IMCY1 – S150 3 or 4 Side Seal Honey packaging Machine Manual
Contents
1. Answer Because IMC packing machine adopts continuous sealing that measure the packing material as it is running under high temperature and high pressure The melting point of outside layer and inside layer of the film should be different and the more the difference the better It is best if the outside layer doesn t distort when the inside layer seal is strong If the difference of the two melting point are small the inside layer cannot be sealed under low temperature or the outside layer will melt under high temperature 35 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts suggestion 1 According to the different packing material the different temperature resistance oxygen permeability of per square meter in 20 hours is different We suggest you choose PET as the outside layer Suggestion 2 According to golden section Galileo s law of falling bodies and the concept of aesthetics we suggest you keep 1 3 space 2 3 material when you design the bag if it is a powder material please leave more space in the bag 12 10 How to do it if the finished bag releases gas Answer a Inspect the film whether the layers are separated Measure Put the film in hand twine it again and again inspect if the layers are separated b Inspect if there are burrs on the sealing roller Measure Burnish the two sides of the sealing roller by sand paper 36 Electrical Drawing heating pilot lamp horizontal2. Measure Loosen the two snails on the stand and move it forwards or backwards 12 6 The machine I bought is four sides seal packing machine why does the sides of the bags are always asymmetry and coming out Answer The main principle of setting four sides seal machine is to balance the pressure of the two longitudinal sealing rollers Measure Set the pressure of the longitudinal sealing roller to zero then increase the pressure from the two sides keeping the pressure balanceable When the impression of the bag becomes clearly stop increasing the pressure then fix the snails to prevent loosing If necessary you can increase the temperature 32 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts 12 7 When you start the machine why doesn t the longitudinal sealing roller run Answer a The pressure of the longitudinal sealing roller is too big reducing it will be OK b The interspaces between the speed testing switch and the speed testing gear are too big Measure Loosen the speed testing switch make the sensor of the switch just on the midline of the speed testing gear Puta piece of paper on the speed testing gear Please refer to the chart 7 Making the switch touch the paper will be OK c Check the vertical and horizontal sealing system bracket First turn off the power release the right of the vertical shaft seal bearing the shelves of the two screws and then slowly tighten by hand whil
3. sealing heating pilot lamp T1 T2 3 K1 K2 vertical horizontal emergency stop run sealing sealing stop temperature temperature meter meter M D motor altemating current contactor Controller ATM 19E Connect speed measuring photoelectric position 15V Sensor power MNM O NC IN4 Connect speed measuring photo position OV Sensor uo S CP Connect stepper motor CP Connect stepper motor CP signal oc OUT OUT AAA OUT 4 AAA OV OV Equipment list To measuring the reality meter 2 vertical sealing Micro To adjust packing machine controller To track the mark on the packing 3 CNHENW Photocell KS WG22 material Step motor ATMH To drive packing material working BECHER s geo mamm GD TL To measuring the count number HONDON Signal switch Q5MC1 and photocell ln Pene 750KW To drive the machine running motor me Dre To measure the sealing parts HONDON speed signal ATM 01 speed switch Eccentricit Adjust the eccentricity SNASDA Y ATM PX A automatically controller Equipment List Parts Temperature meter XMTG1000 2 4 COMPUTER CONTROL ATM 169E 1 f Micro computer controller ATM 169E Photocell KS WG22 CNHENW Step motor driver ATMH 4A 12X SNASDA Stepping motor signal switch GD TL Q5MCI Frequency motor 750KW TX Measure speed signal switch ATM 01 Eccentricity controller ATM PX A SNASDA Spare Par
