From the Edit menu select Synchronize Logix5000 Data Servers The Save Before Synchronization dialog box opens 2 Select Save to save the area model file now or select Continue Without Saving e If Save is selected the Save As dialog box opens Save the area model with its existing name or give it a different name e After saving or continuing the Synchronize Logix5000 Data Servers dialog box opens 3 Select the data server that was added for the new Logix5000 controller Tip Select any column headings to sort the list of data servers Important The data server selected must have the project file specified 4 Select Continue The Synchronize with Logix5000 lt data server name gt dialog box opens 5 Select the phases to create in the area model Continue to Select phases See also Select phases on page 56 Select phases and synchronize on page 38 Rockwell Automation Publication BATCHX UM011D EN P February 2017 55 Chapter 4 Logix Designer equipment phases in the area model Select phases Select phases on the Synchronize with Logix5000 lt data server name gt dialog box To select phases 1 The left pane of the Synchronize with Logix5000 lt data server name gt dialog box displays the phases in the project assigned to the selected data server Only phases that exist in the Logix Designer project but not in the area model display under Logix Designer only Equipment Phases
128. ta Container in Use e Upload Material Manager Data Container in Use e Download Container Binding Priority e Upload Container Binding Priority e Download Sufficient Material These commands give the phase logic programmer access to the data of the material entities the phase logic interacts with The attribute ID for a standard attribute is the index The attribute ID fora custom attribute is the sum of the controller ID and the index 108 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Download data from container currently in use Chapter 6 Summary of these recipe execution requests External Request DINT 0 DINT 1 DINT 2 Description Download Material Manager Attribute ID Array Index Download data about the container Data Container in Use currently in use Download Material Manager 2 Attribute ID Array Index Download data about the current material Data Container in Use inside the container currently in use Download Material Manager 3 Attribute ID Array Index Download data about the current lot inside Data Container in Use the container currently in use Upload Material Manager Data 1 Attribute ID Array Index Upload data about the container currently Container in Use in use Upload Material Manager Data 2 Attribute ID Array Index Upload data about the current material Container in Use inside the container currently in use Upload Material Manag
129. tch software is an output parameter in the Logix Designer application Take corrective action if a report value is outside the configured limits The limit configuration consists of the report s verification method and each configured range of limits The verification methods are written as values to the phase s phase tags The values for the verification methods are Verification Method No_Limits High Low High High Low Low High High High Low Low Low See also Types of download report limits requests on page 72 Download all report limits information on page 72 Download limits configuration for a single report on page 72 Rockwell Automation Publication BATCHX UM011D EN P February 2017 71 Chapter 5 Data from FactoryTalk Batch Server Types of download report limits Using the PXRQ instruction specify the Download Output Parameters external requests request for these types of requests J Download all output parameter limits information e Download the output parameter limits configuration for a single report The Data Values specified for the Download Output Parameters request determine the type of request See also All report limits information download values on page 72 Limits configuration for a single report download values on page 72 Download all report limits To download all output parameter limits information to equipment phase tags information External Request Data Value Array Ele
