CH APODYS 2P-CATALOGUE-UK-Rev3-01-2012
Contents
1. Ratings A 25 60 100 160 250 Rectifier input Current consumption at full load A 5 9 13 2 21 7 52 8 13 2 Rectifier output Batterv nominal voltage V 24 Output voltage in floating V 27 24 Max DC current A 25 60 100 160 250 Svstem data Heat dissipation system N N N N N Dissipated power W 264 488 768 1158 1702 Efficiency 72 77 78 79 80 Noise dBA 60 60 60 60 60 Height mm 1852 1852 1852 1852 1852 Width mm 600 600 600 800 800 Depth mm 608 608 608 808 808 Footprint m 0 36 0 36 0 36 0 64 0 64 Mass kg 90 114 144 227 285 Drawing code see paragraph 12 AO AO AO BO BO Code for general arrangement NOTA These data are typical and are valid in the following conditions Sealed lead acid battery 12 cells operated at Ufloat 2 27V per cell and at 20 C with a 1x230VAC Mains input at cos phi 0 7 The system can also be designed and pre set for use with any other type of stationary battery N Natural cooling F Fan assisted cooling For information only Mass may vary according to configurations and options For tolerance see IEC 60146 1 1 Data for 48 VDC output systems Ratings 25 60 100 160 250 Rectifier input Current consumption at full load A 10 6 24 7 40 2 63 7 98 3 Rectifier output Battery nominal voltage V 48 Output voltage i2. IEC 60439 3 Particular requirements for LV switchgear and control gear assemblies intended to be installed in places where unskilled persons have access for their use distribution boards e IEC60529 Degrees of protection provided bv enclosures IP Code e IEC60726 Dry type power transformers e EN61000 6 2 Electromagnetic compatibility EMC Generic standards Immunity for industrial environments e IEC61000 6 4 Electromagnetic compatibilitv EMC Generic standards Emission standard for industrial environments Chloride Apodys rectifier charger 1Ph 2p TOI Network Power Range overview The system described is a static direct current uninterruptible power The DC UPS automatically provides continuous electrical power within 3 1 The system supply system DC UPS as shown in The DC UPS provides high quality the defined limits and without Figure 1 The system operates ona DC power for electronic equipment interruption upon failure or microprocessor based thyristors loads It offers the following degradation of the network supply charger By means of digital control features AC source The length of the back technology the performance of the e Increased DC power quality up time i e autonomy time in the rectifier charger are enhanced By e Compatibility with all types of event of power network failure is adding system components such as loads determined by the battery capacity paralleling diodes
3. 8 2 Relative humidity The rectifier charger is capable of withstanding up to 90 humidity 12 Chloride Apodys rectifier charger 1Ph 2p 7 6 Internal cables connection Connection of cables is achieved by inserting cables directly in screw clamps 7 7 Access to integrated subassemblies All internal subassemblies are accessible for typical and most frequent maintenance from the front of the unit Top access is available for replacement of cooling fans if any Rear access is not required for installation or servicing In any case and if side or rear access is required the side and rear panels are removable 7 8 Installation The rectifier charger is forkliftable from the front Upon request it can be equipped with lifting lugs to facilitate its installation on site level non condensing for an ambient temperature of 20 C 8 3 Altitude The maximum altitude without derating is 1000 metres above sea level Please consult us for operating the system above 1000 metres Chloride Apodys rectifier charger 1Ph 2p Technical data Data common to the complete Apodys 1Ph 2P rectifier charger range Rectifier input Nominal input voltage 230 220 240 other upon request Input phases 1 ph Input voltage tolerance 10 10 Nominal frequency Hz 50 60 factory setting selectable Tolerance on frequency
4. 5 5 Rectifier type 2 pulse 2 thyristors 2 diodes Isolation transformer Standard soft start s 5 Maximum recommended voltage distortion THD from Mains or generator Z on the input of the rectifier 89 B Rectifier output DC voltage stabilitv 36 1 1 5 for paralleled systems DC voltage ripple in float with battery connected rms 1 Rectifier charger current limitation in floating charge or boost nominal System data External protection degree IP 20 Internal protection degree IP 20 open door Cable entry Bottom Access Front System design life years 20 minimum Environmental data Operating temperature C 0 to 40 permanent operation Storage temperature C 0 to 70 Maximum relative humidity non condensing lt 90 Operating altitude 1000 m without system derating Battery Battery types Lead Acid or Cadmium Nickel vented or recombination types Battery autonomy From 10 minutes to hours Battery current limitation in floating and charge modes According to customer s specification Typical values 0 1C Lead Acid battery 0 2C Nickel Cadmium battery Battery current limitation in boost mode 0 05C Lead acid battery 0 1C Nickel Cadmium battery 13 Vv EMERSON Network Power S EMERSON Network Power Chloride Apodys rectifier charger 1Ph 2p Data for 24 VDC output systems
