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Curtain Controller

1. Figure 9I AC 1824A ASSEMBLY Figure 9J Item Part Qty Description Item Part Qty Description 1 S 6500 2 1 2 13 x 2 1 2 bolt 1 3 248 50 3 8 Wrought Iron Washer 2 CH 0143 2 1 2 Wrought Iron Washer 2 S 456 20 3 8 16 Hex Nut 3 50 0089 2 3 CI Pulley Wheel Only 3 S 7522 6 3 8 16 x 3 Bolt 4 1824A 2 Single Roller Bracket 4 S 7249 2 3 8 16 x 5 Bolt 5 8260 2 1 2 13 Hex Nut 5 S 7373 2 3 8 16 x 6 Bolt 6 50 0022 1 Cable Guard 6 S 7248 4 3 8 16 x 7 Bolt 7 5 8395 4 3 8 x 12 Full Threaded rod 8 8195 2 J Hook 3 8 x 4 9 S 8762 22 3 16 Cable clamp 10 1926 4 1 4 Grab Hook 11 1780 1 Handy Box Cover Duplex Receptacle 12 8 1 115 V w Grd 13 1785 1 Handy Box Surface Nail On 14 1782 1 12 Romex Connector Note ASSEMBLY PARTS CAN BE PURCHASED SEPARATELY PNEG 620 2 Curtain Controller 29 Installation Kit 4 AC 180 T Installation Kit Purchased Separately Figure 9K AC 1821 ASSEMBLY Figure 9L AC 1824A ASSEMBLY Item Part Qty Description Item Part Qty Description 1 1821 1 Bracket 3 x 3 x 9 1 S 6500 2 1 2 13 x 2 1 2 bolt 2 S 456 4 3 8 16 Hex Nut 2 CH 0143 2 1 2 Wrought Iron Washer 3 1835 2 U Bolt 1 Center 3 1901 2 3 Cl Pulley Wheel Only 4 1902AA 2 3 CI Pulley w Needle 4 1824 2 Single Roller Bracket Bearing 5 8260 2 1 2 13 H
2. slot in the back of the Curtain Controller hang the machine on the 3 lag bolt See Figure 3B Note The 3 lag bolt should only be used to hang the machine to the wall Do not attempt to operate the machine until it is fully secured 5 Secure the machine to the wall by using the 6 3 8 x 2 lag bolts provided See Figure 3C 6 Install pulleys brackets hand winches etc according to the appropriate mounting configuration 7 Install the cabling through the pulleys brackets hand winches etc according to appropriate mounting configuration 8 Install the cable into the Curtain Controller pulley cover and loop the cable around the pulley 9 While the drive block is near the closed position bottom of the drive screw loop the incoming cable through the U bolt and fasten the cable to itself using 3 3 16 cable clamps per cable 10 Wire the Curtain Controller to the appropriate control See Wiring Diagram on page 35 11 Close the curtains vents fully using the manual mode of the controls Set the lower limit using the lower limit adjustment collar Note Be sure to tighten the limit switch adjustment collar Failure to do so can cause damage to the machine and barn Take up excess slack in the cable using the manual winch while paying close attention not to overtighten 12 Open the curtains vents to the desired height using the manual mode of the controls Set the upper limit switch adjustment collar Note
3. Curtain Controller Featuring The Enclosed Limit Switch And Pulley Covers Operating and Installation Manual PNEG 620 2 Date 05 07 07 em PNEG 620 2 User Manual This manual contains information and instructions essential to the safe installation and use of this Curtain Controller system The manual should be read thoroughly before attempting any installation or use of the Curtain Controller system This manual should be kept with the Curtain Controller system or in a location where it can be readily accessed Failure to read this manual and its safety instructions is a misuse of the equipment Correct Use of Your Curtain Controller System The Curtain Controller system is designed solely for the purpose of controlling temperature curtains in livestock swine and chicken houses Use of the system in any other way is a misuse of the system and may endanger your or another person s safety and health In the installation and use of the Curtain Controller system only genuine GSI parts are to be used Use of other non genuine parts is a misuse of the system and may lead to dangerous situations risking the safety and health of you and others gt p PNEG 620 2 Curtain Controller Table of Contents Contents Chapter 1 Safety iii aiar 4 General Safety Statements 2 u uvenn aaa 4 GONtrolS iii nia at 5 Safety Guards EEE EPP PE ian 5 Safety in Handling the Curtain Controller S
