TABLE SAW - Leeway Workshop, LLC
Contents
1. ans au lasa s 17 SECTION 14 S mosen ee eB et ee el le 22 SECTION 12 Opera tc 28 Mamte ande an anu Al 33 SECTION TA TIOUDIESNOOINGO asta Qusa utu au iral es 34 SECTIONAS uin eR 36 41 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY STEEL CITY TOOL WORKS 5 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW warrants all STEEL CITY TOOL WORKS machinery to be free of defects in workmanship and materials for a period of 5 years from the date of the original retail purchase by the original owner SCTW will repair or replace at its expense and at its option any SCTW machine machine part or machine accessory which in normal use has proven to be defective provided that the customer returns the product shipping prepaid to an authorized service center with proof of purchase an2. Dull blade Letting go of material before it is past blade Anti kickback fingers dull Sawdust and debris in raising and tilting mechanisms 34 SOLUTION Allow motor to cool and reset by pushing reset switch Check all plug connections Replace fuse or reset circuit breaker Replace cord Check blade with square and adjust stops Check blade with square and adjust pointer Adjust miter gauge Check and adjust fence Select another piece of wood Reduce feed rate Align splitter with blade Sharpen or replace blade Turn blade around Remove blade and clean Change blade to correct type Clean table Replace with adequate size cord Contact your local electric company Refer to motor junction box Reposition on flat level surface Replace saw blade Replace poly V belts Replace pulley Check and adjust motor Tighten hardware Tighten set screw Reassemble guide rails refer to fence manual Adjust guides refer to fence manual Align rip fence with miter slot Align splitter with blade Install and use rip fence Install and use splitter with guard Replace blade Push material all the way past blade before releasing work Replace or sharpen anti kickback fingers Clean and grease NOTES 35 392 3849 1274 3 116 424 lea 122A 2 36 KEY NO 21A 22 23 24
3. 25 30 31 32 33 34 36 37 38 39 40 41 PART NO OR91785 OR91781 OR91027 OR91574 OR91575 OR91782 OR91008 OR91834 OR91745 OR91031 OR91812 OR90502 OR91011 OR91051 OR91012 OR91820 OR90502 OR91812 OR91015 OR70133 OR91760 OR91820 OR91758 OR91010 OR91791 OR91013 OR91753 OR91795 OR91009 OR91789 OR91014 OR91052 OR70134 OR91821 OR90311 OR90248 OR90308 OR70135 OR91817 OR90248 DESCRIPTION PUSH NUT PIN SEE THRU BLADE GUARD WARNING LABEL WARNING LABEL PICTORAL PIN GUARD BRACKET PUSH NUT SPRING SPLITTER MOUNTING ROD M6 X 22mm HEX SOC HD SCREW M6 LOCK WASHER SPLITTER REAR MOUNT LOWER SPLITTER MOUNT SQUARE NUT SPLITTER REAR MOUNT UPPER M6 FLAT WASHER 6 4x18x1 6 M6 LOCK WASHER M6 X 20mm HEX SOC HD SCR SPLITTER SPLITTER KNOB M6X6 HEX SOC HD SCR M6 FLAT WASHER 6 4x18x1 6 M6 X 16mm HEX SOC HD SCR SPLITTER FRONT MOUNT 3mm X 10mm SPRING PIN SPLITTER SPRING CLIP M12 NUT 4mm X 22mm SPRING PIN ANTI KICKBACK FINGER 1 4 28 X 3 8 NYLOK SET SCREW TABLE INSERT TABLE INSERT RETAINING BOLT TABLE M8X20 HEX SOC SET SCREW M8 FLAT WASHER M8 LOCK WASHER M8 X 30mm HEX HD SCR EXTENSION WING 12 CAST IRON SPECIAL WASHER 8 3X25X3 5 M8 LOCK WASHER QTY KR BK N O OO N a A po dd D BN N do D D N Aa py 37 KEY NO 42 60 60A 61 62 62A 63 63A 64 66 67 68 69 70 73 74 75 75A 76 77 78 79
4. MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE NOTE In the illustration below the table saw has been turned upside down and the blade removed for clarity Fig 37 lla To adjust the blade raising lowering assembly loosen lock nut A and turn the eccentric sleeve B until all play is removed in the assembly then tighten lock nut SEE FIG 37 2 adjust the blade tilting assembly loosen lock nut C and turn the eccentric D until all play is removed in the assembly then tighten the lock nut PROTECTING CAST IRON TABLE FROM RUST A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE The environment and freguency of human contact can have a very detrimental impact on unpainted cast iron surfaces Moisture humidity and oils from human hands can cause the unpainted cast iron surfaces to mar or rust so it is Important to conduct routine main tenance to keep your table saw looking new Cleaning and waxing the cast iron surfaces on a regular main tenance schedule is recommended as follows 33 To clean and maintain the unpainted cast iron surfaces e Apply a heavy coat of WD 40 onto the unpainted cast iron surface e Use a fine steel wood pad to buff the unpainted cast iron Make sure to buff in a front to rear direction only A side to side buffing motion will show in the finely ground cast iron as a flaw defect or scratches e Reapply WD 40 and
5. with a UL CSA Listed plug not included suitable for 230 volts and the rated current of the motor The table saw with a 230 volt plug should only be connected to an outlet having the same configuration as the plug No adapter is available or should be used with the 230 volt plug Fig 25 1 Make sure the switch is OFF and disconnect power cord from power source 2 Open motor cover and verify on the motor tag that motor is dual voltage If motor tag states that it is dual voltage remove junction box cover A on motor B SEE FIG 25 4 Using wiring diagram on inside of junction box cover reconnect motor leads for 230 volt operation Replace junction box cover and close motor cover Replace the 115 volt plug with a plug rated for 230 volt operation 7 The ON OFF switch is 4 pole and does not need modified CHANGING THE SAW BLADE A WARNING e Turn the power switch OFF and unplug the power cord from its power source when chang ing the saw blade e USE ONLY 10 in diameter blades with 5 8 inch arbor holes rated at or higher than 3800 R P M Fig 26 1 Remove blade guard and splitter 2 Remove the table insert retaining bolt and remove the table insert 3 Unlock the raise lower handwheel lock and raise saw blade to maximum height 4 Two wrenches are supplied with the table saw Place one open end wrench A on the flat of the saw arbor to keep it from turning Place the closed
6. 249 269 247 26842 x 2682 8 29012 259 271B e752 237 276 2 ETTA 2772 23004 sea 224C 2040 224E 228 1 20640 E 38 226 4 KEY NO 200 200A 201 201A 202 202A 203 203A 204 205 205A 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 220A 221 222 222A 223 224 224A 224B 224C 224D 224E 224F 225 225A 226 226A 227 228 229 230 231 232 233 234 235 236 236A 237 238 PART NO OR91767 OR91824 OR91020 OR70143 OR91732 OR70144 OR90761 OR91734 OR91733 OR91004 OR70145 OR91024 OR91801 OR91733 OR91022 OR70146 OR91026 OR91050 OR91746 OR90230 OR91003 OR90230 OR90227 OR90228 OR91766 OR91721 OR70147 OR90253 OR91023 OR70148 OR91770 OR70427 OR70149 OR70150 OR70428 OR70151 OR70152 OR70153 OR70374 OR70375 OR90308 OR90311 OR90311 OR91001 OR90248 OR90307 OR91825 OR91771 OR91784 OR91802 OR91054 OR91056 OR70154 OR91057 OR91053 DESCRIPTION 5 8 18 JAM NUT 5x5x15 KEY ARBOR PULLEY 1 75 HP ARBOR PULLEY 3 HP ARBOR SPACER 1 75 HP ARBOR SPACER 3 HP 5 12 PAN HD SCR HP SPANNER NUT 1 75 HP lt 6203 LLB gt BALL BEARING ELEVATING BRACKET 1 75HP ELEVATING BRACKET HP ARBOR SLEEVE lt BWW 6203 gt WAVE WASHER lt 6203 LLB gt BALL BEARING ARBOR SHAFT BLADE BLADE FLANGE BLADE HEX NUT RH M10 x 45mm HEX HD SCR M10 FLAT WASHER REAR
