TLX Installation Manual
Contents
1. Parallel connection 2 inputs Table 2 2 Legend to Illustration 2 20 12 L00410309 09 02 150AA026 12 L Installation Inverter Cabling PV module S s 7A 12A 12A 20A S E 5 12A 20A 12A d 7A 5 5 Son A 12A 20A 12A m A bp Ba 12A 20A 12A gh D wa SE 30A sH So 12A 20A 12A IR ES z 12A 20A Tan a a ed 12A 20A 12A bai 30A ci Ss 12A 20A A gt TE Illustration 2 21 Incorrect Parallel Connection Parallel jumper 2 Parallel connection 1 input Current in first input is al exceeded thus overloading cable and PV load switch 3 Parallel connection missing All PV power feeds into one input thus risking overload of PV connector cable and PV load switch Parallel jumper missing thus risking overload of PV connector cable and PV load switch in the event of inverter failure Table 2 3 Legend to Illustration 2 21 L00410309 09 02 13 Installation 2 PV Connection AWARNING Do NOT connect PV to earth NOTE Use a suitable voltmeter that can measure up to 10002. 4 Technical Data 4 1 General Data Nomenclat Parameter TLX Series TLX Series TLX Series TLX Series TLX Series ure 6k 8k 10k 12 5k 15k ie ee Rated apparent power 6000 VA 8000 VA 10000 VA 12500 VA 15000 VA Rated active power 6000 W 8000 W 10000 W 12500 W 15000 W Active power at cos phi 0957 5700 W 7600 W 9500 W 11875 W 14370 W Active power at cos phi 0 90 5400 W 7200 W 9000 W 11250 W 13500 W reactive powerrenge 036War oaswar o6owar 075 war CET 3P N PE 230 V 400 V 20 EE f aenea TEEN usan aTa AC current distortion THD IE d Power factor at 100 load gt 0 99 Controlled power 0 8 over excited factor range 0 8 under excited P ower loss Connecting 10 W mode Night ti I ight time power loss off lt 5 W grid if Grid frequency range 50 Hz 5 Hz pe P Maxi PV input mpptmax axIMUM INPUT power 8000 W per MPPT ZD mpptmax Max nom converted PV input power 6200 W 8250 W 10300 W 12900 W 15500 W total Nominal rated voltage DC OV ee V MPP voltage nominal power 2 260 800 V 345 800 V 430 800 V 358 800 V 430 800 V M hort it t ax short circuit curren gt x 12 A 3x12A DC at STC Min on grid power CS Max efficiency HE 979 380 18 L00410309 09_02 Technical Data Nomenclat Parameter TLX Series TLX Series TLX Series TLX Series TLX Series wea a a ase Ma Jo efficiency Vater 965 oron on ox O om OR TT fDimens
3. AC 6 4 1600 W for both Ethernet and RS 485 Rating DC 24VDC 644A 153W 3 Third input is used for compensation of the irradiation sensor Maximum wire 2 5 mm 4 The number of inverters to be connected in the RS 485 network ee ee depends on which peripheral device is connected Overvoltage Class III ewer a A ACAUTION Modem ja To ensure fulfilment of IP enclosure rating correctly mounted cable glands are essential for all peripheral cables ACAUTION To ensure EMC compliance shielded cables must be applied for sensor inputs and RS 485 communication Unshielded cables may be applied for alarm outputs Other auxiliary cables must pass through the designated EMC cable clamps to establish mechanical fixing and in case of shielded cable termination to the shielding device Table 4 10 Auxiliary Input Specifications 28 L00410309 09 02 L Technical Data 1 RS485 Z N x RJ45 lt dhat badha kadha adhag Ethernet 2 x RJ45 HII li 1 2 3 4 5 6 HHHH HHI O O O 0 B lt E ro ha ft dP si L N 7 Illustration 4 9 Communication
4. Board GND DATA DATA GND GND DATA BIAS DATA a Prio00jiradiation sensortemp OST OOO GO CO GOS D OOO LN C J 6 S0 Energy meter Relay 1 Table 4 11 Legend to Illustration 4 9 4 9 RS 485 and Ethernet Connections RS 485 Terminate the RS 485 communication bus at both ends To terminate the RS 485 bus 5e SFTP Connect Bias H to RX TX B Connect Bias L to RX TX A Illustration 4 10 RS 485 Communication Detail Cat 5 T 568A The RS 485 address of the inverter is unique and defined at the factory L00410309 09_02 29 L Technical Data N 150AA019 10 N 150AA019 10 NG Illustration 4 11 RJ 45 Pinout Detail for RS 485 Illustration 4 12 RJ 45 Pinout Detail for Ethernet Colour Standard Pinout Ethernet Cat 5 Cat 5 2 RK foren Orange 3 TX Orange white_ Green white 4 fe Be 5 Bluewhite Bluerwhite 6m Orange Green Table 4 12 Legend to Illustration 4 11 7 _ Brown white ane Bold Compulsory Cat5 cable contains all 8 wires pe For Ethernet 10Base TX and 100Base TX auto cross over Table 4 13 Legend to Illustration 4 12 Ethernet Ethernet connection is available for TLX Pro and TLX Pro CAUTION variants only TLX Pro and TLX Pro inverters connected to the internet through Ethernet must be behind a firewall CAUTION At first login to the web server change the default password Plant le
