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Single Loop Controller SDC15 User`s Manual "Installation

1. ccc cect ee cence eee e eee neeees 4 9 vii Chapter 5 5 1 5 5 5 6 5 7 DETAILED DESCRIPTION OF EACH FUNCTION PV INDUt e dek tee dE EE dene tae he eet e BEER E Mehra eden g 5 1 WM PV input range type e ciate scesestorasentncdsnnenedeandnad es 5 2 M Temperature unit eee eens 5 3 H Cold junction compensation TI 5 3 m PV square root extraction dropout 6 eee eee e eee eee ees 5 3 H Decimal point position 5 4 E PV input range low limit high limit eee eee eee eee 5 5 E PV ratio and PV bias 2 cece eee cece eee eee eneeee 5 5 M PV filter 0 0 ccc ccc ccc ccc cece cece eee eben eee e bebe eeeenes 5 6 E PV hold EE 5 6 RH PV low limit high limit and PV low limit high limit alarms 5 6 NO CO EE 5 7 E AUTO MANUAL mode 5 7 E RUN READY mode NEEN EE EE EE eee E EE cee ENER ee EES ene A 5 7 WR AT Auto Tuning stop start 5 8 H Release all DO digital output latches eee eee eee 5 8 H Communication DI digital input 1 eee eee eee ee eee 5 8 Control EERSTEN EEN EELER ENEE es eet seen eee EE E EE e E 5 9 DW CGopntrolmmetbeod gg ax 5 sis ENEE Six diane en in Gis hie wi augue earn BGS eRe ee 5 11 WH Control action and Heat Cool control 06 e cece eee e ene 5 12 H Special control outputs 6 cece eee eee eee eee 5 12 M MANUAL mode change 5 13 DW ON OFF control t 6sc 226
2. 5 31 5 8 DI Digital Input and Internal Contact 5 32 M Operation type eee ete eee ene eeee 5 33 E Event channel def 5 34 E Input bit function 6 eee ene eee 5 34 M Input assion ee EE EE eiaa i a E cae 5 35 WM Polarity Of input assign 0isccicsasiesaissssecksrsssasoadeapiewieeen es 5 36 WM Polarity of Input bit function 2 EEN 5 36 H DI Assignment setting with Smart Loader Package SLP C35 5 37 5 9 Internal Event ege cece tase eda aie seen Pee SEET amas haves 5 38 M Operation 6 eee ti sonie piion een een nent E 5 39 M Operation type 1 cece eee eee n een eee en ene eees 5 45 H Direct reverse standby and EVENT state at READY 5 46 H Alarm OR special OFF setup and delay time unit 5 47 E Main setting sub setting and hysteresis eeeee 5 48 M ON delay and OFF delay 5 49 5 10 DO Digital Output 6 eee ene ence nee 5 51 M MV1 MV2 process ee eee e eect eee nee een eens 5 52 M Operation type 6 cece cece eee eee n cent eens 5 53 M Output assign 6 cece KSEE E EEE EEE ene teen eens 5 54 H Polarity of output assign 5 56 H Polarity of output bit function 5 57 M Latch 2 0 0 0 ccc ccc cece eee een e cece seen eens eens eeeenen eens 5 57 E DO Assignment setting with Smart Loader Package SLP C35 5 58 5 11 Application Examples ed get Atert E EE EEN 5 59 H Examples of appli
3. Chapter 6 LIST OF DISPLAYS AND SETTING DATA E PID bank Bank selection DI d Display Item Contents Initial User Remarks ES level P i P Proportional bana 0 1 to 999 9 0 Displayed when the control Ea is other than the Integral time 0 to 9999s E ON OFF control CtrL 0 No integration control action when oe at 0 d D Derivative time 0 to 9999s 30 No derivative control action when a at 0 E l Manual reset 10 0 to 110 0 50 0 Displayed when the control method is other than the ON OFF control CtrL 0 and the Integral time l 1 is KAS MV low limit 10 0 to 110 0 0 0 1 Displayed when the control method is other than the MV high limit 10 0 to 110 0 100 0 1 ON OFF control CtrL 0 e P Proportional band 0 1 to 999 9 5 0 KE when the control cool KE is other than the IC Integral time 0 to 9999s 120 A Sara e cool No integration control action when GE Se EEN e at 0 1 d D Derivative time 0 to 9999s 30 SCH No derivative control action when SE at 0 o Lol i Output low limit Cool low limit Output low limit Cool 10 0t0 1100 0 to 110 0 oH ft Output high limit ae 0 to 110 0 GE ER Cool Chapter 6 LIST OF DISPLAYS AND SETTING DATA E Parameter bank Bank selection D H e H Display Item Contents Initial User Remarks value level Control method 0 ON OFF control The initial value is 0 when 1 Fixed PID o
4. vy 0 Normally open normally eff 0 k D Logical AND of COM DI a contact Reversed at this point since the Mode RUN READY selection and timer b contact mode is the READY mode when contact turned ON Conditions for guarantee soak ramp is completed and operation enters within the deviation of the final SP Input Output port setup Function Function2 Function3 Function4 Internal Contac The timer start is self retained at time up so that Timer start up contact the timer is not restarted due to change in PV DI Assignment Internal Contact 2 Input Output port setup 5 65 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 12 Continuous Output The following shows the functional block diagram of the continuous output Output range type Setting Setup C42 C47 Output type Setting Setup C43 C48 Output scaling high limit low limit Setting C44 C45 C49 to C50 Continuous output current output WR Output range The output range of the current output can be set Control output 1 range Ud 1 4 to 20mA Simple Setup setting Setup bank 2 0 to 20mA Standard Control output 2 range LU SRERSER Setup setting Setup bank LH e When the object control output is the current output the display and setting can be made RW Output type The output type of the current output can be set Control output 1 type MV manipulated variable Simple Setup s
5. Internal Contact 3 Polarity Internal Contact 3 Event channel def DO Assignment Control output 1 Operation type Control output 1 Output assign A Control output 1 Output assign B Control output 1 Output assign C Control output 1 Output assign D Control output 1 Polarity A Control output 1 Polarity B Control output 1 Polarity C Control output 1 Polarity D Control output 1 Polarity Control output 1 Latch Control output 2 Operation type Control output 2 Output assign A Control output 2 Output assign B Control output 2 Output assign C Control output 2 Output assign D Control output 2 Polarity A Control output 2 Polarity B Control output 2 Polarity C Control output 2 Polarity D Control output 2 Polarity put 2 Latch Control ou Event output 1 Operation type Event output 1 Output assign A Event output 1 Output assign B Event output 1 Output assign C Event output 1 Output assign D rans er ata _ seem ate se 5422 152E 55F Sp 1 N Cwe osre ee sere _ _ sere rs anos sre _ _ seen sor aznoe sare _ _ seer ses eznos sere _ eee isre eos r Cea ir r seer Csee isre eos sare Ces isro e sre IT eses sea eoo sera seer ore aaore sere Decimal point information DO Assignment Event Configuration Chapter 9 LIST OF COMMUNICATION DATA Item name RAM address EEPROM address RaM EE
6. PGM PGM V 19V 15 RO 82Q 0 5 R1 680 Q R2 260 Q Vf 1 1V Voltage between terminals of PGM V 2 X Vf RO R1 R2 R2 X R2 Vf 545V Input voltage range of PGM Since the input voltage range is 3 to 6V the operation is possible External resistors SSR to be Number of units Connection External Remarks used to be connected resistor ooo 1KQ serial connection Rating is 1 2W or more 330Q serial connection Rating is 1 2W or more Number of connectable units SSR to be used VO model VV model PGM 680Q serial connection Rating is 1 2W or more i Yamatake PGM Up to 4 units Up to 8 units Note Note 4 units for each output Chapter 4 WIRING WR Noise Preventive Measures The power is taken from the single phase instrumental power supply to consider noise preventive measures If the noise from the power supply is large an appropriate insulation transformer is added to the power supply and an appropriate line filter is used Yamatake s line filter model No 81446364 001 If the noise has fast rising edge an appropriate CR filter is used Yamatake s CR filter model No 81446365 001 OT Handling Precautions After the noise preventive measures have been taken do not bundle the primary and secondary sides of the insulation transformer together or put them in the same conduit or duct 4 9 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 1 PV Input The following shows the
7. Instruction Response Instruction Response message message message message 1 End of master station transmission Transmission start time of slave station Max 2000ms 2 End of slave station transmission Transmission start time of master station Min 10ms Transmis sion line WR RS 485 driver control timing specifications When the transmission reception on the RS 485 3 wire system is directly controlled by the master station care should be paid to the following timing Master station Driver control enable vate Transmission Effective Effective line data data instruction response Slave station message message Driver control disable enable 3 End of master End of slave station transmission station transmission 1 End of master station transmission Driver disable time Max 500 s 2 End of slave station reception Driver enable time Response time out Setup setting C70 or greater 3 End of slave station transmission Driver disable time Max 10ms 4 End of master station reception Driver enable time Min 10ms 7 15 Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 8 Cautions when Making Communications Programs for the Master Station Pay attention to the following points when making communications programs e The longest response time on the device is two seconds For this reason set the response monitor time to two seconds e Resend the same message if t
8. a E ca Set data failure Data is corrupted by noise Turn ON the power again Power is shut down while the If the same alarm occurs data is being set after that set the data set data for AL95 97 and adjustment data for Adjustment data Power is shut down while the failure data is being set Data is corrupted by noise AL96 98 and turn ON the power again AL 97 Set data failure Data is corrupted by noise If the same alarm occurs RAM area again even after the above Adjustment data Data is corrupted by noise steps have been taken ALIE rallies RAM area H y the main body needs to be replaced Contact Yamatake or its dealer o zs D on AL 99 ROM failure ROM memory is faulty Turn ON the power again If the same alarm occurs again the main body needs to be replaced Contact Yamatake or its dealer 10 1 Chapter 10 MAINTENANCE AND TROUBLESHOOTING WR Operation in case of PV input failure 1 ALO1 02 or 03 occurs Control output It is possible to make the settings so that the operation is continued or not continued Other operation Operation is continued 2 AL occurs in cases other than those shown above All operations are continued The following Table shows the indications and alarms of this unit by the sensor type if PV input failure occurs Thermocouple Failure status Indication value Sensor burnout Sensor burnout Upscale 110 FS CJ failure PV having incorrect cold c
9. 1 Station address 2 Read command 3 Read count X 2 bytes 4 Read data 1 5 Read data 2 6 Checksum CRC e Example in case of error M1al l 1 Station address 2 Error flag since undefined 04H is sent as a command with a send message the most significant bit is turned ON and sent back as 84H 3 Abnormal termination code CS refer to page 8 6 4 Checksum CRC Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS E Write command 10H Send Message This is a command capable of writing the contents of continuous data addresses from a specified write start data address with a single message The following is an example of send message while writing data Example Writing 01A0H and OE53H in the continuous data addresses consisting of 2 words following 1501W O5DDH 30H 30H 30H 32H Popo frootors pote oo ato a 33H 30H 35H _3 MODBUS ASCII 1 Start of message Station address Write command 10H Write start word address 1 Write data count Write data count X 2 Write data 1 Write data 2 Checksum 0 1 CR LF MODBUS RTU 1 Station address 2 Write command 10H 3 Write start word address 1 4 Write data count 5 Write data count x 2 6 Write data 1 7 Write data 2 8 Checksum 8 9 Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS Response Message A response message corresponding to the command content is returned when the message is corre
10. 7 3 Description of Commands E Continuous data read command RS command 7 6 Send message Response message This command reads data of continuous addresses by a single command This command enables the content of continuous data addresses starting with the specified read start address to be read as a single message The figure below shows the structure of the application layer of the send message when the data is read Continuous read command 1 2 Data delimiter 3 Word address 4 Read data count If the message is correctly received a response message corresponding to the command content is returned The figure below shows the structure of the application layer of the response message when the data is read Maximum read data count per message e Normal termination reading of single data item e Abnormal termination The abnormal termination code is entered at XX 1 For details of codes Ce refer to 7 6 List of Termination Codes on page 7 14 1 Termination code 2 Data delimiter 3 Data 4 Data 2 to n 1 5 Data n Up to 16 words for both RAM and EEPROM area Chapter 7 CPL COMMUNICATIONS FUNCTIONS E Continuous data write command WS command This command writes data to continuous addresses Send message The figure below shows the structure of the application layer of the send message for the data write command Write command Data delimiter Write data
11. CT1 to 2 current values are displayed in the operation display mode Simple configuration Standard configuration High function configuration Not used Flashing while data is sending through RS 485 communication Flashing while data is receiving through RS 485 communication Logical OR of all DI statuses Flashing in READY mode CT display setup User level Communication monitor display Il Chapter 6 LIST OF DISPLAYS AND SETTING DATA E Event eer bank Bank selection E F Display Item Contents Initial User Remarks value level Internal Event 1 No event Configuration 1 PV high limit Operation type PV low limit PV high low limit Deviation high limit Deviation low limit Deviation high low limit Deviation high limit Final SP reference Deviation low limit Final SP reference Deviation high low limit Final SP reference SP high limit SP low limit SP high low limit MV high limit MV low limit MV high low limit CT1 heater burnout over current CT1 heater short circuit CT2 heater burnout over current CT2 heater short circuit Loop diagnosis 1 Loop diagnosis 2 Loop diagnosis 3 Alarm status READY status MANUAL status Invalid During AT execution status During SP ramp status Control direct action status During ST execution status Invalid Timer status NOaRWNM O Internal Event 1 The digits are det
12. Do not connect any terminating resistor to both ends of the communication path when performing the RS 485 wiring Doing so might cause the communication to fail Always mount a switch for shut down of the main power of this unit in an easily accessible area of the operator when performing electric wiring of this unit Additionally connect a slow action type T fuse having a rated current of 0 2A and rated voltage of 250V to the wiring for the instrument power supply of the AC power supply model IEC127 Do not operate the key with a propelling pencil or sharp tipped object Doing so might cause faulty operation Sov BOOS This unit incorporates the self tuning function without use of control constant settings in addition to the ON OFF control and conventional PID control This self tuning control monitors and studies the characteristics of the control subject even if the SP value is changed or external disturbance occurs in order to automatically calculate the control constants This ensures stable control all the time Important Notice Prior to Use of This Unit The protective film is adhered to the front console of this unit to protect the surface After the installation and wiring work has been completed stick a scotch tape to the corner of the console and pull it out in the direction indicated by an arrow to peel off the protective film D Handling Precautions If you attempt to peel off the protective film wi
13. Main setting Sub setting sP er HYS Main setting MV gt lt HYS ON Main setting MV e lt gt DE ON ul gt lt O Main setting Sub setting MV gt O Main setting Sub setting CT1 at output ON gt OFF before measuring the CT1 current value ry ON HYS Main setting CT1 at output OFF gt OFF before measuring the CT1 current value lt gt Y hys ON 4 HYS H gt lt Main setting Sub setting CT2 at output ON gt OFF before measuring the CT2 current value ON HYS Main setting CT2 at output OFF gt OFF before measuring the CT2 current value Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Operation type Set value Direct action Reverse action of operation type Loop diagnosis 1 The event is turned ON when any change in PV corresponding to increase decrease in MV Manipulated variable is not observed This event is used to detect any fault at the operation end Setting items e Main setting MV Manipulated variable e Sub setting PV e ON delay time Diagnosis time Operation specifications The event is turned ON when the value does not reach the PV set in the sub setting within the diagnosis time ON delay time conditions 1 even though the MV exceeding the main setting is held conditions 2 CAUTION When setting the ON delay it is necessary to put in High function configuration The default setting of the ON delay befor
14. Conditions 3 ON delay ON set time ON Ponditions 3 ON delay set time EV EV Time ON delay is started when conditions 1 and 2 are satisfied Time ON delay is started when conditions 1 and 2 are satisfied 5 43 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Operation type Set value Direct action Reverse action of operation type Alarm 23 ON if alarm occurs alarm code AL01 to 99 OFF if alarm occurs alarm code AL01 to 99 status OFF in other cases ON in other cases READY 24 ON in the READY mode OFF in the READY mode status OFF in the RUN mode ON in the RUN mode MANUAL 25 ON in the MANUAL mode OFF in the MANUAL mode status OFF in the AUTO mode ON in the AUTO mode During AT 27 ON when AT is executed OFF when AT is executed Status OFF when AT is stopped ON when AT is stopped During SP ramp 28 ON during SP ramp OFF during SP ramp OFF when SP ramp is not performed or is completed ON when SP ramp is not performed or is completed Control action 29 ON during direct action cooling OFF during direct action cooling status OFF during reverse action heating ON during reverse action heating ST setting standby status Invalid ON in the ST setting standby OFF in the ST setting standby OFF in the ST setting completion ON in the ST setting completion Always OFF Always ON Time zs CAUTION When setting the ON de
15. SP lag time col ao 0 0 to 999 9 High function Parameter setup Extended JTL No effect when set at 0 0 tuning bank e When the control method is other than the ON OFF control CtrL 0 the display and setting can be made e Function of SP lag time SP Lg When the SP lag time is set at 0 0 the SP lag function becomes invalid When this value is 0 1 or more changes in MV when the SP is changed become smaller and the effect of the overshoot suppression becomes larger as the value becomes larger 5 20 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 4 AT auto tuning Function The AT auto tuning function is used in the following cases e The PID constants are set automatically with the control method set at Fixed PID CtrL 1 e The PV rise is slow or overshoot is large in the control with the PID constants which have been set automatically using the ST function e The PV rise becomes slow or overshoot becomes large with the control method set at ST CtrL 2 The AT function can be used when the control method is set at either Fixed PID CtrL 1 or ST CtrL 2 E Starting procedures 1 Make sure that the PV input or operation end heater power etc is controllable 2 Make sure that the mode indicator rdy is off and the operation is in the RUN mode If the indicator rdy is lit and the operation is in the READY mode change the mode to the RUN mode 3 Make sure tha
16. e If you use the Yamatake CMC10L as an RS 232C RS 485 converter set the response time out C70 to 3 ms or longer 7 1 Chapter 7 CPL COMMUNICATIONS FUNCTIONS E Communications procedures The communications procedure is as follows 1 The instruction message is sent from the host device master station to one SDC15 unit slave station to communicate with 2 The slave station receives the instruction message and performs read or write processing according to the content of the message 3 The slave station sends a message corresponding to the processing content as a response message 4 The master station receives the response message CJ Handling Precautions It is not allowed to use two or more number of protocols together on one and the same RS 485 transmission line such as CPL MODBUS ASCII format and MODBUS RTU format 7 2 Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 2 Message Structure E Message structure E Data link layer Outline The following shows the message structure Messages are broadly classified into two layers the data link layer and the application layer e Data link layer This layer contains the basic information required for communications such as the destination of the communications message and the check information of the message e Application layer Data is read and written in this layer The content of the layer varies according to the purpose of the message Messages comprise par
17. pe eRe Event output 1 0 None Latch 1 Latch Latch at ON 2 Latch Latch at OFF except for initialization at power ON Event output 2 Same as Control output 1 Operation Displayed when the optional Operation type type model has Event output 2 0 Default output When using Event output 2 1 MV1 the default output is Internal 2 MV2 Event 2 3 to 6 Function 1 to 4 Euge Event output 2 Same as Control output 1 Output Displayed when the optional Output assign A assign A to D model has Event output 2 0 to 49 and the operation type of Event output 2 Event output 2 is function 1 Output assign B to 4 Ev2 1 gt 2 E Event output 2 EC 5 Event output 2 Output assign p EC Event output 2 Same as Control output 1 Polarity A Polarity A to D to D 1st digit Polarity A The following setting applies to each 2nd digit Polarity B digit 3rd digit Polarity C 0 Direct 4th digit Polarity D 1 Reverse Event output 2 0 None Latch 1 Latch Latch at ON 2 Latch Latch at Ort except for initialization at power ON 6 21 Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level Event output 3 Same as Control output 1 Operation Displayed when the optional Operation type type model has Event output 3 0 Default output When using Event output 3 1 MV1 the default output is Internal 2 MV2 Event 3 3 to 6 Function 1 to 4 Event output 3 Same as Control output 1 Output Displaye
18. 1 Make sure that the PV input or operation end heater power etc is controllable 2 Make sure that the mode indicator rdy is off and the operation is in the RUN mode If the indicator rdy is lit and the operation is in the READY mode change the mode to the RUN mode 3 Make sure that the mode indicator man is off and the operation is in the AUTO mode If the indicator man is lit and the operation is in the MANUAL mode change the mode to the AUTO mode 4 Set the control method of the parameter setting to ST CtrL 2 This operation is not needed from the 2nd and subsequent operations 5 Set the SP If the ST is not started since the PV is close to the SP PV SP use the SP value which is greatly different from the PV value 5 24 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Stopping procedures The ST is completed automatically If it is necessary to stop the ST halfway during execution of the ST or not to start the ST during stopping of the ST set the control method of the parameter setting to Fixed PID CtrL 1 Additionally if the mode is changed to the READY mode or MANUAL mode the ST is also stopped Display during execution of ST wiet LED The LED of the decimal point at the 1st digit right end digit of the display No 1 is flashing while the ST is running When the ST is completed and PID constants are changed this LED goes off 5 25 Chapter
19. 10 0 to 110 0 10 0 to 110 0 100 0 Simple Standard High function Standard High function Simple Standard High function Standard High function Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION e When the control method is other than the ON OFF control CtrL 0 the display and setting can be made e Cool related items can be displayed and set when using the Heat Cool control C26 1 e When the I Integral time I 1 is set at Os or I Integral time cool I 1 C is set at Os in the Heat Cool control no integration control action is performed The Manual reset rE 1 can be used in both the heat and cool controls e Parameter settings for the cool control are displayed only when the Heat Cool control is set enabled e The Manual reset rE 1 is displayed when the set value of either the I Integral time heat or cool becomes 0 e The Manual reset rE 1 is commonly used for both the heat and cool controls e When the I Integral time heat or cool is Os the operation is processed with both I Integral time heat and cool set at Os WH Heat Cool control The Heat Cool control related items such as Heat Cool Heat Cool control dead zone and Heat Cool change point can be set Heat Cool ef 0 Normal Standard Setup setting Setup bank 1 Energy saving High function Heat Cool control dead T 100 0 to 100 0 Simple zone Standard Setup setting Setup ban
20. 3 0 25 to 1 65mm2 V1 25 3 AWG22 to 16 V1 25 B3A RAV1 25 3 5 0 25 to 1 65mm2 V1 25 M3 AWG22 to 16 V1 25 YS3A Handling Precautions E e When installing this unit in a place where the vibration or impact is large always use an appropriate round crimp terminal so that it is not disengaged from the connection terminal e Pay special attention so that no crimp terminals are in contact with adjacent terminals Chapter 4 WIRING E Connection of open collector output to digital input This unit DN D I Ex lt m EL E E Connection of communication RS 485 cable 3 wire system This unit slave station Master station Shield ll lt i ID DA DA Gy w W SG e This unit slave station ar Shield LI DA oe o FG CT 7 QZ 17 DB Z CJ Handling Precautions Do not connect DA and DB Doing so might cause damage to this unit e Ground the shield line to one point on one side of the cable e Do not connect any terminating resistor to both ends of the communication path Doing so might cause the communication to fail e Even though any units requiring the terminating resistor exist in the communication path do not connect any terminating resistor e Be sure to connect SG terminals each other Failure to do so might cause unstable communications 4 5 Chapter 4 WIRING 5 wire
21. 3 3 Chapter 3 INSTALLATION C15T Using the hard cover for panel mount type For panel mounting type it is possible to attach the hard cover to the front console Use of hard cover makes it possible to prevent the settings from being changed due to accidental operation or to operate the unit in poor installation environment The display can be seen with the cover kept closed When operating the key raise the cover and operate the key Items to be prepared Hard cover Part No 81446442 001 Optional unit Hard cover Gasket Both gaskets must be used one is supplied with the main body and the other is supplied with the hard cover Both are the same gaskets 1 As shown in the Figure mount the gasket hard cover and gasket on the main body in that order so that the hard cover is sandwiched by two gaskets 2 Insert this unit from the front of the panel 3 Fit the mounting bracket from the back of the panel 4 Push the mounting bracket against the panel until the hook of the mounting bracket is firmly engaged with the groove of the main body 5 Tighten the upper and lower screws of the mounting bracket CJ Handling Precautions e To fasten this controller onto the panel tighten a mounting bracket screws and turn one more half turn when there is no play between the bracket and panel Excessively tightening the screws may deform the controller case e It is possible to mount this unit without use of two gask
22. 500 _ sore voe eee sect sore aor rs er _ son rano erse so _ SECHER saz e eres oma a sas va aver sane son ams meee same sas vans areoe sans a sas vans moro se sar van rer sant son vans more sane san vane arere sano sor iio aires sae sae vera aras ssa sos 1516 arer se _ sos isre erse se sos veo ere so SCHREIER sor vee em sr soe ieo are soo iser ers e _ sao ie eres e __ sen es ares ees see eee ares we so 5 aver s 1 sae r 58 9 3 Chapter 9 LIST OF COMMUNICATION DATA Bank Item name RAM address EEPROM address EEPROM DI Internal Contact 2 Input assign A Assignment Internal Contact 2 Input assign B Internal Contact 2 Input assign C Internal Contact 2 Input assign D Internal Contact 2 Polarity A Internal Contact 2 Polarity B Contact 2 Polarity C Contact 2 Polarity D Interna Interna Internal Contact 2 Polarity nternal Contact 2 Event channel def Internal Contact 3 Operation type Internal Contact 3 Input bit function Internal Contact 3 Input assign A Internal Contact 3 Input assign B Internal Contact 3 Input assign C Internal Contact 3 Input assign D Internal Contact 3 Polarity A Contact 3 Polarity B 3 Polarity C Contact 3 Polarity D Interna Internal Contaci Interna
23. Change point 100 0 MV Dead zone lt 0 0 Dead zone 100 0 100 0 a Cool MV Heat MV 0 0 0 0 0 0 Change point 100 0 MV Dead zone gt 0 0 20 100 0 100 0 Cool MV Heat MV 0 0 0 0 0 0 30 0 100 0 MV Example Change point 30 Dead zone 20 0 Constants oL and oH function as shown in the Figure below 100 g oH oH heat cool oL oL cool heat 0 100 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR ST Self tuning The following ST related items can be set ST step execution H 0 00 to 99 99 10 00 High function resolution width a Parameter setup Extended tuning bank ST step settling width 0 0 to 10 00 0 50 Parameter setup Extended tuning bank ST hunting settling width 5 L j E 0 0 to 10 00 1 00 Parameter setup Extended ae tuning bank ST step ramp change 0 ST is executed when the PV moves up or Standard Parameter setup Extended down High function tuning bank 1 ST is executed only when the PV moves up e When the control method is set at ST CtrL 2 the display and setting can be made e Function of ST step execution resolution width St SA When the value of the SP change width to the PV range is larger than the set value the ST is started with the step response e Function of ST step settling width St Sb When the value of the absolute value deviation to the PV range is smaller than the set v
24. Chapter 6 LIST OF DISPLAYS AND SETTING DATA E DI Assignment bank Bank selection dl Display Item Contents Initial User Remarks value level Internal Contact 1 Operation type Internal Contact 1 Input assign A Internal Contact 1 Input assign B Internal Contact 1 Input assign C Internal Contact 1 Input assign D Internal Contact 1 Input bit function 0 No function 1 LSP group selection 0 1 2 LSP group selection 0 2 3 LSP group selection 0 4 4 to 6 Invalid 7 RUN READY selection 8 AUTO MANUAL selection 9 Invalid 10 AT Stop Start 11 ST disabled enabled 12 Control action direct reverse selection As setting opposite operation of setting 13 SP RAMP enabled disabled 14 PV Hold No hold Hold 15 PV maximum value hold No hold Hold 16 PV minimum value hold No hold Hold Timer Stop Start Release all DO latches Continue Release 19 to 20 Invalid Not used Default input Function 1 A and B or C and D Function 2 A or B and C or D Function 3 A or B or C or D Function 4 A and B and C and D Normally opened OFF 0 Normally closed ON 1 Di DIS 4 to 9 Undefined 10 Internal Event 1 11 Internal Event 2 12 Internal Event 3 13 Internal Event 4 14 Internal Event 5 15 to 17 Undefined 18 Communication D11 19 Communication D12 Communication DI3 Communication D14 MANUAL mode READY mode Undefined AT ru
25. High function Password 2A G 277 0000 to FFFF Hexadecimal value 0000 g Setup setting Lock bank Jeet Password 1B C 0000 to FFFF Hexadecimal value 0000 Setup setting Lock bank Password 2B or ts 0000 to FFFF Hexadecimal value 0000 Setup setting Lock bank 7 amp 4 e When using only the key lock setting the display can be made but the setting changing cannot be made e When locked with the password the display and setting cannot be made e The display and setting of Password 1A PS1A and Password 2A PS2A can be made only when Password display PASS is 5 and the passwords of two groups 1A and 1B 2A and 2B are matched e The display and setting of Password1B PS1b and Password 2B PS2b can be made only when Password display PASS is 5 e The value set in Password1 A PSIA is automatically set to Password1B PS1b e The value set in Password2A PS2A is automatically set to Password2B PS2b OT Handling Precautions e Before setting the passwords 1A to 2B determine two hexadecimal values to be used as passwords and take a memorandum of these passwords to record them e PASS is used to prevent incorrect password setting by limiting the display conditions of passwords 1A to 2B e When other values are set for passwords 1B and 2B after the values to be used as passwords have been set for passwords 1A and 2A the passwords 1A and 2A cannot be displayed and the key lock communica
26. Internal Event 2 main setting Internal Event 2 sub setting Internal Event 2 Hysteresis Internal Event 2 ON delay time Internal Event 2 OFF delay time Internal Event 3 main setting Internal Event 3 sub setting Internal Event 3 Hysteresis Internal Event 3 ON delay time Internal Event 3 OFF delay time Internal Event 4 main setting Internal Event 4 sub setting Internal Event 4 Hysteresis Internal Event 4 ON delay time Internal Event 5 OFF delay time Internal Event 5 main setting Internal Event 5 sub setting Internal Event 5 Hysteresis Internal Event 5 ON delay time Internal Event 5 OFF delay time so that it meets the operation type of the internal event The above value becomes 0 to 9999 in some operation types 0 to 9999 The decimal point position may vary so that it meets the operation type of the internal event 0 0 to 999 9 Delay unit is 0 1s 0 to 9999 Delay unit is other than 0 1s Same as Internal Event 1 Same as Internal Event 1 Same as Internal Event 1 Same as Internal Event 1 Internal Event 1 operation type E1 C1 Necessary settings are displayed according to Internal Event 2 operation type E2 C1 Necessary settings are displayed according to Internal Event 3 operation type E3 C1 Necessary settings are displayed according to Internal Event 4 operation type E4 C1 Necessary settings are displayed according to Internal Event 5 operation type E5 C1
27. Parameter operation is performed only once within the setting Parameter bank Time proportional cycle e MV1 is a general name of the ON OFF control output time proportional output and time proportional output heat of the Heat Cool control MV is the time proportional output cool of the Heat Cool control e When MV1 is connected to any of the relay control output voltage pulse control output and event output in the DO Assignment the display and setting of the Time proportional cycle 1 Cy can be made e When the Heat Cool control is used and MV2 is connected to any of the relay control output voltage pulse control output and event output in the DO Assignment the display and setting of the Time proportional cycle 2 Cy2 can be made e The initial value of the Time proportional cycle 1 Cy is 10 when the control output is the relay output and it is 2 in other cases e The initial value of the Time proportional cycle 2 Cy2 is 10 when a model with one control output point is used and it is 2 when other models are used e The setting of the time proportional cycle mode tp ty is valid to the time proportional outputs of both MV1 and MV2 e When MV1 is connected to the relay control output or event output in the DO Assignment and the Time proportional cycle Cy is set at less than 5s the operation is performed at intervals of 5s e When MV2 is connected to the relay control output or
28. SP UF lock manual MV and mode key can be set Operation display SP UF lock manual MV and mode key can be set UF lock manual MV and mode key can be set RS 485 communication read write enabled RS 485 communication read write disabled Loader communication read write enabled Loader communication read write disabled EER is possible to register only Ea settings which can be displayed Example Manual reset of the PID constant can be registered when the Integral time is set at 0 The registered setting is added to the end of the display order of the basic display When two sets of passwords 1A and 1B 2A and 2B are matched the setting is possible mode key operation MV setting in MANUAL mode key lock password display and password 1A to 2B can be set when the key lock LoC is a value of 0 to 3 A5 5 Password display Oto 15 5 Password 1A to 2B display Password 1A 0000 to FFFF Hexadecimal value 0000 al EI Password 2A 0000 to FFFF Hexadecimal value 0000 SS Password 1B 0000 to FFFF Hexadecimal value _ to FFFF Hexadecimal value Gen Password 2B ae to FFFF Hexadecimal value 0000 pr Displayed when the password display PASS is 5 and two sets of passwords 1A and 1B 2A and 2B are matched 0 Displayed when the ae display PASS is 6 23 Chapter 6 LIST OF DISPLAYS AND SETTING DATA E Instrument information bank Bank s
29. Special type E mode key function The selection operation when the mode key is kept pressed for 1 sec or longer in the operation display mode can be set mode key function Invalid Simple Setup setting Setup bank AUTO MANUAL selection Standard RUN READY selection High function AT Stop Start LSP group selection Release all DO latches Invalid Communication DI selection Invalid 0 1 2 ER 4 5 6 7 8 CJ Handling Precautions e When CtrL Control method is set at O ON OFF control the AUTO MANUAL selection becomes invalid e When CtrL Control method is set at O ON OFF control or if the PV high limit low limit alarm occurs the AT stop start selection becomes invalid e When C30 LSP system group is set at 1 the LSP group selection becomes invalid 5 70 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR MODE display setup Whether or not the mode related setup items of the parameter setting and mode bank are displayed can be set MODE display setup Whether or not the mode bank setup is Standard Setup setting Setup bank displayed is determined by the sum of the High function following weights Bit 0 AUTO MANUAL display Disabled 0 Enabled 1 Bit 1 RUN READY display Disabled 0 Enabled 2 Bit 3 AT stop start display Disabled 0 Enabled 8 Bit 4 Release all DO latches display Disabled 0 Enabled 16 Bit 5 Communication DI1 ON OFF display Disa
30. decimal Same as RAM address 13056 decimal Same as RAM address 13057 decimal Same as RAM address 13058 decimal Same as RAM address 13059 decimal Same as RAM address 13060 decimal Same as RAM address 13061 decimal Same as RAM address 13062 decimal Same as RAM address 13063 decimal Same as RAM address 13064 decimal Same as RAM address 13065 decimal 9 7 Chapter 9 LIST OF COMMUNICATION DATA Extended tuning Operation display 9 8 Write erger mw Se es e l S S O Reserved for future extension 8502 EE Jus EE band 8503 2137 24887 6137 aire SE E for future extension 8505 2139 24880 6199 a x fa fx fo Proporionalbandadust e ea faoa TT t 2 nega tine ad e aie een ome aso asc ae oro 2 _ A A E e a e a a Reserved for future extension 8512 2140 24896 60 a x fa fx f Reserved for future EEN 8513 Be Va E ES a E ST Sung sp setng wan EEC J 2 5 Seng hrc stg bod ast avs owt ove Pe ST aku sen anp charge oie 26 owe owe p AUTO MANUAL 9001 2329 25385 6329 x x Same as RAM address 14596 decimal Writing is enabled under no DI Assignment and other conditions 0 AUTO mode 1 MANUAL mode RUN READY 9002 232A 25386 632A Same as RAM address 14595 decimal Writing is enabled under no DI Assignment conditions 0 RUN mode 1 READY mode
