Hardware Manual - RTD Embedded Technologies, Inc.
Contents
1. LAN1O257HR 5 Port Gigabit Ethernet Unmanaged Switch User s Manual BDM 610020112 Rev C RTD Embedded Technologies Inc AS9100 and ISO 9001 Certified RTD Embedded Technologies Inc 103 Innovation Boulevard State College PA 16803 USA Telephone 814 234 8087 Fax 814 234 5218 www rtd com sales rtd com techsupport rtd com Ze vi asoi00 SS W 1809001 laa Accessing the Analog World Revision History RevA Initial Release 12 19 2013 Rev B Updated power specifications added input power protection and jumbo frame support 8 26 2014 Rev C Added DIL pin out tables added MTBF updated trademark info 7 30 2015 Advanced Analog I O Advanced Digital I O aAlO aDIO a2DIO Autonomous SmartCal Catch the Express couModule dspFramework dspModule expressMate ExpressPlatform MIL Value for COTS prices multiPort PlatformBus and PC 104EZ are trademarks and Accessing the Analog World dataModule IDAN HiDAN HiDANplus RTD and the RTD logo are registered trademarks of RTD Embedded Technologies Inc formerly Real Time Devices Inc PS 2 is a trademark of International Business Machines Inc PCI PCI Express and PCle are trademarks of PCI SIG PC 104 PC 104 Plus PCI 104 PCle 104 PC1 104 Express and 104 are trademarks of the PC 104 Consortium All other trademarks appearing in this document are the property of their respective owners Failure to follow the instructions found in th2. Inc www rtd com 19 Accessing the Analog World LAN10257HRHR User s Manual Accessing the Analog World 8 Limited Warranty RTD Embedded Technologies Inc warrants the hardware and software products it manufactures and produces to be free from defects in materials and workmanship for one year following the date of shipment from RTD Embedded Technologies Inc This warranty is limited to the original purchaser of product and is not transferable During the one year warranty period RTD Embedded Technologies will repair or replace at its option any defective products or parts at no additional charge provided that the product is returned shipping prepaid to RTD Embedded Technologies All replaced parts and products become the property of RTD Embedded Technologies Before returning any product for repair customers are required to contact the factory for a Return Material Authorization RMA number This limited warranty does not extend to any products which have been damaged as a result of accident misuse abuse Such as use of incorrect input voltages improper or insufficient ventilation failure to follow the operating instructions that are provided by RTD Embedded Technologies acts of God or other contingencies beyond the control of RTD Embedded Technologies or as a result of service or modification by anyone other than RTD Embedded Technologies Except as expressly set forth above no other warranties are
3. PC 104 Specifications 7 1 8 Limited Warranty Sales Support Technical Support External I O Connectors and Jumpers RJ45 Twisted Pair Ethernet CN5 CN7 CN9 CN11 and CN16 Twisted Pair Ethernet CN4 CN6 CN8 CN10 and CN13 Status LEDs External Status LED Connectors CN14 CN15 CN18 CN19 and CN20 CON1 and CON2 Power Connectors RTD Embedded Technologies Inc www rtd com IV IDAN Twisted Pair Ethernet P1 P2 P3 P4 and P5 Accessing the Analog World LAN10257HR User s Manual Table of Figures Figure 1 Boardi INES el EE 9 igure ENEE EIERE eet EE 10 lec EE E 11 Figure 4 Example 104 MStaCK Geen net nee ene een te nee ee ene eee eee et ee 13 Figure 5 LAN10257 R Block RI 14 Foure c IDANG RTE 15 Figure 7 IDAN Connector Location aay ete sazeeaconcsicaspeetanaes sch ccatiectaseeseadeanrsnnqeaseesteaatrentanaseenaicsursatacnsexstaeduvectaeatenntseaepestanagensteudt ntaeeseet tae 16 Figure 8 IDAN LAN10257HR Rear VieW csccesssssssssssssssssssssssscsssssssscscsssesessesssesesavscessesasacsssesesavacsssesasacessesesacacessesasaceseesesacacessesavasesersevasasenes 16 Figure 9 IDAN LAN10257AR Front VIEW ee 16 Figure 10 Example RE EE 17 Table of Tables Tae E ordering OPUN Sereen nisn nE EE EE ES N EA E EE AAE E aeseneeenansaeen 6 Table 2 Operating Conditions E 8 Table eebe Tele Ee 8 TA et ele ET ele IN csc ect scaecsoen E E T E oe Sets seins oes mesa eee are ees 11 Tabe S DILSA FS SUNN TUS E 11