5. From the web interface of the master inverter it is possible to access any inverter in the network from one single point using a standard web browser The master inverter can act as a datalogger collecting data from all inverters in the network These data can be displayed graphically from the web interface of the master inverter or the data can also be uploaded to external webportals or exported directly to a PC The master inverter is also able to replicate settings and data to the other TLX Pro and TLX Deni Pro inverters in the network enabling easy commis sioning and data management of larger networks Illustration 3 8 Master Mode To enable Master mode go to the Inverter details menu Setup Inverter details Master mode and set Master mode to Enabled Ensure that no other master inverters are present in the network prior to carrying out this action When Master mode is enabled it is possible to initiate a network scan Setup Inverter details M aster mode Network This will show all inverters connected to the master inverter NOTE Only 1 master per network is possible NOTE The master inverter can operate in a network of up to 99 follower inverters CAUTION All inverters connected to the internet through Ethernet must be behind a firewall CAUTION At first login to the web server change the default password Plant level Setup gt Web server gt Admin L00410309 09 02 17 Technical Data
6. Removal is performed in the reverse order of mounting With a firm grip at the lower end of the inverter lift the inverter approximately 20 mm vertically Pull the inverter Slightly away from the wall Push upwards at an angle until the wall plate releases the inverter Lift the inverter away from the wall plate 2 4 Opening and Closing the Inverter AWARNING Remember to observe all ESD safety regulations Any electrostatic charge must be discharged by touching the earthed housing before handling any electronic component Illustration 2 14 Loosen Front Screws L00410309 09 02 Deni Use a TX 30 screwdriver to loosen the two front screws Turn the screwdriver until the screws pop up Screws are secured with a spring and cannot fall out mmi aE ns Illustration 2 15 Open the Inverter Push the front cover upwards When a slight resistance is felt give the front cover a tap on the bottom to snap it into holding position It is recommended to use the holding position instead of dismounting the front cover completely Deni Installation Seer Illustration 2 16 Close the Inverter To close the inverter hold on to the lower end of the front Illustration 2 17 Fasten Front Screws cover with one hand and give it a tap on the top until it falls into place Guide the front cover into place and fasten the two front screws ACAUTION The two front screws
7. Wire Strip that both front screws are applied with the correct torque 6 8 Nm to obtain PE connection o 9 Close main circuit breaker The illustration shows the stripping of insulation of all 5 wires of the AC cable The length of the PE wire must be CAUTION WUYE i Mens a akan For safety check all wiring Connecting a phase wire to the neutral terminal may permanently damage the inverter Do not remove the short circuit bridge at 1 150AA002 11 L1 L2 L3 N PE PE Illustration 2 19 AC Connection Area L00410309 09_02 11 Installation 2 6 Parallel PV String Configuration For parallel PV string configuration always use the internal parallel jumper together with an external parallel coupling Inverter Cabling PV module 12A 12A NG Le D gt 12A 12A ee sA 5 E 12A mes 12A X pai s 5 s Gy X 12A 20A St S 12A ane 20A Dan a 12A pa 4 ae 7A TD 5 7A WA 12A 20A D gt E gt S gt JA 19 12A 4 20A ba Illustration 2 20 Correct Parallel Connection Parallel jumper Parallel connection 3 inputs