31. e When bit 1 SP display of the PV SP display setup setup C74 is set at 1 display is provided the display and setting can be made m LSP system group The LSP system group can be selected LSP system group O 3M 1to4 1 Simple Setup setting Setup bank amp 4 Standard High function E LSP1 to 4 The set values can be set for four LSP groups SP low limit to SP high limit U Simple ance setting SP Standard bank High function e The display and setting can be made for the LSP system group selected in LSP system group setup C30 WR LSP group number The LSP group number can be set Item Setting display bank Display Initial value value User level_ level LSP group number LSP Numeric value at the rightmost digit of the Simple Operation display display Standard 1 to LSP system group High function e When the LSP system group setup C30 is set at 2 or more and bit 2 LSP group number display of the PV SP display setup setup C74 is set at 1 display is provided the display can be made e When the display is possible and the DI Assignment of the LSP group selection is not performed the setting can be made 5 28 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E DI Assignment of LSP group selection The LSP group selection can be set for internal contacts to 3 using the DI Assignment DI Assignment Internal 0 No function Simple Contacts 1 to 3 1 LSP grou
32. the ON operation described here means MV limited by the MV high limit at AT A ol or MV high limit at AT oH The default setting before shipment is 100 If this AT operation does not function correctly take any of the following measures 1 Change the MV low limit at AT Ar ot D or MV high limit at AT At oH to an appropriate value and then start the AT function 2 Use the ST function 3 Set the PID constants manually without use of AT e The AT progress value can be seen in the operation display mode For details gt refer to W Operation display in section 6 1 List of Operation Displays on page 6 1 When the Heat Cool control is not used the AT progress value decrements from 4 during execution of the AT function and becomes 0 at completion of the AT function When the Heat Cool control is used the AT progress value decrements from 8 during execution of the AT function and becomes 0 at completion of the AT function In both cases the AT progress value may be 1 or 0 when the AT process is in the transient status e Appropriate PID constants cannot be obtained depending on the control subject If this happens set the PID constants manually e The MV ON OFF change point determined when the AT function is started does not change even though the SP is changed while the AT is running For details about AT function gt refer to AT Stop Start on page 5 8 and AT on page 5 18 5 23 Ch
33. 100 0 is displayed at ON and 0 0 is displayed at OFF Whether or not this item is displayed is selected by the MV display setup C75 Heat MV Manipulated Setting is disabled This item is displayed when Variable using the Heat Cool control C26 1 Whether or not this item is Cool MV M lated Setting is disabled foot Cae anipula 9 displayed is selected by the MV display setup C75 Upper display AT progress display Setting is disabled Displayed during execution of PV Numeric value at the 1 or more During execution of AT AT The display is continued Ak 1st digit right end Value is decreased even after completion of AT s digit 0 Completion of AT Whether or not this item is Display displayed is selected by the EE CT Current trans Setting is disabled former current value 1 eee Ye Current trans Setting is disabled Eee Weer current value 2 MV Manipulated 10 0 to 110 0 Variable Setting is disabled in AUTO mode Numeric value does not flash Setting is enabled in MANUAL mode Numeric value flashes MV display setup C75 Displayed when the optional model has two current transformer points Whether or not this item is displayed is selected by the CT display setup C78 Internal Event 1 main setting Internal Event 1 sub setting Lot Timer remaining time CL Display example Internal Event 2 main setting Internal Event 2 sub setting ees L d Timer rem
34. 2 Select Zero from the zero span selection items When selecting a channel perform the Zero calibration first and then perform the Span calibration next since Zero Span is set for one channel When clicking Read the zero calibration current is output to the output terminal of the channel you have selected For details about how to connect measuring instruments refer to the following Figures Control output 2 This unit Ammeter Ammeter Keep this status for approximately 30 sec Read the current value in units of 0 001 mA from the ammeter input it in Current mA Voltage V and click Write Select Span from the zero span selection items When clicking Read the span calibration current is output to the output terminal of the channel you have selected Keep this status for approximately 30 sec 10 Read the current value in units of 0 001 mA from the ammeter input it in Current mA Voltage V and click Write 11 If any channels to be calibrated remain return to operation step 2 Chapter 12 DISPOSAL When disposing of this unit dispose of the unit properly as industrial waste according the applicable laws and regulations specified by the local governmental office 12 1 Chapter 13 SPECIFICATIONS E Specifications PV input Input type Sampling cycle time Indication accuracy PV bias e Thermocouple T C input Input bias current Burn
35. 3 Latch User Function User Function 1 User Function 2 Control method Omitted MV low limit at AT User Function 7 MV high limit at AT User Function 8 Differential for ON OFF control Omitted SP up ramp Lock Key lock SP down ramp Extended tuning AT type Just FiTTER settling band SP lag constant Omitted Communication lock Omitted Password 1B Password 2B Instrument information ROM ID ST step settling width ROM version 1 ST hunting settling width Omitted ST step ramp change Manufacturing date code month day Serial No Display when the power is turned ON Operation display E D E kl re rr LIL LL besch MV display Press the para key Other display and setup Operate the para key repeatedly Press the para key Off Off The mode indicator Chapter 2 OUTLINE OF FUNCTIONS The mode indicators are lit sequentially from the left during a period of 6 sec after the power has been turned ON while both the upper display and lower display are off When all mode indicators have been lit the is lit sequentially from the left Keep the para key pressed for 2 sec or longer No key operation for 3 min or more Press the mode key Parameter setup display mam O
36. 30H The device returns the same sub address as that received as the response message Device ID code The device sets X 58H or x 78H as the device ID code This code is determined for each device series and other codes cannot be selected The device returns the same device ID code as that received as the response message X 58H is used as the default and x 78H is used for judging the message as the resend message ETX ETX indicates the end of the application layer Checksum This value is for checking whether or not some abnormality e g noise causes the message content to change during communications The checksum is expressed as two hexadecimal characters Chapter 7 CPL COMMUNICATIONS FUNCTIONS e How to calculate a checksum 1 Add the character codes in the message from STX through ETX in single byte units 2 Take 2 s complement of the low order one byte of the addition result 3 Convert the obtained 2 s complement to a two byte ASCII code The following is a sample checksum calculation Sample message STX 02H 0 30H first byte of the station address TU 31H second byte of the station address 0 30H first byte of the sub address 0 30H second byte of the sub address X 58H device ID code IR 52H first byte of the command IS 53H second byte of the command omitted ETX 03H 1 Add the character codes in the message from STX through ETX in single byte units The add operation in sing
37. 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 6 Precautions for ST Self tuning When using the ST function the following cautions must be observed strictly 5 26 Before starting the ST function put the PV input and operation end heater power etc in the controllable status Before starting the ST function set the PID constants so that the PID control can be performed correctly The default settings before shipment are that the proportional band P 1 5 0 integration time I 1 120s and derivative time d 1 30s These default settings apply to the PID control of general control subjects e When the integration time I 1 Os the ST is not started e When the derivative time d 1 Os the ST is not started To stop the control with the power to the controller kept turned ON change the mode to the READY mode and stop the operation at the operation end turn OFF the heater power Additionally to restart the control start the operation at the operation end turn ON the heater power and then change the mode to the RUN mode OT Handling Precautions e H any cautions described above are not observed the PID constants are changed to incorrect values when the ST is completed This may cause poor control results e When the power to the controller is turned OFF while the ST is running LED is flashing the PID constants are not changed Additionally if the power is turned OFF immediately before the ST
38. 5 6 PV high mn 5 6 PY high Dt geess Nee dE EE dE 5 39 PV high low Im 5 39 PV EE 5 6 PV input calibration se eee e eee eee ee 11 2 PV input calibration RTD input 11 3 PV input calibration Thermocouple input 11 3 PV input failure se cece esse cece ee enee 10 2 PV input range high Im 5 5 PV input range low Im 5 5 PV input range type eee ee eee eee eee 5 1 5 2 PV input 6 cece cece reece eee eee eee enee 2 1 5 1 PV low limit alarine lt iess2i8e0 NES AER rads 5 6 PV IO a e GE 5 6 PV low limit eecccceeecceeeeceeeeeceuues 5 39 BEE ege Eege 5 2 PV ralio WETTER 5 5 PV square root extraction seeeeee eee eeee 5 1 PV square root extraction dropout 5 3 PV SP display setup sees cece eee eens 5272 R RationalOOP ES Eege 1 1 5 20 RD command s cc vss sees ene ds eae awnecasa cass 7 8 Read Gefaangen Eegen cetera EE aces 8 6 READY uereg ege GEN See EES 5 44 Reception and transmission timing 7 15 Relay independent contact 4 3 Release all DO latches cceeceeceeceece 5 8 Remote SP wvisedessacisccedeedvend cited LSA 5 27 Resistor type e sees eee cece cece cece nee eees 4 8 Response monitor time sees eee ee eee ee 7 15 Response start Conditions e 7 3 RS COMMANG EE 7 6 IR e VU EE 7 6 RS 485 driver control timing eseees 7 15 CMN RE 5 1 RU GomMand ssa025 6 66004 t derka EN E 7 10 RU command scsisicsrsscritei eeri van sieeve 7 10 R
39. Bit 1 SP display Disabled 0 Enabled 2 Bit 2 LSP group number display Disabled 0 Enabled 4 Other invalid settings 0 8 Whether or not the PV SP value related items are displayed in the basic display mode is determined by the sum of the following weights Bit 0 MV display Disabled 0 Enabled 1 Bit 1 Heat MV cool MV display Disabled 0 Enabled 2 Bit 3 AT progress display Disabled 0 Enabled 8 Other invalid settings 0 4 Internal Event set value is not displayed in the operation display mode Set value of Internal Event 1 is displayed in the operation display mode Set values of Internal Events 1 to 2 are displayed in the operation display mode Set values of Internal Events 1 to 3 are displayed in the operation display mode Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level Timer remain time display setup 0 ON OFF delay remain time of Internal Event is not displayed in the operation display mode ON OFF delay remain time of Internal Event 1 is displayed in the operation display mode ON OFF delay remain time of Internal Events 1 to 2 is displayed in the operation display mode ON OFF delay remain time of Internal Events 1 to 3 is displayed in the operation display mode CT current value is not displayed in the operation display mode CT1 current value is displayed in the operation display mode
40. DO latches Communication DI 1 SP User level Communication monitor display Event configuration Internal Event 1 main setting Internal Event 1 sub setting LSP1 group SP LSP2 group SP Internal Event 1 Configuration 1 Internal Event 1 Configuration 2 Omitted Timer remain time 1 Internal Event 2 main setting Internal Event 2 sub setting Timer remain time 2 Internal Event 3 main setting Internal Event 3 sub setting Timer remain time 3 User Function Utilization User Function 1 User Function 2 User Function 3 LSP3 group SP LSP4 group SP Event Internal Event 1 main setting Internal Event 1 sub setting Internal Event 5 Configuration 2 Internal Event 5 Configuration 3 DI Assignment Internal Contact 1 Operation type Internal Event 1 hysteresis Internal Contact 1 Input bit function PID P Proportional band Omitted Omitted Internal Event 5 ON delay Internal Contact 3 Polarity Internal Event 5 OFF delay Internal Contact 3 Internal Event channel def DO Assignment Control Output 1 Operation type User Function 4 Integral time Control Output 1 Output Assign A User Function 5 D Derivative time Omitted User Function 6 User Function 7 Manual reset Omitted User Function 8 Output low limit Cool Output high limit Cool Parameter Event output 3 Polarity Event output
41. Event 1 Hysteresis Same as Internal Event 1 Main setting Same as Internal Event 1 Sub setting Same as Internal Event 1 Hysteresis Same as Internal Event 1 Main setting Same as Internal Event 1 Sub setting Same as Internal Event 1 Hysteresis Simple Standard High function Standard High function Simple Standard High function Standard High function Simple Standard High function 5 Standard High function Simple Standard High function Standard High function Simple Standard High function Standard High function Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION e When the internal event configuration 1 operation type is set at 0 No event the internal event main setting sub setting and hysteresis are not displayed e For details about internal event operation with main setting sub setting and hysteresis gt refer to the List of internal event operations on pages 5 39 to 5 41 WR ON delay and OFF delay ON delay is a function that delays the timing at which the internal event status is changed from OFF to ON OFF delay is a function that delays the timing at which the internal event status is changed from ON to OFF However when the operation type is set at 20 Loop diagnosis 1 21 Loop diagnosis 2 22 Loop diagnosis 3 or 32 Timer the ON delay and OFF delay are operated as another function For details gt refer to the List of internal eve
42. Event 4 Standby Event 4 state at READY Reserved for future extension Interna Interna Interna Internal Event 4 Controller alarm OR Internal Event 4 Special OFF setup nternal Event 4 Delay unit Reserved for future extension Internal Event 5 Operation type Event 5 Direct Reverse Event 5 Standby Event 5 state at READY Interna Interna Internal Reserved for future extension Event 5 Controller alarm OR Interna Internal Event 5 Special OFF setup nternal Event 5 Delay unit Reserved for future extension Control method MV low limit at AT MV high limit at AT Differential for ON OFF control Parameter ON OFF control action point offset PV filter PV ratio PV bias Reserved for future extension Reserved for future extension Reserved for future extension Time proportional cycle unit 1 Time proportional cycle 1 Time proportional cycle unit 2 Time proportional cycle 2 Time proportional cycle mode Reserved for future extension SP up ramp SP down ramp Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension 9 6 Pox er eor oortsfstetap seas veo eae seco f _ a aor exon seo p voce emo owe p Pax rom eons ops pe ES E 1 5828 56C4 5829 56C 5830 56C 5831 56C 5832 6C 58
43. FUNCTION 5 7 SP The following shows the functional block diagram of the SP LSP system group Setting Setup C30 One LSP group exists Two or more LSP groups exist DI Assignment of LSP group LSP1 selection provided not provided Setting SP SP1 Setting DI Assignment DI1 1 to DI3 1 DI Assignment is not provided DI Assignment is provided LSP group number Logical operation of DI Setting LSP group number Setting General in operation display mode DI Assignment LSP 1 to 4 Setting SP SP1 to SP4 LSP value in use SP ramp unit Setting Setup C32 SP up ramp down ramp Setting Parameter SPU SPd DI Assignment of SP ramp enabled disabled Setting DI Assignment DI1 1 to DI3 1 SP low limit high limit Setting Setup C07 C08 Note LSP is a local SP and shows that the data is retained inside this unit On the contrary SP by the analog input from the outside is called RSP or remote SP However the RSP function is not provided on this unit 5 27 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR SP setup in operation display mode The set value for LSP in use of LSP1 to 4 can be set The LSP set value is different from the SP display value during SP ramp However the set value is displayed while the key is being operated to change the setting SP Operation display PV is SP low limit to SP high limit U Simple shown on Standard the upper High function display
44. Just FiTTER settling band JF 0 00 to 10 00 0 30 High function Parameter setup Extended tuning bank e When the control method is other than the ON OFF control CtrL 0 the display and setting can be made e Function of Just FiTTER overshoot limit restraint control coefficient JF ov When the Just FiTTER overshoot limit restraint control coefficient JF ov is 0 the Just FiTTER function becomes invalid When this coefficient is 1 or more the effect of the overshoot limit restraint control becomes larger as the coefficient becomes larger e Function of Just FiTTER settling band JF bd When the value of the width of the absolute value deviation to the PV range is larger than the set value the Just FiTTER function is started When this value is smaller than the set value this is judged as that the PV is settled by the Just FiTTER function E RationaLOOP This RationaLOOP function suppresses the unstable trend if the immediate response to external disturbance is increased by the high precision control logic The following items can be set Control algorithm D 0 PID Conventional PID Standard Parameter setup Extended LE FIV 4 RationaLOOP High performance PID High function tuning bank e When the control method is other than the ON OFF control CtrL 0 the display and setting can be made E SP lag This SP lag function suppresses changes in MV when the SP is changed The following items can be set
45. LSP Local SP group selection e Release all DO Digital Output latches e ON OFF selection of communication DI Digital Input 1 When pressing the mode key in the setup display mode the display is changed to the operation display para key This key is used to change the display item When this key is kept pressed for 2 sec or longer in the operation display mode the display is then changed to the setup display lt v A keys These keys are used to increase or decrease the numeric value or to shift the digit 1 4 E Bottom panel Chapter 1 OVERVIEW Upper display This display shows the PV value or the name of each display item display value or set value If an alarm occurs in the operation display mode the normal display and alarm code are displayed alternately The decimal point at the right end digit shows AT auto tuning or ST self tuning status The decimal point flashes twice repeatedly during execution of AT while it flashes once repeatedly during execution of ST Lower display This display shows the SP value or the display value or set value of each display item The decimal point at the right end digit shows the communication status Mode indicators rdy RUN READY mode indicator Lights when READY man AUTO MANUAL mode indicator Lights when MANUAL ev1 ev2 ev3 Event 1 to 3 output indicator Lights when event relays are ON ot1 ot2 Control 1 to 2 output indicator Lights w
46. Setup setting Setup bank 485 communication Flashing while data is receiving through RS 485 communication Logical OR of all DI statuses Flashing in READY mode 5 75 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E User Function Up to eight settings selected from various settings can be added to the operation display User Function 1 Setup setting User Function bank User Function 2 Setup setting User Function bank User Function 3 Setup setting User Function bank User Function 4 Setup setting User Function bank User Function 5 Setup setting User Function bank User Function 6 Setup setting User Function bank User Function 7 Setup setting User Function bank User Function 8 Setup setting User Function bank 5 76 Each setting is set on the upper display Standard The following shows the setting exceptions High function Not registered P Proportional band of currently used PID group ER time of currently used PID group D Derivative time of currently used PID group Manual reset of currently used PID group o Ge Output low limit of currently used PID oH Output high limit of currently used PID group It is possible to register only the settings which can be displayed Example Manual reset of the PID constant can be registered when the Integral time is set at O e When using the Smart Loader Package SLP C35 User Function can be regis
47. Socket mount type Items to be prepared Phillips head screwdriver DIN rail Stopper hole Main body The above Figure shows the DIN rail mounting 1 Mount the socket inside the panel For screw tightening mount the socket directly 2 Perform the wiring to the socket 3 Push this unit into the socket 4 Put the upper and lower socket stoppers in the stopper holes in the main body and then insert them C Handling Precautions For socket mount type it is necessary that the wiring must be completed before mounting this unit on the socket 3 6 Chapter 4 WIRING 7 WARNING Before wiring or removing mounting the SDC15 be sure to turn the power OFF Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock A CAUTION Q Q Q Q Q 0 Q Q Wire the SDC15 properly according to predetermined standards Also wire the SDC15 using specified power leads according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the controller case Doing so might cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the SDC1
48. T C is performed internal type is thermocouple T Cold junction compensation T C is not performed external Decimal point position 0 No decimal point Displayed when the PV input 1 digit after decimal point type is DC voltage DC 2 digits after decimal point current L or RTD having the 3 digits after decimal point range with the decimal point E l PV input range type When the PV input type is For details refer to the PV ca ca Lu ry PV input range low When the PV input type is limit thermocouple T or RTD R the input range low limit selected with the PV input range type C01 is displayed but the setting is disabled When the PV input type is DC voltage DC current a value ranging from 1999 to 9999 is set PV input range high When the PV input type is limit thermocouple T or RTD R the input range low limit selected with the PV input range type C01 is displayed but the setting is disabled When the PV input type is DC voltage DC current a value ranging from 1999 to 9999 is set SP low limit PV input range low limit to PV input Pn Tata Oo u SP high limit range high limit PV square root 0 0 to 100 0 Displayed when the PV input extraction dropout PV square root extraction is not type is DC voltage DC performed when set at 0 0 current L Control action 0 Heat control Reverse action Direct Reverse 1 Cool control Direct action 5 Output operation at 0 C
49. This ensures easy setup operation Various input types are available thermocouples K J E T R S B N PLII WReS5 26 DIN U DIN L RTDs Pt100 JPt100 current signals 4 to 20mAdc 0 to 20mAdc and voltage signals 0 to 1 Vdc 1 to 5Vdc 0 to 5Vdc and 0 to 10Vdc For control outputs relay voltage pulse and current output are provided Additionally these control outputs can be combined for the 2nd control output The unit can be made applicable to the heat cool control using the 2nd control output and or event relay ON OFF control fixed PID and self tuning control can be performed In addition to the PID control two algorithms RationaLOOP and Just FiTTER are mounted This ensures excellent controllability With optional functions a combination among 3 or 2 event points independent contacts 2 point CT input 2 point digital input and or RS 485 can be selected The personal computer loader port is provided as standard function The setup can be made easily with use of the personal computer loader Use of optional Smart Loader Package SLP C35 makes it possible to easily perform the read write operation of the parameters In addition to the table format setup the operation and control status can be monitored using the trend display This unit can be operated without use of program on the host unit The unit is applicable to the IEC directive and the CE marking is put on the unit Applicable standards EN
50. UF icon gt gt The user function resister box will appear 2 Check on Nos you wish to register and click Register gt gt Items you have checked on are then registered Untitled SLP C35 C1STROTAO2XX File Edit Display Communication Setup User mn Option SR ie ppo a x No Event DISP Internal Event 1 Internal Event 2 Inter 1 Type E2 C1 8 Deviation low limit against fins 32 Timer Di 2 Polarity E2 C2 D Direct e E Setup Range 3 Stand by E2 C2 0 None _ 3 ER 4 EVENT state at READY E2 02 0 EVENT continued at Ready O EVENT continued at Ready B Setup CT 5 Controller aam Op R 0 None S S uneren 6 Special OFF User function Register eege 7 Delay unit gaffoller alarm OR2 Special OFF setup Delay unit Please select the number t User Function 8 EVENT value 1 UF1 O Unreg B a P aa 9 EVENT valu 2 UF2 O Unreg z oiar 10 Hysteresi O Unreg DED 11 ON del PID in use O Unreg 12 OFF ddlay ti O Unreg O Unreg O 7 UF7 O Unreg 2 8 UF8 O Unreg so able Input 47 Valid settings 0 to2 RAM Address 5817 EEPROM Address 22201 Note The registered contents can also be checked by selecting Option gt User Function 5 79 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Key lock communication lock and loader lock T
51. Undefined AT running During SP ramp Undefined Event output 1 Output Alarm occurs assign A Setup setting DO PV alarm occurs Assignment bank Undefined mode key pressing status Event output 1 status Control output 1 status Control output 1 Output assign B Setup setting DO Assignment bank Control output 1 Output assign D Setup setting DO Assignment bank Control output 2 Output assign B Setup setting DO Assignment bank Control output 2 Output assign D Setup setting DO Assignment bank Event output 1 Output assign B Setup setting DO Assignment bank Event output 1 Output assign C Setup setting DO Assignment bank Event output 1 Output assign D Setup setting DO Assignment bank 5 54 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Event output 2 Output Same as that assign A Setup setting DO GC on the Assignment bank previous Event output 2 Output page assign B Setup setting DO Assignment bank nt output 2 Output ign C Setup setting DO ignment bank Event output 2 Output assign D Setup setting DO Assignment bank nt output 3 Output ign A Setup setting DO ignment bank Event output 3 Output assign B Setup setting DO Assignment bank nt output 3 Output ign C Setup setting DO ignment bank Event output 3 Output assign D Setup setting DO Assignment bank e When the object control output is the relay output or voltage pulse ou
52. Whether or not this item is rdy READY mode displayed is selected by the display mode setup C73 AT stop start At oF AT stop Displayed when the control At on AT start method is other than the ON OFF control CtrL 0 Whether or not this item is displayed is selected by the display mode setup C73 Release all DO Lt on Latch continue All DO latches such as latches Lt oF Latch release control outputs relay and i voltage pulse and event outputs can be released Whether or not this item is displayed is selected by the display mode setup C73 Communication DI dl oF OFF Whether or not this item is dl on ON displayed is selected by the display mode setup C73 E SP bank Bank selection 5 D Display Item Contents Initial User Remarks value level C08 Ze S SP of LSP 2 group Displayed when LSP system group C30 is 2 or more oPp F SP of LSP 3 group Displayed when LSP system group C30 is 3 or more oP 4 SP of LSP 4 group Displayed when LSP system group C30 is 4 or more Chapter 6 LIST OF DISPLAYS AND SETTING DATA E Event ba nk 1 E Bank selection Cu Display Ef 6 4 1999 to 9999 The decimal point position may vary Necessary settings are displayed according to Item Contents Initial User Remarks value level Internal Event 1 main setting Internal Event 1 sub setting Internal Event 1 Hysteresis Internal Event 1 ON delay time Internal Event 1 OFF delay time
53. XX 1 For details of codes Ce refer to 7 6 List of Termination Codes on page 7 14 1 Termination code Maximum write data count per message Up to 14 words for both RAM and EEPROM area 7 11 Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 4 Definition of Word Addresses RAM and EEPROM areas of word addresses Word addresses are categorized as follows Word address Name Remarks hexadecimal notation 273W to 14859W RAM access word address Reading and writing of these addresses are 0111 to 3A0B are both performed on RAM Since writing is not performed to EEPROM the value returns to that stored in EEPROM when the power is turned OFF then ON again 16657W to 31243W EEPROM access word address Writing is performed to both RAM and 4111 to 7AOB EEPROM reading is performed only on RAM Since writing is also performed to EEPROM the value does not change even when the power is turned OFF then ON again D Handling Precautions The number of times that EEPROM can be rewritten is limited 100 000 operations Accordingly we recommend writing parameters that are rewritten extremely frequently to RAM that can be infinitely rewritten to Note however that when writing to RAM is performed the data in EEPROM is transferred to RAM when the power is turned ON again Write data range If the write value exceeds the range determined by parameters writing is not performed and an abnormal termination code is
54. application layer an abnormal termination code is returned as a response message Termination Description Remedies Example code o ope termination All the processing has normally completed Se command Only the termination code is a 001W 1 Other error returned but the message RX03E80001 processing is not performed Conversion error of a numerical value Processing is aborted just when a RS 1001W 100000 e A numerical value of 7 digits or more conversion error or a range error RS 01001W 1 e A figure other than 0 of which the has occurred RS 1001W 1 leading digit is 0 Processing is performed just WS 10 1W 1 e The conversion result is 65535 or before an error has occurred RDO3E9000 gt greater or 65536 or smaller RU0103E9 e Other obvious illegal representation of an integer 22 The value of written data is out of the Processing is continued excluding Example Specified specified range the word address in question range for 500W is 0 to 1 Processing aborted WS 5001W 3000 WD13890BB8 WU0013890BB8 23 Writing disabled due to instrument set Processing is continued excluding value conditions instrument external the word address in question conditions etc Writing reading disabled because Only the termination code is communications loader locked returned but the message processing is not performed Read write word count error Only the termination code is RS 1001W 100 returned but the message RDO3E90064 processing is not per
55. as reading of the RAM address Decimal point information No decimal point 1 to 3 Decimal point position The communication data becomes that the original value is multiplied by 10 100 or 1000 P Follows the PV input range S Follows various conditions RS WS commands of CPL communication Decimal data address with W attached next to it is used RD WD RU WU commands of CPL communication Hexadecimal data address is used Commands of MODBUS communication Hexadecimal data address is used Bank Item name RAM address EEPROMedtess Ram EEPROM EEPROM Decimal point Remarks E RECHERCHER EES information ROM Version 1 ARDE 4112 Fai a ROM Version 2 411 LOADER Information 4114 0116 16662 411 0117 16663 4117 5001 5389 Communication lock 5002 138A 21386 538 Loader lock 5003 138B 21387 538B Password display 5004 138C 21388 538 Password 1A w x lt x Xx EST Information D Manufacturing date code year Christian year 200 Example Year of 2003 is expressed as 3 Manufacturing date code month day Month Day 100 Example Dec 1st is expressed as 12 01 Serial No gt When the communication lock exists the error response is sent O Communication and loader cannot read and write the password Same as above Password 2A Password 1B Same as above Password 2B Same as above User User Function 1 5101 53ED Function User Functi 510
56. as Internal Contact Input Displayed when internal Input assign A assign A to D contact 2 Input bit function is Internal Contact 2 0 to 33 function 1 to 4 dl2 220 Input assign B Internal Contact 2 Input assign C Internal Contact 2 Input assign D Internal Contact 2 Same as Internal Contact 1 Polarity Polarity A to D Ato D 1st digit Polarity A The following setting applies to each 2nd digit Polarity B digit 3rd digit Polarity C 0 Direct 4th digit Polarity D 1 Reverse Internal Contact 2 0 Every Internal Event 2 Displayed when the Event channel def 1 to 5 Internal Event No operation type of internal contact 2 is timer stop start dl2 1 17 Internal Contact 3 Same as Internal Contact 1 Operation type Operation type 0 to 20 Internal Contact 3 Same as Internal Contact 1 Input bit 2 When using internal contact Input bit function function 3 the default input is invalid 0 Not used Default input 1 to 4 Function 1 to 4 6 17 Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level Internal Contact 3 Same as Internal Contact Input Displayed when internal Input assign A assign A to D contact 3 Input bit function is Internal Contact 3 0 to 33 function 1 to 4 dl3 2 0 Input assign B Internal Contact 3 Input assign C Internal Contact 3 Input assign D Internal Contact 3 Same as Internal Contact 1 Polarity Polarity A to D AtoD 1st digit Polari
57. control Setting Setup C26 Output at READY Heat Cool control Setting Setup C17 C18 Setting Setup C28 C29 MV1 Heat MV MV2 Cool MV MV1 Heat MV MV2 Cool MV Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Control method A desired control method can be selected from three kinds of control methods Control method 0 ON OFF control Simple Parameter 1 Fixed PID Standard setting Parameter bank 2 ST Self tuning High function e When the control output type is relay RO the initial value becomes 0 The initial value is 1 in other cases es Fixed of 1 Fixed PID means that the PID constant is not changed automatically since the ST is not run However the AT can be run even in the fixed PID control e When using the Heat Cool control C26 1 or when using the Just FiTTER control JF ov gt 0 the ST is not run even though 2 ST is set e The following Table shows valid and invalid functions related to 1 Fixed PID and 2 ST as well as other related parameters Classification of Classification Classification off RationaLOOP AT ST Just FITTER Heat Cool control of RationaLOOP control action function x lt RationaLOOP Heat Cool control Normal PID x Xx olx O x olx O lt x O lt x O x O x O x RationaLOOP Related settings Control algorithm sAdjustment result be comes the PID control AT type ST step execution Just FITTER overshoot limit res
58. device returns to the initial state whatever reception state it was in and processing is started on the assumption that the colon 3AH the first character has been received The purpose of this is to enable recovery of the device s response at the next correct message e g RETRY message from the master station in the event that noise for example causes an error in the sent message Station address Of the messages sent by the master station the device creates response messages only when station addresses are the same Station addresses in messages are expressed as two hexadecimal characters The station address is set up by the station address setup setup setting C65 However when the station address is set to 0 30H 30H the device creates no response even if station addresses match The device returns the same station address as that received as the response message Checksum LRC This value is for checking whether or not some abnormality e g noise causes the message content to change during communications The checksum is expressed as two hexadecimal characters The method to calculate a checksum is as follows 1 Add the data from the top up to just before the checksum Note that the values to be added are not the ASCII character values in the send message but the one byte binary data converted from two ASCII characters 8 3 Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS 8 4 2 Take 2 s complement of the addition r
59. e cece cece teen ee teeenes 8 11 H Numeric representation 0 eee e eee eee eee eee eee eee 8 11 H RS 485 driver control timing specifications 46 8 11 LIST OF COMMUNICATION DATA E List of communication data 9 1 Chapter 10 MAINTENANCE AND TROUBLESHOOTING E Maint nanCe 665 665 see cece ce i5 cakes ec nee eewaadew ee aee mee See Re 10 1 E Alarm displays and corrective action 10 1 H Operation in case of alarm occurrence e see eee eee eee 10 2 Chapter 11 CALIBRATION H Starting the calibration 06 cece eee e eee ee eens 11 1 H Exiting the calibration 6 cece eects 11 1 RW Cautions before starting the calibration se eee e es 11 2 H Measuring instruments required for calibration 11 2 M Calibration procedures eee cece eect e nent eens 11 2 Chapter 12 DISPOSAL Chapter 13 SPECIFICATIONS M Specifications cece cece n eee teen eens 13 1 H Accessories and optional parts 13 4 xi I Appendix Glossary 425 cette es tea d e ieee ipa koioae ied te get ge Appendix 1 Index xii Conventions Used in This Manual The following conventions are used in this manual CJ Handling Precautions Handling Precautions indicate items that the user should pay attention to when handling the SDC15 a This indicates the item or page that the user is requested to ref
60. ee neeeee 1 2 H Accessories and optional parts 1 3 Part Names and Functions cee cece cence ee eee eee eee eeeees 1 4 E Main body and console e eee e eect een eens 1 4 E Bottom panel eee e cece eee eee ene aes 1 5 M Rear panel 6 eee eee eee ene e eet e ee naes 1 6 OUTLINE OF FUNCTIONS Input Output ConfigiratiOn lt 9 0tss6ass dened KEREN iis EE EEN Hones 2 1 Key Operation 2 2 H Standard key operation type 6 cece cee cece cette eee ees 2 2 H Special key operation type 6 cece cece cece ence eee eee ee 2 4 H Data setting procedures 6 ee eee cece ene ene eens 2 6 E mode key operating procedures 66sec cece eee eens 2 7 E USSR TOV ENEE 2 8 Operation Modes 0 0 6 eee c ccc nnee ee ee tee een enn n nen eens 2 9 INSTALLATION M Installation place 3 1 E External Dimensions eee eee eee e eee eect ee eeeeee 3 2 E Panel Cutout Dimensions cece cece ee cence eect eee neeeee 3 2 HM Mounting procedures 0 eee cece e ence tenet ete e eens 3 3 WIRING E Terminal assignment label symbols sees eee ee eee ees 4 2 M Wiring Precautions eee cece eee t eens 4 2 m Connection of open collector output to digital input 4 5 WR Connection of communication RS 485 cable ee 4 5 WR Connection with SSR solid state relay 4 7 HM Noise Preventive Measures