5. V e Minimum battery test voltage V e Imminent shutdown alarm V according to battery type optional 5 2 Automatic battery test The operating conditions of the batteries are automatically tested by the control unit at selectable intervals e g weekly fortnightly or monthly A short time discharge of the battery is made to confirm that all the battery blocks and connecting elements are in good working order In order to avoid a faulty diagnosis the test is launched 15 hours after the last battery discharge at the earliest The battery test is performed without any risk to the user even if the battery is wholly defective A detected battery fault is alarmed to the user The battery test does not cause any degradation in terms of expected life of the battery 5 3 Ambient temperature compensated battery charger The rectifier charger output voltage operates within narrow limits according to the battery manufacturer s technical data In order to ensure an optimum battery charging regulation is automatically adjusted to the ambient temperature The float voltage and the discharge voltage of the battery are Xe Chloride Apodys rectifier charger 1Ph 2p LOL Network Power 4 4 4 Over voltage protection The rectifier charger is automatically turned off if the DC voltage exceeds the maximum value associated to their operational status automatically adjusted as a function of the tempera
6. air entry is in the base and the air exit at the top of the device some device also need side and or rear clearance It is recommended that the enclosure is installed with at least 400 mm of free space between device and ceiling at the top in order to allow an unhindered cooling air exit 7 3 Cable entry Cable entry is achieved via the bottom of the cabinet Top cable entry is also available upon request 7 4 Enclosure design All the surfaces of the enclosure are finished with an electrostatically applied powder epoxy polyester coat cured at high temperature Colour of the enclosure is RAL 7032 pebble grey textured semi gloss For uniformity of the rectifier charger with other equipments in electrical rooms the surface finishing and the colour of the enclosure may be available according to the customer s specification and upon request 7 5 Components identification Main components are identified by self adhesive vinyl labels In option the Apodys rectifier charger offers the possibility to include specific component identification by engraved traffolyte labels Environmental conditions The Apodys rectifier charger is capable of withstanding any combination of the following environmental conditions It operates without mechanical or electrical damage or degradation of operating characteristics 8 1 Ambient temperature The rectifier charger is capable of operating permanently from 0 to 40 C
7. device is housed in a wall mounted metal box for battery systems mounted on racks and protection it is supplied with the battery cabinet when the battery is fitted in a matching cubicle Furthermore this device serves as a Safety element for the cross section of the power cable between the UPS and the remotely placed battery system Therefore the wall mounted box must be installed as close as possible to the battery and the length of cables between battery and UPS system must be the shortest D Charger Isolate the charger output output switch The adjunction of this switch allows safe maintenance of the charger module By opening the charger input circuit and the charger output circuit it becomes possible to safely maintain the charger module 19 R N A EMERSON Network Power 11 2 Environment related options 11 2 1 External cubicle protection According to IEC 60529 Degrees of protection provided by enclosures IP Code it is possible to protect the rectifier charger cubicle from solid or liquid intrusion The protection levels available are e P 21 e P 22 e IP 40 e P 41 e P 42 In all cases even for standard IP 20 level the third number shall be 7 representing mechanical protection 11 2 2 Special enclosure finishing Standard finishing of the enclosure is RAL 7032 grey textured semi gloss Any other type of painting specification is also achievable upon request in compliance with AFNO
8. e View of the status of each functional block The Figure 5 provides an example of an active mimic situation e Mains input failure e Charger stopped e DC load still supplied by battery discharge Ude 110 01 C Stor FT 10 Qui p Id Figure 5 Example of Mimic situation 6 3 3 General menu Pressing any key from the default page active mimic diagram allows the user to access to the following general menu e Rectifier charger e Battery e Reset e Event log e Display setting e Date Time e Contact e About e Adjust param w A EMERSON Network Power 6 3 4 Menus of functional blocks Each functional block charger block battery block includes its own menu to provide the user with detailed information such as e Block status e Block measures e Block faults e Block warnings By using these menus the user can access to detailed information about each following component e Rectifier Charger e Battery e Load 6 3 5 Rectifier charger information Status indications Charger off Initialisation Charger stop Equalisation mode Equalisation imposed Floating mode Battery test mode Battery test imposed Boost mode Measures indications UDC charger output voltage IDC charger output current U12 Input voltage ph 1 and 2 U23 Input voltage ph 2 and 3 U31 Input voltage ph 3 a