8. are the PE connection to the front cover Make sure that both screws are mounted and fastened with the specified torque 10 L00410309 09 02 Installation 2 5 ACGrid Connection L1 L2 3 mains L1 L2 L3 and neutral N terminals NOTE L3 N When choosing the installation place ensure that all labels Protective earth wire are visible at all times For details refer to 4 Technical Data Table 2 1 Legend to Illustration 2 19 1 Verify the inverter matches the grid voltage Release main circuit breaker and make AA A A precautions to prevent reconnection x eA ES C7 3 Open the front cover 4 Insert the cable through the AC gland to the terminal blocks 150AA059 10 N L 5 The three mains wires L1 L2 L3 and the Neutral L L2 L3 N wire N are mandatory and must be connected to the 4 pole terminal block with the respective AN markings q bath le PE 2 6 The Protective Earth wire PE is mandatory and j must be connected directly to the chassis PE terminal Insert the wire and fasten the screw to secure the wire 7 All wires must be properly fastened with the correct torque See 4 6 Torque Specifications for 10mm T Installation 8 Close the front cover and remember to verify Illustration 2 18 AC Cable
9. to Illustration 4 7 and Illustration 4 8 Nm Specifications L00410309 09 02 25 Technical Data 4 7 Mains Circuit Specifications TLX Series FD See o Maxi rt aximum inverter 90A 119A 149A 118741 224A current lacmax Recommended blow fuse type gL gG Recommended automatic fuse type B Table 4 8 Mains Circuit Specifications 26 L00410309 09_02 Deni Technical Data 4 8 Auxiliary Interface Specifications Sei Coran jag Shielded Twisted Pair STP Cat 5e RJ 45 2 pcs connectors 24 26 AWG depending on mating metallic RJ 45 plug Terminal block Max number fer modes e Galvanic interface inaulaion fes 00S SC Shore protection S ja TT Pp jewewa shietes Tite Pair STP Cat Se Temperature sensor imp aman Cable specification Sensor specication Shore protection S ja TT radiation sensorn a S Cable specification Cable type Shielded Single Pair Number of wires depend on Sensor Specification Short grue protection O ja L00410309 09_02 27 Technical Data Cable specification Sensor Input Specification shor crcut protection Sid ja Table 4 9 Auxiliary Interface Specifications D A maximum of 100 inverters can be connected in 1 network If Specification GSM modem is used for portal upload the number of inverters in a Potential free Relay output X 1 network is limited to 50 contact 2 For underground use outdoor burial type cable is recommended Rating AC 250 V
10. IEC 61727 Utility characteristics EN 50160 SO Energy Meter EN62053 31 Annex D Functional Safety For transformerless inverter Germany VDE 0126 1 1 A1 VDE AR N 4105 August 2011 Technical requirements for the connection of independent generation to the grid Public Power Corporation Greece PPC Italy CEI 0 21 2012 06 Terna Guida Tecnica Allegato A 702 RD1699 2011 Spain RD661 2007 Portugal VDE 0126 1 1 ISO IEC Guide 67 2004 System No 5 wa GI GENT ETES TLX Series Ancillary Services TOR Hauptabschnitt D4 TOR Hauptabschnitt D2 Synergrid C10 11 Revisie 2012 06 Synergrid C10 17 revisie 8 mei 2009 Czech Energy Act Act No 458 2000 Article 24 Paragraph 10 part 1 Il Ill rev09 2009 UTE NF C 15 712 1 UNION TECHNIQUE DE L ELECTRICITE GUIDE PRATIQUE Installations photovoltaiques raccord es au r seau public de distribution France NF C 15 100 Installations lectriques a basse tension Journal Officiel D cret n 2008 386 du 23 avril 2008 relatif aux prescriptions techniques g n rales de conception et de fonctionnement pour le raccordement d installations de production aux r seaux publics d lectricit S BDEW Technische Richtlinie Erzeugungsanlagen am Mittelspannungsnetz Ausgabe Juni i 2008 und Erg nzungen von 01 2009 07 2010 02 2011 REE BOE n m 254 Table 4 3 Norms and Standards 1 Deviant from VDE 0126 1 1 section 4 7 1 the isolation resistance mea
