TeSys U AS-interface
Contents
1. 5 kW 7 5 hp 10 5A LUCD18BL M2 4 4 18A 7 5 kW 10 hp 14 7A 1672615 12 2009 Setting up TeSys U ASILUFC51 Connectors and Address Settings Presentation The connectors under the ASILUFC51 communication module are as follows A Yellow connector for connection to AS interface network or to ASITERV2 addressing terminal B Black connector for connection to 24 V DC auxiliary C Outputs to control the controller starter Address Assign an address from 1A to 31A and from 1B to 31B using the ASITERV2 addressing terminal Address 0 zero is not allowed and is considered an invalid configuration To assign the addresses 1A and 2A proceed as follows Step Action 1 Connect and screw in the male M12 connector of the XZMG12 cable to the M12 connector of the ASITERV2 addressing terminal 2 Connect the yellow plug in connector of the XZMG12 cable to the yellow AS i bus connector on the ASILUFC51 See figure below NOTE The green plug in connector of the XZMG12 cable is not used 3 On the ASITERV2 turn the rotary switch to the ADDR position and then press the OK button During initialization SEArcH displays Result The address of the connected slave appears on the display The default address is 0 4 Press the up and down arrows to set the address to 1 NOTE An A appears on the display after the address to indicate the channel assignment because the slave has advanced addre2. 1672615 TeSys U AS nterface Quick Start Guide 12 2009 Schneider www schneider electric com The information provided in this documentation contains general descriptions and or technical character istics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be foll
3. a 1 Dec at 1A2 0 Deo sanas 1 foe Erreur sur le r seau AS Interface Bus Configuration OK OFF Auto Addressing Possible EM Slaves at Adr 0 Detected OFF ASI PAR Supply Cut OFF Slaves OK TG Protected Mode GM Auto Addressing Active EHE Network Down OFF eee Sao Cancel Help e Under AS interface configuration the green indicator lamp indicates this slave is active e Refer to the TeSys U ASILUFC5 ASILUFC51 AS i Communication Module User Manual for details on how to name the topological addresses in such a way to avoid programming with names which do not provide any information of the contents of the memory location In the application the input output variables for Motor are as follows e QA1 1A 0 output 0 means Stop direct direction QA1 1A 0 output 1 means Run forward direction IA1 1A 0 input 0 means Not ready or in fault IA1 1A 0 input 1 means Ready IA1 1A 1 input 0 means Stopped IA1 1A 1 input 1 means Running e Inthe application the input output variables for Motor2 are as follows e QA1 2A 0 output 0 means Stop direct direction QA1 2A 0 output 1 means Run forward direction IA1 2A 0 input 0 means Not ready or in fault IA1 2A 0 input 1 means Ready IA1 2A 1 input 0 means Stopped IA1 2A 1 input 1 means Running The other variable bits are reserved Click OK Click PLC Disconnect 1672615 12 2009 13 Setting Up Communicati
4. ble 4 LU9BN11C prewired coil connection 5 XZCG0120 T connector 6 XZCB10201 AS i yellow flat cable Control Units Used in the Schneider Electric Solution The Schneider Electric solution presented in this Quick Start Guide uses TeSys U to meet different client needs e LUCA12BL is a standard control unit used with motor 1 for basic needs e Control a motor remotely start stop e Provide status information ready running fault condition e LUCD18BL is an advanced control unit used with motor 2 for the same needs as the standard ones and has a test button simulating tripping on thermal overload 6 1672615 12 2009 Introduction Architecture of the TeSys U System The following architecture presents the main components of the TeSys U system mounted on a plate Software Tools Legend Commercial Reference Description 1 Twido Programmable Logic Controller PLC Premium 2 XZCB10201 AS interface flat cable yellow maximum 20 m 65 6 ft to be cut according to the network size 3 ASIABLM3024 AS interface power supply providing e 24V DC 3A 72 W for the auxiliary and e 30 V DC 2 4 A 72 W for AS i LUB12 TeSys U power base LUCA12BL Standard control unit 6 9 ASILUFC51 AS interface communication module LUB32 TeSys U power base LUCD18BL Advanced control unit 10 XZCG0122 2 m 6 6 ft cable with screw on connector for connection to the flat cable and a stripped e
