the Manual - Reliability Direct, Inc.
Contents
1. CE DECLARATION OF CONFORMITY As Manufacturer Monarch Instrument Division of Monarch International Inc 15 Columbia Drive Amherst NH 03031 USA declares under Monarch s sole responsibility that the product Name Remote Optical Self Powered Sensor Models SPSR 115 230 to which this declaration relates is in conformity with the following standards EN61326 1997 EMC A1 1998 A2 2001 A3 2003 Specifically EN55022 Class B EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 6 and therefore conforms with the requirements of Council Directive 89 336 EEC relating to electromagnetic compatibility when installed in accordance with the user guide The testing of this product was performed by Retlif Testing Laboratories NH in February of 2007 File R 4702N 8 44 February 2007 Gian pa Manufacturer Amherst NH Alan Woolfson VP Engineering Authorized Signature Printed in the U S A Copyright 2008 Monarch Instrument all rights reserved 1071 4847 113R 0808 MONARCH INSTRUMENT Instruction Manual MONARCH elf Pieaesred Sanar SPSR 115 230 Self Powered Sensor TTL Pulse Output 15 Columbia Drive Amherst NH 03031 USA Phone 603 883 3390 Fax 603 886 3300 E mail support monarchinstrument com Website www monarchinstrument com A g Safeguards and Precautions Read and follow all instructions in this manual carefully and retain this manual for future reference Do not use this instrument in any2. supplied with two M16 jam nuts and mounting bracket i O ON TARGET P m 0 40 Be a m 8909 A L ison 0 62 R013 m 0 80 H oe 1 3 ROS P and mounting bracket Dimensions FUNCTIONS AND OPERATION SPSR Interface Module The SPSR Interface Module SPSR IM provides power to the input sensor receives and optionally inverts the return pulse signal and provides a switch selectable positive going 0 to 5 Vdc or negative going 5 to 0 Vdc pulse train trigger output on a BNC connector Connections and operation are common to all SPSR models Fully charged internal NiMH batteries will typically provide greater than 40 hours of continuous operation In addition the SPSR system can be operated continuously on external power by use of the recharger power supply or cable provided Connections Connect the input sensor via the 1 8 3 5 mm phone plug to the mating connector on the SPSR IM This sensor may remain connected even when recharging the internal batteries of the SPSR IM Connect the output signal cable to the BNC connector on the opposite end of the SPSR IM and to the external equipment to be triggered If operating from the recharger power supply connect the recharger to the connector marked External DC on the SPSR IM and connect the wall unit to the appropriate power source When using the CA DCSPSR cable connect the cable to the
3. manner inconsistent with these operating instructions or under any conditions that exceed the environmental specifications stated This instrument is not user serviceable For technical assistance contact the sales organization from which you purchased the product or Monarch Instrument directly In order to comply with EU Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE This product may contain material which could be hazardous to human health and the environment DO NOT DISPOSE of this product as unsorted municipal waste This product needs to be RECYCLED in accordance with local regulations contact your local authorities for more information This product may be returnable to your distributor for recycling contact the distributor for details NOTE This product contains Nickel Metal Hydride NiMH batteries which must be recycled Refer to the Battery Disposal section on page 7 for details Monarch Instrument s Limited Warranty applies www monarchinstrument com for details Warranty Registration and Extended Warranty coverage available online at www monarchinstrument com A SENSOR OPTIONS AND ACCESSORIES ROS P ROS P 25 IRS P MT 190P EC 25P T SWP BP R PSC 2U CA DCSPSR Remote Optical Sensor with 8 foot 2 5 m cable and mounting bracket Remote Optical Sensor with 25 foot 7 6 m cable and mounting bracket Infrared Sensor with 8 foot 2 5 m cable for use without