4. Table 6 DIL pin out looking into connector siciciserceisdsenccitsrenccivinarwoidtieweaitinnreat ein entvbaneatdeivrcatvenusihiamnneibianncadbinusivbrmuctisiawnesibianuetoiieaaioionuateiariast 11 AN E CH E 11 Table 8 CN14 CN15 CN18 CN19 and CN20 External LED ses cenvcessesedevscsestncsearalentencetanienniivesterseesonccateime adie eege 12 Table 9 External LED pin out looking Lee ele 12 Table 10 LAN10257HR IDAN Pin Out 17 Accessing the Analog World RTD Embedded Technologies Inc www rtd com V LAN10257HR User s Manual 1 1 1 2 1 3 Accessing the Analog World Introduction Product Overview The LAN10257HR is designed to provide five Gigabit Ethernet switch ports for expanding the networking capabilities of any system The board can be used either in a PC 104 system or as a standalone module It gets power from either an external Vin of 7 5 36 volts or external 5 VDC There are no bus connectors on the board The LAN10257HR provides five RJ45 ports with auto configuration so any of the ports can be the upstream port and the reset will then be downstream ports It has standard PC 104 mounting holes to enable stacking in any PC 104 architecture system Board Features e BroadCom BCM53115 Gigabit Ethernet Switch o 5 Full Duplex Unmanaged Gigabit Ethernet Ports Auto configuration means any of the ports can be the uplink and the rest will be downlinks Any port can be the uplink remaining lin
5. expressed or implied including but not limited to any implied warranties of merchantability and fitness for a particular purpose and RTD Embedded Technologies expressly disclaims all warranties not stated herein All implied warranties including implied warranties for merchantability and fitness for a particular purpose are limited to the duration of this warranty In the event the product is not free from defects as warranted above the purchaser s sole remedy shall be repair or replacement as provided above Under no circumstances will RTD Embedded Technologies be liable to the purchaser or any user for any damages including any incidental or consequential damages expenses lost profits lost savings or other damages arising out of the use or inability to use the product Some states do not allow the exclusion or limitation of incidental or consequential damages for consumer products and some states do not allow limitations on how long an implied warranty lasts so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state RTD Embedded Technologies Inc www rtd com 20 LAN10257HRHR User s Manual RTD Embedded Technologies Inc 103 Innovation Boulevard State College PA 16803 USA Telephone 814 234 8087 Fax 814 234 5218 www rtd com sales rtd com techsupport rtd com Represents all cpu s pre In systems capable
6. from its anti static bag Check that pins of the bus connector are properly positioned Check the stacking order make sure all of the busses used by the peripheral cards are connected to the couModule Hold the module by its edges and orient it so the bus connector pins line up with the matching connector on the stack Gently and evenly press the module onto the PC 104 stack 9 If any boards are to be stacked above this module install them 10 Attach any necessary cables to the PC 104 stack 11 Re connect the power cord and apply power to the stack 12 Boot the system and verify that all of the hardware is working properly ee aa aS YS Figure 4 Example 104 Stack RTD Embedded Technologies Inc www rtd com 13 LAN10257HRHR User s Manual A 4 1 4 2 43 4 4 Accessing the Analog World Functional Description Block Diagram The Figure below shows the functional block diagram of the LAN10257HR The various parts of the block diagram are discussed in the following sections Ethernet RJ 45 Tri color LED Ethernet RJ 45 Tri color LED H 5V DC 7 5 to 36 VDC Regulator CON1 5V 5 0 VDC CON2 Ethernet RJ 45 Tri color LED Power Ethernet RJ 45 Tri color LED Ethernet RJ 45 Tri color LED LED Color Code Green LED 1000 Blue LED 100 5 port 10 100 1000 Ethernet Switch Ports1 5 Red LED 10 Flash for Activity External LEDs Figure 5 LAN102