61. electrical noise generating source e The minimum 15 meters away from the high voltage ignition device for a boiler e Less effect by the magnetic e No flammable liquid or gas 3 1 Chapter 3 INSTALLATION E External Dimensions C15T Panel Mount type Unit mm 2 eg E pg 60 Mounting bracket Accessory Termi alserew 48 A M3 IL EE es ey I i VIN VITN i TONOS I o II a 8 d Mi IN Gast HG UMMC a IS Ba aE Socket 742 81446391 001 Optional unit L 61 2 Terminal screw gt 48 J M3 5 I 5i g KE ERT TT EC s RETIRE LA PSS Ee pies A SDC15 j 2 M4 mounting i hole H f d Iech M H H i eee2292 1 LI MSY dye I Ee c L L m ey L L E Panel Cutout Dimensions For panel mounting type make the mounting holes according to the panel hole making dimensions Unit mm Stand alone mounting Gang mounting 30 min AH go 48xN 3 95 ee ee a ee oi E lt E aA ee Senne L E W oO j 19 L i i N shows the number of mounting units CJ Handling Precautions e When three or more units are gang mounted horizontally the maximum allowable ambient temperature is 40 C e Provide a space of at least 50 mm or
62. event output in the DO Assignment and the Time proportional cycle 2 Cy2 is set at less than 5s the operation is performed at intervals of 5s 5 52 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Operation type The outputs of the control outputs to 2 and event outputs to 3 can be set using the operation type of the DO Assignment Control output 1 Default output High function type Setup setting DO bank MV1 Control output 2 Operation Lo MV2 i oce Function 1 A and B or C and D e ES Function 2 A or B and C or D i Event output 1 Operation Function 3 A or B or C or D type Setup setting DO bank Function 4 A and B and C and D Event output 2 Operation type Setup setting DO bank Event output 3 Operation type Setup setting DO bank e When the object control output is the relay output or voltage pulse output the display and setting can be made e When the object event output is provided the display and setting can be made e MV1 is the ON OFF control output time proportional output and time proportional output heat of the Heat Cool control e MV2 is the time proportional output cool of the Heat Cool control e When the set value is 0 default output the operation becomes as follows according to the output Control output 1 Control output status of MV 1 is output Control output 2 Control output status of MV2 is output Event output 1 Result of I
63. format Parity Data format Stop bit Response time out Key operation type mode key function MODE display setup PV SP display setup MV display setup EV display setup Timer remain time display setup CT display setup User level Communication monitor display Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension act 1 Operation type act 1 Input bit function Internal 1 Input assign A 1 Input assign B act 1 Input assign C act 1 Input assign D 1 Polarity A Internal Contact 1 Polarity B Internal 1 Polarity C Internal 1 Polarity D Internal Contact 1 Polarity Internal Contact 1 Event channel def Internal act 2 Operation type Internal Contact 2 Input bit function 5256 1488 21640 5488 a sar eo aren sa _ sss van re seen sae a8 ere 208 a san 190 rea 580 _ sai 90 aes seo sae vse oe 5a a sss ver mor or a SCHEECK es o ao s sase vase zreo see _ soot re as s _ so aoe zresa se sao nos aesa ses _ saro ase zresa s _ san ror aes s sore ros aese s _ sara vaso erer s sare aon ares soa _ sors reos rs ses sere noc zreo see sort eo ae
64. functional block diagram of the PV input PV input is thermocouple PV input is RTD PV input is DC voltage DC current PV input range type PV input range type PV input range type Setting Setup C01 Setting Setup C01 Setting Setup C01 Cold junction compensation T C PV square root extraction Setting Setup C03 Setting Setup C09 Temperature unit Temperature unit Decimal point position and scaling Setting Setup C02 Setting Setup C02 Setting Setup C04 to C06 PV high limit low limit alarm PV before ratio bias and filter Setting DI Assignment Operation type dl1 1 to dl3 1 5 1 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E PV input range type When the PV input type is T thermocouple or R RTD the sensor type and temperature range can be selected When the PV input range type is L DC voltage DC current the signal type can be selected PV input range type Setup setting Setup bank lay mm 1 The contents may vary depending on the PV The initial value may Simple LI I input range type vary depending on Standard For details refer to the PV input range table the PV input range High function type as shown below SES A R 44 L 88 type Celsius Fahrenheit ve uPtto0 200 to 500 C 300 to 900 F Pt100 200 to 200 C 300 to 400 F JPt100 200 to 200 300 to 400 F Pt100 100 to 300 150 to 500 F JPt100 100 to 300 C 150
65. fuse having a rated current of 0 2A and rated voltage of 250V to the wiring for the instrument power supply of the AC power supply model IEC127 4 1 Chapter 4 WIRING E Terminal assignment label symbols The following table shows the meanings of the symbols used for the terminal assignment label attached to the side panel of this unit LD ERR Caution Electric shock hazard Caution E Wiring Precautions e Before starting the wiring work carefully check the label on the side panel of this unit to understand the model No and terminal No to carry out the wiring properly e For panel mount type use an appropriate crimp type terminal lug suitable for the M3 screw to connect the terminals The tightening torque of the terminal screw must be 0 4 to 0 6N m e For socket mount type use an appropriate crimp type terminal lug suitable for the M3 5 screw to connect the terminals The tightening torque of the terminal screw must be 0 78 to 0 98 N m or less e Pay special attention so that no crimp terminals are in contact with adjacent terminals e Keep the input output signal cables 50cm or more away from the drive power cable and or power cable Additionally do not pass the input output signal cables and the drive power cable and or power cable together through the same conduit or duct e When connecting this unit and other measuring instrument in parallel carefully check the conditions necessary for other instrument b
66. high mit 5 40 MV high low limit see cece eee eee eens 5 40 MV low limit eee eeeeseeresrererrrerrereu 5 40 MV process eee eee e cece eee cece cece eens 5 52 Kee ee 5 14 N Noise Preventive Measures eeeeeeeeees 4 9 Number of connectable units 4 7 4 8 Numeric representation e sees eee eens 713 O OFF deleng ege gegen e dE oe 5 49 ON della 5 49 ON OFF controli se AN EN cae ege bere gie 5 9 5 13 Operation Modes sees eee e eee eee eee ees 2 9 Optional parts see ee eee e eee e eee eee eeee 1 3 Output assign esse cece eee eee eee eee ee 5 54 Output at PV aam 5 12 Output at READY sscsiovisscissisisissessnrs 5 12 Output operation at changing Auto Manual 5 13 Output range eee e eee eee eee eee eens 5 66 Output scaling se cece cece eee eee e eens 5 67 Output type sce cee cece cece eee e eee e ence ence 5 66 Over voltage category esse cece eee eee eens 13 4 P Panel mount type e sees eee eee ee ee 1 2 3 2 ageet deeg geed e 5 81 Phase angle control seeeeeeee eee eeeeees 4 2 NIR te EE 5 14 Polarity of function eeeee scene 5 36 5 57 Polarity of input asi gn 5 36 Polarity of output assign seen eee ee 5 56 Preset MANUAL value ceeceeeceecees 5 13 Proportional band eee ee cece eee eens 5 14 PV ageet gaere deus da RRE EIERE A 5 5 PV Pile EE 5 6 PV high limit alarm e eee eee eee eee ee eee
67. is completed incorrect PID constant values are set If the PID constant values become incorrect follow the steps below to reset them 1 Return the PID constants to their default values Make the settings so that proportional band P 1 5 0 integration time I 1 120s and derivative time d 1 30s 2 Start the ST or set the PID constants using the AT function and then start the ST Control subject of interference system There are adjacent control subjects in the horizontal and vertical directions Each temperature change adversely affects the mutual ST functions and the response latency of the control may be delayed In this case the unit is operated with the control method set at Fixed PID CtrL 1 Control subject producing external disturbance intermittently If the customer s system produces the temperature drop intermittently such as sealing of the wrapping machine this may affect the ST adversely In this case the unit is operated with the control method set at Fixed PID CtrL 1 Control subject producing external disturbance intermittently When PV alarm occurrence and recovery are frequently repeated If PV alarm and recovery are frequently repeated while ST is running it is judged as a hunting And the PID parameters may be changed When this status happens during instrumentation set this unit to READY mode or set not to use the ST Chapter 5 DETAILED DESCRIPTION OF EACH
68. more above and below the controller Chapter 3 INSTALLATION E Mounting procedures e The mounting must be horizontal within 10 degrees tilted in back side lowering or within 10 degrees tilted in back side rising e In the case of panel mount type C15T the mounting panel should be used with a thickness of more than 2 mm of steel C15T Panel mount type Items to be prepared Phillips head screwdriver Mounting bracket Panel hole Screws for Gasket Accessory mounting bracket Main body The above Figure shows the waterproof mounting using the gasket The gasket is not used for normal panel mounting 1 Insert this unit from the front of the panel 2 Fit the mounting bracket from the back of the panel 3 Push the mounting bracket against the panel until the hook of the mounting bracket is firmly engaged with the groove of the main body 4 Tighten the upper and lower screws of the mounting bracket For waterproof mounting The panel mounting type C15T can be waterproof mounted To do so attach the accessory gasket to the main body before above step 1 After that mount the main body with the gasket attached from above operation step 1 in order C Handling Precautions To fasten this controller onto the panel tighten a mounting bracket screws and turn one more half turn when there is no play between the bracket and panel Excessively tightening the screws may deform the controller case
69. place lt e sesssssresseserrereereceee 3 1 Integration Ome 5 14 Internal contact sessssssssssse 5 32 5 33 5 35 Internal Event Operation type ssssssssess 5 45 Tnt rnal Eent seg erger erte dE dE annis 5 32 EE CEET etemiel oleate 13 3 J JUStEFITTER d ger RA deers 1 1 5 20 K Key lock 2 cece cece cece cece cence ence eens 5 80 Key operation pe 5 70 L EC e EE 5 57 Line filier serririsei saw ege E EELER NEE 4 9 BET e te d EE 1 5 Loader e e antenna aos emanavaaars 5 80 Local SP wsccdcadissadenccddiedenasebedwdde sas 5 27 Loop diagnosis eeeeeeeeeee 5 41 5 42 5 43 Lower display 1 5 2 3 2 5 L shaped plug adaptor sees eee eee eee 1 3 EE 5 27 5 28 LSP system group 5 27 5 28 Index 2 M Main seng 5 48 Maite nan Ce is e e eege daria ead 10 1 MANUALE 5 44 Master Station isccecisss daiwa cece cee sa dE E tere 7 1 Message Structure sees eee eee eee eee ee 7 3 MODBUS ASCII ceecccceeccceueceeeees 8 3 MODBUS communications lt lt ssssesssesssees 8 1 MODBUS RTU eeecceecccceececeeeceeeues 8 4 MODE display setup eeeeersererrererrerres 5 71 Mode indiCators 68s ecicaesacaws ees itassa as 1 5 mode key function e seererrererreresrsesee 5 70 mode key operating Drocedures 2 7 Model selection table A 122 Mounting bracket eee sees eee eee eee eee 3 3 Mounting procedures eee eee eee eee 3 3 MV display setup e eee eee cece cece eee 5 73 MV
70. returned Write conditions An abnormal termination code is also returned when the writing is not possible due to the conditions Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 5 Numeric Representation in the Application Layer The specifications of numeric representation are decimal variable length zero suppress for RS and WS commands and hexadecimal fixed length for RD WD RU and WU commands Details are as follows RS and WS commands Unwanted space Cannot be appended The message processing is aborted Cannot be appended and an abnormal termination code is returned as a response message Numerical value zero Cannot be omitted Be sure to use 0 Other unwanted Numerical values may be prefixed characters with a expressing a negative number Any other character cannot be appended The sign must not be appended to indicate positive numerical values Range of available 32768 to 32767 numerical values Values out of this range are not RD WD RU and WU commands Unwanted space Cannot be appended The message processing is aborted Cannot be appended and an abnormal termination code Numerical value zero Cannot be omitted Be sure to use 0000 is returned as a response message Other unwanted Cannot be appended characters Range of available 0000H to FFFFH numerical values Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 6 List of Termination Codes When an error occurred in the
71. set at heater burnout detection the display and setting can be made m CT measurement wait time When the CT type is set at heater burnout detection a period of time between changing of the output ON OFF and starting of the current value measurement can be set CT1 measurement wait time E 70 20 to 300 ms 30ms Simple Setup setting Setup bank 7 H Standard CT2 measurement wait time 7 wf 30ms High function Setup setting Setup bank 4 II e When the optional model has two CT input points and the CT type is set at heater burnout detection the display and setting can be made e When the measurement wait time has elapsed after the ON OFF status of the output to be monitored has been changed the measurement of the current value is started When 100 ms have elapsed after that the measurement of the current value is completed 5 69 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 14 Console Display and Key Operation It is possible to make the setting so that the console display and key operation are customized E Key operation type Two kinds of general key operation flows are provided standard key operation type and special key operation type A desired key operation type can be selected For details about two kinds of key operation types gt refer to 2 2 Key Operation on page 2 2 Key operation type i 7 4 0 Standard type 0 High function Setup setting Setup bank f 4
72. setting Event bank Internal Event 1 Hysteresis Parameter setting Event bank Internal Event 2 Main setting Parameter setting Event bank Internal Event 2 Sub setting Parameter setting Event bank Internal Event 2 Hysteresis Parameter setting Event bank Internal Event 3 Main setting Parameter setting Event bank Internal Event 3 Sub setting Parameter setting Event bank Internal Event 3 Hysteresis Parameter setting Event bank Internal Event 4 Main setting Parameter setting Event bank Internal Event 4 Sub setting Parameter setting Event bank Internal Event 4 Hysteresis Parameter setting Event bank Internal Event 5 Main setting Parameter setting Event bank Internal Event 5 Sub setting Parameter setting Event bank Internal Event 5 Hysteresis Parameter setting Event bank 5 48 1999 to 9999 The decimal point position may vary so that it meets the operation type The above value becomes 0 to 9999 in some operation types 1999 to 9999 The decimal point position may vary so that it meets the operation type The above value becomes 0 to 9999 in some operation types 0 to 9999 The decimal point position may vary so that it meets the operation type Same as Internal Event 1 Main setting Same as Internal Event 1 Sub setting Same as Internal Event 1 Hysteresis Same as Internal Event 1 Main setting Same as Internal Event 1 Sub setting Same as Internal
73. starting the calibration exit operation with the Smart Loader Package this unit is continuously kept in the calibration mode At this time turn OFF the power and turn it ON again The unit will return to the normal mode Chapter 11 CALIBRATION WR Cautions before starting the calibration When calibrating the unit strictly observe the following cautions Failure to do so may cause faulty accuracy e Before starting the calibration supply the power to this unit for at least 1 hr e The ambient temperature of the calibration place must conform the standard conditions specified in the unit specifications e Do not calibrate the unit in a place where it is in contact with the wind or the ambient temperature fluctuates e Do not calibrate the unit with the measuring instruments having lower specifications stated in the next section W Measuring instruments required for calibration E Measuring instruments required for calibration Measuring instrument Specifications Reference current Accuracy 0 1 or less Minimum resolution 100 uV voltage generator or less voltage Minimum resolution 100 pA or less current Resistor Accuracy 0 1 or less Minimum resolution 0 1Q or less Ammeter Accuracy 0 1 or less Minimum resolution 14A or less Accuracy 0 1 C or less Minimum resolution 0 1 C or less E Calibration procedures 1 0 check 1 Select the I O Check tab 2 Select a desired item from the check conten
74. system This unit slave station 6 DA Master station Shield 1 EE E ee This unit slave station SG hield 1 m e H FG TL Se EE D C Handling Precautions e Do not connect DA and DB Doing so might cause damage to this unit e Ground the shield line to one point on one side of the cable e Do not connect any terminating resistor to both ends of the communication path Doing so might cause the communication to fail e Even though any units requiring the terminating resistor exist in the communication path do not connect any terminating resistor e Be sure to connect SG terminals each other Failure to do so might cause unstable communications 4 6 WR Connection with SSR solid state relay Chapter 4 WIRING To drive the SSR a model having voltage pulse outputs V0 VC or VV must be used Generally the SSR is classified into two groups constant current type and resistor type The following describes how to connect each type Constant current type Omron s G3PA G3PB G3NA etc The following specifications of the SSR you are using and the specifications of the voltage pulse output must be investigated e Input current maximum When the input current is the maximum allowable current or less the parallel connection can be made Check that the voltage between the terminals of the voltage pulse outpu
75. the read data appended e Normal termination ojo Pe EN a i 1 2 3 4 e Abnormal termination The abnormal termination code is entered at XX 1 For details of codes CS refer to 7 6 List of Termination Codes on page 7 14 1 Termination code 3 Data 2 to n 1 4 Data n Maximum read data count per message Up to 28 words for both RAM and EEPROM areas 7 10 Chapter 7 CPL COMMUNICATIONS FUNCTIONS E Fixed length random data write command WU command Send message Response message This command writes data to random non continuous addresses in two byte units Data is expressed as four hexadecimal digits Data is sent for the specified write data count with the data address four hexadecimal digits of the data to be written and the data four hexadecimal digits as a pair leg Pe ye Moj 8 4 6 6 1 Fixed length random data write command 2 Sub command fixed to 00 3 Data address 1 4 Write data 1 5 Data address n 6 Write data n If writing is successful the normal termination code two decimal digits is returned If only part of the data is written and the remaining data is not written the warning termination code two decimal digits is returned If none of the data is written the abnormal termination code two decimal digits is returned e Normal termination olo 1 e Abnormal termination or warning The abnormal termination code is entered at
76. the set value Explanation Setting example Temperature Set value Control ON Control OFF The timer start up conditions are set to logical AND of DI and PV status EVs The ON delay time setting of the timer becomes the time at which the operation is stopped automatically after the temperature has reached the set value The mode RUN READY is changed based on a combination of DI and timer ON OFF Status Control OFF Timer counting after Operation stop by status starting of operation time up Timer Internal EV2 Status of Internal ON OFF Contact 2 READY e Event Display Internal Event 1 Internal Event 2 EVENT state at READY Ex C2 0 EVENT state at READY is continued 0 None 2 1min Alarm OR Special OFF setup Delay time unit Event main setting low limit Event sub setting high limit DE Ex OF 0 Hysteresis ON delay OFF delay Deviation high limit No standby EVENT state at READY is continued As usual Note The internal event No is indicated at the mark of x shown in the Display column 5 61 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION e DI Assignment DI Assignment Display Internal Contact 1 Internal Contact 2 Operation type 17 Timer stop start 7 RUN READY Input bit function DIx 2 1 Function 1 A and B or 1 Function 1 A and B or C and D C and D Input assign A 2 DI Input assign B DIx 4 11 Internal Event 2 10 In
77. using the following procedures Click the input output port setup icon P Right click in the input bit function setting window Press the Ctrl and P keys at the same time 5 37 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 9 Internal Event The result of the internal event process can be output to the control output or event output through the DO digital output process For details gt referto 2 1 Input Output Configuration on page 2 1 Operation type Setting Event Configuration Operation type E1 C1 to E5 C1 Direct reverse Standby Setting Event Configuration Direct reverse Standby E1 C2 to E5 C2 Main setting sub setting hysteresis special OFF setup Setting Event E1 to E5 E1 SB to E5 SB E1 HY to E5 HY E1 Event Configuration E1 C3 to E5 C3 Controller alarm OR AND Setting Event Configuration E1 C3 to E5 C3 ON delay OFF delay Delay time unit Setting Event E1 ON to E5 OF E1 OF to E5 OF E1 Event Configuration E1 C3 to E5 C3 EVENT state at READY Setting Event Configuration E1 C2 to E5 C2 Internal Event status The following shows the functional block diagram of the internal event D Handling Precautions Even though five internal events 1 to 5 are provided the number of event outputs determined by the optional model is 0 to 3 points With the default settings before shipment the operations of internal events 1 to 3 can be output to event outputs 1 to 3 To
78. 0 to 110 0 50 0 change point SP ramp unit 0 0 1U s 0 1U shows that the 1 0 1U min decimal point position of the 2 0 1U h PV is shifted one digit rightward C CT1 operation type 0 Heater burnout detection Displayed when the optional 1 Current value measurement model has two current transformer input points E 7 CT1 output 0 Control output 1 Displayed when the optional 1 Control output 2 model has two current 2 Event output 1 transformer input points and 3 Event output 2 the CT1 operation type is set 4 Event output 3 at heater burnout detection ei DI CT1 measurement ee a l to 300ms wait time SE operation type Eh as CT1 he when the optional model has two current transformer input points Wf CT2 output Same as CT1 Displayed when the optional model has two current transformer input points and the CT2 operation type is set at heater burnout detection C39 0 CT2 measurement Same as CT1 30 wait time Po Tu CH Du EN Tu ry mu rs Tu a a co rs Lu S rs Lu Tu 6 9 Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level Control output 1 1 4 to 20mA range 2 0 to 20mA Control output 1 type 0 MV 1 Heat MV for heat cool control 2 Cool MV for heat cool control 3 PV 4 PV before ratio bias and filter 5 SP 6 Deviation 7 CT1 current value 8 CT2 current value 9 MFB Invalid on SDC15 1999 to 9999 Th
79. 05eecsseicniatesedn ada lates tease de casi wore 5 13 E PID Control 23 sci eds ei SAG Sees Rada Bl Rae EAT SRS 5 14 E Heat Cool control 2 cece cece eee tenet eee ne eens 5 15 M ST Self tuning cece cece eee ence teen e ene nee nee 5 17 M AT Auto tuning ee eect ett ene e nes 5 18 E Just FiTTER 0 0 cece cece cece cence cece cesta eaeeenenseeueeas 5 20 E Rational OOP gt EEN 5 20 CT EE 5 20 AT auto tuning Function ee e ANEN EEN EE KEE REENEN EEN EE EEEN 5 21 M Starting procedures 6 6 cece eee eee eee eens 5 21 M Stopping procedures 6s cece cece cect e eee eee 5 21 ST Self tuning Function 6 eee e eee eee cece cece een ence ees 5 24 M Starting procedures cece eee eect eee eee 5 24 M Stopping procedures 6 cece eect eee e eens 5 25 Precautions for ST Self tuning eee e eee eee eee eee eee ee 5 26 EE 5 27 H SP setup in operation display mode 5 28 E LSP System group ee EE dE elas 5 28 E SPT tO EE 5 28 H LSP group number eee eee ee eee cee n eee eee eee 5 28 m DI Assignment of LSP group selection e eee eee 5 29 E SPramp unlit eee een Ereni Enae 5 29 H SPupramp down ramp cece cece eee eee eee eee 5 30 BSP low limit high limit 66 6 cece eee ccc ence eee eee 5 30 viii H DI Assignment of SP ramp enabled disabled
80. 1 1 Internal Event 3 main setti 13060 Internal Event 3 sub setting 13061 Internal Event 4 main setti 13062 Internal Event 4 sub setting 13063 Internal Event 5 main setti 13064 Internal Event 5 sub setting 13065 r seo f o O e o r ror sore anne asses roe _ SERGE WE SE Instrument Typical alarm 14336 3800 30720 7800 X X Bit 0 PV failure ALO1 to status 1 03 Bits 1 to 11 Undefined Bit 12 Hardware failure AL70 Bit 13 Parameter failure AL95 97 Bit 14 Adjustment data failure AL96 98 Bit 15 ROM failure AL99 DO status 14337 3801 30721 7801 X X Same as RAM address 9205 decimal DI status 14338 3802 30722 7802 X X Same as RAM address 9206 decimal ven Jugen m sett or on x RER ES AT soit Praca sore cores ree xf x Reserved for future extension 14355 3813 30739 7813 a x a x FP Pvwase aoe ooo ree xf fxfte Seege Fraser seis aorer ves x x MV Manipulated Variable 14358 ae so742 vers x x 1 ft S 9 11 Chapter 9 LIST OF COMMUNICATION DATA Bank Item name RAM address EEPROM address ee EEPROM Decimal poit Riemiarke Instrument Reserved for future extension 14416 3850 30800 7850 X Same as RAM address status 3 7001 decimal Reserved for future extension 14417 3851 30801 7851 CT Current transformer input 1 current 14418 3852 30802 7852 X value CT Cu
81. 2 53E User Funct 5103 53E User Function 4 5104 53F User Function 5 5105 53F1 User Function 6 5106 53F User Function 7 5107 53F3 User Funct 5108 53F PV input range type 5201 5451 Temperature unit 5202 5452 Cold junction compensation T C 5203 5453 Decimal point position 5204 5454 m CH N A 9 1 Chapter 9 LIST OF COMMUNICATION DATA Bank Item name RAM address Decimal point Reniatks SP ow irvi Pseor wer fewer ert f r SP igh i soos vase aso ee r _ PV square root extraction dropout 5209 1459 21593 5459 Tal ail Setup 9 2 Reserved for future extension 5210 145A 21594 Sasa a x a x o Reserved for future extension 545B X P Reserved for future extension 5212 545 Reserved for future extension 5213 545D Control action Direct Reverse 5214 545 Output operation at PV alarm 5215 545 Output at PV alarm 5216 546 Output at READY Heat 5217 5461 Output at READY Cool 5218 5462 Output operation at changing 5219 5463 Auto Manual Preset MANUAL value 5220 5464 Initial output type mode of PID control 5221 5465 Initial output of PID control 5222 5466 Reserved for future extension 5223 546 Reserved for future extension 5224 546 Reserved for future extension 5225 546 Heat Cool control 5226 546 Heat Cool selection 5227 546 Heat Cool control dead zone 5228 546 Heat Cool control change point 5229 546 LSP system group 5230 546 Reserved for futu
82. 3 Fixed at 0 19s connected to the relay Cycle time setting is disabled control output voltage pulse control output or event output The initial value of Time proportional cycle 2 is 10 when the model has one control output point The initial value is 2 in other cases Time proportional 5 to 120s Output includes the relay cycle 2 output 1 to 120s Output does not include the relay output ry LC Tu The initial value is 1 when control output 1 is the relay output The initial value is O in other cases Time proportional 0 Controllability aiming type cycle mode 1 Operation end service life aiming type Only one ON OFF operation within Time proportional cycle SP up ramp 0 0 to 999 9U No ramp when set at 0 0U Time unit of the ramp is oo by the SP ramp unit Chapter 6 LIST OF DISPLAYS AND SETTING DATA E Extended tuning bank Bank selection EE Display Item Contents Initial User Remarks value level AT type 0 Normal Standard control Displayed when the control characteristics method is other than the 1 Immediate response Control ON OFF control CtrL 0 characteristics that respond immediately to external disturbance 2 Stable Control characteristics having less up down fluctuation of PV tFhd Just FiTTER settling 0 00 to 10 00 0 30 band SP lag constant 0 0 to 999 9 Ces p Proportional band 0 00 to 99 99 EA tuning factor at AT Integral time adj
83. 33 6C 5834 C 5835 56C e o r n LL COACE Pf see 0s am soos fa e ESES EE ERR foes orm p fp psroe we mes orm p we ener sre f p COREE pe Fomes 76 sone srs e _ soe 176 weom orm RER sme 179 wwe ore SCHERER sro rm ee om a cor re zs ore a core re wee are m 170 seer 57 sor 7 wee re core 7 aneo are _ sre zee reo ES 4 a 4 4 a ES p 5 5 alg Q ojo C C 56D0 p 56 56 56C 56 56 7004 5B5C 7005 1B5D X X ENEJEA E ET EN Lalala EA WE WE Gi E E ESA ES 23389 5B5D Same as RAM address 13312 decimal 7006 Chapter 9 LIST OF COMMUNICATION DATA Bank Item name RAM address EEPROM address EEPROM Decimal point SP cae AE eee ee i Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Internal Event 1 main setting Internal Event 1 sub setting Internal Event 1 Hysteresis Internal Event 1 ON delay time Internal Event 1 OFF delay time Internal Event 2 main setting Internal Even
84. 5 To use assign functions it is absolutely necessary to set the user level to High function configuration Untitled SLP C35 C15TROTAOOXX File Edit Display Communication Setup User Function option HE Setup Range HE Setup Ctrl HE Setup SP HE Setup Other E Lock iF Taq Name LE DI Configuration Option HE User Function E DO Configuration HE Tuning HE Other HE Mode LE PID in use able Input Valid settings 200 lt to1200 RAM Address 7005 EEPROM Address 23389 Example 1 Logical OR of the heater burnout and PV high limit alarm is output Conditions PV high limit is set to Internal Event 1 Heater burnout is set to Internal Event 2 Logical OR of the above events is output to the EV1 relay 1 Select Standard Event and set Internal Event 1 to 1 PV high limit 2 Similarly set Internal Event 2 to 16 Heater 1 break Heater over current 3 Select Option gt DO Assignment and right click on the operation type of Event output 1 to select Input Output port setup 5 59 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Untitled SLP C35 C1STROTAOOXX File Edit Display Communication Setup User Function Option Help Dei Die EIS ES IESSE E ai E tag Name DER 0 Default MV1 ON OFF Output 1 Heat Open x re Sasa No DO Configura
85. 5 as relay terminals Doing so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the SDC15 Failure to do so might cause electric shock fire or faulty operation Use the relays within the recommended life Failure to do so might cause fire or faulty operation Use Yamatake Corporation s SURGENON if there is the risk of power surges caused by lightning Doing so might cause fire or faulty operation Do not make incorrect connections If the cables are connected incorrectly this might cause the unit to malfunction The controller does not function for approximately 6 sec after the power has been turned ON Great care should be taken when the relay output from the controller is used as interlock signals The part between the control output 1 and control output 2 is not isolated When necessary use an appropriate isolator Do not connect multiple loader cables to multiple units from one personal computer The current coming from other circuits might cause the PV value indication error to occur Do not connect any terminating resistor to both ends of the communication path when performing the RS 485 wiring Doing so might cause the communication to fail Always mount a switch for shut down of the main power of this unit in an easily accessible area of the operator when performing electric wiring of this unit Additionally connect a slow action type T
86. 5 unit slave station to communicate with 2 The slave station receives the instruction message and performs read or write processing according to the content of the message 3 The slave station sends a message corresponding to the processing content as a response message 4 The master station receives the response message C Handling Precautions It is not allowed to use two or more number of protocols together on one and the same RS 485 transmission line such as CPL MODBUS ASCII format and MODBUS RTU format 8 2 Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS 8 2 Message Structure E Message structure MODBUS ASCII This section describes the message structure All messages are expressed in hexadecimal All messages other than delimiters are written in hexadecimal ASCII codes A message of MODBUS ASCII consists of 1 to 6 below The application layer stores commands which are transmission contents from the master station and responses which are transmission contents from the slave station All messages use ASCII codes Each slot below corresponds to one character Start of message colon expressed with ASCII code 3AH Station address 2 bytes Send message response message Checksum two byte LRC CR delimiter LF delimiter AA A Pre YS a 1 2 3 4 5 6 e Colon 3AH When a colon 3AH is received the device judges this to be the start of the send message For this reason the
87. 61010 1 and EN61326 1 The unit is applicable to the UL standard File No E96090 1 1 Chapter 1 OVERVIEW WR Model selection table The following shows the model selection table of this unit Basic F Control Power Additional asd DO WO Too To EE DG T Panel mount type Specifications Thermocouple input K J E T R S B N PL Il WRe5 26 DIN U DIN L RTD input Pt100 JPt100 DC voltage DC current input 0 to 1Vdc 1 to 5Vdc 0 to 5Vdc 0 to 10Vdc 0 to 20mAdc 4 to 20mAdc Note 4 a ae Socket mount type hn Ean Control output 1 Control output 2 VO Voltage pulse output None for SSR drive Note 1 VC Voltage pulse output Current output for SSR drive Note 1 VV Voltage pulse output Voltage pulse output for SSR drive for SSR drive Note 1 co Current output Current output L ec Kal A Note 1 2 Event relay output 3 points Note 3 Current transformer input 2 points Digital input 2 points Note 1 03 Event relay output 3 points Note 3 Current transformer input 2 points RS 485 communication Note 5 0 Event relay output 2 points independent contact Note 1 0 Event relay output 2 points independent contact Note 3 Current transformer input 2 points Note 5 Digital input 2 points Note 1 Event relay output 2 points independent contact Note 3 Current transformer input 2 points Note 5 RS 485 communication Note 1 Can not be selected for th
88. ADY 17 Timer stop start Input bit function DIx 2 1 Function 1 A and B or 1 Function 1 A and B or C and D C and D Input assign A DIx 3 18 COM DI 1 10 Internal Event 1 Setting 9 Deviation high low limit Final SP reference Input assign B 11 Internal Event 2 26 During SP ramp Setting 32 Timer Status DIx 5 0 Normally opened 18 COM DI 1 Normally Off 0 Input assign C Input assign D DIx 6 0 Normally opened 11 Internal Event 2 Normally Off 0 Setting 32 Timer Status DIx 7 0 Direct 0 Direct DIx 7 DIx 7 DIx 7 DIx 8 DIx 9 ege Polarity A 1 Reverse 1 Reverse 0 Direct 0 Direct 0 Direct 0 Direct Polarity B Polarity C Polarity D Polarity 1 Reverse 0 Direct Event channel def Note The internal DI No is indicated at the mark of x shown in the Display column Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Others C72 mode key function 7 COM DI selection SP up ramp down ramp Desired value Setting points The internal EV 1 is substituted for the guarantee soak Therefore 9999 is set to the hysteresis of Event 1 so that Event 1 is not turned OFF after it has been turned ON even though the PV fluctuates DI Assignment Internal Contact 1 Input Output port setup Input Output port setup Function Function2 Function3 Function4 A B 18 COM DI1 11 Internal event2 Setup 4 Deviation high li Internal Contac P
89. AILED DESCRIPTION OF EACH FUNCTION The following Figure shows the conceptual diagram expressing differences in control result using the PID constant calculated by each AT type AT type 1 ae Immediate response PV P S AT type 0 Normal SCH AT type 2 Stable Time Difference in PV change when SP is changed e For the AT Proportional band adjust At P AT Integral time adjust At I and AT Derivative time adjust At d the value that the PID constant calculated by the AT is multiplied by each coefficient is written into the set value of the PID constant However the coefficient must be a value in the PID constant setting range Note e Setting that the AT is activated for only the heat PID constant in the Heat Cool control 50 0 lt MV low limit at AT At oL lt MV high limit at AT At oH e Setting that the AT is activated for only the cool PID constant in the Heat Cool control MV low limit at AT At oL lt MV high limit at AT At oH lt 50 0 For details about AT gt refer to AT stop start on page 5 8 and AT function on page 5 21 5 19 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Just FiTTER This Just FiTTER function provides the effect of the overshoot suppression and the following items can be set Just FITTER overshoot 0 to 100 Standard limit restraint control No JF function when set at O High function coefficient Parameter setup Extended tuning bank
90. ER 3 6 BISPOSA BEE EE EE 12 1 DDO WEE 5 51 D ring AT ssrsissrsisessrrisesrericcsnariis ds 5 44 During SP ramp sees eee e eee e eee e eens 5 44 E EV display setup eereereecerrerereeresrersee 5 74 Event out 2 1 engt 64 s0006400000000806046000000 000054008505 5 38 External dimensions s sesssssssssssseseso 3 2 External distiitbanG ssssustecadiscwss wand ancs 5 26 External resistOrs e eee eee e eee cece eeeeee 4 8 F Fixed length continuous data read een 7 8 Fixed length continuous data write 7 9 Fixed length random data read sssssssess 7 10 Fixed length random data write sesses 7 11 Fixed PUD ere ee DEE 5 10 Index 1 Gain adjustment eee eee cece eee e eee eeee 11 3 Gang Mounting 0 0 eee e eee eee eect eee e ees 3 9 Gasket oi scsic cess aavases caves waner EE 3 3 1 3 H Hard COVER ssssssasssissssosisesssssisissss 1 3 3 4 Heat Cool control dead zone 5 15 Heat Cool contro eeeecececeecececs 5 12 5 15 Heater DUP OUL Es sis sid EENS cess dete eke 5 40 Heater sbort Orcuit cece eeeeeeeee 5 40 High function configuration eeeeeeee 2 8 Host deeg s geste gEgag gege EE EE 7 1 Hysteresis sssssesesereressreerssereeesere 5 48 VO Che EEN 11 2 TEC Girective siiesseccaiadicadensdeasenene aaa 1 1 Input assign s sssessssresesseserssereeesere 5 35 Input bit Duncan 5 32 5 34 Input types sssseeessseeressseresssrrresese 1 1 Installation
