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MODEL GA6HR/GA6HRS - Electric Generators Direct
Contents
1. Y e ser Y ul y 4 i Z n 2 LS A I 3 4 X 7 Hi d oO A DANGER Figure 1 Nameplate And Safety Decals Operation of this equipment may create sparks that can start fires around dry vegetation Aspark arrestor may be required The operator should contact local fire agencies for laws or regulations nm PAGE 4 GAeHR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options edie January 15 2006 Order via Internet Dealers Only If you have an MQ Account to obtain a Username Order parts on line using Multiquip s Sma
2. NO PART NO 1 5417001102 1 5417001202 2 A3417100204 3 011106015 4 7905443003 5 3015419604 6 1665419004 7 020108060 8 0017108030 9 0017108040 10 020108060 11 A3361000004 12 0430430120 13 0641360030 14 0602125034 15 16950784015 15 1 2 16 Y0605513215 17 950024080008 18 7855525514 19 7855525604 20 011208030 21 011008020 22 A9117200103 23 0601850097 24 011208025 25 020108060 26 0601851116 27 011208025 28 Y0037608000 29 0042108000 30 0019206015 31 7915456004 32 011106015 33 7915455103 34 7855455003 35 011106015 36 0605507002 37 Y0605513202 38 Y0605513210 39 0605513189 40 0605515223 41 A3261600103 42 A3261600204 43 011106015 44 0605515170 45 Y0605515229 GAGHR GAGHRS PIPE FRAME ASSY QTY PART NAME PIPE FRAME GA6HR PIPE FRAME GA6HRS BRACKET HEX HEAD BOLT BASE RUBBER SUSPENSION RUBBER SUSPENSION HEX NUT nen HEX HEAD BOLT HEX HEAD BOLT NUT FUEL TANK CAP FUEL TANK FUEL FILTER FUEL GAUGE FUEL STRAINER SCREEN SET HOSE HOSE BAND RUBBER CUSHION COLLAR HEX HEAD BOLT HEX HEAD BOLT HANGER STOPPER MACHINE SCREW HEX NUT PLASTIC WASHER HEX HEAD BOLT HEX NUT WASHER FLAT HEX HEAD BOLT STOPPER HEX HEAD BOLT COVER COVER HEX HEAD BOLT CANISTER HOSE HOSE HOSE HOSE BAND BRACKET STOPPER HEX HEAD BOLT HOSE BAND HOSE BAND T 1 1 1 4 1 2 2
3. 1 re 0 1 2 2 I GENERATOR magzeto coil 21 10 spark pise 1 Igsilior coll ENGINE Ex Wi EXOTANON WINDING TERMINAL BOARD Ex W2 EXCITATION WINDING dis 9 COLOR CODE _ WRE COR WRECOLOR RECEPTACLE 5208 1254 RECEPTACLE 15 208 203125 BLUE WHITE ir 1 BROVA Y YELLOW 4131211 Apa CON 4 G GREEN 18 luGHT RUE CON5 CONNECTOR ARRANGEMENT SW2 OLE CONTROL SWITCH VIEW FROM INSERTING WIRE SIDE SWI 5 OLE CONTROL SOLENOID SENSING MODULE 64 X TERMINAL BOARD 8 Figure 46 Generator Wiring Diagram GA6HR PAGE 34 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 GENERATOR WIRING DIGRAM GAGHRS GENERATOR gt 5 GR 0 15 Battery GA Starter 0 4 28 DESIGNATION ARMATURE VANDING EXCITATION WINDING QM Ex W2 EXCITATION WINDING TERMINAL BOARD ne 1 2 wre coor WIRE COLOR RECEPTACLE 286101 XA 126 FF H CONS RECEPTACLE 15 208 204 25V BR GROAN Y YELLOW 61514 41516 4 RECEPTACLE 15 204 125050 LG GREEN 15 UGHTBUE I E 211 11213
4. 4 312102 023 MOTOR UNIT STARTER 53 312112 2003 BRACKET CENTER 6 31212ZE3003 BRACKET FR 7 312132 2003 GEAR DRIVE PINION 8 312152 2003 BRUSH 9 312182 3003 106 312192 2003 SPRING BRUSH RETURN 11 312227 3791 GEAR REDUCTION 12 312312 2003 HOLDER BRUSH 13 312327 3003 WIRE WATER COVER 14 31233ZE2003 INSULATOR 15 900072 2003 BOLT WASHER 5X14 16 901102 2003 SCREW WASHER 4X6 17 916012 2003 PACKING 18 938920503218 SCREW WASHER 5X32 19 9407006080 NUT WASHER 6MM 20 957010803508 BOLT FLANGE 8X35 21 312197 003 SCREW WASHER 4X14 INCLUDES ITEMS W INCLUDES ITEMS W PO Po N N SH SH PD SK GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 85 HONDA GX340RT2EDE2 EDN2 SOLENOID ASSY PAGE 86 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 SOLENOID ASSY PART NO PART NAME QTY REMARKS z 16268893000 SPRING CHOKE RETURN 1 17850ZD1E30 LEVER COMP THROTTLE 36160784013 SOLENOID ASSY 90013883000 BOLT FLANGE 6X12 CT200 93500050080A SCREW PAN 5X8 N GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 87 HONDA GX340RT 2EDE2 EDN2 ENGINE DECALS ASSY PAGE 88 GAGHR GAGHRS 60 HZ GENERATOR OPER
5. REPLACES P N 0207004000 8 A3224000703 CONTROL PANEL 1 9 0601806819 AC VOLTMETER 0 120 240V 1 10 0601814065 RECEPTACLE 2 11 0601811092 RECEPTACLE REPLACES P N 0601812592 12 0601811031 RECEPTACLE fionn REPLACES P N 0601811035 13 0601812529 RECEPTACLE 1 14 0021004010 MACHINE SCREW 10 15 OEMAA8 PEANUT REPLACES P N 0207004000 16 0601830737 FULL POWER SWITCH 1 17 0601831620 IDLE CONTROL SWITCH 1 18 0601831620 OPERATION SWITCH 1 19 A3262800004 CONDENSER ASSY 1 20 011106015 HEX HEAD BOLT annassa REPLACES P N 0017106015 21 0017105010 HEX HEAD BOLT 4 22 0601872301 CIRCUIT BREAKER 120V 23A 2P 1 23 0021003005 MACHINE SCREW 4 24 0601829301 EARTH LEAKAGE RELAY 1 25 Y0601815779 TERMINAL BOARD 1 26 0021004020 MACHINE SCREW 2 27 OEMAA8 a A o eni REPLACES P N 0207004000 28 Y0027004025 MACHINE SCREW 1 29 OEMAA8 0 f REPLACES P N 0030004000 30 58042 WASHER FLAT a REPLACES P N 0041204000 31 0040004000 WASHER LOCK 3 32 Y0601800699 HOUR METER 1 33 Y0021003012 MACHINE SCREW 2 34 0207003000 HEX NUT 2 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 49 GA6HR GA6HRS PIPE FRAME ASSY 1 D LA a 1A GA6HRS PAGE 50 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14
6. 14 Installation 16 17 General Information 18 Components 19 21 22 23 Operation 24 26 it 27 Preparation For Long Term Storage 28 coca on ti ci 29 33 Generator Wiring Diagram GAGHR 34 Generator Wiring Digram GAGHRS 35 Troubleshooting Engine 36 Troubleshooting Engine 37 Troubleshooting Generator 38 Explanation of Code in Remarks Column 40 Suggested Spare 5 41 Component Drawings Nameplate And Decals Assembly 42 43 Generator 44 45 Control Box Assembly GA6HR 46 47 Control Box Assembly GA6HRS 48 49 Pipe Frame 50 51 Battery Assembly GA6HRS 52 53 54 55 Wheel Kit 56 57 TABLE OF CONTENTS Honda GX340RT2EDE2 EDN2 Gasoline Engine Air Cleaner Assembly s is 58 59 DIV cei te 60 61 Carburetor
7. NO PART NO PART NAME QTY REMARKS 1 12000751405 BARREL ASSY CYL GX340RT2EDE2 INCLUDES ITEMS W 1 12000457407 BARREL ASSY CYL GX340RT2EDN2 INCLUDES ITEMS W 2 35480ZF6003 SWITCH ASSY OIL ALERT 1 3 165412 3010 SHAFT GOVERNOR ARM 1 6 90131883000 BOLT DRAIN PLUG 12X15 2 7 90446KE1000 WASHER 8 2X17 X0 8 1 8 91201Z1C003 OIL SEAL 35X52X8 1 9 91203952771 OIL SEAL 8X14X5 1 10 91353671004 O RING 14MM NOK 1 11 9405010000 NUT FLANGE 10MM 1 12 9410912000 WASHER DRAIN PLUG 12MM 2 13 9425110000 PIN LOCK 10MM 1 14 957010601200 BOLT FLANGE 6X12 2 1 15 961006202000 BEARING RADIAL BALL 6202 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 71 HONDA GX340R2EDE2 EDN2 CYLINDER HEAD ASSY PAGE 72 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340R2EDE2 EDN2 CYLINDER HEAD ASSY NO PART PART NAME QTY REMARKS 1 12210751406 HEAD COMP CYLINDER p INCLUDES ITEMS W 28 122047 2306 GUIDE IN VALVE OVER SIZE 1 3 12205ZE2305 GUIDE EX VALVE OVER SIZE 1 4 12216ZE2300 CLIP VALVE GUIDE 1 5 12251Z5T003 GASKET CYL HEAD NIPPON LEAKLESS 1 6 123102 2020 COVER CYLINDER HEAD 1 8 123912 2020 PACKING HEAD COVER 1 10 90014751000 BOLT HEAD COVER 1 11 90042ZK6D70 BOLT STUD 8X115 2 2 1 2 4 1 1 12 92900080320E BOLT STUD 8X32 13 904412 2010 WA
8. CONS RECEPTACLE 114 308 MAA 125050V oleeee 04 Si CONNECTOR ARRANGEMENT SW2 ite control svaren VIEW FROM INSERTING WARE SIDE SW3 oreranonswrek SW4 STARTER IDLE CONTROL DEVICE IDLE CONTROL SOLENOID SENSING MODULE TERMINALBOARD H PER ETER Figure 47 Generator Wiring Diagram GA6HRS GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 35 TROUBLESHOOTING ENGINE Troubleshooting Engine Symptom Possible Problem Spark plug bridging Check gap insulation or replace spark plug Carbon deposit on spark plug Clean or replace spark plug Short erent duete encore spark plug Check spark plug insulation replace if worn insulation Difficult to start fuel is available but no spark at If insufficient compression repair or replace Spark plug is bluish white engine If injected air leaking correct leak If carburetor jets clogged clean carburetor Check transistor ignition unit is broken and replace defective unit Check if voltage cord cracked or broken and replace Check if spark plug if fouled and replace Add required Oil pressure alarm lamp blinks upon starting if Check automatic shutdown circuit oil sensor applicable if applicable No spark present at tip of spark plug Ignition coil defective Replace ignition coil Difficult to start fuel
9. NOTICE Addresses practices not related to personal injury Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages Symbol Safety Hazard Lethal exhaust gas hazards Explosive fuel hazards M Burn hazards Overspeed hazards Electric shock hazards PAGE 6 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 SAFETY INFORMATION GENERAL SAFETY m NEVER operate this equipment without proper protective clothing shatterproof glasses respiratory protection hearing protection steel toed boots and other protective devices required by the job or city and state regulations m NEVER operate this equipment when not feeling well due to fatigue illness or when under medication m NEVER operate this equipment under the influence of drugs or alcohol ALWAYS check the equipment for loosened threads or bolts before starting DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become difficult read Manufacturer does not assume responsibility for any accident due to equipment modifications Un
10. NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number a blank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at the time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N XXX Specific Model Nu