4. Replace only with the same type of battery Rechargeable NiMH INTRODUCTION The SPSR IM Self Powered Sensor Interface Module is a self contained rechargeable battery powered device for developing a TTL compatible one pulse per revolution output for triggering external equipment such as vibration analyzers spectrum analyzers stroboscopes data acquisition equipment tachometers balancers waveform analyzers and magnetic tape recorders The SPSR 115 230 is comprised of the SPSR IM Interface Module which provides power to a sensor and couples the sensor to a BNC output an input sensor with a visible red LED light source ROS P and a battery recharger SPSR 115 230 SPSR IM ROS P and Universal Recharger An optional infrared light source IRS P or an amplified magnetic _ sensor MT 190P may also be SN PA combined with the SPSR IM Interface Module when IRS P MT 190P appropriate See separate Infrared Sensor Magnetic Trigger Sensor instructions for these configurations COMPONENT SPECIFICATIONS SPSR IM Interface Module Internal Batteries Nickel Metal Hydride NiMH Battery Pack 4 8 Vdc Operating Interval gt 40 hours typical with ROS P 40mA load Charge Time up to 4 hours 1 SPSR 115 230 Series SPSR IM with ROS P The SPSR 115 230 consists of the SPSR IM Interface Module described above an ROS P Remote Optical Sensor with eight foot cable and mounting bracket and a PSC 1U 115 230 Vac extern
5. ace Module sections entitled Connections and Controls will operate directly from external power any time that it is being supplied Otherwise it functions on internal battery power The Output Selection switch determines the polarity of the leading edge of the TTL compatible output signal In the NON INVERTING position the output signal on the BNC connector will be a negative going 5 to 0 Vdc pulse derived directly from the conditioned sensor output When the INVERTING position is switch selected the BNC output signal will be a positive going 0 to 5 Vdc TTL compatible LED Indication Unit operational solid green Unit charging blinking red Charging done solid red NOTE Short red blinks followed by long blink Charge error contact factory Recharging the Batteries To recharge the SPSR IM Interface Module batteries 1 Connect the recharger power supply or external power cable to the External DC input connector 2 Connect the recharger power supply into a working ac outlet or the external power cable to a regulated power source of 5 to 12 Vdc 3 Be sure the Power switch is in the OFF CHARGE position The red CHARGE LED will indicate that the batteries are being charged Allow up to 4 hours to fully charge Output TTL compatible pulse INVERTED or NON INVERTED switch selectable With an ROS negative pulse input the output will be a positive pulse when set to inverted or n
6. al power connection One foot of T 5 Reflective Tape is also supplied ROS P When connected to the SPSR IM as described above the ROS P illuminates the target with a visible red light from a high intensity LED and detects the reflected pulses from the rotating reflective tape target with an internal photo detector The ROS P Remote Optical Sensor is capable of detecting a reflected pulse from T 5 Reflective Tape targets at distances of up to 3 feet and angles up to 45 degrees from the target The sensor is supplied with a set of two M16 jam nuts and a 90 angle slotted aluminum mounting bracket For most applications a 1 2 square piece of T 5 Reflective Tape should be applied to a clean area on the rotating object The sensor should be mounted and optically aligned to illuminate the reflective target once per revolution It is recommended that the optical sensor be placed at a slight angle approximately 10 15 degrees from perpendicular so that the sensor will detect only the reflected pulses from the target The sensor should be at least 2 inches and no more than 3 feet from the target The green LED On Target Indicator on the ROS P will blink at the input frequency or be continuously illuminated when properly aimed Operating the SPSR as a triggering source Once the ROS P input sensor is properly mounted and aligned further connections and operation should proceed in accordance with the functions and descriptions under the SPSR Interf
