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MELSEC iQ-F FX5 User`s Manual (Startup)

1. Module diagnostics CPU 5 lt Appendix Appendix 1 External Dimensions Accessories CPU mod le FASUG CPU Appendix 2 Functions of FX5U CPU module CONTENTS 10 RELEVANT MANUALS Manual name lt manual number gt MELSEC iQ F FX5 User s Manual Startup lt JY997D58201 gt This manual MELSEC iQ F FX5U User s Manual Hardware lt JY997D55301 gt MELSEC iQ F FX5UC User s Manual Hardware lt JY997D61401 gt MELSEC iQ F FX5 User s Manual Application lt JY997D55401 gt MELSEC FX5 Programming Manual Program Design lt JY997D55701 gt MELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks lt JY997D55801 gt MELSEC iQ F FX5 User s Manual Serial Communication lt JY997D55901 gt MELSEC iQ F FX5 User s Manual MODBUS Communication lt JY997D56101 gt MELSEC iQ F FX5 User s Manual Ethernet Communication lt JY997D56201 gt MELSEC iQ F FX5 User s Manual SLMP lt JY997D56001 gt MELSEC iQ F FX5 User s Manual Positioning Control lt JY997D56301 gt MELSEC iQ F FX5 User s Manual Analog Control lt JY997D60501 gt GX Works3 Operating Manual lt SH 081215ENG gt
2. N 99 ooo 9 1 Expansion adapter connecting When connecting an expansion adapter secure it with these hooks hooks 2 Built in RS 485 communication Terminal block for connection with RS 485 compatible devices terminal block 3 Built in Ethernet communication Connector for connection with Ethernet compatible devices with cap connector For details refer to LLIMELSEC iQ F FX5 User s Manual Ethernet Communication 4 Operation status display LED PWR LED Indicates whether the CPU module is powered or not Lit Powered Off Not powered or hardware error ERR LED Indicates the error status of the CPU module Lit Error or hardware error Flashing Factory default setting error hardware error or resetting Off Operating normally P RUN LED Indicates the program running status Lit Operating normally Flashing Paused Off Stopped or stop error BAT LED Indicates the battery status Flashing Battery error Off Operating normally CARD LED Indicates whether an SD memory card can be used or not Lit Can be used or cannot be removed Flashing In preparation Off Not inserted or can be removed SD RD LED Lit when the CPU module is sending or receiving data through built in Ethernet communication RD LED Lit when the CPU module is receiving data through built in RS 485 communication SD LED Lit when the CPU module is sending data through built in RS 485 communication
3. 4 2 Inserting and Removing an SD Memory 4 3 Creating ProjeCl oes 4 4 Connecting a Personal 4 5 Initializing the CPU Module 4 6 Setting Parameters st E Ead PE KE d bdo dd d med 4 7 PrOGramMING 22 0266 c beret ites cathe cen aaah hse Ree Registering labels cc eee hr Inserting program 0c cee eee eee eens Inserting program elements by 4 8 Converting the 4 9 Saving the us acu ario Ce i ae ee 4 10 Writing Data to the CPU 4 11 Resetting the CPU 4 12 Executing the 4 13 Monitoring the Program Troubleshooting RERO e os Troubleshooting procedure Checking with LEDS Troubleshooting using the engineering 1
4. 14 17 SD RD EED i i 13 16 VO display 16 Serial communication function 20 Input connector 1 ee eee eee 16 Specify connection destination connection window 27 Input display 13 Subsequent extension connector cover 17 Input output control system 18 System parameter 28 L T Label ipu prodi a 30 Iun rrearen 14 Ladder entry 31 33 43 44 U Terminal block Terminal block mounting screws COVE ee due BSS ER OHS GOS HS Undefined label registration window MEMO 45 REVISIONS October 2014 First Edition January 2015 MAdded or modified parts RELEVANT MANUALS TERMS Chapter 1 2 3 Section 4 1 4 2 4 3 4 4 4 5 4 6 4 10 4 13 4 14 Appendix 1 2 April 2015 A part of the cover design is changed This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2014 MITSUBISHI ELECTRIC CORPORATION 46 WARRANTY Please confirm the following product warranty de
5. 30 DIN rail mounting groove 15 17 O DIN rail mounting 13 16 Online data operation window 34 DISP switch iile nnn 16 Operation specifications 18 Operation status display LED 16 E Output connector 16 Output display 14 ERR LED op en imi 38 Ce e 13 16 Expansion adapter connecting hooks 13 16 Expansion adapter connector cover 15 17 P Expansion board connector 14 P RUN LED 13 16 Expansion board connector 13 e euer ON ADM eil Extension Power failure retention 18 Extension connector iid eee Procedures before operation 22 Extension module connecting 16 Programming specifications 18 External dimensions accessories 40 PWR LED 13 16 F R FB instance name window 32 RD LED L LLL 13 16 File storage eras are ae 18 RS 485 terminal resistor selector switch 14 17 Flash memory Flash ROM write count 18 RUN STOP RESET switch 14 17 G 5 Genuine product certification label 15 17 SD LED LLL LLL LLL LL LLLA 13 16 SD memory card disable switch 14 16 SD memory 5
6. No configuration detailed information found 2 Select Edit gt Parameter gt Fix on the menu bar 3 When module labels are prepared in the configured modules the window for adding module labels appears Click the Yes button 4 Open the parameter editor of each module by double clicking the module having parameters that can be set 5 Set parameters and click the Apply button to close the window 4 PROCEDURES BEFORE OPERATION 29 4 6 Setting Parameters 4 7 Programming Create a program This section describes how to create a program using the following program example start stop 1 Timer 1 Lamp 1 1 _ po DOLIT Timer 1 1000 e When Start1 turns on Timer1 starts counting and Lamp1 turns e When the current value of Timer1 reaches 1000 1 turns off When Stop1 turns on Lamp1 turns off Registering labels Label is a variable whose name and data type can be declared by a user Use of labels allows programming without concern to devices and buffer memory addresses For this reason programs using labels can be used in other systems where the module configuration is different Labels can be registered on the label editor TZ Navigation window gt Program gt Scan gt MAIN ProgPou gt Local Label Procedure Register the label Start1 in the program example following the procedure below 1
7. User s manuals for the applicable modules Description Performance specifications procedures before operation and troubleshooting of the CPU module Describes the details of hardware of the FX5U CPU module including input output specifications wiring installation and maintenance Describes the details of hardware of the FX5UC CPU module including input output specifications wiring installation and maintenance Describes basic knowledge required for program design functions of the CPU module devices labels and parameters Describes specifications of ladders ST FBD LD and other programs and labels Describes specifications of instructions and functions that can be used in programs Describes N N network MELSEC Communication protocol inverter communication non protocol communication and predefined protocol support Describes MODBUS serial communication Describes the functions of the built in Ethernet port communication function Explains methods for the device that is communicating with the CPU module by SLMP to read and write the data of the CPU module Describes the built in positioning function Describes the analog function System configuration parameter settings and online operations of GX Works3 TERMS Unless otherwise specified this manual uses the following terms indicates a variable part to collectively call multiple models or versions Example FX5U 32MR ES FX5U 32MT ES gt FX5U
8. MITSUBISHI ELECTRIC PROGRAMMABLE CONTROLLERS series MELSEC FX5 User s Manual Startup SAFETY PRECAUTIONS Read these precautions before use Before using this product please read this manual and the relevant manuals introduced in this manual carefully and pay attention to safety in order to handle the product correctly This manual classifies the safety precautions into two categories L N WARNING and L N CAUTION N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury CAUTION Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage Depending on the circumstances procedures indicated by CAUTION may also cause severe injury It is important to follow all precautions for personal safety Store this manual in a safe place so that it can be read whenever necessary Always forward it to the end user DESIGN PRECAUTIONS NWARNING Make sure to set up the following safety circuits outside the PLC to ensure safe system operation even during external power supply problems or PLC failure Otherwise malfunctions may cause serious accidents Most importantly set up the following an emergency stop circuit a protection circuit an interlock circuit for opposite movements such as forward vs reverse rotation and an interlock circuit to prevent damage to the equipment at the upper and
9. eae eon eee e eee 38 LED 4 20 44 doe cr rore x 13 16 Battery connector 14 M Battery cover eee eee eee nnn nn K Memory capacity 18 Battery holder Memory parameter 28 Built in analog function ee RE eee 2 Memory management window 28 Built in analog terminal block MODBUS communication function 20 Built in Ethernet communication connector 13 16 19 Built in Ethernet function 20 Module parameter 28 Built in input output function dud Id Tee ees 20 Module parameters of the CPU module 28 Built in RS 485 communication terminal block 14 16 Mon oretalue 36 C N CARD LED MM LLL ee CL LIIS 15 17 Clock function Sees 4 No of file register points 19 Command processing 8 No of index register points 19 Control system eundum So eos 18 No of input output 18 CPU module fixing screw hole 15 No of nesting points 19 Creating function blocks functions 32 No of pointer points 19 No of system device points 19 D No of user device 19 Data type selection window
