Speed Manual - Kaba Mexico
Contents
1. Always check that any screws or nuts removed when replacing a piece are properly tightened 6 1 Replacing the brush When the brush no longer cleans off the burrs it must be replaced as follows A ATTENTION remove the mains plug Remove the cover P by loosening the screws P1 Fig 27 2 Slot the locking rod provided into the hole F1 of the cutting tool shaft Fig 28 3 Use the Allen wrench to loosen the screw holding the brush in place Fig 28 4 Replace the brush and tighten the screw with the Allen key 5 Remove the locking rod from the cutting tool shaft 6 Place the cover P 19 Copyright Silca 2013 Operating manual SPEED 6 2 Replacing the cutting tool In order to substitute the cutting tool you need to remove the cutting tool protective shield To replace a worn cutting tool proceed as follows A ATTENTION remove the mains plug 1 Remove the cutter locking screw N1 and remove the cutter protective shield N Fig 29 2 Slot the locking rod provided into the hole F1 of the cutting tool shaft Fig 29 and Fig 30 3 Use the spanner provided to loosen the cutting tool locking nut A ATTENTION the thread is left handed Remove the worn cutting tool 2 Carefully clean the new cutting tool and its seat 3 Install the new cutting tool pay attention to the rotation direction and tighten the nut 4 Remove the locking rod 5 Re place the protective shield N2. Copyright Silca 2013 15 Operating manual SPEED ZEE HIS Fig 19 230V version 5 1 1 Clamp rotation 1 Loosen the clamp closing knob by a few turns 2 Raise the clamp both jaws and turn so that the required side is facing the tracer point and cutter NOTE carry out the operation for both clamps 5 1 2 Securing the keys in the clamps 1 Position the original key left hand jaw and key blank right hand jaw ensuring that a the keys are well positioned and secured in the clamp b the key stop is resting against the calibration tab Q1 Fig 22 2 Secure the keys by closing the clamps with the knobs 3 Lower the gauge rod by turning knob Q Fig 22 16 Copyright Silca 2013 Operating manual SPEED 5 1 3 Key cutting A ATTENTION make sure the gauges Q1 have been lowered When the key cutting machine has been turned on by means of motor start switch K it is ready for cutting 1 Take the carriage up to the tracer point cutter and keep the tracer point on the cut Fig 23 2 Move the carriage from right to left to cut the key In case of double cuts repeat the operation in the second side of the key 3 Turn off the machine with switch K before removing the duplicated key 4 Remove the keys from the clamps 5 Turn on the machine with switch K and smooth off the key edges by means of the brush S Fig 23 5 2 Using the accessories Th
3. Operating Manual Original Instructions D441955XA vers 1 0 EN O 2013 SILCA S p A Vittorio Veneto This manual has been drawn up by SILCA S p A All rights reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of SILCA S p A Edition march 2013 Printed in India by MINDA SILCA Engineering Ltd Plot no 37 Toy City GREATER NOIDA U P 201308 The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors The Manufacturer reserves the right to alter the information without prior notice except when they affect safety This document or any of its parts cannot be copied altered or reproduced without written authorization from the Manufacturer Keep the manual and look after it for the entire life cycle of the machine The information has been drawn up by the manufacturer in his own language Italian to provide users with the necessary indications to use the key cutting machine independently economically and safely IMPORTANT NOTE in compliance with current regulations relating to industrial property we hereby state that the trade marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users Said trade marks or trade names are nominated only for the purposes of information so that any lock fo
4. motor fixing screws M1 and pull off the belt 9 Loosen the grub screw S1 and remove the drive pulley Fig 42 10 Pull out the motor cable and remove the motor Fig 43 11 Fit the new motor the 4 screws M1 and 4 nuts M4 12 Fit the drive pulley onto the new motor and secure with the grub screw 1 13 Fit the belt and adjust tension tighten the 4 screws M1 and 4 motor fixing nuts M4 Fig 38 Copyright Silca 2013 23 Operating manual SPEED Pass the motor cable through the grommet M3 Connect the 2 connectors H2 to the switch H and secure the earthing wire to its screw with a nut T1 Replace and secure the metal bottom W chap 6 6 Replace the protective cover P and secure with the 3 screws P1 14 15 16 17 a e se a Fig 39 Fig 40 24 l Copyright Silca 2013 Operating manual SPEED 6 9 Replacing and or adjusting tension on the belt Worn or loose belts must be replaced or adjusted so as to ensure safe and proper operation of the cutting tool brush b ATTENTION remove the mains plug 1 Turn the machine onto its back and loosen the 4 nuts M4 chap 6 8 2 Re position the machine on the workbench 3 Remove the cover P by loosening the screws P1 Fig 40 4 Move the motor towards the cutter and remove the worn belt 5 Fitthe new belt 6 Push the motor to the back until the belt has the right ten