11. F 15 5 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 13 DIMENSIONS Figure 2 Dimensions Table 3 Generator Dimensions REFERENCE LETTER DESCRIPTION DIMENSIONS IN MM HEIGHT LIFTING BALE 34 1 865 B HEIGHT FRAME 29 7 755 LENGTH 29 9 760 EE ME WIDTH 30 9 785 PAGE 14 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 NOTE GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 15 INSTALLATION CONNECTING THE GROUND The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground The ground cable should be 8 size wire aluminum minimum If copper wire is used 10 size wire minimum should be used At the generator connect the terminal of the ground cable between the lock washer and the nut Figure 3 and tighten the nut fully Connect the other end of the ground cable to a Suitable earth ground ground rod GROUND CABLE 8 MINIMUM GROUND ROD FOR EARTH GROUND I CONNECT TO GENERATOR H BUILDING GROUND GRO
12. 165132 2000 16531Z0A000 906027 1000 90701HC4000 9120121 003 9410106800 957010804000 961006202000 961006207000 COVER ASSY CRANKCASE PACKING CRANKCASE COVER GAP ASSY OIL FILTER ASSY OIL FILTER PACKING OIL FILTER CAP GOVERNOR ASSY WEIGHT GOVERNOR HOLDER GOVERNOR WEIGHT PIN GOVERNOR WEIGHT SLIDER GOVERNOR CLIP GOVERNOR HOLDER DOWEL PIN 8x12 OIL SEAL 35x52x8 WASHER FLAT 6MM BOLT FLANGE 8x40 BEARING RADIAL BALL 6202 BEARING RADIAL BALL 6207 N i QTY REMARKS INCLUDES ITEMS W INCLUDES ITEM W INCLUDES ITEM W INCLUDES ITEMS W HONDA GX340RT2EDE2 EDN2 CRANKSHAFT ASSY PAGE 68 GAGHR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 CRANKSHAFT ASSY NO PART PART NAME QTY REMARKS 7 133514 3010 WEIGHT BALANCER 1 11 3 BEARING RADIAL BALL 1 12 12 CRANKSHAFT COMP osise INCLUDES ITEMS W GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 69 HONDA GX340RT2EDE2 EDN2 CYLINDER BARREL ASSY PAGE 70 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 CYLINDER BARREL ASSY
13. 62 63 Control Assembly 64 65 Crankcase Cover Assembly 66 67 Crankshaft 4558001 68 69 Cylinder Barrel Assembly 70 71 Cylinder Head Assembly 72 73 Fan Cover 74 75 Flywheel 5 76 77 Ignition Coil Assembly 78 79 80 81 Recoil Starter Assembly seeeeeeeeeen 82 83 Starter Motor Assembly Electric Start 84 85 Solenoid Assembly ssssssieseeeeereerrrerrreerrerre 86 87 Engine Decals Assembly 88 89 Terms and Conditions of Sale Parts 90 NOTICE Specifications and part numbers are subject to change without notice GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 3 NAMEPLATE SAFETY INFORMATION NAMEPLATE AND SAFETY LABELS NOTICE Safety labels are attached to the generator as shown in For safety label part numbers reference the parts Figure 1 Keep these safety labels clean at all times When section of this manual the safety labels become worn or damaged contact your nearest dealer or the Multiquip Parts Dept ES j
14. GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 17 GENERAL INFORMATION FAMILIARIZATION Generator The Multiquip GA6HR GA6HRS generator is designed as a portable dual purpose power source for 60 Hz single phase lighting facilities power tools submersible pumps and other industrial and construction machinery The generator is mounted on rubber vibration isolators that have a steel base backplate which is attached to the protective steel pipe carrying frame The protective carrying frame is made of steel tubing and fully wraps around the generator to protect against damage Reference Figure 4 Figure 5 and Figure 8 for the basic controls and indicators for the GA6HR GA6HRS generators These portable generator are supplied with a electrical control box panel To reduce vibration caused by the engine the control box is also placed on rubber isolators Control Panel The control panel is provided with the following 120V Twist Lock Output Receptacle L5 20R 120V Twist Lock Output Receptacle L5 30R 120 240V Twist Lock Output Receptacle L14 30R 120 VAC GFCI Receptacle 2 Sensing Module 23 Amp Main Circuit Breaker AC Voltmeter Idle Control Switch Full Power Switch Operation Switch Hour Meter Start Switch GAGHRS only DANGER Before connecting this generator to any building s electrical system a licensed ele
15. 0 REPLACES P N 0016908020 8 W0805003103 GRIP 9 A3417400704 HANDLE 8 4 8 2 1 10 A3417400804 HANDLE 1 11 A3417401304 BRACKET HANDLE 1 12 A3417401404 BRACKET HANDLE 1 13 0601851116 WASHER 4 14 0012308020 HEX HEAD BOLT 6 15 0010108025 HEX HEAD BOLT 2 16 0207608000 U NUT 2 17 0401450080 WASHER FLAT Dubia ati 2 18 A3417400904 STAND 2 19 011106015 HEX HEAD BOLT 8 REPLACES P N 0041208000 REPLACES P N 0016906015 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 57 HONDA GX340RT2EDE2 EDN2 AIR CLEANER ASSY PAGE 58 GA6HR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 AIR CLEANER ASSY 10 172382 7710 COLLAR AIR CLEANER 11 90005ZM3000 BOLT FLANGE 5X18 13 90854783000 RUBBER FUEL 9 15 20 14 9405006000 NUT FLANGE 6MM 15 957010603208 BOLT FLANGE 6X32 NO PART PART NAME QTY REMARKS 1 15721Z23H60 TUBE BREATHER 1 2 17211899000 ELEMENT AIR CLEANER 1 3 17220723530 CASE AIR CLEANER 1 4 17222723 60 STAY CLEANER 1 5 17223723000 SPRING AIR CLEANER CASE LID 2 6 17223223530 BASE COMP AIR CLEANER 1 7 17229Z23H60 SEAL AIR CLEANER CASE 1 8 17231723 60 COVER AIR CLEANER 1 9 17233Z23H60 SEAL AIR CLEANER COVER 1 1 4 1 1 1 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 59 HONDA GX340RT2EDE2 EDN2 CA
16. 1 A92120010 2 A9521200104 DECAL OPERATING INSTR 6 1 A55100000 3 A9504000014 DECAL WARNING DANGEROUS GAS 1 A90400001 4 DECAL NAMEPLATE CONTACT MQ PARTS DEPT 5 0800628504 DEG ALS GROUND ZL gta ata aie raid 1123 6 920214100 DECAL WARNING START FIRES 1 M90420000 7 09531100104 DECAL DANGER ELECTROCUTION 1 A93110010 8 A9511100103 DECAL WARNING ertt ds 91110010 9 A3551000104 DECAL HANDLE OPERATION 1 A35100010 10 1980680004 DECAL FUEL COCK ties 53704 11 0800696804 DECAL BATTERY GA6HRS 12 87533ZC0630 DECAL AIR CLEANER 13 A5561001003 DECAL MQ POWER GA 6H 14 0800689404 DECAL GA6HRS 15 0800689504 DECAL GA6HRS 16 87528898620 DECAL CHOKE Bota 17 5511202802 DECAL CONTROL PANEL 18 5511203002 DECAL CONTROL PANEL GA6HRS REPLACES P N 0800696604 REPLACES P N 0600500045 REPLACES P N 0600500047 51120280 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 51120300 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 43 GAGHR GAGHRS GENERATOR ASSY PAGE 44 GA6HR GA6
17. AND PARTS MANUAL REV 0 08 12 14 SAFETY INFORMATION EMISSIONS INFORMATION NOTICE The gasoline engine used in this equipment has been designed to reduce harmful levels of carbon monoxide CO hydrocarbons HC and nitrogen oxides NOx contained in gasoline exhaust emissions This engine has been certified to meet US EPA Evaporative emissions requirements in the installed configuration Attempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modifying the fuel system may adversely affect evaporative emissions resulting in fines or other penalties Emission Control Label The emission control label is an integral part of the emission system and is strictly controlled by regulation s The label must remain with the engine for its entire life If a replacement emission label is needed please contact your authorized Honda Engine Distributor GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 11 SPECIFICATIONS GENERATOR Table 1 Specifications Generator Model _ GAHR 60 Hz AC Power Source 60 Hz Power Factor Dimensions 29 9 x 30 9 X 29 7 in 29 9 x 30 9 X 29 7 in L x W x H 760 X 785 X 755 mm 760 X 785 X 755 mm Dry Net Weight 220 165 100 kg 238 108 108 kg Battery specifications for G
18. CONNECTING ROD CLIP PISTON PIN 20MM mn mnM 1 Po INCLUDES ITEMS W INCLUDES ITEMS W HONDA GX340RT2EDE2 EDN2 RECOIL STARTER ASSY PAGE 82 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 RECOIL STARTER ASSY PART NO 28400Z5T013ZB 28410ZE3W01ZB 28421ZE3W01 28422ZE2W01 28441ZE2W01 272 271 28443ZE2W01 28444ZE2W01 284622 70059 90004ZE2W01 900082 2003 28461251003 284632757013 PART STARTER ASSY RECOIL NH1 CASE RECOIL STARTER NH1 PULLEY RECOIL STARTER RATCHET STARTER SPRING FRICTION SPRING STARTER RETURN SPRING RATCHET RETAINER SPRING ROPE RECOIL STARTER SCREW CENTER BOLT FLANGE 6X10 GRIP STARTER GRIP REINFORCEMENT OD po REMARKS INCLUDES ITEMS W REPLACES P N 28462ZE3W01 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 83 HONDA GX340RT2EDE2 STARTER MOTOR ASSY PAGE 84 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 STARTER MOTOR ASSY NO PART NO PART NAME QTY REMARKS 1 312047 0003 CONTACTOR ASSY 1 2 312062 3003 ARMATURE COMP 3 312072 3003 CLUTCH COMP OVERRUNNING
19. GAGHR GAGHRS MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 7912310003 MUFFLER 1 2 18320ZC2000 PROTECTOR 1 3 18325ZB4000 PROTECTOR 1 4 18329ZB4000 SEAL 2 5 18355784630 ARRESTOR SPARK 1 6 90002ZE2U91 TAPPING SCREW 1 7 0105050616 HEX HEAD BOLT uaa tia Dita REPLACES P N 0017106012 8 18333284801 GASKET 1 9 957010802000 HEAD BOLT 2 10 7905461004 BRACKET 1 11 011008020 HEX HEAD BOLT REPLACES P N 0017108020 12 7905460004 BRACKET 1 13 011208025 AEX HEAD BOLT ic Panda REPLACES P N 0017108025 14 020108060 HEX IN REPLACES P N 0207008000 15 011008020 HEX HEAD BOLT L REPLACES P N 0017108020 16 7905469004 BRACKET 1 17 011206020 HEX HEAD BOLT REPLACES P N 0017106020 18 020108060 n REPLACES P N 0207008000 19 0105050616 REPLACES P N 0017106012 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 55 GAGHR GAGHRS WHEEL KIT ASSY PAGE 56 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 GAGHR GAGHRS WHEEL KIT ASSY NO PART NO PART NAME QTY REMARKS 1 A3417400303 AXLE 1 2 0605802053 TIRE ASSY 2 9 Y0080000020 SNAP RING 2 4 A3417400404 BRACKET 2 5 011008020 HEAD BOLT v a a REPLACES P N 0016908020 6 L0120236304 BRACKET BRAKE SHAFT 7 011008020 HEAD