130. te identified by the attribute ID downloads into the parameter ID specified External Request Data Value Array Element Value Download Material DINT 0 0 Manager Database Data DINT 1 Parameter ID material data will be downloaded to DINT 2 Material Controller ID DINT 3 Attribute ID Tip The data type in the controller must match the data type of the parameter ID specified in the data value array element DINT 1 See also Material database requests on page 115 Configure the PXRQ instruction in Logix Designer to upload one attribute of a material from a specified report ID The attribute identified by the attribute ID uploads from the specified tag into the database if security and write protections allow Only one value may be uploaded at a time External Request Value Upload Material 5 a Database Report ID material data uploads from Material Controller ID Attribute ID Tip The data type in the controller must match the data type of the report ID specified in the data value array element DINT 1 See also Material database requests on page 115 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data from the Material Server Download lot attributes Upload lot attributes Chapter 6 Configure the PXRQ instruction in Logix Designer to download one attribute of a lot to a specified tag The attribute identified by the attribute ID downloads into the parameter ID specified
131. to an existing unit create a unit to contain the new phase in FactoryTalk Batch Equipment Editor Create a project file in Logix Designer and define equipment phases e Inthe area model define a Logix5000 CIP data server for the Logix5000 controller that is connected to the new machine and specify this project file See Add a Logix5000 CIP data server for more information e Inthe area model configure a unit instance to add the new phase to and a Logix5000 CIP data server for the controller specified in the project file To synchronize to create phases in the area model 1 Save the area model and select a data server to synchronize 2 Select the phases to create in the area model 3 Select a phase and unit for the new phase and synchronize OR Create a new phase for the phase select a unit and synchronize All synchronization steps are completed in FactoryTalk Batch Equipment Editor See also Add a Logix5000 CIP data server on page 22 Save the area model and select a data server on page 37 Select phases on page 56 Select a phase and unit to synchronize on page 57 Create a new phase and select a unit on page 59 54 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Logix Designer equipment phases in the area model Chapter 4 Save the area model and select Use these steps to begin synchronizing the area model with the Logix Designer a data server project To save the area model and selec
132. to the area model in FactoryTalk Batch Equipment Editor are made transfer these changes to the equipment phases in the Logix Designer project See also Delete parameters and reports on page 51 Synchronize to update equipment phases in the project file on page 46 Updated project file on page 50 Deleted parameters and reports on page 51 Rockwell Automation Publication BATCHX UM011D EN P February 2017 45 Chapter 3 FactoryTalk Batch phases in Logix Designer Syn chronize to update Use these instructions to synchronize to update equipment phases in a project equipment phases in the R To synchronize to update equipment phases in the project file project file 1 Save the area model and select a data server to synchronize See Save the area model and select a data server for more information 2 Inthe Synchronize with Logix5000 lt data server name gt dialog box select the phases to update in the Logix Designer project file Tip Only phases different from the equipment phases in the Logix Designer project display in the Synchronize with Logix5000 lt data server name gt dialog box E Synchronize with Logix5000 Contr olLogix5563_slot7 The following differences have been found with RSLogix 5000 project file C RSLogix S000 Projects ControlLogix5563_slot7 ACD __ Equipment Module Location Resolution J __ WP_AGITATE_M2 Skip this time E AREAL WEST_PARLOR WP_FREEZERI WP_MIX_IN E WP_FREEZER2
133. tomation representative or visit http www rockwellautomation com services online phone Installation assistance If you experience a problem within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Canada Use the Worldwide Locator available at http www rockwellautomation com locations or contact your local Rockwell Automation representative New product satisfaction return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete the feedback form publication RA DU002 Rockwell Otomasyon Ticaret A S Kar Plaza Is Merkezi E Blok Kat 6 34752 I erenk y Istanbul Tel 90 216 5698400 www rockwellautomation com