4. 6 fig 6 When the system start up feeding motor begin to feed After finding the photo mark at the first time system begins to survey see fig 7 When finding the photo mark the second time system stops surveying and show the surveyed results Automatic Measure Then it will modified the length of the bag according Length 182mm to the surveyed length automatically and fig 7 return to the waiting interface After startup the system liquid crystal screen will show the interface see fig 1 the controller will enter the waiting state At first according to the photo mark length fig 8 of the packing paper it will set up the running parameter and will be ready At that time you d better select the automating surveying function 13 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts After surveying the length of the bag exactly power on the main motor then the liquid crystal screen shown in fig 8 the feeding motor will track the mark to feed according to the selected cutting knife position the cutting knife proper position At the time liquid crystal screen show packing quantity including total number packing speed unit minute ATM 19 has intelligent characteristic during the running process pressing V key may modify the cutting knife position at any moment the controller does not need adjust the position of the photo electricity After the mainframe has stopped the
5. MACHIINE CONCEPTS Internationat Machine Concepts To set up the mode see fig 4 To change this parameter use the SET and ENTER key in the same way as setting up the bag length in the above sections 5 3 DISPLAY key After pressing the DISPLAY key switch among the work parameter the running parameter and company name The working parameter will show three primary parameters Running this interface will show the packing quantity packing speed cutting knife position and the working mode 5 4 JOG key The feeding motor will start feeding at 2M min speed when the JOG key is pressed and held The motor will stop when the JOG key is released 5 5 HELP key Pressing the HELP key will give you a help message Interkzationat Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS 5 6 ENTER key After pressing the ENTER key confirms and saves your parameter setting At the same time liquid crystal screen returns to the front interface 5 7 CLEAR key To clear the counter press the CLEAR key and starts counting again 5 8 AY Key Press the A key to increase the flashing digit Press the Y key to decrease the flashing digit see fig 5 094 00 Photo Position 19 00 09 10 Photo Photo gt Position Position Cre 19 12 A INTERNATIONAL MACHIINE CONCEPTS Jntermattional Machine Concepts 5 9 SURVEY key After pressing the SURVEY key liquid crystal Screen show survey fig
6. a difference the better for example the film is black the mark is white or the film is white the mark is black 7 6 Inspect the color by switch chart This chart shows you how to inspect the color by switch Black Silver Red Orange Yellow Green Blue Indigo Purple White ma o px o o x x x oj o save C x x ele ee Pre TO TKT KTS Tx gt xx TO wasl O X X X OO 0 EE Lanes O SE pE c TERE SP Lem X E e oe EP EN HEE Be X O xX jojo x x xl lo Indigo OX O 5C O O 55 0 o OA Ele O O X xX X XXXI 0 White O X 0 0 tejo oe Chart 1 _ Black Silver Red Orange Yellow Green Blue Indigo Purple White Bleck O JE JENTE AP ABER ERE See D x x LO Oo LO LOCI OX feo Xx x xjojpojol x x Eee E LX LI AAA IO E Green Interksationat Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS BEER Yeon ere oe digo Fergie dc ma o ojojo x o x o o Silver 1 O X X X O 0O0 0 XX fd KX o 23X x uorow orrxx x gme X O X X Oll olo x x Zeiss 1 O O X xX 0o0 ojJo x o geala O AE EP SE oT I Be O X OJ O X J0O X Coe O SS RE REJE aie CLO papado bop bo mejOojxjojo o ojojojo Chart 3 Notes O means it easy to inspect means it hard to inspect means it cannot be inspect 19 Interksationat Machine Concepts A INTE
7. cross sealing 1s parallel the guide rod 02 and the motor 01 at the level of state see diagram below Adjustment method When the cross sealing 1s parallel open the chain 05 with your right hand turn guide bar sprocket 03 so that the guide rod 02 and motor 01 is at a level of state and then connected to the chain 05 A LL ido li Tensioned pulley 03 Rod sprocket INTERNATIONAL MACHIINE CONCEPTS e Internationat Machine Concepts Note The agency perspective of the factory has been fine do not adjust it 7 5 Setting mark track a Choose the Mode key then change it to mark key make the indicator on the photoelectric probe aim at the center of the mark then you can operate the machine When the cross sealing roller 1s not press in the correct position above the mark or below the mark you can choose A and V on the computer to adjust the figure and then choose the Enter key b Please notice and make sure there is no other color between the two marks or the photoelectric probe will mistake an action c Adjust the sensitivity knob on the photoelectric probe make sure the indicator light glint one time only when the marks pass the photoelectric 17 A INTERNATIONAL MACHIINE CONCEPTS Interksationat Machine Concepts d Check whether the color of the mark 1s similar to the color of the film if they are similar the photoelectric probe will not work well The more of