11. MAKING MODERN LIVING POSSIBLE TLX Installation Manual Three phase 6k 8k 10k 12 5k and 15k SOLAR INVERTERS Dang m aaga TripleLynx A 0 dab LV Safety and Conformity Safety and Conformity Safety All persons installing and servicing inverters must be e Trained and experienced in general safety rules for work on electrical equipment e Familiar with local requirements rules and regulations for the installation Safety Message Types AWARNING Safety information important for human safety Warnings are used for indicating potentially hazardous situations that can cause serious injury or death ACAUTION Cautions with symbol are used for indicating potentially hazardous situations that can cause minor or moderate injuries CAUTION Cautions without symbol are used for indicating situations that may result in equipment or property damage NOTE Note is used for indicating highlighted information that should be regarded with attention General Safety NOTE Before installation Check for damage to inverter and packaging If in doubt contact the supplier before installing the inverter CAUTION Installation For optimum safety follow the steps described in this manual Keep in mind that the inverter has two voltage carrying sides the PV input and the AC grid AWARNING Disconnecting the inverter Before starting work on the inverter switch off AC grid at the mains
12. The inverter is protected against reversed polarity but it will not generate power until the polarity is corrected To achieve optimum production the open circuit voltage STC of the PV modules must be lower than the max input voltage of the inverter see 4 1 General Data multiplied with a factor of 1 13 Uoc STC x 1 13 lt Umax inv 2 8 Auxiliary Input Output The inverter has the following auxiliary input output e 2 x RJ 45 for RS 485 e 2 x RJ 45 for Ethernet e 1 x 8 pole terminal block for RS 485 o 1 x 10 pole terminal block for PT1000 temperature sensor input x 3 Irradiation sensor input Energy meter S0 input 6 1 x 2 pole terminal block for relay outputs Refer to the specifications for an overview of the communication board and to the inverter user manual for details regarding auxiliary input configuration via the display 2 9 Autotest Procedure An automatic test of the inverter can be initialised by activating the inverter autotest procedure e NViathe display go to Setup gt Autotest and press OK e Via the web interface go to Inverter level Setup gt Setup details gt Autotest and click on Start gt Test The inverter autotest manual can be downloaded from www danfoss com solar 14 L00410309 09 02 Start up and Check of Setti 3 Start up and Check of Settings 3 1 1 Initial Setup The inverter is shipped with a predefined set of settings for different grids All grid specific
13. V DC PV Connection Procedure 1 First verify the polarity and maximum voltage of the PV arrays by measuring the PV open circuit voltage The PV open circuit voltage must not exceed 1000 V DC 2 Measure the DC voltage between the plus terminal of the PV array and Earth or the green yellow PE cable The voltage measured should approximate zero If the voltage is constant and not zero there is an insulation failure somewhere in the PV array Locate and fix the failure before continuing 3 Repeat this procedure for all arrays It is allowed to distribute the input power on the inputs unevenly presuming that e The nom PV power of the inverter is not exceeded 6 2 8 2 10 3 12 9 15 5 kW The maximum short circuit current of the PV modules must not exceed 12 A per input 4 On the inverter turn the PV load switch into off position Connect the PV cables by means of MC4 connectors Ensure correct polarity The PV load switch can now be switched on when required 150AA003 10 Illustration 2 22 DC Connection Area Deni ACAUTION When unmated the MC4 connectors are not IP54 Intrusion of moisture may occur In situations where the PV connectors are not fitted a seal cap must be mounted included in the scope of the delivery All inverters with MC4 connections are delivered with seal caps on inputs 2 and 3 During installation the seal caps of those inputs that are to be used are discarded NOTE
