ACS-30 Program Integrator Manual
Contents
1. Off 012345 6 7 B 9101112 13 1415 16 17 18 19 20 21 22 23 24 General Copy Presets From 12 00 PM r ee SCE e To 12 30 PM Cea gt Swe Mode or Close Figure 20 Time Segment Added to Graph 5 Repeat as necessary 6 Click Save 7 Click Close EN Raychem ACS30programintegrator AR H58325 03 15 27 36 Section 4 Printing Circuit Summary Once the ACS 30 system circuit database has been created a Summary of the database can be printed for site records and to assist in the heating cable commissioning The printout is divided into several sections J ob Site The job site name address and contact information can be entered when you click the SITE main menu bar Device List Summarizes all devices added to the system Circuit List Summary Lists all circuits with circuit number circuit ID Control mode and assigned RTDs Individual Circuit Pararneter List Lists all control parameters for each circuit P PENTAIR Raychem Acs 30 Program Integrator Manual test screens xml Page 1 of 20 Site Documentation Site Name ACS 30 Demonstration Buiiding Address Phone Site Supervisor Date 3 18 2013 Notes Device List Address Device Type Relays Used RTDs EXTs Used 1 PCM sale E 1 4 PCM 1 2 1 2 3 c910 1 1 2 32 RMM2 N A None Stagger Start Stagger Start 5 Minutes Last Modified 3 18 2013 Printed 3 18 2013 Software Version 1 8 Figure 21 Example Print Out THERMAL BU2. Figure 5 Device List with a PCM panel C910 485 controller and a RMM2 temp module 4 Repeat as necessary to add additional devices 5 Click OK to finish EN Raychem ACS30programintegrator AR H58325 Device PCM PCM C910 03 15 14 36 3 2 Parameter Tabs The Parameter Tabs are the heart of the program All circuit settings can be configured with these tabs All the heating cable application modes and ACS 30 control parameters are described in the ACS 30 Programming Guide H58279 or H58692 for use ACS UIT2 3 2 1 GENERAL TAB The General Tab is where all general settings reside l Untitled xmi ACS 30 Program Integrator eca ram File l 1 1 2 1 3 1 4 1 5 2 1 2 2 2 3 2 4 2 5 7 1 TM A TM B TML TM D TM E Hide Unassigned Circuits Edit System ID ID 1 1 ID 1 2 ID 1 3 ID 1 4 ID 1 5 ID 2 1 ID 2 2 ID 2 3 ID 2 4 ID 2 5 ID 7 1 ID TM A ID TM B ID TMC ID TM D ID TM E Site General Unassigned Circuit Options Unassigned ID 1D1 1 Unassigned i SSS Unassigned Mode Unassigned Circuit Enabled v Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor Unassian Circuit Copy Circuit Add Remove Devices PCM Circuit 1 1 ID 1 1 Figure 6 General Tab THERMAL BUILDING SOLUTIONS D This is the name assigned to the circuit for easy identification A 40 character li
3. gt PENTAIR Raychem ACS 30 Program Integrator Utility for Circuit Parameter Upload and Download USER MANUAL Firmware versions up to V7 0 X THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 1 36 Table of Contents Section 1 Introduction asic sasecuessagtanscocnsensesadeceuassarsadestereteusssreaun 3 LTW COMCO ponire na r a bates ae 3 1 2 User Responsibilities cccccccccceeeeesssssssssssseeeeeeeeeeeeeeeeseeeees 3 1 3 Safety Warnings ssssssscccccecceeeeesssssssssssseseeseeeeeeeeesesssess 3 1 4 License AGFERMeN cccccccccceeeecessssssssssesseeseseeeeeeeeeeeesseegs 3 1 5 Technical SUBDOLE saissaassisncsactsenniatasersgnrsacneserearnrcnnaassenagees 7 1 6 System Requirements ssssssessseerrrrrrrrrrrsssserrernrrrrrrnnnnnnsne 7 Section 2 ACS 30 Program Integrator Utility ssssesesesssnesesnas 9 2 1 Basic ASSUMPTIONS csssssssseeeeeeeeeeeeessssssssssesaseeeeeeeeees 9 2 2 Installing ACS 30 Program Integrator sssseeeeeees 9 2 3 Starting the ACS 30 Program Integrator 00ee 9 2 4 Menu Baf eee 10 PA A L E A E A E E 10 PA NEA OC PE E A AE TAP E E 11 DS O e 11 BOE SING E e E E E 11 Ve Oe R A A E enna 11 Section 3 Creating the ACS 30 Circuit Database 000 12 3 1 Add Remove Devices csssssssseeeeeeeeeeeeessssssssssssssssseeees 12 3 2 Parameter Tabs sssssssssssssssssssssssssssss
4. PLEASE REVIEW THE FOLLOWING TERMS AND CONDITIONS OF THIS SOFTWARE LICENSE AGREEMENT THE AGREEMENT CAREFULLY THIS IS A LEGAL AGREEMENT BETWEEN YOU THE END USER AND PENTAIR THERMAL MANAGEMENT LLC PENTAIR THERMAL MANAGEMENT THE TERMS OF THIS AGREEMENT GOVERN YOUR USE OF THE ACS 30 PROGRAM INTEGRATOR PROGRAM AND ANY ACCOMPANYING WRITTEN MATERIALS OR FILES BY INSTALLING ACCESSING OR OTHERWISE USING THE SOFTWARE YOU ACKNOWLEDGE THAT YOU HAVE READ AND UNDERSTOOD ALL OF THE TERMS AND CONDITIONS OF THE AGREEMENT AND ARE AGREEING TO BE BOUND BY THE TERMS OF THIS AGREEMENT THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 3 36 IF YOU DO NOT ACCEPT ALL OF THE TERMS AND CONDITIONS OF THIS AGREEMENT DO NOT INSTALL ACCESS OR USE THE SOFTWARE IF YOU ACQUIRED THE SOFTWARE ON TANGIBLE MEDIA E G CD ROM WITHOUT AN OPPORTUNITY TO REVEW THIS AGREEMENT AND YOU DO NOT ACCEPT THIS AGREEMENT 1 DO NOT INSTALL OR USE THE SOFTWARE AND 2 DESTROY OR RETURN THE SOFTWARE AND ALL OTHER ITEMS RECEIVED WITH THE DISK INCLUDING WRITTEN MATERIALS PACKAGING ETC TO THE PLACE WHERE YOU OBTAINED THEM WITHIN THIRTY 30 DAYS OF RECEIPT THIS SOFTWARE IS BEING PROVIDED FREE OF CHARGE AT THE DISCRETION OF PENTAIR THERMAL MANAGEMENT GRANT OF LICENSE Subject to the terms and conditions of this Agreement Pentair Thermal Management grants to you a non exclusive revocable limited license to use the Software OWNERSHIP OF SO
5. e Screen resolution of at least 800 x 600 e Microsoft Windows Vista Windows XP Pro Windows XP Home or Windows 2000 e NET Framework version 2 5 e RS 232 485 Connectivity or Ethernet using a crossover cable THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 7 36 Optional e USB Flash Drive 128 MB USB 1 1 or higher e USB Port supporting USB 1 1 or higher THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 8 36 2 1 Basic Assumptions Section 2 ACS 30 Program Integrator Utility This user guide assumes that the user is familiar with the Microsoft Windows environment This includes the knowledge of how to launch an application manipulate files use menus and window boxes and using a mouse or other comparable pointing device 2 2 Installing ACS 30 Program Integrator 1 Double click Setup exe to run the ACS 30 Program Integrator installation 2 Follow the steps on the screen to complete installation 2 3 Starting the ACS 30 Program Integrator THERMAL BUILDING SOLUTIONS After installation a shortcut will be created both on the desktop and in the Start Menu To start the program either double click the icon on the desktop or click Start gt Programs gt Pentair Thermal Management gt ACS 30 Program Integrator gt ACS 30 Program integrator The program will launch with an empty database file To open an existing database click File gt Open An ACS 30 database is