8. system will be at a waiting state The liquid crystal screen shown in figl Chapter 6 Notice a Avoid touching the liquid crystal screen by something sharp lest the liquid crystal be damaged permanently b When system powers off wait for 10 minutes Then power on the main motor or else the system will work abnormally The distance between the gear sensor and the gear should be 0 5 1 5mm 14 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts Chapter 7 How to operate and adjust the machine 7 1 Temperature Turn on the power switch set the temperature of longitudinal sealing roller and cross sealing roller between 110 C 130 C Usually for three sides sealing bag or pillow shape bag the temperature of cross sealing roller should be 10 20 C higher than longitudinal sealing roller But for four sides sealing bag the temperature of longitudinal sealing roller should be 10 20 C higher than cross sealing roller 7 2 Revise the temperature To revise the temperature Press AT key for more than 10 seconds till the light of AT key glitters In the period of the light glittering it is forbidden to stop the machine or revise the temperature again 7 3 Adjust the bag size a Choose Mode on computer control then Track b Under Track set the length needed 15 INTERNATIONAL MACHIINE CONCEPTS e Interksationat Machine Concepts 7 4 Wheel angle adjustment When the
9. Adjust the stand of the bag former fore and after make it vertical with the electricity box Measure Loose the up and down snails move the stand to the side face where the paper comes out from c Inspect whether the two sides of the film are symmetrical when the film 1s running out at the bottom of the bag former Measure If you find the coming out film in one side 1s less than the other side at the bottom of the bag former you can prize the lesser side by using a screwdriver very lightly d Inspect whether the hoop on the bottom of the bag former is too loose 30 Jntermattional Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS Measure 1 Insert one empty bag into the space between the hoop and the packing material make the packing material cling to the bag former Please refer to the chart 6 Bag former Folded pack ng bag Schematic chart 6 2 Make one end of the hoop open insert the film set a good clearance then weld the hoop again 12 4 What to do if there is always material in the sealing area of the bag while the machine 1s running Answer Setting the time of the feeding material It will be ok if there is no material when the cross roller works 31 Internationat Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS 12 5 What to do 1f the bags are always declining not rectangular Answer Setting the stand of the bag former make it vertical with the cross sealing roller
10. INTERNATIONAL MACHIINE CONCEPTS DIME international Machine Concepts IMCYI S150 3 or 4 Side Seal Honey packaging Machine Manual Internationat Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS CONTENT Chapter 1 Application 3 Chapter 2 Packing material 3 Chapter 3 Main technical parameter 4 Chapter 4 Sketch of operation parts 5 Chapter 5 ATM 19E controller user manual 6 Chapter 6 Notice 14 Chapter 7 How to operate and adjust the machine 15 Chapter 8 Steps for stopping the machine 23 Chapter 9 Matters that require your attention 23 Chapter 10 Transportation and installing 24 Chapter 11 Troubleshooting and there solution 25 Chapter 12 Mechanism adjustment and troubleshooting 28 Attachments e Electrical drawing e Controller ATM 19E controller e Equipment list e Spares list e Dimension list A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts Chapter 1 Application The IMCY 18150 3 or 4 side seal honey packaging machine is suitable for packing sticky flowing liquid with wiredrawing phenomenon such as balsam honey shampoo butter and so on Chapter 2 Packing material The packing material takes heat seal lamination Paper PE the lamination that the surface is PET and its form must be in rolls the outside diameter should below 300mm and the inner diameter 1s 75mm Jntermattional Machine Concepts A INTERNATIONAL MACHIINE CONCE
