EXT-D60-002 RAPTAIR Error Codes and Symptoms
Contents
1. Setting Description Adjustment Default 0 5 1 2 5 10 15 30 Unload Delay Delay time to unload minutes Never 1 min 1 2 5 10 15 30 Standby Delay Delay time to standby minutes Never 5 min Operating System 80 to 150PSI 5PSI System Pressure Pressure incremente 150PSI PSI below system pressure to allow inlet 1 to 15PSI 1PSI Pressure to open and build increments dore pressure Air rate set point for _ High Air Use Rate pressure based restart ene 2088 0 5 5 3 0PSI sec Ll increments condition Air pressure set point 80 to 150PSI 5PSI Pressure Restart PSI for pressure based increm nts 120PSI restart Allow to restart the engine if engine is Enable Disable Enabled beginning to freeze Timer for disabling Disable Auto Restart automatic engine Always 30 min 60 60 min Delay min 120 min Never restart Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Page 6 of 9 Knowledge Base www kb vmacair com Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 Technical Support VEHICLE MOUNTED AIR COMPRESSORS Subject RAPTAIR60 Error Codes and Symptoms Setting Descri2. RED gt 2 5 YEL 8 erst 1 SM S ZISDb DE GRN YEL i p BOTH 2 5 Be SOL WHT e INLET SOL BRN E gt i ES 5 E f 2 H amp a 2 5 E zs oe ISS Figure 2 Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Knowledge Base www kb vmacair com Page 8 of 9 Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 VEHICLE MOUNTED AIR COMPRESSORS Technical Support Subject RAPTAIR60 Error Codes and Symptoms Control Panel and Relay Wire Diagram THROTTLE SQLENOID RELA RELAY ORIENTATION GRN YEL BATTERY 12V 1 4 POST KEY SWITCHED 12V 10 POST FUSE 15ARNAP MINI GROUND SMM POST CTRL SYS POWER RED TO STARTER POST THROUGH SOAMP MAXI FUSE KEY SWITCH PINS A B THROUGH 15AMNAP MINI FUSE RED oon KEY SWITCH DA orn ALTERNATOR REF Loon it m oo cxcn FAN RELAY j STOP CONTROL RELAY ORG 85 START RELAY 1 STOP RELAY 2 FAN RELAY PLUG RELA 4 SOLENOID RELAY 5 START RE
3. Technical Support VEHICLE MOUNTED AIR COMPRESSORS Subject RAPTAIR60 Error Codes and Symptoms System or Parts affected e RAPTAIR6O without Cold Climate kit 0600003 e RAPTAIROO with Cold Climate kit 0600004 Index System or Parts affected esses 1 VOLVO WW MP 1 Entering DIAGNOSTIC MODE to Retrieve Logged Errors 1 Error Message Table eere 3 Warning Message 4 Trouble Shooting Table cessere 5 Modifying System Parameters eese 6 Factory Reset Ehre LEE end 6 bli eee PLN 8 Main Wire Diagram 8 Control Panel and Relay Wire Diagram 9 Overview A quick reference for error codes symptoms trouble shooting and wire diagrams If an error is present the RAPTAIR60 unit WILL NOT start the compressor until the error is cleared When error is present the WARNING LED will flash on off the screen will display ERRORS DETECTED followed by the following list of errors The user MUST scroll through ALL the displayed errors by pressing the NEXT button before the unit can re try the start sequence Entering DIAGNOSTIC MODE to Retrieve Logged Errors Key on the system but do not start No error mes
4. Aug 2015 Page 3 of 9 Knowledge Base www kb vmacair com Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 VEHICLE MOUNTED AIR COMPRESSORS c Technical Support Subject RAPTAIR60 Error Codes and Symptoms DISPLAY CANBUS CONN ERROR A CAN bus error between the Display box and Control box End of Errors OK to Retry End of errors screen Pressing ENTER will try to restart the system 52 ENGINE RPM UNDERSPEED Engine speed went below 2000RPM for 3 seconds Listed below are additional messages which may be displayed If a message is present the red WARNING LED will flash on and off These messages appear in both the SYSTEM READY and SYSTEM RUNNING menu Warning Message Table Error Code Message Displayed Cause 29 pipes Air filter is not working or working incorrectly 32 BATTERY VOLTAGE The battery voltage is below threshold for 5 seconds see TOO LOW Section 7 7 for threshold adjustment 46 ENGINE RESTART The engine has auto restarted due to the low internal DUE TO COLD temperature 500HR 6MTH SERV DUE This warning will show up 10 hours before the 500 hour IN xx HOURS service internal The system is due for a service This warning will show 54 COMPRESSOR SERV after every 500 hours of runnin