6. 1 5 2 1 2 2 2 3 24 2 5 7 1 TM A TM B TMC TM D TM E f PCM Circuit 1 1 ID 1 1 Figure 9 Alarms Tab THERMAL BUILDING SOLUTIONS Edit System ID ID 1 1 ID 1 2 ID 1 3 ID 1 4 ID 1 5 ID 2 1 ID 2 2 ID 2 3 ID 2 4 ID 2 5 ID 7 1 ID TM A ID TM B ID TMC ID TM D ID TM E Site Help Mode General Temp Values RTDs Aams G F Voltage Maint Pipe Freeze Alarm Values Unassigned Low Temp 33 F HighTemp 140 F Unassigned Unassigned Alam Filter 15 Min Unassigned Unassigned High Temperature Cutout Unassigned High Temp Cutout 150 F V Enabled Unassigned Unassigned Unassigned Unassigned Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor Hide Unassigned Circuits Add Remove Devices Low Temp An alarm condition will occur if the line RTD is below this value High Temp An alarm condition will occur if the line RTD is above this value Alarm Filter Tne time an alarm condition must constantly be in before an actual alarm occurs High Temp Cutout f any line RTD exceeds this value the heating cable for that circuit will automatically turn off If the temperature falls below this value again the heating cable will turn back on High Temp Cutout Enabled ndicates if High Temp Cutout is enabled EN Raychem ACS30programintegrator AR H58325 03 15 19 36 IE Untitled xml ACS 30 Program Integrator File Edit System Site Hide
7. bugs defects or seemingly incorrect or anomalous results discovered or produced through the use of the Software However you agree that by sending Pentair Thermal Management any idea suggestion information Know how material data or any other content collectively Submissions such Submissions become the property of Pentair Thermal Management and that Pentair Thermal Management may at its option use any Submission or any modification or derivative thereof without any obligation to you Should you have any questions or comments concerning the Software this Agreement or if you desire to contact Pentair Thermal Management for any reason please write to Pentair Thermal Management 307 Constitution Dr Menlo Park CA 94025 1164 U S A THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 4 36 TERMINATION This Agreement is effective until terminated You may terminate the license at any time by destroying the Software including any and all related documentation This license will terminate automatically without notice from Pentair Thermal Management if you fail to comply with any provision of this Agreement Upon termination of this Agreement for any reason you agree to destroy all copies of the Software including all written materials or files tf any Pentair Thermal Management may terminate this license at its discretion with written reasonable notice DISCLAIMER OF WARRANTY THE SOFTWARE INCLUD
8. 17 36 I Untitled xmi ACS 30 Pre Edit System Hide Unassigned Circuits PCM Circuit 1 1 ID 1 1 Figure 8 RTDs Tab THERMAL BUILDING SOLUTIONS Site 3 2 3 RTDS TAB Clicking this tab opens the RTD address and mode data input fields Up to four RTDs can be assigned to the circuit Depending on the Temperature Control mode RTDs can also be set as a controlling RTD or as a passive monitoring RID When external control mode is selected the output of the snow controller is assigned in the RTD tab Only one external control may be selected for circuit Clicking on the X button clears the address and the number fields for the RTD Mode Pipe Freeze Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor RTDs RTD A RTDs Alarms G F Voltage Maint Address Number y Line Control RTD B m Line Control RTDC i soo Lax EN Raychem ACS30programintegrator AR H58325 Line Control Line Control 03 15 4 x 18 36 3 2 4 ALARMS TAB Clicking this tab displays the input fields for the temperature alarm values It is only accessible if at least one RTD is directly measuring the temperature of the pipe either Line Control or Line Monitoring IE Untitled xml ACS 30 Program Integrator File 1 1 1 2 1 3 1 4
9. IN NO EVENT SHALL PENTAIR THERMAL MANAGEMENT ITS AFFILIATES DIRECTORS OFFICERS SHAREHOLDERS EMPLOYEES OR OTHER REPRESENTATIVES BE LIABLE FOR DAMAGES OF ANY KIND INCLUDING WITHOUT LIMITATION ANY LOSS DAMAGE OR DELAY OR FOR ANY LOST PROFITS LOSS OF USE INTERRUPTION OF BUSINESS OR FOR ANY COMPENSATORY SPECIAL INCIDENTAL CONSEQUENTIAL INDIRECT DAMAGES HOWEVER ARISING INCLUDING NEGLIGENCE OF ANY KIND ARISING OUT OF OR IN CONNECTION WITH THE USE OF OR THE INABILITY TO USE THE SOFTWARE OR THIS AGREEMENT EVEN IF PENTAIR THERMAL MANAGEMENT HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES FURTHER IN NO EVENT SHALL PENTAIR THERMAL MANAGEMENT ITS AFFILIATES DIRECTORS OFFICERS SHAREHOLDERS EMPLOYEES OR OTHER REPRESENTATIVES BE LIABLE TO YOU IN AN AMOUNT GREATER THAN THE AMOUNT ACTUALLY PAID BY YOU IF ANY FOR THE SOFTWARE YOU FURTHER AGREE THAT REGARDLESS OF ANY STATUTE OR LAW TO THE CONTRARY ANY CLAIM OR CAUSE OF ACTION ARISING OUT OF OR RELATED TO USE OF THE SOFTWARE OR THE TERMS AND CONDITIONS MUST BE FILED WITHIN ONE 1 YEAR AFTER SUCH CLAIM OR CAUSE OF ACTION AROSE OR BE FOREVER BARRED THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 5 36 INDEMNITY To the extent allowed under applicable federal and state law you agree to indemnify and hold Pentair Thermal Management its parents Subsidiaries affiliates officers employees sponsors and partners harmless from any claim loss cost expe
