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FN Series 3 to 40kVA N+1 UPS (Tower)

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1. mee eed dp Tr Rees pae rE e N P O 9 eee ay U V E e a Sees O O O Sse oe O i TE A TT EEEE E r a a E E E EEEE E r r T E EEE E E E E T Sa AN R WE A AEN E E EA E A A E GU TE OHS GN N E A E A TG E E A OTS AN N E A A OU N E E A TO OA SG A GOES A R OU N E E A AES A A E NGI A A N E AE A OS A At A SSG A u AION GO GO GO AAA G0 gO GO AAN G0 GO GO GO GO GO GO GO AAA G0 AARI 4 AAAA ANN AAA AN AARI G0 BA F a ROSS ENIE NIR SNIEN IEN EENES NEI SNIEN Rea HN EENES NEI SNIENE NIENIE NISENI NEEN a a nn ee Rea HY EENE NESE NEIEN NEEN art SENESE NEIEN WEENIE ENSEN a ea WEENIE NISENI SNEEN NENES NISENI NEIEN NEIEN wt wa at a eat wert a at er cat wa a a ea L T a See SS SSS SS NS SS Se SS Se NS Se Se SS ee SS Se Se Se Ne Se Se SS Se Se Se Nee Se Se SS Se SS Se Ne Se ee SS Se Se Se Se Se Se SS Se Se Se Se Se Se Se ee SS Se Se SS Se SS ee SS Se Ne Se ee SS SSE See FN Series UPS PLUS 3KVA 12kVA Number of Parallel Units 1 2 a N 1 VA Rating 3 000 6 000 9 000 Maximum VA Rating non N 1 l 6 000 9 000 12 000 Electrical Input 208 or 240Vac 160Vac 280Vac 194 260 ac or 195 260 ac Programmable non N 1 14 54 29A 44A 50A Frequenc 50 60 Hz Synchronized Auto Tracking or 47 63 Hz Programmable Unsynchronized
2. Depress the Next Page button The arrow under the LOAD indicates the reading is for the UPS output and indicates the N LINE UPS LOAD percentage of output load connected to the UPS LINE UPS LOAD CD 2 Depress the Next Page button The arrow next to the battery icon indicates the reading is for the battery voltage Depress the Next Page button The degree C symbol indicates the reading is for the internal UPS temperature Depressing the Next Page button again will return the display to reading I1 6 6 How to Display Programmed Settings 1 The UPS must be turned on and operating in on line inverter mode prior to attempting to read the programmed settings 2 Depress the Function button and the following first function parameter will be displayed Q1 5 _ Ce ot D LIN UPS LOAD cA 28 The first function status displayed will be the audible alarm buzzer status It is shown here to be turned on If the Previous Page Change Setting button is pressed the audible alarm will be turned off Depressing the button again will turn the alarm back on Depress the Next Page button Next the self test status is displayed Here the self test is shown to be in the Test Not On state If the Previous Page Change Setting button is pressed a UPS self test will be initiated and the following displays will be sh
3. 31 Minutes Replacement HoLowappable k UserReplaceable Through Removable Front Panel Battery times are approximate Transfer Time Oms Electrical Connections Hardwire Connector Supplied Environmental 0 C 40 C 32 F to 104 F 10 to 95 Non Condensine 10 000 Feet Low Velocity Forced Air Fans Audible Noise 1 Meter 50 db Controls and Indicators Line mode Backup mode ECO fgreen mode Bypass Low Battery Defective Battery Overload UPS Alarm Transferring with interruption Internal Temperature Self Diaqnastics At power up Manual front panel button Software control with programmable 24 hour automatic selttest Audible Alarms tility Loss Low Battery Transfer to Bypass and UPS Failure RS 232 Serial Port Bundled UPSilon 2000 Software amp REPO Connector Mechanical UPS Dimensions H x vx D inches 295 115x254 295 115x254 295 11 5 254 295 115x254 imm 7488 290 x 645 748x 290 645 748 x 290 x 645 748 x 290 x 645 Number of Cabinets 2 a 4 Optional Ext Battery Bank Dimensions Hx Vx O inches 20 9 11 58 25 4 29 9 11 0 25 4 20 0 11 5 x 25 4 290981158254 mm 7468 290 x 645 7468 290 x 645 745 x 290 x 645 748 x 290 x 645 Number of Cabinets Required 2 J 4 UL 1778 amp cUL Listed CE and FCC Class A Available Options External Battery Bank 1 parallel TAH battery strings 180 Ibs 81 7 kg FMB 259 External Battery Bank 2 parallel 74H battery strings 290 Ibs 139 ka Contact Closure
4. Cirit Breakers IFS 3 Brunch Rated Two Pole 4 Paces i Circuit Breakers Two Pole 4 Places a oe te sisisfsisis sis s s Cutout 1 Le 120 240WVac Termtal Output 1 Ll 120Vae N Ee ae Block Gutput 2 L2 120Vae N t Cutput 2A LI 120 240Vac Cutput 2B L1 108V Mot Used pONOT Inpul Ground USE Input L2 208 240Vuec Typical Input LI amp BPS 208 240Vac 4 Le Be ri WARNING The 50 or 60Hz constant frequency model must not be set if multiple FN units are to be connected in parallel or used in N 1 mode 15 4 11 System Installation Wiring Diagram single UPS unit 10 Terminal 2TXI 120 208V models MV ac Neutral Bus Bar Tiliya Li T Lead 208 of 240 Vac L2 To Load 208 of 240Vinc Standard Electrical Farel Ground to Load 1 Output Ground 2 Output 1 L2 120209 3 Oubpul 1 LI l20Vae N Jumper to 4 4 Sutpul 2 L2 120Vae H Jumper bo gt Quiput A LI 240Vac Hot Used E Dutput 2B La MENI 7 Input Ground amp Input L2 20 2a Var Input Li 20 240ac 10 DO NOT USE LI To Load 120Vaci Se of rated OFS output max 4 12 System Installation Wiring Diagram typical multiple parallel UPS units 10 Terminal 2TXI 120 208V models UPS 1 Utility L2 208 240 Hardwire Tecnmal Utihty L1 208 240Vac Block E E TER sisis sIs s sis s s Neutral to Lead 120Vac Li T Load 208Vac L To Load 120 208Vae3 Graind to Load Brimech Rated Circurt Breake
5. OWNER S OPERATING MANUAL FN Series UPS Plus Parallel or N 1 Redundant 3kVA to 40kVA Hardwire Models FALLON Uninterruptible Power Supply Models FN3K 2TXI FN4K 2TXI FN5K 2TXI FN6K 2TXI FN8K 2TXI FN10K 2TXI FALCON Electric Inc 5106 Azusa Canyon Rd Irwindale California 91706 626 962 7770 Fax 626 962 7720 Email sales falconups com 2010 Falcon Electric Inc All rights reserved All other brand names and trademarks are the property of their respective owners The information stated in this document is subject to change without notice 2010 11 03 Falcon Falcon Electric FN and UPS Plus logos are registered trademarks of Falcon Electric Inc TABLE OF CONTENTS FN Series Parallelable and N 1 Redundant UPS Features FN 2TXI Double Conversion On line UPS Block Diagram Important Safety Instructions READ FIRST Chapter 1 Introduction 1 1 Manual Overview 1 2 Brief FN Overview Chapter 2 FN UPS Circuit Descriptions Galvanically Isolated Output Input amp Power Factor Correction Power Factor Correction DC DC Converter DC AC Inverter Battery Packs Internal Battery Charger Static Bypass Function Automatic Bypass Transfers Output Filter Chapter 3 Unpacking the UPS and Battery Bank 3 1 Unpacking Instructions Chapter 4 Pre installation Details 4 1 Floor Loading Requirements 4 2 UPS Input Requirements 4 3 UPS Output Requirements 4 4 UPS Output Ratings 4 5 Hardwire Ter
6. This UPS is designed for use with industrial scientific or data processing class equipment WARNING NEVER USE THIS UPS TO POWER LIFE SUPPORT EQUIPMENT OR ANY EQUIPMENT USED FOR LIFE CRITICAL APPLICATIONS The maximum UPS output load in watts must never exceed that shown on the UPS rating label NEVER CONNECT equipment that could overload the UPS or demand half wave rectification from the UPS for example electric drills vacuum cleaners or hair dryers Storing magnetic media on top of the UPS may result in data loss or corruption WARNING This UPS should be installed according to the instructions in this manual Failure to do so could result in unsafe operation and could invalidate your warranty WARNING Once batteries have reached the end of their life ensure they are disposed of properly PLEASE REFER TO YOUR LOCAL LAWS AND REGULATIONS FOR BATTERY RECYCLING REQUIREMENTS NEVER DISPOSE OF BATTERIES IN A LAND FILL Do not dispose of battery pack or batteries in a fire The battery may explode Do not open or mutilate the battery pack Released electrolyte is harmful to skin and eyes It may be toxic WARNING A battery can present a risk of electrical shock and high short circuit current The following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles 1 0 INTRODUCTION Manual Overview This user manual has
7. be set if multiple FN units are to be connected in parallel or used in N 1 mode w p an on U 33 The following V1 V2 V3 and V4 show the operational status setting of the UPS This function may be set to one of four modes Normal which indicates none of the other modes are set The Economy Green Mode indicates the UPS will automatically transfer to bypass mode to save energy should the output load drop below 10 of the UPS output rating Fixed or constant frequency output mode In normal mode the UPS output frequency will automatically be set to the utility frequency and is synchronized with that frequency When set to cf50Hz mode the UPS inverter output frequency will always be 50Hz When set to cf60Hz mode the UPS inverter output frequen cy will always be 60Hz Setting the UPS to a fixed or constant output frequency should be done when the input source is a generator To change between these settings depress the Previous Page Change Setting button Repeat pressing the button until the desired mode setting is displayed All setting changes will be saved when prompted at the end of the parameter sequence Depress the Next Page button The next parameter displayed shows the inverter output voltage adjustment The adjustment can be set to 0 shown 1 1 2 2 3 or 3 not shown To change between these settings depress the Previous Page Change Settin
8. FN 2TXI model UPS units may be connected in parallel to provide a single output totaling four times the output of a single UPS If N 1 redundancy is required the total output rating will be three times the rating of a single UPS For more details contact Falcon Sales or Support Engineering 42 11 0 ENVIRONMENTAL 11 1 Recycling the Used Battery Packs NEVER discard the UPS the UPS battery bank or batteries in the trash Contact your local recycling or hazardous waste center for information on proper disposal of the used battery pack and batteries The entire spent battery packs may be returned to the Falcon Service Center at the end user s expense for recycling Prior to returning the spent battery pack s please call the Falcon Service Center and obtain a Return Materials Authorization RMA number NEVER dispose of batteries in a fire as batteries will explode NEVER dispose of used batteries or the UPS in the trash or a landfill as it is a violation of federal and state laws The UPS and batteries must be recycled For UPS and battery recycling information please contact Falcon Service for the name and address of the nearest battery recycling facility NEVER open or mutilate the battery or batteries Released electrolyte is harmful to the skin and eyes It may be toxic A battery can present a risk of electrical shock and burns due to their high short circuit current capability JAA WARNING Observe all warnings caut
9. gt 0 95 Efficiency AC AC Up to 90 Battery Mode 85 Electrical Output Watts N 1 Redundant Mode Fixed Frequency Output Mode Voltage Isolated Please specify the output voltage configurations desired at the time of order Note Each 120Vac output is rated at 50 of the model output rating 240 120Vac Split Phase 3 wire plus ground or 208Vac 2 wire Ovenoad Capability lt 105 of 2100 VVatts continuous output each UPS 115 of 2100 VVatts for 83 Seconds each UPS 125 of 2100 VVatts for 25 seconds each UPS 150 of 2100 Watts for 320 milliseconds each UPS 2 0 1 2 or 3 Programmable Frequency 50 60 Hz 5Hz Synchronized Auto Tracking or 50 Hz and 60 Hz Programmable Fixed Output only Frequency Window 1 Hz or 3 Hz Programmable Auto Tracking mode Harmonic Distortion 5 Typical 3 1 DC Voltage Charger Current Back Up Time Full Load 31 Minutes 1 2 Load 78 Minutes Recharge Time 4 Hours to 90 Replacement Hot Swappable amp User Replaceable Through Removable Front Panel Battery times are approximate Transfer Time Electrical Connections Environmental 0 C 40 C 32 F to 104 F 10 to 95 Non Condensing Altitude 10 000 Feet Controls and Indicators Status on LCD amp LED Line mode Backup mode ECO green mode Bypass Low Battery Defective Battery Overload UPS Alarm Transferring with interruption Internal Ternperature Mechanical UPS Dimensions 29 5x11 5x 25 4 29 5x11