9. is described in These LEDs shall interact with the active mimic diagram displayed on the graphical display 6 2 Start and Stop push buttons The Start and Stop push buttons are integrated into the mimic panel board and operate as described on Figure3 The control incorporates a safety feature to prevent inadvertent operation yet still allow rapid shutdown in the event of an emergency This is achieved by pressing the STOP button for 2 seconds before the charger stops Charger OFF is displayed on the Chloride Apodys rectifier charger 1Ph 2p e It helps localise errors by measuring the voltages of each battery block or cell e It helps to drastically reduce ongoing maintenance costs 6 3 Display A graphical 64 x 128 pixels illuminated Liquid Crystal Display LCD is provided to enable the operating parameters all the measurements and the active mimic diagram of the rectifier or DC UPS to be monitored The LCD messages are accessed by navigation buttons see Figure3 The text is available in English unless otherwise mentioned By using the appropriate push buttons it is possible to display the information described hereafter Figure2 LCD Symbol LED colour Description Comments Green DC UPS or rectifier normal operation Green flashing load on battery Loads powered by battery Orange DC UPS or rectifier One or more subassembly are affected but not A warning stopped
10. thus enhance battery lifetime disconnect The LDV option includes an output contactor controlled by voltage relay in order to disconnect the load at the contactor end of battery autonomy period Reconnection of the load is automatic at the charger restoration and upon the LDV resumption of normal conditions Earth leakage Monitor the insulation resistance on the DC bus monitor Used in conjunction with the isolation transformer this option is made of an electronic circuit Chloride CIC or DC earth fault equivalent It is fitted into the rectifier charger cubicle and delivers remote indication by a changeover voltage alarm free contact Local indication inside the cabinet by two LED s is available on the PCB or moulded device to indicate the polarity on fault A local test push button is also available on the device to simulate fault conditions or Battery Prevent any short circuit that could occur on the battery circuit and therefore prevent the battery cables from fire protection risks 3 types of protections are made available Fuse fully rated fuse with auxiliary contact for the monitoring of its operating status Fuse switch fully rated fuse switch with auxiliary contact for the monitoring of its operating status Circuit breaker fully rated circuit breaker and an additional auxiliary contact for the monitoring of its position External Protect the battery circuit as for option 9 battery The battery protection
11. 1 Leakage 1 i Monitor l 1 Q5 Battery L protection l Input or output protection option Standard Option for option 1 Q3 a3 switch circuit breaker ZH ae Q5 Fuse switch Q5 F 2 Circuit breaker Battery protection option Fuse for options Q and 0 Q2 CHARGER OUTPUT ISOLATOR Q3 CHARGER INPUT PROTECTION Q5 BATTERY PROTECTION Q41 VOLTAGE REGULATOR INPUT SWITCH Q01 DC LOAD MAIN ISOLATOR Q001 TO Q00X DISTRIBUTION CIRCUIT BREAKERS K1 TWO STEP START CONTACTOR K01 K02 DROPPING DIODE CONTACTORS V2 CHARGER OUTPUT BLOCKING DIODE Figure 13 Apodys 1Ph 2P rectifier charger overview of electrical options 18 Chloride Apodys rectifier charger 1Ph 2p EMERSON Network Power Option Option Function description No name D Charger input Protect the input of the DC UPS system by a double pole input circuit breaker protection Chloride s standard is a double pole input switch on the input O Two step Limit the inrush current on starting up the system to 8 times the nominal input current 15 times as standard start up Addition of a two steps start up device to limit the inrush current due to the magnetisation of the transformer contactor Please note that the rectifier dimensions mentioned in this document may not be maintained with this option G Additional Reduce the DC voltage
12. 7 Industrial Power for Business Critical Continuity Chloride Apodys rectifier charger 1Ph Product catalogue 2 Pulses be LI i aa ES ve e CHLORIDE EMERSON Network Power W EMERSON Network Power Chloride Apodys rectifier charger Rectifier Battery charger 1 phase input 2 Pulses DC output Scope 4 General requirements 4 Range overview 5 System description 6 Advanced Battery Care 7 Monitoring and Control Interfaces 8 Mechanical data 12 Environmental conditions 12 Technical data 13 Parallel operation 16 Options 18 General arrangement drawings 22 N R D na A EMERSON Network Power Scope This document describes a continuous duty single phase input stand alone Direct Current DC output Uninterruptible Power System UPS The Apodys charger range meets customers technical specifications for industrial applications such as Power generation Power Transmission and distribution Oil and gas offshore developments platforms FPSO etc Oil and gas transportation pipelines Oil and Gas treatment plants refineries petrochemical units Railways and undergrounds control and signalling systems etc The Apodys range is part of Chloride s know how and long time relationship with industrial businesses Chloride Industrial Systems services include e Consultancy services e Pre engineering de
