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POKAYOKE Sho-Haisen System

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2. 61 19 Ir T i I 7F E T 54 1 READ WRITE WHITE EX POWER la we we Y ik Oo ooo O MODE DATA MODE Eim suc UP era se 4 Lous Q n OJ JOL O e O O 5 e C OO Dojn OD 7 SET J OC DOWN 3 Y VLLL Y V J A027 HP28 5P A027 HP28 H1 5P 3n ioi M6 flange nut Commercially available E Commercia
3. Unit mm AO27PB TO7PO2D P AO27XB TO7PO2D C AO27PB T1A4PO2D P AO27XB T 1 4PO2D C A227PB TO7PO2D P A227XB TO7PO2D C A227PB T14P02D P 7 A227XB T14PO2D C 70 i 140 Esc cm 1 ran J ccm d T TU Compatible with M6 hexagon nut ja 62 gt t Compatible with M6 hexagon nut L 132 i bus o 6 gt PN i TS E d amp amp D 3 Es Q Q CN AN SEE SEIO O0 9 0 0 O 23 amp 8 t JL L a R2 DP Le vt L ME 3 0V 300 52 122 os 4 24V I AO27 TO7PC AO27 T1APC 13 5 13 5 16 26 146 7 l je 132 z 62 il 2 R2 25 I bie 56 S 28 PS 2 R2 25 Bus a D Jl D A G J t Id 1 m EIS Y c a L B i roce ps 7 N CEEONCUT ERFC F E j E a 3 64 12 84 5 6 RE E L 70 ER 140 AO2 7 TO7PHP28 HlI A0O27 T 14PHP28 H1
4. Opening state 1 5 2N m 7 MM MI izel 2 DP F 3 0V L Take out check switch J 4 24V light emitting and receiving part 1 fx Do not dirty 4 Transmission cable f Commercially available round pipe J 28 0 10 j AO2 7 TPC AQ27 THP28 H 1 f EFE E C H CI ee N L Ji i 4 2 40 Hexagon socket 130 head cap screw gt 17 41 3 M6 x 15 Included 30 81 30 Tightening torque T 1 5 2 Nm 9 3 14 5 11 3 130 T e E 3 8 LT e fij ay M ld IL ls ML WY e p 7 i i 7 7 i a x MP e N I E g 1 4 06 45 E 45 Commercially available i 141 e round pipe I lt gt 2 035 628 0 Refer to page 30 for dimensional outlines drawings of 28 pipe installation holder SUS pipe installation holder and address writer excluding those for transmission type e POKAYOKE Terminal series Dimensional outlines drawing a O POKAYOKE Terminal series
5. A227XB KBO2VL P A227XB KBO8ML P A C ven A227XB K71VN P TI a i AO27XB K 7 1 MN P A l i A22 7XB K71MN P 110 PW 7 5 T m ain 60 25 18 18 Vv e J pacc A Mm a a m l NN 2009 I TN CU agess B Ue EM d fi E 9 TES TRI E ai i ele LAH O i HS od j uN di F E Hexagon socket 30 So S Fla l HKV 7 head cap screw S 2e Operation stroke 3mm 4 core x AWG18 M6 x 15 Included Hexagon socket Tightening torque head cap 1 5 2Nem screw tightening hole AK Hexagon socket head cap E Ban pA Socket ur DIU vq 175 UL 20276 ll screw tightening hole Me 15 includ d J 1 DN 13 x nclude SoBe Ll 4 core x No 23AWG Ji Tightening torque 3 0V b 4 6 Gray I 1 5 2 Nm 4 24V AO2 7XB 3MN P a Commercially available round pipe A22 XB KBO2V P 28 0 A227XB 73MN P 2 A227XB KBO8M P T ommercially available round pipe Uu i EE E B 28 0 I UL J 43 110 z5 4 25 36 f 60 25 18 18 4 5 F E 51 6 aa o Cc N apo 0000 a i E PENR EH E o E D a T i e5 o SUMMUM msc RM i E H 1 L
6. AO27XB K 7 VN P A227XB KBO2VN P A227XB KBO8MN P Commercially available round pipe 28 0 a
7. e Y i co j 4 2 js G Hexagon socket c head cap screw S I Hexagon socket 1 DN M6 x 15 Included 1 DN head E Screw 2 DP TR M 20r P M6 x 15 Included S L 7 5 4 24V SE Tightening torque 4 24V lies 102 1 5 2Nm AO27XB KO2VN P A22 XB KO2VN P AO27XB KO6MN P A22 XB KO6MN P AO27XB O2GN2 P AO27XB O2GN3 P A22 XB O2GN2 P A22 XB O2GN3 P iN 60 a25 18 18 48 25 36 Y En q A o i g a N l1 e z H m Ate 2 LZ NI 7 F 1 2 _ j ira cJ 7 uan d xen psp 4 Operation stroke 2 5mm 8 g Operation stroke 3mm 150 M6 x 15 Included Hexagon socket head cap Tightening torque screw tightening hole Hexagon socket
8. 1 2N Hexagon socket head cap pene EE screw tightening hole head cap screw MI 1 0N UL 20276 M6 x 15 Included Wd 2 DP 4 core x No 23AWG Tightening torque 3 0V i ghtening torq 4 24V 4 6 Gray 1 5 2Nm AO27PB TO2G P AO27XB TO26 C A22 7PB TO2G P A227XB TO2G C AO27XB O2GL2 P AO27XB O2GL3 P Ag2e27XB O2GL2 P A227XB O2GL3 P 110 48 55 5 25 36 E 3 i 140 S qa EF ATE sar 3 LT zi 1L l Po f og e a Light emitting and receiving axis Light emitting and receiving axis Hexagon socket head cap screw L 30 M6 x 15 Included Tightening torque Address setting HKV Switch cover 4 core x AWG18 150 Hexagon socket head cap screw tightening hole
9. Ao27xB Fo2c3P MAB Aze7xB F02c3P MAR Refer to page 16 for details lt gt T segment indication one digit Ao27xBK71VP BBB Aze7xeK7IVP ABE Refer to page 17 for details lt gt T segment indication one digit A027XBK71VN P BAB A227XBK7 1VNP AA Refer to page 18 for details lt gt T segment indication one digit Ao27xBK7IMP 32 3 Aee7zxexzwP SEA ES lt gt T segment indication three digits Aee7xB 73Me P BOS Refer to page 17 for details lt gt T segment indication one digit A027XB 71MNP BAB A227XBX71MNP AA lt gt T segment indication three digits Ao27xB 73MNP 0AB A227XB 73MN P ES ES ES Refer to page 18 for details Om no amp A227xBKBO2V P MAA Refer to page 19 for details A227xBKBO2VNP EB Za ES Refer to page 19 for details A2e7xaxBoev P EES E Refer to page 19 for details A227xB KBOSM P EE 2 E Refer to page 19 for details Touch type A227XB KBOSMN P E a E Refer to page 19 for details A227XBKBOSMLP EE 2 E Refer to page 19 for details Special aosexB 02c EBL Hm gt 20 for details AQ27PB 01G P B Refer to page f A227PB 01G P BE Sa O Model The following is a simplified description Keep this in mind as a reference because there are some exceptions Model of A027XB 02GN2 P is classif
10. POKAYOKE Terminal series _ 28 EE Basic This is the most standard POKAYOKE terminal with LED indication Lever Sni Eien This type uses the 7 segment for indication Use this Pipe installation This is our best seller due product when you require indication of numerical to its simplicity values such as the number of parts Products of one If you are considering which type to buy select this digit indication and three digit indication are available type and a lever switch and pushbuttons are available for a response allowing you to select your preference POKAYOKE terminal instructs on the take out location by opening closing of door block openings When parts are long and openings are wide or you wait to detect by take out from which parts should not be taken out This is operation and eliminate most effective for prevention of mistake response operation Response is performed by lever switch Photoelectric transmission type is optimal Photoelectric transmission Products which are significantly downsized compared with Instal ation the conventional type have also been added to the lineup Various types such as LED only type and 7 segment Holder for pipe type for indication and types equipped with a buzzer installation product can and types such as a lever switch and Smallness be s
11. Ko _ 1 Hl i 403 a uu 3 o o i Pa 11 40 3 Hexagon socket i F T head cap screw i M6 x 15 Included Ba ath Q FIT ps Go LL M6 x 18 Included 12 it ear l1 ND S iz LE 289 Lu eja 2 HH Beers oy AYE 2 3 5 je i e Y i ar oe ree available round pipe Y Ped available round pipe pa 2 6 3 5 AO27XB FO2G3 P tono ede NE A027XB K7 1 V P A22 7XB FO2G3 P A227XB K71V P AO2 7XB K 7 1 M P i i D i A227XB K7 1 M P FTN 110 5 36 18 18 CTS 60 25 18 18 re C oooolL J xl e s PIRE i 9 s g H z H CIS An 4 AKSANI gt i Nv E J2 e amp CJ e z Fe cg H ZI y Ne f R U 1 p _ HKV Q e 30 L1 8 Ed 7 Operation stroke 3mm 4 core x AWG18 Hexagon socket head cap screw tightening hole i 9 WN 2j i 7 win den Lu pete 1 DN x2 M Hexagon socket UL 20276 2 DP X Lisl a8 oe pi orna No ie M6 x 15 Included Adv y 137 M x 18 included gaara oe Tightening torque 1 5 2Nm Refer to page 30 for dimensional outlines drawings of 28 pipe installation holder SUS pipe installation holder and address writer excluding those for transmission type POKAYOKE Terminal series 28 ooo POKAYOKE Terminal series Dimensional outlines drawing Unit mm A227XB 73Me2 P Commercially available round pipe