5. 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Page 5 of 9 Knowledge Base www kb vmacair com Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 Technical Support VEHICLE MOUNTED AIR COMPRESSORS Subject RAPTAIR60 Error Codes and Symptoms Modifying System Parameters To modify a system parameter such as Standby Delay e Turn the key ignition ON Do not start the compressor system e Press and hold the NEXT and BACK buttons on the display box for 5 seconds to enter Setup Diagnostics Menu When display box shows USER SETUP press ON ENTER Use NEXT and BACK to scroll to STANDBY DELAY Press ON ENTER Use NEXT and BACK to change Standby Delay parameter value Press ON ENTER to select value or EXIT to cancel change Verify STANDBY DELAY screen shows desired parameter value Press EXIT to return to USER SETUP Press EXIT to exit Setup Diagnostics Menu Factory Reset All adjustable parameters will reset to factory settings e Pressing ENTER on this screen will display CANCEL e Pressing NEXT will show CONFIRM RESET Pressing BACK will display CANCEL again e Select the desired option and press the ENTER button For details and an explanation for adjusting system parameters see section 7 7 Adjusting System Parameters the RAPTAIR6O Installation and User s Manual
6. LAY NOTES Si 204 1 CONTROL REPRESENT SHEET 1 NUMBER x WIRES ENDING WITH ARROWS CTRL BOX POWER CN2 E ORG FUEL SWITCH PIN es PAM PIN B DESEE ee SOLENOID 03 2 lt 0 a 0 rA 0 TO ENGINE BLOCK CTRL BOX GROUNDS CNS PIN A4 GRN YEL CN2 PIN GRN YEL CNI PIN 015 RED GLOW PLUG RAIL CNI PIN C15 BLU CNI PIN D14 RED THROTILE SOLENOID PIN A WHT CNI PIN C14 GRY CNI PIN DI FAN PIN A BLU CNI PIN Cll CNI PIN DIO RED CNI PIN C10 PURPLE STARTER MOTOR WHT CNI PIN D12 RED PIN C12 YEL STOP SOLENOID BLU RED ORG IS USED TO REFER TO BOX S CONNECTOR WIRES EXITING THE CONTROL MOUNT ASSEMBLY COLOURS OF WIRES EXITING THE CONTROL MOUNT ASSEMBLY ARE SHOWN ON SHEET 1 WIRES SHOWN ENTERING THE CONTROL MOUNT ASSEMBLY ON BUT NOT SHOWN ON SHEET 2 ARE WIRED TO THE CONTROL BOX THE REAR OF TH MOUNT ASSEMBLY LOCATED ON CONTROL Figure 3 Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Knowledge Base www kb vmacair com Page 9 of 9 Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202
7. g the compressor Clearing 500HR 6MTH the compressor service reminder is required through the Diagnostic menu 1000HR 12MTH SER This warning will show up 10 hours before the 1000 hour DUE IN xx HOURS service internal The system is due for a service This warning will show 55 COMPRESSOR SERV after every 1000 hours of running the compressor 1000HR 12MTH Clearing the compressor service reminder is required through the Diagnostic menu ENGINE SERVICE Engine servicing required See Section 8 6 of the Owner s i 50 HOURS Manual ENGINE SERVICE 100 hour engine servicing required See Section 8 6 of j 100 HRS ENG OIL the Owner s Manual ENGINE SERVICE 200 200 hour engine servicing required See Section 8 6 of i HRS ENG OIL the Owner s Manual 58 ENGINE RESTART DUE TO LOW BATT Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Page 4 of 9 Knowledge Base www kb vmacair com Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 Technical Support VEHICLE MOUNTED AIR COMPRESSORS Subject RAPTAIR60 Error Codes and Symptoms Trouble Shooting Table Symptom Possible Cause Corrective Action Pressure control line plugged Pemov andiasarthaditie Frequent relief valve Wait baud ait for system blo
8. ption Adjustment Default In Standby allow the Allow Low Battery engine to restart Restart based on low battery Enabled Disabled Enabled level Engine will restart if Battery Restart Lower below this threshold 10 0 14 0V 0 1V 124V Threshold for 30 seconds in increments Standby System will start Battery Restart Upper d raion timer if Above 10 0 15 0V 0 1V 12 8V Threshold increments value Once above Upper Battery Restart Threshold stay 1 2 5 10 15 30 2 mi Duration running for duration to minutes charge battery Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Page 7 of 9 Knowledge Base www kb vmacair com Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 c VEHICLE MOUNTED AIR COMPRESSORS Technical Support Subject RAPTAIR60 Error Codes and Symptoms Wiring Main Wire Diagram 980 OL VNLT Y HIOQ 940 dl INVIOOO J m3 m gt 26 A Sid Vd IWOS 301 c 2 OND SAS 4 JION 38i HOLMS SLOWSY WHT GRN YEL x x g Gen SEF RED BLU PURPLE GRN YEL QIONTIOS NONI QIONTIOS TILIOSHI Wd HOLMS AV TdSIC
