Installation Operation Manual
Contents
1. Input Rating N H G C 33 0 Mj hr 48 0 MJ hr 66 0 MJ hr 100 0 MJ hr 133 MJ hr 34 5 MJ hr Supply Pressure 1 13 3 40 kPa Burner Operating 50 4 MJ hr69 1 MJ hr 103 6 MJ hr 138 2MJ hr 2 75 4 50 kPa 1 0 kPa 0 95 kPa 2 6 kPa Pressure Gas Connection 17 BSP Male 3 4 BSP Male 17 BSP Male 3 4 BSP Male United Kingdom Category 20 30 37 Flue Type Ai Natural Gas G20 Propane G31 Heat Input Nominal 8 8 kW 13 0 kW 18 0 kW 27 0 kW 36 0 kW 8 8 kW 13 0 kW 18 0 kW 27 0 kW 36 0 kW nett Reduced 3 5 kW 4 2 kW 6 0 kW 9 0 kW 18 0 kW 3 7 kW 4 3 kW 6 4 kW 9 6 kW 12 8 kW 3 3 3 3 3 81 m 0 68 kg Gas Rate Nominal 0 93 m hr 1 38 m hr 1 90 m hr 2 86 m hr hr 1 01 kg hr 1 40 kg hr 2 10 kg hr 2 80 kg hr 3 nett Reduced 0 37 m hr 0 40 m hr 0 63 m hr 0 95 m hr un ir 0 33 kg hr 0 50 kg hr 0 75 kg hr 0 99 kg hr Pressure l n l n h BSP 37 h BSP 3 Gas Connection Male 4 BSP Male Male 4 BSP Male Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models operating at full setting Operating pressure is ex factory set and is not to be adjusted apart from when converting between gases if required Refer to Gas Conversion section for details Specifications All Other Markets2. NaturalGas TownGas __ e 0 e y OE D5 0 0 OE 98 Input Rating N H G C 33 0 MJ hr 48 0 MJ hrj66 0 MJ hr 100 0 MJ hr 133 MJ hr 33 0 MJ hr 48 0 MJ hr6 0 MJ hr100 0 MJ hr 133 MJ hr Supply Pressure 1 13 3 40 kPa 0 75 1 50kPa Burner Operating Pressure 1 0 kPa 0 95 kPa 0 63kPa Gas Connection 1 3 BSP Male 3 4 BSP Male 1 3 BSP Male 3 4 BSP Male LP Gas Propane OG 09 0 OE 98 Input Rating N H G C 33 0 MJ hr 48 0 MJ hrj66 0 MJ hr 100 0 MJ hr 133 MJ hr 33 0 MJ hr 48 0 MJ hr66 0 MJ hr100 0 MJ hr 133 MJ hr Supply Pressure 2 75 4 50 kPa 2 75 4 50 kPa Burner Operating Pressure 2 5 kPa 2 6 kPa 2 5 kPa 2 6 kPa Gas Connection 1 5 BSP Male 3 4 BSP Male 17 BSP Male 3 4 BSP Male NOTE e Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models operating at full setting e NAT LPG amp Butane Only Operating pressure is ex factory set and is not to be adjusted unless when converting between gases if required e TOWN GAS Only Adjust burner operating pressure using adjustable gas regulator supplied Referto Gas Conversion and Specifications section in this manual for further details Dimensions NOTE The G592 is available in Bench Model B Option Only G592 G593 B po ENTRY 100 118
3. section of this manual e Light the Pilot Burner e Light the Main Burner e Check Low Fire Burner Operation e Check High Fire Burner Operation b Ensure operator has been instructed in the areas of correct lighting operation and shutdown procedure for this appliance 2 This manual must be kept by the owner for future reference and a record of Date of Purchase Date of Installation and Serial Number of Unit recorded and kept with this manual These details can be found on the rating plate attached to underside of R H side front hob lower trim NOTE If it is not possible to get the appliance to operate correctly contact the suppler of this appliance 11 Operation Operation Guide A Caution e This appliance is for professional use and is only to be used by qualified persons e Only authorised service persons are to carry out installation servicing or gas conversion operations e Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator Description of Controls Gas Control Knobs OFF Position 2k PILOT Burner HIGH Flame lt gt LOW Flame Piezo I gniter with burner flame viewing ports 12 Operation Lighting Pilot Burner AN Warning WHEN THE SOLID GRIDDLE PLATE IS USED IT S SURFACE TEMPERATURE CAN REACH OVER 350 C WHEN THE APPLI ANCE 15 OPERATED AT FULL HEAT SETTI NG NOTE All chargrill models incorpora
4. G594 B 600 469 G596 B 769 G598 B 812 1200 1069 Imensions D G593 LS 812 916 9801 0 amp D o N oO e E e LOL GS gt ale 2 oU 600 G594 LS 469 Specifications G596 LS 812 900 G598 LS 812 1200 LIE 3 115 nx 525 1069 Rating Plate Location for all options I nstallation I nstallation Requirements NOTE e It is most important that this appliance is installed correctly and that operation is correct before use Installation shall comply with local gas health and safety requirements e This appliance shall be installed with sufficient ventilation to prevent occurrence of unacceptable concentrations of health harmful substances in the room appliance is installed in Blue Seal chargrills are designed to provide years of satisfactory service and correct installation is essential to achieve the best performance efficiency and trouble free operation This appliance must be installed in accordance with National installation codes and in addition in accordance with relevant National Local codes covering gas and fire safety Australia New Zealand 55601 1 Gas Installations United Kingdom Gas Safety Installation amp Use Regulations 1998 BS6173 Installation of Catering Appliances BS544