10. 5 25 4 29 5 xX 11 5 x 25 4 29 5x 11 9x 25 4 29 5 11 5x 25 4 mm 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 Number of Cabinets Required 1 2 3 4 UL 1778 amp cUL Listing Pending CE and FCC Class A Available Options DESCRIPTION OPTION DESCRIPTION OPTION po DESCRIPTON FNB1S9 External Battery Bank 1 parallel SAH battery strings 180 Ibs 81 7 kg USHA SNMP HTTP Network Card FNB 259 External Battery Bank 2 parallel SAH battery strings 290 Ibs 139 kg Contact Closure Interface Card FNB3S9 External Battery Bank 3 parallel SAH battery strings 400 Ibs 181 5 kg 2 RS 232 Interface Card FNBKBC 5A 2 5 Amp External Battery Charger Supports up to 4 external battery banks 3 chargers maximum per UPS 50 FN Series UPS PLUS 10KVA 40kVA Number of Parallel Units 7 J 2 GT a Maximum VA Rating non N 1 10 000 20 000 30 000 40 000 Electrical Input 208 or 240Vac Yoltage Range 160 260Vac lt 75 load 175 290Vac gt 75 load voltage Range Cd Bypass Voltage Window 184 260Vac or 195 260Vac Programmable Current Amps system N 1 N A 50A 100A N A non N 1 50A 1004 150A 200A Frequenc 50 60 Hz Synchronized Auto Tracking or 47 63 Hz Programmable Unsynchronized Power Factor Correction Efficiency AC AC Up to 90 Battery Mode 85 Electrical Output watts 14 000 21 000 N 1 Redundant Mode 7 000 14 000 Fixed Frequency Output Mode Voltage Isolat
11. 859 8 400 1146 4 620 Optional Ext Battery Bank Dimensions Hx VV x D inches 29 5x115x254 29 5x 115x254 29 5x11 5x 25 4 29 5x11 5x 254 mm 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 Number of Cabinets Required 1 2 3 4 Agency Listing UL 1778 amp cUL Listed CE and FEC Class A Falcon Electric Inc 5106 Azusa Canyon Rd Irwindale CA 91706 800 842 6940 Fax 626 962 7720 www falconups com email sales falconups com 47 FN Series UPS PLUS 5KVA 20kVA Number of Parallel Units 7 2 ST S A Maximum VA Rating non N 1 5 000 10 000 15 000 20 000 Electrical Input Nominal AC Voltage 208 or 240Vac Voltage Range 160Vac 260Vac Bypass Voltage Window 184 260 ac or 195 260Vac Programmable Current Amps system N 1 NIA 24A 57A N A non N 1 24A 57A 70A 93A Frequen 50 60 Hz Synchronized Auto Tracking or 47 63 Hz Programmable Unsynchronized gt 0 95 Efficiency AC AC Up to 90 Battery Mode 85 Electrical Output Watts N 1 Redundant Mode Fixed Frequency Output Mode Yoltage Isolated Please specify the output voltage configurations desired at the time of order Note Each 120Vac output is rated at 50 of the model output rating 240 120Vac Split Phase 3 wire plus ground or 208Vac 2 wire plus ground with 120Vac 2 wire plus ground Overload Capability lt 105 of 3500 Watts continuous output each UPS 115 of 3500 Watts for 83 Seconds each UPS 125 of 3500 Watts for 25 s
12. UPS 4 Maintain an ambient temperature range of 32 F to 104 F 0 C to 40 C To assure the maximum life of the batteries UPS operation in an ambient temperature of 68 F to 77 F 20 C to 25 C is recommended OPERATION IN TEMPERATURES ABOVE 77 F 25 C WILL REDUCE BATTERY LIFE 5 The FN Series UPS and optional extended battery banks must be installed in an upright position on a flat surface After installation all 4 UPS caster locks must be depressed and set to the locking position 6 When selecting a suitable location for the UPS and extended battery bank s always verify 4 1 Floor Loading Requirements a THE FLOOR OR SUPPORTING SURFACE IS RATED TO SUPPORT THE WEIGHT OF THE UPS AND ALL EXTENDED BATTERY BANKS TO BE CONNECTED UPS with internal batteries 1 FN3K 2TXI or FN4K 2TXI or FNSK 2TXI or FN6K 2TXI 286 6 Ibs 130 kg 8 amp 10kVA 328 Ibs 148 7 2 FN3K 2TXI or FN4K 2TXI or FNSK 2TXI or FN6K 2TXI 573 Ibs 260 kg 8 amp 10kVA 657 Ibs 298 3 FN3K 2TXI or FN4K 2TXI or FNSK 2TXI or FN6K 2TXI 859 8 Ibs 390 kg 8 amp 10kVA 985 5 Ibs 447 4 FN3K 2TXI or FN4K 2TXI or FNSK 2TXI or FN6K 2TXI 1146 Ibs 520 kg 8 amp 10kVA 1314 Ibs 596 Extended Battery Banks for all FN 2TXI models 1 FNB 1S7 or FNB 1S9 180 Ibs 81 7 kg 2 360 Ibs 163 3 kg 3 540 Ibs 245 kg 4 729 Ibs 327 kg 1 FNB 2S7 or FNB 289 290 Ibs 131 6 kg 2 580 Ibs 263 1 kg 3 870 I
13. UPS across an Ethernet LAN WAN Enterprise Network or via the World Wide Web With our Universal SNMP HTTP Agent board USHA remote management is easy using a standard web browser or Network Management Software NMS Remote SNMP HTTP UPS management is a simple matter of inserting our USHA board into the designated option port provided on the rear panel of every FN Series UPS The USHA board is supplied with a SNMP UPS MIB II compliant snap in Management Information Base MIB The MIB is compatible with HP OpenView and other Network Management Software NMS Remote server and computer shutdown client software is also provided The software supports the shutdown of multiple servers or computers in band across any Ethernet LAN The client software may be installed on as many systems as Pin 1 UPS on Bypass N O Pin 2 Utility Abnormal N O Pin 3 Utility Normal N C Pin 4 Inverter On N C Pin 5 Low Battery N O Pin 6 Abnormal Battery N O Pin 7 UPS Summary Alarm N O Pin 8 Common Pin 9 Shutdown UPS Signal Pin 10 Shutdown UPS Signal Shutdown function will be activated after a 6 25Vdc voltage is applied across pins 9 and 10 The UPS will shutdown after about 5 sec onds required and supports most MS Windows and server platforms in addition to LINUX 38 8 0 MAINTENANCE The FN Series UPS requires very little maintenance The batteries are located behind the UPS front panel and consist
14. button To change to the alternate setting press the but ton again All setting changes will be saved when prompted at the end of the parameter sequence Depress the Next Page button The next parameter displayed shows the acceptable input frequency window The window can be set to 3Hz Shown or 1Hz not shown To change the settings depress the Previous Page Change Setting button To change to the alternate setting press the but ton again All setting changes will be saved when prompted at the end of the parameter sequence Depress the Next Page button The next parameter display is the inverter output voltage setting The inverter output volt age can be set to 200Vac not shown 208 OR 220Vac shown 230Vac not shown or 240Vac not shown To change the settings depress the Previous Page Change Setting button To change to another voltage setting repeat pressing the button until the desired voltage is displayed All setting changes will be saved when prompted at the end of the parameter sequence Depress the Next Page button and go to the next page V1 V2 V3 V4 WARNING If the 50 or 60Hz constant frequency mode is enabled the UPS output s must be derated by 25 Please refer to the fixed frequency output mode ratings for your model in the specifications located at the end of this manual WARNING The 50 or 60Hz constant frequency model must not
15. in a single battery bank enclosure Multiple enclosures may also be configured When connected to the FN 2TXI model UPS the Extended Battery Bank will provide an extended battery backup time 9 1 How to connect the FNB xS7 or FNB xS9 extended battery bank to the FN 2TXI Model UPS 1 2 Locate the extended battery installation kit The kit contains 1 interface cable 1 ground cable 2 interface cable connector locking plates and 4 screws Remove the screws securing the external battery connectors located on the UPS and Extended Battery Bank rear panels See the picture to the right b Verify the Extended Battery Bank output circuit breaker is in the Off position be Connect one end of the extended battery interface cable to the battery connector on an ees the UPS rear panel Secure the connector by sliding the locking plate into the slots on the connector and installing the supplied screw Connect the other end of the extended battery interface cable to the battery connector on the extended battery bank rear panel Secure the connector by sliding the locking plate into the slots on the connector and installing the supplied screw Connect one end of the ground cable to the UPS ground point located on the rear panel and secure with the supplied screw Connect the other end of the ground cable to the grounding point on the battery bank rear panel and secure with the supplied screw Turn on the battery
16. of the UPS output rating V3 V4 Yo WARNING If the 50 or 60Hz constant frequency mode is enabled the UPS output s must be derated by 25 Please refer to the fixed frequency output mode ratings for your model in the specifications located at the end of this manual ri WARNING The 50 or 60Hz constant frequency model must not be set if multiple FN units are to be connected in parallel or used in N 1 mode 30 Fixed or constant frequency output mode In normal mode the UPS output frequency will automatically be set to the utility frequency and is synchronized with that frequency When set to cf50Hz mode the UPS inverter output frequency will always be 50Hz When set to cf60HzZ mode the UPS inverter output frequency will always be 60Hz Setting the UPS to a fixed or constant output frequency should be done when the input source is a generator Depress the Next Page button The next parameter displayed shows the inverter output voltage adjustment The adjustment can be set to 0 shown 1 1 2 2 3 or 3 not shown Depress the Next Page button The next parameter displayed shows the UPS unit address If only one UPS is being used the address should be set to d0 as shown If multiple parallel UPS units are connected in a parallel configuration of up tp 40kVA or up to 30kVA N 1 operation the units would be addressed 1d01 id02 id03 and
17. programming are easily accessed using push buttons located adjacent to the LCD display All FN 2TXI model rear panels have the following features and functions a Two input Circuit Breakers Bypass and UPS input circuit breakers are provided as supplemental protection devices The UPS circuit breaker acts as the main on off switchs for the UPS It may be turned off to simulate a utility power loss or for performing battery runtime testing The UPS can be completely shutdown when both the UPS and bypass circuit breakers are turned off and the Off push button is depressed b Single phase 208 240Vac 2 wire plus ground hardwire input on a common terminal block c Split phase 120 240Vac 3 wire plus ground hardwire output on a common terminal block d RS 232 Port This port may be used to provide communications between the UPS and a network server or other computer system When used in conjunction with the supplied UPSilon software remote UPS monitoring and control are facilitated The software will automatically save all open computer files and initiate an unattended orderly operating system shutdown in the event of a utility power outage UPSilon supports most MS Windows and Linux operating systems An optional UNIX version is available through Falcon at an additional cost e Two Communications Option Board Expansion Slots The slots support the installation of an optional SNMP HTTP Agent or contact closure interface boards The