7. 44 WARNING Fig 36 Dado operations present very real hazards requiring proper procedures to avoid serious injury The chance of kickback is always greater when dado blades are used so extra precautions must be used Any movement of the stock away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury 44 CAUTION Always use push sticks featherboards push pad dles and other safety accessories whenever poss ible to increase safety and control during opera tions which require the blade guard and splitter to be removed from the saw ALWAYS replace the blade guard after dadoing is complete Proper dado operations will differ depending on the blade system you choose Consult the instructions included with your dado blades for directions regarding attachment and adjustment To use a dado blade 44 WARNING Stand out of the line of potential kickback Hold A WARNING the workpiece firmly against the fence and table MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Do not allow your fingers to get close to the blade Do not reach over the blade to off load the 1 Remove the table insert splitter guard and regular workpiece saw blade 2 Attach and adjust the dado blade system as recom DADO OPERATIONS mended in the dado blade s instructions In addition to its ability to rip and crosscut lumber
8. 80 114 115 116 119 120 121 122 122A 123 124 125 126 127 127A 130 131 132 PART NO OR91752 OR91040 OR90375 OR93900 OR91060 OR90343 OR91063 0R91579 OR91828 OR91062 OR90333 OR90381 OR90362 OR90507 OR70139 OR91032 OR91007 OR70141 OR91030 OR70137 OR70138 OR70142 OR70140 OR91076 OR91077 OR91074 OR91079 OR91763 OR91091 OR91774 OR90143 OR91080 OR91081 OR91082 OR91775 OR91776 OR90078 OR91573 OR91084 OR70136 DESCRIPTION M8 X 25mm HEX HD SCR SWITCH PADDLE PAD LOCK AND KEY M4 X 25mm PAN HD SCR SWITCH COVER ASSY 1 75 HP SWITCH 1 75 HP SWITCH BOX SWITCH RESET LABEL M4 X 16mm PAN HD TAP SCR SWITCH SUPPORT M6 X 10mm HEX HD SCR M5 HEX NUT M5 EXT TOOTH WASHER M5 X 8mm PAN HD SCR RESET SWITCH 25Amp 125 250V JUMPER WIRE BLACK 1 75 HP CORD W FEMALE DISCONNECTOR STRAIN RELIEF 7P 2 POWER CORD 1 75 HP SWITCH COVER 3 HP SWITCH ASSEMBLY 3 HP POWER CORD 3 HP JUMPER WIRE BLACK 3 HP MITER GAGE BODY SPECIAL WASHER SPECIAL SCREW GUIDE BAR M4 X 16mm SET SCREW 1 4 X 3 4 PIN M4 X 10mm PAN HD SCREW M4 FLAT WASHER PLUNGER PLUNGER BLOCK CURSOR M4 X 15mm PAN HD SCREW M4 X 20mm PAN HD SCREW M4 HEX NUT MITER SCALE SPECIAL WASHER MITER GAGE KNOB QTY Ah a O OD a ND Aa Aa D Bb D N blo a D Ah 203 3 280 281 200 241022 242 DY 248 271 2702
9. OF REVENUE OR PROFITS FINANCING OR INTEREST CHARGES AND CLAIMS BY ANY THIRD PERSON WHETHER OR NOT NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW B DAMAGES OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTW TO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT OR C CLAIMS MADE A SUBJECT OF A LEGAL PROCEEDING AGAINST SCTW MORE THAN ONE 1 YEAR AFTER SUCH CAUSE OF ACTION FIRST AROSE The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania without regard to conflicts of laws pro visions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of any agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania STEEL CITY TOOL WORKS WARRANTY CARD Name 8 Street Apt No City__ State Zip Phone Number _ 9 E Mail 10 Product Description Model No Serial No The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your STEEL CITY machine Store City 2 How did you first learn of Steel City Tool Works _ Advertisement Mail Order Catalog 11 Web Site Friend Local Store Other 3 Which of the following magazines do you subscribe to _ American Woodworker __
10. PART NO OR70159 OR70322 OR70160 OR91566 OR70323 OR70161 OR90381 OR90462 OR91787 OR70162 OR91564 OR91777 OR90462 OR91058 OR70165 OR91787 OR91787 OR91124 301A 301B 301D 301C 301 329A 2 N El DESCRIPTION CABINET ASSY WELDMENT SPEC TAG 1 75 HP BEVEL SCALE BLADE ELEVATION AND TILT LABEL SPEC TAG 3 HP HINGE ASSY M5 HEX NUT M5 FLAT WASHER 1 4 20 x 3 8 PAN HD TAP MOTOR COVER WARNING LABEL M5 X 15mm PAN HEAD SCREW M5 FLAT WASHER LATCH BLACK SWELL ASSY CABINET SIDE PANEL 1 4 20 x 3 8 PAN HD TAP 1 4 20 x 3 8 PAN HD TAP DUST CHUTE Asan c 316 317 311 S 318 2 gt 5 KEY QTY NO 316 317 318 319 320 323 324 325 325A 327 328 329 329A 329B 330 331 332 N A WO A 40 IN OM as 320 4 302AC4 HF x H 7 302 4 W PART NO OR91787 OR91737 OR91787 OR91128 OR91833 OR91787 OR91106 OR70484 OR93823 OR91134 OR91135 OR91832 OR90143 OR91787 OR70131 OR70163 OR70164 302 ly 30303 30504 304A 309445 E np 3080 DESCRIPTION QTY 1 4 20 x 3 8 PAN HD TAP 1 CABLE CLAMP 1 1 4 20 x 3 8 PAN HD TAP 2 DUST PORT 1 1 4 20 x 1 2 PAN HD TAP 4 1 4 20 x 3 8 PAN HD TAP 3 INSULATOR 1 NAMEPLATE 1 RIVET 4 WRENCH HOOK 1 FENCE BRACKET 2 M4 X 8mm PAN HD TAP SCR 2 M4 FLAT WASHER 2 1 4 20 x3 8 PAN HD TAP SCR 4 OWNERS MANU
11. STEEL CITY User Manual Read and understand this manual before using machine TABLE SAW Shown with optional Fence Model Numbers 35600 35605 C US STEEL CITY TOOL WORKS Manual Part No OR70131 THANK YOU for purchasing your new Steel City Table Saw This table saw has been designed tested and inspected with you the customer in mind When properly used and maintained your table saw will provide you with years of trouble free service which is why it is backed by one of the longest machinery warranties in the business This table saw is just one of many products 1n the Steel City s family of woodworking machinery and 15 proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your table saw or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 4 SECTION 2 Product Specifications n uu dit Aes 7 SECTION 3 Accessories and Attachments pp 7 SECTION 4 TGS 8 SECTION 5 p H 9 SECTION 6 General ia ETE DD Um 10 SECTION 7 ProgductSalely 12 SECTION 8 El cirical amp td ed 13 SECTION 9 PP EE 15 SECTION 10 a
12. and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL A Dust Port E Handwheel Lock Knob 2 l Blade Wrenches B Blade Guard and Splitter Assembly F Handwheel Assembly 2 J Fence Hooks 2 C On Off Switch D Miter Gauge not shown G Splitter Mounting Rod K Wrench Hook not shown H Splitter Bracket Assembly L M8 x 1 25 x 30mm Hex Head Screw 8 M M8 Flat Washer 8 N M8 Lockwasher 8 O 1 4 20 x 1 2 Round Head Screw 10 000600000 9777 1777 7 P Cast Iron Wings ASSEMBLY 44 WARNING POLY V BELT ASSEMBLY e The table saw is a heavy machine two people may A WARNING be reguired for certain assembly operations DO NOT assemble the table saw until you are sure MAKE CERTAIN THAT THE SAW IS DISCONNECT the tool is unplugged ED FROM THE POWER SOURCE DO NOT assemble the table saw until you are sure Fig 2 the power switch is in the OFF position For your own safety DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand this entire User Manual INSTALLATION AND LEVELING Final location for the saw must be level dry well light ed and have enough room to allow movement around the saw with long pieces of wood stock Level the saw front to back and side to side
13. buff the unpainted cast iron surfaces until the stains or rust is removed Make sure you use the same front to rear buffing direction to avoid scratching or marring the cast iron surface e After all stains and or rust have been removed clean all oil and dirt from the table saw using a soft cloth or rag e Lastly you need to apply a good automotive paste wax to all unpainted cast iron surfaces This will help to protect the saw from rusting from further contact with moisture or oily hands This table saw requires very little maintenance other than minor lubrication and cleaning The following sec tions detail what will need to be done in order to assure continued operation of your saw LUBRICATION The table saw has sealed lubricated bearings in the motor housing that do not require any additional lubrica tion from the operator Use a wire brush to clean off the worm gears and trunnions and apply a white lithium grease to keep them lubricated CLEANING Keep the inside of the cabinet clear of saw dust and wood chips With the table saw unplugged vacuum out the inside of the cabinet or blow out the inside with an air hose Be sure to use air pressure no higher than 50 P S I as high pressure air may damage insulation A WARNING Be sure to wear protective eyewear and dust mask when cleaning out the cabinet of the saw TROUBLESHOOTING GUIDE This section covers the most common processing problems encountere