14. al and national standards NOTE If the two grid code selections do not match they will be cancelled and it will be necessary to redo the selections If an incorrect grid code is accidentally accepted at the first selection simply accept the Grid Undefined in the confirm grid code screen This will cancel the country selection and a new selection is possible NOTE If an incorrect grid code is selected twice call service The inverter will start automatically if sufficient solar radiation is available The start up will take a few minutes During this period the inverter will carry out a self test Installed PV power to be programmed 6000 W 6000 W 3000 W 5000 W 5000 W 4000 W Actual Configuration PV1 PV2 and PV3 are all set into individual mode The nominal PV power installed are PV 1 6000 W PV 2 6000 W PV 3 3000 W PV1 and PV2 are set into parallel mode and have a total of 10 kW PV power installed PV3 is set into individual mode and has nominal 4 kW PV power PV1 and PV2 are set into parallel 5500 W mode and have a total of 11 kW PV 5500 W power installed PV3 is set to Off 0 W and has no PV installed Table 3 1 Examples of Installed PV Power 3 2 Troubleshooting For information on Troubleshooting see the TLX Reference Manual 3 3 Master Mode The TLX Pro and TLX Pro inverters include a Master mode feature that allows one inverter to be appointed as master inverter
15. esent in a PV system even when the AC grid is disconnected Faults or inappropriate use may lead to electric arcing AWARNING Do not work on the inverter while disconnecting DC and AC The short circuit current of the photovoltaic panels is only Slightly higher than the maximum operating current and depends on the level of solar irradiation PV Load Switch 15044008 10 The PV load switch 1 enables safe disconnection of DC current Conformity Go to the download area at www danfoss com solar Approvals and Certifications for information CE marking This certifies the conformity of the equipment with the regulations which apply in accordance with the directives 2004 108 EC and 2006 95 EC Table 1 1 L00410309 09 02 Contents Contents LIntroduction mnie 2 1 1 1 Installation Sequence OOj 3 1 1 2 Overview Of Inverter aaa a a a a aa a a a a a aaa 4 2 Installation mp 7 2 1 Installation Dimensions and Patterns nn 2 2 2 Mounting the Inverter nn 8 2 3 REMOVING the Inverter a a a a E E E A 9 2 4 Opening and Closing the inverter nn 9 2 3 AC Grid Connection a a a E 11 2 6 Parallel PV String Configuration nn 12 OR AA AA AAK 14 2 8 Auxiliary Mput OUtput nn 14 2 9 Autotest Procedure nn 14 3 Start up and Check of Settings 15 3 1 1 Initial Setup 15 3 2 TOUR a E E ee 17 3 3 Master Mode nn 17 4 Technical Data 18 4 1 General Data 18 4 2 Norms and Standards ZU 4 3 France UTE Requirements ZL AA instal
16. hrough the numbers Select by pressing OK L00410309 09 02 15 Deni Start up and Check of Setti Enter installed PV power Select grid code PV input 1 8000 W 3 Grid Grid undef PV input 2 8000W PV input 3 8000 W Confirm selection Illustration 3 4 Installed PV Power Illustration 3 6 Select Grid Code Enter the amount of installed PV power for each of the PV The display will now show Select grid The grid code Is inputs When two or more PV inputs are connected in set to undefined at initial start up To select grid code parallel each PV input in the parallel group must be set to press OK Press V to scroll down through the list of the total amount of PV power installed to that group countries Select the grid code for the installation by divided by the number of parallel inputs See Table 3 1 pressing OK It is very important that the correct grid code Is chosen Select EL Confirm grid code Illustration 3 5 Select Country Illustration 3 7 Confirm Grid Code Selection Select the country in which the inverter is installed Press YT to scroll down the list of countries To select a country Confirm the choice by selecting the grid code again and press OK press OK The settings for the chosen grid code have now been activated 16 L00410309 09 02 Start up and Check of Setti ACAUTION Correct selection of grid code is essential to comply with loc