5. 25147 Ho d info hcillekens nl Holland Steenhauer B V Oude Raadhuisstraat 1 Ap Leidschendam 2266 31 70 3177262 NUR info steenhauer nl Unit A D 9 F Hong Kong esslonal Lock Centre Gemstar Tower dd e 852 23302268 Pars N d d 23 Man Lock Street 9 9 p expe 36 1 3290692 Hungary Kaba Elzett Megyeri t 51 Budapest 1044 36 1 3501011 info elzett hu Minda Silca Engineering 91 987 397630 91 120 2351301 India Ltd Plot No 37 Toy City Greater Noida 201308 91 987 397631 info mindasilca in Iran Klidavarshayan Co NOS Sd Stc EU Tehran 98 216 6702757 crx LU ase uo Khomaini Ave klidavar yahoo com A M C I Locksmith 22 Efal Street Kiryat Aryeh 972 3 9230332 Israel Supply Ltd P O Box 3667 E eevee PANAR amci bezeaint net Italy SILCA S p A Via Podgora 20 Z 1 Vittorio Veneto TV 31029 39 0438 9136 p a silca silca it 1 2 40 Haradanaka 561 81 6 6844 1147 Japan Clover Co Ltd Toyonaka shi Osaka 0807 81 6 6844 2111 info cloverkey co jp COUNTRY COMPANY ADDRESS FAX 254 20 6532913 e mail 254 20 6533369 Kenya MPPS Ltd P O Box 31347 Nairobi 254 20 6533370 mpps swiftkenya com Hasawi amp Sabano Co n 965 2622778 Kuwait For Gen Trad P O Box 42105 Kuwait City 70652 965 24832505 sabanokuwait sabano com Latvia Solo F Ltd Salaspils 12 Riga 1057 371 7278359 O solo f apollo lv Moua
6. 6 Check calibration see chap 4 1 tighten Fig 29 Fig 30 20 Copyright Silca 2013 Operating manual SPEED 6 3 Replacing the tracer point A ATTENTION remove the mains plug Loosen the screw E2 Fig 31 2 Loosen the grub screw E1 3 Hold screw E2 still unscrew the tracer point E anticlockwise and remove 4 Fitthe new tracer point and screw down to the end of run 5 Tighten the grub screw E1 6 Tighten the screw E2 Re set the machine as described in chap 4 2 N Fig 31 6 4 Depth regulation clamp protection SPEED incorporates regulation to safeguard the clamps from the possibility of scraping against the tracer point and cutter A ATTENTION the play between cutting tool tracer point and clamps must be 0 2 mm Should it be different from this proceed as follows b ATTENTION remove the mains plug 1 Raise the carriage against the cutting tool and take to the end of its run Fig 32 2 Release the nut X1 with the spanner 3 Use the Allen wrench to screw or unscrew the screw X2 in order to move the carriage away from or towards the tracer point and cutting tool 4 Tighten the nut X1 Copyright Silca 2013 21 Operating manual SPEED 6 5 Replacing the fuses ATTENTION disconnect the power lead from the mains and machine 1 Remove the fuses box from the key cutting machine socket R Fig 33 2 Replace the fuses
7. ISTENZA KUNDENDIENSTZENTREN CENTRES D ASSISTANCE CENTROS DE ASISTENCIA CENTROS DE ASSIST NCIA BIJSTANDSCENTRA Coop rative Ettadhamoune 213 21 264888 Algeria Sarl Maghreb Cl s Local 21 A Badjarah Alger 16209 213 21 264934 asmaghreb_cle yahoo fr Argentina gone La Rioja 483 Cordoba 5000 54 351 4216368 54 351 4229003 Frappampino S r l frappampino arnet com ar Locksmiths Supply Co VIC 61 39 3281731 Australia Pty Ltd 140 158 Dryburgh St North Melbourne 3051 61 39 3297222 IscGilsc com au Austria Erwe Gmbh Feldgasse 16 Feldkirchen A 0560 43 42762816 MM firma erwe at Belgium Duitman Bvba Zinkstraat 13 Halle 1500 32 2 3831620 ES info duitman be Rua Guilherme Asbahr E 04646 55 11 5545 4515 Brazil Kaba Do Brasil Ltda Neto 510 S o Paulo 001 55 11 5545 4510 kaba kabadobrasil com br Bulgaria Intesa S r l 1 Kukush Sofia 01309 359 2 8211425 ene info intesa bg Burkina Av Houari Boumedienne 01BP 2957 226 710002 Faso eno amour Porte N 1651 Ouagadougou 01 ume Care dialloebauchedecles yahoo fr China Silca China Xinhua Industrial Zone Guanghal County 86 750 5325698 du ME M ds Taishan Canton alan tswahyat com Colombia Flexon Llaves S A dba ira ES Bogot 571 2538300 571 5331842 385 52 503 529 385 52 503 529 Croatia Ferrotechna d o o Japodska 66c Pula 52100 4385 52 502 609 ferrotechnaGpu t com hr Cyprus G H Yacoub
8. R1 3 Close the fuses box and connect the power cable ATTENTION fuses must always be replaced with others of the same type and with the same A Amps 4 Amp rapid for 230V 8 Amp rapid for 120V Fig 33 6 6 Access to the lower compartment A ATTENTION remove the mains plug Detach the wire from the key cutting machine socket 2 Remove the swarf tray L Fig 34 3 Paying attention turn the machine slowly onto its back i 4 Loosen the 3 screws W1 and remove the plate W Fig 35 Fig 34 Fig 35 22 Copyright Silca 2013 Operating manual SPEED 6 7 Replacing the main switch A ATTENTION remove the mains plug Access the lower compartment see chap 6 6 Detach the 4 connectors H2 and H3 paying special attention to their position Fig 36 3 Remove the switch making pressure on the tabs with a screwdriver Fig 37 Fitthe new main switch Reconnect the 4 connectors H2 and H3 6 8 Replacing the motor b ATTENTION remove the mains plug 1 Access the lower compartment see chap 6 6 2 Disconnect the 2 connectors H2 Loosen the nut T1 and disconnect the earthing wire Fig 38 3 Remove the wire tie 4 Loosen and remove the 4 motor fixing nuts Fig 39 5 Re position the machine on the workbench 6 Remove the screws P1 then the protective cover P Fig 40 7 Unscrew the wire grommet M3 Fig 41 8 Remove the 4