18. readily available branch rated circuit breakers and simplifies the distribution to 240Vac and 120Vac loads The outputs of up to four FN 2TXI units may be connected in parallel Please refer to pages 12 13 of this manual for wiring details Additionally the FN galvanic output isolation in conjunction with a derived neutral greatly reduces common mode noise and ground loops Input amp Power Factor Correction All FN 2TXI models require a 2 wire plus ground type 208 240Vac at 50 or 60Hz Each FN 2TXI unit input must be connected to a dedicated circuit having a branch rated circuit breaker If multiple FN units are to be connected in parallel care must be taken to verify the source electrical panel has enough capacity It must be rated to supply the total power requirements of the FN Series units all optional extended battery chargers and any other circuits that may be connected to the panel Please have your electrical contractor review the FN datasheet located at the end of this manual and perform a site survey several weeks in advance of the installation date While the FN Series UPS is operating from the utility power the power factor correction circuit converts utility AC power into regulated DC power for inverter use The circuit corrects the input current to maintain a sine waveform to minimize the amount of current distortion that will be reflected back to the utility DC DC Converter The DC DC converter utilizes energy from the bat
19. 11 5 x254 29 5x11 5x25 4 29 5x 11 5 x254 mm 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 1 2 3 4 Agency Listing UL 1778 amp cUL Listed CE and FCC Class A Number of Cabinets Reguired 48 FN Series UPS PLUS 6KVA 24kVA Number of Parallel Units a Maximum YA Rating tnon M 1 6 000 12 000 16 000 24 000 Electrical Input Nominal AC Voltage 208 of 240W ac Voltage Range 160 ac 2o0ac Bypass Voltage Window 164 260ac or 195 260ac Programm able Curren Amps systern N NIA 254 55A Nia non N 1 294 55A ATA 1164 Frequenc SU 60 Hz Synchronized Auto Tracking of 47 63 Hz Programmable Unsyachronized Power Factor Correction gt 0 95 Battery Mode 85 Electrical Output Waits 1 Redundant Mode Fixed Frequency Output Mode Voltage Isolated Please specify the output voltage configurations desired at the time of order Note Each 120Vac output is rated at 50 of the model output rating 240 120Vac SplitPhase 3 wire plus ground or 208Vac 2 wire Overload Capability 105 of 4200 Watts continuous output each UPS 115 of 4200 Watts for 83 Seconds teach UPS 125 Of 4200 Watts for 25 seconds each UPS 150 of 4200 Watts for 320 milliseconds teach UPS 0 1 2 of 3 Programmable 50 60 Hz 45Hz Synchronized Auto Tracking or 50 Hz and 60 Hz Programmable Fixed Output 2 Fi 0 igurati 1 Hz or 3 Hz Programmable Auto Tracking mode 5 Typical 3 1 12 Minutes
20. 1d04 See the parallel mode configuration section on page 42 of this manual for more details Depress the Next Page button The next parameter displayed defins when the UPS is used in a parallel configuration The settings are P01 and P02 If only one UPS is being configured not paralleled the position should be set to P01 as shown If UPS units are connected in parallel it should be set to P02 6 7 How to Change the Programmed Settings Note The UPS must be placed into Off Bypass mode prior to attempting to change the following parameter settings 1 To enter programming mode depress the On and Next Page buttons at the same time and hold them down until the UPS sounds two beeps The audible alarm status parameter setting will be displayed The audible alarm parameter settings cannot be set in this programming mode O1 o_o Depress the Next Page button Q2 Self test parameter settings cannot be set in this programming mode Refer to section 6 of this manual for setup instructions R1 Depress the Next Page button and qo to the next page R2 31 1 Jt DOCU 32 The next parameter displayed shows the bypass input voltage acceptable window setting The voltage window can be set to Lo 184 260Vac or Hi 195 260Vac which is shown below To change the settings depress the Previous Page Change Setting
21. 4KVA 240 V Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb FN5K 2TXI Output Marking No 1 Output2 OV L1 Output2 120V L2 2 5KVA 120 V No 2 Output1 OV L1 Output 120V L2 N 2 5KVA 120 V No 3 Output1 OV L1 Output2 88V L2 5KVA 208 V No 4 Output1 OV L1 Output2 120V L2 5KVA 240 V Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb FN6K 2TXI Output Marking No 1 Output2 OV L1 Output2 120V L2 3KVA 120 V No 2 Output1 OV L1 Output1 120V L2 N 3KVA 120 V No 3 Output1 OV L1 Output2 88V L2 6KVA 208 V No 4 Output1 OV L1 Output2 120V L2 6KVA 240 V Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb FN8K 2TXI Output Marking No 1 Output2 OV L1 Output2 120V L2 4KVA 120 V No 2 Output1 OV L1 Output 120V L2 N 4KVA 120 V No 3 Output1 OV L1 Output2 88V L2 8KVA 208 V No 4 Output1 OV L1 Output2 120V L2 8KVA 240 V Use only 8 AWG 75C copper wire and torque terminal block screws to 23 in lb FN10K 2TXI Output Marking No 1 Output2 OV L1 Output2 120V L2 SKVA 120 V No 2 Output1 OV L1 Output 120V L2 N SKVA 120 V No 3 Output1 OV L1 Output2 88V L2 10KVA 208 V No 4 Output1 OV L1 Output2 120V L2 10KVA 240 V Use only 6 AWG 75C copper wire and torque terminal block screws to 23 in lb Alternate Output Connection Method As an alternate method to your e
22. 5x 254 295x115x254 295x115x254 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 Number of Cabinets 1 2 3 4 UPS Weight total Ib kg 786 6 130 573 2 260 859 8 400 1146 4 520 Optional Ext Battery Bank Dimensions HxWxD inches 29 5x11 5x 25 4 29 5x11 5x 254 29 5x11 5x 254 29 5x11 5x 254 mm 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 1 2 3 4 Number of Cabinets Required Agency Listing UL 1778 amp cUL Listed CE and FCC Class A Falcon Electric Inc 5106 Azusa Canyon Rd Irwindale CA 91706 800 842 6940 Fax 626 962 7720 www falconups com email sales falconups com 46 FN Series UPS PLUS 4kVA 16KVA Number of Parallel Units 1 S a Maximum VA Rating non N 1 4 000 8 000 12 000 16 000 Electrical Input 208 or 240 Vac Voltage Range 160Vac 2680Vac Bypass Voltage Window 184 260Vac or 195 260Vac Programmable Current Amps system N 1 N A 19 3A 38 5A N A i Freguen 50 60 Hz Synchronized Auto Tracking or 47 63 Hz Programmable Unsynchronized gt 0 95 Efficiency AC AC Up to 90 Battery Mode 05 Electrical Output Watts N 1 Redundant Mode Fixed Frequency Output Mode Voltage Isolated Please specify the output voltage configurations desired at the time of order Note Each 120Vac output is rated at 50 of the model output rating 240 120Vac SplitPhase 3 wire plus ground or 208Vac 2 wire plus ground with 120Vac 2 wire plus gro
23. C DC Inverter 208V L1 208Vac Overload p ON R Protection L a 0 N 120Vac Va cuss Switch l x L N ae L2 120 240Vac Gnd f Charger Battery Battery I f AlH Extemal Battery Intemal Battery SAVE THESE INSTRUCTIONS This manual contains important instructions which must be followed during the installation operation and maintenance of the UPS and batteries Please read all instructions before operat ing this equipment and save this manual for future reference All of the models presented herein are intended for installation in a controlled environment This UPS operates from utility power and contains a number of high current back up batteries this information is important to all personnel involved Please read this manual first before continuing to unpack install or operate this UPS STORAGE AND TRANSPORTATION This UPS must be handled with care and given special attention due to the high amount of energy stored within its internal sealed lead acid batteries Please retain the UPS shipping container in the event the UPS needs to be returned for service It has been designed to ship the UPS safely without shipping damage INSTALLATION This UPS must be installed in a clean environment free from moisture flammable gases or fumes and corrosive substances This UPS is for use in a protected environment with an ambient temperature range from 32 F to a maximum of 104 F 0 C to 40 C
24. ED Display Modes Utility AC Source 1 UPS Input Power Present LED Green Indicates utility power is present and the UPS input circuit breakers is turned on If the utility voltage is out of tolerance the LED will turn off Bypass AC Source 2 Bypass Input Power Present LED Green Indicates bypass power is present and the Bypass circuit breaker is turned on If bypass power is out of range the LED will turn off N 1 Mode Enabled Green Indicates multiple UPS units are connected in parallel and have been properly configured and programmed for Parallel N 1 mode operation Economy Green Mode Enabled Yellow Indicates Economy Green mode has been enabled Alarm Condition Present Red Indicates the UPS in an alarm condition 20 5 4 LCD Display Overview LCD Display 5 5 LCD Icon Descriptions 1 Bypass input is out of tolerance UPS failed to transfer to bypass or bypass input is out of tolerance when the UPS is in Economy Green Mode 2 Utility loss or the utility input is out of tolerance 3 UPS lost inverter output and transferred to bypass 4 Battery voltage is out of tolerance or defective batteries 5 The UPS output is overloaded 6 The UPS is presently in maintenance mode T MIMIC Display showing Line UPS Battery and Load When referenced in conjunction with arrows 8 9 and 11 it defines the operational state of the UPS They also indicate the source of the input output battery parameter
25. Interface Card FMB 359 External Battery Bank 3 parallel TAH battery strings 400 lbs 181 5 ka 2 RS 232 Interface Card FNMB 304 2 External Maintenance Bypass 208 240Vac supports 1 UPS unit Optional R5485 Interface board FAM BBOA 2 External 604 Maintenance Bypass 208 240vac supports 2 UPS units Optional USB Interface board FMM B1 204 2 External 120A Maintenance Bypass 20 240Vac supports 4 UPS units Parallel cable kit FRMBKBC 54 2 Arp External Battery Charger Supports upto 4 external battery banks 3 chargers maximum per UPS FN Series UPS PLUS BKVA 32KVA Number of Parallel Units 1 S a Maximum VA Rating non N 1 8 000 16 000 24 000 32 000 Electrical Input Nominal AC Voltage 208 or 240Vac Voltage Range 160 260Vac lt 75 load 175 260Vac gt 75 load Bypass Voltage Window 164 260Vac or 195 260Vac Programmable cee ee consist en non N 1 40A 80A 120A 160A Frequency 50 60 Hz Synchronized Auto Tracking or 47 63 Hz Programm able Unsynchronized Power Factor Correction gt 0 95 Efficiency AC AC Up to 90 Battery Mode 65 Electrical Output watts N 1 Redundant Mode Fixed Frequency Output Mode Yoltage Isolated Please specify the output voltage configurations desired at the time of order Note Each 120Vac output is rated at 50 of the model output rating 240 120Vac Split Phase 3 wire plus ground or 208Vac 2 wire Overload Capability lt 105 of 5600 Watts continuous output
26. RMA number from Falcon Falcon will oe TERE S PEET nS peers eo Soret soso SSeS Soe E TROSA a l r ag e a EE FESSAN oe SEES SeS ooo Sass 7 i N EA isi 5 t all sh i i o ion this document are the only warranties that d product back to the end user For defective th life support equ the battery is allowed to discharge below the ted warranty is not transferable aS uss iJ AK ii l Ke ws Sees See E Wig oer ae duct must be returned to Falcon No product can be returned ie i Fe He ee i it a i y y i FALCON ELECTRIC INC ii unauthorized repairs or modifications or use of unauthorized 4 i F i iN Wi i in conjunc Th os foe 3 Cc SS Yi X TN EEEREN tie Rees eee eerste FELS sin ER pot e Sages on e Nila ran nes Scania D ieee eae z ii eee _ ot ROC ary nes Meee oe Hez ees A g SS eo FER S REZET ees Rs eee fe Se eee Sarees a Sas M nE TERR SSC TY rm ee _ moa Sac Sees Sea Soe ee i GE rie ees eee Erte eE ratte Soe Wie eee TT x ease Rest ett pat cre ZEEN neee EES foes SSS Recess Seer gress Oy Sige atl Lies oe eases ie OS NEW PRODUCT LIMITED WARRANTY Return Material Author ted warranty does not cover damage caused by Falcon warrants that this product will be free from d