14. now be mounted to the saw See Owner s Manual for Fence Assembly Instructions which will address the mounting of these parts ADJUSTMENTS RAISING AND To tilt the blade bevel to 45 degrees loosen the hand wheel lock knob counterclockwise and turn the hand LOWERING THE BLADE wheel clockwise When the saw blade is at 45 degrees Fig 16 it will come into contact with the adjustable positive stop which will cause the blade to stop Tighten the hand wheel lock knob clockwise until it is securely tightened ADJUSTING BLADE BEVEL POSITIVE STOPS Fig 17 The blade height adjustment handwheel and handwheel lock knob are located on the front of the cabinet above the blade bevel scale To raise the saw blade loosen the handwheel lock knob A counterclockwise and turn the handwheel B clockwise When the saw blade is at its desired height tighten the handwheel lock knob clockwise until it is securely tightened SEE FIG 16 1 To adjust blade to a 90 degree blade bevel positive To lower the saw blade loosen the handwheel lock stop raise the saw blade A to its highest position knob counterclockwise and turn the handwheel SEE FIG 17 counterclockwise When the saw blade is at its desired 2 Using a combination square B check that the height tighten the handwheel lock knob clockwise blade is 90 degrees to the saw table zero degrees until it is securely tightened on bevel scale 3 the blade will not til
15. the teeth of the blade are pointing down in the front of the table saw Place the outer flange J and hex nut K onto the blade arbor and snug hex nut by hand Place the open end blade wrench L on the flats of the inner blade flange not shown and the box end blade wrench M onto the hex nut and securely tighten Note The blade arbor has a right hand thread to tighten the hex nut turn it clockwise SEE FIG 11 Fig 12 8 Lay a straight edge R against the left side of the saw blade S Align the splitter T so that it is in a straight line with the blade and tighten the one hex socket head screw on top of the splitter bracket assembly SEE FIG 13 9 Replace table insert and tighten table insert retain ing bolt removed in step 1 10 If there is any problem with the front splitter attach ment bracket being out of square to the saw table or blade alignment see ALIGNING SPLITTER BRACKET in the Adjustments section of this manual 20 CONNECTING SWITCH CORD TO MOTOR CORD 44 WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 Place the switch cord A through hole B in front of cabinet SEE FIG 13A Fig 13A 21 2 Open motor cover insert three prong switch cord C into three hole outlet D of the motor cord SEE FIG 13B 3 Pull slack in switch cord into the cabinet MOUNTING RAILS FENCE AND TABLE BOARD The rails fence assembly and table board can
16. 3 Install the dado table insert the table saw is also an invaluable tool for creating a 4 Raise the blade system up to the desired depth of variety of dadoes These non through cuts can be created with specially designed stacking or wobbling dado blades A WARNING Never allow hands or arms to be above or behind the saw blade Should kickback occur the hands and arms can be pulled into the saw blade Serious injury will result the dado Make sure the dado blade will not cut through the workpiece 5 If dadoing along the length of your workpiece adjust the distance between the fence and the inside edge of the blade to suit your needs When cutting across the wood grain use the miter gauge as a guide while dadoing Remember Never use the fence as a stop in conjunction with your miter gauge O Reconnect the saw to the power source N Using a scrap piece as a test piece switch on the A WARNING Never perform a through cut operation with a dado blade A dado blade was designed to make non through cuts only Failure to follow these dierctions could result in serious injury saw and take a pass over the dado blade 8 If the cut is satisfactory repeat with your finish stock MAINTENANCE BACKLASH ADJUSTMENTS FOR BLADE RAISING LOWERING AND BLADE TILTING ASSEMBLIES If any play is detected in the blade raising lowering or blade tilting assemblies the following adjustments should be made A WARNING
17. 6 in wide A dado requires a special set of blades not included with this table saw Featherboard An accessory device that can be made or purchased to help guide or hold down a workpiece during cutting operations Freehand A very dangerous operation of making a cut without using the fence or miter gauge in a cutting operation FREEHAND CUTS MUST NEVER BE PERFORMED ON A TABLE SAW Gum Pitch or Resin sticky sap based residue that comes from wood products Heeling The misalignment of the blade to the miter slots when the blade is not parallel to the miter slots Kerf The material removed by the blade in the work piece during any cutting operation Kickback When the workpiece is thrown back toward the operator at a high rate of speed during a cutting operation Miter Cut The operation of making a cut using the miter gauge at any angle other than zero degrees Push Stick An accessory device that can be made or purchased to help push the workpiece through the blade A push stick is used to keep the operator s hands away from the blade when ripping a narrow workpiece Rabbet A square notch in the edge of the workpiece Rip Cut The operation of making a cut with the grain of the workpiece Saw Blade Path The area that is directly in line with the blade including area over under behind and in front of it Set of the Saw Blade The distance that the tips of the saw blade ar
18. 738 OR91006 OR90230 OR91746 OR91018 OR91740 OR91137 OR91762 OR90283 OR90381 OR91827 OR91017 OR91786 OR70155 OR70156 OR91038 OR70157 OR70158 OR91768 OR90230 OR90227 OR90228 OR91726 OR91727 OR90290 OR90291 OR91728 OR91808 DESCRIPTION REAR TRUNNION SHAFT M5 x 20mm HEX SOC HD SCR GEAR 3mm x 15mm SPRING PIN ELEVATING SHAFT 3mm x 20mm SPRING PIN 5 8 18 JAM NUT M6 X 8mm HEX SOC SET SCR M5 x 20mm HEX SOC HD SCR FRONT TRUNNION WAVE WASHER 5 8 18 LOCK NUT RAISE LOWER SHAFT RAISE LOWER SPACER POINTER M6 FLAT WASHER M6 X 16mm PAN HD SCR HANDWHEEL KNOB KNOB BOLT KNOB END CAP HANDWHEEL LOCK KNOB GEAR 3mm x 15mm SPRING PIN TILT SHAFT 3mm X 20mm SPRING PIN ECCENTRIC FRONT BRACKET M10 FLAT WASHER M10 X 45mm HEX HD SCR TILT COLLAR 3 8 FIBER WASHER COLLAR 1 4 20 X 1 4 HEX SOC SET SCR M6 X 8mm HEX SOC SET SCR M5 NUT M5 FLAT WASHER TILT PLATE M5 X 25mm PAN HD SCR HANDWHEEL KNOB KNOB BOLT KNOB END CAP HANDWHEEL LOCK KNOB 9 16 18 JAM HEX NUT M10 FLAT WASHER M10 LOCK WASHER M10 HEX NUT WRENCH OPEN END WRENCH 3mm ALLEN WRENCH 4mm ALLEN WRENCH 5mm ALLEN WRENCH 1 8 ALLEN WRENCH QTY a Aa A N N a o A c N N N N lt 4 1 A 1 A A A A A A A jU lt 4 1 A A A KEY NO 301 301A 301B 301C 301D 302 302A 302B 303 304 304A 305 305A 306 307 308 309 311 32303
19. AL NOT SHOWN 1 OWNERS MANUAL FRENCH NOT SHOWN 1 OWNERS MANUAL SPANISH NOT SHOWN I LI LI I assasi _ LE LI IIA HINA _ _ Al _ _ _ rp EE _ LA LL ILLE LL ppp _ 8 uL LLL LL Pili I _ E TE TT Tt NOTES 42 STEEL CITY TOOL WORKS www steelcitytoolworks com 1 822 SC4 TOOL 1 877 724 8665 4 5 Year Warranty