9. a 2013 VITTORIO VENETO 02 04 20 F CE DECLARATION F MACHINE COMPLIANCE SILCA S p A VIA PODGORA 20 Z I 31029 VITTORIO VENETO TV ITALY TEL 04389136 FAX 0438913800 Declares under its own responsibility that the Key cutting machine model SPEED complies with the requirements of the following European Directives European Union DIRECTIVE 2006 42 CE Machines and with the ENISO 12100 2010 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the IEC 61000 6 3 2006 IEC 61000 6 1 2005 CISPRIA 1 2009 EN 55014 1 2009 IEC EN 61000 3 2 2005 IEC EN 61000 3 3 2005 Standards European Union DIRECTIVE 2006 95 CE Low Voltage 113 and with the IEC EN 60204 1 2009 Standards Claudio Tomasella of the Silca S p A Research amp Development Division is authorized to create a Technical File Operations Director Stefano Setti iJ AE OE SILCA S p A Tel 39 0438 9136 Fax 39 0438 913800 www silca it info silca it Via Podgora 20 Z 1 P IVA C F e Reg Impr IT03286730266 REA TV 258111 31029 Vittorio Veneto TV Italy Cap Soc 10 000 000 i v Export TV 038851 Societ soggetta a direzione e coordinamento di Kaba Holding AG con sede in R mlang Svizzera A Member of the Kaba Group Hofwisenstrasse 24 ai sensi e per gli effetti degli articoli 2497 2497sexies del Codice Civile GD SERVICE CENTERS CENTRI DI ASS
10. amp C Business S r l 2nd District Bucharest 20064 40 213118602 main_office mcbusiness ro Russia Strazh 16 2 pt Komsomolskiy Moscow 119021 7 495 7083440 7 495 7083292 n 7 812 2523885 Russia O O O Peter Key Mihaylovsky Pereulok 7b Saint Petersburg 198095 7 812 2520241 peterkeyGpeterkey ru Saudi Fahd Omar 966 2 6447238 Arabia Bamashmous Est SEO NIS Jes SUA ssec i aen bamashmous_est hotmail com 381 11 3290017 Serbia Silkon D O O 29 Novembra 70 Belgrade 11000 381 11 2080200 silkonGptt yu 21 Toh Guan Rd East gt 65 6316 4470 Singapore Silca Soxxi Pte Ltd 01 12 Toh Guan Centre Singapore 608609 65 6316 8100 info silca sg 421 2 6252 0032 421 2 6252 0034 Slovakia H amp B Slovakia s r o Ovsistske Nam 1 Bratislava 85104 421 2 6252 0033 hb slovakia kluce hb sk South Africa Sanlic International Pty 46 Hulbert Street Johannesburg 427 11 4939717 27 11 6831312 Ltd New Centre acoetzee voltex co za Spain Silca Key Systems S A C Santander 73 A Barcelona 08020 34 93 4981400 TOP silca silca es Sweden Prodib Ab Montorgat 16 Eskilstuna 63229 46 16 168000 EA USD prodib prodib se 41 44 8773322 Switzerland Robert Rieffel Ag Widenholzstrasse 8 Wallisellen 8304 41 44 8773333 info rieffel ch WT 963 11 2212407 963 11 2224588 Syria Muheiddin Arabi Katbi P O Box 1322 Damascus 963 11 2224588 963 11 3737001 Taiwan Global Tecspro Ltd 11F 2N 42 2 Lian Sheng Jhongho City 886 2 22494028 TODO es Lo TOS St Taipei vin
11. anged and during periodical operational tests check calibration 4 2 Calibration The SPEED key cutting machine requires two types of calibration axis and depth Axis calibration Axis calibration is regulation of the space between cutting and the stop Fig 12 and Fig 13 The axis setting for the SPEED is fixed and is established on assembly in our workshops cutting space Y cutting 4 depth Fig 12 Fig 13 12 Copyright Silca 2013 Operating manual SPEED Depth calibration Depth calibration is regulation of the cutting depth Fig 12 Proceed as follows 1 Ensure that the key cutting machine is off by unplugging the power cable Place the adjustment keys provided on the clamps Fig 14 Check that the adjustment plates adhere properly to the clamps Turn the calibration rod towards the operator so that the gauges Q1 into contact with the adjusting plates Fig 14 5 Lower the gauge rod Oo N Fig 14 6 Raise the carriage and take up to the cutting tool 7 Take the keys into contact with the cutting tool and tracer point Fig 15 8 Turn the cutting tool anticlockwise manually and check that it skims the adjusting keys in several places 9 If necessary regulate the depth of the cut with the micrometric tracer point as follows a loosen the screw E1 holding the tracer point b turn the ring nut G clockwise to advance the tracer point Fig 16 C turn the ring nut G anticlockwise to retu
12. ca E 17 6 MAINTENANCE 2 dd al ie ao a iic 19 A Miri erelnebi Sed T LU adiaS 19 6 2 Replacing the CUMING O0 usce en eh n pes ui euo ea a 20 6 35 e placing Me tracer DONA Aes tt rio ui ous s tud me cte de 21 6 4 Depth regulation clamp protection occooccccocnoccnccocnoconncnonocacnonononnnonannnnnnonnnnnnnnnonnnenaninnnnos 21 la len aUis TEE E o DOLO 22 6 6 Access to the lower compartment esssessesssssssssssseseeseee nennen nnn nsn nnn na nennen snas e nnns 22 6 7 Replacing the main SWIIGLDI ues ERO Roo rb A Bo dans 23 6 6 IREDIAGING IMG Mota N aeeed ae alec tenet teak 23 6 9 Replacing and or adjusting tension on the belt ocooccccoccccccncccnocncnnonnnoncncnnnnnnnnonononaninnnoss 25 6 10 Replacing the motor Orr SWIICD aor sti Retell eee ee eae eee 25 6 11 Replacing the Conderiser us iei oet ern ete hr o c o ex Reese eed an sec es 26 E DISPOSING OF MACHINE ut it o o 27 ZO Howto FEQUESI SCIVICC is do iasad 28 Operating manual SPEED USE OF THE MANUAL This manual has been drawn up by the Manufacturer and is an integral part of the machine literature The manual gives information it is obligatory for the operator to know and which makes it possible to use the machine safely User s Manual This user s manual is provided because it is essential for proper use and maintenance of the machine The manual must be kept carefully throughout the life of the machine including the decomm
