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Installation, Service and User Manual

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5. Figure 4 421 amp E422F Additional Controls The following additional controls are located behind cabinet door Fryer Pan ON OFF Switches Both pans are controlled by individual on off switches that cut power to appliance Ensure both switches are off These are located as detailed in Figure 4 2 4 3 E421F amp E422F Additional Controls See Figure 4 Filtration Control Filtration switch is located on centre of panel behind cabinet door Ensure oil return pipe is located in quick release valve housing Switch OFF appropriate on off switch Switch ON filtration pump switch and allow oil to return into pan Close drain valve when oil is filtered and allow pan to fill Switch off filtration pump switch Temperature Safety Limiter Reset Button 2 off Located on rear of element box below black dust cap refer to Figure 5 Figure 5 safety button 2 5 TEMPERATURE LIMIT THERMOSTAT The unit is equipped with additional temperature limit thermostats independent of the main controller In the case of operating thermostat failure allowing oil temperature to rise above predetermined legislation safe zone 230 C limit device will activate and cut power to controller and elements To re set temperature limit thermostat Refer to Figure 5 E421F and E422F Models a Turn appropriate fryer pan ON OFF switch to OFF posi
6. 422 273 19 TANYA 104102 OL 13973 OL w 3 N LIE zz 66 o 9 2 8 2 96 65 ol 60 Q sol 0l 15 sg NOJN NOJN NOJN ML ML 8 A vl 30151638 WAH IaH 40151534 15 1 8 8 62 HOLIMS wf YIMOd Of 09 88 18 85 LY ONILWY3dO IY 9 D 62 6 98 56 8E _ 06 8 6 L D E J j 115 4 4 HOLWINOD Mads 38084 Z0L 16 3909 YOLSIWYSHL 337108102 YaTIOWLNOD 9 j v 501 101 86 OLL 4118 ve CHDUIMS Y 330 0 9 1715 9 4 ALIJYS s6 Sp z 9 02 001 ae 4 of A HOLIMS 440 NO 4 L2va 10 20
7. A NIS AINS 6 Sea 99 E 1 e z Lada 8 z f YOLDVINOD AVS 5 5 0 F JE 0 94 1 9 9 9 Al IMIS ALAS H SWVC H 89 000 vale TOON LOOO 7 A K TOULNOD 330 0 ANG cerd 10 NVYOVIC VALEN TIV LTINI SNIVW 34025 DNISNOH DMA AVIA 6 95 19901 9S IDOT TWNIWELSNVW f OSS WOOT ENW TOHLNOD OL 06
8. 22 101402 OL 1 991301 _ r 3 5 N E 0 1 2 6 P 4 gt L e loe oz 6 9 ay e _ 1 L HOLIMS 9 CIID 09 vl 0 19 9 SL 8L A4 Js HOLIMS w yaMOd iV ONIWH3dO iy 1 7 24 9 99 o 6 west 9 9 dnd 6 10 e 5 8 s 2 9 58 99 10 i A amp a YOLWINOD eee ae NMOUS 2 ABAYS 38099 101 16 38099 i 8v io z 001 56 9 J 2 2 2 5 5 ly oz 1 fe fs ZHOLIMS 9 HONO 9 p jz Wi m 001 lt asna vz la asna ve 9 61 i
9. Moving the unit with hot or cold oil in fry pot can be dangerous to the operator Scalding could occur Spilled oil or fat on a kitchen floor could cause slipping accidents and any such deposit should be cleaned up straight away To prevent any such hazard DO NOT move fryer until all liquid has been drained from fry pot The following procedure should undertaken AT LEAST DAILY IMPORTANT Disconnect electrical supply before any cleaning is undertaken Warning Oil must be allowed to cool to a safe temperature before draining Do not overfill draining receptacle THE APPLIANCE MUST NOT BE CLEANED WITH A JET OF WATER OR BE STEAM CLEANED DO NOT USE ACID OR HALOGEN BASED e g chlorine DESCALING LIQUIDS FLAMMABLE LIQUIDS CLEANING AIDS OR CLEANING POWDERS Stainless Steel Surfaces It should be noted that certain scouring pads including nylon types could easily mark stainless steel Care should be exercised during cleaning process When rubbing stainless steel with a cloth always rub along in grain direction 8 1 CLEANING THE APPLIANCE 1 Carry out actions as detailed in Section 8 2 Switch unit off and drain oil from appropriate pan 3 Remove baskets and element guard Soak these components in hot soapy water 4 Raise elements using tool provided located behind unit door Rest elements on rear support bar 5 With drain valve open remove any traces of debris from fry pot using a clean damp cloth