91. ESCRIPTION OF EACH FUNCTION E Temperature unit When the PV input type is T thermocouple or R RTD the temperature unit can be selected Temperature unit 7 3 0 Celsius Simple Setup setting Setup bank L UL 4 ace Standard High function e When the PV input type is T thermocouple or R RTD the display and setting can be made E Cold junction compensation T C When the PV input type is T thermocouple any of the following can be selected e The cold junction compensation T C is performed inside this unit e The cold junction compensation T C is not performed inside this unit since an external cold junction compensation unit such as ice bath is used e When the PV input type is T thermocouple the display and setting can be made Cold junction 0 Cold junction compensation T C is High function compensation T C i performed internal Setup setting Setup bank 1 Cold junction compensation T C is not performed external E PV square root extraction dropout When the PV input type is L DC voltage DC current a dropout value can be set so that the result of the PV square root extraction used to convert the pressure differential pressure into the flow becomes 0 e When the PV input type is L DC voltage DC current the display and setting can be made PV square root extraction Hz 0 0 Square root extraction is not performed 0 0 High function dropout 0 1 to 100 0 Setup settin
92. F HI H E GALI O AUTO MANUAL selection Press the para key sp elle TI RUN READY selection Press the para key Other display and setup Operate the para key repeatedly Press the para key Keep the para or 2 sec or longer key pressed gt display is changed to the operation display No key operation for 3 min or more Press the mode key Keep the para key pressed for 2 sec or longer Setup setting display TT TT LU i PV range type setup the para key Oooo LUC Other display and setup Operate the para key repeatedly Press the para key The display and setup status shown above are examples for explanation Therefore some displays or settings are not shown actually according to the model and or setup contents C Handling Precautions s For details about display and setup contents of the operation display parameter setting display and setup setting display refer to gt 6 1 List of Operation Displays on page 6 1 6 2 List of Parameter Setting Displays on page 6 3 and 6 3 List of Setup Setting Displays on page 6 8 When pressing the lt key with the para key kept pressed instead of pressing of the para key various displays and settings can be operated in the reverse order However the operation that both the para key and lt key are kept pressed for 2 sec or long
93. KA No CP SP 1148E Single Loop Controller SDC15 User s Manual Installation amp Configurations did SS ddid Jid 444 d d did 44a Thank you for purchasing the Single Loop Controller SDC15 This manual contains information for ensuring correct use of the SDC15 It also provides necessary information for installation maintenance and trou bleshooting This manual should be read by those who design and maintain devices that use the SDC15 Be sure to keep this manual nearby for handy reference Yamatake Corporation RESTRICTIONS ON USE This product has been designed developed and manufactured for general purpose application in machinery and equipment Accordingly when used in applications outlined below special care should be taken to implement a fail safe and or redundant design concept as well as a periodic maintenance program e Safety devices for plant worker protection e Start stop control devices for transportation and material handling machines e Aeronautical machines e Aerospace machines e Control devices for nuclear reactors Never use this product in applications where human safety may be put at risk REQUEST Ensure that this User s Manual is handed over to the user before the product is used Copying or duplicating this User s Manual in part or in whole is forbid den The information and specifications in this User s Manual are sub ject to change without notice Considerab
94. LED DESCRIPTION OF EACH FUNCTION m Event channel def When the operation type is the timer start stop a target Event channel can be set Internal Contact 1 Event Every Internal Event High function channel def io 5 Internal Event number Setup setting DI Assignment bank Internal Contact 2 Event channel def Setup setting DI Assignment bank Internal Contact 3 Event channel def Setup setting DI Assignment bank e When the operation type of the same internal contact No is set at Timer stop start the display and setting can be made E Input bit function Four kinds of input bit functions are provided What function of four functions is used or is not used can be set Internal Contact 1 Input bit 0 Not used Default input High function function 1 Function 1 A and B or C and D Setup setting DI 2 Function 2 A or B and C or D Assignment bank 3 Function 3 A or B or C or D 4 E ion 4 A B D Internal Contact 2 Input bit SR EES ana function Setup setting DI Assignment bank Internal Contact 3 Input bit function Setup setting DI Assignment bank e When the set value is 0 the input bit function is not used and the default input is used The following shows the default input of each internal contact Internal Contact 1 DI digital input 1 Internal Contact 2 DI digital input 2 Internal Contact 3 OFF status e In the input bit function the logical operations A
95. ND OR of each of internal contacts 1 to 3 are combined In input bit functions 1 to 4 the combination of the logical operations may vary The following shows one logical operation Logical AND Logical OR OFF and OFF OFF OFF or OFF OFF ON and OFF OFF ON or OFF ON ON andON ON ON or ON ON e OFF is contact open OPEN or 0 when expressed using the numerical value e ON is contact close CLOSE or 1 when expressed using the numerical value 5 34 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Input assign The assign of four inputs A B C D used for the input bit function can be set Internal Contact 1 Input 0 Normally opened OFF 0 High function assign A S 1 Normally closed ON 1 Setup setting DI 2 DI Assignment bank 3 DIS 4 to 9 Undefined 10 Internal Event 1 11 Internal Event 2 12 Internal Event 3 13 Internal Event 4 14 Internal Event 5 T ASAE s 15 to 17 Undefined Setup setting Coe aaa Assignment ban Communication DI3 Internal Contact 1 Input Communication D14 assign D j MANUAL mode Setup setting DI READY mode Assignment bank Undefined AT running Internal Contact 2 Input During SP ramp assign A Undefined Setup setting DI Alarm occurs Assignment bank PV alarm occurs Undefined mode key pressing status Event output 1 status Control output 1 status Internal Contact 1 Input assign B Setup setting DI Assignment
96. No is set for input bit functions 1 to 4 the display and setting can be made WR Polarity of input bit function The polarity after the input bit function functions to 4 can be set Internal Contact 1 Polarity 0 Direct High function Setup setting DI s 1 Reverse Assignment bank Internal Contact 2 Polarity Setup setting DI Assignment bank Internal Contact 3 Polarity Setup setting DI Assignment bank 5 36 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E DI Assignment setting with Smart Loader Package SLP C35 When setting DI Assignment with the Smart Loader Package SLP C35 select Edit EI Input port setup O in that order from the Input menu The input bit function input assign polarity of input assign and polarity of input bit function can be easily set using visual images as shown below Select the input bit function The image of the ladder is changed according to the selected input bit function Select four input assigns A to D me Input Output port setup K Function Function2 Function3 Function4 Internal Contac a 4 KAN 1 Normally closed normally on 1 D Select whether or not the polarity is set for Select whether or not the polarity of assigns A to D the bit function is made CJ Handling Precautions In addition to the selection through the menu the Input port setup window can also be opened
97. ONS Other specifications Dust proof and drip proof performance Power consumption Altitude Insulation resistance Dielectric strength Inrush current at power ON Mass Terminal screw tightening torque Applicable standards Over voltage category Allowable pollution degree Decoration sheet material color Case material color Front panel of the unit conforms to IP66 NEMA 4X Individual panel mounting with attached gaskets AC power model Max 12VA 8VA at 100Vac and 12VA at 264Vac When using the functions similar to those of Yamatake s SDC10 the power consumption is DNA at 100Vac and 9VA at 264Vac DC power model Max 7VA 24Vac Max 5W 24 to 48Vdc 2000m or less Between power supply terminal and secondary terminal 500Vdc 1OM or more AC power model Between power supply terminal and secondary terminal 1500Vac for 1 min DC power model Between power supply terminal and secondary terminal 500Vac for 1min AC power model Max 20A DC power model Max 20A Panel mounting type Approx 150g including mounting bracket Socket mounting type Approx 200g including socket Panel mounting type 0 4 to 0 6N m Socket mounting type 0 78 to 0 98N m or less CE EN61010 1 EN61326 1 UL File No E96090 Category II IEC60364 4 443 IEC60664 1 Pollution degree 2 Polyester film Dark gray DK546 Reformed PPE Light gray DIC650 WR Accessories and optional parts 13 4 Mount
98. PROM Decimal point Beware Decimal Hexadecimal Decimal Hexadecimal Read Write Read Write information Event output 1 Polarity A 5628 15Fc 22012 ssc fT ErentoupuiPowiiys s iso m o SEELEN vere aoe sore _ EventouputtPomriyO se vere aos ser t Evert ouput Polariy ERREECHEN Event oa ath sess oor aor soon _ Event output 2 Operation type 5634 1602 22018 562 Event output 2 Output assign A 5603 Event output 2 Output assign B Event output 2 Output assign C Event output 2 Output assign D Event output 2 Polarity A Event output 2 Polarity B Event output 2 Polarity C Event output 2 Polarity D Event output 2 Polarity Event output 2 Latch Event output 3 Operation type Event output 3 Output assign A Event output 3 Output assign B Event output 3 Output assign C Event output 3 Output assign D Event output 3 Polarity A Event output 3 Polarity B Event output 3 Polarity C 5652 1614 22036 seul Event output 3 Polarity D 5653 1615 22037 5615 Event output 3 Polarity 5654 1616 22038 sere Event output 3 Latch 5655 1617 22039 567 Internal Event 1 Operation type 5801 16a9 22185 sero Internal Event 1 Direct Reverse 5802 16AA 22186 56aa Internal Event 1 Standby 5803 16AB 22187 seaB Internal Event 1 state at READY 5804 ieac 22188 seac Reserved for future extens
99. PTION OF EACH FUNCTION E Direct reverse standby and EVENT state at READY Direct reverse standby and EVENT state at READY accompanying with the operation type can be set Internal Event 1 The digits are called 1st digit 2nd digit 3rd Simple Configuration 2 Operation S digit and 4th digit from the right end Standard type 1st digit Direct reverse setup High function Setup setting Event 0 Direct Configuration bank f Reverse 2nd digit Standby setup Internal Event 2 0 None Configuration 2 Operation R 4 Standby type 2 Standby Standby at SP change Setup setting Event 3rd digit EVENT state at READY setup Configuration bank 0 Continued 1 Forced OFF 4th digit Undefined 0 Undefined Internal Event 3 Configuration 2 Operation type Setup setting Event Configuration bank Internal Event 4 Configuration 2 Operation type Setup setting Event Configuration bank Internal Event 5 Configuration 2 Operation type Setup setting Event Configuration bank e When the internal event configuration 1 operation type is set at 0 No event the internal event configuration 2 direct reverse standby and EVENT state at READY is not displayed e For details about internal event operation with the direct reverse setting gt refer to the List of internal event operations on pages 5 39 to 5 41 CJ Handling Precautions e Standby is a function that does not turn ON the event even though the even
100. Reserved for future extension 9003 232B 25387 632B Ea ae as RAM address ET E AT stop start 9004 232C 25388 632C Same as RAM address 14597 decimal Writing is enabled under no DI Assignment and other conditions 0 AT stop 1 AT start Release all DO latches 9005 232D 25389 632D Writing is enabled under no DI Assignment conditions 0 Latch continue 1 Latch release 9101 238D 25485 ka bal as RAM address Mie a LSP group selection 9103 238F 25487 638F __ as RAM address 14592 decimal Writing is enabled under no DI aa e conditions Reserved for future extension Reserved for future extension extension 9104 2390 25488 6390 EE Ee Ea MV Manipulated Variable E 05 25489 6391 as EE as RAM address 14594 decimal Writing is enabled in the MANUAL mode Ra 0 gt Eat Derivative time adjust trol algorithm Just FiTTER overshoot limit restraint rol coefficient alalalo gt gt E Operation display Status Item name Chapter 9 LIST OF COMMUNICATION DATA RAM address EEPROM address EEPROM Decimal point information Heat MV Manipulated Variable 9106 2392 25490 6392 ee SE KEE ee ESeSESEs Cool MV Manipulated Variable Reserved for future extension AT progress CT Current transformer current value 1 CT Current transformer current value 2 Timer remain time 1 Timer remain time 2 Timer remain time 3 Timer remain
101. T function is run in the status that both the heat MV and cool MV are operated In the first half the MV is changed to the MV low limit MV high limit In the latter half the MV is changed in a slightly narrow range The following Figure shows an example of the AT execution when the Heat Cool control dead zone is 0 0 Heat Cool control change point is 50 0 MV low limit is 0 0 and MV high limit is 100 0 MV 100 0 50 0 0 0 Heat MV 100 0 i 50 0 0 0 Cool MV 100 0 i 50 0 0 0 Ar is rinning SP change point OT Handling Precautions e Before starting the AT function put the PV input and or operation end heater power etc in the controllable status e When the control method is set at ON OFF control CtrL 0 the AT function cannot be started To operate the AT function set the control method to Fixed PID CtrL 1 or ST CtrL 2 e To start the AT it is absolutely necessary that the operation is in the READY mode and AUTO mode and no PV input errors occur e If the mode is changed to the READY mode or MANUAL mode or if the PV input error or power failure occurs during execution of the AT function the AT function is stopped without changing of the PID constants 5 22 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION e When the Heat Cool control is not used the MV becomes a value limited by both ranges one range is between the MV low lim
102. UN READY mode 5 7 S Sample program ssssesssesssssereseseres 7 16 Sampling cycle resser idsrsess inini eee ee eens 13 1 Scaling 0 sce e cece cece cece cence eee erence nees 5 1 Self tuning E 5 17 Sensor type ne a 5 2 Simple configuration esesseseerrereresresees 221 Socket mount type eee e eee eee eee eee 1 2 3 2 Socket part e 1 6 SOCK et seg EERSTEN ese eaves 1 3 3 2 Soft COVER EE 1 3 3 5 SP down ramp eee eee e reece cence eee eee ees 5 30 SP high limit sees cess eee eee eee 5 27 5 30 SP high limit sees cece cece eee eee e eens 5 40 SP high low limit eee e eee eee eee ee eee 5 40 ET 5 20 SP low EE 5 27 5 30 SP low litiit s EE 5 40 SP ramp eee eee e eee e cece cece eee e ence 5 27 5 30 SP Up tap e ege EE ge ee 5 30 NS DEE 5 27 Special OFF setup ee eee cece cece eeeee 5 47 Special type sees cece eee cece e eee eeeee 2 2 2 4 SSR age EIERE EELER ese dead 4 7 e d KEE eshte ates 5 10 ST Self tuning Function eeeeee eee 5 24 ST Self tuning Function eeeeee eee 5 24 ST hunting settling width 5 17 ST settling wait 5 44 ST Startisnsccdiesiee tod avatavarasenerwals oases 5 25 ST step execution resolution width 5 17 ST step ramp change ee sees eee ee eens 5 17 ST step settling width ee eee eee ee eee 5 17 Stand alone mounting eee e eee eee eee 3 2 Standard type sees e eee e eee eee eee eeeeee
103. UTO mode is changed to the MANUAL mode e When the control method is other than ON OFF control CtrL 0 Output operation at changing Auto Manual C19 and Preset MANUAL value C20 can be displayed and set e When the Heat Cool control is not used C26 0 the initial value of Preset MANUAL value C20 is 0 0 On the contrary when the Heat Cool control is used C26 1 this initial value becomes 50 0 CJ Handling Precautions When the unit is in the MANUAL mode if the power is turned ON the set value of C20 becomes the manipulated variable MV E ON OFF control The ON OFF control related items can be set Differential for ON OFF J 0to 9999U Simple control Parameter DIFF Standard setup Parameter bank High function ON OFF control action E E GE 1999 to 9999U High function point offset Parameter setup Parameter bank e Differential for ON OFF control dIFF and ON OFF control action point offset oFFS can be displayed and set when the control method is the ON OFF control CtrL 0 e The following Figure shows the operation of the ON OFF control gt lt ON La y Y dire L ON lt gt SP oFFS SP oFFS Heat control Reverse action Cool control Direction action shows that the ON OFF is changed at this value O shows that the ON OFF is changed at a point that 1U is added to this value 5 13 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION DW PID control e The
104. above 9308 645C ea 9312 Same as above sora over fr ower Seneasatoe sore anne esos owe Sareasatoe Fests aws e owes Seneasatoe Classes Samoasabove Same as above Same as above Same as above Same as above Same as above 9 10 Chapter 9 LIST OF COMMUNICATION DATA Bank Item name RAM address Decimal T P Proportional band P 1 12288 3000 28672 7200 1 Integral time l 1 12289 soot 2673 701 T D Derivative time D 12290 3002 28674 702 Manual reset RE 1 12291 3003 28675 7o83 Output low limit OL 1 12292 3004 28676 oul Output high limit OH 1 12293 3005 28677 7005 P Proportional band cool P 1 c 12336 3030 28720 mal TI Integral time coo 12337 3031 28721 7031 D Derivative time cool D 1 C 12338 3032 28722 7032 Reserved for future extension 12339 3033 28723 7033 a Output low limit Cool OL1 C 12340 3034 28724 7034 Output high limit Cool OH1 C 12341 3035 28725 7035 Internal Event 1 main setti 13056 3300 29440 7300 Internal Event 1 sub setting 13057 3301 20441 7301 Internal Event 2 main setti 13058 3302 20442 7302 Internal Event 2 sub setting 13059 3303 29443 7303 1 1 1 1 1
105. acturing date code month day 2 4 Chapter 2 OUTLINE OF FUNCTIONS Display when the power is turned ON Off The mode indicators are lit sequentially from the left during a period of 6 sec after off the power has been turned ON while both the upper display and lower display are off When all mode indicators have been lit the The mode indicator display is changed to the operation display is lit sequentially from the left No key operation for 3 min or more Press the mode key No key operation for 3 min or more Keep the para Press the mode key pressed for ey Press the lt ke 2 sec or longer y Operation display zc Bank selection zc Bank setting display PV SP display Press the para key MV display Press the para key vo IT nooe Mode bank selection PV range type setup Press the para key Press the v or a key Press the para key W P bank selection Press the para key Press the v or a key Press the para key Other banks d Other display and setup o te th ki Other display and setup Operate the para key SE er P SE y Operate the para key repeatedly repeatedly repeatedly Press the para key Press the para key Press the v or A key Press the para key Keep the para key pressed for 2 sec or longer The display and setup status shown above are examples for explanation Ther
106. ain time 2 Display example The allowable setting range may depending on the operation type of the internal event 1999 to 9999U Set value is other than the following values 0 to 9999U Set value is an absolute value 199 9 to 999 9 Set value is MV Setting is disabled T is displayed at the right end digit when using the ON delay time L is displayed at the right end digit when using the OFF delay time The allowable setting range may vary depending on the operation type of the internal event 1999 to 9999U Set value is other than the following values 0 to 9999U Set value is an absolute value 199 9 to 999 9 Set value is MV Setting is disabled T is displayed at the right end digit when using the ON delay time L is displayed at the right end digit when using the OFF delay time k required by the E type of the internal event is displayed Whether or not this item is displayed is selected by the EV display setup C76 Whether or not this item is displayed is selected by the timer remain time display setup C77 Setting required by the operation type of the internal event is displayed Whether or not this item is displayed is selected by the EV display setup C76 Whether or not this item is displayed is selected by the timer remain time display setup C77 Chapter 6 LIST OF DISPLAYS AND SETTING DATA The allowable setting range may vary dependin
107. alue but also the bit input can be used to set PV SP display setup C74 CJ Handling Precautions e Even though the LSP group number display is set at Enabled the LSP group number is not displayed when C30 LSP system group is set at 1 5 72 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR MV display setup Whether or not the MV related items are displayed in the operation display mode can be set MV display setup Whether or not the MV value related items are Standard Setup setting Setup bank displayed in the operation display mode is High function determined by the sum of the following weights Bit 0 MV display Disabled 0 Enabled 1 Bit 1 Heat MV cool MV display Disabled 0 Enabled 2 Bit 3 AT progress display Disabled 0 Enabled 8 Other invalid settings 0 4 MV display Heat MV Cool MV display Undefined AT progress display e When using the Smart Loader Package SLP C35 not only the numeric value but also the bit input can be used to set MV display setup C75 C Handling Precautions e Even though the heat MV cool MV display is set at Enabled the heat MV cool MV is not displayed when Heat Cool control C26 is set at 0 Disabled e Even though the AT progress display is set at Enabled the AT progress is not displayed while the AT is stopping 5 73 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E EV display setup Whether or not the main setting and sub setting o
108. alue this is judged as that the step response is settled in ST e Function of ST hunting settling width St Hb When the PV moves up or down so that the value of the absolute value deviation to the PV range becomes larger than the set value this is judged as hunching and then the ST is started After that the value of the absolute value deviation to the PV range becomes smaller than the set value this is judged as that the hunching is settled CJ Handling Precautions e For details about self tuning refer to gt 5 5 ST Self tuning Function 5 6 Precautions for ST Self tuning Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION AT Auto tuning The following AT related items can be set MV low limit at AT HE ol 10 0 to 110 0 0 0 Simple Parameter aL Standard setup Parameter bank High function MV high limit at AT HL Lo H 10 0 to 110 0 100 0 Parameter setup Parameter bank AT type L4 0 Normal Standard control characteristics Parameter setup Extended 1 Ve response Control tuning bank characteristics that respond immediately to external disturbance 2 Stable Control characteristics having less Se fluctuation of PV AT Integral time adjust 0 00 to 99 99 Parameter setup Extended tuning bank AT Derivative time adjust J 0 00 to 99 99 Parameter setup Extended tuning bank e When the control method is other than the ON OFF control CtrL 0 the display and setting can be made AT Proporti
109. an O 1s 0 0s or Os 0 0s or Os 5 49 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Internal Event 5 ON delay ES San 0 0 to 999 9s Delay time unit is 0 1s 0 0s or Os High function Parameter setting Event 8 0 to 9999s Delay time unit is other E bank 0 1s Internal Event 5 OFF delay 0 0 to 999 9s Delay time unit is O 1s 0 0s or Os Parameter setting Event 0 to 9999s Delay time unit is other than bank 0 1s e When the internal event configuration 1 operation type is set at 0 No event the internal event ON delay and OFF delay are not displayed 5 50 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 10 DO Digital Output The following shows the functional block diagram of the DO digital output MV1 process ON OFF control output time proportional output and time proportional output heat of Heat Cool control MV2 process Time proportional output cool of Heat Cool control Setting Parameters CY CY2 Tp Ty MV1 and MV2 control output status Default output is used Control output is used Output assign is used Default output Control output _ Output assign Setting DO Assignment OT1 1 Setting DO Assignment OT1 1 Setting DO Assignment OT1 1 OT2 1 EV1 1 to EV3 1 must be OT2 1 EV1 1 to EV3 1 must be OT2 1 EV1 1 to EV3 1 must be set at Default output set at MV1 or MV2 set at Output assign result MV1 and MV2 control outpu
110. an be displayed but the setting cannot be made e When the PV input type is L DC voltage DC current the display and setting can be made The following describes the relationship between the PV input and PV when setting up the range low limit and high limit t PV PV High limit a High limit Low limit Low limit K Input Lt d Input 10 0 100110 10 0 100110 Low limit lt High limit Low limit gt High limit E PV ratio and PV bias The PV ratio and PV bias can be set to compensate the PV PV ratio A 0 001 to 9 999 1 000 Standard Parameter High function setting Parameter bank PV bias 1999 to 9999 U Simple Parameter Standard setting Parameter bank High function e Details of PV ratio and PV bias controls Assuming that the control input is PVin control result is PVout PV ratio is RA and PV bias is BI the following control formula is obtained PVout PVin X RA BI Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION BW PV filter This PV filter is a primary delay filter to be used if the PV repeatedly fluctuates rapidly and the control cannot be performed or if the PV fluctuates finely due to influence of noise etc As a larger value is set it becomes difficult to change the PV used for the control of this unit Normally the PV filter is used with an initial value of 0 0 PV filter pagi 0 0 No filter 0 0s Simple Parameter Pk 0 1 to 120 0s Standard setting Pa
111. apter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 5 ST Self tuning Function When the following ST start conditions are satisfied with the control method set at ST CtrL 2 the ST function is started automatically to change the PID constants 1 ST start by SP change If the SP is changed in the RUN mode the ST function is started However if the SP change width is small or if the difference between the SP and PV is small the ST is not started 2 ST start by deviation occurrence If the difference between the SP and PV is large during control in the RUN mode the ST is started If the difference between the SP and PV is large when the READY mode is changed to the RUN mode the ST is started If the difference between the SP and PV is large when the control is started in the RUN mode after the power has been turned ON the ST is started D Handling Precautions e To start the ST it is necessary that the integration time of the PID constant is not 0 I 1 0 and the derivative time is not 0 d 1 0 e To start the ST it is necessary that the mode is the RUN mode and AUTO mode e To set the SP change width or the reference value used to judge large small difference between the SP and PV it is necessary to set High function configuration However the default settings before shipment apply to most control subjects e When using the heat cool control the ST cannot be used E Starting procedures
112. bank Internal Contact 2 Input assign B Setup setting DI Assignment bank Internal Contact 2 Input assign C Setup setting DI Assignment bank Internal Contact 2 Input assign D Setup setting DI Assignment bank Internal Contact 3 Input assign A Setup setting DI Assignment bank Internal Contact 3 Input assign B Setup setting DI Assignment bank Internal Contact 3 Input assign C Setup setting DI Assignment bank Internal Contact 3 Input assign D Setup setting DI Assignment bank e When the input bit function of the same internal contact No is set for input bit functions 1 to 4 the display and setting can be made 5 35 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR Polarity of input assign The polarity of four input assigns A B C D used for the input bit function can be set Internal Contact 1 Polarity di H The digits are called 1st digit 2nd digit 3rd High function A to D Setup setting DI 4 I digit and 4th digit from the right end Assignment bank 1st digit Input assign A Polarity setting 2nd digit Input assign B Polarity setting Internal Contact 2 Polarity I 7 3rd digit Input assign C Polarity setting A IE Setup sening DI 4th digit Input assign D Polarity settin Assignment bank 9 H g y g Internal Contact 3 Polarity 0 Direct A to D Setup setting D 1 Reverse Assignment bank e When the input bit function of the same internal contact
113. bled 0 Enabled 32 Other invalid settings 0 4 64 128 AUTO MANUAL display RUN READY display Undefined AT stop start display Release all DO latches display Communication DI ON OFF display Undefined Undefined e When using the Smart Loader Package SLP C35 not only the numeric value but also the bit input can be used to set MODE display setup C73 CJ Handling Precautions e Even though the AUTO MANUAL display is set at Displayed the AUTO MANUAL is not displayed when CtrL Control method is set at 0 ON OFF control e Even though the AT stop start display is set at Displayed the AT stop start is not displayed when CtrL Control method is set at 0 ON OFF control 5 71 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E PV SP display setup Whether or not the PV SV value related items are displayed in the operation display mode can be set PV SP display setup Whether or not the PV SP value related items Standard Setup setting Setup bank are displayed in the operation display mode is High function determined by the sum of the following weights Bit 0 PV display Disabled 0 Enabled 1 Bit 1 SP display Disabled 0 Enabled 2 Bit 2 LSP group number display Disabled 0 Enabled 4 Other invalid settings 0 8 PV display SP display LSP group number display Undefined e When using the Smart Loader Package SLP C35 not only the numeric v
114. cations using assign functions 5 59 5 12 Continuous Output 5 66 M Output range 6 eee eee eet e eee enenee 5 66 M Output type isa aea e aaia IE aE eet eens 5 66 RW Output scaling low limit high mp 5 67 5 13 CT Current Transformer Input 5 68 Weg 5 69 MCT output ced eece tes cere Ehe coh g ie dE EEN EE a EE ege E Coats 5 69 E CT measurement wait time 0 0 cece cee cee cence eens 5 69 5 14 Console Display and Key Operation 5 70 M Key operation type eee cece eee eee ene eee e neces 5 70 E mode key function 5 70 M MODE display setup 5 71 H PV SP display setup 0 eee cece ete teen eens 5 72 M MV display setup ee eee eect eee nen ene eens 5 73 M EV display setup 5 74 E Timer remain time display setup 0s eee eee eee eee eee eee 5 74 M CT display setup eee eee cece eee eee eee ene eee 5 75 E User level NEE 5 75 E Communication monitor display 5 75 E Ueerkupneten deet ERAN evened ates et Reece a ells IER E F Riu 5 76 E Key lock communication lock and loader lock 5 80 E PasSSWOMId REENEN 5 81 Chapter 6 6 1 6 2 6 3 Chapter 7 7 1 7 4 7 5 7 6 7 7 LIST OF DISPLAYS AND SETTING DATA List of Operation Displays sssssssssrerrrrrrrrrrrrrrrerrrrrrrree n 6 1 M Operation diepnlays 6 1 List of Parameter Setting Displays 0 cece cece eee ee
115. cribes the software used to make various settings for SDC15 25 26 35 36 using a personal computer Personnel in charge of design or setting of a system using SDC15 25 26 35 36 must thoroughly read this manual The manual describes installation of the software into a personal computer operation of the personal computer various functions and setup procedures Organization of This User s Manual This manual is organized as follows Chapter 1 Chapier 2 Chapier 3 Chapier 4 Chapier 5 Chapier 6 Chapter 7 Chapier 8 Chapier 9 Chapter 10 Chapter 11 Chapter 12 Chapter 13 OVERVIEW This chapter describes the applications features model selection guide and part names and functions of this unit Since the part names described in this chapter are used in the subsequent descriptions the part names and functions of this unit must be understood correctly in this chapter OUTLINE OF FUNCTIONS This chapter describes the outline and operation flow of the functions of this unit INSTALLATION This chapter describes the environmental conditions installation dimensions installation procedures and necessary tools when installing this unit WIRING This chapter describes the wiring procedures wiring precautions and connection examples DETAILED DESCRIPTION OF EACH FUNCTION This chapter describes each function of this unit in detail LIST OF DISPLAYS AND SETTING DATA This chapter lis
116. crimp terminal suitable for the M3 5 screw The tightening torque of the socket terminal screw is 0 78 to 0 98N m or less 1 6 Chapter 2 2 1 PV input Digital input 1 2 contact CT input 1 2 PV input Control output Event output DI digital input OUTLINE OF FUNCTIONS Input Output Configuration Analog PV Control output EE process process Control output 1 2 ON OFF Current output control nterna PID control process Control output 1 2 Relay output voltage Internal pulse output CT event Digital process process output process Other H Event output 1 to 3 Relay output Sensor or range is selected for the PV input The selection range may vary depending on the input type of the model T Thermocouple R RTD L DC current DC voltage When the control output type of the model is R Relay or V Voltage pulse the control output becomes the ON OFF control output or time proportional output When the time proportional output is used the time proportioning cycle time can be set When the control output type of the model is C Current the control output becomes the continuous output analog output When the model has two control outputs the heat cool control can be used only with Simple configuration When the model provides the event the alarm or control mode set in Event
117. ctly received The figure below shows the structure of the response message when the data is written MODBUS ASCII SH ao aon 32H 30H 42H ODH OAH ESESERESESE ppo o o apo sffr 1 Start of message 2 Station address 3 Write command 10H 4 Write start word address 1 5 Write data count 6 ae 7 C 8 L MODBUS RTU 1 Station address 2 Write command 10H 3 Write start word address 4 Write data count 5 Checksum Note The response message at the time of abnormal termination is the same as that for the read command 8 10 Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS 8 4 Specifications Common with CPL Communications Function WR Definition of word addresses CF Refer to 7 4 Definition of Word Addresses on page 7 12 E Numeric representation The specifications of numeric representation is the same as the following gt RD WD RU and WU commands in 7 5 Numeric Representation in the Application Layer on page 7 13 E RS 485 driver control timing specifications CF Refer to 7 7 Reception and Transmission Timing on page 7 15 Chapter 9 LIST OF COMMUNICATION DATA E List of communication data The following shows the meanings of the symbols stated in the RAM EEPROM Read Write columns No symbol Possible X Possible according to the conditions A Possible but data is invalid x Impossible Note When reading the EEPROM address data in the RAM is read in the same manner
118. d and the SP value becomes the final SP 5 31 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 8 DI Digital Input and Internal Contact The following shows the functional block diagram of the DI digital input and internal contact Input bit function is not used Input bit function is used Input bit function is not used Input assign Setting Input bit function Setting DI Assignment Input assign A DI1 3 is not used to DI3 3 must be set using DI Assignment DI Assignment Input assign B DI A to DI3 4 DI1 2 to DI3 2 DI Assignment Input assign C DI1 5 to DI3 6 DI Assignment Input assign D DI1 6 to DI3 6 Input assign Polarity Setting DI Assignment Polarity A to D DI1 7 to DI3 7 DI status ON OFF Input bit function 1 to 4 Setting DI Assignment Input bit function DI1 2 to DI3 2 Input bit function Polarity Setting DI Assignment DI1 8 to DI3 8 Internal Contact Input bit function result Operation type Setting DI Assignment DI1 1 to DI3 1 Event channel def Setting DI Assignment DI1 9 to DI3 9 Internal contact function D Handling Precautions Even though three internal contacts 1 to 3 are provided the number of digital inputs determined by the optional model is 0 to 2 points With the default settings before shipment the operations of digital input 1 to 2 have already been connected to internal contacts 1 to 2 To utilize the operation of internal contact 3 it is absolu
119. d when the optional Output assign A assign A to D model has Event output 3 Event output 3 0 to 49 Sr e E of Output assign B vent output 3 is function to 4 Ev3 1 gt 2 Event output 3 Output assign C Event output 3 Output assign D Event output 3 Same as Control output 1 Polarity A 0000 2 Polarity A to D to D 1st digit Polarity A The following setting applies to each 2nd digit Polarity B digit 3rd digit Polarity C 0 Direct Ath digit Polarity D 1 Reverse Event output 3 0 Direct Polarity 1 Reverse Event output 3 0 None Latch 1 Latch Latch at ON 2 Latch Latch at OFF except for initialization at power ON 6 22 E User Function bank jon HIE Bank selection ur Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks ES level User Function 1 User Function 2 User Function 3 User Function 4 User Function 5 User Function 6 User Function 7 User Function 8 E Lock bank Bank selection of Loader lock Each setting is set on the upper display The following shows the setting exceptions Not registered P Proportional band of currently used PID group Integral time of currently used PID group D Derivative time of currently used PID group Manual reset of currently used PID group Output low limit of currently used PID Output high limit of currently used PID group 0 All settings are possible 1 Mode event operation display
120. ddresses 2c cece ccc eee eee eee eee n eee e eens 7 12 Numeric Representation in the Application Layer 7 13 List of Termination Codes 2c cece ccc eee nee e eee ence nent ee nees 7 14 Reception and Transmission Timing 7 15 E Timing specifications for instruction and response message 7 15 H RS 485 driver control timing specifications sssr 7 15 Cautions when Making Communications Programs for the Master Station 0 ccc ccc ccc cece ee ee eee eee e ene 7 16 m Example of communications program seen eee eens 7 16 Chapter 8 8 1 8 4 Chapter 9 MODBUS COMMUNICATIONS FUNCTIONS Outline of Communications 0c cece cee ene e eee n eee eeeneeees 8 1 E Features ere dedieeeidas tee dae eta ta we tad E dee pane eas 8 1 M Sep set VEER KE dE EE REEL SE oer eee toe Lege ree eee Se 8 1 mM Communications procedures 06 cece cece ence een eens 8 2 Message Structure 8 3 M Message structure 8 3 M Command type cece eee eee een ene eee nee ees 8 6 M Other specifications 6c cece cece cece cent eee e eee ees 8 6 Description of Commande 8 7 E Read command 03H 0 ec cece cece ence eee ene eee een eee 8 7 M Write command 10H 6 6 cece een e ene e een ene ees 8 9 Specifications Common with CPL Communications Function 8 11 E Definition of word addresses 0c ccc