134. toryTalk Batch system with PhaseManager e Add Logix5000 CIP data servers e Assign a Logix5000 CIP data server to PhaseManager phases After these configuration tasks are completed automatically create the FactoryTalk Batch phases in the Logix Designer project file by synchronizing the area model with the project file See also FactoryTalk Batch phases in Logix Designer on page 35 Add a Logix5000 CIP data server on page 22 Edit a Logix5000 CIP data server on page 31 Assign a Logix5000 CIP data server to a phase on page 32 Rockwell Automation Publication BATCHX UM011D EN P February 2017 21 Chapter 2 Area model PhaseManager configuration Adda Logix5 000 CIP data Add data servers either before creating the rest of the elements in the area model or after the process cells unit classes phase classes and resources in the area model server are defined Define at least one data server before creating the specific phases from the phase classes If possible create the project file in Logix Designer before adding a Logix5000 CIP data server Specify the project file when a Logix5000 CIP data server is added to detect errors more easily when designing the system To add a Logix5000 CIP data server 1 Specify the Data Server Name and Type 2 Select a project file 3 Select the controller network path 4 optional Optimize the timing of server communication to the controller See also Specify the data server name a
135. uction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt gt gt D Important Identifies information that is critical for successful application and understanding of the product Allen Bradley Rockwell Software and Rockwell Automation ControlLogix eProcedure Factory Talk RSBizWare RSBizWare BatchHistorian RSBizWare Historian RSBizWare MaterialTrack and RSLinx are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies PhaseManager introduction Area model PhaseM
136. ude Stopping Starting Running Holding Aborting and Restarting Tip PhaseManager also provides an additional active state in Logix Designer Resetting that can be used for other types of projects not based on the 88 standard PhaseManager supports a modularized approach to developing state routine logic by facilitating the development of each active state in its own routine PhaseManager represents an equipment phase as a type of program in Logix Designer Since programs can contain multiple routines develop a separate routine for each active state required for the equipment phase Developing separate routines for each active state also provides the ability to develop each routine in different programming languages Rockwell Automation Publication BATCHX UM011D EN P February 2017 19 Chapter 1 Additional resources 20 PhaseManager introduction Use other Logix Designer program features when developing equipment phase logic These features include the ability to use timing diagnostics information Max and Last Scan for debugging equipment phases in Logix Designer and the ability to configure a fault routine for the equipment phase See also Benefits of using PhaseManager and CIP instead of OPC on page 15 These documents contain additional information concerning related Rockwell Automation products Resource FactoryTalk Batch Equipment Editor User Guide Logix Designer online help Logix5000 Controllers
137. urce values ssssssessssssseessssrseessssrtesssssressssteressssteeessssreeesstsres 80 Release SOURCES cs vessnadcsncroneliveesasaueconsed delvgdvoypdassonteneaseavtaasechsbanadngndeatasenssauascannaagseatiavats 80 Typesof release regUEstS sosisini eir E a E i 81 Release a single resource values ns ssssssssssssssssesssttssestesseoeesstcssnstenseoeestoessnttnseeeenseeernne 81 Release multiple resource values ssssssssssssssesssstssssseseessssrteesssseteesssstrsssteressssreeesssee 82 Release all currently acquired resources values sssssssssssssessssesesssssetssssssressseseesssee 82 Ph se communicatio Niusaniieaniinitaniis at ii a e aaa 83 Completion of messages snasiiiiunecninninia iihi 84 Process send and receive Messages sssssssssssssttssestesststessttssesttssteeessteesnnttsseerenseeeennt 84 Types of messages to other phases s ssssssssssssssssssseessecessstessesrenseoeesstensesrenseeeensteess 85 Send a message to one or more linked phase values ssesssssseesssssseecssssseeeen 85 Send message to one or more linked phases and wait values 86 Message removal e a EEE E A EEV 86 Cancela single fitessage sss ccssvcnnwinanenleaopaaart anctau EER RRN 87 Caneel all messages 2 ijc tasscasee tiie aut cation i iaai i 87 Receive message from linked phase request ssssssssssssssssssseecssssssessssssseecsssssneesssssnsees 88 Download batch data valties cccanianonicwannssmonchinsainunename ena 88 Generate an electronic signature T