10. RTD B RTD C RTD D Low Temperature 33 F High Temperature 140 F Temperature Filter 15 Minutes High Temperature Cutout 150 F High Temperature Cutout Enabled Ground Fault Ground Fault Alarm 20mA Ground Fault Trip 30mA Voltage Voltage 208V Power Cycle Test Power Cycle Time 6 01 Interval Weekly Last Modified 3 18 2013 Printed 3 18 2013 Software Version 1 8 Figure 23 Example Print Out EN Raychem ACS30programintegrator AR H58325 03 15 30 36 Section 5 Transferring the Database using a USB Flash Drive The ACS UIT2 is programmed to automatically detect and read a USB flash drive when inserted To download the XML circuit database file to the ACS UIT2 using the USB Flash Drive 1 Save the XML file to a USB flash drive 2 Insert the USB flash drive into the left side of the ACS UIT2 as shown in the figure below Figure 24 USB port on ACS UIT2 The following screen will appear on the ACS UIT2 click Select XML database Update ACS UIT from USB Drive Select XML Database Backup Database Files to USB Drive Restore Database Files from USB Drive Export Energy to XML Exit to ACS UIT Figure 25 USB Utility Screen THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 31 36 Locate the XML file in the flash drive and tap on the OK button a Example O Program Integrator Polar 11 Mame lacs training Type XML File Figure 26 Selecting a
11. Remove Devices Maintain The setpoint temperature of the circuit This value can be changed in all Control Modes unless the Temperature Control is set to PASC where in this case it will be fixed at 40 F Economy The economy temperature is the secondary setpoint temperature used in circuits who s Control Modes is set to HWAT Floor Heating or Greasy Waste This input is only disabled if the previous case is true and the Setpoint Mode is set to Variable See below Deadband The control temperature deadband of the circuit control Fail Safe The fail safe mode is used if the control temperature can t be derived from the RTD inputs If all control RTDs on a given circuit fails the relay state will be changed to what the fail safe mode is set to EN Raychem ACS30programintegrator AR H58325 Setpoint Mode Setting this to constant automatically creates a schedule that is constantly using the Maintain temperature as the setpoint Changing this to variable will allow you to edit the schedule by clicking the Schedule button Schedule Button Clicking on this button will launch the 24 7 Scheduler See Section 3 2 8 for more information on this utility PASC Parameters Min Ambient The minimum design temperature for the piping application Min Pipe Size The minimum pipe diameter for the application used to adjust the duty cycle time Power Adjust Used to adjust the pipe maintain temperature for the application 03 15
12. Software is not exported in violation of United States law You agree that the Software will not be exported shipped transmitted or re exported in violation of any applicable law or regulation including without limitation Export Administration regulations issued by the U S Department of Commerce or any other export laws restrictions or regulations collectively the Export Laws In addition if the Software is identified as an export controlled item under the Export Laws you represent and warrant that you are not a citizen or otherwise located within an embargoed nation including without limitation Iran Iraq Syria Sudan Libya Cuba North Korea and Serbia and that you are not otherwise prohibited under the Export Laws from receiving the Software All rights to use the Software are granted on condition that such rights are forfeited if you fail to comply with the terms of this Agreement You agree to indemnify Pentair Thermal Management and assume all financial responsibility for any losses it may suffer if you do not comply with the terms of this Section 11 UNITED STATES GOVERNMENT RESTRICTED RIGHTS User acknowledges that the Software has been developed at private expense and is provided with Restricted Rights Use duplication or disclosure by the Government is Subject to restrictions as set forth in subparagraph b 3 and paragraph c of the Rights in Technical Data clause at 48 C F R 252 227 7013 or Subparagraph
13. able to transmit and receive circuit databases to and from the UIT2 making it simple to create backup and modify ACS 30 circuit databases 1 2 User Responsibilities The performance reliability and safety of your Pentair Thermal Management heating cable system depends on proper design selection and installation The Raychem ACS 30 Program Integrator Utility will help you configure and update ACS 30 circuit databases but it is only a tool It assumes that your input is accurate and that you will ensure that the uploaded configuration of the heating cable system is installed maintained and used as intended The ACS 30 Program Integrator Utility should be used under supervision of a knowledgeable engineer to ensure It is used appropriately The ACS 30 Program Integrator must be used in conjunction with the ACS 30 Programming Guide H58279 or H58692 for use ACS UIT2 and the appropriate Pentair Thermal Management heating cable application design guide that pertains to your particular application 1 3 Safety Warnings There are important safety warnings shipped with Pentair Thermal Management products and printed in the supporting literature Be sure to read and follow them to reduce the risk of fire shock or personal injury If you have any questions contact your local representative or Pentair Thermal Management directly 1 4 License Agreement Pentair Thermal Management LLC ACS 30 Program Integrator Software License Agreement