13. R RAL or BS standards 11 2 3 Specific ambient operation conditions e Specific temperature conditions Upon request the Apodys charger is able to operate above 40 C and up to 55 C or below 0 C e Special seismic design Specific modifications of the system may be added to allow the UPS to operate in seismic risks areas Please consult us In such extreme conditions the customer must specify the required service conditions as specified in IEC 60146 2 5 11 2 4 Anti condensation heater This option includes a heater which is fitted inside the cubicle to prevent internal components from condensation mainly when the UPS is stored for a long period 11 2 5 Temperature monitoring This option consists in a thermostat fitted inside the cubicle to indicate abnormal heating in the UPS This device is adjustable below 90 C and includes a remote indication available on a normally open voltage free contact 11 2 6 EEx battery protection box Eex classified battery protection box is available when battery and DC UPS systems operate in an area where there is a risk of explosion This box includes the external battery protection option 20 Chloride Apodys rectifier charger 1Ph 2p 11 3 Monitoring options 11 3 1 Customer interface relays It is possible to increase the number of outputs described in paragraph 6 by providing additional output relays These outpu
14. able to provide a fully enclosed DC UPS system The battery cubicle includes the following e Cubicle e Disconnecting means e Fuses e Power terminal blocks 11 4 5 Lifting eyes Upon request the rectifier charger cubicle can be equipped with lifting eyes to facilitate its installation on site S SEREN Chloride Apodys rectifier charger 1Ph 2p Network Power B1 IP 21 22 41 42 IP 21 22 41 42 A oso IP20 40 A 22 Chloride Apodys rectifier charger 1Ph 2p Network Power Notes 23 Emerson Network Power a business of Emerson NVSE EMR protects and optimizes critical infrastructure for data centers Communications networks healthcare and industrial facilities The company provides new to the world solutions as well as established expertise and smart innovation in areas including AC and DC power and renewable energy precision cooling systems infrastructure management embedded computing and power integrated racks and enclosures power switching and controls and connectivity Our solutions are supported globally by local Emerson Network Power service technicians Learn more about Emerson Network Power products and services at www EmersonNetworkPower com This publication is issued to provide outline information only and is not deemed to form part of any offer and or contract The company
15. ad Acid battery and up to 1 7V per cell for a Nickel Cadmium battery Restoration of the floating mode is automatic after a preset typical time of 5 hours unless the floating mode is manually initiated by the operator through the control unit 4 4 Electrical features 4 4 1 Total harmonic distortion of input voltage The maximum voltage THD allowed on the rectifier input is 8 to guarantee the correct operation of the system either from utility or from generator 4 4 2 Rectifier current limitation The rectifier charger current is limited to the nominal value either in floating charge and boost mode 4 4 3 Battery current limitation The battery current is limited to 0 1C Pb or 0 2C NiCd of the associated battery in floating or charge modes In equalization mode the battery current is limited to 0 05C Pb or 0 1C NiCd Advanced Battery Care The Apodys range increases battery life by using several battery care features as described hereafter 5 1 Operating parameters Unless specified in the customer s technical specification the battery parameters are determined by Chloride Industrial Systems in full respect with the customer s application and the choice of battery type The battery parameters to be determined and set up in the DC UPS are e High voltage alarm V Float voltage V e Charge voltage V e Boost voltage V e End of discharge voltage V e Battery discharging alarm
16. are trademarks of Emerson Electric Co or one of its affiliated companies 2012 Emerson Electric Co
17. e Red DC UPS or rectifier Subassembly are faulty and stopped or manually fault stopped Figure 2 Apodys rectifier charger Light Emitting Diodes LED operation description Chloride Apodys rectifier charger 1Ph 2p N N EMERSON Network Power INDUSTRIAL SYSTEMS CHLORIDE System normal LED Navigation buttons Up and down in menus Valid and Cancel parameters Warning LED Alarm LED e e D A Charger Inverter ON OFF DO Charger ON OFF Push button Reset audible alarm Push button Until a new alarm occurs Figure 3 Apodys rectifier charger Local human machine interface 6 3 1 Default page The default page displays the active mimic diagram of the rectifier or DC UPS system see Figure 4 Ude T1000 ia Figure 4 mimic default page By pressing the OK UP or DOWN buttons the user enters the general menu If the user is navigating in the menus he may return to the active mimic diagram by pressing the C button If the user does not request any action such as pressing a button for 5 minutes while displaying the menus the system will automatically return to the display of the default page active mimic diagram 6 3 2 Active mimic diagram The active mimic diagram displays the following information e View of the connected load e View of the power flow