10. Operating the Controller a To start a timing cycle Press any product key 1 to 4 to start a timing cycle If key is programmed correct time will display and will immediately start to count down LED above key will flash DONE will display when cook cycle ends and alarm will sound If DONE is displayed immediately and alarm sounds key has not been programmed See Section 6 3 2 for programming details b To stop a timing cycle Press and hold an active product key for 3 seconds or press key 3 times within 2 seconds c Respond to a DONE alarm Cancel signal by pressing same product key used to start timing cycle d Multiple timing cycles If a second or third product key is pressed while first is still active shortest time remaining key is displayed and only LED above key flashes other s remain constantly lit Once shortest time programme ends and is accepted next shortest is displayed and LED above flashes Note All product key timers will count down although not displayed until shorter one ends Action Alarms Shake etc If control is programmed for action alarm this will signal at a pre set time during timing cycle The signal a dual rhythm beeping will last 5 seconds and then self cancel The display will flash action alarm time and will continue counting towards 0 00 f Viewing Actual Set Temperatures Press temperature key once to display AXXX where XXX is actual temperature C or F dependin
11. 4 NVAIORINGD HUMAIYW BNSNOH 10 STVNINUAL TOUINOD 5 8 LIINI SNIVW 38005 WOOT DNI
12. 421 421 422 422 FRYERS INSTALLATION SERVICING and USER INSTRUCTIONS IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation Particular attention MUST be paid to BS7671 IEE Wiring Regulations Electricity at Work Regulations Health And Safety At Work Act Fire Precautions Act This appliance has been CE marked on the basis of compliance with the Low Voltage and EMC directives for the voltages stated on the data plate WARNING THIS APPLIANCE MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing Further to this The Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FORA SERVICE CALL PREVENTATIVE MAINTENANCE CONTRACT In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged with SERVICELINE Visits may then be made at agreed intervals to carry out adjustments and repairs A quotation will be given upon request to the SERVICELINE contact numbers below WEEE Directive Registration No WEE
13. items NEVER leave a working appliance unattended SECTION 10 COOKING HINTS Frying food involves many variables and the following information is a guide only 1 2 Ensure frying medium is clean and free of debris When topping up with oil ensure oil level does not exceed MIN when cold and MAX line when hot Never overfill baskets with food product Filter oil as often as is practically possible Remember this can be done whilst oil is below 180 C It is advised that a skimmer is used continuously between frying batches of food to remove any floating debris Failure to do this may result in oil becoming bitter to taste During quiet spells it is recommended that thermostat is turned down to a lower setting This will conserve energy in addition to extending expected oil life To ensure a good eating experience fry food as close to serving time as possible After serving and when fryer has been turned off replace lid to ensure that no foreign bodies can contaminate frying medium q wy w g 5 i TIV LIINI SNIVW 3900 lt 2101 o2 G TVNIWYAL SNIVW 22 5 2 87
14. 3 1 for instructions on how to change set temperature e Refer to individual unit info below i E421F Heat demand indicator will illuminate ii E422F only Display will illuminate with figures 8888 for 2 seconds CTT for 2 secs r 06 for 2 seconds and then displays Louu Heat demand LED will illuminate 6 2 2 Fryer maximum basket loading Both models Pre blanched chilled fries 2 x 1 5kg baskets Frozen fries 2 x 1 2kg baskets 6 2 3 Using the Controller E421F Models Only Manually Operated When unit has been switched on as detailed Section 6 2 1 above fryer may be operated as follows Oil temperature will be governed by controller to desired set temperature selected by user on control knob E422F Models only Programmable When unit is lit as detailed in Section 6 2 1 lighting instructions above fryer may be operated as follows NOTES 1 The oil temperature will be governed by controller at a factory preset temperature of 180 C See Section 6 3 1 for details of how to change set temperature 2 When actual temperature is within 10 C of set point display indicates redy See Section 7 3 for details of how to display actual or set temperature 3 Before carrying out any cooking operations controller should be set up for particular application of use e g up to four timer programmes product frying temperature C F This can all be carried out using the following guide in Section 6 3 2
