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Frami User Manual 07-2010

1. 999803214 07 2010 sale 59 The Formwork Experts Wall formwork Plumbing accessories 1 4 Ba d UPA Ll A x NA A A Y M Gei 17 e d I NTN v5 y H af che A B a CH A 2 P rk v b E s 5 Versen ngh Ni A E 70 fio IP I A 98032 233 01 The Frami plumbing strut 260 Struts 340 540 and the Pipe brace 12 0 21 0 ensure that the formwork remains stable against wind loads and make it easier to plumb and align the formwork 3 Important note The formwork gangs must be securely braced in every phase of the construction work Observe all applicable safety rules CAUTION There is a risk of the formwork tipping over in high winds f high wind speeds are likely and when work finishes for the day or before prolonged work breaks always take extra precautions to fix the formwork in place Suitable precautions set up the opposing formwork place the formwork against a wall anchor the formwork to the ground Permitted spacing of the struts User information Framed formwork Frami S Xlife Note Every gang form must be supported by at le
2. e UU HU AU CA AE NAMA ane ea SE mana We MAN O 3 E Tying at the panel joint through the panel C Universal waling at an angle 999803214 07 2010 EM 30 User information Framed formwork Frami S Xlife Filler width 1 2 5 cm Place form ties in panel with universal waling amp lo qo Se C IMR D o D Se m e CS D B ca ca ca ie E se 98032 257 01 1 Frami S steel filler 1 Filler width 1 1 2 3 8 cm Place form ties in panel with universal waling Lo lte BE c He er E aH B ac Mo e E u t e CJ Sal 1 Frami S steel filler 11 2 Filler width 2 5 1 cm Place form ties in panel with universal waling Sja in 5 GA o o Es CO 98032 260 01 M 2 Frami S steel fillers 1 999803214 07 2010 Wall formwork Filler width 2 5 1 cm Place form ties in filler without universal waling D No eye gt Zn 98032 258 01 1 Frami S steel filler 2 Filler width 2 1 2 6 4 cm Place form ties in panel with universal waling fo nn Cl NES e e co s D o fie s oO 98032 253 02 In 1 Frami S steel filler 1 1
3. D AM LA NA AN V 98032 225 01 Attributes of the gang connectors provide self aligning crane handling safe connec tions between the gangs no losable small parts dirt resistant and hard wearing for site use easy to fix with a formwork hammer 35 Important note Use a formwork hammer weighing max 32 oz 800 g Do not oil or grease wedge clamped joints Upright panels Panel height Number of clamps 3 0 2 4 0 2 6 0 2 9 0 3 Horizontal panels Panel width Number of clamps 6 1 1 0 1 1 6 1 2 0 2 2 6 2 3 0 2 35 For details regarding extra inter panel connec tions for outside corners and bulkheads for increased tensile loads see Inter panel con nections for increased tensile loads 3 For details on the position of the connector components needed in vertical stacking see Vertical stacking of panels 24 clokc The Formwork Experts User information Framed formwork Frami S Xlife Simple inter panel connections with the Frami clamp Frami clamp Permitted tensile force 2 245 kip 10 0 kN Permitted shear force 1 12 kip 5 0 KN Permitted moment 0 15 kip ft 0 20 kNm The continuous hardware slot running around the inside of the frame profile means that panels can be fastened together anywhere on the frame This allows adjacent panels to
4. X1 98032 370 01 98032 323011 Wf No e up to 2 0 panel width Zn zn zn gcc gt 98032 324 01 Number of clamps In zone X1 panel joints Panel height within 6 0 1 8 m of an outside corner 9 0 3 1 6 0 2 1 4 0 2 3 0 2 gt 2 0 up to 3 0 panel width Number of clamps In zone X1 In zone X2 TA panel joints Panel height reine joe 6 0 to 10 0 within 6 0 1 8 m of an outside corner 1 8 to 3 0 m from an outside corner 9 0 3 3 3 1 6 0 2 2 2 1 4 0 2 1 2 3 0 2 2 48 ea 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife for panel widths of over 3 0 and up to 3 6 98032 371 01 gt 3 0 up to 3 6 panel width Number of clamps In zone X1 In zone X2 panel joints panel joints ee Panel height up to 6 0 1 8 m ars 0 de ronan oui away from an outside cor side corner 9 0 3 3 3 2 6 0 24 2 744 4 0 2 1 2 3 0 2 2 999803214 07 2010 clokc The Formwork Experts Wall formwork 49 Wall formwork User information Framed formwork Frami S Xlife Bulkhead formwork There are 3 possible ways of forming bulkheads with Universal walings with an Xlife universal panel and an outside corner Frami universal fixing bolt Permitted tensile load with an Xlife panel and an o
5. 98030 334 01 Never push over panels or allow them to fall 9731 333 01 Only stack panel gangs on top of one another with timber battens A between each layer 98032 331 01 This prevents the formwork sheets from being dam aged by the connector components 999803214 07 2010 General remarks clokc The Formwork Experts 89 General remarks Frami combined with Starting block D22 With the Starting block of the Dam formwork D22 you can also use the Frami panels for single sided wall formwork NES 98032 332 01 A Starter block unit D22 B Vertical waling D15 3 00m U120 C Spindle strut D15 3 00m D Screw on access bracket MF75 E Frami S Xlife panel Follow the directions in the Doka dam form work User Information 90 clokc The Formwork Experts User information Framed formwork Frami S Xlife 999803214 07 2010 User information Framed formwork Frami S Xlife Doka service offerings Doka Reconditioning Service So that your formwork is in top form for its next assignment Inspecting cleaning and maintaining your Doka framed formwork all jobs which the Doka Reconditioning Ser vice will be pleased to take care of for you Its highly qualified staff and special equipment will soon get your formwork back in top form quickly and economically The big benefit for you You always have formwork that is ready for use and also extend the service li
6. 98032 242 01 98032 240 01 98032 241 01 Tie rod 15 0mm Permitted capacity allowing a 2 1 factor of safety 22 000 Ibs 98 kN 999803214 07 2010 Note Secure inclined panels against uplift clokc 27 The Formwork Experts Wall formwork Form tie situations User information Framed formwork Frami S Xlife 98032 243 01 Pour height up to 6 0 1 82 m J Pasa D 0 0 b 0 T 0 0 0 0 0 0 0 b 0 0 nG 0 0 CH 0 0 0 0 0 0 0 0 0 0 Paa 0 1 o H 98032 250 01 Pour height up to 8 0 2 44 m 98032 245 01 Pour height up to 9 0 2 74 m O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 paaa 0 0 stacked vertically or 98032 251 01 Stack max 3 0 on top of one 6 0 high horizontally d Cem 1 N Oe co ak 3 E 98032 251 02 basic panel Pour height up to 10 0 3 05 m 0 0 0 0 0 0 0 0 0 0 0 0 Paan 0 0 0 0 Pa 0 0 0 0 0 0 0 0 H 0 0 98032 246 01 Pour height up to 12 0 3 66 m stacked vertically or horizontally 1 A D x A 0 Na o c mn I We 0 i 0 u u F le 4 oll o D N D ch O u d e
7. 1 Frami S steel filler 11 2 1 Frami S steel filler 2 Filler width 5 12 7 cm Place form ties in filler with universal waling amp Lo Ha gt e o o OW PD o o Sr O all a 20 0 A 90392050 CT 2 Frami S steel fillers 11 2 1 Frami S steel filler 2 Filler width 5 1 2 14 cm Place form ties in filler with universal waling D M Art B ail MT ec s ANTI gt menu 1 1 Frami S steel filler 11 2 2 Frami S steel fillers 2 A Frami adjustable clamp B Frami S steel filler C Frami universal waling D Form tie 999803214 07 2010 User information Framed formwork Frami S Xlife Filler width 6 15 2 cm Place form ties in filler with universal waling 3 5 5 LITE B LITE gt e omm s e 98032 256 01 EEE CN L KN 3 Frami S steel fillers 2 A Frami adjustable clamp B Frami S steel filler C Frami universal waling D Form tie A combination of three Frami S steel fillers 2 is used if itis necessary to tie through a 6 15 cm filler 14 35 5 cm 12 30 5 cm Frami S Xlife inside corner Frami S outside corner Frami clamp Frami adjustable clamp Frami universal waling Frami S steel filler Frami S Xlife panel 2 0 Frami S Xlife panel 2 0
8. 9 2 cm A Frame profile Formwork sheet D Silicone sealing strip Dimensionally stable hollow profiles Hot dip galvanized for long life Strong cross profiles Edge faces are easy to clean so panels always abut tightly All round hardware slot for fastening clamps at any point required Edges of formwork sheet are protected by frame pro file Cross boreholes for corner configurations and bulk heads 999803214 07 2010 User information Framed formwork Frami S Xlife Wall formwork Accessories are easy to fasten in the cross profile 98030 238 01 A Frami S Xlife panel B Frami wedge clamp C Frami universal waling Safety handles Note Do not get onto and climb up the formwork or use the safety handles until the panels have been properly braced A WARNING Do not use the safety handles as slinging points for crane handling Danger of formwork dropping from crane Use only suitable load carrying equipment and slinging points See Resetting by crane and Transporting stacking and stor ing Nail holes pandi are integrated in the frame profile to make it easier to and are used to tie off safety harnesses attach or nail the panel to the ground or sills the nail holes are located all around the frame so the panels can be arranged either vertically or hori zontally 999803214 07 2010 Sarees 17 The Formwork Experts Wall formwork User information Fr
9. Ukraine United Arab Emirates United Kingdom Vietnam 999803214 07 2010
10. amp 5 8 15 0 ends 98032 375 03 A Super plate 15 0 B Taper tie 3 4 to 1 amp 5 8 15 0 ends Required number of form ties Footing and grade beam formwork with Doka perforated tape and Frami founda tion clamps 98032 374 01 Max pour heights Panel width Max pour height 3 0 3 0 90 cm 2 6 3 6 106 cm 2 0 4 0 122 cm Required numbers of Doka perforated tapes Xlife panel Number and position of upright Doka perforated tapes 3 0 4 0 Over every panel joint ziig pane Number and position of ties upright 3 0 1 0 At every panel joint 999803214 07 2010 els For more information see Tying horizontal Xlife pan clokc 83 The Formwork Experts Footing and grade beam formwork with Frami floor fixing plates and Doka Express anchors 16x125mm Important note Only use Frami floor fixing plates on foundation slabs and concrete floor slabs Max pour heights 98032 376 01 Required numbers of Frami floor fixing plates eo O o Te G 2 e pa gt 3 E Max pour height se Os A 3 0 3 2 96 cm B10 2 6 3 6 106 cm 2 0 4 0 122 cm Boo 30 3 6 106 cm 2 6 47 0 122 cm Xlife panel Number and position of upright Frami floor fixing plates 3 0 2 0 Over every panel joint For more information see Tying horizontal Xlife
11. piece of dimensional lumber D to make a space for threading in the lifting straps Caution When doing this always make sure that the bundle of panels remains stable WARNING The Lifting straps 13 00 m may only be used as shown here if there is no risk of the straps sliding towards one another or of the load being displaced Max load 4 400 Ibs 2 000 kg Follow the directions in the Operating Instruc tions 999803214 07 2010 User information Framed formwork Frami S Xlife Doka 4 part chain 3 20m The Doka 4 part chain 3 20m is a multi functional sling ing means used with the integrated eye hooks for hoisting formwork platforms and multi trip packaging con tainers used in conjunction with Frami transport hook 2 5kN for hoisting stacks of panels and individual panels center of gravity position by shortening the lengths of the individual chains Wall formwork Follow the directions in the Operating Instruc tions il The Frami transport hook 2 5kN plus Doka 4 part chain 3 20m are used for Hoisting bundled stacks of panels Lifting panels off the stack e Handling horizontal flat multi panel gangs Hoisting bundled stacks of panels Lifting panels off the stack Max load Spread angle p 0 0 30 30 45 45 60 3 000 Ibs Using 1 chain 1 400 kg ising O chains 5 200 Ibs 4 400 Ibs 3 000 Ibs 9 2 400 kg 2 000
12. 12 cm Width across 27 mm Galvanized Length 4 10 cm Height 2 5 cm Width across 27 mm Galvanized Special order only Galvanized Length 1 3 37 cm Diameter 3 1 4 8 cm Gray Diameter 1 5 3 4 cm Gray Ibs 2 0 0 68 2 9 4 2 0 99 0 011 0 007 clok The Formwork Experts Article 581966000 CO N e 581961000 CO N e 581934000 69 N e 580594000 581951000 581995000 581953000 99 Frami the super sturdy room high manhandled formwork Walls columns and footings amp grade beams can all be swiftly and easily formed by hand using the story high panels of the Frami system Their hot dip galvanized torsion proof steel frames make for plane concrete surfaces and long formwork service life Frami is available for rental leasing or purchase At the Doka branch in your region Why not give us a call USA Doka USA Ltd Corporate Headquarters 214 Gates Road Little Ferry NJ 07643 Tel 877 DOKA USA 201 329 7839 Fax 201 641 6254 E Mail usa doka com Internet www dokausa com Florida 7453 Commercial Circle Unit D Fort Pierce FL 34951 Tel 772 461 3652 Fax 772 461 3688 The Doka Group s central plant at Amstetten Austria Doka international New York Northeast Region 208 Gates Road Little Ferry NJ 07643 Tel 877 DOKA USA Fax 201 329 6229 Atlanta Southeast Region 105A Boulderbro
13. 3 0 4 4 16 16 4 0 4 24 16 6 0 4 4 32 24 9 0 4 4 48 32 Table gives number of items needed 999803214 07 2010 User information Framed formwork Frami S Xlife with column hinge and Xlife panels The Frami S column hinge makes for easy opening and closing of the column formwork This does away with time consuming assembly and dismantling work In conjunction with Xlife panels and outside corners the column hinges make it possible to form column dimensions of 6 15 2 cm 12 30 5 cm 18 45 7 cm and 24 61 cm 98032 328 01 Example 18 x 18 45 7 x 45 7 cm column A B Frami S Xlife panel 2 0 Frami S outside corner Frami clamp Frami S column hinge Hexagon bolt DIN 933 M18x50 8 8 galv Hexagon nut DIN 934 M18 8 galv 999803214 07 2010 Column formwork Materials schedule Example with Example with Xlife panel 1 6 x9 0 Xlife panel 2 0 x9 0 e ni o D NL JJ sp j i 3 3 Important note For 24 61 cm wide columns 4 Frami clips for every 9 0 2 74 m of column height are also required in the Frami outside corner For 24 61 cm wide columns 4 extra screws are also required in the Frami S col umn hinge for every 9 0 2 74 m of column height Panel Xlife panels A Outside corners B height H 9 0 6 0 4 0 3 0 9 0 6 0