121. display is flashing the next data is displayed without changing of the data Additionally when pressing the mode key while the display is flashing the display is returned to the operation display without changing of the data e The MV manipulated variable display in the MANUAL mode continues the flashing status even after pressing of the key has been stopped At this time the flashing value is output as MV E mode key operating procedures When the mode key is kept pressed for 1 sec or longer on the operation display the selection operation which has been set using the mode key function C72 of the setup setting can be performed The Figure on the right shows an example that the mode key is pressed in the RUN READY selection i III C72 2 setting COU 1 If the current mode is the READY mode when the m sa y r L PV SP is shown on the operation display the mi LL rt character string rUn on the display No 2 starts flashing l 2 When the mode key is kept pressed for 1 sec or E f longer the READY mode is changed to the RUN d mode and the flashing of the character string rUn Pam d is stoppe in E l 3 When pressing of the mode key is stopped the display is returned to the PV SP display j E TI LO sre UI C Handling Precautions e If the MODE key function of the setup setting is set disabled C72 0 or if the set selection operation is invalid
122. e Internal Event 3 Same as Internal Event 1 0000 Configuration 2 Configuration 2 1st digit Direct Reverse 2nd digit Standby 3rd digit EVENT state at READY Ath digit Undefined Internal Event 3 Same as Internal Event 1 0000 2 Configuration 3 Configuration 3 1st digit Controller alarm OR 2nd digit Special OFF setup 3rd digit Delay unit Ath digit Undefined Internal Event 4 Same as Internal Event 1 Configuration 1 Configuration 1 Operation type Internal Event 4 Same as Internal Event 1 0000 Configuration 2 Configuration 2 1st digit Direct Reverse 2nd digit Standby 3rd digit EVENT state at READY Ath digit Undefined Chapter 6 LIST OF DISPLAYS AND SETTING DATA Internal Event 4 Configuration 3 1st digit Controller alarm OR 2nd digit Special OFF setup 3rd digit Delay unit 4th digit Undefined Internal Event 5 Configuration 1 Operation type Internal Event 5 Configuration 2 1st digit Direct Reverse 2nd digit Standby 3rd digit EVENT state at READY Ath digit Undefined Internal Event 5 Configuration 3 1st digit Controller alarm OR 2nd digit Special OFF setup 3rd digit Delay unit 4th digit Undefined Same as Internal Event 1 Configuration 2 Same as Internal Event 1 Configuration 3 Display Item Contents Initial User Remarks value level Same as Internal Event 1 Configuration 3 l ON Same as Internal Event 1 Configuration 1 l fo l fo
123. e 2 2 Station address em Ege EE EE wera EEN 7 1 7 4 N10 9 03 Se 3 2 Sub setting 0 eee e eee eee ence eee eee eee ees 5 48 S b address ege ec EE dae ome dence 7 3 7 4 T Temperature unit sees ee eee eee eee eee 5 1 5 3 Index 3 Terminal assignment label ae 4 2 Tennessee drew ievernen KENE 1 3 4 2 Terminal part 1 6 Terminating resistor eee e eee eee eee 4 2 4 6 Termination COde iicscicisiccdaccsaceccssacas 7 14 Thermocouple seseee eee e cece eee eeeeeee 5 1 Tightening orgue 13 4 Time proportional cycle mode 6 5 52 Time proportional cycle se sees eee eens 5 52 Timer remain time display setup 5 74 d be EEN 5 44 dert sl WEE 2 9 Transmission speed sees sees eee eee eens 7 1 Transmission start tiM ss sccessseccesese F 15 U Upper display 0 sessessseseressosee 1 5 2 3 2 5 Us r FMC TOM ee see EN Neben EN erg SE 5 76 User level 2 egegn gege RE rssi acras 2 8 5 75 V Voltage between terminals eseeeeeeeee 4 7 W Waterproof mounting sees eee eee eee eee 3 3 WD command 2 ssisssc vee cee ELE EE 7 9 WD command EE 7 9 Word address EE 7 3 7 12 8 11 Write command OIOH eee eeeeee 8 8 WS Ee ME 7 7 WS Date Er DEE Tei WU command os Zeg kecir dead sits ceded Masada 7 11 WU command isis occ aie cos sone eave das 7 11 Index 4 Revision History Date Cosm _ OPSPHaee fisteation l 1 6 4 2 The ti
124. e C15S Note 2 Only 1a contact is applicable for C15S No additional processing Inspection Certificate provided Note 3 Current transformer sold separately Complying with the traceability certification YO Note 4 Socket sold separately Note 5 Can not be selected for the DC Model WR Accessories and optional parts Chapter 1 OVERVIEW Mounting bracket for C15T Current transformer 5 8mm hole dia Current transformer 12mm hole dia Socket for C15S L shaped plug adaptor 81446403 001 Accessory 81409657 001 Accessory QN206A QN212A 81446391 001 81446442 001 81446443 001 81446898 001 SLP C35J50 81441057 001 Chapter 1 OVERVIEW 1 2 Part Names and Functions E Main body and console Console WAMNATAKE SDC15 pv Upper display sp imode keys Lower Display 99920909090 Mode indicator d w d t para key lt v and 4 keys f Main body Main body Contains the electric circuit for I O signals of measuring instruments CPU and memory Console Contains the display panel showing numeric value and status and operation keys Detailed description of console mode key When this key is kept pressed for 1 sec or longer in the operation display mode any of the following operations which have been set previously can be performed e AUTO MANUAL mode selection e RUN READY mode selection e AT Auto Tuning start stop selection e
125. e decimal point position may vary u Control output 1 scaling low limit Control output 1 depending on control output 1 type scaling high limit C43 49 Control output 2 scaling low limit oa Control output 2 scaling high limit OU G Station address Transmission speed Control output 2 1 4 to 20mA range 2 0 to 20mA Control output 2 type 0 MV 2 Cool MV for heat cool control 3 PV 4 PV before ratio bias and filter 5 SP 6 Deviation 7 CT1 current value 8 CT2 current value 9 MFB Invalid on SDC 15 1999 to 9999 0 The decimal point position may vary depending on control output 2 type 0 CPL 1 MODBUS ASCII format 2 MODBUS RTU format 0 to 127 Communication is disabled when set i d 0 4800bps 1 9600bps 2 19200bps 3 38400bps Data format 0 7 bits Data length 1 8 bits K Data format Parity 0 Even parity 1 Odd parity C 5A Data format Stop bit 0 1 bit 1 2 bits 1 Heat MV for heat cool control 1 2 No parity Response time out 1 to 250ms r ow L mu Displayed when control output 1 of the model is the current output The decimal point position of the scaling low limit high limit becomes 1 digit after the decimal point when the control output 1 type is related to the MV and CT When the control output 1 type is related to the PV and SP the decimal point position becomes the same as that of the PV Displayed when control output 2 of the model is the current output Th
126. e decimal point position of the scaling low limit high limit becomes 1 digit after the decimal point when the control output 2 type is related to the MV and CT When the control output 2 type is related to the PV and SP the decimal point position becomes the same as that of the PV Displayed when the optional model has RS 485 Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level 13 ic Key operation type 0 Standard type 1 Special type mode key function MODE display setup PV SP display setup MV display setup EV display setup Setup setting Setup bank 0 Invalid AUTO MANUAL selection RUN READY selection AT Stop Start LSP group selection Release all DO latches Invalid Communication DI1 selection Invalid Whether or not the mode bank setup is displayed is determined by the sum of the following weights Bit 0 AUTO MANUAL display Disabled 0 Enabled 1 RUN READY display Disabled 0 Enabled 2 Bit 3 AT stop start display Disabled 0 Enabled 8 Bit 4 Release all DO latches display Disabled 0 Enabled 16 Bit 5 Communication DI1 ON OFF display Disabled 0 Enabled 32 Other invalid settings 0 4 64 128 ANoOaIRWNM O Bit 1 Whether or not the PV SP value related items are displayed in the basic display mode is determined by the sum of the following weights Bit 0 PV display Disabled 0 Enabled 1
127. e eee 5 66 Control action Direct 66 see ee cece e eee eee 5 44 Control action 22 ae SNE SSES AN A REENEN E 5 12 Control method 2 eg gege dE e NEIER E EE 5 11 Control output type eee ee eee eee eee eee eee 1 1 Control output 66 eee ee eee eee eee eee eee 2 1 Control subject of interference gwstem 5 26 Controller alarm OR cceeeecceeecceeeee 5 47 CPL communications A 7 1 CR Der sugue ss canes nist ostias 4 9 Crimp type Iemtmnal 4 4 CT current transformer input 2 1 5 68 CT display setup ess terete eeeeee 5 75 CT input calibration see ee ee eee cence ee 11 4 CT measurement wait time eee eee eee 5 69 CT operation types e eee erect eee e eee eeee 5 69 CT output eee ee 5 69 Current output calibration e 11 5 Current output 6 6 eee eee ee eee ee eee eee eee 5 66 Current transformer input seen ees 2 1 Current transformer sec ce eee cece eee ser 1 3 D R I Che elt EE 7 1 Data link layer see ee eee e eee e cece eee eee eee 7 3 Data setting procedures eee eee eee 2 6 Decimal point position eee eee seen 5 1 5 4 Delay mit 5 47 De rivative TEE 5 14 Deviation high limit se sees eee eee 5 39 Deviation high low limit enone 5 39 Deviation low mt 5 39 Device Decode risi sks accicaeraawiwe swear ce 7 3 7 4 RTE 5 32 Digital input eee eee 2 1 4 5 5 8 5 32 Digital output sce eee eee eee e reece eens 5 51 DIN ralis atime ARENES REEN
128. e eee 6 3 E Mode bank EE 6 3 W SP bank enee EELER SEELEN EES EELER EE ae 6 3 E Event bank een shed ines ete ieee dees cae EEN EE NEE SEELEN EE 6 4 MPD bank i is sicscnss diss EE 6 5 E Parameter bank 980 EE SEET E ERN ENE ERTE womans emia nate ee 6 6 M Extended tuning bank 6 7 List of Setup Setting Displays sera veer ces staaiascagasseesnxes 6 8 M Setup bank 6 8 H Event configuration bank 6 13 H DI Assignment bank 6 16 E DO Assignment bank 6 19 E User Function bank 6 23 E Lock Dank icc cscs KL EEEEEUEE SEN tee Eni EE ENEE eae ged AER eerie 6 23 E Instrument information bank 6 24 CPL COMMUNICATIONS FUNCTIONS Outline of Communications 2 cc eee eee eee eee nee e eee enee 7 1 WT TEE 7 1 DW Setup EE 7 1 E Communications procedures BSR la Bee ecb tena RUE EELER Bmw E Lee BER EC d 7 2 Message Le fi HUNG EN 7 3 Message Did ei TT EE 7 3 E Data link layer Seege dee eege 7 3 DW Application layer See Gas edb ee ebb ds ebe D gt EE ge EE 7 5 Description of Commande 7 6 H Continuous data read command RS command 7 6 m Continuous data write command WS command 7 7 E Fixed length continuous data read command RD command 7 8 E Fixed length continuous data write command WD command 7 9 E Fixed length random data read command RU command 7 10 E Fixed length random data write command WU command 7 11 Definition of Word A
129. e message communicated are indicated command RS 14356W 2 result 00 0 0 command WS 14357W 2 result 00 Sample indication of execution results Processing of the sample program e Communication settings Call open and initialize the RS 232C serial port e Command execution Set a desired character string in command and call AppCPL 7 16 Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS 8 1 Outline of Communications If the optional model number is provided with the RS 485 communications function communications with a PC PLC or other host devices are available using a user prepared program The communications protocol can be selected from the CPL communications Controller Peripheral Link Yamatake s host communications protocol and the MODBUS communications This chapter describes the MODBUS communications E Features The features of the SDC15 s communications functions are as follows e Up to 31 SDC15 units can be connected to a single master station as a host device e When the communications specifications of the host device conform to the RS 232C interface the communications converter CMC10L sold separately is required The CMC10L allows you to perform the conversion between RS 232C and RS 485 e Almost all of the parameters held by the device can be communicated For details on communications parameters CF refer to Chapter 9 LIST OF COMMUNICATION DATA E Setup The following setups are requir
130. e of 0 to 20mA 5 67 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 13 CT Current Transformer Input For CT input two kinds of current values are provided Current value at output ON This current value is used for the heater burnout over current event This current value is displayed as CT current value Current value at output OFF This current value is used for the heater short circuit event This current value cannot be displayed When CT type is set at heater burnout detection C36 0 or C39 0 the following operation is performed The current value at output ON becomes the CT current value measured when the output specified in CT output is turned ON The current value at output OFF becomes the CT current value measured when the output specified in CT output is turned OFF When CT type is set at current value measurement C36 or C39 1 the following operation is performed The current value at output ON becomes the measured CT current value regardless of the output ON OFF status The current value at output OFF is fixed at 0 0A The following shows the functional block diagram of the CT current transformer input CT type Setting Setup C36 C39 Operation Heater burnout detection Operation Current value measurement Monitoring of output status ON OFF Setting Setup C37 C40 Wait before measurement Setting Setup C38 C41 Output is OFF Current va
131. e other ranges Min IMQ Oto lV range e 1A sucked to the A terminal 0 to 5V 1 to 5V range 3 54A sucked to the A terminal Oto 10V range eee e eee 7A sucked to the A terminal Downscale AL02 However the burnout cannot be detected in a range of 0 to 10V Max 100Q Downscale ALO2 However the burnout cannot be detected in a range of 0 to 20mA Control output 1 NO side 250Vac 30Vdc 3A resistance load Control output 2 NC side 250Vac 30Vdc 1A resistance load 50 000 cycles or more on NO side 100 000 cycles or more on NC side SV 100mA 250ms 13 1 Chapter 13 SPECIFICATIONS 13 2 e Voltage pulse output For SSR drive Open voltage Internal resistance Allowable current OFF leak current Min OFF time ON time e Current output Output type Allowance load resistance Output accuracy Digital input Number of input points Input type Allowable ON contact resistance Allowable OFF contact resistance Allowable ON state residual voltage Open terminal voltage ON terminal voltage Minimum hold time Current transformer input Number of input points Input object Measurement current range Max measurement current Display range Display accuracy Display resolution Event relay output Number of output points Output type Output rating Service life Min open close specifications 19Vdc 15 82040 5 Max 24mAdc Max 1004A lms whe
132. e shipment is 0 0s Heat control Cool control t t PV PV Area satisfying conditions 1 Sub setting SS Sub setting Area satisfying conditions 1 Area satisfying i Area satisfying conditions T conditions Main setting j Main setting Conditions 3 Conditions 3 ON delay ON delay set time set time eo ON e ON EV Le EV Time gt Time gt ON delay is started when conditions 1 and 2 are satisfied ON delay is started when conditions 1 and 2 are satisfied When the event type is CT1 2 heater burnout over current or CT1 2 heater short circuit the status becomes that the event judgment cannot be made from the time of power ON until that CT input current value is measured for the first time In this case the internal event output is OFF for both of direct action and reverse action in the direct reverse setting To avoid that the output becomes OFF at power ON when used in reverse action set as follows Setting example For direct reverse setting of CT1 2 heater burnout over current or CT1 2 short circuit event select the direct action and set the reverse operation in DO assignment calculation of the event output terminal event terminal or control output terminal CT event direct action Normally open 0 Reverse gt DO output Normally open 0 Normally open 0 5 41 Chapt
133. ed for performing the MODBUS communications Item Display Contents Initial User Setting display bank value level CPL MODBUS r Eu 0 CPL Simple Setup setting Setup bank 1 MODBUS ASCII format Standard 2 MODBUS RTU format High function Station address amp 0 Does not communicate Same as above 1 to 127 Transmission speed 0 4800bps Same as above 1 9600bps 2 19200bps 3 38400bps Data format Data length 7 0 7 bit Same as RE 1 8 bit Data format Parity C GA 0 Even parity Same as above 1 Odd parity 2 No parity Data format Stop bit 59 0 1 stop bit Same as above 1 2 stop bits Response time out 1 to 250 ms E function e If the optional model number is provided with the RS 485 communications function display and setup are available e If the communications type is set to MODBUS RTU format data format data length cannot be displayed nor set up and the action is fixed to 8 bit data CJ Handling Precautions e Setups can be performed through key operation on the console or the smart loader package SLP C35 However they cannot be performed via RS 485 communications e If you use the Yamatake CMC10L as an RS 232C RS 485 converter set the response time out C70 to 3 ms or longer 8 1 Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS E Communications procedures The communications procedure is as follows 1 The instruction message is sent from the host device master station to one SDC1
134. ed to RUN AUTO status The AT function is completed both normal end and forced stop RW SP low limit high limit The SP low limit and high limit can be set to limit the SP range Item Setting display bank Display Initial value User level SP low limit C H q PV input range low limit to PV input range PV input range low Standard Setup setting Setup bank 7 high limit limit High function SP high limit J oa PV input range low limit to PV input range PV input range high Standard Setup setting Setup bank high limit limit High function CJ Handling Precautions When the PV input range type setup C01 is set the SP low limit and high limit are initialized 5 30 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR DI Assignment of SP ramp enabled disabled The LSP group selection can be set for internal contacts 1 to 3 using the DI Assignment DI Assignment Internal 1 1 1 0 No function Simple Contacts 1 to 3 Operation Pou 13 SP ramp enabled disabled Standard f Assignment bank f 1 pot RES type 7 110 12 14 to 20 Other functions High function Setup setting DI pelt e Details of SP ramp enabled disabled with internal contact function The following shows the SP ramp enabled disabled setting with the internal contact ON OFF OFF SP ramp enabled ON SP ramp disabled The SP ramp enabled disabled is set for only one internal contact e When the SP ramp is set disabled the SP ramp operation is stoppe
135. efore some displays or settings are not shown actually according to the model and or setup contents C Handling Precautions s For details about display and setup contents of the operation display bank selection display and bank setting display refer to CG 6 1 List of Operation Displays on page 6 1 6 2 List of Parameter Setting Displays on page 6 3 and 6 3 List of Setup Setting Displays on page 6 8 In the lists shown above a bank belonging to each setting item is described When pressing the lt key with the para key kept pressed instead of pressing of the para key in the operation display or setting item display mode various displays and settings can be operated in the reverse order However the operation becomes invalid that both the para key and lt key are kept pressed for 2 sec or longer 2 5 Chapter 2 OUTLINE OF FUNCTIONS E Data setting procedures 2 6 1 Operate the para key to display desired data to be set How to operate the para key is described in the previous section Flow of general key operation CO This Figure shows the display This Figure shows the display when setting the PV range type of when setting the RUN Ready the setup setting C01 selection in the parameter setting LL d 2 Press any of the lt v and a keys gt gt When the display No 2 shows a numeric value the 1st digit starts flashing Additionally when
136. efore starting the instrumentation e The digital input is so designed that it is non voltage input A contact for micro current must be used e Pass the conductor to which the heater current flows through the current transformer Additionally carefully check that the heater current does not exceed the allowable current level stated in the specification If the heater current exceeds the allowable current level this might cause damage to this unit e The input of the current transformer cannot be used for the phase angle control e For panel mounting type C15T an optional terminal cover is available to prevent electric shock Model No 81446898 001 Concave part of main body case Terminal cover e The part between the control output and control output 2 is not isolated When necessary use an appropriate isolator e Do not connect any terminating resistor to both ends of the RS 485 communication path Doing so might cause the communication to fail e Devices and systems to be connected to this unit must have the basic insulation suitable for the maximum operating voltage levels of the power supply and input output part 4 2 Wiring of C15T Relay Voltage pulse Voltage pulse Current Voltage pulse Voltage pulse Current Current Current Thermocouple RTD Current Voltage Chapter 4 WIRING e This unit is so designed that it does not start functioning for up to 6 sec after the po
137. election gf Display Item Contents Initial User Remarks value level ROM ID 0 SDC15 ol 2 Identification of ROM firmware ROM Version 1 XX XX 2 digits after decimal point 2 Setting is disabled ROM Version 2 XX XX 2 digits after decimal point H Manufacturing date Subtract 2000 from the year 2 Manufacturing date and unit code year Example 3 means the year 2003 identification No Setting is disabled D A Zy es ua Pus DQ A lt I m LI m LI I m ia m LI D gory un D D E ea oc a Manufacturing date Month Day divided by 100 code month day Example 12 01 means the 1st day of December 6 24 Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 1 Outline of Communications If the optional model number is provided with the RS 485 communications function communications with a PC PLC or other host devices are available using a user prepared program The communications protocol can be selected from the CPL communications Controller Peripheral Link Yamatake s host communications protocol and the MODBUS communications This chapter describes the CPL communications E Features E Setup The features of the SDC15 s communications functions are as follows e Up to 31 SDC15 units can be connected to a single master station as a host device e When the communications specifications of the host device conform to the RS 232C interface the communications conver
138. ent output is provided and the operation type of the DO Assignment is set for output bit functions to 4 the display and setting can be made E Latch The latch of the output ON status or output OFF status can be set Control output 1 Latch o L if 0 None High function Setup setting DO a 1 Latched Latched when turned ON Assignment bank 2 Latched Latched when turned OFF except Control output 2 Latch for initialization at power ON Setup setting DO Assignment bank Event output 1 Latch Setup setting DO Assignment bank Event output 2 Latch Setup setting DO Assignment bank Event output 3 Latch Setup setting DO Assignment bank e When the object control output is the relay output or voltage pulse output and the operation type of the DO Assignment is set for output bit functions 1 to 4 the display and setting can be made e When the object event output is provided and the operation type of the DO Assignment is set for output bit functions to 4 the display and setting can be made e To release the latch status it is necessary to turn OFF the power and turn it ON again to release all DO latches key operation or communication or to change the latch setting of the DO Assignment to 0 none 5 57 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E DO Assignment setting with Smart Loader Package SLP C35 5 58 D Input Output port setup When setting DO Assignment with the Smar
139. er is invalid 2 3 Chapter 2 OUTLINE OF FUNCTIONS E Special key operation type When the key operation mode type of the setup setting C71 is set at 1 the special key operation type is selected The display and setting data of the special key operation type are arranged as shown in the following tree structure Operation display Bank selection PV and SP Mode bank LSP group selection MV Event RUN READY Heat MV PID AT stop start Cool MV Parameter Release all DO latches AT progress Extension tuning Communication DI 1 CT input 1 current value Set up CT input 2 current value Event configuration SP bank Internal Event 1 main setting DI assignment LSP1 group SP Internal Event 1 sub setting DO assignment LSP2 group SP Timer remain time 1 User function LSP3 group SP Internal Event 2 main setting Lock LSP4 group SP Internal Event 2 sub setting Instrument information Timer remain time 2 Omitted Internal Event 3 main setting Omitted Internal Event 3 sub setting Omitted Timer remain time 3 Omitted Omitted User Function Utilization Omitted User Function 1 User Function 2 Lock bank User Function 3 Key lock User Function 4 Communication lock User Function 5 Omitted User Function 6 Password 1B User Function 8 Instrument information bank ROM ID ROM version 1 Omitted Manuf
140. er 5 DETAILED DESCRIPTION OF EACH FUNCTION Operation type Set value of operation type Loop diagnosis 2 5 42 Direct action Reverse action The event is turned ON when any change in PV corresponding to increase decrease in MV Manipulated variable is not observed This event is used to detect any fault at the operation end Setting items e Main setting MV Manipulated variable e Sub setting Change in PV from the point that the MV exceeds the main setting e ON delay time Diagnosis time Operation specifications The event is turned ON when the MV exceeding the main setting is held conditions 2 and the PV does not reach the value that the sub setting is added to subtracted from the PV at the point that the MV exceeds the main setting within the diagnosis time ON delay time conditions 1 CAUTION When setting the ON delay it is necessary to put in High function configuration The default setting of the ON delay before shipment is 0 0s Heat control Cool control PV PV Sub setti PV to be used i ub settin as reference yin setti 0 or more i conditons 1 4 E PV to be used I o e PIES as reference i 1 INS 4 l t i Area satistying Area satistyin MV conditions H MV conditions u Main setting 7 Main setting Conditions 3 Conditions 3 ON delay ON delay sel time N set time ON EV Ge EV ee ime Time ON delay is sta
141. er to Note Notes indicate useful information that the user might benefit by knowing 1 2 3 The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation para mode etc These indicate keys on the keyboard of this unit and messages and menus that appear on the personal computer screen gt gt This indicates the operation results and the status after operation Numeric value and character display on LED Numeric values The 7 segment LED expresses numeric values as follows Alphabetical characters The 7 segment LED expresses alphabetical characters shown below There are some alphabetical characters which are not displayed on the LED C Handling Precautions As shown above numeric value 2 and alphabetic character Z are shown in the same manner Accordingly numeric value 5 and alphabetic character S as well as numeric value 9 and alphabetic character Q are also shown in the same manner xiii Chapter 1 OVERVIEW 1 1 Overview This unit is a compact controller having a mask of 48 X 48 mm and provides the following features The depth is only 60 mm providing the excellent space saving The front panel is only 2 mm thick This ensures the excellent thin design The display panel is large This provides excellent visibility mode key para key and digit shift keys are provided on the front panel
142. ermined to 1st digit 0000 Configuration 2 2nd digit 3rd digit and 4th digit from the right end 1st digit Direct 0 Direct Reverse 1 Reverse 2nd digit Standby 0 None 1 Standby 2 Standby Standby at SP change 3rd digit EVENT state 0 Continue at READY q Ge OFF 4th digit Undefined Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level Internal Event The digits are determined to 1st digit 0000 Configuration 3 2nd digit 3rd digit and 4th digit from the right end 1st digit Controller 0 None alarm OR 1 Alarm direct OR operation 2 Alarm direct AND operation 3 Alarm reverse OR operation 4 Alarm reverse AND operation 2nd digit Special OFF 0 As usual setup 1 When the event set value main setting is 0 the event is OFF 3rd digit Delay unit 0 0 1s 1 1s 2 1min ath digit Undefined OCS Internal Event 2 Same as Internal Event 1 Configuration 1 Configuration 1 Operation type Internal Event 2 Same as Internal Event 1 0000 Configuration 2 Configuration 2 1st digit Direct Reverse 2nd digit Standby 3rd digit EVENT state at READY Ath digit Undefined Internal Event 2 Same as Internal Event 1 0000 2 Configuration 3 Configuration 3 1st digit Controller alarm OR 2nd digit Special OFF setup 3rd digit Delay unit 4th digit Undefined Internal Event 3 Same as Internal Event 1 Configuration 1 Configuration 1 Operation typ
143. esult 3 Convert the low order one byte of the addition result to a character code The following is a sample checksum calculation Sample message 3AH start of the message 0 30H first byte of the station address A 41H second byte of the station address UU 30H first byte of the read command 3 33H second byte of the read command UI 30H first byte of the start word address 3 33H second byte of the start word address E 45H third byte of the start word address 9 39H fourth byte of the start word address 0 30H first byte of the read count U 30H second byte of the read count UI 30H third byte of the read count 2 32H fourth byte of the read count 1 Add the data from the top up to just before the checksum The add operation is as follows OAH 03H 03H E9H 00H 02H The result is FBH 2 The low order byte of the addition result FBH is FBH as is The 2 s complement of FBH is 05H 3 Convert the obtained 05H to a two byte ASCII code The result is UI 30H IDN 35H and the two bytes 0 30H and 5 35H are the checksum e CR LF This indicates the end of the message Immediately after LF is received the device immediately stands by for permission to process the received message MODBUS RTU Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS All messages are written in binary data A MODBUS RTU message consists of 1 to 3 below The application layer
144. et at 0 no display do Lt Release all DO latches cannot be displayed and set E Communication DI digital input 1 Communication DI digital input 1 can be set Communication DI digital F I DLoF Communication DI OFF i Simple input 1 Communication value is 0 Standard Parameter setting Mode DI ON Communication DI1 ON High function bank Communication value is 1 e Four communication Dis DI1 to DI4 are provided However only communication DI 1 can be set using the key operation e The function operation with communication DI 1 can be set using the DI Assignment e When bit 5 Communication DI 1 display of C73 MODE display setup is set at 0 no display C DI1 Communication DI 1 cannot be displayed and set 5 8 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 3 Control The following shows the functional block diagram of the control ON OFF control PID control RationaLOOP control and Heat Cool control etc ON OFF control Control method ON OFF control Setting Parameter CtrL must be set at 0 Branching according to RUN READY mode selection READY mode RUN mode Branching according to Branching according to output at READY output operation at PV alarm Setting Setup C17 Setting Setup C15 C17 gt 0 0 C17 lt 0 0 PV is correct or C15 0 PV is faulty AL01 02 occurs and C15 1 MV1 output ON MV1 output OFF Branchin
145. ets if the waterproof feature is not needed and only the prevention of improper operation is aimed at 3 4 Chapter 3 INSTALLATION C15T Using the soft cover for panel mount type For panel mounting type it is possible to attach the soft cover to the front console The key can be operated with the soft cover kept attached Additionally when the soft cover is attached to the front console this provides the feature similar to the waterproof mounting using the gasket Items to be prepared Soft cover Part No 81446443 001 Optional unit Panel Main body Soft cover Soft cover Panel The gasket supplied with the main body is not used 1 Attach the soft cover so that it covers the console of the main body 2 Insert the unit with the soft cover attached from the front of the panel 3 Fit the mounting bracket from the back of the panel 4 Push the mounting bracket against the panel until the hook of the mounting bracket is firmly engaged with the groove of the main body 5 Tighten the upper and lower screws of the mounting bracket CJ Handling Precautions To fasten this controller onto the panel tighten a mounting bracket screws and turn one more half turn when there is no play between the bracket and panel Excessively tightening the screws may deform the controller case 3 5 Chapter 3 INSTALLATION C15S
146. etting Setup bank Heat MV for heat cool control Standard Cool MV for heat cool control High function Control output 2 type PV PV before ratio bias and filter SP Deviation CT1 current value CT2 current value MFB Invalid on SDC15 Setup setting Setup bank OOMDNMAORWNYA0 e When the object control output is the current output the display and setting can be made 5 66 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR Output scaling low limit high limit The output scaling low limit and high limit of the current output can be set lay Control output 1 scaling low LI Ki 1999 to 9999 Simple limit Setup setting Setup The decimal point position may vary so that it Standard bank Control output 1 scaling high limit Setup setting Setup bank meets the output type High function Control output 2 scaling low i limit Setup setting Setup bank Control output 2 scaling high limit Setup setting Setup bank e When the object control output is the current output the display and setting can be made e The following Figures show the relationship between the numeric value and output of the output type using the output scaling low limit high limit settings Output Edel 00 0 4 Input a10 Input Low limit High limit High limit Low limit Low limit lt High limit Low limit gt High limit However the output is 0 to 110 in a rang
147. f Internal Events to 3 are displayed in the operation display mode can be set EV display setup 15 0 Internal Event set value is not displayed in Standard Setup setting Setup bank the operation display mode High function 1 Set value of Internal Event 1 is displayed in the operation display mode 2 Set values of Internal Events 1 to 2 are displayed in the operation display mode 3 Set values of Internal Events 1 to 3 are displayed in the operation display mode C Handling Precautions e Even though the Internal Event set value is set at Enabled the Internal Event set values are not displayed when the main setting and sub setting are not necessary according to the operation type of Internal Event e The main setting and sub setting of Internal Events 4 to 5 cannot be displayed in the operation display mode E Timer remain time display setup Whether or not the ON delay OFF delay remain time of Internal Events 1 to 3 is displayed in the operation display mode can be set Timer remain time display 0 ON OFF delay remain time of Internal Event Standard setup is not displayed in the operation display High function Setup setting Setup bank mode ON OFF delay remain time of Internal Event 1 is displayed in the operation display mode ON OFF delay remain time of Internal Events 1 to 2 is displayed in the operation display mode ON OFF delay remain time of Internal Events 1 to 3 is displayed in the operation disp
148. first word 1 2 3 Start write word address 4 5 Write data second word Response message The figure below shows the structure of the application layer of the response message for the data write command e Normal termination bd 1 e Abnormal termination or warning The abnormal termination code is entered at XX 1 For details of codes Ce refer to 7 6 List of Termination Codes on page 7 14 1 Termination code Maximum read data count per message Up to 16 words for both RAM and EEPROM areas 7 7 Chapter 7 CPL COMMUNICATIONS FUNCTIONS E Fixed length continuous data read command RD command This command reads continuous data in two byte units This command is suitable for handling data in ladder programs sent by PLC communications as the data is of a fixed length The start data address is expressed as four hexadecimal digits The data count is expressed as four digits and data is expressed as four X n n is a positive integer hexadecimal digits Send message The read start data address four hexadecimal digits and the read data count four hexadecimal digits are sent 1 2 3 1 Fixed length continuous data read command 2 Start data word address 3 Data count Response message If the message is sent successfully the termination code is taken to be normal two decimal digits and returned appended with the read data count four hexadecimal digits X read data count specified b
149. following describes examples showing how to use the ON OFF control action point offset To turn OFF the output at 205 C or more and turn ON the output at less than 190 C with the heat control and SP 200 C the differential is set to 15 C and the offset is set to 5 C To turn OFF the output at 5 C or less and turn ON the output at more than 10 C with the cool control and SP 10 C the differential is set to 5 C and the offset is set to 5 C In the fixed PID control or ST self tuning the PID control related items can be set P Proportional band Parameter setup PID bank Integral time Parameter setup PID bank D Derivative time Parameter setup PID bank Manual reset Parameter setup PID bank MV low limit Parameter setup PID bank MV high limit Parameter setup PID bank P Proportional band cool Parameter setup PID bank Integral time cool Parameter setup PID bank D Derivative time cool Parameter setup PID bank Output low limit Cool Parameter setup PID bank Output high limit Cool Parameter setup PID bank FEI 0 1 to 999 9 0 to 9999s No integration control action when set at 0 0 to 9999s No derivative control action when set at 0 10 0 to 110 0 10 0 to 110 0 10 0 to 110 0 0 1 to 999 9 0 to 9999s No integration control action when set at 0 0 to 9999s No derivative control action when set at 0
150. formed 4 Word address out of the range Only the termination code is RS 100000W 1 e Out of the range between 256 and returned but the message RDO3G90001 65534 processing is not performed RUO0 3E903EA WS 03E9W 1 WDOXXxX0001 WU0003E9001 42 Value of data out of the specified range Processing is performed up to the WS 2101W 100 XXX e 32769 or smaller or 32768 or greater word address in question the WS 2101W 100000 succeeding processing is not WD03E900010XXX performed Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 7 Reception and Transmission Timing E Timing specifications for instruction and response message The cautions below are required with regard to the timing to transmit a instruction message from the master station and a response message from the slave station Response monitor time The maximum response time from the end of the instruction message transmission by the master station until when the master station receives a response message from the slave station is two seconds 1 in the figure below So the response monitor time should be set to two seconds Generally when a response time out occurs the instruction message is resent Transmission start time A wait time of 10ms is required before the master station starts to transmit the next instruction message to the same slave station or a different slave station after the end of receiving response message 2 in the figure below RS 485 3 wire system 1 2