20. LOWER LIMIT Figure 11 Engine Oil Dipstick Oil Level Table 5 Oil Type Season Temperature Oil Type 25 C or Higher SAE 10W 30 Spring Fall 25 C 10 C SAE 10W 30 20 SAE 10W 10 Fuel Check 1 Close the fuel cock before filling the fuel tank 2 Remove the fuel cap located on top of fuel tank 3 Read the fuel gauge located on top of the fuel tank Figure 12 to determine if the fuel level is low If fuel is low replenish with clean unleaded fuel MD Figure 12 Fuel Gauge 4 When refueling be sure to use a strainer for filtration DO NOT top off fuel DO NOT fill the tank beyond capacity Wipe up any spilled fuel immediately GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 23 OPERATION This section is intended to assist the operator with the initial start up of the portable generator It is extremely important that this section be read carefully before attempting to use the generator in the field Before Starting the Engine 1 NOTICE Both model generators are equipped with a GFCI sensing module The purpose of this module is to sense a ground fault during operation of the generator and shut down the generator once the ground fault has been detected Multiquip recommends that the GFCI sensing module be tested before each use of the generator Reference the maintenance section of this manual for the testing of the GFCI sensing module Be
21. REV 0 08 12 14 Does not accelerate from low to high Idle control device malfunction Check or replace idle control device NOTES GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 39 EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions NOTICE The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed SAMPLE PARTS LIST PART QTY REMARKS 1 12345 BOLT 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 AR MAKE LOCALLY 4 12349 BEARING 1 S N 23458 AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers which are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine
22. USE SEE INSTRUCTIONS PRESS 1891 e R T RED FAULT LED LASTA MANUAL RESET Figure 41 GFCI Module Red Fault LED ON 6 Also verify that the main circuit breaker switch trips to the OFF position Figure 42 Circuit Breaker OFF GFCI Test 7 Verify that the AC voltmeter Figure 43 on the generator reads zero volts 240 V 120 Figure 43 AC Voltmeter Zero Volts 8 restore power press the RESET button Figure 44 on the GFCI module and verify that the red FAULT LED turns OFF and the green POWER LED should turn ON WARNING TEST BEFORE EACH USE SEE INSTRUCTIONS TEST 1891 POWER Em LED PRESS MANUAL RESET Figure 44 GFCI Module Green LED ON Reset 9 Verify that the AC voltmeter is registering a voltage reading as indicated by Figure 45 240 V 120 Figure 45 AC Voltmeter 120 240V NOTICE It is recommended that the GFCI unit be tested when the generator is initially taken out of the box Then the generator should be tested daily at startup The GFCI module is designed to interrupt power when a ground fault exists to prevent injuries and shock hazards DO NOT operate the generator if this test fails Consult a qualified electrician for repair or replacement of the GFCI module GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 33 GENERATOR WIRING DIAGRAM GAGHR CN4 1 CNS CNS 1 CNS 0 RA 4
23. and Address V UPS Fed Ex DHL Shipping Address if different than billing address Priority One Truck Return Fax Number Ground 4 Next Day Applicable Model Number Second Third Day Quantity Part Number and Description of Each Part NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST WE ACCEPT ALL MAJOR CREDIT CARDS 2 MULTIQUIP GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual Safety precautions should be followed at all times when operating this equipment Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others The safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY Indicates a hazardous situation which if not avoided COULD result in MINOR or MODERATE INJURY
24. installing ENGINE OIL SQUEEZE SOLVENT THOROUGHLY Figure 35 Cleaning Foam Element GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 SPARK ARRESTER CLEANING Clean the spark arrester every 6 months or 100 hours 1 Remove the muffler protector retaining bolts Figure 36 then remove muffler protector 2 Next remove tapping screw that secures spark arrestor to muffler then remove spark arrester MUFFLER 4 PROTECTOR RETAINING BOLT 7 2 RETAINING 22177 40 BOLT gt ARRESTER 7 MUFFLER PROTECTOR Figure 36 Spark Arrester Removal Carefully remove carbon deposits from the spark arrester screen Figure 37 with a wire brush WIRE BRUSH SPARK ARRESTER SCREEN Figure 37 Cleaning The Spark Arrester 4 f the spark arrester is damaged and has breaks holes replace with a new one 5 Reinstall the spark arrester and muffler protector in reverse order of disassembly PAGE 31 MAINTENANCE BATTERY GAGHRS This unit is of negative ground DO NOT connectin reverse Always maintain battery fluid level between the specified marks Battery life will be shortened if the fluid levels are not properly maintained Add only distilled water when replenishment is necessary Check to see whether the battery cables are loose Poor contact may result in poor starting or malfunctions Always kee
25. material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purchase less a 15 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge will be added to the invoice for special handling including bus shipments insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or g
26. on top of the fuel tank Read this gauge to determine when fuel is low Fuel Tank Cap Remove this cap to add unleaded gasoline to the fuel tank Replenish with clean unleaded gasoline Make sure cap is tightened securely DO NOT over fill Fuel Tank Capacity is 5 gallons 19 liters Fill with unleaded gasoline Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly Engine Oil Filler Cap Remove this cap dipstick when the adding of engine oil is required See Table 2 for recommended type engine oil Engine Oil Drain Plug Remove this drain plug when draining of the oil from the engine crankcase is required Fill with recommended type oil as listed in Table 4 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element NEVER run the engine without an air cleaner Muffler Heat Shield Used to reduce noise and emissions NEVER touch this heat shield when the generator welder is in use Always allow time for engine to cool before servicing 25 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch Clean spark plug once a week 26 Fuel Cock Lever Turn this lever downward to start down the flow of fuel into the carburetor Turn upward to stop up the flow of fuel 27 Choke L
27. or death as needed Peaultwithoutthia tr 281110010 CAPACITY 12V 26 Ah FUEL COCK CONNECTION STARTER ON EARTH KEEP COVER ON THE BATTERY WHEN DURING OPERATION AIR CLEANER MAINTENANCE CLEAN ELEMENT EVERY 50 HOURS EVERY 10 HOURS UNDER DUSTY CONDITIONS WASH IN HIGH FLASH POINT SOLEVENT SQUEEZE DRY THE DIP IN CLEAN ENGINE OIL AND SQUEEZE OUT EXCESS OIL GA 6HR 2 GA 6HRS 2 MO MO POWER e POWER r AC CIRCUIT BREAKER PROTECTED OLIO O O AC CIRCUIT BREAKER PROTECTED PAGE 42 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 GAGHR GAGHRS NAMEPLATE AND DECALS ASSY NO PART NO PART NAME QTY REMARKS 1 A5551000004 DECAL OPERATING INSTR
28. present at the 120V twist lock and GFCI duplex receptacles When the idle control switch Figure 20 is placed in the up position ON the generator will run at idle speed 2200 RPM s until a load is applied at that time the engine speed will increase to 3600 RPM s as long as a load is being applied When the load is not in use the engine speed will drop back to the idle mode after about 3 seconds GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 25 OPERATION 120VAC 240VAC L14 30R lt gt L14 30R lt Ay 120 0 120VAC 2 Y gt 120080 Figure 23 120 Twist Lock GFCI Receptacles Figure 25 120 240V L14 30R Receptacle 13 Place the full power switch Figure 24 in the 240 120V NOTICE position down When using a combination of dual receptacles total 4 load should not exceed the rated capacity of the DOWN generator 240 120V 15 Connecting of loads power tools lighting etc to the generator receptacles can now be done Figure 24 Full Power Switch 240 120V Position Down 14 Read voltmeter on front panel of generator Figure 25 and verify that 240 VAC is displayed Using an external voltmeter as shown in Figure 25 verify that 240 VAC is present at the 120 240V L14 30R twist lock receptacle PAGE 26 GAGHR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 SHUTDOWN Stopping the Engine Norm
29. to starting the engine 1 Read safety instructions at the beginning of manual 2 Clean the generator removing dirt and dust particularly the engine cooling air inlet carburetor and air cleaner 3 Check the air filter for dirt and dust If air filter is dirty replace air filter with a new one as required 4 Check carburetor for external dirt and dust Clean with dry compressed air 5 Check fastening nuts and bolts for tightness BATTERY SETUP GA6HRS Use all safety precautions specified by the battery manufacturer when working with the battery See Safety Information section of this manual for more details on battery safety 1 Place the battery into the battery cradle and secured with mounting hardware 2 Connect the positive cable to the positive terminal on the battery first then connect the negative cable to the negative terminal Engine Oil Check 1 check the engine oil level place the generator on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 10 and wipe clean DIPSTICK Figure 10 Engine Oil Dipstick Removal Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low Figure 11 fill to the edge of the oil filler hole with the recommended oil type Table 5 Maximum oil capacity is 1 16 quarts 1 1 liters UPPER LIMIT