14. 76 cm Outside corner 3 0 4 4 4 Outside corner 4 0 6 6 6 Outside corner 6 0 6 8 8 41 Outside corner 9 0 10 12 12 41 98032 385 01 1 Number of Frami clips 12 30 5 cm There are 2 ways of forming right angled outside cor ners with a Frami S Xlife universal panel with a Frami outside corner 98032 357 02 35 For details regarding extra clamps on outside corners for increased tensile loads see Inter panel connections for increased tensile loads Di 16 40 6 cm 12 30 5 cm Frami S Xlife inside corner Frami S outside corner O Tomm Dom gt Frami clamp Frami adjustable clamp Frami universal waling Frami S steel filler Frami S Xlife panel 2 0 Frami S Xlife panel 2 0 999803214 07 2010 36 clokc The Formwork Experts User information Framed formwork Frami S Xlife Example with a wall thickness of 28 71 cm E e E 98032 358 01 28 71 cm Frami S Xlife inside corner Frami S outside corner Frami clamp Frami clip Di Frami adjustable clamp Frami universal waling Frami S steel filler Frami S Xlife panel 3 0 Frami S Xlife panel max 2 0 Eon mo ou gt 999803214 07 2010 98032 359 01 Di Zomm 0 OD P Wall formwork Example with a wall thickness of 30 76 cm I TI wel e ap SG SS 30 76 cm Frami S Xlife inside corner Frami
15. EU HY O Can Pu Sw w CC TEL HAAS 8 J PULE T NUN AW WH ee eae v7 98032 352 01 PAX NEA PI Y NING 0 104 26086 Www mmu YNTYR 2 AAH a KA ato Ud d Footing and grade beam formwork Column formwork The Formwork Experts clokc 999803214 07 2010 Introduction User information Framed formwork Frami S Xlife 8 eat 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Wall formwork Forming walls with Frami Xlife ETS Mr E GE KE 1 NG n T x vd WN EIL E icm Fr NN B ler E a Zi Lao mo per dis ss NAA a Je NIY Lp wgl el VC Rad 4 d RSS el 2 E Ee hit n m Ise spe 74 ASO TO ea EY E E I Wer 98032 354 0 2 Qo A Frami panel Page 16 Joining gangs Page 2
16. Frami plumbing strut 260 30 6 588437000 Frami Justierstutze 260 Galvanized Length 4 9 8 6 145 258 cm Adjusting strut 120 Justierstrebe 120 Strut shoe for Frami plumbing strut 260 Strebenschuh f Frami Justierstutze 260 Galvanized Width 3 1 4 8 cm Height 5 13 cm 15 9 588248000 Galvanized Length 2 7 4 3 80 130 cm 1 8 508437030 Strut 340 Stutze 340 consisting of A Plumbing strut 340 Galvanized Length 6 3 11 2 190 341 cm B Prop shoe Galvanized Length 8 20 cm Width 4 1 2 11 cm Height 4 10 cm 31 3 588247000 4 6 588245000 Galvanized Delivery condition separate parts 999803214 07 2010 User information Framed formwork Frami S Xlife Ibs Article Strut 540 St tze 540 consisting of A Plumbing strut 540 Galvanized Length 10 2 18 1 309 550 cm B Prop shoe Galvanized Length 8 20 cm Width 4 1 2 11 cm Height 4 10 cm 65 3 588250000 4 6 588245000 Galvanized Delivery condition separate parts Pipe brace 12 0 21 0 Rohrst tze 12 0 21 0 consisting of A Pipe brace 12 0 21 0 B Speed bolt 3 4 x4 160 0 585091000 0 64 585650000 2 pcs C Speed nut 3 4 0 2 585652000 2 pcs D Pipe brace shoe 10 4 585088000 Galvanized Delivery condition separate parts BO Frami strut head 3 1 508437002 Frami Strebenkopf Galvanized Width 1 2 9 cm Heig
17. Tie rod 15 0mm non treated 1 25m Tie rod 15 0mm non treated 1 50m Tie rod 15 0mm non treated 1 75m Tie rod 15 0mm non treated 2 00m Tie rod 15 0mm non treated 2 50m Tie rod 15 0mm non treated 3 00m Tie rod 15 0mm non treated 3 50m Tie rod 15 0mm non treated 4 00m Tie rod 15 0mm non treated 5 00m Tie rod 15 0mm non treated 6 00m Tie rod 15 0mm non treated 7 50m Tie rod 15 0mm non treated Ankerstab 15 0mm 999803214 07 2010 NB gt 3 4 6 7 lbs 7 9 0 1 Article 585820000 585821000 585822000 585823000 2 0 581966000 69 N par e 3 7 588873000 4 4 581424000 ADOODOUORUDOARDOAORUOOAAROD N e 581821000 581822000 581823000 581826000 581827000 581828000 581829000 581852000 581824000 581870000 581871000 581874000 581886000 581876000 581887000 581875000 581877000 581878000 581888000 581879000 581880000 581881000 581882000 581873000 G9 N g e Super plate 15 0 Superplatte 15 0 Wing nut 15 0 Fl gelmutter 15 0 Angle anchor plate 12 18 Winkelplatte 12 18 Tie rod wrench 15 0 20 0 Ankerstabschl ssel 15 0 20 0 Plastic tube 22mm 2 50m Kunststoffrohr 22mm 2 50m Universal cone 22mm Universal Konus 22mm M IZA ama DA NON Plug 22mm Verschlussstopfen 22mm O Component overview Galvanized Height 2 1 4 6 cm Diameter 4 1 2
18. continue forming i e the walls using the same panels Footings and grade beams can quickly be formed with any of the Frami panels with the panels either upright or horizontal Frami clamps and a blow with the ham mer are all it takes to join the panels Length adjust ments and corners are solved just as simply as in nor mal walls A range of practical accessories makes the work very much easier 78 clokc The Formwork Experts 999803214 07 2010 User information Framed formwork Frami S Xlife Footing and grade beam formwork Tying horizontal Xlife panels Top tie Possible wall thicknesses Wall thicknesses Grid Pe js with Frami S flat tie rods and Frami clips 4 32 10 81 cm 2 5 1 cm i perie 33 47 83 5 119 cm 1 2 5 cm 2 per tie 47 1h 64 1 2 120 2 163 2 cm 1 2 5 cm 2 per tie join these flat tie rods with 2 Frami clips 98032 392 02 98032 372 02 A FramiS flat tie rod 4 32 B Frami clip 98032 392 01 Frami S flat tie rod 4 32 Permitted capacity 1 12 kip 5 0 kN How to fix the flat tie rods 33 Bolt to both sides Frami clip 34 1 bolt 1 Frami clip Permitted tensile force 2 245 kip 10 0 kN A Frami S flat tie rod 4 32 Permitted shear force 1 12 kip 5 0 kN dis EE Permitted moment 0 15 kip ft 0 20 kNm Number of ties needed Xlife panel horizontal Number of ties 3
19. f i ao rg fo i e i i a 1 E X Q 7 Ly cibi m I _ CO gt o c D CO D CH D CO e 98032 274 02 gt cz Ho A Frami S hinged outside corner A B Frami S hinged inside corner C Frami S Xlife panel D Frami clamp E Frami universal waling 1 25m F Frami wedge clamp G Form tie 999803214 07 2010 User information Framed formwork Frami S Xlife 98032 275 02 Frami Frami Frami Frami GO nm DO D gt 99980321 kal 7 al Lan ge bii 1 7 H ji N X ur 18 RV E H 7 Lu M GE i AN 2 A zl SP GC ERS mum ER e Ate 54 WAN 19 eS ENE u S hinged outside corner A S hinged inside corner S Xlife panel clamp Frami universal waling Frami wedge clamp Form tie 4 07 2010 Wall formwork 135 180 angles with hinged inside corner only C D Mo S me 1 gt o co ll O 98032 276 01 s O Frami S hinged inside corner Frami clamp Frami universal waling Frami wedge clamp Form tie Frami S Xlife panel mm DO D D gt clokc 43 The Formwork Experts Wall formwork User information Framed formwork
20. see Length adjustment using fillers and Vertical stacking of panels Form tie situations when panels are vertically in the panel stacked 26 clokc The Formwork Experts User information Framed formwork Frami S Xlife WARNING Sensitive rod steel Never weld or heat tie rods Tie rods that are damaged or have been weakened by corrosion or wear must be withdrawn from use Only use approved tie rods 3 Close off any unneeded tie holes with Frami S frame hole plugs Note Doka also offers economical solutions for creating watertight wall ties booklet Doka form ties for special require C For more information see the User Information ments Taper tie system 3 4 to 1 98032 236 01 A Super plate 15 0 B Taper tie 3 4 to 1 amp 5 8 15 0 ends For forming wall thicknesses in the 6 to 30 15 2 to 76 2 cm range there are 4 different types of taper tie Wall thickness Form tie length 6 to 12 15 2 to 30 5 cm 32 12 to 18 30 5 to 45 7 cm 38 18 to 24 45 7 to 61 0 cm 44 24 to 30 61 0 to 76 2 cm 52 Note Always loosen the Super plate on the thinner end of the taper tie first Taper tie 3 4 to 1 amp 5 8 15 0 ends Permitted capacity allowing a 2 1 factor of safety against failure 18 000 Ibs 80 kN 999803214 07 2010 User information Framed formwork Frami S Xlife She bolt
21. work e g for when it is being erected dismantled modified or repositioned etc It must be possible to get to and from these workplaces via safe access routes If you are considering any deviation from the details and instructions given in this booklet or any application which goes beyond those described in the booklet then revised static cal culations must be produced for checking as well as supplementary assembly instructions Rules applying during all phases of the assignment The customer must ensure that this product is erected and dismantled reset and generally used for its intended purpose under the direction and super vision of suitably skilled persons with the authority to issue instructions These persons mental and physical capacity must not in any way be impaired by alcohol medicines or drugs Doka products are technical working appliances which are intended for industrial commercial use only always in accordance with the respective Doka User Information booklets or other technical docu mentation authored by Doka The stability of all components and units must be ensured during all phases of the construction work The functional technical instructions safety warn ings and loading data must all be strictly observed and complied with Failure to do so can cause acci dents and severe even life threatening damage to health as well as very great material damage Fire sources are not permitt
22. 01 98032 378 02 Frami S flat tie rod Frami clip Frami foundation clamp Doka perforated tape expendable Frami S Xlife panel 3 0 x3 0 Dm OO W P Alte panel 2 0 x9 0 EAPC 3 98032 379 01 Xlife panel 3 0 x9 0 LS 3 CREE Tal 98032 380 01 with Frami floor fixing plates and Doka Express anchors 16x125mm Xlife panel 3 0 x9 0 Em mm 98032 381 01 clokc 81 The Formwork Experts Footing and grade beam formwork Tying upright Xlife panels Top tie with Frami S flat tie rods and Frami clips 98032 374 01 Number of ties needed Position life panel upright Number of ties C2 HIN Right next to the panel joint gt e Two ties are needed in the first panel and two in the last panel For more information see Tying horizontal Xlife pan els 82 clokc The Formwork Experts User information Framed formwork Frami S Xlife with Frami anchoring bracket and Taper tie 3 4 to 1 amp 5 8 15 0 ends A Frami anchoring bracket B Taper tie 3 4 to 1 amp 5 8 15 0 ends Super plate 15 0 D Wooden spacer Required numbers of Frami anchoring brackets Xlife panel Number and position of upright Frami anchoring brackets 3 0 4 0 Over every panel joint 999803214 07 2010 User information Framed formwork Frami S Xlife Bottom tie with Taper tie 3 4 to 1
23. 1 35 m 4 0 4 2 70m 6 0 6 2 70m 9 0 6 IEY In order to obtain the full available stripping play make sure that the Framax quick acting clamps RU are mounted at staggered heights i e not opposite one another Tying the panels When tying the shaft formwork the tie hole positions of the Frami Alte panels should be used The difference in thickness between the profiles is bridged here by the Frami tie adapter F Frami tie adapter for Bias cut corner 999803214 07 2010 Wall formwork Vertical stacking of Framax bias cut corners 1 Pull out the coupling bolt 2 Maneuver the Bias cut corner into place so that it is flush with the one below it 3 Push the coupling bolt back in 4 Bolt the Bias cut corners together with two hexag onal bolts y N DIE 9764 281 01 A Coupling bolt B Bias cut corner C Hexagonal bolt M16x45 or 5 8 x 1 3 4 Mounting the Framax stripping spin dle 1 Pull out the U bolt from the stripping spindle 2 Place the stripping spindle on the centering stud of the bias cut corner 3 Twist the stripping spindle clockwise until fully engaged 4 Position the ratchet between the holes in the push rod 5 Fix the stripping spindle with the U bolt W 3 N 3 d N Tr750 202 01 Tr750 203 01 Tr750 203 02 A Framax stripping spindle with ratchet U bolt Centering stud of bias cut corner Ratchet Push rod O D clo
24. 7 0 2 13 m 8 20 20 C Frami universal fixing bolt 5 12cm 8 0 244m 8 24 24 D Super plate 15 0 9OQ7Am 2 2 11 0 3 35 16 32 32 Materials schedule 12 0 3 65 m 8 32 32 13 0 3 96 m 8 36 36 14 0 4 26 m 16 40 40 15 0 4 57 m 8 40 40 D 16 0 4 87 m 16 44 44 17 0 5 18 m 16 48 48 18 0 5 48 m 8 48 48 Table gives number of items needed 999803214 07 2010 Sarees 73 The Formwork Experts Column formwork with outside corners and Xlife pan els Column dimensions of 6 15 2 cm 12 30 5 cm 18 45 7 cm and 24 61 cm can also be formed with outside corners and Xlife panels Example 18 x 18 45 7 x 45 7 cm column A Frami S Xlife panel max 2 0 B Frami S outside corner C Frami clamp D Triangular ledge Materials schedule up to 18 45 7 cm 98032 300 02 H zla s MI j E ET SS i e n g 0 0 d e EN Example Outside corners 9 0 with Alte panels 1 6 x9 0 Ry Important note up to 24 61 cm LIM Nee Deckel E 0 Y wil e e Bo ok aA SB Si EI een K Ik Yo IN d 98032 301 01 A aie SES N Example Outside corners 9 0 with Xlife panels 2 0 x9 0 and extra Frami clips For 24 61 cm wide columns 4 Frami clips for every 9 0 2 74 m of column height are also required in the Frami out
25. Frami S Xlife Shaft formwork Stripping play Shaft formwork with Bias cut corner With the Bias cut corner I the entire shaft formwork unit is detached from the wall in one piece before being lifted and reset by crane Product features No negative impression in the concrete Formwork set up and stripping function integrated in the inside corner no need for crane uses stripping spindles Entire shaft formwork unit is lifted and reset in one piece with lifting hooks and four part lifting chain WES SO H f al e x Lio J 98032 278 02 a 1 1 8 30 mm b 2 1 4 60 mm N A Framax S bias cut corner B Framax stripping spindle with ratchet C Steel form facing Position of fillers fitting timbers in the inside shaft formwork whenever possible not directly next to the bias cut corners 44 eat 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Joining gangs The Framax bias cut corner is joined onto the Frami Xlife panels by means of Framax quick acting clamps RU The difference in thickness between the profiles is bridged here by the Frami profile adapter D Frami profile adapter for Bias cut corner E Framax quick acting clamp RU Number of Framax quick acting clamps RU needed Height of Bias cut corner Panel height Number of clamps 1 35 m 3 0 4