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16. DC0059TT PRO At end of unit life dispose of appliance and any replacement parts in a safe manner via a licenced waste handler Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Falcon Foodservice Equipment T100798 Ref 6 HEAD OFFICE AND WORKS Wallace View Hillfoots Road Stirling FK9 SPY Scotland SERVICELINE CONTACT Phone 01438 363 000 Fax 01438 369 900 IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover e Correcting faults caused by incorrect installation of a product e Where an engineer cannot gain access to a site or a product e Repeat commission visits Replacement of any parts where damage has been caused by misuse e Engineer waiting time will be chargeable e Routine maintenance and cleaning e Gas conversions i e Natural to Propane gas e Descaling of water products and cleaning of water sensors where softeners conditioners are not fitted or are fitted and not maintained Blocked drains e Independent steam generation systems e Gas water and electrical supply external to unit e Light bulbs e Re installing vacuum in kettle jackets e Replacement of grill burner ceramics when damage has been clearly caused by misuse e Where an engineer finds no fault with a product that has been reported faulty e Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter syste
17. M 6 AWM 6 10 0 16 96 901 001 OOLAY LOLAY OOLAY YEW 1 NOJN 1431 Md TNW AVG ONISNOH Md 901 98 06 26 16 331103102 59 16 65 INJWJIF NI vE YOLDINNOD 39018 IYNIWY3L OL 13 1456 8 335 OL Lid 92018 17 OL lt O 143373 OL Lid 01 01 201 XO8 LN3W373 4LZp LZVA 30153 02 32018 TWNIWYSL OL Ll4 18 WOOT NO SWUOSSNVEL 9 o 6 WOOT TIWA AYM 6 ONISNOH WNIWYAL TOL XOS ININIH NI YOLDINNOD 92018 1 OLIH Fol 391104107 TISYWWYYDOUd 11 15 Cry ONISNOH AYM Z XOS 13 OLL tol 3319 395 53178340 143 913 NI 30123 02 72018 1 3310113 6 56 96 WOOT HLIM LV 5 9019 3133 AVM 6 ONISNOH 6 16 6 16 TIGVWWVEDOUd 112 153 95 8311081 02 06 143913 OL Lid AYM Z 3015 5319340
18. NOD HLM AWG D00 HUMI DNISNOH Dd TIWAYM6 10 NVYOVIC YY STVNINEL TENVd 10102 39 26748 01 6 16 19 2 LIINI SNIVW 38025 SNIVW R 15 1 04 0 il Co OOO 996 9 TINVdTOHINOD HUM IVW SNISNOH 94 AVM
19. NOTE Care should be taken not to damage sensors that are secured to elements 6 Remove strainer and microfilter soak these in hot soapy water 7 Wash rinse and dry removed items thoroughly Set these aside 8 Close drain valve 9 Fill fry pot 3 4 full with hot water 10 Clean pan using a soft clean cloth and hot soapy water rub away any stubborn staining with a scouring pad and suitable detergent 11 Open drain valve Allow water to drain into bucket below 12 Use clean water to rinse fry pot and dry thoroughly 13 Close drain valve 14 Lower elements back into fry pot and replace element guard and baskets 15 Remove oil bucket by pulling forward then upward 16 Use handles and lift oil bucket to sink 17 Pour away soiled water 18 Thoroughly wash rinse and dry oil bucket and oil suction pipe 19 Replace strainer and micro filter in oil bucket and return oil bucket to cradle 20 Fill fry pot with clean oil to MIN mark Refer to Section 7 2 SECTION 9 PREPARATION OF SOLID FATS SHORTENING COOKING HINTS Allow approximately 6 minutes for unit to heat up from cold to required operating temperature Choice of Frying Medium Select a top quality medium to obtain optimum results Shortening or solid fats can be used if necessary Solid fats MUST be heated carefully Solid fat has a lower smoke point temperature than shortening E421F fat melt cycle pulses heat into the fryer A quality shor
20. SNOH TIVW AVM 6 9 8 531 SISSVHO se 660 555 D O0 9 NEN leee O 1 H G TWNIWYL SNIVW la st Wi USINLL AOV OLHOUMS 40155 4 TNVETOWINODOL _ Saa gt uak 36 e 8 JN a 8 8 5 f AANS ar 30 TVLIA 8 SL lO Gy ud lh 4 JE WIWYOJSNVUL s Je i D HO 19 989 OL ate 9 ud 225 13 a 5 o Map AWS 3405 424 3SNd SV VE 2 Zul L Ay 17 HOLIMS boul s 2 a d z Asn SWE TOO z OOC 9 M v 000 TVW AY
21. degrees fahrenheit Once desired temperature scale is displayed press temperature key to accept enter Display will now alternate between Sett and 2 where X denotes temperature and Z indicates temperature scale d Adjust temperature using DOWN key 7 and UP key 4 keys The longer key is pressed the faster temperature scrolls e When desired temperature has been reached press temperature key to accept enter f To exit temperature programming press temperature key again 6 3 2 Programming a Product Cycle Time and Action Alarm a Press and hold P key for 3 seconds Prog will be displayed Note Programming mode will exit automatically if no keys are pressed within 2 minutes b Select a product key to program 1 to 4 The display will alternate between 8 2 and X XX where z is the number of key pressed and X XX is set time in minutes and seconds c Adjust the time up or down using the DOWN key 7 and the UP key 4 keys The longer key is held the faster time will scroll d When set time is accept enter reached press P key to e The display will now alternate between PrEz and X XX where z is number of key pressed and X XX is action alarm time in minutes and seconds NOTE The time entered here is time action required before end of total cycle time entered above If NO action time is required leave at 0 00 Adjust time as c above f Once des