10. Enter the name Start in the Label Name field 1 Filter Show Details Y gt gt Display Setting Check Ri 2 Click the button 2 on the right of the Data Type field to open the Data Type Selection window Data Type Selection Specify the data type Select Bit and click the OK button Target L Data Type lt ALL gt Word Unsigned Bit String 16 bit Double Word Unsiened Bit String 32 E Word Signed Double Word Signed FLOAT Single Precision Tvpe Category Simple Types Retentive Timer Structured Data Type Function Block Array Element 1 ARRAY Element Register other labels in the program example in the same way Poin The class and constant of labels can set needed by clicking Show Details button label editor e Labels can also be registered while programming without opening the label editor 5 Page 33 Inserting program elements by key input Devices can be assigned to global labels Open the global label editor and enter a device in the Assign Device Label field 4 PROCEDURES BEFORE OPERATION 30 4 7 Programming Inserting program elements Drag and drop required program elements to the ladder editor TZ Navigation window gt Program gt Scan gt MAIN Procedure Insert a normally open contact of Start1 in the program example following the procedure be
11. Hardware 1 PART NAMES 1 1 FX5U CPU module Left side Right side 1 Expansion adapter connector cover Cover for protecting the expansion adapter connector Connect the expansion adapter to the expansion adapter connector under the cover 2 Genuine product certification label Genuine product certification label to prevent counterfeiting 3 Nameplate The product model name Manufacturer s serial number power supply specifications and MAC address are shown 4 DIN rail mounting groove The module can be installed on DIN46277 rail 35 mm 1 38 wide Products that do not have the genuine product certification label or nameplate and the nameplate are not covered by the warranty Bottom side CPU module fixing screw hole Screw holes for fixing the CPU module to the panel In the case of 5 64 80 there are four screw holes 1 PART NAMES 1 1 1 FX5U CPU module D 16 1 2 Names Front panel 5 When the front covers are open UA 6 131 839 4 12 11 SD CARD OFF 10BASE T 100BASE TX B e 10BASE T 100BASE TX 2
12. value or minimum value Off O operation by the engineering tool is displayed STOP Click the icon Then Remote operation window appears 5 Monitor target selection Specify the monitor target FB instance when monitoring a FB program 4 PROCEDURES BEFORE OPERATION 36 4 13 Monitoring the Program Monitoring on the ladder editor The on off states of contacts and coils and the current values of word devices and labels can be monitored on the ladder editor 1 The on off states of the contacts and coils are displayed 2 The current value of the word double word type data is displayed 1 Select Online gt Monitor gt Start Monitoring on the menu bar 2 Monitor the on off states of contacts and coils and the current values of word devices and labels BlOn off state display The on off states are displayed on the editor as follows iF or 4 447 lt gt Changing the current value To change the current value select the cell on the ladder editor and press 55 double click the cell or press 55 Enter while the program is being monitored Point The program can also be monitored on the Device Buffer Memory Batch window of the Watch window LLIGX Works3 Operating Manual 4 14 Troubleshooting This section describes errors that may occur during system operation error causes and actions to be taken For the troubleshooting specific to eac
13. 32MLI ES For details on the FX3 devices that can be connected with the FX5 refer to the following manual Terms llDevices FX5 FX3 FX5 CPU module FX5U CPU module FX5UC CPU module Extension module e FX5 extension module e FX3 extension module Extension module extension cable type Extension module extension connector type module Input module Input module extension cable type Input module extension connector type Output module Output module extension cable type Output module extension connector type Input output modules Powered input output module Extension power supply module FX5 extension power supply module FX3 extension power supply module Intelligent module Intelligent function module e 5 intelligent function module e FX3 intelligent function module Simple motion module Expansion board Communication board Expansion adapter Communication adapter Analog adapter Bus conversion module Bus conversion module extension cable type Bus conversion module extension connector type Battery iQ F FX5U User s Manual Hardware LLIMELSEC iQ F FX5UC User s Manual Hardware Description Generic term for FX5U and FX5UC PLCs Generic term for FX3S FX3G FX3GC FX3U and FX3UC PLCs Generic term for FX5U CPU module and FX5UC CPU module Generic term for FX5U 32MR ES FX5U 32MT ES FX5U 32MT ESS FX5U 64MR ES FX5U 64MT ES FX5U
14. 5 Input connector Connector for connecting input signal cables 6 Extension module connecting hook When connecting an expansion module secure it with these hooks 7 display LED Lit when the input or output is on 8 DISP switch Switches input output of the I O display LED 9 Output connector Connector for connecting output signal cables 10 DIN rail mounting hook Hook for mounting a CPU module on a DIN rail of DIN46277 35 mm 1 38 wide 11 SD memory card disable switch Switch for disabling access to the SD memory card when the card is to be removed 1 PART NAMES 1 2 Part Names 12 SD memory card slot Slot for inserting an SD memory card 13 RUN STOP RESET switch Switch for operating the CPU module RUN Runs the program STOP Stops the program RESET Resets the CPU module hold the switch on the RESET side for approximately 1 second Cover for protecting the expansion adapter connector Cover for protecting the subsequent extension connector DIN mounting groove The module can be installed a DIN46277 rail 35 mm 1 38 wide 4 Nameplate The product model name manufacturer s serial number power supply specifications and MAC address are shown 5 Genuine product certification label Genuine product certification label to prevent counterfeiting Products that do not have the genuine produ
15. 64MT ESS FX5U 80MR ES FX5U 80MT ES and FX5U 80MT ESS Generic term for FX5UC 32MT D and FX5UC 32MT DSS Generic term for FX5 extension modules and FX3 function modules Generic term for modules FX5 extension power supply module and FX5 intelligent function module Generic term for FX3 extension power supply module and FX3 intelligent function module Input modules extension cable type Output modules extension cable type Bus conversion module extension cable type and Intelligent function modules Input modules extension connector type Output modules extension connector type Input output modules Bus conversion module extension connector type and Connector conversion module extension connector type Generic term for input modules output modules Input output modules and powered input output modules Generic term for Input modules extension cable type and Input modules extension connector type Generic term for FX5 8EX ES and FX5 16EX ES Generic term for FX5 C32EX D and FX5 C32EX DS Generic term for output modules extension cable type and output modules extension connector type Generic term for FX5 8EYR ES FX5 8EYT ES FX5 8EYT ESS FX5 16EYR ES FX5 16EYT ES and FX5 16EYT ESS Generic term for FX5 C32EYT D and FX5 C32EYT DSS Generic term for FX5 C32ET D and FX5 C32ET DSS Generic term for FX5 32ER ES FX5 32ET ES and FX5 32ET ESS Generic term for FX5 extension power supply module and FX3 extension power sup
16. Lit when input is on 9 Extension connector cover Cover for protecting the extension connector Connect the extension cable of an extension module to the extension connector under the cover 10 PWRLED Indicates whether the CPU module is powered or not Lit Powered Off Not powered or hardware error ERR LED Indicates the error status of the CPU module Lit Error or hardware error Flashing Factory default setting error hardware error or resetting Off Operating normally P RUN LED Indicates the program running status Lit Operating normally Flashing Paused Off Stopped or stop error BAT LED Indicates the battery status Flashing Battery error Off Operating normally 1 PART NAMES 1 1 FX5U CPU module 13 14 Lit when output is on m zx 55 ov i1 5 e C9 OOOO RS 485 AED spe aD LAN SD RD 3 1 9 3 cmm 5 Yt 2 ae ecese 0 10 COMO 1 5 7 COM2 11 13 1 1 LOT a COM eal NETZ 1 Built in RS 485 communication Terminal block for connection with RS 485 compatible devices terminal block For details refer to LLIME