26. Frami S filler angle Frami clip Plywood 3 4 Dimensional lumber 2 3 4 Frami universal waling 0 70m and 1 25m Frami wedge clamp Form tie 999803214 07 2010 User information Framed formwork Frami S Xlife Possible ways of attaching Universal walings For accessories with an overall height of 2 5 cm Frami universal waling E Frami wedge clamps F For accessories with an overall height of 2 to 4 5 cm to 10 cm e g Framax S universal waling H Frami universal fixing bolt I Super plate J 999803214 07 2010 Wall formwork clokc The Formwork Experts 35 Wall formwork User information Framed formwork Frami S Xlife 90 degree corners The corner solutions are based on the strong torsion proof Frami S Xlife inside corner with a Frami outside corner The Frami outside corner is an easy and problem free way of forming corners in narrow trench situations or where large wall thicknesses are called for N M D 2 0 A Ng A am X NN AP EE Ma I B P 4 LO gt N Tee al dl E Iis VK A Va A 2 SSeS L YY A LO S 0 IHA V re 7 sa Wa v Required numbers of Frami clamps and Frami clip Up to a wall thickness of 16 41 cm 24 61 cm 30
27. Guiding the gang should be done with tag lines that are long enough to keep the person who is doing the guiding out of the way of the gang WARNING The formwork tends to adhere to the concrete When stripping the formwork do not try to break concrete cohesion using the crane Risk of crane overload Use suitable tools such as timber wedges or a special pry bar to detach the formwork from the concrete Fly the gang to its next location guide with tag lines if necessary 999803214 07 2010 sa The Formwork Experts Wall formwork Transporting stacking and storing Bundling the panels 1 Place sleepers W x H approx 4 x 4 10 x 10 cm under the cross profile 2 Strap the sleepers hardwood blocking and the bottom panel together with metal banding CAUTION gt Stack max 10 panels on top of one another results in a stack height incl sleepers of approx 3 4 100 cm 3 Strap the whole stack together tightly with metal banding 68 clokc The Formwork Experts User information Framed formwork Frami S Xlife Transporting the panels Dokamatic lifting strap 13 00m The Lifting strap 13 00m is a practical tool for offload ing and loading trucks and for lifting and setting down stacks of panels A A a y Y tv With closely stacked bundles of panels gt lever up the bundle of panels e g with a
28. Zomm O OWS 999803214 07 2010 Wall formwork Filler width 6 15 2 cm with Frami S Xlife panel 6 An N 1 n lala AN Ne oS li EEE B 1 Wo gt c J L Zi Lia o o offff Allo o l Pol EL mm 98032 219 02 AER Wei A Frami clamp B Frami S Xlife panel 6 x9 0 C Tie rod clokc 33 The Formwork Experts Wall formwork using filler angles and plywood Required numbers of Frami clips Frami S filler angle 3 4 N of units 3 0 2 4 0 2 6 0 3 IEY Important note Where tensile loads occur on corners and bulkheads suitable tension anchoring must be provided Filler width 4 10 10 2 25 4 cm 98032 270 01 a OF 1 e H Sr r np Io ca o CH o ca LO EL ca o N A BO ey Fc o e 10 Al HEERES RS om Mag BS 98032 270 02 1 l 4 to 10 10 2 to 25 4 cm Frami S filler angle Frami clip Plywood 3 4 Frami universal waling 1 25 m Di Frami wedge clamp Form tie D P 34 clokc The Formwork Experts User information Framed formwork Frami S Xlife Filler width gt 10 20 gt 25 4 50 8 cm BO _ AA ss ss I dos l0 O 98032 271 02 IT Se Se 1 nd nd Di GH mm DO u gt gt 10 to 20 gt 25 4 to 50 8 cm
29. a NG W NT N N 5X y A TUT N V V N mat a IW uM ep NA AN A VW I gt 5 E p E B 1 gt Insert the form ties see Form tie system Before disconnecting from the crane f there are no panel struts on the opposing formwork do not disconnect the gang from the crane until a large enough number of form ties have been installed to keep it safely in an upright position Detach the gang form from the crane wherever pos sible operate the lifting hook from the opposite pour ing platform Continue lining up adjacent gang forms in this way and clamp them together see Inter panel connec tions 14 clokc The Formwork Experts User information Framed formwork Frami S Xlife Pouring Permitted pressure of the fresh concrete See the section headed Permissible fresh concrete pressure Observe the following guidelines e Doka Calculation Guide section headed Concrete pressure on perpendicular formwork to DIN 18218 ACI 301 Specifications for Structural Concrete ACI 309 Guide for Consolidation of Concrete ACI 347 Guide to Formwork for Concrete SP4 Formwork for Concrete CAN CSA 5269 3 Concrete Formwork gt Do not exceed the maximum permissible rate of placing gt Pour the concrete Make only moderate use of vibrators carefully coor dinating the times and locations of vibra
30. al F AHA Tl 98032 252 01 Pour height up to 15 0 4 57 m stacked vertically E ce 0 0 0 0 0 0 0 0 0 0 pamana ce 0 0 0 H TG 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 men 0 0 0 98032 247 01 Pour height up to 18 0 5 48 m stacked vertically clokc The Formwork Experts 999803214 07 2010 User information Framed formwork Frami S Xlife Length adjustment using fillers Filler gaps 1 6 2 5 15 cm with steel fillers and adjustable clamps By combining the steel filler widths of 1 1 1 2 and 2 in various ways the closures can be made in 1 2 13 mm increments Frami S steel filler 2 with through tie facility Frami S steel filler 1 1 2 Frami S steel filler 1 Frami clip Frami S Xlife panel m DO D P Lu In order to get a firm link between the filler and z the panels fix the steel fillers in place with Frami clips D Wall formwork 3 Any unneeded tie holes in the steel filler should be closed off with Frami plugs Frami universal waling Permitted moment 0 96 kip ft 1 3 kNm X in ut p N ek D LI Note Where form ties are inserted through the panel frames the Universal waling must rest on the cross profile Tying through the panel A Universal waling in th
31. attached to the frame profile Fixing the Frami S bracing head to Struts 340 540 A Attach the Frami S bracing head to the strut with the included bolt and spring cotter fo LAT E fo 1 2 DV mg nd PY Xa 24 ND 98032 315 01 Fixing the Frami S bracing head to the Pipe brace 12 0 21 0 B a vertically placed panel Attach the Frami S bracing head to the pipe brace using a speed bolt and speed nut 98032 315 04 A Strut 340 540 B Pipe brace 12 0 21 0 C Speed bolt 3 4 x4 D Speed nut 3 4 Attaching the Frami S bracing head to the frame profile 1 Place the bracing head onto an empty cross profile 2 Slide the bracing head until it is flush with the frame profile The stud pins will slide into the cross boreholes of the frame profiles 3 Push the U bolt to secure the head in place 98032 315 03 V 98032 315 05 62 ea 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife with Frami S connection profile This connection method is used on column formwork circular formwork and wherever it is not possible to attach the Frami S bracing head to the frame profile The Connection profile is suitable for use on standard Xlife panels and Xlife universal panels Use Frami wedge clamps to fasten the Frami S con nection profile in the cross boreholes of the cross profiles or frame profiles
32. based on a straight wall As a rule formwork set up should start in a corner working outward Transporting handling the panels For offloading panels from a truck or lifting them on site a stack at a time use the Frami transport hook 2 5kN and the Doka 4 part chain 3 20m see Trans porting stacking and storing Pre assembly gt Pre assemble gang forms face down on an assem bly bench see Inter panel connections Mount the pouring platform and attach end of plat form sideguards where necessary see Pouring platforms with single brackets With the gang form still flat mount panel struts to it see Plumbing accessories 12 clokc The Formwork Experts User information Framed formwork Frami S Xlife Erecting the formwork Attach the crane suspension tackle to the Frami lift ing hook see Resetting by crane and the Operat ing Instructions for the Frami lifting hook Max load 1100 Ibs 500 kg per Frami lifting hook Area of formwork that can be lifted with 2 lifting hooks approx 270 sq ft 25 98032 209 0 Pick up the gang form by crane Spray the plywood face with release agent see Cleaning and care WARNING Do not allow people to ride on the formwork or platform Important note gt Guiding the gang should be done with tag lines that are long enough to keep the person who is doing the guiding out of the way of the gang F
33. kg 1 400 kg 7 900 Ibs 6 600 Ibs 4 600 Ibs Jong ever Challis 3 600 kg 3 000 kg 2 120 kg an tions Frami transport hook 2 5kN with Doka 4 part chain 3 20m Close up of Frami transport hook 2 5kN A Frami transport hook 2 5kN B Doka 4 part chain 3 20m C Stacking tape D Strapping tape 92819 203 01 Follow the directions in the Operating Instruc 98032 290 01 Dimension b width of gang Max n of panels across width of gang Max load 550 Ibs 250 kg per Frami transport hook 2 5kN 999803214 07 2010 Up to 6 0 No restriction Over 6 0 Max 3 panels WARNING Using the Frami transport hook 2 5kN to lift either single panels or multi panel gangs into the upright is forbidden Use the Frami lifting hook to lift panels or gangs into the upright clokc 69 The Formwork Experts Wall formwork User information Framed formwork Frami S Xlife Doka multi trip packaging Multi trip transport box partition Different items in the Multi trip transport box can be Utilize the benefits of Doka multi trip packaging kept separate with the Multi trip transport box partitions on your worksite 1 20m or 0 80m Our Multi trip packaging such as transport boxes stacking pallets accessory boxes and skeleton trans port boxes keep everything in place on the site Doka multi trip transport box 1 20x0 80m The ideal container for all small com
34. min 2x4 1 1 2 3 1 2 4 x 9 site provided C Guard rail plank min 2x6 1 1 2 x 5 1 2 4 x 14 cm site pro vided D Frami bracket 60 Note The scaffold planks and guard rail material shall meet or exceed any local state provincial or national regula tions The sideguard consists of 2 Handrail clamps S 2 guard rail planks min 1 1 2 x 3 1 2 4 x 9 cm site provided 1 guard rail plank min 1 1 2 x 5 1 2 4 x 14 cm site provided How to mount gt Fasten the handrail clamps to the deck planking of the pouring scaffold using the wedge clamping range 1 1 5 2 to 43 cm gt Secure the guardrail planks to the loops on the hand rail clamps with one d10 28x65 nail per loop Follow the directions in the User Information booklet Handrail clamp S clokc 65 The Formwork Experts Wall formwork Resetting by crane Safe crane handling of Frami is made possible by the Doka 4 part chain 3 20m and the Frami lifting hook The lifting hook locks automatically after being hung into place Doka 4 part chain 3 20m Attach the Doka 4 part chain 3 20m to the Frami lift ing hooks Hang the remaining chain lengths back in place Max load bearing capacity as 2 part chain Up to spread angle p of 30 5 200 Ibs 2 400 kg Follow the directions in the Operating Instruc tions 66 clokc The Formwork Experts User information Framed formwork Frami S
35. must not be parked upright but placed face down gt Clean residual concrete off the formwork sheet see Cleaning and care Where the gang form has panel struts and a pouring platform attached to it first attach this gang form to the crane and only then detach the floor anchorages of the panel struts i AN AN ral VW clokc 15 The Formwork Experts Wall formwork The Frami panel in detail High load bearing capacity Tie hole Diameter 1 1 28 mm 98032 231 01 A Form tie protector B Xlife sheet Xlife sheet protected around the tie holes by inte grated form tie protectors 16 clokc The Formwork Experts User information Framed formwork Frami S Xlife Clean concrete surfaces with the innovative Xlife sheet The Xlife sheet consists of a combination of a tradi tional plywood core and a novel innovative plastic coating This combination of materials ensures high numbers of repeat uses with superb concrete results every time and reduces the proneness to damage High quality concrete finish Less touching up needed Less cleaning work the Alte sheet can also be cleaned using a high pressure washer No burst off plywood chips and less water is absorbed through nail holes Dimensionally stable steel hollow profile frame 98030 237 01 B Continuous hardware slot for inter panel connectors a 3 1 2
36. pan els 84 clokc The Formwork Experts User information Framed formwork Frami S Xlife 999803214 07 2010 User information Framed formwork Frami S Xlife Footing and grade beam formwork Tying horizontal Xlife universal panels With Xlife universal panels it is possible to tie the pan els above a joint sealing tape Note The max tying height is 1 0 30 cm do not place the tie higher than this 9979999999999 99373 Il 5555555555 3 d o o m 3 3 4 o io ei 5 PI c lol o o 3 z 4 5 c o r es 1 lol F1 M b il DEN Cu RH SA UU 2 QU M QU o o lol 5 lol 5 o lol 2 2 o lo a d d 98032 384 01 max tying height 1 0 30 cm 3 0 91 cm Taper tie 3 4 to 1 amp 5 8 15 0 ends Frami S flat tie rod A B C Frami clip D Frami S Xlife universal panel E Joint sealing tape 999803214 07 2010 Tying inside the panel with Taper tie 3 4 to 1 amp 5 8 15 0 ends A Super plate 15 0 B Taper tie 3 4 to 1 amp 5 8 15 0 ends Required number of form ties Xlife universal panel horizontal Number of ties 3 0 2 4 0 2 6 0 3 9 0 3 Pressure bracing at top with Frami S flat tie rods and Frami clips A Frami S flat tie rod 4 32 B Frami clip Required numbers of pressure braces Xlife