18. ed power W 604 1250 1764 2575 3647 Efficiency 83 85 87 88 89 Noise dBA 60 60 60 60 60 Height mm 1852 1852 1852 1852 1852 Width mm 600 600 600 800 800 Depth mm 608 608 608 808 808 Footprint m 0 36 0 36 0 36 0 64 0 64 Mass kg 129 217 305 459 605 Drawing code see paragraph 12 Code for general arrangement AQ AQ AO B1 B1 NOTA These data are typical and are valid in the following conditions Sealed lead acid battery 52 cells operated at Ufloat 2 27V per cell and at 20 C with a 1x230VAC Mains input at cos phi 0 7 The system can also be designed and pre set for use with any other type of stationary battery N Natural cooling F Fan assisted cooling For information only Mass may vary according to configurations and options For tolerance see IEC 60146 1 1 15 a va LUE Chloride Apodys rectifier charger 1Ph 2p Network Power Parallel operation The Apodys rectifier charger systems have the capability to be connected in parallel for dual or trial configurations between units of the same rating The parallel connection of Apodys rectifiers chargers increases reliability for the DC load 10 1 Operating principle The paralleling principle is based on static regulation The characteristic U f 1 is slightly changed to give it a small slope of 0 5 to 1 see Figure 8 The internal voltage reference UO is modified according to the curre
19. h 2p Customised message 1 Customised message 2 Customised message 3 Optional messages according to specification and system configuration 6 3 7 Eventlog The Event Log function is available through the display and allows memorising each event into the historical record in a chronological Way The Event Log function can operate in 2 different ways e Saturable mode It records a maximum of 100 events after the first event appearance e FIFO mode After recording 100 events the 101 event deletes the 1 one and so on 6 3 8 Commissioning adjustments By using the menu Adjust param it becomes possible to the user to define its own settings for the charger commissioning Up to 27 parameters can be user defined such as e Boost voltage adjustment e Equalization voltage adjustment e Battery current limitation setting Imminent shutdown threshold 6 4 Remote signalling and control signal 6 4 1 Logic outputs for remote indications The Apodys rectifier charger is able to deliver several output information Upon request these output information can be made available on double pole change over dpco contacts 8A 250V AC1 8A 30V DC1 1A 60V DC1 Chloride Apodys rectifier charger 1Ph 2p The following information can be made available on voltage free contacts Charger OK High DC voltage Low DC voltage Mains OK Floating Mode Equalization Mode Initial charge
20. has a policy of continuous product development and improvement and we therefore reserve the right to vary any information without prior notice CH APODYS 2P CATALOGUE UK Rev3 01 2012 Emerson Network Power The global leader in enabling Business Critical Continuity 1 AC Power Embedded Computing Connectivity 1 Embedded Power Outside Plant Z DCPower Industrial Power Power Switching amp Controls o Locations Europe Middle East Africa Emerson Network Power 30 avenue Montgolfier BP90 69684 Chassieu Cedex France Tel 33 0 4 78 40 13 56 industrial sales chloride emerson com North America Emerson Network Power 2821 West 11th Street Houston TX 77008 USA Tel 1 800 442 7489 1 713 880 0909 us cis sales chloride emerson com Asia Pacific Emerson Network Power 151 Lorong Chuan lobby D New Tech Park 556741 Singapore Tel 65 6467 2211 industrial sales chloride ap emerson com Caribbean amp Latin America Emerson Network Power 1300 Concord Terrace Suite 400 Sunrise Florida 33323 Tel 1 954 984 3452 ask cala emerson com Australia Emerson Network Power Suite A Level 6 15 Talavera Road North Ryde NSW 2113 Australia Tel 61 2 9914 2900 marketing ap emerson com EmersonNetworkPower com infrastructure Management amp Monitoring Precision Cooling A Racks amp Integrated Cabinets EJ Services Emerson Business Critical Continuity and Emerson Network Power
21. matically take the power they need they do not need to be equal AC SUPPLY 1 1Ph DC LOAD 1 On Fiqure 12 both DC UPS systems are in full parallel redundant configuration The DC bus tie allows to take a full system off while maintaining the 2 distribution systems AC SUPPLY 2 1 Ph DC LOAD 2 DISPLAY 7 APODYS li DISPLAY j Figure 12 Parallel configuration example 3 17 N Se A EMERSON Network Power js i Ww IDI B ava ate D gt U D Qu E WI EF 11 1 Main electrical options Chloride Apodys rectifier charger 1Ph 2p The list of options described in this section is non exhaustive Please consult us for any other requirement Legend Interconnection cables not supplied by Chloride Optional part available upon request 1 Option number l Q3 AC SUPPLY 1Ph O K1 Two step start up contactor L Batterv protection box Q5 Battery protection BATTERY RSS Seset 20 DISPLAY i U Dropping Diodes DC distribution V2 Q2 Q001 lt Q DCLOAD Q41 Q01 Charger output j Special blocking diode Ripple filter Low voltage S Q00x 1 Low voltage detection relay disconnect i K Ne A Ieee i l Switch trip D Earth
22. max 1300 meters serial RS485 communication Customer connection is easily achieved thanks to the screw clamp connector provided see figure below Earth connection is achieved on the PCB through a 6 35 Faston lug 11 N AQ EMERSON Network Power Figure 7 RS 485 6 points connector The RS485 communication path may be used either in 4 wires mode or in 2 wires mode as described in the Table 2 hereafter Pin Signal 4 wiresmode 2 wires mode 1 GND Not used Not used 2 Ix Transmission Negative RS485 neg signal 3 Txt Transmission Positive RS485 pos signal 4 Rx Reception Not used RS485 neg 5 Rxt Reception Not used RS485 pos 6 5V Not used Not used Table 2 RS 485 pin assignment w A EMERSON Network Power Mechanical data 7 1 Enclosure The Apodys rectifier charger is housed in a space saving modular enclosure including front doors and removable panels standard external protection IP 20 The enclosure is made of sheet steel The doors can be locked The enclosure is of the floor mounted type For harsh environmental conditions dust water a higher degree of protection of up to IP42 is available in option Specific system design can be achieved up to IP65 In such extreme cases technical characteristics mentioned in this document are not maintained 7 2 Ventilation Natural air cooling is standard on most of Apodys rectifer charger range The cooling