4. 9 S 9206 U Bolt 1 Center 10 50 0006 Coupler w Welded Nut 11 52 0022 End Cap N S 53 0162 Capacitor 36 uF for Brother 120 V 60 50 0151 Capacitor 30 uF for Brother amp Baldor 120 V 60 12 52 0178 Cover Nut for Thrust Bearing 13 52 0179 Flange To Hold Thrust Bearing PNEG 620 2 Curtain Controller 21 Part List 3 Header Pulley and Components PNEG 620 2 Curtain Controller 22 Part List Header Pulley amp Components Key Part Description 1 52 0044 Cap Plug 1 2 52 0021 Top Cover 3 52 0190 Hitch Pin 4 50 0089 Pulley w Enclosed Bearing 5 52 0058 Pillow Block Bearing 1 6 S 7767 Bolt 3 8 16 x 1 1 4 7 S 8739 Washer 3 8 x 1 1 2 x 1 4 8 52 0188 Greasable Shoulder Bolt 9 52 0006 Pulley Support Plate 10 52 0010 Pulley Spacer PNEG 620 2 Curtain Controller 23 Installation Kit 9 INSTALLATION KIT 1 AC 180 A Installation Kit Purchased Separately 2 AC 180 B Installation Kit Purchased Separately 3 AC 180 C Installation Kit Purchased Separately 4 AC 180 T Installation Kit Purchased Separately 24 PNEG 620 2 Curtain Controller Installation Kit 1 AC 180 A Installation Kit Purchased Separately Figure 9A AC 1820 ASSEMBLY Figure 9B AC 1821 ASSEMBLY Item Part Qty Description 1 1820 1 Bracket Outside Corner 2 S 248 4 3 8 Wrought Iron Washer 3 S 456 4 3 8 16 Hex Nut 4 1835 1 U
5. Bolt 1 Center 5 1902AA 1 a w Needle Item Part Qty Description 1 1821 1 Bracket 3 x 3 x 9 2 S 456 A 3 8 16 Hex Nut 3 1835 2 U Bolt 1 Center g RESA so W w Needle PNEG 620 2 Curtain Controller 25 Installation Kit 1 AC 180 A Installation Kit Purchased Separately Cont Figure 9C AC 1822 ASSEMBLY Figure 9D Item Part Qty Description Item Part 4 Qty Description 1 1822 1 Bracket 3 x 3 x 3 1 S 248 50 3 8 Wrought Iron Washer 2 S 456 2 3 8 16 Hex Nut 2 S 456 20 3 8 16 Hex Nut 3 1835 1 U Bolt 1 Center 3 S 7522 5 3 8 16 x 2 Bolt 3 Cl Pulley w Needle 4 TE 1 Bearing 4 S 7249 6 3 8 16 x 3 Bolt 5 S 7373 2 3 8 16 x 5 Bolt 6 S 7248 2 3 8 16 x 6 Bolt 7 S 8395 4 3 8 16 x 7 Bolt 8 8195 4 3 8 x 12 Full Threaded rod 9 S 8762 11 3 16 Cable clamp 10 1926 2 1 4 Grab Hook 11 1780 1 Handy Box Cover Duplex Receptacle 12 1781 1 115 V w Grd 13 1785 1 Handy Box Surface Nail On 14 1782 1 12 Romex Connector Note ASSEMBLY PARTS CAN BE PURCHASED SEPARATELY PNEG 620 2 Curtain Controller Installation Kit 2 AC 180 B Installation Kit Purchased Separately Figure 9E AC 1821 ASSEMBLY Figure 9F Item Part Qty Descript
6. manual or automatic modes Control failure No power circuit breaker or fuse Tripping may indicate machine overload or electrical wire short Repair or replace before reenergizing circuit Motor failure Control Failure Primary switch failure Check for loose wire connection Replace control Check main panel circuit breaker or fuse Check control circuit breaker and or fuse Replace primary switch Check to see if secondary switch is not depressed Motor designed with internal thermal protection Before replacing allow motor to cool down and reset May indicate machine overload Contact factory for machine restrictions Will not run in automatic but does operate in manual Control not in automatic mode Control failure Move switch to automatic setting Replace control Runs in one direction only both auto and manual Broken or loose wire Limit switch catching on adjustment rod mechanism Limit switch failure Control failure Repair broken or loose wire Free switch and adjust as needed Replace switch Replace control PNEG 620 2 Curtain Controller Part List 8 PART LIST 1 Enclosed Limit Switch Assembly 2 Motor Components 3 Header Pulley and Components PNEG 620 2 Curtain Controller 17 Part List 1 Enclosed Limit Switch Assembly 18 PNEG 620 2 Curtain Controller Part List Enclosed Limit Switc
