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T1054 Operators Manual-150506

1. 257 T 9100 amp 3 tM 5249 E Turning lifting Preheat indicator DeSOx activation 5 deactiva Engine warning lamp indicator 15 Turning lifting indicator This comes on when the turning lifting function is selected with its button 16 Preheat indicator This comes on while the engine preheating function is activated O Headlamp high beam indicator 17 Headlamp indicator This comes on with the high beam activated and goes off with the low beam activated 2 12 indicator tion indicator 18 DeSOx activation indicator This lamp illuminates when the DeSOx switch is pressed It blinks when the DeSOx process is required 19 DeSOx deactivation indicator This lamp illuminates when the DeSOx inhibit switch is pressed 20 Engine warning lamp It comes on when the engine is malfunctioning PTO indicator Fuel level warning lamp 21 PTO indicator This indicates the operating con dition of the PTO shaft 22 Fuel level warning lamp This comes on when the fuel amount in the fuel tank is less than approx 14 liters amp Trailer brake indicator Spare 23 Trailer brake indicator Spare This comes on when the brake is operated with the tractor brake during driving ON The PTO shaft is rotating OFF The PTO shaft is stopped Flashing The PTO shaft is tem porarily
2. 5 11 FUEL FILTER 44404400 5 12 FUEL OIL AND FLUID SPECIFICATION CHART 5 33 G GENERAL ENGINE IDLING eee 3 4 GENERAL sss 4 2 GENERAL 1 1 eo imWllcme 5 21 GREASING 5 2 00 5 21 H HAZARD FLASHER tton rnc itn etienne HOW TO START HYDRAULIC 1 IMPLEMENT SYSTEM AND TOWING HITCH 2 39 BY IMPLEMENT LIFTING CONTROL 2 37 10 1 INSPECTING AND CHANGING COOLANT 5 4 INSPECTING AND CHANGING ENGINE COOLANT 5 4 INSPECTING AND CHANGING FRONT AXLE OIL 5 8 INSPECTING ELECTROHYDRAULIC SYSTEM SP MODEL 5 34 INSPECTION ITEM Sica attore decidi idest 5 3 INSPECTION ITEMS 5 3 INSTRUMENT CLUSTER s 2 8 INTAKE EXHAUST SYSTEM 2 57 J JUMP STAR T Sueco eee e LL A E 5 24 L LED BLINKING BY ERROR CODE ss 5 36 LIFT ROD ADJUSTMENT LEFT RIGHT s 2 40 LOADER eR 4 6 LOADING TO UNLOADING FROM 3 8 LONG TERM STORAGE s 6 2 LOW FUEL LEVEL WARNING LAMP 3 9 LOWER HIT 2 41 LOWER LINK CONNECTING HOLE
3. 4 Throttle Accelerator pedal It has the same function to the throttle lever to control the en gine speed Depressing The engine speed is increased Releasing The engine idles 5 Parking brake lever Pull the parking brake lever up ward to apply the parking brake To release the parking brake press the button at the tip of the lever CAUTION The tractor does not move with buzzer sound when operating the shuttle shift lever with the park ing brake applied In this case re lease the parking brake with the shuttle shift lever in the neutral po sition NOTE Make sure to park the tractor stop the engine and apply the parking brake Also chock the wheels if parking on a steep slope 2 1003214 6 Main shift lever The lever can be shifted among 4 Speed positions There are two but tons next to the lever for the SP model lt Power shift button SP model gt NOTE The t e be shifted t Cautions for position C of range ete OI Ces OE SNIMAO To operate the range shift le shift lever Migh speed er low speed gear ver depress the clutch pedal and When the range shift lever is in with the power shift button pressed wait till the tractor is complete the position C rotating force of even when the clutch p
4. NOTE This chapter only provides brief descriptions and instructions for a rotavator and loader Therefore for detailed operational instruc tions and other descriptions refer to the user s manual of each im plement SPEED TABLES TRENCHER ROTA varoe PANTER 30 3 4 genas LXI IL LE data reported in this publication are also subject to variation and consequently are not sass Speed table for T1054SP J100407A MAINTENANCE 1 OPENING COVERS 5 2 2 65 ricca 5 3 3 INSPECTING AND CHANGING COOLANT 5 4 4 CHECKING AND CHANGING OILS AND FLUIDS 5 5 5 REPLACING FILTER AND CARTRIDGE 5 10 6 CHECKING FUEL SYSTEM AND REPLACING FUELCFILTER e NUN 5 11 7 UREA nix ob c cR na a ona ck 5 14 8 CHECKING AND CLEANING AIR CLEANER 5 19 9 ADJUSTING TREAD 5 20 10 5 21 11 CHECKING 5 22 12 CHECKING ELECTRIC SYSTEM 5 22 13 CHECKING AND ADJUSTING EACH PART 5 28 14 ROUTINE MAINTENANCE SCHEDULE 5 31 15 INSPECTING ELECTROHYDRAULIC SYSTEM SP ix rio abc 5 34
5. AA WARNING e Make sure to connect the positive terminal first and connect the neg ative terminal to the engine body of the tractor with the discharged battery CHECKING ELECTRIC WIRING 1 Loose wiring terminals can cause contact failure and dam aged wirings can lead to per formance deterioration of elec tric devices short circuit and fire Replace or repair aged and damaged wirings 2 If wiring sheath is peeled off wrap wiring with insulating plas tic tape 3 If fasteners or bands to fix wir ings are damaged fix wirings with clamps 4 Have wirings checked by your workshop once a year regularly to avoid fire J100531A DISCONNECTING BATTERY The function of the battery discon nect switch is to disconnect the pow er supply to the electrical system by interrupting the connection to the battery This has benefits for tractor safety and operation in particular 1 Protects the electrical system against short circuit 2 Reduces battery self discharge when the tractor is left idling for prolonged periods 3 Allows maintenance and repairs to be carried out in conditions of safety Turn the knob to OFF to discon nect the battery and back to ON to resume normal operation The bat tery disconnect knob 1 is locat ed on the bracket to the right of the battery The battery disconnect knob may be removed for safety purpos es in the manner describ
6. MAINTENANCE 1 OPENING COVERS J100501A J100502A OPENING HOOD 2 Lift the hood with hands slightly CD Push the hood opening handle Then the hood is automatically under the hood front grill to the opened by its damper left as shown in the figure to un lock the hood 2 INSPECTION ITEMS To prevent any possible failure some items should be checked daily Make sure to perform inspection be fore driving gt INSPECTION ITEMS Inspect each part in the following order Check the items that were faulty yesterday Go around the tractor and check Lamps for proper illumina tion and damage Tires for inflation pressure crack damage and wear Rotating parts including tires for loose bolts and nuts Transmission fluid level Implement attachment status Pre cleaner for cleanness MAINTENANCE Open the hood and check Engine oil level Coolant level Fan belt for looseness and damage A C belt for looseness and damage Sit on the driver s seat turn the main switch to the ON position and check Fuel gauge for proper operation Fuel level UREA Level gauge Engine oil and charge warning lamps for blinking operation Turn signal lamp Horn operation Brake pedal free play Clutch pedal play 5 Start the engine drive the tractor slowly and check Emission color Brake pedal operation
7. 5 REGARDING THE DIRECTION TERMS OF MACHINE Terms such as front back left right left turn right turn used in this manual is shown in the figure Right turn Left turn Clockwise Counterclockwise Right Rear D M Front Left J100207A GENERAL INFORMATION 2 1 1 DESCRIPTION OF OPERATION SYSTEM am 1 SWITCHES AND INSTRUMENT PANEL 2 2 2 1 CONTROLS SP MODEL 2 17 2 2 CONTROLS SC 2 18 3 IMPLEMENT LIFT SYSTEM AND TOWING HITCH 2 39 4 CABIN 2 43 DESCRIPTION OF OPERATION SYSTEM 1 SWITCHES AND INSTRUMENT PANEL Shuttle shift lever Instrument cluster Column switch lever Turn signal lamp Horn Headlamp Main switch Ignition switch DeSOx regeneration switch Hazard flasher J100301A MAIN SWITCH It is used to start and stop the en gine OFF position Initial position The ignition key can be inserted and removed in this position If this switch is turned to this OFF position dur ing driving the engine stops and the key can be removed from the Switch ON position Engine running position The electric circuit is activated START position Engine starting position When releasing the key the switch is returned to the ON position NOTE
8. 30 1 Tachometer 2 Hourmeter 3 Speedometer 4 Error Display 5 Fuel Gauge 6 Coolant Temperature Gauge 7 Left Turn Signal Indicator 8 Right Turn Signal Indicator 9 High Gear Indicator 10 Low Gear Indicator 11 Charge Warning Lamp 12 Differential Lock Indicator 13 Parking Indicator 2 8 24 25 212223 262728293035 14 Reverse Driving lifting Indicator 15 Turning lifting Indicator 16 Preheat Indicator 17 High beam Indicator 18 DeSOx Activation Indicator 19 DeSOx Deactivation Indicator 20 Engine warning lamp 21 PTO Indicator 22 Fuel Level Warning Lamp 23 Trailer Brake Indicator Spare 24 1st Trailer Turn Signal Indicator Spare 25 2nd Trailer Turn Signal Indicator Spare 26 4wd Indicator J100309C 27 Quick Turn Indicator Optional 28 Engine Oil Pressure Warning Lamp 29 Hydraulic Clutch Low Pressure Warning Lamp strainer Clogging Warning Lamp 30 Air Cleaner Clogging Warning Lamp 31 Urea Level Lamp 32 Urea Level Warning Lamp 33 SCR Warning Lamp 34 Automatic DeSOx activated or Exhaust gas Warning Lamp 35 Water in Fuel Warning Lamp DESCRIPTION OF OPERATION SYSTEM AN 1 10 993C011A 1 Tachometer It indicates the engine RPM Ro tation Per Minute The green ar row indicates the engine speed at the standard 540 RPM speed of the PTO NOTE The engine
9. 100 1 215 11 User s manual 1 12 Link pin 2 16 13 Tool bag 1 TE 13 14 Wheel nut wrench 22 __ 1 15 Cartridge 2 n 1 16 bushing 2 APPENDIX 3 MAJOR CONSUMABLES Fan belt AIC belt High pressure filter element APPENDIX No Component Applicable item Quantity Remarks 1 Fuel filter element Fuel 1 2 Engine oil filter Engine oil 1 3 Hydraulic oil filter cartridge Hydraulic oil 2 4 Fan belt Engine 1 5 belt 1 6 High pressure filter element Hydraulic oil 1 INDEX ID E 10 2 B NUMERIC AWD SHIFT occ reenter nR 2 34 A A C HEATER SYSTEM 7 9 ADJUSTING CLUTCH PEDAL INCHING 5 28 ADJUSTING CLUTCH PEDAL 5 28 ADJUSTING FRONT WHEEL 5 20 ADJUSTING 2 40 ADJUSTING REAR WHEEL TREAD 5 20 ADJUSTING TREAD tete eror terat 5 20 APPENDIX C 9 1 AUTOMATIC PTO 02 440022 2 36 B BRAKE SYSTEM ettet tbe erret thea tech 7 5 CABIN 2 43 CABIN RELAY BOX iret teret irte t 5 26 CALIBRATION FOR REPLACEMENT OF POSI
10. 2 40 10 4 M MAIN SWITCH te teeth iere tete iere 2 3 cte rettet tbe iu a 5 1 MAJOR CONSUMABLES 9 7 MAJOR SPECIFICATIONS SC 0 9 3 MAJOR SPECIFICATIONS SP MODEL 9 2 0 OPENING COVERS csetera 5 2 OPENING EIQOLD 5 2 OPERATING PRINCIPLE OF PREHEATING SYSTEM 3 3 OPERATING TIPS FOR POWER STEERING WHEEL 2 38 OPERALUON oe edis 3 1 OPERATION CHECK DURING 3 9 P POWER CONNECTOR FOR TRAILER 3 10 PRECAUTIONS FOR HANDLING IMPLEMENT 4 2 GAP incite ene ted Ee 2 42 R REGARDING THE DIRECTION TERMS OF MVACHINE 1 11 REPLACING AND SERVICING HIGH PRESSURE FILTER 5 10 REPLACING ELEMENT es 5 19 REPLACING ENGINE OIL FILTER CARTRIDGE 5 10 REPLACING FILTER AND CARTRIDGE 5 10 REPLACING FUEL FILTER 5 14 REPLACING LAMP BULB esee 5 27 REPLACING TRANSMISSION HYDRAULIC OIL FILTER 5 10 REPLACING TURN SIGNAL LAMP POSITION LAMP 5 27 P
11. 7 6 5 HYDRAULIC SYSTEM seenen 7 7 6 ELECTRIC SYSTEM eeens 7 8 7 AIC I HEATER SYSTEM terrenae 7 9 5 SAFETY STANDARD FOR FARM WORK 1 1 MAJOR SPECIFICATIONS SP MODEL 9 2 1 2 MAJOR SPECIFICATIONS SC MODEL 9 3 2 STANDARD PARTS 9 6 3 MAJOR 5 5 9 7 BY inex JM MME A 10 2 warranty 1 WARRANTY Xia D nia 11 2 GENERAL INFORMATION T COMPONENTS 1 2 2 SAFETY DEGCALS econtra oan rr n or 1 5 3 USE OF THE MACHINE 1 10 4 SUPPLY TERM FOR SERVICE PARTS 1 10 5 REGARDING THE DIRECTION TERMS OF MVACHINE itid abun DER kx cuida 1 11 2 GENERAL INFORMATION 1 COMPONENTS Figures in this manual are based on the model T1054SP Roof Wiper Front Work lamp Front Side window Outside rearview mirror Muffler Door Tire Rear Step J100212A Windshield Upper Steering wheel GENERAL INFORMATION 2 Side window LH Hood Headlamp Grill Turn signal position lamp Front Door LH Windshield Fuel tank Mudguard J100213A 1 3 GENERAL INFORMATION Sunroof Work lamp Rear Wiper Rear Rea
12. 3 If the battery terminal is cor roded it cannot deliver current If it is corroded or contaminat ed wipe it with sandpaper or a brush Negative terminal Black Positive terminal Red 993F026A lt Charging gt Turn the ignition switch to the OFF position and remove the battery from the tractor 2 Charge the battery in a well ven tilated area 3 Charge the battery with the nor mal procedures and avoid quick charging Open the electrolyte filler hole of the battery MAINTENANCE 7 5 Turn the battery switch OFF and connect the cables to the neg ative and positive battery termi nals correctly When using a charger its charg ing current should be below 10A MAINTENANCE 993F027A gt JUMP START Turn off all electric devices 2 Connect the positive terminal of the normal battery to the positive terminal of the discharged bat tery with the jump cable 3 Connect the negative terminal of the normal battery to the en gine body of the tractor for the discharged battery with the jump cable 4 Firstly start the engine of the ve hicle with the normal battery Then start the engine of the trac tor with the discharged battery 5 After the engine is started discon nect the negative cable first Then disconnect the positive cable Charge the discharged battery for approx 30 minutes after the engine is started
13. Driving speed Forward 1 2 30 2 1 3 31 2 km h Reverse 1 2 30 1 1 3 31 1 PTO Revolution rpm 540 1000 Implement Control type position draft Draft system Swing drawbar 9 3 APPENDIX DRIVING SPEED SP MODEL 10545 Range shift L M H Max Main shift 1121314 112 4 1 2 4 1 2 4 RPM Low 0 42 0 56 0 79 1 02 127 170 238 330 378 5 05 7 08 9 21 12 81 17 14 2402 31 24 dei High 0 50 0 67 0 94 122 1 51 202 2 83 3 69 4 50 602 843 10 97 15 24 20 40 28 59 37 18 39 61 Low 0 42 0 56 0 78 1 02 1 26 1 69 237 3 08 3 76 5 03 7 05 9 17 1274 17 05 23 90 31 09 High 0 48 0 65 0 90 1 18 146 1 95 2 74 3 56 435 5 81 8 15 10 60 1474 1972 27 64 35 94 854 9545 km hr Range shift L M H Max Mainshift 1 2 4 1 2 4 1 2 4 4 2 3 4 Low 0 41 0 54 0 76 0 99 1 23 1 64 2 30 3 00 3 65 4 89 6 85 8 91 12 39 16 58 23 24 30 23 cowan High 0 48 0 65 0 91 1 18 1 46 1 96 2 74 3 57 4 35 5 82 8 16 10 61 14 75 19 73 27 66 35 98 38 32 Low 0 40 0 54 0 76 0 98 1 22 1 64 2 29 2 98 3 64 4 87 6 82 8 87 12 33 16 50 23 13 30 08 High 0 47 0 62 0 88 1 14 1 41 1 89 2 65 3 45 4 20 5 63 7 89 10 26 14 26 19
14. nnunnp Reverse driving lifting 5 Reverse driving lifting This function is to lift the imple ment automatically when the vehi cle is driven backward Pressing the button once turns on the lamp and activates the reverse driving lifting function Pressing it once again turns off the lamp and deactivates the function 6 Turning lifting This function is to lift the imple ment automatically when the vehi cle is being turned Pressing the button once turns on the lamp and activates the turn ing lifting function Pressing it once again turns off the lamp and deactivates the function Turning lifting DESCRIPTION OF OPERATION SYSTEM NOTE Do not activate the reverse driv ing lifting function or turning lifting function while driving on a road AUTO PTO rotation 7 PTO AUTO The PTO shaft is automatical ly stopped for safety when the implement is lifted to the pre set height Also the PTO shaft is automatically stopped when de pressing the clutch pedal Pressing the button once turns on the lamp and activates the automatic PTO function Press ing it once again turns off the lamp and deactivates the func tion 2 35 DESCRIPTION OF OPERATION SYSTEM a PTO Opera PTO Auto Implement Driving Switch Switch Height Clutch pedal tion Shaft ON Manual N A N A ON Rotated ON Automatic Hig
15. FOREWORD Thank you very much for purchasing our tractor which we feel sure will give you many years of trouble free service The introduction in this manual sets out the correct manner of operating maintaining and checking the tractor to ensure long term durability Please ensure correct operation of the tractor as incorrect operation can cause substantial mechanical damage as well as cause accidents with the associated injuries Please note that in some cases differences can exist between this manual and your tractor due to the manu facture s policy of constant product improvement In the event that you encounter a problem not covered by this manual please contact your nearest dealer who will assist you in resolving your problem CALIFORNIA Proposition 65 Warning The Engine Exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other repro WARNING ductive harm The following warning signs in this manual draw additional attention to items of importance for the safe correct operation of the tractor SIGN MEANING OF THE SIGN DANGER This indicates that a condition may result in harm serious injury or death to you or oth er persons if the warning is not heeded Follow the advice provided with the warning A WARNING Hazard or unsafe practice that can lead to severe injury or death A CAUTION Hazard or unsafe practice that can lead
16. Never use the diff lock at high speed or on the road as this can cause rollover and injury 1200 910 060 J 1768 910 017 0 Km i E Do not use the 1 Stay clear of raised boom and bucket 2 Joystick button must always be locked for safty when not using implement accelerator lever execpt working on the field Caution for Operating Turbocharged Engine 1 Do not increase engine RPM rapidly right after the b Soret tum of the engine when the engine is Tunning on the high RPM make sure the engine is iding for a sufficient time before turning off P tha ongina for 2 8 minutes the tractor when the tractor has completely stopy or thas engine of fita changed ork isin the freeze weather following the instruction above it may cause damage to the turbocharger 1 When DeSOx lamp on DeSOx has to be done while the tractor is completely stopped Neutral Position 2 Do not the engine while DeSOx is in progress S Mexe suro enough ding me aftr he conten 4 Not following the instruction above it may cause U Erenn ler to the operator s manual or detalia damage to the engine Caution for Operating DeSOx Do not touch while the system is hot It cause serious burns 1200 910 024 0 Always set the knob to lock when 1 Traveling on the road 2 Replacing blades on an
17. One brake pedal operation Heaviness and vibration of steering wheel Coolant gauge operation Hydraulic operation of 3 point link MAINTENANCE 3 INSPECTING AND CHANGING COOLANT gt INSPECTING AND CHANGING ENGINE COOLANT 1 Inspection Open the Coolant cap and check if coolant is filled up to the filler neck If not add more coolant to the radiator Do not open the cap when the gine is hot Otherwise hot steam can burn you seriously Wait un til the engine is sufficiently cooled down 2 Change CD To drain coolant rapidly open the drain cock and remove the radiator cap simultaneously At this time set the heater cock to the Open position to drain coolant 2 Flush the inside of the radiator with clean water thoroughly Fit the drain cock and add coolant Start and idle the engine for ap prox 5 minutes and check the coolant level in the reservoir tank Add more coolant as necessary 3 Antifreeze If coolant freezes the engine can be damaged Clean the radiator thoroughly be fore adding antifreeze The mixture ratio of antifreeze is different by manufacturers and temperature Refer to the manu facturer s manual Mix antifreeze with water suffi ciently before adding it Adding antifreeze If evaporated Add water for the duced amount If leaked Add mixture of antifreeze and water with the same mixtu
18. The shuttle shift lever consists of electric components so forcible operation can damage the lever NOTE Poor fuel quality can damage the engine Make sure to use only the specified genuine Diesel fuel Use fuel for winter season in win ter to enhance engine starting performance COLUMN SWITCH LEVER 1 Lamp selection lever This lever is to operate the head lamps horn and turn signal lamps Position lamp Turn the lever A from the posi tion 1 to 2 Horn Press the tip of the lever in the arrow direction DESCRIPTION OF OPERATION SYSTEM lt gt Low beam Turn the lever A from the position 2 to 3 High beam Push the lever down with the High beam activated The high beam can obstruct the view of other drivers coming in the opposite direction on a road leading to an unexpected acci dent CAUTION 2 Turn signal lamp operation The turn signal lamps can be op erated with the main switch in the ON position regardless of the position of the column lever Left turn Pull the lever 1 in the direction B Right turn Pull the lever 1 in the direction A This lever is not automatically re turned to the neutral position Therefore set it back to the neu tral position after turn 2 1 DESCRIPTION OF OPERATION SYSTEM gt INSTRUMENT CLUSTER 26
19. 1 Clutch operated safety switch is provided on all tractors which al low the starting system to be come operational only when the Clutch pedal is fully pressed 2 Do not By pass this safety starter switch or work on it Only Autho rized Dealers are recommended to work on safety starter switch 3 On some models Safety Starter switch is provided on transmis sion High low shifter lever and in PTO shifter lever The tractor can be started only if High low shifter lever is in neutral position e Safety Starter Switch is to be replaced after every 2 000 hours 4 years whichever is earlier EMERGENCY EXITS If exit from the cab side doors is blocked following an accident or ve hicle overturn the alternative safety exits are indicated by decals The possible safety exits are Rear window hatch All tractors Front window for versions with openable front window SAFETY PRECAUTIONS WHEN USING THE LOADER T740226A Never let anyone get in the loader Do not stand under the lifted load and use the loader as a workbench er or get close to it Also lower the Otherwise it may lead to a fatal in loader arm onto the ground before jury or even death leaving the tractor Otherwise it may lead to a fatal injury or even death SAFETY PRECAUTIONS A When attaching or detaching the loader fix all parts which are con nected to the bucket and boom The bucket or boom can be accidental ly dropp
20. 4 Do not add water to electrolyte as it may splash off causing severe burns BATTERY DISCONNECT 1 When working with your tractors electrical components you must first disconnect the battery ca bles 2 To ensure that there are no acci dents from sparks you must first disconnect the negative battery cable SERVICE TRACTOR SAFELY T720216A Do not wear a necktie scarf or loose clothing when you work near moving parts If these items were to get caught severe injury could re sult Remove rings and other jeweler to prevent electrical shorts and entan glement in moving parts SAFETY PRECAUTIONS WORK IN VENTILATED AREA Do not start the tractor in an en closed building unless the doors amp windows are open for proper venti lation as tractor fumes can cause Sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes by connecting exhaust pipe extension 17 A SAFETY PRECAUTIONS TRACTOR RUNAWAY 1 The tractor can start even if the transmission is engaged posi tion causing tractor to runaway and serious injury to the people standing nearby the tractor 2 For additional safety keep the pull to stop knob Fuel shut off con trol in fully pulled out position Transmission in neutral position Foot brake engaged and PTO le ver in disengaged position while attending to Safety Starter Switch or any other work on tractor SAFETY STARTER SWITCH
