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140415-03MN107-App G20-BL Jet-A Rpt-Pt 11

1. 5 4 Functions of the RESET buttons 5 4 1 SIRIUS 3RW40 2 3RW40 3 and 3RW40 4 soft starters 5 4 1 1 RESET MODE button and LED By pressing the RESET MODE button you define the reset procedure in case of a fault This is indicated by the RESET MODE LED me RESET MODE ETE Yellow AUTO Off MANUAL Green REMOTE Note On the SIRIUS 3RW40 2 soft starter the RESET MODE button is located underneath the label refer to chapter Operator controls displays and connections on the 3RW40 Page 70 SIRIUS 3RW30 3RW40 36 Manual 01 2010 535 1995 02 DSO1 Functions 5 4 Functions of the RESET buttons 5 4 1 2 Manual RESET Manual RESET with the RESET TEST button RESET MODE LED off You can reset a fault by pressing the RESET TEST button RESET TEST 5 4 1 3 Remote RESET Remote RESET RESET MODE LED green You can reset a fault signal by disconnecting the control supply voltage for gt 1 5 s N L L4 L S 100 gt 1 5s _J_ _ gt t 5 4 1 4 AUTO RESET AUTO RESET RESET MODE LED yellow If you set the RESET mode to AUTO a fault is automatically reset as follows e Ifthe motor overload protection function trips after 60 s e Ifthe intrinsic device protection function trips after 30 s e Ifthe thermistor evaluation function trips after the temperature sensor in the motor has cooled down A WARNING Automatic restart Danger of death serious injury or property damage
2. The automatic RESET mode AUTO RESET must not be used in applications where there is a risk of Serious injury to persons or substantial damage to property if the motor starts up again unexpectedly The start command e g issued by a contact or the PLC must be reset prior to issuing a RESET command because the motor attempts to restart again automatically following this RESET command if a start command is still present This particularly applies if the motor protection has tripped For safety reasons you are advised to integrate the group fault output terminals 95 and 96 in the controller 5 4 1 5 Acknowledging faults For information about whether or not faults can be acknowledged as well as the corresponding LED and output contact states refer to chapter Diagnostics and fault signals Page 44 SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 3 Functions 5 4 Functions of the RESET buttons 5 4 2 SIRIUS 3RW40 5 and 3RW40 7 soft starters 5 4 2 1 RESET MODE button and AUTO LED By pressing the RESET MODE button you define the reset procedure in case of a fault This is indicated by the AUTO LED RESET MODE B AUTO Yellow AUTO Off MANUAL REMOTE 5 4 2 2 Manual RESET Manual RESET with the RESET TEST button AUTO LED off You can reset a fault by pressing the RESET TEST button RESET TEST 5 4 2 3 Remote RESET Remote RESET AUTO LED green You can initiate a remote RESET by controlling
3. FIGURE 3 MAXIMUM TILT ANGLES MOUNTING EITHER DIRECTION 1 The heater must be permanently mounted in a level upright position for operation See Figures 3 4 and 5 for maximum tilt angles installation clearances and physical dimensions For ease of installation a variety of mounting kits are available from the factory 2 The mounting structure must be strong enough to a support the heater s weight refer to the Specifications section b provide sufficient stiffness to prevent excessive vibration and c withstand harsh situations such as transportable MINIMUM INSTALLATION CLEARANCES installations MUST BE MAINTAINED FOR SERVICE AND AIR FLOW 22 5 8 575mm MAX 10 13 16 3 16 DIM a k 05 8 15 9mm i 274 5mm i W os to 125 20 20 9 35 TOL MOUNTING HOLE 33 4 A DIM 4 PLCS 9 16 15mm A in 7 75 7 75 7 75 1 8 a L mm 198 198 198 3 z 5 in 18 3 16 22 5 16 26 1 4 mm 462 566 jn in 27 31 C E co mm 686 787 a g 5 18 1 2 22 1 2 ai SE P mm 470 572 OPTIONAL B EH BUILT IN Fy Cabinet height plus F in 19 7 16 23 7 16 THERMOSTAT a 2 in 51mm for ease E Sao Pr HS de os of core removal z t C 5 see Figure 4 In 17 1 2 19 1 2 21 13 16 5 16 haw TE
4. Product combinations Application planning Installation Installation mounting onnecting Operation 1 0 onfiguration Technical data 1 3 14 Dimension drawings ah Ol ypical circuit diagrams ah O Accessories Appendix Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger A DANGER indicates that death or severe personal injury will result if proper precautions are not taken A WARNING indicates that death or severe personal injury may result if proper precautions are not taken A CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into account If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a
5. Ramp down time The Ramp down time potentiometer on the soft starter allows you to specify how long power should still be supplied to the motor after the ON command is removed The torque generated in the motor is reduced by means of a voltage ramp function within this ramp down time and the application stops smoothly If the motor is stopped abruptly in pump applications as is normal with wye delta or direct starting for instance water hammer can occur Water hammer is caused by the sudden flow separation leading to pressure fluctuations on the pump It has the effect of producing noise and mechanical impacts on the pipelines as well as on any flaps and valves installed there SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DS01 31 Functions 5 3 Motor protection intrinsic device protection 3RW4O0 only Water hammer can be reduced compared to direct or wye delta starting by using the SIRIUS 3RW40 soft starter An optimum pump stop is achieved using a SIRIUS 3RW44 soft starter Dap an integrated pump stop function refer to chapter Comparison of device functions Page 24 Motor torque M Nominal operation Stopping time Time t Stop command at soft starter Typical applications for soft stop Use soft stop for e Pumps to reduce water hammer e Conveyor belts to prevent the conveyed product from tilting 5 3 Motor protection intrinsic device protection 3RW40 only NOTICE If the soft starter is disc
6. 2 Plug your computer monitor orload to be protected intothe Battery Backup amp Surge Protection outlets These outlets will provide emergency battery backup power during power outages as well as protection from surges and spikes CAUTION Do NOT plug LASER PRINTERS into the Battery Backup outlets CAUTION Do NOT plug ACCESSORY SURGE strips into the Battery Backup outlets 3 Plug your peripheral equipment or non critical loads printer scanner fax speaker etc intothe Surge Protection outlets These outlets provide surge and spike protection only they will NOT provide battery backup power during a utility power failure Connect your computer to the UPS using USB cable provided With your equipment turned off switch onthe UPS When the On Off LED light is illuminated turn onthe connected equipment Install Power management software provided with the UPS INDICATORS NOOO Ff CITE 1 0n Off Push Button Push button switchthat controls powerto the UPS and initiates the self test function Depress the push button to turn onthe UPS Depress the push button again to turn off the UPS The UPS will perform a self test for about 5 seconds when the UPS is turned on 2 AC mode Green LED Indicates that AC utility poweris present and regulated power AVR
7. 3 PHASE 5 PHASE W OPTIONAL onde SWITCH WIRING SCHEMATIC WIRING SCHEMATIC 3 WAY SWITCH 3 WAY SWITCH AND CONTINUOUS FAN OPTION FIGURE 9 Temperature Rise Max Motor Nameplate Minimum Circuit Ampacity Part Number Contactor Part Number FX5 208160 030 FX5 208160 050 FX5 208160 075 FX5 208160 100 FX5 208360 030 FX5 208360 050 FX5 208360 075 FX5 208360 100 FX5 208360 150 FX5 240160 030 FX5 240160 050 FX5 240160 075 FX5 240160 100 FX5 240160 150 FX5 240360 030 FX5 240360 050 FX5 240360 075 FX5 240360 100 FX5 240360 150 FX5 240360 200 FX5 480160 030 FX5 480160 050 FX5 480160 075 FX5 480160 100 FX5 480160 150 FX5 480160 200 FX5 480360 030 FX5 480360 050 FX5 480360 075 FX5 480360 100 FX5 480360 150 FX5 480360 200 FX5 480360 250 FX5 480360 300 FX5 480360 350 FX5 600360 030 RRP PARNN NN CO CO U CW CO E o mk ok ok HWwwwwwi a FX5 600360 075 FX5 600360 100 FX5 600360 150 FX5 600360 200 FX5 600360 250 FX5 600360 300 FX5 600360 350 WWWWWWWWWIWBWWWWWWWW HH HHH NOTES Exceeds the 48 Amp Curcuit limit of NEC 424 22 DS5 not available for these units 480 1 phase units are certified Class Div 1 Group D and Class II Div 1 Groups F amp G 1 Minimum conductor size for 86 F 30 C ambient Derate conductor for ambient temperature Use minimum 194 F 90 C insulation 2 Heater is functioning normally if at rated voltage the amp draw is within 10 of the value in this table 3 Operation at low
8. 500 52 35 22 14 11 8 6 5 4 3 700 63 46 34 23 16 12 10 8 I 6 5 4 4 3 Load VA 120W 180W 240W 300W 360W 420W 480W 540W 600W 660W 720W 780W s840W 900W 1000 52 35 23 17 13 10 9 i 5 1500 62 43 29 20 16 14 12 11 9 8 7 6 5 4 4 Note Battery runtimes are approximate and may vary with equipment configuration battery age temperature etc UNITED STATES CANADA EUROPE MIDDLE EAST AFRICA ASIA PACIFIC 8609 Six Forks Road Ontario 416 798 0112 Denmark 45 3686 7910 Australia 61 2 9693 9366 Raleigh NC 27615 U S A Toll free 1 800 461 9166 Finland 358 94 52 661 New Zealand 64 0 3 343 3314 Toll Free 1 800 356 5794 France 33 1 6012 7400 China 86 21 6361 5599 LATIN AMERICA Germany 49 0 7841 604 0 HK Korea Taiwan 852 2745 6682 www eaton com powerquality Brazil 55 11 3616 8500 Italy 39 02 66 04 05 40 India 91 11 4223 2300 Caribbean 1 949 452 9610 Norway 47 23 03 65 50 Singapore SEA 65 6825 1668 M xico amp Central America Sweden 46 8 598 940 00 a United Kingdom 44 1753 608 700 E a vein South Cone 54 11 4343 6323 marks of Eaton Corporation or its subsidiaries and affiliates All other trademarks are property of their respective owners 2009 Eaton Corporation i All Rights Reserved Printed in USA N 5110FXA Powering Business Worldwide September 2009 Powerware 5110 UPS USER S MANUAL The Powerware 5110 uninterruptible power system UPS protects your sensitive electronic equipmentfrom power problems such as pow
9. D a jab 5 gt gt Q le impermissible CLASS setting 2 Start inhibited device too hot cooling time may vary according to thyristor temperature ault Impermissible electronics supply lt m en anal D Q D 3 P le CLASS setting and IN 0 gt 1 4 Motor tripping overload relay 1 cooling time 60 s thermistor cooling time X gn ze oe we 7 may vary according to motor temperature Thermistor motor protection Wire breakage short circuit 1 3 Thermal overload on device cooling time gt 30 s ylw JOE rd 7 Missing load voltage Phase failure missing load Y an Y rd ee 7 Device fault cannot be acknowledged device defective Test function doen tn xe Ol RESET MODE press to change LEDs mr ae 1 Optional 3RW40 2 to 3RW40 4 in 24 V AC DC only gn ylw rd 2 Automatically reset if the setting is corrected or when the system returns to normal X iS 3 Must be acknowledged according to the selected RESET mode 4 Motor protection trip test Green Yellow Red 5 Device fault cannot be acknowledged Contact your SIEMENS partner or Technical Assistance SIRIUS 3RW30 3RW40 46 Manual 01 2010 535 1995 02 DSO1 Functions 5 7 Diagnostics and fault signals A WARNING Automatic restart Can result in death serious injury or property damage The automatic RESET mode AUTO RESET must not be used in applications where there is a risk of seriou
10. TEST button for longer than five seconds The SIRIUS 3RW40 soft starter is tripped by the fault signal at the OVERLOAD LED the FAILURE OVERLOAD contact 95 98 closes and the motor that is connected and running is switched off RESET TES RESET TEST RESET TEST button on the 3RW40 2 RESET TEST button on the 3RW40 5 and 3RW40 3 and 3RW40 4 3RW40 7 5 4 3 2 Reparameterizing the ON RUN output contact For information about reparameterizing the output with the RESET TEST button refer to chapter Parameterizing the 3RW40 outputs Page 110 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 39 Functions 5 5 Functions of the inputs 5 5 Functions of the inputs 5 5 1 Start input terminal 1 on 3RW30 and 3RW40 2 to 3RW40 4 Rated control voltage is present at terminal A1 A2 The startup process of the soft starter begins when a signal is present at terminal 1 IN The starter operates until the signal is removed again lf a ramp down time is parameterized 3RW40 only a soft stop starts as soon as the signal is removed The potential of the signal at terminal 1 must correspond to the potential of the rated control voltage at terminal A1 A2 eee amp m 10 230V IN For recommended circuits e g control by means of pushbuttons contactor contacts or a PLC refer to chapter Typical circuit diagrams Page 167 5 5 2 Start input terminal 3 on 3RW40 5 and 3RW40 7 Rated control voltage is pres
11. Viele GOnTOUPATION DIOCCOUNC aans rna staten nantes theta then iedee 73 11 1 2 Selecting the optimum SOM starter neer rte ete heans en id eedicti on aatensdetataeesde centadadehienedegavlanstatecs 74 11 2 StartUp CIASS ern eneanenan etende nona vaneen ende annen debate dncmctcacauacsesagecnmeeasanabre oes 76 11 2 1 Application examples for normal starting CLASS 10 with 3RW30 and 3RW40 77 11 2 2 Application examples for heavy duty starting CLASS 20 3RW40 only 78 Vs ON time and switching frequency ccccceeececceseececcaeeeeeeceauececseeuseeessaueeessaaeesesseaeeessagseeessaaaeess 79 11 4 REGUCING Ihe rated dala tiacacaoe oes ue tie sais telecine E ened ees 80 11 5 Installation altitude and ambient teMperature cccccsescceeceeseeeecaeeeeeeeeeseeeeeeeeeeeseeeeeeessaeeeeeeas 80 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Table of contents 11 6 Calculating the permissible Switching frequency cc ccccceeeeeeeeeeeceeeeeecseeeeeeeaeeeeeeeaaeeeessaaeeenens 81 11 6 1 Table of permissible assembly combinations with switching frequency factors 81 11 6 2 Calculating the switching frequency example oasen enn ennnseneennneens ennen eennsense ennen 84 11 7 COMTGUPATIOMN MOS reeet teres eae xt ceases el eet act a ee aca Seats 86 iol Ia Nak eelela lo B Ebo 86 11 7 2 Win Soft Starter selection and simulation software unu unrsans
12. fax protection Short circuit protection m To find out more about how the 5110 can protect your critical equipment applications and data www eaton com powerquality 800 356 5794 0 160Vac 0 300Vac Nominal 23 to 25 Nominal 12 to 10 50 60 Hz auto sensing 120V models 320 joules 230V models 476 joules UL 1778 designed to meet UL497A CAN CSAOC22 2 No107 1 IEC 62040 1 1 CE low voltage directive FCC Class B IEC 62040 2 EN55022 Class B CE EMC directive 2 6 msec typical Sealed maintenance free lead acid battery Three minutes at full rated load RJ11 RJ45 Circuit breaker Communication port USB ENVIRONMENTAL Operation temperature 0 C 40 C Operation relative humidity Storage temperature SOFTWARE 0 to 95 non condensing LanSafe software is included free of charge SERVICE PLANS PRODUCT LENGTH OF SERVICE 15 C 50 C GOLD PLAN PART NUMBER 5110 500 1500 VA Three years 3XXGX5100XALLCX 5110 500 1500 VA Five years 5XXGX5100XALLCX REPLACEMENT BATTERIES MODEL NUMBER PART NUMBER DESCRIPTION PW5110 700 VA PW 5110 1000 VA PW5110 1500 VA 106711160 001 106711161 001 106711162 001 BATT KIT 700 VA PW5110 BATT KIT 1000 VA PW5110 BATT KIT 1500 VA PW5110 1 Specifications are subject to change without notice due to continuing product improvement programs www eaton com powerquality 1 800 356 5794 Lv 5110 NORTH AMERICAN MODELS 120V 50 60 Hz Part Power Out Inp
13. lt is assumed that every electrician is familiar with these rules Explanations 1 The isolating distances between live and deenergized parts of the system must vary according to the operating voltage that is applied Isolate refers to the all pole disconnection of live parts All pole disconnection can be achieved e g by Switching off the miniature circuit breaker Switching off the motor circuit breaker Unscrewing fusible links Removing LV HRC fuses 2 The feeder must be secured against inadvertent restarting to ensure that it remains isolated for the duration of the work This can be achieved for instance by securing the motor and miniature circuit breakers with lockable blocking elements in the disconnected state either using a lock or by unscrewing the fuses 3 The deenergized state of the equipment should be verified using suitable test equipment e g a two pole voltmeter Single pole test pins are not suitable for this purpose The absence of power must be established for all poles phase to phase and phase to N PE 4 Grounding and short circuiting are only mandatory if the system has a nominal voltage greater than 1 kV In this case the system should always be grounded first and then connected to the live parts to be short circuited 5 These parts should be covered or barriers erected around them to avoid accidental contact during the work with adjacent parts that are still live SIRIUS 3RW30 3RW40 58 Ma