17. board thereby causing nonconformities Install the product securely using a DIN rail or mounting screws Connect the expansion board and expansion adapter securely to their designated connectors Loose connections may cause malfunctions Make sure to affix the expansion board with tapping screws Tightening torque should follow the specifications in the manual If the screws are tightened outside of the specified torque range poor connections may cause malfunctions CAUTION Work carefully when using a screwdriver during product installation Failure to do so may cause damage to the product or accidents Connect the extension cables peripheral device cables input output cables and battery connecting cable securely to their designated connectors Loose connections may cause malfunctions When using an SD memory card insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Turn off the power to the PLC before attaching or detaching the following devices Failure to so may cause device failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules and bus conversion module Battery WIRING PRECAUTIONS NWARNING Make sure to cut off all phases of the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Make su
18. circuit high voltage line load line or power line As a guideline lay the power line control line and connection cables at least 100 mm 3 94 away from the main circuit high voltage line load line or power line Ground the shield of the shield wire or shielded cable at one point on the PLC However do not use common grounding with heavy electrical systems Ground the shield of the analog input output cable at one point on the signal receiving side Do not use common grounding with heavy electrical systems STARTUP AND MAINTENANCE PRECAUTIONS NWARNING Do not touch any terminal while the PLC s power is on Doing so may cause electric shock malfunctions Before cleaning or retightening terminals cut off all phases of the power supply externally Failure to do so may cause electric shock Before modifying the program in mid operation forcing output running or stopping the PLC read through this manual carefully and ensure complete safety An operation error may damage the machinery or cause accidents Do not change the program in the PLC from two or more peripheral equipment devices at the same time i e from an engineering tool and a GOT Doing so may cause destruction or malfunction of the PLC program NWARNING Use the battery for memory backup in conformance to the FX5 User s Manual Hardware Use the battery for the specified purpose only Connect the battery correctly Do not charge disas
19. click the OK button Create the processing of the function block or function on the Program window Inserting program elements by key input Program elements can be inserted by key input Procedure Inserting a normally open contact of Start1 in the program example following the procedure below 1 Click the insertion position on the ladder editor and press 2 Enterthe name Start in the entry field 1 Select Start1 from the displayed list 2 3 The normally open contact of Start1 is inserted to the Write 1 2 3 4 5 6 7 i program 2 0 l Point A new label can be registered during insertion Enter the name of a new label on the ladder entry window and click the OK button Then specify the registered destination class and data type of the label on the Undefined Label Registration window and click the OK button efined Label Registration Mat defined as global label or local label Please set new label information to be registered Label Mame Start Label Setting Information Registered Label ProgPou Destination M Class VAR Data Bit me Constant Comment A Open the label editor and set the label details after registering label information 4 PROCEDURES BEFORE OPERATION 4 7 Programming 33 34 4 8 Converting the Program Compile the input ladder blocks Procedure 1 Select Convert gt Convert on the menu bar 2 When the
20. function output function Input interrupt function Timer interrupt function High speed counter interrupt function Built in positioning function PWM output function Built in Analog input function analog Analog output function function Built in Ethernet function Serial communication function MODBUS RTU communication function Description Detects an error in the hardware and program of the CPU module by monitoring the scan time This function is used for the time management in the function which the system operates such as the date of the error history Writes the part of a program edited on the ladder editor using the engineering tool to the CPU module in units of ladder blocks Edited contents spanning multiple files or multiple portions can be written to the CPU module at once When an interrupt occurs while an interrupt program triggered by another cause is running stops the program if its priority is lower than that of the new interrupt and runs the higher priority program whenever its execution condition is satisfied Performs PID control by the PID control instruction Keeps the scan time constant and executes program repeatedly Changes the CPU module status to the RUN STOP PAUSE status externally while the RUN STOP RESET switch of the CPU module is in RUN status Resets the CPU module externally while the CPU module is in the STOP status Sets the capacity of each area in the device label memory Sets the initia
21. iQ F FX5U User s manual Hardware 1 Turn the power supply off 2 Remove the expansion board connector cover A in figure below If an expansion board is installed remove it 3 Insertthe battery connector B in the figure below of the battery 4 Setthe battery inside the lower hook C in the following figure push up the upper hook D in the following figure and then fit the battery in the battery holder E in the following figure The following figure shows the position of the battery B C 5 Attach the expansion board connector cover If an expansion board was removed in step 2 reinstall it 4 PROCEDURES BEFORE OPERATION 2 4 1 Installing a Battery 3 FX5UC CPU module Attachment procedure The battery is not incorporated in the CPU module at shipment from the factory To use the battery attach it following the procedure below Proper parameter setting is required to back up the device memory and clock data using the battery LCIMELSEC iQ F FX5UC User s manual Hardware 1 Tum the power supply off 2 Remove the battery cover A in the figure below 3 Push the battery into the battery holder B in the figure below 4 Insert the battery connector C in the figure below of the battery 5 Attach the battery cover 24 4 PROCEDURES BEFORE OPERATION 4 1 Installing a Battery 4 2 Inserting and Removing an SD Memory card The fo
22. lower positioning limits Note that when the CPU module detects an error such as a watchdog timer error during self diagnosis all outputs are turned off Also when an error that cannot be detected by the CPU module occurs in an input output control block output control may be disabled External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that the output current of the 24 V DC service power supply varies depending on the model and the absence presence of extension modules If an overload occurs the voltage automatically drops inputs in the PLC are disabled and all outputs are turned off External circuits and mechanisms should be designed to ensure safe machine operation in such a case Note that when an error occurs in a relay or transistor of an output circuit the output might stay on or off For output signals that may lead to serious accidents external circuits and mechanisms should be designed to ensure safe machine operation Construct an interlock circuit in the program to ensure safe operation for the whole system when executing control for data change of the PLC in operation Read the manual thoroughly and ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur due to erroneous operations n an outpu
23. troubleshooting Module diagnostics CPU Diagnostics This function diagnoses the module The current error and its details can be checked For details on each function refer to the following Works3 Operating Manual Module diagnostics CPU Diagnostics This function diagnoses CPU module expansion adapter and expansion board The current error and its details can be checked Information required for troubleshooting such as the current error details and cause of the error and action to be taken are displayed The incorrect parameter setting and program error location can also be identified by selecting the error and clicking the Error Jump button On the Module Information List tab the LED status and the switch status of the target module can be checked XX Diagnostics gt Module diagnostics CPU Diagnostics supplementary Function Monitoring Ethernet diagnostics stop Monitoring Clear Error Legend Major A Moderate Minor Create File 4 PROCEDURES BEFORE OPERATION 4 14 Troubleshooting 39 Appendix Appendix 1 External Dimensions Accessories FX5U CPU module Unit mm inches 80 3 15 mounting hole pitch FX5U 32MO Approx 0 65 kg 1 43 Ibs Exterior color Main body Munsell 0 6B7 6 0 2 Accessories Dust proof protection sheet Manual supplied with product Unit mm inches 80 3 15 m
24. 6 bit d VOID Calculation of averages for 16 bit d VOID Calculation of averages for 16 bit 4 VOID Calculation of averages for 16 bit d Setting llCreating function blocks functions User defined function blocks functions must be created before inserted to the program m t Program Expand Collapse Tree a Parameter un Basic Setting Data Type Detail Setting Program Configuration Program Language Inherent Property Use MC MCR in EN Control Use EN ENO FB File FB Type FB File of Add Destination 32 4 7 Programming Property Alt Enter Function Block beams RN No Yes Subroutine Type FBFILE 4 PROCEDURES BEFORE OPERATION 1 Select a function block from the Element Selection window and drag and drop it to the desired position on the ladder editor The FB Instance Name window opens Select the target label global label or local label and enter an instance name Select Convert gt Convert on the menu bar The ladder is converted and the rungs are connected to the input and output labels of the FB instance Add the input and output parts of the inserted function block to complete the program Right click FB FUN 1 on the Navigation window and select Add New Data 2 to open the setting window To create a function block set the data type to Function Block using the drop down list To create a function set the data type to Function Then