5. firm the slave configuration by clicking on OK The configuration editor displays the list of the 2 slaves with their addresses Save your application as a twd file 12 1672615 12 2009 Setting Up Communication Network to a PLC 2 Performing Functional Testing of the Communication Network including Twido PLC and Products To test the configuration wiring and communication with TwidoSoft software proceed as follows Step Action 4 Connect the appropriate programming cable from your PC to the Twido PLC Power up the Twido PLC In TwidoSoft click PLC Connect In the connection window that opens click the PC gt Controller button O0 B amp B P Power up the 2 TeSys U systems The green POWER LED on the ASILUFC51 front face blinks and then remains constant Communication is working correctly From the application browser in TwidoSoft right click TWDNOI10M3 and then select Configure the Configure Module TWDNOI10M3 Position 1 dialog box opens Click on the Debug tab Configure Module TWDNOI10M3 Position 1 Description AS i Master extension module Configuration Debug AS Interface configuration Slave 14 Sid save Properties Profil lO ID A IDI IEA ID2 E comment Comment Parameters Bits C Decimal 7 Parameter 1 7 Parameter 3 7 Parameter 2 Inputs Outputs eaan 1 Dec Gat1A0 o Deo aaa 1 Dec wamian 0 Deo ean
6. mes which do no provide any information on the contents of the memory location In the Variables tab e Enter one after the other the following name and corresponding topological address by double clicking the empty field in the related column e Forward_Motor1 corresponds to the Q 1 2 0 0 0 address e Reverse_Motori corresponds to the Q 1 2 0 0 1 address e Ready_Motor1 corresponds to the I 1 2 0 0 0 address e Running_Motor1 corresponds to the I 1 2 0 0 1 address e Select the variable type by selecting EBOOL in the Type column Data Editor Dauer DDT Types Function Blocks DFB Types T S Name FO EDT T DDT M I0DDT Forward_Motor1 EBOOL Q 1 240 0 0 Reverse_Motorl EBOOL Q 1 240 0 1 Ready_Motorl EBOOL Z1N1 210 0 0 Running_Motorl EBOOL 111 240 0 1 13 Select the menu command Build Rebuild All Project to rebuild the project If the values are correct no errors the NOT BUILT state changes to BUILT 14 Save your application as an stu file 15 Connect the appropriate programming cable from your PC to the Premium PLC 16 Power up the Premium PLC 17 Click PLC Connect in Unity Pro XL 18 Click PLC Transfer Project to PLC 19 In the transfer window click the Transfer button 20 Click the Run icon The input and output states appear in the Module AS interface V2 window 2 Performing Functional Testing of the Communication Network To test the configuration wiring and communication with Unity Pro XL software proceed a
7. nd application software TwidoSoft Unity Pro You do not need any other document to perform this task For more details about other capabilities of TeSys U motor starters consult the related documents listed below Validity Note The information described in this Quick Start Guide is valid for the hardware and software used in the application example provided The same procedures can be used with different versions of the hardware and software given provided that compatible versions are used Related Documents Title of Documentation Reference Number TeSys U ASILUFC5 ASILUFC51 AS i Communication Module User Manual 1639093 LUB LUS TeSys U Starters Instruction Sheet 1629984 LUFC ASILUF LULC Instruction Sheet 1743239 You can download these technical publications and other technical information from our website at www schneider electric com User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 4 1672615 12 2009 Introduction What s in this Chapter This chapter contains the following topics Topic Page Presentation of the Application 5 The Schneider Electric Solution with Tesys U Motor Starter 6 Presentation of the Application Introduction The application example helps you to define Direct On Line D O L motor starters step by step in order to e provide thermal magnetic protection e contr