151. g RUN READY AT stop lt _ gt lt _ ST stop AUTO MANUAL AUTO MANUAL RUN MANUAL mode RUN MANUAL mode AT stop RUN READY AT stop ST stop oo ST stop Control status Control stop status Automatic operation This unit automatically determines the MV values Manual operation The MV values are operated manually Auto tuning The PID constants are set automatically using the limit cycle Self tuning The PID constants are set automatically while the control is kept continuously 2 9 Chapter 3 INSTALLATION CAUTION Use the SDC15 within the operating ranges recommended in the specifications temperature humidity voltage vibration shock mounting direction atmosphere etc Failure to do so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation E Installation place Install the controller in the following locations e Common mode voltage for I O excluding the power supply and relay contact output The voltage to the grounding line must be as follows AC 33V r m s or less and 46 7V peak or less DC 70Vdc or less e Not high or low temperature humidity e Free from sulfide gas or corrosive gas e Less dust or soot e Appropriately processed locations to prevent direct sunlight wind or rain e Less mechanical vibration and shock e Not close to the high voltage line welding machine or
152. g Setup bank e Details of PV square root extraction The calculation input in and the calculation result in are expressed as PVin and PVout respectively When the PV input is the PV square root extraction dropout set value or more and less than 100 0 the control formula becomes as shown below PVout vPVin 100 X 100 When the PV input is larger than 0 0 and smaller than the PV square root extraction dropout set value PVout 0 0 When the PV input is 0 0 or less or 100 0 or more the square root extraction is not performed Therefore PVout PVin 5 3 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Output after PV square root extraction PVout A 100 FS EE Y Xin 100 X100 1oo rs Pvin Dropout value variable change from 0 1 to 100 0 E Decimal point position When the PV input type is L DC voltage DC current or when the PV input type is a part of the PV input range type of R RTD the decimal point position of the PV input can be set Decimal point position 0 No decimal point Simple Setup setting Setup bank 4 1 1 digit after decimal point Standard 2 2 digits after decimal point High function 3 3 digits after decimal point e When the PV input type is L DC voltage DC current the display and setting can be made e When the PV input type is R RTD and the PV input range type is a range having the decimal point stated in PV range table on page 5 2 of 5 1 PV Input 0 No dec
153. g according to output at PV alarm Setting Setup C16 ON OFF control Setting Parameter dIFF oF FS C16 gt 0 0 C16 lt 0 0 MV1 output ON or output OFF MV1 output ON MV1 output OFF 5 9 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Fixed PID Control method Fixed PID Control method ST Self tuning Setting Parameter CtrL Setting Parameter CtrL must be set at 1 must be set at 2 SP lag overshoot suppression ST is not run in the following cases Setting Extended tuning SP Lg e Heat Cool control is used e Just FiTTER is used RationaLOOP high precision control logic Setting Extended tuning Ctr A E Adjustment according to step response hunching Setting Extended tuning Just FiTTER overshoot suppression St SA St Sb St Hb St Ud Setting Extended tuning JF ov JF bd Branching according to MANUAL mode Bumpless transfer Preset selection AUTO MANUAL mode Setting Setup C19 C20 AUTO mode PV is faulty and C19 1 Branching according to Output at PV alarm output operation at PV alarm Setting Setup C20 Setting Setup C19 C20 Branching according to RUN READY mode READY mode PV is correct or C19 0 Branching according to Heat Cool control PID control Setting Setup C26 Setting PID P 1 l 1 d 1 rE 1 oL 1 oH 1 P 1 C I 1 C d 1 C oL 1 C oH 1 C Output at READY Setting Setup C17 Branching according to Heat Cool
154. g is successful the normal termination code two decimal digits is returned If only part of the data is written and the remaining data is not written the warning termination code two decimal digits is returned If none of the data is written the abnormal termination code two decimal digits is returned e Normal termination 0 0 1 e Abnormal termination or warning The abnormal termination code is entered at XX 1 For details of codes Ce refer to 7 6 List of Termination Codes on page 7 14 1 Termination code Maximum read data count per message RAM area Up to 27 words EEPROM area Up to 16 words 7 9 Chapter 7 CPL COMMUNICATIONS FUNCTIONS E Fixed length random data read command RU command This command reads random non continuous data in two byte units Send message The data address four hexadecimal digits of the data to be read is sent in the specified order Riufjoo PN 1 2 3 4 5 1 Fixed length random data write command 2 Sub command fixed to 00 3 Data address 1 4 Data address 2 5 Data address n Response message If the message is sent successfully the termination code is taken to be normal two decimal digits and returned appended with the read data count four hexadecimal digits X read data count specified by the command If message transmission ends in error the termination code is taken to be in error two decimal digits and returned without
155. g on the operation type of Setting required by the operation type of the internal Display Item Contents Initial User Remarks value level Wa E356 E ES Display example Internal Event 3 main setting Internal Event 3 sub setting Timer remain time 3 the internal event 1999 to 9999U Set value is other than the following values 0 to 9999U Set value is an absolute value 199 9 to 999 9 Set value is MV Setting is disabled T is displayed at the right end digit when using the ON delay time L is displayed at the right end digit when using the OFF delay time event is displayed Whether or not this item is displayed is selected by the EV display setup C76 Whether or not this item is displayed is selected by the timer remain time display setup C77 Chapter 6 LIST OF DISPLAYS AND SETTING DATA 6 2 List of Parameter Setting Displays The following shows the meanings of the values stated in the User Level column 0 Simple Standard or High function configuration 1 Standard or High function configuration and 2 High function configuration DW Mode bank Bank selection Ag E Display Item Contents Initial User Remarks value level AUTO MANUAL AUto AUTO mode Displayed when the control MAn MANUAL mode method is other than the ON OFF control CtrL 0 Whether or not this item is displayed is selected by the display mode setup C73 RUN READY rUn RUN mode
156. ghtening torque of the terminal screw 0 4Nem 0 4 to 0 6Nem changed 5 2 Handling Precautions item added 5 26 When PV alarm occurrence and recovery are frequently repeated added 5 34 6 17 6 18 Event channel def Contents corrected O Invalid Every Internal Event 1 to 5 Internal Event number added 5 40 5 41 Operation type Heater 1 2 burnout Over current Heater 1 2 short circuit an annotation added 7 4 List of data link layer data definitions Sub address Character code 00 30H 30H corrected eResistance temperature detector RTD input Allowable wiring resistance and Influence of wiring resistance added eDC voltage input Input impedanse added Other specifications Over voltage category EN664 1 IEC60664 4 changed WAMATAKE Specifications are subject to change without notice Yamatake Corporation Advanced Automation Company Totate International Building 2 12 19 Shibuya Shibuya ku Tokyo 150 8316 Japan URL http www yamatake com This has been printed on recycled paper 02 Printed in Japan 1st Edition Issued in Nov 2003 A 2nd Edition Issued in Sep 2004 E
157. haracters ae ees EE Start of message e address 0 to 7FH are aed as Identification of device hexadecimal character codes to communicate with Device ID code x e or x SC PE Device type ETX 03H End position of the application layer Checksum OOH to FFH are expressed as two Checksum of message digit hexadecimal character codes eee Description of data items STX 02H When STX is received the device judges this to be the start of the send message For this reason the device returns to the initial state whatever reception state it was in and processing is started on the assumption that the STX the first character has been received The purpose of this is to enable recovery of the device s response at the next correct message e g RETRY message from the master station in the event that noise for example causes an error in the sent message Station address Of the messages sent by the master station the device creates response messages only when station addresses are the same Station addresses in messages are expressed as two digit hexadecimal characters The station address is set up by the station address setup setup setting C65 However when the station address is set to 0 30H 30H the device creates no response even if station addresses match The device returns the same station address as that received as the response message Sub address The SDC15 does not use the sub address For this reason set 00 30H
158. he following is an example of send message while reading data MODBUS ASCII Abo 41H 30H 33H 30H 33H 45H 39H 30H 30H 30H 32H 30H 35H ODH OAH P fo Alo 3 0 3 o o 0 0 2 0 5 CRIF 2 3 4 5 6 1 Start of message 2 Station address 3 Read command 4 Start word address 5 Read count 6 Checksum LRC 7 Delimiter MODBUS RTU 1 Station address 2 Read command 3 Start word address 4 Read count 5 Checksum CRC A response message corresponding to the command content is returned when the message is correctly received The figure below shows the structure of the response message while reading data MODBUS ASCII 30H 33H 30H 31H 30H 30H 30H 33H Ptocatorstovstors otto oo ste elo e Example in case of normal reception 1 Start of message 2 Station address 3 Read command 4 Data count X 2 5 Read data 1 6 Read data 2 7 Checksum LRC 8 Delimiter 8 7 8 8 Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS e Example in case of error BAH 30H 41H 38H 34H 30H 31H 37H 31H ODH OAH Pi JO ATS 4 0 1 7 1 CR LF 3 4 5 6 1 Start of message 2 Station address 3 Error flag since undefined 04 is sent as a command with a send message the most significant bit is turned ON and sent back as 84 4 Abnormal termination code CS refer to page 8 6 5 Checksum LRC 6 Delimiter MODBUS RTU e Example in case of normal reception 00H 03H 1 2 3 4 5 6
159. he setting changing or display can be set disabled using the key lock Key lock All settings are possible Simple Setup setting Lock bank Mode event operation display SP UF Standard lock manual MV and mode key can be set High function Operation display SP UF lock manual MV and mode key can be set UF lock manual MV and mode key can be set Communication lock 7 TC RS 485 communication read write enabled High function Setup setting Lock bank S RS 485 communication read write disabled Loader lock I Loader communication read write enabled High function Setup setting Lock bank L Loader communication read write disabled The communication can be set disabled using the communication lock and loader lock e When using only the key lock setting key lock objects can be displayed but the setting changing cannot be made e When locked with the password the display and setting of key lock objects cannot be made 5 80 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION m Password The setting changing of the key lock communication lock and loader lock can be set disabled using the password 0 Password display DOC 0to 15 Simple Setup setting Lock bank 5 Password 1A to 2B display The initial value Standard becomes 0 when High function the power is turned ON 1 H 0000 to FFFF Hexadecimal value 0000 Simple II Standard Password 1A OC Setup setting Lock bank
160. hen the control output is ON The indicators are always lit when the current output is used C Handling Precautions e To select the LSP group using the mode key it is necessary to set a value of 2 or more in LSP system group e To show the communication status using the decimal point at the right end digit on the lower display select High function configuration and make the LED monitor settings e Do not operate the key with a sharp object such as tip of mechanical pencil or needle Doing so might cause the unit to malfunction Loader connector Loader connector This connector is connected to a personal computer using the dedicated cable supplied with the Smart Loader Package 1 5 Chapter 1 OVERVIEW E Rear panel C15T Panel mount type Terminal part lt Terminal part The power supply input and output are connected to the terminals The M3 screw is used When connecting to the terminal always use a correct crimp terminal suitable for the M3 screw The tightening torque of the terminal screw is 0 4 to 0 6N m C15S Socket mount type Socket part Socket part This socket is inserted into the optional socket The power supply input and output are connected from the socket When performing the wiring from the socket always use a correct
161. here is no response within two seconds Set a communications error to occur if there is no response even after two retries e Be sure to make the above resends to guard against the case when the message cannot be send correctly due to the influence of noise for example during communications Note When the master station resends the message alternatively use the device ID codes X and x This is convenient as you can tell whether or not the received message is the previously received message E Example of communications program A sample program is installed in the folder in which the smart loader package SLP C35 has been installed In the default setting the directory is c program files slp slpc35 cpl cpp The program is written in Borland s C Builder5 0 or Borland C Compiler5 5 for Windows95 98 NT 2000 This program is given here as a reference when the user makes a program and does not assure all the operations You can download Borland C Compiler5 5 from Borland Home Page o Handling Precautions Yamatake assumes no responsibility with regard to any trouble caused by using this program Prior to running the sample program Make sure to check the settings for communications type station address transmission speed and data format of the instrument Running the sample program This program is used for reading and writing data When the program is executed the application layers of the instruction message and respons
162. imal point 0 1U is 0 0001 However the SP up ramp SP down ramp setting cannot display 4 digits after the decimal point the value is displayed without use of the decimal point 5 29 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E SP up ramp down ramp The SP up ramp and down ramp can be set SP up ramp Cc 0 0U No ramp 0 0U High function Parameter aru 0 1 to 999 9U setting Parameter bank The unit of the ramp time is selected using the SP ramp unit SP down ramp GD d 0 0U Parameter JI H setting Parameter bank e When an initial value of 0 0U is set the SP ramp function does not function Therefore when the up ramp setting is set to O 1U or more and the down ramp is set to O 0U the SP ramp functions only during SP up and the SP ramp does not function during SP down Additionally the reverse operation can also be set so that the SP ramp functions only during SP up and it does not function during SP down e 0 1U shows that the decimal point position of the PV is shifted one digit rightward Example When the thermocouple input is in a range of 200 to 1200 C 0 1U is 0 1 C Example When the DC voltage input is in a range of 0 0 to 100 0 0 1U is 0 01 e The ramp is started assuming that the current PV value is used as start point when any of the following conditions is satisfied The power is turned ON READY AUTO status is changed to RUN AUTO status RUN MANUAL status is chang
163. imal point or 1 1 digit after decimal point can be displayed and set C Handling Precautions As this setting is changed the decimal point position of the parameters related to the decimal point position of the PV input is also changed Actually the decimal point position of the following settings are changed SP setting SP low limit high limit setting SP up ramp down ramp setting Event setting and continuous output setting related to PV Event setting and continuous output setting related to SP Event setting and continuous output setting related to deviation absolute deviation 5 4 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E PV input range low limit high limit When the PV input type is L DC voltage DC current the scaling of the PV input can be set PV input range low limit When the PV input type is L the following When the PV input Simple Setup setting Setup bank contents apply type is L the initial Standard 1999 to 9999 no decimal point value is 0 High function 199 9 to 999 9 1 digit after decimal point 19 99 to 99 99 2 digits after decimal point 1 999 to 9 999 3 digits after decimal point ae SE When the PV input type is T or R the Value is 1000 range low limit and high limit values selected using the PV input range type are used PV input range high limit Setup setting Setup bank e When the PV input type is T thermocouple or R RTD the setting item c
164. ing stop start selection release all DO digital output latches and OFF ON selection of communication DI digital input 1 E AUTO MANUAL mode The AUTO MANUAL mode selection can be set AUTO MANUAL AUto AUTO mode Communication value is Simple Parameter setting Mode TOP Standard bank MAn MANUAL mode Communication value High function is 1 e When the AUTO MANUAL mode is changed the display is automatically returned to the operation display e If the operation type of internal contacts to 3 is set at AUTO MANUAL A M AUTO MANUAL can be displayed but the setting cannot be made e When CtrL Control method is set at 0 ON OFF control A M AUTO MANUAL cannot be displayed and set e When bit 0 AUTO MANUAL display of C73 MODE display setup is set at 0 no display A M AUTO MANUAL cannot be displayed and set E RUN READY mode The RUN READY mode selection can be set RUN READY rUn RUN mode Communication value is 0 rUn Simple Parameter setting Mode rdy READY mode Communication value is Standard bank Ska High function e If the operation type of internal contacts 1 to 3 is set at RUN READY r r RUN READY can be displayed but the setting cannot be made e When bit 1 RUN READY display of C73 MODE display setup is set at 0 no display r r RUN READY cannot be displayed and set 5 7 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WAT Auto Tuni
165. ing bracket For C15T Name Model No 81446403 001 Accessory Gasket 81409657 001 Accessory Current transformer Hole diameter 5 8mm QN206A Current transformer Hole diameter 12mm QN212A Socket For C15S Hard cover Soft cover Terminal cover Smart Loader Package L shaped plug adaptor 81446391 001 81446442 001 81446443 001 81446898 001 SLP C35J50 81441057 001 Appendix Appendix Glossary Abbreviations are used in the descriptions tables and figures in this manual The following shows the main abbreviations AT Auto Tuning CT Current Transformer DI Digital Input DO Digital Output Control outputs of relay and voltage pulse and event output EV Event LSP Local Set Point The meaning of LSP and SP is same in case of the SDC15 MFB Motor Feed Back This indicates the feed back of motor opening which is used for position proportional control This controller does not have MFB function MV Manipulated Variable PV Process Variable RSP Remote Set Point This is the set point which is set by the analog input from an external device This controller does not have RSP function SP Set Point ST Self Tuning U Unit This indicates the minimum digit of the selected PV input range with industrial unit C Pa l min etc 1U 1 C in a range of 200 to 200 C 1U 0 1 C in a range of 0 0 to 200 0 C Additionally 1U 0 01 when the DC voltage input is scaled to 0 00 to 10 00 Furthe
166. ion i V O shows that the ON OFF is changed at a point that type 1U is added to this value Operation type SP high limit SP low limit SP high low limit MV high limit MV low limit MV high low limit lt HYS ON Main setting sp e k gt ON HYS Main setting vi Sy Zus ON BE sy ms Main setting Sub setting sP er e o YHYS 4 ON Main setting MV e gt ON HYS Main setting S A MV gt ON H St D Gei ON Main setting Sub setting MV gt ON 4 HYS A j HYS 4 ON lt O o Main setting Sub setting CTT at output ON gt OFF before measuring the CT1 current value oO Heater 1 burnout Over current Heater 1 short circuit lt d HYS ON Main setting CT1 at output OFF gt OFF before measuring the CT1 current value eo lt on 4 HYS D Guef ON lt O gt Main setting Sub setting CT2 at output ON gt OFF before measuring the CT2 current value Heater 2 burnout Over current o Heater 2 short circuit lt kaf HYS ON Main setting CT2 at output OFF gt OFF before measuring the CT2 current value 5 40 Reverse action shows that the ON OFF is changed at this value O shows that the ON OFF is changed at a point that 1U is added to this value HYS Main setting SP gt lt HYS ON Main setting sP gt lt gt Us ont He QO gt lt
167. ion Alarm reverse OR operation Alarm reverse AND operation 2nd digit Special OFF setup As usual When EV main setting is O the event is set to OFF 3rd digit Delay time unit setup 0 0 1s i 1s 2 1 min 4th digit Undefined 0 Undefined High function e When the internal event configuration 1 operation type is set at 0 No event the internal event configuration 3 alarm OR special OFF setup and delay time unit is not displayed The following shows the relationship among alarm OR setting alarm present not present and internal event ON OFF Alarm OR setting Alarm AL01 to Internal event 99 present not ON OFF status before ON OFF status after present alarm OR process Dn Ka Z Z zZ Z zZ zZ Z Z zZ zZ Not present Not present Present Present Alarm direct Not present OR operation Not present Present Present Alarm direct Not present AND operation Not present Present Present Alarm reverse Not present OR operation Not present Present Present Alarm reverse Not present AND operation Not present Present Present O Internal event alarm OR process 5 47 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Main setting sub setting and hysteresis Main setting sub setting and hysteresis accompanying with the operation type can be set Internal Event 1 Main setting Parameter setting Event bank Internal Event 1 Sub setting Parameter
168. ion 5805 16AD 22189 seab a Internal Event 1 Controller alarm OR 5806 16AE 22190 seac Internal Event 1 Special OFF setup 5807 16aF 22191 sear Internal Event 1 Delay unit 5808 16B0 22192 aen Reserved for future extension 5809 1681 22193 seBt a Internal Event 2 Operation type 5810 16B2 22194 5682 Internal Event 2 Direct Reverse 5811 16B3 22195 sel Internal Event 2 Standby 5812 16B4 22196 sepa EE ES WS WER ES SH S Internal Event 2 state at READY 5813 16B5 22197 56B5 Reserved for future extension 5814 16B6 22198 56B6 Internal Event 2 Controller alarm OR 5815 16B7 22199 56B7 ernal Event 2 Special OFF setup 5816 16B8 22200 56B8 ernal Event 2 Delay unit 5817 16B9 22201 56B9 Reserved for future extension 5818 16BA 22202 56BA Internal Event 3 Operation type 5819 16BB 22203 56BB Internal Event 3 Direct Reverse 5820 16BC 22204 56BC Internal Event 3 Standby 5821 16BD 22205 56BD Internal Event 3 state at READY 5822 16BE 22206 56BE Chapter 9 LIST OF COMMUNICATION DATA Bank Item name RAM address EEPROM address EEPROM Decimal point basics Event Reserved for future extension Configuration Internal Event 3 Controller alarm OR Internal Event 3 Special OFF setup Internal Event 3 Delay unit Reserved for future extension Internal Event 4 Operation type Event 4 Direct Reverse
169. ips or water to enter the controller case Doing so might cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause electric shock or fire Do not use unused terminals on the SDC15 as relay terminals Doing so might cause electric shock fire or faulty operation We recommend attaching the terminal cover sold separately after wiring the SDC15 Failure to do so might cause electric shock fire or faulty operation Use the relays within the recommended life Failure to do so might cause fire or faulty operation Use Yamatake Corporation s SURGENON if there is the risk of power surges caused by lightning Doing so might cause fire or faulty operation Do not make incorrect connections If the cables are connected incorrectly this might cause the unit to malfunction SV Gaga 0 Gei SUS The controller does not function for approximately 6 sec after the power has been turned ON Great care should be taken when the relay output from the controller is used as interlock signals iii AN CAUTION The part between the control output 1 and control output 2 is not isolated When necessary use an appropriate isolator Do not connect multiple loader cables to multiple units from one personal computer The current coming from other circuits might cause the PV value indication error to occur
170. it at AT AT oL and MV high limit at AT AT o and the other is between the MV low limit oL 1 and MV high limit oOH 1 of the PID constant When there are no common portions in two ranges the AT function is stopped automatically e When the Heat Cool control is used the MV becomes a value limited by the MV low limit at AT At oL MV high limit at AT At oH the heat MV becomes a value limited by the MV low limit oL 1 MV high limit oH 1 of the PID constant and the cool MV becomes a value limited by the output low limit Cool oL1 C output high limit Cool oH1 C of the PID constant e When the MV low limit at AT AT oL high limit AT oH MV low limit oL 1 high limit oOH 1 output low limit cool oL1 C high limit cool oH1 C of the PID constant are set unevenly the PV may not be changed up or down even though the MV is changed by the AT In this case the AT is kept continued If this occurs the AT is stopped manually the high limit and low limit of the manipulated variable are set again and the AT is started again e The number of limit cycles and period of time from the AT start to AT end may vary depending on the control subject e The MV ON and OFF are repeated several times during execution of the AT function to perform the limit cycle The OFF operation described here means MV limited by the MV low limit at AT A o H or MV high limit at AT oL The default setting before shipment is 0 Additionally
171. k High function Heat Cool change point 10 0 to 110 0 50 0 High function Setup setting Setup bank The following shows the Heat Cool control calculation PID heat PID cool o Heat cool ege See Change point T PID heat PID cool Constants P 1 d rE Constants oL oH Constants oL oH PV PID control i Heat Cool output Heat MV s Fixed at Ge Deeg i MV calculation ETA reverse action PID control result Heat Cool control dead zone Heat Cool control change point 5 15 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION e When using the Heat Cool control C26 1 the display and setting can be made e When MV 50 the control is changed to the PID heat e When MV lt 50 the control is changed to the PID cool e When the heat cool change is set at energy saving C27 1 the heat cool change is suppressed to indirectly obtain the energy saving effect However when the heat cool dead zone C28 is less than 0 0 the energy saving effect cannot be obtained e How the relationship between the output heat and output cool is made for the PID control result MV is set 100 0 100 0 Cool MV Heat MV 0 0 1 0 0 0 0 Change point 100 0 MV Dead zone 0 0 Absolute value of dead zone 100 0 lt lt 100 0 Cool MV dE Heat MV 0 0 0 0 0 0
172. l event2 Setup 4 Deviation high liv Internal Contac Us E o FD 0 Normally v0 Normally open normally C D Logical AND of DI1 A contact Reversed at this point since the Mode RUN READY and timer B contact mode is the READY mode when selection contact turned ON Example 3 Simple pattern mode key Explanation When the mode key is pressed the mode is changed to the RUN mode and the PV is started The SP value moves up or down along with the up down ramp set value When the SP value reaches the final SP value and the PV value enters the constant range the counting is started After the T2 time has elapsed the mode is changed to the READY mode 5 63 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 64 Setting example e Event Display Internal Event 1 Internal Event 2 Operation type Ex C1 9 Deviation high low limit 32 Timer Status Final SP reference Standby 0 No standby EVENT state at READY Ex C2 1 EVENT state at READY 0 EVENT state at READY is forcibly turned OFF is continued Alarm OR 0 None Special OFF setup 0 As usual Delay time unit 0 0 1s Event main setting Ex 3 low limit Event sub setting Ex SB 3 high limit Hysteresis 9999 OFF delay Ex OF 0 Note The internal event No is indicated at the mark of x shown in the Display column e DI Assignment DI Assignment Display Internal Contact 1 Internal Contact 2 Operation type 7 RUN RE
173. lay and OFF delay it is necessary to put in High function configuration The default settings of the ON delay and OFF delay before shipment are 0 0s The default setting of the event channel designation of the DI assignment before shipment is 0 In this case the timer event start stop can be set for all internal events from one internal contact Dl Additionally as one or more event channel designation is set the timer event start stop can be set for one internal event specified by one internal contact Dl However when setting the event channel of the DI assignment it is necessary to put in High function configuration Timer 32 The direct and reverse action settings are disabled for the timer event status When using the timer event it is necessary to set the operation type of the DI assignment to Timer Start Stop Additionally when setting the event channel designation of the DI assignment multiple timer events are controlled from individual internal contacts Dl Setting items e ON delay time A period of time necessary to change the event from OFF to ON after DI has been changed from OFF to ON e OFF delay time A period of time necessary to change the event from ON to OFF after DI has been changed from ON to OFF Operation specifications e The event is turned ON when DI ON continues for ON delay time or longer e The event is turned OFF when DI OFF continues for OFF delay time e In other cases the current status is c
174. lay mode CJ Handling Precautions e Even though the Internal Event timer remain time is set at Enabled the timer remain time is not displayed when the timer remain time display is not necessary according to the operation type of Internal Event e The timer remain time of Internal Events 4 to 5 cannot be displayed in the operation display mode 5 74 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR CT display setup Whether or not the CT current value is displayed in the operation display mode can be set CT display setup 0 CT current value is not displayed in the Standard Setup setting Setup bank operation display mode High function 1 CT1 current value is displayed in the operation display mode 2 CT1 to 2 current values are displayed in the operation display mode e When the optional model has two CT input points the display and setting can be made E User level The user level of the console display can be set As a larger value is set the number of possible displays settings is increased User level 74 0 Simple configuration Simple Setup setting Setup bank i 1 Standard configuration Standard 2 High function configuration High function E Communication monitor display The function of the decimal point LED at the right end digit of the lower display lower 4 digit display can be set Communication monitor 0 Disabled High function display Flashing while data is sending through RS
175. le MV as the PV increases WR Special control outputs The control output at PV alarm and control output at READY can be set Output operation at PV fe m 0 Control calculation is continued High function alarm IJ 4 Output at PV alarm is output Setup setting Setup bank Output at PV alarm IG 10 0 to 110 0 0 0 High function Setup setting Setup bank Output at READY Heat 10 0 to 110 0 0 0 Standard Setup SE bank High function Output at READY Cool if 10 0 to 110 0 0 0 Standard Setup SE Gg High function e When the control method is other than the ON OFF control CtrL 0 and the Heat Cool control is set enabled C26 1 Output at READY cool C18 can be displayed and set e The PV alarm status means that ALO1 02 or 03 occurs 5 12 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E MANUAL mode change The control output when the AUTO mode is changed to the MANUAL mode can be set Output operation at 4 0 Bumpless transfer Standard changing Auto Manual I 4 Preset High function Setup setting Setup bank Preset MANUAL value cu 10 0 to 110 0 0 0 or 50 0 Standard Setup setting Setup bank High function e When Output operation at changing Auto Manual C19 is set at 0 Bumpless transfer the manipulated variable MV when the AUTO mode is changed to the MANUAL mode is retained When set at 1 Preset the manipulated variable MV is set to Preset MANUAL value C20 when the A
176. le byte units is as follows 02H 30H 31H 30H 30H 58H 52H 53H 03H Assume that the result is 376H 2 The low order one byte of the addition result 376H is 76H The 2 s complement of 76H is 8AH 3 Convert the obtained 8AH to a two byte ASCII code The result is IN 38H AT 41H and the two bytes 8 38H and A 41H are the checksum e CR LF This indicates the end of the message Immediately after LF is received the device enters a state allowed to process the received message WR Application layer The table below shows the configuration of the application layer Command RS decimal number format continuous address data read command WS decimal number format continuous address data write command RD hexadecimal number format continuous address data read command WD hexadecimal number format continuous address data write command RU hexadecimal number format random address data read command WU hexadecimal number format random address data write command Data delimiter RS WS comma Other commands None Word address RS WS 501W etc Other commands 01F5 etc Read count Numerical value of characters expressed as 1 for example Numerical value RS WS Numerical value of characters expressed as 100 for example to be written Other commands Numerical value of characters expressed in hexadecimal as 0064 for example 7 5 Chapter 7 CPL COMMUNICATIONS FUNCTIONS
177. le effort has been made to ensure that this User s Manual is free from inaccuracies and omissions If you should find any inaccuracies or omissions please contact Yamatake Corporation In no event is Yamatake Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2003 Yamatake Corporation ALL RIGHTS RESERVED SAFETY REQUIREMENTS A To reduce risk of electric shock which could cause personal injury follow all safety notices in this documentation A This symbol warns the user of a potential shock hazard where hazardous live voltages may be accessible e Ifthe equipment is used in a manner not specified by the manufacturer the protection provided by the equipment must be impaired e Do not replace any component or part not explicitly specified as replaceable by your supplier e All wiring must be in accordance with local norms and carried out by authorized and experienced personnel e A switch in the main supply is required near the equipment e Main power supply wiring requires a T 200mA 250V fuse s IEC 127 EQUIPMENT RATINGS Supply voltages 100 to 240V operating power supply voltage 85 to 264Vac Frequency 50 60Hz Power consumption 12VA maximum EQUIPMENT CONDITIONS Do not operate the instrument in the presence of flammable liquids or vapors Operation of any electrical instrument in such an environment constitutes a safety hazard Temperature 0 t
178. lue at output ON Current value at output OFF 0A Output is ON Current value at output ON Current value at output OFF D Handling Precautions The current value at output ON is used when the operation type of the Internal Event is set at heater burnout over current The current value at output OFF is used when the operation type of the Internal Event is set at heater short circuit 5 68 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR CT type A desired operation type can be set for each of CT input 1 or CT input 2 CT1 operation type T 0 Heater burnout detection Simple Setup setting Setup bank L 1 Current value measurement Standard CT2 operation type r IJE High function Setup setting Setup bank e When the optional model has two CT input points the display and setting can be made e When the CT type is set at current value measurement the current value at output ON is updated regardless of the output ON OFF status and the current value at output OFF is fixed at 0 0A E CT output When the CT type is set at heater burnout detection the output of the output ON OFF monitor object can be set CT1 output 0 Control output 1 Simple Setup setting Setup bank 1 Control output 2 Standard 2 Event output 1 High function CT2 output 3 Event output 2 Setup setting Setup bank 4 Event output 3 e When the optional model has two CT input points and the CT type is
179. n PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the low limit In the following cases the event is turned OFF with the priority over the above conditions e The absolute value of the deviation PV SP becomes less than the sub setting However the event is turned OFF when the absolute value of the deviation is less than the sub setting hysteresis value after the absolute value of the deviation has become the sub setting or more e A period of time after the operation has been started by power ON is less than the OFF delay time CAUTION When setting the ON delay and OFF delay it is necessary to put in High function configuration The default settings of the ON delay and OFF delay before shipment are 0 0s Heat control Cool control PV tobe used tions 1 ez 4 PV to be used as reference PV Main setting 0 or more lain setting as reference a saying 0 or more conditions 4 fea satistying A i tistying dar PV to be used oe conditions VE i as reference j ain Selm or more j g o RV tobe used as reference i Time t t MV i i MV i i CA TA i Area satisi High limit TA Area satisfying conditions conditions Area satisfying conditions Low limit Low limit Conditions 3 ON delay set time 0 m ON Conditions 3 ON delay sei time Reg
