Rockwell and Brinelll Hardness Testers
Contents
1. DIGITAL BRINELL MICROSCOPE AND SOFTWARE SYSTEMS DIGITAL BRINELL MICROSCOPES PTS has a complete line of portable Brinell microscope systems to meet the customer demands The PTS digital Brinell Microscopes can be used with any Brinell hardness tester As an independent measurement system it can measure the Brinell indention accurately quickly reliably and is portable The microscope uses a CCD camera to capture the indention image PTS has three models to choose from gt Brimatic for the budget oriented requirements gt The Lynx turn key system gt The new Falcon system The Brimatic system includes a CD ROM a USB key software and a microscope with CMOS camera The Lynx system includes gt A notebook or desk top PC 1 microscope LINX type or installed on hardness tester 2 remote controls Dedicated hardware and software 4 m camera connection armored cable 2 m camera connection cable 1 test block with 5 indentations VVVVV WV The Falcon systems is a cutting edge integrated devise that introduces a new concept to Brinell microscopy with the following features gt Integrated system with microscope and digital display gt No need to carry around a laptop or PC gt New and Automatic dedicated hardware and software gt 1 Test block with 5 indentations gt 1CDwith software for connection to PC Features gt Special software easy to use gt Single testing and batch testing mode are availabl2. A Physical Test Solutions Rockwell and Brinell Hardness Testers ww ROCKWELL amp BRINELL Rockwell Hardness Testers Physical Test Solutions PTS offers a complete line of hardness testers for Rockwell testing applications Reliability and repeatability is a trait in all models including the basic analog model as well as the digital model All testers are delivered with a standard set of accessories including hardness test blocs anvils and penetrators RDHT Model RDHT Rockwell hardness tester performs standard Rockwell tests with the convenience of a digital display The unit uses a frictionless loading shaft instead of the conventional type The application of preliminary test force is controlled by a magnetic clutch so that the accuracy of preliminary test force is greatly increased The process of applying holding and releasing of total test forceis performed automatically thus eliminating human error inthose operations The measured hardness value and data processing result can be recorded automatically on the printer Specifications Measuring range 20 88HRA 20 100HRB 20 70HRC Test force 588 4 980 7 1471N 60 100 150kgf Maximum height of test piece 210mm Throat depth 165mm Unit for display 0 1HR Power supply 220V AC or 110V AC 50 60Hz Dimensions 522 x 220 x 729mm Weight approx 98kg tandard Accessories Large flat anvil Small flat anvil Large V anvil Diamond penetrator 1 16 steel ball pen
3. 210kg VVVVV vv BLD T 3000TS TOUCH SCREEN DIGITAL BRINELL HARDNESS TESTER The Brinell BLD T 3000TS Touch Screen Digital Brinell Hardness Tester introduces the closed loop control system for fast precise and reliable testing Designed with a rugged construction to withstand the harshest environments this reliable testing machine offers high rigidity and excellent repeatability HBW and HBT test methods are available in this machine With its user friendly touch screen this machine offers user an easy to use interface to set up and operate hardness testing machine and output the statistics lt is an upgraded product of 3000BLD T Features gt Digital display of hardness value gt Hardness conversion between different hardness scales gt Full automatic closed loop control system gt Automatic test process no human operating error gt Large touch screen display of testing process easy operation gt Precision conforms to GB T 231 2 ISO 6506 2 and ASTM E10 Brinell High Volume Hardness Testers HBM 3000B Gate Type Brinell Hardness Tester Specifications Measuring range 32 450HBS Test force 7 355 9 807 29 42KN 750 1000 3000kgf Distance between penetrator and worktable 10 1000 mm Distance between two vertical columns 1350 mm Dimensions of worktable L x W 1500 x 1000 mm Power supply 380V AC Dimensions main machine 2000 x 1800 x 2180 mm control box 510 x 500 x 1450 mm Weight main mac