30. 0 wiring diagrams of the dual voltage system volts from the GFCI duplex receptacle and up to half of the rated power of the set at 120 volts from 120V twist lock receptacle or full rated power of the set at 240 volts from the 240V twist lock receptacle When the full power switch is in the 120 volt up position you can access the full rated power of the generator at 120 volts from the GFCI duplex receptacle and the120V twist lock receptacle or a combination of both receptacles as long as the total load does not exceed the generating set capacity Figure 7 240 120V Full Power Switch Simplified Diagram Down Position NOTICE Figure 6 120V Full Power Switch Simplified Diagram Up Position When using a combination of receptacles total load should not exceed the rated capacity of the generator NOTICE When the full power switchis in the 120V position the 240V twist lock receptacle cannot be used PAGE 20 GAGHR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 17 20 2 22 23 24 COMPONENTS GENERATOR Figure 8 Generator Components Continued Fuel Gauge This gauge is located
31. 0601811092 RECEPTAG et bd Rad REPLACES P N 0601812592 0601811031 RECEPTACLE zinc zii a tain iod pu ip n REPLACES P N 0601811035 0601812529 RECEPTACLE 1 0021004010 MACHINE SCREW 10 OEMAA8 HEX NUT 1 REPLACES P N 0207004000 0601830737 FULL POWER SWITCH 1 0601831620 IDLE CONTROL SWITCH 1 0601831620 OPERATION SWITCH 1 A3262800004 CONDENSER ASSY 1 011106015 HEAsMEAD BOLD cn cala coca a eta na PPM REPLACES P N 0017106015 0017105010 HEX HEAD BOLT 4 0601872301 CIRCUIT BREAKER 120V 23A 2P 1 0021003005 MACHINE SCREW 4 0601829301 EARTH LEAKAGE RELAY 1 0601815779 TERMINAL BOARD 1 0021004020 MACHINE SCREW 2 OEMAA8 0 2 REPLACES P N 0207004000 Y0027004025 MACHINE SCREW 1 OEMAA8 cheated REPLACES P N 0030004000 58042 WASHER re bte REPLACES P N 0041204000 0040004000 WASHER LOCK 3 Y0601800699 HOUR METER 1 Y0021003012 MACHINE SCREW 2 0207003000 HEX NUT 2 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 47 GAGHRS CONTROL BOX ASSY PAGE 48 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 GAGHRS CONTROL BOX ASSY NO PART PART NAME QTY REMARKS 1 A3214000403 CONTROL BOX 1 2 0601850102 GROMMET 1 3 0601823204 RECTIFIER 2 4 Y0021003012 MACHINE SCREW 2 5 0601823853 SLOW DOWN UNIT 1 6 0021004010 MACHINE SCREW 2 7 OEMAA8 HEX a
32. 3 2249 310 537 3700 310 537 3700 Technical Assistance 800 478 1244 Fax 310 943 2238 CANADA UNITED KINGDOM Multiquip Multiquip UK Limited Head Office 4110 Industriel Boul Tel 450 625 2244 Unit 2 Northpoint Industrial Estate Tel 0161 339 2223 Laval Quebec Canada H7L 6V3 Tel 877 963 4411 Globe Lane Fax 0161 339 3226 Contact jmartin multiquip com Fax 450 625 8664 Dukinfield Cheshire SK16 4UJ Contact sales multiquip co uk COPYRIGHT 2014 MULTIQUIP INC Multiquip Inc the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Manufactured for Multiquip Inc by Your Local Dealer is DENYO CO LTD JAPAN 2 MULTIQUIP
33. 4 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 OPERATION 6 Press the generator s pushbutton start switch Figure 18 and listen for the engine to start OFF Figure 20 Idle Control switch ON 10 Place main circuit breaker Figure 21 in the ON Figure 18 Start Switch GA6HRS Only 7 Ifthe engine has started slowly return the choke lever Figure 15 to the OPEN position If the engine has not started repeat steps 1 through 6 8 Before the generator is placed into operation run the engine for 3 5 minutes Check for abnormal smells O fuel leaks and noises that would associate with loose OFE components 9 Place idle control switch Figure 19 in the OFF Figure 21 Main Circuit Breaker ON position This will allow the engine speed to run at about 11 Place the full power switch Figure 22 in the 120V 3600 RPM s position up 4 1 240 120 Figure 22 Full Power Switch 120V Position Up Figure 19 Idle Control Switch OFF NOTICE NOTICE Placing the idle control switch in the OFF position When the full power switch is in the 120V position the 240V twist lock receptacle cannot be used Figure 19 allows the engine to operate ata maximum 12 Read voltmeter on front panel of generator Figure 23 speed of about 3600 RPM s and verify that 120 VAC is displayed Using an external voltmeter as shown in Figure 23 verify that 120 VAC is
34. 44 9454004010 E RING 4 1 458 9454007010 E RING 7MM 1 47 9500202070 CLIP TUBE B7 4 49 950053507510 TUBE 3 5 75 1 50 950053513010 3 5 130 1 51 99101ZH80950 JET 95 1 51 99101ZH80980 JET 98 1 1 1 1 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 63 HONDA GX340RT2EDE2 EDN2 CONTROL ASSY PAGE 64 GA6HR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 CONTROL ASSY PART NO PART NAME QTY REMARKS 165504 3700 ARM COMP GOVERNOR 16555ZE3000 ROD GOVERNOR 165612 6070 SPRING GOVERNOR 16562ZE3700 SPRING THROTTLE RETURN 16500457880 CONTROL ASSY ed a ds 16584883300 SPRING CONTROL ADJUSTING 90013883000 BOLT FLANGE 6X12 90015Z5T000 BOLT GOVERNOR ARM 93500050350 SCREW PAN 5X35 9405006000 NUT FLANGE 6MM GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 65 1 lt ANA p nt INCLUDES ITEMS W HONDA GX340RT2EDE2 EDN2 CRANKCASE COVER ASSY PAGE 66 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 CRANKCASE COVER ASSY NO PART NO GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 67 1130021 000 11381Z5T000 15600407820 15600216000 15625407800 165104 3000 16511ZE8000 16512ZE3000
35. 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 41 GAGHR GAGHRS NAMEPLATE AND DECALS ASSY GA6HR GA6HRS OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS a polson ga you cannot see or amet Before starting check the oil and fuel level 1 Before starting check the oil and fuel level Switch the circuit breaker to the OFF position 2 Switch the circuit breaker to the OFF position Open the fuel valve 3 Open the fuel valve y Pull the choke knob 4 Pull the choke knob Q Bg Turn the operation switch to the ON position 5 Turn the operation switch to the ON position Pull the recoil starter and push the start button to start the engine NEVER use in enclosed or paiay ONLY use outdoors and from ITI After the engine starts gradually push in the choke knob 6 After the engine starts gradually push in the choke knob Cine UNIQUEMENT a T eter Run the generator for 3 5 minutes without load 7 Run the generator for 3 5 minutes without load espace ccs ou parelemant clos Portes et Check for any abnormal noise or smell 8 Check for any abnormal noise or smell 2 10 Switch the circuit breaker to the ON position 9 Switch the circuit break
36. 7W01 SCREW SET 1 6 16024124760 SCREW SET DRAIN INCLUDES ITEMS W 7 160282A0931 SCREW INCLUDES ITEMS W 8 1610028W702 CARBURETOR ASSY BE82V A INCLUDES ITEMS W 9 1612470005 SCREW THROTTLE STOP 1 10 16148141881 CHOKE LEVER DUST 1 11 16166ZE3F10 NOZZLE 1 12 16172ZE3W10 COLLAR SETTING 1 14 1621129H700 INSULATOR CARBURETOR 1 15 16221781000 GASKET INSULATOR 1 17 162302E3702 VALVE ASSY SOLENOID 1 18 16260ZE3D22 STAY ASSY MANUAL INCLUDES ITEMS W 19 16261ZE2702 STAY SOLENOID 1 208 162627 2711 LEVER CHOKE 1 218 16263ZA0000 JOINT ROD 1 228 162642 2701 ROD CHOKE 1 238 16265ZE2721 STOPPER CHOKE ROD 1 248 16268ZE2721 SPRING MANUAL CHOKE 1 25 17228751000 GASKET AIR CLEANER 2 268 16400ZE2704 DIAPHRAGM ASSY 1 278 16611ZE3D21 CHOKE CONTROL 1 284 16613893000 GROMMET CHOKE ROD 1 298 16615893000 GUIDE CHOKE ROD 1 30 361357F6D41 VALVE DASHPOT CHECK 1 314 53149964003 BUSH ARM PIVOT 1 32 88911MJ3000 GROMMET FENDER 1 334 90431ZE2700 WASHER CHOKE LEVER 1 34 904327E2700 SEAL CHOKE LEVER 2 358 90433ZE2700 WASHER THRUST 2 7 8 1 364 90434ZE2700 COLLAR LEVER 1 37 90650509003 CLIP WIRE HARNESS 1 394 93500050120 SCREW PAN 5X12 2 40 938920501218 SCREW WASHER 5X12 2 41 9405006000 NUT FLANGE 6 2 428 9410305000 WASHER FLASH 5 1 43 9454002010 E RING 2MM 1
37. 8 2 2 2 1 1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 2 1 1 6 1 1 1 1 2 1 1 3 1 1 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 REMARKS REPLACES P N 0017106015 T REPLACES P N 1725419214 REPLACES P N 0207008000 REPLACES P N 0207008000 REPLACES P N 0605505162 REPLACES P N 0017108030 REPLACES P N 0017108020 Means REPLACES P N 0021008025 REPLACES P N 0207008000 dia exe REPLACES P N 0011308025 REPLACES P N 0017106015 REPLACES P N 0017106015 REPLACES P N 0016906015 PAGE 51 GAGHRS BATTERY ASSY PAGE 52 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 NO PART 36 0162212024 37 W7905458103 38 A5344200004 39 0037806000 40 0040006000 41 952404470 42 A5347000504 42A 01343200604 428 0602220643 43 5347000004 GAGHRS BATTERY ASSY PART NAME QTY REMARKS BATTERY 201 149 12N24 3 BATTERY BAND BATTERY BOLT WING NUT WASHER SPRING WASHER FLAT dicite BATTERY CABLE TERMINAL CAP TERMINAL CAP BATTERY CABLE po PO PP REPLACES P N 0041206000 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 53 GAGHR GAGHRS MUFFLER ASSY ds PAGE 54 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14
38. A 6HRS 12volts 26Amp Battery GAGHRS Only hours 260 amps cold cranking ability 7 1 2 L X 5 W X 7 114 H NOTICE In keeping with Multiquip s policy of constantly improving its products the specifications quoted herein are subject to change without prior notice PAGE 12 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 SPECIFICATIONS ENGINE Table 2 Specifications Engine HONDA GX340RT2EDN2 HONDA GX340RT2EDE2 Air cooled 4 stroke Single Cylinder OHV Horizontal Shaft Gasoline Engine 3 46 in X 2 52 in 88 mm x 64 mm Type Bore X Stroke 23 70 cu in 389 cm Max Output 11 0 H P 3600 Fuel Unleaded Automobile Gasoline 1 16 quarts 1 1 liters Yes Electric Start Dimensions 15 0 17 7 17 4 in 15 0 177 X 17 4 in LxWxH 380 X 450 X 443 mm 380 X 450 X 443 mm Dry Net Weight 68 4 Ibs 31 kg 68 4 Ibs 31 kg Effects of Altitude and Heat The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607 The above ambient conditions are at standard sea level with a barometric reading of 29 92 inches and a temperature of 60 F 15 5 Generally the engine s output power will decrease 3 1 2 for each 1000 feet 305 meters of altitude above sea level and 1 for each 10 F 12 2 above the standard temperature of 60
39. ATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT 2EDE2 EDN2 ENGINE DECALS ASSY PART NO PART NAME QTY REMARKS 62 87533ZC0630 DECAL AIR CLEANER ENGLISH 87528898620 DECAL CHOKE 87594ZB4A00 DECAL OIL CAUTION 87521Z8T000 GX340 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 89 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of payment for parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice All shipments are 0 point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier MINIMUM ORDER The minimum charge for orders from Multiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subject to the following provisions 1 Returned Material Authorization must be approved by Multiquip prior to shipment 2 Toobtain a Return Material Authorization a list must be provided to Multiquip Parts Sales that defines item numbers quantities and descriptions of the items to be returned 8 Theparts numbers and descriptions must match the curren
40. HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 NO PART NO 1 7901002403 1 1 1 2 0601823213 1 2 0601822638 1 3 0071706304 2 7901017004 3 0801086104 4 A5135000103 5 7901315502 6 0013608020 7 0040008000 8 7871315022D 9 7875021523 10 7871331003 11 7901316004 12 7871329514 13 0601851760 GAGHR GAGHRS GENERATOR ASSY PART NAME QTY REMARKS ROTOR au Sul INCLUDES ITEMS W FIELD ASSY RECTIFIER SURGE ABSORBER aia INCLUDED WITH ITEM 1 2 BEARING SET BOLT ROTOR SET WASHER BEARING ARMATURE ASSY END BRACKET HEX HEAD BOLT WASHER LOCK END BRACKET sic tit ata acu GUIDE PANEL AIR COVER SET BOLT STATOR GROMMET CAP 1 1 2 2 1 1 1 1 1 4 4 1 1 1 4 1 1 REPLACES P N 7871315022 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 45 GAGHR CONTROL BOX ASSY PAGE 46 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 GAGHR CONTROL BOX ASSY 1 PART PART REMARKS A3214000403 CONTROL BOX 1 0601850102 GROMMET 1 0601823204 RECTIFIER 2 Y0021003012 MACHINE SCREW 2 0601823853 SLOW DOWN UNIT 1 0021004010 MACHINE SCREW 2 OEMAA8 HEX NUT ia cra ad neas REPLACES P N 0207004000 A3224000703 CONTROL PANEL 1 0601806819 AC VOLTMETER 0 120 240V 1 0601814065 RECEPTACLE 2
41. INE OIL 2 Drain the engine oil when the oil is warm as shown in Figure 33 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 4 Replace engine oil with recommended type oil as listed in Table 4 For engine oil capacity see Table 2 engine specifications DO NOT overfill 5 Install drain bolt with sealing washer and tighten securely FILLER CAP DIPSTICK DRAIN SEALING BOLT WASHER Figure 33 Draining Engine Oil PAGE 30 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 MAINTENANCE ENGINE AIR CLEANER A DANGER DO NOT use gasoline as a cleaning solvent the possibility exists of fire or explosion which can cause damage to the equipment and severe bodily harm or even DEATH 1 Remove the air cleaner cover and foam filter element as shown in Figure 34 2 Clean foam element in warm soapy water or nonflammable solvent Rinse and dry thoroughly Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing FOAM FILTER al RELEASE CA IR CLIPS 5 HOUSING 6 AIR CLEANER 7417 COVER 1 7 SEPARATOR Figure 34 Engine Air Cleaner 3 Clean foam element Figure 35 in warm soapy water or non flammable solvent Rinse and dry thoroughly 4 Next dip the element in clean engine oil and completely squeeze out the excess oil from the element before
42. MSHAFT ASSY PAGE 60 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 CAMSHAFT ASSY NO PART NO 1 12209ZE8003 3 1441021 000 4 144312 2010 5 144412 2000 6 144512 1013 8 1471125 000 9 0 10 14751216000 11 14771285000 12 14771285000 13 147752 2010 15 14791210000 16 90012ZE0010 17 90206ZE 1000 19 1410025 910 SEAL VALVE STEM ROD PUSH ARM VALVE ROCKER LIFTER VALVE PIVOT ROCKER ARM VALVE IN VALVE EX SPRING VALVE RETAINER IN VALVE SPRING RETAINER EX VALVE SPRING SEAT VALVE SPRING GUIDE PUSH ROD BOLT PIVOT 8MM NUT PIVOT ADJUSTING CAMSHAFT COMP STD QTY ANNA Pp PP REMARKS GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 61 HONDA GX340RT2EDE2 EDN2 CARBURETOR ASSY PAGE 62 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 CARBURETOR ASSY 52 99204ZE00380 JET SET PILOT MAIN 38 GASKET CARBU RETOR INSULATOR SPACER COMP CARBURETOR INCLUDES ITEMS W amp 54 16212751000 55 16220 0702 PART NAME QTY REMARKS 1 494Q 16010ZE3701 GASKET SET 1 2 160112A0931 VALVE SET FLOAT 1 3 16013716003 FLOAT SET 1 4 1601520931 CHAMBER SET INCLUDES ITEMS W 5 160162H
43. OPERATION AND PARTS MANUAL MULTIQUIP MODEL GAGHR GAGHRS PORTABLE GENERATORS HONDA GX340RT2EDN2 GX340RT2EDE2 GASOLINE ENGINES Revision 0 08 12 14 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES PROPOSITION 65 START FIRES WARNINGS CALIFORNIA Proposition 65 Warning Gasoline engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Operation of this equipment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements PAGE 2 GA6HR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 GAGHR GAGHRS 60 Hz Portable Generator Proposition 65 Start Fires Warnings 2 Table Of 020010 sss 3 Nameplate Safety Information 4 Parts Ordering 5 Safety Information 6 Safety Information 7 11 Specifications Generator 12 Specifications 13 DIMENSIONS
44. SHER COMP HEAD COVER 14 9430112200 DOWEL PIN 12X20 15 957011008000 BOLT FLANGE 10X80 16 9807955876 PLUG SPARK BPR5ES 16 9807955855 PLUG SPARK W16EPR U DENSO GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 73 HONDA GX340RT2EDE2 EDN2 FAN COVER ASSY PAGE 74 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 FAN COVER ASSY PART NO PART NAME QTY REMARKS ND c 57 19610Z5T800ZC COVER FAN NH1 BLACK 19631Z5T000 SHROUD 1 81329567020 GROMMET DRAIN HOLE 1 90013883000 BOLT FLANGE 6X12 CT200 6 90654SA4003 CLIP WIRE HARNESS 6MM WHITE 2 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 75 HONDA GX340RT2EDE2 EDN2 FLYWHEEL ASSY PAGE 76 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 FLYWHEEL ASSY NO PART NO 1 195114 3000 28451ZE3W01 8 90201ZE3V00 9 90741ZE2000 12 31100751820 12 31100751810 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 77 PART NAME QTY REMARKS FAN COOLING 1 PULLEY STARTER NUT SPECIAL 16MM KEY SPECIAL WOODRUFF 25X18 1 FLYWHEEL COMP LAMP GX340RT2EDE2 1 FLYWHEEL COMP LAMP GX340RT2EDN2 1 HONDA GX340RT2EDE2 EDN2 IGNITION COIL ASSY PAGE 78 GAGHR GAGHRS 60 H
45. SHOOTING ENGINE Troubleshooting Engine continued Solution Clean or replace air cleaner Weak in power compression is proper and Check float adjustment rebuild carburetor does not misfire Clean or replace spark plug Seto proper gap Flush fuel system and replace with correct type of fuel Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Spark plug heat value incorrect Water in fuel system Weak in power compression is proper but misfires Replace with correct type of spark plug Wrong type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Clear intake of dirt and debris Replace air cleaner elements as necessary Engine overheats Intake air restricted Oil level too low or too high Adjust oil to proper level Governor adjusted incorrectly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system for leaks or clogs Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Recoil starter malfunctions if applicable Spiral spring loose Replace spiral spring Ensure tight clean connections on battery and starter tart functions T Battery insufficiently charged Recharge or replace battery Starter damaged or inte
46. UND LUG IF REQUIRED 8 FT MINIMUM REFERENCE NEC 250 52 C Figure 3 Generator Grounding PAGE 16 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 INSTALLATION OUTDOOR INSTALLATION If possible install the generator in a area that is free of debris bystanders and overhead obstructions Make sure the generator is on secure level ground so that it cannot slide or shift around The installation site must be relatively free from moisture and dust All electrical equipment should be protected from excessive moisture Failure to do will result in deterioration of the insulation and will result in short circuits and grounding Foreign materials such as dust sand lint and abrasive materials have a tendency to cause excessive wear to engine and alternator parts Pay close attention to ventilation when Operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a ventilated area INDOOR INSTALLATION Exhaust gases from gas engines are extremely poisonous Whenever an engine is installed indoors the exhaust fumes must be vented to the outside The engine should be installed at least two feet from any outside wall Using an exhaust pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves PLACEMENT The generator should alway
47. Z GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 HONDA GX340RT2EDE2 EDN2 IGNITION COIL ASSY PART PART NAME QTY REMARKS 1 30500751003 COIL ASSY IGNITION 2 3070071 811 CAP ASSY NOISE SUPPRESSOR 4 5 1 1 31511ZE3000 CLAMPER CORD 1 315127 2000 GROMMET CORD 1 6 315107 1 811 COIL ASSY LAMP 12V 25W 1 12 90013883000 BOLT FLANGE 6X12 1 13 90012888000 BOLT FLANGE 6X40 4 14 90015883000 BOLT FLANGE 6X280 2 15 90684ZA0601 CLIP HARNESS GX340RT2EDN2 1 21 31510ZE3003 COIL ASSY LAMP 12V 125W 1 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 79 HONDA GX340RT2EDE2 EDN2 PISTON ASSY PAGE 80 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 z 0 O1 CO 9 GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 81 13010Z5R004 13011Z5R004 13012Z5R004 13013Z5R004 13101Z5T800 13102Z5T800 13103Z5T800 13104Z5T800 13111Z5T000 13200Z1C000 13200Z1C305 90001ZE8000 90601ZE3000 HONDA GX340RT2EDE2 EDN2 PISTON ASSY PART NAME QTY REMARKS STD 0 25 0 50 0 75 RING SET PISTON RING SET PISTON RING SET PISTON RING SET PISTON PISTON STD PISTON 0 25 PISTON 0 50 PISTON 0 75 PIN PISTON ROD ASSY CONNEC 8 ROD ASSY CONNEC 0 25 UNDER 87 BOLT