7. 57HR Block Diagram BroadCom Gig Ethernet Switch The main component of the LAN10257HR is the BroadCom BCM53115 Gigabit Ethernet switch This is an industrial temperature rated 5 port Gigabit Ethernet switch This switch contains 5 full duplex 10 100 1000 BASE TX Ethernet transceivers for network interfacing All 5 ports are brought to RJ 45 connectors on the board This allows the LAN10257HR to work as a switch in a stacked system In a stand alone system the BroadCom switch acts as a basic Ethernet switch Any port can be used as an upstream port to supply a connection to the 4 other ports Jumbo Frame Support The Broadcom Ethernet switch is capable of forwarding Ethernet frames up to 9720 bytes The maximum frame size supported by the Intel Ethernet controller is 9014 bytes To use Jumbo frames it must be enabled in the Ethernet Controller driver settings e g via the Device Manager in Windows Until this is enabled the Intel controller will drop any Jumbo frames it receives Note that to use Jumbo frames effectively all devices connected to the network must have Jumbo frames enabled AND must agree on the frame size mismatched frame sizes will result in dropped packets Onboard LEDs and External LED Connectors The LAN10257HR has onboard LEDs for each of the five Ethernet ports on the board The setting for the onboard LEDs is to show link activity link status and speed at 10 100 1000M To bring the LEDs out of an enclosed system there a
8. AND CN13 CNA CN6 CN8 CN10 and CN13 are optional connectors which can be factory installed in place of the RJ45 connector These connectors can be connected to a 9 pin D connector using ribbon cable The pin out of CN4 CN6 CNS CN10 and CN13 is in the table below 10 pin DIL 1000MbspFunction 10 100 Mbsp Function 9 Pin D TT E Receive e 2 vme Reweive 6 AL MDC IL Mise LZ A mie Moise 7 pS MIA Transmite f 3 BJ MIA IL Transmt 8 AL MDD TI NoUsd CH BE ECH Table 5 DIL Signal Assignments 9 T 5 3 1 Shield MDI_D MDI_A MDI_C MDI_B Shield MDI_D MDI_A MDI_C MDI_B 10 8 6 4 2 Table 6 DIL pin out looking into connector 3 3 4 STaTUS LEDS The tri color LEDs on the board are used to indicate the status of the Ethernet ports LED Color Link at 1000 Mbps Link at 100 Mbps Red Link at 10 Mbps Any color blinking Activity Table 7 Status LEDs RTD Embedded Technologies Inc www rtd com 11 LAN10257HRHR User s Manual Accessing the Analog World 3 3 5 EXTERNAL STATUS LED CONNECTORS CN14 CN15 CN18 CN19 AND CN20 CN14 CN15 CN18 CN19 and CN20 are the status LED signals that are buffered and able to source or sink 24 mA Additionally JP1 can select either 3 3 volts or ground to use with these signals These connectors are not installed when the Ethernet RJ45 connectors and LEDs are installed The pin out is in the table below CN14 CN15 CN18 CN19 F
9. LAN10257HR Front View 5 5 IDAN Twisted Pair Ethernet P1 P2 P3 P4 and P5 As an IDAN the Ethernet signals are available on five D connectors two on the front and three on the back A DB 9 to RJ 45 adapter is also included for each port The pin out is listed in the table below RTD Embedded Technologies Inc www rtd com 16 LAN10257HRHR User s Manual Accessing the Analog World Board CNx 1000 Mbsp Function 10 100 Mbsp Function Pind ant Adapter LL MDB Receiver J 1 f 3 EC AL MC IL Mise LZ 4 AL ML IL Wiel TI CTS 3 Mk LI emm TI BL MIA eem 8 2 O 7 MOD Mise Li IC AL MDDI wiel 9 8 amp 8 A0 JL Shield Ground LL aw TI Table 10 LAN10257HR IDAN Pin Out 5 6 Steps for Installing 1 Always work at an ESD protected workstation