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6. protection Assistance directly by e mail or internet Visualization of the hardness value RO mii Gealodes Calibration instrument for every scale Integrated Service menu CD ROM with software VV VVVVVV VV VVVVV NV CARACALL SYSTEM The Caracall system is the ideal solution for upgrade requirements of REICHERTER Brinell hardness testers The system uses the powerful LINX FIX software in the HB version HB and has the following Features Search for code and export of measured values Measure with statistics Supply of the linear CCD CAMERA with connections by USB Supply of the software inside CD ROM or USB KEY for a easy restore USB Key protection Assistance directly by e mail or internet Visualization of the hardness value Calibration instrument for every scale Integrated Service menu CD ROM with software for an eventual restoration of all the functions A VV VV VVV WV Headquarters PHYSICAL TEST SOLUTIONS 11952 Lindblade St Culver City CA 90230 Tel 310 736 1901 info physicaltestsolutions com www physicaltestsolutions com USA MEASURENOW St Louis Tel 314 993 2833 service measurenow com http www measurenow com Assurance Tech Chicago Telephone 630 550 5000 kenn atiquality com www atiquality com Deterco Inc Houston Tel 800 943 3812 sales deterco com www deterco com Physical Testing Equipment Services Johnston RI Phone 401 944 4760 info physicaltestingequipsv com
7. DIN EN ISO 6508 A B C D E F G H K Ball indentation DIN ISO 2039 T1 for plastics Test procedure out of international standards Vickers depth measurement HVT 30 100 Brinell depth measurement HBT 2 5 31 25 2 5 62 5 2 5 187 5 5 25 5 62 5 5 125 5 250 5 750 10 100 10 125 10 250 10 500 10 1000 10 1500 10 3000 Rockwell Makro HMR 5 250 Load range 20 3000 kg Test head hydraulically clampable Contact pressure of clamping cab 150 kg Optical measurement with integrated video system Large LCD color display 10 4 800 x 600 Pixel resolution Variable software adjustment Motorized ZOOM with 10 steps magnification factor 1 7 Motorized load system with load cell closed loop system 200 freely definable test programs Test values memory for 2000 single values test program Languages German English French ltalian Swedish Motorized ZOOM with 10 steps magnification factor 1 7 CCD camera with high resolution 2 3 S W Chip Economical LED lighting for long life span of the lighting unit Automatic measurement optional Special Hardness Tester on Crankshafts KB 30BVZ SLK Movable hardness tester on air cushion for crankshafts Technical Specifications gt VVVVVVVVVVV Vvyv D Test forces o Vickers DIN EN ISO 6507 1 2 3 5 10 20 30 By its zoom shot technology only 1 objective is necessary Economical LED lighting for long life span of the lig
8. c check of the process Load choice through selector with electronic check of the correct selection Diagnosis and test menu Different languages selection Serial interface RS232 for WiFi printer Ethernet port for connection to LAN network or Host Computer USB Interface for data transfer Max test specimen height 295 mm throat depth 220 mm User manual Hardness conversion booklet Dust plastic cover ISO Standard S I T certificate available as follows direct and indirect verification for standard Rockwell testing direct load verification for Brinell and Vickers testing direct and indirect verification only if it is mounted the accessory 742032280 or 742032261 Advanced Digital Rockwell Superficial Rockwell Hardness Tester Model No KHR 300 Rockwell KHR 310 Superficial KHR 320 Twin Rockwell Horizontal Protrudent Indenter Design suitable also for internal and external testing Testing on Surfaces difficult to reach Testing internal surface of rings and tubes with diameters over 23mm Modern design with Titanium metallic Silver finish Provided with many features such as high measuring precision wide measuring range The tester is suitable for testing of carbon steel alloy steel cast iron non ferrous metal Automatic load cycle The loading dwell unloading process of the main test force are controlled exactly to meet standard Measuring results digitally displaying and can be printed or transmitted to external c
