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CM-VABus/TCP for AGL-VEC1022R0

1. 11 3 2 Reference value actual value 11 3 3 Example sequence 12 ACTUAL VALUES 13 PARAMETER LIST 13 1 Actual values Menu Actual 13 2 Parameters Menu Para 14 APPENDIX 14 1 List of control words 14 2 List of status words 14 3 Warning messages 14 4 Application warning messages 14 5 Error messages 14 6 Conversions 14 6 1 Speed 1 min into frequency Hz 14 6 2 Frequency Hz into speed 1 min 14 7 ASCII table 0x00 Ox7F INDEX 12 13 Agile VABus TCP vw Bonfiglioli 45 45 46 62 62 63 64 64 64 65 66 67 67 67 68 69 GX Bonfiglioli 1 General Information about the Documentation For better clarity the documentation of the frequency inverter is structured according to the custom er specific requirements The present manual was created in the German language The German manual is the original version Other language versions are translations Quick Start Guide The Quick Start Guide describes the basic steps required for mechanical and electrical installation of the frequency inverter The guided commissioning supports you in the selection of necessary parame ters and the configuration of the software of the frequency inverter User manual The user manual documents the complete functionality of the frequency inverter The parameters required for special purposes for adjustment to the application and the numerous additional functions are described in detail
2. tor s machine plant is prohibited e Optional components for the frequency inverter must be used in accordance with their designated use and in compliance with the relevant documentation 2 10 2 Use in combination with third party products e Please note that BONFIGLIOLI VECTRON GmbH will not accept any responsibility for compatibility with third party products e g motors cables or filters e In order to enable optimum system compatibility BONFIGLIOLI VECTRON GmbH offers compo nents facilitating commissioning and providing optimum synchronization of the machine plant parts in operation e f you use the frequency inverter in combination with third party products you do this at your own risk 12 13 Agile VABus TCP 13 GS Bonfiglioli 2 10 3 Transport and Storage e The frequency inverters must be transported and stored in an appropriate way During transport and storage the devices must remain in their original packaging e The units may only be stored in dry rooms which are protected against dust and moisture and are exposed to small temperature deviations only The requirements of DIN EN 60721 3 1 for storage DIN EN 60721 3 2 for transport and labeling on the packaging must be met e The duration of storage without connection to the permissible nominal voltage may not exceed one year 2 10 4 Handling and installation Do not commission any damaged or destroyed components Prevent any mechanical overloading of the freque
3. Bonfiglioli Vectron Agile VABus TCP Communication module CM VABus TCP Frequency inverter 230 V 400 V CUS Bonfiglioli ontrol and green solutio CONTENTS 1 GENERAL INFORMATI ON ABOUT THE DOCUMENTATI ON 1 1 This document 1 2 Warranty and liability 1 3 Obligation 1 4 Copyright 1 5 Storage 2 GENERAL SAFETY INSTRUCTI ONS AND INFORMATION ON USE 2 1 Terminology 2 2 Designated use 2 3 Misuse 2 3 1 Explosion protection 2 4 Residual risks 2 5 Safety and warning signs at frequency inverter 2 6 Warning information and symbols used in the user manual 2 6 1 Hazard classes 2 6 2 Hazard symbols 2 6 3 Prohibition signs 2 6 4 Personal safety equipment 2 6 5 Recycling 2 6 6 Grounding symbol 2 6 7 ESD symbol 2 6 8 Information signs 2 6 9 Font style in documentation 2 7 Directives and guidelines to be adhered to by the operator 2 8 Operator s general plant documentation 2 9 Operator s operating staff s responsibilities 2 9 1 Selection and qualification of staff 2 9 2 General work safety 2 10 Organizational measures 2 10 1 General 2 10 2 Use in combination with third party products 2 10 3 Transport and Storage 2 10 4 Handling and installation 2 10 5 Electrical connections 2 10 6 Safe operation 2 10 7 Maintenance and service troubleshooting 2 10 8 Final decommissioning 12 13 Agile VABus TCP vw Bonfiglioli oO oO 10 GU Bonfiglioli 3 INTRODUCTION 3 1 Supported configurations 3 2 Initialization
4. Netmask 255 255 255 0 1434 Gateway 0 0 0 0 The parameter settings must be adapted to the actual application 7 3 TCP IP address amp subnet For proper identification each frequency inverter is assigned a TCP IP address which must be unique in the system 7 3 1 Network without DHCP server The address is set via parameter IP Address 1432 In addition the subnet mask Netmask 1433 must be entered properly for the local network No Description Min Max Factory setting 1432 P address 0 0 0 0 255 255 255 255 172 22 1 25 1433 0 0 0 0 255 255 255 255 255 255 255 0 7 3 2 Network with DHCP server When a DHCP server is used manual network configuration is not required Set DHCP Option 1436 to 1 Enabled if you wish to use the DHCP function 0 Disabled Module must be configured manually no DHCP server is used Factory setting 1 Enabled The settings are made by a DHCP server 26 Agile VABus TCP 12 13 v Bonfiglioli 7 4 TCP IP configuration In order to establish connection with a frequency inverter featuring a CM VABus TCP module you will have to configure IP settings for the CM VABus TCP module TCP IP configuration can be performed in different ways e TCP IP configuration program see Chapter 7 4 1 TCP configurations tool e Parameter settings with VPlus via service port of frequency inverter KP232 see Chapter 7 4 2 1 Basic IP settings e Control panel 7 4 1 T
5. 9 2 Handling index parameters cyclic writing Index parameters are used for various AGL functions Here 16 or 32 indexes are used instead of the 4 data sets For each function the individual indexes are addressed separately via an index access parameter Via the indexing parameter you can select if the data is to be written to EEPROM or RAM PLC function 1343 FT Instruction 1344 FT Input 1 Function Ta 1345 FT Input 2 ble 1346 FT Input 3 1347 FT Input 4 0 33 1341 Write 1348 FT Parameter 1 1 32 34 65 1342 Read 1349 FT Parameter 2 1350 FT Target Output 1 1351 FT Target Output 2 1352 FT Commentary Multiplexer 1252 Mux Input 0 17 1250 Write 1 16 18 33 1251 Read CANopen 1422 CANopen Mux Input 1420 Write Multiplexer 1421 Read 1 When the indexing parameter 0 all indexes will be written upon parameter ac cess in EEPROM 17 or 33 will write all indexes in RAM NOTE The values are entered automatically in the EEPROM of the controller However only a limited number of write cycles is permissible for the EEPROM approx 1 million cy cles When this number is exceeded the EEPROM will be destroyed Values which are written cyclically at a high repetition rate should be written to the RAM and not the EEPROM In the RAM the data is not protected against loss of power Once power supply is disrupted the data must be written again This procedure is started when the
6. 900 is not zero the SYS character is determined as follows SYS character char SysNode D Nr 0x40 For example Node D 900 of 7 will result in character 0x47 G Refer to System Bus description S Field bus Field bus Level 1 0 Inverter 1 2 0 Inverter 2 3 0 Inverter 7 Network Address System bus ID Y I Network adress 1 Network adress 2 Network adress 3 NodelD900 0 NodelD900 0 NodelD900 0 System bus System bus systembus System bus Systembus Level 1 7 Inverter 3 1 2 Inverter 3 2 3 Inverter 3 2 2 Inverter 3 SYS Char G SYS Char B SYS Char C SYS Char B Node ID 900 7 Node ID 900 2 Node ID 900 3 Node ID 900 2 The procedure shown in the illustration will work in the following Field Buses e VABus e VABus TCP Instead of the PLC you can use a standard PC with an appropriate interface 38 Agile VABus TCP 12 13 vw Bonfiglioli The addresses in a System Bus branch must be assigned unambiguously Since several System Bus branches can operated independently due to the different Ethernet clients identical System Bus ad dresses are possible in the network The distinction is made based on the different Ethernet address es In the case of VABus the network address is a serial address ranging from 1 to 127 In the case of VABus TCP the network address is an IP address in the format aaa bbb ccc ddd with each block of numbers ranging from 0 to 255 12 13
7. Fax 49 02131 2988 100 www bonfiglioli de info bonfiglioli de Bonfiglioli Espa a TECNOTRANS BONFIGLIOLI S A Pol Ind Zona Franca sector C calle F n 6 08040 Barcelona Tel 34 93 4478400 Fax 34 93 3360402 www tecnotrans com tecnotrans tecnotrans com Bonfiglioli France 14 Rue Eug ne Pottier BP 19 Zone Industrielle de Moimont II 95670 Marly la Ville Tel 33 1 34474510 Fax 33 1 34688800 www bonfiglioli fr btf bonfiglioli fr Bonfiglioli India PLOT AC7 AC11 Sidco Industrial Estate Thirumudivakkam Chennai 600 044 Tel 91 0 44 24781035 24781036 24781037 Fax 91 0 44 24780091 24781904 www bonfiglioliindia com bonfig vsnl com Bonfiglioli Italia Via Sandro Pertini lotto 7b 20080 Carpiano Milano Tel 39 02 985081 Fax 39 02 985085817 www bonfiglioli it customerservice italia bonfiglioli it Bonfiglioli New Zealand 88 Hastie Avenue Mangere Bridge Auckland 2022 New Zealand PO Box 11795 Ellerslie Tel 64 09 634 6441 Fax 64 09 634 6445 npollington bonfiglioli com au Bonfiglioli Osterreich Molkereistr 4 A 2700 Wiener Neustadt Tel 43 02622 22400 Fax 43 02622 22386 www bonfiglioli at info bonfiglioli at Bonfiglioli South East Asia No 21 Woodlands indusrial park E1 02 03 Singapore 757720 Tel 65 6893 6346 7 Fax 65 6893 6342 www bonfiglioli com au sales bonfiglioli com sg Bonfiglioli South Africa 55 Galaxy Avenue Linbro Business P
8. Menu Para No Description Unit Settingrange Chapter 388 Bus Error Behaviour 0 5 7 5 392 State Transition 5 Selection 11 3 1 410 Control word 0 OXFFFF 11 2 412 Local Remote Selection 11 414 Data set selection 0 4 11 434 Ramp Setpoint Selection 11 3 2 Reference frequency RAM 999 99 999 99 11 3 2 524 Reference percentage RAM 300 00 300 00 11 3 2 549 Max controldeviation 0 01 20 00 11 7 Switch Off Threshold 7 637 Switch Off Threshold loc 100 0 ja n 638 Holding Time 0 0 200 0 900 Node iD Selection 814 1432 P address 1433 Netmask 1434 Gateway 1435 DNS Server 1436 DHCP Option Selection 1437 IP command Selection 1440 Email Function Selection 1441 Email Text Body Text 12 13 Agile VABus TCP 63 Gi Bonfiglioli 14 Appendix 14 1 List of control words The tables on this page provide an overview of the functions of the control word bits Enable Voltage Enable Operation Fault reset 14 2 List of status words The tables on this page provide an overview of the functions of the status word bits Switched On Quick Stop low active Internal limit active 64 Agile VABus TCP 12 13 vw Bonfiglioli 14 3 Warning messages The different control methods an