138. uring to use PhaseManager 21 saving 37 synchronize to create equipment module 54 synchronizing 36 updating equipment module in 61 attribute ID 108 audience 9 Batch Server communication to controller 30 Batch Server role in PhaseManager system 11 Batch system designers 9 C cancel messages to other phases 86 canceling amessage 87 allmessages 87 CIP 10 12 CIP data server assigning to equipment module 32 CIP data server editing 31 CIP data server naming 23 CIP benefits 15 code open from equipment module 19 communication path selecting 28 communication protocol CIP 12 communication watchdog protocol settings for Logix5000 CIP data servers 30 communications protocol 10 completion of messages 84 container heel 101 Index Control and Information Protocol 10 12 Control and Information Protocol benefits 15 control engineers 9 controllerID 97 controller network path selecting 28 controller add data server for 23 controller communication to Batch Server 30 controller revision 8 controllers equipment phase objectsin 11 custom attributes 97 D data server adding 22 data server assigning to equipment module 32 data server editing 31 data server naming 23 data server selecting to synchronize 37 data server type 23 data transfer 83 data type of parameters and reports 41 data type PHASE 10 download phase parameter types 67 phase parameter value requests 67 Edit Equipment Module dialog box Generalt
139. use PhaseManager PXRQ Request Download Container Binding Priority Upload Container Binding Priority Download Sufficient Material Download Material Manager Database Data Download Material Manager Database Data Download Material Manager Database Data 122 Rockwell Automation Publication BATCHX UM011D EN P February 2017 DINT 0 Index into the phase parameter array DINT 0 Index into the phase parameter array DINT 0 Index into the phase parameter array DINT 0 0 DINT 1 Parameter ID DINT 2 Material Controller ID DINT 3 Attribute ID DINT 0 1 DINT 1 Parameter ID DINT 2 Lot Controller ID DINT 3 Attribute ID DINT 0 3 DINT 1 Parameter ID DINT 2 Container controller ID DINT 3 Attribute ID Data from the Material Server Tag Based Request OPC and FTD PHASE_RQPhaseTag PHASEQnn External Request Data Values Data Values 184NN NN Parameter ID 185NN NN Report ID 186NN NN Report ID 188NN NN Report ID 189NN NN Report ID See also PHASEQO1 Material ID PHASEQ02 Container ID PHASEQ03 Feed Type e 1 Addition e 2 Distribution PHASEQ01 Material Controller ID PHASEQO2 Attribute ID PHASEQ03 Any value greater than 0 Currently not used by FactoryTalk Batch Server Reserved for future use PHASEQ01 Lot Controller ID PHASEQO2 Attribute ID PHASEQ03 Any value greater than 0 Currently not used by FactoryTalk Batch
140. utomation Publication BATCHX UM011D EN P February 2017 FactoryTalk Batch phases in Logix Designer Chapter 3 Save the area model and select Use these steps to begin synchronizing the area model with the Logix Designer a data server project To save the area model and select a data server 1 From the Edit menu select Synchronize Logix5000 Data Servers The Save Before Synchronization dialog box opens 2 Select Save to save the area model file now or select Continue Without Saving e If Save is selected the Save As dialog box opens Save the area model with its existing name or give it a different name e After saving or continuing the Synchronize Logix5000 Data Servers dialog box opens 3 Select the data server that was added for the new Logix5000 controller Tip Select any column headings to sort the list of data servers Important The data server selected must have the project file specified 4 Select Continue The Synchronize with Logix5000 lt data server name gt dialog box opens 5 Select the phases to create in the area model Continue to Select phases See also Select phases on page 56 Select phases and synchronize on page 38 Rockwell Automation Publication BATCHX UM011D EN P February 2017 37 Chapter 3 FactoryTalk Batch phases in Logix Designer Select phases and synchronize Select phases on the Synchronize with Logix5000 lt data server name gt dialog box To select phases and s
141. values to the controller tags associated with those parameters This request actually downloads values for parameters that do not have Max and Min values as defined in the Equipment Editor parameters of type String and type Enumeration for example For String parameters the request downloads empty strings For Enumeration parameters the request downloads a value of zero 0 DINT 0 signature template ID i DINT 1 Defines if signature is Generate an electronic Generate E Signature able to be canceled signature request 0 No non zero Yes Rockwell Automation Publication BATCHX UM011D EN P February 2017 93 Chapter 5 Data from FactoryTalk Batch Server How phase tag requests map to PXRQ requests 94 This table shows how the phase tag requests PHASE_RQ PHASEQO1 PHASEQ02 PhaseQ03 correspond to the requests that can be made with the PXRQ instruction Phase tag requests are used in the phase logic for OPC phases to request data and services from the FactoryTalk Batch Server The PXRQ instruction is provided in Logix Designer for requesting data and services from the FactoryTalk Batch Server for PhaseManager equipment phases Since Parameter Tag Locking is on for PhaseManager phases the PXRQ instruction does not provide a way to make indirect requests Tag Based Request OPC PhaseManager PXRQ Request PHASE_RQ PHASEQnn External Request Data Values PhaseTag Data Values 11000 a Download Input Parameter