9. e gt Tolerance setting distinguishing and alarming gt Statistics values with maximum minimum average R and S are available gt Results can be converted to other scales such as HRC HRB HRA HV gt All test results and indention images are saved automatically gt Convenient report generation capabilities with Microsoft Excel gt Free software updates a BRINELL SOFTWARE AND UPGRADE SYSTEMS C MAX U SOFTWARE The C MAX software in the version HB and HV macro performs the measurement of VICKERS or BRINELL indentations and generation of hardness to the your type of instruments The software has the following features DB Search for code and export of measured values f Measure with statistics Supply of the linear encoder with connections by RS 232 USB Supply of the software inside CD ROM or USB KEY for a easy restore USB Key protection Assistance directly by e mail or internet Visualization of the hardness value Calibration instrument for every scale Integrated Service menu CD ROM with software C TAURUS SOFTWARE The C Taurus software in the version HV macro allows the measurement of VICKERS or BRINELL tests and generations of hardness to the your type of instruments The software has the following features Search for code and export of measured values Measure with statistics Supply of the CCD CAMERA with connections by USB Supply of the software inside CD ROM or USB KEY for a easy restore USB Key
10. easy to use rich in contrast and nearly blind free No parallax error in measurement of indenting points As a option the video image can be stored on a PC as a bmp data file Features gt Bright LCD Farbdisplay gt Flexible software control gt Motorized load system with load cell closed loop system gt 200 free adjustable test programs gt 3 selectable languages D F E Closed Loop Universal Hardness Tester model KB 250 PTS brings to the hardness testing community truly world class technology in universal hardness testers The series KB 150 250 750 1000 and 3000 universal hardness testers offer the right solution for the right application with different loads and scales for different testing requirements The KB series closed loop systems feature precision motors and load cell technology affords measurement in fully automatic test procedures Main Features Fully automatic test procedure Optical evaluation via integrated CCD camera Zoom objective 1 7 Parallax free measurements Controlled load application by load cells LED lighting Rockwell resolution of 0 025 HRC units 200 free programmable test definitions Available as a Calibration machine option New type of LED ring light option Image analyzing system option Statistical functions Number of tests min max Average value Range Standard deviation cp cpk Histogram VVVVVVVVVV VV Option Image Analyzing System No further influences o
11. etrator Rockwell test block 5 pieces VVVVVVO VVVVVVV V RHT 150 Model NRHT 150 is a new stylish Rockwell hardness tester that combines elegant design with reliably at cost effective price Dimensions 522 x 300 x 700 mm Small flat anvil Weight approx 85kg Ls Specifications ee Accessories gt Measuring range 20 88HRA 20 100HRB 20 Diamond penetrators 7OHRC 1 16 steel ball penetrators gt Test force 588 4 980 7 1471N 60 100 150kgf Rockwell standardized test block 5 gt Maximum test specimen height 200 mm pieces gt Throat depth 165 mm Large flat anvil gt gt ERGOTEST DIGI 25 Automatic cycle digital readout hardness tester Top of the Ergotest range are DIGI models the most advanced among Galileo hardness testers of LTF production The operative features of the new version have been greatly improved so as to reach even higher performances The following functions are all under microprocessor based electronics control power supply cycle drive AC to DC conversion of the transducer measurement and processing according to ISO ASTM and SAE standards digital display of the Rockwell hardness value selection of cycle variables test type and dwell time tolerance range for the go no go function display of the corresponding set values and of indentation depth interfaces driving self diagnosis for rapid monitoring of the instrument electromagnetic and electronic components The operative inte
12. hine approx 3000kg Control console approximately 40kg VVV VV WV VY V VW Automatic in line High Pressure Gas Bottle Brinell Hardness Tester This equipment may be used to determine the Brinell hardness of steel bottle after heat treatment It can remove the oxidation layer on the surface of work piece finish the steps of loading dwelling and unloading catch indentation by a CCD system and display the Brinell hardness number Above processes are all automatic The measured Brinell hardness can also be converted to other different hardness scales The specially designed software can be used for storage statistic edit analysis of the testing data Features gt Automatic hardness test LCD digital display gt Hardness conversion between different hardness scales gt Precision conforms to GB T 231 2 ISO 6506 2 and ASTM E10 Specifications Measuring range 96 650HBW Test force 3000kgf Measuring speed 120 seconds point Work piece Columned work piece wall thickness 10 30mm no limit for diameter amp length Place of measuring Any positions on the outside surface Power supply 380V 220V AC Ls VV VVV WV King Tester Portable Brinell Hardness Tester The King portable instrument has a hydraulic system and the test force is applied by means of a handle The test condition applies 3000kg test force on a 10mm carbide indenter It can result in permanent indentations for re inspection The test condi