14. space savings Manual 01 2010 535 1995 02 DSO1 51 Application planning 6 1 Application examples 6 1 2 Hydraulic pump application Using the 3RW40 with hydraulic pumps 52 The SIRIUS 3RW40 is optimally suited for soft starting and stopping of hydraulic pumps With a rating of 200 kW 250 hp this soft starter is used for example in the production of sheet parts to drive the presses The drives for hydraulic pumps must meet the following requirements The motor s starting current has to be reduced to minimize the load on the higher level mains transformer during startup Integrated motor protection is called for to reduce wiring expenditure and space requirements in the control box The hydraulic pump must be started and stopped in a soft manner to minimize the mechanical load on the drive and the pump caused by torque surges during starting and stopping The SIRIUS 3RW40 soft starter offers the following advantages The settable current limiting of the SIRIUS 3RW40 limits the load on the mains transformer during the motor startup Motor protection is ensured by the motor overload relay with settable tripping times integrated in the soft starter The adjustable voltage ramp ensures that the hydraulic pump is started and stopped without torque surges SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Installation F 7 1 Installing the soft starter 7 1 1 Unpacking CAUTION Do not lift the de
15. typical value This results in the following disadvantage e Higher load on the electrical supply system The supply system must therefore be dimensioned for this higher power during the motor startup Motor current Direct on line starting n Motor speed Nom n Figure 3 1 Typical starting current characteristic of a three phase induction motor The starting torque and the breakdown torque can usually be assumed to be between two and four times the rated torque From the point of view of the load machine this means that the starting and acceleration forces exert a higher mechanical load on the machine and the product being conveyed compared to nominal operation SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Product description 3 3 Functional principle of the SIRIUS 3RW30 and 3RW4O0 soft Disadvantages This results in the following disadvantages e A higher load is placed on the machine s mechanical components e The costs for replacing worn parts and maintaining the application are higher Motor torque M M Direct start Motor M Nom M Load e g pump Non Motor speed n Figure 3 2 Typical starting torque characteristic of a three phase induction motor Remedy The SIRIUS 3RW30 and 3RW40 electronic soft starters allow the current and torque characteristics during starting to be optimally adapted to the requirements of each application 3 3 Functional principle of the SIRIUS 3RW30 and 3RW40 soft
16. Marathon 600V 3PH 60HZ Painted 3789 Painted 3789 Painted 3789 i S S 9112 S S 9112 s s 9112 Pracket Motor Mount Right Painted 3785 Painted 3786 Painted 3787 S S 9206 SEE a e OPA Painted 3788 Painted 3788 Painted 3788 S S 9111 S S 9111 Segni Fe Moor MoURE Ren 3737 Emerson Motors 4590 Baldor amp Marathon Motors Coupling Motor 9500 3813 10389 Conduit Motor 5371 5371 5371 Cover Thermostat Enclosure 3813 3813 3813 Conduit Control Enclosure 9314 9315 9316 Conduit Element Enclosure 9679 9679 9679 Enclosure Element 3510 3510 3510 Cover Element Enclosure S S 9516 S S 9517 S S 9518 l A4 Pd Enclosure Control 10556 60HZ 11295 50HZ 85 Pgh Limit Ambient Temperature Plug 1 NPT Explosion Proof p37 Temperature High Limit Kit Bus Bar Straight Provided with Core Kits Bus Bar Small Curved Bus Bar Large Curved Oa o eee IKE DSS Assembl See technical data table for part numbers NOTE For items not shown olease contact factory 14 REPAIR amp REPLACEMENT WARNING Disconnect heater from power supply at integral disconnect or fuse box before Remove this core mounting bolt amp two opening enclosures or servicing heater Lock the switch in the OFF open age ae a position and or tag the switch to prevent unexpected power application only IF INTEGRAL DISCONNECT IS BEING SERVICED verify that power has do not Loosen been disconnected at fuse b
17. between the motor and fan guard see Figure 16 Adjust conduit 2 to center the fan in the shroud 8 To ensure a minimum 5 thread engagement threaded ends of conduits must protrude a minimum of 1 16 1 6mm into enclosures The groove on conduit 2 must not be more than 7 8 22mm from motor coupling see Figure 14 9 Bolt motor to motor mount Manually spin the fan blade to ensure fan rotates freely 10 Air must exit through louvers and fan must rotate counterclockwise when viewed from rear of heater see Figure 14 D Ea FIGURE 13 ka an Inbtall 7 8 22mm 7 k x face of couplin pling FIGURE 14 15 PRINTED CIRCUIT BOARD 1 After removing the printed circuit board P C Board bracket assembly from the control enclosure separate the P C Board from the bracket by cutting off the plastic spacers see Figure 18 2 Reinstall a new factory supplied P C Board onto the mounting bracket using new non conducting spacers of the same length Spacers are supplied with a new P C Board Reinstall the control circuit ground wire to the printed circuit board bracket see Figure 9 CONTACTOR 1 Loosen but do not remove contactor mounting screws Slide contactor off mounting screws i 2 Replace with a factory supplied contactor of the same rating TRANSFORMER 1 Replace with a factory supplied transformer of the same rating On the new transformer select primary wires to match heater voltage
18. eaterman a r a E R a de 146 t32 T1 SAVV4O protection THINCUOMS sorae a A nenten aS 147 13 2 12 3RW40 control times and parameters nun aannnnn enn eennensennnrenseennnereennnsensennnsns vennen 147 19 2 13 3RW40 2 10 7 POWCE CIECIONICS ttiwutaitiaddvroiatiidastaninitanrackewsamepimtactnueineidiaunaldeiimenacentsdannimien 148 13 2 14 S3RW40 24 26 27 28 power electronics aanrennen venen eennnennnen ennen ennen venen venen venen vens 149 13 2 15 SRW40 36 37 38 46 47 power electronics nan aannan enn eene eneen ene enrnn vaneen vensenr ennen enens 150 13 2 16 S3RW40 55 56 73 74 75 76 power electronics aan sennn senen en ennen ennen ennen ennen venen vens 151 13 2 17 3RW40 2 3 4 main conductor CrOSS SECTIONS nen eeneennennennennennernen nen venenennervernn 152 13 2 18 3RW40 5 7 main conductor cross sections ennn ennenneneeneeneenerneneeneeneenernensennerens 153 13 2 19 3RW40 auxiliary conductor cross sections naa nenren sensors nee neenerennnerevennense vennen 154 13 2 20 Electromagnetic compatibility according to EN 60947 4 2 nanne ennnenennnnervenennveneenenn 154 T3221 Recommended Miers anneer hae aeta iedenteennelde inenten heete 155 13222 VOCS OINCOOlCINALON zers intekenden teid tente nneetdtelahmaan dte 155 19229 FUSES S VERSION teereencee nenten netbe dieken 156 13 2 24 Fused version line protection only nanus enn eennnrervennnenreensenseennnensenensensennnsnreennnenn 157 13 225 Fused v
19. eee eend enden 171 15 4 COMtIOl AN AULOIMAlIC ModE santen sane E hentai menen dh 172 15 4 1 Control of the 3RW30 in automatic mode unu anranns rene ven serre ennen eennenr vennen venen 172 15 4 2 Control of the 3RW40 in automatic mode unu ann venne ene ennnsereennnenn vennen vennen venen 173 15 5 COMODI PEG cise ee ne a ee ee eee Senne ee 175 15 5 1 Control of the 3RW30 with 24 V DC by PLO neen eennn ene ennneereennsenrennnsenv ennn 175 155 2 Gontoloithe RWA DY PEG deedeetee editen tuniek 176 15 6 Control with an optional main line contactor uannesannnserennner ennen vensenvennenevenens eens 177 15 6 1 Control of the 3RW30 with a main contactor ann an nen ene nenene ennen ennnsersenenseenennsnnenenn 177 15 6 2 Control of the 3RW40 with a main contactor aan aan sen ene nen ene ennenennnsersenensvenenssnnenenn 178 15 7 UC VSL SIMO CM CUI scene vite asic an beenie beleend 180 1541 RWO TEVEFSING CINCUNN ssia nedbet nette tete neste benenden ak 180 1527 2 SIVV4O Teversing COWL wantsen dateren vavahouckanngediskindumtdecatnsenerchisabensiedes 181 15 8 Control of a magnetic parking brak uuuaesrvensersevenneerr venne nnerveneenenennenensveneenennn 183 15 8 1 3RW30 motor with magnetic parking brake uuunennenns ens eenens vaneen eneen ennnens senses 183 15 8 2 3RW40 2 to 3RW40 4 control of a motor with a magnetic parking brake nn 184 15 8 3 3RW40 5 to
20. fault signals 5 7 Diagnostics and fault signals 5 7 1 3RW30 LEDs and troubleshooting ss Soft starter starter 3RW30 DEVICE E e ar PEE a Io Wal rd gn ylw gnird ON _ state a a set Tt em Da EN mompelen He Fault NN re load Ene 3 Device fault X d a e zo ee EE The fault is mame reset by an outgoing event An automatic restart is initiated and A 3RW restarted if a start command is present at the input A WARNING Automatic restart Danger of death serious injury or property damage If you do not want the motor to start automatically you must integrate suitable additional components e g phase failure or load monitoring devices into the control and main circuits 2 The fault can be acknowledged by removing the start command at the start input 3 Switch off the control voltage then switch it on again If the fault is still present contact your SIEMENS partner or Technical Assistance For notes on troubleshooting refer to the table below SIRIUS 3RW30 3RW40 44 Manual 01 2010 535 1995 02 DSO1 Functions 5 7 Diagnostics and fault signals Fault Remedy Impermissible electronics supply voltage Bypass overload Missing load voltage phase failure missing load The control supply voltage does not correspond to the soft starter s rated voltage A current gt 3 5 x of the soft starter occurs for gt 6
21. manual Scope of validity The manual is valid for the SIRIUS 3RW30 and 3RW40 soft starters It describes the components that are valid at the time of publication SIEMENS reserves the right to include a Product Information for each new component and for each component of a later version Standards and approvals The SIRIUS 3RW30 and 3RW40 soft starters are based on the IEC EN 60947 4 2 standard Disclaimer of liability lt is the responsibility of the manufacturer to ensure that a system or machine is functioning properly as a whole SIEMENS AG its regional offices and associated companies hereinafter referred to as SIEMENS cannot guarantee all the properties of a whole plant system or machine that has not been designed by SIEMENS Similarly SIEMENS can assume no liability for recommendations that appear or are implied in the following description No new guarantee warranty or liability claims beyond the scope of the SIEMENS general terms of supply are to be derived or inferred from the following description SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 11 Introduction 1 1 Important notes Orientation aids The manual contains various features supporting quick access to specific information e At the beginning of the manual you will find a table of contents e A comprehensive index at the end of the manual allows quick access to information on specific subjects Continuously updated information Your regional co
22. motor check whether the ambient temperature in the soft starter s environment is too high derating above 40 C refer to chapter Technical data Page 121 comply with the minimum clearances SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Functions 5 7 Diagnostics and fault signals Missing load voltage phase failure Cause 1 Phase L1 L2 L3 is missing or Connect L1 L2 L3 or correct the voltage missing load fails collapses when the motor is dip operating Tripped as a result of a dip in the permissible rated operational voltage gt 15 for gt 100 ms during the startup process or gt 200 ms in bypass mode Cause 2 The motor that is connected is Set the correct rated operational current too small and the fault occurs as soon as for the connected motor or set it to the it is switched to bypass mode minimum value if the motor current is less than 10 of the set l the motor cannot be operated with this starter Cause 3 Motor phase T1 T2 T3is not Connect the motor properly e g jumpers connected in the motor terminal box repair switch closed etc Device fault Soft starter defective Contact your SIEMENS partner or Technical Assistance SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 49 Functions 5 7 Diagnostics and fault signals 50 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DS01 Application planning 6 1 Application examples 6 1 1 Roller conv
23. starters The SIRIUS 3RW30 and 3RW40 soft starters have two antiparallel thyristors in two out of the three phases One thyristor for the positive half wave and one for the negative half wave is provided in each phase refer to Fig Phase angle control and schematic diagram of a two phase controlled soft starter with integral bypass contacts The current in the third uncontrolled phase is the sum of the currents in the controlled phases The rms value of the motor voltage is increased from a settable starting voltage to the rated motor voltage within a definable ramp up time by means of the phase angle control The motor current changes in proportion to the voltage applied to the motor As a result the starting Current is reduced by the factor of this voltage There is a quadratic relationship between the torque and the voltage applied to the motor As a result the starting torque is reduced quadratically in relation to this voltage SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 17 Product description 3 3 Functional principle of the SIRIUS 3RW30 and 3RW40 soft starters Example SIEMENS 1LG4253AA motor 55 kW Rated data at 400 V Pe 55 kW le 100A Approx 700 A ldirect starting Me 1000 355 Nm e g Me 9 55 x 55 KW Xx 1480 min Ne 1480 rpm Mdirect starting Approx 700 Nm Set starting voltage 50 Ye of mains voltage gt Istarting 2 Of direct starting current approx 350 A gt Metar
24. terminal 3 on 3RW40 5 and SRW40 7 nanos ennn eerneennnnnenre eeens enen venens 40 553 Thermistor input connection on 3RW40 2 to IRW4O 4 nnee eenen venen 41 5 6 FUNCUOMS Of TS OUIDUIS enen a a a T 41 5 6 1 SRW30 Output terminal 13 614 ON rerainan a eia a a eaa A Aa 41 5 6 2 3RW40 Output terminals 13 14 ON RUN and 23 24 BYPASSED nennen 42 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DS01 5 Table of contents 10 11 5 6 3 3RW40 Group fault output at terminal 95 96 98 OVERLOAD FAILURE eee 43 5 7 DIAGMOSTICS ang Mts 0 LE og El CEO 44 5 7 1 SRW30 LEDS and troubleshooting ccccccccseecceceeeeceeceeeeeeeeseeeeeseeeseeeseeeeeeseeaeeeeesenseessaeaeeeeas 44 5 7 2 SAW40 LEDS and troubleshooting serene ai tet dela led aal 46 Application planning irienna aa a aa EAT Eaa 51 6 1 Application CXAMPIeS ccccsssccccssscccseceecseeeecseececeaueessedeeeeauceeseueeessaeeesaueeeeseeessageessaseeesseneeess 51 6 1 1 ROISFCONVEVOLEPPICANON verserertern oeren aa n nekerabnatdataden 51 6 1 2 Hydraulic DUMP ADOINCATON Nn 52 IASTAMAUON roteren siesta a esses react eerbaar vendre even oneven beamen ven anen aa aaa 53 7 1 hstannd TAS SOM Startersset tnlertedde hdtv ann ta Ed aaneen a 53 7 1 1 UNPACKING ME 53 7 1 2 Permissible MOUNTING POSITION Airian eiecnndiaittialobetlandaatideeinadaes 53 7 1 3 Mounting dimensions clearances and assembly type uunsnnnnnnenennnenn senen enenene ennen 54
25. the battery and remove as indicated below See pictures 3 and 4 3 Insertthe replacement battery and reconnect the battery cables See pictures 6 and 7 NOTE It is important that the connectors be firmly attached to new batteries 4 Reposition the battery door and slide closed See pictures 8 and9 NOTE Properly recycle used battery 4 5AH 5AH batteries 350VA 500VAmodels Automatic Voltage Regulation AVR Frequency Outlets 15 50 60 Hz auto sensing 8 Outlets 4 Battery Backup amp Surge Protection 4 Surge Protectiononly Lighting Surge Protection Transfer timeto Battery AC 320 Joules 6ms typical Battery Type Maintenance free lead acid battery 350 VA 12V 4 5 Ah Status Indicators The UPS provides both visual and audible status indicators Visual indicators consist of three LEDs to representthe following conditions e On utility power operation e On battery power operation e UPS fault alarm LED Indicator Table On Utility AC mode On Battery Backup mode Green Lighting Yellow Lighting Yellow Flashing Red Lighting Red Flashing Low Battery Fault Output Short Overload Check Battery LED Audible Alarm Table Backup mode Battery low Overload Replace battery Fault or output short circuit Battery overcharge Sounding every 5 seconds Sounding two beeps every 5 seconds Sounding every 0 5 seconds Soun
26. to each particular application If a start command is issued during the stop process the process is interrupted and the motor is started again with the set start mode Note If you select soft stop 3RW40 only as the stop mode the feeder soft starter cables feeder protective devices and motor may need to be dimensioned for higher values because the current exceeds the rated motor current during the stop process SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Functions 5 2 Stop modes Motor speed D Ncoasting down Stop command Time t 2 NTorque controlled at soft starter S stopping mode 5 2 1 Stop without load 3RW30 and 3RW40 Stop without load means the power supplied to the motor via the soft starter is interrupted when the ON command is removed from the starter The motor coasts to a standstill driven only by the mass inertia centrifugal mass of the rotor and load This is also referred to as a natural stop A large centrifugal mass means a longer stop time without load Typical applications for stop without load Stop without load is used for loads that place no special demands on the startup characteristic e g fans 5 2 2 Soft stop 3RW40 only In soft stop mode the natural stop process of the load is decelerated The function is used when the load must be prevented from stopping abruptly This is typically the case in applications with a low mass inertia or a high counter torque