20. BRACKET M10 FLAT WASHER M10 LOCK WASHER M10 HEX NUT 5 8 18 LOCK NUT BELT 1 75 HP BELT 3 HP M5X12 HEX SOC SET SCR MOTOR PULLEY 1 75 HP MOTOR PULLEY 3 HP 5 x 5 x 36mm KEY MOTOR ASSEMBLY 1 75 HP CAPACITOR 300 MFD 250 VOLT 1 75 HP CAPACITOR 35 MFD 250 VOLT 1 75 HP MOTOR ASSEMBLY 3 HP CAPACITOR 150 MFD 250 VOLT 3 HP CAPACITOR 20 MFD 250 VOLT 3 HP JUNCTION BOX COVER MOTOR SPEC PLATE 1 75 HP MOTOR SPEC PLATE 3 HP M8 X 30mm HEX HD SCR M8 FLAT WASHER M8 FLAT WASHER MOTOR BRACKET M8 LOCK WASHER M8 HEX NUT 8mm X 35mm SPRING PIN 1 75 HP 1 2 13UNC LOCK NUT 1 2 FLAT WASHER WAVE WASHER MOTOR MOUNT STUD MOTOR SPRING 1 75 HP MOTOR SPRING 3 HP STUD TIE BAR QTY N a oL m P O A db HR HR a odo Aa do a do do do A P N N PPO N 1 1 1 1 1 G 39 KEY NO 239 240 241 242 242A 243 244 245 246 247 248 249 250 251 252 253 254 255 256 256a 256b 256c 258 259 260 261 261A 262 263 264 265 266 266A 266B 266C 267 268 268A 269 270 271 271a 271b 271c 273 274 275 276 277 280 281 283 284 285 286 PART NO OR91002 OR91790 OR91757 OR91744 OR91792 OR91047 OR91793 OR91767 OR90283 OR91757 OR91005 OR91800 OR91766 OR91028 OR91029 OR91019 OR90059 OR91826 OR70155 OR70156 OR91038 OR70157 OR70158 OR91744 OR91792 OR91033 OR91793 OR91
21. COMMENDED GAUGE FOR EXTENSION CORDS AWG 115 VOLT OPERATION ONLY 25 LONG 50 LONG 100 LONG 16 AWG 14 AWG 14 AWG Not recommended 0 to 6 Amps 6 to 10 Amps 10 to 12 Amps 12 to 15 Amps MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 230 VOLT OPERATION ONLY 16 AWG 14 AWG 14 AWG Not recommended 0 to 6 Amps 6 to 10 Amps 10 to 12 Amps 12 to 15 Amps UNPACKING amp INVENTORY 44 WARNING e The machine is heavy two people are required to unpack and lift e Use a safety strap to avoid tip over when lifting machine Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from all of the parts and the table saw The protective coatings can be removed by spraying WD 40 on them and wip ing it off with a soft cloth This may need redone sever al times before all of the protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box 44 WARNING If any parts are missing do not attempt to plug in the power cord
22. _ American How To Cabinetmaker Family Handyman Fine Homebuilding Fine Woodworking 12 _ Journal of Light Construction _ Old House Journal ___ Popular Mechanics _ Popular Science _ Popular Woodworking _ Today s Homeowner WOOD Woodcraft ___ WOODEN Boat _ Woodshop News Woodsmith _ Woodwork ____ Woodworker ___ Woodworker s Journal __ Workbench Other 4 Which of the following woodworking remodeling shows do 13 you watch ___ Backyard America The American Woodworker ___ Home Time gt The New Yankee Workshop _ _ This Old House _ Woodwright s Shop Other 14 5 What is your annual household income ___ 20 000 to 29 999 _ 30 000 to 39 999 _ 40 000 to 49 999 _ 50 000 to 59 999 15 __ 60 000 to 69 999 _ 70 000 to 79 999 _ 80 000 to 89 999 90 000 16 6 What is your age group _ 20 to 29 years to 39 years _ 40 to 49 years 59 years 17 ___ 60 to 69 years _ 70 years 7 How long have you been a woodworker ____ Oto 2 years _ 2 8 years _ 8 to 20 years over 20 years How would you rank your woodworking skills Simple _ Intermediate _ Advance _ Master Craftsman How many Steel City machines do you own What stationary woodworking tools do you own Check all that apply _ Air Compressor __ Band Saw Drill Press _ Drum Sander _ Dust Collection ___ Horizontal Boring Machine _ Jointer Lathe _ Mortiser _ Panel Saw Planer ___ Power Feeder ___ Radia
23. achine DO NOT permit people to be in the immediate work area especially when the machine is operating KEEP protective guards in place and in working order MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp NEVER leave a machine running unattended Turn the power switch to the OFF position DO NOT leave the machine until it has come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON SECURE all work When it is possible use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 25 26 27 28 29 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri ous injury to the operator and cause damage to the machine If in doubt DO NOT use it THE USE of extension cords is not recommended for 230V equipment It is better to arrange the placement of your equipment and th
24. al Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools 44 WARNING ALWAYS wear hearing protection Plain cotton is not an acceptable protective device Hearing equipment should comply with ANSI S3 19 Standards 44 WARNING 4 ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or air borne particles 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle when making adjustments changing parts or performing any maintenance 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle A WARNING 8 AVOID a dangerous working environment DO NOT use electrical to
25. aw 20 DO NOT execute a cut when you do not have complete control of the situation 21 DO NOT cut a workpiece that is too large for you to handle 22 DO NOT use the rip fence as a guide when cross cutting 23 BE MINDFUL of flaws in the wood Cutting a warped or twisted board along the rip fence can get pinched between the fence and the blade causing a kickback 24 ALWAYS remove cut off pieces and scraps from the table before starting the saw 25 NEVER start the machine with the workpiece against the blade 26 NEVER perform freehand operations Use either the fence or miter gauge to position and guide the workpiece through the blade 27 ALWAYS use a pushstick for ripping narrow work pieces 28 NEVER have any part of your body in line with the path of the saw blade If a kickback occurs with you directly in front of the blade a serious injury Can occur 29 NEVER attempt to free a stalled blade without first turning the machine off and disconnecting the saw from the power source ELECTRICAL REQUIREMENTS A WARNING To reduce the risk of electric shock follow all electri cal and safety codes including the National Electric Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only This manual is written for two specific models Model No 35600 and Model No 35605 Please follow the spe
26. blade manufacturer s recommendations to assure safe and efficient operation of your table saw CROSSCUTTING Crosscutting means cutting across the grain of the wood In wood products without grain i e MDF particleboard crosscutting simply means cutting across the width of the stock Crosscuts are made with the miter gauge There are two miter gauge slots in the table top Use the one that works best for the piece being crosscut To make a crosscut using the miter gauge 1 Inspect the board for soundness You do not necessarily need a square edge to crosscut with accuracy 2 Inspect the miter gauge Is it properly set and tight Move the rip fence completely out of the way 3 Turn on the saw and allow it to come to full speed 4 Hold the workpiece firmly against the face of the miter gauge and ease it into the blade and through the workpiece SEE FIG 34 Fig 34 5 Turn off the saw and allow the blade to come to a full stop A WARNING Small cutoff pieces can contact the moving blade and be thrown back toward the operator Always use the least amount of clearance between the table insert and the blade to reduce the risk of injury from these pieces Never attempt to grab these pieces while the table saw is turned on Your hand may come into contact with the blade Turn the table saw off and safely remove these pieces AFTER the blade has come to a complete stop RIPPING Ripping means to cut with t
27. bol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine 10 A WARNING A WARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust remov