9. Separate user manuals are supplied for optional components for the frequency inverter These manu als complement the operating instructions and the Quick Start Guide for the frequency inverter Application manual The application manual complements the documentation to ensure goal directed installation and commissioning of the frequency inverter Information on various topics in connection with the use of the frequency inverter is described in context with the specific application 1 1 This document This document describes the communication via the VABus TCP protocol with frequency inverters of the Agile series of devices Thanks to the modular hardware and software structure the frequency inverters can be customized to meet the customer s specific requirements including applications re quiring high functionality and dynamism cy inverter BONFIGLIOLI VECTRON GmbH shall not be held liable for any damage A Compliance with the documentation is required to ensure safe operation of the frequen caused by any non compliance with the documentation In case any problems occur which are not covered by the documentation sufficiently please contact the manufacturer 6 Agile VABus TCP 12 13 vw Bonfiglioli 1 2 Warranty and liability BONFIGLIOLI VECTRON GmbH would like to point out that the contents of this user manual do not form part of any previous or existing agreement assurance or legal relationship Neither are they inte
10. TCP IP module via CAN System Bus SYS 0 for direct addressing of frequency inverter in Ethernet connection DS Data set number of parameter 0 1 4 5 6 9 P No Parameter number 0 1599 data parameter value to be written byte number depending on data type Setting response frequency inverter 3 PLC 0 4 LSB MSB string data first last character character Header NoB SYS DS P No data 12 13 Bt7 R W 1 Setting response Bit6 E 0 no error 1 error if E 1 gt byte 6 7 contains error code gt NoB 6 Byte number Number of relevant bytes Byte 2 Byte 5 number of data bytes returns value SYS from the request frame returns dataset number from the request frame returns parameter number from the request frame returns written parameter value byte number depending on data type Agile VABus TCP 37 GW Bonfiglioli 8 1 4 System bus Node I D The System Bus Node ID 900 is required for addressing networked inverters If there is no System Bus or if the System Bus master is addressed the SYS character is always filled with the zero character 0x30 The Node ID 900 has values ranging from 0 to 63 1 No System Bus at inverter 1 OXFFFF 0 The inverter is the System Bus master 0 0x30 The inverter is the System Bus slave with the 1 63 0x41 Ox7F specified ID If the Node ID
11. The operator must follow the following directives and regulations e Ensure that the applicable workplace related accident prevention regulations as well as other appli cable national regulation are accessible to the staff e An authorized person must ensure before using the frequency inverter that the device is used in compliance with its designated use and that all safety requirements are met e Additionally comply with the applicable laws regulations and directives of the country in which the frequency inverter is used Any additional guidelines and directives that may be required additionally shall be defined by the op erator of the machine plant considering the operating environment 2 8 Operator s general plant documentation e In addition to the user manual the operator should issue separate internal operating instructions for the frequency inverter The user manual of the frequency inverter must be included in the user manual of the whole plant 12 Agile VABus TCP 12 13 vw Bonfiglioli 2 9 Operator s operating staff s responsibilities 2 9 1 Selection and qualification of staff e Any work on the frequency inverter may only be carried out by qualified technical staff The staff must not be under the influence of any drugs Note the minimum age required by law Define the staff s responsibility in connection with all work on the frequency inverter clearly e Work on the electrical components may only be performed by a qua
12. connected with the right frequency inverter after switching of the module e SMTP settings are saved in the module only Switching of modules from one frequency inverter to another will result in malfunction o No e mail messages will be sent in case of an error o Wrong recipient o Wrong e mail text For documentation all settings can be saved in a file type eop 30 Agile VABus TCP 12 13 vw Bonfiglioli 7 4 2 Parameter settings with VPlus 7 4 2 1 Basic IP settings IP settings can be made via the interface X21 and the USB Com Port adapter Various parameters are available for module information and IP settings 7 VPlus 8 02 COM1 115200 1 ACU Office UA 123456789 201111217 DEAR Fie Edit View oH amp amp It P Pe FA NLEOSLO Frequency Inverter Data Parameter Data Set 0 Data Set 1 Data Set 2 Data Set 3 Data Set 4 amp Machine Data 1431 Module Info MACAD OC E8 2F 00 00 25 System Data 1432 IP Address 172 22 Operational Behaviour 9 1433 Netmask neete si G 1434 Gateway tror Warning Behaviour ia DNS Server 0 Refi Val Gh Hietsronice yaer 1436 DHCP Option 0 Disabled Control Inputs Outputs Control Functions J 1437 IP Command amp Special Functions t 1440 Email Function 0 Email Off Actual Values 1441 Email Text Body Error Protocol Communication RS485 RS232 CANopen DeviceNet Convert PDP internal Bus Controll
13. selected function Typical o Reference speed reference frequency Analog input Fixed values from parameters o Reference percentage for technology controller or torque control Analog input Fixed values from parameters 3 2 I nitialization time When the frequency inverter is turned on the communication module must be initialized in addition to the frequency inverter The initialization can take up to 20 seconds Wait until the initialization phase is complete before starting the communication RUN LED 4 First commissioning For first commissioning you should be familiar with the followings steps and the de scribed functions e Installation of module Chapter 6 1 e Selection of device control Local Remote 412 Chapter 11 e Commissioning of device functions via PLC o Fault Reaction Chapter 7 5 Fault reset Chapter 8 4 e Setting reference values o Reference Frequency Chapter 11 3 2 e Diagnosis Chapter 13 1 and 14 1 20 Agile VABus TCP 12 13 5 Communication options Slot for optional Communcation Module p Control Terminals with RJ45 Connection VABus or Modbus ROL X12 W Bonfiglioli Vectron CM 232 RS232 VABus or Modbus CM 485 RS485 VABus or Modbus CM PDPV1 Profibus DP V1 s5 CM CAN Systembus or CANopen UCAN H CAN L Systembus or CANopen protocol X21 Communcation Interface USB Connection of a PC with optional Adapter PC with Vplus Software for Parameterization and Monitor
14. 40 7 6 5 0 LSB MSB uint int data Bytes LSB MSB 1 0 0 06 00 04 78 01 96 00 The response is the reflected signal of the request message 46 Agile VABus TCP 12 13 vw Bonfiglioli Example 2 Writing of non permissible value 0 in parameter Rated mech power 376 0x0178 in dataset 2 Request Master gt frequency inverter Error response Frequency inverter gt Master Byte _ 0 1 2 3 4 5 6 7 Example 3 Writing of parameter Fixed frequency 3 482 0x01E2 in dataset 9 RAM for dataset 4 of frequen cy inverter The fixed frequency is to be set to 44 50 Hz Parameter Fixed frequency 3 482 has two decimal plac es Thus the value to be sent is 4450 0x00001162 Request Master gt frequency inverter long data long data The response is the reflected signal of the request message 12 13 Agile VABus TCP 47 GX Bonfiglioli Example 4 Writing of parameter Fixed frequency 3 482 0x01E2 in dataset 9 RAM for dataset 4 of frequen cy inverter The frequency is to be set to 2000 00 Hz non permissible value Parameter Fixed frequency 3 482 has two decimal places Thus the value to be sent is 20000 0x00030D40 Request Master gt frequency inverter MSB uint int data E2 01 For explanati
15. ABus TCP 12 13 W Bonfiglioli Vectron 3 Introduction The present document describes the VABus TCP protocol for the CM VABus TCP and CM VABus TCP 2P switch function integrated communication modules After connecting VABus TCP to the PLC you can use an additional logic connection from VABus TCP to the VPlus software running on a terminal connected via an Ethernet network For VABus TCP connection the frequency inverter must be equipped with the CM VABus TCP or CM VABus TCP 2P communication module The CM VABus TCP and CM VABus TCP 2P communication modules are separate components and must be attached to the frequency inverter This is described in chapter 6 1 Assembly VABus TCP communication as described in this manual requires software version 6 1 0 or higher This manual only describes the CM VABus TCP and CM VABus TCP 2P communication modules This manual is not to be understood as providing general basic information on Ethernet interfaces or frequency inverters General basic knowledge of the methods and function of VABus TCP interfaces and VABus TCP protocol are a prerequisite for understanding and implementing the instruc tions provided by this document In some chapters of these instructions setting and display options via the PC software VPlus are described as an alternative to the control unit In this case VPlus can use CM VABus TCP or CM VABus TCP 2P module or the serial interface for communic
16. Agile VABus TCP 39 GS Bonfiglioli 8 2 Telegram check The frequency inverter and the bus Master check the telegrams for correctness Depending on the type of telegram the corresponding reaction takes place The telegrams are checked for correct syntax address and text part content checksum In case the telegram contains errors the frequency inverter either returns NAK or it does not re spond at all The possible causes are listed below no response wrong telegram structure wrong control character wrong address telegram addressed to address 32 Broadcast in this case the frequency inverter does not reply If an error occurs during parameter access the frequency inverter will return an error message Bit E 1 in read write response Bytes 6 and 7 contain the error code o n z I 2 T 40 Agile VABus TCP 12 13 vw Bonfiglioli 8 3 Timeout control After first data exchange via the PLC Port 17220 a timeout check will be activated If no data is exchanged for more than 10 seconds the frequency will respond in the way set in parameter Bus Error Behaviour 388 and switch to fault status with error message F2714 Communication Loss to PLC Operating point is maintained Fault status will be activated immediately Factory setting Control command Disable voltage and switch to switch on disa 2 Stop bled status Control command Quick stop and switch to switch on disab
17. Bus TCP 12 13 vw Bonfiglioli made in the EEPROM as this only allows a limited number of write cycles approx 1 million cycles If the number of permissible write cycles is exceeded the EEPROM will be damaged See chapter 9 1 Handling of datasets cyclic writing of parameters A When values are to be written cyclically at a high repetition rate no entries shall be 7 1 Communication modules CM VABus TCP The CM VABus TCP communication module features an active RJ 45 port NOT connected RJ45 Connectors Activity Link CM VABus TCP CM VABus TCP 2P The CM VABus TCP 2P communication module features two active RJ 45 ports with integrated switch ing function This enables easy linking daisy chain of frequency inverters which are connected to a PLC NC RJ45 Connectors LAN te Activity senno Link CM VABus TCP 2P 7 1 1 Installation instructions The VABus TCP module is connected to the PLC or other devices using standard CAT cables and RJ 45 connectors Ethernet standard IEEE 802 3 100Base TX fast Ethernet Cable type S FTP cable with braided shield ISO IEC 11801 or EN 50173 CAT5e Straight Through of Cross Over 12 13 Agile VABus TCP 25 GS Bonfiglioli 7 2 Setup By default the parameters of the CM VABus TCP and CM VABus TCP 2P communication modules are set up as follows No Description Factory setting 388 Bus Error Behaviour 1 1432 IP Address 172 22 1 25 1433