14. process to set up the heating cable system parameters and build the ACS 30 database You should have a summary of the heating cable system design available to enable you to input the control parameters Consult the ACS 30 Programming Guide H58279 or H58692 for use ACS UIT2 and the appropriate heating cable application design guide in setting up these parameters Ty a T e a Wa a ee ey m T a WY ee eee ee ee eeni O orete ACS JD Propan tagrater i me am i ther ts Pista fi ji tte ts tek I wry yrds eer a Vor Tihs Amo roi D Top a Toe Ame Gj aay i Ta ses Fae i erry i te erer Levom be core tr he ot nesey ed A ut eree lonn f POM Groat bt ID Lt l CO e d m eee ool Figure 2 Main Window and Circuit Parameter tabs With and without circuits assigned The main window consists of a Circuit List to the left and the Circuit Parameters on the right Clicking on a Circuit on the Circuit List will bring up the parameters of that circuit into the tabs on the right Below the Circuit List is a checkbox allowing you to hide the circuits whose Control Mode is set to Unassigned This will make it easier to work with active Circuits Below the Parameter tabs is a button labeled Add Remove Devices which is a shortcut to the same Device List under Edit Devices This will launch a window box allowing you to edit the device in thi
15. to the next day Save Button Saves the changes on the current schedule Close Button Exits the Scheduler If the schedule changed and was not saved the Scheduler will prompt you asking if you want to save the changes that were made before exiting 3 2 10 COPY TAB This tab allows you to copy the current day being displayed to any other day s in the schedule To do this place a check mark next to each day that you wish to copy to and press the Copy button General Copy Presets Copy dayto M Monday C Gaede F Tuesday Saturday Wednesday Sunday Thursday M AI Uncheck All Figure 15 Copy Tab To cancel at any time click on the General tab and click the Close button THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 24 36 3 2 11 PRESETS TAB When using the Scheduler for an HWAT circuit the presets option will appear on the main screen Clicking on this tab will bring you to the presets configuration screen where you can choose out of a list of common presets After choosing a preset they can be modified to fit your specific needs ID 1 1 Scheduler x 0 1 2 345 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 General Copy Presets Change Day EE Apply Figure 16 Presets Window Presets Dropdown Box Click on the drop down box to view the list of presets available Selecting a preset will temporarily display it on the Scheduler Graph OK Butt
16. AVERICA AROE MOO EEST ARICA AGAPAGHC LATINAVERICA Tel 1 800 545 6258 Tel 432 16 213 511 Tel 486 21 2412 1688 Tel 1 713 868 4800 Fax 1 800 527 5703 Fax 432 16 213 603 Fax 86 21 5426 2937 Fax 1 713 868 2333 Tel 1 650 216 1526 thermal info pentair com cn thermal info pentair com thermal info pentair com Fax 1 650 474 7711 thermal info pentair com Pentair is owned by Pentair or its global affiliates All other trademarks are the property of their respective owners Pentair reserves the right to change Specifications without prior notice 2008 2015 Pentair THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 36 36
17. FTWARE LICENSE FEE The Software is licensed not sold to you for use only under the terms and conditions of this Agreement Your license confers no title or ownership of the Software and should not be construed as a Sale of any rights in the Software Pentair Thermal Management Shall retain all and sole right title and interest including the copyright in and to the Software Pentair Thermal Management reserves any rights not expressly granted herein RESTRICTIONS The Software is protected by law including without limitation the copyright laws of the United States and other countries and by international treaty provisions The structure organization and code of the Software are valuable trade secrets and confidential information of Pentair Thermal Management You agree not to modify alter merge adapt duplicate distribute translate decompile disassemble reverse engineer create derivative works The Software is licensed to you In no event may you transfer Sell sublicense rent assign or transfer rights or lease the Software without the prior written consent of Pentair Thermal Management You agree to use reasonable efforts to protect against the unauthorized use of the Software You agree not to remove disable or circumvent any proprietary notices or labels contained on or within the Software SUBMISSIONS Pentair Thermal Management welcomes your comments feedback and suggestions about how to improve the Software or about any
18. ILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 28 36 THERMAL BUILDING SOLUTIONS gt PENTAIR Raychem AcS 30 Program Integrator Manual test screens xml Page 2 of 20 Circuit List Summary Circuit ID 1 1 1 2 1 3 14 1 5 2 1 2 2 2 3 2 4 2 5 7 1 TM A TM B TM C TM D TM E Cooling tower 1 Cooling tower 2 Cooling Tower 3 Hot water west wing Hot water east wing Lobby floor Lobby Fioor 2 Floor overnde ID 2 4 ID 2 5 Fire Sprinkers ID TM A ID TM B ID TM C ID TM D ID TM E Control Mode Pipe Freeze Pipe Freeze Pipe Freeze HWAT HWAT Floor Heating Floor Heating Unassigned Unassigned Unassigned Pipe Freeze Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor Last Modified 3 18 2013 Printed 3 18 2013 Software Version 1 8 Figure 22 Example Print Out EN Raychem ACS30programintegrator AR H58325 03 15 Assigned RTDs EXTs 1 1 None None 14 None 2 1 2 2 2 3 2 2 2 1 2 3e 2 3 None None 7 1 7 2 None None None None None 29 36 THERMAL BUILDING SOLUTIONS gt PENTAIR Raychem ACS 30 Program Integrator Manual test screens xml Page 3 of 20 Circuit 1 1 Cooling tower 1 General Device Address 1 Relay Number 1 Circuit Control Enabled Control Mode Pipe Freeze Fail Safe Power On Temperature Control Mode Line Control Temperature Values Maintain 40 F Deadband 5 F RTDs RTD A 1 1 Line Control