142. ver ControlLogix5563_slot7 x Server ControlLogix5563_slot Project C RSLogix 5000 Projects ControlLogix5563_slot7 ACD Equipment Module Resolution Result Additional Information WP_MIX_IN Skip this time Skipped WP_ADD_FLAVOR_F2 Skip this time Skipped WP_COOL_F2 Skip this time Skipped WP_DUMP_F2 Skip this time Skipped WP_RECIRC_F2 Skip this time Skipped WP_XFR_IN_F2 Skip this time Skipped WP_ADD_CREAM_M2 Create in Project Successful WP_ADD_EGG_M2 Create in Project Successful WP_ADD_MILK_M2 Create in Project Successful WP_ADD_SUGAR_M2 Create in Project Successful WP_AGITATE_M2 Create in Project Successful WP_HEAT_M2 Create in Project Successful WP_XFR_OUT_M2 Create in Project Successful You have made changes to the RSLogix 5000 project file C RSLogix SOO0 Projects ContralLogixSS63_slot7 ACD which is currently open in the RSLogix 5000 editor You may save your changes to the project file now or may save later using RSLogix 5000 Save the project file now te Tip If Failed displays in the Result column the reason displays in the Additional Information column If not satisfied with the results select No The synchronization changes displayed are not saved in the Logix Designer project file Rockwell Automation Publication BATCHX UM011D EN P February 2017 39 Chapter 3 FactoryTalk Batch phases in Logix Designer The time and status of the synchronization displays in the Synchronize Logix5000 D
143. was completely consumed Material Material ID value State The state of the lot 1 Lot Available for Use Quantity Amount of material in the lot Creation Date See also Standard attributes on page 98 Rockwell Automation Publication BATCHX UM011D EN P February 2017 Data Type indes PLI Access Integer Read String Read Integer Read String Read Write String 5 Read String Read String Read String Read String Po Read Integer Read Integer Read Write Data from the Material Server Chapter 6 Container standard attributes Container standard attributes include ID Unique Primary Key for a container Read Controller ID Integer ID for phase logic programmer to Integer 3 Read reference this container EU Engineering Units for measuring the String 5 Read material Capacity The container s maximum capacity rel 6 Read Write ContainerType Container Type defines what type of Integer 7 Read container the user is dealing with The possible values are 1 Composite Container 2 Plug Flow Container 3 Pallet Container StatelD The ID value that represents the current Integer Read Write State of the Container ID values correlate to the thContainerState table Storage Location The ID value for the Storage Location zero if Integer Read the container is not part of a storage location Heel The value quantity of the Container Heel 10 Read Write the amount of inventory that remains in a container afte
144. y 2017 Table of contents U pload Fe port Verve W scat strssuesatuciseh lend senchauo tuethesseaishe Reade abonascdadhavsitysioan 73 Report Alay einun a E E GR ARER A 73 Electronic batch record entries s ssssssssesssssestsssessssstesssttesseoesssttnseerenseeesnneersnsresseeesns 73 Types of upload report requests ss ssssssesssssssseessseseesssttessststesssssteeessesteeesssrrsssteresss 74 Upload all reports output parameters sss sssssssssstssssssssstssssstssseoesssteessstesseersesseeesee 74 Upload a range of reports output paramicters sscviaccsdsssinssscscqvestensnsbeccespninevsnvseess 75 Upload a single report output parameter ssscscsssssssecssssssssseesssssssssnseeees 76 Upload the reports configured for upload on transfer of control 76 Upload the reports configured for upload on terminal state 77 Upload the reports configured for upload on transfer of control 77 Send message to the operator and clearing message request sesssssssseccssssseesesssseees 78 Send message to Operator val ussidicisc aasincwscanpienudharneunasheasaeausen 78 Clear currently displayed message to operator values ssssssseesesssseecssssseeen 78 Acquire resource LEQUESE sccsssesissssnsssesssavessssseacssctbenssossensvteovenssteosbvonbsctoonsosbensdeeosedssieasbvet s 79 Types Ob ACOMITS TEQUESES meinanneet 79 Acquire a single resource value sisissciscsssssevsishestecspsbnswessentinlegsntisnipsstennspenssheahecsestdeny 79 Acquire multiple reso