18. CP configurations tool There are different ways to start the TCP configuration tool e In the Inverter Manger window click on the Start TCP configuration tool e Double click on the desktop icon Vectron Network Configuration stand alone application Once the application has started a window will appear where you can select the Ethernet adapter via which the frequency inverter is connected r Interface ausw hlen e Select the Ethernet adapter and click on Ok E Interface auswahlen Intel R 82577LM Gigabit Network Connecti Ok Abbruch Once the Ethernet adapter has been selected the configuration program is ready to search for availa ble frequency inverters With the Timeout setting you define how long the TCP configuration tool will wait for responses from the frequency inverter 12 13 Agile VABus TCP 27 Gi Bonfiglioli ITepConf TCP IP Configurator 8 00 E ITcpconf Network Adapter amp Intel R Gigabit CT Desktop Adapter Packet Scheduler Miniport 172 22 1 30 Network Adapter Intel R Gigabit CT Desktop Adapter Packet IP Address 172 Timeout BE SURE TO BE CONNECTED TO CORRECT ETHERNET ADAPTER OF YOUR WORKSTATION Setup Timeout to desired timeout time seconds for inverter search After search and inverters listed in tree structure you can select one inverter and identify this inverter with command BLINK With this command inv
19. Device name Device type CM type Module status MAC address Device settings IP address Subnet mask Standard gateway DNS Server Host Name DHCP activated Name of selected network adapter IP address of network adapter Device name from frequency inverter parameter User name 29 Type of frequency inverter Type of CM module i e CM VABus TCP Current status of CM module e g Connected to PLC MAC address of CM module Current IP address of device Current subnet mask Address of standard gateway Address of current DNS server Name of host Use of DHCP yes no e Enter the device settings required for your application In order to apply the settings to the de vice click on Write IP settings 12 13 Agile VABus TCP 29 G5 Bonfiglioli Before clicking on Write IP settings make sure that you are connected with the right frequency inverter To check this click on the Wink button The connected frequency inverter will flash for 10 seconds At the frequency inverter you can activate a function which will send an e mail in case of an error In addition a short text can be entered and saved as the e mail text The required settings can only be made via VPlus VPlus will access the frequency inverter via a local service port KP232 or an Ether net connection To configure the e mail function please refer to Chapter 7 4 2 2 Email To send an e mail message the f
20. a e 5 0 e ae R W E nn nn nn nnnn LSB MSB long data LSB MSB string data first last character character Header Bt7 R W 0 Send response Bit6 E 0 no error 1 error if E 1 gt byte 6 7 contains error code gt NoB 6 NoB Byte number Number of relevant bytes SYS returns value SYS from the request frame DS returns dataset number from the request frame P No returns parameter number from the request frame data requested parameter value byte number depending on data type If no response from the frequency inverter is received within a given response time see chapter 8 3 Timeout control or if the frequency inverter returns incorrect data the inquiry telegram is repeated three times maximum of three transmissions possible NAK signals an error An error may have different causes Errors may be caused by incorrect data or an incorrect string 36 Agile VABus TCP 12 13 8 1 3 vw Bonfiglioli Setting Request Select Telegram Via the select telegram the data are sent to the frequency inverter Positioning request PLC gt frequency inverter Byte 6 7 8 9 n data uint int data LSB MSB long data LSB MSB string data first last character character Header Bt7 R W 1 Setting request NoB Byte number Number of relevant bytes Byte 2 Byte 5 Number of data bytes SYS Addresses frequency inverters which are connected to a
21. al limit active m 2 No function m 3 No function 4 No function Warning 2 Agile frequency inverters support an external 24 V power supply for the inverter control electronics Even when mains voltage is disconnected communication between the con troller PLC and the frequency inverter is still possible Bit 4 Voltage enabled of the status word shows the current mains power supply status Bit 4 Voltage enabled O signals No mains voltage starting of drive not possible Bit 4 Voltage enabled 1 signals Mains voltage on drive ready for start Agile VABus TCP 12 13 11 2 1 State machine Enable operation Control word 1 Fault reset 0x80 2 Switch on 1 disabled 0x50 or 0x40 Statemachine diagram vw Bonfiglioli from all states Entry in state machine 13 active Ox0F Not ready to switch on 0x00 I Disable voltage 0x00 or Quick stop 0x02 Shutdown 2 0x06 Ready to switch on 0x31 or 0x21 Disable voltage 0x00 or Quick stop 0x02 10 9 Disable voltage Switch on 6 Shutdown 0x00 0x07 0x00 or internal 12 Switched on Shutdown 8 0x33 11 gt active 0x07 enabled 0x37 Fault reaction Enable 5 Disable operation operation Ox0F 0x07 Quick stop Operation 0x02 Quick stop The device control commands are trig
22. ark Sandton Tel 27 11 608 2030 OR Fax 27 11 608 2631 www bonfiglioli co za bonfigsales bonfiglioli co za Bonfiglioli T rkiye Atat rk Organ ze Sanayi B lgesi 10015 Sk No 17 igli Izmir Tel 90 0 232 328 22 77 pbx Fax 90 0 232 328 04 14 www bonfiglioli com tr info bonfiglioli com tr Bonfiglioli United Kingdom Industrial Solutions Unit 7 Colemeadow Road North Moons Moat Redditch Worcestershire B98 9PB Tel 44 1527 65022 Fax 44 1527 61995 www bonfiglioli com uksales bonfiglioli com Mobile Solutions 3 7 Grosvenor Grange Woolston Warrington Cheshire WA1 4SF Tel 44 1925 852667 Fax 44 1925 852668 www bonfiglioli co uk mobilesales bonfiglioli co uk Bonfiglioli USA 3541 Hargrave Drive Hebron Kentucky 41048 Tel 1 859 334 3333 Fax 1 859 334 8888 www bonfiglioliusa com Bonfiglioli Vietnam Lot C 9D CN My Phuoc Industrial Park 3 Ben Cat Binh Duong Province Tel 84 650 3577411 Fax 84 650 3577422 www bonfiglioli vn salesvn bonfiglioli com GS Bonfiglioli power control and green solutions Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutions for industry mobile machinery and renewable energy applicacations since 1956 Bonfiglioli Riduttori S p A tel 39 051 647 3111 COD VEC 1022 RO Via Giovanni XXIII 7 A fax 39 051 647 3126 40012 Lippo di Calderara di Reno bonfiglioli bonfiglioli co
23. ation with the frequency inverter The module enables using VABus TCP via a PLC and VPlus via the VABus TCP protocol at the same time With CM VABus TCP or CM VABus TCP 2P controllers can access all parameters of the frequency inverter gt o Changing parameters the function of which is unknown can result in malfunction of the frequency inverter and dangerous situations in the plant Ethernet properties e 10 100 MB 10Base T 100Base T e Automatic identification Autonegotiation e MDI MDIX 12 13 Agile VABus TCP 17 G amp D Bonfiglioli Ports The module supports two logic TCP IP ports for VABus TCP communication Each port can be used for establishing one logic connection e Port 17220 Connection for PLC communication e Port VPlus Connection for VPlus CM VABus TCP 2P Frequency inverter When a PLC starts communicating with a frequency inverter it creates a TCP IP source port to send data to target port 17220 of the frequency inverter The response of the frequency inverter is sent by 17220 to this port of the PLC VPlus is the software for configuration and maintenance of BONFIGLIOLI VECTRON frequency invert ers It can connect with a frequency inverter while it is communicating with a PLC VPlus can establish connections to any type of industrial Ethernet CM modules Module variants There are two VABus TCP variants CM VABus TCP provides a physical interface for communication via VAB
24. cation can be parameterized The required behavior can be set up via Bus Error Behaviour 388 Operating point is maintained Fault status will be activated immediately Factory setting 2 Sto Control command Disable voltage and switch to switch on disa c bled status f Control command Quick stop and switch to switch on disabled 3 Quick stop status bai Error Control command Disable operation and switch to Error status once the drive has been shut down f Control command Quick stop and switch to Error status once DES ea the drive has been shut down The parameter settings Bus fault behavior 388 2 5 are evaluated depending on parameter Local Remote 412 For evaluation of settings 2 5 parameter Local Remote 412 must be set to value 1 Control via statemachine 12 13 Agile VABUS TCP 33 GS Bonfiglioli 8 Protocol The VABus protocol was originally developed for the serial interface RS232 RS485 and adapted to the CM VABus TCP module The VABus TCP protocol uses the TCP IP protocol The VABus data is integrated in the data block of the TCP IP protocol VABus TCP and VABus use a similar structure The handshake procedures and the data representation are different VABus uses HEX ASCII data while VABus TCP uses binary data The protocol structure of VABus TCP aims at fast processing and mini mum protocol overhead gt Read write commands and VABus TCP data are inte
25. chine plant Perform the maintenance work and inspections prescribed for the machine carefully including the specifications on parts equipment replacement Work on the electrical components may only be performed by a qualified electrician according to the applicable rules of electrical engineering Only use original spare parts Unauthorized opening and improper interventions in the machine plant can lead to personal injury or material damage Repairs on the frequency inverters may only be carried out by the manufac turer or persons authorized by the manufacturer Check protective equipment regularly Before performing any maintenance work the machine plant must be disconnected from mains supply and secured against restarting The five safety rules must be complied with 12 13 Agile VABus TCP 15 GS Bonfiglioli 2 10 8 Final decommissioning Unless separate return or disposal agreements were made recycle the disassembled frequency in verter components e Scrap metal materials e Recycle plastic elements e Sort and dispose of other component materials Electric scrap electronic components lubricants and other utility materials must be treated as special waste and may only be disposed of by specialized companies Always comply with any applicable national disposal regulations as regards environ mentally compatible disposal of the frequency inverter For more details contact the competent local authorities 809 16 Agile V