19. ING ANY ACCOMPANYING WRITTEN MATERIALS OR FILES ARE PROVIDED AS IS AND AS AVAILABLE WITHOUT WARRANTY EXPRESS OR IMPLIED OF ANY KIND INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EVEN IF PENTAIR THERMAL MANAGEMENT HAS BEEN ADVISED OF SUCH PURPOSE NO ORAL OR WRITTEN INFORMATION OR ADVICE GIVEN BY PENTAIR THERMAL MANAGEMENT OR ITS DEALERS DISTRIBUTORS OR AGENTS SHALL CREATE SUCH A WARRANTY PENTAIR THERMAL MANAGEMENT DOES NOT WARRANT THAT THE FUNCTIONS CONTAINED IN THE SOFTWARE WILL MEET YOUR REQUIREMENTS OR THAT THE OPERATION OF THE SOFTWARE WILL BE UNINTERRUPTED OR ERROR FREE OR THAT THE SOFTWARE IS VIRUS FREE OR THAT PROGRAM DEFECTS WILL BE CORRECTED It is assumed that the user of the Software is expert in the engineering design of heat tracing systems Pentair Thermal Management has not verified the results produced by the Software for all conceivable design or analysis cases application scenarios or system settings You must judge the reasonableness of the results obtained by using your engineering expertise and should independently evaluate the Software results before taking any action in reliance thereon The entire risk as to the quality accuracy adequacy completeness correctness suitability and validity of the Software programs results rests with you LIMITATION OF LIABILITY THE ENTIRE RISK AS TO THE RESULTS AND PERFORMANCE OF THE SOFTWARE IS ASSUMED BY YOU
20. T2 units are to be connected to a host computer or the connection is longer than 15 meters 50 feet An RS 485 to RS 232 converter may be required to make the connection to the user s PC RS 485 Converter 9 pin female PC Laptop or BMS Interface Figure 29 Connecting via RS 485 Using Ethernet Connection Connect an Ethernet cable from the ACS UIT2 to a Network node USE device pert Open Collector Outputs inet used Network node iz os ie a Ethernet tty a RS 4852 RS 405 eA Ethernet cable VV Bottom view Figure 30 Connecting via Ethernet EN Raychem ACS30programintegrator AR H58325 03 15 35 36 Configuring the ACS UIT2 The ACS UIT2 must be configured properly to Import and Export XML files On the UIT2 itself go to System Comm screen on the ACS UIT2 to configure these settings Sevan tatu Events Network systen 0 Ethernet Misc Relays Comm Clock Password Maint Figure 31 System Comm Screen Using RS 232 Change Serial Port Mode on the UIT2 to RS 232 and make sure Read Write Port is set to Serial Using RS 485 Change Serial Port Mode on the UIT2 to RS 485 and make sure Read Write Port is set to Serial Using TCP IP Set Read Write Port to Ethernet and disregard Serial Port Mode on the UIT2 This screen on the UIT2 will also display the information needed for the Program Integrator Modbus Address Baud Rate and IP Address gt PENTAIR WAIPENTARTERVAL COM NCRTH
21. UIT2 and printing database reports New Clicking this option clears the current database and lets you start with a brand new blank circuit database Open This option will launch the Open File window which will allow you to choose an existing database to view and edit Save This option will save the current database if it is being modified If the database is new and has never been saved before clicking on this option will launch the Save File As window Save As This option will save the current database allowing you to select location and rename the file Import and Export This option will launch the Import and Export utility to send and receive databases to and from the ACS 30 UIT2 This topic will be discussed in detail in Section 6 Page Setup This option allows you to adjust paper size and orientation EN Raychem ACS30programintegrator AR H58325 03 15 10 36 Print Preview This option will show you a preview of the printed system circuit Summary report before printing it Print This option will launch the Print window allowing you to select the printer and adjust the printer settings before the system circuit Summary is sent to the printer Exit This option will terminate the ACS 30 Program Integrator 2 4 2 EDIT This menu gives you the option to do basic copy and pasting along with other functions which include editing the Device List Copy This function places the current circuit in the clipboard which c
22. Unassigned Circuits PCM Circuit 1 1 ID1 1 Figure 10 Ground Fault Tab 3 2 5 GROUND FAULT TAB This window provides windows to set levels for ground fault alarm and trip Help Mode Pipe Freeze Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor GF Alarm An alarm condition will occur if the ground fault reading exceeds this value General Temp Values RTDs Alarms G F Ground Fault GF Alarm 20 mA Add Remove Devices GF Trip An alarm condition will occur and the heating cable will turn off if the ground fault reading exceeds this value THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 20 36 3 2 6 VOLTAGE TAB This window provides a window to enter the system voltage used to monitor the energy used by the circuit Supply voltages from 120 to 277 V used are with the standard ACS PCM2 5 panels Custom panels are required for 480 V and 600 Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor Hide Unassigned Circuits PCM Circuit 1 1 ID 1 1 Figure 11 Voltage Tab THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 21 36 7 Hide Unassigned Circuits PCM Circuit 1 1 ID 1 1 Figure 12 Maint Tab THERMAL BUILDING SOLUTIONS 3 2 7 MAINTENANCE TAB This window allows you to engage the Pow
23. an then be pasted onto any unassigned circuit Paste This function pastes all of the parameters of the circuit on the clipboard except RTDs and ID into any unassigned circuit selected on the Circuit List panel Unassign Clicking this option will unassign each selected circuit on the Circuit List panel Select All Clicking this option will select all Circuits in the Circuit List panel Devices This function launches the Device List where you can add edit or remove devices from the list 2 4 3 SYSTEM Temp Units This menu allows you to choose which temperature units will be displayed in the program A check mark will be placed adjacent to the active temperature unit Stagger Start will sequentially power the circuits in each ACS PCM 5 to reduce the overall load during start up 2 4 4 SITE This menu allows you to edit the Site Documentation Clicking on Documentation under this menu will launch the Site Documentation window where information such as the site supervisor and contact numbers can be placed 2 4 5 HELP This menu contains the version information for the ACS 30 Program Integrator and a hyper link to the ACS 30 product page containing this user manual For further information and all the ACS 30 literature please go to www thermal pentair com THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 11 36 Section 3 Creating the ACS 30 Circuit Database This section will go through the