13. cent carkey tw Kadikoy Anahtar Osmanaja Mah Nuzhet 2i 90 216 3475488 Uti San Ve Tic Ltd Sti Efendi Sk No 56 SSIS systuen UA MEE info kadikoyanahtar net U A E Sabano Trading Co Lle P O Box 32075 Dubai 971 4 2682400 O sabanodubai sabano com Ukraine Service Centre Kopir Segedskaya 12 Odessa 65009 438 487 433196 ver ESA v key odessa ua United 6 Lloyds Court RH10 44 1293 531108 Kingdom Pine LIG Manor Royal SAWI 9QU Hide sales silcaltd co uk 400 Jeffreys Road Rocky Mount 1 252 446 4702 U S A A898 Leo fern P O Box 2627 NC 27804 Win SERA custsvc irm kaba com La Casa del Cerrajero ud a 58 212 781 8692 Venezuela CA Av Principal de Marip rez Caracas 58 212 793 0083 cerrajero cantv net Yemen Sabano Trading Co Llc P O Box 32075 Dubai U A E 971 4 2682400 Melde uH sabanodubai sabano com SILCA S p A Via Podgora 20 Z l 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group amp
14. e accessories provided with machine to assist key cutting are pins bars Using the pins The pins must be inserted between the bottom of the jaw and the back of the key for keys with narrow stems and their purpose is to ensure that the key protrudes sufficiently to be cut properly Fig 24 B Fig 24 C For keys with narrow thin stems two pins must be used Fig 24 B the second one to give a secure grip on the key If the key thickness is too fine to guarantee a good grip in the clamps a pin must be used Fig 24 A ATTENTION the pins provided have two different diameters 1 20 mm and 1 70 mm lt is essential to use pins with the same diameters for locking both the original and the key blank Fig 24 Copyright Silca 2013 17 Operating manual SPEED Using the bars The bars provided are used for cutting cruciform keys Fig 25 and as a tip rest for locking keys with no stop Fig 26 Cutting cruciform keys using bars The cruciform keys 90 can be cut with the clamps and the aid of the bars Positioning cruciform keys Leave the gauges Q1 in the idle position 2 Insert the bars into the slot in the clamps 3 Butt the key stop against the bars 4 Secure the keys in the clamps 5 Remove the bars from the clamp grooves to prevent it being touched by the tracer point or cutting tool 6 Cutthe first side 7 Repeat the operation turning both keys in the same direction for the other positions Fig 25 Tip
15. e is turned on by means of the switch H located on its right hand side the warning light H1 comes on to show that the machine is live b Motor start up switch On the left hand side of the motor there is the motor start switch K ib ATTENTION switch H is electromagnetic in the event of a power failure it goes out automatically When electricity is restored it must be reset manually to power the machine again by means of the plug ATTENTION the illuminated switch remains on to indicate that the key cutting machine has been started cutter in motion e Motor and transmission unit Motor transmission takes place by belt On the right hand side of the motor there is the transmission shaft which moves the cutting tool F and the brush S see Fig 5 These components are protected by cutting tool cover N brush cover P Clamp carriages The horizontal carriage C controlled by lever A has a handle B for front movement and holds 2 clamps D The carriage is so designed as to avoid accumulation of dust or cutting swarf The machine is designed with a ramp along which chippings can fall into the special chippings tray L placed under the carriage and easily removable for emptying and cleaning Fig 4 Copyright Silca 2013 Operating manual SPEED Cutting unit The cutting unit contains the actual working parts of the SPEED key cutting machine which operate together to cut and finish key
16. ian Ltd 74 B Regaena Street Nicosia 357 22 663525 a ghycy spidernet com cy po H amp B Plus s r o Zateck 8 Plzen 30148 420 377 225903 ed Republic plzen klice hb cz 45 70111221 Denmark Agenturcentret A S Brydehusvej 20 Ballerup 2750 45 70111211 agentur agenturcentret dk 23 Omer Ibn El Khatar Heliopolis 20 2 22404705 20 2 22404705 Egypt Eau WOM Street El Cairo 20 2 26441401 gamQintouch com Hardware Group Finland i 358 9 2962186 Finland Oy Hgf Ltd Luostarinportti 5 Kirkkonummi 02400 358 9 2219490 asiakaspalvelu hof fi 12 Rue de Rouen Z Limay 33 1 30983501 France SILCA S A S B P 37 Porchevilie 78440 33 1 30983500 info silca fr Germany SILCA GmbH Siemensstrasse 33 Velbert 42551 49 2051 2710 i oc le info silca de E TK 30 2310 521651 Greece Chrisikos K loannhs 7 Pipsou St Thessalonik 54627 30 2310 510336 info chrisikos gr Greece Son Patission Str 110 Athens 11257 30 210 8234009 MURS RR O E roulasot otenet gr GEMKA Karidis 30 210 3249571 Greece G amp Sons OE Lykoyrgoy St 14 16 Athens 10552 30 210 3243000 g_karidis yahoo com er i 30 2810 280165 Greece Fr lli Raptakis Pili lisou 10 Iraklion Crete 30 2810 285000 raptakis_keys her forthnet gr Guinea Soguintec S A Calle Abilio Baloboa Malabo Provincia 240 556618 del Bioko Norte Holland Duitman B V Aquamarijnstraat 5 7554 NM Hengelo 31 74 2452520 L E info duitman nl Holland H Cillekens amp Zn B V Metaalweg 4 JB Roermond 6045 431 475 3