12. New Sensor Network Technology pire for wiring saving ay POKAYOKE Sho Haisen System ia POKAYOKE Terminal series MENU POKAYOKE Terminal series POKAYOKE Terminal series catalog Table of Contents lt System Overview What is the POKAYOKE terminal O2 Case example of application gt O3 Reason to select AnyWire 1 t0 3 gt gt Ob System configuration and selection procedure POKAYOKE terminal selection procedure O9 Basic transmission specification of system IO C Product variation Product list Matrix daagram e Product details page se 12 Aec oae R 4 m9 53 RO S E 99 Master rb os ox xoxo o9 amp as 92 Address setting see 25 Dimensional outlines drawing 3 view drawing 27 on POKAYOKE Terminal seri POKAYOKE Terminal series a What is the POKAYOKE terminal Picking on assembly production sites Picking work to select parts from inventory according to instruction is carried out at production sites where parts are assembled Increase in types of parts also increases risks to incorrectly pick parts of similar shape and approximate part name which is a major problem at production sites POKA YOKE is a global common word Control of human errors in picking work is an essential element for enhancement and improvement in production efficiency and product quality Syst
13. AnyWire DB A20 series and some are compatible with the AnyWire Bitty series There is no difference in the performance of the POKAYOKE terminals however there are master units and gateways compatible with each of them Use the terminal of the corresponding combination based on the table below B A20 Bitty MELSEC sequencer manufactured by Mitsubishi Electric Corporation MELSEC Qseries O MELSEC Q series Mitsubishi Electric MELSEC Lseries QO m MELSEC L series MELSEC Fseries Q MELSEC F series Yokogawa Electric FA MSseries O ES OMRON CJ 1 CJ25series Q zm CS 1 CS2series Q mm TOSHIBA S2 Tseries O Fuji Electric SXseries O PLC controller of each company Panasonic e O Yokogawa Electric FA M 3 series OMRON CJ1 amp CS1series Digital LT3000series O TOSHIBA S2T Fuji Electric SX Panasonic FP Digital LT3000 SHARP JW20 30 300series O SHARP JW20 30 300 YASKAWA Electric MP2000 3000 YASKAWA Electric MP2000 3000series CC Link Ver 1 10 O O CC Link Ver 2 00 O Open network DeviceNet O O MECHATROLINK I II QO Various open networks PC I F e e E Z 20107 Mis Ver 1 10 Ver 2 00 DeviceNet PC104 O PC I F MECHATROLINK III RS 232C O e PCI Bus PC104 RS 232C RS4
14. Infrared ray remote head for address writer Nm 6 000 Non Address writer ARW 03 Infrared ray remote head contacttype Al 40 000 Pr POKAYOKE Terminal series Indication LED stationary selection combination Response Pushbutton switch DIP switch G Address writer 1 LED indication Stationery type Pushbutton switch type Open Open A Open Open A 9 Stationary type Green LED Green Pushbutton CM Stationary type Green e Stationary type Green E 28 pipe 20 28 pipe 27 28 pipe 27 28 pipe LED indication cation Response PES of fonar Paget Selection type tl mA m Pushbutton switch type game 27 CEN DB A20 LED indication teste leen HESS Te Hees Combination type _ stfuction detection input daw os Pushbutton switch type Fabia o bs Pushbutton lg 28 pipe ey The above models are equipped with H holder as a standard When installing H1 holder add H1 at the end of the standard model When installing SUS holder change the end of the standard model from P to PS Al 27XB 02GN2 P A 127XB KO2VN P A 27XB 02GN3 P Al 127XB KO6MN P Standard type Standard compact type Opti
15. load current Bit dispersion I O terminal Group 2 P56 256 Open DeviceNet for DeviceNet connector part Approx 200mA Bit dispersion I O terminal Intelligent O 216 216 When 128 terminals 40x100x73 Eja Open are connecte for MECHATROLINK I II 4 MECHATROLNK Not includin Bit dispersion I O terminal Intelligent O 256 256 than 28 feminas 40x100x66 Melia Open are connected Not includin load current for MECHATROLINK III f MECHATROLINK Terminator Terminator Waveform forming module p DB A20 Line terminal with slay attachment holder included 44x24 5x o ME A20 Bitty Line terminal with polarity attachment holder included 44x24 5x12 Wiejgesy Bitty bridge Bitty bridge DB A20 Bitty bridge sui uL A20 d Hoe z 5n i aC on j j iT ont si TTE e C x UAL c Sp ITICatlion U JUTOUT Power combination unit AnyWire Bitty N 104mA or less When 128 une TET pM 12 000 are connected load current ot including Transmission of Bitty series can be connected at the lower position of transmission of the DB A20 series by using Bitty bridge All prices exclude consumption tax Products marked with A are made to order POKAYOKE Terminal series 24 POKAYOKE Terminal series Address Setting Two types of address setting met There are two types of address setting m
16. Indicat 7 segment indication LED indication Combination type RGB each color Independent ON OFF Combination type Selection type one color from Selection of seven colors LED indication indication Stationary only type Green Lever switch type TS Pushbutton switch type a gt gt Reflection type downward SB Aoe7xB 0262P OOB Ao27xB 02c3P MAB Ao027x8 Eoec3P MAB A227xB 0262P BOBS Aee7XB0063P DABS Refer to page 12 for details Ao027xg oecNe P WAB Ao27xB 026neP BBB A227XB 026N2 P EE Ele EJ A227XB 02GN3 P AA Refer to page 13 for details Aoe7x amp oeaLe P GOB A027xB 02cL3P HABE A227xB 026L2 P fE E13 EJ A227xB 026L3P fF EZ E Refer to page 14 for details A027PB T026P B CH Aoe7xB To26 c HE A027P8 T07P02DP T3 A A027X8 T07P02D C T3 A A027PB T14P020 P TT A A027XBT14P02D C TT A LED of products marked with is indicated in orange Ae27PB TOeG GAR a227xB 1026 GOBR A227P8 T07P02DP T3 A B he27X8 T07P02D C T3 A BA A227P8 T14P020 TT A BA he27X8T14P02D C TT A A Refer to page 15 for details A027xBK0aVP BBB A227XBK02VP DAS Refer to page 12 for details Aoe7xB oevw P 3 2 3 A2e7xe oevw P FE ES Refer to page 13 for details Aoe7xB 0eMe P ES EL 3 Aoe7xe oewP BE Aee7xgKoeMP DAR Refer to page 12 for details Ao27X amp KoeMN P GAB A227XB KoeMN P E a E Refer to page 13 for details
17. end of an electric wire See the accessory items Working time is significantly reduced Y ress setti Name of each part of ARW 03 To set the address of the POKAYOKE terminal a DIP switch MD Poston f it ein or address writer can be selected depending on the product etn are memee e T inn Refer to pages 25 and 26 for POM address setting Refer to and confirm by the product instruction manual of each product for details of each Appearance of product ARW 03 Ring for strap LM jo Comment indication part 7 segment 6 digits Remote head Appearance of SELECT switch RH Remote head ARW RH Connection connector Side UP button POWER CLEAR switch R button L button SET switch DOWN button POKAYOKE Terminal series O8 E POKAYOKE Terminal series Confi Configuration of the POKAYOKE system requires a Master unit and Terminator in addition to the POKAYOKE terminal and an electric wire and connector connecting them and 24V DC stabilized power source Selection of master unit at determined then select the POKAYOKE terminal that corresponds to the protocol Although two types of transmission protocol are not compatible with each other the transmission line of the Bitty series can be connected to the lower position of the transmission line of the DB A20 Selection of terminal environment and
18. liable for Pay careful attention to the length and installation of cable wiring to ensure that connectors and cables are neither overloaded nor disconnected consequential or incidental damage resulting from any malfunction Make sure to prevent any metal objects from getting inside the connectors or the terminal blocks Repair at cost Short circuits caused by metal objects or mis wiring are likely to damage the device After the expiration of the warranty period the owner shall be responsible for all costs and expenses incurred for the troubleshooting and ODo not impose any external loads on the units Doing so may cause a failure repair of the Product Even during the warranty term the Company shall repair any defects arising from causes other than within the scope ODo not disconnect or reconnect between the transmission line and slave units A malfunction may occur of the warranty as specified above at the owner s cost OUse the POKAYOKE terminal series DB A20 series Bitty series within the range of the specifications and conditions specified in each manual Comments suggestions about AnyWire products nywire Certification Anywire Corporation Headquarters 1 Babazusho Nagaokakyo shi Kyoto 617 8550 JAPAN http www anywire jp I809001 Applicable scope Headquarters East Japan Office Kyoto Factory I8014001 Applicable scope Headquarters Kyoto Factory 2014 copyright Anywire Corporation in Japan November 2014 picp