5. Griddle in Raised Position 14 Cleaning and Maintenance General A Caution Always turn Off the gas supply before cleaning This appliance is not water proof Do not use water jet spray to clean interior or exterior of this appliance Clean the chargrill regularly A clean chargrill looks better will last longer and will perform better Carbonised grease on the cooking surface or on the chargrill will hinder the transfer of heat from the cooking surface to the food This will result in a loss of cooking efficiency DO NOT use water on chargrill while this item is still hot as warping and cracking ma occur Allow chargrill to cool down before cleaning NOTE e DO NOT use abrasive detergents strong solvents or caustic detergents as they could corrode or damage the chargrill e To prevent rust forming on the chargrill ensure that any detergent or cleaning material has been completely removed after each cleaning Appliance should be switched on briefly to ensure chargrill becomes dry Spread a thin coat of oil or grease over chargrill surface to form a protective greasy film To keep your chargrill clean and operating at peak efficiency follow the procedures shown below After Each Use 1 Clean the griddle plate with a scraper tool to remove any food debris 2 Always ensure that scraper tool blades are changed regularly to ensure that scraper tool works efficiently and prevents damage to griddle pla
6. a Gas Type the appliance has been supplied is shown on a coloured sticker located above the gas entry point and on the rating plate Check that these are correct for the gas supply the appliance is being installed for Gas conversion procedure is detailed in Gas Conversion and Specification section in this manual b Supply Pressure required for appliance is shown in Specifications Section of this manual Check gas supply to ensure that adequate supply pressure exists Input Rate of this appliance is shown on Rating Plate and in Specifications section of this manual Input rate should be checked against available supply line capacity Particular note should be taken if Chargrill is being added to an existing installation NOTE It is important that adequately sized piping runs directly to the connection joint on the appliance with as few tees and elbows as possible to give maximum supply volume 10 I nstallation 3 Fit gas regulator supplied into gas supply line as close to appliance as possible For G592 regulator connection is BSP female Connection on unit is 1 BSP male For G593 6594 G596 G598 regulator connections are 32 BSP female Connection on unit is 34 BSP male Refer to Specifications section for gas supply location dimensions NOTE Gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as shown in Gas Conversion Section in this manual Ensur
7. front cover of this manual When ordering replacement parts please quote the part number and description as listed below If the part required is not listed below request part by description and quote the model and serial number which is shown on rating plate CHARGRI LL PARTS LIST 6592 593 594 6596 598 227286 BURNER e 237107 BURNER 227286 BURNER 229719 PILOT ASSY 3 WAY 019464K PILOT BURNER KIT e e e9 227508 PIEZO SIT e e o e 228010 PIEZO HOUSING 019428 THERMOCOUPLE 320mm M9 x 1 019218 THERMOCOUPLE 450mm 227404 GAS VALVE 21S o o 231540 SPARK ELECTRODE 019624 ELECTRODE 229731 HT LEAD 250mm RING TERMINAL 228047 HT LEAD 250mm NENNEN 227985 PILOT INJ ECTOR 0 35mm NAT GAS 018972 PILOT INJ ECTOR 0 45mm NAT GAS 227984 PILOT INJECTOR 0 25mm LPG PROPANE BUTANE XX 018971 PILOT INJ ECTOR 0 30mm LPG PROPANE BUTANE 232309 PILOT INJECTOR 0 60mm TOWNS top 026393 PILOT INJECTOR 0 75mm TOWNS e e NENNEN E 037270 MAIN INJECTOR 2 70mm NAT GAS 037350 MAIN INJECTOR 3 50mm NAT GAS 037165 MAIN INJECTOR 1 65mm LPG PROPANE LEM 037190 MAIN INJECTOR 1 90mm LPG PROPANE 037155 MAIN INJECTOR 1 55mm BUTANE 037180 MAIN INJECTOR 1 80mm BUTANE 037