17. ight Silca 2013 Operating manual SPEED 1 2 Technical Data Power supply 230V 50 60Hz 120V 60Hz Maximum absorbed power 230V 2 Amp 180 Watt 120V 4 3 Amp 180 Watt Cutter motor single phase and speed Movements by ball joint on rectified carriage Cutter HSS Super Rapid Steel Tool speed 50Hz 600 rpm 60Hz 720 rpm Runs maximum length of cuts 42 mm Dimensions width 400 mm depth 460 mm height 300 mm Mass Kg 14 Noise level sound pressure Lp A less than 70 dB A 1 3 Electric circuit The main parts of the electric circuit on the key cutting machine are listed below Power supply socket Fuses 4 Amp rapid 230V 8 Amp rapid 120V Master switch LED Motor start switch Motor with collector 230V 50 60Hz 120V 60Hz Condenser NO o un A coc o o gt o gt gt gt N Brown Brown 4 3 A O e le Bee tL Blue Blue Fig 6 Copyright Silca 2013 Operating manual SPEED 1 4 Accessories provided SPEED comes with a set of accessories for its operation and maintenance tools hex wrenches fuses supplied in a special tool kit comprising allen key 2 5 mm adjusting keys 2 pcs OS Uu steel pin Y 1 20 mm C C steel pin 1 70 mm C C allen key 3 mm allen key 4 mm allen key 5 mm steel bars 2 pcs fuse 4 Amp rapid 230V fuse 8 Amp rapid 120V spanne
18. ilca key blanks made with top quality materials e Have the key cutting machine checked periodically by an authorized Silca After Sales Service Centre list at the end of this manual Always use Silca Original Spare Parts Beware of imitations NORMAL USE SPEED is a key cutting machine and must be installed and used according to the rules and specifcations established by the manufacturer Any other use different from that indicated in this manual will cause the forfeiture of all customers rights to make claims on Silca S p A and may be an unknown source of hazard for the operator or third parties ib ATTENTION negligent use or failure by the operator to observe the instructions in this manual are not covered by the warranty and the manufacturer declines any responsibility in such cases SAFETY The key cutting machine is built entirely to standards The operations for which it has been designed are easily carried out at no risk to the operator The adoption of general safety precautions wearing protective goggles and observation of the instructions provided by the manufacturer in this manual eliminate all human error unless deliberate The key cutting machine is designed with features which make it completely safe in all its parts Cutter motor protection FN ATTENTION the cutter motor is protected from overheating by a device inside the motor that stops it whenit reaches a dangerous temperature This condition ca
19. issioning stage Keep in a dry place close to the machine where it is always to hand for the operator ATTENTION ITIS OBLIGATORY to read the manual carefully before using the machine Readers characteristics This manual must be read and its contents acquired by those who will use it Manufacturer s ID SPEED has an ID plate located on the back of the machine showing the serial number SILCA SPA VIA PODGORA 20 E 310289 VITTORIO Y TO al manufacturer s TREVISO ITALY Y E Tel 0438 9136 address Fax 0438 013800 e mail info silca biz l TIPO type of machine TYPE N MATRICOLA serial No working SERIAL No voltage absorbed current CE mark 1 year of working absorbed manufacture rpm cutter frequency power Fig 1 see chap 7 DISPOSING OF MACHINE How to apply for after sales service Silca provides purchasers of SPEED with After Sales Service For the total safety of the operator and machine any operation not described in the manual must be carried out by the manufacturer or in the special Service Centres recommended by Silca At the end of the manual there is a list of manufacturers and authorized Service Centre addresses The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from the date of purchase All operations must be agreed by the user with Silca or the Service Centre Damage caused by negligence or wrong use of the machine by the user will n
20. n occur when the machine motor is left on continuously with high ambient temperatures or in severe working conditions If the cutter motor overheats it cuts outautomatically In such cases proceed as follows a turn off the master switch H b let the motor cool for at least 2 hours then use the machine normally RESIDUAL RISKS There are no further risks arising from the use of the machine SAFETY REGULATIONS Always disconnect the machine when it is not in use or when performing maintenance operations Check the electrical wiring periodically replace any wires that show signs of wear Always work with dry hands free of grease or oil Never pull hard on the power lead and make sure it does not come into contract with oil sharp objects or heat Never remove the earth wire from the plug Make sure the earth wire connection is sound Donotuse the machine in dangerous environments wet or damp e All visitors especially children must stay at a safe distance from the machine and must never come into contact with the electric wiring Copyright Silca 2013 Operating manual SPEED 1 MACHINE DESCRIPTION SPEED is a professional cutting machine for flat keys used with cylinder car locks and cruciform Standard only on 120V version Fig 3 The main parts of the machine are described below e Main switch The key cutting machine is connected to a power socket provided with a differential switch when the machin