180. n the time proportional cycle time is less than 10s 250ms when the time proportional cycle time is more than 10s 0 to 20mAdc or 4 to 20mAdc current output Max 6009 0 5 FS under standard conditions However 1 0 FS in a range of 0 to ImA 2 points No voltage contact or open collector Max 2500 Min 100 KO Max 1 0V 5 5Vdc 1V Approx 7 5mA at short circuit Approx 5 0mA at contact resistance of 25022 1s or more 2 points Number of current transformer windings 800 turns Optional unit Model No QN206A Hole diameter 5 8 mm Optional unit Model No QN212A Hole diameter 12mm 0 4 to 50A 70A 0 0 to 70 0A 5 FS 0 1A 0 to 3 points This may vary depending on the model SPST contact 3 points Common 2 points Each individual point 250Vac 30Vdc 2A Resistance load 100 000 cycles or more 5V 10mA Reference value RS 485 communication Transmission line Transmission speed Communication distance CPL MODBUS Communication protocol Number of connection units Terminating resistor Loader communication Transmission line Transmission speed Recommended cable Chapter 13 SPECIFICATIONS 3 wire method 4800 9600 19200 38400 bps Max 500m Half duplex start stop synchronization method In conformity with CPL and MODBUS Max 31 units Connection prohibited 3 wire method Fixed at 19200 bps Specially designed cable 2m Model No 81440793 001 Isolation between in
181. ng stop start The AT stop start selection can be set AT Auto Tuning stop start H L At oF AT stop Communication value is 0 At oF Simple Parameter setting Mode At ON AT start Communication value is 1 Standard bank High function e The AT is stopped in the MANUAL or READY mode e If the PV high limit alarm ALO1 or PV low limit alarm ALO2 occurs the AT is stopped e If the operation type of internal contacts 1 to 3 is set at AT stop start At AT stop start can be displayed but the setting cannot be made e When CtrL Control method is set at 0 ON OFF control At AT stop start cannot be displayed and set e When bit 3 AT stop start display of C73 MODE display setup is set at 0 no display At AT stop start cannot be displayed and set For details about AT gt referto AT on page 5 18 and AT function on page 5 21 E Release all DO digital output latches Release all DO digital output latches can be set en Release all DO digital L Lt ON Latch is continued Communication Simple output latches Dt value is 0 Standard Parameter setting Mode Lt oF Latch is released Communication High function bank value is 1 e If the operation type of internal contacts 1 to 3 is set at Release all DO latches do Lt Release all DO latches can be displayed but the setting cannot be made e When bit 4 Release all DO latches display of C73 MODE display setup is s
182. ngth next unsigned short top CRC next for n 0 n lt 8 n carry CRC amp 1 CRC gt gt 1 if carry CRC 0xA001 top crcl CRC amp Oxff00 gt gt 8 CRC lt lt 8 CRC crcl return CRC Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS E Command type e frame end judgment A message end 1 frame end is determined when a time period specified for each transmission speed has passed during which no character is received It is considered that 1 frame has ended when the next character is not received before the time out time shown below passes However the time out time has a fluctuation of 1 ms from the values in the table below Set transmission speed Time out time bps There are two command send message types as shown below Command ASCII RTU binary OH campe 09H eam 0 campie 10H eege E Other specifications 8 6 e Supporting the MODBUS Class 0 e Abnormal termination codes e Maximum number of communications data words e Other For the details of MODBUS specifications gt refer to OPEN MODBUS TCP SPECIFICATION Release 1 0 by Modicon Inc Chapter 8 MODBUS COMMUNICATIONS FUNCTIONS 8 3 Description of Commands E Read command 03H Send Message Response Message This is a command capable of reading the contents of continuous data addresses from a specified read start data address with a single message T
183. nning During SP ramp Undefined Alarm occurs PV alarm occurs Undefined mode key pressing status Event output 1 status Control output 1 status When using internal contact 1 the default input is DI digital input 1 Displayed when internal contact 1 Input bit function is function 1 to 4 dl1 2 0 Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level di Q Internal Contact 1 The digits are determined to 1st digit 0000 Displayed when internal Polarity A to D 2nd digit 3rd digit and 4th digit from contact 1 Input bit function is the right end function 1 to 4 dl1 2 0 1st digit Polarity A 0 Direct Polarity of Input 1 Reverse assign A 2nd digit Polarity B Polarity of Input assign B 3rd digit Polarity C Polarity of Input assign C 4th digit Polarity D Polarity of Input assign D 9 Internal Contact 1 0 Direct Polarity 1 Reverse Internal Contact 1 0 Every Internal Event Displayed when the Event channel def 1 to 5 Internal Event No operation type of internal contact 1 is timer stop start dl1 1 17 Internal Contact 2 Same as Internal Contact 1 Operation type Operation type 0 to 20 Internal Contact 2 Same as Internal Contact 1 Input bit 2 When using internal contact Input bit function function 2 the default input is DI 0 Not used Default input digital input 2 1 to 4 Function 1 to 4 Internal Contact 2 Same
184. nt operations on pages 5 39 to 5 41 ON delay and OFF delay can be set Internal Event 1 ON delay Parameter setting Event bank Internal Event 1 OFF delay Parameter setting Event bank Internal Event 2 ON delay Parameter setting Event bank Internal Event 2 OFF delay Parameter setting Event bank Internal Event 3 ON delay Parameter setting Event bank Internal Event 3 OFF delay Parameter setting Event bank Internal Event 4 ON delay Parameter setting Event bank Internal Event 4 OFF delay Parameter setting Event bank 0 0 to 999 9s Delay time unit is 0 1s 0 0s or Os High function 0 to 9999s Delay time unit is other aa 0 1s 0 0 to 999 9s Delay time unit is O 1s 0 0s or Os 0 to 9999s Delay time unit is other than 0 1s 0 0 to 999 9s Delay time unit is O 1s 0 0s or Os 0 to 9999s Delay time unit is other than O 1s 0 0 to 999 9s Delay time unit is O 1s 0 0s or Os 0 to 9999s Delay time unit is other than 0 1s 0 0 to 999 9s Delay time unit is 0 1s 0 to 9999s Delay time unit is other than 0 1s 0 0 to 999 9s Delay time unit is O 1s 0 to 9999s Delay time unit is other than O 1s 0 0 to 999 9s Delay time unit is O 1s 0 0s or Os 0 to 9999s Delay time unit is other than 0 1s 0 0 to 999 9s Delay time unit is O 1s 0 0s or Os 0 to 9999s Delay time unit is other th
185. nternal Event 1 is output Event output 2 Result of Internal Event 2 is output Event output 3 Result of Internal Event 3 is output e In the output bit function the logical operations AND OR of each control output and each event output are combined In output bit functions 1 to 4 the combination of the logical operations may vary The following shows one logical operation Logical AND Logical OR OFF and OFF OFF OFF or OFF OFF OFF and ON OFF OFF or ON ON ON and OFF OFF ON or OFF ON ON andON ON ON or ON ON 5 53 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR Output assign The assign of four inputs A B C D used for the output bit function can be set Contro op Output Normally opened OFF 0 High function assign A Setup setting DO S Normally closed ON 1 Assignment bank Internal Event 1 Internal Event 2 Internal Event 3 Internal Event 4 Internal Event 5 Control output 1 Output l 7 to 13 Undefined assign C Setup setting DO i 14 MV1 Assignment bank 15 MV2 16 to 17 Undefined 18 Di 19 DI2 20 to 25 Undefined Control output 2 Output 26 Internal Contact 1 assign A Setup setting DO S 27 Internal Contact 2 Assignment bank 28 Internal Contact 3 29 to 33 Undefined 34 Communication DI1 35 Communication DI2 36 Communication DI3 Control output 2 Output 37 Communication DI4 assign C Setup setting DO L 38 MANUAL mode Assignment bank READY mode
186. o 50 C Humidity 10 to 90 RH no condensation Vibration 2m s 10 to 60Hz Over voltage category Category H IEC60364 4 443 EN664 1 Pollution degree Pollution degree 2 EQUIPMENT INSTALLATION The controller must be mounted into a panel to limit operator access to the rear terminal Specifications of common mode voltage The common mode voltages of all I O except for main supply and relay outputs are less than 33Vrms 46 7V peak and 70Vdc APPLICABLE STANDARDS EN61010 1 EN61326 1 ES SAFETY PRECAUTIONS E E About Icons Safety precautions are for ensuring safe and correct use of this product and for preventing injury to the operator and other people or damage to property You must observe these safety precautions The safety precautions described in this manual are indicated by various icons As the following describes the icons and their meanings be sure to read and understand the descriptions before reading this manual A WA R N N G Warnings are indicated when mishandling this product might result in death or serious injury to the user A CAU TI O N Cautions are indicated when mishandling this product might result in minor injury to the user or only physical damage to this product E Examples wrongful operation or misuse of this product These icons graphically represent the actual danger The example on the left warns the user of the danger of electric shock gt Triangles warn the user of a possible dange
187. olution width restraint control coefficient ST step settling Just FiTTER width settling band ST hunching settling width MV low limit at AT MV high limit at AT OO OO O OJ O O O O KEE AE AT Proportional ST step ramp band adjust change AT Integral time adjust AT Derivative time adjust 5 11 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Control action and Heat Cool control The control action direct reverse and Heat Cool control enabled disabled can be selected Control action iy 0 Heat control Reverse Simple direct reverse 1 Cool control Direct Standard Setup setting Setup bank High function Heat Cool control 0 Disabled 0 Simple Setup setting Setup bank 1 Enabled Standard High function e When the control method is other than the ON OFF control Cl 0 Heat Cool control C26 can be displayed and set e When the Heat Cool control is set disabled C26 0 Control action C14 can be displayed and set e When the Heat Cool control is set enabled C26 1 the control action is changed to the reverse action C14 0 the preset MANUAL value C20 is changed to 50 0 and the initial output of PID control C22 is changed to 50 0 e The reverse action heat control is a control that decreases or turns OFF the manipulated variable MV as the PV increases The direct action cool control is a control that increases or turns ON the manipulated variab
188. onal band HE L D 0 00 to 99 99 High function adjust Parameter setup Extended tuning bank e The MV manipulated variable during execution of AT can be limited by the MV low limit at AT At oL and MV high limit at AT AT oH When the Heat Cool control is not used the MV becomes a value limited by both the MV low limit at AT At oL MV high limit at AT At oH and MV low limit oL 1 MV high limit oH 1 of the PID constant When the Heat Cool control is used the MV becomes a value limited by the MV low limit at AT At oL MV high limit at AT At oH the heat MV becomes a value limited by the MV low limit oL 1 MV high limit oH 1 of the PID constant and the cool MV becomes a value limited by the output low limit Cool oL1 C output high limit Cool 0H1 C of the PID constant e The AT type At ty is a setting item that the PID constant of the control characteristics suitable for the system is calculated by the AT Set value immediate response is adjusted to the process that the heater heating directly affects the PV to aim at the adjustment considering the immediate response Set value 2 stability is adjusted to the process that the heater heating indirectly affects the PV to aim at the adjustment considering the stability When compared to the AT functions of Yamatake s conventional models set value immediate response is close to the SDC10 and set value 0 normal is close to the SDC20 21 5 18 Chapter 5 DET
189. ontact compensation Over range burnout PLII 1365 C 105 FS RTD Failure status Indication value RTD burnout a Upscale a epes eer EEN Upscale SC AL01 ALO3 an ne Downscale 10 FS A A and C wire short circuit A and C wire short circuit wire short get e Downscale 10 FS Downscale 10 FS A and B wire A and 41 Pt100 235 C 5 FS C wire short circuit A and B wire A and 42 JPt100 235 C 5 FS C wire short circuit DC voltage DC current Failure status Indication value Burnout 84 0 to 1V Downscale 3 FS 86 1 to 5V Downscale 10 FS Downscale 3 FS Downscale 0 FS Unknown around 0 FS Downscale 10 FS 10 2 Chapter 11 CALIBRATION A CAUTION Do not change the mode to the calibration mode while the control object is being operated When this unit is put in the calibration mode the control output and event output enter the fixed status and they do not function Always start the calibration by considering this point carefully o Handling Precautions It may be required to disconnect and reconnect the wiring for calibration At this time strictly observe the warnings and cautions about wiring stated in Chapter 4 WIRING This chapter describes how to calibrate this unit To calibrate this unit Smart Loader Package SLP C35 is required E Starting the calibration Start up the Smart Loader Package SLP C35 On the menu screen that appears when the Sma
190. ontinued DI ON ON delay OFF delay i ON Internal event 5 44 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Operation type The operation type of the internal event can be set Internal Event 1 No event Simple Configuration 1 Operation PV high limit Standard type PV low limit High function Setup setting Event PV high low limit Configuration bank Deviation high limit Deviation low limit Deviation high low limit Deviation high limit Final SP reference Deviation low limit Final SP reference internal Event3 foe limit Configuration 1 Operation KA h coe type Seiad tint Setup setting Event SP highow limit Configuration bank MV high limit Internal Event 4 MV low limit Configuration 1 Operation MV high low limit type CT1 heater burnout over current Setup setting Event CT1 heater short circuit Configuration bank CT2 heater burnout over current CT2 heater short circuit Internal Event 5 Loop diagnosis 1 Configuration 1 Operation Loop diagnosis 2 type Loop diagnosis 3 Setup setting Event Alarm status Configuration bank READY status MANUAL status Invalid During AT execution status During SP ramp status Control direct action status During ST execution status Invalid Timer status Internal Event 2 Configuration 1 Operation type Setup setting Event Configuration bank NOaRWNM O 5 45 Chapter 5 DETAILED DESCRI
191. ontrol calculation is continued 2 PV alarm 1 Output at PV alarm is output Output at READY 10 0 to 110 0 1 Heat Output at READY 10 0 to 110 0 1 Displayed when the control Cool method is other than the ON OFF control CtrL 0 and the heat cool control C26 1 is used rar co D CH ry ry Dn ry Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level r g Output operation at 0 Bumpless transfer 1 Displayed when the control changing Auto Manual 1 Preset method is other than the A0 Preset MANUAL 10 0 to 110 0 0 0 or ON OFF control CtrL 0 we value 50 0 When the operation mode is Initial output type 0 Auto aA iano ig a mode of PID control 1 Not initialized value C20 becomes the 2 Initialized If SP value different i from the current value is input Manipul ted Variable MV Initial output of PID 10 0 to 110 0 0 0 or control 50 0 Heat Cool control 0 Not used Displayed when the control 1 Used method is other than the ON OFF control CtrL 0 When set at 1 the control action is set to the reverse action C14 0 the preset MANUAL value C20 is set to 50 0 and the initial output of the PID control C22 is changed to 50 0 Heat Cool selection 0 Normal Displayed when the 1 Energy saving Heat Cool control is used Heat Cool control 100 0 to 100 0 C26 1 dead zone Heat Cool control 10
192. operation type of the DO Assignment is set for output bit functions to 4 the display and setting can be made CJ Handling Precautions The output relay may be turned ON and OFF repeatedly at a high speed depending on the conditions To avoid such faulty operation always strictly observe the following cautions Control output 1 When any of Output assign A B C D ot1 2 to ot1 5 is set at 49 Control output 1 status do not set 1 Reverse for the same symbol of Output assign A B C D Polarity Event output 1 When any of Output assign A B C D ev1 2 to ot1 5 is set at 48 Event output 1 status do not set 1 Reverse for the same symbol of Output assign A B C D Polarity 5 56 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR Polarity of output bit function The polarity after the output bit function functions 1 to 4 can be set Control output 1 Polarity 0 Direct High function Setup setting DO R 1 Reverse Assignment bank Control output 2 Polarity Setup setting DO Assignment bank Event output 1 Polarity Setup setting DO Assignment bank Event output 2 Polarity Setup setting DO Assignment bank Event output 3 Polarity Setup setting DO Assignment bank e When the object control output is the relay output or voltage pulse output and the operation type of the DO Assignment is set for output bit functions 1 to 4 the display and setting can be made e When the object ev
193. out indication Thermocouple K J E T R S B N JIS C1602 1995 PL II Engelhard Industries data ITS90 WRe5 26 ASTM E988 96 Reapproved 2002 DIN U DIN L DIN43710 1985 RTD Pt100 JIS C1604 1997 JPt100 JIS C1604 1989 DC voltage 0 to 1Vdc 1 to 5Vdc 0 to 5Vdc 0 to 10Vdc DC current 0 to 20mAdc 4 to 20mAdc 500ms 0 5 FS 1 digit 1 FS I digit in the negative area of the thermocouple Specified by the input conversion at an ambient temperature of 23 2 C However the accuracy of the B thermocouple is 5 FS at a temperature of 260 C or less and 1 FS at a temperature of 260 to 800 C 1999 to 9999 or 199 9 to 999 9 0 2uA Flowed from the A terminal Upscale ALO1 e Resistance temperature detector RTD input Input bias current Burnout indication Allowable wiring resistance Influence of wiring resistance e DC voltage input Input impedance Input bias current Burnout indication e DC current input Input impedance Burnout indication Control output e Relay output Contact rating Life Min open close specifications Min open time close times Approx 1mA Flowed from the A terminal RTD burnout or A wire burnout Upscale ALOL B wire burnout or C wire burnout Upscale ALO1 ALO3 2 or more wires burnout Upscale ALO1 ALO3 Max 10Q at range No 51 to 64 max 85Q the other ranges Max 0 05 FS Q Max 10Q at range No 51 to 64 max 85Q th
194. p selection 0 1 Standard Assignment bank 4 to 20 Other functions Operation type 2 LSP group selection 0 2 High function Setup setting DI 3 LSP group selection 0 4 e Details of LSP group selection with the internal contact function The following shows the LSP group selection value according to the ON OFF status of each internal contact LSP group selection 0 1 OFF 0 ON 1 LSP group selection 0 2 OFF 0 ON 2 LSP group selection 0 4 OFF 0 ON 4 The value that 1 is added to the sum of the LSP group selection values according to the ON OFF status of each internal contact becomes the LSP group number For example when the sum of LSP group selection values of internal contact 1 to 3 is 1 the LSP group number becomes 2 e Even though the LSP system group is 1 the display and setting can be made but the LSP group selection with the internal contact function becomes invalid E SP ramp unit The unit of the SP up down ramp can be set SP ramp unit 3 0 0 1U s High function Setup setting Setup bank JE 1 0 1U min 2 0 1U h e 0 1U shows that the decimal point position of the PV is shifted one digit rightward Example When the thermocouple input is in a range of 200 to 1200 C 0 1U is 0 1 C Example When the DC voltage input is in a range of 0 0 to 100 0 0 1U is 0 01 CJ Handling Precautions When using the DC voltage DC current input with setting of 3 digits after the dec
195. put and output Portions enclosed by solid lines are insulated from other signals Power supply PV input CT input 1 CT input 2 Loader communication Digital input 1 Control output 1 Control output 2 Event output 1 Internal circuit Event output 2 ze Event output 3 Digital input 2 RS 485 communication Whether or not inputs and outputs are provided may vary depending on the model In case of the independent contacts the output and the output 2 are isolated Environment conditions e Standard conditions Ambient temperature Ambient humidity Power supply voltage Vibration Shock Mounting angle e Operating conditions Ambient temperature Ambient humidity Power supply voltage Vibration Shock Mounting angle Ambient temperature Ambient humidity 23 2 C 6045 RH AC power model 105Vac 1 50 60Hz 1Hz DC power model 24Vac 1 50 60Hz 1Hz 24Vdc 5 Om s Om s Reference plane 3 0 to 50 C 0 to 40 C for tight mounting 10 to 90 RH No condensation allowed AC power model 85 to 264Vac 50 60Hz 2Hz Rating 100 to 240Vac 50 60Hz DC power model 21 6 to 26A Vac 50 60Hz 2Hz 21 6 to 52 8Vdc Rating 24Vac 50 60Hz 24 to 48Vdc 0 to 2m s 10 to 60Hz for 2 hrs in each of the X Y and Z direction 0 to 10m s Reference plane 10 e Transportation conditions 20 to 70 C 10 to 95 RH No condensation allowed 13 3 Chapter 13 SPECIFICATI
196. r control output 1 is relay 2 ST Self tuning output The initial value is 1 in other cases MV low limitat AT 10 0 to 110 0 0 0 o Displayed when the control method is other than the Atok 7 oH MV high limit at AT 10 0 to 110 0 100 0 lo ON OFF control CtrL 0 IF a Differential 0 to 9999U a when the control for ON OFF control method is other than the 2FF5 ON OFF control 1999 to 9999U ONORE CONIO CMEA0 action point offset PER Time proportional 0 Unit of 1s Displayed when MV1 time cycle unit 1 1 Fixed at 0 5s proportional output ca of Heat Cool control is connected to the relay control output voltage pulse output or event output in the DO Assignment The initial value of Time proportional cycle 1 is 10 when the control output is the relay output The initial value is 2 in other cases Time proportional 0 Unit of 1s Displayed when the cycle unit 2 1 Fixed at 0 5s Heat Cool control is used Cycle time setting is disabled C26 1 and MV2 time Cycle time setting is disabled 2 Fixed at 0 2s Cycle time setting is disabled 3 Fixed at O 1s Cycle time setting is disabled moses Time proportional 5 to 120s Output includes the relay cycle 1 output 1 to 120s Output does not include the relay output CH Le E Tu 2 Fixed at 0 2s proportional output heat of Cycle time setting is disabled Heat Cool control is
197. r no DI Assignment and other conditions Same as RAM address 9004 decimal Same as RAM address 9003 decimal E E II 9 12 Chapter 10 MAINTENANCE AND TROUBLESHOOTING E Maintenance Cleaning When removing the dirt from the measuring instrument wipe it off with a soft cloth rag At this time do not use any organic solvent such as paint thinner or benzene Part replacement Do not replace any parts of this unit Fuse replacement When replacing the fuse connected to the electric wiring always use the specified standard fuse Standard TEC127 Shut down speed Slow action type T Rated voltage 250V Rated current 200mA E Alarm displays and corrective action The following Table shows the alarm displays and corrective actions if any failure occurs in this unit PV input failure Sensor burnout incorrect wiring Check the wiring Over range incorrect PV input type setting Check the PV input type d PV input failure Sensor burnout incorrect wiring setting Under range incorrect PV input type setting AL GF C failure Terminal temperature is faulty Use the unit at an ambient thermocouple temperature meeting the operating conditions stated in the specification PV input failure Sensor burnout incorrect wiring Check the wiring RTD A D conversion A D converter is faulty It is thought that the main failure body needs to be replaced Contact Yamatake or its dealer a E CH
198. r that may be caused by prohibited to prevent possible danger These icons graphically represent the actual prohibited action The example on the left notifies the user that disassembly is prohibited Gi White circles with a diagonal bar notify the user that specific actions are Black filled in circles instruct the user to carry out a specific obligatory action to prevent possible danger These icons graphically represent the actual action to be carried out The example on the left instructs the user to remove the plug from the outlet CG WARNING Do not disassemble the SDC15 Doing so might cause electric shock or faulty operation Before wiring or removing mounting the SDC15 be sure to turn the power OFF Failure to do so might cause electric shock Do not touch electrically charged parts such as the power terminals Doing so might cause electric shock CAUTION Use the SDC15 within the operating ranges recommended in the specifications temperature humidity voltage vibration shock mounting direction atmosphere etc Do not block ventilation holes Doing so might cause fire or faulty operation Wire the SDC15 properly according to predetermined standards Also wire the SDC15 using specified power leads according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings ch
199. rameter bank High function OUT OUT IN OUT 1 T Ts 1 IN Input to PV filter OUT Control output of current filter OUT Control output of previous filter T Filter set value s Ts Sampling cycle time 0 5s E PV hold It is possible to set the PV to a fixed value using the PV hold PV Max hold and PV Min hold of the DI digital input functions PV hold PV is set to a fixed value and it is not updated PV Max hold PV maximum value is held The PV value is updated only when the new PV value is larger than the currently held value PV Min hold PV minimum value is held The PV value is updated only when the new PV value is smaller than the currently held value RW PV low limit high limit and PV low limit high limit alarms PV low limit and PV high limit are provided for each PV input range type In principle 10 FS of each range becomes the PV low limit while 110 FS becomes the PV high limit For details gt refer to page 10 2 The PV is limited so that it is within a range between the PV low limit and PV high limit If the PV before activation of the PV ratio PV bias and PV filter is larger than the PV high limit PV high limit alarm ALO1 occurs On the contrary if this PV is smaller than the PV low limit the PV low limit alarm ALO2 occurs 5 6 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION 5 2 Mode It is possible to set the AUTO MANUAL mode selection RUN READY mode selection AT Auto Tun
200. re extension 5231 546 SP ramp unit 5232 5470 Reserved for future extension 5233 5471 Reserved for future extension 5234 5472 Reserved for future extension 5235 5473 CT operation type 5236 547 CT output 5237 547 CT1 measurement wait time 5238 547 CT2 operation type 5239 547 CT2 output 5240 547 CT2 measurement wait time 5241 547 Control output 1 range 5242 547 Control output 1 type 5243 547 Control output 1 scaling low limit 5244 547 Control output 1 scaling high limit 5245 547 Reserved for future extension 5246 547 Control output 2 range 5247 547 Control output 2 type 5248 548 Control output 2 scaling low limit 5249 5481 Control output 2 scaling high limit 5250 5482 Reserved for future extension 5251 5483 Reserved for future extension 5252 5484 Reserved for future extension 5253 1485 21637 5485 ojn m Di Silo co olay KA o gt Chapter 9 LIST OF COMMUNICATION DATA Setup Reserved for future extension 5254 1486 21638 s46 a x at xfs oo sess aor ae oer a fx tat xfs Reserved for future extension DI Assignment Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension CPL MODBUS Station address Transmission speed Data format Data length Data
201. rmer input calibration 1 Select the CT input calibration tab 2 Select a desired channel to be calibrated 3 Select Zero from the zero span selection items When selecting a channel perform the Zero calibration first and then perform the Span calibration next since Zero Span is set for one channel 4 Click Read 5 A current value of 0 is applied to the CT input terminal of the channel you have selected and keep the apply status for approximately 30 sec For details about how to connect measuring instruments in the apply status refer to the following Figures CT input 2 This unit CT input 1 This unit 13 Current Current generator 14 15 generator 6 Click Write 7 Select Span from the zero span selection items 8 Click Read 9 Apply a span current value to the CT input terminal of the channel you have selected and keep the apply status for approximately 30 sec 10 Click Write 11 If any channels to be calibrated remain return to operation step 2 C Handling Precautions To calibrate the CT input connect the DC current mA to the input terminal Chapter 11 CALIBRATION Current output calibration 1 2 3 4 5 6 7 8 9 Control output 1 This unit Select the Analog Output Calibration tab Select a desired channel to be calibrated Select ch1 for control output 1 and ch2 for control output
202. rmore 0 1U means 1 10 of 1U Appendix 1 Index Number 3 wife system e eee erect eee cette eee e eee eeee 4 5 5 wire SYStEM e eee e eee e eee e cece tence eens 4 6 A Accessories 3 dees ois wie a Geis eae aera a Kaa 1 3 Alarm GOd iiss cis sitet ad asese sad REES 10 1 ME EE 5 44 Application example eee cece eee eens 5 59 Application layer eseeeeee cece eee eee 7 5 7 3 AT progress display esee eee eee eee eee 6 1 AT Start EE 5 21 AT Stop Start ssc eee eee e eee cece cence eens 5 8 Auto tuning eee eee eee eee eee eee 5 18 5 21 AUTO MANUAL m d ss 4 gert chances chee SE 5 7 C Calibration oe gg aen Ed dea EIERE EIER 11 1 CE marking see e eee eee e eee e tence eens 1 1 CHECKSUM eg aed ieee eeies bininelswascnsaedee 7 4 Cold junction compensation CIA sn 5 1 5 3 Command 6000508 ss 6 s8e sass Rew ass cove ee eaews 7 5 Communication D 38g ga EEN SEN RER e 5 8 Communication lock eceeccecceeceeeees 5 80 Communication mode yal Communication monitor display en 5 75 Communications function esses 7 1 Communications procedures ee 7 2 Connection of communication cable 4 5 Console display 5 70 CONSOLE 28d es kas resis a ideas ne ate ares Sart dara ace 1 4 Ge rn EE 2 2 Constant current type ee eee eee eee ences 4 7 Continuous data read is2s 01s ssdewddeavaxveeceeaxs 7 6 Continuous data Write A 7 7 Continuous output eee e eee eee eee e
203. rrent transformer input 2 current 14419 3853 30803 7853 X value Heat MV for heat cool control 14420 3854 30804 7854 Cool MV for heat cool control 14421 3855 30805 7855 De Operation LSP group selection 14592 3900 30976 7900 LSP value in use 14593 3901 30977 7901 Rb Manual manipulated variable MV 14594 3902 30978 7902 x RUN READY 14595 3903 30979 7903 AUTO MANUAL 14596 3904 30980 7904 AT stop start 14597 3905 30981 7905 Bee for future extension 14598 3906 30982 7906 PID group ess band in use Se time Derivative time Manual reset Proportional band cool egral time cool D Derivative time cool Reserved for future extension Output low limit Cool Output high limit Cool Same as RAM address 9108 decimal Same as RAM address 9110 decimal Same as RAM address 9111 decimal Same as RAM address 9106 decimal Same as RAM address 9107 decimal Writing is enabled under no DI Assignment conditions Same as RAM address 9103 decimal Same as RAM address 9123 decimal Writing is enabled in the MANUAL mode Same as RAM address 9105 decimal ia Writing is enabled under no DI Assignment conditions Same as RAM address 9002 decimal E Ea ES 1 E 1 EE Ea Pe Lee i o Writing is enabled under no DI Assignment and other conditions Same as RAM address 9001 decimal Writing is enabled unde
204. rt Loader Package SLP C35 is started up select Calibration J from the Menu M pull down menu The Calibrate confirmation screen will appear On this screen select OK The Calibration screen will appear and this unit also enters the calibration mode When this unit is in the calibration mode tESt will appear on the lower display However note that another message appears when inspecting the LED CJ Handling Precautions e Yamatake shall not be held responsible for any defects arising from improper calibration made by the customer e To return the unit to the calibration status of the default settings before shipment during calibration follow the steps below From the pull down menu select Command Data retrieval The data which has been calibrated is disposed of and the data is then returned to the default settings before shipment If this operation is performed accidentally during calibration all contents which have been calibrated by the customer will be lost E Exiting the calibration To exit the calibration perform either of the following operations 1 On the Calibration screen of the Smart Loader Package select Quit Q from the File F pull down menu 2 Click X at the upper right corner of the Calibration screen to close the screen The screen will be returned to the menu screen and the unit also returns to the normal mode C Handling Precautions If the loader cable is disconnected before
205. rted when conditions 1 and 2 are satisfied ON delay is started when conditions 1 and 2 are satisfied Set value of operation type Operation type Loop diagnosis 3 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Direct action Reverse action The event is turned ON when any change in PV corresponding to increase decrease in MV Manipulated variable is not observed This event is used to detect any fault at the operation end Setting items e Main setting Change in PV from the point that the MV reaches the high limit 100 or low limit 0 e Sub setting Range of absolute value of deviation PV SP allowing the event to turn OFF ON delay time Diagnosis time e OFF delay time A period of time from power ON allowing the event to hold OFF state Operation specifications The direct action is used for the heat control and is turned ON in the following cases e The increase in PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the high limit e The decrease in PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the low limit The reverse action is used for the cool control and is turned ON in the following cases e The decrease in PV becomes smaller than the main setting after the diagnosis time ON delay time has elapsed after the MV had reached the high limit e The increase i
206. s 9204 23F4 25588 63F4 Bit 0 MANUAL mode 0 AUTO 1 MANUAL it 1 READY mode 0 RUN mode 1 READY mode Bit 2 Undefined Bit 3 During AT Bit 4 During ST Bit 5 Undefined Bit 6 During SP ramp Bit 7 During SP up ramp Bit 8 During SP down ramp Bits 9 to 12 Undefined Bit 13 PID Heat is being used Bit 14 PID Cool is being used Bit 15 Undefined DO status 9205 23F5 25589 63F5 Same as RAM address 14337 decimal Bit 0 Control output 1 Bit 1 Control output 2 Bit 2 Event output 1 Bit 4 Event output 3 Bits 5 to 15 Undefined DI status 9206 23F6 25590 63F6 X Same as RAM address 14338 decimal Bit 0 Di Bit 1 DI Bits 3 to 15 Undefined Communication DI DI1 to 4 9207 23F7 25591 63F7 Bit 0 Communication Bit 1 Communication Bit 2 Communication Bit 3 Communication Communication DI 9208 zap 25592 ears Bito Communication D Communication DIS 9209 23F9 25593 eso Bito Communication D Communication D14 9211 23FB 25595 ess Bit 0 Communication D14 9301 2455 25685 6455 Display and setting cannot be made with the console 9302 2456 25686 al Same as above 9303 2457 25687 6457 Same as above 9304 2458 25688 e458 9305 2459 25689 essa Same as above SS e RAM address Decimal Hexadecimal information Bit 3 Event output 2 Communication Di 9210 63FA E Es Gg sl SH Same as above 9306 Same as
207. ser Function 2 Select 1 Event in Group select 3 Select 801 Event value in Item select Untitled SLP C35 C35TVCUA22XX File Edit Display Communication Setup User Function Option Help fo User Function Di Sett ing User Function 1 Va O Unreg Z User Function 2 He O Unreg Heese 3 User Function 3 UF 3 O Unree B Setup SP B Setup cT 4 User Function 4 n R B Setup ad amp User Function 5 2 B Setup Comm S E Setup MS display User Function 6 1 Event be E Setup Other 7 User Function lt E 1 ZS User Function 8 GE SES 3 O Unregistered v 801 EVENT value main EVENT value sub 803 Hysteres 3 804 0N delay time E 805 0FF delay time 806 EVENT value main 2 807 EVENT value sub 2 808 Hysteresis2 809 0N delay time2 810 0FF delay me 811 EVENT value main 3 812 EVENT value sub 3 813 Hysteresis 814 0N delay timed 815 0FF delay timed 816 EVENT value main 4 817 EVENT value sub 4 818 Hysteresis4 819 0N delay time4 O GA 5 78 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION es 2 To register currently setting item into the user function If there are any parameters you wish to register into the user function during setting follow the steps below to register such parameters 1 Keep the cursor placed in an item you wish to register and set and then left click the
208. stores commands which are transmission contents from the master station and responses which are transmission contents from the slave station All messages use binary data Each slot below corresponds to one character 1 2 3 1 frame 1 Station address 1 byte 2 Send message response message 3 Checksum 2 bytes e Station address Of the messages sent by the master station the device creates response messages only when station addresses are the same Station addresses in messages are expressed in one byte The station address is set up by the station address setup setup setting C65 However when the station address is set to 0 the device creates no response even if station addresses match The device returns the same station address as that received as the response message e Checksum CRC This value is for checking whether or not some abnormality e g noise causes the message content to change during communications The checksum is expressed as2 bytes The checksum CRC creation method is shown below CRC calculation Input unsigned char length Number of transmission bytes E unsigned char top Transmission data start pointer Output unsigned short CRC CRC calculation result si unsigned short crc16 unsigned char length unsigned char top unsigned short CRC Oxffff unsigned short next unsigned short carry unsigned short n unsigned char crel while le
209. t 2 sub setting Internal Event 2 Hysteresis Event 2 ON delay time Event 2 OFF delay time Interna Interna Internal Event 3 main setting Internal Event 3 sub setting Internal Event 3 Hysteresis Event 3 ON delay time Event 3 OFF delay time Event 4 main setting Interna Interna Interna Internal Event 4 sub setting Internal Event 4 Hysteresis Event 4 ON delay time Event 4 OFF delay time Event 5 main setting Interna Interna Interna Internal Event 5 sub setting Internal Event 5 Hysteresis Event 5 ON delay time Event 5 OFF delay time Interna Interna 7008 7009 7010 7011 7012 7013 7014 7015 7016 7017 7018 7019 7020 7501 7502 7503 7506 7507 7511 7512 7514 7515 7516 7517 7518 7519 7520 7521 7522 7523 7524 7525 1B61 23393 5B 61 5B62 5B63 5B64 5B65 5B66 5B67 5B6 5B6 Kai 23401 5B6A 5B6B 1D4D 23885 5D4D 1D4E 23886 Prosi zones sos _ ES EJ Ez SEH ES EN ES BE KH WS icc ee Fi es ee W El Ed 5D4E D50 aja o E nm 5 1D57 23895 D5 D5 D5 1D58 23896 5D58 1D59 23897 5D59 EES e DW KS E ES bet beer ei gi e Cose ase ose Si KZ ES ES 5 D 1D61 23905 5D61 1D62 23906 5D62 5D6 D6 6 Same as RAM address 13313 decimal Same as RAM address 13314 decimal Same as RAM address 13315