and wear a grounded wrist strap 2 Turn off power to the IDAN system A Remove the module from its anti static bag 4 Check that pins of the bus connector are properly positioned 5 Check the stacking order make sure all of the busses used by the peripheral cards are connected to the couModule D Hold the module by its edges and orient it so the bus connector pins line up with the matching connector on the stack 7 Gently and evenly press the module onto the IDAN system 8 If any boards are to be stacked above this module install them H Finish assembling the IDAN stack by installing screws of an appropriate length 10 At
10. ease try the steps in the Troubleshooting section of this manual For help with this product or any other product made by RTD you can contact RTD Embedded Technologies technical support via the following methods Phone 1 814 234 8087 Monday through Friday 8 00am to 5 00pm EST E Mail techsupport rtd com RTD Embedded Technologies Inc www rtd com T LAN10257HRHR User s Manual Accessing the Analog World 2 Specifications 2 1 Operating Conditions Table 2 Operating Conditions TARA E mn Max fUn DC poner supply input Supplied to CONT 5V power supply input Supplied to CON Operating Temperate O o ooo a e Ts Storage Temperature 5 s e RH TI Relative Humidity Non Condensing 0 9 2 2 Electrical Characteristics Table 3 Electrical Characteristics CON1 7 5 36 CON2 Not connected 0 ports connected 1 port connected Power Consumption 2 ports connected 3 ports connected 4 ports connected 5 ports connected CON1 Not connected CON2 5 0V 0 ports connected 1 port connected Power Consumption 2 ports connected 3 ports connected 4 ports connected 5 ports connected RTD Embedded Technologies Inc www rtd com 8 LAN10257HRHR User s Manual Accessing the Analog World 3 Board Connection 3 1 Board Handling Precautions To prevent damage due to Electrostatic Discharge ESD keep your board in its antistatic bag until you are ready to install it into your s
11. is manual may result in damage to the product described in this manual or other components of the system The procedure set forth in this manual shall only be performed by persons qualified to service electronic equipment Contents and specifications within this manual are given without warranty and are subject to change without notice RTD Embedded Technologies Inc shall not be liable for errors or omissions in this manual or for any loss damage or injury in connection with the use of this manual Copyright 2015 by RTD Embedded Technologies Inc All rights reserved RTD Embedded Technologies Inc www rtd com ii LAN10257HR User s Manual Table of Contents 1 Introduction 1 1 1 2 1 3 1 4 Product Overview Board Features Ordering Information Contact Information 1 4 1 1 4 2 2 Specifications 2 1 2 2 Operating Conditions Electrical Characteristics 3 Board Connection 3 1 3 2 3 3 3 4 4 Functional Description 4 1 4 2 43 4 4 Board Handling Precautions Physical Characteristics Connectors and Jumpers 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 Steps for Installing Block Diagram BroadCom Gig Ethernet Switch Jumbo Frame Support Onboard LEDs and External LED Connectors 5 IDAN Connections 5 1 5 2 9 3 5 4 9 9 5 6 Module Handling Precautions Physical Characteristics IDAN Connector Location IDAN LAN10257HR Steps for Installing 6 Troubleshooting 7 Additional Information