21. npacked place it directly on its workbench This operation can be carried out by one person b ATTENTION firmly holding the base and no other part to lift and carry the machine Copyright Silca 2013 Operating manual SPEED 3 MACHINE INSTALLATION AND PREPARATION The SPEED key cutting machine can be installed by the purchaser and does not require any special skills However some checks and preparation for use need to be carried out by the operator 3 1 Checking for damage The SPEED key cutting machine is solid and compact and will not normally damage if transport unpacking and installation have all been carried out according to the instructions in this manual However it is always advisable to check that the machine has not suffered any damage 3 2 Environmental conditions To ensure that the best use is made of the SPEED key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided The ideal conditions for the machine are temperature between 10 C and 40 C relative humidity 60 circa room illumination approximately 500 Lux 3 3 Positioning 1 Place the key cutting machine on a horizontal surface solid enough to take the weight 14 Kg to work with ease we suggest that the workbench be approximately the height of the operator s hip it is important to leave clearance of at least 30 cm behind the machine and on each side to ensure proper ventila
22. r 19 mm Cutter release rod cleaning brush N 222 Copyright Silca 2013 Operating manual SPEED 2 TRANSPORT The SPEED key cutting machine is easily transported and is not dangerous to handle The packed machine can be carried by one person 2 1 Packing The SPEED is packed in a strong cardboard box the dimensions of which are shown in Fig 7 sufficiently robust to be used for storing the machine for long periods Inside the box the machine is enclosed in two expanded polymer shells The shells and cardboard box ensure safe transportation and protect the machine and all its parts Fig 7 Keep dry Handle with care This side up NOTE to avoid damaging the key cutting machine it must always be transported in its packing case This will prevent sudden movements or rough handling from damaging the machine persons or things 2 2 Unpacking To remove the machine from the packing box 1 Cutthe straps with scissors and remove 2 Open the box without damaging it as it may be used again e g removals dispatch to themanufacturers for repairs or servicing 3 Check the contents of the box which should comprise 1 SPEED key cutting machine packed in a protective shell 1 set of documents including operating manual spare parts list and guarantee 1 carriage lever handle 1 power cable 1 tool set 4 Remove the key cutting machine from the protective shell 2 3 Handling the machine When the SPEED has been u
23. r which our keys are made can be rapidly identified INDICE USE ORTHE MANWAL CLTC 1 GENERAL WARNIN Ss dd 3 T MACHINE DESCRIPTION cut aaa 4 11 Main WOKING PAR S 0 a 6 1 2 MO CUINIG AN ata it ened en aed dae ack get aaa Sonnet asa odes ee aa cede tee eee ees ee eats T jS aM zirciueae seU DN RESET A EN RN ee en Oe ee ee een ee nee ene ee er en ante cee T 14 ACCESOS Provided eR E a 0 TEE 8 2 RANO Me ct ghee Cu E aia One edo 9 PME 9 EL Lo A UTE 9 2 3 Handing Mme MACANO dd 9 9 MACHINE INSTALLATION AND PREPARATION sustratos 10 34 Checking TOF damage x muc uec pena cna Hes me a e UE oa se Don ese sca uasa em mut U sau tes Mia E deu tenes 10 3 2 Environmental COMMONS EE TT 10 lleno OOOO ean LH A E Eo tarea Last Ala 10 3 4 Description of work station cooccoccccnconcociconconoocnonnnononnonanonnnnononnnnnnnnnnonnnnnnnnnnnnnnannnnnnnnnanennnns 10 OS Oe Dal Dalls sosta A A es iL 11 0 CONMECHOMNM LO lt te MANS EE E T C TU UP EN 11 4 MACHINE REGULATION AND UTILIZATION eeeseeerennnnnnm nnnm 12 A ENSENADA le ales Ls 12 4 2 Calbratl On a 12 5 OUT TINGCOPRPERATIONS sia A a 15 ox NM CC CUNO AAPP M 15 SM EEG ira lolas le 1110 m TTC 16 5 1 2 Securing the keys In the CIaTripS 5 eec oe Ne eoo Denn Ode eoe e vau Nou dendi tu Fede ton eis ocius tod adus 16 WE HE A ce ctcess E T a A a a a a 17 92 MISING INE decessoLle S areren e tal
24. rn Fig 1 7 NOTE each notch on the centesimal ring corresponds to 0 025 mm Fig 15 10 Repeat these operations until regulation is complete then tighten the tracer point locking grub screw E1 Ni Fig 15 Copyright Silca 2013 13 Operating manual SPEED Fig 16 Fig 17 Turn the nut to the LEFT anticlockwise to take the tracer point up Result DEEPER CUTS Copyright Silca 2013 Operating manual SPEED 5 CUTTING OPERATIONS A ATTENTION for complete safety during the cutting operations take the following precautions e Always work with dry hands e Check that the machine is properly earthed Wear protective goggles even if the machine has a protective shield over the cutting tool e Start the motor switch K only after completing the operations on the carriage securing the keys etc Keep hands away from the cutting tool in motion e Before duplicating remove the gauges 5 1 Key cutting WLU Zp XBW Standard only on 120V version Fig 18 Place the clamps on the required side see chap 5 1 1 Side A of the clamp for keys to be fitted on their backs keys with double cuts without groove and cruciform keys Fig 19 Fig 20 Side B of the clamp for keys placed on their backs and having cuts with a depth of less than 3 9 mm Fig 19 Fig 20 Side C and D of the clamp for keys to be cut on both sides and locked on the groove Fig 19 Fig 20