210. t Loader Package SLP C35 select Edit E Input Output port setup O in that order from the menu The output bit function output assign polarity of output assign and polarity of output bit function can be easily set using visual images as shown below Select the output bit function The image of Select four output Select whether or not the polarity of the ladder is changed according to the assigns A to D the bit function is made selected output bit function Function Function2 Function3 DS A 2 Internal Event 1 1 Normally closed norma OUT ita 1B Yes on latch f ric Ip N 3 Internal Event 2 Normally closed normally on 1 C Ok Cancel Select whether or not the polarity is set for Select the latch of the output status assigns A to D CJ Handling Precautions In addition to the selection through the menu the Input port setup window can also be opened using the following procedures Click the input output port setup icon P Right click in the input bit function setting window Press the Ctrl and P keys at the same time 5 11 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Application Examples This section describes examples of applications using the assign functions of this unit Examples of applications using assign functions The following shows setting examples with the Smart Loader Package SLP C3
211. t currently used satisfies the ON conditions before polarity when the instrument power is turned ON or when the READY mode is changed to the RUN mode The event is turned ON when the ON conditions are satisfied again once the OFF conditions have been satisfied e Standby Standby at SP change means that the standby is set again when the SP is changed SP value and LSP group number in addition to the standby functions However when the same SP value is written or when the SP value is not changed even though the LSP group number is changed the unit does not enter the standby mode 5 46 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Alarm OR special OFF setup and delay time unit Alarm OR special OFF setup and delay time unit accompanying with the Internal Event 2 Configuration 3 Operation type Setup setting Event Configuration bank Internal Event 3 Configuration 3 Operation type Setup setting Event Configuration bank Internal Event 4 Configuration 3 Operation type Setup setting Event Configuration bank Internal Event 5 Configuration 3 Operation type Setup setting Event Configuration bank operation type can be set Internal Event 1 Configuration 3 Operation type Setup setting Event Configuration bank The digits are called 1st digit 2nd digit 3rd digit and 4th digit from the right end 1st digit Alarm OR setup S None Alarm direct OR operation Alarm direct AND operat
212. t is e Operating voltage range input Example Omron G3PA within the specified range e Input current Since the input current is 7mA or less up to three units 7mA X 3 21mA lt 24mA maximum allowable current can be connected in parallel The rating voltage is 5 to 24Vdc or 12 to 24Vdc Therefore the voltage between the terminals is within the range e Operating voltage range input Voltage between terminals three G3PA units Open voltage internal resistance X total drive current 19Vdc 15 82Q 0 5 X 21mA 14 to 20V Connection diagram C15 os Gi G3PA G3PA G3PA Number of connectable units SSR to be used VO model Omron G3PA Parallel connection Up to 3 units Omron G3PB Parallel connection Up to 3 units Omron G3NA Parallel connection Up to 3 units Note 3 units for each output VV model Up to 6 units Note Up to 6 units Note Up to 6 units Note 4 7 Chapter 4 WIRING Resistor type Yamatake s PGM eic 4 8 When necessary an appropriate external resistor is connected in series so that the voltage between the input terminals of the SSR you are using is within the specified range Example Connection of two Yamatake PGM units Connection diagram External resistor R1 GM er A C15 30 4 eg Ro 4 Lape il S a R2 Vi R2 Vi
213. t status Internal Event status MV1 and MV2 control output status Internal Event status MV1 and MV2 control output status Output process from each DO Output process from each DO Output assign and polarity terminal terminal Setting DO Assignment Output Control output MV1 Setting DO Assignment Ot1 1 assign A to D Ot1 2 to Ot2 6 Ev1 2 Control output MV2 Ot2 1 Ev1 1 Ev2 1 Ev3 1 to Ev3 6 Event output 1 Internal Event 1 Event output 2 Internal Event 2 Event output 3 Internal Event 3 Output bit function Function 1 to 4 Setting DO Assignment Operation type Ot1 1 to Ot2 1 Ev1 1 to Ev3 1 Polarity of output bit function Setting DO Assignment Polarity Ot1 7 to Ot2 7 Ev1 7 to Ev3 7 Output latch Setting DO Assignment Latch Ot1 8 to Ot2 8 Ev1 8 to Ev3 8 Control outputs 1 to 2 Event outputs 1 to 3 5 51 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION WR MV1 MV2 process The Time proportional cycle and time proportional cycle mode of MV1 MV2 can be set Time proportional cycle 1 ro 5 to 120s Output includes the relay output 10 or 2s Simple For MV1 LA 1 to 120s Output does not include the relay Standard Parameter output High function setting Parameter bank Time proportional cycle 2 10 or 2s For MV2 Parameter setting Parameter bank Time proportional cycle L L H 0 Controllability aiming type Dor High function mode ie 1 Operation service life aiming type ON OFF
214. t the mode indicator man is off and the operation is in the AUTO mode If the indicator man is lit and the operation is in the MANUAL mode change the mode to the AUTO mode 4 Set the parameter setting AT Stop Start to AT start At At on E Stopping procedures The AT function is completed automatically To stop the AT function which is running change the parameter setting AT Stop Start to AT stop At At oF Additionally the AT function is stopped when changing the READY mode to the MANUAL mode Display during execution of AT pv Jela LED sp O O OOO O idy man d 2 eva nm t2 d w A Ve 4 The decimal point at the Ist digit of the display No 1 right end digit flashes twice repeatedly while the AT function is running When the AT function is completed and the PID constants are changed this LED goes off Operation during execution of AT The AT function calculates the PID constants using the limit cycle 1 When the AT function is started a point where the SP and PV deviations are split to 2 1 is determined as ON OFF change point of the MV manipulated variable 2 When the limit cycle is judged as stable the PID constants are changed and the AT function is completed 5 21 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION lt I Insufficient Stable zeen p stability cycle A A e AT start Normal end Time In the Heat Cool control the A
215. tely necessary to set the DI Assignment 5 32 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Operation type The operation type by the internal contact function can be set Internal Contact 1 d 0 to 20 Operation type Setup d For details about function by each set value setting DI Assignment bank refer to the Table below Simple Standard High function II LI Internal Contact 2 13 Operation type Setup di GC setting DI Assignment bank Internal Contact 3 Operation H a i type Setup setting DI Assignment bank OT Handling Precautions e For 1 to 3 LSP group selection the value that 1 is added to the sum of weights 1 2 4 the internal contact of which is turned ON becomes the LSP group number e Do not use 14 PV value hold 15 PV Max hold and 16 PV Min hold with they mixed e Do not set the same operation type other than 0 No function and 1 to 3 LSP group selection for multiple internal contacts e When using the Heat Cool control do not use 12 Control action direct reverse selection e For timer stop start set a target Event channel using Event channel def of internal contact The following Table shows the contents of the dI settings LSP group selection 0 2 LSP No 2 LSP group selection 0 4 Invalid PID group selection 0 2 Invalid AT Auto tuning Stop Start AT Start ST Self tuning disabled enabled ST enabled 5 33 Chapter 5 DETAI
216. ter CMC10L sold separately is required The CMC10L allows you to perform the conversion between RS 232C and RS 485 e Almost all of the parameters held by the device can be communicated For details on communications parameters CF referto Chapter 9 LIST OF COMMUNICATION DATA e Random access commands are available Two or more number of parameters at separated addresses can be read or written by a single command The following setups are required for performing the CPL communications The items on the table below can be displayed and set up only when the optional model number is provided with the RS 485 communications function Item Display Contents Initial User Setting display bank value level CPL MODBUS C Eu 0 CPL Simple Setup setting Setup bank 1 MODBUS ASCII format Standard 2 MODBUS RTU format High function Station address 0 Does not communicate Same as above 1 to 127 Transmission speed C G amp G 0 4800bps Same as above 1 9600bps 2 19200bps 3 38400bps Data format Data length C Ei 0 7 bit Same as o 1 8 bit Data format Parity C 5A 0 Even parity Same as above 1 Odd parity 2 No parity Data format 69 0 1 stop bit Stop bit 1 2 stop bits Same as above Response time out 1 to 250 ms High function CJ Handling Precautions e Setups can be performed through key operation on the console or the smart loader package SLP C35 However they cannot be performed via RS 485 communications
217. tered even though the conditions for instrument status are set as display disabled CJ Handling Precautions The settings registered in the User Function are not displayed in the operation display mode when the display is set disabled Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION H User Function setting procedures This section describes an example of setting with the Smart Loader Package SLP C35 When registering the user function up to eight parameters can be registered to the para key When frequently used functions are registered this ensures convenient operation In this example the main setting of event 1 is registered into UF1 1 To register a user function from the user function item When using this function first set the user level to Standard configuration or High function configuration Untitled SLP C35 C35TVCUA22 X l xl File Edit Display Communication SetGp Userkynction Option Help IB GR fo Ba fe A ale j Y a E Taa Name I B Setup Comm E Setup MS display E Setup Other E Lock E DI Configuration Option amp User Function E Zone E DO Configuration E Tuning E Other E Mode E PID in use ETI A Table Input 3 1 valid settings 0 to 1000 RAM Address 7005 EEPROM Address 23389 5 77 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Go lM 1 Select Option gt U
218. ternal Event 1 Setting 4 Deviation Setting 32 Timer high limit Status Input assign C DIx 5 0 Normally opened 0 Normally opened Normally Off 0 Normally Off 0 Normally Off 0 Normally Off 0 Polarity C 0 Direct Polarity D 0 Direct Polarity 1 Reverse Event channel def Note The internal DI No is indicated at the mark of x shown in the Display column Setting points The timer startup conditions are set to logical AND of DI1 and temperature attainment Internal Event 2 Deviation high limit The mode RUN READY selection is used as conditions for logical AND of the A contact of DI1 and the B contact of the timer However since the mode is the READY mode when the contact is ON it is reversed in the final stage of internal contact 2 DI Assignment Internal Contact 1 Input Output port setup Input Output port setup Function Function Function3 Function4 A 2 DN 11 Internal event2 Setup 4 Deviation high li v Internal Contac ha ip G 1tc Ip 0 Normally open normallh off 0 1 Normally closed normally on 1 he E D Logical AND of DI1 and deviation high limit event Timer start up contact 5 62 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION DI Assignment Internal Contact 2 Input Output port setup Input Output port setup Function Function2 Function3 Function4 A B 2 Di 11 Interna
219. th your fingernail this might cause damage to the console The Role of This Manual Four different manuals in total are available for the Single Loop Controller SDC 15 hereafter referred to as this unit Read appropriate manuals according to your requirements If you do not have your required manual contact Yamatake Corporation or its dealer Additionally you can download necessary manuals from http www yamatake com The user level of this unit can be selected from three levels Simple configuration Standard configuration and High function configuration The functions you can set up only with Simple configuration are described in Single Loop Controller SDC15 User s Manual Basic Operation CP SP 1147E If more advanced application is needed refer to this manual This manual is intended for personnel who have already read Single Loop Controller SDC15 User s Manual Basic Operation and or operated Yamatake s Single Loop Controller to fully understand its basic operation Single Loop Controller SDC15 User s Manual Installation Manual No CP UM 5287E This manual is supplied with the product Personnel in charge of design and or manufacture of a system using this unit must thoroughly read this manual This manual describes the safety precautions installation wiring list of parameters and primary specifications For further information about operation refer to other manuals Basic Operation and or Installa
220. the display No 2 shows a character string the entire character string starts flashing When a numeric value is displayed the value can be increased or decreased or the flashing digit can be moved using the lt v or a key When a character string is displayed the entire flashing character string can be changed using the v or a key EN CEO OH CX CHE OOOO H I TT H N r sp NZ VY L A Le This Figure shows the display This Figure shows the display when the 1st digit of 0001 is when the entire character string flashing rUn is flashing d 3 Release the key and wait for a while gt gt After 2 sec have elapsed the flashing display is stopped and then the data you have changed is set l pv TI L l C em I l sp III j ILI LLI UI 3 C Handling Precautions If the data does not start flashing even though the lt v or a key is pressed this data cannot be changed For example when the RUN READY is assigned in the DI Assignment RUN READY cannot be selected using the key on the front panel Chapter 2 OUTLINE OF FUNCTIONS If the character string cannot be changed using the v key while the entire character string is flashing press the a key On the contrary if the character string cannot be changed using the A key press the v key e When pressing the para key while the
221. the selection operation cannot be performed using the mode key When pressing the mode key on the parameter setting display or setup setting display instead of the operation display the display is returned to the operation display However even though the mode key is kept pressed continually the selection operation cannot be performed In this case stop pressing the key once and then press the mode key 2 7 Chapter 2 OUTLINE OF FUNCTIONS E User level 2 8 The user level of this unit can be selected from three levels Simple configuration Standard configuration and High function configuration using the user level of the setup setting C79 For details gt refer to Chapter 6 LIST OF DISPLAYS AND SETTING DATA C Handling Precautions Even though the user level is changed the functions other than setting display cannot be changed The user level is set to Standard configuration or High function configuration and more advanced functions are set After that when the setup is returned to Simple configuration this function setup cannot be displayed but the function itself is operated 2 3 Chapter 2 OUTLINE OF FUNCTIONS Operation Modes The following shows the transition of operation modes RUN READY AUTO MANUAL AT ST RUN AUTO mode AT stop oe stop gd READY AUTO mode AT running ST runnin
222. time 4 Timer remain time 5 Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension Reserved for future extension LSP value in use PV before ratio bias and filter Reserved for future extension Input alarm status Instrument alarm status Internal Event Internal Contact control status rene ae 9123 23A3 25507 63A3 Se ot Se sl E JEA CG ES ES CG a sia aan aan ome J ECCE 9201 23F1 25585 63F1 9202 23F2 25586 63F2 23F3 25587 63F3 X X ES X Es es s EN DEA ES ES x lt OO Oai Same as RAM address 14420 decimal Same as RAM address 14421 decimal Same as RAM address a decimal as RAM address 14418 decimal Same as RAM address Ges decimal Same as RAM address 14593 decimal Bit 0 ALO1 PV over range Bit 1 ALO1 PV under range Bit 2 ALO3 CJ RTD burnout Bits 3 to 15 Undefined Bits 0 to 1 Undefined Bit 2 AL70 A D Bit 3 AL95 Set data Bit 4 AL96 Adjustment data Bit 5 AL97 Set data RAM Bit 6 AL98 Adjustment data RAM Bit 7 AL99 ROM Bits 8 to 15 Undefined Bits 0 to 4 Internal Event 1 to5 Bits 5 to 7 Undefined Bits 8 to 10 Internal Contact 1 to 3 Bits 11 to 15 Undefined 9 9 Chapter 9 LIST OF COMMUNICATION DATA Status Control statu
223. tion amp Configurations Single Loop Controller SDC15 User s Manual Basic Operation Manual No CP SP 1147E This manual is optional sold separately The manual describes the functions you can set up only with Simple configuration Personnel in charge of design manufacture operation and or maintenance of a system using this unit must thoroughly read this manual This manual describes the installation wiring major functions and settings operating procedures troubleshooting and detailed specifications Single Loop Controller SDC15 User s Manual Installation A Configurations Manual No CP SP 1148E This manual This manual is optional sold separately The manual describes the hardware and all functions of this unit Personnel in charge of design manufacture operation and or maintenance of a system using this unit and those in charge of communication software of a system using the communication functions of this unit must thoroughly read this manual This manual also describes the installation wiring connections for communication all functions and settings of this unit operating procedures communication with host station such as personal computer communication addresses troubleshooting and detailed specifications Smart Loader Package SLP C35 for Single Loop Controller DC15 25 26 35 36 User s Manual Manual No CP UM 5290E This manual is supplied with the Smart Loader Package The manual des
224. tion DISP OUT2 EVI GG Event 1 Type OI Input Output port Tae Ctrl P HE Para 2 aieia Zi O Default M 1 ON OFF Output 1 Heat Open HE Setup Range 3 Output assign B 0T1 3 Io 1 MV1 ON OFF Time proportional output 1 HEAT OPEN HE Setup Ctrl S 2 MV2 Time proportional output 2 COOL CLOSE HE Setup SP EE D Je 3 Operation 1 A and B or C and D R Een 5 Output assign D O71 5 4 Operation 2 A or B and C or D Fi DC z P 5 Operation 3 A or B or C or D 1 Gs LB D Configuration 2 Da gus 6 Operation 4 A and B and C and D Option 7 Polarity B OTIS HE User Function e a 8 Polarity C OG Ir ES Se F Tuning 9 Polarity D ouer 5 E HE Other HB Mode 10 Polarity OT1 7 gt PID in use 11 Latch ons 4 In the Input Output port setup window set the following items Input Output post setup a In this example since the logical OR of two functions needs to be output select Function 1 b Select PV high limit of Internal Event 1 for output assign A c Similarly select Heater break of Internal Event 2 for output assign C d Select Normally closed for output assign B and D 2 Internal Event 1 d Aa 3 Internal Event 2 C 5 60 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Example 2 The operation is started by the external switch and then it is stopped automatically 30 min after the temperature has reached
225. tion lock and loader lock cannot be changed This status is called password lock status e The settings which cannot be changed by the key lock cannot be displayed in the password lock mode e If the password lock cannot be unlocked contact Yamatake or its dealer By returning the setting to the initial setting at Yamatake s factory the password lock can be unlocked In this case note that the data which has been set by the customer cannot be saved retained 5 81 LIST OF DISPLAYS AND SETTING DATA List of Operation Displays Chapter 6 6 1 The following shows the meanings of the values stated in the User Level column 0 Simple Standard or High function configuration 1 Standard or High function configuration and 2 High function configuration WR Operation displays Display Item Contents Initial User Remarks value level Upper display PV SP Target value SP low limit C07 to SP high limit Whether or not this item is Lower display SP C08 displayed is selected by the PV SP display setup C74 GP LSP group number 1 to LSP system group C30 Max 4 L Numeric value at 1st Displayed when LSP system group C30 is 2 or more Display ie the right end The lower display shows the example digit LSP set value corresponding Lower display to the LSP group number Whether or not this item is displayed is selected by the PV SP display setup C74 In the ON OFF control CtrL 0
226. tion low limit when the SP ramp is not used The difference is that the SP ramp does not use the current SP but it uses the final SP Same as the direct action of the deviation high low limit when the SP ramp is not used The difference is that the SP ramp does not use the current SP but it uses the final SP Reverse action shows that the ON OFF is changed at this value O shows that the ON OFF is changed at a point that 1U is added to this value Always OFF CH ON HYS Main setting PV gt lt HYS U ON Main setting PV gt lt ka gt est ON HYSt gt lt O Main setting Sub setting PV gt HYS SP Main setting PV gt Lors ON SP Main setting Main seting Sub seting Py ao Same as the reverse action of the deviation high limit when the SP ramp is not used The difference is that the SP ramp does not use the current SP but it uses the final SP Same as the reverse action of the deviation low limit when the SP ramp is not used The difference is that the SP ramp does not use the current SP but it uses the final SP Same as the reverse action of the deviation high low limit when the SP ramp is not used The difference is that the SP ramp does not use the current SP but it uses the final SP 5 39 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Set value Direct action shows that the ON OFF is changed at this value of operat
227. to 500 F Pt100 50 to 400 F JPt100 50 to 400 F Pt100 50 to 200 F JPt100 50 to 200 F Pt100 0 to 400 F eu uPtioo 0 to 400 F Pt100 0 to 900 F ay otoi The scaling is made in a range of 1999 to 9999 The decimal point 84 0t020mA position can be op 4to20mA changed variably L PV input range table C01 Nol Sensor Range Range type Celsius Fahrenheit Paka 200 to 1200 C 300 to 2200 F 0 to 1200 C 0 to 2200 F 0 to 800 C 0 to 1500 F On L wl EI EI me E ZC Vu DA Oli Zu 0 to 600 C 0 to 1100 F 0 to 400 C 0 to 700 F 200 to 400 C 300 to 700 F 0 to 800 C 0 to 1500 F C 3 x d bi d d CO 0 to 1100F 300 to 700 F 0 to 1100F 200 to 400 C 300 to 700 F 0 to 3000 F s 0 to 3000 F 0 to 3300 F ECON zt EE Or af m II CJ Handling Precautions e The accuracy of the B thermocouple is 5 FS at 260 C or less and 1 FS at 260 to 800 C e The accuracy of the PLII thermocouple C01 No 19 in the range of 0 to 32 F does not meet the indication accuracy specified in the chapter 11 SPECIFICATIONS e When an input range has the decimal point display the PV and or SP can be displayed on the console of this unit so that they are displayed to the 1st digit after the decimal point or without the decimal point e PL Il thermocouple is a range which has been added to the units manufactured from July 2003 5 2 Chapter 5 DETAILED D
228. tput and the operation type of the DO Assignment is set for output bit functions 1 to 4 the display and setting can be made e When the object event output is provided and the operation type of the DO Assignment is set for output bit functions to 4 the display and setting can be made 5 55 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION Polarity of output assign The polarity of four output assigns A B C D used for the output bit function can be set Control output 1 Polarity A 4 The digits are called 1st digit 2nd digit 3rd 0000 High function to D Setup setting DO digit and 4th digit from the right end Assignment bank 1st digit Output assign A Polarity setting 8 2nd digit Output assign B Polarity setting Control output 2 Polarity A oO z 3rd digit Output assign C Polarity setting 0000 to D Setup setting DO Ath digit Output assion D Polarity setti Assignment bank git put assign olarity setting Event output 1 Polarity A to 0 Direct 0000 D Setup setting DO 1 Reverse Assignment bank Event output 2 Polarity Ato amp 0000 D Setup setting DO Assignment bank Event output 3 Polarity Ato amp 0000 D Setup setting DO Assignment bank e When the object control output is the relay output or voltage pulse output and the operation type of the DO Assignment is set for output bit functions 1 to 4 the display and setting can be made e When the object event output is provided and the
229. ts 3 Click Execute The input system key and digital input is shown on the personal computer screen while the input status ON OFF of this unit is being read continuously For the output system control output and event output the status ON OFF you have checked on desired check boxes is output from the output terminal of this unit PV input calibration 1 Select the PV Calibration tab 2 Select the gain No in the ascending order and perform the operation from step 3 3 Click Read 4 Apply the voltage current and resistance values written next to the gain No to the PV input terminal For details about how to connect measuring instruments in the apply status refer Chapter 11 CALIBRATION e The PV input type is T thermocouple This unit Voltage generator Voltage K Current generator generator 5 Keep the apply status for approximately 30 sec 6 Click Write 7 Return to step 2 until the final gain No is completed CJ Handling Precautions e In the PV input calibration always adjust all gains e Do not leave the PV input terminal open during heat up between power ON of this unit and starting of calibration When the input type is thermocouple or DC voltage put the unit in the OV input or terminals are short circuited status When the input type is RTD put the unit in the 100Q input or terminals are short circuited status Chapter 11 CALIBRATION CT Current Transfo
230. ts 1 to 9 as shown in the figure below The command details sent from the master station and the response details returned from the slave station are stored in the application layer 1 STX start of message 6 ETX end of command response 2 Station address 7 Checksum 3 Sub address 8 CR delimiter 4 Device ID code 9 LF delimiter 5 Send message command response message response The data link layer is of a fixed length The position of each data item and the number of its characters are already decided Note however that the data positions of the data link layer from ETX onwards shift according to the number of characters in the application layer The character length however remains unchanged Response start conditions e The device sends the response message only when 1 message structure station address sub address checksum and message length of a single frame in the data link layer are all correct If even one of these is incorrect no response messages are sent and the device stands by for reception of STX e Number of word addresses accessible by a single frame Description of command EEPROM area LRD Hexadecimal format read command 7 3 Chapter 7 CPL COMMUNICATIONS FUNCTIONS 7 4 List of data link layer data definitions The following list shows the definitions for data in the data link layer Data name Character code Number of Meaning of data c
231. ts up the display items of this unit and their contents CPL COMMUNICATIONS FUNCTIONS This chapter describes how to communicate this unit with a host unit such as a personal computer or PLC through Yamatake s standard CPL communication using RS 485 MODBUS COMMUNICATIONS FUNCTIONS This chapter describes how to communicate this unit with a host unit such as a personal computer or PLC through MODBUS communication LIST OF COMMUNICATION DATA This chapter shows the list of communication data inside the memory of this unit MAINTENANCE AND TROUBLESHOOTING This chapter describes the maintenance and inspection of this unit as well as troubleshooting CALIBRATION This chapter describes how to calibrate this unit in order to keep the accuracy and to safely operate this unit for an extended period of time DISPOSAL This chapter describes safety precautions and how to dispose of this unit when the unit is no longer used SPECIFICATIONS This chapter describes the general specifications performance specifications and optional parts of this unit vi Contents SAFETY REQUIREMENTS SAFETY PRECAUTIONS Important Notice The Role of This Manual Organization of This User s Manual Conventions Used in This Manual Chapter 1 1 1 Chapter 2 2 1 2 2 2 3 Chapter 3 Chapter 4 OVERVIEW OV OR VIC W cierren Kuere CR ge E EE e Sane Ee A ee ZE Ee 1 1 DW Model selection table 0 cece ee ccc een eee eee eee
232. ty A The following setting applies to each 2nd digit Polarity B digit 3rd digit Polarity C 0 Direct 4th digit Polarity D 1 Reverse di 4A Internal Contact 3 0 Direct 2 Polarity 1 Reverse I Internal Contact 3 0 Every Internal Event 2 Displayed when the Event channel def 1 to 5 Internal Event No operation type of internal contact 3 is timer stop start dI3 1 17 Chapter 6 LIST OF DISPLAYS AND SETTING DATA WR DO Assignment bank Bank selection do Display Item Contents Initial User Remarks value level Control output 1 0 Default output Displayed when control Operation type 1 MV 1 ON OFF control output time output 1 of the model is relay proportional output and time output or voltage pulse proportional output heat of output Heat Cool control When using control output 1 MV2 Time proportional output the default output is MV1 cool of Heat Cool control Function 1 A and B or C and D Function 2 A or B and C or D Function 3 A or B or C or D Function 4 A and B and C and D Control output 1 Normally opened OFF 0 Displayed when control Output assign A Normally closed ON 1 output 1 of the model is relay Internal Event 1 output or voltage pulse Internal Event 2 output and the operation Internal Event 3 type of control output 1 is 7 to 13 Undefined IW Internal Event 4 function 1 to 4 ot1 1 gt 2 Internal Event 5 OO S z OP wo Control outp
233. type can be output as DO digital output When the model provides the DI the function set with the DI assignments can be selected CT current transformer input When the model provides the CT input the heater burnout alarm can be output from the event output 2 1 Chapter 2 OUTLINE OF FUNCTIONS 2 2 Key Operation Various displays or settings can be called up on the console through key operation Two kinds of general key operation flows are provided standard key operation type and special key operation type A desired key operation type can be selected using the setup setting e Standard key operation type Key operation similar to that of the conventional model SDC10 e Special key operation type A part of key operation of the conventional model SDC30 is added to that of the conventional model SDC10 The following describes the general flow of each key operation type E Standard key operation type When the key operation mode type of the setup setting C71 is set at 0 the standard key operation type is selected The display and setting data of the standard key operation type are arranged as shown in the following tree structure Operation display PV and SP Mode AUTO MANUAL PV input range type LSP group selection RUN READY Temperature unit MV AT stop start Omitted Heat MV Cool MV AT progress CT input 1 current value CT input 2 current value Release all
234. ust 0 00 to 99 99 AL d AT Derivative time 0 00 to 99 99 1 00 2 adjust EEA om algorithm 0 PID Conventional PID 1 Ra GEN High GE PID Se FITTER 0 to 100 overshoot suppression factor ST Self tuning step 0 00 to 99 99 10 00 Displayed when the control Scien resolution method is other than the band ON OFF control CtrL 0 and ST Self tuning step 0 00 to 10 00 0 50 oe method is ST settling band Ir ST Self tuning 0 00 to 10 00 1 00 hunting settling band ST Self tuning 0 ST is executed when the PV step ramp change moves up or down 1 ST is executed only when the PV moves up Chapter 6 LIST OF DISPLAYS AND SETTING DATA 6 3 List of Setup Setting Displays The following shows the meanings of the values stated in the User Level column 0 Simple Standard or High function configuration 1 Standard or High function configuration and 2 High function configuration Initial value may depending on model No WR Setup bank Bank selection 5 p kl thermocouple T 1 to 6 9 to 11 13 Input Range Table on page to 21 24 25 5 2 When the PV input type is RTD R 41 41 to 46 51 to 54 63 64 67 68 When the PV input type is DC 88 voltage DC current L 84 86 to 90 d Temperature unit 0 Celsius C Displayed when the PV input g 1 Fahrenheit F type is thermocouple T or RTD R 0 F E Cold junction Cold junction compensation T C Displayed when the PV input compensation
235. ut 1 o VE Output assign B 16 to 17 Undefined 18 Di 19 DI2 20 to 25 Undefined 26 Internal Contact 1 27 Internal Contact 2 28 Internal Contact 3 29 to 33 Undefined 34 Communication DI 35 Communication DI 36 Communication DI3 37 Communication D14 38 MANUAL mode 39 READY mode 40 Undefined TE AT running 5 Control output 1 During SP ramp Output assign D Undefined Alarm occurs PV alarm occurs Undefined mode key pressing status Event output 1 status Control output 1 status Control output 1 Output assign C Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level 6 20 Control output 2 The digits are determined to 1st digit 0000 Polarity A to D 2nd digit 3rd digit and 4th digit from 1st digit Polarity A the right end 2nd digit Polarity B 0 Direct 3rd digit Polarity C 1 Reverse 4th digit Polarity D Control output 1 0 Direct Polarity 1 Reverse Control output 1 0 None Latch 1 Latch Latch at ON 2 Latch Latch at OFF except for initialization at power ON Control output 2 Same as Control output 1 Operation Displayed when control Operation type type output 2 of the model is 0 Default output voltage pulse output 1 MV1 When using control output 2 2 MV2 the default output is MV2 3 to 6 Function 1 to 4 Same as Control output 1 Output Displayed when control assign A to D output 2 of the model is 0 to 49 voltage pulse o
236. utilize the operations of internal events 4 to 5 it is absolutely necessary to set the DO Assignment 5 38 Chapter 5 DETAILED DESCRIPTION OF EACH FUNCTION E Operation According to the operation type direct reverse main setting sub setting hysteresis and other settings the operation of the internal event becomes as Operation type PV high limit PV low limit PV high low limit Deviation high limit Deviation low limit Deviation high low limit Deviation high limit Final SP reference Deviation low limit Final SP reference Deviation high low limit Final SP reference follows List of internal event operations Note For details about U unit refer to the attached glossary Direct action of operation shows that the ON OFF is changed at this value O shows that the ON OFF is changed at a point that 1U is added to this value o Always OFF Main setting EN gt ON HYS i Main setting Pv sr vi A TAR o HYS J s4 Main setting Sub setting PV e f HYS ON SP Main setting PV gt gt ON HYS V SP Main setting pv gt lt Ont ys frvst ON r lt vc gt m Main setting Sub setting SP pv e Same as the direct action of the deviation high limit when the SP ramp is not used The difference is that the SP ramp does not use the current SP but it uses the final SP Same as the direct action of the devia
237. utput and the Output assign B operation type of control output 2 is function 1 to 4 Control output 2 ot2 1 gt 2 Output assign C Control output 2 Control output 2 Output assign D Control output 2 Same as Control output 1 Polarity A Polarity A to D to D 1st digit Polarity A The following setting applies to each 2nd digit Polarity B digit 3rd digit Polarity C 0 Direct 4th digit Polarity D 1 Reverse Control output 2 0 None Latch 1 Latch Latch at ON 2 Latch Latch at OFF except for initialization at power ON Chapter 6 LIST OF DISPLAYS AND SETTING DATA Display Item Contents Initial User Remarks value level Event output 1 Same as Control output 1 Operation Displayed when the optional Operation type type model has Event output 1 0 Default output When using Event output 1 1 MV1 the default output is Internal 2 MV2 Event 1 3 to 6 Function 1 to 4 Same as Control output 1 Output Displayed when the optional assign A to D model has Event output 1 0 to 49 and the operation type of Event output 1 is function 1 to 4 Ev1 1 gt 2 Event output 1 Output assign B Event output 1 Output assign C Event output 1 Output assign D Event output 1 Same as Control output 1 Polarity A 0000 2 Polarity A to D to D 1st digit Polarity A The following setting applies to each 2nd digit Polarity B digit 3rd digit Polarity C 0 Direct 4th digit Polarity D 1 Reverse Event output 1 0 Direct
238. wer has been turned ON in order to ensure stable operation After that the unit then enters the operation mode However to satisfy the specified accuracy it is necessary to warm up the unit for at least 30 min Control output CT input Event output eee 7 Relay Relay independent contact AC Model 100 to 240Vac DC Model 24Vac 24 to 48Vdc Digital input RS 485 communication 4 3 Chapter 4 WIRING Wiring of C15S Control output Event output Relay Relay Voltage pulse Relay independent contact Current PV input Power supply Current zO Vot AC Model ollage Vo Am Peseraese ce ecm 100 to 240Vac O II III _4 i i DC Model B 1 D RTD 7 F 24Vac 24 to 48Vdc el Thermocouple G i ER 3 lt 00 QA Socket terminal No Recommended crimp type terminal lugs C15T panel mounting type C15S socket mounting type 4 4 For C15T use an appropriate crimp type terminal lug suitable for the M3 screw For C15S socket mounting type use an appropriate crimp type terminal lug suitable for the M3 5 screw EE less 2 Recommended crimp terminal Applicable electric J S T Mfg Co Ltd JIS indication wire size Model No Reference RAV1 25
239. y the command If message transmission ends in error the termination code is taken to be in error two decimal digits and returned without the read data appended e Normal termination reading of single data item e Normal termination reading of multiple data items olof i yt mi e 3 4 e Abnormal termination The abnormal termination code is entered at XX 1 For details of codes Ce refer to 7 6 List of Termination Codes on page 7 14 1 Termination code 2 Data 3 Data 2 to n 1 4 Data n Maximum read data count per message Up to 28 words for both RAM and EEPROM areas 7 8 Chapter 7 CPL COMMUNICATIONS FUNCTIONS E Fixed length continuous data write command WD command Send message Response message This command writes continuous data in two byte units This command is suitable for handling data in ladder programs sent by PLC communications as the data is of a fixed length The start data address is expressed as four hexadecimal digits Data is expressed as four X n n is a positive integer hexadecimal digits The write start data address four hexadecimal digits and the write data count four X n hexadecimal digits are sent e Writing of single data item woof TTT ml e 3 e Writing of multiple data items woj E ye EE ERR mi 3 4 6 1 Fixed length continuous data write command 2 Start data word address 3 Data 1 4 Data 2 to data n 1 5 Data n If writin

Single Loop Controller SDC15 User`s Manual "Installation

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Single Loop Controller SDC15 User`s Manual &quot;Installation

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Single Loop Controller SDC15 User`s Manual "Installation