9. sages on the display box should be shown Press the NEXT and BACK buttons for 5 seconds to enter Diagnostics Mode Press the NEXT and BACK buttons to scroll to VIEW LOGGED ERRORS Press the ON ENTER button to view the errors Use NEXT and BACK to scroll through the errors Fill in all of the blank boxes on the following table The tables below represent the lines that will be shown on the control box display Completely fill in all of the blanks on the following tables Figure 1 provides an example of an error message Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Page 1 of 9 Knowledge Base www kb vmacair com Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 C Technical Support VEHICLE MOUNTED AIR COMPRESSORS Subject RAPTAIR60 Error Codes and Symptoms Time error was Error Code Error Number logged to 1 10 hour 13 AIR PRESS SIGNAL E1 Most Recent error 4 7 compressor hours VOLATGE HIGH Day Month Year Figure 1 Name Email Fa
10. should be checked There is a CHECK COALESCER possibility of a plug 12 AIR PRESS SIGNAL Low voltage reading on the air pressure transducer VOLTAGE LOW AIR PRESS SIGNAL 13 VOLTAGE HIGH Low voltage reading on the air pressure transducer AIR PRESS SENSOR a TOO HIGH Air pressure is too high to start the engine AIR PRESSURE xxx x PSI If the previous error is present the air pressure is displayed Engine RPM is not detected Wire may be cut tach 34 a EE sensor on bell housing may be loose or fuel problem caused engine to stop suddenly ENGINE CRANK 35 NOT DETECTED The engine did not start during the crank cycle 36 ENGINE OIL LOW Oil level in the diesel engine is low 37 ENGINE TEMP Temperature sensor on the diesel engine is PROBE OPEN unplugged or wire to control box has been cut ENGINE 38 TEMP PROBE SHORT Temperature sensor on the diesel engine is shorted ENGINE TEMP TOO e 39 COLD TO START The diesel engine is too cold to start ENGINE 40 OVER TEMP The diesel engine is too hot to start 42 FUEL LEVEL LOW Fuel level for the diesel engine is low It must be re PLEASE RE FILL filled before the unit is run Unexpected engine operation can have many UNEXPECTED 27 ENGINE OPERATION causes It is likely due to RPM detected during an OFF state Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27
11. w down or operation System still at high pressure bleed off all system pressure Defective relief valve Replace the valve system will not start with High system pressure more than 10 psi system Compressor does not run pressure See frequent over temperature shut down Check oil level with equipment on level ground Check for kinked or pinched High oil temperature Low oil level Restricted oil lines lines Esquenteusidsmnsratum Plugged oil filter Replace oil filter i i Replace or clean oil cooler plugged Engine cooling system failure Correct problem high engine temperature High ambient temperatures Reduce duty cycle Oil temperature sensor failure Replace if defective Coalescing separator failure Replace element Clogged scavenge line Clean or replace Check oil level with equipment High oil level on level ground Operating angle in excess of Excessive oil in the air 15 degrees from horizontal Air operated equipment is Test air operated equipment faulty or not correctly for proper operation and connected to supply valve connect to supply valve Observe start up shutdown cud BIO procedures detailed in the P Owner s Manual Objectionable noise level Excessive gear wear Replace gearbox assembly Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60
12. x Date Please complete the sheet below and email to tech vmacair com A clear picture of this filled in sheet can be emailed if that is easier This sheet can also be faxed to 1 877 740 3202 Document Version Department Revision Details Revised by Tech Engineering Implemented EXT D60 002 A Tech Document Release SP 27 Aug 2015 BC 27 Aug 2015 N A 27 Aug 2015 Page 2 of 9 Knowledge Base www kb vmacair com Email tech vmacair com Web www vmacair com Technical Support 1 888 241 2289 Toll Free 1 800 738 8622 Fax 1 877 740 3202 VEHICLE MOUNTED AIR COMPRESSORS c Technical Support Subject RAPTAIR60 Error Codes and Symptoms Error Message Table ied Error Message Displayed Cause 5 COMP TEMP SENSOR Temperature sensor on the compressor is unplugged FAILED OPEN or wire to control box has been cut MP TEMP SENSOR 6 uis _ fas Temperature sensor on the compressor is shorted 7 COMP TOO COLD Compressor is too cold to start The temperature is xx x F xx x C displayed 8 COMP OVER TEMP Compressor is too hot to start The temperature is xx x F xx x C displayed 9 MANIFOLD TEMP Temperature sensor on the manifold is unplugged or FAILED OPEN wire to control box has been cut MANIFOLD TEMP 10 FAILED SHORT Temperature sensor on the manifold is shorted 11 MANIFOLD ERROR The coalescer
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