27. 0 ms in bypass mode e g because the motor is blocked Cause 1 Phase L1 L2 L3 is missing or fails collapses when the motor is operating Tripped as a result of a dip in the permissible rated operational voltage gt 15 for gt 100 ms during the startup process or gt 200 ms in bypass mode Cause 2 The motor that is connected is too small and the fault occurs as soon as it is switched to bypass mode Cause 3 Motor phase T1 T2 T3 is not connected Check the control supply voltage an incorrect control supply voltage could be caused by a power failure or a voltage dip Check the motor and load and check the soft starter s dimensions Connect L1 L2 L3 or correct the voltage dip If less than 10 of the soft starter s rated current is flowing the motor cannot be operated with soft starter Use another soft starter Connect the motor properly e g jumpers in the motor terminal box repair switch closed etc Device fault Soft starter defective Contact your SIEMENS partner or Technical Assistance SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 45 Functions 5 7 Diagnostics and fault signals 5 7 2 LEDs on 3RW40 Auxiliary contacts Soft starter Motor protection STATE BYPASSED 96 95 98 SRW40 DEVICE FAILURE OVERLOAD AUTO 24 23 FAILURE rd gn ylw gn rd rd BYPASSED OVERLOAD U 0 Operating state O ff SUS 2 O ES jab Ke n n
28. 0 soft starter is 20 seconds An appropriately dimensioned SIRIUS 3RW40 or 3RW44 soft starter should be chosen for startup processes with a motor ramp up time gt 20 seconds Voltage in Ut 190 SS S 7 S S S 7 Parameterizable start voltage _ _ ee ee o gt Time t 100 starting time g 2 Longer starting time the motor Figure 5 1 Principle of the voltage ramp Motortorque M Nm Direct on line starting maximum torqu ne a ee 1 M Nom Parameterizable O er gia start voltage O de es gt Speed n x min 1 Matt start N Parameterizable Maor He kek up ane ia Short ramp time in nominal operation Nyom torque starting time Mot start Longer ramp time 3 M oad e g Fan Figure 5 2 Principle of the voltage ramp for the torque characteristic SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Functions 5 1 Start modes Motor current A Direct on line starting Sof starter en e gt n Motor speed Nom n len starter Short ramp time _Parameterizable ramp time Soft starter Longer ramp time Figure 5 3 Principle of the voltage ramp for the starting current characteristic Typical applications of the voltage ramp 5 1 2 The voltage ramp principle is valid for all applications e g pumps compressors conveyor belts Current limiting and ramp up detection 3RW40 only The SIRIUS 3RW40 soft starter measures the phase
29. 1 Installing the soft starter 7 1 4 Assembly type Standalone assembly side by side assembly direct mounting Standalone assembly The term standalone assembly is used if the clearances a b c described in chapter Mounting dimensions clearances and assembly type Page 54 are complied with Side by side assembly The term side by side assembly is used if the lateral clearance a described in chapter Mounting dimensions clearances and assembly type Page 54 are not complied with e g if several switching devices are assembled side by side SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 55 Installation 7 1 Installing the soft starter Direct mounting 7 1 5 Insta The term direct mounting is used if the top clearance b described in chapter dimensions clearances and assembly type Page 54 is not complied with e g if the soft starter is mounted directly on a motor starter protector e g 3RV2 using a link module e g 3RV29 NOTICE The permissible switching frequency values can vary according to the selected assembly type For information about factors and how to determine the new switching frequency refer to chapter Configuration Page 73 llation requirements Degree of protection IP00 The SIRIUS 3RW30 3RW40 soft starters conform to the IPOO degree of protection The devices must be installed in control cabinets with the IP54 degree of protection pollution degree 2 tak
30. 3RW30 and 3RW40 two phase controlled soft starters based on SIEMENS patented polarity balancing control principle Two phase control The SIRIUS 3RW30 and 3RW40 soft starters are two phase controlled soft starters in other words they are designed with two antiparallel thyristors in each of phases L1 and L3 Phase 2 is an uncontrolled phase which is merely guided through the starter by a copper connection In a two phase controlled soft starter the current that results from the superimposition of the two controlled phases flows in the uncontrolled phase The main advantages of two phase control include the more compact size compared to a three phase version and the lower hardware costs The occurrence of DC components caused by the phase angle and the overlapping phase currents is a negative physical effect of two phase control during the startup process that can mean a louder noise is produced by the motor The polarity balancing control principle was developed and patented by SIEMENS to prevent these DC components during starting A A A 60 Bo 60 30 30 30 20 20 20 t s t s t s Figure 3 6 Current characteristic and occurrence of DC components in the three phases without polarity balancing SIRIUS SRW30 3RW40 20 Manual 01 2010 535 1995 02 DSO1 Product description 3 3 Functional principle of the SIRIUS 3RW30 and 3RW4O0 soft Polarity balancing Polarity balancing effectively eliminates these DC components dur
31. 3RW40 7 control of a motor with a magnetic parking brake ees 185 15 9 EMerdSNEVSlOP nei nete eeen nae a de aad 186 15 9 1 3RW30 emergency stop and 31K2823 safety relay nnn enen nnenneeene ennen ennen nennen 186 15 9 2 3RW40 2 to 3RW40 4 emergency stop and 3TK2823 safety relay annen 187 15 9 3 S3RW405 to 3RW40 7 emergency stop and 3TK2823 safety relay aaneen ennen 189 15 10 S3RW and contactor for emergency starting nn uaaun eneen eneen eneen ene venensennenn eener eneen 191 15 10 1 3RW30 and contactor for emergency starting a uannnenennneneeenenseensenenenenseenens ennen 191 15 10 2 S3RW40 and contactor for emergency starting annen eneen ennen venen venen venen venen eenen 192 15 11 Dahlander multispeed motor mensne eenen eee Beleen bne 194 15 11 1 3RW30 and Dahlander motor starting us aannsenrenenrensennnenvennnnensennnsensennnsenvenens 194 15 11 2 3RW40 2 to 3RW40 4 and Dahlander motor starting naan annenn ennn enen enne nenseneenn 195 15 11 3 3RW40 5 to 3RW40 7 and Dahlander motor starting anssen ennnenn eene enen enne nennenvenn 197 16 ACCSSSONES assieta o denna dtne dabedeludedhinnene E a 199 16 1 Box terminal blocks for soft starters rantnsintakensemettdcrordanded satriani rather 199 16 2 AUXINAY conductor terminals aeeai E N E E A 199 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DS01 9 Table of contents 16 3 COVERS TOR SOM SUQU ON O tenen enne lendenen ee eee eee 199 16 4 MOGUIES T
32. 3RW40 soft starter has internal protection to prevent overloading of the thyristors The SIRIUS 3RW30 soft starter has no internal protection to prevent overloading of the thyristors The soft starter must always be dimensioned according to the duration of the startup process and the desired starting frequency If the feeder of the SIRIUS 3RW30 or 3RW40 soft starter is assembled accordingly with the feeder components recommended in chapter Technical data Page 121 e g motor starter protector or LV HRC fuse type of coordination 1 is achieved In order to achieve type of coordination 2 all thyristors must be additionally protected against short circuits by means of special semiconductor fuses e g SIEMENS SITOR A short circuit can occur for instance as a result of a defect in the motor windings or in the motor s power supply cable 3 N PE 50 Hz 400 V L1 L2 L3 PE Figure 8 3 Block diagram of a feeder with semiconductor fuses Note For the component design refer to chapter Technical data Page 121 SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 61 Installation mounting 8 6 Capacitors to improve the power factor Note Minimum and maximum configuration of the semiconductor fuses The fuses for the minimum and maximum configuration are specified in chapter Technical data Page 121 Minimum configuration The fuse is optimized for the thyristor s It value lf the thyristor is cold ambient temperature and t
33. 7 1 4 Assembly type Standalone assembly side by side assembly direct mounting 55 7 1 5 lastaltaton TEQUITEINGING serar e a a e e A 56 Hstalaton i TOUTE erna aa a a a aA E a a a neden neede 57 8 1 Generaliniormalo Meerrr e a a a a eatin aides 57 8 2 Five safety rules for work in or on electrical systems cccseeeccceeceeceeeeecaeeeeeaeeeeeeeeeeeseneeeaaaees 58 8 3 General feeder assembly type of coordination 1 una nunnnseneennn sereen en renen enn vennen 59 8 4 Soft starter with line contactor type of coordination 1 u nuunenn nennen eeenene eneen eneen 60 8 5 Soft starter assembly with type of coordination 2 unne aannnenvenenneennene ners ennen eennenenn 61 8 6 Capacitors to improve the power factor ana nnenn eene eenneens ennen vennnenseennnsenvennnenneennnenn 62 8 7 M amu um Caley lEnGUN tenere ones neten A a dee endet edere 63 CONNECUNO EE 65 9 1 E1ECTFIG Al COMO en 0 gE 65 9 1 1 Control and auxiliary terminals vreor ccesassenncteecastiadebesddacadeecenaticesth eneen tenen badeend emee 65 9 1 2 Maim CIRCUIT CONMECUON masses ioretunae diet varus taws E N iledeydonaninnesaanonyine 65 OD GRAN GIN ara A eqonteuuetensussseteacubavenacscsctuusey IEE E A E 69 10 1 Operator controls displays and connections on the SRW30 nanne ennen een enen enn 69 10 2 Operator controls displays and connections on the SRW40 nnen enen enn 70 CONT GCI IION sre 73 11 1 C nnguratomi general eia a a A 73
34. Ensure that the correct transformer secondary lead is grounded see Figure 9 Individually terminate all unused wires using closed end connectors FUSE Replace fuse with one of the same type and rating as indicated on P C Board or refer to parts list An extra fuse should be stored in the clips marked SPARE HEATING ELEMENTS Heating elements are an integral part of the vacuum charged core A factory exchange core can be shipped immediately from stock Refer to Core section for details CABINET PANELS Bolt on cabinet panels are individually replaceable FIGURE 15 1 16 to 3 16 1 6 to 4 8mm Ruffneck Heaters for the Harshest Environments 5918 Roper Road Edmonton Alberta Canada T6B 3E1 Phone 780 466 3178 Fax 780 468 5904 PLEASE ADHERE TO INSTRUCTIONS PUBLISHED IN THIS MANUAL Failure to do so may be dangerous and may void certain provisions of your warranty For further assistance please call 24 Hr Hotline 1 800 661 8529 U S A and Canada Please have model and serial numbers available before calling WARRANTY Under normal use the Company warrants to the purchaser that defects in material or workmanship will be repaired or replaced without charge for a period of 36 months from date of shipment Any claim for warranty must be reported to the sales office where the product was purchased for authorized repair or replacement within the terms of this warranty Subject to
35. F mm 444 495 554 8 ua A i ZA PTIONA ILT F ia gt DIMENSIONAL TOLERANCES 1 8 43mm DSS DISCONNECT OBSTRUCTION UNLESS OTHERWISE SPECIFIED SWITCH 8 1 16 1 4 206 6mm 1 NPT FOR REMOTE ROOM THERMOSTAT IF APPLICABLE 9 5 16 1 4 237 6mm 1 1 2 38mm MAX 1 NPT FOR FIELD WIRING ON HEATERS WITHOUT INTEGRAL DISCONNECT an i J mmi ti ME Ili 2 1 8 1 8 Ee 53mm 3mm id i 1 NPT FOR FIELD 18 7 16 3 16 For the maximum mounting height WIRING ON HEATERS elk 5 1 4 1 4 469 5mm to ensure warm air reaches the floor WITH INTEGRAL DISCONNECT 133mm 6mm TO FIELD WIRING OPENING FIGURE 5 refer to the SPECIFICATIONS section FIGURE 4 ELECTRICAL WARNING Disconnect heater from power supply at integral disconnect or fuse box before opening enclosures or servicing heater Lock the switch in the OFF open position and or tag the switch to prevent unexpected power application IF INTEGRAL DISCONNECT IS BEING SERVICED verify that power has been disconnected at fuse box or main panel Lock the switch in the OFF open position and or tag the switch to prevent unexpected power application Installation and wiring of the heater must adhere to all application codes GENERAL FIELD WIRING 1 Use only copper conductors and approved explosion 1 The supply conductors ground co
36. OMRE SE T sneed edele edelen 200 16 5 Link modules to 3RV10 motor starter protectors nanne ene ennnneneennneenn ennen eenen 201 16 6 Link modules to 3RV20 motor starter protectors nanne en enennneneeenneennennnene eeens 201 16 7 Optional fan to increase the switching frequency 3RW40 2 to 3RW40 4 cece ees 202 16 8 Spare parts for fans SRW40 5 SRWAO 7 an onanreevenenereeeanerversnnnerseennereevonserverennn 202 16 9 Operating INS TUCUON Se acisoce hari fice tes eset a cut aul deh eceaacmeeee th 202 APPENA DE raes sedeedes a edet ideen eee a a aa a E 203 A 1 Conmouraton Cael eenaa aa nee a ee eae 203 A 2 Fable o parameters USCC icici sce is ets ees ca eee a ee eet le ee 205 A 3 CONECO SNEER eee ait 206 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Introduction 1 1 1 Important notes Purpose of the manual This manual contains fundamental information and practical tips for using SIRIUS soft starters The SIRIUS 3RW30 and 3RW40 soft starters are electronic motor control devices that facilitate optimal starting and stopping three phase induction motors The manual describes all of the functions of the SIRIUS 3RW30 and 3RW40 soft starters Target group This manual is intended for any user involved in e Commissioning e Servicing and maintaining e Planning and configuring systems Basic knowledge required A general knowledge of the field of electrical engineering is required to understand this
37. SERVICE AND SUPPORT For questions and or problems please call your local distributor or the help desk at one of the following telephone numbers and ask fora UPS technical representative United States Europe Middle East and Africa Asia Australia Contact Technical Support see Service and Supportbelow 1 800 356 5737 44 17 53 608 700 852 2830 3030 61 3 9706 5022 Please have the following information ready when you callthe Help Desk e Model number e Serial number e Version number if available e Date of failure or problem e Symptoms of failure or problem e Customer return address and contact information If repairis required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and onthe Bill of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a resultof improper packagingare not coveredunder warranty A replacementunit will beshipped freight prepaidfor all units under warranty For additional information please visit us online www powerware com EIN Powerware MA6B411003A 2005 01 25 Agnico Eagle Baker Lake Jet A Tank F SI E Mi E N S PA A Ae 3RW4026 1BB15 Industrial Controls Soft starters SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DS01 Introduction Safety information Product description
38. STAT CONTACTOR AUTO RESET AUTO RESET OPTIONAL THERMOWELL AMBIENT AIR TEMPERATURE TEMPERATURE ROOM CONTACTOR AUTO RESET TEMPERATURE TEMPERATURE ROOM HIGH LIMIT HIGH LIMIT THERMOSTAT AUTO RESET OPTIONAL THERMOWELL AMBIENT AIR 1 2 3 HIGH LIMIT HIGH LIMIT THERMOSTAT 123 THERMOWELL AMBIENT AIR 1 2 3 208 240 480 60HZ 12 3 220 230 50HZ A ELEMENTS 380 400 50HZ 208 240 480 600 60HZ 415 440 SOHZ 380 400 50HZ 208 240 480 600 60HZ 1 PHASE 415 440 SOHZ 3 PHASE ELEMENTS 3 PHASE WIRING SCHEMATIC ELEMENTS WIRING SCHEMATIC WIRING SCHEMATIC Sa CONTINUOUS FAN OPTION ELEMENTS ELEMENTS 380 400 50HZ 208 240 480 600 60HZ 380 400 50HZ 208 240 480 600 60HZ 415 440 50HZ 415 440 SOHZ ELEMENTS 208 240 480 60HZ 220 230 50HZ Te 173 CONTACTOR 3 ELEMENT 1 3 lod CONTACTOR INTEGRAL OPTIONAL DISCONNECT OPTIONAL INTEGRAL OPTIONAL 3 WAY SWITCH DISCONNECT DISCONNECT OPTIONAL 3 WAY SWITCH FAN OFF AUTO FAN OFF AUTO OPTIONAL 3 WAY SWITCH FAN OFF AUTO L3 A amp C AUTO RESET AUTO RESET OPTIONAL od TEMPERATURE TEMPERATURE ROOM AUTO RESET AUTO RESET OPTIONAL AUTO RESET AUTO RESET OPTIONAL HIGH LIMIT HIGH LIMIT THERMOSTAT TEMPERATURE TEMPERATURE ROOM TEMPERATURE TEMPERATURE ROOM THERMOWELL AMBIENT AIR HIGH UMIT HIGH LMIT THERMOSTAT HIGH LIMIT HIGH LMIT THERMOSTAT THERMOWELL AMBIENT AIR THERMOWELL AMBIENT AIR 1 PHASE
39. State or Provincial law to the contrary the Company will not be responsible for any expense for installation removal from service transportation or damages of any type whatsoever including damages arising from lack of use business interruptions or incidental or consequential damages The Company cannot anticipate or control the conditions of product usage and_ therefore accepts no responsibility for the safe application and suitability of its products when used alone or in combination with other products Tests for the safe application and suitability of the products are the sole responsibility of the user This warranty will be void if in the judgment of the Company the damage failure or defect is the result of e vibration radiation erosion corrosion process contamination abnormal process conditions temperature and pressures unusual surges or pulsation fouling ordinary wear and tear lack of maintenance incorrectly applied utilities such as voltage air gas water and others or any combination of the aforementioned causes not specifically allowed for in the design conditions or any act or omission by the Purchaser its agents servants or independent contractors which for greater certainty but not so as to limit the generality of the foregoing includes physical chemical or mechanical abuse accident improper installation of the product improper storage and handling of the product improper application or the mis