21. 5 REPLACING FILTER AND CARTRIDGE gt REPLACING TRANSMISSION HYDRAULIC OIL FILTER D Remove the hydraulic oil filter el ement by turning it counterclock wise with a wrench 2 Apply a thin film of oil to the O ring of a new cartridge and install the new cartridge by tightening it with a hand When its packing touches the sealing surface turn it approx 2 3 turns further with a wrench 3 Add the specified amount of hy draulic oil Check the oil level with the dipstick again If still insufficient add more 5 10 AND SERVICING HIGH PRESSURE FILTER CD When the indicator is turned on in red after the engine is started the element needs to be replaced 2 Stop the engine and turn the cover counterclockwise with a spanner to remove it 3 Pull down the cartridge to remove it Replace the element 5 Apply a thin film of oil to the O ring and push it up to fit it 6 Wash the removed cover with hydraulic oil and install it with a spanner 7 Start the engine and confirm that the indicator is turned on in green gt REPLACING ENGINE OIL FIL TER CARTRIDGE D Remove the engine oil filter car tridge by turning it counterclock wise with a wrench 2 Apply a thin film of oil to the O ring of a new cartridge and in stall the new cartridge by tight ening it with a hand When its packing touches the sealing sur face turn it approx 2 3 turns fur ther with a w
22. Do not leave equipment imple ment in the raised position 26 14 15 16 Use the flasher Turn signal lights and Slow Moving Vehi cle SMV signs when driving on public roads during both day and night time unless prohibit ed by law Dim tractor lights when meet ing a vehicle at night Be sure the lights are adjusted to pre vent the blinding on the eyes of coming vehicle operator Emergency stopping instruction If tractor fails to stop even after application of brakes Pull the knob of fuel shut off control rod DRIVING THE gt 1 Watch where you are going es pecially at row ends on roads around trees and low hanging ob stacles To avoid upsets drive the tractor with care and at speeds compat ible with safety especially when operating over rough ground crossing ditches or slopes and when turning at corners Lock the tractor brake pedals to gether when transporting on roads to provide proper wheel braking Keep the tractor in the same gear when going downhill as used when going uphill Do not coast or free wheel down hills Any towed vehicle and or trail er whose total weight exceeds that of the towing tractor must be equipped with its own brakes for safe operation When the tractor is stuck or tires are frozen to the ground back out to prevent upset Always check overhead clear ance especially when transport ing the tracto
23. Then fit the plug 3 Then run the engine to bleed the system 5 13 MAINTENANCE gt REPLACING FUEL FILTER EL D Open the drain plug 1 to drain fuel in the filter 2 Unscrew the filter 2 from the fil ter head 3 Push and turn the element in the filter counterclockwise to remove it from the filter body 4 Screw in a new O ring and ele ment into the filter body 5 Turn the filter until the filter body touches the filter head 5 14 T UREA TANK UREA TANK FILLER PORT When the urea amount in the tank is below 25 the urea level warning lamp comes on In this case add more urea into the tank CD Stop the engine and remove the urea filler cap 2 Pour urea through the filler port until the urea level reaches the mark on the gauge which is lo cated on the right side of the cap 3 Turn the filler cap clockwise completely X The urea level gauge is located on the multi display CAUTION engine power is limited when driving only with 1096 of the full urea capacity Never add any fluid such as die sel fuel gasoline and alcohol into the urea tank other than the rec ommended urea complying with 15022241 or DIN70070 Do not add urea over the middle mark in the tank gauge The tank may overflow Also the tank can be frozen and broken in winter The urea tank gauge is designed to prevent overflow of the tank It is not desi
24. position 4 green lamps ON 7596 10096 of urea in tank 3 green lamps ON 50 75 of urea in tank 2 green lamps ON 25 50 of urea in tank 1 green lamp ON 25 of urea in tank Yellow lamp ON 10 of urea in tank Red lamp ON 5 of urea in tank Red lamp blinking 2 596 of urea in tank 45 2 U 4 2 Urea level warning SCR Selective lamp CatalyticReduction Warnig Lamp 32 Urea level warning lamp This comes on when the urea level in the tank is below 2596 33 SCR Selective Catalytic Re duction warning lamp SCR Selective Catalytic Reduc tion related part malfunctions In this case contact your work shop DESCRIPTION OF OPERATION SYSTEM 34 Automatic DeSOx activated or Exhaust gas warning lamp Automatic DeSOx operation acti vated or Exhaust gas temp 600 degrees 35 water in fuel warning lamp When a certain amount of wa ter is collected in the fuel filter this lamp comes on In this case stop the engine immediately and drain water from the fuel filter See page 5 12 2 15 DESCRIPTION OF OPERATION SYSTEM Warning Urea level SCR warning levels Values Time Engine warning lamp lamp U S Status Status Warning lt 25 Warning ON Level 1 lt 10 Reducing torque to 25 ON 1 Urealevel o Reducing torque to 50 Blinking _ idis RPM to 60 slowly Blinking Final 2 596 Low I
25. the correct tools is available for maintenance and minor repairs Ensure that all service work and repairs are carried out on a flat area with a concrete or similar floor Do not carry out service work on a tractor until it is switched off and the parking brake applied and wheels choked 22 Where tractor is started confined area ensure that the area is well ventilated as exhaust gases are very harmful and can cause death Do not work under raised imple ments When changing wheels or tires ensure that a suitable wheel stand is placed under the axle prior to removing the wheel and the wheels are chocked Where guards or shields need to be removed to perform a service or repair ensure that the guard or shield is correctly reinstalled before starting the tractor Never refuel near a naked flame or with an overheated engine Ensure to turn off Engine before refueling 10 The cooling system operates un der pressure take care when re moving the radiator cap on a hot 1 engine to prevent being scald ed by steam or hot water Do not add water in the radiator when the engine is hot Add water to the radiator only after the engine cools down completely To prevent fires keep the tractor including the engine clean and free from inflammable materi al and well away from fuels and other inflammable material MOUNTING AND DEMOUNTING IMPLEMENTS
26. with good fuel economy and ease of operation under a wide variety of operating conditions Prior to de livery The tractor was carefully in spected both at the factory and by your TYM Dealer Distributor to en sure that it reaches you in optimum conditions To maintain this condi tion and ensure trouble free perfor mance it is important that the rou tine services as specified in this manual are carried out at the rec ommended intervals Read this Manual carefully and keep it in a convenient place for fu ture reference If at any time you re quire advice concerning your trac tor do not hesitate to contact your Authorized TYM dealer Distributor He has trained personnel genuine parts and necessary equipments to undertake all your service require ments Manufacturer s policy is one of con tinuous improvement and the right to change prices specifications or equipments at any time without no tice is reserved All data given in this book is sub ject to production variations Dimen sions amp weight are approximate only and the illustrations do not neces sarily show tractors in standard con dition For exact information about any particular tractor please consult your TYM dealer Distributor 3 INTRODUCTION amp DESCRIPTION TRACTOR AN INTRODUCTION The word tractor has been derived from traction which means pulling A tractor is required to pull or haul an equipment implement or tro
27. 200hours 5 25 Battery 5 18 21 Radiator Air cleaner hoses and bands every 2years Checking fuel hose and band every 2years Cleaning turbocharger inlet UREA filter Replace every 3000 hours 5 31 72 4 MAINTENANCE Check Add Adjust Clean Wash Replace Service by workshop Hourmeter display Item Checking Item Remarks Ref Page 50 100 150 200 250 300 350 400 450 500 550 600 Transmission fluid Every 550 hours 5 6 Hydraulic oil filter Every 200 hours 5 10 High pressure filter Replace when indicator is in red Front axle oil 5 8 gt 0 4 gt 6 9 Greasing each part Add every 50 hours daily if working in watery field 5 21 Inching valve stroke Check frequently before driving Stroke 10 mm Tightness of Front Rear wheels Check frequently before driving Adjusting throttle system Rubber hoses Checking wirings gt FUEL OIL AND FLUID SPECIFICATION CHART Engine oil Transmission pube check hole fluid check hole Transmission fluid Front axle filler hole amp check hole Engine oil filler hole LY Front ax
28. 4 2 ROUTINE MAINTENANCE SCHEDULE 5 31 ROUTINE MAINTENANCE SCHEDULE 5 31 RUNNING IN essen 3 4 S SAFETY DECALS a EAA 1 5 SAFETY STANDARD FOR AGRICULTURAL WORK 8 1 SHIFTING AND 3 5 SHUTTLE SHIFT LEVER conii enian REENA 2 6 STANDARD 4 24 4 2142 1 9 6 STARTING OFF inrer i i 3 5 STARTING OFF ON STEEP SLOPE ss 3 7 STARTING OFF SHIFTING AND DRIVING 3 5 STEERING SYSTEM teat eee 7 6 STOPPING ection ante 3 3 STOPPING AND 4 44 1 eee 3 6 STORAGE AND 6 1 SUPPLY TERM FOR SERVICE 22 1 1 10 SWITCHES AND INSTRUMENT 2 2 INDEX THE ERROR CODE IS DISPLAYED THROUGH THE INDICATOR ON THE METER PANEL SIMULTANEOUSLY 5 37 TIPS FOR DRIVING ON 3 7 TIRE INFLATION 5 30 TOP LINK ADJUSTMENT sese 2 40 TOWING TAIT GC etcetera patr et ce 2 41 TRACTOR 6 12 6 2 TROUBEESHOOQTING 7 1 TURNING IN FIELD cot iter
29. After draining oil tighten the en gine oil drain plug Add the specified amount of the specified engine oil through the filler hole There is one engine oil drain hole on each side of the engine 5 6 NOTE Do not add engine oil over the up per limit level Check the engine oil before start ing the engine or at least in 5 min utes after the engine is stopped When trying to use new oil from a different manufacturer or oil with different viscosity drain used oil completely before adding new oil 3 specification Change oil with API classification grade cJ4 When changing engine oil replace the filter cartridge as well A CAUTION f engine oil gets on your skin it can irritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly gt CHECKING AND CHANGING TRANSMISSION FLUID 1 Inspection Perform inspection while the engine is stopped CD Pull out the dipstick wipe its tip and insert it again Then pull it out and check that the oil level is be tween the upper and lower limits Q If the level is below the lower limit add fluid r NOTE The transmission is already filled with transmission fluid properly When using a hydraulic imple ment add more fluid for the amount of the implement 2 Changing CD Unscrew the drain plug on the lower section
30. Twenty speeds of with high low selector lever Presently TYM Tractors are fitted with partial synchro mesh type gears The transmission Gear box has T954 T1054 SC TYM Twelve 12 Forward and Re verse Presently TYM Tractors are fitted with partial synchro mesh type gears gt BRAKES TYM tractors are provided with in dependent disc brakes operated by two road travel Hand brake lever is fitted for parking gt REAR AXLE amp WHEELS This is mounted on ball bearings and is enclosed in removable hous ing which are bolted to the transmis sion case The rim amp Disc fitted with Rear tires are bolted to the outer flange of Rear Axle gt HYDRAULIC SYSTEM amp LINK AGES TYM tractors are fitted with Live i e system is in operation even when clutch is disengaged independent very touch of hydraulic System Three point Linkages can be used for category 2 type of implements gt STEERING It consists of Hydrostatic Power steering system which has a hy draulic cylinder and tandem type hy draulic pump gt ELECTRICAL SYSTEM A 12 Volt Lead Acid Propylene Bat tery is used to activate the Engine through the Starter Motor and the Electrical system comprising Horn Head Lamp Side indicator Lamps Plough Lamp Brake Light Gauge lamp Hazard Lamp Generator or Alternator Fuse box also from part of the Electrical system e When operating the tractor at High speed Do not attempt to make sha
31. Working depth control knob Turning it clockwise increases the height of the lift arm Turning it counterclockwise de creases the height of the lift arm External lifting lowering switch opera tion These switches are installed to the left and right mudguards on the back of the vehicle and can be used to lift and lower an imple ment DESCRIPTION OF OPERATION SYSTEM lt Operation gt Keep the following instructions for safe and correct use of the electronic lift D When starting the engine the in dicator 4 comes on to inform the driver that the interior lift controls cannot be used for now for safety reason The exterior lifting lowering switch es 12 on the rear mudguards are available to use 2 30 2 Set the upper position limit with the knob 5 and place the lift con trol lever 1 into the lifting position A Then the indicator 4 goes off and the indicator 10 comes on CAUTION f the control lever 1 is already in the lifting position A set it to the Stop position first and move it to the lifting position A lt Hydraulic lock operation gt D Before operation set the lever 1 to the lifting position A to lift the implement 2 Tum the knob 6 counterclockwise to its end 3 Push the lock button 11 forward to fix the lever in the lifting position Keep other settings as before lock ing the lever lt Swing atten
32. audible signal relief sound When this sounds avoid using the steering wheel O K only for a short time Also nev er turn the steering wheel com pletely continuously 2 38 4 Turning the steering wheel to its end unnecessarily with the trac tor stopped can wear tires rap idly 5 In winter warm up the engine sufficiently before use 6 When repairing components such as a pipe make sure that no foreign material enters the system 7 The steering wheel can be op erated with a small amount of force Therefore operate it with care and keep your hands on it at all times Releasing the steering wheel dur ing driving can result in a collision and rollover Never release the steering wheel during driving EXTERNAL LIFTING LOWER ING SWITCH SP MODEL Use this switch to lift and lower an implement from the outside of the cabin when a rotary tiller is attached as an implement DESCRIPTION OF OPERATION SYSTEM 3 IMPLEMENT LIFT SYSTEM AND TOWING HITCH Top link Lift arm Upper link bracket Lift rod Adjusting link Lower link Towing hitch DESCRIPTION OF OPERATION SYSTEM link lower link A j connecting 1 F hole gt TOP LINK ADJUSTMENT 1 The angle of an implement can be adjusted by extending or re tracting the top link 2 After
33. can be damaged if in creasing its speed too fast 2 Hourmeter It indicates the total time of use Black digits Whole number for hours of use Red digit Decimal place for hours of use There are 6 digits for the hour meter The last digit indicates one tenth hours Example The time of use illus trated above is 234 hours and 30 minutes 3 Speedometer Speedometer J100311A It indicates the driving speed km h of the tractor DESCRIPTION OF OPERATION SYSTEM HH 4 Error display 993C013A J100313A 5 Fuel gauge 6 Coolant temperature gauge This indicates malfunction of the tractor When an error code is shown on the display stop driving and per form repair or service accordingly 2 10 This indicates the amount of fuel while the main switch is in the ON position F Full E Empty NOTE Poor fuel quality can damage the engine Make sure to use only the specified genuine Diesel fuel Use fuel for winter season in win ter to enhance engine starting performance This indicates the temperature of coolant while the main switch is in the ON position C Cold H Hot If the needle is in the red H zone during driving the coolant is over heated In this case stop driving and take any necessary action ac cording to the troubleshooting in structions 7 Tractor left turn signa
34. decal Each decal has a part number on the bottom When replacing a part attached with a decal with a new part replace the decal as well gi
35. duty off road en gine to a DICEA dealer as soon as a problem exists The warranty re pairs should be completed by the dealer as expeditiously as possible If you have any questions regarding your warranty rights and responsibil ities you should contact your near est authorized DICEA dealer or con tact DICEA at Doosan Infracore Construction Equipment North America 2905 Shawnee Industrial Way Suwanee GA 30024 USA 1 800 743 4340 WARRANTY FEDERAL amp CALIFORNIA EMIS SION CONTROL SYSTEMS LIMITED WARRANTY FOR NON ROAD ENGINES CI Engine for a forklift OWNER S WARRANTY RIGHTS AND OBLIGATIONS The U S Environmental Protection Agency the California Air Re sources Board ARB and DOOSAN INFRACORE are pleased to explain the Federal and California Emission Control System Warranty on your 2015 to 2017MY non road engine DOOSAN INFRACORE warrants the engine was designed built and equipped so as to conform at the time of sale with all applicable regulations of the EPA and of the California ARB In California new heavy duty off road engines must be designed built and equipped to meet the State s stringent anti smog standards 11 4 DOOSAN INFRACORE DOOSAN INFRACORE must war rant to the initial owner and each subsequent owner the emission control system on your engine for the periods of time listed below pro vided there has been no abuse ne glect improper maintenance or un approved modifi
36. of the transmission to drain contaminated transmis sion fluid As hot fluid flows out of the transmission first be care ful not to get burnt 2 After draining fluid tighten the transmission fluid drain plug 3 Pour the specified amount of the specified transmission fluid through the filler hole MAINTENANCE 7 NOTE Do not add fluid over the upper limit level Check the fluid before starting the engine or at least in 5 minutes af ter the engine is stopped When trying to use new fluid from a different manufacturer or fluid with different viscosity drain used fluid completely before adding new fluid This tractor uses transmission flu id as hydraulic oil Therefore keep the oil change in terval MAINTENANCE 3 specification Dongyang genuine 500 CAUTION If transmission fluid gets your skin it can irritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly 2 Changing CD Unscrew the drain plugs from the bottom of the axle and left right final cases to drain contam inated engine oil Since hot fluid flows out of the engine first be careful not to get burnt INSBECTNG AND CHANGING Q After draining oil tighten the oil FRONT AXLE OIL drain plug 1 Inspection Add the specified amount of the D Pull out the dipstick wipe its tip specif
37. position can be slid for ward or backward with the lever in front of it pushed to the left After adjustment make sure that the seat is firmly secured 2 Seat cushion adjustment Turn the lever on the front of the seat to adjust the cushion prop erly according to the driver s weight DESCRIPTION OF OPERATION SYSTEM 3 Seatback reclining The angle of the seatback can B be adjusted by pulling up the an 2 _ control lever 4 Seat belt Before driving adjust the length a5 of the seat belt properly and fit D P Ed its tongue into the receptacle un a Hb E til it clicks 6 Seat height adjustment Pull up or push down the height The headrest position can be adjusted to fit to the driver Its height can be adjusted by press ing the lock on the seatback and adjustment lever to adjust the seat height in 4 steps Suitability headrest mounting section WARNING Make sure to fasten your seat belt to protect yourself in case of roll over or collision Never adjust the seat during driv ing of each position is as follows Standard position b When working while observ ing the back c When working while observ ing the front area near the ve hicle d When the seat is too low for the driver 8 993 076 Lifting seat In the position
38. ride on trac tor or any implement USE OF ROPS AND SEAT BELT Yo The Roll Over Protective Struc ture ROPS has been certified to industry and or government stan dards Any damage or alternation to the ROPS mounting hard ware or seat belt voids the certification and will reduce or eliminate protec tion for the operator in the event of a roll over The ROPS mounting hardware and seat belt should be checked after the first 100 hours of tractor and every 500 hours there after for any evidence of damage wear or cracks In the event of dam age or alteration the ROPS must be replaced prior to further operation of the tractor The seat belt must be worn during machine operation when the ma chine is equipped with a certified ROPS Failure to do so will reduce or elim inate protection for the operator in the event of a roll over PRECAUTION AVOID TIPPING T720206A Do not drive where the tractor could slip or tip Stay alert for holes and rocks in the terrain and other hidden hazards Slow down before you make a sharp turn Driving forward out of a ditch or mired condition could cause trac tor to tip over backward Back out of these situations if possible PARK TRACTOR SAFELY Before working on the tractor Lower all equipment to the ground Stop the engine and remove the key SAFETY PRECAUTIONS A KEEP RIDERS OFF TRACTOR Do not allow riders on the tractor Riders on
39. safety starter switch Consult your TYM tractor Dealer Distributor if safety starting switch malfunctions 4 Avoid accidental contact with the gear shifter lever while the engine is running Unexpect ed tractor movement can result from such contact 5 Do not get off or climb the trac tor while it is in motion 6 Shut off the engine remove the key and apply the parking brake before getting off the tractor 7 Do not operate the tractor in an enclosed building without ad equate ventilation Exhaust fumes can cause death Do not park the tractor on a steep slope 9 If power steering or Engine seiz es to operate stop the tractor immediately 25 SAFETY PRECAUTIONS 10 11 12 13 Pull only from the swinging draw bar or the lower link drawbar in the down position Use only a drawbar pin that locks in place Pulling from the tractor rear axle carriers or any point above the rear axle may cause the tractor S front end to lift If the front end of the tractor tends to rise when heavy imple ments are attached to the three point linkage install front end or front wheel weights Do not operate the tractor with a light front end Always use hydraulic posi tion control lever when attach ing equipments implement and when transporting equipment Be sure that the hydraulic cou plers are properly mounted and will disconnect safely in case of accidental detachment of imple ment