19. order POKAYOKE Terminal series 14 LIII POKAYOKE Terminal series Indication LED stationary Detection Photoelectric transmission type DIP switch G Address writer 9 LED indication Stationery type Photoelectric transmission type Q E Man anasan Cl M3 screw Open AED Dre n 2D M3 screw Open AED Heel 2l M3 screw 27 Open A AED Deren CO MBscrew 27 A Consuming current mA in combination of light emission and light reception ex For A027PB TO2G P and A027XB TO2G C 40mA x number of set units 150mA Option luct sp alation re Protective bracket for transmission type terminal WBscrew c7 Open Installation screw set for transmission type terminal for product with no protective bracket including 5 pieces M3 screw Open Installation screw set for transmission type terminal for product with protective bracket including 5 pieces _ MB screw Open 28 pipe installation holder for transmission type terminal 28 pipe 27 Open DIP switch G address writer LED indication NONEM l n Stationery type Photoelectric transmission type Dust proof 70mm short Stationary type range ight emission 3 300 21 MBscrew 28 H 3 sla D ihren 3 300 25 wesoew 28 f Open QE ED igi one 3 300 2
20. 1 M3 screw 28 e Open A ls E ait recent 3 300 25 Msww 28 C Open A SENA IN LED indication SLE D iani 5 1000 21 masae 28 G Open ee La Mr xc 5 1000 25 lw 28 G ron Dust proof 140mm Md Qnm 1000 21 MBscrew 28 e Open A 0 55 Deer 1000 25 MBscrew 28 TH Open A Consuming current mA in combination of light emission and light reception ex For A027PB TO7PO02D P and A027XB TO7P02D C 40mA x number of set units 150mA Option Product ITI IONS tallati n dimer teh IVlodel standard price Protective bracket for transmission type terminal Dust proof 70mm M3screw 28 Open Protective bracket for transmission type terminal Dust proof 140mm M3screw 28 Open Installation screw set for transmission type terminal for product with no protective bracket including 5 pieces M3 screw Open Installation screw set for transmission type terminal for product with protective bracket including 5 pieces M3 screw Open 28 pipe installation holder for transmission type terminal Dust proof 70mm 28 pipe 28 Open 28 pipe installation holder for transmission type terminal Dust proof 140mm 028 pipe 28 Open 4 core flat cable oil resistance AWG18 0 75sq x 4 core Insulation sheath outer diameter 2 5 0 1mm E Open Address writ
21. 20 series Effective data transmission rate 59 kbps 1024 points at transmission clock 31 3kHz Transmission method Double duplex total frame cyclic system Synchronization system Frame bit synchronization system zd Maximum number of connecting I O points woe 1 Maximum number of connected terminal blocks note 2 Maximum cycle time nass RAS function Branch disconnection detection transmission line short circuit detection Transmission distance total length Transmission cable Note 1 Maximum number of transmittable points depends on the master unit There is a limit to the range of the number of points used according to the specifications of the POKAYOKE terminal Note 2 There is a limit to the maximum number of connecting units according to the number of occupied points of POKAYOKE terminal used and consuming current value Note 3 The above described number of points is a representative example of IN OUT total The actual cycle time varies depending on the master unit Bitty series basic transmission specifications Specifications of the Bitty series when the POKAYOKE terminal is used There are some limits relative to the specifications of the normal Bitty series Effective data transmission rate 50 kbps 512 points at transmission clock 27kHz 57 kbps 512 points at transmission clock 31 3kHz aa Transmission method Double duplex total frame cyclic system Frame bit synchronization system 1 bit 256 bits Bus type m
22. 85Modbus RSA85Modbus O m AnyWire DB A2Oseries eu Transmission of Bitty series can be connected to a low order of transmission of the DB A20 series by using a bridge ABO7 A V3 Refer to page 24 07 POKAYOKE Terminal series POKAYOKE Terminal series Advantage Reason to select AnyWire 3 ADVANTAGE yf courses Si The POKAYOKE terminal which AnyWire of Sho Haisen delivers is of course POKAYOKE Sho Haisen terminal Connection can be made only by branching from the main line without requiring connection of individual terminals with a controller in one to one wiring pv Conventional method Sho Haisen method cal Easy pranching i Transmission line of the POKAYOKE terminal is equipped with a link connector LP connector as standard The link connector allows for branching and extension work without electric wire cutting and sheath stripping Work time can also be reduced and no electric wire or sheath waste etc is produced Branching can be made even in the middle of wiring because of crimping No waste is produced because an electric wire is not cut sheath is not stripped There is no difference between male and female and are the same models so it is easy to understand You can sandwich wire ina Clamp with a dedicated tool to T branch 4 branch or extension sleeve even in the middle or at crimp is allowed the
23. OKAYOKE Terminal series eo POKAYOKE Terminal series 23 QJ51AW12D2 LJ51AW12D2 FX3U 128BTY M AFSRO1 D2 Master Units PLC Interface L VEL d AFCJ0T D2 AFCSO1 D2 AF611 D2 NPIL AWI D2 AFSPOT D VF for Mitsubishi Electric MELSEC Q series 98x27 4x90 PELZO IF for Mitsubishi Electric MELSEC L series 512 512 90x28 5x95 AES mon F for Mitsubishi Electric MELSEC F series 128 128 pus 904397 Bs Mitsubishi Becr Master I F for Yokogawa Electric FA M3 series 512 512 100x29x92 7 eset 78 000 Master I F for OMRON C41 series Ble Ske 65x31x90 SEEN 78 000 Master I F for OMRON CS1 series ede oe 130x34 5x1 10 5 0 gA 78 000 Master I F for Toshiba S2T 512 512 130x35x113 Master I F for Fuji Electric SX 105x34 8x97 3 Sepa Master I F for PANASONIC FP eOx30x90 BEE VIO Note 1 Number of input points number of output points lt 128 if number of input points number of output points gt 128 number of input points is prioritized Master I F for Sharp JW20 30 300 series master I F for Yaskawa Electric MP2000 series also available For details contact our sales representative Consumption current is external supply part only For details refer to the operation manual Touch Panel Interface xm po ae t LL AFLTO1 De Controller LT3000 series with displayer Consumption current is external supply part only For details refer
24. PB 0O1G P AOS92 CND 10 J UL1007 gray is used A22 PB 01G P ra Commercially available round pipe 3 B 28 0 AO92 CND 15 pam H H I D T T A092 CND 20 mA C T Housing EHR 2 manufactured by JST Contact SEH 001T P0 6 manufactured by JST AWG22 UL1007 gray is used xd L H LG HT I EL rE a 41 48 HD 55 _ 25 36 L 1002 6 we 2s N f Housing EHR 2 manufactured by JST f l __ N i if EX ARA JUN Contact SEH 001T PO 6 manufactured by JST pUNGen iy ent diey IS USSA S E IV E 79 y Z H 36 V A ME ri a ag T J eo el a IAN 1502 6 HKV 30 Hexagon socket 4 core x AWG18 i head cap screw Hexagon socket head cap Housing EHR 2 manufactured by JST Contact SEH 001T P0 6 manufactured by JST A ULIOOF gray is used M6 x 15 Included screw tightening hole B pms 1 DN Tightening torque 36 2 DP 1 5 2 Nm m 96 3 0V ur 4 24V i ARW 03 L ARW OeV 1 viti 2002 6 61 19