23. mode Battery test mode When information is requested on voltage free contact connection of the customer cables is achieved on the labelled screw clamp terminal blocks of each relay holder 6 4 2 Logic inputs The Apodys range allows the signalisation of specific alarms from the customer s environment and eventually takes the appropriate action on the DC UPS thanks to dedicated logic inputs available Upon request the following logic inputs can be wired Remote control on off Battery protection status DC earth fault Input protection status Boost commissioning mode 6 5 Communication interfaces options 6 5 1 Isolated RS 232 link Upon request Apodys can be equipped with one sub D 9 points connector for direct 1 master 1 slave max 15 meters serial RS232 communication Shield Figure 6 RS 232 SubD 9 points connector Pin assignment is described in the Table 1 hereafter Pin Signal Explanation 1 Not used 2 Tx Transmission RS232 3 Rx Reception RS232 4 Not used 5 RS232 Signal ground GND 6 Not used 7 RTS Clear to send RS232 8 Not used 9 Not used Table 1 RS232 pin assignment NOTE If simultaneous use of RS232 port and RS 485 is necessary this will require 2 separate PCB one for RS232 and the other for RS485 6 5 2 Isolated RS 485 link Upon request Apodys can be equipped with 6 points socket for multipoint 1 master up to 31 slaves
24. n floating V 54 48 Max DC current A 25 60 100 160 250 System data Heat dissipation system N N N N N Dissipated power W 340 717 1037 1538 2217 Efficiency 80 82 84 85 86 Noise dBA 60 60 60 60 60 Height mm 1852 1852 1852 1852 1852 Width mm 600 600 600 800 800 Depth mm 608 608 608 808 808 Footprint m 0 36 0 36 0 36 0 64 0 64 Mass kg 117 146 197 285 355 Drawing code see paragraph 12 Code for general arrangement AQ AQ AO BO BO NOTA These data are typical and are valid in the following conditions Sealed lead acid battery 24 cells operated at Ufloat 2 27V per cell and at 20 C with a 1x230VAC Mains input at cos phi 0 7 The system can also be designed and pre set for use with any other type of stationary battery N Natural cooling F Fan assisted cooling For information only Mass may vary according to configurations and options For tolerance see IEC 60146 1 1 14 N N EMERSON Network Power Chloride Apodys rectifier charger 1Ph 2p Data for 110 VDC output systems Ratings 25 60 100 160 250 Rectifier input Current consumption at full load A 22 1 BIZ 84 3 133 3 205 9 Rectifier output Batterv nominal voltage V 110 Output voltage in floating V 118 04 Max DC current A 25 60 100 160 250 Svstem data Heat dissipation system N N N N N Dissipat
25. nd 1 11 input line current 12 input line current 13 input line current Freq input frequency Number of mains failures Warning indications Test mode Fan failure DC voltage low Overload inhibit Charger in current limit Customised message 1 Customised message 2 Customised message 3 Fault indications No fault High DC voltage High DC voltage memorised Too high battery memorised Charger fuse blown Input protection opened Charger off Remote switch off AC supply fault Customised message 1 Customised message 2 Customised message 3 Optional messages according to specification and system configuration 6 3 6 Battery information Status indications Normal Discharging Charging Fault or warning Measures indications Battery voltage Battery current Battery temperature Battery autonomy Warnings indications DC earth fault Battery begin discharge Imminent shutdown Temp sensor fault memorised Warning BMS Customised message 1 Customised message 2 Customised message 3 Faults indications Battery test fault memorised End of discharge Battery protection opened 10 Chloride Apodys rectifier charger 1P
26. nt the charger must supply so that the characteristic becomes Uc U kl where Figure 8 Slope description for static regulation of paralleled chargers U output voltage U reference voltage k static regulation coefficient U charger output current wa Thus when 2 chargers are Uos 8 8 connected in parallel the a Us characteristics are Usi Uo k l Uso Un kal And Uc Uc The U k and parameters are set to the same values so that output currents are similar l l see Figure 9 Figure 9 Curve principle of 3 chargers in parallel 16 Chloride Apodys rectifier charger 1Ph 2p TOI Network Power Common output cabinet 10 2 Examples of configurations The Apodys rectifier charger range is capable of operating in parallel as shown on Figures 10 11 and 12 among some other possibilities AC SUPPLY 1 1Ph lt A DCLOAD d The blocking diodes ensure one Charger 2 cabinet a ER H ee f DISPLAY major function They allow the l i control of the recharge current of i each battery i EO SUTIN COR On Figure 10 both Apodys rectifiers concur to charge the same battery The DC load is equally shared between both rectifiers On Figure 11 both Apodys rectifiers concur to charge the same battery Both DC loads 1 and 2 auto