40. actor connected upstream or to implement latching if you selected pushbutton control For recommended circuits refer to chapter Typical circuit diagrams Page 167 t gt t R on U Un Us tR on i ON 13 14 JL SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 41 Functions 5 6 Functions of the outputs For a state diagram of the contact in the various operating states refer to chapter and fault signals Page 44 5 6 2 3RW40 Output terminals 13 14 ON RUN and 23 24 BYPASSED ON The potential free output contact at terminal 13 14 ON closes if a signal is present at terminal 1 IN it remains closed until the start command is removed factory default The ON function can be used for instance as a latching contact if you selected pushbutton control Reparameterizing from ON to RUN You can reparameterize the function of the ON output on the 3RW40 to RUN by simultaneously pressing the RESET TEST and RESET MODE buttons refer to chapter ommissioning the 3RW40 Page 98 RUN The RUN output remains closed as long as the motor is controlled by the soft starter in other words during the startup phase in bypass mode and during the soft stop if set This output function can be used for instance if a line contactor connected upstream must be controlled by the soft starter especially if the soft stop function Is set BYPASSED The BYPASSED function can be used for instance
41. alignment of parts No warranty applies to paint finishes except for manufacturing defects apparent within 30 days from the date of installation The Company neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with the product s The Purchaser agrees that all warranty work required after the initial commissioning of the product will be provided only if the Company has been paid by the Purchaser in full accordance with the terms and conditions of the contract The Purchaser agrees that the Company makes no warranty or guarantee express implied or statutory INCLUDING ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE written or oral of the Article or incidental labour except as is expressed or contained in the agreement herein LIABILITY Technical data contained in the catalog or on the website is subject to change without notice The Company reserves the right to make dimensional and other design changes as required The Purchaser acknowledges the Company shall not be obligated to modify those articles manufactured before the formulation of the changes in design or improvements of the products by the Company The Company shall not be liable to compensate or indemnify the Purchaser end user or any other party against any actions claims liabilities injury loss loss of use loss of business damages indirect or conse quential damages dem
42. ands penalties fines expens es including legal expenses costs obligations and causes of action of any kind arising wholly or partly from negligence or omission of the user or the mis use incorrect application unsafe application incor rect storage and handling incorrect installation lack of maintenance improper maintenance or improper operation of products furnished by the Company Edmonton Oakville Orillia Head Office 1 800 410 3131 1 877 325 3473 1 800 661 8529 905 829 4422 705 325 3473 780 466 3178 F 905 829 4430 F 705 325 2106 F 780 468 5904 Greensburg Houston Denver 1 800 473 2402 1 855 219 2101 1 855 244 3128 812 663 4141 281 506 2310 303 979 7339 F 812 663 4202 F 281 506 2316 F 303 979 7350 Agnico Eagle Baker Lake Jet A Tank Farm Control equipment UPS Eaton 5110 UPS 350 1500 VA power protection for PC telephone and networking equipment Powerware series Features e Protect the integrity of your data and applications by shielding electronic equipment from power outages surges sags brown outs and overvoltage conditions e Save space with a compact design that can be deployed as a tower or under a computer monitor e Protect loads on eight outlets four with surge suppression and battery backup four with surge suppression only e Deliver consistent clean output with automatic voltage regulation Now featuring a 3 year warranty with product registration Product Snap
43. ardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Ordernumber 3ZX1012 ORW30 1AC1 Copyright Siemens AG 2009 Industry Sector 01 2010 Technical data subject to change Postfach 48 48 90026 NURNBERG GERMANY Table of contents 1 ITPOGUCUOMN usasa a a a et Aaaa aa ada aaa aaa e deck 11 1 1 Haal elergmsl gl dalen 11 2 oafetvinformatOn iten a deere udder nde eee vernedert enne enden eens deuken eet 13 2 1 Before commencing work Isolating the equipment from the supply system and ensuring that it cannot Sereconnected m n dna ease a r e tne actidendiatidaledtetueesis 13 2 2 Five safety rules for work in or on electrical systems aaan nennen ennneneennensennennennenenn 13 3 Product descriptio reren ict aa a a na a aaa 15 3 1 FESO APPlICAHON zr street ee eaterman benee denver eet 15 3 2 Basic physical principles of a three phase induction motor urnen eneen eer eennnen enen 15 3 2 1 Tiree phase induction Molor zurrmnenteaoteteanhnens eet eenn 15 3 3 Functional principle of the SIRIUS 3RW30 and 3RW40 soft starters nn 17 3 0 Method of operation of a two phase controlled soft starter uannean vaneen ennen ennnenr vens 20 3 3 2 Stanin CUENEESVMMEUNN Zetten steenen tete eeen enden 21 3 3 3 AGPlieations ANA USE rasse
44. ax machines modems or electronic tele phones from back door power surges coming through network or phone wiring Short term power for mobile applications The 5110 supports start on battery capability which means you can unplug the UPS from utility power then restart and run it from battery power else where This capability offers tremendous flexibility for short term powering needs such as In mobile offices or service vans User replaceable batteries for extended service life Many UPS products in this range are useful only up to the service life of their batteries When the battery fails the unit is worthless Not so with the 5110 You can replace the bat teries yourself a simple pro cess that can be performed by easy access through the front panel When the audible alarm indicates that batteries need replacing you can safely and easily install supplied batteries and remove the old batteries for proper disposal and recycling You can also choose to return the entire unit for repair or bat tery replacement under our war ranty and service programs Easy to understand LEDs and audible alarms You never have to guess about the status and condition of your 5110 Simple LED indica tors and audible alarms warn of power problems and low battery conditions The Battery LED illuminates when the UPS is operating on battery power The Warning LED turns on when the battery is low and flashes under ove
45. current motor current continuously with the help of integrated current transformers The motor current that flows during the startup process can be actively limited by means of the soft starter The current limiting function takes priority over the voltage ramp function As soon as a parameterizable current limit is reached in other words the voltage ramp is interrupted and the motor is started with the current limiting value until it has started up successfully The current limiting function is always active with SIRIUS 3RW40 soft starters If the current limiting potentiometer is set to the clockwise stop maximum the starting current is limited to five times the set rated motor current Current limiting value Example The current limiting value is set to the current required during starting as a factor of the rated motor current Since the starting current is asymmetrical the set current corresponds to the arithmetic mean value for the three phases lf the current limiting value is set to 100 A the currents might be approx 80 A in L1 120 A in L2 and 100 A in L3 refer to chapter Starting current asymmetry Page 21 SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 29 Functions 5 2 Stop modes As soon as the selected current limiting value is reached the motor voltage is reduced or controlled by the soft starter to prevent the current from exceeding the limit The set current limiting value must be high enough to ensur
46. ding three beeps every 30 seconds Continuous sounding Sounding three beeps every 5 seconds SPECIFICATIONS Model Numbers PW5110350 USB PW5110500 USB PW5110 700 USB PW51101000 USB PW51101500 USB Capacity 350 VA 210W 500 VA 300W 700 VA 420W 1000 VA 600W 1500 VA 900W Nominal Input Voltage 120Vac 120Vac Nominal Output Voltage Battery Specification 500 VA 12V 5 Ah 750 VA 12V 7 Ah 1000 VA 2 12V7 Ah 1500 VA 2 12V9 Ah Typical Backup Time LAN Phone Fax Protection 3 MINUTES MINIMUM AT FULL RATED LOAD RJ11 RJ45 Short Circuit Protection Communication Port Circuit Breaker Operation Temperature Operation Relative Humidity 0 to 95 non condensing Storage Temperature 15 C 50 C Net Weight 350 VA 11 9 pounds 5 4 kg 500 VA 12 13 pounds 5 5 kg 700 VA 15 21 pounds 6 9 kg 1000 VA 28 pounds 12 7kg 1500 VA 29 1 pounds 13 2 kg Dimensions HxWxD 350 500 700 VA 10 6 x3 4 x 10in 1000 1500 VA 10 6 x 3 4x 15 in Due tocontinuing product improvementprograms specifications are subject to change without notice TROUBLESHOOTING Symptom Possible Cause Action to Take UPS will notturn on UPS is making a continuous sound and the Overload indicator is on The UPS isnot connected to the powersource Circuit Breaker has tripped The Batt
47. e feeder in order to avoid false tripping This is particularly important in connection with heavy duty starting or if the fuse that is installed has already been operated close to the thermal tripping limit with the wye delta assembly All elements of the main circuit such as fuses motor starter protectors and switching devices must be dimensioned for direct starting and according to the on site short circuit conditions and ordered separately For recommended fuse and motor starter protector ratings for the feeder with soft starter refer to chapter Technical data Page 121 3 3 3 Applications and use Applications and selection criteria Applications 22 The SIRIUS 3RW30 and 3RW40 soft starters represent a good alternative to direct or wye delta starters The most important advantages are e Soft start e Soft stop SRW40 only e Uninterrupted switching without current peaks that place a heavy load on the system e Simple installation and commissioning e Compact space saving design The typical applications include e Conveyor belts e Roller conveyors e Compressors e Fans e Pumps e Hydraulic pumps e Agitators e Circular saws band saws SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Advantages Product description 3 3 Functional principle of the SIRIUS 3RW30 and 3RW40 soft Conveyor belts and transport systems e Smooth starting e Smooth stopping Rotary pumps and piston pumps e No pr
48. e starter is not protected against voltage failure Temperature sensor Note Temperature sensor The temperature sensor evaluation function is optionally available for the SIRIUS 3RW40 24 to 3RW40 47 soft starters in the 24 V AC DC control voltage version This motor protection function measures the motor s stator winding temperature directly with the help of a sensor installed in the motor in other words the motor must have a sensor wound into the stator winding You can choose between two different sensor types for the evaluation 1 Type A PTC thermistors type A sensors for connection to terminals 111 21 and T12 2 Thermoclick sensors for connection to terminals 111 21 and T22 The wiring and sensors are monitored for wire breakage and short circuits Recovery time thermistor motor protection lf the thermistor motor protection is tripped the soft starter cannot be restarted until the sensor installed in the motor has cooled down The recovery time varies according to the temperature state of the sensor 5 3 2 Intrinsic device protection 3RW40 only Thyristor protection thermal SIRIUS 3RW40 soft starters are equipped with integrated intrinsic device protection to prevent thermal overloading of the thyristors This is achieved on the one hand by means of current measuring transformers in the three phases and on the other by measuring the temperature with temperature sensors on the thyristor s heat sink lf the fix
49. e that the torque generated in the motor is sufficient to accelerate the motor to nominal speed Three to four times the value of the motor s rated operational current le can be assumed as typical here The current limiting function is always active because it is required by the intrinsic device protection If the current limiting potentiometer is set to the clockwise stop maximum the starting current is limited to five times the set rated motor current Ramp up detection 3RW40 only The SIRIUS 3RW40 soft starter is equipped with an integrated ramp up detection function If it detects a motor startup the motor voltage is immediately increased to 100 of the mains voltage The internal bypass contacts close and the thyristors are bridged Motor current len on line starting motor loji starter adjustable current limit value Beginning deter mined by specified starting mode in this v case voltage ramp k 4 Ne Motor Motor speed n Motor run up Pp recognized bypass contacts close Figure 5 4 Current limiting with soft starter Typical applications for current limiting Current limiting is used for applications with large centrifugal masses mass inertias and therefore longer ramp up times e g fans circular saws etc 5 2 Stop modes 30 You can choose between different stop modes reflecting the wide range of applications for SIRIUS soft starters The motor stop can be optimally adapted
50. ed internally set trip value is exceeded the soft starter is automatically disconnected Recovery time intrinsic device protection lf the intrinsic device protection is tripped the soft starter cannot be restarted until a recovery time of at least 30 seconds has elapsed SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 35 Functions 5 4 Functions of the RESET buttons Thyristor protection short circuit SITOR semiconductor fuses must be connected upstream to protect the thyristors against short circuits e g in case of cable damage or an interturn fault in the motor refer to chapter oft starter assembly with type of coordination 2 Page 61 For the fuse selection tables refer to chapter Technical data Page 121 Protection against voltage failure in the event of a fault If the control supply voltage fails during a trip the current tripping state of the thermal intrinsic device protection model and the current recovery time are stored in the soft starter When the control supply voltage is restored the current tripping state of the thermal intrinsic device protection prior to the power failure are likewise automatically restored NOTICE If the control voltage is disconnected during operation e g in automatic mode the starter is not protected against voltage failure You must wait five minutes between two starts to ensure that the motor protection and the intrinsic device protection are working correctly
51. ed until the recovery time has elapsed Overload relay tripping time 60 s Thermistor tripping time When the temperature sensor thermistor in the motor has cooled down Temperature sensor at terminals T11 T12 T22 is short circuited or defective a cable is not connected or no sensor is connected Overload trip of the thermal model for the power unit of the 3RW40 Possible causes Too many starts Motor ramp up time too long Ambient temperature in switching device s environment too high Minimum installation clearances not complied with Remedy Check the control supply voltage could be caused by a power failure voltage dip or incorrect control supply voltage Use a stabilized power supply unit if due to mains fluctuations Check the rated operational current set for the motor select a lower CLASS setting or calculate the soft starter with a size allowance Check whether the motor s rated operational current is set correctly or Change the CLASS setting or Possibly reduce the switching frequency or Deactivate the motor protection CLASS OFF or Check the motor and the application Check the temperature sensor and the wiring Wait until the device has cooled down again possibly increase the current limiting value set for starting or reduce the switching frequency too many consecutive starts Possibly retrofit the optional fan SRW40 2 to 3RW40 4 Check the load and the