25. 8 MAIN Detail 2014 07 31 21 12 01 Not Calculation Display Memory Capacity 3 Memory Capacity Size Calculation Program Memory Free 72777777008 0 0KB Legend Data Memory Freg Used Program Restored Information Parameter Device Comment H 5 or Less Progra m Restored Information Parameter Device Comment Poin For the operation of the CPU module system parameter CPU parameter file and program file must be written For the operation of the expansion adapter I O modules and intelligent function modules the module parameter files must be written as well Use of the Select Favorites button enables users to easily select frequently used files such as the system parameter file CPU parameter file and program file Register items as favorites on the window opened by selecting Setting gt Register Favorites Selection on the menu bar 4 PROCEDURES BEFORE OPERATION 4 8 Converting the Program 4 11 Resetting the CPU Module Reset the CPU module using the RUN STOP RESET switch located on the front of the CPU module Procedure 1 Set the RUN STOP RESET switch 1 to the RESET position for a second or longer 2 Check that the ERROR LED 2 flashes for several times and turns off 3 Set the switch back to the STOP position 2 Point 95 Operate the RUN STOP RESET switch with your fingers Use of a tool su
26. DIN rail mounting hooks Hook for mounting the CPU module on a DIN rail of DIN46277 35 mm 1 38 wide 2 Expansion adapter connecting When connecting an expansion adapter secure it with these hooks hooks 3 Terminal block cover Cover for protecting the terminal block The cover can be opened for wiring Keep the covers closed while equipment is running power is on 4 Built in Ethernet communication Connector for connection with Ethernet compatible devices with cover connector For details refer to LLIMELSEC iQ F FX5 User s Manual Ethernet Communication 5 Top cover Cover for protecting the SD memory card slot the RUN STOP RESET switch and others The built in RS 485 communication terminal block built in analog I O terminal block RUN STOP RESET switch SD memory card slot and others are located under this cover 6 CARD LED Indicates whether an SD memory card can be used or not Lit Can be used or cannot be removed Flashing In preparation Off Not inserted or can be removed RD LED Lit when the CPU module is receiving data through built in RS 485 communication SD LED Lit when the CPU module is sending data through built in RS 485 communication SD RD LED Lit when the CPU module is sending or receiving data through built in Ethernet communication 7 Expansion board connector cover Cover for protecting expansion board connector battery or others Connect the battery under this cover 8 Input display LED
27. LSEC iQ F FX5U User s Manual Hardware 2 RS 485 terminal resistor selector Switch for switching terminal resistance for built in RS 485 communication switch 3 RUN STOP RESET switch Switch for operating the CPU module RUN Runs the program STOP Stops the program RESET Resets the CPU module hold the switch on the RESET side for approximately 1 second 4 SD memory card disable switch Switch for disabling access to the SD memory card when the card is to be removed 5 Terminal block for using the built in analog function For details refer to LLIMELSEC iQ F FX5U User s Manual Hardware 6 Slot for inserting an SD memory card 7 Connector for connecting an expansion board 8 Connector for connecting the extension cable of an extension module 9 Holder for storing an optional battery 10 Connector for connecting an optional battery Use a tool such as a screwdriver to operate RS 485 terminal resistor selector switch Make sure that the edge of the tool does not damage the switch or the case 2 ele BBQ 4 MITSUBISHI ELECTRIC 1 Terminal block mounting screws Gradually loosen the left and right screws alternately and remove the top of the terminal blocks 2 Terminal Terminals for power input and output For details on the terminal layout refer to LLIMELSEC iQ F FX5U User s Manual
28. Module label Label Description Generic term for NZ1MEM 2GBSD NZ1MEM 4GBSD L1MEM 2GBSD and L1MEM 4GBSD SD memory cards Abbreviation of Secure Digital Memory Card Device that stores data using flash memory Generic term for engineering tools and GOTs Generic term for Mitsubishi Graphic Operation Terminal GOT1000 and GOT2000 series The product name of the software package for the MELSEC programmable controllers The product name of the software package SWnDND GXWS for the MELSEC programmable controllers The n represents a version Generic term for separate manuals Abbreviation of MELSEC iQ F FX5 User s Manual Startup Generic term for MELSEC iQ F FX5U User s Manual Hardware and MELSEC iQ F FX5UC User s Manual Hardware Abbreviation of MELSEC iQ F FX5U User s Manual Hardware Abbreviation of MELSEC iQ F FX5UC User s Manual Hardware Abbreviation of MELSEC iQ F FX5 User s Manual Application Abbreviation of MELSEC iQ F FX5 Programming Manual Program Design Abbreviation of MELSEC iQ F FX5 Programming Manual Instructions Standard Functions Function Blocks Generic term for MELSEC iQ F FX5 User s Manual Serial Communication MELSEC iQ F FX5 User s Manual MODBUS Communication MELSEC iQ F FX5 User s Manual Ethernet Communication and MELSEC iQ F FX5 User s Manual SLMP Abbreviation of MELSEC iQ F FX5 User s Manual Serial Communication Abbreviation of MELSEC iQ F FX5 User s Manual MODBUS Communication Ab
29. Review the program and avoid the maximum value SD524 SD525 of the scan time exceeding the scan time monitoring time setting value set by the parameter Check that the input used for input interruption or pulse catch is not being abnormally turned on and off in one scan Check that the frequency of the pulse input to the high speed counter is within the specified range Add some WDT instructions to the program and reset the watchdog timer several times in one scan Provide a different power supply to the CPU module If the ERR LED turns off noise may have affected the module Consider taking the following measures Check the ground wiring and reexamine the wiring route and installation location Fit a noise filter onto the power supply line If the ERR LED still does not turn off even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the LED If the P RUN LED is turned off check the status of the ERR LED and take corrective actions L Page 38 Checking the ERR LED 4 PROCEDURES BEFORE OPERATION 4 14 Troubleshooting Troubleshooting using the engineering tool Check the error or history using the engineering tool and identify the error cause More detailed information on the error as well as the error cause and action to be taken can be checked by using the engineering tool The engineering tool has the following functions for
30. ails install appropriate backup or failsafe functions in the system Note If in doubt at any stage during the installation of the product always consult a professional electrical engineer who is qualified and trained in the local and national standards If in doubt about the operation or use please consult the nearest Mitsubishi Electric representative Since the examples indicated by this manual technical bulletin catalog etc are used as a reference please use it after confirming the function and safety of the equipment and system Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples This manual content specification etc may be changed without a notice for improvement The information in this manual has been carefully checked and is believed to be accurate however if you notice a doubtful point an error etc please contact the nearest Mitsubishi Electric representative When doing so please provide the manual number given at the end of this manual CONTENTS CHAPTER 1 PART NAMES 1 1 1 2 CHAPTER 2 SPECIFICATIONS 2 1 Performance Specifications ees CHAPTER 3 FUNCTION LIST CHAPTER 4 PROCEDURES BEFORE OPERATION 4 1 Installing a Battery EXOU CPU module sisse dace oh ohana x E FX5UC CPU module
31. and GOTs and socket communication A function related to the serial communication such as inverter communication function and non protocol communication Connection with the products which support MODBUS RTU is available The master and slave functions can be used 1 Only the FX5U CPU module supports the functions 3 FUNCTION LIST MEMO 3 FUNCTION LIST 21 22 4 PROCEDURES BEFORE OPERATION This chapter describes the procedures before operation 1 Installing a battery Install a battery to the CPU module as needed Page 23 Installing a Battery 2 Inserting an SD memory card Insert an SD memory card to the CPU module as needed lt lt 25 Inserting and Removing SD Memory 3 Wiring of each device Wire each device iQ F FX5U User s manual Hardware LIMELSEC iQ F FX5UC User s manual Hardware 4 Connecting a personal computer Connect the CPU module to a personal computer that has an engineering tool installed Page 27 Connecting a Personal Computer 9 Powering on the system Check the following items and then power on the system A cable is correctly connected to the power supply Power supply voltage is within the specified range The CPU module is in the STOP state 6 Initializing the CPU module Initialize the CPU module using the engineering tool 28 Initializing the CPU Module 7 Setting parameters Set system p