8. of the grain Dry grease tray thoroughly with a dry cloth d Dry all components thoroughly with a dry cloth and polish with a soft dry cloth O Periodic Maintenance NOTE All maintenance operations should only be carried out by a qualified service person To achieve the best results cleaning must be regular and thorough and all controls and mechanical parts checked and adjusted periodically by a competent serviceman If any small faults occur have them attended to promptly Don t wait until they cause a complete breakdown It is recommended that the appliance is serviced every 6 months Gas Control Valve Re Greasing Gas control valve should be dismantled and greased every 6 months to ensure correct operation To carry out this operation a Remove the gas control knobs from the gas tap spindles b Remove the drip tray from the appliance c Remove two screws on underside of control panel securing control panel to the hob d Remove control panel from front of appliance e Remove 2 screws holding shaft plate to gas control body and remove control shaft and plate See Fig 11 Note orientation of shaft for correct re assembly f Using needle nose pliers or similar pull out gas control spindle again noting its orientation g Apply a suitable high temperature gas cock grease or Fig 14 lubricant such as ROCOL A S P Anti scuffing paste Dry Moly Paste to outside of spindle See Fig 12 h Replace spi
9. onto it s rear face 3 Attach four hob legs to leg mounting positions on underside of chargrill Secure each leg hand tight 4 Align four round cut out holes on base tray with four hob legs already fitted to chargrill Ensure base tray is orientated with sloping edge of base tray facing front of appliance 5 Slot base tray onto four hob legs and push fully home 6 Secure base tray to front chargrill legs by screwing adjustable feet supplied into base of front chargrill legs Secure each adjustable foot hand tight 7 Fit rear rollers to rear leg ring plates and secure Sloping Edge using locating bolts supplied tighten bolts of Base Tray 8 Lift chargrill back onto its legs 9 Refit all grates griddle plates and radiants to chargrill ensuring that they are correctly fitted NOTE This appliance is fitted with adjustable feet rear rollers to enable appliance to be positioned securely and level This should be carried out on completion of gas a connection Refer to Gas Connection Rear Roller section Gas Connection NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY AN AUTHORISED PERSON l Blue Seal Chargrills do not require an electrical connection as they function on the gas supply only 2 It is essential that the gas supply is correct for the Chargrill to be installed and that an adequate supply pressure and volume is available The following checks should be made before installation
10. the appliance flue outlet 4 Position chargrill in its approximate working position NOTE Do not obstruct or block the appliance flue Never directly connect a ventilation system to the appliance flue outlet I nstallation Clearances NOTE Only non combustible materials can be used in close proximity to this appliance Combustible Surface Non Combustible Surface Rear Omm Assembly Bench Models G592 Models Only l Check all feet are securely fitted Bench Models G593 G594 G596 G598 Models Only l Check all feet are securely fitted 2 Adjust feet to make Chargrill steady and level Leg Stand Models Only Leg Stand Models will require assembly Refer to Fitting of Adjustable Feet Rollers to Leg Stand Units information on the following page for assembly instructions e The rear leg housings can be fitted with a Adjustable feet to assist with levelling of appliance on uneven floors b Rear rollers to enable appliance to be easily moved for positioning and cleaning purposes Optional Accessories Refer to Replacement Parts List e Plinth Kit For installation details refer to instructions supplied with each kit I nstallation Fitting Leg Stand to Chargrill A Warning TO PREVENT EQUIPMENT DAMAGE AND RISK OF INJURY REMOVE ALL CHARGRILL CASTINGS BURNERS AND OTHER REMOVABLE ITEMS PRIOR TO FITTING THE LEG STAND l Remove grates griddle plates and radiants from chargrill 2 Lower Chargrill
11. 0 1 amp 2 Installation Flueing amp Ventilation reland 1S 820 Non Domestic Gas Installations Installations must be carried out by qualified persons only Failure to install equipment to the relevant codes and manufacturer s specifications shown in this section will void the warranty Components having adjustments protected e g paint sealed by manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging Check equipment and parts for damage Report any damage immediately to carrier and distributor Remove protective plastic coating from side panels Check the following parts have been supplied with chargrill 1 x Gas Regulator 1 x Gas Type Conversion Kit e Report any deficiencies to the distributor who supplied the chargrill e Check available gas supply is correct to as shown on the rating plate attached to the underside of R H side front hob lower trim Location l This appliance must be installed in a suitably ventilated room to prevent dangerous build up of combustion products 2 Installation must allow for sufficient flow of fresh air for combustion supply Combustion air requirements are Combustion Air Requirements Natural Gas G20 9 14 m hr 18 m hr 27 m hr 36 m hr LPG Propane G31 9 m hr 13 m hr 18 m hr 26 m hr 35 m hr 3 Never directly connect a ventilation system to