48. al Shutdown 5 Place engine fuel valve lever Figure 29 in the OFF position 1 Place main circuit breaker Figure 26 in the OFF position Figure 29 Engine Fuel Valve Lever OFF Figure 26 Main Circuit Breaker OFF 6 Remove all loads from the generator 2 Place idle control switch Figure 27 in the OFF position ON 1 Place operation switch Figure 30 in the OFF position Emergency Shutdown ON Figure 27 Idle Control switch OFF I 4 3 Let engine run at idle with no load for 2 3 minutes 4 To shut down the engine place the generator s OFF operation switch Figure 28 in the OFF position GA6HR Figure 30 Operation Switch Emergency GA6HRS GA6HR Figure 28 Operation Switch OFF GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 27 PREPARATION FOR LONG TERM STORAGE Generator Storage For storage of the generating set for over 30 days the following is required Drain the fuel tank completely or add STA BIL to the fuel Run the engine until the gasoline in the carburetor is completely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly rotate the engine a few times with the starter rope and install a new plug m Pull out the starter rope slowly and stop at the
49. authorized equipment modification will void all warranties m NEVER use accessories or attachments that are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result m ALWAYS know the location of the nearest ps fire extinguisher ALWAYS know the location of the nearest first aid kit GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 ALWAYS know the location of the nearest phone keep aphone on the job site Also know the phone numbers ofthe nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency GENERATOR SAFETY A DANGER m NEVER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death m NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties m NEVER lubricate components or attempt service on a running machine NOTICE ALWAYS ensure generator is on level ground before use ALWAYS keep the machine in proper running condition Fix damage to machine and replace any broken parts immediately ALWAYS store equipment properly when it is not being used Equi
50. compression point Clean all external parts of the generating set with a cloth Cover the generating set and store in a clean dry place PAGE 28 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 MAINTENANCE Use Table 6 as a general maintenance guideline when servicing your engine For more detail engine maintenance information refer to the engine owner s manual supplied with your engine Table 6 Engine Maintenance Schedule FIRST EVERY 3 EVERY 6 EVERY EVERY DESCRIPTION 3 OPERATION BEFORE MONTH MONTHS MONTHS YEAR OR 2 YEARS OR 10 HRS OR25HRS OR50HRS 100 HRS 200 HRS Engine Oil CHANGE Charcoal Canister 4 X MS EN ee IE es e Lo p 1 sn r i pp Cooling Fins CHECK J X Spark Arrester CLEAN Funk FuelStrainer CHECK X CHECK ADUUST ValveClearance CHECK ADJUST X Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual for service procedures 3 For commercial use log hours of operation to deter
51. connections may cause electrical shock and damage to the generator NOTICE ALWAYS make certain that proper power or extension cord has been selected for the job See Cable Selection Chart in this manual Grounding Safety ALWAYS make sure that electrical circuits are properly grounded to a suitable earth ground ground rod per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operating an ungrounded generator m NEVER use gas piping as an electrical ground BATTERY SAFETY ELECTRIC START ONLY DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact with a flame or spark an explosion could occur DO NOT charge battery if frozen Battery can explode When frozen warm the battery to at least 61 F 16 C B ALWAYS wear safety glasses when handling the battery to avoid eye irritation gt 88 The battery contains acids that can cause injury to the eyes and skin Use well insulated gloves when picking up the battery ALWAYS keep the battery charged If the battery is not charged combustible gas will build up ALWAYS recharge the battery in a well ventilated environment to avoid the risk of a dangerous c
52. ctrician must install an isolation transfer switch Serious injury or death may result without this transfer switch PAGE 18 GAGHR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 COMPONENTS GENERATOR Figure 4 Generator Components GFCI Duplex Receptacles NEMA 5 20R receptacle will provide 120V 20 amps Hour Meter Indicates the number hours the generator has been in use Lifting Ball Eye Attach rope or chain to this lifting eye when lifting of the generator is required Never stand underneath the generator while it is being lifted Place lifting eye in down position when not in use GFCI Sensing Module Interrupts power when a ground fault exist Main Breaker This 2 pole 23 amp circuit breaker protects the generator from short circuiting or overloading When starting the generator a
53. er to the position CSS 11 When stopping cut off the load and allow the unit 10 When stopping cut off the load and allow the unit to cool for 2 3 minutes before stopping engine 10 cool for 2 3 minutes before stopping engine n 12 Turn the operation switch to the OFF position 11 Turn the operation switch to the OFF position 13 After the engine completely stops close the fuel valve 12 After the engine completely stops close the fuel valve pue 55100000 z 4 SERIAL 1 i Operation of this equipment may create sparks that start res around dry vegetation 5 arrestor may be required 8 The operator should contact local fire agencies for laws or regulation relating to fire prevention requirements 2 ADANGER THE POSSIBILITY EXISTS OF ELECTROCUTION IF GENERATORIWELDER IS NOT PROPERLY GROUNDED ALWAYS CONNECT EARTH GROUND GROUND ROD TO GENERATOR GROUND POINT ca OPERATE AT To avoid injury 3600 RPM ONLY you MUST read n ul l and understand 3 operator s manual before using this machine This machine to be operated by qualified personnel only Ask for training Serious injury
54. ever Used for starting the engine Close the choke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions 28 Transport Handle Option When transporting of the generator is required lift up on each handle and engage locking pin Part of wheel kit assembly 29 Support Stand Option Supports the generator part of wheel kit assembly 30 Foam Filled Tires Option Provided for ease of transport Replace with only recommended tires NOTICE This HONDA engine is equipped with a low oil shutdown capability A built in sensor will automatically turn off the engine should the oil level fall below a safe operating condition Make sure the generators is placed on level ground Placing the generators on level ground will ensure that the low oil sensor will function properly GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 21 INSPECTION SETUP GENERAL INSPECTION PRIOR TO OPERATION Ground Power Tools When using power tools or electrical equipment requiring AC power from the generator make sure power tool cord has a ground pin or is double insulated as shown in Figure 9 TWIST LOCK RECEPTACLES GROUND ZN PN PIN 72 2 ZA 5 GROUND era RECEPTACLE PIN REMOVED GROUND v Gs xj 3 PRONGED AC PLUG w DOUBLE INSULATED Figure 9 Grou
55. g malfunction Check or replace stator Check full power switch and full power 9 Full power switch malfunction Voltage output too high Engine speed too high Lower engine speed to rated RPM Leakage breaker malfunction Check or replace CB1 Voltage output too high Engine speed normal 3650 RPM unloaded 2500 22 wining Check control box wiring RPM idle Defective circuit breaker Replace circuit breaker Voltage output too high Engine speed normal 3650 RPM unloaded 2500 Check control box wiring RPM idle Check load circuit for short but trips immediately Load circuit is shorted oe NO Defective circuit breaker Replace circuit breaker Circuit breaker will turn on LOADED Overload Condition Reduce load or replace breaker NO LOAD Bad Idle control switch Check or replace idle control switch Does not accelerate from low to high Stuck solenoid Check solenoid Idle control switch malfunction Check or replace idle control switch ROAD AINE Control box interal wiring Check control box wiring Does not decelerate no VOLTAGE Control box wiring malfunction Check control box wiring replace any Does not decelerate but has defective components VOLTAGE OUTPUT Defective solenoid Check or replace solenoid Idle control device malfunction Check or replace idle control device PAGE 38 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL
56. is available and spark is present at the spark plug Improper spark gap points dirty Set correct spark gap and clean points Condenser insulation worn or short circuiting Replace condenser Spark plug wire broken or short circuiting Replace defective spark plug wiring Flush fuel system replace with correct type of 2 Wrong fuel type fuel Difficult to start fuel is available spark is Water or dust in fuel system Flush fuel system present and compression is normal Air cleaner dirty Clean or replace air cleaner Choke open Close choke Suction exhaust valve stuck or protruded Piston ring and or cylinder worn Replace piston rings and or piston Difficult to start fuel is available spark is h di m present and compression is low ead and or spark plug not tightened Torque cylinder head bolts and spark plug Head gasket and or spark plug gasket damaged Replace head and spark plug gaskets No fuel in fuel tank Fill with correct type of fuel Fuel cok does fotonen proveri Apply lubricant to loosen fuel cock lever propery replace if necessary gel present abcarbureron Fuel filter lines clogged Replace fuel filter Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line ON OFF switch is shorted Check switch wiring replace switch PAGE 36 GA6HR GAG6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 TROUBLE