32. and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for railway companies or public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable controller range of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to special circumstances solely at the user s discretion 47 48 TRADEMARKS Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Ethernet is a trademark of Xerox Corporation MODBUSS a registered trademark of Schneider Electric SA Phillips is a registered trademark of Phillips Screw Company SD logo and SDHC logo are trademarks or registered trademarks of SD 3C LLC gt T
33. ansporting lithium batteries follow required transportation regulations For details on the regulated products refer to the FX5 User s Manual Hardware Fumigants that contain halogen materials such as fluorine chlorine bromine and iodine used for disinfecting and protecting wooden packaging from insects will cause malfunction in Mitsubishi products Please take necessary precautions to ensure that residual fumigants do not enter the product or treat packaging with methods other than fumigation heat method Additionally disinfect and protect wood from insects before packing INTRODUCTION This manual contains text diagrams and explanations which will guide the reader in the correct installation safe use and operation of the FX5 Programmable Controllers and should be read and understood before attempting to install or use the module Always forward it to the end user Regarding use of this product This product has been manufactured as a general purpose part for general industries and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life Before using the product for special purposes such as nuclear power electric power aerospace medicine or passenger movement vehicles consult Mitsubishi Electric This product has been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product f
34. arameters CPU parameters and module parameters 28 Setting Parameters When the following function of the CPU module are used parameters of the function must be set When the built in Ethernet function is used When a function that uses SD memory card is used e When any intelligent function module is mounted 8 Programming Create a program using the engineering tool 55 30 Programming 9 Writing data to the programmable controller Write the parameters and the program created by using the engineering tool to the programmable controller 34 Writing Data to the CPU Module 10 Resetting the CPU module Restart the system in either of the following ways Power off and on the system e Reset the CPU module 35 Resetting the CPU Module 11 Executing the program Run the CPU module and check that the PRUN LED turns on Page 35 Executing the Program 12 Monitoring the program Check that the program operates normally using the engineering tool Page 36 Monitoring the Program 4 PROCEDURES BEFORE OPERATION 4 1 Installing a Battery Install a battery to the CPU module as needed FX5U CPU module Installation procedure The battery is not included with the CPU module during shipment from the factory To use the battery attach it following the procedure below Parameter setting is required to back up the device memory and clock data using the battery LL IMELSEC
35. ation window gt Parameter gt FXSUCPU gt Memory Card Parameter iIModule Parameter Expansion Adapter and Intelligent Function Module requires setting of Module Parameter TZ Navigation window gt Parameter gt Module Information gt each expansion adapter or intelligent function module gt Module Parameter 4 PROCEDURES BEFORE OPERATION 4 5 Initializing the CPU Module When setting parameters from the Module configuration diagram CPU parameter and module parameter can be set from the module configuration diagram The following shows how to set them d Drag each module to be used from the parts select window to Bf Find POU ees the module configuration diagram with mouse and place Communication Adapter Analog Adapter extension Power Supply the module to be coupled to the CPU module on the diagram Input Output gt 5 5 8 Points Relay Output type 5 5 8 Points Transisitor Sink Output type 5 55 ini sitor Source Output type 5 16 5 FAQ LOEYT ES amp FX5 16EYT ESS FX5 C32EYT D 32 Points Tran Sink Output type FX5 C32EYT DSS 32 Points Transi Source Output type 1 0 Simple Motion 5 16 5 Overview 5 series Output Module Terminal type 1 0
36. become corrupted When removing an SD memory card which is being accessed by a function the CARD LED is turned OFF after the access is completed When the CARD LED is turned OFF depends on the accessing function e When SM605 memory card interchange protect flag is ON the CARD LED is not turned OFF even if the SD memory stop switch is pressed If the CARD LED is not turned OFF turn ON SM606 memory card disable request so that the SD memory card cannot be used 4 3 Creating a Project Activate the engineering tool and create a project TZ Project gt New Procedure Create a program following the procedure below This procedure is for programs described in ladder diagram 1 Select the model of the CPU module used Then specify a programming language used for the project Select Ladder and click the OK button 2 Click the Yes button when the window for adding module TETUR labels of the CPU module appears wu modules UE Module Name FX5UCPU Mounting Position No o Do you want to add the module label of the following installed Able to add module labels from Module window of element selection Not Show this Dialog Again This setting can be changed in the Options dialog Yes No Point Module label is a label where the I O signals and buffer memory areas of a module have already been defined Use of module labels allows programming without being aware o
37. breviation of MELSEC iQ F FX5 User s Manual Ethernet Communication Abbreviation of MELSEC iQ F FX5 User s Manual SLMP Abbreviation of MELSEC iQ F FX5 User s Manual Positioning Control Abbreviation of MELSEC iQ F FX5 User s Manual Analog Control A function block that is inserted to a program A label that is valid for all the program data when multiple program data are created in the project There are two types of global label a module specific label module label which is generated automatically by the engineering tool and an optional label which can be created for any specified device A device X Y M D or others in a CPU module A unit that configures a program Units are categorized and provided in accordance with functions Use of POUS enables dividing the lower layer processing in a hierarchical program into some units in accordance with processing or functions and creating programs for each unit A group of POUs that configure a program A label that represents one of memory areas buffer memory areas specific to each module in a given character string For the module used the engineering tool automatically generates this label which can be used as a global label A label that represents a device in a given character string PART NAMES This section describes the part names of the CPU module 1 1 FX5U CPU module Front panel peer MITSUBISHI ELECTRIC 6 1
38. ch as a screwdriver may damage the switch 4 12 Executing the Program Execute the program written to the programmable controller by using the RUN STOP RESET switch Procedure 1 Set the RUN STOP RESET switch 1 to the RUN position 2 Check that the P RUN 2 turns on 2 4 PROCEDURES BEFORE OPERATION 4 11 Resetting the CPU Module 35 4 13 Monitoring the Program Monitor the program operation using the engineering tool Monitoring on the monitor status bar The LED status of the CPU module and the scan time can be monitored on the monitor status bar 4 1 Select Online gt Monitor gt Start Monitoring on the menu bar Monitor Status 2 Monitor the LED status of the CPU module and the scan time 1 2 MDisplayed item Connected with the CPU module 1 Connection status The connection status with the CPU module is displayed Not connected with the CPU module 2 Operating status The operating status of the CPU module in accordance with the RUN RUN STOP RESET switch of the CPU module or the remote LLIGX Works3 Operating Manual 3 ERROR LED status The ERROR LED status of the CPU module is displayed Click the icon Then Module diagnostics window appears Page 39 Module diagnostics CPU Diagnostics m n 4 Scan time details The scan time details are displayed Select the value to be displayed from the drop down list current value maximum
39. conversion processing completes and the input ladder blocks are compiled the color of those ladder blocks changes from gray to white 4 9 Saving the Project Save the created project XX Project gt Save as 4 10 Writing Data to the CPU Module Write the set parameters and the created program to the CPU module YZ Online gt Write to PLC Sae bts Open 7 Select the system parameter file CPU parameter file module Display Setting Related Functions 1 1 1 one parameter file and program file on the Online Data Operation Select Favorites Select al Legend Open Close CPU Built in Memory SD Memory Card Intelligent Function Module Wi n d OW Module Name Data Name a d Detail Title Last Change Size Byte 5 0 Untitled Project t 2 H owe Parameter CPU Parame vi 2014 07 31 21 13 00 Not Calculation ick th e Execu te b u tto n Module Parameter vi 2014 07 31 21 12 58 Not Calculation Memory Card Parameter 2014 07 31 21 12 58 Not Calculation Remote P d 2014 07 31 21 12 58 Not Calculat H E H TCI eS mies 3 After the write processing completes click the Close button Global Label Setting 2014 07 31 21 13 03 Not Calculation 245 ig MAIN 2014 07 31 21 27 06 Not Calculation Device Memory