12. 0mm 25
13. 21 1811 EVOLUTIONSCHICS I NSTALLATI ON AND OPERATI ON MANUAL GAS CHARGRILL 0597 593 0594 596 599 Date Purchased Serial Number Dealer Service Provider amp For use in GB IE amp DK 228593 24 MANUFACTURED BY Moffat Limited Rolleston 7675 New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web www moffat com au E Mail vsales moffat com au Main Office tel 61 03 9518 3888 fax 61 03 9518 3838 Service tel 1800 622 216 Spares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KI NGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales tel 44121 3275575 fax 44 121 327 9711 Spares tel 44 121 322 6640 fax 44 121 327 9201 Service tel 44 121 322 6644 fax 44 121 327 6257 UNI TED STATES Moffat Web www moffat com Sales tel 800 551 8795 Toll Free tel 1 336 661 1556 1 336 661 9546 Service tel 800 858 4477 Toll Free tel 1 336 661 1556 1 336 661 1660 REST WORLD Moffat Limited Web www moffat co nz E Mail export moffat co nz The reproductio
14. 450 MAIN INJECTOR 4 50mm TOWNS T B A e NEN D es 227378 KNOB B SEAL 8mm GAS PF e e e e 229531 DRIP TRAY 228488 CRUMB TRAY 228489 CRUMB TRAY NEN NENNEN 013908 SPACER FOOT ASSY 227850 LEG 150mm FLUSH STUD irn 229674 REAR ROLLER ASSY 227854 LEG EXTENSION 430mm e e e e 227855 LEG 80mm FOR BENCH MOUNT e e e e 24 Replacement Parts List Gas Regulators Gas Regulators Description 228533 15 BSP F F Convertible Nat Gas LPG Propane Butane 228531 34 BSP F F Convertible Gas Conversion Kits Gas Type to Convert to Model Gas LPG Propane Butane Town cas 231947 231946 231948 231949 G593 237004 237003 237005 237006 G594 231951 231950 231952 231953 231955 231954 231956 231957 231959 231958 231960 231961 Optional Accessories Casting Scraper Tool 228787 Smooth Plate Scraper Blades Pack of 5 blades 228567 Chargrill Scraper Assembly 228787 Drop On Griddle Plate 300mm Cast no sides refer Operation Section 227002 Cast no sides refer Operation Section 227003 Drop On Griddle Plate 300mm Steel with sides refer Operation Section 230707 Drop On Griddle Plate 450mm Steel with sides refer Operation Section 230710 BBQ Grate Casting Straight 233965 450mm Plinth Kit 234792 Drop On Griddle Plate 45
15. OT use water on griddle plates while they are still hot as warping may occur Allow these items to cool and then remove for cleaning Grates Cast ron a Clean grates thoroughly with a wire brush or a flexible spatula b A scraper tool can be used to remove stubborn carbon and deposits c Clean with hot water a recommended detergent solution and a scrubbing brush Dry all components thoroughly with a dry cloth M M d Switched the chargrill On briefly to ensure grates become dry Spread a thin film of cooking oil over grates to form a r al 1 protective film _ 1 Radiants Cast I ron Burners a Clean radiants thoroughly with a wire brush or a flexible spatula b A scraper tool can be used to remove stubborn carbon and deposits c Clean with hot water a mild detergent solution and a scrubbing brush Dry all radiants thoroughly with a dry cloth Griddle Plate Optional Extra A Caution If the Chargrill is fitted with a griddle plate if using a scraper tool to clean the griddle plate always apply even pressure over whole surface of the scraper tool to prevent scoring of griddle plate surface NEVER bang the sharp edge of the scraper tool on the flat surface of the griddle late as this will damage the griddle plate and invalidate the warranty a Remove and clean grease collection drawer frequently to prevent over spills b Clean griddle surface t
16. R USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THI S OR ANY OTHER APPLI ANCE e DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLI ANCE WHILE IT IS IN OPERATI ON Caution e This appliance is for professional use and is only to be used by qualified persons e Only authorised service persons are to carry out installation servicing or gas conversion operations e Components having adjustments protected e g paint sealed by the manufacturer should not be adjusted by the user operator e DO NOT operate the appliance without the legs supplied fitted Specifications Model Numbers Covered in this Specification G592 B Gas Chargrill 300mm wide Bench Model G593 2 Gas Chargrill 450mm wide G594 2 Gas Chargrill 600mm wide G596 2 Gas Chargrill 900mm wide G598 2 Gas Chargrill 1200mm wide NOTE 2 LS On Leg Stand B Bench Models Gas Supply Requirements Australia NaturalGas __ LP Gas Propane G592 G593 G594 G596 G598 G592 G593 G594 G596 G598 33 0 MJ hr 48 0 MJ hr66 0 MJ hr 100 0 MJ hr 133 MJ hr 33 0 MJ hr 48 0 MJ hr 66 0 MJ hr100 0 MJ hr 133 MJ hr el 3 40 kPa 2 75 4 50 kPa 1 0 kPa 0 95 kPa 05 e 0000 2 5 kPa 2 6 kPa 17 BSP Male 3 4 BSP Male 17 BSP Male 3 4 BSP Male Input Rating N H G C Supply Pressure Burner Operating Pressure Gas Connection New Zealand