57. ke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine ELECTRICAL SAFETY DANGER B Turn generator and all circuit breakers OFF before performing maintenance on the generator or making contact with output receptacles NEVER insert any objects into the output receptacles during operation This is extremely dangerous The prd possibility exists of electrical shock electrocution or death Backfeed to a utility system can cause electrocution and or property damage NEVER connect the generator to a 8 building s electrical system without a transfer switch or other approved device All installations should be performed by a licensed electrician in accordance with all applicable laws and electrical codes Failure to do so could result in electrical shock or burn causing serious injury or even death Power Cord Cable Safety DANGER m NEVER let power cords or cables lay in water NEVER stand in water while AC power from the generator is being transferred to a load NEVER use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the insulation m NEVER grab or touch a live power cord or cable with wet hands The possibility exists of electrical shock h electrocution death oe Make sure power cables are securely connected to the generator s output receptacles Incorrect
58. lectrical damage to the generator will occur Pay close attention to the polarity markings on the battery when connecting the battery cables POLARITY The polarity of the battery is extremely important When an inverted circuit connection takes place the circuit will be in short circuit instantaneously resulting in possible damage to the control box electronics and starter When connecting the battery cables to the battery terminals be sure to check the polarity TESTING THE GFCI MODULE If tripping of the main circuit breaker persists after a load is replaced with a known good one no short circuit perform this test with no load 1 Start the generator as outlined in the start up procedure in this manual 2 Place the main circuit breaker Figure 39 in the ON position OFF Figure 39 Circuit Breaker ON GFCI Test PAGE 32 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 MAINTENANCE 3 Onthe GFCI module Figure 40 verify that the green POWER LED is ON TEST BEFORE EACH USE SEE INSTRUCTIONS LSAL o R GREEN POWER LED LASTA MANUAL RESET Figure 40 GFCI Module Green LED ON 4 Also verify that the AC voltmeter is registering a voltage reading as indicated by Figure 45 5 Next press the TEST button on the GFCI module and verify that the green POWER LED turns OFF and the red FAULT LED turns ON WARNING TEST BEFORE EACH
59. lways have the circuit breaker placed in the OFF position AC Voltmeter This voltmeter indicates with a mark the rated 60 Hz single phase output voltage In addition the voltmeter can also be used as a diagnostic tool If the voltmeter indicator needle is below the rated voltage engine problems may exist low high RPM s To prevent damage to the generator or power tools turn the generator OFF and consult your authorized Multiquip service dealer Idle Control Switch The generator is provided with an automatic idle control device for noise suppression and reduced fuel consumption The automatic idle control automatically engages under a no load condition With the automatic idle control 1 12 13 14 15 switched ON the engine revolutions will automatically drop to about 2600 rpm low speed operation within 3 seconds after the load stops When the operation is resumed the engine speed is automatically increased to about 3600 rpm high speed operation as soon as the load is connected Operation Switch Place switch in the ON position up for normal operation To turn off the generator place the operation switch in the OFF position down Start Switch Press this pushbutton switch to start the generator GA6HRS only 120 240V Output Receptacle NEMA L14 30R twist lock receptacle will provide 240V 60 Hz 20 8 amps or 120VQ 41 6 amps X2 60 Hz Depending on the position of
60. mber Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used on a specific model or model number variant Indicated by XXXXX ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 40 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 SUGGESTED SPARE PARTS GA6HR GAGHRS PORTABLE 60 HZ GENERATOR WITH HONDAGX340RT2EDN2 GX340RT2EDE2 GASOLINE ENGINES 1 to 3 units Qty P N Description o 0430430120 CAP FUEL TANK j pee 0641360030 FILTER FUEL 16950ZB4015 FUEL STRAINER 3015419604 RUBBER SUSPENSION 1665419004 RUBBER SUSPENSION M 9807955876 SPARK PLUG 35480ZF6003 SWITCH ASSY ALERT 28462ZV7003 ROPE RECOIL 6 17211899000 ELEMENT AIR CLEANER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists GA6HR 6HRS
61. mine proper maintenance intervals gt lt gt lt e gt lt 13 2 4 Charcoal canister is maintenance free non servicable Replace only if damaged GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 29 MAINTENANCE MAINTENANCE Perform the scheduled maintenance procedures as defined by Table 6 on the previous page Daily Thoroughly remove dirt and oil from the engine and control area Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Wiring Inspect the entire generator for bad or worn electrical wiring or connections If any wiring or connections are exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clamps and check fuel or leaks If any hose fuel or oil lines are defective replace them immediately Fuel Strainer 1 Thoroughly clean the area around the fuel cap 2 Remove the fuel cap from the fuel tank 3 Next remove inspect and clean the fuel strainer Figure 31 with solvent Figure 31 Fuel Strainer Spark Plug 1 Remove and clean the spark plug Figure 32 then adjust the spark gap to 0 024 0 028 inch 0 6 0 7 mm This unit has electronic ignition which requires no adjustments GAP N g 0 024 0 028 IN 06 07 Figure 32 Spark Plug Gap ENG
62. nd Pin Current In Load In Watts Table 4 Cable Selection 60 Hz Single Phase Operation Amperes 120Volts 240Volts 10Wire 12Wire 414 Wire 16 Wire 25 30 60 10008 608 3351 2508 5 6 10 sot son 20 1258 75 90 180 sot 208 151 1008 NOTICE Double insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground pin These types of double insulated power cords are designed so that no part of the device will be electrically live even if the internal insulation fails Extension Cable When electric power is to be provided to various tools or loads at some distance from the generator extension cords are normally used Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use load is held toa minimum Use the cable selection chart Table 4 as a guide for selecting proper cable size DANGER NEVER use power tools or equipment that do not have a ground capability the possibility exists of electrocution electrical shock or burn which can cause severe bodily harm or even DEATH Maximum Allowable Cable Length PAGE 22 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 INSPECTION SETUP Before Starting NOTICE ALWAYS place the main circuit breaker in the OFF position prior
63. oncentration of combustible gasses GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 9 SAFETY INFORMATION W f the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water W f the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator ALWAYS keep battery cables in good working condition Repair or replace all worn cables TRANSPORTING SAFETY NEVER allow any person or animal to stand underneath the equipment while lifting NOTICE m Before lifting make sure that the equipment parts lifting bail if equipped are not damaged and screws are not loose or missing B Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment ALWAYS shutdown engine before transporting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength H Use one point suspension hook and lift straight upwards DO NOT lift machine to unnecessary heights B ALWAYS tie down equipment du
64. ood will or for any other special consequential or incidental damages LIMITATION OF WARRANTIES No warranties express or implied are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip Such warranties made in connection with the sale of new complete units are made exclusively by a statement of warranty packaged with such units and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products Apart from such written statement of warranty there are no warranties express implied or statutory which extend beyond the description of the products on the face hereof Effective February 22 2006 PAGE 90 GA6HR GA6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 NOTES GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 91 OPERATION AND PARTS MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 310 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Service Department Warranty Department 800 421 1244 Fax 310 537 4259 800 421 1244 Fax 310 94
65. p the terminals firmly tightened Coating the terminals with an approved battery terminal treatment compound will help prevent corrosion Replace battery with only recommended type battery The battery is sufficiently charged if the specific gravity of the battery fluid is 1 28 at 68 F If the specific gravity should fall to 1 245 or lower it indicates that the battery is dead and needs to be recharged or replaced Before charging the battery with an external electric source be sure to disconnect the battery cables BATTERY CABLE INSTALLATION NOTICE Inadequate battery cable connections may cause poor starting of the generator and create other malfunctions ALWAYS be sure the battery cables are properly connected to the battery terminals Figure 38 The_red cable is connected to the positive terminal of the battery and the black cable is connected to the negative terminal of the battery NEGATIVE POSITIVE Figure 38 Battery Connections NOTICE ALWAYS disconnect the negative terminal first and reconnect negative terminal last When connecting battery do the following 1 NEVER use worn or damaged battery cables Replace defective battery cables immediately 2 Place a small amount of battery terminal treatment compound around both battery terminals This will ensure a good connection and will help prevent corrosion around the battery terminals NOTICE If the battery cables are connected incorrectly e