37. products 999803214 07 2010 Introduction Instruction as required by EN 13374 If a person or object falls against or into the side guard system and or any of its accessories the side guard component affected may only continue in use after it has been inspected and passed by an expert Maintenance Only original Doka components may be used as spare parts Symbols The following symbols are used in this booklet 3 Important note Failure to observe this may lead to malfunc tion or damage Failure to observe this may lead to material damage and to injury to health which may range up to the severe or even life threaten ing N CAUTION WARNING DANGER gt Instruction This symbol indicates that actions need to be taken by the user Sight check Indicates that you need to do a sight check to make sure that necessary actions have been carried out el Tip Jet Points out useful practical tips Reference BA Refers to other documents and materials Miscellaneous We reserve the right to make alterations in the interests of technical progress clokc 5 The Formwork Experts Introduction User information Framed formwork Frami S Xlife Doka framed formwork Frami Xlife Frami Xlife is ideal for fast cost saving forming both with and without a crane Saves time cuts labor costs with its system logic ease of cleaning and low form tie ratio Frami Xlife has several features tha
38. system 7 8 GB 98032 237 01 A She bolt 7 8 x19 B Super plate 20 0 B C Euro rod 5 8 length wall thickness 4 10 cm She bolt system 7 8 Permitted capacity allowing a 2 1 factor of safety against failure 18 000 Ibs 80 kN Form tie system 15 0 5 s o The Form tie system 15 0 makes it possible to tie pan els in narrow or confined spaces For areas of applica tion see Acute and obtuse angled corners B O Ch In j J LU NL ma os ete A stt IN 98032 238 01 A Super plate 15 0 B Tie rod 15 0mm C Plastic tube 22mm D Universal cone 22mm The Plastic tubes 22mm left behind in the concrete are sealed off with Plugs 22mm ni Spanner for tie rod 15 0 20 0 AO For turning and holding the tie rods Wall formwork Sloping ties on height mismatched panels Thanks to the special shape of the Super plate the panels can be inclined on one or both sides and or height mismatched 98032 239 01 Inclined on one Inclined on both Height mismatch side sides Form tie system 15 0 max 1 2 per 6 wall thickness 1 2 cm per 15 cm max 4 max 2 x 4 Taper tie 3 4 to 1 amp 5 8 15 0 ends max 1 4 per 6 wall thick ness 0 6 cm per 15 cm D f e 5 0 0 0 C 1 ar n u O 4 0 D 7 0 0 2 u 7 i 0 i 0
39. the Operat ing Instructions Multi trip transport box partition 0 80m 8 2 Multi trip transport box partition 1 20m 12 1 Mehrwegcontainer Unterteilung Timber parts varnished yellow Steel parts galvanized Article 588878000 588877000 588876000 588875000 588874000 588620000 CE 588494000 CE 586231000 583011000 583018000 583017000 999803214 07 2010 User information Framed formwork Frami S Xlife Taper tie system 3 4 to 1 Taper tie 3 4 to 1 x32 amp 5 8 15 0 ends Taper tie 3 4 to 1 x38 amp 5 8 15 0 ends Taper tie 3 4 to 1 x44 amp 5 8 15 0 ends Taper tie 3 4 to 1 x52 amp 5 8 15 0 ends Kon Ankerstab 3 4 1 amp 5 8 15 0 End Super plate 15 0 Superplatte 15 0 She bolt system 7 8 Frami S she bolt 7 8 x19 Frami S Ankerkopf 7 8 x19 Super plate 20 0 B Superplatte 20 0 B Tie rod system 15 0 Galvanized Height 2 1 4 6 cm Diameter 4 1 2 12 cm Width across 27 mm Galvanized Height 2 3 4 7 cm Diameter 5 1 2 14 cm Width across 34 mm Tie rod 15 0mm galvanized 0 50m Tie rod 15 0mm galvanized 0 75m Tie rod 15 0mm galvanized 1 00m Tie rod 15 0mm galvanized 1 25m Tie rod 15 0mm galvanized 1 50m Tie rod 15 0mm galvanized 1 75m Tie rod 15 0mm galvanized 2 00m Tie rod 15 0mm galvanized 2 50m Tie rod 15 0mm galvanized Tie rod 15 0mm non treated 0 50m Tie rod 15 0mm non treated 0 75m Tie rod 15 0mm non treated 1 00m
40. them and have easy access to them at the usage location In the relevant technical documentation and form work utilization plans Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown In all cases users are obliged to insure compliance with national OH amp S occupational health and safety rules throughout the entire project and to take appro priate additional or alternative workplace safety pre cautions where necessary Hazard assessment he customer is responsible for drawing up docu menting implementing and continually updating a hazard assessment at every job site This document serves as the basis for the site spe cific hazard assessment and for the instructions given to users on how to prepare and utilize the sys tem It does not substitute for these however Remarks on this document This User Information booklet can also be used as a generic method statement or incorporated with a site specific method statement Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view Further safety instructions especially warnings Will be found in the individual sections of this document 4 clokc The Formwork Experts User information Framed formwork Frami S Xlife Planning Provide safe workplaces for those using the form
41. to form edges using the triangular chamfer of course 98032 393 01 a 3 4 20 mm Frami S frontal triangular ledge or Frami S frontal triangular ledge 3 4 or triangular chamfer gt Frami universal fixing bolt Super plate 15 0 Frami S Xlife universal panel O D Frami S Xlife panel with triangular chamfer Where outside corners are formed using the Frami out side corner the Frami clamps used for the interconnec tion mean that the triangular chamfer has to be used here 9754 236 01 A Frami S outside corner B Frami clamp C Frami S Xlife panel D Triangular chamfer E Wire nail Triangular chamfers can also be used on corners formed using the Universal panel 40 clokc The Formwork Experts User information Framed formwork Frami S Xlife Pilasters Pilasters can be formed quickly using the Frami S Xlife pilaster panels Q 24 61 cm 6 15 2 cm The Frami S Xlife pilaster panel permits pilaster depths of up to 20 51 cm in 2 5 1 cm increments and of up to 24 61 cm when outside corners are used 2 positions functions bolted in place at right angles gt for pouring IP NL e D e At D D D UI pro o o 75 e O e O e Zi 98032 364 01 er sd ler e vell el TT er rt M a he Er E O o A max 24 61 cm 8 20 20 3 51 cm folded closed gt f
42. with Frami inside corner A kA vc pa H E AN MI Li L HI ANN XA 999803214 07 2010 Wall formwork Wall thicknesses up to 20 50 8 cm AN 98032 361 02 12 30 5 cm A Frami S Xlife inside corner B Frami clamp C Frami S Xlife panel 3 0 Where 4 steel fillers are used on both sides wall thick nesses of up to 20 50 8 cm can be formed Wall thicknesses up to 30 76 2 cm E B Ee SE DEUS 17 NM M so cfl 98032 362 01 30 76 2 cm Frami S Xlife inside corner Frami clamp Frami S Xlife panel 3 0 Frami S Xlife panel 1 6 Multi purpose waling WS10 Top50 6 0 Frami universal waling TM DO D ST clokc The Formwork Experts ER Enno Sen ES a LS eS s M1 m e Das 39 Wall formwork Chamfer edges with Frami frontal triangular ledge The Frami frontal triangular ledge can be pushed over the end face of the panel no nails needed For forming outside corners it is used with the universal panel inte grated slot grid for universal fixing bolts It is also pos sible
43. with Xlife panels and outside corners for dimensions of 6 15 2 cm 12 30 5 cm 18 45 7 cm and 24 61 cm Permitted pressure of fresh concrete 1650 psf 80 kN m a NA CH d D WW O e e e e e e e e E clokc n The Formwork Experts Column formwork Design of column formwork d WA E ore NA AS 7 STAY LITE ee v CX 1 E Ww SZ VE s Eur EI at ez A A EN A Hi 98032 325 01 3 To achieve exact plumbing amp aligning of the column formwork the best arrangement of the panel struts is as shown above Always attach panel struts to free standing formwork halves to prevent them from falling over 3 To obtain the highest possible dimensional accuracy the panels must be pushed apart i e towards the outside while being assembled with Xlife universal panels The practical 2 5 1 cm hole grid is ideal for forming columns Cross sections of up to 32 x 32 81 x 81 cm By combining panels with heights of 9 0 6 0 4 0 3 0 and 2 0 an incremental height grid of 1 0 30 5 cm can be achieved Possible cross sections in a 2 5 1 cm increment grid ZT SS m Te Sn N 1 le SL 9 TH eg BB I
44. 0 1 4 0 1 6 0 2 9 0 2 Two ties are needed in the first panel and two in the last panel 999803214 07 2010 Sarees 79 The Formwork Experts Footing and grade beam formwork User information Framed formwork Frami S Alte i Required numbers of Doka perforated tapes ottom tie ee bah ha FR Te om o with Doka perforated tape and Frami founda E tion clamps KG 5 2 Q E Qk E los Ee TO 536 Position L E 3 0 M Up to 2 6 4 0 1 Right next to the panel joint 2 1 30 76cm 6 0 2 l 9 0 2 Each 2 0 61 cm from the panel joint 3 0 Mail Es 2 0 Right next to the panel joint Upto3 0 go 2 0 em 91 cm 2 tapes right next to the panel joint and 9 0 3 1 tape 4 0 122 cm from the panel 98032 372 01 joint ze Two Doka perforated tapes are needed in the first panel and two in e Tie is held beneath the panel the last panel Wall thicknesses in 2 5 1 cm increments Doka perforated tape ee HG 0000 0 0 o 9783 303 01 Z Z Length of tape cut off roll Wall thickness 15 3 4 40 cm 98032 372 03 C Frami foundation clamp a b C D Doka perforated tape expendable anchoring component Doka perforated tape S 2 25m SE 2 2 Doka perforated tape 50x2 0mm 25m 18 mm 5cm 5cm Frami foundation clamp Permitted capacity 1 795 kip 8 0 kN 80 eat 999803214 0
45. 032 294 01 Formwork height 9 6 and 10 0 289 and 305 cm CSC 1 Fa H H fa 999803214 07 2010 User information Framed formwork Frami S Xlife Formwork height 10 0 305 cm 98032 336 01 Formwork height 10 6 to 12 0 320 to 365 cm I Formwork height 12 0 365 Ain H 999803214 07 2010 Wall formwork Formwork height 12 0 365 cm H A Framax S universal waling 1 50m Frami profile connector 5 18cm Super plate 15 0 Formwork height 12 6 and 13 0 381 and 396 cm ki T EY I CTS CT 98032 340 01 Formwork height 13 0 396 cm N o j RM bA La o Th B lm 98032 341 01 The Formwork Experts Wall formwork User information Framed formwork Frami S Xlife Formwork height Formwork height 13 6 to 15 0 en to 457 cm 15 0 457 cm 0 R d a T a HE CT IL a Cf CH mi a Y E Oe Y I x d D N oi 4 Sg D I TO A p p SE IT o o Cl CN V 3 3 o 2 Formwork height 14 6 and 15 0 457 Formwork height 15 6 and 16 0 472 and 487 cm 38032 343 01 98032 345 01 56 eat 999803214 07 2010 The Formwork Experts User information Framed formw
46. 4 0 3 0 3 0 4 3 4 0 4 3 6 0 4 9 9 0 4 3 Panel Column hinge 0 Hexagon bolt Framiclamp height 6 0 4 0 3 0 hexagon nut E C 3 0 1 6 12 4 0 1 8 18 6 0 1 12 24 9 0 1 1 18 36 Table gives number of items needed clokc 75 The Formwork Experts Column formwork User information Framed formwork Frami S Xlife Pouring platform with Frami bracket 60 Ze a a a Be N M 77 N N 98032 201 01 PA SS A Frami bracket 60 floor and railing planking provided at site B Handrail clamp S railing planking provided at site C Board for screwing the floor planking onto Note Where the two floor planking units meet a board must be screwed onto the underside For more information on constructing pouring plat forms see Pouring platforms with single brackets 999803214 07 2010 76 clokc The Formwork Experts User information Framed formwork Frami S Xlife Column formwork 999803214 07 2010 sale 77 The Formwork Experts Footing and grade beam formwork User information Framed formwork Frami S Xlife Footing and grade beam formwork The Frami panels can also be used for footings and grade beams This is particularly advantageous where it is intended to
47. 4 Tie rod system Page 26 Length adjustment Page 29 90 degree corners Page 36 Acute and obtuse angled corners Page 42 Bulkhead formwork Page 50 Vertical stacking of panels Page 54 ION NO O D Plumbing accessories Page 60 Pouring platforms Page 64 K Resetting by crane Page 66 999803214 07 2010 Sarees 9 The Formwork Experts Wall formwork User information Framed formwork Frami S Xlife Method statement Using Frami as a manhandled form CAUTION k Never use a sledge hammer to plumb and align iba the panels This would damage the profiles of the panels Use only proper plumbing tools e g a spe cial pry bar that cannot cause any damage The sequence shown here is based on a straight wall As a rule formwork set up should start in a corner working outward Transporting handling the panels gt Continue lining up panels in this way clamp them For offloading panels from a truck or lifting them on er Inter panel connections and attach site a stack at a time use the Frami transport hook petiere 2 5kN and the Doka 4 part chain 3 20m see Trans porting stacking and storing Y Y av i AN Q p P M M VWADA VW 98032 217 01 Ba Erecting the formwork The gang can now be exactly plumbed and aligned Spray the plywood face with release agent see Cleaning and care Erecting the opposing
48. 64 Pouring platforms with single brackets 66 Resetting by crane 68 Transporting stacking and storing 71 Column formwork 72 Design of column formwork 78 Footing and grade beam formwork 79 Tying horizontal Xlife panels 82 Tying upright Xlife panels 85 Tying horizontal Xlife universal panels 86 Plumbing accessories 87 Frost walls 88 General remarks 88 Cleaning and care of your equipment 90 Frami combined with 91 Doka service offerings Component overview 999803214 07 2010 clokc The Formwork Experts Introduction Introduction Basic safety warnings User target groups This User Information booklet Method Statement is aimed at everyone who will be working with the Doka product or system it describes It contains informa tion on the standard design for setting up this sys tem and on correct compliant utilization of the sys tem All persons working with the product described herein must be familiar with the contents of this man ual and with all the safety instructions it contains Persons who are incapable of reading and under standing this booklet or who can do so only with dif ficulty must be instructed and trained by the cus tomer The customer is to insure that the information mate rials provided by Doka e g User Information book lets Method Statements Operating Instruction man uals plans etc are available to all users and that they have been made aware of