22. ectronic control model E421F Manual control model with built in filtration E422F Four product key electronic control model with built in filtration USE OF OIL SHORTENING SOLIDS COOKING MEDIUM As these are highly flammable when in their liquid state caution should always be taken when using cooking medium Recommendation Personal Protective Equipment should be used when cleaning or handling medium within this fryer Medium should not be overheated as this will increase the risk of fire Note Fryer is fitted with a thermal safety device This will stop heating of medium if the medium becomes overheated This appliance will always fail safe Note NEVER leave a working unit unattended Medium must always be maintained within fry pot Cold Medium when filling with cold medium see Figure 6 DO NOT FILL MEDIUM PAST MIN LEVEL MARK Maximum Cold Fill Mark Figure 6 MIN Level Mark Medium should NEVER be allowed to drop below this mark Should medium drop below this mark top up immediately or switch fryer OFF Hot Medium and Topping Up Medium DO NOT FILL MEDIUM PAST MAX LEVEL MARK Maximum Hot Fill Mark See Figure 6 Medium and Foodstuffs As foodstuffs increase volume within fry pot follow these rules NEVER ADD WATER TO FRYER MEDIUM WARNING No attempt must be made to operate appliance during a power supply failure Please ensure that any plastic coated items are r
23. emoved prior to use Before operation pan requires to be thoroughly cleaned and dried Discolouration of heated parts is caused by factory testing to ensure unit is satisfactory It will not affect quality or performance All Models An electronic thermostat with temperature probe is fitted The operating thermostat automatically controls oil temperature The temperature limit thermostat ensures that the oil will not reach a dangerous temperature level If limit thermostat should activate during operation an investigation to determine the reason must be carried out by a qualified technician 6 1 APPLIANCE CONTROLS Refer to Sections 2 4 1 2 4 2 and 2 4 3 for controls layout and description 6 2 OPERATION Safety Precautions The installer must fit an isolator switch on unit electrical supply The user MUST be familiar with location and operation of isolalator switch for shutting off electrical supply in event of an emergency 6 2 1 Frypot Filling Instructions Remove lid if fitted and baskets and set these aside Ensure pan is clean and completely dry Ensure also that drain valve is closed Pour clean cold oil to MIN pan level mark on element guard basket support grid Both Models 421 422 a Press appropriate ON OFF pan switch ON 1 b Refer to individual unit info below i E421F only Turn knob to select temperature ii E422F only 1 factory preset for a temperature of 180 C See Section 6
24. g of solid fats 3 Power on indicator 4 Heat Demand Indicator Amber illuminates when elements are on Goes out when desired temperature is reached 2 3 2 E422F Fryer Control Panel See Figure 3 Figure 3 E422F Control Panel 1 Four Digit LED Display Displays Set temp Actual temp cook time remaining and also used for programming purposes 2 Program Button Used to enter timer programme mode to change each of the 4 pre set timer select channels See Section 6 3 Temperature Button Used to view Actual Set temperature and also to enter Set temperature mode See Section 6 4 Timer Keys 1 4 Used to start cancel pre set cook times Buttons 1 amp 4 also used to change times or temperatures when in either set mode See Section 6 5 Heat demand LED indicator when thermostat demands heat i e oil temperature is more than 2 C below programmed set temperature Will extinguish when desired setting is reached 2 4 PRE COMMISSIONING CHECK 2 4 1 Checking Controller Operation To check operation of controls refer to Using The Controller Section 6 2 1 2 4 2 421 amp 422 Additional Controls See Figure 4 i