26. d are relevant Maximum Frequency In the case of a quick stop the drive is stopped via emergency stop ramps The emergency stop ramps are set via parameters Emergency Stop Clockwise 424 and Emergency Stop Anticlockwise 425 Start Quick Stop Emergency Stop Clockwise 424 WA Emergency Stop Anticlockwise 425 Holdig Time Stop Function 638 Switch off Threshold Stop Fct 637 t OFF change of state If frequency speed reaches the value zero during the switch off time the drive continues to be supplied with current until the switch off time has elapsed This ensures that the drive is at a standstill when the state changes Agile VABus TCP 57 GW Bonfiglioli 11 3 1 58 Behavior in the case of transition 5 disable operation The behavior in transition 5 from Operation enabled to Switched On can be config ured via parameter State transition 5 392 No Description Min Max Factory set tin 392 State transition 5 0 2 2 Immediate transition from Operation enabled to 0 Coast to stop Switched On drive coasts to a standstill 1 DC brake Activation of DC brake at the end of DC deceleration there is the change from Operation enabled to Switched On Transition with normal ramp when the drive has come to a 2 Ramp standstill there is the change from Operation enabled to Switched On Setting 1 Direct current brake is only possible with applicatio
27. d the hardware of the frequency inverter include functions for con tinuous monitoring of the application In addition to the messages documented in the frequency in verter user manual further warning messages are activated by the Field Bus module The bit coded warning reports are issued via parameter Warnings 270 according to the following pattern Parame ter Warnings 270 is provided for read out via a PLC Parameter Warnings 269 provides the infor mation including a brief description in VPlus and the control panel Bit no Warning Description code 0 0x0001 Warning Ixt 1 Warning short time I xt 2 Warning long time I xt 3 Warning heat sink temperature Tk 4 Warning inside temperature Ti 5 Warning Limit 6 Warning Init 7 Motor temperature warning 8 Warning mains failure 9 Warning motor circuit breaker 10 Warning Fmax 11 Warning analog input MFI 1A 12 Warning analog input A2 13 Warning System Bus 14 Warning Udc 15 0x8000 Warning Application warning status 273 The meanings of the individual warnings are described in detail in the frequency in verter Operating Instructions 12 13 Agile VABus TCP 65 GX Bonfiglioli 14 4 Application warning messages When the highest bit of the warning message is set an Application warning message is present The application warning messages are bit encoded as per the following pattern via parameter Appli cation warnings 274 Parameter Application warnings 273 indicates the warni
28. eed 1 min into frequency Hz n min x No of pole pairs P 373 f Hz 2 14 6 2 Frequency Hz into speed 1 min f Hz x 60 le No of pole pairs P 373 12 13 Agile VABus TCP 67 Gg Bonfiglioli 14 7 ASCII table 0x00 0x7F 20 14 21 15 NAK 22 16 Pa Ae 24 18 25 19 26 1A 27 18 ESC 28 ic 29 10 20 E ee e ae BEE a Ete er Frequently used values are marked 68 Agile VABus TCP 12 13 Index A Acknowledging error messages 41 Actual ValUeSs 61 Application warning messages 66 Application Warnings 66 Assembly Communication module 22 B Bus Error behavior 33 41 Bus reference frequency 61 C Control CONEIS air 50 Remote Contacts 50 Copyright sarai dave 7 D DeCOMMISSIONING eee 16 Designated USE oo 9 Disassembly Communication module 23 E Electrical connections 14 Error MESSAGES 67 Example telegramS eee eee 45 G General Information about the Documentation LORA ia ii 6 I Index parameters Reddit 44 Wiite ii lalla ae 43 vw Bonfiglioli Installation iii 14 L Local Remote 49 M Maintenance 15 P Parameter access Index parameters Reggia TTT 44 Write index parameter 43 R Ramp reference frequenc
29. equency inverter ramp set point operation mode 434 I i refer to note Lal internal o me oai set point Ar frequency ramp 4 line 0 I set point 4 Y fmax 2 o oy H 1 The internal reference value from the reference frequency channel and the reference line value can be led to the ramp individually or as an added variable The operation mode of the ramp function is set via the data set switchable parameter Reference ramp 434 Reference percentage 524 can be used for regular changing of reference percentages e g as a reference value for technology controllers or as a reference torque No Description Min Max Factory set 434 Ramp Setpoint 1 3 484 Reference frequency RAM Hz 999 99 999 99 524 Reference percentage RAM 300 00 300 00 1 Internal reference frequen The internal reference frequency is determined from cy the reference frequency channel 2 Reference line value The reference value is supplied externally via the bus 3 Internal reference frequen Addition considering the sign of internal reference cy reference line value __ frequency and reference line value Agile VABus TCP 59 GS Bonfiglioli 11 3 3 60 Example sequence Control word 0x0000 Disable voltage Control word 0x0006 Control word 0x0007 Control word 0x000F OR Control word 0x0000 Disable voltage Control word 0x000F Agile VABus TCP 12 13 vw Bonfi
30. er Error Behaviour COP DEV Etk Systembus Press F1 for Help Parameter Module Info 1431 shows basic module data MAC ID unambiguous MAC ID Sno Serial number HW Hardware version SW Software version For IP setting five parameters are available No Description 1432 IP address 1433 Netmask 1434 Gateway 1435 DNS Server 1436 DHCP Option They define the IP settings and or use of DHCP When the DHCP option is activated the IP settings will be made by the DHCP server when the module is started Each setting comprises four values Please contact your IT administrator for permissible values The four values of the parameters are assigned on the display to four datasets Data Set 1 to Data Set 4 However they do not depend on changes of these data sets directly The datasets are only pro vided for clear representation of the values e To make IP settings click on the first entry e g Parameter 1432 IP Address Data Set 1 e Enter the required value and go to the next input field by pressing the TAB button 12 13 Agile VABus TCP 31 Gg Bonfiglioli The new settings will be saved in a buffer memory but not transmitted to the module On the network side they will not be active In the case of incorrect entries the values can be overwritten Old values can be re stored via parameter 1437 P Command 1 Reload P Settings The R W activates the Update a
31. er and or communication module e Before installation of the communication module the frequency inverter must be disconnected from power supply Installation is not permissible while the unit is energized e Do not touch the PCB visible on the back of the module otherwise compo nents may be damaged Work steps e Disconnect the frequency inverter from mains voltage and protect it against being energized unintentionally e Remove the cover of the module slot e Fix the PE spring 1 Use the screw provided at the frequency inverter 19 Insert the communication module Fix the communication module 2 at the frequency inverter using the screw 3 Break out the pre punched cut out from the cover e Fix the cover again 22 Agile VABus TCP 12 13 6 2 12 13 Ww Bonfiglioli Vectron Disassembly e Disconnect the frequency inverter from power supply and protect it against being energized unintentionally e Remove the cover of the module slot e Loosen the screw 3 at the communication module e Using a small screwdriver unlock the hooks 4 first right then left e Pull communication module out of slot e Unscrew PE spring e Fix the cover on the frequency inverter Agile VABus TCP 23 Gi Bonfiglioli 7 VABus TCP interface The frequency inverter can be controlled by a PLC or another master device via an Ethernet interface using the VABus TCP
32. erter starts blinking with Leds ACTIVE CUBE Display Agile e Inthe Timeout field enter the required time and click on Search The search is started Upon completion of the search all frequency inverters found will be listed in the left area of the window e Click on the frequency inverter to be configured 28 Agile VABus TCP 12 13 ITepConf TCP IP Configurator 8 00 Deda E ITcpConf Intel R Gigabit CT Desktop Adapter Packet Scheduler Miniport 172 22 1 30 Network Adapter Intel R Gigabit CT Desktop Adapter Packet g ACU No 2 SW Labor ACU No 1 SW Labor ACU Office JB Add Interface Bonfiglioli Vectron Network Adapter IP Address Device Settings Device Name ACU No 1 SW Labor Device Type ACU 400 002 0 8kw 1 5 ACU 1 CM Type CM VABus TCP Modul Status Connected to PLC MAC Address Oc e8 2F 00 00 20 IP Address 172 22 fr __ _ _ _ _ _ _ _ t_ Netmask 255 Default Gateway 172 22 DNS Server 192 Host Name DHCP enabled Write IP Settings SMTP Settings SMTP Server From Address User Name Password Retype Password To Address Read SMTP Settings Write SMTP Settings The right part of the window shows information on the device and input fields for various settings Information about network adapter Network adapter IP address Device information
33. es 1 Isolate 2 Take appropriate measures to prevent re connection 3 Check isolation 4 Earth and short circuit 5 Cover or shield neighboring live parts 2 10 6 Safe operation During operation of the frequency inverter always comply with the applicable national and inter national regulations laws on work on electrical equipment plants Before commissioning and the start of the operation make sure to fix all covers and check the terminals Check the additional monitoring and protective devices according to the applicable na tional and international safety directives During operation never open the machine plant Do not connect disconnect any components equipment during operation The machine plant holds high voltage levels during operation is equipped with rotating parts fan and has hot surfaces Any unauthorized removal of covers improper use wrong installation or operation may result in serious injuries or material damage 14 Agile VABus TCP 12 13 vw Bonfiglioli Some components e g the heat sink or brake resistor may be hot even some time after the ma chine plant was shut down Don t touch any surfaces directly after shutdown Wear safety gloves where necessary The frequency inverter may hold dangerous voltage levels until the capacitor in the DC link is dis charged Wait for at least 3 minutes after shutdown before starting electrical or mechanical work on the frequency inverter Even after this wai
34. ety in structions are included which apply to all work described in the relevant chapter Special work specific safety instructions are provided before each safety relevant work step 2 1 Terminology According to the documentation different activities must be performed by certain persons with certain qualifications The groups of persons with the required qualification are defined as follows Operator This is the entrepreneur company who which operates the frequency inverter and uses it as per the specifications or has it operated by qualified and instructed staff Operating staff The term Operating Staff covers persons instructed by the Operator of the frequency inverter and assigned the task of operating the frequency inverter Skilled Personnel The term Skilled Personnel covers staff that are assigned special tasks by the Operator of the fre quency inverter e g installation maintenance and service repair and troubleshooting Based on their qualification and or know how Skilled Personnel must be capable of identifying defects and as sessing functions Qualified electrician The term Qualified Electrician covers qualified and trained staff that have special technical know how and experience with electrical installations In addition Qualified Electricians must be familiar with the applicable standards and regulations they must be able to assess the assigned tasks properly and identify and eliminate potential hazards Inst