28. ch the wing to the table Do not completely tighten hardware at this time SEE FIG 3 1 Place one of the handwheels A onto the blade raise lower shaft B located on the front of the Fig 4 cabinet Align the groove C in the back of the handwheel with the pin D SEE FIG 5 Fig 6 3 Laya straight edge or level C across the saw table D and extension wing E Make sure that the front face of the extension wing is flat to the front face of the saw table Adjust the extension wing so that its top surface is exactly flat to the saw table and securely tighten hardware SEE FIG 4 2 Thread the locking knob E onto the threaded end 4 Repeat steps 2 and 3 above to assemble the other of the shaft SEE FIG 6 extension wing to the right side of the table saw 3 Repeat the steps above to assemble the remaining handwheel and locking knob onto the bevel shaft located on the side of the cabinet 18 WRENCH AND FENCE 2 Place the threaded end of the mounting splitter rod HOOK ASSEMBLY A through the hole B in the rear of the cabinet Place a M12 hex nut not shown onto the threaded end of the mounting splitter rod inside of the cabi A WARNING net and tighten securely SEE FIGS 8 AND 9 MAKE CERTAIN THAT THE SAW IS DISCONNECT Note Place an 18mm wrench on 12mm hex nut and a ED FROM THE POWER SOURCE 13mm wrench on flats of the splitter rod and tighten Fig 7 Fig 9 1 Assemble both of the fence h
29. cific reguirements for your model saw MODEL NO 35600 The switch provided with your saw is a dual voltage capable switch meaning it is designed to function at either 115 or 230 volts The switch and saw comes 13 prewired for 115 volt operation If you decide to convert the saw to 230V you will have to replace the 115 volt plug on the switch with a UL CSA Listed plug suitable for 230 volts The table saw with a 230 volt plug should only be connected to an outlet having the same config uration as the plug No adapter is available or should be used with the 230 volt plug Once the modification has been made to the plug of the switch be sure to fol low the instructions under CHANGING MOTOR VOLT AGE for changing the motor voltage from 115 volt to 230 volt in the ADJUSTMENTS section of this manual MODEL NO 35605 The switch provided with your saw is a magnetic switch designed for 230 volt single phase usage only The switch has a plug that is designed to plug into a 230 volt outlet There are many different configurations for 230 volt outlets so it is conceivable that the configura tion of the plug may not match the configuration of your existing outlet If this is the case you will have to replace the plug with a UL CSA approved plug that matches the configuration of your 230V outlet GROUNDING INSTRUCTIONS 44 WARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event
30. d a cross cut blade a 10 combination blade will the safe and efficient use of your table saw Ignoring typically have between 40 50 teeth SEE FIG 33 this important step could result in damage to the saw and serious injury to the operator Below are the most Fig 33 common saw blades and their uses 1 Rip Blade Used for cutting with the grain Typically 10 rip blades have between 18 40 teeth and large gullets to allow for large chip removal SEE FIG 31 Fig 31 4 Thin kerf Most types of saw blades are available in a thin kerf style Designed primarily to minimize stock waste thin kerf blades are used in conjunc tion with a blade stabilizer to reduce blade wobble 2 Cross cut Blade Used for cutting across the grain Note Many blade guards splitters are thicker than 10 cross cut blades have between 60 80 teeth and many thin kerf blades Make sure that the stock will a shallow gullet SEE FIG 32 pass by the guard splitter before beginning a cut Fig 32 5 Dado Blades There are two types of dado blades stack and wobble Stack dadoes involve more set up time but they provide a superior finish cut when compared to a wobble dado 6 Moulding Heads A moulding head is a cutterhead that attaches to the arbor and holds individual moulding knives They are very dangerous and require training beyond the scope of this manual This section on blade selection is by no means compre hensive Always follow the saw
31. d in sawing and what to do about them Do not make any adjustments until the table saw is unplugged and moving parts have come to a complete stop PROBLEM Saw stops or will not start Does not make accurate 45 or 90 cuts Material binds blade when ripping Saw makes unsatisfactory cuts Blade does not come up to speed Saw vibrates excessively Rip fence binds on guide rails Material kicked back from blade Blade does not raise or tilt freely LIKELY CAUSE S Overload tripped Saw unplugged from wall or motor Fuse blown or circuit breaker tripped Cord damaged Stops not adjusted correctly Angle pointer not set accurately Miter gauge out of adjustment Fence not aligned with blade Warped wood Excessive feed rate Splitter not aligned with blade Dull blade Blade mounted backwards Gum or pitch on blade Incorrect blade for cut Gum or pitch on table Extension cord too light or too long Low shop voltage Motor not wired for correct voltage Stand on uneven floor Damaged saw blade Bad poly V belts Bent pulley Improper motor mounting Loose hardware Loose set screw in pulley Guide rails or extension wing not installed correctly Guide of rip fence not adjusted properly Rip fence out of alignment Splitter not aligned with blade Feeding stock without rip fence Splitter not in place
32. d provides SCTW with a reasonable opportunity to verify the alleged defect by inspection This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents or lack of maintenance or to repairs or alterations made or specifically authorized by anyone other than SCTW Normal wear components are also excluded under this coverage Every effort has been made to ensure that all SCTW machinery meets the highest quality and durability standards We reserve the right to change specifications at any time due to our commitment to continuous improvement of the quality of our products EXCEPT AS SET FORTH ABOVE SCTW MAKES NO EXPRESS OR IMPLIED REPRESENTA TIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY OR ITS CONDITION MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE HEREBY SPECIFICALLY DISCLAIMED SCTW SHALL NOT BE LIABLE FOR ANY A SPECIAL INDIRECT INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFITS ARISING FROM OR RELATED TO THIS WARRANTY THE BREACH OF ANY AGREEMENT OR WARRANTY OR THE OPERATION OR USE OF ITS MACHINERY INCLUDING WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIXTURES TOOLS EQUIPMENT PARTS OR MATERIALS DIRECT OR INDIRECT LOSS CAUSED BY ANY OTHER PARTY LOSS
33. e and tighten knob SEE FIG 29 To rotate to the next positive stop pull plunger C out rotate miter gauge body then push plunger back in and continue rotating miter gauge body until it stops against next positive stop 27 To adjust O degree positive stops loosen knob pull out on plunger C and turn miter gauge over Loosen the lock nut D 3 or 4 turns SEE FIG 30 Place a square against the guide bar and front of the miter gauge body Square the miter gauge body to the guide bar and tighten knob Push in plunger and make adjustments to stop screw E so that it touches the plunger and tighten lock nut Recheck the positive stop angle to the saw blade Insert the guide bar into the miter slot and slide the miter gauge up to the saw blade To check place a square against the saw blade and miter gauge body If any more adjustments are need repeat steps above To set both 45 degree positive stops repeat steps 1 thru 6 above OPERATIONS 44 CAUTION e Aseparate electrical circuit should be used for your table saw The circuit should not be less than 14 AWG wire and should be protected with a 15 amp time lag fuse e Have a qualified electrician repair or replace damaged or worn cord immediately e Before connecting the motor to the power line make certain the switch is in the OFF position and be sure that the electric current is of the same characteristics as the motor nameplate All line connecti