25. g on controller programming see Section 6 3 1 Press temperature key again within 5 seconds to display PXXX where XXX is programmed set temperature controller C or F depending on how controller is programmed See Section 6 3 1 lf temperature key is not pressed again within 5 seconds display returns to idle or timer mode 6 3 PROGRAMMING THE E422F Display Descriptions Louu Controller is in operating mode Actual vat temperature is more than 10 C below programmed vat temperature rEdy Controller is in operating mode Actual vat temperature is within proper cooking temperature range The vat is ready to start a cook cycle HI Controller is in operating mode Actual vat temperature is more than 10 C above programmed vat temperature Prob Control probe is either open circuited or short circuited Display will be accompanied by an audible alarm if shorted Check or replace probe 2 30 The control is in operating mode and a cook cycle is in progress done The control is in operating mode and a cook cycle has been completed Display will be accompanied by a pulsing audible alarm 6 3 1 Programming temperature set point and temperature scale Factory set for 180 C range available is 30 to 190 C a Press and hold temperature key for 3 seconds Prog will be displayed Then press DOWN key 1 or UP key 4 key b The display will show either C F degrees celsius or
26. ing Bracket anti tipping mechanism is also available as accessory If fitted the brackets must be installed to locate the fryer in the correct position relative to any walls as detailed below Fixing holes are provided in fryer base to accommodate the bracket Details of fitting can be found in Figure 1 below The retaining chain has a quick release eyelet Attach securely to fixing point and secure bracket to floor after alignment with bracket attached to the fryer Adjust bracket to slide below floor bracket Base fixing holes ____ Anti tipping brackets Height adjustment holes Figure 1 Floor bracket ae Figure 1 Anti tipping Bracket 1 2 2 Clearances The unit requires a clearance of at least 100mm to the rear between unit and any combustible wall A minimum vertical clearance of 750mm should be allowed between top edge of flue outlet and any overlying combustible surface Important If fryer is to be installed with other appliances then the instructions for each unit should be consulted to determine the necessary clearance to any combustible wall or overlying surface Some appliances require greater clearance distances than others The largest clearance will therefore determine overall distance for a complete suite of adjoining appliances 1 3 VENTILATION The appliance ventilation requirements should be in line with national and local regulations For multiple installations requ
27. ired time is reached press P key to accept enter g Prog will again be displayed and another product key can be selected for programming Repeat above steps When no more keys are required to be programmed and Prog is displayed press P key to exit programming mode and return to idle mode SECTION 7 CHANGING THE OIL Warning After filtering wait 30 seconds before removing bucket When draining ensure that oil has time to strain through strainer basket Heavily unfiltered oil may overflow Warning If oil is not emptied on a regular basis or if oil is left in receptacle it may solidify and overflow or spill on to the kitchen floor to create a hazard 7 1 STARTING THE FILTRATION PROCESS 1 Turn unit off at appropriate ON OFF pan switch and allow oil to cool below 170 C or if cold heat to minimum temperature of 60 C Open cabinet door and pull filter bucket forward 2 Ensure bucket is clean and emptied of all oil and debris Refer to Section 8 for details of how to clean filter components 3 Ensure strainer and microfilter are clean and dry 4 With strainer and microfilter in position slide bucket back on to runner cradle and back into fryer to engage with pump Please Note Warning Do not handle filter components or adjacent surfaces when pump is operating Components will remain hot for a period after filtering Allow to cool Use of PPE s is recommended 7 1 1 E421F and E422F Models N