52. ele eee eden 102 1245 Setting Me ramp WMC mts aen oleh hebbende 102 12 4 6 Current limiting in conjunction with a starting voltage ramp and ramp up detection 103 247 Senge Mor Cut mvm nerede nntb ere teab honen derene a 103 12 4 8 Setting the current limiting value Zutendaal fati medee bikerbee benen 104 1249 Ramp Up GElSClON iorta a 104 12 5 Setting the soft Stop UNGUOMW srt dte dader eeen 105 12 551 Setingther mp doWn UMG Ar seerde veterenenedsrekre verden naderen daarne end dee 105 12 6 Setting the motor protection function snseenveneranerderte ieder aka tenteetsta dte 105 12 6 1 Setting the electronic motor overload protection annen ennnenneeneennneenenennennennnneen enen 106 126 2 Motorcurent SE WINGS stierkaart ae dean end nebe 107 126 3 IMOOFDKOISCUON ACE IO ATEX vertrekhaven Senia a eee edel 107 12 7 Thermistor Motor PrOLSCHOM zinsneden etek theek 108 12 8 MOtOrprotScHOM TID IOS ken eee toedoen bede 108 12 9 F netons of TNS OUPUIS mm eneen eee bevederde neee eee Dende 109 12 9 1 Functions of the BYPASSED and ON RUN outputs anneer eenen enn eenen enn venens 109 12 9 2 Parameterizing the 3RW40 outputs ensen enenee neren vennerse renners rvennerervennene nennen 110 12 9 3 Function of the FAILURE OVERLOAD output nonnen oenen eenenrerseennneense rennen 112 12 10 RESET MODE and functions of the RESET TEST button anna aan eeens enn eeens venn 113 12 10 1 SIRIUS 3RW40 2 to 3RW40 4 soft s
53. ent at terminal A1 A2 The startup process of the soft starter begins when a signal is present at terminal 3 IN The starter operates until the signal is removed again If a ramp down time is parameterized a soft stop starts as soon as the signal is removed The 24 V DC control voltage supplied by the soft starter must be taken from terminal 1 as voltage for the signal at terminal 3 If you select direct control by a PLC the M of the PLC s reference potential must be connected to terminal 2 230 V dc cd IN 50 60 Hz 24 V For recommended circuits e g control by means of pushbuttons contactor contacts or a PLC refer to chapter Typical circuit diagrams Page 167 SIRIUS SRW30 3RW40 40 Manual 01 2010 535 1995 02 DSO1 Functions 5 6 Functions of the outputs 5 5 3 Thermistor input connection on 3RW40 2 to 3RW40 4 24 V AC DC rated control voltage After removing the copper jumper between 111 21 and T22 you can connect and evaluate either a Klixon thermistor integrated in the motor winding at terminal T11 T21 T22 or a type A PTC at terminal T11 T21 T12 3RW4047 1TBO4 T11 T21 T12 T22 Klixon Type A PTC 5 6 Functions of the outputs 5 6 1 3RW30 Output terminal 13 14 ON The potential free output contact at terminal 13 14 ON closes if a signal is present at terminal 1 IN it remains closed until the start command is removed The output can be used for instance to control a line cont
54. er voltages will result in reduced heat output and amp draw 4 Add T to model number when adding a built in thermostat 5 Add D to model number when adding a built in disconnect switch 6 Add P to model number when adding a built in pilot light 7 Add S to model number when adding a 3 way switch 8 Add H to model number for units with high off deenergized ambient temperatures 9 Add U to model number for units with continuous fan option 10 Add A to model number for units with stainless steel cabinet 10 SPECIFICATIONS FOR ALL 60 HZ MODEL PF Nominal kW 3 5 7 5 10 15 20 25 30 35 Max Altitude ft 12 000 8 000 10 000 7 000 10 000 7 000 10 000 7 000 6 000 m 3 658 2 438 3 048 2 134 3 048 2 134 3 048 2 134 1 829 Air Flow 70 F CFM 500 850 1750 3600 21 C mS hr 850 1444 2973 6116 Horizontal Air Throw 15 30 40 70 4 6 9 1 12 2 21 3 Max Mounting Height 7 10 10 20 to underside 2 1 3 0 3 0 6 1 Motor Power 1 2 1 2 1 2 min 0 373 0 373 0 373 Fan Diameter 12 16 20 305 406 508 Net without lbs 140 168 201 Weight DS5 kg 63 5 76 2 91 2 with lbs 152 180 213 DS5 kg 78 9 81 6 96 6 Shipping without lbs 194 218 252 Weight DS5 kg 88 98 9 114 3 with lbs 206 230 264 DS5 kg 93 4 104 3 119 7 Hazardous Location Rating Enclosures Temperature High Limit Control Circuit Optional Built in Thermostat Optional Built in Disconnect Switch Op
55. erfailures power sags power surges brownouts andline noise Features Processor controlled voltage regulation Eight outlets Four with surge and backup protection Four with surge protection only Data Line Internet fax modem DSL or telephone line surge protection jacks Cold start capability USB communication port User replaceable batteries SAFETY INSTRUCTIONS Once you have received the Powerware 5110 UPS product you should remove and inspect the product for shipping damage If any damage is found please notify the carrier and your dealer Please keep the shipping carton and the packing foam in the event the product must be returned to the factory for service ATTENTION Maintenance must be performed by a qualified personnel Failure to do so could result in an electric shock Replace Battery with Powerware supplied Battery ONLY Although the unit may be unplugged from utility power hazardous voltage still may be present through the battery Place the Powerware 5110 UPS indoors in an area that has adequate airflow and is freefrom excessive dust Do NOT allow the UPSto be exposed to moisture rain excessive heat or directsunlight Use ofthe Powerware 5110 UPS productin life supportapplications where failure of this equipment can reasonably be expected tocause failure oflife support equipment orto significantly affect its safety or effectiveness is NOT recommended Always disconnect the input power cord fro
56. erneennnenrenensenveennnenv ennen 86 AS Tecnica Assistance onie a ondtdekt eindher tabe dites 86 11 7 4 SIRIUS soft starter training course SD SIRIUSO aaneen en eennnenn nennen veensenre nnen 87 11 8 Order number System Tor he SRWMSOrisnenmertenseten neten iedee eden aa aa E aa AR 88 11 9 Order number system for the 3RW40 an oannnenn eere ennnnern ennn eersennnnenrennnnenseennnenseennns 89 12 GCommMISSIONING rteoreeinanserennseeer a a neen benenden a d eenen ante esse a a aa 91 12 1 Before commencing work Isolating the equipment from the supply system and ensuring that it cannot De FeECO MN ECle Gh NN 91 12 2 COMMAS SIOMING TEs SRW SO rn maten eneen 92 122 GOMIMISSIONING procedur S antennen enekele 92 12 2 2 Quick commissioning of the 3RW30 and optimization of the parameters nnen 93 1223 SENNO INE SOM Sta UNCION oaren erheen etaleren 94 t224 Seth ime Starting Volder enen eene nertsen eneen denn eens 95 1220 SOU the FAO Oe tte neen deedeetee eee aten enetenn ende eendden 95 1220 ON OUDU erkeer ee deedeetee hen edelen aten dekandeen ndi cM bates esate sata 96 12 3 SRW30 LEDS and troubleshooting rn Aveve eedt bereden 97 12 4 GOMIMISSIONING he SR WAO rn esdek omeen A eene 98 t241 GOMMISSIONING PrOCSTUE nn merendeel 99 12 4 2 Quick commissioning of the 3RW40 and optimization of the parameters nnn 100 1243 eting the SOM SEAM TUNEUOM sentent detta beenen dn 101 1244 Setting the SIAMING Voltage ntt late ae i a enek
57. ersion with SITOR SNE T IUSES ieten a n a a dieen eeeh kele 158 13 2 26 Fused version with SITOR 3NE3 4 8 fuses nnnn annen enn ennrenennnenenenennsenenn nennen vennen enens 159 13 2 27 Motor protection tripping characteristics for 3RW40 with symmetry aen 161 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Table of contents 13 2 28 Motor protection tripping characteristics for 3RW40 with asymmetry ee 161 13 3 Win Soft Starter selection and simulation software ansennnnnnenneeennnnnenn een ennnennneenn 162 14 Dimension ArAWINGS arn itberdeeernserranedenineenn EENE nb nenwd A a 163 14 1 SRW30 for standard applications ccccccccccseeeeeeeeeseeeeeeeeeceeeeeeeeeeeaaceeeeeeeaaaceeeeeeseageeeeeessaaaes 163 14 2 SRW40 for standard applications un nanennnnerennnenennnrenseennnnneeneeennnanenseennnnnensn vennen 164 195 Tvpiealeiteut diagrams wemmel ed sehen dte tiie Santer moc nitnnr itr nears 167 15 1 Typical circuit for the optional thermistor motor protection evaluation unne 167 15 2 SONtIOl DY jolig 0 gE 168 15 2 1 Control of the 3RWS0 Dy PUSNDUTION menten ereteken reeden vaten 168 15 2 2 Control of the 3RW40 by pushbutton nnnnnen nennen ennnrerseenennnneneeenennneerre nennen 169 15 3 GOMOD Bende ssena a r aa 170 153 GO rolorthe SAW SOIDY SWIC arere r thaee ette Comte aciel 170 15 32 Gontolonthe s RWA DY SWIECIT zeester
58. ery Backup amp Surge Protection outlets are overload Ensure the UPSis securely connected to anAC outlet Reduce the amountof equipment plugged into the Battery Backup amp Surge Protection outlets of the UPS Reset the circuit breaker by pushing it backin Switch the UPS back on Turn offthe UPS andreduce the amount of equipmentconnected to these outlets UPS does notprovide expected runtime The UPS battery is discharged due toa power outage and hasnot recharged Devices plugged into Back up amp Surge protection receptacles exceed the rated load for the UPS run time Charge the battery for 8 hours The UPS runtime isreduced until the battery is fullycharged Unplug non essential equipment printers scanners etc from the Battery Backup outlets and plug into Surge Only outlets UPS does notpower essential equipment during an outage The UPS circuitbreaker tripped Disconnect non essential equipment from the UPS Reset push in the circuit breaker and switch the UPS on Plug equipment in one at a time lf the circuit breaker trips again disconnect the device that caused the breaker to trip The battery hasreached the end ofits life Replace the battery or the battery module Equipment plugged intoa Surge Only outlet Unplug device from Surge Only outlet and move to a Battery Backup outlet Red LED Indicator ON Internal UPS fault
59. essure surges e Increased service life of the pipe system Agitators and mixers e Reduced starting current Fans e Protection for the gearbox and V belt SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 23 Product description 3 4 Comparison of device functions 3 4 Comparison of device functions a TEF Ep js RE ME a Ty Vaasa prs on SIRIUS 3RW30 SIRIUS 3RW40 SIRIUS 3RW44 Standard applications Standard applications High Feature applications Rated current at 40 C 50 C A Soe OGL 33 a 996 12 5 452 41 385 29 1214 26 1076 Rated operational voltage V 200 480 200 600 200 690 Motor rating at 400 V 460 V Standard connection kW hp 1 5 55 1 5 75 D D20 Y VD aaa SOO 15 710 15 950 Inside delta circuit kW hp 22 1200 30 1700 Ambient temperature C 25 60 25 60 0 60 Soft start soft stop vi Y Voltage ramp 4 Y Starting stopping voltage 40 100 40 100 20 100 Ramp up and ramp down time S 0 20 0 20 1 360 Torque control 4 Starting stopping torque 20 100 Torque limiting 20 200 Ramp time S 1 360 Integrated jumper contact system VY Y 4 Intrinsic device protection Y Y Motor overload protection v 4 Thermistor motor protection Vv Y Integrated remote RESET v Y Settable current limiting Y Y Inside delta circuit Y Breakaway torque Y Creep speed in both directions of rotati
60. eyor application Using the 3RW30 with roller conveyors Roller conveyors are employed for example in parcel distribution systems for transporting parcels to and from individual workstations For this purpose the direction of rotation of the 11 kW 15 hp motor that is used has to be adjustable in order for the conveyor to work in both directions The following requirements must be met by the roller conveyor The roller conveyor has to start smoothly to prevent damage to the transported goods due to slipping or tilting The machine s wear and maintenance intervals should be minimized which is why slippage of the belt drive during startup must be prevented The high current load upon motor startup must be reduced by means of a voltage ramp The feeder assembly should be as small as possible so as not to exceed the control cabinet s space capacity The SIRIUS 3RWS30 soft starter offers the following advantages SIRIUS 3RW30 3RW40 The roller conveyor is rapidly accelerated to the nominal speed without torque surges thanks to the optimum setting of the voltage ramp during startup The motor s starting current is reduced Reversing operation of the conveyor belt is realized through contactor interconnection with SIRIUS 3RA13 reversing contactor combinations The feeder and the motor protection are implemented with SIRIUS 3RV motor starter protectors The use of SIRIUS system components guarantees maximum wiring reductions and
61. he startup process lasts a maximum of 20 s at 3 5 times the rated current of the device the fuse does not trip Maximum configuration The maximum current permitted for the thyristor can flow without the fuse tripping The maximum configuration is recommended for heavy duty starting CAUTION Risk of property damage Type of coordination 1 in accordance with IEC 60947 4 1 The device is defective following a short circuit failure and therefore unsuitable for further use personnel and equipment must not be put at risk Type of coordination 2 in accordance with IEC 60947 4 1 The device is suitable for further use following a short circuit failure personnel and equipment must not be put at risk The type of coordination only refers to soft starters in conjunction with the stipulated protective device motor starter protector fuse not to additional components in the feeder 8 6 Capacitors to improve the power factor A CAUTION No capacitors must be connected to the output terminals of the soft starter If so the soft starter will be damaged Active filters e g for power factor correction must not be operated parallel to the motor control device lf capacitors are to be used to correct the power factor they must be connected on the device s line side If an isolating or main contactor is used together with the electronic soft starter the capacitors must be disconnected from the soft starter when the contactor is ope
62. high limit assembly and clean the inside of the thermowell see Figure 12 A clean thermowell will ensure good thermal contact 2 Use only a factory supplied temperature high limit to ensure safe operation refer to the instructions that accompany the replacement Temperature High 3 32 2mm Drop Limit Kit 3 Reinstall the temperature high limit assembly with the snap ring and spring into the thermowell without damaging the insulating tube Secure in place with the cotter pin see Figure 13 MOTOR FAN amp FAN GUARD 1 Remove bolts holding the motor to the motor mount On units with a built in thermostat remove the bolts on the back of the thermostat enclosure 2 Remove conduit 1 located between motor junction box and control enclosure by turning it in the direction illustrated see Figure 14 Note conduits 1 and 2 are not interchangeable and have left hand threads on one end this end is indicated by a machined groove Remove the 2 piece fan guard assembly see Figure 15 Lift the motor assembly off the motor mount Before removing the fan measure and record the location of the fan hub on the motor shaft see Figure 16 If difficult to remove use a gear puller on the fan hub 6 To reassemble place motor assembly onto motor mount and fasten the fan guard Air inlet to cabinet 7 Simultaneously engage and tighten both ends of conduit 1 into enclosures Leave a 1 16 to 3 16 1 6 to 4 8 mm gap
63. his instant The SIRIUS 3RW40 soft starter limits the current to the value set with the current limiting potentiometer refer to chapter Current limiting and ramp up detection 3RW40 only Page 29 As soon as the current limiting value is also reached the voltage ramp or the ramp time is interrupted and the motor is started with the current limiting value until it has started up successfully In this case the motor ramp up time may be longer than the maximum parameterizable 20 seconds ramp time for further information about the maximum ramp up times and switching frequencies refer to chapter 3RW40 2 to 7 power electronics Page 148 ff The SIRIUS 3RW40 soft starter has intrinsic device protection current limiting and ramp up detection functions These functions do not form part of the SIRIUS 3RW30 soft starter SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 27 Functions 5 1 Start modes 28 CAUTION Risk of property damage When using the 3RW30 Make sure the selected ramp time is longer than the actual motor ramp up time If not the SIRIUS 3RW30 may be damaged because the internal bypass contacts close when the set ramp time elapses If the motor has not finished starting up an AC3 current that could damage the bypass contact system will flow When using the 3RW40 The 3RW40 has an integrated ramp up detection function that prevents this operating state from occurring The maximum ramp time for the SIRIUS 3RW3
64. ing account of the ambient conditions Make sure no liquids dust or conductive objects can get inside the soft starter The soft starter produces waste heat power loss while it is operating refer to chapter Technical data Page 121 CAUTION 56 Provide adequate cooling at the place of installation to prevent the switching device from overheating SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Installation mounting 8 1 General information General information Disconnector Contact A motor feeder comprises a disconnector a contact and a motor as a minimum Line protection against short circuits must be implemented together with overload protection for the line and motor The isolating function with line protection against overload and short circuits can be achieved with a motor starter protector or a fuse disconnector for instance The motor overload protection function is integrated in the SIRIUS 3RW40 soft starter The motor overload protection for the SIRIUS 3RW30 soft starter can be implemented with a motor circuit breaker for instance or using a motor overload relay in conjunction with a contactor for the fuse and motor starter protector assignment refer to Technical data Page 121 The contact function is taken care of by the SIRIUS 3RW30 or 3RW40 soft starter Ay DANGER Hazardous voltage Danger of death or serious injury If mains voltage is present at the input terminals of the s