27. S programming reset to default values Static bypass malfunction Contact Falcon Service Fixed 50 or 60Hz output mode programmed without turning off the bypass input circuit breaker Should a fixed 50 or 60Hz output be desired turn the bypass input circuit breaker off To clear error code 24 startup the UPS with the Bypass input circuit breaker turned off PFC over current condition Verify the UPS output is or has been overloaded The UPS output has experienced a 120 overload in bypass for over 2 minutes Bypass has been shutdown The battery charger is overcharging the batteries Contact Falcon Service Other error code consult with Falcon Service 22 6 0 OPERATION The following sections outline the operation and programming of the FN 2TXI UPS models Please read and understand them completely prior to connecting any equipment to the UPS output 6 1 How to start up the UPS with utility power present 1 Verify the UPS input wiring is correct and connected to a live circuit 2 Turn on the UPS and Bypass input circuit breakers located on the UPS rear panel and the following LCD Display will be displayed The UPS output will be immediately turned on with the UPS in bypass mode Display A is an LCD test display ed ZA m SS c lt and is shown for about 3 seconds after the input circuit breaker is LINE UPS Ld a _ owe HHH 1 IM Hz turned on WE p Next display B is shown BPS displayed The UPS
28. SK PIE EET HEE Soe are REE eayg ewer es a EREET i i Hy n rs k i i o terials 4 i n y t J a4 ie i Hi H fi i t te a Q NS ESI Eos KA it it t i i i K nii i i rs k i i i in ma 2 RC EET EEVA LN a d h IEN TAES Ste A ieesee Bete Y i it y e AN i h i i oo a are SMe e DCMT aN an eee Ness E fe tae Scam agape Sees i x th i i i impac improper ih aac eee Wigs se a T RN EEE N tie Rn cee RAZZ ie ee are wees es Sere ete tee SER arteen Ee igo sons eres T E N Sd Here nes Nae cae basse S ii the factory seal x iN i i Ge e AN i Hi EE m So EEE wz Ves d L Loa k bee os See es pe Eeste Se E eE Soe an ease assis ers SS Ny i i iM j i i i i i i h i K i eC ts will be borne by the s 9 Se ae Si Weir LEE OS eae era eS EEA eE Roca ose Wig ce Toe EEE Y tie Rees d ake DE z Soca SaSioe n i i accidents j 7 i is fh fhe as sere SH ee oa re eS Sete re oe bo S Sa A hee a aE EEE h TO ns a E OAN A xe ith y vn Hit i i rear N Hk oy x B y it Mt ti i re hi i i i i i lpping cos Sd PEET ee sen ge ess Saree i h i j KA X ti i it i i
29. SNMP HTTP Agent board is a TCP IP addressable solution to remote UPS monitoring and management via LAN WAN or the Internet The agent board is supplied with client software that will remotely shut down multiple servers or computers through the Ethernet LAN A CD containing software clients and a SNMP MIB II compliant MIB is provided that supports most popular operations systems f Two RJ45 connectors for connection of UPS parallel operation or remote maintenance bypass interface cables Used when 2 or more FN 2TXI units are connected in parallel WARNING Only FN models of identical power ratings may be connected in parallel For example a FN3K 2TXI may only be connected in parallel with another FN3K 2TXI unit The FN5K 2TXI may only be connected in parallel with another FN5K 2TXI The same is true for the FN6K 2TXI model g One Local Maintenance Bypass Switch The switch provides a manual means of placing the UPS into bypass mode to allow for minor servicing to be performed on the UPS 2 0 FN UPS CIRCUIT DESCRIPTIONS Galvanically Isolated Output The FN 2TXI models provide a galvanically isolated 120 240Vac hardwire output To meet UL and code requirements a dedicated electrical panel should be provided by your electrical contractor or electrician The FN 2TXI output configuration gives the required split ohase output necessary to hardwire the UPS to most standard 3 wire plus ground type electrical panels This both allows for the use of
30. ank Chapter 10 Parallel Mode Operation 10 1 How to configure FN 2TXI models for Parallel or N 1 Operation Chapter 11 Environmental 11 1 Recycling the Used Battery Packs 11 2 FCC Considerations Chapter 12 Technical Support Warranty Specifications A UOU oi ol NNNDDODOOOD OD O 10 11 13 13 15 15 16 18 19 19 21 21 21 23 25 25 26 28 31 35 42 42 43 44 45 46 51 FN Series Parallelable and N 1 Redundant UPS Features Parallel Mode and N 1 Redundant Mode Operation True Double Conversion On line Sinewave Design Output Galvanic Isolation LCD Display with Advanced Monitoring Remote Emergency Power Off REPO Input Power Factor Correction Wide Input Voltage Window Precision Output Voltage Regulation Superior Brownout Surge and Transient Protection Frequency Converter Operation User Replaceable and Hot Swappable Battery Pack Optional Extended Battery Banks amp Chargers RS 232 USB amp Optional SNMP HTTP Communications UPSilon UPS Monitoring amp Management Software Two Year Warranty FN 2TXI Model Double Conversion On line UPS Block Diagram Maintenance Bypass Circuit Breakers Filter Static Bypass L1 diii Static ity Bypass Input PWM YP Input Fitter Rectifier inverter Switch Output Pickle lhe 7A C4 riser ERAN UPS OUTPUT m VZPFC ton a y N L1 120 240Vac U A f ao gt aa SNA AN Va a Fuse VEN Fa Fuse _ D
31. bank output circuit breaker and start up the UPS Perform a UPS self test to verify operation 41 10 0 PARALLEL MODE OPERATION 10 1 How to configure FN 2TXI models for parallel or N 1 mode operation Up to 4 FN 2TXI model UPS units may be connected in parallel in single UPS increments to provide a single 3 40kVA UPS output a true N 1 redundant output This is accomplished by connecting each UPS to be paralleled wired to a single utility source rated for the combined UPS load The UPS outputs should be connected together via pigtail connections with mating plugs A licensed electrician can provide the hardwire output connections and circuit Each individual UPS output must have a dedicated branch rated circuit breaker installed between the UPS output and load FN 2TXI models have two special bus connectors located on the UPS rear panel that supports interconnection of the paralleled UPS units 1 parallel UPS interface kit must be purchased from Falcon for each UPS to be paralleled The interface kit contains 1 daisy chain bus cable 3076 1 wrap around bus cable 3077 detailed installation instructions and assorted hardware The Falcon part number for the kit is UA88385 The picture to the left shows a typical two UPS configuration with extended battery bank The full output of each UPS is connected together to provide a single output of the two or true N 1 redundancy with the out put rating of a single UPS Up to 4
32. batteries may be operated at 32 F to 104 F 0 C 40 C but battery life will be substantially reduced if contin uously operated at the higher temperature levels Optional extended battery banks and charger modules are available through Falcon to extend the amount of battery runtime Internal Battery Charger The internal UPS battery charger utilizes energy from the utility power to continuously charge the UPS batteries The charger operates in constant power mode The UPS batteries are being charged whenever the UPS is plugged in turned on and operating from utility power The internal UPS battery charger output is rated at 1 9 amps Static Bypass Function NOTE Bypass power will only be available If the bypass input is connected at the time of UPS installation A manual static bypass pushbutton is located on the FN front control panel When the UPS is operating from utility in the normal utility mode on line state depressing this button will cause the UPS to transfer to bypass Depressing the bypass button again will return the UPS to normal inverter operation Automatic Bypass Transfers NOTE Bypass power will only be available if the bypass input is connected at the time of UPS installation The FN Series UPS will automatically switch to bypass mode under the following conditions To energize the connected load when the UPS is first turned on encounters an overload encounters an over temperature condition or upon a UPS failure
33. been written to provide basic information about Falcon FN Series 2TXI models The FN Series is a rugged double conversion on line UPS It has galvanic output isolation configured for a split phase 3 wire plus ground 120 240Vac output The FN Series provides continuous power conditioning and accepts a wide range input voltage while providing tight output voltage regulation with a true sinewave output The FN Series UPS is specifically designed to protect sensitive computers and equipment against the widest range of power problems These problems include power failures voltage sags voltage surges brownouts utility line noise high voltage spikes frequency variations common mode noise switching transients and harmonic distortion This manual also details unpacking unit installation and the major features of the FN Series UPS in addition to detailed UPS operation configuration and troubleshooting information The specifications section at the end of this manual provides detailed operating parameters and general information on approvals and certifications FN UPS Overview The Falcon FN Series UPS is designed to be easily installed in a floor standing configuration The FN Series front panel features a graphical LCD display providing detailed operational information at a glance The display enables the user or field service engineer to easily monitor and troubleshoot localized power problems in addition to UPS operation UPS control and
34. bs 394 7 kg 4 1 160 Ibs 526 2 kg 1 FNB 3S7 or FNB 389 400 Ibs 181 5 kg 2 800 Ibs 362 9 kg 3 1 200 Ibs 545 kg 4 1 600 Ibs 726 kg 4 2 UPS Input Requirements CAUTION To reduce the risk of fire connect the UPS input to a circuit provided with branch rated circuit breaker protection per the following table in accordance with the National Electrical Code and ANSI NFPA 70 requirements a FN3K 2T Xl FN4K 2T XI FNSK 2T XI FN6K 2T XI FN8K 2T XI FN10K 2T XI Input Input Input Input Input Input VERIFY THE PROPER UPS INPUT POWER IS AVAILABLE for each UPS installed Hardwire 208 240Vac 50 60Hz 20A single phase 2 wire plus ground Branch Rated Circuit Breaker Rating 20A Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb Hardwire 208 240Vac 50 60Hz 30A single phase 2 wire plus ground Branch Rated Circuit Breaker Rating 30A Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb Hardwire 208 240Vac 50 60Hz 40A single phase 2 wire plus ground Branch Rated Circuit Breaker Rating 40A Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb Hardwire 208 240Vac 50 60Hz 40A single phase 2 wire plus ground Branch Rated Circuit Breaker Rating 40A Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb Hardwire 208 240Vac 50 60Hz 50A single p
35. chased and installed the port will be covered with a small cover plate This plate will be secured with 2 screws CAUTION NEVER INSTALL OPTION CARDS THAT HAVE NOT BEEN SUPPLIED BY FALCON ELECTRIC OR ARE FOR ANOTHER FALCON MODEL WITHOUT CONSULTING WITH FALCON SERVICE MOST SG SERIES COMMUNICATIONS BOARDS WILL NOT WORK IN FN SERIES MODELS ONLY USE OPTION BOARDS THAT ARE SPECIFIED FOR FN 3 4 5 6 8 or 10kVAMODELS 7 1 Advanced Communications Option Cards Available a USHA TYPE SNMP HTTP Agent Board b Dry Contact with EPO Interface Board P N UA88383 c USB amp EPO Interface Board P N UA88382 d RS485 amp EPO Interface Board P N UA88381 e Second RS 232 Interface Card P N UA88380 CAUTION The internal USHA SNMP HTTP AGENT device must be installed into the Advanced Communications Option Slot specified in this manual Do not attempt to install it in the contact closure option card slot The RS 232 port and UPSilon software may not be used when the USHA card is installed 7 2 RS 232 Port This UPS is equipped with 1 RS 232 port located on the UPS rear panel A standard RS 232C interface cable is provided to allow for the connection of the UPS to another RS 232 port found on most computers When an RS 232 cable has been connected and the supplied UPSilon computer shutdown and management software has been properly installed on the connected computer a high level of UPS management and protection against lost or corrupted