49. 7 2010 The Formwork Experts User information Framed formwork Frami S Xlife with Frami floor fixing plates and Doka Express anchors 16x125mm 98032 373 01 The tie is not in the concrete Important note Only use Frami floor fixing plates on foundation slabs and concrete floor slabs 98032 373 02 E Frami floor fixing plate F Doka Express anchor 16x125mm Doka coil 16mm Frami floor fixing plate Permitted capacity in B10 concrete 1 795 kip 8 0 KN Permitted capacity in B20 concrete 2 473 kip 11 0 kN Required concrete thickness min 6 16 cm Required numbers of Frami floor fixing plates 55 sa ER 2 D t Sg 2 0 usc o9 eg D O c D x CI QO 82 E e 3 9 Position 3 0 Upto Fra 1 las SE 4 0 Right next to the panel joint 76 cm 6 0 2 9 0 2 Each 2 0 61 cm from the panel joint B10 3 0 15 Up to 3 4 0 Right next to the panel joint 0 6 0 2 91 cm 9 0 3 2 of them each 15 3 4 40 cm from the panel joint 1 of them in the middle 3 0 Up to 3 Gor 1 Right next to the panel joint B20 0 91 rees 2 Each 2 0 61 cm from the panel joint Two Frami floor fixing plates are needed in the first panel and two in the last panel 999803214 07 2010 Footing and grade beam formwork Practical example Xlife panel 3 0 x3 0 98032 378
50. 881000 588882000 588883000 588879000 588880000 Component overview Frami S steel filler 2 x9 0 Frami S steel filler 1 1 2 x9 0 Frami S steel filler 1 x9 0 Frami S steel filler 2 x6 0 Frami S steel filler 1 1 2 x6 0 Frami S steel filler 1 x6 0 Frami S steel filler 2 x4 0 Frami S steel filler 1 1 2 x4 0 Frami S steel filler 1 x4 0 Frami S steel filler 2 x3 0 Frami S steel filler 1 1 2 x3 0 Frami S steel filler 1 x3 0 Frami S Stahlausgleich Powder coated blue Frami S filler angle 3 4 3 0 Frami S filler angle 3 4 4 0 Frami S filler angle 3 4 6 0 Frami S filler angle 3 4 9 0 Frami S Schalhautwinkel Galvanized Framax S bias cut corner 2 70m Framax S bias cut corner 1 35m Framax S Ausschalecke Galvanized powder coated Framax stripping spindle with ratchet Framax Ausschalspindel mit Ratsche Galvanized Height 10 24 8 cm Frami tie adapter for bias cut corner Frami Ankeradapter f r Ausschalecke Galvanized Height 4 1 2 11 cm Ibs A AD DDONOZODOU NON Da oO P P GA 388 0 207 0 12 1 1 0 clokc The Formwork Experts Article 588842000 588843000 588844000 588845000 588846000 588847000 588866000 588867000 588868000 588848000 588849000 588850000 588820000 588886000 588885000 588884000 588527000 588528000 588653000 5
51. 88492000 95 Component overview Frami profile adapter for bias cut corner Frami Profiladapter fur Ausschalecke Galvanized Height 3 1 4 8 cm Framax quick acting clamp RU Framax Schnellspanner RU Galvanized Length 8 20 cm Frami panel shoe Frami Elementschuh Galvanized Length 6 1 2 16 cm Frami clamp Frami Spanner Galvanized Length 4 1 2 11 cm Frami adjustable clamp Frami Ausgleichsspanner Galvanized Length 1 4 40 cm Frami universal waling 0 70m Frami universal waling 1 25m Frami Klemmschiene Painted blue Framax S universal waling 0 90m Framax S universal waling 1 50m Framax S Klemmschiene Painted blue Frami wedge clamp Frami Klemme Galvanized Length 6 1 2 16 cm Frami universal fixing bolt 5 12cm Frami Universalverbinder 5 12cm pi Galvanized Length 9 23 cm 96 clok The Formwork Experts lbs Article 1 3 588491000 7 3 588153400 2 9 588490000 2 6 588433000 7 9 588436000 588439000 588440000 NI 23 6 588519000 39 2 588520000 2 4 588441000 0 95 588479000 User information Framed formwork Frami S Xlife lbs Article Frami profile connector 5 18cm 1 8 588493000 Frami Profilverbinder 5 18cm Galvanized Length 1 1 33 cm Frami lifting hook 16 5 588438000 Frami Umsetzb gel Galvanized Width 6 15 cm Height 8 21 cm Follow the directions in the Operat ing Instructions
52. Frami S steel filler 11 2 Filler width 3 7 6 cm Place form ties in panel with universal waling to SS SSN Se O OUT 5 5 5 SL iyo 5 5 e EL E e gt c ar Mo o oo Se CET Fang Fac 2 Frami S steel fillers 11 2 clokc 31 The Formwork Experts Wall formwork Filler width 3 7 6 cm Place form ties in filler with universal waling DO c a LEN a uw o e com ma c D GEHN B al 15 D e CO o C3 o co Sg ER 1 NL Ce PERENNE si ao Ul Bil 1 Frami S steel filler 1 1 Frami S steel filler 2 Filler width 3 1 2 8 9 cm Place form ties in filler with universal waling eo o Jemen 008 gt 2 amp ALI 5 ce c C o INS e O e DENT EAE AL E RN 222 DEE KC Hl 6 1 Frami S steel filler 11 2 1 Frami S steel filler 2 Filler width 4 10 2 cm Place form ties in filler with universal waling no at SS c 5 SNE mer e E coro or o c enm E SS SS nn BG See 2 S steel fillers 2 32 clokc The Formwork Experts User information Framed formwork Frami S Xlife Filler width 4 1 2 11 4 cm Place form ties in filler with universal waling 2 E Se m o oo nm e c Sg IS B aaa at i 1 Frami S steel filler 1
53. LI EL PIT CITI um BR ES RR ER 3 A Tan di 1 ci se DER RRE E E E RER ER N IN mo oN oe Sa A H 98032 326 01 Example 16 x 30 40 6 x 76 2 cm column A Frami S Xlife universal panel B Frami universal fixing bolt 5 12cm 72 clokc The Formwork Experts User information Framed formwork Frami S Xlife C Super plate 15 0 D Frami S frontal triangular ledge 3 4 Frami universal fixing bolt Permitted tensile load 3 51 kip 15 6 KN when used in the Xlife universal panel cS Close off any unused holes in the form facing of the Universal panels with Frami plugs Materials schedule y Cj OD e aaa B edib 20 0000000000 Wao A ER O 5 a E 3 ES O Ch Xlife universal panels 5 2 sa ES a c c gt O 9 0 6 0 4 0 3 0 2 0 5 a LL LL o 9 0 2 74m 4 24 24 10 0 3 05 m 4 4 8 28 28 11 0 3 35 m 4 IE NE EN 12 0 3 65 m 4 4 32 32 13 0 3 96 m 4 4 8 36 36 14 0 4 26 m 4 4 4 16 36 36 15 0 457m 4 4 8 40 40 16 0 4 87 m 4 4 4 16 44 44 17 0 5 18 4 4 4 16 44 44 18 0 5 48 m 8 8 48 48 Table gives number of items needed A 2 0 high
54. Method statement User information Framed formwork Frami S Xlife 999803214 en US US CA 07 2010 Pi o f a 77 Le N N N AA V NN A ON NA IN N v 4 D A Y Ko S 5 Ww N NA N NA N d N gt ek SZ AG N a N SA S Ww S i A N A x N gt gt SS H N VN V Ki S 4 E Sy E N S S MP N EY Ae S NA V SS V NS A m 26 Bell gt GY pm D WIL LAN A D I Lee TITA PIA TEN NAL AN Ee ME GG dumm Eey NG NA S 4 EN No ps N N N AAA S L 3 Yo WS ike 98032 200 01 Introduction User information Framed formwork Frami S Xlife by Doka Industrie GmbH A 3300 Amstetten 2 eat 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Contents 4 Basic safety warnings 6 Doka framed formwork Frami Xlife 7 Areas of use 9 Wall formwork 9 Forming walls with Frami Xlife 10 Method statement 16 The Frami panel in detail 19 Permissible fresh concrete pressure 20 System grid 23 Adaptability 24 Joining gangs 26 Form tie system 29 Length adjustment using fillers 36 90 degree corners 42 Acute and obtuse angled corners 44 Shaft formwork 47 Inter panel connections for increased tensile loads 50 Bulkhead formwork 52 Wall junctions 54 Vertical stacking of panels 60 Plumbing accessories
55. On standard Xlife panels 98032 304 01 On Xlife universal panels alt T LQ c P N an c co Frami S connection profile B Frami wedge clamp 999803214 07 2010 Wall formwork Attaching the struts to the Frami S connection pro file On the Frami S connection profile there are connection points for the Pipe brace 12 0 21 0 and for the Struts 340 540 gt Guide the Pipe brace 12 0 21 0 to the relevant connection point and fix it in place with a speed bolt and speed nut f using Struts 340 540 attach the Frami S connec tion profile with a bolt and a spring cotter Strut 340 540 Pipe brace 12 0 21 0 On standard Xlife panels 98032 304 03 98032 304 02 98032 305 02 98032 305 03 98032 306 02 98032 306 03 A Frami S connection profile B Strut 340 540 C Pipe brace 12 0 21 0 clokc 63 The Formwork Experts Wall formwork User information Framed formwork Frami S Xlife Pouring platforms with single brackets N ki In gt me KI D EN VA CUT NW N Z i I A LA lU Ti am ll O3 St Si 98032 232 01 The Frami brackets 60 enable you to assemble pouring platforms that can easily be mounted by hand Preconditions for use Only fix the pouring platform onto formwork construc tions that are sufficiently stable to trans
56. S outside corner Frami clamp Frami clip Frami universal waling Framax S universal waling Frami S Xlife panel 3 0 Frami S Xlife panel 6 Frami S Xlife panel max 2 0 clokc 37 The Formwork Experts Wall formwork with a Frami S Xlife universal panel When a universal panel is used a wall thickness grid with 2 5 1 cm increments is available a gt SS Ss ee ee rar Cu IN Bee 98032 360 02 12 30 5 cm 16 40 6 cm Frami S Xlife inside corner Frami S Xlife universal panel Frami universal fixing bolt Super plate 15 0 Frami clamp Frami S Xlife panel 2 0 Dm OO W P Note When steel fillers are used it is also possible to handle wall thicknesses of up to 24 61 cm 38 clokc The Formwork Experts User information Framed formwork Frami S Xlife Attainable wall thicknesses in a 2 5 1 cm incre ment grid ina ER lo B bi 2 5 1 cm 4 10 2 MIN in 6 15 2 kt 8 20 3 cm un 10 25 4 JI 12 30 5 cm 14 35 5 cm NG RH 16 40 6 m I 18 45 7 om am 20 50 8 cm Required numbers of Frami universal fixing bolts Super plates 15 0 Universal panel 3 0 x3 0 Universal panel 3 0 x4 0 Universal panel 3 0 x6 0 Universal panel 3 0 x9 0 Oo OIN 999803214 07 2010 User information Framed formwork Frami S Xlife T junction
57. Width 2 3 4 6 7 cm Frami foundation clamp Frami Fundamentspanner Galvanized Height 3 1 2 9 cm Doka perforated tape S 2 25m Doka Lochband S 2 25m Doka perforated tape 50x2 0mm 25m Doka Lochband 50x2 0mm 25m Frami S frontal triangular ledge 9 0 Frami S frontal triangular ledge 4 0 Frami S Stirndreikantleiste 98 clok The Formwork Experts lbs Article 1 3 588453000 4 4 588889000 4 9 588837000 0 57 588434000 1 2 588495000 3 5 588452000 37 5 588841000 37 5 588206000 1 588887000 A 588888000 User information Framed formwork Frami S Xlife Ibs Frami S frontal triangular ledge 3 4 9 0 3 7 Frami S frontal triangular ledge 3 4 6 0 2 4 Frami S frontal triangular ledge 3 4 4 0 1 7 Frami S frontal triangular ledge 3 4 3 0 1 2 Frami S frontal triangular ledge 3 4 2 0 0 82 Frami S Stirndreikantleiste 3 4 Doka 4 part chain 3 20m 33 1 Doka Vierstrangkette 3 20m Follow the directions in the Operat ing Instructions Frami transport hook 2 5kN 1 2 Frami Transporthaken 2 5kN Galvanized Length 7 17 5 cm Follow the directions in the Operat ing Instructions Dokamatic lifting strap 13 00m 23 1 Dokamatic Umsetzgurt 13 00m Green Follow the directions in the Operat ing Instructions Doka multi trip transport box 1 20x0 80m 165 0 Doka Mehrwegcontainer 1 20x0 80m Galvanized Height 2 7 78 cm Follow the directions in
58. Xlife Frami lifting hook Max load 1100 Ibs 500 kg per Frami lifting hook Area of formwork that can be lifted with 2 lifting hooks approx 270 sq ft 25 Follow the directions in the Operating Instruc tions Positioning the lifting hooks Never use the lifting hook to move the gangs in a hor izontal position Always position the lifting hook over the panel joint to prevent the hook sliding from side to side Exception On horizontally placed panels the lifting hook must be placed over a cross profile Suspend the gang form symmetrically center of gravity position Spread angle p max 30 iL GEM I i Lal il KE dd BE ae AE Ka 98032 289 01 max 30 999803214 07 2010 User information Framed formwork Frami S Xlife Wall formwork How to operate the lifting hook 1 Raise the handle locking lever as far as it will go 2 Push the lifting hook onto the frame profile as far as the rear stop and close the handle spring loaded Do a sight check to make sure that there is a secure form fit between the lifting hook and the frame profile The handle must be closed 3 When the panels are lifted by the crane a load dependent locking mechanism is activated 9231 202 01 Stripping and resetting the panels Before lifting Remove any loose items from the form work and platforms or secure them firmly Important note gt
59. Xlife universal panel as the topmost panel requires only one Universal fixing bolt 5 12cm Super plate at each corner of the column 999803214 07 2010 User information Framed formwork Frami S Xlife Column formwork Xlife universal panels with Xlife universal panels and Xlife E height A mile panels standard panels 9 0 6 0 4 0 3 0 9 0 6 0 4 0 3 0 3 0 0 91 m 2 2 Certain cross sections of column can be formed highly 4 0 1 22 m 2 2 economically by combining Xlife universal panels and 6 0 1 83 m 2 2 standard Xlife panels 7 0 2 13 m 2 2 7 2 8 0 2 44 m 4 4 Possible cross sections 9 0 2 74 m 2 2 10 0 3 05 m 2 2 2 2 1 oll 11 0 3 35 m 4 2 4 2 pi ING on aro 18 3 65 2 2 2 2 Les 13 0 3 96 m 2 2 2 2 14 0 4 26 m 2 4 2 4 i 15 0 4 57 2 2 2 2 16 0 4 87 m 2 2 2 2 2 2 17 0 5 18 2 4 2 4 18 0 5 48 m 4 4 Frami Frami univer Super Formwork i fixina bolt lat height H clamp sal fixing bo plate 5 12 15 0 E up to 28 71 cm in 2 5 1 cm increments 3 0 0 91 8 8 Example 16 x 24 40 6 x 61 cm column 0 0 91 m A Frami S Xlife uni 4 0 1 22 12 12 ra e universal pane 6 0 1 83 m 16 16 B Frami S Xlife panel max 2 0