65. ing the ramp up phase It allows the motor to be started up with a constant speed torque and current rise The acoustic quality of the startup process comes very close to that of a three phase controlled startup This is made possible by the continuous dynamic alignment and balancing of current half waves with different polarities during the motor startup A A A t s 2 4 6 8 T t s Figure 3 7 Current characteristic in the three phases without DC components thanks to polarity balancing 3 3 2 Starting current asymmetry With two phase control the starting current is asymmetrical for physical reasons because the current in the uncontrolled phase is the sum of the currents in the two controlled phases This asymmetry can be as much as 30 to 40 during starting ratio of minimum current to maximum current in all three phases Even though this cannot be influenced it is not critical in most applications It could cause an insufficiently rated fuse to trip in the uncontrolled phase for instance For recommended fuse ratings refer to the tables in chapter Technical data Page 121 A A A 60 Bi t s t s t s Figure 3 8 Starting current asymmetry SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 21 Product description 3 3 Functional principle of the SIRIUS 3RW30 and 3RW40 soft starters Note lf wye delta starters are exchanged for soft starters in an existing system you should check the fuse ratings in th
66. inum fins vacuum charged and hermetically sealed Heavy walled 0 122 in 3 1 mm steel Preset 100 psig 690 kPa pressure relief valve aluminum body no field serviceable parts 4 F to 104 F 20 C to 40 C 49 F to 176 F 45 C to 80 C short term to 248 F 120 C Do not immerse in water Do not expose to rain or snow HEATER ASSEMBLY DIAGRAM 22 Ox ve aa Optional Built in thermostat replaces item 16 See control enclosure assembly diagram below 19 See high limit 20 assembly diagram below Optional built in disconnect switch kit CONTROL ENCLOSURE HIGH LIMIT ASSEMBLY DIAGRAM ASSEMBLY DIAGRAM IM BUS BAR CONFIGURATION BUS BAR CONFIGURATION BUS BAR CONFIGURATION EXCEPT 380 50 HERTZ amp 400 50 HERTZ 13 PARTS LIST FORCED AIR ELECTRIC HEATERS PART NUMBERS Please have model and serial number available before calling ITEM 2 5 4 6kW 6 3 10kW 12 5 20kW 20 9 35 kW i a EE S S 9507 S S 9508 S S 9509 S S 9192 S S 9194 S S 9196 S S 9513 S S 9514 S S 9515 eT PESTER pone S S 9510 S S 9511 S S 9512 i S S 9212 S S 9213 S S 9214 8 4022 4023 4024 4025 _ FanB la de CT EE VEE eoma O S S 9504 S S 9505 S S 9506 208 240V 1PH 60HZ 1979 Emerson 10388 Marathon 9896 Baldor 480V 1PH 60HZ 208 240 480V 3PH 60HZ 1699 Emerson 10387 Marathon 380 415V 3PH 50HZ 2433 Emerson 10672
67. is applied to the connected equipment 3 Fault Warning Red LED Indicates thata fault condition has occurred Flashing Red LED indicates an overload condition or that the battery should be replaced Solid On LEDindicates that the output is shortedor an internal UPS fault exits See the Indicator Table below for further detail 4 Backup mode Yellow LED Indicates thatthe UPS is operating on battery and providing regulated AC power to the backuponly outlets andthe connected equipment 5 Battery Backup amp Surge Protection Outlets Four 5 15R output receptacles that provide both backup and surge protection 6 Surge Protection Outlets Four 5 15R output receptacles that provide surge and spike protection only 7 Data Phone Fax Protection Connectors 8 USB Communication Port The built in USB port connects to your computer The LanSafe monitoring and shutdown software provided can automatically save your files and shut down your computer inthe event ofa prolonged power outage The software also provides information regarding the status of your utility power line 9 Circuit Breaker resetable The button will protrude when the overload condition occurs Ifthe button protrudes disconnect some non essential equipment and reset the circuit breaker by pushing the button inward 10 Power Cord 6 foot line cord BATTERY REPLACEMENT PROCEDURE 1 Disconnect the UPS from the power source and slide the battery door open See pictures 1 and 2 2 Disconnect
68. l Power Laboratories NPL and the Electric Power Research Institute the typical power customer location can experience an average of 24 power disturbances each month costing the US economy 119 billion to 188 billion every year You don t have to be a part of those statistics Effective protection is here at a very attractive price The Eaton 5110 uninterruptible power system UPS provides a layer of defense between your equipment and raw util ity power This line interactive UPS constantly safeguards your systems from power outages surges sags brownouts and overvoltage conditions and provides varying degrees of pro tection from other power prob lems as well If utility power is interrupted even briefly the 5110 transfers to battery power Introducing the Eaton 5110 UPS Affordable protection for small to medium organizations Incorporating more than 40 years of UPS design experience the 5110 provides cost effective power management backup power and power quality for office workstations PBX or key telephone systems servers small network nodes point of sale systems and computer peripheral devices This UPS is ideal for any small to mid sized business or institutional setting where reliable power must be provided at an affordable price Automatic voltage regula tion AVR clean power without draining the battery The 5110 uses AVR to smooth out wide fluctuations in input voltage If in
69. m the wall outlet before replacing the battery When replacingthe battery use the same numberand type ofbattery Do NOT dispose ofthe battery in afire the battery may explode Do NOT open or mutilate the battery Batteries contain an electrolyte that is toxic and harmfulto both theskin and eyes Proper disposal of the battery is required Please referto your local laws regulations regarding battery disposal Use tools with insulated handles to replace the battery to avoid personal injury Due to energy hazards please remove wristwatches and jewelry such as rings whenreplacing battery BATTERY CONNECTION REQUIRED BEFORE USE Connecting the Battery 4 5 AH 5 AHbatteries 850 VA 500 VA models Push at thetop Edge toremove the battery cover Pull out the battery and connect the battery wire to the battery terminal Push at the top Edge toremove the battery cover Pull out the battery and connect the battery wire to the battery terminal Reinstall the battery cover 7AH x 2 9AH x 2batteries 1000VA 1500VA models Push at thetop Edge toremove the battery cover Connect the battery cable Reinstall the battery cover INSTALLATION AND OPERATION Following steps explain how toconnect and operate the Powerware 5110 UPS 1 Connectthe UPS to a grounded power outlet Note Itis recommended thatthe battery should be charged for minimum 8 hours to ensure full charge before placing the UPS in service
70. n SIRIUS 3RW30 3RW40 62 Manual 01 2010 535 1995 02 DSO1 Installation mounting 8 7 Maximum cable length 8 7 Maximum cable length The cable between the soft starter and the motor must not be more than 300 m long SRW30 and 3RW40 The voltage drop due to the length of the cable to the motor may need to be considered when dimensioning the cable Cable lengths up to 500 m are permitted for SIRIUS 3RW44 soft starters refer to the 3RW44 System Manual tip ETT automation semens com WW SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DS01 63 Installation mounting 8 7 Maximum cable length 64 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Connecting 9 9 1 Electrical connection 9 1 1 Control and auxiliary terminals The SIRIUS 3RW30 and 3RW40 soft starters can be supplied with two different connection technologies e Screw type technology e Spring loaded technology 9 1 2 Main circuit connection SIRIUS 3RW30 and 3RW40 soft starters up to the 55 KW 75 hp size at 400 V 480 V are designed with removable terminals at the main circuit connections SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 65
71. n ane a dek enne degeen erder neee E a Aa nes 22 3 4 Comparison of device functions 2e tenbeteernenneehansen dane heteen seen hhh eaceehas des 24 4 adgore Blo Merel oglolfgk idle En 25 4 1 SIRIUS Modula BENE ss sees aa achat cited eibeehi a dol bated vende a tenes 25 5 FUNCIONS rosne E 27 5 1 Star MOSS estate a ec ee cee cee ee eet 27 5 1 1 NOMA eS TAN weeen eener annen aantreden entend neleke 27 5 1 2 Current limiting and ramp up detection 3RW40 only aan onnennnennennnseneennnenn eenen 29 5 2 STOP MOES wer Ren deren eneen ea en a eet ee eee 30 5 2 1 Stop without load 3RW30 and SRW40 annae oen eenen enn eennnenrennnerrseennnenvennsenne eens 31 5 2 2 SOI SIOP SAWAO OMY NE 31 5 3 Motor protection intrinsic device protection SRW40 only aan annen eenen eeeenen 32 5 3 1 Motor Protection EME NON zater B ted en een eneen a a Hod 32 5 3 2 Intrinsic device protection 3BRW40 only nano enen enn eennneenenensenreennnensennnense vennen 35 5 4 FUMCHONS Ol ING REDEN DUTIONS 3 etos nee leeherientee detentie 36 5 4 1 SIRIUS 3RW40 2 3RW40 3 and 3RW40 4 soft Starters a anann eenn ennn enne nennenr eeens 36 5 4 2 SIRIUS SRW40 5 and 3RW40 7 soft starters annen ennnnne vaneen ennenn renner venenn vaneen vennen 38 5 4 3 Other tunchons OF he RESET DUO inter waer aa eaten 39 5 5 FUNCIONS OF TG MOU enee e E a a 40 5 5 1 Start input terminal 1 on 3RW30 and 3RW40 2 to 3RW40 4 neee 40 5 5 2 Start input
72. nann en ennner enen ene eenens vens 127 132 Recommended SS neren a abonne nme dalee 128 T313 VOCS Ol COOLGINATION zentrada teen lebindenie deet deelden dirt teert ane heard 128 TSAA FUSSIOSS Vercoe a baden beaten sedan a 129 13 1 15 Fused version line protection only anserina lendenen nn ees 130 13 1 16 Fused version with SITOR SNET fUSES nanne ene nen cesses aaaea aa aaa 131 13 1 17 Fused version with SITOR 3NE3 4 8 PUSES nnn a a senen enen 132 13 2 PWV AO esis enen eenden eeen eandis 134 tse OVERVIEW naden eenden ed ae bene 134 13 2 2 Selection and ordering data for standard applications and normal starting CLASS 10 135 13 2 3 Selection and ordering data for standard applications and normal starting CLASS 10 with thermistor motor protection evaluation uanenvenren vennen eenen eennenvennnereenenreenenn vens 137 13 2 4 Selection and ordering data for standard applications and normal starting CLASS 10 139 13 2 5 Selection and ordering data for standard applications and heavy duty starting CLASS 20 141 13 2 6 Selection and ordering data for standard applications and heavy duty starting CLASS 20 143 1827 BRW40 234 CONO ClECITOMICS strandden vide ee inten hag heel abeel A EAA the dd 145 13 20 3RW40 5 7 CONMOMCISCIFOINICS sar neren eene ten nae eene nente 145 1329 SRW4023 A COMPO Slee OMICS treten ende banken dn ende tenen he eene 146 13 2 10 3RW40 5 7 Control SISCHONICS sarcinii a ideeen
73. nductor and room thermostat proof wiring methods during installation Refer to the Technical conductors see point 2 page 5 all pass through the 1 NPT Data table and heater data plate for conductor rating opening see Figure 6 and are to be wired into the control 2 External overcurrent protection is required Refer to the enclosure see Figure 7A Technical Data table and heater data plate for voltage 2 Heater may be supplied with a factory installed built in room frequency amperage and phase Supply voltage is to be within thermostat see Figure 8 On heaters not supplied with this 10 of the data plate voltage option it is recommended that a remote room thermostat be 3 The heater must be installed by qualified personnel in strict used Connect the remote room thermostat conductors to the compliance with electrical codes printed circuit board terminal block marked TSTAT 4 All heaters come factory prewired and ready for direct Any thermostat used with this heater must connection to the power supply leads a be of an explosion proof type 5 The heater must be individually fused preferably with Class J b be rated 125 V minimum time delay fuses for maximum safety Unless stated otherwise in c have a minimum 2 amp capacity and your local code fuse size shall be 125 of line current or next d open on temperature rise 6 _ size larger 3 Heater may be supplied with a factory installed built in integral disco
74. nnect See Figure 7B Field Wiring for Integral Disconnect a Power Supply conductors and Ground conductor pass through 1 NPT opening of Disconnect Enclosure see Figure 7B Supply conductors to be wired to Disconnect Switch inside Ground conductor to be wired to Ground Lug fastened to inside of Disconnect Enclosure b If applicable Remote Room Thermostat conductors pass through 3 4 NPT opening see Figure 7b and are to be wired to printed circuit board terminals marked T STAT c To reduce risk of ignition of hazardous atmospheres conduit runs must have a Sealing fitting connected within 18 inches 457 mm Factory installed conduits require no further sealing Integral Disconnect is sealed at factory 4 The internal grounding terminal in the control enclosure or in the integral disconnect enclosure when this option is provided shall be used as the equipment grounding means An external bonding terminal is provided for a supplementary bonding connection where local authorities permit or require such a connection FINAL INSPECTION 1 Before application of electrical power a Check that all connections are secured and comply with the applicable wiring diagram see Figure 9 and code requirements b Confirm that the power supply is compatible with the data plate rating of the heater c Remove any foreign objects from the heater d Install all covers and verify that all enclosures are well secured and e E
75. nnel For the purpose of the safety information in these Operating Instructions a qualified person is someone who is authorized to energize ground and tag equipment systems and circuits in accordance with established safety procedures 2 2 Five safety rules for work in or on electrical systems A set of rules which are summarized in DIN VDE 0105 as the five safety rules are defined for work in or on electrical systems as a preventative measure against electrical accidents 1 Isolate 2 Secure against switching on again 3 Verify that the equipment is not live 4 5 Ground and short circuit Erect barriers around or cover adjacent live parts These five safety rules must be applied in the above order prior to starting work on an electrical system After completing the work proceed in the reverse order lt is assumed that every electrician is familiar with these rules SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 13 Safety information 2 2 Five safety rules for work in or on electrical systems Explanations 14 The isolating distances between live and deenergized parts of the system must vary according to the operating voltage that is applied Isolate refers to the all pole disconnection of live parts All pole disconnection can be achieved e g by Switching off the miniature circuit breaker Switching off the motor circuit breaker Unscrewing fusible links Removing LV HRC fuse
76. nsure that the fan rotates freely See Figure 6 for proper direction of fan rotation Control Enclosure amp Field Wiring Contactor load side terminals this side for factory Connect supply conductors to this side of contactor For a 1 phase heater use these 1 NPT opening Rear View of Heater for field wiring Air exits through louvers Air intake Motor __ junction box Control enclosure and cover Do not install conduit below heater see Figure 3 FIGURE 6 Optional factory A installed built in room thermostat 7 contactor lugs wiring only Active and spare fuses see parts list Optional factory installed built in Printed circuit board s disconnect terminal block FIGURE 7A FIGURE 8 Optional Built in Disconnect amp Field Wiring 3 4 NPT Sealed at Factory Switch load side terminals this side for factory wiring only 1 NPT Power Supply Remote Room Thermostat if applicable Terminals marked T STAT For a 1 phase heater use these Switch terminals Connect Supply Conductors to this side of Switch FIGURE 7B TRANSFORMER tap must match heater voltage INTEGRAL TRANSFORMER TRANSFORMER OPTIONAL tap must match heater voltage DISCONNECT tap must match heater voltage INTEGRAL O O DISCONNECT ode is 2 ra ie 7 5 1 L2 AUTO RESET AUTO RESET TEMPERATURE TEMPERATURE ROOM HIGH LIMIT HIGH LIMIT THERMO