13. hting unit The only hardness tester which offers an automatic measurement already in the basic equipment option Simplest operation by proven video panel with statistics overview Optical measurement with integrated video system variable software adjustment 200 freely definable test programs Test values memory for 2000 single values test program Languages German English French Italian Swedish Large LCD colour display 10 4 800 x 600 Pixel resolution CCD camera with high resolution 1 3 B W Chip Motorized ZOOM with 10 steps magnification factor 1 7 Objective 10x for HV 1 HV 30 Interface RS 232 Brinell Hardness Testers Brinell hardness is commonly required for testing unquenched steels cast iron non ferrous metals and soft bearing alloys The PTS Brinell hardness testers offer accuracy versatility durability and affordability Brinell testers are available in bench and portable type configurations j pta rete MODEL HB 3000B BRINELL HARDNESS TESTER Feature amp Use gt Electronic reversing switch gt It s steady and reliable for testing of curved surface gt Precision conforms to GB T 231 2 ISO 6506 2 and ASTM E10 Specifications Measuring range 8 650HBW Test force 1838 8 2415 8 7355 3 9807 29421N 187 5 250 750 1000 3000kgf Max height of test piece 230mm Depth of throat 120mm Power supply 220V AC or 110V AC 50 or 60Hz Dimensions 700 x 268 x 842mm Weight approx
14. n the results given by the operators Brinell and Vickers indentations are measured automatically with highest precision also in connection with the optional ring light Extremely bad surface Example cast iron with real bad surface no problem to measure automatically with ring light a m Special Hardness Testing Applications KBE C Frame Shaft Hardness Tester 150RKB Digital Rockwell Tester Moveable head roy Closed loop system Sample gt All scales available K B J at eA coco nacen E sececes mp SS ee Co CD me C Frame for universal hardness testing head for automatic Rockwell procedure in compliance with the standards Machine with one spindle D m KB MAMMUT Series The KB MAMMUT series constitutes the ideal solution for hardness testing applications in large specimens With it s special frame and external test heads the Mammut series has the capability of performing hardness tests on large specimens in according to the standards Brinell Vickers and Rockwell up to 3000 kilograms Technical specifications test head KB MAMMUT 3000 BVRZ K gt Y Y Y Vv Y VW VW VW VW Y VVWVWVWS SxX XX v Test procedures standardized Vickers DIN EN ISO 6507 20 30 40 50 60 80 100 120 Brinell DIN EN ISO 6506 2 5 31 25 2 5 62 5 2 5 187 5 5 25 5 62 5 5 125 5 250 5 750 10 100 10 125 10 250 10 500 10 1000 10 1500 10 3000 Rockwell
15. omputer automatically by USB or RS 232 data output port Test value can be transformed to the value of HB HV HK and ob value gt The tester meets all of the following standards ISO 6508 2 ASTM E18 Vv Vv Y VV V WV M Touch Screen Rockwell Hardness Testers The PTS models MRD 600TS and MRD 600STS bring touch screen technology to the hardness testing community The hardness testers come in Rockwell and Rockwell superficial versions Loaded with standard features the hardness testers combine ease of use with reliability Standard Features 15 Rockwell scales Hardness conversion HV HB scales Menu operated touch screen with many functions such as GO NG conversion total test force date time Shape correction Built in printer shows values and statistics RS232 interface Accuracy reliability and durability at extremely affordable price Rugged construction excellent stif ness Accuracy conform EN ISO 6508 and ASTM E 18 GB T230 2 Automatic test force selection in accordance with hardness scale Large working space accommodates larger specimen A Wide range of standard delivery eS TF F F F F F F F F F F F Closed Loop Digital Rockwell Hardness Tester model KB 150 R The KB closed loop hardness tester boasts German cutting edge technology User friendly operation affords operator confidence in achieving high levels of repeatability and accuracy Powerful programmable panel with integrated color LCD monitor