24. dbus Address drop down menu 2 Select the desired port to use 3 Ifa serial port was selected select a Baud Rate This must match the Baud Rate set on the ACS UIT2 System Comm If TCP IP was selected as the port enter the UIT2 s IP address located in SystemIlComm of the UIT2 4 Select the database file to either save to or send from 5 After clicking OK a status window will give you the status of the database transfer Refer to the ACS UIT2 Installation Instructions H58239 for further details on connections and input parameters THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 33 36 THERMAL BUILDING SOLUTIONS Using RS 232 Connection The RS 232 port can be used as a direct connection to a single PC located within 15 meters 50 feet of the panel For an RS 232 connection a 3 foot long RJ 11 to 9 pin female D connector is provided with the ACS UIT2 Plug the RJ 11 connector into the RS 232 connector on the ACS UIT2 and the other end into the 9 pin male connector on the user s computer i k jE g I vopeujuia L e S87 Su s 9 pin oO n os Side view Figure 28 Connection via RS 232 EN Raychem ACS30programintegrator AR H58325 9 pin ifs TAA Ke eid Sa ETAR G Cees O DA r DA 79 419 IG gt ait mMm 1 3 fool AJI to 9 pin female D connector 03 15 34 36 THERMAL BUILDING SOLUTIONS Using RS 485 Connection Use the RS 485 port when multiple ACS UI
25. er Cycle Test at a specified time and interval This feature powers a circuit for two minutes to ensure it is operational Voltage Maint Pipe Freeze Maintenance Unassigned Power Cycle Stat Time 6 01 t 7 24Hr pa Powis E na Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor EN Raychem ACS30programintegrator AR H58325 03 15 22 36 3 2 8 THE 24 7 SCHEDULER The 24 7 Scheduler is used to program variable temperature setpoints at Specific times during the week for HWAT Freezer Frost Heave with ACS UIT2 Floor Heating and Greasy Waste heating applications The 24 7 Scheduler has the following setpoints Maintain The main design temperature for an application Economy A set back temperature for energy savings Off Used to save additional energy Heat Cycle Used to rapidly increase pipe temperatures only for HWAT R2 heating cables ID 1 1 Scheduler x Main Econ Off 0 i 23456 7 8 9 WD 1415 16 17 18 19 20 21 272 23 74 From 12 00 AM X Add Change Day To 12 30 AM c aie 2 Save Mode Maintain Figure 13 Main 24 7 Scheduler Window Scheduler Graph The schedule is represented by a colored bar graph The time of day is labeled across the bottom in 24 hour format starting at 0 12 00am and ending at 24 12 00am Each intermediate tick mark represents a half hour i
26. is button launches the Copy Circuit utility that is similar to the one on the ACS UIT2 This can be used instead of the Edit gt Copy method in the menu bar Unassign Circuit Clicking on this button will unassign the current circuit This has the same effect as changing the Mode to Unassigned Temperature Control options Once an application control mode is selected the temperature control method can be set to Ambient Line Sensing or PASC depending upon the application EN Raychem ACS30programintegrator AR H58325 03 15 16 36 3 2 2 TEMP VALUES TAB Clicking this tab shows the data entry fields for all of the temperature parameters IE Untitled xmi ACS 30 Program integrator File Edit System Site Help Circuit 1 1 1 2 1 3 1 4 15 2 1 i 2 2 2 3 2 4 25 7 1 TM A TM B TMC TM D TM E ID ID 1 1 ID 1 2 ID 1 3 ID 1 4 ID 1 5 ID 2 1 ID 2 2 ID 2 3 ID 2 4 ID 2 5 ID 7 1 ID TM A ID TM B ID TM ID TM D ID TM E Mode Pipe Freeze Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Unassigned Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor General Temp Values RTDs Adams G F Voltage Maint Temperature Values Maintain 40 F Deadband Economy F Fail Safe Power On Hide Unassigned Circuits PCM Circuit 1 1 ID 1 1 Fig 7 Temp Values Tab THERMAL BUILDING SOLUTIONS Add
27. mit is placed on this field Mode Clicking this will drop down a list of available heating cable application Control Modes for the ACS 30 The available control modes include Unassign Clears all circuit parameters HWAT Hot Water Temperature Maintenance application Cable type Voltage Pipe type Ambient temperature Power factor Frost Heave Freezer Frost Heave Prevention application Floor Heating Floor Heating application Pipe Freeze Pipe Freeze Protection application Fuel Oil Fuel Oil Flow Maintenance application EN Raychem ACS30programintegrator AR H58325 03 15 15 36 THERMAL BUILDING SOLUTIONS Greasy Waste FM Greasy Waste and other flow maintenance applications with a temperature setpoint above 70 F Roof amp Gutter Roof and gutter de icing Ambient Control Surface Temp control External Device Control Snow Melting Surface snow melting Ambient Control Surface Temp control External Device Control Temp Monitor The mode assigns up to four RTDs to monitor a critical point and set high low temperature alarms No circuit relays are associated with this position Note Changing control modes will enable and disable different options depending on which parameters are needed for that mode Changing from one mode to another will result in the loss of any previously entered data as the default values are loaded Enabled Checkbox This indicates if the circuit should be enabled or disabled Copy Circuit Th