17. ations United Kingdom Category Flue Type 1 20 30 37 Natural Gas G20 Propane G31 G594 G594 G596 G596 G598 G598 Main Burner Injectors 2 70mm 3 50mm 2 70mm 1 65mm 1 90mm 1 65mm Pilot Burner njectors 0 35 0 45 0 25 0 30 Low Fire Adjustment turn out ccw 1 turns out ccw turn out ccw 17 turns out 17 turns out ccw ccw 1 turns out ccw Burner Operating Pressure 1 0 kPa 0 95 kPa 2 5 kPa 2 6 kPa Main Burner Aeration Shutter Fully Open Fully Open Gas Regulator Cap Screw y LP NOTE Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models operating at full setting Operating pressure is ex factory set and is not to be adjusted apart from when converting between gases if required Refer to Gas Conversion section for details All Other Markets Gas Conversion and Specifications Main Burner njectors 2 70mm 3 50mm 2 7 0mm 0 4 50mm 0 4 50mm Pilot Burner njectors 0 35 0 45 0 60m 0 75mm Low Fire Adjustment 1 turns out 17 turns out 17 turns out 2 turns out ccw ccw ccw ccw Burner Operating Pressure 1 0 kPa 0 95 kPa 0 63 kPa Main Burner Aeration Shutter Fully Open Fully Open Adjustable Regulator Adjust to Burner Gas Regu
18. e regulator is converted to the correct gas type that the appliance will operate on Regulator outlet pressure is fixed ex factory for gas type that regulator is converted to and it is NOT to be adjusted 4 A suitable joining compound which resists the breakdown action of LPG must be used on every gas line connection unless compression fittings are used NOTE A manual isolation valve must be fitted to the individual appliance supply line 57 Correctly locate appliance into its final operating position and using a spirit level adjust legs so that unit is level and at the correct height 6 Connect gas supply to appliance 7 Check gas operating pressure is as shown in Specifications section 8 Check all gas connections for leakages using soapy water other gas detecting equipment AN Warning DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES NOTE Measure burner operating pressure at the manifold test point with one burner for G592 and G593 Models or two burners for other models operating at full setting Operating pressure is ex factory set and not to be adjusted apart from when converting between gases if required Refer to Gas gt Manifold l 7 Test Point Cube ni TAA fh Conversion section for details DU Commissioning Fig 3 1 Before leaving the new installation a Check the following functions in accordance with operating instructions specified in Operation
19. erate correctly shut Off the gas supply and contact the supplier of this unit 20 Gas Conversion and Specifications Gas Specifications Australia Main Burner I njectors 2 70mm 3 50mm 2 70mm 1 65mm 1 90mm 1 65mm Pilot Burner njectors 0 35 0 45 0 25 0 30 1 turns out 17 turns out 11 4 turns out turn out 1 turns 5 turn out Low Fire Adjustment CCW ccw ccw out ccw Burner Operating Pressure 1 0 kPa 0 95 kPa 2 5 kPa 2 6 kPa Main Burner Aeration Shutter Fully Open Fully Open Gas Regulator Cap Screw New Zealand G594 G594 G596 G596 G598 G598 Main Burner Injectors 2 70mm 3 50mm 2 70mm 1 65mm 1 90mm 1 65mm Pilot Burner njectors 0 35 0 45 0 25 0 30 1 turns out 17 5 turns out 17 turns out turn out 5 turn out 5 turn out Low Fire Adjustment CEN Burner Operating Pressure 1 0 kPa 0 95 kPa 2 5 kPa 2 6 kPa Main Burner Aeration Shutter Fully Open Fully Open Gas Regulator Cap Screw LP NOTE Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models operating at full setting Operating pressure is ex factory set and is not to be adjusted apart from when converting between gases if required Refer to Gas Conversion section for details 21 Gas Conversion and Specific