66. pment should be stored in a clean dry location out of the reach of children and unauthorized personnel PAGE 7 SAFETY INFORMATION ENGINE SAFETY The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine NEVER operate the engine with heat shields or guards removed m DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the engine crankcase and severely scald any persons in the general area of the generator m NEVER touch the hot exhaust manifold ut muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction NEVER tamper with the factory settings of the engine or engine governor Damage to the engine or equipment can result if operating in speed ranges above the Ww maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters m
67. ring transport by securing the equipment with rope ENVIRONMENTAL SAFETY DECOMMISSIONING NOTICE Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable If the equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain beyond life cycle reliability and is to be decommissioned demolition and dismantlement be sure to follow rules below DO NOT pour waste or oil directly onto the ground down a drain or into any water source B Contact your country s Department of Public Works or recycling agency in your area and arrange for proper disposal of any electrical components waste or oil associated with this equipment When the life cycle of this equipment is over remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batteries that contain sulfuric acid When the life cycle of this equipment is over it is recommended that the trowel frame and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and manufacturers alike promote the process of recycling metal Using a metal recycling center promotes energy cost savings PAGE 10 GAGHR GAGHRS 60 HZ GENERATOR OPERATION
68. rnally shorted Replace starter Check and clean valves Check muffler and replace if necessary Loose damaged wiring Over accumulation of exhaust products Burns too much fuel Replace spark plug with manufacturer s suggested type Lubricating oil is wrong viscosity Replace lubricating oil with correct viscosity Replace rings Air cleaner clogged Clean or replace air cleaner Choke valve set to incorrect position Adjust choke valve to correct position Exhaust color is continuously black Carburetor defective seal on carburetor Replace carburetor or seal broken Poor carburetor adjustment engine runs too ON OFF device not activated ON Turn on ON OFF device Wrong spark plug Exhaust color is continuously white Check cable connections Charge or replace battery Ignition switch wiring defective Replace ignition switch Check wiring Will not start no power with key ON if applicable Battery disconnected or discharged GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 37 TROUBLESHOOTING GENERATOR Troubleshooting Generator Symptom _ PossibleProblem 000 Control box internal wiring Check red and green ignition wires Low voltage Engine speed normal Defective ignition coil Replace ignition wires if necessary 2 REM sunigaded SON SEM Rotor winding malfunction Check or replace rotor Stator windin
69. rtEquip website and Password E mail us at parts multiquip View Parts Diagrams com Order Parts To obtain an MQ Account contact your District Sales Manager for more information Print Specification Information AE 71 Goto www multiquip com and click on Use the internet and qualify for a 5 Discount Parts lo log in and save on Standard orders for all orders which include complete part numbers 4 4 p 4 Order via Fax Dealers Only Fax your order in and qualify for a 2 Discount All customers are welcome to order parts via Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers 1 800 6 PARTS 7 800 672 7877 Note Discounts Are Subject Change 58 43 Domestic US Dealers Call N Order via Phone PEE 1 800 427 1244 Non Dealer Customers 1 u Contact your local Multiquip Dealer for international ontact parts call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information EORR REQUE ONE 4 4 When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name
70. s be placed on a flat level surface when it is running DO NOT place the generator on slopes the possibility exists that the generator could slide DANGER An electric shock is apt to happen when vibrators are used Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit 9 GENERATOR GROUNDING To guard against electrical shock and possible damage to the equipment it is important to provide a good EARTH ground Article 250 Grounding of the National Electrical Code NEC provides guide lines for proper grounding and specifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical NEC articles 250 64 b and 250 66 set the following grounding requirements 1 Use one of the following wire types to connect the generator to earth ground a Copper 10 AWG 5 3 mm or larger b Aluminum 8 AWG 8 4 mm or larger 2 When grounding the generator Figure 3 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should be buried a minimum of 8 ft into the ground NOTICE When connecting the generator to any buildings electrical system ALWAYS consult with a licensed electrician
71. sure to disconnect all electrical loads from the generator prior to starting the engine NEVER start the engine with the main circuit breaker in the ON position Always place circuit breaker Figure 13 in the OFF position before starting ON I Figure 13 Main Circuit Breaker OFF Starting the Engine Recoil Start 1 Place the engine fuel valve lever Figure 14 in the ON position LEVER PUSH IN OPEN PULL OUT CLOSE Figure 15 Choke Lever Place the choke lever Figure 15 in the OPEN position if starting a warm engine or the temperature is warm Place the generator s operation switch Figure 16 in the ON position pz ON t OFF GA6HR GA6HRS Figure 16 Operation Switch ON If your generator is a recoil start only no battery grasp the starter grip Figure 17 and slowly pull it out The resistance becomes the hardest at a certain position corresponding to the compression point Pull the starter grip briskly and smoothly for starting Proceed to step 6 if your unit is an electric start model battery installed STARTER GRIP Figure 17 Starter Grip NOTICE Figure 14 Engine Fuel Valve Lever ON 2 Place the choke lever Figure 15 in the CLOSED position if starting a cold engine DO NOT pull the starter rope all the way to the end DO NOT release the starter rope after pulling Allow it to rewind as soon as possible PAGE 2
72. t parts price list b Thelist must be typed or computer generated c The list must state the reason s for the return d The list must reference the sales order s or invoice s under which the items were originally purchased e The list must include the name and phone number of the person requesting the RMA 3 Return Material Authorization must accompany the return shipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Parts must be in new and resalable condition in the original Multiquip package if any and with Multiquip part numbers clearly marked 6 following items are not returnable a Obsolete parts If an item is in the price book and shows as being replaced by another item it is obsolete b Any parts with a limited shelf life such as gaskets seals O rings and other rubber parts that were purchased more than six months prior to the return date line item with an extended dealer net price of less than 5 00 Special order items Electrical components Paint chemicals and lubricants Decals and paper products Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the
73. the full power switch 120V Output Receptacle NEMA L5 30R twist lock receptacle will provide 120V 30 amps 60 Hz 120V Output Receptacle NEMA L5 20R twist lock receptacle will provide 120V 20 amps 60 Hz Battery This unit is equipped with a 12 VDC battery Replace with only recommended type battery GA6HRS only Charcoal Canister A container filled with activated charcoal that traps gasoline vapors emitted by the fuel system Ground This ground connection point should be connect to a good earth ground ground rod GA6HR 6HRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 PAGE 19 COMPONENTS GENERATOR Figure 5 Full Power Switch 16 Full Power Switch The generator is provided with a When the switch is in the 240 volt down position you can full power switch Figure 6 and Figure 7 show simplified access half of the rated power of the generating set at 12
74. ust be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters are qualified and rated by the United States Forest Service for this purpose In order to comply with local laws regarding spark arresters consult the engine distributor or the local Health and Safety Administrator FUEL SAFETY DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner Possibility exists of explosion or fire due to static electricity PLASTIC TRUCK BED DO NOT start the engine near spilled fuel or combustible fluids Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited m ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in appropriate containers in well ventilated areas and away from sparks and flames PAGE 8 GA6HR GAGHRS 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV 0 08 12 14 SAFETY INFORMATION NEVER use fuel as a cleaning agent B DO smo
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