40. steered properly 12 OPERATION CHECK DURING DRIVING Observe that every part is properly operated during driving gt ENGINE OIL PRESSURE If the engine oil level warning lamp comes on during driving the lu gt 4 brication system may malfunction Check the engine oil immediately and have your vehicle checked by your workshop gt CHARGING n battery charge warning lamp comes on during driving the bat tery is not properly charged In this case check the battery condi tion and if necessary have it checked by your workshop LOW FUEL LEVEL WARNING LAMP If the low fuel level warning lamp comes on during driving fuel is in sufficient Add fuel immediately ENGINE COOLANT If the needle of the coolant gauge points at H stop the engine and check the followings Radiator coolant Radiator fin for clogging Fan belt for looseness If necessary have your machine checked by your workshop OPERATION OPERATION 13 POWER CONNECTOR FOR TRAILER When driving the tractor attached with a trailer make sure to connect the power connector to the trailer for proper operation of lamps on the trailer When driving on a road with a trailer attached be sure to con nect the power connector to the trailer to inform drivers behind with the moving direction in order to avoid a collision 3 10 at Ie D WE EXTERNAL POWER SUPPLY TERMINAL It sup
41. the filter Have it repaired by workshop Tighten the clamp replace the pipe or machine the surface of the copper washer before installation Have it repaired by workshop TROUBLE CAUSE ACTION Engine system Engine stops at low speed Defective injection pump Incorrect engine valve clearance Low idle speed Faulty nozzle Have it repaired by workshop Have it repaired by workshop Adjust the speed to the rated speed Have it repaired by workshop The engine overruns Clogged governor by foreign materials or dust Oil increase Have it repaired by workshop Have it repaired by workshop The engine stalls suddenly Insufficient fuel Faulty nozzle Engine seizure by insufficient oil or poor lubrication Add more fuel and bleed the system Have it replaced by workshop Have it repaired by workshop Pull the fan belt If the crank pulley is moved it may indicate insufficient fuel and faulty nozzle The engine is overheated Insufficient coolant amount Loose or damaged fan belt Clogged radiator Insufficient engine oil Add coolant Adjust the belt tension or replace it Clean Inspect or Replenish The engine produces white smoke Clogged air cleaner Excessive engine oil amount Insufficient fuel delivery amount Clean the element Check and set the proper amount Have it repaired by workshop The engine produ
42. 08 26 74 34 78 The above driving speed table is based on the engine speed at 2 300 RPM The specifications are subject to change for the purpose of improvement without notice 9 4 APPENDIX DRIVING SPEED SC MODEL m 10545 km hr Range shift L M H Main shift 1 2 3 4 1 2 3 4 1 2 3 4 Forward 1 27 1 70 2 38 3 10 3 78 5 05 7 08 9 21 12 81 17 14 24 02 31 24 Reverse 1 26 1 69 2 37 3 08 3 76 5 03 7 05 9 17 12 74 17 05 23 90 31 09 9545 km hr Range shift L M H Main shift 1 2 3 4 1 2 3 4 1 2 3 4 Forward 1 23 1 64 2 30 3 00 3 65 4 89 6 85 8 91 12 39 16 58 23 24 30 23 Reverse 1 22 1 64 2 29 2 98 3 64 4 87 6 82 8 87 12 33 16 50 23 13 The above driving speed table is based on the engine speed at 2 300 RPM The specifications are subject to change for the purpose of improvement without notice 4 5 APPENDIX 2 STANDARD PARTS No Item Specification Quantity 1 Ring spanner 1 2 Pliers 150 1 3 Double open ended spanner 8x12 1 4 Double open ended spanner 12 x 14 1 5 Double open ended spanner 13 x 17 1 6 Double open ended spanner 19 x 22 1 7 Double open ended spanner 24 x 27 1 8 Grease pump 350 cc 1 9 Phillips screwdriver 6 x 100 1 10 O _ 10 Screwdriver
43. 1 Ensure that all mounting and re moval of implements is done on safe flat ground Ensure no one is between the tractor and implement and do not get under the implement to avoid accidental injuries After mounting the implement en sure that all sway chains are cor rectly adjusted and where PTO shafts are used that the shaft is fit ted and secured correctly Where heavy implements are used ensure that the combina tion is well balanced or use prop er ballast to achieve balance Before leaving the tractor at any time lower the implement stop the PTO shaft where applicable the parking brake and switch off the engine While operating the implements with the PTO keep all bystanders away from any moving parts and do not attempt to make adjustments while the machine is running 6 Only the driver should ride on the tractor with the ROPS frame fitted and with the seat belt properly fastened 7 Where young children are pres ent particular care should be taken and the tractor should not be moved until the whereabouts of all children is known 8 Only trained operators should op erate the tractor and so taking care to ensure that other workers are not injured In particular they should take care during dusty op erations which will reduce visibili ty substantially 9 Never start the tractor unless the transmission is out of gear the operator is in the seat and all round safe
44. 7 5 COLUMN SWITCH LEVER sess 2 7 COMPONENT 95 1 2 CONTROLS SC MODEL esee 2 18 CONTROLS SP MODEL essen 2 17 D DAILY STORAGE iiiter cet tenete rettet 6 2 DESCRIPTION OF OPERATION SYSTEM 2 1 DIFFERENTIAL LOCK PEDAL SC MODEL 2 33 DISCONNECTING 5 25 DRAWBAR ADJUSTMENT 2 41 DRIVING ON SLOPE itte e resp 3 7 DRIVING SPEED SC 9 5 DRIVING SPEED SP 9 4 E ELEGTRIG SYSTEM 7 8 ENGINE COOLANT 2 t ees itt 3 9 ENGINE IDEINQ nri terrace ttem ies 3 4 ENGINE IDLING IN COLD 3 4 ENGINE OIL PRESSURE sese 3 9 ENGINE STARTING tet Fe be ette tree 3 2 ENGINE STOPPING 3 riii tn itte tette tenes 3 3 ENGINE SYSTEM iicet macs beaten tn deu 7 2 ERROR CODE DISPLAY FOR HYDRAULIC SYSTEM 5 35 INDEX ERROR CODE DISPLAY OF CONTROL PANEL STATUS LED te tee era 5 35 EXTERNAL LIFTING LOWERING SWITCH SP MODEL 2 38 EXTERNAL POWER SUPPLY TERMINAL 3 10 F
45. GING BATTERY 12 CHECKING ELECTRIC SYSTEM DANGER When charging battery after removing it from the tractor it pro duces hydrogen gas presenting a fire risk Charge the battery only in a well ventilated area The battery produces highly flam mable hydrogen gas which can explode Keep flammable items and spark away from the battery The battery electrolyte is sulfu ric acid so can burn your skin and eyes Be careful not to spill any e f the battery electrolyte gets on your eyes skin clothes or ob ject rinse it with water thoroughly If you swallowed it drink a lot of water Also get medical attention immediately if acid contacts your eye or is swallowed f keeping using or charging the battery with its electrolyte lev el below the LOWER LEVEL mark it can lead to battery dam age or even explosion Charge indicator 993F025A The battery has the charge indicator Green Fully charged e Red Charging required White Insufficient electrolyte lt Checking gt CD Checking battery charging level f the battery is not used for over two weeks it may become hard to start the engine Charge the battery in this case The exact charging level can be measured with a hydrometer or through a certain test 2 Check that the electrolyte level is between the upper and lower limits If insufficient add battery acid to the upper level
46. ING READ THIS INFORMATION THOROUGHLY ALONG WITH THE USER MANUAL TO ENSURE SAFE WORK SAFETY STANDARD FOR AGRICULTURAL WORK SAFETY MARK Always make sure to check the operating con 1 INSTRUCTION BEFORE USE An operator must attend his her health and should dition of the safety lamps such as turn signal lamps before operating the machine x If any lighting system is removed t may lead to an unexpected accident because it is not possible to give signals to people ma chine nearby get enough rest Before using the machine check it and repair if there is a malfunction Check if the assembly of front and rear wheels is okay Check the tightening of bolts and nuts in each unit Do not drive if you are mentally unstable drunk un der the age of 16 not trained overworked sick un der the influence of drugs and any other reason that may affect normal operation of the machine Please wear the appropriate working clothing Put on a hard hat to protect your head Put on a hat and a working clothes to prevent an in jury such as being twined into the machine Protective measures to prevent any injury on foot or slipping Put on an appropriate non slippery shoes to prevent a fall from the machine scattering soil and slippery surface Measures against dust and toxic gas Wear an appropriate protective gear Measures against the herbicide wear protective gear to pr
47. JnsseJd jueroyinsu pyepueis oJnssoJd eAISS92X3 Ground Contact 993F039A gt TIRE INFLATION PRESSUR Check if the inflation pressure of the front and rear tires is correct If not adjust it to the specification Model Item Specifications Inflation pressure kg cm2 Front wheel 13 6 24 6PR 1 6 T854 T954 Rear wheel 16 9 34 8PR 1 6 Front wheel 13 6 24 6PR 1 6 T1054 Rear wheel 18 4 34 10PR 1 6 14 ROUTINE MAINTENANCE SCHEDULE ROUTINE MAINTENANCE SCHEDULE Check Add Adjust MAINTENANCE Clean Wash Replace Service by workshop CAUTION Check or adjust each part only when the engine is stopped When any hot part should be serviced wait until itis cooled down Hourmeter display Item Checking Item Remarks Ref Page daily 50 100 150 200 250 300 350 400 450 500 550 600 Replace every 500hours After first 50hours 5 5 10 Check daily Cleaning fuel filter and re Replace every 500hours 5 12 placing element Check daily Replace every 1 200 hours To maintain the concentration of anti Radiator coolant freeze check coolant every 500 hours ni Air cleaner element 5 15 Fan bait Replace every
48. LAY BOX This supplies power to the cabin control panel and cabin electric de vices If any cabin electric device is not op erating properly check this part If defect is found replace it with a new one The cabin relay box is installed in the roof MAINTENANCE 7 gt REPLACING LAMP BULB If a lamp does not come on by oper ating the corresponding switch Check the corresponding fuse If the fuse is intact remove the bulb socket from the lamp 3 Remove the bulb from the sock et and check for blown filament If the filament is blown replace the bulb with a new bulb with the REPLACING TURN SIGNAL Remove the bulb by pressing it 993F033A same capacity LAMP POSITION LAMP and turning it counterclockwise 0 Remove the lamp lens using a Fit a new bulb by pressing it flat bladed screwdriver turning it clockwise Bulb Specifications Handlamp 12V55W 55W Trun signal lamp Front 12V 21W Turn signal lamp Rear 12V 21W Position lamp Front 12V 8W Stop Position lamp 12V 21W 5W Backup lamp 12V 24W Interior lamp 12V 10W Work lamp H3 12V 35W 1 MAINTENANCE 13 CHECKING AND ADJUSTING EACH PART 993F035A e f the tractor moves slowly with the clutch pedal depressed have the inching cable adjusted by your dealer or worksh
49. N OF OPERATION SYSTEM Rear window lever 2 Rear window lever 3 Side window handle To open the window push the le Hold the handle and push it out ver on the center of the rear win ward to open the window dow in the cabin gently CAUTION To close the window hold the le When opening and elosirig the Il it gently 1 Door lever ver ANE pali gently side window be careful not to get Press the button on the lever r NOTE caught by the handle edge or in to open the door from outside rear window may not be able the window Push the lever down to open the to be opened depending on the door from inside type of an attached implement Make sure to check it in advance Avoid driving at a high speed or driving on a bumpy road with the window open The window may be broken DESCRIPTION OF OPERATION SYSTEM Front work 4 Front Rear work lamp There are 4 work lamps installed on the front and back of the cab in roof They can be operated by the buttons on the panel on the right side in the cabin Do not tum on the work lamps at nighttime while driving on a road They can obstruct other drivers view J100349C 5 Outside rearview mirror To avoid a collision with an obsta cle outside adjust their positions to suit the driver The switches for the windshield rear wipers washers and work lam
50. N PERIOD Make sure to keep the following in structions for the initial 50 hour use 1 Avoid abrupt starting and abrupt stopping 2 Do not use excessive speed or load 3 Drive the tractor only when the engine is sufficiently warm 4 Do not idle the engine at the maximum speed 5 Check each part and change oil and fluid after 50 hour use 6 Refer to the section Maintenance for adding and changing engine oil 5 D Confirm that the left and right brake pedals are interlocked Make sure to interlock the left and right brake pedals unless working in a field 2 Lift an implement 3 Place the main shift lever range shift lever and shuttle shift lever into the desired positions Depress the brake pedal to lease the parking brake 5 STARTING OFF SHIFTING AND DRIVING 5 Release the clutch pedal slow ly while depressing the throt tle pedal to increase the engine speed gt SHIFTING AND DRIVING To shift during driving depress the clutch pedal to stop the vehicle in advance Depressing pedal It cuts off power Releasing pedal It delivers power However the 1st 2nd 3rd and 4th gears in the main shift system are a synchromesh type so it is possible to shift with the main shift lever dur ing driving Make sure to depress the clutch pedal firmly during shifting OPERATION The driving speed in the reverse direction is almost the same
51. NG TO UNLOADING FROM TRUCK 3 8 11 CAUTIONS FOR DRIVING ON ROAD 3 8 12 OPERATION CHECK DURING DRIVING 3 9 13 POWER CONNECTOR FOR TRAILER 3 10 work PROCEDURE O 1 PRECAUTIONS FOR HANDLING IMPLEMENT 4 2 2 GENERAL 4 2 3 TYPES OF WORK BY SPEED TABLE 4 8 MAINTENANCE 1 OPENING 5 2 2 INSPECTION 5 3 3 INSPECTING AND CHANGING COOLANT 5 4 4 CHECKING AND CHANGING OILS AND gu8 pc 5 5 5 REPLACING FILTER AND CARTRIDGE 5 10 6 CHECKING FUEL SYSTEM AND REPLACING FUEL FILTER 5 11 UREA TANK 5 14 8 CHECKING AND CLEANING AIR CLEANER 5 19 9 ADJUSTING TREAD os cerner animes 5 20 gamelclem 5 21 11 CHECKING HOSES 5 22 12 CHECKING ELECTRIC SYSTEM 5 22 13 CHECKING AND ADJUSTING EACH PART 5 28 14 ROUTINE MAINTENANCE SCHEDULE 5 31 15 INSPECTING ELECTROHYDRAULIC SYSTEM SP 5 34 STORAGE AND DISPOSAL 1 6 2 2 USAGE AND 1 6 3 F S TROUBLESHOOTING 9 1 7 2 2 5 7 5 2 5500 7 5 4 STEERING SYSTEM
52. Step 8 Set the dial to the set point 2 Step 9 Press the external hitch low ering button to lower the 3 point hitch Step 10 Press and hold the exter nal hitch lowering button even after the 3 point hitch is fully lowered Step 11 Hold the external hitch low ering button until the sta tus LED on the Bosch con trol panel blinks and then stops Step 12 When the LED on the Bosch control panel stops blinking release the exter nal hitch lowering button Step 13 Stop the engine wait for 5 seconds and turn the igni tion switch to the ON po sition for 5 seconds ERROR CODE DISPLAY FOR HYDRAULIC SYSTEM If an error is occurred in the hydrau lic lifting lowering system The type of the error is displayed by blinking of the status LED on the control panel 2 The error code is displayed through the indicator on the me ter panel simultaneously Ve gt ERROR CODE DISPLAY OF CONTROL PANEL STATUS LED When there is an electric or elec tronic fault the indicator 1 blinks according to the setting in the sys tem to inform the type of the fault To read the error code properly ob serve the number and sequence of blinking of the indicator 1 carefully Read an error code according to the following steps Step 1 The LED on the control panel stops for approx 2 seconds before indicating a code MAINTENANCE 7 Step 2 After a brief stop it blinks for the number of the first
53. TION SENSOR EHR B BOSCH 5 34 CAUTIONS FOR DRIVING INTO OUT OF FIELD 3 8 CAUTIONS FOR DRIVING ON 3 8 10 2 euhtvicllc 3 9 CHECKING AND ADJUSTING A C COMPRESSOR BELT 5 29 CHECKING AND ADJUSTING EACH 5 28 CHECKING AND ADJUSTING FAN BELT 5 29 CHECKING AND ADJUSTING WATER PUMP BELT 5 29 CHECKING AND CHANGING ENGINE OIL 5 5 CHECKING AND CHANGING OILS AND FLUIDS 5 5 CHECKING AND CHANGING TRANSMISSION FLUID 5 6 CHECKING AND CHARGING 5 22 CHECKING AND CLEANING AIR CLEANER 5 19 CHECKING AND REPLACING 5 25 CHECKING ELECTRIC 5 22 CHECKING ELECTRIC WIRING eene 5 24 CHECKING FUEL SYSTEM AND REPLACING FUEL irren rore rete ter cres 5 11 CHECKING 5 22 CLEANING CONDENSER GRILL AND OIL COOLER 5 5 CLEANING COVER iicet rrt on estu 5 19 CLEANING ELEMENT nentes 5 19 CLEANING FUEL 5 13 CLEANING RADIATOR GRILL AND CONDENSER GRILL 5 5 CLEANING VACUUM 22 20440422 5 19 CLUTCH SYSTEM c tenter ens toa ee eme toten etae
54. TIONS A If the original fuel tank cap is lost replace it with genuine cap A none approved cap may not be safe Do not drive equipment near open fire Never use fuel for cleaning pur pose Arrange fuel purchases so that winter grade fuel are not held over and used in the spring USE ultra low sulfur fuel only It is suggested that after repairs if any of the Safety Decal sign is peeled defaced the same may be replaced immediately in interest of your safety 27 A SAFETY PRECAUTIONS 2 DO S AND DON T S DO S FOR BETTER PERFORMANCE DO Ensure that safety shields are DO Keep the radiator filled with DO Shift into low gear when driv in place and in good condition clean water and in cold weath ing down steeps hills DO Read all operating instructions er use anti freeze mixture Latch the brake pedals togeth before commencing to oper Drain the system only in an er when driving on a highway ate tractor emergency and fill before DO Keep draft control lever fully down DO Carry out all maintenance tasks starting tegi when not in use without fail DO Ensure that the transmission is in neutral before starting the engine DO Keep all fuel in clean storage that they are replenished and and use a filter when filling the tank changed at the recommend ed intervals DO Attend to minor adjustments and repairs as soon as neces sity is apparent DO Allow th
55. To start the engine set the PTO switch in the OFF position the shuttle shift lever in the neutral position and depress the clutch pedal fully in advance DESCRIPTION OF OPERATION SYSTEM OFF J1007078 DeSOx SWITCH AND OPERATING DESCRIPTION 1 When the Forced DeSOx switch is set in the neutral position the DeSOx operation is automatically performed for every 200 hours While the DeSOx operation is automatically performed 83 5 on the instrument panel is illumi nated DESCRIPTION OF OPERATION SYSTEM 2 Forced DeSOx operation OFF When the DeSOx operation is performed the exhaust gas tem perature rises to a high level Therefore set the Forced DeSOx Switch to the OFF position when working in a greenhouse or an en closed area or work to be per formed needs high power No i the instrument clus ter is illuminated 3 Forced DeSOx operation ON This position can be used only while gu indicator blinks The following prerequisite condi tions should be satisfied to use this switch position Prerequisite condition 1 Warm up rev up the engine for 3 minutes to increase the coolant temperature Prerequisite condition 2 Idle the engine for 15 seconds 2 4 Prerequisite condition 3 Apply the parking brake Then the parking brake indicator on the instrument cluster comes on Prerequisite condition 4 Press and hold
56. VERAGE The 2015MY to 2017MY heavy duty off road engines are warranted for five years or 3 000 hours of opera tion whichever occurs first If any emission related part on your en gine is defective the part will be re paired or replaced by DICEA The warranty period shall begin on the date the machine is delivered to the first retail customer OWNER S WARRANTY RE SPONSIBILITIES As the heavy duty off road engine owner you are responsible for the performance of the required main tenance listed in the Operation and Maintenance Manual DOOSAN IN FRACORE and DICEA recommends that you retain all receipts cover ing maintenance on your heavy du ty off road engine but DOOSAN IN FRACORE and DICEA cannot deny warranty solely for the lack of re ceipts or for your failure to ensure the performance of all scheduled maintenance As the heavy duty off road en gine owner you should however be aware that DOOSAN INFRACORE and DICEA may deny you warran ty coverage if your heavy duty off road engine or a part has failed due to abuse neglect improper mainte nance or unapproved modifications Your engine is designed to oper WARRANTY ate on Ultra Low Sulfur Diesel Fuel Only Use of any other fuel may re sult in your engine no longer oper ating in compliance with the EPA s emissions requirements You are responsible for initiating the warranty process The EPA and Cal ifornia ARB suggest that you pres ent your heavy
57. a with the seat emp ty push down the height adjustment lever Then the front section of the seat is lifted setting the seat into the position b DESCRIPTION OF OPERATION SYSTEM In the position a with the seat emp ty pull up the height adjustment le ver Then the rear section of the seat is lifted setting the seat into the position c When trying to adjust the seat from the position b to the position c or vice versa the seat is returned to the position d Lowering seat With the height adjustment lever lifted in the position d press the rear section of the seat to lower the rear section setting the seat in the position b With the height adjustment lever pushed down in the position d press the front section of the seat to lower the front section setting the seat in the position c When trying to adjust the seat from the position b to the position c or vice versa the seat is returned to the position a 2 56 18 Steering wheel adjusting lever tilt lever A The angle of the steering wheel can be adjusted to suit the driver The tilt lever is installed under the steering wheel Use this lever 1 to adjust the position To fix the posi tion push down the lever Pushing down the lever 1 fixes the steering wheel into the posi tion Pulling up the lever 1 enables the steering wheel to be adjusted Adjust the position of the steeri
58. adjustment fix the adjust ing handle so that the link does not become loose 3 The mounting location of the top link is different by the type of an implement The 1st and 2nd holes from the top are generally used gt LIFT ROD ADJUSTMENT LEFT RIGHT Turn the handle clockwise to extend the rod and turn it counterclockwise to retract the rod Adjust the length of the lift rod to keep the implement in balance 1 To adjust the height lift the ad justing handle After adjustment lower the handle and fix it 2 Adjust the length according to the type of an implement gt LOWER LINK CONNECTING HOLE C for rotary tiller and other types of implements D for rotary tiller gt ADJUSTING LINK The adjusting link can be adjusted to relieve vibration and shock DESCRIPTION OF OPERATION SYSTEM gt LOWER LINK An implement can be attached to this The installation type is Category Il Implement mounting hole diameter 25 4 nm r NOTE When no implement is attached fix the lower links with the left and right check links so that they do not touch the rear wheels Engage the top link with the hook gt TOWING HITCH Install only an implement applicable to this tractor Make sure to use the towing hitch for towing to avoid rollover Nev er tow anything by connecting a rope to the top link bracket axle or safety frame When using a rotavator that