28. n XML file Click OK to overwrite the current database installed on the UIT2 5 1 Uploading the circuit database to a USB flash drive The ACS UIT2 is programmed to automatically detect and read a USB flash drive when inserted To upload the XML circuit database file to the ACS UIT2 using the USB Flash Drive 1 Insert a USB flash drive in the UIT2 as detailed in figure 5 1 2 Tap the Backup database files to USB Drive button 3 Toedit this XML file go to File gt open Locate the XML file in the flash drive and tap on the OK button THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 32 36 Section 6 Importing and Exporting Databases The main function of this tool is to transmit and receive databases to and from an ACS UIT2 allowing for easy creation and management of a commercial heat tracing system This utility can be accessed by clicking on File gt Import and Export Once a database has been created this tool can easily transfer the data to the UIT2 Alternatively if a database from the UIT2 needs to be backed up or edited this utility can so retrieve information from the UIT2 1 o Import Export Database e a Export to ACS UIT TCP IP Jv cvin Import from ACS UIT Baud Rate 9600 IP Address Database File v Browse Export Quit Figure 27 Import Export Window Exporting and Importing a Database 1 Select the Modbus address of the ACS UIT2 in the Mo
29. n time Each temperature setpoint is represented by both the height and color of the bar The mode colors are described below Maintain Orange Economy Green Off Blue Heat Cycle Red HWAT R2 only The main screen of the Scheduler displays all of the data input fields needed to create a schedule All of the functions are described below THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 23 36 3 2 9 GENERAL TAB The General tab allows you to create a schedule to match the weekly use pattern of the heating application General Copy Presets From 12 00 AM Add Change Day To 12 30 AM Y P 3 Save Mode Maintain Figure 14 General Tab Scheduler Dropdown Boxes The dropdown boxes labeled From To and Mode are used to configure the schedule A more detailed procedure on how to do this is described in the Section 3 2 6 4 Add Button The add button deciphers what is configured in the Scheduler dropdown boxes and places it into the schedule See Section 3 2 6 4 below for more information Clear Button Clicking on this button will clear the entire schedule This will set every day of the week to act in Maintain mode This would be synonymous to setting the Setpoint Mode to Constant Change Day Buttons Pressing the lt button will navigate you to the day prior to the one that is currently being displayed Conversely pressing the gt Button will advance you
30. nse demand or damage including reasonable attorneys fees arising directly or indirectly out of a your use of or inability to use the Software b your activities in connection therewith or c your breach of this Agreement or violation of the rights of any other party COMPLETE AGREEMENT MODIFICATION IN WRITING This Agreement constitutes the sole and complete understanding between the parties with respect to the Software and its use and may not be varied except by a writing Signed by an officer of Pentair Thermal Management You agree that you may not rely on any representations concerning the Software to the extent they vary from this Agreement and such representations if any will neither add to nor vary the terms of this Agreement CHOICE OF LAWS J URISDICTION This Agreement is governed by the laws of the State of California and the United States including U S Copyright Laws regardless of the laws that might otherwise govern under applicable principles of conflicts of law The parties hereby submit to the jurisdiction of and waive any jurisdiction and venue objections against the state and federal courts sitting in the State of California in any litigation arising under this Agreement EXPORT LAWS If the Software is for use outside of the United States you agree to comply fully with all relevant regulations of the United States Department of Commerce and with the United States Export Administration Act to ensure that the
31. ny right or provision of this Agreement shall constitute a waiver of such right or provision or any other right or provision hereunder Furthermore any waiver by Pentair Thermal Management of any right or provision of this Agreement shall not be construed as or constitute a continuing waiver of such right or provision or waiver of any other right or provision of this Agreement HEADINGS The section titles in this Agreement are for convenience only SURVIVABILITY You agree that the terms and conditions of this Agreement Shall survive any termination of this Agreement and your rights to use the Software ACKNOWLEDGEMENT You hereby acknowledge that you have read this Agreement understand it and agree to be bound by its terms and conditions and that this Agreement may be executed by electronic signature including without limitation by clicking I AGREE 1 5 Technical Support For technical support contact your local Pentair Thermal Management Representative or technical support group at Tel 800 545 6258 Tel 650 216 1526 thermal info pentair com 1 6 System Requirements The following equipment will be necessary to use the ACS 30 Program Integrator e APentium Ill 500MHz or faster Recommended Pentium II 300 MHz Minimum IBM compatible personal computer e Ahard disk with at least 1 Megabyte of free space e 256 MB of RAM Recommended 128 MB of RAM Minimum e Amouse or other compatible pointing device
32. on Clicking on the OK button will prompt you asking if you would like to overwrite the original schedule with the new preset schedule After a decision is made you will be brought back to the main General tab Change Day Buttons As with the General tab clicking on these buttons will navigate you throughout the week THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 25 36 3 2 12 CONFIGURING A SCHEDULE A schedule can be configured into 48 discrete 30 minute intervals per a 7 day week where each day can be unique To schedule a block of time to a specific mode 1 Select the start time from the From drop down menu x Monday Mai Econ aff D 1 2 3455 67 8 9 1011 12131415 ib 17 18 192021 2223274 Figure 17 Selecting Start Time 2 Select the end time from the To drop down menu x Mai Econ Off 0 1 2 345 6 7 8 9 1011312135 1415 16 17 18 19 20 21 22 23 24 General Copy Presets From 6 00 AM Figure 18 Selecting End Time THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 26 36 THERMAL BUILDING SOLUTIONS 3 Select the mode from the Mode drop down menu x Mai Off D 1 2 345 6 7 8 9 10 111213 1415 16 17 18 19 20 21 22 23 2 General Copy Presets Fom soam F To fiz00PmM Economy Add Change Day P E Resa me Figure 19 Selecting Setpoint Mode 4 Tapon the Add button PE x Mai Econ
