Chapter 1 - AutomationDirect
Contents
1. GETTING STARTED In This Chapter Manual Overview see se es ee 1 2 Overview of this Publication 0 ee 1 2 Who Should Read this Manual EE EE EE EE eae 1 2 Technical Support EE EE EE ees 1 2 Special Symbols iss EE EE ee 1 2 SureStep System Introduction EE Es EE Ee 1 3 SureStep Part Number Explanation se ss sr se se 1 3 SureStep System Recommended Component Compatibility 1 4 Microstepping Drives Introduction 0000es 1 5 Standard Microstepping Drive ss se Es es ee se ee 1 5 Advanced Microstepping Drive ss se ee 1 7 Bipolar Step Motor Introduction 000 e eee ee 1 8 Stepping System Power Supply Introduction 1 9 Selecting the Stepping System 0 Es Es 1 10 Use with DirecH OGIC PLCs 0 0 00 eee 1 10 Chapter 1 Getting Started Ei ee Manual Overview Overview of this Publication Thank you for selecting the SureStep Stepping System components This user manual describes the selection installation configuration and methods of operation of the SureStep Stepping System We hope our dedication to performance quality and economy will make your motion control project successful Who Should Read this Manual This manual contains important information for those who will install maintain and or operate any of the SureStep Stepping System devices Technical Support By Telephone2. Microstepping Drive The SureStep advanced microstepping drives STP DRV 4850 amp 80100 are Capable of accepting several different forms of input signals for control pulse analog serial communication or internal indexing These drives are configured by computer with software which is included with the drive To use one of these drives in a step motor control system you will need the following e A DC power supply for the motor drive A compatible SureStep STP PW R xxxx power supply from AutomationD Irect is the best choice e A source of input control signals such as a DirectLogic PLC from AutomationD irect e A compatible step motor such as an AutomationDirect SureStep STP M TR H Xxxxx D Motor extension cables STP EXT H 020 are also available e A small flat blade screwdriver for tightening the connectors The SureStep advanced microstepping drives are enclosed with removable wiring terminal blocks STP DRV 80100 Refer to the SureStep Advanced Microstepping Drives chapter of this user manual for complete details on the installation configuration and wiring of this drive Fourth Edition 12 2012 SureStep Stepping Systems User Manual 1 7 Chapter 1 Getting Started Fi Bipolar Step Motor Introduction AutomationD irect offers twenty different models of bipolar step motors with mounting flanges in two different shaft configurations single and dual shaft and in three different NEMA frame si
3. wiring of this drive Fourth Edition 12 2012 SureStep Stepping Systems User Manual 1 5 Chapter 1 Getting Started Fi Standard Microstepping Drives continued STP D RV 4035 The SureStep STP DRV 4035 standard microstepping drive uses pulse input signals and is configured with DIP switches on the drive To use this drive ina step motor control system you will need the following e 12 42 volt DC power supply for the motor drive The SureStep STP PW R 3204 power supply from AutomationDirect is the best choice If you decide not to use the STP PW R 3204 please read the section entitled Choosing a Power Supply in the STP D RV 4035 Drive chapter of this user manual e A source of step pulses Signal may be sinking NPN sourcing PNP or differential e The step inputs can be CW CCW step and direction or quadrature e A compatible step motor such as an AutomationD irect SureStep STP M TR H xxxxx D Motor extension cables STP EXT H 020 are also available e A small flat blade screwdriver for tightening the connectors The STP DRV 4035 standard microstepping drive is an open frame design STP DRV 4035 a a a Refer to the SureStep STP DRV 4035 Microstepping Drive chapter of this user manual for complete details on the installation configuration and wiring of this drive 1 6 SureStep Stepping Systems User Manual Fourth Edition 12 2012 Chapter 1 Getting Started is Advanced
4. 770 844 4200 Mon Fri 9 00 am 6 00 pm E T On the Web www automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 am to 6 00 pm Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Special Symbols When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note which presents information that may make your work quicker or more efficient When you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be aWARNING This information could prevent injury loss of property or even death in extreme cases 1 2 SureStep Stepping Systems User Manual Fourth Editon 12 2012 Chapter 1 Getting Started is SurcStep System Introduction SureStep open loop stepping systems provide simple and accurate control of position and speed where lower power and cost are considerations The SureStep family of stepping components includes power supplies drives motors and cables The DirectLO GIC family of PLCs or other indexers and motion controller
5. s can be used to provide the signals that are translated by the microstepping drives into precise movement of the stepping motor shaft SureStep Part Number Explanation STP M T RH 23079 x a Motor Shaft Type blank single D dual Component Capacity For DRV 2 digit max nominal voltage followed by max current with 1 implied decimal place 4035 40V 3 5A 4850 48V 5 0A 6575 65V 7 5A 80100 80V 10 0A For EXT H cable length in feet For MTR H 2 digit NEMA frame size followed by approximate length in mm For PWR 2 digit output voltage followed by output current Component Type DRV stepper drive DRVA drive accessory EXT motor extension cable EXTH high power motor extension cable MTR stepper motor MTRA motor accessory MTRH high power stepper motor PWR power supply SureStep Series Designation STP Fourth Edition 12 2012 SureStep Stepping Systems User Manual 1 3 Chapter 1 Getting Started Ei ee SureStep System Recommended Component Compatibility SureStep Power Supply Drive Compatibility Drive 1 2 Recommended Power Supply 1 2 STP PWR STP PWR STP PWR STP PWR 3024 4805 4810 7005 Model Number STP DRV 4035 40 VDC max input STP DRV 4850 48 VDC max input STP DRV 6575 65 VDC max input STP DRV 80100 80 VDC max input 1 Do NOT use a power supply that exceeds the drive s input voltage range If using a non STP linear power supply ensure that