36. condition Should any of these events occur the UPS will transfer to bypass mode sound an audible alarm and provide a BPS indication on the LCD display Output Filter As with the input filter stage the output filter maintains conducted EMC and RFI levels below FCC Class A limits 3 0 UNPACKING THE UPS AND BATTERY BANK Due to their size and weight FN 2TXI model UPS units and optional battery banks are shipped secured to shipping pallets Removal of the UPS and battery bank should never be attempted by one person Upon unpacking the UPS or battery bank verify the following items were shipped Should you have not received any of the items listed below please contact Falcon Electric Customer Service at 1 800 842 6940 FN 2TXI UPS Models FNB1S7 6K6 Extended Battery Bank Shipping pallet contents Shipping pallet contents 1 FN 2TXI UPS verify the exact model shipped 1 FN Extended Battery Bank 1 RS 232 Cable 1 Interface Cable 1 UPSilon Software CD 1 Installation Kit 1 Software Interface Cable 1 Owner s Manual NOTE If multiple FN UPS units were received for connection in parallel please verify that one parallel interface cable kit has been received for each FN unit received Unpacking Details 3 1 Unpacking Instructions 1 Cut the bands securing the protective carton and lift it off of the UPS or battery bank 2 Remove the 8 upright boards from the upper and lower crate assemblies 3 Remove the u
37. contact closure the UPS must be completely shut down and restarted to clear the EPO condition 7 4 Optional Communications Interface Board Details UA88380 Second RS 232 Interface Option Board This communications board supports the connection of a second RS 232 DB 9 connection to the UPS in addition to providing 1 two pin EPO interface connector The DB 9 pinout is identical to the standard DB 9 RS 232 interface found on the UPS rear panel UA88381 RS 485 Interface Option Board This communications board has 1 RS485 standard interface CN2 in addition to providing 1 two pin EPO interface connector CN1 and 1 two pin remote power connector CN3 Pin 1 Ground CN2 Pin 2 AData 4 2 3 Pint REPO1 CNT Pin 3 B Data Pin2 REPO2 1 2 Pin 1 AC a Pin 2 AC 1 2 37 UA88382 USB Interface Option Card This option card supports the connection of 1 USB interface cable for use with UPSilon remote monitoring management and unattended O S shutdown software Pin 1 VCC 5V Pin 2 D Pin 1 REPO 1 Pin 3 D Pin 2 REPO2 BI 4l Pin 4 Ground UA88383 Dry Contact Interface Option Card This card provides dry contact closure signals for UPS on bypass utility normal inverter on low battery abnormal battery UPS summary alarm It also provides EPO and remote UPS shutdown capability 1 2 3 4 5 6 7 8 910 USHA SNMP HTTP Agent Option Card Now you can monitor and manage your Falcon Electric FN Series
38. e aa ee BY ec a eee a eat a eee a ec NY erate aaa ee a V a V eee a eat a eee a ec NY eae aaa ee a V a a eee ae eat a eee ae NY ate as ee NY ew a eee a eat a eee a V ce NY aa mW eB NY eR a eee a ae eae NY eee ae eS NY ea V eS EY cea a eR V ee ee SAS CAS AUIS CAS AUIS CAS SUIS SAS AOI AS SAS AOI AS SAS AUIS SAS AOI AS SAS AIAN SAS AIAN SAS AOI AS SAS AOI AS SAS AOI AS SAS AOI AS SAS SOAS SAS AOI AS SAS AOI AS SAS SOI AS SAS AGIAN SAS AAS SAS AUIS SAS AOI AS SAS AOA SAS AOI AS SAS AOI AS SAS SOI AS SAS AOI AS SAS AOI AS SAS AOI AS STAN AGIAN SAS AOI AS SAS AGIAN SAS Mt Bi poe Th SAVE ANN ith ANN Ya NNT SRM Ni GRAM SENNA AIAN GAN He AAR GRAVE GUNA ANNI ie DERE T AERA T AENA P GINA AUN AIAN P GAN ARM Ni GRAV GUNNA INV GAY He ERA GRAVE AEA ANNI P MANY li NVI AA P ATMA AR AIAN Ya GAH AN T ARA T NERA INV GAY i ANA GRAV ARA P AA ANY NWI AAA MIVA AUN T EAE GAH RM Ni GRAVE GUNNA P Nie GAY AE T AAR P AARE ANNI ie AIAN li NN I ae ANY iss E Es REET RT RETIRES RAR ES EUR RT A Es EUR REARS RAR Eso RE GR RES AES RAR Es ea PRE GR RES AES RAR Esa RE GRRE MATES RAREST a DERE GR RES REAR ES RES ERE TRE RAR ES ES 2 ERE RES REAR ES ES A RAR ES ES PR 7 RE INES REAR ES RES PTR e7 RR E INES REG ES EUR Re es F 5 r n Cc e raga oe es Se te _ pati ea N pee es tess esos onere aie arro c SE a e i CERT TE i f BS SSIES Sessa a ee Sess oe Soe ea isi 5 ES a i et _ Ha lt see Sis he tae Sse
39. e unit installations 17 4 10 External Battery Charger Option Installation Wiring Detail Typical UPS unit with optional FNBC 5A 2 for use with external battery banks only FN6KBC 5A 2 5 Amp External Battery Charger Module 1 External Battery Negative 240Vdc 2 External Battery Positive 240Vdc 3 Utility Ground 4 Utility L1 208 240Vac 5 Utility L2 208 240Vac Battery Charger Module UPS System Wiring Diagram Utility L2 Lime el Neutral Bus Bar Neutral Bus Bar UPS Hardwire Termmal Block Utility Ground Neutral to Load 120Vac il I L2 To Load 240 120Vac L1 To Load 240 120Vac Standard Electrical Panel Dedicated Electrical Pane Ground to Load Optional S5G6KBC 5A 2 External Battery Charger Terminal Block sjejejoje Red to external Battery Bank Positive Battery Black to external Battery Bank Negative Battery 5 0 DISPLAY amp CONTROLS The pictures below outline the various control panel LED and LCD functions and locations 5 1 Control Button and LCD Locations lt 00 ag O LCD Display N 1 Status LED Utility Status Indicator LED Bypass Input Status LED UPS On Alarm Silence Control Button Previous Page Change Setting Button Confirm Button Next Page Button UPS Off Bypass Button 10 Function Button 11 Economy Green Mode Status LED 12 UPS Alarm LED 5 2 Control Button Operation On Alarm Silence Button 1 When utility power is presen
40. each UPS 115 of 5600 Watts for 83 Seconds each UPS 125 of 5600 Watts for 25 seconds each UPS 150 of 5600 Watts for 320 milliseconds feach UPS 0 1 2 or 3 Programm able 0 i 1 HZ or 3 Hz Programmable Auto Tracking mode 5 Typical 3 1 Battery Replacement Hot Swappable amp UserReplaceable Through Removable Front Panel Battery times are approximate Transfer Time Line Fails Recovers o O UPS to Bypass or Reverse After Overload Auto Transfer to UPS Electrical Connections Hardwire Terminal Block Hardwire Terminal Block Hardwire Connector Supplied Environmental 0 C 40 C 32 F to 104 F 10 to 95 Non Condensing 10 000 Feet Low Velocity Forced Air Fans Audible Noise 1 Meter 50 dbA Controls and Indicators Line mode Backup mode ECO green mode Bypass Low Battery Defective Battery Overload UPS Alarm Transferring with interruption Internal Temperature self Diagnostics At power up Manual front panel button Software control with programmable 24 hour automatic self test Audible Alarms Utility Loss Low Battery Transfer to Bypass and UPS Failure RS 232 Serial Port Bundled UPSilon 2000 Software amp REPO Connector Mechanical UPS Dimensions H x Wx D inches 29 5 11 5x 254 29 5 11 5x 25 4 29 5 11 5x 254 29 5 11 5x 254 mm 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 Num ber of Cabinets 1 2 J 4 Optional Ext Battery HxWxD inches 29 5x 11
41. econds each UPS 150 of 3500 Watts for 320 milliseconds each UPS 2 Voltage Adjustment 0 1 2 or 3 Programmable 50 60 Hz 5Hz Synchronized Auto Tracking or 50 Hz and 60 Hz Programmable Fixed Output Frequency Stability 0 2 Fixed frequency operation Fixed frequency output available in non parallel configurations only Frequency Window 1 Hz or 3 Hz Programmable Auto Tracking mode Harmonic Distortion 5 Typical 3 1 Battery DC Voltage Type Charger Curent Back Up Time Full Load 15 6 Minutes 1 2 Load 40 Minutes Recharge Time 4 Hours to 90 Replacement Hot Swappable amp User Replaceable Through Removable Front Panel Battery times are approximate Transfer Time Electrical Connections Environmental 0 C 40 C 32 F to 104 F Humidity 10 to 95 Non Condensing Controls and Indicators Status on LCD amp LED Line mode Backup mode ECO green mode Bypass Low Battery Defective Battery Overload UPS Alarm Transferring with interruption Input Voltage Input Frequency Output Voltage Output Frequency Load Percentage Battery Voltage Internal Temperature Mechanical UPS Dimensions 29 5x11 5x 254 29 5x11 5x 254 29 5x11 5x 25 4 29 5x11 5x 254 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 Number of Cabinets 1 2 3 4 UPS Weight 286 6 130 573 2 260 859 8 400 1146 4 520 Optional Ext Battery Bank Dimensions HxWxD inches 29 5x 11 5 x254 29 5x
42. ed Please specify the output voltage configurations desired at the time of order Note Each 120Vac output is rated at 50 of the model output rating 240 120Vac Split Phase 3 wire plus ground or Overload Capability lt 105 of 7000 Watts continuous output each UPS 115 of 7000 Watts for 65 Seconds each UPS 125 of 7000 Watts for 25 seconds each UPS 0 1 2 or 3 Programmable Frequenc or 50 Hz and 60 Hz Programm able Fixed Output Frequency Stabili Frequency Window 1 Hz or 3 Hz Programmable Auto Tracking mode Harmonic Distortion 5 Typical Crest Ratio 3 1 Battery Battery times are approximate Transfer Time Electrical Connections REPO Hardwire Connector Supplied Environmental 0 C 40 C 32 F to 104 F Humidi 10 to 95 Non Condensing Altitude 10 000 Feet Cooling Low Velocity Forced Air Fans Audible Noise 1 Meter 50 dbA Controls and Indicators Status on LCD amp LED Line mode Backup mode ECO green mode Bypass Low Battery Defecte Battery Overload UPS Alarm Transferring with interruption LCD Displayed Readings Input Voltage Input Frequency Output Voltage Output Frequency Load Percentage Battery Voltage Internal Temperature self Diagnostics At power up Manual front panel button Software control with programmable 24 hour automatic self test Audible Alarms Utility Loss Low Battery Transfer ta Bypass and UPS Failure RS 232 SerialPort Bundled UPSilon 2000 Softwa
43. efects ted warranties set forth RA a a ay T RA isi 5 ee eae O eee a eee wees EN a oO ogee RN EET PIES IOS Re Gea eee ey Wn ese Se i eee rete A Stee Sas oe Sete beg Ser Sid Miler PIE OR See aa eee er eres r SEs Sre _ E Sarre Magoo eer ee SPS ey seen SY Si My LE Oe Boke eu eet as EE Ste A ae see Sie be ee ae ad V me Ss D i en Sees Sie Sa a GE rise qg ete 9s so Se si i Ea eice pnie Cc Saree ining a net i ti i i Wie Poser Seer Da atl a Fee ree eee sores ahd See i ts XK x i j py i I N The i INNO EVENT IS FALCON RESPONSIBLE FOR ANY SPECIAL INDIRECT SECONDARY OR CONSEQUENTIAL DAMAGES SUCH AS PERSONAL INJURY Any defect thout first obta repair replace or refund the purchaser price at Falcon s sole discretion for any defective S as os G aK i N Th is ion misuse or neg iii acts or events outside of Falcon s control such as f normal wear and tear such as cleaning and replacement of batteries The warranty is null and i h i t 3 i Sees Sao eee Sess gg a a8 eae Wes SS a a a a a a te a Sa i i ths when not battery cutoff point To prevent this discharge remove the battery fuse or switch he battery disconnect to the off position when the unit is to be st
44. elow Immediately upon G being displayed press the On button for another 6 seconds The UPS will beep twice again and sequence through H and I After depressing the On button LINE UPS LOAD for 6 seconds the first time the UPS will beep twice and OFF C3 or BPS will be displayed After depressing the On button the second time for 6 seconds H LINE UPS LOAD the UPS will display input voltage H and I The UPS output voltage will be present and the Nia UPS will continue to run on battery until the batteries are discharged or the Off button is pressed for 3 seconds LINE UPS LOAD ao 6 3 How to turn off the UPS inverter and place the UPS into bypass mode 1 While the UPS is operating in utility inverter or battery mode depress the Off button until the UPS sounds two audible beeps The UPS will switch to static bypass and turn off the inverter The LCD will display OFF or BPS The connected load will now be powered directly from the utility source The UPS will continue to operate in bypass mode until a The On button is depressed for three seconds which will return the UPS to normal inverter mode operation b The UPS and Bypass Input circuit breakers are turned off which will shut down the UPS and the connected load completely 6 4 How to completely shut down the UPS 1 While the UPS is operating in utility inverter or batt