40. ct certification label or nameplate are not covered by the warranty 1 Battery cover Cover for protecting the battery connecting connector 2 Power connector for CPU module Connector for connecting power cables 3 RS 485 terminal resistor selector switch Switch for switching terminal resistance for built in RS 485 communication Use a tool such as a screwdriver to operate the RS 485 terminal resistance selector switch Make sure that the tip of a tool does not damage the switch or case 1 PART NAMES 4 1 2 Part Names 7 18 2 SPECIFICATIONS The CPU module performance specifications are explained below For details on the other specifications refer to the following manual iQ F FX5U User s Manual Hardware iQ F FX5UC User s Manual Hardware 2 1 Performance Specifications Item Specification Control system Stored program repetitive operation Input output control system Refresh system Direct access input output allowed by specification of direct access input output DX DY Programming Ladder diagram LD structured text ST function block diagram ladder diagram FBD LD specifications Function block FB structured ladder label programming local global 0 2 to 2000 ms can be set in 0 1 ms increments 1 to 60000 ms can be set in 1 ms increments 100 ms 10 ms 1 ms gt 16 Up to 15 for user Operation Standby
41. e charged for in the following cases a Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design b Failure caused by unapproved modifications etc to the product by the user c When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided d Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced e Relay failure or output contact failure caused by usage beyond the specified life of contact cycles f Failure caused by external irresistible forces such as fires or abnormal voltages and failure caused by force majeure such as earthquakes lightning wind and water damage g Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi h Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins
42. etc 2 Product supply including repair parts is not available after production is discontinued Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user or third person by failure of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Product application 1 In using the Mitsubishi MELSEC programmable controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi programmable controller has been designed
43. f module internal addresses 26 4 PROCEDURES BEFORE OPERATION 4 3 Creating a Project 4 4 Connecting a Personal Computer Connect the CPU module to a personal computer that has an engineering tool installed For details on the system configuration examples and GX Works3 settings refer to the following manual iQ F FX5U User s Manual Hardware LAMELSEC iQ F FX5UC User s Manual Hardware Procedure Connect a personal computer directly to the CPU module following the procedure below 1 Connect a personal computer to the CPU module using a RS 232C cable or Ethernet cable Select Online gt Specify Connection Destination on the menu bar of the engineering tool 3 Click the CPU Module Direct Coupled Setting button 1 on the Specify Connection Destination Connection window 1 DR rm 2 4 Select the connection method and click the Yes button 5 Click the Connection Test button 2 and check if the personal Please select the direct connection method with CPU module computer is connected to the CPU module Ethernet Not Specified Current setting content will be lost when new items are selected Are you sure you want to continue 1 When connecting by a RS 232C cable an expansion board or expansion adapter is required For the FX5 CPU module Ethernet adapter on personal computer side used for the Ethernet p
44. f the power supply externally before attempting installation or wiring work Failure to do so may cause electric shock or damage to the product Use the product within the generic environment specifications described in the FX5 User s Manual Hardware Never use the product in areas with excessive dust oily smoke conductive dusts corrosive gas salt air Clo H2S SO or flammable gas vibration or impacts or expose it to high temperature condensation or rain and wind If the product is used in such conditions electric shock fire malfunctions deterioration or damage may occur INSTALLATION PRECAUTIONS NCAUTION Do not touch the conductive parts of the product directly Doing so may cause device failures or malfunctions When drilling screw holes or wiring make sure that cutting and wiring debris do not enter the ventilation slits of the PLC Failure to do so may cause fire equipment failures or malfunctions For product supplied together with a dust proof sheet the sheet should be affixed to the ventilation slits before the installation and wiring work in order to block foreign objects such as cutting and wiring debris However when the installation work is completed make sure to remove the sheet to provide adequate ventilation Failure to do so may cause fire equipment failures or malfunctions Install the product on a flat surface If the mounting surface is rough undue force will be applied to the PC
45. h module refer to the manual for the module used Point Saving the program and devices at the time of an error helps to analyze the error cause LLLIGX Works3 Operating Manual Troubleshooting procedure When the system has any trouble perform troubleshooting in the following order 1 Check that each module is properly mounted and wired 2 Checkthe LED status of the CPU module lt Page 38 Checking with LEDs 3 Check the LED status of each intelligent function module User s manuals for each module 4 Connects the engineering tool and execute the Module diagnostics CPU Diagnostics function The error cause and the action to be taken can be displayed 39 Module diagnostics CPU Diagnostics 5 Ifthe error cause cannot be identified in steps 1 to 3 troubleshoot by symptom User s manuals for each module 4 PROCEDURES BEFORE OPERATION 4 14 Troubleshooting 37 38 Checking with LEDs Check the module status with LEDs as a means to perform the primary diagnosis Each LED status can be checked by using the Module diagnostics CPU Diagnostics of the engineering tool LLIGX Works3 Operating Manual Checking the PWR LED if the PWR LED is turned off check the following items Measure the voltage input to the CPU module If the power source is not supplying the proper voltage provide a power source that does Remove extension modules and all wiring other than the If the PWR LED turns on in this c
46. he company name and the product name to be described in this manual are the registered trademarks or trademarks of each company Manual number JY997D58201C Model FX5 U IN E Model code 09R545 When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Specifications are subject to change without notice
47. l value of the device at the program execution without programs Holds the contents of the device and label of the CPU module when the power is turned ON etc Makes the SD memory card unavailable without turning OFF the power even when the function accessing the SD memory card is executed Transfers the file stored in the SD memory card to the transfer destination memory judged automatically by the CPU module when the power is turned ON or is reset Sets the frequency of execution of the device label access service process that is carried out by the END process in the parameter Self diagnoses the CPU module to see whether an error exist or not Batch clears all the continuation errors being detected Protects resources stored in PCs and resources in the units in the system of the FX5 from illegal access by a third party such as theft alteration accidental operation and unauthorized execution Performs high speed counter pulse width measurement input interruption timer interruption high speed counter interruption etc by using the input of the CPU module Executes positioning operation of up to 4 axes by using the transistor output of the CPU module Executes a PWM output by using the transistor output of the CPU module Two analog inputs and one analog output are built in the FX5U CPU module so that voltage input voltage output can be performed A function related to the Ethernet such as the connection with the MELSOFT products
48. llowing explains insertion and removal of the SD memory card Insertion procedure Mount the SD memory card Pay attention to the direction of the card and follow the procedure below MF X5U CPU module Removal procedure MFX5U CPU module MF X5UC CPU module E CARD OFF Insert the SD memory card 1 straight into the SD memory card slot Make sure that the notch of the card is directed downward After mounting check that the card is mounted completely If the card is mounted incompletely malfunction may occur due to poor contact The CARD LED 2 blinks until the SD memory card becomes available The CARD LED turns on when the SD memory card is available If the CARD LED does not turn on even though the SD memory card is mounted make sure that SM606 memory card disable request and SM607 memory card disable status flag are OFF by using engineering tools Press the SD memory card stop switch 1 for one second or more to stop access to the card The CARD READY LED 2 blinks during the access stop operation and then the LED is turned OFF when the operation is completed Insert the SD memory card 3 once and then pull it straight out 4 PROCEDURES BEFORE OPERATION 2 4 2 Inserting and Removing an SD Memory card 5 Precautions e When mounting or removing the SD memory card while the power is ON follow the above mentioned procedure Otherwise the data in the card may