7. 34 Inside Endwall MGUNE cccascassc ceadvs wait wania seeuanashedsaresahacd deveesshecuerveyaededees ionici 34 Chapter 11 Wiring easy canili 35 Potentiometer Wiring Diagram tere eee aaa aaa aaa aaa 35 Control BOX WiIring EE 36 Wiring Diagram For 110 V 60 HZ ou eee e 37 Wiring Diagram For 220 V 50 60 HZ ie 38 Chapter TZ Warran y EE 39 PNEG 620 2 Curtain Controller 1 SAFETY Safety 1 1 General Safety Statements The GSI Group Inc s Principal concern is your safety and the safety of others associated with grain handling equipment We want to keep you as a customer This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel As owner and or operator it is your responsibility to know what requirements hazards and precautions exist and inform all personnel associated with or in the area of the machine Safety precautions may be required from the personnel Avoid any alteration to the equipment Such alterations may produce a very dangerous situation where serious injury or death may occur A DANGER G CAUTION CAUTION NOTE This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in d
8. Be sure to tighten the limit switch adjustment collar Failure to do so can cause damage to the machine and barn 13 Attach the door to the machine This will protect the integrity of the machine and insure the safety of those working on or near the machine 10 PNEG 620 2 Curtain Controller Installation Keyhole slot used for machine placement before securing to the wall X _ XXXXC gt Q da Holes on both sides of frame used for mounting the Curtain Controller to the wall Figure 3C PNEG 620 2 Curtain Controller 11 Header Pulley 4 HEADER PULLEY Cable Configurations Pulley Configuration s Used When Pulling two curtains with the curtain controller Pulling one curtains to the right of the curtain controller Pulling one curtains to the left of the curtain controller Curtain controller is mounted horizontally Remove the cap plugs in the top of the machine and run cables through the top holes 12 PNEG 620 2 Curtain Controller Pulley Cover Mounting Instructions 5 PULLEY COVER MOUNTING INSTRUCTIONS 5 1 Attaching Pulley Covers to Pre existing Cable If you do not have preexisting cable drill a 1 4 hole in the appropriate dimple and proceed to Step 4 Step 1 Determine on which side of the machine the pulley cover will be mounted This will affect where the slot will be cut in Step 2 Step 2 Using a saw cut a slot from th
9. CT MANUFACTURED OR SOLD BY GSI OR ii ANY ADVICE INSTRUCTION RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION INSTALLATION LAYOUT SUITABILITY FOR A PARTICULAR PURPOSE OR DESIGN OF SUCH PRODUCTS GSI SHALL NOT BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN THE LIMITED WARRANTY EXPRESSED ABOVE WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER GSI SHALL HAVE NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESENTATIONS OR WARRANTIES MADE BY OR ON BEHALF OF ANY DEALER AGENT OR DISTRIBUTOR OF GSI GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESULTING FROM ERECTION DEFECTS OR UNAUTHORIZED MODIFICATIONS TO PRODUCTS WHICH IT MANUFACTURED MODIFICATIONS TO PRODUCTS NOT SPECIFICALLY DELINEATED IN THE MANUAL ACCOMPANYING THE EQUIPMENT AT INITIAL SALE WILL NULLIFY THE PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH HAVE BEEN DAMAGED BY NEGLIGENT USE MISUSE ALTERATION OR ACCIDENT THIS WARRANTY EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED GSI RESERVES THE RIGHT TO MAKE DES