45. ery mode depress the Off button until the UPS sounds two audible beeps The UPS will switch to static bypass and turn off the inverter The LCD will display OFF or BPS 2 Turn off the UPS and Bypass input circuit breakers which will shutdown the UPS and the connected load completely Note the UPS may continue to run for a few seconds prior to turning off 25 6 5 How to display readings 1 The bypass input voltage is displayed immediately after the UPS and Bypass circuit breakers are turned on and has sequenced up to inverter mode as shown in 11 Depressing the Next Page button will change to display the utility frequency as shown in J below The b denotes the reading is ic for the bypass The arrow under LINE UPS LOAD an iy es the LINE indicates the reading is for the bypass input voltage Depress the Next Page button The r denotes the reading is for utility The arrow under the LINE indicates the reading is for the utility frequency J LINE UPS LOAD Depress the Next Page button The b denotes the reading is for K _ eit LOAD the bypass Depress the Next Page button The arrow under the LOAD indicates the reading is for the UPS output voltage L LINE UPS LOAD A Depress the Next Page button The arrow under the LOAD indicates the reading is for the UPS output frequency Mi LINE UPS LOAD iA
46. ery pack hold down brackets Lay them aside for reassembly Unplug all 5 of the battery pack interconnect connectors Note the location of the connector for each battery pack Grasp each of the battery packs and pull them out of the front of the unit Unpack the new battery packs Take care not to destroy the packaging Compare the new and old battery packs and verify that they are the same type If so proceed with the next step otherwise stop and contact Falcon Service Line up and slide in the new replacement battery packs in the correct orientation Gently push the battery pack back into the cabinet Ensure it is tightly seated into the unit Reconnect all 5 of the battery pack interface connectors to the correct mating connector on the UPS chassis Reinstall the battery hold down brackets with the screws originally removed Reinstall the front panel to the unit with the screws originally removed Perform a UPS self test immediately upon restarting the UPS 40 9 0 FNB 1S7 FNB 2S7 amp FNB 3S7 EXTENDED BATTERY BANK OPTION OVERVIEW Optional fast recharge battery chargers are available Up to 3 additional chargers may be added FN Series Extended Battery Bank Option contains one two or three 240Vdc parallel strings of 12V 7AH Valve Regulated Lead Acid VRLA batteries depending on the model The FNB 1S7 model adds one additional battery string the FNB 2S7 adds two and the FNB 3S7 adds three All strings are
47. face K Cooling Fan i DO NOT BLOCK Remote EPO Connector Contact Closure Communications Slot Serial Number Label Maintenance Bypass Switch behind cover plate Primary External Battery Connector behind cover plate Hardwire Terminal Block cover plate Secondary External Battery Terminal block is visible Connector behind cover plate yhenthe cover plate is removed haana Sh gt i Cooling Wents DO NOT BLOCK Casters with locks 4 places 14 4 9 System Installation Wiring Diagram single UPS unit 120 240V Output Neutral Bus Bar UPS Hardwire Terminal Block Ublity Ground To Load L1 120 240Vac To Load L2 120 240Vac Standard Electrical Panel Dedicated Electrical Pane Ground to Load l Output Ground 2 Output 1 LEL20 240 3 Output 1 LI 120V M Jumper to 4 4 Output 2 L2 120V N Jumper to 3 5 Output ZA LI 120 240 Output 7B Ll 208Vae Not Used T Input Ground amp Input L2 208 240Vac J Input L1 206 240Vac 10 DO NOT USE 4 10 System Installation Wiring Diagram typical multiple parallel UPS units 120 240V Output UPS M Lily L2 208 240Vac Hardwire 4 Teme si sis sIs s s s s s s iliy L1 208 240Vac Block Lf a E m P s ssIsIsIsIsis s s Is He sib teal E O a Utlty Ground Neutral bo Load 120Wac L2 To Load 23240120V g0 Ground to Lead Branch Rated
48. files is in effect Please follow the installation and setup instructions supplied on the UPSilon software CD The UPSilon users manual is also located on the UPSilon CD supplied with this unit UPSilon supports most popular operating systems Should you have special UNIX requirements please contact Falcon Sales for information and pricing of UPSilon for UNIX The UPS amp PC Computer DB 9 pin designations are as follows PIN __s amp P IN Definition UPS PIN Definition PC hi Transmitted data Received data Received data Transmitted data ee eee Signal ground Signal ground 36 The supplied Falcon RS 232 interface cable pin designations are as follows J1 UPS Side RS 232C Interface Computer Side The computer RS 232 Port settings should be set to the following Baud Rate 2400 bps Data Length 8bits StopBit sd Tt Parity Nome O O 7 3 Remote Emergency Power Off REPO A green two pin REPO connector is located on rear panel of all FN 3 10kVA UPS models The connector is shipped with no jumper wire installed and is a normally open interface requiring a CLOSED EPO connection to initiate EPO UPS shutdown Upon receiving the remote EPO switch contact closure the UPS will immediately turn off the UPS inverter and bypass outputs in addition to placing the UPS into an OFF state and sounding an audible alarm OFF and EPO will be alternately displayed on the LCD panel After removal of the EPO
49. g button Repeat pressing the button until the desired mode setting is displayed All setting changes will be saved when prompted at the end of the parameter sequence The next parameter displayed shows the UPS unit address If only one UPS is being used the address should be set to d0 as shown If multiple parallel UPS units are connected in a parallel configuration of up tp 40kVA or up to 30kVA N 1 operation the units would be addressed 1d01 id02 idO3 and 1d04 See the parallel mode configuration section on pages 16 and 42 of this manual for more details To change between these settings depress the Previous Page Change Setting button Repeat pressing the button until the desired address setting is displayed Depress the Next Page button The next parameter displayed defins when the UPS is used in a parallel configuration The set tings are P01 and P02 If only one UPS is being configured not paralleled the position should be set to P01 as shown If UPS units are connected in parallel it should be set to P02 To change between these settings depress the Previous Page Change Setting button Repeat pressing the button until the desired UPS position setting is displayed Depress the Next Page button At the end of the parameter setup mode you will be prompt ed to save the settings To save the settings press the Co
50. hase 2 wire plus ground Branch Rated Circuit Breaker Rating 50A Use only 8 AWG 75C copper wire and torque terminal block screws to 23 in lb Hardwire 208 240Vac 50 60Hz 65A single phase 2 wire plus ground Branch Rated Circuit Breaker Rating 65A Use only 6 AWG 75C copper wire and torque terminal block screws to 23 in lb Alternate Input Connection Method As an alternate method to your electrician having to hardwire the FN Series UPS units an optional input pigtail cable with an L6 30P plug on one end is available The cable may be connected to the input terminals of the hardwire terminal block located behind a cover panel on the UPS rear panel Three meters is the maximum pig tail length allowed for a hardwire device per the National Electrical Code NEC 10 4 3 UPS Output Requirements CAUTION An output disconnect circuit breaker must be provided To reduce the risk of fire connect on to a circuit provided with branch rated circuit breaker over current protection Please refer to the table below for the specific branch rated circuit breaker amperage rating QutputNo Output Rating Ratings of output branch circuit over current protection No 3 Output1 OV L1 Output2 88V L2 6 KVA 208 V No 4 Output1 OV L1 Output2 120V L2 6 KVA 240 V No 1 Output2 OV L1 Output2 120V L2 No 4 Output1 OV L1 Output2 120V L2 6 KVA 240 V No 2 Output1 OV L1 Output1 120V L2 N No 3 Output1 OV L1 Output2 88V L2 Qu
51. heck the battery every two to three months by performing a UPS self test If at any time the UPS LCD panel displays the weak or defective battery icon or error code the batteries need replacing Contact the Falcon Electric Service Department to order replacement battery packs or batteries 4 Battery Pack Replacement With the hot swappable battery pack feature the FN Series UPS battery pack is easily replaced without having to turn the UPS off or disconnect the load Refer to the battery pack replacement section of this manu al for detailed replacement instructions NOTE NEVER ATTEMPT TO REPLACE THE BATTERY PACKS WHILE THE UPS IS IN BATTERY MODE 39 8 1 FN 2TXI Model Internal Battery Pack Replacement 8 Battery Pack 1 Shown partially rem owed Battery Pack puller handle A FN aN ey Ls d ES L N A Battery Pack 4 Battery Pack 2 Typical battery hold TE down bracket Location of 3 ronl panel manunta screws Battery Pack 5 Typical battery pack inkertace connecter Battery pack hold down bracket crews locatedin between battery packs 1 Screw oer bracket 2 How to Replace the Internal UPS Battery Packs N 00 10 11 12 Remove the 3 screws securing the lower UPS front panel Screws are located on the bottom of the lower front panel Lay the panel and screws aside for reassembly Loosen and remove the screws securing the 5 batt
52. ions and notes before replacing batteries Batteries can present a risk of electrical shock and burns due to high short circuit current The following precautions should be observed when working on batteries Remove watches rings and other metal objects Use tools with insulated handles Do not lay tools or metal parts on top of batteries Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury Do not dispose of batteries in a fire The batteries may explode Refer to your local codes for disposal requirements si Do not open or mutilate the battery packs or batteries Released electrolyte is harmful to the skin and eyes It may be toxic 11 2 FCC Considerations Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in an industrial installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interfe
53. is OFF with the load supported by the bypass output The UPS will remain in this _ state until the On button is LINE UPS LOAD depressed When the UPS is turned off using the Off button it will return to this state until the input circuit breaker is turned off 3 Depress the On button for 3 seconds until two audible beeps are sounded 4 The UPS LCD display will be shown Note the MIMIC portion of the display with the arrow under the line and the input voltage is displayed The UPS will sound two short beeps continuously until the following is displayed NOTE Always allow the UPS to charge its batteries for 8 hours prior to use 5 The UPS will now sequence up to on line mode and display the following The UPS initiates a self test E LINE UPS LOAD C2 Go to the next page 23 E1 1 LINE UPS LOAD p q u E2 LINE UPS LOAD f L F LINE UPS LOAD A 24 If the UPS passes the self test OK is displayed If the UPS fails the self test FAIL is displayed alternately with an error code Please note the error code and contact Falcon Service The UPS is now turned on and in on line inverter mode Using an AC volt meter verify the UPS input voltage measurement 6 2 How to start up the UPS without utility power present Cold Start 1 Press the On button for 6 seconds to awaken the UPS The UPS will beep twice and display G b