7. connector marked External DC on the SPSR IM and connect the cigarette lighter connector to the appropriate power source Controls The Power switch on the SPSR IM controls both the operation and the charging of the system The unit will only charge from external power in the power OFF position In the power ON position the unit
8. d at any time by aiming the sensor at an original design fluorescent light and observing FUNCTIONS AND OPERATION 2 2cecsccecsceececsececsceecscees 7200 2 counts on the instrument connected to the BNC output SPSR Interface Module c cccececccceccceececcececeaeeneass COMO CUOINS aaraciduscseuucsncadaerocteocnolasisseniedonneseudasnanannes NOTE In countries with a 50 Hz Power line frequency the instrument conco cdi toie BNC ounan aa OE E a E R E E l LOD rinrin e E Ea BATTERY DISPOSAL Recharging the Batteries ccccccccsseeseeeseseeneees SPSR 115 230 Series SPSR IM with ROS P Prior to disposing of the SPSR IM the user must remove the Nickel Metal ROS P ee ee ee seen eeeeeeeeeeeeeneenenneenen Hydride batteries To do this remove the four 4 rubber feet on the bottom Operating the SPSR as a triggering source of the unit This will expose four 4 screws that must be removed to Operational CHECK 0 0 cee ececceceecececeeceeeecececeeceeeeeeseeaeeenaeeees dismantle the bottom case piece exposing the batteries Remove the batteries OR E E baer torn eal opie ene onto ne The BATTERY DISPOSAL sssssssesssssetessseeessseeersateesenteesenteesen batteries should be sent to a recycling center or returned to the factory The SENSORS OPTIONS AND ACCESSORIES rest of the parts may now be disposed of NOTE This product contains Nickel Metal Hydride NiMH batteries
9. egative pulse when set to non inverted Optionally the output can be open collector exter nal pull up is required Bandwidth 0 to 100 kHz Battery Current Draw 12mA with 10 kQ load operational 9V Input Current Draw 14mA with 10 kQ load operational Power Supply PSC 1U or PSC 2U operational charge Conforms to UL STD 60950 1 Certified to CSA STD C22 2 No 60950 1 03 OR 9Vdc to 15Vde with CA DCSPSR Cable LED Indicator Status indication see LED Indication section Output Connector BNC Connector female Operating Temp 32 F to 122 F 0 C to 50 C Weight 8 3 oz 235 grams Dimensions 5 0 x 2 5 x 1 127 mm x 64 mm x 25 mm e 5 00 127 1 00 25 ae D NON INVERTING INVERTING MONARCH OUTPUT SELECTION Remote 1 Se 2 50 64 o OUTPUT ko Input Jack fea oe Recharger es Jack id s ds 1 00 25 Kf 7 SPSR IM Dimensions ROS P Remote Optical Sensor Operating Envelope Speed Range Illumination Source Operating Temp Output Signal On Target Indicator Material Lens Cable Length Dimensions Up to 3 feet 0 9 m and 45 from reflective target 1 to 250 000 RPM Visible red LED 5 Vdc 30 mA 14 F to 158 F 10 C to 70 C 5 to 0 Vde TTL compatible pulse Green LED on end cap 303 Stainless steel Acrylic plastic 8 feet 2 5 m Standard Threaded Tube 2 90 L x 0 625 diameter M16 x 1 5 x 74 mm
10. reflective target at 0 5 inch 12 7 mm gap 5 to 500 000 RPM Magnetic Trigger Sensor Amplifier with 8 foot 2 5 m cable 0 250 6 4 mm operating gap from target 2 L x 5 8 50 8 x 15 9 mm 25 foot 7 6 m Extension Cable for remote sensors with male 1 8 3 5 mm phone plug to female 1 8 3 5 mm connector Reflective Tape 5 foot 1 5 m roll inch 13 mm wide Waterproof Reflective Tape honeycomb pattern 5 foot 1 5 m roll 1 inch 25 mm wide Replacement NiMH Battery Pack for SPSR IM ONLY Universal Recharger with plugs 115 230 Vac 50 60 Hz 6 foot 1 8 m DC Adapter Cable assembly with cigarette lighter plug to operate and charge SPSR IM from 12 Vdc The pulse signal on the connector marked Output provides a sharp leading edge for reliable and repeatable triggering of the connected device TABLE OF CONTENTS This output is capable of driving a hundred feet of coax cable Be sure to select the direction 0 to 5 Vdc or 5 to 0 Vdc of this signal to provide the required polarity of the leading edge to properly trigger the connected INTRODUCTION eee aeceeedeemeese segs eewesseeeseeeecnececsretenaecesecsteee equipment COMPONENT SPECIFICATIONS ccccscccceeeeeeeeeeseeeees Operational Check SPSR IM Interface Module ccccsceeesesteeeeeessteeeeeeeees ROS P Remote Optical Sensor ccceeeeceeeeeeeeeeenees Correct operation of any SPSR Self Powered Sensor can be checke
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