11. PTS Chapter 3 Main Technical Parameter Capacity 30 75bags min Filling range 30 150ml Bag size Max W L S0mm 110mm Heater 110v 250w 4 Total power consumption 1 4kw Weight About 400kg Dimension L W H 1000mm 1050mm 1850mm Main Motor 220v 750w 1440 r min international Machine Concepts 2 INTERNATIONAL MACHIINE CONCEPTS Chapter 4 Sketch of operation parts The marks in the figure are named as follows 5 Cuttercluteh 6 Cur S EE 9 Film brace Film mould A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts Chapter 5 ATM 19E Controller User Manual ATM 19 Packer Continue Feeding Controller is a multi function digital controller designed for the automatic packing machines It can be installed on most of the automatic packing machines in the market ATM 19 use liquid crystal display technology ATM 19 has tracking function The length scope is from 1 to 999mm The counting scope is from 0 to 99999 ATM 19 has the following 5 Keyboard and operation Key ATM 19 has liquid crystal screen and operation keys The size of installation is 144 by 118 mm The size of outer shape is 150 by 124 mm A INTERNATIONAL MACHIINE CONCEPTS Jntermational Machine Concepts Operation keys SET Set up the parameter HELP Show the help message ENTER Confirm and save the parameters A Increase the parameter Parameter Length 013nm Alarm 100 V Decrease the
12. RNATIONAL MACHIINE CONCEPTS 7 7 Setting the knife Don t set the knife until the cutter clutch is closed Measure when the machine has stopped push the cutter gear wheel inside move it away from joggle gear run the gear forward or backwards then loose the gear Please refer to schematic chart 2 Push Body of the machine vimm nra BO Spring cutter gear Schematic chart 2 20 Internationat Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS 7 8 Setting the position of the feeding material When the cross sealing rollers are parallel turn the cam wheel on the shaft make the bolt on the shaft just pass the feeding switch Please refer to schematic chart 5 switch indicator bolt light The running direction of the cross shaft Schematic chart 5 7 9 Processes of running and stopping the machine Steps of operating a Lubricate the following parts with oil Slipping parts of feeding cutter clutches copper and alloyed turning parts and relative moving parts b Check if the cutter and feeding clutch were opened c Power on the indicator light will show that the power is on the machine Also the indicators of the longitudinal and horizontal sealing heaters turn on 21 A INTERNATIONAL MACHIINE CONCEPTS d e g h J k Internationat Machine Concepts Change the temperatures of the longitudinal and horizontal controllers to wh
13. S c Set up the counter An alarm can be set up to remind operators to collect the bags into a large package for example 100 bags per package ATM 19 will start alarming when it s processing the 5th last bag starting with the short alarm tone and ending with the long alarm tone Meanwhile ATM 19 can send out a switch signal to other devices in accordance with user s needs Length 128 1 Length 181 fig 3 Length 2 SET MO Data Mode Position Count SET To change this parameter use the SET and ENTER key as the same way as setting up the bag length in the above sections d The cutting knife position setting To change this parameter use the SET and ENTER key in the same way as setting up the bag length in the above sections Jntermattional Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS During the production we will modify the cutting parameter so that we can modify the distance between cutting knife position and color mark e Set up the data To change this data use the SET and ENTER key in the same way as setting up the bag length in the above sections When selecting the data and pressing ENTER key then the liquid crystal screen will show please enter the code The girth has been pre set by the manufacturer and cannot be changed by users f Set up the mode Parameter Length Data ENTERS WEN Position Count ENTER g Fig 4 10 A INTERNATIONAL
14. al choose the correct temperature to do the heat sealing If the sealing temperature is too low the sealing part is easy to peel The pressure of the heat sealing rollers is adjusted by the push spring it needs proper temperature and pressure for the heat sealing rollers to achieve a good seal 11 6 The malfunction of the electrical system a The current of the heat sealer 1s too large or the fuse has blown Reasons there is short circuit in the electric heater or heat sealing circuit b The heat sealing roller 1s not hot Reasons 1 The heating wire 1s burnt out 2 The fuse of the heat sealing has blown 3 Electric relay problems 4 Temperature controller problems 27 Internationat Machine Concepts A INTERNATIONAL MACHIINE CONCEPTS c The temperature of the heat sealing roller cannot be auto control temperature is too high Reasons 1 The circuit of the thermo scope is not free or the thermo scope of the longitudinal sealing and longitudinal sealing roller cannot make good contact 2 There is malfunction in the temperature controller 3 The temperature controller has not been corrected Chapter 12 Mechanism Adjustment and Troubleshooting 12 1 How to adjust if the temperature controller is showing a large difference in temperature Answer Press the AT key on the temperature controller more than 10 seconds till the AT indicator light turns on The temperature controller will correct it by its