10. Controller This machine is not designed for use in atmospheres where the risk of explosion is foreseen Use in such an environment is prohibited If in doubt contact your dealer or GSI 1 3 Safety Guards The Curtain Controller system contains moving and electrical parts which could cause serious injury even death if touched Guards are placed on the machine to protect you Operating the machine at any time with guards removed or incorrectly fitted is a serious misuse of the machine and endangers you and other people s safety PNEG 620 2 Curtain Controller 5 Safety 1 4 Safety in Handling the Curtain Controller System The Curtain Controller Unit Weights Model Weight CC2415 CC2430 104 Lb 47 Kg CC2460 12430 50 CC3615 CC3630 119 Lb 54 Kg CC3660 13630 50 CC4815 CC4830 135 Lb 61 Kg CC4860 14830 50 CC6015 CC6030 151 Lb 69 Kg CC6060 16030 50 All precautions should be taken when lifting and or moving the unit to prevent the risk of physical injury PNEG 620 2 Curtain Controller Safety 1 5 Maximum Load The Curtain Controllers with 15 RPM and 30 RPM gearmotors can lift a maximum of 4000 Lbs 1814 Kg at a 1 2 pulley ratio 60 RPM gearmotors can lift a maximum of 1000 Lbs 453 Kg at a 1 2 pulley ratio 1 6 Safety In Maintenance While the Curtain Controller System is designed to keep
11. IGN OR SPECIFICATION CHANGES AT ANY TIME PRIOR TO INSTALLATION PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH ALL FEDERAL STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI PHLEGAL 1832020 v1 139LG01 DOC revised December 2005 PNEG 620 2 Curtain Controller This Equipment Shall Be Installed In Accordance With The Current Installation Codes And Applicable Regulations Which Should Be Carefully Followed In All Cases Authorities Having Jurisdiction Should Be Consulted Before Installations Are Made umberland 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 Internet http www grainsystems com Copyright 2007 by the ESD GS Group Printed in the USA
12. TE NEUTRAL ELECTRIC BOX GREEN GROLND UK CONNECTOR Figure 11C PNEG 620 2 Curtain Controller 37 Wiring 11 4 Wiring Diagram For 220 V 50 60 Hz HL W2 MN oe Gm PRIM SW I eet I PRIM SW 2 i BLACK 5 i REI O BLACK WHITE 1 ll CO DL BLACK LI CAPACITOR i TO CONTROL SYSTEM WHITE 1 WHITE NEUTRAL ELECTRIC BIX GREEN GROLND UK CONNECTOR Figure 11D 38 PNEG 620 2 Curtain Controller Warranty 12 WARRANTY THE GSI GROUP INC GSI WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER THE PURCHASER S SOLE REMEDY AND GSI S ONLY OBLIGATION SHALL BE TO REPAIR OR REPLACE AT GSI S OPTION AND EXPENSE PRODUCTS THAT IN GSI S SOLE JUDGMENT CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI S FACTORY WILL BE PURCHASER S RESPONSIBILITY EXPENSES INCURRED BY OR ON BEHALF OF THE PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER EXCEPT FOR THE LIMITED WARRANTY EXPRESSED ABOVE GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IN CONNECTION WITH 1 PRODU
13. cables pulleys brackets hand winches etc with the machine 1 CO Inspect the drive screw Lubricate liberally with a lithium grease of an NLGI No 2 consistency extreme pressure properties Inspect and tighten the locking collars on the adjustment rod to insure activation of limit switches Inspect cable pulleys brackets hand winches etc for alignment and premature wear Realign and or replace as needed Inspect bearings checking for smooth rotation and listening for squeaks Inspect set screws in couplers and in pillow block bearing Manually run machine in both directions to insure positive shut off and unrestricted cable movement Inspect drive screw for debris in the threads Debris in threads may cause premature failure of drive block Inspect the thrust bearing Lubricate as needed PNEG 620 2 Curtain Controller 15 16 7 TROUBLE SHOOTING GUIDE Trouble Shooting Guide Problem Possible Cause Corrective Action Will not run in manual mode Control not in manual mode Toggle switch failure Move switch to manual setting Check for loose wire connection Replace toggle switch Machine operates in opposite direction in response to temperature change Control wired incorrectly Re wire to wiring schematic instruction Runs in both directions automatic mode but only one direction manual mode Will not run in either direction