59. are connected 2 It is dangerous to drive into out of a field if the field is deep from its bank Use ramps 3 Move in the perpendicular direction to the bank 4 When driving out of the field lower the implement so that the front wheels cannot be lifted 5 It is recommended to drive into a field backward to utilize full power Be careful to keep the tractor s balance when working on a slope The tractor may become out of balance and roll over t is very dangerous to ride a person as a front weight 10 LOADING TO UNLOADING FROM TRUCK 1 When loading the tractor onto a truck drive backward 2 Be extra careful when using ramps 3 If the engine stops on ramps depress the brake pedals immediately and release them slowly to move onto the ground Then start the engine again to climb the ramps again 3 8 11 CAUTIONS FOR DRIVING ON ROAD 1 When changing the direction on a road use the turn signal lamp to in form other drivers 2 Use the low beam when there is any vehicle coming on the other side at nighttime 3 that the left and right brake pedals are connected 4 Keep the work lamps off when driving at night 5 Follow any applicable laws and keep safe driving 6 Never let anyone ride the tractor except yourself as a driver f driving on a road with an imple ment attached the front side of the tractor tends to be lifted and vehi cle may not be
60. ault of the Exterior raise and Lower Control Button for Lowering 16 Indicate Power Supply Fault of the Lift Arm Controller In short Circuit to 10V 17 Indicate Power Supply Fault of the Lift Arm Controller In short Circuit over 16V 22 Indicates Position Sensor Fault 31 Indicates Right Daft Sensor Fault 32 Indicates Left Daft Sensor Fault 1301 Pressure too low at Hydraulic Clutch 1402 Short or Connecting fault at 4WD drive Solenoid 1403 Short or Connecting fault at Power shift High Low speed Solenoid 1405 Short or Connecting fault at Forward Drive Terminal Solenoid 1406 Short or Connecting fault at Reverse Drive Terminal Solenoid 2301 Short or Connecting fault at Shuttle S W 2302 Short or Connecting fault at strainer STORAGE AND DISPOSAL 1 TRACTOR STORAGE ia eain rani Dunn da 6 2 2 USAGE AND DISPOSAL eene 6 3 1 DAILY STORAGE 1 Store the tractor after cleaning it Especially clean it thoroughly af ter harrowing or working in a wet field 2 Make sure to lower an imple ment 3 Store the tractor indoors if possi ble 4 If storing the tractor outside cov er it 5 For better startability it is recom mended to remove the battery from the tractor and keep it in doors in winter 6 If the outside temperature is be low add antifreeze or drain coolant completely to prevent the engine from freezing and
61. ay any type of open flame The fuel in the injection system is under high pressure and can pen etrate the skin Unqualified per sons should not remove or at tempt to adjust a pump injector nozzle or any part of the fuel in jection system Failure to follow these instruc tions can result in serious injury Keep open flame away from bat tery or cold weather starting aids to prevent fire or explosions Do not modify or alter or permit anyone else to modify or alter this tractor or any of its components or any tractor functions OPERATING THE gt 1 Before starting the tractor apply the parking brake place the PTO Power Take Off lever in the OFF position the hydraulic control le vers in the downward position the remote control valve levers in the neutral position If fitted and the transmission in neutral Do not start the engine or con trols while standing besides the tractor Always sit on the tractor seat when the engine or operat ing controls Safety starter switch In order to prevent the acciden tal starting of the tractor a safe ty switch has been provided The starting system of the tractor is con nected through this switch which becomes operative only when the clutch pedal is depressed On some models shuttle shifter lever and PTO button should also be in neutral position for completing the SAFETY PRECAUTIONS A starting circuit Do not bypass the
62. bursting 7 Remove the key and store it separately gt LONG TERM STORAGE Clean the tractor thoroughly and store it as follows 1 Change engine oil with new oil and run the engine for 5 min utes to distribute oil to each part evenly 2 Drain coolant from the radiator Then make a label indicating No Coolant and fix it onto the steering wheel If antifreeze is already added it is not necessary to drain coolant 3 Add oil fluid and fuel to each part according to the mainte nance chart 4 Apply a thin film of grease of oil to body parts that are apt to rust 5 Check each bolt and nut for looseness and tighten any loose bolt and nut 6 Set the tire inflation pressure a little higher than the specifica tion 7 Remove a weight Detach or lower an implement 8 Chock the rear wheels 9 Remove the battery or discon nect the negative battery cable 10 Disengage the clutch with the cut off arm If not the clutch disc can be stuck to the fly wheel after long period time 11 Place wood blocks under the tires to protect them 12 Charge the battery every 2 months during long term stor age 13 Store it in a dry place to avoid rain or snow and cover the body gt USE AFTER LONG TERM STORAGE Keep the following instructions when using the tractor after its long term storage 1 Inspect the tractor thoroughly before driving it 2 To keep performance and life of the
63. cations of your engine Your emission control sys tem may include those parts listed below 1 Fuel Metering System Fuel Supply Pump HP Pump Injector Common Rail Air heater 2 Air Induction System Intake Manifold Turbocharger System 3 Exhaust Gas Recirculation EGR System EGR Valve EGR Cooler 4 Catalyst or Thermal Reactor System Diesel Oxidation Catalyst DOC Exhaust Manifold SCR System Catalyst NOx Sensor 5 Positive Crankcase Ventilation PCV System valve 6 Electronic Control System ECU Cam Crank Sensor Cool ant Temperature Sensor MAF Sensor MAP Sensor Manifold Pressure Sensor Inlet Boost Temperature Sensor Fuel Tem perature Sensor Common Rail Pressure Sensor 7 Miscellaneous Items Used In Above Systems Vacuum temperature and time sensitive valve and switches Electronic control units sensors solenoids and wiring harnesses Hoses clamps fittings and tubing Pulleys belts and idlers Emission control information labels Where a warrantable condition ex ists DOOSAN Industrial Vehicle America Corporation hereafter DI will repair your heavy duty off road engine at no cost to you in cluding diagnosis parts and labor MANUFACTURER S WARRAN TY COVERAGE The 2015 to 2017MY heavy duty off road engines are warranted for five years or 3 000 hours of opera tion whichever occurs first If any emission related part on your en gine is defective th
64. ces black smoke Low quality fuel Excessive fuel amount delivery Insufficient nozzle pressure Add the specified fuel Have it repaired by workshop Have it repaired by workshop 1 3 TROUBLE CAUSE ACTION Clogged or carbon on nozzle tip Have it repaired by workshop Insufficient compression or gas Check the fuel system leak from valve seat Incorrectly adjusted valve clearance Clean the element Incorrect injection timing Insufficient fuel Clogged air cleaner UREA supply shortage The engine power is insufficient E 5 Low engine oil level Add to the specified level The oil warning lamp comes 2 viscosity of engine oil Change oil with proper viscosity amp during driving Faulty pressure Switch the switch i Defective oil pump Have it repaired by workshop Oil filter element clogged Replace the element Defective wiring Check for loose or missing terminal short circuit and poor ground and repair as necessary The charge warning lamp Defective alternator Have it repaired by workshop comes on during driving Defective battery or insufficient Replace the battery or add distilled water distilled water Loose or damaged fan belt Adjust the tension or replace the belt 2 CLUTCH SYSTEM TROUBLE CAUSE ACTION TROUBLESHOOTING ES Clutch 3 BRAKE SYSTEM The clutch slips Poorly adjusted pedal Worn
65. conditioner heater Air conditioner heater vent DESCRIPTION OF OPERATION SYSTEM Radiator Fan Exterior air Inlet 993C062A Temperature control dial 993C063A 12 Sunroof Use it to ventilate the cabin To open the sunroof turn the le ver clockwise and push it up To close the sunroof hold the le ver pull it down and turn it coun terclockwise 13 Fan speed control dial The fan speed can be adjusted in four steps for the air condition er and heater Heater operation winter lt Heater gt How to use To use the heater turn the tem perature control dial clockwise Operate the fan speed control dial 1st to 4th step 3 Warm air can be provided when the engine coolant is sufficiently warm Cautions for using heater Make sure to use antifreeze for the winter season in winter General en gine antifreeze can freeze in winter Check the heater hose before use Air conditioner S Jn T ET 3 Fan speed Ten control dial control dial 993C064A Air conditioner operation summer lt Air conditioner gt How to use D To use the A C turn the tempera ture control dial counterclockwise Operate the fan speed control dial 1st to 4th step 3 Turn the air conditioner d
66. ctrolyte and take any necessary action The headlamp does not produce enough light Low charging level of battery Contact failure in wiring Charge Check clean and re tighten the ground and terminal The headlamp does not come on Blown bulb Blown fuse Contact failure Replace the bulb Check the wiring and replace the fuse Check and clean the ground and terminal The horn does not operate Defective horn switch Defective wiring Damaged horn Replace Repair Repair or replace The turn signal lamp does not blink Blown bulb Defective flasher unit Poor contact Replace the bulb Replace Check and clean the ground and terminal The work lamp does not come on Blown bulb Contact failure Replace the bulb Check and clean the ground and termina 7 AIC HEATER SYSTEM TROUBLE CAUSE TROUBLESHOOTING ES ACTION Compressor It produces abnormal noise Abnormal noise from inside Abnormal noise from outside Insufficient lubricant Loose belt Loose bracket Add lubricant Adjust Tighten the bolt Faulty clutch Check It rotates abnormally Internal cause Damaged internal part Check and replace Clutch slipping Check and replace No lubricant Replenish External cause Loose belt Adjust Refrigerant or oil leaks Damaged sealing washer Replace Loose mounting bolt Tig
67. d on a plate attached to the left hand side SAFETY PRECAUTIONS A of the engine body Illust A For easy reference we suggest you to write the number in the space pro vided in the owner s personal data Right turn Clockwise Left turn Counterclockwise J100207A SAFETY PRECAUTIONS DESCRIPTION GENERAL CONSTRUCTION The transmission case Clutch Clutch housing Engine and Front Axle Support are bolted together to form a rigid unit gt FRONT AXLE amp WHEELS The 4WD front axle is a center piv ot reverse Eliot type The front wheel drive mechanism is incorpo rated as a part of the axle The front wheel drive power is taken off the rear transmission and trans mitted to the differential in the front axle where the power is divided into right and left and to the respective final cases In the final cases the transmitted revolution is reduced by the level gears to drive the front wheel The 4WD mechanism with level gears provides wider steering and greater durability gt ENGINE The tractors are fitted with fuel effi cient Turbo charged engines with Acylinders of T854 T954 T1054 de signed by DOOSAN INFRACORE Engines Company gt CLUTCH AND TRANSMISSION A Torsional damper is used on these tractors Tractor with IPTO Independent Power Take Off are fitted with hy draulic Clutch Assy The transmission Gear box has T854 T954 T1054 SP Thirty two Forward Thirty two Reverse
68. dex are actual values Refer to ISO 4259 for actual values The AUS 32 manufacturer pro duces products based on the val ues for the annotation a d and e t is necessary to check if urea is satisfied with the required specifi cations The ISO 4259 conditions should be applied MAINTENANCE 2 9 8 CHECKING AND CLEANING AIR CLEANER Element inner outer J100533A Check and clean the air cleaner pe riodically as follows gt CLEANING VACUUM VALVE Pull out the valve with a hand and remove dust from its inside If it is dirty or watery wipe it with a dry rag thoroughly before fitting it again lt Precautions for inspection and service of air cleaner 1 Use only standard elements and do not apply oil on it 2 Foreign materials in the cover should be removed thoroughly as well 3 Make sure to install it securely so that foreign materials do not enter the cover 4 Never drive the vehicle with the element removed gt CLEANING ELEMENT Blow compressed air from the inside toward the outside of the element Keep proper distance between the air nozzle and element gt REPLACING ELEMENT After cleaning the element 5 times or if it is damaged replace it with a new one gt CLEANING COVER Undo the clip and remove the cover to wash it thoroughly with water 5 19 218 MAINTENANCE 9 ADJUSTING TREAD ADJUSTING FRONT WHEEL TREAD The tread can be ad
69. dig it of the error code at a short interval Step 3 After delivering the first digit it stops blinking for approx 1 second Step 4 After a brief stop it blinks for the number of the second digit of the error code ata short interval The control panel LED displays one error code with the highest priority severe fault at one time To check for any other error codes this code with the highest priority should be cleared Then the con trol panel LED displays another er ror code if there is any CAUTION Errors that prevents the lift con trols from operation has the high est priority 5 35 MAINTENANCE gt LED BLINKING BY ERROR CODE If there is an error in the system the status LED indicates this error by blinking in the specified setting O orrF Faults 1phase 2 phase 3 Phase 4 Phase Description code 2 sec First digit 1 sec Second digit Flash 11 O Indicates Circuit Fault of the Lift Arm solenoid for Raising 12 Indicates Circuit Fault of the Lift Arm solenoid for Lowering 13 Indicates Short Fault of the Lift Solenoid for Raising Lowerring 14 Indicates Connecting Fault of the Exterior Raise and Lower control button for Raising 15 O O 00000 52 Connecting fFault of the Exterior Raise and Lower control button for 16 000000 I
70. dle fast Warning Error Warning ON 30 minutes Immedi Level 1 orfore ately Reducing torque to 25 ON 2 hours or 7 min Level 2 2 5 utes or T Blinking slowly 2 hours more 18 min 1 hours or utes or Final more 3 5 more Low Idle Blinking fast hours 25 min utes 2 16 2 1 CONTROLS SP MODEL Shuttle shift lever gt Brake pedal Steering wheel Column switch signal lamp 2 Horn Head lamp Driving clutch pedal Parking brake hand brake j 4 A Shift lever DESCRIPTION OF OPERATION SYSTEM Throttle pedal a Lh Main shift 4 7 lever A Joystick lever 7 Am Throttle lever External hydraulic control lever 4 7 Electronic lift control PTO switch TCU switch panel Power socket External power connector Range J100814A shift lever 2 17 DESCRIPTION OF OPERATION SYSTEM 2 2 CONTROLS SC MODEL Brake pedal Throttle mus pedal 2 a li JH E Tam Main shift lever Steering wheel Joystick lever Throttle Lever xternal hydraulic control lever Tilt lever Differential Position lock pedal Driving clutch Draft control pedal lever Parking brake hand brake _ AWD selection switch PTO Shift lever PTO automatic operati
71. draws power through the universal joint from the PTO shaft remove the towing hitch from the tractor Oth erwise the universal joint hits and damages the towing hitch leading to an accident DRAWBAR ADJUSTMENT Adjust the drawbar as follows Use the fixing pin 1 to prevent any lateral sway To adjust the distance between the PTO and drawbar move the fixing pin to another hole in the drawbar DESCRIPTION OF OPERATION SYSTEM PTO SHAFT CAP When the PTO shaft is not in use apply grease and place its cap to it CAUTION t is dangerous to use an imple ment at a high speed if it is de signed to be operated at a low speed Before using an implement make sure to read its owner s manual DANGER f caught by the PTO shaft a se vere injury or even death can oc e Stay out of the PTO shaft while it is rotating When the PTO shaft is not in use fit a cap to it Also never remove the PTO safety cover DESCRIPTION OF OPERATION SYSTEM Work lamp Outside rearview mirror Turn signal position lamp front Side window handle Door lever J100213A 2 43 DESCRIPTION OF OPERATION SYSTEM Sunroof Work light Rear Wiper Rear Rear window Turn signal lamp Rear Position brake lamp Rear Rear window lock lever J100344A DESCRIPTIO
72. e A for about 10 seconds CAUTION Periodically check the fuel filter and drain the water from it Other wise moisture may flow into the fuel unit of the engine resulting in critical faults in the fuel injection pump the fuel injection pipe the common rail and injectors In ad dition the performance of the fuel filter may be degraded or dam aged Fuel may be drained when water is drained from the fuel filter Fuel is highly inflammable Fire may occur when you smoke or use fire near the engine when draining water from the fuel filter CAUTION Use clean specified and quali fied fuel only Using irregular or unspecified fuel may result in more water in the fuel filter Drain the water from the fuel fil ter if the fuel filter alarm lamp is turned on Otherwise moisture may flow into the fuel unit caus ing the engine to stop J100537A 3 Tighten the drain valve CD Tighten the drain valve A at the bottom of the fuel filter CAUTION Do not use tools to loosen the drain valve Use of tools may damage the drain valve MAINTENANCE gt CLEANING FUEL FILTER Drain water and remove foreign ma terials from the fuel filter at every 100 hours of operation CD Remove the plug 1 on the bot tom of the filter It can be re moved by unscrewing it 2 Drain water and remove foreign materials completely
73. e ON position the engine is automatically preheated as nec 3 Remove the key from the switch essary Then the preheat indica tor Lamp on As soon as the pre heating operation is completed the indicator goes off The engine can be started while the preheat ing operation is in progress OPERATION 3 ENGINE IDLING gt GENERAL ENGINE IDLING After starting the engine idle the en gine for 5 to 10 minutes so that oil is delivered to each part of the engine NOTE f the engine is loaded right after it is started it may cause engine stalling and failure Make sure to idle the engine first If neglecting to idle the engine it can cause seizure of the hydraulic pump Filure in the hydraulic system WARNING Make sure to apply the parking brake while idling the engine Never idle the engine in a poorly ventilated area It can cause car bon monoxide poisoning by emis sions gt ENGINE IDLING IN COLD CONDITION Hydraulic oil in this vehicle is also used as transmission fluid If the temperature drops in winter so oil gets cold its viscosity rises and the hydraulic pump cannot suck oil in causing malfunction Make sure to idle the engine in win ter according to the following in structions Temperature Idling time 0 C or higher At least 10 min 0 10 10 20 10 20 20 30 20 C or less At least 30 min 4 RUNNING I
74. e at a low speed Manual differential lock mode Manual mode It is possible to control the dif ferential manually by a driver for easier operation Pressing the button once turns on the lamp and activates the manual mode Pressing it once again turns off the lamp and de activates the manual mode DESCRIPTION OF OPERATION SYSTEM gt DIFFERENTIAL LOCK PEDAL SC MODEL The differential lock pedal is de signed to lock the differential system in order to rotate the left and right wheels at the same speed This pedal can be used when the rear wheels slip or one wheel spins 4 Engagement Depressing pedal 4 Disengagement Releasing pedal DESCRIPTION OF OPERATION SYSTEM Examples of useful conditions of differential lock D One wheel slips or tractor can not be driven forward when mov ing into out of a field 2 A wheel slips during work requir ing traction such as plowing 3 One wheel is stuck into a soft field and can t escape r NOTE The differential lock is disengaged when depressing the brake pedal The differential lock is disengaged when the vehicle speed exceeds 15 km h lt 4WD gt The 4WD function can be operated in any gear during driving forward reverse driving lt SP model gt Automatic 4WD Manual 4WD D Automatic mode The 4WD function is automati cally deactivated when the angle of o
75. e engine to cool before removing the radiator filler cap and adding water remove the radiator cap slowly DO Keep the air cleaner clean DO Ensure that the correct grade of lubricating oils is used and DO Fit new sealing rings when the filter elements are changed DO Watch the oil pressure gauge or warning light and investi gate any abnormality immedi ately A 28 DON TS FOR SAFE OPERATION DON T Run the engine with the air cleaner disconnected DON T Start the tractor in an en closed building unless the doors and windows are open for proper ventilation DON T Operate the tractor or en gine while lubricating or cleaning DON T Allow the tractor to run out of diesel fuel other wise it will be necessary to vent the system DON T Temper the fuel injection pump If seal is broken the warranty becomes void DON T Allow the engine to run idle for a long period DON T Run the engine if it is not firing on all cylinders DON T Ride the brake or clutch ped al This will result in exces sive wear of the brake lining clutch driven member and clutch release bearing DON T Use the independent brakes for making turns on the high way or at high speeds DON T Refuel the tractor with the engine running DON T Mount or dismount from the right side of the tractor DON T Temper the hydraulic control levers upper limit stops DON T Use draft control lever for lifting of
76. e or hose Loose clamp Cracked pipe Tighten Have it replaced by workshop The hydraulic pressure won t be decreased Lowering speed control lever fixed Defective valve Damaged cylinder Damaged and seized lift shaft ro tating part Set it to the lowering position Have it repaired by workshop Have it repaired by workshop Have it repaired by workshop Hydraulic system The hydraulic pressure won t be increased Insufficient engine RPM Insufficient transmission fluid Air sucked into suction pipe Clogged oil filter Defective hydraulic pump Defective valve Damaged oylinder Set the speed to 1000 to 1500 RPM Add to the specified level Tighten the connection If any pipe or hose is cracked or O ring is damaged replace it Clean Have it repaired by workshop Have it repaired by workshop Have it repaired by workshop 1 1 9 TROUBLESHOOTING 6 ELECTRIC SYSTEM TROUBLE CAUSE ACTION Electric system The battery won t be charged Blown fusible link Defective wiring Defective alternator Loose or damaged fan belt Defective battery function Check the wiring and replace the fusible link Check for loose or missing terminal short circuit and poor ground and repair as necessary Have it repaired by workshop Adjust the tension or replace the belt Check for loose or corroded terminal and insufficient ele