25. s read from the originals The working parts are described below Cutting Tool The cutting tool F is the part of the SPEED used for cutting key blanks The cutting tool is in HSS super rapid steel and is protected by a special cover N to ensure safe operation Tracer point The tracer point E dedicated to reading the cuts on keys to be copied is housed on the left hand side of the machine Depth is easily regulated by means of the relevant centesimal ring nut G e Clamps The clamps H are rotating and four sided to allow perfect closure of the key placed on its back or profile in the case of keys with symmetrical cuts chap 5 1 Clamp knobs The clamps are locked by two anatomical knobs D1 which ensure perfect grip on the keys with only slight locking pressure Gauges Next to the clamps there is a rod with two gauge tabs to control key alignment e Brush The brush S is used to eliminate burrs from the cuts and is made of non abrasive material Copyright Silca 2013 Operating manual SPEED 1 1 Main working parts Fig 5 carriage movement lever H1 warning light power carriage handle lever motor start switch clamp carriage swarf tray clamps D1 clamp knobs OOoU0 K L M motor N cutting tool cover E tracer point Q gauges knob F cutting tool P G tracer point ring nut R H main switch S brush belt cover power supply socket brush Copyr
26. sion 7 Tighten the four screws M1 and the 4 nuts M4 8 Place the motor cover P Fig 44 6 10 Replacing the motor on switch b ATTENTION remove the mains plug Loosen the 2 screws M2 and remove the motor cover Fig 45 2 Detach the 4 connectors K2 paying special attention to their position 3 Remove the switch K making pressure on the tabs with a screwdriver 4 Fitthe new switch in its seat and reconnect the 4 connectors K2 paying special attention to their position 5 Re place the motor cover and secure with the 2 screws M2 Fig 45 Fig 46 Copyright Silca 2013 25 Operating manual oF WN gt A ATTENTION remove the mains plug 6 11 Replacing the condenser Loosen the 2 screws M2 Detach the connectors Z Sr uo Remove the condenser Y Fit the new condenser Re place the motor cover and secure with the 2 screws M2 and remove the motor cover Fig 45 paying special attention to their position SPEED 26 Fig 47 Copyright Silca 2013 Fig 48 Operating manual SPEED 7 DISPOSING OF MACHINE EU regulations establish special arrangements for the disposal of waste Waste deriving from cutting operations Although residue coming from the key cutting operations is classified as special waste it is included in solid urban waste SUW as metal wool Such waste is sorted according to its classification
27. stop with a bar The bars can be used with keys which have no stop Fig 26 Proceed as follows 1 Leave the gauges Q1 in the idle position 2 Insert the bars into the slot in the clamps 3 Restthe tip of the key against the bar 4 Secure the key and remove the bar Fig 26 18 Copyright Silca 2013 Operating manual SPEED 6 MAINTENANCE A ATTENTION for repairs or replacement of parts for maintenance the CE mark is guaranteed only if original spare parts provided by the manufacturer are used Although the key cutting machine does not require special maintenance it is advisable to check and if necessary replace the parts subject to wear such as the belt cutting tool brush tracer point Replacement is simple and can be carried out by the operator CLEANING Keep the carriage and clamps free of chippings from the cutting operations by cleaning with a dry brush ATTENTION do not use compressed air ATTENTION to keep the machine well maintained we recommend using protective oil e g WD40 or similar applied to the burnished mechanical parts This prevents oxidation of the parts in question clamps guides carriages Before starting any type of maintenance checks or replacements read the instructions below Never carry out maintenance or servicing with the machine switched on Always remove the mains plug e Follow all the instructions in the manual to the letter e Use original spare parts
28. tion Fig 8 2 Ensure that the machines voltage is the same as that of the mains power supply which must be properly earthed and provided with a differential switch 3 Connect the power supply cable to the power supply socket 3 4 Description of work station The key cutting machine needs only one operator who has the following controls at his her disposal 9 Main switch H e Motor start switch K Carriage movement lever A Carriage handle lever B Gauge knob Q e Clamps D e Clamps knobs D1 10 Copyright Silca 2013 Operating manual SPEED 3 5 Separate parts The separately packed parts must be installed on the SPEED key cutting machine by the purchaser as follows Carriage lever handle Screw the handle B onto the carriage lever Fig 10 Fig 10 Power cable Connect the key cutting machine power cable to the electricity mains Fig 11 Fig 11 3 6 Connection to the mains For the safety of the operator and the machine it is important to ensure that the machine is connected to the proper mains voltage by means of an earthed differential switch Copyright Silca 2013 11 Operating manual SPEED 4 MACHINE REGULATION AND UTILIZATION 4 1 Checking and calibration The cutting tool on the machine is the part used to cut the key blanks and should be periodically checked and replaced if necessary Every time the cutting tool is ch