25. RW 03 and POKAYOKE terminal of photoelectric transmission type A and Up to approx 50mm receiving part Light emitting and Approx receiving y 60 When setting an address be careful of the following Address setting port Perform operations of address setting by the address writer with power fed to the POKAYOKE terminal and reset the power after completion of setting to reflect the setting When any change is made in direct mode the changed content is immediately reflected therefore unexpected motion may be caused and this is very dangerous Refer to and confirm by the manual for details POKAYOKE Terminal series 26 ooo POKAYOKE Terminal series Dimensional outlines drawing Unit mm A027XB 02G2 P AO27XB O2G3 P AO27XB EO2G3 P A22 XB O2G2 P AO27XB KO2V P A22 XB KO2V P AO27XB KO6M P A22 XB KO6M P Commercially available round pipe 28 0 A227XB 02G3 P AO27XB 06M2 P 48 18 18 ER 36 S
26. Y rm E iM H 7 VTL n co e 1 Mer HS E ne a Hexagon socket a 30 S 29 jua head cap screw B UL 20276 4 core x AWG18 M6 x 15 Included 2 Hexagon socket head cap ave No 23AWG 6 Gra Ll Tightening torque Lll screw tightening hole y LUI Ts em AMI 1 DN 4 Hexagon socket L4 1 DN 2 DP 15 head cap screw 2 DP 1 3 0V M6 x 15 Included f 4 24V Tightening torque B 1 5 2 Nm Commercially available round pipe 28 0 ub 18 25 18 Address writing window and detection window 9 AEN E EIE a Ot ys EAoszxa ozat au L Cab
27. ade And it is not necessary to always set without a margin If there are number of points to spare and expansion etc is expected in the future skip some addresses when setting 2D POKAYOKE Terminal series a OOO POKAYOKE Terminal series Address Setting Address setting by DIP switch Set an address by DIP switch with the slide cover of the POKAYOKE terminal body opened Be careful of the following points when setting an address Operate the DIP switch with the power for the POKAYOKE terminal turned off Change in a power on state may cause unexpected motion which is very dangerous Use a non conductive rod with a thin tip etc and make sure to perform ON OFF operation of the DIP switch There are some products of which the DIP switch is very small and difficult to operate by finger Confirm that there is no mixture of foreign matter in the cover after setting and make sure to completely close the slide cover To set an address by address writer it is necessary to use an address writer compatible with your POKAYOKE terminal There are the following two types of address writers Address writer ARW 02V1 This address writer is dedicated to the POKAYOKE terminal of door opening closing type This is more convenient only for door opening closing type because indication of motion mode etc is suitable for door opening closing type ee ua pera This can be used for all POKAYOKE terminals DATADISE i
28. ch e
29. e out W POKAYOKE terminal for Th row in O3 POKAYOKE Terminal series POKAYOKE Terminal series Jolo Application 3 lt Cell production gt The third application is cell production v The cell production method has become more common at production sites of High mix and low volume production In this method in which one worker is in charge of the initial to the end of the assem bly process there are multiple processes and if the worker makes any mistake it is hard to make up for it a a l a 4 7 yi F VS Wa y 1 M Very small type which can be installed at a narrow opening and the end surface ofa column plate is available inthe r POKAYOKE terminal lineup p y J 7 Jj and is also most suitable for cell production INI A Application 4 lt Kitting Tray service gt The fourth application is Kitting Tray service Work in which parts which are necessary for manufac turing of a certain product are collected in one box kit box as one kit is called kitting The ultimate objectives of the take out process and kitting are the same how ever detailed work instruc tions such as quantity and sequence of take out are required for kitting POKAYOKE terminal is also used at such kitting si
30. elected from the pushbutton for response are available following three types H is a standard mounting holder and is the easiest installation type due to H holder is H1 holder the installation bolts being tightened from the front There is a protruding 4 section to the structure at the bottom of the holder H1 has no protrusion at the bottom of the holder and is a type for which the bolt is tightened from the bottom there is a protrusion on the back Add H1 at the end of the standard model SUS holder UN SUS company in p i N series m SUS is a dedicated holder installed on aluminum pipe of SUS company Green frame Compatible with outer diameter 28mm Change the end of the standard model from P to PS L I DAKAVAK E F Aa rna i Aa l Cam Ae POKAYOKE Terminal series POKAYOKE Terminal series Advantage Reason to select AnyWire 2 ADVANTAGE 2 Because the AnyWire POKAYOKE terminal compatible with PLCs of each company including the MELSEC sequencer of Mitsubishi Electric and many common industrial open networks can be used with general equipment environments and tools there are no concerns even with the initial introduction MELSEC F Link i TER DeviceNet 4 MECHATROUNK Some products of the AnyWire POKAYOKE terminals are compatible with the
31. embly Site Re No need to read a list or instructions Know where actual parts are at once Can operate with both hands Assembly time reduced Quality improved with correct parts assembly A LLY ass I vale eum POKAYOKE Terminal series O2 Dr POKAYOKE Terminal series ele Application 1 EE T ake out The first application is take out High mix and low volume production is typically the case at current production sites and take out is inevitably a major point to lt mn IC increasing production effi m M Ee V LZ i ciency a stabilizing prod ITNI eum uct quality T bA l um N Adoption of the POKAY OKE terminal can signifi cantly reduce work man hours eliminate errors in take out of parts and also reduce worker stress POKAYOKE terminal for T Application 2 lt Throw in gt The second application is Throw in Throw in always exists at production sites where Take out exists D mon The POKAYOKE terminal is j also used to prevent errors m in Throw in of parts n Eam Z Adoption of the POKAY OKE terminal can secure confirmation of throw in of parts It is recommended to introduce the POKAYOKE al d ES T RETE SS O O terminal for throw in in aS conjunction with tak
32. ems and devices to prevent such human induced careless mistakes poka are called POKA YOKE and currently some overseas production sites have adopted the Japanese derived term POKA YOKE to indicate the importance of this manufacturing challenge 23 POKAYOKE terminal of AnyWire The POKAYOKE system comprising the AnyWire POKAYOKE terminal represents a solution to this problem simply and at low cost There is no need to look for parts with a list in one hand and no errors occur in parts and quantity In addition these POKAYOKE terminals into which AnyWire s unique Sho Haisen technology is integrated offer many advantages such as freedom of installation easy wiring work flexibility in change and remodeling and difficulties in introduction can be lowered As the location of parts is informed by LED lamps parts can be clearly identified even in a dark warehouse As only the door for location from which parts should be taken out opens retrieval errors never occur As the quantity of parts is clearly instructed by 7 segment indication errors in quantity never occur ee M POKAYOKE Terminal System See Assemblyasite Conventional System Time and effort required to read a list and instructions Do not know as to where actual parts are Becomes one handed operation Time required to assemble Incorrect parts assembly occurs When you install the POKAYOKE system m Equipment Ass