12. ks will be downlinks Ports have automatic MDI crossover to eliminate the need for crossover cables Supports Jumbo frames up to 9720 bytes Link Activity LEDs or connectors Power LED o Industrial Temperature rated 40 to 85 C e Power input options o 7 5 to 36 volts DC CON1 protected against surges and reverse power OR o 9 0 volts DC on CON2 O O OOO Ordering Information The LAN10257HR is available with the following options Table 1 Ordering Options Part Number Description LAN10257HR Standalone 5 port Gigabit Ethernet Switch l IDAN LAN10257HR Standalone 5 port Gigabit Ethernet Switch in IDAN enclosure The Intelligent Data Acquisition Node IDAN building block can be used in just about any combination with other IDAN building blocks to create a simple but rugged 104 stack This module can also be incorporated in a custom built RTD HIDAN or HiDANplus High Reliability Intelligent Data Acquisition Node Contact RTD sales for more information on our high reliability systems RTD Embedded Technologies Inc www rtd com 6 LAN10257HRHR User s Manual Accessing the Analog World 1 4 Contact Information 1 4 1 SALES SUPPORT For sales inquiries you can contact RTD Embedded Technologies sales via the following methods Phone 1 814 234 8087 Monday through Friday 8 00am to 5 00pm EST E Mail sales rtd com 1 4 2 TECHNICAL SUPPORT If you are having problems with you system pl
13. of hotp as new cpu s are detected method such as ACPI for Wi cpumask t cp u present map _ EXPORT_SYMBOL cpu present em ifndef CONFIG SMP Represents all cpu s that 7 a Ze gt cpumask_t cpu online map _ Vv AS9100 wv 1s0 9001 Copyright 2015 by RTD Embedded Technologies Inc All rights reserved
14. or not populated in standard product Used for bringing out the Ethernet ports in IDAN HIDAN and HiDANplus systems e CN14 CN15 CN18 CN19 amp CN20 External LED connectors not populated in standard product Used for bringing out the Ethernet port LED signals in IDAN HIDAN and HiDANplus systems e JP1 Power ground selector for external LED connectors CN14 CN15 CN18 CN19 A CN20 e CONT 7 5 to 36 volt power input connector e CON2 5 0 volt power input connector e CN12 amp JP3 Factory use only Leave open 3 3 2 RJ45 TWISTED PAIR ETHERNET CN5 CN7 CN9 CN11 AND CN16 Connectors CN5 CN7 CN9 CN11 and CN16 are for UTP Unshielded Twisted Pair wiring normally used for 10 100 1000 Base T Ethernet It is the default factory installed twisted pair connector on the board The following table gives the pin out of CN5 CN7 CN9 CN11 and CN16 RTD Embedded Technologies Inc www rtd com 10 LAN10257HRHR User s Manual Accessing the Analog World Pin 1000 Mbps Function 0000 Mbsp Function __ JL MDL AY Transmite Oo 2 MIA Transmit 3 MDB Receiver AL M 1 NotUsed pS ME NotUsed 6 MoB Receive pM LI NotUsed Table 4 RJ45 Signal Assignments CN5 CN7 CN9 CN11 and CN16 are standard female RJ 45 connectors The figure below shows the pin numbering when looking into the connector Figure 3 RJ 45 Jack Connector 3 3 3 TWISTED PAIR ETHERNET CNA CNO CN8 CN10
15. re 4 pin 0 1 inch DIL connectors for each port that can be wired to external LED circuitry These signals can source or sink 24 mA and the board has a jumper option for 3 3 volt or ground to facilitate external LED configuration RTD Embedded Technologies Inc www rtd com 14 LAN10257HRHR User s Manual Accessing the Analog World 5 IDAN Connections 5 1 Module Handling Precautions To prevent damage due to Electrostatic Discharge ESD keep your module in its antistatic bag until you are ready to install it into your system When removing it from the bag hold the module by the aluminum enclosure and do not touch the components or connectors Handle the module in an antistatic environment and use a grounded workbench for testing and handling of your hardware 5 2 Physical Characteristics e Weight Approximately 0 21 Kg 0 46 lbs e Dimensions 151 972 mm L x 129 978 mm W x 16 993 mm H 5 983 in L x 5 117 in W x 0 669 in H Ec 3 GE o so so Figure 6 IDAN Dimensions RTD Embedded Technologies Inc www rtd com 15 LAN10257HRHR User s Manual Accessing the Analog World 5 3 IDAN Connector Location T290 O eu N N DO N Ke N 000 REAR VIEW 000 1 250 2 599 000 554 669 REF FRONT VIEW Figure 7 IDAN Connector Location 5 4 IDAN LAN10257HR This utilityModule is also available in an IDAN configuration The IDAN module is shown below Figure 9 IDAN