77. nt set for the motor A trip is generated by the soft starter when the characteristic is reached depending on the trip class CLASS setting ATEX Increased safety type of protection EEx e acc to ATEX Directive 94 9 EC The SIRIUS 3RW40 soft starter sizes SO to S12 are suitable for starting explosion proof motors with the increased safety type of protection EEx e type of protection marking Ex II 2 GD Wire the fault output 95 96 to an upstream switching device in such a way that if a fault occurs this device disconnects the feeder refer to Fig 3RW40 wiring fault with 3RV N L L1 L Figure 5 5 3RW40 wiring fault SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 33 Functions 5 3 Motor protection intrinsic device protection 3RW4O0 only N L L1 L Figure 5 6 3RW40 wiring fault with 3RV For ne information refer to the operating instructions Order No 3Z2X1012 ORW40 1CA1 A WARNING Danger of death or serious injury The 3RW40 is not suitable for installation in hazardous areas The device is only allowed to be installed in a control cabinet with the IP4x degree of protection Appropriate measures e g encapsulation must be taken if it is to be installed in a hazardous area Trip class electronic overload protection The trip class CLASS specifies the maximum time within which a protective device must trip from a cold state at 7 2 x the rated operational current motor pr
78. ntact for low voltage switchgear with communications capability will be happy to help you with any queries you have regarding the soft starters A list of contacts and the latest version of the manual are available on the Internet at www siemens com softstarter For all technical queries please contact Technical Assistance Phone 49 0 911 895 5900 8 17 CET Fax 49 0 911 895 5907 e mail mailto technical assistance siemens com Internet www siemens com lowvoltage technical assistance Correction sheet A correction sheet is included at the end of the manual Please use it to record your suggestions for improvements additions and corrections and return the sheet to us This will help us to improve the next edition of the manual SIRIUS SRW30 3RW40 12 Manual 01 2010 535 1995 02 DSO1 Safety information 2 2 1 Before commencing work Isolating the equipment from the supply system and ensuring that it cannot be reconnected 7 DANGER Hazardous voltage Will cause death or serious injury Disconnect the system and all devices from the power supply before starting work Secure against switching on again Verify that the equipment is not live Ground and short circuit Erect barriers around or cover adjacent live parts Ay DANGER Hazardous voltage Will cause death or serious injury Qualified Personnel The equipment system may only be commissioned and operated by qualified perso
79. nual 01 2010 535 1995 02 DSO1 Installation mounting 8 3 General feeder assembly type of coordination 1 8 3 General feeder assembly type of coordination 1 The SIRIUS 3RW30 or 3RW40 soft starter is connected into the motor feeder between the motor starter protector and the motor i 3 N PE 50 Hz 400 V L2 L3 PE Figure 8 1 Block diagram of the SIRIUS 3RW40 soft starter Note For the component design refer to chapter Technical data Page 121 SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 59 Installation mounting 8 4 Soft starter with line contactor type of coordination 1 8 4 Soft starter with line contactor type of coordination 1 If electrical isolation is specified you can install a motor contactor between the soft starter and the motor starter protector 3 N PE 50 Hz 400 V L1 Figure 8 2 Block diagram of a feeder with an optional main line contactor Note For the component design refer to chapter Technical data Page 121 NOTICE If a main or line contactor is used it should not be connected between the soft starter and the motor The soft starter could otherwise indicate a Missing load voltage fault in case of a start command and delayed connection of the contactor SIRIUS 3RW30 3RW40 60 Manual 01 2010 535 1995 02 DSO1 Installation mounting 8 5 Soft starter assembly with type of coordination 2 8 5 Soft starter assembly with type of coordination 2 The SIRIUS
80. oft starter hazardous voltage may still be present at the soft starter output even if a start command has not been issued This voltage must be isolated by means of a disconnector open isolating distance e g with an open switch disconnector whenever work is carried out on the feeder refer to chapter safety rules for work in or on electrical systems Page 58 Note All elements of the main circuit such as fuses motor starter protectors and switching devices must be dimensioned for direct starting and according to the on site short circuit conditions and ordered separately For recommended fuse and motor starter protector ratings for the feeder with soft starter refer to chapter Technical data Page 121 SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 57 Installation mounting 8 2 Five safety rules for work in or on electrical systems 8 2 Five safety rules for work in or on electrical systems A set of rules which are summarized in DIN VDE 0105 as the five safety rules are defined for work in or on electrical systems as a preventative measure against electrical accidents 1 Isolate 2 Secure against switching on again 3 Verify that the equipment is not live 4 Ground and short circuit 5 Erect barriers around or cover adjacent live parts These five safety rules must be applied in the above order prior to starting work on an electrical system After completing the work proceed in the reverse order
81. on 4 Pump stop y DC braking z v 5 Combined braking y 9 Motor heating Y Communication With PROFIBUS DP option External display and operator control module option Status measured value display Y Error log Y Events list Y Min max pointer function Y Trace function ve Programmable control inputs and outputs 4 Number of parameter sets 1 1 3 Parameterizing software SoftStarterES 4 Power semiconductors thyristors 2 controlled phases 2 controlled phases 3 controlled phases Screw terminals Y Y Spring loaded terminals Y Y UL CSA Y Y Y CE mark Y Y Y Soft starting under heavy duty starting y Support for configuration Win Soft Starter electronic selection slider Technical Assistance 49 9118955900 Function available function not available 3 For 3RW402 to 3RW404 for 5 Not possible in inside delta circuit 1 For 3RW30 only soft start 3RW405 and 3RW407 optional 6 Trace function with SoftStarterES software 2 Optional up to size S3 device variants 24 4 If necessary overdimension soft starter and motor 7 Acc to ATEX SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 Product combinations 4 4 1 SIRIUS modular system Switching protecting and starting motors In order to simplify the assembly of load feeders the SIRIUS modular system offers standard components that are optimally harmoni
82. onnected because the motor overload protection or the intrinsic device protection trips you must wait a defined cooling time recovery time prior to acknowledging the fault or starting the motor again Motor overload tripping time 60 seconds temperature sensor after cooling intrinsic device protection tripping time gt 30 seconds 5 3 1 Motor protection function The motor overload protection function is implemented on the basis of the winding temperature This indicates whether the motor is overloaded or functioning in the normal operating range The winding temperature can either be calculated with the help of the integrated electronic motor overload function or measured with a connected motor thermistor SIRIUS 3RW30 3RW40 32 Manual 01 2010 535 1995 02 DSO1 Functions 5 3 Motor protection intrinsic device protection 3RW40 only The two types of protection must be combined to achieve full motor protection This combination is recommended to protect the motor optimally Note Thermistor motor protection evaluation The thermistor motor protection evaluation function is optionally available for the SIRIUS 3RW40 2 to 3RW40 4 soft starters in the 24 V AC DC control voltage version Motor overload protection The current flow during motor operation is measured by measuring the current with transformers integrated in the soft starter The temperature rise in the winding is calculated based on the rated operational curre
83. otection to IEC 60947 The tripping characteristics represent this time as a function of the tripping current refer to chapter Motor protection tripping characteristics for 3RW40 with symmetry Page 161 You can set different CLASS characteristics according to the startup class Note The rated data of the soft starters refers to normal starting CLASS 10 The starters may need to be calculated with a size allowance for heavy duty starting gt CLASS 10 You can only set a rated motor current that is lower than the soft starter rated current for the permissible settings refer to chapter Technical data Page 121 Recovery time motor overload protection A recovery time of 60 seconds during which the motor cools down and cannot be restarted starts if the thermal motor model is tripped SIRIUS 3RW30 3RW40 34 Manual 01 2010 535 1995 02 DSO1 Functions 5 3 Motor protection intrinsic device protection 3RW40 only Protection against voltage failure in the event of a fault If the control supply voltage fails during a trip the current tripping state of the thermal motor model and the current recovery time are stored in the soft starter When the control supply voltage is restored the current tripping state of the thermal motor model and the intrinsic device protection prior to the power failure are likewise automatically restored If the control voltage is disconnected during operation without a preceding fault trip th
84. ox or main panel Lock the switch in the OFF remove sat Open position and or tag the switch to prevent unexpected power application do a Heater surfaces mav be hot remove 1 After repairing any component ee Sale a check that electrical connections are correct and secure see Figure 9 Eliglosure b remove any foreign material from enclosures Set 5 c install and secure all covers FIGURE 10 d ensure that all fasteners are tight e remove all foreign objects from heater and f ensure air exits through louvers and fan rotates counterclockwise when viewed from rear of heater see Figure 14 CORE The heater core is vacuum charged and not field repairable For core removal 1 Remove cabinet bottom and element enclosure cover 2 Disconnect all wires entering element enclosure see Figure 10 3 Slightly loosen all cabinet bolts shown in Figure 10 to prevent the core from binding 4 With an assistant supporting the weight of the core remove the 3 core mounting bolts Carefully lower the core out of the cabinet see Figure 11 5 To return core to factory use crate supplied with exchange core to protect the element terminals and plate threads 6 To reinstall lift the core up into cabinet while an assistant guides the element wires into the element enclosure conduit 7 Position the core and tighten the 3 core mounting bolts Tighten the remaining cabinet bolts TEMPERATURE HIGH LIMIT 1 Remove temperature
85. put voltage varies as much as 25 percent over or 23 percent under nominal voltage which can easily hap pen when running on generator power or In severe environ ments the 5110 accepts this inconsistent voltage and deliv ers clean consistent output for protected equipment AVR enables you to work through even the most frequent brown outs and power sags Unlike typical line interactive systems the 5110 does not switch back and forth to battery power to accomplish this volt age regulation which would shorten battery life and increase battery replacement costs As a result battery power is conserved for when you really need it Eight outlets in a low profile tower The 5110 occupies a small footprint about the size of a dictionary for low power units 500 700 VA or a sleek tower for higher rated models 1000 1500 VA This tower package fits easily under a monitor The cost effective design fea tures eight outlets four with surge protection and battery backup and four with surge protection only You can plug less critical equipment such as printers or monitors into surge protection only outlets that do not drain battery power Protection for data lines Incoming power lines aren t the only source of damaging surges Power also travels across network links such as LANs and telephone lines The 5110 uses an integral network transient protector to safeguard network connected equip ment such as f
86. quency controlled starting and stopping of a frequency converter Once the motor has been started up correctly the thyristors are subject to fully advanced control meaning that the whole mains voltage is applied to the motor terminals As the motor voltage does not have to be controlled during operation the thyristors are bridged by integral bypass contacts that are rated for AC1 current This minimizes the waste heat generated during uninterrupted duty which is caused by the thyristor s power loss and minimizes heating up of the switching device s environment The bypass contacts are protected by an integrated electronic arc quenching system during operation If they are opened in the event of a fault e g if the control voltage is temporarily interrupted mechanical vibrations occur or the coil operating mechanism or the main contact spring has reached the end of its service life and is defective the equipment is not damaged The diagram below shows the method of operation of the SIRIUS 3RW30 and 3RW40 soft starters SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 19 Product description 3 3 Functional principle of the SIRIUS 3RW30 and 3RW40 soft starters L1 L3 ZN 5 ry A 9 Figure 3 5 Phase angle control and schematic diagram of a two phase controlled soft starter with integral bypass contacts 3 3 1 Method of operation of a two phase controlled soft starter A special method of operation is used for the SIRIUS
87. ribed in this manual 3RW44 The SIRIUS 3RW44 soft starter is used if higher functionality is specified e g communication over PROFIBUS or the availability of measuring and monitoring values as well as for ultra heavy duty starting The SIRIUS 3RW44 soft starter is described in a separate system manual h ttp SUP oort automation siemens com WW Download from SRW44 manual 3 2 Basic physical principles of a three phase induction motor SIRIUS soft starters are used to reduce the current and torque of a three phase induction motor during the startup process 3 2 1 Three phase induction motor Fields of application Three phase induction motors are used in a wide range of applications in commerce industry and trade owing to their simple robust design and their minimal maintenance Problem lf a three phase induction motor is started directly its typical current and torque characteristics can cause disturbances in the supply system and the load machine SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 15 Product description 3 2 Basic physical principles of a three phase induction motor Starting current Disadvantage Starting torque 16 Three phase induction motors have a high direct starting current Istarting Depending on the motor type this current can be between three and fifteen times as high as the rated operational current Seven or eight times the motor s rated current can be assumed as a
88. rload conditions UPS On Off Test kee Data line battery switch port protection LED UPS Warning LED power Surge protected UPS backed On aay LED outlets four each four outlets Overload flashing with spacing for with spacing transformer block for transformer plug in block plug in Battery access Input Circuit panel line cord breaker 2 EATON CORPORATION Eaton 5110 UPS The 5110 delivers confidence confidence that your vital business equipment is protected and confidence that Eaton will be there with you for the long term Remote UPS monitoring from anywhere You don t have to be within sight of the UPS to stay informed You can connect the 5110 toa network using the built in USB port and monitor its working status The UPS comes with Eaton LanSate software free of charge This UPS manage ment software gives you control and visibility over all your UPSs using an intuitive graphical interface Warranty coverage with load protection guarantee Rest easy with industry leading protection from Eaton The 5110 is backed by a two year limited warranty and a 150 000 load protection guarantee We re that confident of the performance and reliability of the 5110 5110 technical specifications OPERATION Input voltage range Output voltage range On battery output voltage Frequency Lighting surge protection Safety MI Transfer time to battery AC Battery type Typical backup time Internet phone
89. s The feeder must be secured against inadvertent restarting to ensure that it remains isolated for the duration of the work This can be achieved for instance by securing the motor and miniature circuit breakers with lockable blocking elements in the disconnected state either using a lock or by unscrewing the fuses The deenergized state of the equipment should be verified using suitable test equipment e g a two pole voltmeter Single pole test pins are not suitable for this purpose The absence of power must be established for all poles phase to phase and phase to N PE Grounding and short circuiting are only mandatory if the system has a nominal voltage greater than 1 kV In this case the system should always be grounded first and then connected to the live parts to be short circuited These parts should be covered or barriers erected around them to avoid accidental contact during the work with adjacent parts that are still live SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 3 Product description 3 1 Fields of application Soft starters are used to start three phase induction motors with reduced torque and reduced starting current SIRIUS soft starter family The SIEMENS SIRIUS soft starter family comprises three different versions with different functionalities and prices 3RW30 and 3RW40 Simple or standard applications are covered by the SIRIUS 3RW30 and 3RW40 soft starters and are desc