33. er Address writer general purpose Em Non Infrared ray remote head for address writer contact type Address writer ARW 03 Infrared ray remote head eee 15 POKAYOKE Terminal series Products marked with A are made to order All prices exclude consumption tax o OO POKAYOKE Terminal series Instruction Door opening closing LED Stationary Response Lever switch type Door opening closing indication NE ON LED indication Stationary type instruction detection input Output may tives Ps meth Lever switch type dr Lever snitch Dp eum so over swiet e 1 Tin DB A20 The above models are equipped with H holder as a standard When installing H1 holder add H1 at the end of the standard model When installing SUS holder change the end of the standard model from P to PS Address Door arm raising and lowering angle and door arm lowering motion delay time can be set by address writer Door arm raising and lowering motion speed setting cannot be performed Arm raising angle LJArm lowering delay time Arm raising angle can be set at seven stages up to When the unloading indication lamp is lit output is approximately 180 Adjustment can be made when turned ON the arm is raised in conjunction with the the door collides with the shelf or work lamp and when the lamp is unlit output is turned Write No of approximate positi
34. ethods for the AnyWire POKAYOKE terminal and the type depends on the terminal One is a type to use a DIP switch for setting and the other is a type to use an address writer to read and write address in a non contact state Open Open the slide cover to set an address Set an address over the semi transparent cover DIP switch type Address writer type Unless the address is mistakenly set even if POKAYOKE terminals of two types of address setting methods are combined it will operate without any problem However combining these may result in an address setting error at the time of installation maintenance or expansion Therefore it is not recommended Structure of address common to all AnyWire POKAYOKE terminals is explained before operation of respective address setting types and setting methods are described Structure of address AnyWire POKAYOKE terminals inform of the existence of terminals to a controller on the upper order by setting the head address of individual terminals The address is represented by a decimal number and can be set in units of 1 bit or 16 bits it differs by product Maximum number of points varies with the system configuration Contact us for details Examples of setting in the case that some types of POKAYOKE terminals are combined are shown below Example of setting hummmmmmmmmmmmmm Number of Input point input point input and output points Ou
35. f used only for address setting Address writer ARW 03 This writer can be used for all POKAYOKE terminals When it is difficult to hold ARW 03 at narrow locations use an optional remote head Model ARW RH d E BROAD USER MODEQRR CF Vr ERE wi vr N O m 3 8 DATA tt L ARW RH 367 DATAE 37 E Operation explanatory diagram on the back of the address writer Japanese only ARW OeV 1 Setting method is described on the back of the body liName of each part Position of light emitting and receiving part yellow part POWER indication lamp Comment indication part 7 segment 6 digits RH Remote head Connection connector Side POWER CLEAR switch R button SET switch ARW 03 Operation mode indication lamp Ring for strap 1 SELECT switch L button ARW O2V 1 Light emitting and Operation mode receiving position indication lamp upper surface Ring for strap H H H H 7 im MANPOWER indication lamp Comment indication part Motion button 7 segment 6 digits POWER CLEAR switch Write button Button Button Read button DOWN button ll Reference of approach when address is set and confirmed Address setting port Image of operation Address setting port Light emitting Example A
36. ied as AnyWire transmission Shape structure method No mark Standard type AO Bitty type K Standard compact A2 DB A20 type E Dust proof type F Door opening closing type 71 7 segment one digit 73 7 segent three digits POKAYOKE Terminal series Number of occupied points Ep indication number of 7 segment digits 02 2 points including input and output There are some points according to the number of points Indication only no response Refer to page 21 for details P and can be used as a reference for confirmation of the specifications G Green mono color V Selection of one color from seven colors M RGB independent ON OFF No mark Lever switch N Pushbutton switch L Photoelectric downward reflection Response method Address setting method 2 DIP switch 3 Address writer Omitted because all are 3 for standard compact cs O POKAYOKE Terminal series Indication LED stationary selection combination Response Lever switch DIP switch Address writer LED indication Stationery type Lever switch type 628 pipe 28 pipe 28 pipe b28pipe 27 Pb Open Open DIP switch address writer LED indication Selection type nstructiol Lever switch type t 15 P Open Open LED indication WM a jm Page Combination type uct ect
37. ion Input Output m y ut Lever switch type 6 28 pipe LED 28 pipe The above models are equipped with H holder as a standard When installing H1 holder add H1 at the end of the standard model When installing SUS holder change the end of the standard model from P to PS A 97XB 0 e P AL 27XB 0 3 P AO027XB E02G3 P Al J27XB KO02V P Al 97XB K06M P Standard type Standard compact type Option Common 28 pipe installation holder lower tightening H holder type including 5 pieces 28 pipe installation holder back tightening type nin H1 holder including 5 pieces Wav as SUS holder SUS pipe installation holder SUS pipe A Replacement rubber lever set CT including cover lever ring respectively 5 pieces Terminal 28 pipe installation holder is included with the POKAYOKE terminal 28 pipe installation type Single part is an option for change of installation and repair For standard type Slide Address switch cover slide type Black including 5 pieces Slide Address switch cover slide type transparent including 5 pieces Address writer Address writer general purpose contact type 36 000 All prices exclude consumption tax Products marked with A are made to order POKAYOKE Terminal series 12
38. ion order of transmission of the DB A20 series by using a A compatible lineup for every product bridge AB07 A V3 feature can be confirmed in the product 7 a matrix diagram on pages 05 and 06 and page 11 Connector and cable Preparation is under way so that Product a x Guide of the POKAYOKE terminals can be downloaded from our website Contact the support dial described at the end All POKAYOKE terminals are f the manual until preparation i mpleted C SEINS a ce ca shipped with a link connector LP connector connected Terminator The LP connector is a crimp type connector with no distinction The AnyWire Terminator is different between VENUE and male ene the from Terminal resistor in general branch point can be provided at any location without cutting the main line If a A core flat cable which is the same as that used for the terminal b and incorporates a circuit to form a transmission waveform Make sure to install one piece in one system at the EI most remote end of the branch C c AT We AJ an IS used WIFINGQ WOK ali Terminator Waveform forming module O9 POKAYOKE Terminal series o OO POKAYOKE Terminal series vecification LA20 series basic transmission specifications Specifications of the DB A20 series when the POKAYOKE terminal is used There are some limits relative to the specifications of the normal DB A