16. rface to the instrument is simplified by a new interactive menu which presents a backlight LCD display provided with alphanumerical 8 lines x 16 characters and graphic 128 x 4 pixels readout as well as a new keyboard with 16 soft keys The measuring device consists of a differential linear transducer allowing a resolution of 0 0001 mm which brings to a final resolution of 0 1 Rockwell units Load selection is by means of a handy placed knob on the right side of the machine Test operation is automatic once the pre loading effected by the operator has been confirmed by the appropriate signal The new software allows an automatic approximate conversion of the measured value to a different hardness scale or of resistance to tensile stress calculation of statistical parameters such as average value standard deviation max and min values and number of measurements Besides by means of the keyboard it allows input of some parameters aimed at tests documentation date specimen No batch No The display mode of results i e single measurement list of all effected measurements table with all statistical parameters measurement histogram historical diagram as well as the data output mode by means of three different interfaces i e Centronics parallel to the printer RS232C serial to PC or Host Computer along with a special one for Output to PC by keyboard emulation complete the upgrading of the instrument The model Ergo
17. test DIGI 25 RS can carry out Rockwell standard and superficial testing as well as Brinell and Vickers indentations using the appropriate indenters The Ergotest DIGI 25 R does not allow to carry out Rockwell superficial tests Complies with ASTM E18 E140 and SAE J 417b A SSS TECHNICAL DATA V VvVovVvoV WV VV VVVV Y VVVVVV WV LCD display provided with practical simple and quick use alphanumerical and graphic readout Resolution 0 1 Rockwell Load dwell time selection Guide choice of the configuration in the different measurement test Results compared with values as per Standards batch management with possibility of save recall on the outside devices as USB company network LAN Possibility to put in nominal value and tolerance Software for the calculation of statistical parameters such as average value standard deviation max and min values and number of measurements with indication out of tolerance date specimen No batch No histogram with indication of 3 sigma line graphic for the indication of the tests tendency Data conversion into text format or Excel Software automatic updating by USB Automatic conversion of the value measured in a different hardness scale Rockwell Brinell Knoop Vickers and tensile strenght as per Galileo tables or ISO 18265 Automatic correction of measurements on the cylindrical and spherical pieces as per ISO Standards Automatic test cycle with electroni
18. tion meets the requirements of ISO 6506 and ASTM E110 Main Technical Parameters VVVVVV VV Application Test Force 3000kg 500kg 750kg 1000kg and 1500kg optional Indenter 610mm carbide ball indenter 5mm optional Testing Range 100 650HBW expendable to 28 650HBW Max Specimen Height 320mm Throat Depth 100mm Accuracy complies with ISO 6506 Repeatability complies with ISO 6506 Net Weight 13 8kg On site Testing It is a portable instrument suitable to use in the plant It is easy to operate and convenient to carry So it can be used to easy test large work pieces in any direction on site Permanent Indentation With 3000kg test force and 10mm ball indenter the indentation can accurately reflect the true harness of cast iron cast steel forge piece and other materials with coarse grain The permanent indentation can be re inspected at any time after testing Real Result PHB 3000 has the same principle as the bench type Brinell hardness tester So the result is totally different from the conversion value of other portable hardness testers eg Rebound type hardness tester Wide Testing Range PHB 3000 has various test forces and two different ball indenters in order to test different metals Standard Accessories gt VVVVVV WV sa Tester Handle Standard Brinell hardness block 20X reading microscope with LED light V anvil Flat anvil Dome anvil 10mm spare carbide ball indenter
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