35. gered by the following bit patterns in the status word Command Shutdown Switch on Enable operation Disable voltage Quick stop Low active Disable operation Fault reset Bit 0 Enable Quick Enable operation stop Low voltage active Transitions X means any value il 12 13 Agile VABus TCP Transition 3 command Switch On 0x07 will only be processed if Bit 4 Voltage ena bled of the Status word is set 55 GS Bonfiglioli 56 e Transition 4 will only be processed if Bit 4 Voltage enabled of the status word is set e The frequency inverter can only be controlled if the logic operation is true The logic inputs for Start Clockwise and Start Anticlockwise can be connected directly with On or Off parameter Start clockwise 68 and Start anticlockwise 69 Digital inputs STOA and STOB must be set This results in Release STOA and STOB AND Start clockwise OR Start anticlockwise Status word The status word indicates the operating status Bit 6 Bit 0 Switch on i Switched Ready to switch on State Switch on disabled Ready to switch on 1 Switched on 1 peration enabled 1 Quick stop active 1 1 o 0 0 0 Fault reaction active x 1 1 1 Fault o x 1 o o X means any value Bit 7 Warning can be set at any time It reports a device internal warning The cause of the warning is e
36. glioli 12 Actual values No Description Function Modbus or VABus error register VERNE SST Enor registar See chapter 8 2 Telegram check Bus reference frequency Reference value from serial interface Ramp reference frequency Reference value from reference frequency channel Status word See chapter 11 1 Control via See wel contacts remote contacts 12 13 Agile VABus TCP 61 GS Bonfiglioli 13 Parameter List The parameter list is sorted numerically For better overview the parameters are marked with pictograms The parameter is available in the four data sets v The parameter value is set by the SET UP routine This parameter cannot be written when the frequency inverter is in operation 13 1 Actual values Menu Actual No Description Unit Indication range Chapter 11 _ VABuSSST Error Register doni 82 Actual speed Active dataset o oea o oi i Current error fonom 145 Warnings TORRE O 143 Bus reference frequency is 283 Ramp reference frequency Hz 999 99 999 99 411 Status word 0 OxFFFF ata 1431 Module Info String 7 4 2 1 Parameters Current error 260 Warnings 270 and Application warnings 274 are only accessible via Field Bus They cannot be addressed via the VPlus control software or the control unit 62 Agile VABus TCP 12 13 vw Bonfiglioli 13 2 Parameters
37. grated in the TCP IP data range The VABus and VABus TCP protocol enable operation as a pure Master Slave system A PC a PLC or any type of computer system is the bus Master Two types of requests are used Send request inquiry telegram for the request for reading parameters in the frequency inverter by the bus Master Enquiry request select telegram for handing over parameter values or parameter settings to the frequency inverter by the bus Master Send positioning requests and send positioning responses use defined data structures which are ar ranged in frames Each frame comprises a header byte and different numbers of bytes containing information for parameter access The header byte is divided in 8 control bits only bits 6 and 7 are used Bits 0 to 5 are not used and must have value 0 If one or more of these bits has have value 1 the error message syntax error in received telegram will be returned as the response 34 Agile VABus TCP 12 13 vw Bonfiglioli 8 1 Telegram types 8 1 1 Data types The number of data bytes depends on the type of the corresponding parameter A maximum of 99 data bytes can be transferred Data type abb Number of data types w Value ulnt unsigned 0 65535 16 Integer l 04 16 Integer 32768 37767 nt Parameter values with decimal places are transferred without decimal point Depending on the number of decimal places the values are multiplied by 10 100 o
38. hed On is done after the value has dropped below the set Switch Off Threshold and the set holding time has elapsed equivalent to the behavior in the case of a quick stop In this context parameters Switch Off Threshold stop function 637 percentage of parameter Maximum Frequency 419 and Holding time 638 Holding time after passing of threshold are relevant Agile VABus TCP 12 13 vw Bonfiglioli 11 3 2 12 13 Reference value actual value The controller PLC can define the reference frequency for the frequency inverter via parameter Reference frequency RAM Hz 484 and receive the actual value via parame ter Actual speed 240 In the reference frequency channel via parameter Reference frequency source 1 475 or Reference frequency source 2 492 you can select setting 20 Field bus reference val ue Contents Format _ Internal reference fre Internal reference value from the reference xxx xx Hz quency 228 frequency channel Reference line value from Field bus 282 Ramp reference frequency sum of internal reference frequency reference line value The reference value for the frequency inverter from parameter Reference frequency RAM Hz 484 is connected to the reference line value This reference value will be combined with the internal reference value from the reference frequency channel and directed to the ramp For information on the reference frequency channel refer to the operating instructions of the fr
39. hexadecimal value is 0x056E Decimal 1390 Parameter Rated speed 372 has no decimal places Thus the rated speed is 1390 min Example 2 Reading of parameter Fixed frequency 2 481 0x01E1 in dataset 1 Request Master gt frequency inverter Byte gt 40 7 6 5 0 LSB MSB Bytes 0 0 0 04 00 01 E1 01 Bytes LSB MSB 0 0 0 08 00 01 E1 01 E8 03 00 00 The sent hexadecimal value is 0x03E8 Decimal 1000 Parameter Fixed frequency 2 481 has two decimal places Thus the frequency is 10 00 Hz 12 13 Agile VABus TCP 45 GS Bonfiglioli Example 3 Reading of parameter Inverter software version 12 0x000c in dataset 0 Request Master gt frequency inverter The sent hexadecimal value is ASCII encoded In the example the ASCII string is green For conver sion between hexadecimal and ASCII value refer to the relevant table in the appendix 10 2 Writing parameters Example 1 Writing of parameter Rated mech power 376 0x0178 in dataset 4 The rated mechanical power is to be set to 1 50 kW Parameter Rated mech Power 376 has two dec imal places Thus the value to be sent is 150 0x0096 Request Master gt frequency inverter Byte _ 0 1I112 3 4 5 6 7 data uint int data LSB MSB 96 00 Response Frequency inverter gt Master Byte 0 1 2 3 4 5 6 7 data gt
40. ing Interface See CAN connection control terminals Instructions on Systembus or CANopen CM CAN Communication interface X21 Instructions on VABus or Modbus CM 232 Instructions on VABus or Modbus CM 485 Instructions on VABus or Modbus CM PDPV1 Instructions on Profibus DP V1 CM DEV Instructions on DeviceNet CM VABus TCP Instructions on VABus TCP CM EtherCAT Instructions on EtherCAT CM EtherNet IP Instructions on EtherNet IP CM Modbus TCP Instructions on Modbus TCP CM PROFINET Instructions on PROFI NET Combinations of Systembus and CANopen communication at the two interfaces Optional communi cation module CM CANopen and at the same time Frequency inverter terminals X12 5 and X12 6 Systembus Systembus and at the same time CANopen 5 1 Control software VPlus Via an optional USB adapter you can connect an USB interface of a PC to the X21 communication interface This enables configuration and monitoring using the PC software VPlus USB Adapter 12 13 Agile VABus TCP 21 GU Bonfiglioli 6 Assembly disassembly of communication module 6 1 Assembly The CM VABus TCP and CM VABus TCP 2P communication modules are pre assembled in a case and are ready for installation In addition a PE spring is supplied for PE connection shield Danger of destruction of frequency invert
41. iting of parameters The parameter values are accessed based on the parameter number and the required dataset There are parameters the values of which are present once dataset 0 as well as parameters the values of which are present four times dataset 1 4 These are used for dataset switching If parameters which are present four times in the datasets are set to Dataset 0 the four datasets are set to the same transmitted value A read access with data set 0 to such parameters is only successful if all four data sets are set to the same value If this is not the case an error will be sig naled NOTE The values are entered automatically in the EEPROM of the controller When values are to be written cyclically no entries shall be made in the EEPROM as this only allows a limited number of write cycles approx 1 million cycles When the number of permissi ble write cycles is exceeded the EEPROM will be destroyed In order to avoid this data which is written cyclically can be entered in the RAM exclu sively without a writing cycle on the EEPROM Such data will be lost in the case of a power failure and have to be written again after Power off on This mechanism is started when the target dataset is increased by five when specifying the dataset Writing on virtual dataset in RAM Dataset0 J _5 Dataset1__ 2 6 Dataset 2 Dataset J 3 J 8 amp 8 Dataset4 CT 9 _ 42 Agile VABus TCP 12 13 vw Bonfiglioli
42. led 3 Quick stop status i Shutdown Error Control command Disable operation and switch to Error status once the drive has been shut down Control command Quick stop and switch to Error status once SUIS ENOL the drive has been shut down The parameter settings Bus Error Behaviour 388 2 5 are evaluated depending on parameter Local Remote 412 For evaluation of settings 2 5 parameter Local Remote 412 must be set to value 1 Control via statemachine 8 4 Resetting errors Depending on the settings and operating state of the device errors can be reset in different ways e In controller via Parameter Local Remote 412 1 Statemachine Set bit 7 Control word 410 0x8000 e By pressing the stop button of the control panel Resetting by pressing the STOP button is only possible if Parameter Local Remote 412 permits control via the control panel e Via parameter Error acknowledgment 103 which is assigned a logic signal or a digital input A reset via a digital signal can only be carried out when parameter Local Remote 412 permits this or when an input with the addition hardware is selected in the case of physical inputs Some errors will occur again after an error reset In such cases it may be necessary to take certain measures e g moving from a limit switch in the non disabled direction 12 13 Agile VABus TCP 41 GS Bonfiglioli 9 Parameter access 9 1 Handling of datasets cyclic wr