77. e part will be re paired or replaced by DIVAC The warranty period shall begin on the date the machine is delivered to the first retail customer OWNER S WARRANTY RE SPONSIBILITIES As the heavy duty off road engine owner you are responsible for the performance of the required main tenance listed in the Operation and Maintenance Manual DOOSAN IN FRACORE and DIVAC recommend that you retain all receipts cover ing maintenance on your heavy du ty off road engine but DOOSAN IN FRACORE and DIVAC cannot deny warranty solely for the lack of re ceipts or for your failure to ensure the performance of all scheduled maintenance As the heavy duty off road en gine owner you should however be aware that DOOSAN INFRACORE and DIVAC may deny you warran ty coverage if your heavy duty off road engine or a part has failed due to abuse neglect improper mainte nance or unapproved modifications WARRANTY Your engine is designed to oper ate on Ultra Low Sulfur Diesel Fuel Only Use of any other fuel may re sult in your engine no longer oper ating in compliance with the EPA s emissions requirements You are responsible for initiat ing the warranty process The EPA and ARB suggest that you pres ent your heavyduty off road engine to a DOOSAN INFRACORE deal er as soon as a problem exists The warranty repairs should be complet ed by the dealer as expeditiously as possible If you have any questions regarding your warrant
78. e removed during the maintenance work should be reinstalled to their original positions Attach the cover correctly and firmly SAFETY STANDARD FOR AGRICULTURAL WORK 3 CAUTIONS DURING WORK Do not load anything that can interfere driving Always keep the driver s seat clean Always buckle up when driving Opening the radiator cap when heated can spring out the steam to have the operator burned Open the cap after it is sufficiently cooled down Do not drive with depressing the differential gear pedal Prohibit anyone to get on the machine Prohibit anyone to get on the machine other than the designated place Even thought there are some designated place do not let people more than capacity get on the ma chine Never let any passenger mount on the machine Also do not put any object on the machine Keep people away from the machine Do not jump on off the operating machine except for emergency Be cautious not to let anyone touch the belt Always check the connected area of belt 8 4 When two people are working collaboratively ex change signals each other Prevent injury Do not touch power transmission gear rotating unit and other dangerous parts Pay special attention if you are working with the ma chine with blade or sharp projection Be careful not to injure from the work where soils and stones are scattered around Safety in inspection adjustment etc Make sure to sto
79. ection of opera tors In the case of cab tractors the frame is incorporated in the cab structure The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event Each TYM ROPS frame or cab structure is designed and has been tested to meet industry and or gov ernment standards Included in these tests were all mounting bases and bolts or other fasteners For ROPS frames to be effec tive and protect the operator the seat belt provided must be worn in order to keep operators within the ROPS protected area in the event of a roll over Failure to use the seat belt can still cause seri ous injury or death On some models the ROPS frame has a fold down feature which can be used to enter low buildings etc Take care when lowering the upper section of the ROPS frame and take extreme care while driving the tractor with the ROPS frame lowered Do not wear the seat belt with the ROPS lowered and please remember that the fold down facility is for special circumstances only and must not be lowered for general use USE OF THE TRACTOR WITH THE ROPS LOWERED CAN CAUSE FATAL INJURIES As the ROPS frame or cab together with the seat belt was designed to meet certain standards they must be maintained in good order and condition To achieve this objective both the structure and the seat belt should be i
80. ed To avoid accidents please ensure that the operator wears clothing which will not get entangled in the moving parts of the tractor or ma chine and protect him or her from the elements When spraying or using chemicals please ensure that clothing and pro tective equipment is worn which pre vents respiratory or skin problems For full details consult the manufac turer of the chemicals To avoid lengthy exposure to noise ensure that ear protection is worn If adjustment to the tractor or ma chinery need to be made ensure the tractor or machine are turned off be forehand Use of certified Roll Over Protection Structure ROPS is a must while operating a tractor Use of seat belt is a must while op erating a tractor In summary ensure at all times that the safety of the operator and any other worker is paramount Ensure no one is between the tractor and a towed vehicle trailer or imple ment 2 A SAFETY PRECAUTIONS SAFETY TIPS DURING MAINTENANCE 1 3 At least on a daily basis check all oil levels Water level in the radia tor and electrolyte level in the bat tery and perform services accord ing to the service schedule Ensure tire pressure are even and the correct pressure for the job being done is maintained Check to ensure that the all con trols and preventative mech anisms of the tractor and im plement work correctly and effectively Ensure that an adequate set of
81. ed below lt Removal of the knob gt 1 Turn the knob to the off po sition the knob cannot be re moved in this position 2 Press the knob in and continue to turn it counter clockwise as far as it will go 3 Remove the knob lt Refitting the knob gt 1 Refit the knob 2 Press and turn the knob clock wise positioning it at 45 MAINTENANCE 7 J100523A Normal Open circuit 993F029A CHECKING AND REPLACING FUSE 1 Body fuse box Fuses are installed in this tractor to prevent any possible accident in case of wiring circuit malfunction If the electric system is malfunc tioning during driving check for any blown fuse 5 25 MAINTENANCE Remove the cover of the fuse box Q Remove the blown fuse 3 Fit a new fuse with the same ca pacity 4 The function and capacity of each fuse are indicated on the cover of the fuse box elf using fuses other than the specified wirings can be over heated leading to a fire Never use a fuse with different capac ity Also never use a steel wire or foil instead of a fuse 2 Fuse This tractor has 5 slow blow fuses installed to its wirings 1 for battery positive terminal These fuses are blown to cut cur rent to the electric circuit in order to protect wirings Find the cause for blown fuses and replace them with the specified genuine parts CABIN RE
82. ed down leading to an inju ry or even death 19 A SAFETY PRECAUTIONS Do not allow loader arms or attach Never carry a big object with the ment to contact electrical power loader unless a proper implement ROPS Roll Over Protective lines Electrocution will cause seri is attached Keep a carried object Structure sun canopy or cab ous injury or death low during driving Otherwise it may in are not a FOPS Falling Ob ject Protective Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as fall ing rocks zone lead to an injury or even death A 20 When attaching detaching the loader fix all parts which are con nected to the bucket and boom The bucket or boom can be accidental ly dropped down leading to an inju ry or even death SAFETY PRECAUTIONS A SAFE OPERATION OF YOUR TRACTOR The manufacturer of your tractor has made every effort to make it as safe as is humanly possible Beyond this point it is the responsi bility of the operator to avoid acci dents and we ask that you read and implement our suggestions for your safety Ensure that only trained and com petent operators use this tractor and ensure that they are fully conversant with the machine and aware of all it s control and safety features Operators should not operate the tractor or associated machinery while tired or untrain
83. edal is re ly stopped If operating the lever the axle acts greatly Therefore leased during driving it can damage the misuse can lead to damage of Button 1 High speed gears Be careful Button 2 Low speed The main shift lever can be Types of work appropriate for 7 Ran hift moved as long as the clutch ped creep speed gear 7 Range shift lever al is fully depressed during driving Cultivating deeply at short int Shifting operation can be per Cultivating deeply at short inter g p p asitisa synchromesh type vals with rotavator formed in combination with Cultivating with rotavator but shuttle shift lever main shift le WARNING hard to work at standard speed ver and range shit ever Do not drive backward with the due to firm ground T954 T1054 range shift lever placed in the H Transplanting SP model 32 forward driving position as driving backward with Loading Unloading speeds and 32 reverse driving fast speed can lead to a danger Working with trencher speeds ous situation Types of work inappropriate for SC model 12 forward driving creep speed gear speeds and 12 reverse driving Escaping from wet field speeds Draft trailer work Working with front loader Construction work Working with front snow plow 2 21 DESCRIPTION OF OPERATION SYSTEM NOTE lt Joystick lever operating direction gt When shifting the range shift lever to the H p
84. en the PTO is not in use in order to prevent an accident by the sud denly rotating PTO shaft 13 Electronic lift system control panel lt Overview gt The electronically controlled lift sys tem can provide various functions through simple switch operations unlike the mechanical type to en hance the driver s convenience and efficiency This system has the fol lowing three control modes and each mode can be selected and mixed with their corresponding con trol knobs for optimum working con dition Position control Draft control Floating function DESCRIPTION OF OPERATION SYSTEM Before operating the control unit make sure that the knobs are ad justed to the desired positions Never stop and leave the tractor with an implement lifted The control unit is equipped with the self diagnosis function which triggers the alarm for any found fault in the system DESCRIPTION OF OPERATION SYSTEM CAUTION To prevent damage to electron ic components keep the following instructions when arc welding the tractor equipped with the electronic lift or an attached implement Separate an implement or part to be welded from the tractor if pos sible Disconnect the two battery ca bles Set the welding machine s ground clamp as close as possible to the point to be welded Remove the control unit first if the welding spot is within 1 m from the un
85. engaged Also keep the rotavator lowered on a road as long as it does not hit the ground For the universal joint its inner shaft and outer shaft should be overlapped at least 15 cm Check that the universal joint is firmly fixed to the tractor and ro tavator shaft WORK PROCEDURE Effective plowing pattern 1 Sequential returning plowing Turning _______ Moving direction Backword pattern This pattern can be useful in a well planned field in a good con 13 dition 17 The border shown in the figure is Y 1 the effective plowing width of the 2 rotavator and should be set a lit Finish 40 14 T 6 15 A 11 A Border tle narrower than three times of one plowing width CE 9 The starting point is the ending point Plow in a sequential pattern from 1 to 6 and in a circular pattern from 7 to 18 e When driving forward to plow have the bank on the right side Be careful not to press already 995E001A plowed soil with the wheels WORK PROCEDURE 2 Alternating returning plowing pattern This pattern is useful for narrow or short fields or poorly planned fields in which are not easy to turn In the figure the plowing width for 1 2 3 and 4 should be overlapped with the one for 5 6 and 7 for app
86. engine idle the engine for ap prox 30 minutes after starting it For engine lubrication run the en gine at 1 500 2 000 RPM for 5 to 10 minutes once a month Remove the key from the tractor and store it separately CAUTION f the battery is not to be removed disconnect its negative terminal at least f wiring is damaged by rodents its short circuit can start a fire 2 USAGE AND DISPOSAL It is recommended to keep the fol lowings to protect the environment 1 Avoid overloading work as it can lead to incomplete combustion and emissions that can pollute the air 2 When changing oil including en gine oil transmission fluid hy draulic oil and coolant be careful not to spill it and discard used oil according to the applicable law Used oil should be treated with care and discarded properly as it can contaminate soil and water 3 When this or other machine s life is expired do not neglect or dis card it on your own but contact your dealer so that the approved service provider can discard the machine according to the laws STORAGE AND DISPOSAL TROUBLESHOOTING 1 ENGINE SYSTEM ironia 7 2 2 CLUTCH SYSTEM inar dn oe rn ra 7 5 3 BRAKE SYSTEM iterat nta tt aha diri ir 7 5 4 STEERING SYSTEM oriri nn cora ons 7 6 5 HYDRAULIC 5 2 24 2 lt 7 7 6 ELECTRIC SYSTEM iia rana
87. erature sensor 11 Dosing control unit 4 SCR Catalyst 12 Actuators 5 Temperature sensor 13 Sensors 6 Filter 14 Engine CAN 7 AdBlue Supply module 15 Diagnostic CAN 8 AdBlue tank Note SCR Selective Catalytic Reduction T ENGINE STARTING indiccione 3 2 2 ENGINE STOPPING ta nisa na deua nbn 3 3 3 4 4 RUNNING IN PERIOD nenne 3 4 5 STARTING OFF SHIFTING AND DRIVING 3 5 6 TURNING IN FIELD 3 6 7 STOPPING AND 3 6 8 DRIVING ON SLOPE eee 3 7 9 CAUTIONS FOR DRIVING INTO OUT OF FIELD 3 8 10 LOADING TO UNLOADING FROM TRUCK 3 8 11 CAUTIONS FOR DRIVING ON ROAD 3 8 12 OPERATION CHECK DURING DRIVING 3 9 13 POWER CONNECTOR FOR TRAILER 3 10 OPERATION 1 ENGINE STARTING gt HOW TO START ENGINE Make sure that there is no obsta cle around the tractor 2 Seat on the driver s seat and confirm that the parking brake is applied 3 Check that each shift lever and PTO switch are in the neutral position 4 Pull the throttle lever halfway 5 Depress the clutch pedal The safety switch is activated 6 Insert the key into the main switch and turn the switch to the ON posit
88. ethod m m m m dn e ISO 2 pees d Density at 20 4 kg m 1 087 1 093 ISO 3675 or ISO 12185 EUG a 13814 1 3843 180222412 Annex C Ammonia alkalinity m m 0 2 ISO 22241 2 Annex D Biuret 96 m m 0 3 ISO 22241 2 Annex E Aldehyde mg kg 5 ISO 22241 2 Annex F Insoluble matter mg kg 20 ISO 22241 2 Annex G Phosphate PO4 mg kg 0 5 ISO 22241 2 Annex H Calcium mg kg 0 5 Iron mg kg 0 5 Copper mg kg 0 2 Zinc mg kg 0 2 Chromium mg kg 0 2 Nickel malka 02 ISO 22241 2 Annex I Aluminum mg kg 0 5 Magnesium mg kg 0 5 Sodium mg kg 0 5 Potassium mg kg 0 5 Identical equation Identical ISO 22241 2 Annex J 5 18 Standard 32 5 m m The unit m m is used to indicate mass fraction of matter according to the international standard Calculated without excluding ammonia ni trogen Standard 1 3829 Standard 1 090 kg m It is necessary to add a tracer ele ment to AUS 32 Make sure that the SCR system is not damaged by the quality of AUS 32 specified in the ta ble and tracer element NOTE The condition of ISO 4259 within the range should be applied in be tween the maximum and minimum values Also the minimum differ ence of 4 x R reproducibili ty of test method should be con sidered However in order to keep the quality high 4 x R is not con sidered for the urea concentration Values for the urea concentration density and refractive in
89. etur 3 6 TYPES OF WORK BY SPEED 4 8 U UREA FILTER eee 5 15 UREA TANK ics inita Ead 5 14 UREA TANK FILLER 2 004221 5 14 USAGE AND DISPOSAL essent 6 3 USE AFTER LONG TERM STORAGE 6 3 USE OF THE MACHINE esee 1 10 WARRANTY tenes 11 1 WORK 4 1 1 WARRANTY 11 2 WARRANTY FEDERAL amp CALIFORNIA EMISSION CONTROL SYS TEMS LIMITED WARRANTY FOR NON ROAD ENGINES CI Engine for an agriculture OWNER S WARRANTY RIGHTS AND OBLIGATIONS The U S Environmental Protection Agency the California Air Re sources Board ARB and DOO SAN INFRACORE are pleased to explain the Federal and Califor nia Emission Control System War ranty on your 2015MY to 2017MY non road engine DOOSAN IN FRACORE has designed built and equipped the engine so as to con form at the time of sale with all ap plicable regulations of the EPA and of the California ARB In Califor nia new heavy duty off road en gines must be designed built and equipped to meet the State s strin gent anti smog standards 11 2 DOOSAN INFRACORE DOOSAN INFRACORE must war rant to the initial owner and eac
90. gned to be used as a level gauge The urea level in the tank can be checked on the multi display Screen MAINTENANCE 7 CAUTION If using poor quality urea or flu id other than the recommended it can damage the after treatment system and other parts in the ve hicle If using poor quality fuel foreign materials are collected in the SCR catalyst leading to piling up and breaking of the catalyst UREA FILTER REPLACEMENT D Remove the filter cover required Tool 27mm Wrench with 20 5N m Torque 5 15 MAINTENANCE J100540A J100542A J100541A 2 Remove the equalizing element 5 16 Insert the tool till it clips guide 4 Then ratate in clockwise direc tion as shown in front view MAINTENANCE 7 Pull out Position Insert ia 5 Position J100545A J100548A 5 When futher rotation possible after ca 45 then pull out the filter Distance of the tool from SM when in pull out position ca 27 mm J100549A 6 Distance of the tool edge from SM when filter is completely de mounted ca 140 7mm 7 Install a new filter new equalizing element 5 17 MAINTENANCE Ingredient Unit m Kem T Test m
91. h subsequent owner the emission control system on your engine for the periods of time listed below pro vided there has been no abuse ne glect improper maintenance or un approved modifications of your engine Your emission control sys tem may include those parts listed below 1 Fuel Metering System Fuel Supply Pump HP Pump Injector Common Rail Air heater 2 Air Induction System Intake Manifold Turbocharger System 3 Exhaust Gas Recirculation EGR System EGR Valve EGR Cooler 4 Catalyst or Thermal Reactor System Diesel Oxidation Catalyst DOC Exhaust Manifold SCR System Catalyst NOx Sensor 5 Positive Crankcase Ventilation PCV System valve 6 Electronic Control System ECU Cam Crank Sensor Cool ant Temperature Sensor MAF Sensor MAP Sensor Manifold Pressure Sensor Inlet Boost Temperature Sensor Fuel Tem perature Sensor Common Rail Pressure Sensor 7 Miscellaneous Items Used In Above Systems Vacuum temperature and time sensitive valve and switches Electronic control units sensors solenoids and wiring harnesses Hoses clamps fittings and tubing Pulleys belts and idlers Emis sion control information labels Where a warrantable condition ex ists INFRACORE CON STRUCTION EQUIPMENT AMER ICA hereafter DICEA will repair your heavy duty off road engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRAN TY CO
92. h N A Blinking Stopped Released ON Rotated ON Automatic High Depressed Blinking Stopped OFF N A Stopped CAUTION e The PTO shaft is not stopped when depressing the driv ing clutch pedal while the PTO AUTO button is pressed OFF Set the PTO button into the OFF position when working on hard Soil with a rotavator Otherwise the tractor may spring up leading to a dangerous situation PTO switch 2 gt AUTOMATIC PTO CONTROL Automatic When the implement is lifted to the preset height the PTO shaft is automatically stopped The PTO shaft is also stopped when depressing the driving clutch pedal fully Position A J100369A gt IMPLEMENT LIFTING CON TROL SYSTEM 1 Position lever This lever is used to lift and lower an implement to a certain working height freely and maintain it lt Operation gt e Lifting Pull the lever back to lift the implement lt Lowering gt Push the lever for ward to lower the implement Stopper bolt It is used to fix the lever into the desired position to maintain a constant working po sition Depth When leaving the tractor make sure to lower the implement and stop the engine Others may operate one of the controls leading to a dangerous situation 2 Draft control lever This lever is used to protect an im plement and ensure safe opera tion when using a draft im
93. he vehicle lower it Remove the key from the switch after parking vehicle Refer to the page 2 20 for opera tion of the parking brake J100404A OAA WARNING e After parking make sure to apply the parking brake e Avoid parking on a slope if pos sible If it is absolutely necessary to park on a slope chock the rear wheels 8 DRIVING ON SLOPE gt STARTING OFF ON STEEP SLOPE Depress the brake pedals 2 Depress the clutch pedal to dis engage the clutch 3 Place each shift lever in the low speed position Set the engine at the mid speed with the throttle lever 5 Release the clutch pedal slowly and keep it depressed halfway Release the brake pedal slowly at the same time Pull the throttle lever again to rev up the engine Then release the brake and clutch pedals together to start off OPERATION gt TIPS FOR DRIVING SLOPE 1 Set the main shift lever in the low speed position on a slope to prevent the engine from stop ping ai 2 Keep the driving speed low on a downhill road 3 Do not set the main shift lever in the neutral position depress the clutch pedal on a downhill road AWARNNG On a downhill road never de press the clutch pedal but use the engine brake Otherwise it can cause an accident OPERATION 9 CAUTIONS FOR DRIVING INTO OUT OF FIELD 1 Check that the left and right brake pedals
94. he engine speed over 1 000 RPM 14 Stereo SP model Refer to the stereo s user manual 15 Fresh air suction filter When using the A C or heater in the fresh air mode fresh air is drawn into the cabin through the filters installed on the left and right sides of the roof r NOTE The fresh air suction filter can re move dust in air but not chemi cals in pesticides Misuse of such chemicals can harm driver and others health Make sure to follow dust inhalation safety instruction personal hygiene guidance and other precautions from the manu facturers of the tractor and chemi cals e f the cabin needs to be venti lated select the fresh air mode Then fresh air is drawn into the cabin from outside through the fil ter The air suction filter can be clogged by dirt and foreign mate rials during work Clean it periodically and replace it when necessary conditioner h 16 Fresh air mode and recirculation mode There are two circulation modes for the A C and heater operation fresh air mode and recirculation mode lt Fresh air recirculation mode selection The fresh air mode or recirculation mode can be selected by opening or closing four vents on the roof in the cabin Open Recirculation mode Closed Fresh air mode DESCRIPTION OF OPERATION SYSTEM 17 Driver s seat D Seat sliding The seat