8. nd for electrical connection 11 XZCG0120 T connector for connection to the flat cable for AS interface 12 LU9BN11C Prewired coil connection optional or 13 Standard connection Plug in terminal block for wire to wire control of A1 A2 terminals supplied with ASILUFC51 The following software tools must be used to set the applications Their use requires a basic knowledge Commercial Reference Description TWDSPU1002V10M TwidoSoft V3 2 Programming software for Twido PLC TWD BTF U10M TwidoSuite V2 0 UNY SPU EFP CD40 Unity Pro Extra Large V4 0 programming software for Premium PLC Network Conditions Protocol AS interface Addresses e 1A for TeSys U motor 1 e 2A for TeSys U motor 2 1672615 12 2009 Setting Up TeSys U 2 What s in this Chapter This chapter contains the following topics Topic Page LUCA12BL and LUCD18BL Settings 8 ASILUFC51 Connectors and Address Settings 9 LUCA12BL and LUCD18BL Settings Setting Current on the Control Units The figure below shows how to set current on the control unit using a screwdriver LUCA12BL here E LUCA LUCD Tes 1 2BL puch 4 00A ASILUFC51 Current Setting Values The table below shows the settings for LUCA12BL Standard Control Unit and LUCD18BL Advanced Control Unit Control Unit Motor Current Setting Range Motor Nominal Power Current Setting Value Motor Rated Current LUCA12BL M1 3 12 A 5
9. nding AS i catalog NOTE If the TeSys U system does not appear in the list of AS i profile families click code 1 Private Family and then Add In the dialog box which opens enter ASILUFC51 in the name field and the associated profile Confirm by clicking OK Associate Profile AS interface profile families Interface IP67 Advantys IP20 compact interfaces Muminated indicator banks AS i Name Comment TOFF APPICAS2 std ASi TEGO POWER interface 8480 TDFO ASILUFCS AS i module TeSys model U TDFF LFI D Motor start multi funct plas TDFF LFI DA7S Motor start mul fun 2sela pla lt Cancel e Confirm by clicking OK Details 14 1672615 12 2009 Setting Up Communication Network to a PLC Step Action 8 The Configuration tab displays 0 2 TSX SAY 1000 AS interface Module Y2 Overview Configuration 1 0 objects Gi 6 8 3 10 my jetpe ddress 1 Slave 2 ASILUFC51 profile 7 A 7 E 3 Topological addresses see Step 12 for renaming information Copy and paste ASILUFC51 from cell 1 to cell 2 10 I l Select the menu command Edit Validate or click IV to validate the configuration 11 In the Project Browser select Project Variables amp FB instances Elementary Variables to set names to the topological addresses The Data Editor screen opens in a new tab 12 Name the variables in such a way to avoid programming with na
10. ng the Application Network Communication Network 2 Performing Functional Testing of the Communication Network including Twido PLC and Products 1 Configuring the Application Network Configuration steps with TwidoSoft software are as follows Step Action 1 Start TwidoSoft V3 2 software 2 Configure the Twido PLC for AS interface e From the File menu create a new project e Inthe Functional Level Management dialog box select the automatic highest possible level and then click OK Click Hardware Change PLC Base Select TWDLMDA40D K in the Controller list of the Change Base Controller dialog box Confirm by clicking Change and then Done Select the menu command Hardware Expansion Bus Add a module Select TWDNOI10M3 in the Module list of the Add module dialog box Confirm by clicking Add and then Done Result The application browser displays the names of the chosen controller and module 3 To configure the slaves of the master expansion module right click 1 TWDNOI10M3 and then select Configure Result The Configure Module TWDNOI10M3 Position 1 dialog box opens 4 In the Configure Module TWDNOI10M3 Position 1 dialog box configure the slave 1A in the STD slaves A bank right click the address cell 01 and then New to open the AS i slave Configuration dialog box Configure Module TWDNOI10M3 Position 1 Description AS i Master extension module Configuration AS Interface configurati