43. lified electrician according to the applicable rules of electrical engineering e The operating staff must be trained for the relevant work to be performed 2 9 2 General work safety In addition to the user manual of the machine plant any applicable legal or other regulations relating to accident prevention and environmental protection must be complied with The staff must be instructed accordingly Such regulations and or requirements may include for example handling of hazardous media and materials or provision use of personal protective equipment In addition to this user manual issue any additional directives that may be required to meet spe cific operating requirements including supervision and reporting requirements e g directives re lating to work organization workflow and employed staff Unless approved of expressly by the manufacturer do not modify the frequency inverter in any way including addition of attachments or retrofits Only use the frequency inverter if the rated connection and setup values specified by the manu facturer are met e Provide appropriate tools as may be required for performing all work on the frequency inverter properly 2 10 Organizational measures 2 10 1 General Train your staff in the handling and use of the frequency inverter and the machine plant as well as the risks involved Use of any individual parts or components of the frequency inverter in other parts of the opera
44. ll parameters in current window regularly function tie XA Data Set 0 NOTE Before applying the new IP settings to the module make sure that the R W button is activated e Apply the new IP settings to the module via parameter 1437 P Command 0 Apply The module will reject non permissible IP settings and will restore the last permissible settings automatically After execution of the Apply command all IP settings will be reset and the new Settings will be overwritten by the old settings 7 4 2 2 Email When an error occurs in the frequency inverter an e mail message can be sent automatically to re port the incident to the Service department for example To activate the e mail function and define the e mail text two parameters are used No Description 1440 Email Function 1441 Email Text Body The contents of the e mail message is pre defined The reference heading is given and cannot be edited Reference Frequency inverter type frequency inverter name from parameter 29 User name P address error number E mail text Optional text max 40 characters defined in parameter 1441 Email Text Body Example Reference AGL Main Drive machine no 5 172 22 5 145 F0400 Please contact Mr Doe extension 2121 32 Agile VABus TCP 12 13 vw Bonfiglioli 7 5 Operating behavior in the case of a communication error The operating behavior in the case of errors in VABus TCP communi
45. m Bologna Italy www bonfiglioli com
46. nclude Electrical hazard Danger of contact with energized components due to a defect opened covers or enclosures or im proper working on electrical equipment Danger of contact with energized components in frequency inverter if no external disconnection de vice was installed by the operator Electrostatic charging Touching electronic components bears the risk of electrostatic discharges Thermal hazards Risk of accidents by hot machine plant surfaces e g heat sink transformer fuse or sine filter Charged capacitors in DC link The DC link may have dangerous voltage levels even up to three minutes after shutdown Danger of equipment falling down over e g during transport Center of gravity is not the middle of the electric cabinet modules 2 5 Safety and warning signs at frequency inverter Comply with all safety instructions and danger information provided on the frequency inverter e Safety information and warnings on the frequency inverter must not be removed 10 Agile VABus TCP 12 13 W Bonfiglioli Vectron 2 6 Warning information and symbols used in the user manual 2 6 1 Hazard classes The following hazard identifications and symbols are used to mark particularly important information gt bP gt 2 6 2 Identification of immediate threat holding a high risk of death or serious injury if not avoided Identification of immediate threat holding a medium risk of death or serious injury if not av
47. ncy inverter Do not bend any components and never change the isolation distances Do not touch any electronic construction elements and contacts The frequency inverter is equipped with components which are sensitive to electrostatic energy and can be damaged if handled improperly Any use of damaged or destroyed components will endanger the ma chine plant safety and shall be considered as a non compliance with the applicable standards Only install the frequency inverter in a suitable operating environment The frequency inverter is exclusively designed for installation in industrial environments e If seals are removed from the case this can result in the warranty becoming null and void 2 10 5 Electrical connections The five safety rules must be complied with Never touch live terminals The DC link may have dangerous voltage levels even up to three minutes after shutdown When performing any work on with the frequency inverter always comply with the applicable national and international regulations laws on work on electrical equipment plants of the country in which the frequency inverter is used The cables connected to the frequency inverters may not be subjected to high voltage insulation tests unless appropriate circuitry measures are taken before e Only connect the frequency inverter to suitable supply mains 2 10 5 1 The five safety rules When working on in electrical plants always follow the five safety rul
48. nded to supplement or replace such agreements assurances or legal relationships Any obligations of the manufacturer shall solely be based on the relevant purchase agreement which also includes the complete and solely valid warranty stipulations These contractual warranty provisions are neither extended nor limited by the specifications contained in this documentation The manufacturer reserves the right to correct or amend the specifications product information and omissions in these operating instructions without notice The manufacturer shall not be liable for any damage injuries or costs which may be caused for the aforementioned reasons Furthermore BONFIGLIOLI VECTRON GmbH excludes any warranty liability claims for any personal and or material damage if such damage is due to one or more of the following causes e inappropriate use of the frequency inverter e non compliance with the instructions warnings and prohibitions contained in the documentation e unauthorized modifications of the frequency inverter e insufficient monitoring of parts of the machine plant which are subject to wear e repair work at the machine plant not carried out properly or in time e catastrophes by external impact and force majeure 1 3 Obligation This user manual must be read before commissioning and complied with Anybody entrusted with tasks in connection with the e transport e assembly e installation of the frequency inverter and e operation
49. ne not ready to 1 switch on 0x00 State machine 4 switched on quitt fault fault 0x23 0x08 stop drive start drive operation 5 enabled 0x37 Switched on 1 0 0 0 1 1 Operation enabled 1 1 0 1 1 1 Fault x x 1 x x x means any value Bit 7 Warning can display a device internal warning message at any time The current warning is evaluated by reading the warning status with parameter Warnings 270 Bit 10 Target reached is set when the specified reference value is reached In the special case of power failure regulation the bit is also set when the power failure regula tion reaches the frequency 0 Hz see frequency inverter Operating Instructions For Target reached there is a hysteresis tolerance range which can be set via the parameter Max control deviation 549 see frequency inverter operating instructions Bit 11 Internal limit value active indicates that an internal limit is active This may be the current limit the torque limit or the overvoltage control All functions will result in the reference value being left or not reached Bit 15 Warning 2 signals a critical operating state which will result in a fault switch off of the frequency inverter within a short time This bit is set if there is a delayed warning relating to the motor temperature heat sink inside temperature Ixt monitoring or mains phase failure Agile VAB
50. ng function is used please ensure that Parameter Local Remote 412 is set to 2 Con trol via remote contacts is set in all data sets used 50 Agile VABus TCP 12 13 vw Bonfiglioli 15 14 13 12 11 10 9 ee 7 6 5 ee 3 2 1 Beit Ready to switch on Switched on Operation enabled Fault Voltage enabled Quick stop Low active Switch on disabled Warning Remote 0 Target reached Internal limit active 12 Warning 2 turned on at STOA Terminal X11 3 and STOB Terminal X13 3 and Bit 0 of the control If operation mode Control via remote contacts is used controller release must be word must be set in order to be able to start the drive The frequency inverters support an external 24 V power supply for the frequency invert er control electronics Even when mains voltage is disconnected communication between the controller PLC and the frequency inverter is still possible Bit 4 Power supply enabled of the status word shows the current mains power supply status Bit 4 Power supply enabled 0 signals No mains voltage starting of drive not pos sible Bit 4 Power supply enabled 1 signals Mains voltage on drive ready for starting 12 13 Agile VABus TCP 51 G5 Bonfiglioli 11 52 1 1 Device state machi
51. ngs as plain text in the control panel and the VPlus PC control software Use parameter Application warnings 274 in order to read the warning messages via Field Bus Warning Description code o 0x0001 BELT V belt 0x0002 _ EN 0x0004 0x0008 reene 6 0x0040 SERVICE Service Warning User Warning 1 8 oxo100 User2 User Warning 2 9 0x0200 0x0400 0x0800 0x1000 i 0x2000 0x4000 0x8000 For details on the warnings refer to the frequency inverter Operating Instructions 66 Agile VABus TCP 12 13 vw Bonfiglioli 14 5 Error messages The error code stored following a fault comprises the error group FXX high byte hexa decimal and the code YY low byte hexadecimal Ethernet Communication loss to PLC The current error can be read via parameter Current error 260 Parameter Current error 259 indicates the current error as plain text in the control panel and the VPlus PC control software In addition to the errors listed there are other error messages However they are used for internal purposes only and are not listed here If you come across fault messages which are not listed here please do not hesitate to call us 14 6 Conversions The speeds frequencies can be converted to other speed formats using the formulas in this chapter Speed 1 min in Frequency Hz See Chapter 14 6 1 Frequency Hz into speed 1 min See Chapter 14 6 2 14 6 1 Sp