60. amed formwork Frami S Xlife 18 ea 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Permissible fresh concrete pressure O hk max hydr 1430 psf 68 5 kN m Frami S Xlife panels 9 0 are hydrostatically loadable up to a pour height of 9 0 2 74 m with Onk 1430 psf 68 5 kN m 98032 214 01 Onk max 1000 psf 48 kN m Permitted fresh concrete pressure Onk on vertically stacked formwork 1000 psf 48 kN m 999803214 07 2010 98032 221 01 clokc The Formwork Experts Wall formwork 19 Wall formwork User information Framed formwork Frami S Xlife System grid Frami S Xlife panels Widths of panels 3 0 91 4 cm 2 6 76 2 cm Oe e 2 0 61 0 cm Ew 1 6 45 7 cm ss 1 0 30 5 cm 6 15 2 cm 98032 266 01 Heights of panels i N NM oe N N LO s d V Jy 1 g O E e FS o N EI e N 00 1 1 N 1 9 gt Cl D RE S EL D 5 did Dimensions in inch Dimensions in cm For pour heights of up to 9 0 2 74 m only 2 form ties needed in the vertical 20 ea 999803214 07 2010 The Formwork Experts User information Framed formwork Fr
61. ami S Xlife Frami Xlife universal panels The 3 0 wide panels are also available as Universal panels with heights of 2 0 3 0 4 0 6 0 and 9 0 The special hole pattern makes these panels particu larly suitable for efficient forming of corners wall junctions bulkheads columns Panel width 3 0 91 4 cm 98032 266 02 Heights of panels O CN CN 7 000000000000000 0 CN qm a O 6 O O O O O O O O O O O O O O oeooooooooooooooe c o e I N N o 7 N N LOA Pe eo Su o j Lo E Rm aay SEE _ he t 7 D K o aj El 000000000000000 01 N IR RE sq NT LO EE p Sa N jaa LO N lt o 2 V eee E EE gt RL Kees Kees LO ec rer Bes Oo 5 o d Lk lt Ct yy cc r _ EEE CN 4 98032 210 01 N 98032 210 01 Dimensions in inch Dimensions in cm 999803214 07 2010 22 9 45 7 CT 45 7 clokc The Formwork Experts 0o 000000000000000 Wall formwork 274 3 21 Wall formwork User information Framed formwork Frami S Xlife 22 ea 999803214 07 2010 The Formwo
62. arious training offer ings clokc 91 The Formwork Experts General remarks User information Framed formwork Frami S Xlife 92 ea 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife General remarks 999803214 07 2010 clokc 93 The Formwork Experts Component overview User information Framed formwork Frami S Xlife Ibs Article Ibs Article Frami S Xlife panel 3 0 x9 0 181 0 588801500 Frami S Xlife inside corner 1 0 x9 0 131 0 588817500 Frami S Xlife panel 2 6 x9 0 164 0 588802500 Frami S Xlife inside corner 1 0 x6 0 89 5 588818500 Frami S Xlife panel 2 0 x9 0 139 0 588803500 Frami S Xlife inside corner 1 0 x4 0 63 3 588861500 Frami S Xlife panel 1 6 x9 0 117 0 588804500 Frami S Xlife inside corner 1 0 x3 0 50 3 588819500 Frami S Xlife panel 1 0 x9 0 97 7 588805500 Frami S Xlife Innenecke Frami S Xlife panel 6 x9 0 60 6 588806500 Galvanized Frami S Xlife panel 3 0 x6 0 118 0 588811500 p Uu Frami S Xlife panel 2 6 x6 0 103 0 588812500 dk Frami S Xlife panel 2 0 x6 0 89 3 588813500 IR Frami S Xlife pane
63. ast 2 panel struts section headed Vertical and horizontal loads C For more information wind loads etc see the in the Doka Calculation Guide Fixing to the floor gt Anchor the plumbing accessories in such a way as to resist tensile and compressive forces Boreholes in the footplates Oo 0T D i Pipe brace Plumbing strut 260 Struts 340 540 12 0 21 0 d ES 9723 288 01 9727 343 01 9762 358 01 1 8 26 mm no Mg g 18 mm 1 Ag g 27 mm 3 4 20 mm Anchoring the footplate The Doka Express anchor can be re used many times over the only tool needed for screwing it in is a center ing fork wrench or a rebar 9771 354 01 A Doka Express anchor 16x125mm B Doka coil 16mm Permitted spac Pipe brace 12 0 21 0 Formwork height Panel strut ing 6 0 1 83 m Plumbing strut 260 9 0 2 75 m Plumbing strut 260 12 0 3 66 m Strut 340 12 0 3 66 m u Strut 540 or Pipe brace 12 0 21 0 18 0 5 48 m 2114 940 or 10 6 3 23 m Max anchoring load 3 0 kip 13 5 kN Values apply up to a wind pressure of 10 psf 0 48 kN m In cases Cylinder compressive strength of concrete min 3 000 psi 20 N mm ji Follow the Fitting Instructions Required safe working load of alternative anchor for foot plates min 3 0 kip 13 5 kN Follow the manufacturer s applicable fitting ins
64. be staggered in height infinitely ees 98032 225 02 98032 225 03 999803214 07 2010 User information Framed formwork Frami S Xlife Wall formwork Self aligning inter panel connec Formwork height 9 0 2 74 m tions and fillers E with the Frami adjustable clamp Frami adjustable clamp Permitted tensile force 1 685 kip 7 5 KN Filler gaps can be closed easily and economically with Frami S steel fillers With the Frami adjustable clamp the panels are joined so that they are resistant to tensile forces and are aligned at the same time The adjust able clamp is placed directly over the cross profile 98032 227 01 LO 98032 226 02 In cases where the Frami adjustable clamp would col lide with steel fillers universal walings etc it must be located next to the cross profile instead of directly over it b 999803214 07 2010 25 The Formwork Experts Wall formwork Form tie system Tying the Frami panels FF eae E Tying Frami S Xlife panels 9 0 Up to a pour height of 9 0 2 74 m with no verti cally stacked panels only 2 form ties are required in the vertical Apart from this the basic rule here is Place a form tie in every form tie hole within a panel that is not covered by a tie washer e g at a panel joint only tie one of the two adjoining panels Always tie in the bigger wider of the two panels For exceptions
65. ber is less than 2 5 cm wide Frami wedge clamp Frami clamp Form tie In place timber brace Frami S Xlife panel Dimensional lumber max 2 5 cm Dimensional lumber Adjustable clamp Form tie In place timber brace 999803214 07 2010 clokc The Formwork Experts Wall formwork 53 Vertical stacking of panels Positions of the interconnecting and form tie components and accessories needed for lifting and setting down crane handling platform loads pouring Follow the directions in the section headed Form tie system Note When panels are vertically stacked the arrows point upward Frami clamp Permitted tensile force 2 245 kip 10 0 KN Permitted shear force 1 12 kip 5 0 kN Permitted moment 0 15 kip ft 0 20 kNm Frami universal waling Permitted moment 0 96 kip ft 1 3 kNm 191 e A Tie rod Super plate 15 0 B Frami clamp C Frami wedge clamp D Frami universal waling 1 25m Important note Do not oil or grease wedge clamped joints Formwork height 6 0 to 8 0 183 to 244 cm 98032 292 01 54 clokc The Formwork Experts User information Framed formwork Frami S Xlife Formwork height 7 6 to 9 0 to 274 TUT D D 3 Stack max 3 0 on top of one 6 0 high basic panel Formwork height 8 6 and 9 0 259 and 274 cm _ _ 1 k r4 ch fet 98
66. d corners the Frami hinged corners Hinged inside corner Hinged outside corner A b a 0 9777 262 01 a 1 3 4 4 6 cm 91726101 b 5 1 8 13 1 cm a 1 4 0 7 cm 9 5 8 24 3 cm N of universal walings in the outside and inside corners Panel height N of universal walings 3 0 4 4 0 4 6 0 4 9 0 8 Position of the universal walings In every support level of the Hinged inside corner I Note For angles of less than 120 no universal walings are needed in inside corners Important note If there are fillers fit extra Universal walings as shown in Length adjustment using fillers Number of Frami clamps needed in the whole hinged outside corner i e for both sides Width of panel next to hinged outside corner Panel height up to 2 0 up to 3 0 3 0 4 4 4 0 4 6 6 0 6 8 9 0 8 12 3 Important note For details regarding extra clamps on outside corners for increased tensile loads see Inter panel connections for increased tensile loads Note Acute angled pointed corners are tied using the Form tie system 15 0 s This makes it possible to form angles of as little as 60 42 clokc The Formwork Experts User information Framed formwork Frami S Xlife 60 135 angles with hinged cor nersI A B 1 Ya Gs D d LN V 7 0n 9 0 5 Ter 7 M i
67. e hori zontal over the cross profile B Universal waling at an angle so that it rests on the cross pro file Note Form ties can be placed through the 2 5 cm wide Frami S steel filler The steel filler through which the tie is being placed must be fitted in a central position Up to 3 7 6 cm filler width Up to 6 15 cm filler width Place form ties in panel with uni versal waling Place form ties in filler with uni versal waling 98032 255 01 98032 256 01 We also offer several other solutions for filler widths of 2 5 cm 3 7 6 cm and 6 15 cm 999803214 07 2010 Tying through the filler Universal waling in the horizontal HL lt gt Bo clokc 29 The Formwork Experts User information Framed formwork Frami S Xlife Wall formwork Formwork height 12 0 3 66 m Vertical stacking with fillers Due to the space constraints encountered here the ki Universal waling is generally positioned on the panel joint at an angle mw NAAN AN RN Ka EI Ay AA MT IANG N Sree Pre EN 8 Emu Seen zo puce ime SEN er cf S i We S NH an D Universal waling at an angle Tying at the panel joint through the filler
68. eat 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Wall formwork with an Xlife panel and an outside corner For walls whose thickness corresponds exactly to the panel width with an Xlife universal panel and an outside corner The continuous hole grid on the Universal panels makes it possible to form bulkheads in 2 5 1 cm increments AM M NY MO j V et 7 am S NS VW ING ral hd zr A FE s 98032 280 01 98032 281 01 A Frami S Xlife panel B Frami S outside corner C Frami clamp 98032 280 02 NEY Required numbers of Frami clamps per bulkhead Panel height Frami clamp A Frami S Xlife universal panel 3 0 8 B Frami universal fixing bolt 5 12cm 2 0 8 C Super plate 15 0 6 0 12 D Frami S outside corner 9 0 16 Selim ee The values given here apply up to a wall thickness of 24 61 cm F Frami S Xlife panel Required numbers of connectors Universal fixing bolt e Panel height Super plate Frami clamp 3 0 2 4 4 0 2 4 6 0 3 6 9 0 4 8 The values given here apply up to a wall thickness of 24 61 cm 999803214 07 2010 clokc 51 The Formwork Expert
69. ed on the ground so as to prevent slippage On upright panel fixed in the cross profile d d 0 NG a j 0 n s A 0 198032 320 01 h 3 7 110 cm A Frami bracket 60 B Upright panel C Spring cotter protection against accidental lift out Note The bracket must NOT be fixed in the circular hole in the middle of the cross profile 999803214 07 2010 User information Framed formwork Frami S Xlife On horizontal panel fixed in the cross profile 98032 316 02 98032 316 01 A Frami bracket 60 B Horizontal panel D Fastening pin with linch pin protection against accidental lift out On upright or horizontal panel fixed in the frame profile d A Frami bracket 60 B Horizontal panel C Spring cotter protection against accidental lift out When the platform is fixed in the frame profile the form work does not provide any fall protection For this reason mount an opposing guard rail on the opposing formwork 999803214 07 2010 Wall formwork Sideguards on exposed platform ends On pouring scaffolds that do not completely encircle the structure suitable sideguards must be placed across exposed end of platform zones with Handrail clamp S QU x En a IN NAY E ez E b Be a 2221 E 5 98032 232 02 A Handrail clamp S Guard rail plank
70. ed anywhere near the formwork Heating appliances are only allowed if properly and expertly used and set up a safe dis tance away from the formwork The work must take account of the weather condi tions e g risk of slippage In extreme weather steps must be taken in good time to safeguard the equipment and the areas immediately around the equipment and to protect employees All connections must be checked regularly to ensure that they still fit properly and are functioning cor rectly It is very important to check all screw type connec tions and wedge clamped joins whenever the con struction operations require particularly after excep tional events such as storms and to tighten them if necessary 999803214 07 2010 User information Framed formwork Frami S Xlife Assembly The equipment system must be inspected by the customer before use to ensure that it is in suitable condition Steps must be taken to rule out the use of any components that are damaged deformed or weakened due to wear corrosion or rot Combining our formwork systems with those of other manufacturers could be dangerous risking damage to both health and property If you intend to combine different systems please contact Doka for advice first The assembly work must be carried out by suitably qualified employees of the client s It is not permitted to modify Doka products any such modifications constitute a safety risk Erec
71. fe of your equipment What s more It is only with well maintained formwork that you will achieve the desired quality of concrete sur face In our modern plants your formwork will be carefully cleaned using energy saving and environmentally sound technology The panels are then inspected for damage and dimen sional accuracy and overhauled where necessary Any damaged form ply is repaired or if necessary replaced 999803214 07 2010 General remarks Doka customer training Formwork training pays Forming operations account for the lion s share of labor costs on concrete construction sites Modern formwork equipment helps to rationalize operations By improv ing the overall construction sequence at the same time however further very worthwhile gains in efficiency can be achieved This requires not only better equipment but also greater skill in making optimum use of this equipment Doka can help here with its specialist training program to help each and every member of the team do his bit towards boosting efficiency and lowering costs Doka customer training events also look at the form work equipment and handling methods that are needed in order to achieve optimum safety giving your people knowledge and awareness which can only enhance workplace safety on the site You ll find the Doka training program well worth looking into The Doka branch in your region will be pleased to tell you more about Doka s v