54. ity for shipping damage In the event shipping damage is found you will be notified of the damage and be instructed to file a claim with the freight carrier You will be billed for all required repairs due to the shipping damage You must submit a copy of our repair invoice to the carrier for reimbursement All units must be returned prepaid The address and shipping instructions will be given to you at the time the RMA is issued Requesting Technical Information or Support You may request technical information or support by email or telephone Please send your technical or support questions by email to SUPPORT FALCONUPS COM You may contact a FALCON support engineer directly by calling the FALCON support line between 9 00 am and 4 00 pm PST 800 842 6940 FALCON Web Support Product data sheets specifications and owner s manuals are available in Adobe Acrobat PDF format on our corporate website at WWW FALCONUPS COM 44 pe pare pare EER SERN TERE EERE EERE PERE SEER TERE SERN EERE EERE TERRE FERRE SEER TERE SERS TERE EERE TERRE PERE EERE TERE EERE EERE ERS TERRE PERE EERE TERE SPER TERE EERE PERE PERE EERE TERE STERN TERRE EERE TERE ERE SERRE TERE EERE EERE EERE PERE PERE EERE EERE PERE TERRE EERE TERRE PERE EERE TEASE TERE TERRE EERE PERE fr fee rR a V eae a ee a ea a meee aa eR NY ear a eee NY ear a eee ae ea a ge aaa ee NY a a eee ae atm a eee ae ec a erate aaa ee RNY a a eee ae eae a eee ae NY ea
55. lectrician having to hardwire the FN Series UPS units an optional output pigtail cable with an L6 30R receptacle on one end is available The cable may be connected to the input terminals of the hardwire terminal block located behind a cover panel on the UPS rear panel Three meters is the maximum pigtail length allowed for a hardwire device per the a Code NEC 4 5 Hardwire Terminal Block Wiring Details FN 2TXI Models Hardwire Terminal Designations 1 2 3 4 J 5 6 _ Output al ane i ig Output Output BEd ES Ground Ground O 1120Vac 0 _ 120Vac 88Vac_ 208 240Vac_ Wiring Detail for a 120 240Vac Split Phase Output _ 9 10 dial E wee 1 2 5 6 7 10 Output Output Output Input Not 1 2A 2B Used L2 L1 L1 Ground _ Ground 120Vac 88Vac 208 240Vac 120Vac 120Vac N lt 240Vac _ GND Wiring Detail for a 120 208Vac Output pot 2 3 4 5 6 7 8 9 w i ii n oe Output Output Not 2B Used L2 N Ground 120Vac 208 240Vac GND wz W8Vac gt The 120Vac output must never loaded more than 50 of UPS output rating The 208Vac output must never be loaded more than 100 of UPS output rating The total load for both 120Vac amp 208Vac outputs must ever exceed the maximum rated output of the UPS 13 4 6 Rear Panel Details UPS Parallel Operation Communications Interface Bus 2 RJ 45 Connectors RS 232 Inter
56. minal Block Wiring Details 4 6 UPS Rear Panel Details 4 7 System Installation Wiring Diagram Single UPS Unit 4 8 System Installation Wiring Diagram Multiple Parallel UPS Units 4 9 4 12 Parallel UPS Communications Bus Cabling 1 Termination Resistor Switch Settings 4 13 External Battery Charger Option Installation Chapter 5 Displays amp Controls 5 1 Control Button and LCD Locations 5 2 Control Button Operation 5 3 LED Display Modes 5 4 LCD Display Overview 5 5 LCD Icon Descriptions 5 6 Status amp Error Code Descriptions Chapter 6 Operation 6 1 How to start up the UPS with utility power present 6 2 How to start up the UPS without utility power present 6 3 How to turn off the UPS inverter and place the UPS into bypass mode 6 4 How to completely shutdown the UPS 6 5 How to display Readings 6 6 How to display Programmed Settings 6 7 How to change the Programmed Settings 6 8 How to use the Maintenance Bypass Switch Chapter 7 Communications 7 1 Advanced Communications Option Cards Available 7 2 RS 232 Port 7 3 Remote Emergency Power Off 7 4 Optional Communications Interface Board Details Chapter 8 Maintenance 1 UPS amp Battery Care 2 Storing the UPS and Batteries 3 When to Replace Batteries 4 Battery Pack Replacement 8 1 FN 2TXI Internal Battery Pack Replacement 8 2 How to replace the Internal UPS Battery Packs Chapter 9 FNB Extended Battery Bank Option Overview 9 1 How to connect the FNB Battery B
57. nfirm button If you do not wish to save the settings press the Off Bypass button for five seconds The LCD will display OFF to indicate the settings are not saved IMPORTANT The UPS must be switched to maintenance bypass mode shut down and restarted after entering the programming mode 34 6 8 How to Use the Maintenance Bypass Switch Located on the Rear Panel IMPORTANT Improper use of the internal Maintenance Bypass Switch will void the equipment warranty The following instructions must be followed whenever this switch Is used 1 Press the Off Bypass button for 5 seconds to place the UPS into bypass mode 2 Remove the phillips screw securing the lower side of the maintenance bypass security cover plate 3 Turn the Maintenance Bypass Switch to Bypass The maintenance bypass icon will be displayed on the LCD display 4 The UPS is now in internal maintenance bypass mode 5 To return the UPS to normal operation switch the Maintenance Bypass Switch to INV Replace the switch cover plate and secure it with the screw previously removed 6 Press the On button to return the UPS to normal inverter operation 35 7 0 COMMUNICATIONS FN 2TXI models are provided with the following communication ports RS 232 port with standard DB 9F serial port connector Two advanced communications option slots are provided on the rear panel of the UPS Unless an advanced communications option board has been previously pur
58. of 5 hot swappable user replaceable packs containing 4 Yuasa 12V 7AH or equivalent sealed VRLA maintenance free lead acid batteries 20 batteries total Batteries must be kept recharged to prevent excessive self discharging which may result in their premature failure The UPS will continuously recharge the batteries when plugged in and turned on When not in use batteries must be recharged every 6 months to keep your warranty valid 1 The UPS and Battery Care Keep the area around the UPS clean and dust free If the area around the UPS becomes very dusty clean the area and the UPS with a vacuum cleaner To assure the full 3 5 year battery life keep the UPS at an ambient temperature of 77 F 25 C No other battery maintenance is required 2 Storing the UPS and Batteries When storing the UPS for any amount of time it is recommended to connect and turn on the UPS for at least 24 hours every four to six months to ensure full recharging of the batteries This will prevent excessive battery self discharge 3 When to Replace Batteries We suggest the battery pack s be replaced every 3 5 years for FN units that are operated and maintained in a 77 F 25 C environment Higher temperature operating environments will decrease the battery life Typically if the UPS is installed in a 104 F 40 C operating environment the batteries will need to be replaced once a year In order to assure the performance of the FN Series UPS c
59. ored without the AC power being supplied to the UPS for more than two days The battery must be recharged every four aS es if fal a ea si es eee iste Sem Oras Se Sere i i ch i the product IONS Ten e M a Wie ETT eee aay ee Nis sere Soren i o t i KK Ny H i aa sr Ji i i Z R E MK A ea q 1 ipping cos roduct returned more than 90 days after sh i nd user i i h i t y i o f broken or shows signs of tampering or ted Warranty and workmanship for a period of two years from the date of shipment by Falcon tat O SIX mon product that is returned to Falcon with an RMA number For defective product returned with 30 days of shipment Falcon will pay for shipping costs to and from its service center For FALCON S LIABILITY UNDER THIS LIMITED WARRANTY EXCEED THE PURCHASE PRICE PAID FOR THE PRODUCT IN QUESTION INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY HAVE OTHER LEGAL RIGHTS THAT VARY FROM STATE TO STATE DAMAGE TO PROPERTY LOSS OF DATA LOST PROFITS ETC IN NO EVENT WILL Exclusions Disclaimers apply to Falcon s products ALL OTHER WARRANTIES ARE EXPRESSLY DISCLAIMED Procedures defective product returned after 30 days but within 90 days of shipment Falcon will only pay O 49 ee Ka an x ae
60. own Depress the Next Page button Go to the next page Note The following functions are a continuation from the previous page These functions can only be displayed and must have their settings changed using another programming method referenced later in the manual As the other programming method requires turning the UPS off to perform they are accessible here as a convenient reference while the UPS is in normal online operation 1 V1 V2 The next parameter displayed shows the bypass input voltage acceptable window setting The voltage window can be set to Lo 184 260Vac or Hi 195 260Vac which is shown below Depress the Next Page button The next parameter displayed shows acceptable input frequency window The window can be set to 3Hz shown or 1Hz not shown Depress the Next Page button The next parameter display is the inverter output voltage setting The inverter output voltage can be set to 200Vac not shown 208 or 220Vac shown 230Vac not shown or 240Vac not shown Depress the Next Page button The following V1 V2 V3 and V4 show the operational status setting of the UPS This function may be set to one of four modes Normal indicates none of the other modes are set Economy Green Mode Indicates the UPS will automatically transfer to bypass mode to save energy one minute after the output load drops below 10
61. pper crate piece off of the top of the UPS or battery bank 4 Using a fork lift position the forks under the UPS or battery bank and lift it out of the lower shipping cradle Note The UPS or extended battery bank weighs over 300 pounds It is not recommended that you attempt to lift and remove them from the shipping pallet without the proper equipment 4 0 PRE INSTALLATION DETAILS Falcon Electric Inc is not responsible for shipping damage or for filing shipping damage claims Visually inspect the UPS for freight damage If any equipment has been damaged during shipment retain the shipping pallet and packing materials for inspection by the carrier and immediately file a claim for shipping damage with the carrier If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage a YOU MUST file with the carrier within 15 days of receipt of the equipment b YOU MUST send a copy of the damage claim within 15 days to Falcon Electric Inc WARNING The UPS and Battery Module are very heavy Use the proper lifting equipment and take the proper precautions when lifting or moving them 1 Install the UPS indoors in a controlled environment 2 Place the UPS in an area with unrestricted airflow around the unit away from water flammable liquids gases corrosive and conductive contaminants 3 Maintain a minimum clearance of 12 inches in the front and rear of the
62. re amp REPO Connector Mechanical UPS Dimensions H x WV x D inches 295x115x254 295x115x254 295x115x254 295x115x254 Number of Cabinets 1 2 3 4 Optional Ext Battery HxWxD inches 29 5 11 6 26 4 295x115x254 29 5 11 6x 26 4 29 5x 11 5 254 imm 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 Number of Cabinets Required 1 2 3 4 UL 1778 amp cUL Listing Pending CE and FCC Class A Available Options OPTION DESCRIPTION OPTION DESCRIPTION External Battery Bank 1 parallel SAH battery strings 100 Ibs 81 7 kg USHA SNMP HTTP Network Card Oot FNB 2S9 External Battery Bank 2 parallel 94H battery strings 290 Ibs 139 kg Contact Closure Interface Card FNB 359 External Battery Bank 3 parallel 94H battery strings 400 Ibs 181 5 kg 2 RS 232 Interface Card FNBC 5A 2 5 Amp External Battery Charger Supports up to 4 external battery banks 3 chargers maximum per UPS Falcon Electric Inc 5106 Azusa Canyon Rd Irwindale CA 91706 800 842 6940 Fax 626 962 7720 www falconups com 51