6. s installation mounting dimensions and wiring of the SureStep stepping system power supplies Fourth Edition 12 2012 SureStep Stepping Systems User Manual 1 9 Chapter 1 Getting Started Fi Selecting the Stepping System Refer to Appendix C Selecting the SureStep Stepping System for detailed information on how to calculate requirements for various applications using stepping motors for motion control Use with AutomationDirect PLCs Refer to Appendix B Using SureStep with DirectLO GIC PLCs for detailed information on wiring the SureStep Stepping System components to DirectLO GIC PLCs and high speed counter modules The following is a summary of the AutomationDirect PLCs 1 and module part numbers that are suitable to work with the SureStep Stepping Systems D0 05AD D0 05DD 1 Any DirectLO GIC PLC capable of RS 232 DO 05DD D ASCII communication can write serial D0 06DD1 commands to the SureStep Advanced M icrostepping Drives STP D RV 4850 amp DO O6DD2 80100 These PLCs include DL 05 06 250 1 DO O6DDI1 D 260 350 amp 450 P3 550 H2 DM1 E or D0 06DD2 D CLICK However of the DirectLO GIC PLCs we strongly recommend using DLO6 or DL260 HO CTRIO PLCs for serial commands due to their more F1 130AD advanced ASCII instruction set which includes F1 130DD PRINTV and VPRINT commands F1 130DD D 2 The H2 CTRIO and TLH CTRIO High Speed H2 CTRIO 2 Counter I O Interface Modules can also be H2 CTRIO 2 used
7. tepping Drives Introduction There are two different basic types of microstepping drives offered in the SureStep series Two DIP switch configurable models with pulse inputs are available as well as two software configurable advanced models with multiple Operating modes Standard Microstepping Drives STP D RV 6575 The SureStep STP DRV 6575 standard microstepping drive uses pulse input signals and is configured with DIP switches on the drive To use this drive ina step motor control system you will need the following e A 24 65 VDC power supply for the motor drive SureStep STP PW R 3204 or STP PW R 48xx power supplies from AutomationD irect are good choices If you decide not to use one of these recommended power supplies then please read the section entitled Choosing a Power Supply in the STP DRV 6575 Drive chapter of this user manual e A source of step pulses Signal may be sinking NPN sourcing PNP or differential e The step inputs can be CW CCW or Step amp Direction e A compatible step motor such as an AutomationDirect SureStep STP M TR H Xxxxx D Motor extension cables STP EXT H 020 are also available e A small flat blade screwdriver for tightening the connectors The STP DRV 6575 standard microstepping drive is an enclosed design STP DRV 6575 Refer to the SureStep STP DRV 6575 Microstepping Drive chapter of this user manual for complete details on the installation configuration and
8. the unloaded voltage does not float above the drive s maximum input range y No No No No No y y y y 2 For best performance use the lowest voltage power supply that supplies the required speed and torque SureStep Drive Motor Compatibility Motor 1 2 Recommended Drive 1 Model Number 1 2 H STP DRV 4035 1 3 5A max output STP DRV 4850 1 5 0A max output STP DRV 6575 1 7 5A max output STP DRV 80100 1 10 0A max output STP MTR 17040 D 1 7 STP MTR 17048 D 2 0 STP MTR 17060 D 2 0 STP MTR 23055 D 2 8 STP MTR 23079 D 2 8 STP MTR 34066 D 2 8 4 4 STP MTRH 23079 D 5 6 STP MTRH 34066 D 6 3 STP MTRH 34097 D 6 3 STP MTRH 34127 D 6 3 EXTH 020 N N N Le a 2 2 2 2 2 2 2 1 The combinations above will perform according to the published speed torque curves However any STP motor can be used with any STP drive Using a motor with a current rating higher than the drive s output rating will proportionally limit the motor torque 2 MTR motors have connectors compatible with the EXT extension cables MTRH motors have connectors compatible with the EXTH extension cables SureStep Stepping Systems User Manual Fourth Edition 12 2012 Chapter 1 Getting Started is Micros
9. to control the SureStep Stepping System D2 CTRINT in PC Based Control systems with Think amp Do Studio or with our embedded W inPLC EBC T1H CTRIO 2 module plugged into the CPU slot of the H4 CTRIO DL205 base P3 HSO 1 10 SureStep Stepping Systems User Manual Fourth Edition 12 2012
10. zes 17 23 and 34 There are twelve High Torque STP M TR xxxxx D motors available as well as eight Higher Torque STP MTRH xxxxx D motors All of the motors have a 12 inch connectorized pigtail cable and optional matching 20 ft connectorized extension cables STP EXT H 020 are also available Refer to the SureStep Stepping Motors chapter in this user manual for complete details on the specifications installation mounting dimensions and wiring of the SureStep step motors STP M TR H xxxxx NEMA 17 23 34 Frame Sizes STP M TR H xxxxx D Motors Available in Single shaft and Double shaft Models 1 8 SureStep Stepping Systems User Manual Fourth Edition 12 2012 Chapter 1 Getting Started Stepping System Power Supply Introduction The SureStep stepping system power supplies are designed to work with SureStep microstepping drives and motors The different power supply models can provide unregulated DC power at the applicable voltage and current levels for various SureStep drives and motors The power supplies also provide a regulated 5VDC 500 mA logic supply output for indexer and PLC logic outputs to control the SureStep drives The stepping system power supplies can supply power for multiple SureStep STP D RV xxxx microstepping motor drives depending on step motor size and application requirements Refer to the Power Supply chapter of this user manual for complete details on the specification
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