11. ol the motor and e obtain contactor feedback and circuit breaker trip feedback Description of the Application e Motor 1 M1 3 phase motor class 10 5 5 kW 7 4 hp at 440 V 50 Hz rated current In 10 5 A D O L e Motor 2 M2 3 phase motor class 20 7 5kW 10 1 hp at 440 V 50 Hz rated current In 14 7 A D O L with remote monitoring of motor load Traditional Solution The scheme below shows wiring in the traditional solution all control and feedback information is wired through a PLC Power Scheme Control Scheme 440 V 50 Hz PLC PLC output card PLC input card Q Q o Q Q Q A n x Jez RO Q1 u KM1 KM Information Information Feedback Feedback Motor 1 Motor 2 Introduction The Schneider Electric Solution with Tesys U Motor Starter Power and Control Schemes in the Schneider Electric Solution Power Scheme Control Scheme 440 V 50 Hz Twido Premium oo fe T sores asus i ee ee eee MEHRERE ieee ee Oe cee EN a xx leer 8 am a LUCAee ASILUF C51 2 amp i m en u el TeSys U Le c l Olele 1 Premium with TSXSAY1000 AS interface master module or Twido with TWDNOI10M3 AS interface master module 2 ASIABLM3024 AS i power supply 3 XZCG0122 ca
12. on Network to a PLC 3 2 Configuring TeSys U on the AS interface Network for a Premium PLC with Unity Pro Configuration Process for a Premium PLC Configuring the 1 Configuring the Application Network Communication Network 2 Performing Functional Testing of the Communication Network including Premium PLC and Products 1 Configuring the Application Network Configuration steps with Unity Pro XL software are as follows Step Action 1 Start Unity Pro XL V4 0 software 2 Configure the Premium PLC for AS interface e From the File menu create a new project e Inthe New Project window expand the Premium list and select TSX P57 354M e Confirm by clicking OK 3 From the Structural view of the Project Browser select Configuration 0 X Bus 0 TSX RKY 6EX and then double click to view the configuration 4 In the Hardware catalog select Premium local drop Communication gt TSX SAY 1000 and then drag and drop the TSX SAY 1000 module into an empty slot in the graphical configuration Bus TSX P57 354M 02 30 v 5 Double click the TSX SAY 1000 module in the Structural view The 0 2 TSX SAY 1000 screen opens in a new tab which displays a Configuration tab Open the Associate Profile dialog box by double clicking on cell 1 of the standard A slaves To configure the TeSys U systems select the following values e Code 4 Motor starters for the AS i profile family e ASILUFC51 under the correspo
13. on Slave 14 Properties Profil comment Parameters Bits AS i slave Configuration X Name address 1A vw Continuous properties Profil op m fA wif w2f comment Comment r Inputs Outputs f Inputs Address Outputs Address Continuous parameters Bits Decimal OM Parameter 1 2 Parameter 3 1 W Parameter 2 Inputs Outputs Inputs 4 Outputs 3 Import from Catalogue Add to Catalogue Cancel master mode Vv Network Down V Automatic Addressing 1 Address cell of the slave 5 In the AS i slave Configuration dialog box enter the following values and then click OK to confirm e Name Motor1 e Address 1A e Profile IO 7 ID A ID1 7 ID2 E Result Addresses of the inputs and outputs display in the Configuration tab for Motor Inputs Outputs amao 1 omaan HATTAT LAATIA a ma o 1672615 12 2009 11 Setting Up Communication Network to a PLC Step Action 6 Inthe STD slaves A bank right click the address cell 02 and then New to open the AS i slave Configuration dialog box Enter or modify the following values and then click OK to confirm e Name Motor2 e Address 2A e Profile IO 7 ID A ID1 7 ID2 E Result Addresses of the inputs and outputs display in the Configuration tab for Motor2 Inputs Outputs Outputs 1A1 28 0 OA1 28 0 IA1 24 2 QA1 24 2 amaa Inputs lA1 24 1 QA1 241 Con
14. on card AS i master P Q Q Q 0 QO Q0 1 TeSys U QA1 1A 0 CMD_KM1 IA1 1A 0 FEEDBACK_KM1_NOT_OK M IA1 1A 1 FEEDBACK_KM1_ON M1 M1 Not 2 Ready or Running In Fault 16 1672615 12 2009 Setting Up Communication Network to a PLC TwidoSoft Programme for Controlling Motor 1 The following programme in TwidoSoft enables Motor 1 control 0 2101 210 0 QA1 1A 0 A1 1A 1 00 0 1 a sin 00 1 The following table presents the inputs and outputs and the corresponding AS i variables Symbol Address Description M1_NOT_READY Q0 1 Indicator not ready or in fault M1_RUNNING Q0 0 RUNNING indicator STOP_M1 Il0 1 STOP push button RUN_M1 I10 0 RUN push button CMD_KM1 QA1 1A 0 Command of KM1 Motor 1 FEEDBACK_KM1_ON IA1 1A 1 Feedback on the terminals position FEEDBACK_KM1_NOT_OK IA1 1A 0 NOT READY or IN FAULT feedback of KM1 1672615 12 2009 17