17. lation ZL 4 5 Cable Requirements 2 4 6 Torque Specifications for Installation D 4 7 Mains Circuit Specifications ZD 4 8 Auxillary Interface Specifications Z 4 9 RS 485 and Ethernet Connections 29 L00410309 09 02 Introduction 1 Introduction This manual explains the installation and setup of the TLX Series solar inverter for the installation technician Illustration 1 1 Solar Inverter The TLX Series inverter range comprises the variants TLX TLX TLX Pro TLX Pro ES w o TAA ET SE Common features Power 6 KVA 15 kVA Enclosure IP54 PV connectors MC4 connectors User interface Display Service web interface Web interface Languages DK GB DE FR ES ITA CZ NL GR Table 1 1 Common Features L00410309 09 02 Deni Introduction Product Label 11 Verify the installation by comparing with the auto detection result in the display as described in 2 7 PV Connection Type TLX Pro 6k 12 The inverter is now ready for operation BV Input 1000 VDC max 2x 12 250 800 VDOC MPP Output 3x 400 VAC N PE 50 Hz Class S nom 6 kVA 3x9 max Pram sasiPhiji 6 0 KW P nom coa Phij0 85 5 7 KW P nom cos Phijt 90 5 4 KW Chassis 1P54 Temp 25 C to 60 C O m 1 39F0151000000G000 Functional Safety VDE 0126 1 1 A1 VDE AR N 4105 Made in Denmark Danfoss Solar Inverters A S CE Illustration 1 2 Product Label The product label on the side of the inverter show
18. limits are stored in the inverter and must be selected at installation It is always possible to see the applied grid limits in the display The inverter accounts for daylight saving automatically After installation check all cables and then close the inverter Turn on AC at the mains switch Follow the setup wizard in the display or alternatively set up the inverter via the web interface When prompted by the display select language This selection has no influence on the operating parameters of the inverter and is not a grid code selection Illustration 3 1 Select Language The language is set to English at initial start up To change this setting press the OK button Press Y to scroll down through the languages Select language by pressing OK NOTE To use the default language English simply press the OK button twice to select and accept Illustration 3 2 Set Time Set time as prompted by the display Press OK to select number Press 4 to scroll up through the numbers Select by pressing OK The clock is 24 hour format NOTE It is very important to set the time and date accurately as the inverter uses this for logging If an incorrect time date is accidentally set correct it immediately in the set date and time menu Setup gt Inverter details Set date and time Illustration 3 3 Set Date Set date as prompted by the display Press OK to select Press A to scroll up t
19. ons WD 700 x 525 x 250 mm Mounting Wall bracket Weight S 35 kg CT facousti noise level 56 dB A tion t t Ee ia range Nom temperature range BAB Storage temperature 25 60 C Overload operation Change of operating point Active powercont neg fReactive pans enl TTT Table 4 1 General Specifications 1 According to FprEN 50524 where relevant 2 At identical input voltages At unequal input voltages Vmppmin can be as low as 250 V depending on total input power 3 Remotely controlled via CLX monitoring and grid management product or third party device At rated grid voltage Vacr Cos phi 1 At rated grid voltage Vac Functional Safety Passive Active AC discon nection Safety protective dass Class PELV on the communi Class cation and control card Islanding detection loss Three phase of mains monitoring ROCOF Voltage magnitude mue Frequency mew Insulation resitance moe _ RMU pes nawan Indirect contact Yes class protection grounded Table 4 2 Functional Safety Specifications L00410309 09 02 19 Technical Data 4 2 Norms and Standards References x Directive LVD 2006 95 EC Directive EMC 2004 108 EC Safety IEC 62109 1 IEC 62109 2 HE PV load VDE 0100 712 switch EN 61000 6 1 EMC immunity EN 61000 6 2 EN 61000 6 3 EMC emission EN 61000 6 4 Utility interference EN 61000 3 2 3 EN 61000 3 11 12