52. ns with U f characteristic control e g configuration 110 Other configurations do not support this operation mode If the frequency inverter is operated with a configuration which does not support the operation mode Direct Current Brake e g configuration 210 field oriented control value 1 cannot be used In this case the operation mode is not offered in the selection menus of the control unit KP500 and the control software VPlus By default State transition 5 392 is set to operation mode 2 Ramp For configura tions with torque control the default value is 0 coasting If the configuration is changed the value set for State transition 5 392 is also changed if necessary The behavior in transition 5 is only relevant for configurations without Motion Control parameter Configuration 30 x40 If State transition 5 392 was triggered with 1 DC brake a new control word will only be accepted after completion of the transition process The change of state from Opera tion enabled to Started is done after the Braking time 632 parameterized for the DC brake has elapsed If parameter State transition 5 392 2 Ramp is set the control word can be set to Operation enabled again while the drive is decelerating In this way the drive acceler ates to its set reference value again and remains in the state operation enabled The change of state from Operation enabled to Switc
53. of the frequency inverter must have read and understood the user manual and in particular the safety instructions in order to prevent personal and material losses 1 4 Copyright In accordance with applicable law against unfair competition this user manual is a certificate Any copyrights relating to it shall remain with BONFIGLIOLI VECTRON GmbH Europark Fichtenhain B6 47807 Krefeld Germany This user manual is intended for the operator of the frequency inverter Any disclosure or copying of this document exploitation and communication of its contents as hardcopy or electronically shall be forbidden unless permitted expressly Any non compliance will constitute an offense against the copyright law dated 09 September 1965 the law against unfair competition and the Civil Code and may result in claims for damages All rights relating to patent utility model or design registration reserved 1 5 Storage The documentation form an integral part of the frequency inverter It must be stored such that it is accessible to operating staff at all times If the frequency inverter is sold on to other users then this user manual must also be handed over 12 13 Agile VABus TCP 7 GB Bonfiglioli 2 General safety instructions and information on use The chapter General safety instructions and information on use contains general safety instructions for the Operator and the Operating Staff At the beginning of certain main chapters some saf
54. oided Identification of immediate threat holding a low risk of minor or moderate physical injury if not avoided NOTE Identification of a threat holding a risk of material damage if not avoided Hazard symbols Symbol Meaning Symbol Meaning General hazard Suspended load Electrical voltage Hot surfaces 2 6 3 Prohibition signs Symbol Meaning No switching it is forbidden to switch the ma chine plant assembly on 2 6 4 Personal safety equipment Symbol Meaning Wear body protection 12 13 Agile VABus TCP 11 GW Bonfiglioli 2 6 5 Recycling Symbol Meaning Recycling to avoid waste collect all materials for LAY amp Y reuse 2 6 6 Grounding symbol Symbol Meaning Ground connection 2 6 7 ESD symbol Symbol Meaning ESD Electrostatic Discharge can damage com ponents and assemblies 2 6 8 Information signs Symbol Meanin Tips and information making using the frequency inverter easier 2 6 9 Font style in documentation Example Font style Use 1234 bold Representation of parameter numbers Parameter italic Font Representation of parameter names Times New Roman P 1234 bold Representation of parameter numbers without name e g in formulas Q 1234 bold Representation of source numbers 2 7 Directives and guidelines to be adhered to by the operator
55. ons of error codes see 8 2 Telegram check 48 Agile VABus TCP 12 13 vw Bonfiglioli 11 Control of frequency inverter 12 13 The frequency inverter can generally be controlled via three operation modes The op eration modes can be selected via the data set switchable parameter Local Remote 412 e Na aa setting 412 Local Remote 0 4 For operation with a Field bus only operation modes 0 1 and 2 are relevant The other settings refer to the control option via the control unit Control via The Start and Stop commands as well as the direction of 0 contacts rotation are controlled via digital signals Chapter 11 1 Control via The frequency inverter is controlled via the control word 1 state machine Chapters 11 2 Control via The Start and Stop commands as well as the direction of 2 remote contacts rotation are controlled via virtual digital signals of the Chapter 11 1 control word Parameter Local Remote 412 is dataset switchable i e you can switch between the different operation modes by selecting another data set The data set switching can be effected locally via control contacts at the digital inputs of the frequency inverter or via the bus For data set switching via the bus parameter Dataset selection 414 is used No Description Min Max Factory set ting 414 Data set selection o 4 0 With Data set selection 414 0 data set switching via contact inpu
56. protocol When a VABus TCP or VABus TCP 2P communication module is used you can also access the fre quency inverter using the VPlus software via Ethernet VPlus can be used in parallel with a PLC with VABus TCP communication Invi XXXX XXXX XXXX Inv 2 10000000000 100000000 XXX ML 10000000000 T T 88 x x w n VA B u s TC P 3 2000 10000 XOX 20001 2000 1000 VABus TCP VABus TCP Inv 3 A 20000 200K 2000 CM VABus TCP Inv 1 Inv 2 RE CM VABus TCP Inv 1 2000000 100K XK OK XXXX 2000 000K 200K Inv 2 Inv 3 20000 20000 000K 2000 1000 20006 DY 2000 20001 20006 x VABus TCP CM VABus TCP 2P Inv 1 CM VABus TCP 2P Inv 2 CM VABus TCP 2P Inv 3 CM VABus TCP 2P This document does not provide basic information about Ethernet interfaces Basic knowledge of Ethernet is required This document describes the special properties of the VABus TCP protocol In some sections setting and display options via the PC software VPlus are described as an alternative to the control unit In this case VPlus communicates with the frequency inverter via a serial interface or a direct Ethernet connection inverter Changing parameters the function of which is unknown can result in malfunction of the frequency inverter and dangerous situations in the plant A With VABus TCP communication controllers can access all parameters of the frequency 24 Agile VA
57. r 1000 The number of decimal places for the corresponding parameters is set in the frequency In this way it is made sure that the sent parameter values are processed correctly Example Frequency value with data type long Value to be transferred 100 25 The numerical value transmitted in the telegram is 10025 which corresponds to 0x2729 in HEX format Since the data type is long 8 data bytes are transferred wwwwwwww 00002729 Example Current value with data type Int The value to be transmitted is 10 3 A The numerical value transmitted in the telegram is 103 which corresponds to 0x67 in HEX format Since the data type is int 4 data bytes are transferred wwww gt 0067 12 13 Agile VABus TCP 35 GS Bonfiglioli 8 1 2 Send Request Enquiry Telegram Send request PLC gt frequency inverter 0 2 So ol nn nn nnnn Header Bit7 R W O Send request NoB Byte number Number of relevant bytes Byte 2 Byte 5 NoB will always be 4 for send requests SYS Addresses frequency inverters which are connected to a TCP IP module via CAN System Bus SYS 0 for direct addressing of frequency inverter in Ethernet connection SYS 0 63 DS Data set number of parameter 0 1 4 P No Parameter number 0 1599 Send response frequency inverter gt PLC 0 Byte 1 2 3 4 5 8 9 n Header__ NoB sys Ds _P No data
58. requency inverter needs various information It must have its own e mail address from where the e mail message is sent For e mail transmission identification by the SMTP server user name and password is required The recipient of the e mail message must be known In addition the local network must be connected to the Internet i e Gateway and DNS server must be entered correctly If you have any questions or problems please contact your local system admin istrator SMTP settings examples SMTP server smtp provider com From address inverter drive1 company com User name drivel company com Password password Re enter password password To address service drives company com SMTP settings saved before can be viewed by clicking on the Read SMTP settings The password will not be displayed SMTP settings are applied to the module by clicking on the Write SMTP settings When the SMTP settings are written you will be prompted to enter a password The two input fields Password and Re enter password must contain the same character sequence If no entry is made or the contents of the two input fields are different an error message will be displayed e All device settings are saved in the module and in the non permanent memory of the frequency inverter Switching of modules from one frequency inverter to another does not have an effect on the IP settings of the frequency inverter A PLC will remain
59. ructed person The term Instructed Person covers staff that are instructed and trained about in the assigned tasks and the potential hazards that might result from inappropriate behavior In addition instructed per sons must have been instructed in the required protection provisions protective measures the appli cable directives accident prevention regulations as well as the operating conditions and have their qualification verified Expert The term Expert covers qualified and trained staff that have special technical know how and experi ence relating to the frequency inverter Experts must be familiar with the applicable government work safety directives accident prevention regulations guidelines and generally accepted rules of technolo gy in order to assess the operationally safe condition of the frequency inverter 8 Agile VABus TCP 12 13 vw Bonfiglioli 2 2 Designated use The frequency inverter is designed according to the state of the art and recognized safety regula tions The frequency inverters are electrical drive components intended for installation in industrial plants or machines Commissioning and start of operation is not allowed until it has been verified that the ma chine meets the requirements of the EC Machinery Directive 2006 42 EC and DIN EN 60204 1 The frequency inverters meet the requirements of the low voltage directive 2006 95 EEC and DIN EN 61800 5 1 CE labeling is based on these standards Responsibili
60. target data set is increased by five when specify ing the data set IND 9 2 1 Example Writing of index parameters Typically index parameters are written during commissioning Writing of Parameter 1344 PLC Input 1 Type int in Index 34 in RAM gt Index 34 for write access with parameter value 2380 Index 1341 0x2000 0x253D value int 34 0x0022 Index 1344 0x2000 0x2540 value int 2380 0x094C If various parameters in an index are to be edited it will be sufficient to set index access via 1341 once first 12 13 Agile VABus TCP 43 GI Bonfiglioli 9 2 2 Example Reading of index parameters In order to read an index parameter you will have to set the indexing parameter to the relevant index first then you can read the parameter Reading from parameter PLC input I 1344 type int in Index 1 with parameter value 6 Index 1342 0x2000 0x253E value int 1 0x0001 Index 1344 0x2000 0x2540 value int 6 0x0006 e If various parameter of an index are to be read it will be sufficient to set index access 1 via 1342 once first 44 Agile VABus TCP 12 13 vw Bonfiglioli 10 Example messages VABus TCP This chapter describes some examples of telegrams for VABus TCP 10 1 Reading parameters Example 1 Reading of parameter Rated speed 372 0x0174 in dataset2 Request Master gt frequency inverter Byte FR 0 1 2 3 4 5 The sent