34. e angled outwards from the thickness of the blade The set of the saw blade teeth allows for the blade body to pass safely through all cuts Table Work Area The total surface of the top of the table saw on which the workpiece rests while set up or cutting operations are being performed FEATURE IDENTIFICATION A Miter Gauge B Blade Guard Assembly C Motor Cover D Bevel Scale E Raise Lower Handwheel F Bevel Adjustment Handwheel G Fence Hooks H On Off Switch shown with an optional fence GENERAL SAFETY A WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety reguirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mes sages that follow this sym
35. e installed wiring to eliminate the need for an extension cord If an extension cord is necessary refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts SAVE these instructions and refer to them frequent ly and use them to instruct other users Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 American National Standards Institute 25 West 48rd Street 4th floor New York NY 10036 www ansi org ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov PRODUCT SAFETY 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who i
36. end wrench B on the arbor nut C Turn the arbor nut wrench toward the front of saw to loosen it Remove arbor nut blade flange D and saw blade E SEE FIG 26 5 Assemble the new saw blade make certain the teeth point down at the front of the saw table and assemble the blade flange and arbor nut Using both blade wrenches as previously mentioned tighten arbor nut in the opposite direction from which it was loosened 6 Replace table insert and tighten the table insert retaining bolt 7 Replace blade guard and splitter 26 ALIGNING SPLITTER BRACKET 44 WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Fig 27 1 To adjust front splitter bracket A loosen the two hex socket head cap screws B SEE FIG 27 Fig 28 2 Place a straight edge C along the side of blade D and adjust the front splitter bracket to align the splitter E with the blade SEE FIG 28 3 Once splitter bracket is aligned retighten hex socket head cap screw from STEP 1 ADJUSTING POSITIVE STOPS Fig 30 MITER GAUGE ADJUSTMENT A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Fig 29 The miter gauge has adjustable positive stops at 0 degree and plus or minus 45 degrees or it can be manually set at any angle between plus or minus 60 degrees To rotate miter gauge body A loosen knob B and pull out plunger C and rotate miter gauge body to desired angl
37. es and rotate the saw blade by hand Make sure the blade does not contact the table insert TABLE INSERT ADJUSTMENT A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Fig 24 1 The table insert A must always be level with the saw table B To adjust the table insert loosen and remove table insert retaining bolt C SEE FIG 24 2 Placea straight edge across the front and rear of the table insert Check that the insert is perfectly level with the saw table To level the table insert turn the one or more adjusting set screws D as needed and recheck 4 Once the insert is level secure the insert with the retaining bolt removed in step 1 5 The table insert is equipped with a finger hole E for easy removal 25 CHANGING MOTOR VOLTAGE This section only applies to Model 35600 with the 1 3 4HP Motor The 35605 Model with the 3HP motor will only run at 230V A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Have a certified electrician make all electrical connections All local and state codes must be maintained The motor supplied with the table saw is a dual voltage 115 230 volt single phase motor The motor is wired from the factory for 115 volt operation To change to 230 volt operation for your table saw proceed with the following instructions It is also necessary to replace the 115 volt plug supplied with the table saw
38. g 18 8 Using a combination square C make sure that the blade is at 45 degrees SEE FIG 18 9 With the blade at 45 degrees tighten the bevel handwheel lock knob to keep the blade from further tilting 10 Turn the set screw clockwise until it comes in contact with the positive stop BEVEL ARROW ADJUSTMENT 1 Make certain that the blade is at 90 degrees to the table surface with a combination square Fig 19 2 Check that the bevel arrow is pointing to the zero degree mark on the bevel scale located on the front of the cabinet SEE FIG 19 3 To adjust arrow loosen the Philips head screw A and reposition the bevel arrow and tighten screw CHECKING BLADE ALIGNMENT Blade heel is the misalignment of the blade to the miter slots This means when the blade is not parallel to the miter slots it is heeling The blade is set parallel at the factory and should not need any adjustments You can check this by using a dial indicator not included or a combination square not included It is recommended to check the alignment before initial operation as follows A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Fig 20 1 Raise the saw blade to its highest point 2 Place a combination square A on the saw table with one edge B of the square against the left miter slot C SEE FIG 20 3 Adjust the square so the rule D just touches the saw blade Make sure the rule i
39. he grain of the wood In other materials such as MDF or plywood ripping simply means to cut lengthwise To rip a board 1 Inspectthe board for soundness You will need a straightedge to rip with accuracy Your workpiece may need to be jointed flat before attempting to cut on the table saw A WARNING Never attempt to rip a board that does not have one perfectly straight edge on it Always run the straight edge of the board against the rip fence Failure to do this could result in kickback and serious personal injury 2 Settherip fence to the desired distance from the blade IF YOU ARE MAKING NARROW CUTS USE A PUSH STICK Serious injury can occur if you put your hands close to the blade A push stick pattern has been included at the end of this manual Use it to hold the workpiece against the table and fence and push the workpiece fully past the blade When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence rip a larger piece to obtain the desired piece 3 Turn on the saw and allow it to reach full speed Place the trued edge of the board against the rip fence Feed the workpiece slowly and evenly into the blade and through the workpiece When ripping always stand off to the side of the workpiece and push it through making sure to keep your fingers out of line with the blade SEE FIG 35 Fig 35 Do not stand directly behind the workpiece when ripping SEE FIG 36
40. he rating of the plug and receptacle The motor supplied with your machine is either a 115 230 dual voltage motor Model 35600 or a dedicat ed 230 volt single phase motor Model 35605 Never connect the green or ground wire to a live terminal The machine should only be connected to an outlet having the same configuration as the plug 14 EXTENSION CORDS A WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indi cate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RE