39. ipped with H holder as a standard When installing H1 holder add H1 at the end of the standard model When installing SUS holder change the end of the standard model from P to PS Downward reflection Downward reflection Downward reflection Downward reflection LED Stationary type Green Stationary type Green PbPb AL 27XB 02GL2 P AL 27XB 02GL3 P Standard type o Option Common uct sp ion stallati 28 pipe installation holder lower tightening pane H holder pe including 5 pieces sea 28 pipe installation holder back tightening t On H1 holder epulas ation holder back tightening type 458 pipe 30 Open SUS holder SUS pipe installation holder A 28 pipe installation holder is included with the POKAYOKE terminal 28 pipe installation type Single part is an option for change of installation and repair For standard type specificatior si Address switch cover slide type transparent including 5 pieces Open Address switch cover slide type Black including 5 pieces Open Address writer du Address writer general purpose E Infrared ray remote head for address writer Address writer ARW 03 Infrared ray remote head contact type Non contact type Non contact type Nom All prices exclude consumption tax Products marked with A are made to
40. l When installing SUS holder change the end of the standard model from P to PS e e o0 o0 o0 060 060 06 09 060 06 06 09 0 000 060 06 00600 060 A027XB 73MN P AL 97XB K71VN P A227XB 73MN P A 127XB K71MN P Standard type Standard compact type Option Common ee 28 pipe including 5 28 pipe 28 pipe installation holder back tightening type For standard type Address switch cover slide type Black including 5 pieces Slide Address writer feeb ien Type dimensione TR ones Address writer general purpose cou Af 36 000 p All prices exclude consumption tax Products marked with A are made to order POKAYOKE Terminal series 18 Infrared ray remote head for address writer D o 6 000 Non Address writer ARW 03 Infrared ray remote head conacttype NY 40 000 Pr POKAYOKE Terminal series 19 Instruction Buzzer LED selection combination Response Lever switch type pushbutton type photoelectric downward reflection type DIP switch G Address writer s Buzzer LED indication ctio mA rawing orice 3 Selection type combination type debes Lever svi 28 pipe Open A Pushbutton switch type Krag R Lever stoh Open A Buzzer LED indication st detection inn Selection type combination type Lever switch type Buzzer T muU LED indication TELCO et Inpu
41. le duct base SS i TIN a j 60 pen l i 0000 0000 MITT TT Iu HATTA EET E TT o HMM Ww o E N MM _ aa i li f He ese mi X j i ees TIT p y PAN LOT ji ji o lo ld co k 2 E lg eo S P 30 S 4 LO LO x UL 20276 ans Operation stroke 3mm UL 20276 Operation stroke 3mm 4 core x No 28AWG 4 core x No 23AWG 4 6 Gray 4 6 Gray 7 1 DN 2 DP 1 6 8 E Hexagon socket 3 0V Hexagon socket 4 24V head cap screw 4 24V 7 head cap screw M6 x 15 Included nerne 1 M6 x 15 Included Tightening torque IN Tightening torque 1 5 2 Nm d 1 5 2N m AO92XB O2GL AO92 DM 45 i2 D Cable duct 2h cover 15 i 9 di FKBH 1 E N i j 1 Hj I 1 HEB L C P a e d ode o E Lu S deese s FK CA 15 NA 4 Refer to page 30 for dimensional outlines drawings of 28 pipe installation holder SUS pipe installation holder and address writer excluding those for transmission type POKAYOKE Terminal series O POKAYOKE Terminal series Dimensional outlines drawing Unit mm Housing EHR 2 manufactured by JST AO92 CND O5 Contact SEH 001T P0 6 manufactured by JST AO2 7
42. lly available round pipe round pipe 28 0 28 0 d um 60 18 18 60 18 32 i 4 3 2 H 2 Y i i HH oa LEE if o et s 6 S ex 25 il Lus s ps 2 04 45 d CN 2 ri MN t m Hexagon socket 30 Hexagon socket head cap screw 40 N head cap screw M6 x 15 Included M6 x 15 Included Tightening torque Tightening torque 1 5 2 Nm 1 5 2 Nm AQ27 HP SUS2 N al M c3 T 60 E 16 40 15 35 NA E lt JA s M6x25 Hexagon socket head cap screw A MA POKAYOKE Terminal series 30 MBL Cain s ZERRZ7VL Z f atni A FA t7U78B System reASLINK system AnyWire Bitty 7 4 Res N AnyWireASLINK system catalog aguio Mapping ermine senes 2907 AnyWire Sensor Network E i Erru ERES J a Y mt LAA Deeded CSCI p LAL RABORASIE VRAR ARMORIAL CO MAE S b 2724048 B 7 A A TICL RTRA POKAYOKE Terminai series Mapping Terminal series POKAYOKE catalog Mapping catalog IDC Environmental Energy monitoring Monitoring System energy saving support catalog catalog Contact Contact by mail info_e anywire jp Contact by website http www anywire jp Price specifications and design may be subject to change without notice lt Warranty gt lt Notes on Safety gt WARNING CAUTION warranty period G System Safety The warranty on the delivered Product shall continue to be effective for one 1 year after the deliver
43. nal series 17 Indication 7 segment LED selection combination Response Lever switch type 7 segment LED indication Selection type Lever switch type 7 segment LED indication Combination type Lever switch type 5 7 Rr Color CLOS segment selection type 18 28pips 28 18 28pips 28 uU 7 z a color ED EI segment selection type mA 7 6LED l Tenet Lou Lever switch A7 OLED E nt Lou Lever switch Gm 7 LED 28 pipe 28 pipe IAS ES The above models are equipped with H holder as a standard When installing H1 holder add H1 at the end of the standard model DIP switch G Address writer Open Open DIP switch G Address writer When installing SUS holder change the end of the standard model from P to PS Ae27XB 73Me P Standard type A27XB K71V P A27XB K71M P Standard compact type Common Option For standard type Address writer POKAYOKE Terminal series pn 028 pipe installation holder lower tightening H holder type including 5 pieces 28 pipe 28 pipe installation holder back tightening type including cover lever ring respectively 5 pieces Address switch cover slide type transparent including 5 pieces ide Addres
44. oe 0o 0o 0o 0o gt 0o gt 0o O O oO OO OC Sg oa A027PB 01G P A227PB 016G P Standard type Option Common UC m p28 pipe installation holder lower tightening H holder type including 5 pieces 28 pipe installation holder back tightening type H1 holder including 5 pieces SUS holder SUS pipe installation holder i Open A Address switch cover slide type transparent including 5 pieces Address switch cover slide type Black including 5 pieces 28 pipe installation holder is included with the POKAYOKE terminal 28 pipe installation type Single part is an option for change of installation and repair ei POKAYOKE Terminal series Products marked with are made to order All prices exclude consumption tax a OO POKAYOKE Terminal series Accessories AnyWire Cable Connector AnyWire transmission cable amp connector Details Flat me e t 00m winding 4 core flat cable AWG16 1 25sq x 4 core Insulating coating outer diameter 2 5 0 1mm Open Conductor resistance 0 0270 m Allowable current 5A 4 core flat cable AWG18 0 75sq x 4 core Insulating coating outer diameter 2 5 0 1mm Open LP connector For 4 core flat cable 1 2550 coating outer diameter 2 54mm Cover White Body Red Pin protector type Open 10 connectors included For 4 core flat cable 0 75sq coating outer diameter 2 54mm Cover Black Body Black Open Crimp t
45. on Common 28 pipe installation holder lower tightening type including 5 pieces 28 pipe 30 H holder 28 pipe installation holder back tightening type 4 5e nina H1 holder eine aes Sens PS 628 pipe 30 Open SUS holder SUS pipe installation holder SUS pipe Open A 28 pipe installation holder is included with the POKAYOKE terminal 28 pipe installation type Single part is an option for change of installation and repair For standard type Address switch cover slide type transparent including 5 pieces Slide Address switch cover slide type Black including 5 pieces Address writer Address writer general purpose Infrared ray remote head for address writer contact type Address writer ARW 03 Infrared ray remote head contact pe 13 POKAYOKE Terminal series Products marked with A are made to order All prices exclude consumption tax 2o 0 00 00 000 00 OO POKAYOKE Terminal series Indication LED stationary Detection Photoelectric downward reflection DIP switch Address writer LED indication indication lues mese rmn Stationery type o e o E Photoelectric 35 28pie 27 CD EY downward reflection 35 m 27 A Nera 9 55 35 ba 27 DEIS Q9 55 35 bame 27 A EA The above models are equ