20. horoughly with a scraper tool or wire brush If necessary use a griddle stone or a scotch bright pad on griddle surface to remove stubborn or accumulated carbon deposits c Occasionally bleach griddle plate with vinegar when plate is cold d Clean with hot water a mild detergent solution and a scrubbing brush Dry all components thoroughly with a dry cloth NOTE To prevent rust forming on the griddle plate ensure all detergent and cleaning material has been entirely removed after each cleaning process Switch the chargrill On briefly to ensure the griddle plate is dry Spread oil or grease over griddle surface to form a thin protective greasy film 16 Cleaning and Maintenance Main Burners a Clean main burners with hot water a recommended detergent solution and a scrubbing brush Ensure any excess water is removed from inside burners Dry all burners thoroughly with a dry cloth b Ensure burners are fitted correctly over main injectors and are located properly into recesses in chargrill Stainless Steel Surfaces a Clean exterior surfaces of chargrill with hot water a mild detergent solution and a soft scrubbing brush Note that gas control knobs are a push fit onto gas control valve spindles and can be removed to clean the control panel b Baked on deposits or discolouration may require a good quality stainless steel cleaner or stainless steel wool Always apply cleaner when appliance is cold and rub in the direction
21. lator Cap Screw Operating Pressure specified NAT LP Gas Propane G594 G596 G598 Butane G594 G596 G598 Main Burner Injectors 1 65mm 1 90mm 1 65mm 1 55mm 1 80mm 1 55mm Pilot Burner njectors 0 25 0 30 0 25 0 30 turn out 1 turns out turn out 15 turn out turn out 15 turn out Low Fire Adjustment ccw ccw ccw ccw ccw ccw Burner Operating Pressure 2 5 kPa 2 6 kPa 2 5 kPa 2 6 kPa Main Burner Aeration Shutter Fully Open Fully Open Gas Regulator Cap Screw LP LP NOTE e Measure burner operating pressure at manifold test point with one burner for G592 and G593 Models or two burners for other models operating at full setting e NAT LPG amp Butane Only Operating pressure is ex factory set and is not to be adjusted unless when converting between gases if required e TOWN GAS Only Adjust burner operating pressure using adjustable gas regulator supplied Referto Gas Conversion and Specifications section in this manual for further details 23 Replacement Parts List Replacement Parts List IMPORTANT Only genuine authorized replacement parts should be used for servicing and repair of this appliance Instructions supplied with parts should be followed when replacing components For further information and servicing instructions contact your nearest authorized service branch contact details are as shown on reverse of
22. n or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer In line with policy to continually develop and improve its products Moffat Ltd reserves the right to change the specifications and design without prior notice O Copyright Moffat Ltd December 2014 G592 B 594 12 594 12 596 12 598 12 I ntroduction Specification Gas Chargrill 300mm wide Bench Model Gas Chargrill 450mm wide Gas Chargrill 600mm wide Gas Chargrill 900mm wide Gas Chargrill 1200mm wide LS On Leg Stand B Bench Models Model Numbers Covered in this Specification Gas Supply Requirements Dimensions nstallation Installation Requirements Unpacking Location Clearances Assembly Fitting Leg Stand to Chargrill Gas Connection Commissioning Operation Operation Guide Description of Controls Lighting Pilot Burner Lighting Main Burner Griddle Plate Fitting Chargrill Grate Reversal Cleaning and Maintenance General Daily Cleaning Weekly Cleaning Periodic Maintenance Fault Finding Gas Conversion and Specifications Conversion Procedure Gas Specifications Replacement Parts List Contents List I ntroduction We are confident that you will be delighted with your BLUE SEAL CHARGRILL and it will become a most valued appliance in your commercial kitchen To ensure you receive the utm
23. ndle and re assemble gas control in reverse order i Refit control panel to appliance and secure with 2 Screws j Refit knobs to gas control valve spindles spindle i 17 Fault Finding This section provides an easy reference guide to the more common problems that may occur during operation of your equipment The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipment Although this section covers the most common problems reported you may encounter a problem not covered in this section In such instances please contact your local authorised service agent who will make every effort to help you identify and resolve the problem Please note that the service agent will require the following information e Model Trade Name and Serial Number of the Appliance both can be found on the Rating Plate located on the appliance Pilot won t light No gas supply Ensure gas isolation valve is turned On and bottles are not empty Blocked pilot injector Call service provider Pilot goes out when gas control Releasing knob before the Hold knob in for at least 20 knob released thermocouple has heated seconds following ignition of pilot Pilot flame too small Gas pressure too low Call service provider Partially blocked pilot injector Call service provider Thermocouple faulty Call ser