14. e GSI Group Inc at 1 217 226 4449 or fax us at 1 800 432 4233 The GSI Group Inc 1004 East Illinois Street Assumption Illinois 62510 Decal 889 is located above the electrical box on the outside of the Curtain Controller A DANGER High voltage Will cause injury or death Lockout power before servicing DC 889 is located on the electrical unit within the Curtain Controller A DANGER High voltage Will cause injury or death Lockout power before servicing 8 PNEG 620 2 Curtain Controller Installation 3 INSTALLATION This manual outlines the recommended sequence for the installation of the Curtain Controller system Following the sequence will proved the safest and easiest method of installation Above all connection of the system to the electrical mains should be the final stage of installation Failure to observe this could lead to a fatal accident 1 Unpack the Curtain Controller remove the front cover and inspect the machine for visible defects 2 Select mounting configuration See examples of wall mounts on page 32 34 3 Screw one 3 8 x 3 lag bolt 6 1 2 below the desired height of the Curtain Controller Note Leave 1 1 2 between the bolt head and the wall See Figure 3A 1 1 2 between bolt head and the wall Figure 3A PNEG 620 2 Curtain Controller 9 Installation gt Z O Z Z ZZ OE Z COOK 4 amp E 4 Using the keyhole
15. e bottom of the pulley cover lip to the dimple on the cover s face When slotting the right pulley cover use the right dimple for placement When slotting the left pulley cover use the left dimple for placement See Figure 5A for slot placement Dimples Pulley Cover p Slot for left side Slot for right side of of frame frame Figure 5A Step 3 Slide the existing cable into the slot until it reaches the dimple PNEG 620 2 Curtain Controller 13 Pulley Cover Mounting Instructions Step 4 Remove existing sheet metal screw See Figure 5B for pulley cover fastening Existing screw sheet metal screws Figure 5B Step 5 Fasten the pulley cover to the machine using 4 10 16 x 5 8 sheet metal screws The top of the pulley cover should be flush with the top of the machine 14 PNEG 620 2 Curtain Controller Maintenance 6 MAINTENANCE 6 1 Safety in Maintenance and Repairs Before starting any repairs or maintenance on you Curtain Controller system or control units observe the following safety steps 1 Isolate the system from the electricity supply by switching off the power isolator and lock it in the off position Keep the key in your possession Do not reconnect the power supply until all work is completed and all guards are correctly refitted It is recommended that the end user practices a monthly inspection of the Curtain Controller and all items used in conjunction
16. eath or serious injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage NOTE indicates information about the equipment that you should pay special attention to PNEG 620 2 Curtain Controller Safety Danger Electrical Safety Provision of an adequate and safe power supply to the Curtain Controller unit is essential to your safety GSI recommends that a competent and qualified electrician undertakes all electrical wiring All wiring is to be installed in accordance to the Local and National Standards and Regulations Electrical safety devices Emergency Stop and Mains Isolator are provided with the Curtain Controller system and are essential for your safety These should be installed as indicated in the enclosed installation instructions and in accordance with the relevant directives in force 1 2 Controls The Curtain Controller is designed for use with manual or automatic temperature control GSI Inc s recommends the use of genuine GSI Controls Use of any controllers that do not meet this specification can pose a risk to health and safety and will lead to malfunction and failure of the Curtain