28. irements should be added together Installations should be made in accordance with local and or national regulations applying at the time competent engineer must be used for any installation work 1 4 ELECTRICAL SUPPLY The unit is supplied with a 2 metre 5 core cord for connection to a 400V 3N supply incorporating a suitable isolating switch Phase Loading L1 29A L2 29A L3 29A 1 5 CABLE SUPPLY A cable conforming to code designation 0245 IEC 57 eg HO7RH F5G4 must be used for connection to 400V 3N supply incorporating a suitable isolating switch SECTION 2 ASSEMBLY COMMISSIONING The electrical cable must be connected in accordance with the various regulations listed on the cover of this manual 2 1 ASSEMBLY a Unpack appliance b Unpack fryer baskets and accessories c Place element guard and baskets in pan d Level appliance and fit all service protection kits Anti tilt kit if ordered as accessory 2 2 CONNECTION TO AN ELECTRICAL SUPPLY The supply cable must be connected to a suitable isolator switch as follows Phase 1 Brown Phase 2 Black Phase 3 Grey Neutral Blue Earth Green Yellow 2 3 STARTING UP 2 3 1 E421F Fryer Control Panel See Figure 2 Figure 2 E421F Control Panel 1 ON OFF and Temperature Control Knob Temperature Selection 140 190 C Unit is off when in position indicated 2 Fat Melt Position Feature for slow pulsed heatin
29. mperature limit thermostat calibration 3 2 ACCESS PROCEDURES Before removal of any fryer components a Ensure appliance electrical supply has been shut off and cannot be accidentally turned back on b Allow oil to cool before any operation that requires pan to be drained c Only use parts specified by the manufacturer All components replaced MUST be fully checked after fitting to ensure safe operation e A full pre commissioning check as detailed in Section 2 4 should be carried out 3 3 ELEMENTS a Remove five fixings from element box top and release element cables b Tilt element box and rest in upright position Remove four fixings from element mounting plate Remove element and seal e Replace in reverse order 2 wo wo a 3 4 TEMPERATURE CONTROLLERS a Remove control panel by undoing fixings at top and bottom Unplug control panel b Disconnect electrics loom and remove fixings to enable controller to be removed c Carefully replace in reverse order 3 5 MAINS ON and HEAT DEMAND NEONS a Remove control panel by undoing fixings at top and bottom of control panel and unplug control panel b Remove electrical connections from neon Undo neon retention nut c Carefully replace in reverse order 3 6 DRAIN VALVE a Ensure fry pot is empty Refer to Section 8 b Remove nut from handle and lift handle off c Remove front panel fasteners d Disconnect wiring noti
30. ms due to customer misuse e Lubrication and adjustment of door catches e Cleaning and Maintenance Cleaning of burner jets Poor combustion caused by lack of cleaning e Lubrication of moving parts e Lubrication of gas cocks Cleaning adjustment of pilots e Correction of gas pressure to appliance Renewing of electric cable ends Replacement of fuses Corrosion caused by use of chemical cleaners SECTION 1 INSTALLATION UNLESS OTHERWISE STATED PARTS WHICH BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER Please ensure that any plastic coatings are removed prior to use Before operation the pan requires to be thoroughly cleaned and dried Discolouration of heated parts is caused by factory testing to ensure a satisfactory unit It does not affect quality or performance 1 1 MODEL NUMBERS NETT WEIGHTS and DIMENSIONS Model Width Depth Height Weight mm mm mm kg E421 E422 400 800 880 72 E421F 422 400 800 880 83 1 2 SITING The unit must be installed on a firm level floor in a well lit draught free position The fryer should not be installed in a position where the possibility of sideways tipping is likely when force is applied The means of restraint may be the manner of installation such as connection to battery of appliances or installing the fryer in an alcove or by separate means such as adequate ties 1 2 1 Anti tipp
31. ng all connections e Remove front panel to access drain valve f Undo drain pipe Use appropriate size of spanner to remove drain valve g Replace in reverse order and check for oil leaks 3 7 TEMPERATURE LIMIT THERMOSTAT a Remove element box cover plate b Lift elements and secure in raised position c Undo phial retention nut d Release phial from retaining clip e Disconnect phial wire plug and cut off plug f Pull down phial to remove g Carefully replace in reverse order Check for any oil leaks and that thermostat calibration is within specification SECTION 4 SPARES When ordering spare parts always quote appliance type and serial number This information will be found on the data plate Manual control Electronic controller Element Contactor Solid State Relay Operating thermostat Safety thermostat SECTION 5 CRITICAL DIMENSIONS Timer Pump Settings Set for 230V Set 0 8 THERMISTOR PROBE ELEMENT Set to 10 minutes _ an 8 0 m Set to Wu PAN REAR HOB THERMISTOR PROBE STAT CLIPS SUPPLIED WITH ELEMENT SAFETY STA ELEMENT z PAN BASE a x 22 gt 22 7 oe lt cud No uD 6 OPERATING INSTRUCTIONS The fryers are of twin pan type and the following units are covered by this manual E421 Manual control model E422 Four product key el