15. owed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2009 Schneider Electric All rights reserved 1672615 12 2009 Table of Contents Chapter 1 Chapter 2 Chapter 3 ADOULING BOOK zu u3 un 0a as ned rare 4 INTFOQUCLON 24 0 ae ard ea a ee re E E 5 Presentation of the Application 0 0 0 cc ee nern en 5 The Schneider Electric Solution with Tesys U Motor Starter 2 2222222 6 Setting Up T6SVS Ui us sauren 8 LUCA12BL and LUCD18BL Settings 2 2222 22m none ee eee nee 8 ASILUFC51 Connectors and Address Settings 0 00 ccc ee nenn 9 Setting Up Communication Network toa PLC 05 10 3 1 Configuring TeSys U on the AS interface Network for a Twido PLC with TwidoSoft 11 3 2 Configuring TeSys U on the AS interface Network for a Premium PLC with Unity Pro 14 3 3 Implementing the TeSys U Solution with AS i n n aoaaa naaa aeaa 16 1672615 12 2009 About the Book At a Glance Document Scope The Quick Start Guide uses an application example to describe the different steps to quickly install configure and control TeSys U motor starters With this Quick Start Guide you can easily set up an AS interface communication network provided that you have a basic knowledge in PLCs a
16. s follows Step Action 1 From the Structural view of the Project Browser select your configuration 2 In the Configuration window check that no red points appear next to the tab names Module Fault and Debug This means the program is running correctly In the Configuration window select the Debug tab Under Channel test select the slave number 1 and click on the Identification button A dialog box opens and should display that the exchange is OK The COMM LED of the TeSys U blinks once for each identification request received 1672615 12 2009 15 Setting Up Communication Network to a PLC 3 3 Implementing the TeSys U Solution with AS i Introduction The following motor control schemes present wiring depending on the chosen solution and show the ease of programming using TeSys U with AS i Only the control of motor 1 M1 used in the application example is described Traditional Solution with Hard wire Logic The scheme below shows hard wire logic wiring in the traditional solution without PLC nor TeSys U Power Scheme Control Scheme in Hard wire Logic 440 V 50 Hz Stop M1 E Q1 KM1 Run M1E KM1 _ M1 Not Ready K gt Rn re or In Fault Od WN URING VS 5 5 kW Schneider Electric Solution with Programmable Logic The scheme below shows programmable logic wiring using a PLC and a TeSys U starter controller PLC Twido LC output card PLC input card Communicati
17. ssing 5 Press OK to apply the setting During transmission ProG displays Result The slave address 1A displays permanently 6 To set address 2A press the ESC button and resume the process at step 4 setting the address to 2 instead of 1 Result The slave address 2A displays permanently 7 Turn the rotary switch to the OFF position and then disconnect the cables ASILUFC51 ASITERV2 ASILUFC51 seer DR COM OA1 OA3 ae ASITERV2 _ uba Ec v A OK M12 XZMG12 1672615 12 2009 9 Setting Up Communication Network to a PLC 3 Introduction This chapter describes step by step how to set communication to a PLC The table below indicates the software needed to set communication depending on the PLC used in the application PLC Software Used to Set Communication Twido TwidoSoft or TwidoSuite Premium Unity Pro What s in this Chapter This chapter contains the following topics Topic Page 3 1 Configuring TeSys U on the AS interface Network for a Twido PLC with TwidoSoft 11 3 2 Configuring TeSys U on the AS interface Network for a Premium PLC with Unity Pro 14 3 3 Implementing the TeSys U Solution with AS i 16 10 1672615 12 2009 Setting Up Communication Network to a PLC 3 1 Configuring TeSys U on the AS interface Network for a Twido PLC with TwidoSoft Configuration Process for a Twido PLC Configuring the 1 Configuri
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