63. readings displayed on the Measurement Display 12 8 9 amp 11 MIMIC display and Measurement location indicators 10 Battery and Low Battery Icons The battery icon is displayed as part of the MIMIC display In the event of a utility loss that depletes that battery charge the Low Battery icon is displayed until the batteries have recharged to a reasonable level In the event of a complete battery discharge the low battery icon will be displayed along with an audible alarm When the batteries have recharged to a reasonable level the normal battery icon will be displayed 12 Measurement Display The Measurement display is used to show the input output battery readings program mode settings status and error codes 5 6 Status and Error Code Descriptions OFF or BPS Displayed when the UPS is turned off with the Off button EPO or remote shutdown EPO EPO is displayed alternately with the OFF or BPS message after an EPO signal has been applied to the EPO interface connector After an EPO condition the UPS input circuit breaker must be turned off and the Off button must be depressed twice for 5 seconds to reset the UPS prior to turning the UPS and Bypass input circuit breakers back on 21 Er04 Er05 Er06 ErO7 Er08 Er09 Er10 Er11 Er12 Er13 Er14 Er15 Er18 Er22 Er24 Er26 Er28 Er29 Er Error code 04 indicates the UPS inverter has malfunc
64. rence by one or more of the following measures Reorient or relocate the receiving antenna i Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help 43 12 0 TECHNICAL SUPPORT In the event your FN Series UPS requires service or should any other technical support be required write call fax or email Falcon Service Falcon Electric Inc 5106 Azusa Canyon Road Irwindale CA 91706 Service 800 842 6940 Voice 626 962 7770 Fax 626 962 7720 Email service falconups com WWW FALCONUPS COM Please have your UPS model serial number and date of purchase on hand prior to your call This information is located on the identification label on the rear panel of the UPS This information is essential in retrieving your unit s historical records Should our service department determine service is required you will be given a Return Material Authorization number RMA along with return shipping instructions The RMA number issued must appear on the outside of the shipping carton The original shipping container must be used when returning any FN Series product Failure to use the original shipping container and packing materials will likely result in the unit being received by Falcon with shipping damage Falcon Electric will not assume any responsibil
65. rs a UPS W3 Branch Rated 120Vac may only beloaded Two Pole 4 Places Hardwire Circuit Breakers up ta W2 UPS rated output Terminal Two Pole 4 Places Bleck UPS 4 i Hordw re Quipul Ground Termnal _ Output 1 L2 120 208Vac Biod 3 Output 1 LI 120Vac N 4 Qutput 2 L2 120Vec M _ Output 2A Li 120 240Vac Not Use 6 Output 2B L1 208W DO NOT 7 Input Ground UER 6 Input L2 200 240Vac Typical Input Ll amp BPS 208 240 ac 4 13 Parallel UPS Communications Bus Cabling Use one UA88385 parallel communications bus cabling kit for each UPS to be connected parallel Connect the supplied cables as shown below Note the first and last connectors on the first and last UPS are connected using the longer of the supplied cables Parallel UPS Communications Bus Termination Resistor Switch Settings Whenever FN Series UPS units are connected in parallel with the parallel communications cabling installed the communicaitons bus termination switched located to the right side of the cable connectors must be set as follows When convifuring paralleled units set the termination resistor switch to the on position for the first and last paralleled UPS only IF two units are paralleled set the switch to on for units 1 amp 2 for three units set the swirches on for units 1 amp 3 For four unit set switches on the units 1 amp 4 to on Never set the termination resistor switch to the on position for singl
66. ssing of this button will mode depressing the Function Button will switch sequence up through the the LCD to display the Programmed Parameter input output battery parameters and settings When in this mode depressing the Next readings will be displayed Page button will display the next programmed 2 When in Programming Mode pressing parameter setting Repeatedly depress the Next this button will change the selected Page button to display all of the programmed parameter setting The new setting will be parameter settings displayed on the LCD Measurement display 19 2 Next Page Button When the LCD display is in Normal Mode repeated pressing of this button will sequence down through the input output battery parameters and readings 2 When the UPS is displaying OFF or BPS depressing the Next Page and Function buttons at the same time will place the UPS into Programming Mode Refer to the How to Change the Programmed Settings section of this manual for more details Page 30 3 When in Programming Mode repeated pressing of this button will sequentially select the various programmable parameters Refer to page 30 How to Change the Programmed Settings section of this manual for more details 3 Confirm Button 1 When in Programming Mode and prompted on the LCD display to SAVE settings pressing this button will save all changed parameters 5 3 L
67. t and the UPS input circuit breakers are in the On position depressing and holding this button for 5 seconds will turn on the UPS 2 When utility power is not present or the UPS input circuit breaker is in the Off position depressing and holding this button for 5 seconds will initiate a preliminary startup sequence When Off or BPS is displayed on the LCD depressing the On button again for 6 seconds will start up the UPS in battery mode cold start 3 When the UPS is in utility or battery mode depressing this button will silence any audible alarms H Function ___ Off Bypass Button 1 When the UPS is operating in utility or battery mode depressing and holding this button until an 2 When the LCD is in the Display audible beep is sounded will leave the load Programmed Settings mode depressing powered in bypass mode To completely shut down the Function Button will return the LCD the UPS and connected load press the Off Bypass to normal mode button until BPS is displayed on the LCD and then turn off the UPS and Bypass input circuit breakers The UPS will shut down in about one minute Previous Page Change Setting Button The LCD display will also return to Normal Mode automatically after 30 seconds of button inactivity Function Button 1 When the LCD display is in Normal Mode 1 When the UPS is operating in utility or battery repeated pre
68. teries and boosts up the DC voltage to a level required by the inverter This allows the inverter to operate continuously at optimum efficiency and voltage The converter incorporates a patented circuit which reduces the amount of ripple current and EMI interference to the battery increasing the overall battery life DC AC Inverter In utility mode operation the inverter utilizes the regulated DC output and converts it back into clean regulated sinewave AC power When utility power fails the inverter will receive its energy from the battery through the DC DC converter In both modes of operation the UPS inverter is online and continuously generates clean regulated AC output power to the load The IGBT PWM inverter is of a very robust design and produces a pure sinewave output with a 2 voltage regulation Having a very low output impedance it can supply the high current demands of high inrush and non linear loads Battery Packs FN 2TXI models utilize flame retardant batteries packaged in 5 user replaceable hot swappable packs that are accessible by removing the UPS lower front panel There are 4 12V 7AH valve regulated sealed lead acid VRLA batteries in each pack Yuasa NP7 12 See replacement instructions on page 38 To maintain the optimum battery life the UPS should be installed in an environment with an ambient temperature of 68 F to 77 F 20 C to 25 C Due to the battery manufacturer specification the FN Series UPS
69. tioned Contact Falcon Service Error code 05 indicates the UPS batteries are weak or dead and must be replaced Call Falcon Service upon receiving the message for further instructions Error code 06 indicates the UPS output has a short circuit connected to it Remove the connected equipment load from the UPS output and restart the UPS If the shorted output condition is corrected determine the location of the shorted wiring or equipment EPO Mode DC Bus high voltage level out of specification Contact Falcon Service DC Bus low voltage level out of specification Contact Falcon Service Error code 10 indicates the UPS inverter has encountered an over current condition This could indicate the connected equipment exceeds the output rating of the UPS Disconnect some of the connected equipment in an attempt to correct the condition Error code 11 indicates the UPS is in an over temperature condition Verify the ambient operating temperature is not too high Verify the UPS cooling fan operation Error code 12 indicates the UPS output is overloaded similar to error code 10 This could indicate the connected equipment exceeds the output rating of the UPS Disconnect some of the connected equipment in an attempt to correct the condition Battery charger malfunction Contact Falcon Service Cooling fan failure Contact Falcon Service Maintenance bypass initiated improperly Refer to page 35 Maintenance Bypass section Internal software error UP
70. tputNo Outputrating Ratings of output branch circuit over current protection No 1 Output2 OV L1 Output2 120V L2 4KVA 120V 0 No 2 Output1 OV L1 Output1 120V L2 N 4 KVA 120V 0 No 3 Output1 OV L1 Output2 88V L2 8 KVA 208V 40 _No 4 Output1 OV L1 Output2 120V L2 8 KVA 240 V 0 OutputNo Outputrating Ratings of output branch circuit overcurrent protection _ No 1 Output2 OV L1 Output2 120V L2 4 KVA 120V S 4 No 2 Output1 OV L1 Output1 120V L2 N 4 KVA 120V No 3 Output1 OV L1 Output2 88V L2 8 KVA 208V AO l aaa ee No 4 Output1 OV L1 Output2 120V L2 8 KVA 240 V 11 4 4 UPS Output Ratings A WARNING If the 50 or 60Hz constant frequency mode is enabled the UPS output s must be derated by 25 Please refer to the fixed frequency output mode ratings for your model in the specifications located at the end of this manual FN3K 2TXI Output Marking No 1 Output2 OV L1 Output2 120V L2 1 5KVA 120 V No 2 Output1 OV L1 Output 120V L2 N 1 5KVA 120 V No 3 Output1 OV L1 Output2 88V L2 3KVA 208 V No 4 Output1 OV L1 Output2 120V L2 3KVA 240 V Use only 10 AWG 75C copper wire and torque terminal block screws to 17 7 in lb FN4K 2TXI Output Marking No 1 Output2 OV L1 Output2 120V L2 2KVA 120 V No 2 Output1 OV L1 Output 120V L2 N 2KVA 120 V No 3 Output1 OV L1 Output2 88V L2 4KVA 208 V No 4 Output1 OV L1 Output2 120V L2
71. und Overload Capability lt 105 of 3500 Watts continuous output each UPS 115 of 3500 Watts for 83 Seconds each UPS 125 of 3500 Watts for 25 seconds each UPS 150 of 3500 Watts for 320 milliseconds each UPS 2 0 1 2 or 3 Programmable Frequen 50 60 Hz 5Hz Synchronized Auto Tracking or 50 Hz and 60 Hz Programmable Fixed Output Frequency Stability 0 2 Fixed frequency operation Fixed frequency output available in non parallel configurations only Frequency Window 1 Hz or 3 Hz Programmable Auto Tracking mode Harmonic Distortion 5 Typical Crest Ratio 31 Battery 1 2 Load 40 Minutes Recharge Time 4 Hours to 90 Replacement Hot Swappable amp User Replaceable Through Removable Front Panel Battery times are approximate Transfer Time Electrical Connections Environmental Operating Temperature 0 C 40 C 32 F to 1049 F Humidity 10 to 95 Non Condensing Controls and Indicators Status on LCD amp LED Line mode Backup mode ECO green mode Bypass Low Battery Defective Battery Overload UPS Alarm Transferring with interruption Input Voltage Input Frequency Output Voltage Output Frequency Load Percentage Battery Voltage Internal Temperature Mechanical UPS Dimensions 29 56x11 5 x 254 29 5x11 5x 254 29 5x11 5x 25 4 29 5x115x 254 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 748 x 290 x 645 Number of Cabinets 1 2 3 4 UPS Weight lb kg 286 6 130 573 2 260

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