20. plus the cumulative length of PV array cabling Table 4 6 Cable Requirements NOTE Avoid power loss in cables greater than 1 of nominal inverter rating 2 150AA044 11 Illustration 4 2 TLX Series 6k Cable Losses versus Cable Length m 22 L00410309 09 02 Technical Data 150AA045 11 m 150AA046 11 80 m Illustration 4 4 TLX Series 10k Cable Losses versus Cable Length m L00410309 09 02 23 Technical Data L z 3 m Illustration 4 5 TLX Series 12 5k Cable Losses versus Cable Length m 2 2 1 5 1 _ 0 5 E 0 A 80 m Illustration 4 6 TLX Series 15k Cable Losses versus Cable Length m Consider also the following when choosing cable type and cross sectional area Ambient temperature Layout type inside wall under ground free air etc UV resistance 24 L00410309 09_02 L Technical Data 4 6 Torque Specifications for Installation 1504A006 10 T if E 15 1 S P ne LE one Illustration 4 7 Overview of Inverter with Torque Indications 1 3 TL rap 150AA007 11 Illustration 4 8 Overview of Inverter with Torque Indications 4 7 Tightening Torque a Mie SW 19 mim SW 30 mm 6 Front screw 30 TX 30 Table 4 7 Legend
21. put Potential free relay PELV Safe to touch The TLX Pro and TLX Pro variants can also be configured via the web interface For further information refer to the Web Server User Manual 4 L00410309 09 02 150AA009 10 Installation 2 Installation 2 1 Installation Dimensions and Patterns CAUTION Follow these instructions carefully to ensure correct instal lation of the inverter NOTE When choosing the installation place ensure that all labels are visible at all times For details refer to 4 Technical Data Illustration 2 1 Avoid constant stream of water NAX Illustration 2 2 Avoid direct sunlight ad RX Illustration 2 3 Ensure adequate air flow Illustration 2 4 Ensure adequate air flow 4 DK Illustration 2 5 Mount on non flammable surface EO Illustration 2 6 Mount upright on vertical surface Illustration 2 7 Prevent dust and ammonia gases L00410309 09 02 Installation 400mm 400mm 400mm S S 370mm 370mm 370mm 370mm Illustration 2 8 Safe Distances S Observe these distances when installing one or more inverters One row mounting is recommended Contact the supplier for information on mounting in more rows 6 L00410309 09 02 Installation 414mm gi 300mm me a 57mm amp C LP CN 7 207mm kag 50mm gt Illustration 2 9 Wall Plate NOTE Use of the wall plate delivered with the inverter i
22. s o Inverter type e Important specifications e Serial number see 1 for identification by Danfoss 1 1 1 Installation Sequence 1 Pay special attention to 1 Safety and Conformity 2 Install the inverter according to 2 1 Installation Dimensions and Patterns and 2 2 Mounting the Inverter 3 Open the inverter according to 2 4 Opening and Closing the Inverter 4 Install AC according to 2 5 AC Grid Connection 5 Install PV 6 Install Auxiliary input according to 2 8 Auxiliary Input Output 7 Close the inverter according to 2 4 Opening and Closing the Inverter 8 Turn on AC at the mains switch 9 Set language time date installed PV power country and grid For setup via the web interface see the TLX Series User Manual Web Server Quick Guide section For setup via the display see 3 Start up and Check of Settings 10 Turn on PV by turning the PV load switch on L00410309 09 02 3 Introduction 1 1 2 Overview of Inverter if J Tl Gn NE TT iog TE mla EEE 7 Of Ln a em HAE 1e MU PO J ui TU l II lt A L Ty a WNI ka L M Illustration 1 3 Overview of Danfoss TLX inverter Live Parts 5 Auxiliary interface RS 485 1 AC Connection Area 6 Auxiliary interface Temperature Irradiation 2 DC Connection Area Energy meter SO 7 Auxillary interface Ethernet Other 8 PV load switch 3 Terminal block for parallel connection 4 Auxiliary out