15. at you want it to run as It s depends on the different packing materials Usually it is between 100 and 250 Additionally the temperatures for the longitudinal sealing element are different from the horizontal sealing elements This is depending on actual status Fit on the packing film Pull the film to the longitudinal rollers and aligned to them Bag making on track condition The error between the completed bag and real bag length between centers of the two photo marks is less than one millimeter After bag making 1s complete press Mode change Track to Mark Switch on the cutter clutch check if the cut position is correct Turn off the motor to adjust Feeding When the above steps are done the machine is ready to produce Once powered is on and have connect the clutches 22 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts Chapter 8 Steps for stopping the machine a Press Stop on key R S which will stop the feeding b Turn off the cutter clutch C Turn off motor switch d Turn off power e Check and clean etc Chapter 9 Matters that requires your attention a Pay attention to the machine sound and distinguish the abnormal running sound b Clean adhesion PE on longitudinal and horizontal rollers with cooper brush as the adhesion would destroy the heat sealing view and weaken the drawing force of longitudinal sealing C Check and clean when the power is off d When cutters a
16. e rotating vertical shaft seal there will be resistance immediately when you stop if a little loose open the screws to the bottom of the mat bearing copper or aluminum and then spin locking wire your hands feeling smooth rotating vertical shaft seal quickly there 1s no resistance there 33 A INTERNATIONAL MACHIINE CONCEPTS Jntermattional Machine Concepts Speed transmit sensor Paper Speed testing gear Schematic chart 7 12 8 The cutter of my machine is clamp cutter sometimes it cannot cut off the film what s wrong with it Answer The main principle of setting clamp cutter 1s to control the temperature and balance of the pressure Measure a Increase the temperature of the cross sealing roller properly b While adjusting the pressure please notice the balance of the pressure 34 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts c Because of the cross sealing roller and cutter will transform under the high temperature we can put some fragment of can such as Coca Cola can under the cutter block up the cutter the width and length are decided by the dimension of the bag d If the bag 1s pillow shape we can adjust the longitudinal sealing area to 5mm make sure the high quality of superpose of the cross sealing area and longitudinal sealing area 12 9 What kind of packing film should be used after buying IMC packing machine How to confirm the bag size
17. elf the normal difference in temperature is within 2 C 28 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts 12 2 How to adjust it 1f the speed for making bags 1s sometimes higher and sometimes lower Answer a The reason is the length we set is far different as the actual distance between the two marks We should make the tolerance within 1mm b The sensitivity we set on the photoelectric probe is too high so this problem will happen The best way for setting sensitivity is setting a lower sensitivity turn the knob left till the indicator light is on then setting a higher sensitivity very slowly turn the knob right and stop it immediately as soon as the indicator light glints This will be the best way to set the sensitivity c While making the bags photoelectric probe meets other colors on the film d When the cross sealing rollers parallel to the wheel length is not at a 45 angle 20 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts 12 3 What to do if the sides of the bags made by the running machine are not symmetrical Answer a Adjust the bag former make the midline of the bag former and the midline of the film cross sealing roller and longitudinal sealing roller on one line Measure Loosen the four snails on the bag former hold the bag former by one hand another hand knocks the bag former lightly to make the bag former move to the unsymmetrical side b