41. ight Gross Weight ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com Induction 1 75 15 7 5 115 230 60 3450 Left Poly V Belt 10 in 5 8 in 40 3450 3 3 8 in 2 1 4 in 12 1 2 in 13 16 in 8 in 12 in cast iron 20 x 22 44 32 40 320lbs 30 1 2 in 29 1 2 in 43 in 370 lbs Model Number 35605 Induction 3 13 230 60 3450 Left Poly V Belt 10 in 5 8 in 40 3450 3 3 8 in 2 1 4 in 12 1 2 in 13 16 in 8 in 12 in cast iron 20 X 22 44 32 40 334lbs 30 1 2 in 29 1 2 in 43 in 385 lbs DEFINITION OF TERMS Anti Kickback Fingers A safety device attached to the blade guard and splitter assembly designed to minimize the chance of a workpiece being thrown back during a cutting operation Arbor The shaft on which the blade or accessory cutting tool is mounted Bevel Cut The operation of making any cut with the blade set on a degree other than 90 degrees Compound Cut The operation of making both a bevel and a miter cut at one time Crosscut The operation of making a cut across the grain or width of a workpiece Dado A non through cut that produces a square notch A dado is typically from 1 8 in to 13 1
42. ior to doing or perform ing any maintenance e Make certain that the OFF button has been de pressed before pushing the thermal overload reset button The motor supplied with your table saw has a resettable thermal overload relay located on the side of the switch If the motor shuts off during an operation cutting a workpiece too fast or using a dull blade using the saw beyond its capacity or low voltage press the OFF button and let the motor cool three to five minutes Push the reset thermal overload button on the side of the ON OFF switch assembly Make certain that the saw blade and work area has been cleared of debris before restarting saw The motor can now be turned on again A WARNING PRE RUN CHECK MAKE CERTAIN THAT THE SAW IS DISCONNECT Before you begin to use your Table Saw you should ED FROM THE POWER SOURCE give it a thorough inspection making sure you ask yourself the following guestions 1 15 the blade mounted correctly 2 Is the saw stable A WARNING 15 it wired properly 4 ls your electrical system properly configured ALWAYS wear eye protection Any machine can 5 Haved you checked your workpiece for obvious throw debris into the eyes during operations which defects could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses 6 Is the guard assembly installed and functional ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operati
43. l Arm Saw _ Shaper _ Spindle Sander gt Table Saw ___ Vacuum Veneer Press _ Wide Belt Sander Other Which benchtop tools do you own Check all that apply Belt Sander gt Belt Disc Sander Drill Press _ Band Saw _ Grinder Mini Jointer ___ Mini Lathe Scroll Saw _ Spindle Belt Sander Other Which portable hand held power tools do you own Check all that apply ___ Belt Sander ____ Biscuit Jointer _ Dust Collector Circular Saw ___ Detail Sander Drill Driver _ Miter Saw Orbital Sander ___ Palm Sander gt Portable Thickness Planer _ Saber Saw Reciprocating Saw ___ Router Other What machines accessories would you like to see added to the STEEL CITY line Do you think your purchase represents good value __ Yes __ No Would you recommend STEEL CITY products to a friend Yes No Comments FOLD ON DOTTED LINE PLACE STAMP HERE Steel City Tool Works P O Box 10529 Murfreesboro TN 37129 FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS Model Number 35600 Motor type HP Amps Volts Hertz RPM Blade Tilt Blade Drive Blade Diameter Blade Arbor Number of Teeth Blade Speed Max Depth of cut at 90 Max Depth of cut at 45 Table in front of blade at max depth of cut Max Dado width Max Dado blade diameter Left and right table wing Product Dimensions Footprint Length Width Height Net Weight Shipping Dimensions Length Width He
44. ng power tools 7 Have you checked the saw blade clearance when it is adjusted to varying angles and depths 8 Have you read all the warnings and directions regarding the operation of this machine AWARNING TEST RUN 1 Face the table saw and stand to the left of the ALWAYS wear a NIOSH OSHA approved dust mask blade path to prevent inhaling dangerous dust or airborne particles 2 With one finger on the ON button and one finger on the OFF button turn the saw on Be ready to turn the saw off in case of a mishap 3 Watch and listen to the saw Note whether there are any unusual sounds or excessive vibrations NOTICE 4 If anything appears abnormal immediately turn The following section was designed to give off the saw unplug it and fix the problems If a instructions on the basic operations of this table problem exists that is beyond the scope of this saw However it is in no way comprehensive of manual contact your dealer every table saw application It is strongly recom mended that you read books trade magazines or 5 If the saw is behaving normally turn it off and pre get formal training to maximize the potential of pare to make a cut according to the instructions your table saw and to minimize the risks outlined in this section 29 BLADE SELECTION 3 Combination Blade Used for cutting with and across the grain A compromise between a rip blade Choosing the correct blade for the job is essential for an
45. of a malfunction or breakdown GROUND ING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections to meet all electrical codes local and state All connections must also adhere to all of OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equip ment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding con ductor DO NOT connect the equipment grounding con ductor to a live terminal if repair or replacement of the electric cord or plug is necessary Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded PLUGS RECEPTACLES A WARNING e Electrocution or fire could result if this machine is not grounded properly or if the electrical configura tion does not comply with local and state electrical Codes e MAKE CERTAIN the machine is disconnected from power source before starting any electrical work e MAKE SURE the circuit breaker does not exceed t
46. ols in a damp environment or expose them to rain or moisture A WARNING 9 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 10 DO NOT use electrical tools in the presence of flammable liguids or gasses 11 11 12 13 14 15 16 20 21 22 23 24 DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher guality job by only performing operations for which the machine was intended DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine DO NOT operate any machine or tool if under the influence of drugs alcohol or medication EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all moving parts Any guard or other part that is dam aged should be immediately repaired or replaced Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong Keep visitors and children away from any m
47. ons should make good contact e Running on low voltage or long extension cords will damage the motor 44 WARNING DO NOT expose the table saw to rain or operate the in damp locations e MAKE SURE all parts have been assembled correct ly and are in working order e KEEP table surface clear of tools and debris before starting table saw STARTING AND STOPPING THE SAW Fig A 1 The ON OFF switch is located under the front rail on the table saw 2 turn the table saw on press the green START button A in one half inch Note There is a safety feature on the switch to insure that the switch must be completely pressed before the saw will START SEE FIG A To turn the table saw off press the large red OFF paddle B or lift the paddle and press directly on the red OFF button 4 When the table saw is not in use the ON button should be locked so that it cannot be started 5 Using a padlock not provided it is possible to lock the switch to prevent unauthorized use Lift the red OFF paddle and place a padlock through the holes C in the side of the ON button and then lock the padlock Make sure keys have been removed from padlock and placed where no children can get them SEE FIG A 6 To use the table saw unlock and remove the padlock from the ON button THERMAL OVERLOAD PROTECTION 44 WARNING e Turn the power switch OFF and unplug the power cord from its power source pr