46. on where you want OFF the arm is automatically lowered after a to stop the door in angle setting mode of the certain time address writer This delay time until the arm is lowered can be set at The angle is an approximate one and the angle 10 stages cannot be strictly designated Option Common Product specifications 28 pipe installation holder lower tightening H holder type including 5 pieces 28 pipe 28 pipe installation holder back tightening type including 5 pieces 28 pipe 30 H1 holder Replacement rubber lever set including cover lever ring respectively 5 pieces SUS holder SUS pipe installation holder SUS pipe 30 Terminal Address switch cover slide type transparent including 5 pieces Slide Address switch cover slide type Black including 5 pieces Slide 28 pipe installation holder is included with the POKAYOKE terminal 28 pipe installation type Single part is an option for change of installation and repair Address writer Product specifications Type l ode Standard price m Address writer Door opening closing POKAYOKE recommended EE Address writer general purpose a Infrared ray remote head for address writer Ped Henr ARW O3 Address writer ARW 03 Infrared ray remote head POE All prices exclude consumption tax Products marked with A are made to order POKAYOKE Terminal series 16 LZ POKAYOKE Termi
47. onnectors on both ends 0 3sq x 2 core 5cm molding 30 Win Cable with connectors on both ends 0 3sq x 2 core 10cm Folding 30 0 0 3sq x 2 core 15cm Cable with connectors on both ends 0 3sq x 2 core 20cm molding 30 When parts on a shelf where an unloading indication lamp is lit are unloaded and the indication lamp is touched by a finger unloading completed is set molding Wiring molding 3 Wiring Address writer Brod Address writer general purpose All prices exclude consumption tax Products marked with A are made to order Infrared ray remote head for address writer contact type Address writer ARW 03 Infrared ray remote head contact type Non contact type Non Non POKAYOKE Terminal series Open Open Open Open Open 36 000 6 000 40 000 PPbbrb 20 POKAYOKE Terminal series Indication LED stationary Response None DIP switch G Address writer s i LED indication Stationery type struction Special type o No response LED Stationary type Green The above models are equipped with H holder as a standard When installing H1 holder add H1 at the end of the standard model When installing SUS holder change the end of the standard model from P to PS e o o
48. purpose f series via a bridge introduction Reference pages 07 23 and 24 hg nao Bitty It is also necessary to pay attention to Bg the transmission protocol and MELSEC Qseries O address setting method at that time Hectic MELSEC Lseries Eu s 9 i i MELSEC Fseries Products of different protocols cannot be Yokogawa Electric FA M series O combined for use OMRON CJ 1 CJ25eries Q Even if products of different address setting Cei OOc O methods are combined operation can be eee Se anes performed However mistakes may result at Barasonie EP E senes O the time of setting work therefore it is not Digital LT3O0OOseries O recommended SHARP JW20 30 300series O m YASKAWA Electric MP2000 3000series OQ Number of occupied points and GedmkWVesrl TO OG consuming current vary with each Open CC Line VARAO L C iu es network DeviceNet O O product which causes the number of MECHATROLINK I II tabi its t MECHATROLINK III O connectable units to vary EC BUS oT Sufficiently confirm the specifications PC I F PC 104 O RS 232C O referring to the catalog and Product RS485Modbus O Guide Product instruction manual to ARAM DE Aeon Transmission of Bitty series can be connected to a low determine the configurat
49. riter Eom 6 000 Address writer ARW 03 Infrared ray remote head coude 40 000 POKAYOKE Terminal series Products marked with are made to order All prices exclude consumption tax a OO POKAYOKE Terminal series Indication LED stationary Detection Touch e photoelectric reflection LED indication Stationery type Indication Response in sm iE ate zw Methe Bitty ru 10 etection Inn Touch type photoelectric reflection type Q L ED Touch This is best suited for the POKAYOKE terminal when there are many small openings installed on shelves for small parts and electronic components etc This can be installed if the thickness of the shelf plate etc is 15mm or more Therefore it is commonly used in many situations This indicates with green LED and the input method is a touch type photoelectric reflection type This reacts only by tapping the body by hand Because there are no movable parts it is a hard to break structure The POKAYOKE module of the same shape has a wire duct width of 15mm This can be installed on the side of a shelf plate of which the thickness is 15mm or more and work time is simplified due to installation only by double sided tape Option Cable with connectors on both ends DIP switch C Address writer Wiring duct 1m 2g l Wiring Cable with c
50. s switch cover slide type Black including 5 pieces Address writer general purpose H1 holder including 5 pieces 028 pipe 30 SUS holder SUS pipe installation holder SUS pipe 30 Replacement rubber lever set Texminal 28 pipe installation holder is included with the POKAYOKE terminal 28 pipe installation type Single part is an option for change of installation and repair contact type o Non Infrared ray remote head for address writer Non contact type Address writer ARW 03 Infrared ray remote head Non contact type Open Open A Open 36 000 6 000 40 000 Products marked with A are made to order All prices exclude consumption tax 0 8 00 0 00 0 0 OO POKAYOKE Terminal series Indication 7 segment LED selection combination Response Pushbutton switch 7 segment LED indication ection Selection type ERT 5E pushbutton Pushbutton switch type BIZ SEXE pustbaton 7 segment LED indication bini m i Combination type ERN IUD 18 28pips 29 Open Pushbutton switch type D ZEER pusnbutton 18 28pips 29 Open 1 107 20 28pipe 29 Open A 1 09 28 pipe The above models are equipped with H holder as a standard When installing H1 holder add H1 at the end of the standard mode
51. t Output mj Selection type combination type Photoelectric downward reflection The above models are equipped with H holder as a standard When installing H1 holder add H1 at the end of the standard model When installing SUS holder change the end of the standard model from P to PS e oe 0o 0o 0o 0o 0o Oo Oo 0o 0o Oo Oo Oo Oo Oo Oo Oo oO OO OO Aeg 7XB KBO2V P A227XB KBO2VN P A227XB KBO2VL P A227XB KBO8M P A227XB KBO8MN P A227XB KBO8ML P Lever switch type Pushbutton switch type Photoelectric downward Standard compact type Standard compact type reflection type Standard compact type Option Common 28 pipe 028 pipe installation holder lower tightening H holder type including 5 pieces 28 pipe installation holder back tightening type ERES H1 holder including 5 pieces 28 pipe SUS holder SUS pipe installation holder SUS pipe 28 pipe installation holder is included with the POKAYOKE terminal 28 pipe installation type Single part is an option for change of installation and repair Open For lever switch type uct Replacement rubber lever se including cover lever ring respectively 5 pieces Address writer Non Address writer general purpose contact type Infrared ray remote head for address w