18. m out f Another object has entered into the cutter and the two blade edges fit too tightly take out the objects and adjust the distance of the two blades 11 2 Transverse sealing roller cannot rotate Reasons Bearing of the heat sealing roller has not been filled with oil in time and the bearing bush is dead change with a new bearing bush 25 INTERNATIONAL MACHIINE CONCEPTS e Internationat Machine Concepts 11 3 The malfunction of the material feeding part The packed product is inserted into the part of the transverse sealing Reason The time of the feeding product and sealing time of the transverse sealing are not in accordant you should adjust the material feeding time 11 4 The malfunction of the cutter The cutter cannot cut off the film Reasons a The gap between the rotating cutter and fixed cutter is not adjusted well Adjusting method the gap of the two blade edges is 0 01 mm for the best results b The blade edge of the cutter is worn If the worn part is small erind the cutter by oilstone and if big repair it by grinding machine c There is a malfunction of the heat sealing rollers 26 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts 11 5 The sealing is not good Reasons The temperature of the heat sealing has not been adjusted properly pressure of the push spring is not enough or uneven Method according to the thickness and category of the used packing materi
19. parameter Mode Track 4 Set up the one flashing digit ie iD CLEAR Clear the count DISPLAY Display the parameter SURVEY Survey the length JOG Manual feeding 5 2 Functions and operation directions With power on the main motor is stopping and the system is waiting The liquid crystal screen will show see fig 1 If the parameter is correct the main motor will startup A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts a Set up the functions After pressing the SET key the screen will show five parameters see fig 2 When pressing the 4 key the digit flashes among five parameters When pressing the ENTER key set up the flashing digit Take the length of the bag for example this 1s how we will introduces the way to set up the parameter Parameter Length Data Modea Position Count b Setting up the bag length When the pointer is pointing to the length of the bag set up by pressing the ENTER key fig 3 A v The digit will be flashing and can be Parameter modified by pressing the A V key METAS Data Mode Position Count Press the key to increase the flashing digit Press the Y key to decrease the Lie 27 flashing digit Press the ENTER key to save the changes The changes will not be lost before set up the parameter again Note Be sure to adjust the end and then boot Juternational Machine Concepts A INTERNATIONAL MACHIINE CONCEPT
20. re running people and others things are forbidden to be near them Especially when hands have to enter them the machine must be powered off e Check each fastening pieces timely to avoid loosening 23 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts f The reducer should be oiled 10 days after it is firsts used Later exchange new oil each 2000 hours and the amount 1s up to the center of oil leveler Chapter 10 Transportation and installing This machine can be on the casters down when moving The ground must be flat or the casters will break With long term transportation a reliable packing case is needed The machine is fixed on the baseboard of case by four supporting feet The upper has to be fixed by supporting plates a cushion should be between the contact pats The case needs to be mark with KEEP UPRIGHT NOT TO BE TRIED and NO STRIKE these words must be seen on the outer case of the packing case 24 A INTERNATIONAL MACHIINE CONCEPTS Internationat Machine Concepts Chapter 11 Troubleshooting and there solutions 11 1 When some parts refuse to start up Reasons a Fuse blown Proper ampere fuse should be renewed b Wong of the motor is broken Connect again C Electromotor is bad New one is needed d Bolts of some of the connecting gears are slap loose Fasten them up e Something is in the gears or other drive parts at this moment the motor would sound abnormally Take the
21. ts List Part Name Power line Heating rod for horizontal sealing Heating rod for vertical sealing Heating ring for vertical sealing Recommend Quantity Introduction CD Tooth belt Screw button Emergency switch Running Stop button Temperature meter TRANSVERSE SEALING Geng EE LONGITUDINAL SEALING 1PC 1PC 1PC 1PC 1PC 1PC Synthetic glass PC defender e Cutter activation lever opeed control pod Dimension List Picture Elements Vertical sealing roller Horizontal sealing roller Diameter dial6mm L200mm Inner diameter 17mm outer diameter 26mm L270mm Inner diameter 17mm outer diameter 26mm L300mm Inner diameter 18mm outer diameter 25mm L 310mm Inner diameter 20mm outer diameter 25mm L260mm 140mm 65mm 10mm thinckness
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