95. hten the bolt Abnormal pressure is produced Abnormal condition for low pressure at high temperature Improper refrigerant amount Defective compressor Adjust Replace 1 9 TROUBLE CAUSE ACTION The blower speed is too slow or there is no speed at all Normal motor Clogged air inlet Remove Defective blower speed control dial Replace the switch Abnormal motor Defective motor Replace Open wiring Check the wiring and fuse 1 10 517 Air leak Leakage from duct Check and tighten The blower speed cannot be adjusted Normal motor Defective blower speed control dial Replace the switch Abnormal motor Defective motor Replace It produces abnormal noise Regular noise Interference with pulley Adjust the compressor s direction Irregular rattling noise It won t operate 2 e It is operated at some point Defective wiring Check the wiring Itis operated when pushing it with Excessive clutch clearance Adjust 5 hands Low voltage Check the battery There is no wiring defect Internal failure Replace B It slips 9 Slipping when rotating Low voltage Check the battery e on clutch disc Clean Internal failure Replace SAFETY STANDARD FOR AGRICULTURAL WORK TO ENSURE SAFE AGRICULTURAL WORK SAFETY PRECAUTIONS FOR USE OF AGRICULTURAL MA CHINERY ARE SET BY THE NATIONAL INSTITUTE OF AGRICULTURAL ENGINEER
96. i 3 Making adjustment to Sudden dropping of ai can cause serious injury or death ss Do not remove radiator cap while engine is hot Hot steam wil injure you 1200 910 015 0 POSITION OF FUSE amp RELAY Ls 1 FUSE HEATING TUBE 30A 2 FUSE FUEL HEATER 50A 3 FUSE CABIN 60A 4 FUSE MAIN 60A 5 RELAY UREA HEATING TUBE 6 RELAY UREA HEATING TUBE2 7 FUSE 8 RELAY ECU 8 RELAY FUEL HEATER 10 RELAY STARTER 11 ECU d2 DcU J100212A GENERAL INFORMATION A DANGER Periodic ventilation should made to avoid suffocation while heating an air condit ioning is used Sleeping in the cab is prohibite 1200 910 011 0 5 Always the park brake when parking Failure to do so can cause accidents and damages 1200 910 002 0 donee d Do not ride 1200 910 016 0 Do not refuel the tractor while smoking or near nacked flame or sparks always stop engine before refueling tractors EPAREGULATON USE ULTRALOW SULFUR FUEL ONLY 7 J100213A qe GENERAL INFORMATION Attach implements and trailers to the tractor only usin the prescribed draw bar or hitch 1200 910 014 0 A DANGER Rotating driveline act can cause death Do
97. ial to the ON position Cautions for using air conditioner D This air conditioner uses new refrig erant R134 a Make sure to check the refrigerant type before adding it 2 When adding refrigerant add com pressor oil as well 3 When repair or adjustment is need ed contact your workshop Do not disconnect the hose or pipe connection or apply excessive force to it DESCRIPTION OF OPERATION SYSTEM fan pepo unit Air conditioner SE heater vent Condenser Jensel Exterior air Inlet 993C065A Compressor e Ventilate the cabin periodical ly when working in the cabin with the A C or heater ON for an ex tended period of time to avoid suf focation e Never sleep in the cabin If refrigerant gets on your skin you can get burnt severely There fore any system service should be performed by qualified techni cians DESCRIPTION OF OPERATION SYSTEM NOTE f operating the A C without refrig erant the compressor is not suf ficiently lubricated resulting in mechanical failure Make sure to check the refrigerant level fre quently Avoid using the A C for an extend ed period of time with the tractor stopped The compressor can be overloaded e f refrigerant gets on your skin you can get burnt severely There fore any system service should be performed by qualified techni cians For superior cooling performance keep t
98. ied oil through the filler and insert it again Then pull it out hole and check that the oil level is be tween the upper and lower limits Q If insufficient add oil r NOTE Do not add front axle oil over the upper limit level Check the front axle oil before starting the engine or at least in 5 minutes after the engine is stopped When trying to use new fluid from a different manufacturer or fluid with different viscosity drain used fluid completely before adding new fluid 3 Oil specification Gear oil SAE 90W API GL 4 grade or higher CAUTION f oil gets on your skin it can ir ritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly Upper limit Lower limit J100515A Make sure that the amount of fuel in the fuel tank is sufficient MAINTENANCE 7 If air is mixed in the pre filter or main filter unscrew its bleeding bolt 2 shown in the figure and turn the main switch to run the start motor Then air in the fuel filter is bled through the bleeding bolt as shown in the figure above CAUTION Avoid to run start motor for over 5 consecutive seconds but run it several times at shorter in tervals NOTE If filling the port with fuel before in stalling the fuel port it is not neces sary to bleed the filter MAINTENANCE
99. implements DON T Start the engine with the PTO engaged SAFETY PRECAUTIONS A DON T Use the governor Control Lever Hand throttle while driving on roads DON T Move the hydraulic levers rearward A 29 GENERAL INFORMATION DESCRIPTION OF OPERATING SYSTEM OPERATION WORK PROCEDURE MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING SAFETY STANDARD FOR FARM WORK APPENDIX INDEX WARRANTY QmES E prz INDEX TABLE OF CONTENTS 2 GENERAL INFORMATION D 1 5 9 1 2 2 SAFETY DECALS 1 5 3 USE OF THE MACHINE oee 1 10 4 SUPPLY TERM FOR SERVICE PARTS 1 10 5 REGARDING THE DIRECTION TERMS OF MACHINE MEC 1 11 DESCRIPTION OF OPERATING SYSTEM E 1 SWITCHES AND INSTRUMENT PANEL 2 2 2 1 CONTROLS SP MODEL a 2 17 2 2 CONTROLS SC MODEL oes 2 18 3 IMPLEMENT LIFT SYSTEM AND TOWING re eet 2 39 4 ss 2 e 1 ENGINE STARTING 3 2 2 ENGINE STOPPING 3 3 3 ENGINE 3 4 4 RUNNING IN 3 4 5 STARTING OFF SHIFTING AND DRIVING 3 5 6 TURNING IN FIELD 3 6 7 STOPPING AND 3 6 8 DRIVING ON 3 7 9 CAUTIONS FOR DRIVING INTO OUT OF 3 8 10 LOADI
100. in injury or death IMPORTANT Instructions for the correct operation of the machine which if followed will ensure that it performs at it s best All information illustrations and specifications in this manual are based on latest information available at the time of publication The right is reserved to make changes at any time without notice 1 TRACTOR IDENTIFICATION The engine number is stamped on the left hand side of the engine block The chassis number is shown on the left hand side of the tractor as shown in the drawing Carved position of the Engine type or Number Carved position of the chassis number SAFETY PRECAUTIONS WARRANTY OF THE PRODUCT The manufacturer warrants this product and full details of the war ranty are provided on a separate warranty schedule SERVICE Service is available from any TYM dealer in the country PARTS To obtain spare parts please contact your nearest dealer and give him the details listed below Tractor model Tractor serial number Tractor engine number e Part number and description Quantity required 3 A SAFETY PRECAUTIONS 2 ABOUT THIS MANUAL This manual has been prepared to assist you in following adopting the correct procedure for running in op eration and maintenance of your new Tong Yang Moolsan CO LTD Here in after refer to TYM tractor Your tractor has been designed and built to give maximum performance
101. ing the cushion adjustment le ver Counterclockwise to the 50kg position Makes the cushion lighter and turning the lever clockwise to the 130kg position makes the cush ion heavier 1 SAFETY INSTRUCTIONS RECOGNIZE SAFETY INFORMATION T740201A This symbol means ATTENTION YOUR SAFETY IS INVOLVED The message that follows the symbol contains important information about safety Carefully read the message SIGNAL WORDS DANGER WARNING CAUTION A signal word DANGER WARN ING OR CAUTION is used with safety alert symbol DANGER identi fies the most serious hazards Safe ty signs with signal Word DANGER OR WARNING are typically near specific hazards General precau tions are listed on CAUTION safety signs SAFETY PRECAUTIONS A READ SAFETY INSTRUCTION Carefully read all safety instructions given in this manual for your safety Tempering with any of the safety de vices can cause serious injuries or death Keep all safety signs in good condition Replace missing or dam aged safety signs Keep your tractor in proper condi tion and do not allow any unauthor ized modifications to be carried out on the tractor which may impair the function safety and affect tractor life A 11 SAFETY PRECAUTIONS PROTECTION CHILDREN 720204 Keep children and others away from the tractor while operating BEFORE YOU REVERSE Look behind tractor for children Do not let children to
102. ion Check that the engine oil lamp and charge warning lamp come on Turn the main switch to the START position When the engine is started release the Switch Confirm that all monitoring lamps go off after the engine is started 3 2 AA WARNING Never start the engine by con necting the start motor terminal or safety switch directly The tractor may move suddenly and cause an accident 4 Do not turn the main switch to the START position while the engine is running Avoid running the start motor over 10 seconds It consumes a lot of current f the engine cannot be started within 10 seconds wait for 30 sec onds and try it again ENGINE STARTING CONDITION 1 The engine can be started when operating the ignition switch with the shuttle shift lever in the neutral position PTO switch in the OFF position and clutch pedal depressed 2 If any of the above thee conditions is not satisfied the engine cannot be started OPERATION 2 ENGINE STOPPING Do not stop the engine at a high speed f the engine has been running for an extended period of time stop the engine only after idling it for 5 to 10 minutes JI004028 gt STOPPING gt OPERATING PRINCIPLE OF D Idle the engine PISEHEATING 2 Turn the main switch to the When the main switch is left in E SEIN ACE OFF position th
103. ions Read and take the following precau tions before operating the tractor to prevent accidents Tractor should be operated only by those who are responsible and properly trained to do so lt THE TRACTOR gt 1 Read the operator s manual care fully before using the tractor Lack of operating knowledge can lead to accidents 2 Use an approved rollover bar and seat belt for safe operation Over turning of a tractor without a rollover bar can result in death or injury 3 Do not remove ROPS Roll Over Protective Structure Always use the seat belt 4 Fiberglass canopy does not give any protection 5 To prevent falls keep steps and platform clear of mud and oil 6 Do not permit anyone but the op erator to ride on the tractor There is no safety place for extra riders 7 Replace all missing illegible or damaged safety signs 8 Keep safety signs clean of dirt and grease lt SERVICING THE TRACTOR gt 1 keep the tractor in good operat ing condition for your safety An improperly maintained tractor can be hazardous 2 Stop the engine before perform ing any service on the tractor 3 The cooling system operates un der pressure which is controlled by the radiator cap It is danger ous to remove the cap while the system is hot First turn the cap slowly to stop and allow the pressure to escape before moving the cap entirely Do not smoke while the refueling the tractor Keep aw
104. it Make sure that the cable is not close to or over any electric or electronic lead while welding lt Electronic lift control gt 1 2 3 Control lever Lifting Lowering Attenuation function ON button Attenuation function ON indica tor Diagnosis indicator Lift arm upper position limit con trol knob 6 Lift arm lowering speed control knob 7 Position Draft sensitivity control knob 8 Working depth control knob 9 Arm lifting indicator 10 Arm lowering indicator 11 Arm lifting indicator lt Operation of interior controls gt 1 Control lever A Lift lift arm B Stop C Lower lift arm D Lower to ground rapidly When releasing the knob in this po sition the knob is automatically re turned to the position B 2 Lift arm upper position limit control knob Turning it clockwise decreases the upper position limit of the lift arm Turning it counterclockwise in creases the upper position limit of the lift arm 3 Lift arm lowering speed control knob Turning the knob toward the rabbit symbol increases the lift arm lower ing speed Turning the knob toward the tor toise symbol decreases the lift arm lowering speed DESCRIPTION OF OPERATION SYSTEM 4 Position Draft control knob Turning it counterclockwise sets the draft control with higher priority Turning it clockwise sets the posi tion control with higher priority 5
105. justed by switching the rims and discs on the left and right sides gt ADJUSTING REAR WHEEL TREAD The tread can be adjusted by switching the rims and discs on the left and right sides For safety have tread adjustment performed by your dealer or work shop Never remove tires if there is no safe supporting device The trac tor can roll over Possible combination of rear wheel with front wheel table Rear Wheel Front Wheel A A B D m Standard Tightening torque 1 600 1 800 kg cm Tightening torque 3 200 3 400 kg cm Unit mm 1922 2040 1846 The value marked with is the tread value at factory 993F023A MAINTENANCE 7 GREASING POINTS For general greasing points refer to the fuel oil and fluid specification chart See page 5 33 However add grease before work if the tractor is to be used in a wet field 15 MAINTENANCE 11 CHECKING HOSES Rubber parts such as the fuel hose and radiator hose are aged by time even when the tractor is not in use Therefore such parts should be re placed with their tightening bands every 2 years or when they are damaged f any fuel hose is damaged fuel leaks and it can catch fire Make sure to check the fuel hose and take a necessary action gt CHECKING AND CHAR
106. l ley which are coupled to the trac tor body through suitable linkage A tractor can also be used as a prime mover as it has a power out let source which is also called Pow er Take or PTO shaft In this book the operating mainte nance and storage instructions for all models of TYM Diesel tractors has been complied This material has been prepared in detail to help you in the better understanding of maintenance and efficient operation of the machine If you need any information not giv en in this manual or require the ser vices of a trained mechanic please get in touch with the TYM Dealer Distributor in your locality Dealer Distributors are kept informed of the latest methods of servicing tractors They stock genuine spare parts and are backed by the Company s full support Through this manual The use of the terms LEFT RIGHT FRONT and REAR must be understood to avoid any confusion when follow ing the introductions The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver s seat Reference to the FRONT indicates the radiator end of the tractor while the REAR indi cates the drawbar end When spare parts are required al ways specify the tractor and engine serial number when ordering these parts See illustration A This will facilitate faster delivery and help en sure that the correct parts for your particular tractor is received The tractor serial number is punche
107. l ad justing handle to stop hydraulic pressure Apply the parking brake Do not stand between the tractor and rotary When working with rotary Do not put your hands near the rotating part such as blade axle and universal joint Do not ride on the rotary When driving backward or turning quickly with the rotary raised up make sure to check behind the ma chine Adjust the rear cover SAFETY STANDARD FOR AGRICULTURAL WORK 8 OTHER PRECAUTIONS The following items can affect the tractor performance and safety Therefore these items repair should be done by your workshop Injection pump nozzle engine valve clearance hy draulic valve hydraulic pump and evaporator APPENDIX 1 1 MAJOR SPECIFICATIONS SP MODEL 9 2 1 2 MAJOR SPECIFICATIONS SC MODEL 9 3 2 STANDARD PARTS naa rana rarus nana 9 6 3 MAJOR CONSUMABLES 9 7 APPENDIX 1 1 MAJOR SPECIFICATIONS SP MODEL Type T854 T954 T1054 Overall length mm 4 500 4 500 4 500 Overall width mm 2 470 2 470 2 517 pide Overall height mm 2 740 2 740 2 740 Ground clearance mm 465 465 465 Weight kgf 3 941 3 941 3 941 Manufacturer DOOSAN INFRACORE DOOSAN INFRACORE DOOSAN INFRACORE Model number DLO3 LEA06 DLO3 LEA05 DLO3 LEA04 Engine Total displacement cc 3 409 3 409 3 409 Po
108. l indica tor green This indicates the turn signal lamp operation with the column lever This blinks along with the left turn signal lamp 8 Tractor right turn signal indi cator Green This indicates the turn signal lamp operation with the column lever This blinks along with the right turn signal lamp 9 High gear indicator This comes on when the high speed gear is selected 2nd gear power shift 10 Low gear indicator This comes on when the low speed gear is selected 2nd gear power shift Charge warning Differential lock lamp indicator 11 Charge warning lamp This comes on when the main switch is turned to the ON posi tion and goes off as soon as the engine is started NOTE f the charge warning lamp comes on while driving the battery is not properly charged Therefore turn off any unnecessary electrical devices and have your vehicle checked by your workshop immediately DESCRIPTION OF OPERATION SYSTEM 12 Differential lock indicator This comes on while the differ ential lock is in use p se 000000 Parking indicator Reverse driving lifting indicator 13 Parking indicator This comes on when the parking brake is applied 14 Reverse driving lifting Indicator This comes on when the reverse driving lifting function is selected with its button 2 11 DESCRIPTION OF OPERATION SYSTEM
109. le Drain hole Engine oil drain fluid drain hole hole 993F040A Filler hole amp Grease nipple Drain liil Check hole MAINTENANCE 8 Fluid type Specifications Capacity 2 1 Coolant Anti freeze 16 class CJ4 grade 2 higher 15 Engine oil 3 Transmission Genuine Dong 75 fluid yang oil THF500 Gear oil API GL 4 CENE 4 Front axle SAE 90W or 17 5 higher 5 Fuel tank Diesel fuel 110 Lift rod Sufficient 6 Check link Grease amount Front axle tie Sufficient f rod Grease amount 15022241 or 9 urea DIN70070 18 MAINTENANCE 15 INSPECTING ELECTROHYDRAULIC SYSTEM SP MODEL CALIBRATION FOR REPLACE MENT OF POSITION SENSOR EHR B BOSCH ECU Step 1 Start the engine Step 2 Set the dial to the control mode on the Bosch control panel as shown in the fig ure Step 3 Set the dial to the set point 1 as shown in the figure Step 4 Press the external hitch lift ing button to lift the 3 point hitch External hitch lifting button External hitch lowering button Step 5 Press and hold the external hitch lifting button even after the 3 point hitch is fully lift ed Step 6 Hold the external hitch lifting button until the status LED on the Bosch control panel blinks and then stops Step 7 When the LED on the Bosch control panel stops blinking release the external hitch lifting button
110. ndicates power Supply Fault of the Lift Arm controller In short Circuit to 10 17 Indicates power Supply Fault of the Lift Arm controller In short Circuit to 10V 22 O Indicates Position Sensor Fault 23 O Indicates Setpoint knob fault 24 Indicates Upper limit knob fault 28 indicates Control Lever Lift stop lowering Switch fault 31 O Indicates Left Draft Sensor Fault 32 Indicates Left Draft Sensor Fault 33 Indicates Low battery voltage fault below 8v 34 Indicates Lowering speed control knob fault 36 O 000000 Indicates Position Draft sensitivity control knob fault 44 0000 Indicates Position Sensor needs calibration 5 36 MAINTENANCE 7 gt THE ERROR CODE IS DISPLAYED THROUGH THE INDICATOR THE METER PANEL SIMULTANEOUSLY Error codes are displayed for 3P device and other devices failure Find the cause and take any necessary action Fault code Description 11 Indicates Circuit Fault of the Lift Arm solenoid for Raising 12 Indicates Circuit Fault of the Lift Arm solenoid for Lowering 13 Indicates Short Fault of the Lift Solenoid for Raising Lowering 14 Indicates Connecting Fault of the Exterior raise and Lower control button for Raising 15 Indicates Connecting F
111. ne of the front wheels is over 20 degrees or the vehicle speed exceeds 15 km h Pressing the button once turns on the lamp and activates the automatic mode Pressing it once again turns off the lamp and deactivates the automatic mode 2 Manual mode It is possible to control the 4WD function manually by a driver for easier operation Pressing the button once turns on the lamp and activates the manual mode Pressing it once again turns off the lamp and de activates the manual mode 4WD shift button gt rae SHIFT BUTTON ON The 4WD function is acti vated when pressing the upper portion of the shift button OFF The 4WD function is deac tivated when pressing the lower portion of the shift button Examples of useful conditions of 4WD The 4WD can be useful under the following conditions D When cultivating in a field 2 When traction is required on a slope in a wet field or for towing a trailer 3 When working in a wet or sandy field 4 When cultivating on firm soil with a rotavator to prevent the tractor from being pushed forward When driving into out of a field or going over a field bank NOTE Avoid using the 4WD on a road hard soil The tires can be worn excessively f stopping the engine while the 4WD is engaged starting the en gine again automatically engages the 4WD O Back uP O TURN uP 6m
112. ne oil im mediately and have your vehi cle serviced by your workshop as necessary 2 14 29 Hydraulic clutch low pres sure warning lamp strainer clogging warning lamp This comes on when the pres sure of the hydraulic clutch is ex cessively low or the clutch oil lev el is low Also it is illuminated when the strainer is clogged by foreign materials If this comes on during driving contact your deal er This lamp may come on for a while after the engine is started If it keeps illuminated contact your dealer NOTE When the oil pressure warning lamp comes on this indicates malfunction of the hydraulic sys tem Check the oil immediately and have your vehicle serviced by your workshop as necessary If driving with the warning lamp il luminated the transmission can be damaged dp Air cleaner filter con tamination warning lamp 30 Air cleaner filter contamina tion warning lamp This comes on when the air cleaner is clogged by foreign materials When this comes on open the cover and clean the in side of the cleaner Also blow air through the filter in the opposite direction of air flow to clean it or replace the filter with a new one NOTE f keeping driving with this warn ing lamp illuminated the engine power can be dropped 31 UREA level lamp This indicates the amount of urea while the main switch is in the ON
113. ng only when the tractor is station ary Adjusting it during driving can cause an accident 19 Secondary seat The secondary seat is only for an instructor or inspector AV DANGER No one except the driver should ride the tractor while moving or driving on a road When anyone other than the driv er rides the tractor he she cannot be protected in the cabin in case of rollover leading to a severe ac cident and injury gt INTAKE EXHAUST SYSTEM 1 The EGR system is a device that lt General Information gt recirculates exhaust gas to re cum General Information duce NOx emissions Our new engine applies all appli 2 The muffler has a diesel oxida cable advanced technologies to tion catalyst DOC device in it satisfy the tightened restrictions This DOC device reduces HC exhaust while also improving and CO emissions in exhaust fuel efficiency and reducing ex gas with reduction catalysts haust gas 3 SCR is used to reduce NOx in The exhaust reduction system emissions by spraying urea into features a diesel oxidation cata the SCR catalyst lyst DOC device to reduce soot particles and an exhaust gas re circulation EGR system and SCR system to reduce the ni trogen oxide NOx from the en gine exhaust gas DESCRIPTION OF OPERATION SYSTEM JI00211A 1 Diesel Engine 9 AdBlue Temperature sensor 2 Dosing Module with Injector 10 Ad Blue level sensor 3 Temp