61. time 4 FIRST COMMISSIONING 5 COMMUNI CATION OPTIONS 5 1 Control software VPlus 6 ASSEMBLY DISASSEMBLY OF COMMUNI CATION MODULE 6 1 Assembly 6 2 Disassembly 7 VABUS TCP I NTERFACE 7 1 Communication modules 7 1 1 Installation instructions 7 2 Setup 7 3 TCP IP address amp subnet 7 3 1 Network without DHCP server 7 3 2 Network with DHCP server 7 4 TCP IP configuration 7 4 1 TCP configurations tool 7 4 2 Parameter settings with VPlus 7 5 Operating behavior in the case of a communication error 8 PROTOCOL 8 1 Telegram types 8 1 1 Data types 8 1 2 Send Request Enquiry Telegram 8 1 3 Setting Request Select Telegram 8 1 4 System bus Node ID 8 2 Telegram check 8 3 Timeout control 8 4 Resetting errors 9 PARAMETER ACCESS 9 1 Handling of datasets cyclic writing of parameters 9 2 Handling index parameters cyclic writing 9 2 1 Example Writing of index parameters 9 2 2 Example Reading of index parameters 4 Agile VABus TCP 17 20 20 20 21 21 22 22 23 24 25 25 26 26 26 27 31 33 41 41 42 42 43 44 12 13 10 EXAMPLE MESSAGES VABUS TCP 10 1 Reading parameters 10 2 Writing parameters 11 CONTROL OF FREQUENCY INVERTER 11 1 Control via contacts remote contacts 11 1 1 Device state machine 11 2 Control via state machine 11 2 1 Statemachine diagram 11 3 Behavior in the case of a quick stop 11 3 1 Behavior in the case of transition 5 disable operation
62. ting time make sure that the equipment is deener gized in accordance with the safety rules before starting the work In order to avoid accidents or damage only qualified staff and electricians may carry out the work such as installation commissioning or setup In the case of a defect of terminals and or cables immediately disconnect the frequency inverter from mains supply Persons not familiar with the operation of frequency inverters must not have access to the fre quency inverter Do not bypass nor decommission any protective facilities The frequency inverter may be connected to power supply every 60 s This must be considered when operating a mains contactor in jog operation mode For commissioning or after an emer gency stop a non recurrent direct restart is permissible After a failure and restoration of the power supply the motor may start unexpectedly if the Auto Start function is activated If staff are endangered a restart of the motor must be prevented by means of external circuitry Before commissioning and the start of the operation make sure to fix all covers and check the terminals Check the additional monitoring and protective devices according to EN 60204 and ap plicable safety directives e g Working Machines Act or Accident Prevention Directives 2 10 7 Maintenance and service troubleshooting Visually inspect the frequency inverter when carrying out the required maintenance work and inspections at the ma
63. ts will be active If Data set selection 414 is set to 1 2 3 or 4 the selected data set is activated and data set switching via the contact inputs is deactivated If Data set selection 414 is set to 5 data set switching via contact inputs will be active if the frequency inverter is not enabled Via parameter Active data set 249 the currently selected data set can be read Active data set 249 indicates the active data set value 1 2 3 or 4 This is independent of whether the data set switching was done via contact inputs or Data set selection 414 Agile VABus TCP 49 GS Bonfiglioli 11 1 Control via contacts remote contacts In operation mode Control via contacts or Control via remote contacts Parameter Local Remote 412 0 or 2 the frequency inverter is controlled directly via digital in puts or via the individual bits of the virtual digital signals in the control word The func tion of these inputs is described in the frequency inverter user manual 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Bit 0 Ln STOA and STOB IN4D IN5D MFI1D SMFI2D The digital inputs set via the control word can be monitored using parameter Digital Inputs 250 Digital input S1IND will only be displayed if controller release is switched on at STOA and STOB and the control word Bit 0 was set If the data set switchi
64. ty for compliance with the EMC Directive 2004 108 EC lies with the operator Frequency inverters are only available at specialized dealers and are exclusively intended for commercial use as per EN 61000 3 2 No capacitive loads may be connected to the frequency inverter The technical data connection specifications and information on ambient conditions are indicated on the rating plate and in the documentation and must be complied with at all times 2 3 Misuse Any use other than that described in Designated use shall not be permissible and shall be consid ered as misuse For example the machine plant must not be operated e by uninstructed staff e while it is not in perfect condition e without protection enclosure e g covers e without safety equipment or with safety equipment deactivated The manufacturer shall not be held liable for any damage resulting from such misuse The plant oper ator shall bear the sole risk 2 3 1 Explosion protection The frequency inverter is an IP 20 protection class device For this reason use of the device in explo sive atmospheres is not permitted 12 13 Agile VABus TCP 9 GU Bonfiglioli 2 4 Residual risks Residual risks are special hazards involved in handling of the frequency inverter which cannot be elim inated despite the safety compliant design of the device Remaining hazards are not obvious and can be a source of possible injury or health damage Typical residual hazards i
65. us TCP A star type network topology can be used An external switch is the star point CM VABus TCP 2P provides two physical interfaces for communication via VABus TCP The following network topologies are possible e Star type like in CM VABus TCP e Line 18 Agile VABus TCP 12 13 Bonfiglioli Vectron Switch 1 PLC 2 PC for commissioning or diagnosis connected temporarily or permanently 3 AGL with CM VABus TCP or CM VABus TCP 2P 2nd port not connected 4 AGL with CM VABus TCP 2P 12 13 Agile VABus TCP 19 GS Bonfiglioli 3 1 Supported configurations Agile frequency inverters support various types of control and reference point input e Contacts or remote contacts e State machine Contacts or remote contacts Required settings Local Remote 412 remote contacts gt Control start stop frequency changeover etc is typically performed through o digital contacts o Remote contacts via field bus gt Reference values depend on the selected function Typical o Reference speed reference frequency Analog input Fixed values from parameters o Reference percentage for technology controller or torque control Analog input Fixed values from parameters See Chapter 11 Control of frequency inverter State machine Required settings Local Remote 412 1 State machine gt Control start stop change of mode etc is performed via Contro word 410 gt Reference values depend on the
66. us TCP 12 13 11 2 Control via state machine vw Bonfiglioli In this operation mode Control via state machine Local Remote 412 1 the fre quency inverter is addressed via the control word of the state machine Transition 4 and 4 to status Operation enabled is only possible if the release STOA and STOB and Start Clockwise or Start Anticlockwise are set Parameter Control word 410 is applicable to the frequency inverter if parameter Lo cal Remote 412 is set to 1 Control via statemachine 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Enable voltage Quick stop Low active Enable operation No function gt No function No function Fault reset 0 1 No function No function No function No function 2 3 4 5 No function No function No function No function The actual value parameter Status word 411 shows the current operating status 12 13 Agile VABus TCP 53 GS Bonfiglioli 54 i 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Ready to switch on Switched on Operation enabled Fault Voltage enabled uick stop Low active Switch on disabled Warning No function Remote 0 Target reached 1 Intern
67. valuated by reading the warning status with parameter Warnings 270 Bit 9 Remote is set if the operation mode is set to Control via state machine Lo cal Remote 412 1 and controller release is turned on Bit 10 Target reached is set when the specified reference value is reached In the special case of power failure regulation the bit is also set when the power failure regulation reaches the frequency 0 Hz see frequency inverter operating instructions For Target reached there is a hysteresis tolerance range which can be set via the parameter Max control deviation 549 see frequency inverter Operating Instructions Bit 11 Internal limit value active indicates that an internal limit is active This may be the current limit the torque limit or the overvoltage control All functions will result in the reference value being left or not reached Bit 15 Warning 2 signals a critical operating state which will result in a fault switch off of the frequency inverter within a short time This bit is set if there is a delayed warning relating to the motor temperature heat sink inside temperature Ixt monitoring or mains phase failure Agile VABus TCP 12 13 11 3 12 13 vw Bonfiglioli Behavior in the case of a quick stop In quick stop the parameters Switch Off Threshold 637 percent of parameter Maxi mum Frequency 419 and Holding time 638 holding time after falling short of the Switch Off Threshol
68. y 61 REMOTE CONLACS ci iii 50 S Safety GEenErAl 8 State machine Device control 53 Statemachine aincoa 53 SEONAGO siii a 14 T TCP IP addres Siiani 26 Transition 5 of state machine 58 TRANS POM cainii meddle 14 U WS Biase tincnsiatadeats iacaectrissguce tnaitweristadeatsingeeaes 21 vV VPI S siriana 21 Ww Warning messageS ena 65 Warranty and liability eee 7 12 13 Agile VABus TCP 69 C Bonfiglioli Bonfiglioli worldwide network Bonfiglioli Australia 2 Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel 61 2 8811 8000 Fax 61 2 9675 6605 www bonfiglioli com au sales bonfiglioli com au Bonfiglioli Brazil Travessa Cl udio Armando 171 Bloco 3 CEP 09861 730 Bairro Assun o S o Bernardo do Campo S o Paulo Tel 55 11 4344 1900 Fax 55 11 4344 1906 www bonfigliolidobrasil com br bonfigliolidobrasil bonfiglioli com Bonfiglioli Canada 2 7941 Jane Street Concord Ontario L4K 4L6 Tel 1 905 7384466 Fax 1 905 7389833 www bonfigliolicanada com sales bonfigliolicanada com Bonfiglioli China 19D No 360 Pu Dong Nan Road New Shanghai International Tower 200120 Shanghai Tel 86 21 5054 3357 Fax 86 21 5970 2957 www bonfiglioli cn bdssales bonfiglioli com cn Bonfiglioli Deutschland Sperberweg 12 41468 Neuss Tel 49 02131 2988 0

CM-VABus/TCP for AGL-VEC1022R0

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