23. s mandatory Use screws that can safely carry the weight of the inverter The inverter must be aligned and it is important that the inverter is accessible at the front to allow room for Servicing L00410309 09 02 7 Deni Installation 2 2 Mounting the Inverter Lift the inverter upwards 2 over the top of the mounting plate until the inverter tilts towards the wall 3 ACAUTION For safe handling of the inverter two people must carry the unit or a suitable transport trolley must be used Safety boots must be worn Illustration 2 12 Place Inverter in Mounting Bracket Place the lower part of the inverter against the mounting Illustration 2 10 Position the Inverter bracket n Tilt the inverter as shown in the illustration and place the top of the inverter against the mounting bracket Use the N two guides 1 at the top plate to control the inverter be horizontally ye l Illustration 2 13 Fasten screws Illustration 2 11 Secure the inverter Lower 4 the inverter and make sure that the hook of the inverter base plate is placed in the lower part of the 8 L00410309 09 02 Installation mounting bracket 5 Check that it is not possible to lift the bottom of the inverter away from the mounting bracket 6 Fasten the screws on either side of the wall plate to secure the inverter 2 3 Removing the Inverter Loosen the locking screws on either side of the inverter
24. surement limit is set to 200 ko in accordance with authorities 2 TLX and TLX Pro only 20 L00410309 09 02 Technical Data 43 France UTE Requirements Wall Plate 30 x 9 mm NOTE Alignment Perpendicular 5 all In France observe the UTE C 15 712 1 and NF C 15 100 angles requirements Table 4 5 Wall Plate Specifications For installation in France apply warning label to front of inverter Illustration 4 1 Position of Warning Label 4 4 Installation Parameter Specification 25 C 60 C gt 45 C derating Environmental class 1EC60721 3 3 Air quality general ISA S71 04 1985 PRO Level G2 at 75 RH Air quality coastal Must be measured and classified acc to heavy industrial and ISA S71 04 1985 agricultural zones bration TR Ingress protection 54 class Max operating 3000 m above sea level altitude PELV protection is effective up to 2000 m above sea level only Installation Avoid constant stream of water Avoid direct sunlight Ensure adequate air flow Mount on non flammable surface Mount upright on vertical surface Prevent dust and ammonia gases Table 4 4 Conditions for Installation L00410309 09 02 21 Technical Data 4 5 Cable Requirements Outer diameter Bm Max recommended cable Tengt TLX Series 6k 8k and 10k Lome ak recommended cable Tengi TUA Ene tomm S deo Max recommended cable length The distance between inverter and PV array and back
25. switch and PV using the PV load switch Ensure that the device cannot be unintentionally reconnected Use a voltage tester to ensure that the unit is disconnected and voltage free The inverter can still be charged with very high voltage at hazardous levels even when it is disconnected from grid mains and solar modules Wait at least 30 min following disconnection from grid and PV panels before proceeding ACAUTION Maintenance and modification Only authorised personnel are allowed to repair or modify the inverter To ensure personal safety only original spare parts available from the supplier should be used If non Original spare parts are used the compliance with CE guidelines in respect of electrical safety EMC and machine Safety is not guaranteed The temperature of the cooling racks and components inside the inverter may exceed 70 C Observe the danger of burn injury ACAUTION Functional safety parameters Never change the parameters of the inverter without authorisation from the local energy supply company and instructions from Danfoss Unauthorised changes of functional safety parameters may Cause injury or accidents to people or inverter Additionally it will lead to the cancellation of all inverter operating approval certificates and Danfoss warranties Danfoss cannot be held responsible for such injuries or accidents L00410309 09 02 Safety and Conformity Hazards of PV Systems DC voltages up to 1000 V are pr
26. vel Setup gt Web server gt Admin 30 L00410309 09 02 Danfoss Solar Inverters A S Ulsnaes 1 DK 6300 Graasten Denmark Tel 45 7488 1300 Fax 45 7488 1301 E mail solar inverters danfoss com www danfoss com solar Danfoss can accept no responsibility for possible errors in catalogues brochures and other printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Rev date 2012 11 25 Lit No L00410309 09_02
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