114. not adjust the tilt K KEEP AWAY all drive line handle when traveling Tractor and equipment shields in place durin 1768 910 008 0 operation RREA J100205A Tilt Handle GENERAL INFORMATION 2 The tractor model and manufacturer s serial number marked i 1002060 19 2 GENERAL INFORMATION 3 USE OF THE MACHINE Use this tractor only for its intended use Using this machine for any oth er purpose beside the specified use of this machine or modifying the ma chine will expire the warranty per manently Do not modify the machine If modified the functions and per formance of machine might be badly affected and it may also lead to an accident Use for works other than the specified can cause mechanical failure and injuries The manufac turer will not hold responsibility for any injury occurred by misuse of the tractor 1 10 4 SUPPLY TERM FOR SERVICE PARTS The service parts of this machine will be available until 12 years after the pro duction of this model is stopped However when it comes to order the spe cial parts even during the service term please consult your dealer for the lead time beforehand As a rule supplying service parts expires at the above mentioned supply term ends However when it is necessary to order the service parts even after the term expires please consult about the lead time and the price
115. nspected on a regular basis Every time the tractor is ser viced In the event that the seat belt is damaged or frayed it should be re placed and in the event that the ROPS frame or any part of the mounting structure is damaged or cracked the faulty component must be replaced with a new unit Such a unit must meet all of the test criteria of the original unit Fitment of an in ferior item or items affects the certi fication of the entire ROPS structure and the effectiveness of the struc ture in the event of an accident Drilling or welding of the ROPS structure is forbidden DAMAGE OF THE ROPS If the tractor has rolled over or the ROPS has damaged such as strik ing an overhead object during trans port It must be replaced to provide the original protection After an ac cident check for damages to the 1 ROPS 2 Seat 3 seat belt amp seat mountings Before you operate a tractor replace all damaged parts Do not weld drill or straighten the ROPS Never attach chains ropes to the ROPS for pulling purpos es this will cause the tractor to tip backwards Always pull from the tractor drawbar Be careful when driving through door opening or under low overhead objects Make sure there is sufficient overhead clearance for the ROPS fatal injuries f the ROPS is removed or placed make certain that the proper hardware is used to re place the ROPS and the recom mended to
116. o not slam on the brake Never slam on the brake especially when turning at high speed When loading unloading the machine Choose a place with a leveled and safe ground Drive at low speed Use a ramp with anti slippery SAFETY STANDARD FOR AGRICULTURAL WORK 5 INSTRUCTION AFTER USE When the work is completed stop the engine on a 6 CAUTIONS FOR INSPECTION AND MAINTENANCE Do not refuel either when the engine is still hot or leveled ground check the machine to clean remove any foreign materials Remove straws dirt etc and clean around the en gine silencer and fuel tank Lay a cover on the body equipment after the muffler and engine cool down Get a regular inspection after the season is over When discarding a part battery oil etc or scrap a machine consult to a dealer and proceed accordingly For long term storage remove the battery from the machine and store it or disconnect the negative bat tery cable while driving Measures against a fire Every working place with a risk of fire should be provided with a fire extinguisher Prevent a fire by taking measures such as making a smoking area Always wipe off the leaked fuel Be seated in the cab when starting the engine After refueling tighten the fuel cap and check if there is any fuel leakage from tank or pipe When opening a cap to supply water to radiator be careful because steam or boiling water may spray due t
117. o overheating When getting off the cab turn off the engine lock the parking brake and remove the ignition key If it is inevitable to park on a slope choke the wheels Park on a leveled and safe ground safely Check if the wiring code is in contact with other parts peeled loose or having spacing 7 management Stop PTO before stopping the engine Do not remove the PTO protective cover or imple ment protective panel for operating machine Do not use PTO adaptor in order to extend the PTO coupler or universal joint to outside of the PTO pro tective cover To repair secure the wheel width or change the wheel under either tractor or trailer with the trac tor or trailer raised choke the wheels that are on the ground Do not use a hydraulic jack for operating machine or tractor Instead use a block or stand Safety frame Do neither weld nor drill a hole on the attached safe ty frame Also do not modify it Replace the damaged safety frame with a new one If the safety frame was removed for specialized work restore it immediately SAFETY STANDARD FOR AGRICULTURAL WORK Be careful to touch dangerous area such as power transmission gear rotating unit etc Put on a protec tive cover Do neither modify nor remove the safety device When checking and replacing the blade to plow the ground Stop the engine Prevent the rotary from falling by turning the fal
118. on 100369A Range shift lever 2 18 1 Steering wheel 2 Driving clutch pedal Depressing the clutch pedal dis engages the clutch With the clutch pedal depressed move the main range or shuttle shift lever into the desired posi tion and release the pedal Then the clutch is engaged J100318A DESCRIPTION OF OPERATION SYSTEM Disconnect 993C020A 3 Brake pedal The brake is to stop the machine forcibly Unlike general automo biles this tractor is equipped with left and right brake pedals Each brake pedal brakes only one rear wheel on the corre sponding side CAUTION At a low speed the rotating force of the axle acts greatly so de pressing the brake pedal strongly with the clutch pedal released can not brake the vehicle To stop the vehicle disengage the clutch first and depress the brake pedals There is an engaging hook for con necting the left and right brake pedals Driving on road Engage Both brake pedals operated together Working in field Disengage One side brake pedal operated Connect the left and right brake pedals while driving on a road load ing unloading the tractor or driving into out of a field to avoid rollover and collision Inspect the brake pedals periodical ly so that they can be operated si multaneously without any problem 2 19 DESCRIPTION OF OPERATION SYSTEM
119. on Automatically activated for every 200 Exhaust gas temp gt 600 degrees hours Forced DeSOx operation ON Forced DeSOx zi 2 operation required DeSOx needed Blinking Forced DeSOx switch pressed DeSOx operation 83 3 inhibited by pressing DeSOx inhibit 2D ON Switch gt HAZARD FLASHER Press the hazard flasher switch in emergency to warn other vehi cles in order to prevent an accident The hazard flasher is operated re gardless of the position of the main switch Also the turn signal lamp function is disabled while the hazard flasher is activated Position A OFF Position B The hazard flash er is activated and the turn sig nal indicators on the instrument cluster blink as well DESCRIPTION OF OPERATION SYSTEM NOTE Use it only when necessary as it can discharge the battery and ob struct other drivers view SHUTTLE SHIFT LEVER This device is used to select the driving direction between the for ward and reverse directions e Set it in neutral position un less driving With the lever 1 pulled up slightly Feeling a slight spring tension push it forward A to select for ward driving and pull it backward B to select reverse driving Before starting the engine set the shuttle shift lever in the neutral position and depress the clutch pedal fully to avoid an accident by abrupt starting off NOTE
120. op Never adjust the inching cable by yourself 3 Install the lamp lens by press ing it against the cover from one side ADJUSTING CLUTCH PEDAL INCHING CABLE After prolonged use of the clutch pedal play of its inching cable can become excessive ADJUSTING CLUTCH PEDAL PLAY Adjust and fix the cable play so that the main valve inching spool stroke is 12 mm when the clutch pedal is fully depressed For precise adjustment have your system checked by your dealer CHECKING AND ADJUSTING WATER PUMP BELT CD Unscrew the Water pump mount ing bolts slightly and move the Water pump to adjust the tension of the belt Check the belt tension Press the center of the belt If it is deflected for 7 9 mm it is normal MAINTENANCE 7 gt CHECKING AND ADJUSTING A C COMPRESSOR BELT Check and adjust the tension of the A C compressor belt regularly Unscrew the tension adjusting bolt of the compressor belt 2 Pull the bolt to adjust the ten sion Then tighten the bolt Press the center of the belt with a filter If it is deflected for 7 9 mm the tension is proper gt CHECKING AND ADJUSTING FAN BELT Unscrew the alternator mounting bolts slightly and move the alter nator to adjust the tension of the belt Check the belt tension Press the center of the belt If it is deflected for 7 9 mm it is normal 72 4 MAINTENANCE e
121. or seized clutch lining Adjust the pedal free play Have it repaired or replaced by workshop The clutch cannot be disengaged TROUBLE Corroded clutch lining Poorly adjusted pedal CAUSE Have it repaired by workshop Adjust the pedal free play ACTION Brake The brake does not operate Or the brake on one side oper ates only Excessive brake pedal free play Worn or seized liner Different play of left and right pedals Adjust the free play Have it repaired by workshop Set the left and right play to the same The brake pedal does not return to its original position properly Damaged brake return spring No grease on sliding part Replace the spring Remove rust and apply grease 1 5 9 TROUBLESHOOTING 4 STEERING SYSTEM TROUBLE CAUSE ACTION Improper toe in Adjust 5 The steering wheel feels heavy Incorrect tire inflation pressure Set the left and right tires to the same specified steering wheel vibrates pressure Vibration from each connection Tighten or replace connection steering wheel shaft Have it repaired by workshop The Ore Sloe Worn metal parts Have it repaired by workshop ing wheel is excessive Free play from each connection Tighten 5 HYDRAULIC SYSTEM TROUBLE CAUSE ACTION TROUBLESHOOTING ES Oil leaks from the pip
122. osition or the main shift 74 y 2 A lever to the 3rd or 4th gear position during starting off or with the driv ing speed of 3 8 km h or slower the waming buzzer sounds and the NOTE shuttle shift operation is disabled Do not operate the boom cylinder and bucket cylinder simultaneous ly Their simultaneous operation can lead to a lack of hydraulic oil re Boomdown Boomup Bucketup Bucket down lt Joystick lever safety device gt sulting in abnormal operation of the There is a switch to lock the opera loader tion of the joystick lever Pushing it to the left locks the lever while push 7 415 map 0 ing it to the right unlocks the lever NOTE Aimplement can be dropped sud denly by operating the joystick le 993 02 4 ver accidentally Therefore lock 8 Joystick lever operating direction it in position with its lock switch This lever is used to control a when it is not in use loader when equipped 9 J100323A lt Loader valve and joystick lever gt The loader valve is installed under the step on the right side and the joystick lever is installed on the right from the driver s seat in the cabin for easy installation and operation of a loader Abnormal operation of a loader can lead to an accident There fore when connecting the hy draulic pipes set the valve con nection according
123. otect respiratory system eyes and skin SAFETY STANDARD FOR AGRICULTURAL WORK 2 CHECKUP LIST BEFORE OPERATION Measures against noise wear a protective gear to Before using the machine check it and repair if there protect your ears Handling protective gear Do neither let children get on the machine nor get close to the machine If it is not possible to park the agricultural machine on a road either due to a breakdown or any other rea son operator must take an action such as moving the equipment to a place other than a road Also put a signal that there is a broken car 100 m behind 200 m at night in accordance with Automo bile Regulation Article 23 When starting to drive make sure to check around carefully Do not let anyone such as a child get close to the machine keep them away and then drive the ma chine Do not load flammable explosive material diesel gasoline etc on the machine When getting on and off a truck have a helper give you signal and follow his her lead Refer to chapter 1 in user s manual regarding the de cals on the machine is a malfunction Check engine oil Pull out the dipstick wipe off any fuel leak put it back in and pull it out again to see if the oil level is between the upper and lower limits Before any operation check for any foreign materials caught on the engine muffler battery and fuel tank Remove them immediately Covers that ar
124. p the motor and carry out the work in a safe environment When leaving the machine for a break or other rea son leave the machine in a safe place and descend the working unit to keep them in a safe stopped state Removing and installing should be carried out in a safe place and with a safe method Do neither stay nor insert foot under the working units SAFETY STANDARD FOR AGRICULTURAL WORK 4 CAUTIONS WHEN DRIVING ON FARM ROAD Driving on roads When entering paved road Drive safely observing the relevant regulation Use a ramp to cross a ditch or a bank Drive at safe speed Make sure to use a ramp to enter exit a high foot Be careful not to disturb other drivers path Be careful with fall and not to overturn When driving a machine with sharp blade or bump Check the safety around the surrounding before put on a warning sign or detach in advance to pre starting to drive vent any injury Do not drive fast particularly on winding roads with e When driving on a slope projecting rocks Drive at the minimum speed lower the operating ma When driving at night do not detach lighting device chine as low as possible and low the center position Headlight turn indicator work light brake light etc Place the key clutch in neutral position or do not de Do not drive fast abrupt starting abrupt accelera press the key clutch pedal tion sudden stop and quick turning When driving at high speed d
125. plement such as a plow by attaching it to the 3 point link DESCRIPTION OF OPERATION SYSTEM lt Operating principle gt If draft resistance is excessive during draft work such as plowing the engine may be stopped or the implement can be damaged To prevent this the im plement is automatically lifted to pro tect devices and implement when the draft resistance reaches the preset load level lt Operation gt The amount of load applied to an plement is determined by the position of the lever It is possible to select the desired amount of load in the range from the lowest position 1 up to the highest po sition 4 Higher position means lower load amount In other words the higher the lever is positioned the less draft load an imple ment is instantly lifted with Likewise the lower the lever is positioned the higher draft load an implement is lifted with 2 37 DESCRIPTION OF OPERATION SYSTEM OPERATING TIPS FOR POWER STEERING WHEEL 1 Operate the power steering wheel only while the engine is running You may feel the steer ing wheel heavier with a low en gine speed 2 When an implement such as a loader is attached to the front the steering wheel may be felt heavy with the tractor stopped If so operate the steering wheel while driving the tractor at a low speed 3 When the steering wheel is com pletely turned to one end the safety valve is activated to out put the
126. plies necessary power to an implement 12V 25A 5A WORK PROCEDURE WORK PROCEDURE 1 PRECAUTIONS FOR HANDLING IMPLEMENT 1 When driving the tractor to at tach or detach an implement make sure that there is no one in between or around the tractor and implement 2 Install and remove the imple ment only on safe and level ground 3 When installing a heavy imple ment install weight on the front to keep balance 4 When adjusting an implement apply the parking brake stop the engine and set the PTO switch in the OFF position in advance 5 To tow anything use the towing hitch only 6 When working with a front load er install an implement to the back to keep balance if neces sary Read instructions on warning de cals on each implement thorough ly before work To avoid an injury due to mishan dling of an implement read the user s manual of the implement thoroughly and work safely and precisely with caution Installation of an improper imple ment can lead to an injury Install only implements specified by the Manufacturer 2 GENERAL IMPLEMENT gt ROTAVATOR lt Safety precautions for rotavator gt Never remove the safety cover of the rotavator Do not remove the PTO shaft cover and safety cover on the universal joint When adjusting each part disen gage the PTO and stop the en gine in advance When driving on a road keep the PTO dis
127. posi tion control Turning it clockwise to its end activates only the position control Lower the implement with the le ver 1 and adjust the lowering speed with the knob 6 Then set the desired working depth with the knob 8 When lowering or lifting an im plement use the lever 1 only to keep the settings Floating mode Turn the knob 8 counterclock wise completely to allow swinging motion of the arm in order to use the lift in the floating mode 2 31 DESCRIPTION OF OPERATION SYSTEM 14 TCU switch panel 1 Rear wheel differential lock button 2 AWD automatic button 2 4 6 3 AWD button O Backup O 4 Reverse driving lifting button 5 Turning lifting button J 6 PTO automatic operation button nnnunnb AUTO orrrFLock O runN UP E 1 993C039B lt Differential lock gt The differential lock is designed to lock the differential system in order to rotate the left and right wheels at the same speed Use this device when the rear wheels slip or one wheel spins with no traction Never use the differential lock when driving on a road A collision or rollover can occur Make sure to deactivate the func tion before turning Otherwise it can lead to an injury or accident r NOTE When using the differential lock run the engin
128. ps are located on the right side from the driver s seat 6 Windshield Rear wiper switches Only the wiper is operated when turned ON The wiper is not operated when turned OFF 7 Windshield Rear washer switches When pressing this switch washer fluid is sprayed and the wiper is operated 8 Front Rear work lamp switch Pressing this switch turns on the LED and work lamps for work at nighttime Pressing it again turns off the work lamps DESCRIPTION OF OPERATION SYSTEM 9 Hanger Clothes and small bag can be hung on it 10 12 V SOCKET OPTIONAL It is possible to use a 12 V 120 W accessory by connecting it to the power socket DESCRIPTION OF OPERATION SYSTEM Never place any part of your body such as your filter or a conductive object into the power Socket You can get a shock or a fire can break out Use it only while the engine is running After use remove the plug from the socket If using it with the engine stopped or plugging an electric device to it for an extended period of time the battery can be discharged Close its cover when it is not in use 11 Sun visor Use this to protect the driver s view from sunlight Pull down the handle of the sun visor and release it at the de sired position Then it is auto matically fixed to that point To retract it press the rewind button on the right top of it SP MODEL Air
129. r lt gt 1 When operating PTO driven equipment shut off the engine and wait until the PTO stops be fore getting off the tractor and disconnecting the equipment Do not wear loose clothing when operating the power take off or near rotating equipment When operating stationery PTO driven equipment always ap ply the tractor parking brake and block the rear wheels from front and rear side To avoid injury always move down flip part of PTO Do not clean adjust or service PTO driven equipment when the trac tor engine is running Make sure the PTO master shield is installed at all times and al ways replace the PTO shield cap when the PTO is not in use DIESEL FUEL 1 2 Keep the equipment clean and properly maintained Under no circumstances should gasoline alcohol or blended fu els be added to diesel fire ex plosive hazard Such blends are more explosive than pure gaso line In a closed container such as a fuel tank DO NOT USE THESE BLENDS Never remove the fuel cap or refuel the tractor with the en gine running Do not smoke while refueling or when standing near fuel Maintain control of the fuel filler pipe when filling the tank Do not fill the fuel tank to capac ity Allow room for expansion Wipe up spilled fuel immediate ly Always tighten the fuel cap se curely 10 11 12 13 SAFETY PRECAU
130. r window License plate External lifting lowering switch Turn signal lamp Rear Rear reflector Position brake lamp Rear External hydraulic port Top link Lift arm Lift rod PTO shaft Adjusting link yup Lower link Towing hitch J100203A GENERAL INFORMATION 2 2 SAFETY DECALS em n order to work with the machine safely safety decals are placed on the machine Make sure to read and follow the directions m Keep the warning labels clean and not damaged at all times If a decal on the machine is dirty wash it with soapy water and wipe it off with a soft cloth Never use solution such as thinner or acetone because these can erase characters or pic tures m f washed with high pressured water a decal be peeled off Do not apply high pressured water directly onto decals m safety decal is damaged lost order a new one immediately and place it on the machine When putting a new decal wipe off the place to post the decal thoroughly and wait till it is dried Then post the decal Each decal has a part number on the bottom m When replacing a part attached with a decal with a new part replace the de cal as well J Do not use the sub shift lever postion when driving backward 1200 910 001 0 Work in ventilated Area 1200 910 003 0 Operator s manual Always fasten Your seat belt