16. tach any necessary cables to the IDAN system 11 Re connect the power cord and apply power to the stack 12 Boot the system and verify that all of the hardware is working properly Figure 10 Example IDAN System RTD Embedded Technologies Inc www rtd com 17 LAN10257HRHR User s Manual Accessing the Analog World 6 Troubleshooting If you are having problems with your system please try the following initial steps e Simplify the System Remove modules one at a time from your system to see if there is a specific module that is causing a problem Perform you troubleshooting with the least number of modules in the system possible e Swap Components Try replacing parts in the system one at a time with similar parts to determine if a part is faulty or if a type of part is configured incorrectly If problems persist or you have questions about configuring this product contact RTD Embedded Technologies via the following methods Phone 1 814 234 8087 E Mail techsupport rtd com Be sure to check the RTD web site http www rtd com frequently for product updates including newer versions of the board manual and application software RTD Embedded Technologies Inc www rtd com 18 LAN10257HRHR User s Manual 7 Additional Information 7 1 PC 104 Specifications A copy of the latest PC 104 specifications can be found on the webpage for the PC 104 Consortium www pc104 org RTD Embedded Technologies
17. unction 10 100 Function and CN20 Pin Link at 10 Mbps Low when linked at 10 Mbps blink for activit Link at 100 Mbps Low when linked at 100 Mbps blink for activity Link at 1000 Mbps Low when linked at 1000 Mbps blink for activit 3 3 volts or ground If JP1 1 2 is shorted these pins will be ground Depends on JP1 setting If JP1 2 3 is shorted these pins will be 3 3 volts Table 8 CN14 CN15 CN18 CN19 and CN20 External LED 3 1 Link at 1000 Mbps Link at 10 Mbps 3 3V or GND Link at 100 Mbps 4 2 Table 9 External LED pin out looking into connector 3 3 6 CON1 AND CON2 POWER CONNECTORS CON1 and CON2 are input power connectors CON1 labeled Vin accepts 7 5 36 0 VDC and converts it to 5 volts This input is protected against power surges and reverse voltage The 5 volts is then diode ORed with the CON2 input labeled 5V input power so either input can be used Only one of these inputs is required for operation If both are connected the board will only draw power from the higher of the 5 volt input or the output of the 7 5 36 volt to 5 volt converter RTD Embedded Technologies Inc www rtd com 12 LAN10257HRHR User s Manual ET Accessing the Analog World 3 4 Steps for Installing Always work at an ESD protected workstation and wear a grounded wrist strap Turn off power to the PC 104 system or stack Select and install stand offs to properly position the module on the stack Remove the module
18. ystem When removing it from the bag hold the board at the edges and do not touch the components or connectors Handle the board in an antistatic environment and use a grounded workbench for testing and handling of your hardware 3 2 Physical Characteristics e Weight Approximately 55 g 0 12 Ibs e Dimensions 107 33 mm L x 90 17 mm W 4 2250 in L x 3 5500 in W 9 2500 ind 3 5500 im 1 2250 tin e gay 4 0250 Cin RTO Embedded Technologies Inc CHIA 3025 tin 2 3670 iin 1 6500 tinj END COWL WIM 47 81 to 4p 1 0000 tin Figure 1 Board Dimensions RTD Embedded Technologies Inc www rtd com 9 LAN10257HRHR User s Manual Accessing the Analog World 3 3 Connectors and Jumpers JP1 LED connector common selection Link ACT LED CN9 Switch Port gt Link ACT LED lt CN Switch Port k TEE REEEE EUR gt s00degega009 zZ oN w 3 TE md J G Kb Link ACT LED CN11 Switch Por gt CN5 Switch Port Link ACT LED d GND TA ia ia Di te ia DI i ea D D OTVH EFTTA 8323083308603 Link ACT LED CN16 Switch Port CN12 amp JP3 Factory Use Only 3 3V an Power LED 5V Power Input 7 5 36V Power Input Figure 2 LAN10257HR Board Connections 3 3 1 EXTERNAL I O CONNECTORS AND JUMPERS e CNS CN CNY CN11 amp CN16 RJ 45 connectors for Ethernet e CNA ONG ONS CN10 amp CN13 2x5 0 1 DIL connect
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