72. fer the expected loads Also brace the formwork in a windproof manner when erecting it and when it is temporarily parked in the standing position Ensure that the formwork gang has sufficient stiff ness Observe all applicable safety rules with Frami bracket 60 The Frami bracket 60 is a use anywhere bracket for making pouring platforms platform width 2 0 60 cm Note The scaffold planks and guard rail material shall meet or exceed any local state provincial or national regula tions Plank thicknesses for support centers of up to 6 6 2 00 m 2 scaffold planks 2 x 10 min 1 1 2 x 9 1 2 4 x 24 cm 1 scaffold plank 2 x 6 min 1 1 2 x 5 1 2 4 x 14 cm 2 guard rail planks 2 x 4 min 1 1 2 x 3 1 2 4 x 9 cm 1 guard rail plank 2 x 6 min 1 1 2 x 5 1 2 4 x 14 cm toe board Fastening the scaffold planks with carriage bolts 3 s 16 x 4 3 4 cup square screws M 10x120 per bracket not included with product Fastening the guard rail boards Use nails 64 clokc The Formwork Experts Permitted service load 25 psf 120 kg m Max influence width 6 0 1 80 m Complies with the following Standards OSHA 1926 Subpart L CAN CSA 5269 2 Access Scaffolding for Con struction Purposes light duty scaffolds cS The brackets must be secured against acciden tal lift out IEY Multi panel gangs without an opposing form work and with pouring platforms must be fix
73. formwork WARNING Once the reinforcement has been placed the form The Frami panels must be securely braced EE in every phase of the construction work Spray the formwork sheet of the opposing formwork with release agent Stand up the first panel of the opposing formwork gt Insert the form ties see Form tie system Now the opposing formwork is also secured against falling over Fix the first panel to the ground with a panel strut see Plumbing accessories This stabilizes the panel so that it cannot fall over Use the nail holes to fasten the panels to the ground or sills V 2 n IE d Y A NI A HA QN WA deck LA MA LP AN NG i AN X Ka i a LA b eX ILAN PLAN NY AA LP a d d e AN 52 Mee 7 a 3 G YN NA NA A AA A A Ai A a Es CAN ki e A r r y 98032 216 01 Me 10 eat 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife n the same way continue lining up panels clamping them together and fitting form ties er 8 G rg 522 A u NI A zT cx ALA NA a AS Q RN AN K H A M AN VW VW WR A nn 7 1 i a ee NS mi Mount the pouri
74. hoe Follow the directions in the Doka shaft plat form User Information booklet 999803214 07 2010 User information Framed formwork Frami S Xlife Wall formwork Inter panel connections for increased tensile loads As a basic rule only 3 clamps are needed per 9 0 panel height and 2 clamps per 6 0 4 0 and 3 0 panel height as tension links between the panels However where increased tensile loads need to be sustained especially near outside corners and bulk heads extra clamps are needed 999803214 07 2010 Near bulkheads for wall thicknesses from 16 to 24 40 to 61 cm Pr d V WEN a 1G LL A D pd n 16 to 24 40 to 61 cm Number of clamps In zone X1 Panel height Ti of a bulkhead 9 0 3 1 6 0 2 1 4 0 2 3 0 2 for wall thicknesses of over 24 and up to 30 61 cm and up to 76 cm a up to 30 76 cm Number of clamps In zone X1 panel joints Panel height up to 6 0 1 8 m away from a bulk head 9 0 3 2 6 0 2 1 4 0 2 3 0 2 clokc 47 The Formwork Experts Wall formwork Near outside corners for panel widths up to 2 0 User information Framed formwork Frami S Xlife for panel widths over 2 0 and up to 3 0
75. ht 5 1 2 14 cm Frami S bracing head 9 7 588853000 Frami S Stutzenkopf Galvanized Width 7 1 2 19 cm Height 7 1 2 19 cm 999803214 07 2010 Component overview Ibs Article Frami S connection profile 22 0 588852000 Frami S Anschlussprofil Painted blue Length 3 5 105 cm Doka express anchor 16x125mm 0 68 588631000 Doka Expressanker 16x125mm Galvanized Length 7 18 cm Follow fitting instructions Doka coil 16mm 0 02 588633000 Doka Coil 16mm Frami bracket 60 Frami Konsole 60 Galvanized Diameter 5 3 1 6 cm 17 0 588442000 Galvanized Length 3 3 98 cm Height 5 2 157 cm Handrail clamp S 25 4 580470000 Schutzgelanderzwinge S Galvanized Height 4 5 7 123 171 cm Frami S frame hole plug 0 007 588830000 Frami S Ankerstopfen Frami universal panel plug Frami Abdeckstopfen o Brown Diameter 1 a 3 cm 0 007 588445000 Yellow Diameter 3 4 2 cm clokc 97 The Formwork Experts Component overview Frami anchoring bracket Frami Ankerhaltewinkel Galvanized Frami S flat tie rod 4 32 Frami S Flachanker 4 32 Galvanized Length 3 2 96 cm Frami S top yoke 4 30 Frami S Flachanker 4 30 Galvanized Length 3 3 99 cm Frami clip Frami Stecker Galvanized Width 1 1 8 3 cm Height 4 1 2 12 cm Frami bracing clip Frami Bodenhalter Galvanized Length 5 12 7 cm
76. ife Uni Element Frami S Xlife pilaster panel 3 0 75 0 588840500 Galvanized Frami S Xlife St tzenvorlageelement Corners marked in blue A Powder coated blue Z Length 2 61 cm P A Width 6 15 cm p UN NO A X Nd A A A NAN A 12 el e 94 eat 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Ibs Frami S hinged inside corner I 9 0 157 0 Frami S hinged inside corner I 6 0 104 0 Frami S hinged inside corner 4 0 75 0 Frami S hinged inside corner I 3 0 60 0 Frami S Scharnierecke Powder coated blue N IA NAA AT AI A HA ND WS Frami S hinged outside corner A9 0 644588834000 hinged outside corner A 9 0 64 4 Frami S hinged outside corner A 6 0 42 5 Frami S hinged outside corner A 4 0 28 7 Frami S hinged outside corner A 3 0 21 6 Frami S Scharnierecke A Powder coated blue Frami S column hinge 6 0 31 5 Frami S column hinge 4 0 20 9 Frami S column hinge 3 0 15 7 Frami S St tzengelenk Hexagon screw DIN 933 M18x50 8 8 galv 0 33 Sechskantschraube DIN 933 M18x50 8 8 verz Hexagon nut DIN 934 M18 8 galv 0 11 Sechskantmutter DIN 934 M18 8 verz 999803214 07 2010 Article 588831000 588832000 588863000 588833000 588834000 588835000 588864000 588836000 588
77. kc 45 The Formwork Experts Wall formwork Operating the Framax stripping spindle with ratchet Screw a Tie rod 15 0mm into the Weldable coupler 15 0 of the ratchet Setting up shift the change over lever into the L position turn the ratchet clockwise Stripping shift the change over lever into the R position turn the ratchet anti clockwise M A NG NY WU 4 N KAU dl A No SF A Tie rod 15 0mm B Weldable coupler 15 0 C Ratchet D Change over lever Tr706 202 01 Ni You can also use a formwork hammer to oper pos ate the ratchet instead of a Tie rod 15 0mm 46 clokc The Formwork Experts User information Framed formwork Frami S Xlife Resetting by crane Resetting by crane 9764 000 98032 279 01 max 15 A Frami lifting hook B Four part lifting chain e g Doka 4 part chain 3 20m The crane hook on the Bias cut corner is not N allowed to be used for lifting the shaft form work The shaft formwork may only be reset using lifting hooks Permitted weight of the shaft formwork 4400 Ibs 2000 kg with 4 Frami lifting hooks Doka shaft platform With its telescopic shaft beams this platform can accommodate any dimension of structure The inside formwork can be parked on the platform and reposi tioned together with the platform The Frami panel shoe provides increased stability on shaft platforms E Frami panel s
78. l 1 6 x6 0 75 8 588814500 g Frami S Xlife panel 1 0 x6 0 62 2 588815500 Frami 5 Xlife panel 6 6 0 40 1 588816500 LG Frami S Xlife panel 3 0 x4 0 89 5 588854500 d Frami S Xlife panel 2 6 x4 0 77 8 588855500 Ge Frami S Xlife panel 2 0 x4 0 67 0 588856500 Frami S Xlife panel 1 6 x4 0 52 2 588857500 Frami S Xlife panel 1 0 4 0 47 4 588858500 d d Frami S Xlife panel 6 x4 0 29 1 588859500 A Frami S Xlife panel 3 0 x3 0 65 7 588821500 9 S pl LAX Frami S Xlife panel 2 6 x3 0 58 0 588822500 1 1 Ri Frami S Xlife panel 2 0 x3 0 50 5 588823500 L S p J J Frami S Xlife panel 1 6 x3 0 42 8 588824500 Ul Ul IN Frami S Xlife panel 1 0 x3 0 35 5 588825500 FUGUT Frami S Xlife panel 6 x3 0 20 7 588826500 nn T Frami S outside corner 9 0 54 0 588827000 Frami S outside corner 6 0 35 5 588828000 Frami S outside corner 4 0 24 3 588862000 Frami S outside corner 3 0 17 4 588829000 Frami S Au enecke Galvanized Frami S Xlife universal panel 3 0 x9 0 229 0 588807500 Frami S Xlife universal panel 3 0 x6 0 163 0 588808500 1 gt 0 0 0 0 0 Frami S Xlife universal panel 3 0 x4 0 112 0 588860500 Frami S Xlife pilaster panel 9 0 194 0 588838500 Frami S Xlife universal panel 3 0 x3 0 84 2 588809500 Frami S Xlife pilaster panel 6 0 136 0 588839500 Frami S Xlife universal panel 3 0 x2 0 54 7 588810500 Frami S Xlife pilaster panel 4 0 94 8 588865500 Frami S Xl
79. ly the gang form to its new location 999803214 07 2010 Wall formwork User information Framed formwork Frami S Xlife A 13 NASA MAW cloka The Formwork Experts NI Q LE NA Ar rn ae m e S SS e Se and clamp them together see Inter panel connec tions CASES Continue lining up adjacent gang forms in this way D a Akten A PN TATAG A A Maia with no need for the crane Detach the gang form from the crane holes to fasten the panels to the ground CAUTION Never use a sledge hammer to plumb and align the panels This would damage the profiles of the panels Use only proper plumbing tools e g a spe cial pry bar that cannot cause any damage The gang form is now stable and can be plumbed and aligned exactly gt Fix the panel struts firmly to the ground see Plumb ing accessories Use the nail or sills 999803214 07 2010 Wall formwork Erecting the opposing formwork Once the reinforcement has been placed the form work can be closed Spray the plywood face with release agent see Cleaning and care Fly the opposing formwork by crane to its next loca tion DONC ess ZA a N I Se WW e N 5X SEH X Ser N a 2 V Y 7 SS AY AM e p Y
80. ng platform and attach end of plat form sideguards where necessary see Pouring platforms with single brackets Ws E i Y E N NG a NN d al CY WATKAT MAC S NG WA d 7 Ue r 999803214 07 2010 Wall formwork Pouring Permitted pressure of the fresh concrete See the section headed Permissible fresh concrete pressure Observe the following guidelines e Doka Calculation Guide section headed Concrete pressure on perpendicular formwork to DIN 18218 ACI 301 Specifications for Structural Concrete ACI 309 Guide for Consolidation of Concrete ACI 347 Guide to Formwork for Concrete SP4 Formwork for Concrete CAN CSA 5269 3 Concrete Formwork Do not exceed the maximum permissible rate of placing Pour the concrete Make only moderate use of vibrators carefully coor dinating the times and locations of vibrator use Stripping 3 gt Observe the stipulated stripping times Remove the pouring platform Beginning with the unbraced formwork side take down the panels one by one take out the form ties and undo the connectors to the adjacent panel Lift the panel away and clean concrete residue off the formwork sheet see Cleaning and care clokc 11 The Formwork Experts Wall formwork Using Frami as a crane handled formwork The sequence shown here is
81. ok Circle Lawrenceville GA 30045 Tel 888 618 4700 Fax 770 962 5238 Other subsidiaries and representatives Algeria Bahrain Belarus Belgium Brazil Bulgaria Chile China Croatia Finland France Greece Iceland Czech Republic Denmark Estonia Germany Hungary Ireland Israel Italy Japan Jordan Kazakhstan Korea Kuwait Latvia Los Angeles Far West Region 6901 Central Avenue Riverside CA 92504 Tel 951 509 0023 Fax 951 509 0024 Washington D C Mid Atlantic Region 3665 Benson Avenue Baltimore MD 21227 Tel 410 368 8390 Fax 410 368 8393 Lebanon Lithuania Luxembourg Malaysia Marocco Mexico Netherlands New Zealand Norway Chicago Midwest Region 22901 West Winchester Dr Channahon IL 60410 Tel 815 521 3700 Fax 815 467 4863 Houston Southwest Region 10822 Mahaffey Road Tomball TX 77375 Tel 281 516 2211 Fax 281 516 7512 Poland Portugal Qatar Romania Russia Saudi Arabia Senegal Serbia Singapore cicikci The Formwork Experts Slovakia Slovenia Spain South Africa Sweden Switzerland Taiwan Thailand Tunisia Austria Doka GmbH Josef Umdasch Platz 1 A 3300 Amstetten Austria Tel 43 7472 605 0 Fax 43 7472 64430 E Mail info doka com Internet www doka com Canada Doka Canada Ltd Lt e 5404 36th Street GE Calgary AB T2C 1P1 Tel 403 243 6629 Fax 403 243 6787 E Mail canada doka com Turkey
82. or stripping and resetting the form work TU 4 IN BL 2 PI i zs bl b Frami S Xlife pilaster panel Frami universal fixing bolt 5 12cm Super plate 15 0 Frami S Xlife panel Frami S Xlife panel 5 6 without filler Dm OO W D gt Required number of connectors per pilaster Panel height E 15 0 3 0 47 0 3 6 0 6 9 0 8 999803214 07 2010 User information Framed formwork Frami S Xlife ni To ensure that the formwork can be lifted XE safely bolt the Frami S Xlife pilaster panel in the folded closed position 999803214 07 2010 Wall formwork T junction with Frami S Xlife pilaster panel Wall thicknesses from 26 to 28 66 to 71 cm ZN o o oho le De Ff A 98032 366 01 26 to 28 66 to 71 cm Frami S Xlife pilaster panel Frami S Xlife panel 3 0 Frami S steel filler Frami adjustable clamp m DO D P Frami universal waling Wall thicknesses up to 30 76 2 cm E AU An o offff o of eo H 98032 367 O1 30 76 2 cm Frami S Xlife pilaster panel Frami S Xlife panel 3 0 Frami S Xlife panel 6 Frami clamp Multi purpose waling WS10 Top50 6 0 Dm DO D P clokc 41 The Formwork Experts Wall formwork Acute and obtuse angled corners Frami also has the perfect solution ready for acute and obtuse angle
83. ork Frami S Xlife Formwork height 15 6 and 16 0 472 and 487 cm a oe is ng Alb di d Ce la Ge u emen Sad r 98032 346 01 Formwork height 16 6 to 18 0 503 to 548 TT TIIT Q I d ls p Ep p ss H re SS i 6 e C N a O A D i e P N an oO 2 AN 999803214 07 2010 Formwork height 16 6 to 18 0 503 to 548 cm E Formwork 18 0 548 P LU Qf E a P E T gt R I E E I 98032 348 01 d did Be d fa T2 D B n Ld Cat I LE i EE Lm i dl T CS Im GI d D e height AE n PE n Wall formwork clokc 57 The Formwork Experts Wall formwork Note When adding narrow gangs observe the following rules for vertical stacking of panels 98032 350 01 98032 351 01 The illustrations given here show the most economical solutions for each formwork height Other combinations require correspondingly more con nector components 58 clokc The Formwork Experts User information Framed formwork Frami S Xlife 999803214 07 2010 User information Framed formwork Frami S Xlife Wall formwork