131. re ratio CAUTION f engine coolant gets on your skin it can irritate the skin and cause a skin condition Make sure to clean your skin with soap and water or hand cleaner thoroughly 4 CHECKING AND CHANGING OILS AND FLUIDS MAINTENANCE 7 gt CLEANING RADIATOR GRILL AND CONDENSER GRILL When working in a grassy field or working at night the radiator or con denser grille may be clogged by grass straws or bugs reducing cooling performance Clean the grill in this case If dust is stuck between the fin and tube flush the area with clean water NOTE Do not clean the radiator fin with water jet It can deform the fin gt CLEANING CONDENSER GRILL AND OIL COOLER Turn the opening lever to access to the condenser and oil cooler Clean them with clean water Remove the grill by unscrewing the pin 1 and moving it in the arrow di rection gt CHECKING AND CHANGING ENGINE OIL 1 Inspection CD Pull out the dipstick wipe its tip and insert it again Then pull it out and check that the oil level is be tween the upper and lower limits If the level is below the lower limit add oil Lower limit 72 4 MAINTENANCE Drain plug 2 Changing Unscrew the drain plug on the lower section of the engine to drain contaminated engine oil Since hot oil flows out of the en gine first be careful not to get burnt
132. rench 3 Add the specified amount of en gine oil 2 4 MAINTENANCE 6 CHECKING FUEL SYSTEM AND REPLACING FUEL FILTER Run the engine for approx 5 min utes and check for proper opera tion through the engine oil warn ing lamp on the instrument clus ter Then stop the engine This warning lamp should be turned off while the engine is running 5 Check the oil level with the dip stick again If still insufficient add more FUEL 2 How to bleed fuel system Use only low sulfur or ultra low sulfur It is necessary to bleed the system diesel fuel under the following conditions 1 Fuel filler port The engine is stopped due to the empty fuel tank The filter or pipe is removed When checking the fuel system or fueling keep flammable items Bleed the system according to the such as a lit cigarette away from following procedures the tractor 7 Disconnect the connector 2 Press the priming pump repeat edly to bleed the system The tractor may catch fire 5 11 MAINTENANCE J100535A J100536A FUEL FILTER DRAINING 1 Loosen the drain valve CD Loosen the drain valve A at the bottom of the fuel filter CAUTION Do not use tools to loosen the drain valve Use of tools may damage the drain valve 5 12 2 Drain the fuel filter CD Discharge water from the fuel filter through the drain valv
133. rk repair is caused on it Securely support any tractor ele ments that must be raised for ser vice work Keep all parts in good condition and properly installed Replace worn or broken parts Re place damage missing decals Remove any buildup of grease or oil from the tractor Disconnect battery ground cable before making adjustments on elec trical systems or welding on tractor SAFETY PRECAUTIONS A AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Keep hands and body away from pinholes and nozzles which eject fluids under high pressure If any fluid is injected into the skin Consult your doctor immediately 15 A SAFETY PRECAUTIONS PREVENT BATTERY EXPLOSIONS PREVENT ACID BURNS If you spill acid on yourself 1 Flush your skin with water 2 Flush your eyes with water for 10 15 minutes Get medical attention immediately Keep sparks lighted matches and open flame away from the top of battery Battery gas can explode Never check battery charge by plac ing a metal object across the poles Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin cause holes in clothing and cause blindness if found entry into eyes For adequate safety always 1 Fill batteries in a well ventilated area 2 Wear eye protection and acid proof hand gloves 3 Avoid breathing direct fumes when electrolyte is added
134. rox 10 cm For the sections 1 to 7 per form plowing in an alternating pattern For the sections 8 to 19 plow in a circular pattern Refer to the sequential returning pattern for other details Turning Moving direction gt Backward 8 12 Y T gt Start 1 7 2 19 15 11 Finish A Border 995E002A WORK PROCEDURE 3 Land leveling pattern The land leveling work may be performed after crushing soil or Turning Moving direction 3 Backward not 14 eres The vehicle speed can be set faster when performing the land 10 Ax leveling work with soil crushed 4 already Finish 5 EPA 13 e When working in wet field fill 3 the field with a sufficient amount 15 11 6 of water so that the trace of 2 plowing cannot be seen 7 The border shown in the fig 1 Start ure should be set a little narrow 8 LATA er than two times of one plowing A Border mm 12 A width Refer to the alternating returning pattern for other details 995E003A WORK PROCEDURE gt LOADER When connecting the hydraulic pipes set them according to the operating directions specified on the label attached to the side of the joy
135. rp turns by using the brakes This may result in overturning of the tractor caus ing serious injury or DEATH 4 OWNER ASSISTANCE We at TYM CO LTD and your TYM Dealer Distributor wants you to be completely satisfied with your in vestment Normally any problems with your equipment will be handled by your Dealer Distributor s Service Departments however misunder standing can occur If you feel that your problem has not been handled to your satisfaction we suggest the following Contact the owner or General Man ager of the Dealership explain the problem and request assistance When additional assistance is need ed Your Dealer Distributor has di rect access to your office If you cannot obtain satisfaction by doing this contact the TYM CO LTD Of fice and provide them with SAFETY PRECAUTIONS A e Your name address and tele phone number Model and tractor serial number Dealer Distributor Name amp Ad dress e Machine purchase date and Hours used e Nature of problem Before contacting TYM CO LTD of fice be aware that your problem will likely to be resolved in the Dealer ship using the Dealer s Distributor s facilities equipment and person nel So it is important that your initial contact be with the Dealer Distribu tor A SAFETY PRECAUTIONS 5 ROPS ROLL OVER PROTECTIVE STRUCTURES ROLL OVER PROTECTIVE STRUCTURES ROPS TYM tractors are equipped with a frame for the prot
136. rque values are applied to the attaching bolts Always wear your seat belt if the tractor is equipped with ROPS SAFETY PRECAUTIONS SEAT SLIDING Backward AN adjustment x levers J100101A Before operating a tractor it is im portant to adjust the seat to the most comfortable position amp check whether it is properly locked in its position e Do not use solvents to clean the seat Use warm water with a little detergent added Do not put a hand between the seat and the slides when ad justing the seat position You can get injured unexpectedly A SAFETY PRECAUTIONS To select Seat position move Ad justing lever and slide Seat closer to or away from Dash panel and con trols Check whether the seat prop erly locked in its position be fore driving the tractor e Always use the seat belt when the ROPS is installed Do not use the seat belt if a foldable ROPS is down or there is no ROPS Check the seat belt regularly and re place if frayed or damaged SEAT BACK RECLINING To change the seatback angle raise The lever on the left of the seat Then adjust the seatback angle with The lever pulled Release the lever After adjustment Make sure that the Lever is returned and the seat is firmly fixed after adjustment CUSHION STRENGTH ADJUSTMENT U obor Weight djustment The seat cushion can be adjusted According to the weight of the driver Turn
137. stick lever Abnormal op eration of a loader can lead to an accident r NOTE Cautions for plowing If it is hard to steer the tractor for plowing as the front wheels are lifted install additional weight to the front if no loader is installed lt For safe loader work gt Keep the balance between the front and rear by installing a weight to the back of the tractor or attach ing a weight or implement using the 3 point link WORK PROCEDURE When transporting things with a loader lower the loader and keep the driving speed slow Keep the loader 30 to 50 cm off the ground and the driving speed below 5 km h When going onto a slope or un paved area lower the speed and drive with care Do not lift anything only with one side of the tractor If so the trac tor may fall on its side Make sure to distribute the load evenly Keep the clearance between the rear wheels as large as possible for safety of the tractor WORK PROCEDURE Do not let anyone ride a loader for work such as spreading fertiliz er He she may fall off the loader leading to an injury or even death 3 TYPES OF WORK BY SPEED TABLE The tractor speeds specified in the table on the right side are recom mended by types of work for optimum efficiency Increase or decrease the tractor speed according to the soil and work conditions
138. stopped e 1sttralertum signalin 2nd trailer tum signal in dicator Spare dicator Spare 24 1sttrailer tum signal indicator Spare This comes on when the trailer is connected and the tractor turn signal lamp is activated 25 2nd trailer tum signal indicator Spare This comes on when the trailer is connected and the tractor turn signal lamp is activated WARNING f lowering an implement or releas ing the driving clutch pedal with the PTO indicator blinking the ro tating PTO shaft can cause a dan gerous situation Make sure that no one comes within the turning radius of the tractor DESCRIPTION OF OPERATION SYSTEM 4WD indicator Quick turn indica tor optional 26 4WD indicator This comes on when the 4WD is activated 27 Quick tum indicator Optional This comes on while the quick turn function is in use 2 13 DESCRIPTION OF OPERATION SYSTEM Engine oil pres sure warning lamp Hydraulic clutch low pressure warning lamp strainer clogging warning lamp 28 Engine oil pressure warning lamp This is illuminated when the en gine oil pressure or oil amount is insufficient during driving This may come on during engine warming up NOTE When the oil pressure warning lamp comes on this indicates malfunction of the lubrication sys tem Check the engi
139. the remote hydraulic lever for 2 to 3 times to remove any residual pressure in the hose 3 Disconnect the male coupler on the implement side while pull ing the external ring of the cou pler on the tractor side backward slightly Wipe oil and dust from the cou pler and plug the dust cover To prevent a burn and skin dam age make sure to stop the en gine before connecting or discon necting the coupler Do not use your hands to check for oil leakage 11 PTO Shift lever This lever is used to select the PTO speed Refer to the page B 30 as its op eration is coupled with the PTO AUTO switch lt speed selection gt D Stop the PTO 2 With the PTO switch set in the OFF position place the PTO le ver into the desired speed po sition 540 RPM 750 RPM or 1000 RPM DESCRIPTION OF OPERATION SYSTEM SP MODEL Electronic lift system control panel mI m TCU switch panel SES YEA switch DESCRIPTION OF OPERATION SYSTEM SC MODEL F AWD Shiftibutton DN TO automatic Draft NY 00930 12 PTO button This is the PTO ON OFF switch To use the independent PTO pull up the knob PTO activation Turning it coun terclockwise with pressing PTO deactivation Pressing or turning it clockwise Keep the button pushed in wh
140. the Forced DeS Ox operation switch for 2 5 sec onds and release it When the forced DeSOx operation is activated zo indicator on the instrument cluster comes on and the engine speed automatically increases This process is performed for approx 20 minutes If the pedal position is higher than 5 during the service DeSOx it will be stopped for safety reason f the driver press the service DeSOx switch at normal machine condition Pedal poisition gt 5 the service DeSOx is not started e f the driver want to stop the ser vice DeSOx just increased the pedal position over 5 e f the driver want to operate the machine during the service DeSOx it could be possible to work with torque derate and less than pedal position 596 The fault and torque derate will be cleared after completion of the forced DeSOx CAUTION Operating DeSOx 1 When DeSOx lamp is on DeSOx has to be done while the tractor is completely stopped Neutral Position 2 Do not stop the engine while DeSOx is in progress 3 Make sure enough idling time after the completion of DeSOx 4 Not following the instruction above it may cause damage to the engine Please refer to the operator s manual for details DESCRIPTION OF OPERATION SYSTEM NO STATUS DESCRIPTION SYMBOL INDICATOR DeSOx operation Passive or Forced ti tivat lt Automatic DeSOx op eue DeSOx operation activated E eh erati
141. tnn treu 7 8 7 HEATER SYSTEM 4 ieri tis hir 24 40 7 9 1 ENGINE SYSTEM TROUBLE CAUSE ACTION Engine system The start motor does not ro tate when the main switch is turned Clutch pedal released PTO ON OFF switch set in ON position Defective safety switch Battery discharged Loose terminal Faulty switch Defective start motor Depress the clutch pedal Set the PTO ON OFF switch into the OFF position Have it repaired or replaced by workshop Charge the battery Check for looseness and corrosion Clean tighten and apply grease Have it repaired or replaced by workshop Have it repaired or replaced by workshop The start motor runs but its speed cannot be increased Weak battery Poor ground Incorrect viscosity of engine oil Charge the battery Clean the contact and connect the ground firmly Change engine oil with proper viscosity The start motor runs but the engine cannot be started Air in fuel system Clogged fuel filter No fuel supply Defective engine Defective key stop unit Bleed the system Clean or replace the filter Open the cock and add fuel Have it repaired by workshop Have it repaired by workshop The engine runs irregularly Air in fuel system Clogged fuel filter Clogged injection nozzle Fuel leak from pipe Poor fuel injection Bleed the system Clean or replace
142. to the speed in the forward direction Make sure to check the surround ings carefully when driving back ward Especially never drive backwards with the range shift lever in the po sition H The driving speed be comes faster and it can cause an accident Engage the left and right brake pedals when driving on a road Be careful with shoulders while driving in a rural area When driving with a large imple ment attached be careful with the surroundings Never let anyone except yourself as a driver ride the tractor 3 5 OPERATION 6 TURNING FIELD D To turn in a field release the hook for the left and right brake pedals 2 Turn the steering wheel and de press the brake pedal for the de sired direction 3 While turning keep the engine speed low and turn slowly Avoid turning at a high speed The tractor can fall on its side When the tractor is installed with an implement its overall length becomes large Be extra care with other people and objects around when turning Connect the left and right brake pedals when it is about to drive 7 STOPPING AND PARKING Operate the throttle lever to set the engine at a low speed Depress the clutch pedal and brake pedal simultaneously 3 When the vehicle is completely stopped set the shift lever in the neutral position 4 Apply the parking brake 5 If an implement is attached to t
143. to the operating directions specified on the label attached to the joystick lever J100324A 9 Throttle lever Like the throttle pedal it is used to control the engine speed This lever is operated with a hand and can be used to fix the en gine speed to a certain level Pushing High speed Pulling Low speed Avoid using it on a road as it can cause an accident by high speed driving DESCRIPTION OF OPERATION SYSTEM 2 J100325A 10 External hydraulic control lever When using an attachment for an implement rotavator hydrau lic plow etc connect its hose to the proper port among the port A and C according to its use Lever 1 operation gt Hydraulic oil applied to valve port 1 Lever 2 operation gt Hydraulic oil applied to valve port 2 Lever 3 operation gt Hydraulic oil applied to valve port 3 2 23 DESCRIPTION OF OPERATION SYSTEM lt Remote hydraulic valve coupler gt 1 How to connect coupler Clean the couplers on the tractor and implement thoroughly 2 Remove the dust cover from the tractor side Then fit the male coupler on the implement side while moving its external ring backward slightly Pull the male coupler on the im plement side backward slightly to check its firm engagement 2 How to disconnect coupler D Lower the implement on the ground to release pressure in the hydraulic hose 2 Stop the engine and operate
144. tractor are subject to in jury such as being stuck by foreign objects and being thrown off of the tractor 13 SAFETY PRECAUTIONS HANDLE FUEL SAFELY AVOID FIRES STAY CLEAR OF ROTATING SHAFTS ALWAYS USE SAFETY LIGHTS AND DEVICES Handle fuel with care it is highly flammable Do not refuel the tractor while smoking or near open flame or sparks Always stop engine before refueling tractors Always keep your tractor clean of accumulated grease and debris Al ways clean up spilled fuel Entanglement in rotating shaft can cause serious injury or death Keep PTO shield in place at all times Wear close fitting clothing Stop the engine and be sure PTO drive is stopped before making adjustments connections or cleaning out PTO driven equipment Use of hazard warning lights and turn signals are recommended when towing equipment on public roads unless prohibited by state or local regulations Use slow moving vehicle SMV sign when driving on public road during both day amp night time unless pro hibited by law T720212A Understand service procedure be fore doing work Keep the surrounding area of the tractor clean and dry Do not attempt to service tractor when it is in motion Keep body and clothing away from rotating shafts Always lower equipment to the ground Stop the engine Remove the key Allow tractor to cool before any wo
145. ty has been checked 10 Only operate the tractor seat ed in the drivers seat and nev er turn or brake suddenly at high speed as this can cause a roll over and serious injury or death SAFETY PRECAUTIONS A 11 When traveling on a public road ensure that the tractor and driv er both meet all laws relating to safety and licensing When trav eling with wide implements use red flags on the extremities and observe all legal including es cort requirements 12 When operating under adverse conditions hilly terrain or on bad ground adjust the speed of the tractor to suit the condi tions safety comes first Nev er drive down hill at high speed or with the transmission in neu tral Use of the braking capacity of the engine as well as the ser vice brakes Do not try to change gear go ing up or down a steep slope select the correct gear before starting 13 Take care when traveling uphill with a heavy implement to en sure that it does not overbal ance and tip up the front end 23 A SAFETY PRECAUTIONS 14 Never remove or modify the seat belt 15 Never remove modify or repair the ROPS frame Please remember that a little bit of extra care can prevent serious injury or teath and avoid damage to your tractor A 24 gt THE FOLLOWING PRECAUTIONS ARE SUGGESTED TO HELP PRE VENT ACCIDENTS A careful operator is the best oper ator Most accidents can be avoid ed by observing certain precaut
146. uation device gt This device is to protect the hydrau lic system against impact from an implement when driving the tractor equipped with an implement To activate this device set the lever 1 to the lifting position A and press the switch 2 Then the indicator 3 comes on to inform its activation CAUTION When driving the tractor with an implement attached press the swing attenuation button to protect the hydraulic system against im pact from an swinging implement There three control modes for 3P implement Position control Draft control Floating mode Draft control D Turning the position draft sensitiv ity control knob 7 counterclock wise increases the priority of the draft control Turning it counter clockwise to its end activates only the draft control Place the lever 1 into the lower ing position C and then use the knob 8 to set the desired work ing depth Turning it counterclockwise low ers an implement while turning it clockwise lifts an implement To lift or lower an implement at once use the lever 1 When the working depth in a field DESCRIPTION OF OPERATION SYSTEM with an implement changes great ly turn the position draft sensitivity control knob 7 clockwise slowly to narrow the gap Position control Turning the position draft sensitiv ity control knob 7 clockwise in creases the priority of the
147. wer rotation speed Kw rpm 63 4 2 300 70 9 2 300 78 3 2 300 Operating fuel Diesel fuel Diesel fuel Diesel fuel Fuel tank capacity 0 110 110 110 Tires Rear wheel 13 6 24 13 6 24 13 6 24 16 9 34 16 9 34 18 4 34 Clutch Damper Dry Dry Dry Braking Hydraulic Hydraulic Hydraulic Driving Transmission type Power shuttle power shift Power shuttle power shift Power shuttle power shift system Gears F32 R32 F32 R32 F32 R32 Driving speed Forward 0 4 36 00 0 4 36 00 0 4 37 02 km h Reverse 0 4 35 80 0 4 35 80 0 4 37 00 PTO Revolution rpm 540 750 1000 Implement Control type Electronically controlled position draft Draft system Swing drawbar 9 2 1 2 MAJOR SPECIFICATIONS SC MODEL APPENDIX Type T954 11054 Overall length mm 4 500 4 500 Overall width mm 2 470 2 470 Dimensions Overall height mm 2 740 2 740 Ground clearance mm 465 465 Weight kgf 3 941 3 941 Manufacturer DOOSAN INFRACORE DOOSAN INFRACORE Model number DLO3 LEA05 DLO3 LEA04 Total displacement cc 3 409 3 409 engine Power rotation speed Kw rpm 70 9 2 300 78 3 2 300 Operating fuel Diesel fuel Diesel fuel Fuel tank capacity 0 110 110 13 6 24 13 6 24 Tires Rear wheel 169 34 184 34 utch Damper Braking Hydraulic Hydraulic Driving sys Transmission type Power shuttle Power shuttle Gears F12 R12 F12 R12
148. y rights and responsibil ities you should contact your near est authorized DIVAC dealer or call DIVAC at 216 595 5650 11 6 TYM warrants that workmanship and t purchaser from hours whicheve Coverage This Limited warranty parts by an authorized replaced under this Limited period A JA JJ fp is al and any parts which 5 option warranted or services Parts 1 TYM shall have no obligation 1 for normal maintenan for general special in arising out of any failure under this warranty WARRANTY nufactured by t the warranty or anufacturer directly hether written provisions in the including liability onomic or moral loss WARRANTY WARRANTY INFORMATION n order to work with the machine safely safety decals are placed on the machine Make sure to read and follow the directions Keep the alert decals clean and not damaged at all times If a safety decal on the machine is dirty wash it with soapy water and wipe it off with a soft cloth Never use solution as thinner or acetone because these can erase characters or pictures If washed with high pressured water a decal may be peeled off Do not apply high pressured water directly onto decals If a safety decal is damaged or lost order a new one immediately and place it on the machine When putting a new decal wipe off the place to post the decal thoroughly and wait till it is dried Then post the

T1054 Operators Manual-150506

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