27. nt of each battery block by mean of separate battery measuring modules Analysis of each battery block with measuring of the minimum and maximum voltage values Graphic visualisation and analysis by means of dedicated software This system brings the following benefits e Early detection of faults in the battery circuit increasing the safety of the DC UPS system e On time fault recognition enhancing the reliability of the system e Easy detection of the defective battery block reducing correction and maintenance costs e Compatible with Nickel Cadmium and Lead acid batteries Figure 15 Battery Monitoring System screenshot 11 4 Other options 11 4 1 Special identification of internal components As standard the Apodys charger includes internal sub assemblies identification with self adhesive vinyl labels As an option it is possible to change these labels to engraved traffolyte labels black signs on white background 11 4 2 Top cable entry The option allows power cable entry from the top of the DC UPS by adding an external cabinet to drive the cables down to the bottom of the UPS NOTE This option may affect the overall dimensions of the system 21 N AQ EMERSON Network Power 11 4 3 Internal lighting Internal lighting is available upon request to improve internal visibility of the system 11 4 4 Battery cubicle Matching battery cubicles are avail
28. rectifier bridge is fused with a fast acting fuse A transformer is provided at the input of the rectifying bridge The rectifier charger is able to operate with the following types of battery e Valve regulated Lead Acid e Vented Lead Acid e Recombination Nickel Cadmium e Vented Nickel Cadmium The selection of the optimum charging method is completely managed by the microprocessor 4 2 Components The DC UPS shall consist of the following major components e One input isolator e One main transformer e Thyristors bridge Rectifier battery charger e One LC smoothing circuit e One Control unit based on one microprocessor and one Digital Signal Processor DSP e One control and visualisation unit e Battery stand or matching battery cubicles if requested 4 3 Operating modes The Apodys rectifer charger is regulated with constant voltage and current limiting respecting an UI characteristic The DC UPS will operate as follows 4 3 1 Normal operation The critical DC load is continuously supplied by the rectifier The rectifier charger derives power from the AC source and converts it into DC power for the critical load whilst simultaneously maintaining the battery in a fully charged and optimum operational condition The rectifier charger operates in floating mode floating voltage being determined by the battery type and data 4 3 2 AC supply failure Upon fault of the AC source the critical load i
29. ripple below the Chloride standard of 1 RMS ripple filter 2 filters configurations are made available to reach the following data Telecommunication filter CCITT curve Current ripple 0 1C 10 rms battery connected for VRLA batteries 4 Blocking Operate two or more rectifiers chargers in parallel diode See paragraph O for further details Dropping Adapt the system output voltage to make it compatible with the DC connected loads diodes Operating conditions and technical data of some batteries are often not compatible with the critical DC load connected to the UPS output This is particularly the case when operating the DC UPS with Nickel Cadmium batteries with which the gap between charge voltage and discharge voltage is wide The dropping diodes option allows answering to these operating conditions The dropping diodes are successively shunted in order to respect the DC voltage accepted by the load One or more voltmetric relays measure the battery voltage and control the contactors to smoothly drop the output voltage This option may affect the overall dimensions of the system DC Ensure the distribution protection and segregation of the DC load distribution Distribution boards may be included in the UPS system or installed in a separate cabinet These distribution boards may be customised according to the customer s requirements MCB MCCB or fuses are available D Low voltage Protect the battery from deep discharges and
30. s still supplied by the battery The critical DC load draws its power from the associated battery without switching During failure reduction or restoration of the AC source there is no interruption to the critical load While the critical load is powered by the batteries indication is provided of the battery discharing status 4 3 3 Recharge operation Upon restoration of the AC source the rectifier charger automatically restarts and gradually takes over both the DC load and the battery recharge even if the batteries are fully discharged This operational mode is a fully automatic function and does not cause any interruption to the critical load It operates as follow Chloride Apodys rectifier charger 1Ph 2p e For a power failure below 5 minutes the rectifier charger automatically remains in floating mode upon restoration of the AC source For a power failure beyond 5 minutes and upon restoration of the AC source the rectifier charger automatically switches to the equalizing charge mode for 15 hours and then switches back to the floating mode 4 3 4 Boost mode This operating mode is a specific mode dedicated to vented type batteries It is used when boost charge or commissioning charge is requested Before launching this operating mode the operator shall check that all DC loads are disconnected from the DC UPS output During boost mode the voltage limitation is increased up to 2 65V per cell for a Le