49. low Display Target All Sequence Instruction Contact Instruction 4 AND 1 contact series cc ANDF 1 Trailing edge pulse X ANDFI 1 Pulse NOT series ANDP 1 Leading edge pulse 2 ANDPI 1 Pulse NOT series ANI 1 LD is the A contact operation start instruction and LDI is the B contact Write IS in 8 OK Extd Dspl Inverter write C a contact operation start a Character string data comparisons 4 li a contact operation start LD is the contact operation start instruction and LDI is the B contact operation start instruction They read ON OFF information from the designated device 1 and use that as an operation result 3 Start Comment BOOL Start1 2 Setting Start 0 gt ProgPou gt Program Select a program element from the Element Selection window and drag and drop 1 it to the desired position in the ladder editor In this example drag and drop LD 1 Double click the inserted program element to open the ladder entry window and click the Extd Dspl button Specify the operand In this example enter Start for s in the Device Label field 2 Select an item from the displayed list 3 In this example select Start1 The normally open contact of Sta
50. oints fixed No of pointer points 4096 points Others Decimal constant Signed 16 bits 32768 to 32767 32 bits 2147483648 to 2147483647 K Unsigned 16 bits 0 to 65535 32 bits 0 to 4294967295 Hexadecimal constant H 16 bits 0 to FFFF 32 bits 0 to FFFFFFFF Real constant E Single precision E 3 40282347 38 to E 1 17549435 38 0 E1 17549435 38 to E3 40282347 38 Character sting Character string Shift JIS code max 255 single byte characters 256 including NULL 1 Can be changed with parameters within the capacity range of the CPU built in memory 2 Total of the index register Z and long index register LZ is maximum 24 words 2 SPECIFICATIONS 1 2 1 Performance Specifications 9 20 FUNCTION LIST The following table lists the functions of the CPU module Function Scan monitoring function Watchdog timer setting Clock function Online change Changing ladder blocks while online Interrupt function Multiple interrupt function PID control function Constant scan Remote operation Remote RUN STOP Remote PAUSE Remote RESET Device label memory area setting Device initial value setting Latch function Memory card function SD memory card forced stop Boot operation Device label access service processing setting RAS function Self diagnostics function Error clear Security function Built in High speed counter function input Pulse width measurement
51. ondition the service power supply may be shorted or one for the power supply and turn on the power supply overloaded Reconnect the modules and wire one by one to identify the cause If the PWR LED still does not turn on even after the items shown above are checked there may be a hardware issue Consult your local Mitsubishi Electric representative Checking the BAT LED If the BAT LED is turned on check the following items The LED is valid when the optional battery is installed and the LED is set to display for battery errors by using the parameter Check the installation of the battery Install the battery properly Check the battery voltage If the battery voltage is reduced replace the battery with a new one Battery voltage can be monitored with PLC data register SD8005 LLIMELSEC iQ F FX5U User s manual Hardware LLIMELSEC iQ F FX5UC User s manual Hardware Checking the ERR LED I the ERR LED flashes check the following items Write system parameters CPU parameters and program Programs or parameters may not written or damaged Since a CPU module with the factory files and turn on the power supply again default setting has no programs the ERR LED flashes If the ERR LED is turned on check the following items Set the CPU module to the STOP status and turn When the ERR LED turns off a watchdog timer error has probably occurred Take any of the following the power supply again measures
52. ort direct connection can be specified Select the adapter on the CPU Module Direct Coupled Setting window 4 PROCEDURES BEFORE OPERATION 2 4 4 Connecting a Personal Computer 7 28 4 5 Initializing the CPU Module Initialize the CPU module TZ Online gt CPU Memory Operation Procedure 1 Select Data Memory on the Memory Management window and click the Initialization button 2 After the initialization processing completes click the Close button Detail Initialization F Clear Value Refresh N 4 6 9 Setting Parameters Set system parameters and parameters for each module When setting parameters from the Navigation window The following shows how to set parameters System parameters These parameters need to be set from the Navigation window in the following cases to change the Model Name and to set CPU Module Operation Setting at Error Detection TZ Navigation window gt Parameter gt System Parameter BCPU Parameter CPU module requires setting of CPU Parameter TZ Navigation window gt Parameter gt FXSUCPU gt CPU Parameter iIModule parameters of the CPU module These parameters are required to execute each built in function of the CPU module TZ Navigation window gt Parameter gt FXSUCPU gt Module Parameter Memory card parameters These parameters are required to execute functions that access the SD memory card TZ Navig
53. oss the PLC for at least 30 minutes is 10 days ambient temperature 25 C 77 F How long the capacitor can hold the data depends on the operating ambient temperature When the operating ambient temperature is high the holding period is short 2 SPECIFICATIONS 2 1 Performance Specifications Number of device points Item Max number of points No of user device 8 1024points The total number of X and Y assigned to input output points is up to dli Owputreky Y t024poinis TP POU 32768 points can be changed with parameter 1 32768 points can be changed with parameter 1 32768 points can be changed with parameter 1 p y Annunciator F 32768 points can be changed with parameter Link special relay SB 32768 points can be changed with parameter 10 Step relay S 4096 points fixed Timer T 1024 points can be changed with parameter 1024 points can be changed with parameter 1 timer system timer ST Counter system 1024 points can be changed with parameter 1 1024 points can be changed with parameter 1 8000 points can be changed with parameter 32768 points be changed with parameter 32768 points can be changed with parameter No of system device 10000 points fixed Module access device 65536 points designated by No of index register 24 points No of file register File register R 32768 points can be changed with parameter 1 points No of nesting points 15 p
54. ounting hole pitch 90 3 55 8 0 32 83 3 27 FX5U 64MLI 220 mm 8 67 193 mm 7 6 Approx 1 0 2 2 Ibs FX5U 80MLI 285 mm 11 23 258 mm 10 16 Approx 1 2 kg 2 64 Ibs Exterior color Main body Munsell 0 6B7 6 0 2 Accessories Dust proof protection sheet Manual supplied with product APPENDIX Appendix 1 External Dimensions Accessories FX5UC CPU module Unit mm inches 74 2 92 89 1 3 51 42 1mm 1 66 FX5UC 32MT D Approx 0 2 kg 0 44 Ibs FX5UC 32MT DSS Exterior color Main body Munsell 0 6B7 6 0 2 Accessories Manual supplied with product FX2NC 100MPCB power cable 1m 3 3 FX2NC 100BPCB power cable 1m 3 3 FX5UC 32MT D only APPENDIX 4 1 Appendix 1 External Dimensions Accessories Appendix 2 Functions of FX5U CPU module Functions of FX5U CPU module FX5U CPU module earlier than Version 1 010 does not support the following functions e Online program change Diagnostics functions Module Diagnostics Functions of GX Works3 When performing setting of FX5 programming operation etc using earlier than GX Works3 Version 1 007H the following functions are not supported e Online program change Diagnostics functions Module Diagnostics 42 APPENDIX Appendix 2 Functions of 50 CPU module INDEX B LED
55. ply module Different name for FX5 1PSU 5V Different name for FX3U 1PSU 5V The abbreviation for intelligent function modules Generic term for 5 intelligent function modules and FX3 intelligent function modules Generic term for FX5 intelligent function modules Different name for FX3 special function blocks Different name for FX5 40SSC S Generic term for board for 5 CPU module Generic term for FX5 232 BD FX5 485 BD and FX5 422 BD GOT Generic term for adapter for FX5 CPU module Generic term for FX5 232ADP and FX5 485ADP Generic term for FX5 AAD ADP and FX5 4DA ADP Generic term for Bus conversion module extension cable type and Bus conversion module extension connector type Different name for FX5 CNV BUS Different name for FX5 CNV BUSC Different name for FX3U 32BL 11 12 Terms SD memory card Peripheral device GOT MSoftware packages Engineering tool GX Works3 Manuals User s manual User s manual Startup FX5 User s manual Hardware FX5U User s manual Hardware e FX5UC User s manual Hardware User s manual Application Programming manual Program Design Programming manual Instructions Standard Functions Function Blocks Communication manual Serial communication manual MODBUS communication manual Ethernet communication manual SLMP manual Positioning manual Analog manual llProgram relation FB instance Global label Device POU Program block