17. ex Nut 6 50 0022 1 Cable Guard 30 PNEG 620 2 Curtain Controller Installation Kit 4 AC 180 T Installation Kit Purchased Separately Cont Figure 9M AC 1823 ASSEMBLY Figure 9N Item Part Qty Description Item Part Qty Description 1 1902AA 1 3 CI Pulley w Needle 1 5 248 50 3 8 Wrought Iron Bearing Washer 2 1835 1 U Bolt 1 Center 2 S 456 20 3 8 16 Hex Nut 3 1823 1 Bracket Through Wall 3 S 7522 6 3 8 16 x 3 Bolt 4 S 456 2 3 8 16 Hex Nut 4 S 7249 2 3 8 16x 5 Bolt 5 S 7373 2 3 8 16 x 6 Bolt 6 S 7248 4 3 8 16 x 7 Bolt 7 5 8395 4 3 8 x 12 Full Threaded rod 8 8195 2 J Hook 3 8 x 4 9 S 8762 22 3 16 Cable clamp 10 1926 4 1 4 Grab Hook 11 1780 1 Handy Box Cover Duplex Receptacle 12 SS i 115 V w Grd 13 1785 1 Handy Box Surface Nail On 14 1782 1 12 Romex Connector Note ASSEMBLY PARTS CAN BE PURCHASED SEPARATELY PNEG 620 2 Curtain Controller 31 Wall Mount 10 WALL MOUNT 10 1 Outside Endwall Mount The above illustration shows 1 2 cable configuration This means 1 foot of cable movement at the machine equals 2 feet of cable movement at the curtain 10 2 Outside Endwall Mount The above illustration shows 1 1 cable configuration This means 1 foot of cable movement at the machine equals 1 foot of cable movement at the curtain 32 PNEG 620 2 C
18. h Parts Key Part Description 1 52 0321 Adjustment Rod Retainer 2 50 0159 Adjustment Collar w Setscrew 3 S 1430 Washer 1 4 4 52 0170 Spring Adjustment Rod 5 S 7967 Setscrew 10 32 x 1 1 4 6 S 7974 Limit Switch 7 52 0322 Gasket 8 52 0318 Cover 9 52 0319 Limit Switch Mounting Plate 10 52 0323 Enclosed Switch Box 11 52 0320 Enclosed Switch Mounting Plate 12 50 0144 Adjustment Rod 24 Travel 50 0145 Adjustment Rod 36 Travel 50 0146 Adjustment Rod 48 Travel 50 0147 Adjustment Rod 60 Travel 13 52 0171 Actuator Enclosed Limit Switch Assemblies Part Description 52 0175 24 Limit Switch Assembly 52 0172 36 Limit Switch Assembly 52 0176 48 Limit Switch Assembly 52 0177 60 Limit Switch Assembly PNEG 620 2 Curtain Controller 19 Part List PNEG 620 2 Curtain Controller Part List Motor Components Key Part Description 1 53 0116BA Baldor Gearmotor 15 RPM 53 0131BA Baldor Gearmotor 30 RPM 53 0161BA Baldor Gearmotor 60 RPM 2 52 0005PT Motor Mount 3 50 0009 Coupler LO95 x 5 8 4 52 0012 Hytrel Spider Gear 5 AC52 0174 Bearing Support w Bearing N S 52 0180 Thrust Bearing 6 52 0275 Nylon Insert 7 52 0276 Drive Block Assy w Nylon Insert 8 50 0055 Drive Screw 24 Travel 50 0056 Drive Screw 36 Travel 50 0057 Drive Screw 48 Travel 50 0084 Drive Screw 60 Travel
19. ion Item Part Qty Description 1 1821 1 Bracket 3 x 3 x 9 1 5 248 50 3 8 Wrought Iron Washer 2 S 456 4 3 8 16 Hex Nut 2 S 456 21 3 8 16 Hex Nut 3 1835 2 U Bolt 1 Center WEEN NE 3 S 7522 3 3 8 16 x 2 Bolt di ulley w Needle 4 189205 gt Bearing 4 S 7249 3 3 8 16 x 3 Bolt 5 S 7373 2 3 8 16 x 5 Bolt 6 S 7248 2 3 8 16 x 6 Bolt 7 S 8395 2 3 8 16x 7 Bolt 8 8195 4 3 8 x 12 Full Threaded rod 9 S 8762 8 3 16 Cable clamp 10 1926 2 1 4 Grab Hook w11 1780 1 Handy Box Cover Duplex Receptacle 12 1781 1 115 V w Grd 13 1785 1 Handy Box Surface Nail On 14 1782 1 12 Romex Connector Note ASSEMBLY PARTS CAN BE PURCHASED SEPARATELY PNEG 620 2 Curtain Controller Installation Kit 3 AC 180 C Installation Kit Purchased Separately Figure 96 AC 1821 ASSEMBLY Figure 9H AC 1824 ASSEMBLY Item Part Qty Description Item Part Qty Description 1 1821 1 Bracket 3 x 3 x 9 1 S 6500 2 1 2 13 x 2 1 2 bolt 2 S 456 4 3 8 16 Hex Nut 2 CH 0143 2 1 2 Wrought Iron Washer 3 1835 2 U Bolt 1 Center 3 50 0089 2 3 CI Pulley Wheel Only 4 1902AA 2 3 CI Pulley w Needle 4 1824 1 Double Roller Bracket Bearing 8260 2 1 2 13 Hex Nut 6 50 0022 2 Cable Guard 28 PNEG 620 2 Curtain Controller Installation Kit 3 AC 180 C Installation Kit Purchased Separately Cont