32. ote With cabinet door open filter pump switch is in centre of control panel Refer to Figure 4 1 Ensure appropriate appliance pan on off switch is in OFF position 2 Allow oil to cool for approximately 15 20 minutes Position bucket and filters and ensure these clean and dry 4 Open drain valve 5 Allow oil to drain from pan 6 Remove element guard from pan 7 Raise elements with the aid of element lifting tool Please note Elements and guard may still be hot 8 Remove any fringdebris from pan 9 Lower elements 10 Activate oil pump by means of filter pump switch to return oil to pan 11 Leave to cycle for a few minutes before closing drain valve 12 Allow pan to fill with oil 13 Once oil has been returned to pan switch oil pump off by means of filter pump switch 14 Replace element guard 15 Top up oil to correct level SECTION 8 CLEANING and MAINTENANCE RECOMMENDATION Personal protective equipment PPE s should be used when cleaning or handling medium within this appliance WARNING NEVER PUMP WATER THROUGH THE FILTRATION PUMP AT ANY TIME Warning The fryer is supplied with castors at rear and should be connected to supply piping by means of a connector for moveable appliances An anti tipping restraint can be attached to unit and if so this must be disconnected before fryer is moved Ensure restraint is re connected when unit is returned to original position
33. tening is a more stable frying medium It allows longer periods of use without smoking or foaming and will also give food a better flavour Quality shortening has a higher flashpoint temperature and will reduce gumming around the appliance WARNING NEVER MIX SHORTENING AND SOLID FAT Charging The Pan Prior to operation clean fry pot out using hot water and detergent Rinse out and dry thoroughly Ensure drain valve is closed Fill fry pot with cold shortening to MIN level mark on element guard Maximum oil level capacity is 2 x 10 litres Solid Fat If solid fat is to be used remove element guard Cut fat into small pieces Place 9 2kg in each fry pot and pack it down Position element guard on top of fat Ensure FAT MELT CYCLE 421 only is selected for this process Note The element guard will lower slowly as solid fat melts Warning If element guard does not lie flat lift plate from centre slightly and lower carefully ensuring that no splashing of hot oil occurs Check that correct shortening level is achieved when all solid fat has melted The required temperature may then be set Solid fat should always be heated this way to prevent overheating and burning WARNING It is dangerous to use shortening that is too old Such shortening has a reduced flash point temperature and is prone to surge boiling CAUTION To prevent surge boiling DO NOT EXCEED recommended loads or charge the pan with over wet food
34. tion b Allow oil to cool below 150 C c To reset limit thermostat remove black dust cap located at element box rear Push reset button using a blunt instrument i e pen and replace cap d Turn fryer ON OFF switch to ON position e Reselect temperature f If limit thermostat reactivates carry out fault finding on temperature control circuitry 2 6 INSTRUCTION TO INSTALLER After installing and commissioning appliance please hand Instructions to user or purchaser and ensure that the person s responsible understands the instructions to correctly operate and clean unit in a safe manner Emphasis should be given to safe operation and use of drain valve and oil bucket Oil bucket should not be overfilled to allow safe movement Oil should be allowed to cool before any manual handling Note The oil container may be heavy Drain small amounts at a time if necessary before lifting container Manual handling regulations should be observed SECTION 3 SERVICING AND CONVERSION BEFORE ATTEMPTING ANY SERVICING TURN OFF THE ELECTRICAL SUPPLY TAKE STEPS TO ENSURE THAT THESE CANNOT BE INADVERTENTLY TURNED ON AFTER ANY MAINTENANCE TASK CHECK THE APPLIANCE TO ENSURE THAT IT PERFORMS SAFELY AND CORRECTLY AS DESCRIBED SECTION 2 4 3 1 INTEGRAL COMPONENTS The following parts must be checked and serviced regularly 1 Oil ingress to electrical components 2 Visual inspection of components and fryer pan 3 Te

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