56. re to attach the terminal cover provided as an accessory before turning on the power or initiating operation after installation or wiring work Failure to do so may cause electric shock The temperature rating of the cable should be 80 C or more Make sure to wire the screw terminal block in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the FX5 User s Manual Hardware Tightening torque should follow the specifications in the FX5 User s Manual Hardware Tighten the screws using a Phillips head screwdriver No 2 shaft diameter 6 mm 0 24 or less Make sure that the screwdriver does not touch the partition part of the terminal block Make sure to wire the terminal block European type in accordance with the following precautions Failure to do so may cause electric shock equipment failures a short circuit wire breakage malfunctions or damage to the product Wire terminals should follow the dimensions described in the FX5 User s Manual Hardware Tightening torque should follow the specifications in the FX5 User s Manual Hardware Twist the ends of stranded wires and make sure that there are no loose wires Do not solder plate the electric wire ends Do not connect more than the specified number of wires or electric wires of unspecified si
57. rt1 is inserted to the program Insert other program elements in the program example in the same way Poin tr Find POU 75 eee POU Target Target Project Function Block Common instructions such as contacts and coils standard functions function blocks and user defined function blocks functions can be found in the POU List 1 in the Element Selection window Narrow down the list using the drop down menu 2 for Display Target and making a selection 4 PROCEDURES BEFORE OPERATION 4 7 Programming 31 inserting function blocks Insert function blocks following the procedure below maf Pe indexreg 1 indexreg int Fle Opn1 B D i Start IO NO FB OUTE EN D i Start IO NO MAXP_U MAX U f MC MCR amp MEAN MEANP MEANP_U 24 MEAN U int Fle Opn1 B 1 D Element Selection Find POU Wo X ar Display Target Project Function Block Project M FI int Opn1 B FB OUTB OK Cancel Extd Dspl VOID Maximum value search for 16 bit da VOID Maximum value search for 16 bit da m Maximum value search for 16 bit VOID Maximum value search for 16 bit da VOID Setting the master control VOID Resetting the master control VOID Calculation of averages for 1
58. semble heat put in fire short circuit connect reversely weld swallow or burn the battery or apply excessive force vibration impact drop etc to the battery Do not store or use the battery at high temperatures or expose to direct sunlight Do not expose to water bring near fire or touch liquid leakage or other contents directly Incorrect handling of the battery may cause excessive heat bursting ignition liquid leakage or deformation and lead to injury fire or failures and malfunction of facilities and other equipment STARTUP AND MAINTENANCE PRECAUTIONS CAUTION Do not disassemble or modify the PLC Doing so may cause fire equipment failures or malfunctions For repair contact your local Mitsubishi Electric representative After the first use of the SD memory card do not insert remove the memory card more than 500 times Insertion removal 500 times or more may cause malfunction Turn off the power to the PLC before connecting or disconnecting any extension cable Failure to do SO may cause device failures or malfunctions Turn off the power to the PLC before attaching or detaching the following devices Failure to do so may cause device failures or malfunctions Peripheral devices expansion board and expansion adapter Extension modules and bus conversion module Battery OPERATION PRECAUTIONS CAUTION Construct an interlock circuit in the program to ensure safe operation for the whole
59. system when executing control for data change of the PLC in operation Read the manual thoroughly and ensure complete safety before executing other controls for program change parameter change forced output and operation status change of the PLC in operation Otherwise the machine may be damaged and accidents may occur by erroneous operations DISPOSAL PRECAUTIONS CAUTION Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device When disposing of batteries separate them from other waste according to local regulations For details on the Battery Directive in EU countries refer to the FX5 User s Manual Hardware TRANSPORTATION PRECAUTIONS CAUTION When transporting the PLC with the optional battery turn on the PLC before shipment confirm the battery mode is set in PLC parameters and the BAT LED is OFF and check the battery life If the PLC is transported with the BAT LED on or the battery exhausted the battery backed data may be lost during transportation The PLC is a precision instrument During transportation avoid impacts larger than those specified in the general specifications of the FX5 User s Manual Hardware by using dedicated packaging boxes and shock absorbing palettes Failure to do so may cause failures in the PLC After transportation verify operation of the PLC and check for damage of the mounting part etc When tr
60. t circuit when a load current exceeding the current rating or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse For the operating status of each station after a communication failure of the network refer to relevant manuals for the network Incorrect output or malfunction may result in an accident DESIGN PRECAUTIONS CAUTION When an inductive load such as a lamp heater or solenoid valve is controlled a large current approximately ten times greater than normal may flow when the output is turned from off to on Take proper measures so that the flowing current does not exceed the value corresponding to the maximum load specification of the resistance load After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of this variation in time Simultaneously turn on and off the power supplies of the CPU module and extension modules f a long time power failure or an abnormal voltage drop occurs the PLC stops and output is turned off When the power supply is restored it will automatically restart when the RUN STOP RESET switch is on RUN INSTALLATION PRECAUTIONS NWARNING Make sure to cut off all phases o
61. tails before using this product 1 Gratis Warranty Term and Gratis Warranty 2 Onerous repair term after discontinuation Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall b
62. type initial execution type scan execution type event execution type specifications Internal timer interrupt input interruption high speed comparison match interrupt processing time 34 ns Memory capacity 64 k steps 128 kbytes flash memory Memory card capacity SD SDHC memory card Max 4 Gbytes Flash memory Flash ROM write count Maximum 20000 times capacity Data memory P 32 FB 16 P No of program files FB No of FB files iQ F FX5U User s Manual Hardware L LIMELSEC iQ F FX5UC User s Manual Hardware Clock function Year month day hour minute second day of week leap year automatic detection 2 96 to 3 74 TYP 1 42 s d Ambient temperature 0 C 32 F 3 18 to 3 74 TYP 1 50 s d Ambient temperature 25 C 77 F 13 20 to 2 12 TYP 3 54 s d Ambient temperature 55 C 131 F No of input output 1 No of input output points 256 points or less points 2 No of remote I O points 384 points or less Total No of points of 1 and 2 512 points or less Power failure Retention method Large capacity capacitor retention 1 Retention time 10 days Ambient temperature 25 C 77 F Data retained Clock data 1 Clock data is retained using the power accumulated in a large capacity capacitor incorporated into the PLC When voltage of the large capacity capacitor drops clock data is no longer accurately retained The retention period of a fully charged capacitor electricity is conducted acr
63. ze Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed WIRING PRECAUTIONS CAUTION Do not supply power to the 24 and 24V terminals 24 V DC service power supply on the CPU module or extension modules Doing so may cause damage to the product Perform class D grounding grounding resistance 100 or less of the grounding terminal on CPU module and extension modules with a wire 2 or thicker However do not use common grounding refer to the FX5 User s Manual Hardware with heavy electrical systems Connect the power supply wiring to the dedicated terminals described the FX5 User s Manual Hardware If an AC power supply is connected to a DC input output terminal or DC power supply terminal the PLC will burn out Do not wire vacant terminals externally Doing so may cause damage to the product Install module so that excessive force will not be applied to terminal blocks power connectors I O connectors communication connectors or communication cables Failure to do so may result in wire damage breakage or PLC failure Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due to malfunction of the PLC caused by abnormal data written to the PLC due to the effects of noise Do not bundle the power line control line and communication cables together with or lay them close to the main

MELSEC iQ-F FX5 User`s Manual (Startup)

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