24. ost benefit from your new Blue Seal CHARGRILL there are two important things you can do Firstly Please read the instruction book carefully and follow the directions given The time taken will be well spent Secondly If you are unsure of any aspect of the installation instructions or performance of your appliance contact your BLUE SEAL dealer promptly In many cases a phone call could answer your question CE Only These instructions are only valid if the country code appears on appliance If code does not appear on appliance refer to supplier of this appliance to obtain technical instructions for adapting appliance to conditions for use in that country A Warning MPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLI NG OR SERVI CI NG THIS APPLI ANCE A Warning INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMI NENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER A Warning GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUI PMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE e THE APPLI ANCE MUST NOT BE LEFT ON UNATTENDED e IT 15 RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATI ON OF YOUR APPLI ANCE IS MAI NTAI NED e DO NOT STORE O
25. s section 3 Check adjust main burner aeration shutter as shown in Gas Specifications Tables at the rear of this section 4 Refit the following e Main burners e Inner radiants chargrill castings griddle plates Pilot Burners 1 Disconnect the following e Gas supply tube to pilot burner 2 Remove pilot injectors and replace with correct size pilot injectors as shown in Gas Specifications Tables at rear of this section 56 3 Reconnect the following Gas Supply Tube e Gas supply tube to pilot burner e G592 Only Refit left right and end inner heat shield ea panels burner supports e Inner radiants chargrill castings griddle plates Thermocouple 1 Pilot Burner Gas Connection Low Fire Adjustment All Models 1 Light main burners and check flame size on Low setting Pilot Bracket e Adjust low fire adjustment screw on burner gas control valves to obtain desired flame size NOTE Low Fire Adjustment Screw should be sealed with coloured paint on completion of low fire adjustment 2 Refit control panel 3 Refit gas control knobs to gas control valves Low Fire Screw 19 Gas Conversion and Specifications Gas Regulators Th 22 NOTE Pin rotated NATGas LPG Butane Only 25 T for Natural Gas NOTE Gas regulator supplied is convertible between Natural Gas and LP Gas but it
26. s outlet 0 pressure is fixed ex factory and UN A Vl P is NOT to be adjusted VUA A SU Town GasOnly 1 Remove slotted cap from regulator 2 Turn On gas supply and appliance v Pressure Adjusting 3 Adjust pressure adjusting screw to achieve correct burner W operating pressure NOTE Measure burner operating pressure at manifold test point and with two burners operating at High Flame setting With exception of G592 and G593 models which have one burner only 4 Verify operating pressure remains correct Re adjust regulator if required 5 Screw cap nut back onto regulator Gas Type Labels On completion of the gas conversion replace gas type labels located at The rear of the unit above the gas connection Beside the rating plate Commissioning Before leaving the converted installation 1 Check all gas connections for leakages using soapy water or other gas detecting equipment 2 Check the following functions in accordance with the operating instructions specified in the Operation A Warning DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES section of this manual Light the Pilot Burners e light the Main Burners e Check the Low Fire burner operation e Check the High Fire burner operation e Ensure that all the controls operate correctly e Ensure that the operating pressure remains correct NOTE If it is not possible to get the unit to op
27. te a push button piezo ignition system for each individual pilot burner Depress gas control knob and rotate anti clockwise to the PILOT position 2 With gas control knob depressed press piezo igniter until pilot burner ignites Each operation of the piezo igniter button will generate a single spark Pilot ignition can be viewed through the openings in the plastic surround of the piezo igniter button 3 Hold in the gas control knob for approximately 10 15 seconds then release Pilot burner should remain alight If not repeat Items 2 and 3 above Lighting Main Burner 1 Turn gas controls anti clockwise to first stop FULL flame position and allow the chargrill to heat up to operating temperature 2 LOW flame can be selected by depressing the gas control knob and rotating fully anti clockwise For intermediate heat position the gas control knob between HIGH and LOW positions for the desired heat setting 4 During idle periods main burners can be turned down to maintain a suitable plate temperature or gas controls can be set to PILOT position as required NOTE e Always set the gas control knob to HI GH position when lighting main burners e If pilot burner goes out during normal operation wait 5 minutes before attempting to re light the pilot burner IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner control problems The appliance req