48. ooks A to the left side of the cabinet B using four 1 4 20 c 1 2 round head screws not shown SEE FIG 7 2 Assemble the wrench hook C above the fence mounting splitter rod SEE FIG 9 BLADE GUARD AND SPLITTER ASSENBLY Fig 10 44 WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 Remove the table insert Note Remove the table insert retaining bolt used to secure the table insert to the saw table Fig 8 4 Place the front attachment point D of the blade guard and splitter assembly down into the tool less front attachment point E Place the rear attachment slot F onto the threads of the splitter bracket knob G securely tighten splitter bracket knob Note The splitter bracket assembly will need to be positioned to fit the blade guard and splitter assembly on the mounting splitter rod SEE FIG 10 Fig 11 7 Place a square N onto the saw table and against the splitter assembly O behind the kickback fin gers P Make adjustments to the splitter bracket assembly Q so that the splitter is square to the saw table Once square tighten the two hex socket head screws on the bottom of the splitter bracket assembly SEE FIG 12 Fig 13 5 Remove the hex nut K and outer flange J from the blade arbor 1 Note The arbor has a right hand thread to loosen the hex nut turn it counter clockwise 6 Place 10 saw blade Z onto blade arbor 1 make sure
49. s familiar with this machine and its operations Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine 12 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only A WARNING TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you experi ence difficulties in performing any operation Contact your supervisor instructor or machine serv ice center immediately 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the table saw A WARNING 9 DO NOT handle the plug or table saw with wet hands 10 USE accessories only recommended by Steel Ci
50. s not touching any of the carbide tips of the saw blade 4 Lock the rule in this position 6 Rotate the saw blade back so that you take the measurement from the same spot on the saw blade SEE FIG 21 7 Take a reading at the rear of the blade E with the combination square If there is a difference of more than 010 between the rule and the blade then an adjustment will have to be made 8 If an adjustment is necessary see ADJUSTING BLADE ALIGNMENT ADJUSTING BLADE ALIGNMENT A WARNING Blade alignment is factory set and should not need adjustment All saw blades have some runout Therefore readjusting the blade alignment should only be attempted if it becomes necessary see checking blade alignment A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 24 To align the blade parallel to the miter slot first loosen two hex head screws A under the left side of the table saw This is the same side as the bevel handwheel B SEE FIG 22 Fig 23 D 4 Open motor cover located on the right side of the table saw Loosen two hex head screws C located directly above the opening SEE FIG 23 The saw table is now loose and can be reposi tioned until the blade is parallel to the miter slot Repeat steps in CHECKING BLADE ALIGNMENT When blade is parallel to miter slot tighten all four hex head screws Recheck blade alignment Tilt the blade to 45 degre
51. t to 90 degrees turn counter clockwise the set screw in the left miter slot of the TILTING THE BLADE saw table until the blade can be positioned to 90 The blade bevel handwheel and handwheel lock knob degrees are located on the left side of the cabinet To increase 4 Once the blade has been tilted to 90 degrees con the saw blade bevel loosen the handwheel lock knob firm this using your square tighten the bevel hand counterclockwise and turn the handwheel clockwise wheel lock knob located on the side of the cabinet When the saw blade is at its desired degree tighten the This will keep the blade from tilting further SES 5 the set screw clockwise until it comes tightened contact with the positive stop To return the saw blade bevel to zero degrees loosen 6 Loosen the bevel handwheel lock knob located on the handwheel lock knob counterclockwise and turn the handwheel counterclockwise When the saw blade is back to zero degrees it will come into contact with the the side of the cabinet and rotate bevel handwheel until the blade is at 45 degrees to the saw table adjustable positive stop which will cause the blade to If the blade will not tilt to 45 degrees turn counter stop Tighten the handwheel lock knob clockwise until clockwise the set screw located just to the right of it is securely tightened the right miter slot until the blade can be positioned to 45 deqrees 22 g Fi
52. ty 11 DO NOT pull the table saw by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease 12 DO NOT unplug the table saw by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug If the table saw is not operating properly or has been damaged left out doors or has been in contact with water 14 DO NOT use the table saw as a toy DO NOT use near or around children 15 ENSURE that the machine sits firmly on the floor before using If the machine wobbles or is unstable correct the problem by using shims or blocks prior to operation 16 KEEP saw blade sharp and clean Failure to do so greatly increases friction decreases cut quality and increases the possibility of a kickback 17 MAKE CERTAIN the saw blade is parallel with the miter slots and with the rip fence A blade that is not aligned parallel can cause the workpiece to be pinched between the blade and the fence causing burning or kickbacks 18 ALWAYS use blade guard on all through cuts This will help prevent the cut from closing on the back of the saw blade The blade guard also has anti kickback fingers which minimize the chance of a workiece being thrown back during a cutting operation 19 ALWAYS push the workpiece past the blade DO NOT release a workpiece until it is past the blade and removed from the s
53. using a carpenter s level placed on the table Use shims under the corners if necessary but make sure the saw is stable before being placed into service DUST PORT ASSEMBLY A WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT 1 Make sure all packaging material has been ED FROM THE POWER SOURCE removed from inside the cabinet Open the motor cover and place the motor Poly V Fig 1 belt A over the blade pulley B SEE FIG 2 Carefully lift the motor C and place the belt under the motor pulley not shown Make sure all the v notches in the belt are mated with the v notches of the blade pulley and motor pulley N Carefully let the motor down and close motor cover EXTENSION WING ASSEMBLY AWARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE 1 CAUTION The extension wings are heavy two people are required to assemble both extension wings to the table saw 1 Attach the dust port A to the opening in the bottom rear of the cabinet with four 1 4 20 x 1 2 round head tap screws SEE FIG 1 17 Fig 3 HANDWHEEL ASSEMBLY 44 WARNING MAKE CERTAIN THAT THE SAW IS DISCONNECT ED FROM THE POWER SOURCE Fig 5 2 Assemble one of the extension wings A to the left side of the table saw Align the four holes B in the extension wing with the four holes in the left side of the saw table Use four M8 x 30mm hex head screws M8 lock washers and M8 flat washers to atta
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