52. tes POKAYOKE terminal for Kitting Tra POKAYOKE Terminal series OA POKAYOKE Terminal series Advantage Indication LED Green single color indication Response Lever switch Standard type Lever switch method a N Tr WS Variation in Variation in Variation in response indication downsizing and detection and instruction Adice FAN Indication Response Pushbutton LED 7 color indication Standard compact type Standard smallness AE JE Indication Indication m EL LED display 7 segment indication Response Response Lever switch ASTER UST 127XB0262P Detection Photoelectric reflection x BE Indication j 7 segment indication For standard compact standard smallness type products other than the above are also available Refer to the pages of the product list for details Most POKAYOKE terminals can be installed on a 28mm diameter pipe rack as they are Three types of pipe installation holders are available depending on workability at the time of installation refer to the Installation at the right for details Depending on the product there is also a type to drill at the installation location and directly install with screws or bolts or a thin type to fix to the end surface of the column plate for a parts shelf with double sided tape Pipe installation example SUS pipe installation holder o5 POKAYOKE Terminal series
53. to the operation manual PC Interface AG20 232C Master I F for PCI bus 512 512 500 1746x106 7x21 5S vat Master I F for PC104 bus 512 512 500 96x90x15 2 PELO RS 232C gateway note 2 olz ole 140x40x60 BUSENAU RS485 Modbus serial I F 140x40x60 EDk Note 2 Driver development is required because protocol specifications differ Ele on the connected equipment For details contact our sales representative Consumption current is external supply part only For details refer to the operation manual POKAYOKE Terminal series Products marked with A are made to order All prices exclude consumption tax POKAYOKE Terminal series Master Units Open FieldBus Gateway NZeAW CaDe AGee C1 AG22 D1 Gateway for CC Link ver 2 0 CC ink 140x57x54 5 Bas AV Mitsubishi etd Gateway for CC Link ver 1 1 C rini 140x57x54 5 Jee Gateway for DeviceNet DeviceNet 140x57x54 5 HBg Bit dispersion I O terminal Open Terminal Approx 200mA CC Link AnyWire Bitt Remote device staon 256 256 Appror 200mA 401 00x66 Bitty Sold by C 1 to 4 stations Ges ee are connected Excluding Eie Bridge unit Lin k are selectable lare occupied are occupied De pied connector part anos eom 40x 100x66 elfe are connecte i only server Not includin Excluding
54. tput 3 point Output 7 point Output 1 point ore ee cor reception Number of occupied points I Number of inputs or outputs 1 3 7 whichever is greater m um m suben um oum oum oum zou um fj us ums Ge USUS USER UG GO GU UGG GA mim momo mo mom om m ln momo momo momo momo OU m mmmupmmmmmmmmmmmmmmm mm momo mom om m momo momo momo momo OU a Head address setting For a terminal of 7 segment 3 digits address is set in units of 16 points 16 bits The value is set every 16 points regardless of the number of occupied points of immediately previous terminals The address of the first address is 0 Then the address of the next terminal is as a rule address set value of immediately previous terminal number of occupied points of immediately previous terminal Number of inputs or outputs whichever is greater and values for the number of occupied points are sequentially added As the number of occupied points differs with each terminal refer to and confirm by the introduction page of each product And because the address can be set only in units of 16 points for some terminals it is necessary to set it to a value larger than the above calculated value and multiples of 16 It is not necessary that the address set values are in connecting order If addresses are set without duplication even when the connecting orders are exchanged by remodeling or expansion operation can be m
55. ulti drop type T branch type tree type Exclusive protocol AnyWire Bus Bitty protocol Error control Double collation system Open Terminal series 512 points IN 256 points OUT 256 points Maximum number of connecting I O points woe 1 Bitty Bridge 512 points Bit Bus IN 256 points OUT 256 points 128 terminals 3 2ms 128 points 5 5ms 256 points 10 2ms 512 points at 31 3kHz Transmission line disconnected position detection Transmission line short circuit detection Exclusive flat cable 0 75mm D G 24V OV 100m Max Note 1 Maximum number of transmittable points depends on the master unit There is a limit to the range of the number of points used according to the specifications of the POKAYOKE terminal Note 2 There is a limit to the maximum number of connecting units according to the number of occupied points of POKAYOKE terminal used and consuming current value Note 3 The above described number of points is a representative example of IN OUT total The actual cycle time varies depending on the master unit POKAYOKE Terminal series 10 POKAYOKE Terminal series 11 9 Stationary type Green 2 Selection of one color from LED indication only seven colors Selection type o Combination type RGB each color Independent ON OFF thod GA ion me closin LED Adiccion Door openin lt p truct ion INS Selection type Selection of one color from seven colors O
56. y thereof to a location designated by the This system is intended for general industrial applications It does not include functions for supporting applications requiring higher levels of safety such as safety related devices or accident prevention systems The original owner product must not be used for these purposes Scope of warranty Always turn off the power before attempting to mount or replace Should a defect occur in any part of the Product during the foregoing warranty period when it is used normally in accordance with the specifications described in this User s Manual the Company shall replace or repair the defect free of charge except when it arises as a result of OSystem power supply 1 Misuse or abuse of the Product by the owner Use a stable 24V DC power supply Use of an unstable power supply may cause problems with the system 2 Fault caused by reason of other than the delivered Product OSeparately route high voltage and power cables 3 The unauthorized modification or repair of the Product by any person other than the Company s personnel Although the system has a high noise margin separate the transmission line and the input output cables from the high voltage line and the power line 4 Any unusual force of nature disaster or other cause beyond the Company s control OConnector and terminal connection The term warranty as used herein refers to the warranty applicable to the delivered product alone The Company shall not be
57. ype link connector Allowable current 5A For 4 core flat cable 0 7550 coating outer diameter 2 54mm Cover White Body Black Pin protector type Open For cabtire cable Coating outer diameter 1 1 to 1 4mm Cover White Body White Open For cabtire cable Coating outer diameter 2 1 to 2 4mm Cover Orange Body Black Open Body color Hore wire diameter size 1 25sq For cabtire cable Coating outer diameter 1 8 to 2 1mm Cover Yellow Body Black Open Black for wire diameter size 0 75sq i Gray for wire diameter size 0 5sq White for wire diameter size 0 3sq For cabtire cable Coating outer diameter 2 1 to 2 4mm Cover Orange Body Gray Open For cabtire cable Coating outer diameter 1 8 to 2 1mm Cover Yellow Body Gray Open Cri ina tool for LP t Crimping tool dedicated to LP connector The connector can be OEP MOON TE connector crimped by pliers etc however a dedicated tool is recommended Open C Flat cable appearance photo When using in combination with the dedicated flat cable and LP connector link connector connect wires so that the black electric wire DN line is on the hinge side No 1 of the connector AN body as shown in the photo 4 core flat cable 4 core flat cable AWG16 1 25sq x4 core AWG18 0 75sq x4 core DN DP 0V 24V from the left DN DP 0V 24V from the left All prices exclude consumption tax Products marked with A are made to order P

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