84. ossible please observe the following Cleaning equipment Concrete release agent Concrete scraper Before every pour For removing any concrete remnants we recommend Apply release agent to the formwork sheet and the Hong a Dea ie ER end faces extremely thinly evenly and in a contin uous layer make sure there are no traces of release agent running down the formwork sheet Applying too much release agent will spoil the con crete finish tv To determine the right dosage and to make AJ sure that you are using the agent correctly test it on less important parts of the structure first 9727 015 Cleaning Immediately after pouring gt Remove any blobs of concrete from the back face of the formwork using water without any added sand N M H re ie TMA ril CA BACH AAT 22 IT AA NG NT M Ve Tr741 200 01 98032 291 01 A Blade for dealing with heavy soiling B Blade for dealing with slight soiling Immediately after stripping the formwork Note Clean the formwork with a concrete scraper Do not use any pointed or sharp objects wire brushes rotating grinding disks or pan scourers 88 eat 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Care No hammer blows to the frame profiles
85. ponents durable stackable safe to lift by crane Tr755 200 02 The multi trip transport box is used for delivering e g Frami clamps Frami adjustable clamps M A Slide bolt for fixing the partition Frami universal walings 0 70m Frami wedge clamps Possible ways of dividing the box Frami filler angles Multi trip transport Lengthways Crossways SC box partition Frami universal fixing bolts 5 12cm 1 20m max 3 units 0 80m max 3 units Tr755 200 04 Tr755 200 05 Max load 3 300 Ibs 1 500 kg Follow the directions in the Operating Instruc tions 70 Gil 999803214 07 2010 The Formwork Experts User information Framed formwork Frami S Xlife Column formwork There are several different ways of using Frami framed formwork to make column formworks with Alte universal panels for flexible accommodation to column cross sec tions of up to 32 x 32 81 x 81 cm in 2 5 1 cm increments combining Alte universal panels and standard Xlife panels is a highly economical solution for certain cross sections of column a Be 98032 201 02 E i L e e e H 999803214 07 2010 BN E E e lo e e e e EN E H UN Bd f 5 5 OS Gr lo lo e e H D Column formwork
86. rk Experts User information Framed formwork Frami S Xlife Adaptability Possible combinations The perfect panel size grid gives you innumerable pos sible combinations in both width and height You can use the panels either vertical or horizontal and the 6 15 cm increment grid gives you optimum adaptabil ity of the formwork to the dimensions of the structure at all times Wall formwork Continue forming with job built fill ers The framed formwork Frami also gives you easy con nections when you need to make up with job built tim ber formwork The Frami universal waling and filler angle make it easy for you to join the panels to dimen sional lumber and plywood Schematic representation Infinite height offset The continuous hardware slot around the inside of the Frami panels enables the clamps to be fastened any where on the frame This allows any adjacent panels to be staggered to any height required i e without being confined to any fixed grid This means that the formwork can easily be accommodated to e g steps slopes and uneven ground with no extra work SL 98032 223 01 Schematic representation 999803214 07 2010 Frami universal waling Frami wedge clamp Frami S filler angle 3 4 Frami clip Dimensional lumber Formwork sheeting W gt Frami S Xlife panel clokc 23 The Formwork Experts Wall formwork Joining gangs
87. s Wall formwork Wall junctions Right angled connections with an Xlife universal panel 98032 282 01 A Frami S Xlife universal panel B Tie rod 15 0mm C In place timber brace Number of form ties Form tie position X Xlife universal panel 3 0 4 0 6 0 9 0 Up to 6 15 cm 2 2 3 4 Up to max 10 25 cm 2 2 4 6 with Xlife panel and dimensional lumber 98032 283 01 A Frami S Xlife panel B Dimensional lumber max 4 10 cm C Universal waling not needed if the squared timber is less than 2 5 cm wide D Frami wedge clamp E Form tie F In place timber brace 52 clokc The Formwork Experts User information Framed formwork Frami S Xlife In line connections with an Xlife universal panel 98032 284 01 A Frami S Xlife universal panel B Tie rod 15 0mm with Xlife panel and dimensional lumber 98032 285 01 a max 2 5 cm Frami S Xlife panel Dimensional lumber Adjustable clamp Dom gt Form tie with an Xlife panel from the previous casting sec tion 98032 286 01 fo A Frami S Xlife panel B Form tie 999803214 07 2010 User information Framed formwork Frami S Xlife Corner connections with Xlife panel and dimensional lumber DO WS zo nm TM Do D 98032 287 01 Frami S Xlife panel Dimensional lumber max 4 10 cm Frami S Xlife panel 6 Universal walings not needed ifthe squared tim
88. side corner Table gives number of items needed clokc The Formwork Experts 74 Panel Xlife panels A Outside corners B Frami ES 9 0 6 0 4 0 3 0 9 0 6 0 4 0 3 0 CE 3 0 4 4 16 4 0 4 4 24 6 0 4 4 32 9 0 4 4 48 User information Framed formwork Frami S Xlife with outside corners and Xlife universal panels Column dimensions of 36 91 5 cm can also be formed with outside corners and Xlife universal pan els m DOO W P Frami S outside corner Frami clamp Frami clip Triangular ledge Materials schedule Example Outside co LIM I e Las Jee Em d LL H e N il ae 8032 302 02 Frami S Xlife universal panel O O O O O O O O O O O O O O O Il x N Ze N O O O O O O O O O O O O O O O 6 ej Mam um d Tee p mo o TC OOD0D000000000000F EH 00000000000000000 pr TEM a AN HEN ED Aa Ee __ m D A A a rners 9 0 with Alte universal panels 3 0 x9 0 I os d o 5 Xlife universal panels Outside corners B E o o O d o 5 ER Ts 9 02 6 02 40 3207 9207 620 4207 3 02 2
89. t make it extremely cost efficient its Xlife sheet is easier and quicker to clean it has a low form tie ratio which cuts costs it is quicker to reposition as there is a clearly defined grid for the gang forms shorter forming times as the system minimizes any filler zones NN AN ww AN amp lY wA kd SN EN NA V 98032 200 01 High economy maximum lifespan due to the Xlife sheet and galvanized hollow sec tion steel frames The high product quality lowers close out and rehabilitation costs ensures that the formwork system will have a long service life Simplifies planning and handling as the system can be used in so many different ways The ingenious Frami Xlife formwork system gives you huge flexibility because you can combine panel heights from 3 0 to 9 0 an efficient way of forming shafts when combined with the Framax bias cut corner rapid formwork planning using the professional Tipos Doka software cost savings from reduced commissioning quantities LA gt S gt A NS EN Sy Ss AN S NA Ca o K Na 6 clokc The Formwork Experts 999803214 07 2010 Introduction User information Framed formwork Frami S Xlife Areas of use Wall formwork d NM Ree
90. ting the formwork Doka products and systems must be set up in such a way that all loads acting upon them are safely transferred Pouring Do not exceed the permitted fresh concrete pres sures Excessively high pouring rates lead to form work overload cause greater deflection and risk causing breakage Stripping the formwork Do not strip the formwork until the concrete has reached sufficient strength and the person in charge has given the order for the formwork to be stripped When stripping the formwork never use the crane to break concrete cohesion Use suitable tools such as timber wedges special pry bars or system features such as Framax S bias cut corners When stripping the formwork do not endanger the Stability of any part of the structure or of any scaf folding platforms or formwork that is still in place Transporting stacking and storing Observe all regulations applying to the handling of formwork and scaffolding In addition the Doka lifting equipment must be used this is a mandatory requirement Remove any loose parts or fix them in place so that they cannot be dislodged or fall free All components must be stored safely following all the Doka instructions given in the relevant sections of this User Information booklet Regulations occupational health amp safety Always follow all federal state and local safety regu lations and other safety rules applying to the use of our
91. tor use 1 12284 1 ngi we ch eT eA m LE aI v HA 999803214 07 2010 User information Framed formwork Frami S Xlife Stripping LS gt Observe the stipulated stripping times Remove any loose items from the formwork and pouring platform or secure them firmly Attach the gang form of the unbraced formwork side to the crane wherever possible operate the lifting hook from the opposite pouring platform Take out the form ties and undo the connectors to the adjacent panels EE UA 5 2 GAL BENG A WE AR 2 7 wld ER e 1 IN u d 2 m N 24 AN u mi In order to speed up operations when reposi AJ tioning by crane most of the form ties can be taken out in advance Warning However there must be at least as many form ties leftin place as are needed to keep the gang safely in an upright position 999803214 07 2010 Wall formwork WARNING The formwork tends to adhere to the concrete When stripping the formwork do not try to break concrete cohesion using the crane Risk of crane overload Use suitable tools such as timber wedges or a special pry bar to detach the formwork from the concrete Pick the gang form and fly it to its next location If the gang form is parked in the upright prior to its next use it must have sufficient stability see Plumbing accessories Gang forms with only one panel strut
92. truc where higher wind pressure is encountered the number of props must be determined by statical calculation Values apply to all panel struts in conjunction with the Frami S prop head or the Frami S connection profile 60 clokc The Formwork Experts tions 999803214 07 2010 User information Framed formwork Frami S Xlife The rule of thumb here is Strut 540 The length of the struts or pipe braces should be the same as the height of the panel to be supported Use the nail holes to fasten the panels to the ground or sills Plumbing strut 260 Fixing the struts to the formwork 3 Fix the Plumbing strut into the cross boreholes in the cross profiles frame profiles with a pin 98032 303 01 o approx 60 a 4 9 max 8 6 min 147 max 257 cm a approx 60 Strut 340 98032 312 01 a min 6 4 max 11 2 min 191 max 342 cm a approx 60 Pipe brace 12 0 21 0 Wall formwork 98032 313 01 min 10 2 max 18 0 min 310 max 549 cm min 12 0 max 217 0 min 366 max 640 cm a approx 60 999803214 07 2010 clokc The Formwork Experts 61 Wall formwork User information Framed formwork Frami S Xlife Possible connection points on vertically and hori Fixing the struts to the formwork zontally placed panels with Frami S bracing head The Frami S bracing head allows bracing to be
93. universal panel horizontal Number of pressure braces 3 0 19 4 0 19 6 0 2 9 0 2 Two pressure braces are needed in the first panel and two in the last panel clokc 85 The Formwork Experts Footing and grade beam formwork Plumbing accessories The Doka plumbing accessories are the safe reliable way to set up and plumb the panels of the footing and grade beam formwork Plumbing the panels with the Frami plumbing strut 260 98032 333 01 min 4 9 147 cm For more information see the section headed Plumb ing accessories Plumbing the panels with the Adjust ing strut 120 98032 334 01 H min 2 7 1 2 max 4 3 82 131 cm A Adjusting strut 120 Frami strut head C Strut shoe for Frami plumbing strut 260 86 clokc The Formwork Experts User information Framed formwork Frami S Xlife 999803214 07 2010 User information Framed formwork Frami S Xlife Footing and grade beam formwork Frost walls 1st casting section 2nd casting section 98032 335 01 98032 335 02 y A B F G Frami S Xlife panel 4 0 Frami S Xlife panel 6 0 She bolt 7 8 x19 Super plate 20 0 B Euro rod 5 8 Wooden spacer Frami plumbing strut 260 999803214 07 2010 Sarees 87 The Formwork Experts General remarks User information Framed formwork Frami S Xlife Cleaning and care of your equipment To keep formwork cleaning costs as low as p
94. utside corner 2 92 kip 13 0 kN when used in the Xlife panel 3 51 kip 15 6 kN when used in the Xlife universal with Universal walings pane The Universal waling makes it possible to form bulk il T heads continuously across any thickness of wall The Frami universal waling Universal walings are mounted using Universal fixing Permitted moment 0 96 kip ft 1 3 KNm bolts 5 12cm and Super plates 15 0 Framax S universal waling Permitted moment 3 85 kip ft 5 2 kNm 35 For details regarding extra clamps on bulk heads for increased tensile loads see Inter panel connections for increased tensile loads Frami universal waling or Framax S universal waling Universal fixing bolt 5 12cm Super plate 15 0 Frami S Xlife panel 6 Form tie Dm OO W P Positioning the Universal walings where the formwork height is 9 0 2 74 m Walls up to 16 40 cm thick Walls up to 24 61 cm thick Walls up to 28 71 cm thick Walls up to 30 76 cm thick 3 Frami universal walings 5 Frami universal walings 4 Framax S universal walings 5 Framax S universal walings 0 J U ie U U U m mo um 3 j F o A s pr U U U A Sg KEE A 0 D 0 cl e en UOI NG n EH A Ro D C k 7 E S i 0 d D NG U 9771 394 01 f 9777 395 01 9777 389 01 9777 388 01 50

Frami User Manual 07-2010

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