29. ull the warranty Copyright Silca 2013 Operating manual SPEED TERMINOLOGY For those inexperienced in the subject of keys and key cutting below is an illustration of the most frequently used terms 5 Standard only on 120V version Fig 2 1 Head 3 Stop 5 Tip 7 Cuts 2 Neck 4 Blade 6 Back 8 Stem GRAPHICS IN THE USER S MANUAL Pay attention Obligation to read the manual GRAPHICS ON THE SPEED MACHINE Read instructions WARNING Sligean Les el Estel ejes gie SUE pe cutting tool in motion presen pe hee power Earth connection Cutter rotation direction 2 ees Copyright Silca 2013 Operating manual SPEED GENERAL WARNINGS SPEED is designed to the principles of European Standards CE Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of use handling regulation use and maintenance The materials used in manufacture and the components employed in using SPEED are not dangerous and ensure that the machine complies to current standards Silca S p A has also experimented and applied numerous technical solutions that allow the key cutting machine to optimize the quality of the cut keys To guarantee maintaining these results over time please follow the instructions below Observe the procedures described in this manual Always use Original Silca Tools as they are designed to make the best of SPEED and provide quality key cutting Use S
30. under current Italian and EU law and consigned to the proper disposal units Cases where waste can be considered contaminated or containing toxic harmful substances sufficient to transform it from SUW to toxic harmful waste are listed in the enclosures to current Italian and EU waste disposal regulations Re cycling is a recommended ecological practice Packing The key cutting machine is consigned in a cardboard packing box which can be re used if undamaged When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper collecting bins The protective shell containing the machine is in polymer classified as SUW and can therefore be placed in an ordinary waste bin INFORMATION FOR USERS as per art 10 of Directive 2002 96 CE of 27 01 2003 regarding waste from electric and electronic appliances RAEE e The symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it including all components sub assemblies and consumables that are integrated in the product e For information about the collection system for such appliances please contact SILCA S p A or another subject registered in the various National Rolls for other countries in the European Union Household waste or of similar origin can be included in the separate collection system for urban waste e On p
31. urchasing a new appliance of equivalent type the old one can be consigned to the dealer The dealer will then contact whoever is responsible for collecting the appliance e Suitable separate collection of the unused appliance and its dispatch for treatment recovery and environmentally compatible disposal makes it possible to avoid potential negative effects on the environment and human health and aids recycling and the recovery of the materials used e Unauthorised disposal of the product by users involves the application of the sanctions provided for in received Directives 91 156 CE and 91 689 CE Waste is any substance or object deriving from human activity or natural cycles disposed off or to be disposed off Copyright Silca 2013 27 Operating manual SPEED ASSISTANCE Silca provides full assistance to purchasers of the key cutting machine To ensure complete safety for the operator any job not specified in this manual should be carried out by the manufacturer or in the special Service Centres recommended by Silca On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialised Service Centres 7 1 How to request service The guarantee attached to the key cutting machines ensures free repairs or replacements of faulty parts within 24 months of purchase All other service calls must be arranged by the customer with Silca or with a Silca service centre 28 Copyright Silc
32. wad Books amp Mouawad Str Mouawad 961 4 11206 Lepanon Stationary Sarl Center 60094 Jal el Dib BEYT 961 4 711202 icham mouawad mouawadmbs com Macedonia Panevski amp Sinovi Llidenska 11 Kumanovo 1300 4389 31 411545 VEM at panevski mt net mk 356 241319 Malta Unimark Ltd 32 Zerafa Str Hmr 03 Marsa 356 21 231540 pl waldonet netmt Corporacion Cerrajera Circuito Gustavo BAZ 16 52 55 53667291 OO Alba Sa De Cv Atizapan de Zaragoza MERO OE SESS UNO info kaba mexico com A Davel Importacao Rua Do Carmo NR 54 3 Mozambique Comercio Secos Solat Coimbra 3000 351 239833858 351 914506747 New T Unit 5 6 Argus Place E 649 444 5119 Zealand Baber LSC Limited ACRES Glenfield 1310 649 444 5117 infoGbaberlsc co nz Chilex Security Products 12 Olowu Street i 234 1 4965005 Nigeria Ltd P O Box 5153 Mla Lagos del di chilexproducts yahoo co uk Norway Prodib Ab Montorgat 16 Eskilstuna 63229 46 16 168000 suec prodib prodib se 48 22 7710118 Poland Dar Mar ul Napoleona 17 Kobylka 05 230 48 22 7710118 dar mar dar mar pl Poland ZIM Epp 32 447 Siepraw 795 Siepraw 48 1227 46365 ee aes Wojcieck Kowalczyk expres expres pl Casa Das Chaves Da 351 214912403 Portugal Falagueira Ltda Estrada Da Falagueira 5B Amadora 2701 351 214936430 ch falagueira mail telepac pt Av Rodrigues de Freitas 4000 351 22 5361248 Portugal Luso Chav 199 A Porto 303 351 22 5104702 geral lusochav pt 36 Badea Cartan Street 40 212120155 Romania M
Download Pdf Manuals
Related Search