28. te surface Daily Cleaning A Caution If the Chargrill is fitted with a griddle plate if using a scraper tool to clean the griddle plate always apply even pressure over whole surface of the scraper tool to prevent scoring of griddle plate surface NEVER bang the sharp edge of the scraper tool on the flat surface of the griddle late as this will damage the griddle plate and invalidate the warranty l Crumb tray s should be checked and emptied frequently to prevent overflow and spillage Remove crumb tray s while still warm so that the grease is in a liquid state Empty any grease from trays and wash thoroughly in same manner as any cooking utensil 2 Remove grates and radiants and thoroughly clean splash back interior and exterior surfaces of the chargrill with hot water a detergent solution and a soft scrubbing brush 3 Brush chargrill surface with a soft bristled brush Any carbon deposits should be removed using a scraper tool followed by wiping with a cloth to prevent accumulation of food deposits 4 Dry the chargrill thoroughly with a dry cloth and polish with a soft dry cloth 15 Cleaning and Maintenance Weekly Cleaning NOTE e If chargrill usage is very high we recommend weekly cleaning is carried out more frequently e Ensure protective gloves are worn during cleaning e DO NOT use harsh abrasive detergents strong solvents or caustic detergents as they will damage chargrill and burners e DO N
29. uires I MMEDI ATE service by a qualified service person and should not be used until such service is carried out 13 Operation Griddle Plate Fitting The following options of griddle plate Fig 4 can be fitted to the chargrill e A Griddle Plate 300mm or 450mm wide cast e B Griddle Plate 300mm or 450mm fabricated NOTE If fitting a Griddle Plate to your chargrill remove the required cast Radiants Item 2 See Fig 5 that sit directly beneath the griddle plate this will give a more intense heat onto the griddle plate To fit a Griddle Plate to your Chargrill 1 Remove the BBQ Grates Item 1 2 Remove the cast Radiants Item 2 that will sit directly beneath the griddle plate 3 Fit Griddle Plate Item A or Item B as required Fig 4 Chargrill Grate Reversal The grates can be fitted to the chargrill in either of two ways They can be fitted in the FLAT position Fig 6 This is ideal if you require the flame grill effect as any fat oil will fall directly onto the Radiants 2 and will be burnt off to give a flame grilled flavour to the food They can be reversed and fitted in the RAISED position Fig 7 which allows the rear of the grate to sit slightly raised any fat released from the product being cooked will be channelled by the grooves in the grate directly into the fat collection area at the front of the chargrill Griddle in Flat Position
30. vice provider Main burner will not light Incorrect supply pressure Call service provider Faulty gas control Call service provider NOTE Components having adjustments protected e g paint sealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by an unauthorised service person 18 Gas Conversion and Specifications Conversion Procedure A Caution Ensure Appliance is isolated from gas supply before commencing servicing NOTE e Gas conversions should only be carried out by qualified persons All connections must be checked for leaks before re commissioning the appliance e Adjustment of components that have adjustments settings sealed e g paint sealed can only be adjusted in accordance with the following instructions and shall be re sealed before re commissioning this appliance e For relevant gas specifications refer to Gas Specifications Tables at rear of this section Shell Bracket I M JI EN SS l Main Burners 1 Remove the following e Gas control knobs e Control Panel e Chargrill castings griddle plates and inner radiants G592 Only Remove left right and end inner heat shield panels e Main burners 2 Remove main burner injectors and replace with correct size LAeration Shutter injectors as shown in Gas Specifications Tables at rear of thi
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