20. maintenance to a minimum some repairs will be necessary in the course of the life of the machine Do not attempt any repairs on the machine unless you are competent to do so Remember that the Curtain Controller operates under automatic control and will start without warning Never attempt any work on the Curtain Controller without first isolating the machine from the main power and locking the isolator so that only you can turn the power back on For your safety follow the guidelines given in the maintenance section of this manual Before restarting the Curtain Controller ensure that all electrical enclosures are locked closed and all guards and other safety measures are correctly fitted If in any doubt contact your dealer or GSI for assistance 1 7 Noise Tests on this machine have indicated noise levels at a position 1 meter from the drive unit 1 6 meters above the ground do not exceed 70 dBa continuous A weighted sound pressure or 63 Pa instantaneous C weighted sound pressure PNEG 620 2 Curtain Controller 7 Safety Decals and Warnings 2 SAFETY DECALS AND WARNINGS The following pages show you exactly where the safety signs and warnings decals should be placed on your Curtain Controller If a decal is missing damaged or unreadable please contact your dealer or The GSI Group for a free replacement For Guidance or assistance on any issues relating to the safe use of your curtain controller system contact th
21. urtain Controller Wall Mount 10 3 Outside Endwall Mount Illustration Shows cable configuration on the sidewall The above illustration shows 1 1 cable configuration This means 1 foot of cable movement at the machine equals 1 foot of cable movement at the curtain PNEG 620 2 Curtain Controller 33 Wall Mount 10 4 Outside Sidewall Mount A The above illustration shows 1 2 cable configuration This means 1 foot of cable movement at the machine equals 2 feet of cable movement at the curtain 10 5 Inside Endwall Mount The above illustration shows 1 1 cable configuration This means 1 foot of cable movement at the machine equals 1 foot of cable movement at the curtain 34 PNEG 620 2 Curtain Controller Wiring 11 WIRING 11 1 Potentiometer Wiring Diagram CURTAIN COMMANDER Sei POWER SUPPLY LI AVS CURTAIN CONTROLLER TUNNEL 3 Figure 11A POWER SUPPLY HI NVE PNEG 620 2 Curtain Controller 35 Wiring 11 2 Control Box Wiring Neutral or Close Signal Open Signal Common to L2 From Controller From Controller Controller Figure 11B 36 PNEG 620 2 Curtain Controller Wiring 11 3 Wiring Diagram For 110 V 60 Hz CONTROL DEVICE SEC SW 2 i MN Dei Gm PRIM SW 1 rl PEN NET RED PRIM SV 2 i i CLOSE i BLAK WHITE I BLACK 5 mim BLACK WHITE ID BLACK LI SE TO CONTROL SYSTEM WHITE 1 i WHI
22. ystem eee aaa aaa aaa 6 Maximum Load EE 7 Safety In Maintenance 7 le EE 7 Safety Decals and Warnings aaa aaa aaa aaa aaa 7 Chapter 2 Safety Decals and Warning 8 Chapters Installation 9 Gh pter4 Header Pulley w assess sia i 0 O EE AE A EE Yad ai 12 Cable Configurations i 12 Chapter 5 Pulley Cover Mounting Instructions in 13 Attaching Pulley Covers to Pre existing Cable sauna 13 Ghapter6 Maintenance u scessse ester ada Ao ad YOGA DBA A PEPE ii 15 Safety in Maintenance and Repairs _ i 15 Chapter 7 Trouble Shooting Guide rrreerer ee ein az ee rire eee ieri eri iii 16 Chapter 8 Part List ne snust aaa iaia 17 Enclosed Limit Switch Assembly i 18 Motor Components JE 20 Pulleys and Components uiii aaa 22 Chapter9 InstallationKit aaa 24 AC 180 A Installation Kit Purchased Separately aaa aaa aaa 25 AC 180 B Installation Kit Purchased Separately aaa aaa aaa aaa 27 AC 180 C Installation Kit Purchased Separately aaa aaa aaa aaa 28 AC 180 T Installation Kit Purchased Separately aaa aaa aaa aaa 30 Chapter 40 Wall e Uu LEE 32 Outside Endwall Mount secere oz dd A TE ape 32 Outside Endw llMount aiar 32 Outside Endwall Mount 5 rie da Eed E EEE 33 Outside Sid wall Mount cistite tia

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