90. s You can choose between different startup functions reflecting the wide range of applications and functionality of the SIRIUS 3RW30 and 3RW40 soft starters The motor start can be optimally adapted to each particular application Voltage ramp The SIRIUS 3RW30 and 3RW40 soft starters achieve soft starting by means of a voltage ramp The motor terminal voltage is increased from a parameterizable starting voltage up to the mains voltage within a definable ramp up time The starting voltage determines the starting torque of the motor A lower starting voltage results in a lower starting torque and a lower starting current The starting voltage selected must be sufficiently high to ensure that motor starts up smoothly as soon as the start command is received by the soft starter The length of the set ramp time determines the time taken to increase the motor voltage from the parameterized starting voltage to the mains voltage This influences the motor s acceleration torque which drives the load during the ramp up process A longer ramp time results in a lower acceleration torque as the motor is started up The startup is slower and smoother as a result The ramp time should be long enough for the motor to reach its nominal speed If the time selected is too short in other words if the ramp time ends before the motor has started up successfully a very high starting current that can even equal the direct starting current at the same speed occurs at t
91. s cooled down enough to overload trip to allow the 3RW40 to cool guarantee sufficient reserve for a down successful startup The time until Possible causes restarting is allowed can vary but is a minimum of 30 s Too many starts Motor ramp up time too long Ambient temperature in switching device s environment too high Minimum installation clearances not complied with Rectify the causes and possibly retrofit the optional fan SRW40 2 to 3RW40 4 SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 47 Functions 5 7 Diagnostics and fault signals Fault Impermissible electronics supply voltage Impermissible le CLASS setting and IN 0 gt 1 control voltage present IN start command changes from 0 to 1 Motor protection tripping Overload relay thermistor Thermistor protection wire breakage short circuit optional for 3RW40 2 to 3RW40 4 devices Thermal overload on the device 48 Cause The control supply voltage does not correspond to the soft starter s rated voltage The rated operational current set for the motor control voltage present start command present exceeds the associated maximum permissible setting current referred to the selected CLASS setting chapter Motor current settings Page 107 For the maximum permissible settings refer to chapter Technical data Page 121 The thermal motor model has tripped After an overload trip restarting is inhibit
92. s injury to persons or substantial damage to property if the motor starts up again unexpectedly The start command e g issued by a contact or the PLC must be reset prior to issuing a RESET command because the motor attempts to restart again automatically following this RESET command if a start command is still present This particularly applies if the motor protection has tripped For safety reasons you are advised to integrate the group fault output on the 3RW40 terminals 95 and 96 or the signaling contact of the motor or miniature circuit breaker on all devices in the controller Notes on troubleshooting Impermissible CLASS setting The rated operational current set for Check the rated operational current set control voltage present no start the motor control voltage present no for the motor select a lower CLASS command start command exceeds the associated setting or calculate the soft starter with a maximum permissible setting current size allowance referred to the selected CLASS setting As long as the 3RW40 is not controlled chapter Motor current settings Page IN 0 gt 1 this is only a status signal 107 However it becomes a fault signal if the start command is applied Start inhibited device too hot The acknowledgment and the motor start The device cannot be started until the are inhibited for a defined time by the temperature of the thyristor or the heat inherent device protection following an sink ha
93. safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following A WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed Trademarks All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the h
94. shot 350 1500 VA 120V and 230V 50 Hz and 60 Hz auto sensing Product rating Voltage Frequency Configuration Plug and play tower or under monitor Topology Line interactive ELN Powering Business Worldwide AVR that doesn t drain battery power e Extend UPS service life with user replaceable batteries e Protect networked equipment from back door power surges coming through LAN or telephone lines e Stay informed of power problems and battery conditions with audible alarms and remote alarm notification via e mail pager the Web or SNMP e Deliver short term mobile power with start on battery capability e USB port and cables are standard e Rest easy with a three year limited warranty with product registration and a 150 000 load protection guarantee US and Canada optional multi year Gold Plan service is available to provide repair and replacement coverage that goes beyond the provisions of the limited warranty As much as business depends on electric power public utility power is anything but depend able By law public utilities do not have to supply computer grade power That s bad news in an age when sensitive com puter systems form the core of virtually all business functions Advances in processing capacity and miniaturization make these systems more susceptible than ever to power fluctuations and make system crashes and data losses more costly than ever According to Nationa
95. tarters oenen nenennennneeeeenennnnreenee nennen 113 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 7 Table of contents 13 12 10 2 SIRIUS 3RW40 5 to SRWAO 7 s ft starters ters ernieeae een eva eenden 115 12 11 SAW40 SLEDS andtrOUDIEShOOLMNG aan scarier a ts ica needed eau eee ais 117 Teehnical data s tetteren wide si esene were ecce wee a E E E E S 121 13 1 Cl EEN 121 doelt OVON tinae iet tee eener eee eee aen 121 13 1 2 Selection and ordering data for standard applications and normal starting 122 Sales SRWS0 BB CONO GICCHONIES virinreretreiete vente a neede lea Poteet 123 13 1 4 3RW30 BB control times and parameters unu annsenerrenensenrennnneneeennerns ennen vennen 123 13 15 SRW3045BB DOWer SISCHONICS coveret i a anr dtvarhainden a adeeteaantedkdedhedien 124 13 1 6 3RW30 13 14 16 17 18 BB power electronics ananas erven en nnnen ennen venen venen ennen vens 124 13 1 7 SRWS30 26 27 28 BB power electronics aaan nenne neen en eenen venen venen eenen vnnrn venen ennenen 125 13 1 8 S3RW30 36 37 38 46 47 BB power electronics aan annn erven en nnnen ennen venen venen venen vens 125 13 1 9 SRW30 main Conducior CrosS SeClONSc ci2eeci eRe ee te nneneedelt 126 13 1 10 3RW30 auxiliary conductor cross sections annen een eneneene nennen eennneneeneneennennnnenenennenn 127 13 1 11 Electromagnetic compatibility according to EN 60947 4 2 aan oa
96. the optional module for RESET 3RU1900 2A SIRIUS 3RW30 3RW40 38 Manual 01 2010 535 1995 02 DSO1 Functions 5 4 Functions of the RESET buttons 5 4 2 4 AUTO RESET AUTO RESET AUTO LED yellow If you set the RESET mode to AUTO a fault is automatically reset as follows e Ifthe motor overload protection function trips after 60 s e Ifthe intrinsic device protection function trips after 30 s A WARNING Automatic restart Can result in death serious injury or property damage The automatic RESET mode AUTO RESET must not be used in applications where there is a risk of serious injury to persons or substantial damage to property if the motor starts up again unexpectedly The start command e g issued by a contact or the PLC must be reset prior to issuing a RESET command because the motor attempts to restart again automatically following this RESET command if a start command is still present This particularly applies if the motor protection has tripped For safety reasons you are advised to integrate the group fault output terminals 95 and 96 in the controller 5 4 2 5 Acknowledging faults For information about whether or not faults can be acknowledged as well as the corresponding LED and output contact states refer to chapter Diagnostics and fault signals Page 44 5 4 3 Other functions of the RESET button 5 4 3 1 Motor protection trip test You initiate a motor overload trip by pressing the RESET
97. ting 4 Of direct starting torque approx 175 Nm The diagrams below show the starting current and torque characteristics for a three phase induction motor in combination with a soft starter Motor current Direct on line starting Soft starter Nom Nyom Motor speed n Figure 3 3 Reduced current characteristic of a three phase induction motor during starting with a SIRIUS 3RW30 or 3RW40 soft starter SIRIUS 3RW30 3RW40 18 Manual 01 2010 535 1995 02 DS01 Product description 3 3 Functional principle of the SIRIUS 3RW30 and 3RW4O0 soft Motor torque M M Direct on line starting an ww es oF of De Nom D ha pp A M N Wom Motor speed Soft start n voltage ramp M Load e g pump Figure 3 4 Reduced torque characteristic of a three phase induction motor during starting with a SIRIUS 3RW30 or 3RW40 soft starter Soft start soft stop Bypass mode This means that since the motor voltage is controlled by the electronic soft starter during the startup process the consumed starting current and the starting torque generated in the motor are also controlled The same principle is applied during the stop process This ensures that the torque generated in the motor is gradually reduced so that the application can stop smoothly the soft stop function is only supported by the 3RW40 The frequency remains constant during this process and corresponds to the mains frequency in contrast to fre
98. tional Three Way Switch Optional Pilot Light Control Transformer Heat Transfer Fluid Cabinet Material Storage Limitations 12 Class I Groups C and D Class II Groups E F and G Temperature Code T3B 329 F 165 C NEMA Type 7 amp 9 For dry indoor use only Do not immerse in water Do not store or use in areas exposed to rain or snow Explosion proof Thermally protected Permanently lubricated ball bearings 1725 RPM Aluminum blade Steel spider and hub with 5 8 in 15 875 mm bore Split design with close wire spacing 1 4 in 6 3 mm dia probe will not enter Four 9 16 in 14 3 mm diameter holes at top of heater Three long life low watt density high grade metal sheathed elements Automatic reset type snap action bimetal open on temperature rise Rated 100 000 cycles at 10 amps handles 0 128 amps 120 Volts 0 128 amps 15VA Grounded Explosion proof 36 F to 82 F 2 C to 28 C DS5 for use only on heaters with total current not exceeding 48 Amps Lockout handle accepts 1 4 diameter padlock shackle Fan only Off Auto Indicates heat on cycle Multi tap primary 120 V secondary 50 VA 60 or 80 amp Rated for 1 000 000 mechanical operations 120 Volts 15VA coil separately fuse protected Long life formulated propylene glycol and water 14 ga 0 075 in 1 90 mm steel Epoxy coated with five stage pretreatment including iron phosphate Optional stainless steel Steel with integral alum
99. to indicate that the motor has started up successtully The BYPASSED output at terminal 23 24 closes as soon as the SIRIUS 3RW40 soft starter detects that the motor has started up refer to chapter Ramp up detection Page 104 The integral bypass contacts simultaneously close and the thyristors are bridged The integral bypass contacts and output 23 24 open again as soon as the start input IN is removed SIRIUS SRW30 3RW40 42 Manual 01 2010 535 1995 02 DSO1 Functions 5 6 Functions of the outputs LRO INO u TEN Uy ON RUN BYPASSED Us tk on tR off En ON 13 14 RUN 13 14 BYPASSED 23 24 tR on LR off For a state diagram of the contacts and the LEDs in the various operating and fault states refer to chapter Diagnostics and fault signals Page 44 For recommended circuits refer to chapter Typical circuit diagrams Page 167 5 6 3 3RW40 Group fault output at terminal 95 96 98 OVERLOAD FAILURE lf there is no rated control voltage or if a failure occurs the potential free FAILURE OVERLOAD output is switched FAILURE OVERLOAD NC NO For recommended circuits refer to chapter Typical circuit diagrams Page 167 For a state diagram of the contacts in the various fault and operating states refer to chapter Diagnostics and fault signals Page 44 SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 43 Functions 5 7 Diagnostics and
100. ut Output Dimensions Weight Model Number VA Watt Connection Receptacles HxWxD inches lb PW5110 500 103004256 5591 500 300 1 8m line cord 8 5 15R Outlets 10 6 x 3 4 x 10 2 12 1 with 90 deg 5 15P PW5110 700 103004257 5591 700 420 1 8m line cord 8 5 15R Outlets 10 6 x 3 4 x 10 2 15 2 with 90 deg 5 15P PW5110 1000 103004258 5591 1000 600 1 8m line cord 8 5 15R Outlets 10 6 x 3 4 x 15 1 28 0 with 90 deg 5 15P PW5110 1500 103004259 5591 1440 900 1 8m line cord 8 5 15R Outlets 10 6 x 3 4 x 15 1 29 1 with 90 deg 5 15P 5110 INTERNATIONAL MODELS 230V 50 60 Hz Part Power Out Input Output Dimensions Weight Model Number VA Watt Connection Receptacles H x W x D inches Ib PW5110 500i 103004261 5591 900 300 IEC C14 inlet 1 8 meter 8 IE C13 Outlets 10 6 x 3 4 x 10 2 13 4 line patch cord IEC to IEC PW5110 700i 103004262 5591 700 420 IEC C14 inlet 1 8 meter 8 IE C13 Outlets 10 6 x 3 4 x 10 2 16 5 line patch cord IEC to IEC PW5110 1000 103004263 5591 1000 600 IEC C14 inlet 1 8 meter 8 IE C13 Outlets 10 6 x 3 4 x 15 1 29 1 line patch cord IEC to IEC PW5110 1500 103004264 5591 1500 900 IEC C14 inlet 1 8 meter 8 IE C13 Outlets 10 6 x 3 4 x 15 1 30 2 line patch cord IEC to IEC Four battery backup amp surge protection four surge protection only 5110 BATTERY BACKUP TIMES in minutes Load VA 30W 60W 90W 120W 150W 180W 210W 240W 270W 300W 330W 360W 390W 420W
101. vice by the cover in order to unpack it especially sizes 3RW40 55 to 3RW40 76 because this could lead to damage 7 1 2 Permissible mounting position 3RW30 3RW40 2 to 3RW40 4 with optional additional fan 3RW40 3RW40 5 to 3RW40 7 10 10 Ve na g 5 90 90 A 5 Vertical mounting Horizontal mounting NOTICE The permissible switching frequency values can vary according to the selected mounting position For information about factors and how to determine the new switching frequency refer to chapter Configuration Page 73 Note An optional fan can be ordered for the 3RW40 24 to 3RW40 47 sizes this fan is integrated in the device for 3RW40 55 to 3RW40 76 The 3RW30 cannot be equipped with a fan SIRIUS 3RW30 3RW40 Manual 01 2010 535 1995 02 DSO1 53 Installation 7 1 Installing the soft starter 7 1 3 Mounting dimensions clearances and assembly type The minimum clearances from other devices must be complied with to ensure unobstructed cooling as well as the free supply and discharge of air to and from the heat sink Figure 7 1 Clearances from other devices NEN s os fe 2e Jo fs farwao sianws04 Jao tte feo ese o tse awon es om o fes o is aawoszrwaoa oo tte feo ee jo is SRW40 5 3RW40 7 NOTICE Allow sufficient clearances for the cooling air to circulate freely The device is ventilated from bottom to top SIRIUS 3RW30 3RW40 54 Manual 01 2010 535 1995 02 DSO1 Installation 7
102. zed and are easy to combine Just 7 sizes cover the entire performance range up to 250 kW 300 hp The individual switching devices can be assembled to form complete load feeders either using link modules or by mounting directly For a selection of matching device combinations e g soft starters and motor starter protectors refer to chapter Technical data Page 121 For further information on individual products refer to System manual support automation siemens com WW llisapi dll aktorim 0 amp lang en amp referer Yo2iWWe2t amp func cslib csinfo amp siteid csius amp caller V in the SIRIUS modular system Order No 37X1012 ORAO1 1AB1 SIRIUS SRW30 3RW40 Manual 01 2010 535 1995 02 DSO1 20 Product combinations 4 1 SIRIUS modular system SIRIUS motor starter protectors SENTRON circuit breakers 3RV20 11 S00 3RV20 21 S0 3RV10 31 S2 3RV10 41 S3 SIRIUS contactors 3RT20 1 S00 3RT20 2 S0 3RT10 3 S2 3RT1 4 S3 3RT1 5 S6 SIRIUS overload relays 3RB30 16 S00 3RB30 26 S0 3RB20 36 S2 3RB20 46 S3 3RB20 56 S6 3RB20 66 S10 S12 FP cc liaan ZEAE 2 A io geet pe SIRIUS soft starters DEF al 3 i TTT Ty 3RW30 1 S00 3RW40 2 S0 3RW40 3 S2 3RW40 4 S3 3RW40 5 S6 3RW40 7 S10 S12 Figure 4 1 SIRIUS modular system SIRIUS 3RW30 3RW40 26 Manual 01 2010 535 1995 02 DSO1 Functions 5 5 1 5 1 1 Starting voltage Ramp time Start mode

140415-03MN107-App G20-BL Jet-A Rpt-Pt 11

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