33. s c 1 and 2 of the Commercial Computer Software Restricted Rights clause at 48 C F R 52 227 19 as applicable This provision applies to the Software acquired directly or indirectly by or on behalf of any government The Software is a commercial product and was developed entirely at private expense and without the use of any government funds Any use modification reproduction release performance display or disclosure of the Software by any government shall be governed solely by the terms of this Agreement and shall be prohibited except to the extent expressly permitted by THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 6 36 the terms of this Agreement and no license to the Software is granted to any government requiring different terms ASSIGNMENT You may neither assign any right nor delegate any obligation under this Agreement and attempted assignment or delegation shall be void Pentair Thermal Management may freely assign this Agreement and its rights and obligations hereunder to any third party INVALID PROVISIONS If any of the provisions of this provisions Agreement are invalid under any applicable statute or rule of law the parties nevertheless agree that the court should endeavor to give effect to the parties intentions as reflected in the provision and all other provisions remain in full force and effect WAIVER No failure or delay of Pentair Thermal Management in exercising or enforcing a
34. s ACS 30 setup If no circuits have been assigned to the system Start here is displayed to the right of the Add Remove Device button 3 1 Add Remove Devices This window allows you to create or edit the device list Devices must be added to the list before heating cable circuit parameters can be set up in the program 1 Click on the Add Remove Devices button on the main window 2 The Device List will appear Click on the Add button THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 12 36 THERMAL BUILDING SOLUTIONS Devicetist Figure 3 Device List 3 The Add Device window appears Add Device Device PCM m Address 3 y re Figure 4 Add Device Window Device This window allows you to set the device type CRM The ACS PCM 5 power control panel C910 Asingle circuit C910 controller RMM2 The remote temperature monitoring module Device Address The following table lists the device addresses available for the devices Table 2 1 Available Device Addresses Device Device Type ACS CRM Relay Output RTD C910 Relay Output RTD RMM2 RTD RMM2 RTD Switch setting 1 99 1 99 0 9 A F Device address 1 99 1 99 32 41 42 47 Select a Device and a Device Address then press OK to add this device and address to the list EN Raychem ACS30programintegrator AR H58325 03 15 13 36 THERMAL BUILDING SOLUTIONS Device List Address 01 02 f 32
35. sssssssssssssssssssssseees 15 3 2 GENEL TaD ciir 15 3 2 2 TEMP Values TAD ccccccccccccececssssssssssssseeeeseeeeeeeeeees 17 D2 NOS VAD erci a aii 18 SLAA FAD enn enn E R 19 3 2 0 Ground Fault TaD sasesana 20 3 2 6 Voltage Tab sssnssssenrrrrrrnrrsssssererrrrnrrrrnnnrnssssrrerrnnnn 21 3 2 7 Maintenance TAD ccccccccccccceesessssssssssessseeeeeeeeeeeeeess 22 3 2 8 The 24 7 Scheduler cccccccceeeessssssssssseeeeseeeeeeeeeees 23 3 2 9 General Tald ccsssssssssceeeeeeeessssssssssssseeseseeeeeeess 24 32 AO CODY Toeren aE EEE 24 3 2 11 Presets TaD irinin 25 3 2 12 Configuring a Schedule cccccseeesssssteeeeeeeeeeeeees 26 Section 4 Printing Circuit SUMmMary cccsccseeseeeseeseeeeeseeees 28 Section 5 Transferring the Database using a USB Flash Drive P E E E A A E E E tunaeubiese sane 31 5 1 Uploading the circuit database to a USB flash drive 32 Section 6 Importing and Exporting Databases ccccesee 33 THERMAL BUILDING SOLUTIONS EN Raychem ACS30programintegrator AR H58325 03 15 2 36 Section 1 Introduction 1 1 Welcome This manual provides instructions for the use of the Raychem ACS 30 Program Integrator utility software The ACS 30 Program Integrator is a utility used on Microsoft Windows PCs that allows the user to easily set up ACS 30 circuit databases with the comfort of a larger display and a keyboard as an input device The Program Integrator is also
36. stored as an Extensible Markup Language XML file which consists of a list of circuits and all of their parameters as seen on the ACS UIT2 EN Raychem ACS30programintegrator AR H58325 03 15 9 36 2 4 Menu Bar The menu bar options are organized for creating and opening databases uploading and downloading databases to and from the ACS 30 UIT2 printing database reports and other useful functions E integratore sample rear AC 90 Progra tooo E Edit System Site Help TM A TM B TMC TM D TME ID Cooling tower 1 Cooling tower 2 Cooling tower 3 Hot water West wing HWAT East wing Lobby floor 1 Lobby floor 2 floor ambient ovemide ID 2 4 ID 2 5 Fire Sprinklers ID TM A ID TM B ID TMC ID TM D ID TM E Mode Pipe Freeze Pipe Freeze Pipe Freeze HWAT HWAT Floor Heating Floor Heating Unassigned Unassigned Unassigned Pipe Freeze Temp Monitor Temp Monitor Temp Monitor Temp Monitor Temp Monitor l Hide Unassigned Circuits C910 Circuit 7 1 Fire Sprinklers Figure 1 Main Window Menu Bar THERMAL BUILDING SOLUTIONS General Temp Values RTDs Alans G F Maint RTDs Local Address Number Mode 7 X ee Ambient Control RTDB 7 2 Line Monitor Xx RTDC ua Etema Control X 2 4 1 FILE This menu allows you to open save and create new database files Other functions include transmitting or receiving data from the ACS 30
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