31. safety and e Power blackout protection for disconnecting devices distribution systems associated with battery cubicles isolated or non isolated e Full battery care 3 2 Models available DC DC converters as well as e Lifetime of at least 20 years The Apodys charger range includes software and communications combined with an appropriate several DC voltage output models as solutions it is possible to set up preventive maintenance specified in paragraph 9 It is of the elaborated systems ensuring e Operation temperature of 0 to single phase input type complete DC load protection 40 C permanent Charger cubicle l DISPLAY i U F U U l i Charger Q3 Q01 AC SUPPLY 1 Ph O DC LOAD i Iz j Battery protection 1 F5 1 Battery l fuse i L k BATTERY ons Co macs ae h i Legend cms Interconnection cables not supplied by Chloride RE Figure 1 APODYS rectifier charger single line diagram w A EMERSON Network Power System description In this section the main power electronic features and the operating modes of the Apodys rectifier charger range are described 4 1 General description The single phase current taken from the AC source is converted to a regulated DC voltage by a 2 pulse rectifier In order to protect the power components within the system the
32. sign and support Project Management contract management detailed engineering documents for approval manufacturing product testing witness testing if requested shipment tailored user manual Services recommended commissioning spare parts commissioning services product lifetime spare parts hotline trainings maintenance contracts etc Chloride Apodys rectifier charger 1Ph 2p General requirements 2 1 ISO certification Chloride France S A is certified by the British Standard Institution BSI as acompany with a total quality and environmental control system in accordance with the ISO 9001 and ISO 14001 2 2 Applied standards The Apodys range of battery chargers shall have the CE mark in accordance with the Safety and EMC Directives 2006 95 EC and 2004 108 EC The Apodys charger range is designed and manufactured in accordance with the following international standards e IEC60146 Semi conductor converters IEC60146 1 1 specifications of basic requirements IEC60146 1 3 transformers and reactors IEC60146 2 self commutated semiconductor converters including direct dc converters e IEC60950 Safetv of information technologv equipment including electrical business equipment e IEC60439 Low voltage switchgear and control gear assemblies IEC60439 1 Type tested and partiallv tvpe tested assemblies IEC60439 2 Particular requirements for busbar trunking systems buswavs
33. ts can be used to monitor several parameters specified by the user 11 3 2 Modbus Jbus Upon request Apodys charger is able to remotely deliver information through Modbus bus protocol 2 or 4 wires This additional feature includes A hardware kit an additional communication board is included into the Apodys charger Customer connections are described in paragraph 6 A software kit The Apodys charger is delivered with Chloride s standard Modbus bus code embedded into the system and fully detailed protocol coding documentation NOTE The communication cable between the UPS and the monitoring station is not part of Chloride s supply 11 3 3 Monitoring software PPVis Software solution is available to remotely monitor all Chloride s UPS from the Apodys range DC and AC systems Chloride Apodys rectifier charger 1Ph 2p The PPVis software windows based offers several features such as e Current state of components e Display of output voltage rectifier performances load current e Number of power failures e Available back up time e Data storage function The figure hereafter shows a PPVis screenshot for a DC UPS system Measuromects Figure 14 PPVis software screenshot 11 3 4 Battery Monitoring The asociated battery can be connected to the battery management system from Chloride This system provides the following features e Voltage measureme
34. ture in the battery compartment in order to maximise battery operating life The temperature adjustments are e 3 mV C cell for Lead Acid battery e 2 mV C cell for Nickel Cadmium battery 5 4 Battery Monitoring System optional The Apodys range can be connected to our Battery Monitoring System upon request contact us for more details The use of the Battery Monitoring System significantly increases the reliability and safety of batteries and thus the reliability of the entire DC UPS unit a va EMERSON Network Power The features of the Batterv Monitoring Svstem option are e It monitors each individual battery block of 6V or 12 V or cell 2V or 1 2V throughout all phases of DC UPS operation e It diagnoses changes and faults in the battery system e It warns the user early enough before the breakdown of the whole DC UPS Monitoring and Control Interfaces The rectifier charger incorporates the necessary controls instruments and indicators to allow the operator to monitor the system status and performance and take any appropriate action Furthermore interfaces are available upon request which allow extended monitoring and control as well as service functions 6 1 Light emitting diodes LEDs The rectifier charger includes 3 external Light Emitting Diodes LEDs to indicate the overall system operation status as well as the condition of the functional blocks LEDs operation
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