145. y in use Chapter 6 This request will not download a list of data Identifying the lot The LOT formula parameter does not need to be configured on the phase of the running phase If the LOT formula parameter is used it must have the lot name stored in it either before or after binding occurred This ensures that the correct lot is referenced If the lot name is invalid or the material does not exist the batch is held according to the configured hold propagation setting Finding the exact lot from which to get the information is simple for composite and plug flow containers because only one sublot is accessible at a time Pallets allow random access to sublots so that when more than one lot of a material is stored on a pallet the FactoryTalk Batch Server does not know which lot to retrieve data from unless there is only one lot on the pallet or the LOT formula parameter is specified Configure the PXRQ instruction to download lot data from the current material and current lot within the container the phase is currently running against External Request Data Value Array Element Value Download Material DINT O 3 Manager Data DINT 1 Data to download attribute ID Container in Use DINT 2 The phase parameter tag number the value downloads into See also Recipe execution requests on page 108 Rockwell Automation Publication BATCHX UM011D EN P February 2017 111 Chapter 6 Data from the Material Server Upload lot d
146. yTalk Batch Equipment Editor and added to Logix Designer through the synchronization process e Material phases e Phases that contain control strategies e Phases that contain parameter deviations a Ble ER Yew Search Loge Communications Tools Window tel fleieieisisieial att al alsia al Hae lc i j Olfline D E RUN Beaj am No Forces me ox q J Oha E a jt ie n Tsa A Dj BONE Qrt pre Controler ControiLogn S63 pHs Controler Tags be Controller Faut Hander AHG Gijn WRADD_SUGARLMI WPADO_EG PowerUp Hender ahe J ADD a ae Tasks Mant ask E OB MaieProgram 3 E Unachedted Programs j Phases WP_AGITATE M1 WP_HEAT_MT Some See also Integration of FactoryTalk Batch Equipment Editor with Logix Designer on page 15 14 Rockwell Automation Publication BATCHX UM011D EN P February 2017 PhaseManager introduction Integration of FactoryTalk Batch Equipment Editor with Logix Designer Benefits of using PhaseManager and CIP instead of OPC Chapter 1 PhaseManager adds the ability to double click a phase in FactoryTalk Batch Equipment Editor and open its corresponding equipment phase in Logix Designer to view and edit its phase logic Place the pointer over a phase that is assigned a CIP data server the pointer changes to the Logix Designer equipment phase symbol indicating to double click to open Logix Designer jce_creamtep cig Batch parent Edit or fle Edt yew Search Loge Communications Joos Window tip x Oe R Om yew Go
147. ynchronize 1 The left pane of the Synchronize with Logix5000 lt data server name gt dialog box displays the units in the area model that contain phases assigned to the selected data server Only units that contain phases different from the equipment phases in Logix Designer display Expand a unit by selecting the plus sign next to it to view the phases it contains Select a unit The phases it contains display in the right pane Only phases different from the equipment phases in the Logix Designer project display Select a phase to create in the Logix Designer project Select the Resolution box for the selected phase and select Create in Project Tip If the only Resolution available is Cannot Synchronize select Details to see a message that explains why the phase cannot be synchronized optional To view the selected phase configurations in FactoryTalk Batch and in Logix Designer select Details to open the Equipment Phase Synchronization Details dialog box This dialog box shows any differences that exist between the phase in FactoryTalk Batch Equipment Editor and the corresponding equipment phase in Logix Designer In this example the parameters and reports configured for the phase in FactoryTalk Batch display in the Batch Configuration area on the left Since this phase only exists in FactoryTalk Batch Equipment Editor the Logix Designer side is blank Tip Although the report limit tags are defined as Input tags in Log

PhaseManager - Rockwell Automation

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