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Transition from MELSEC-I/OLINK to CC

1. Remote module Powar 20cm adapter Module or less with cable Remote module Remote module General purpose Remote module PADS module m Main line dedicated flat cable VCTF cable connector RIA Commercially available RI terminal block Branch line dedicated flat cable Dedicated flat cable connector Branch line VCTF cable _ Terminal resistor CL9 TERM 2 Using the VCTF cable for the main line N How to connect the terminal resistor on the QJ61CL12 side Terminal resistor CL9 TERM i Lol JL Mounting SSS 4 SSS VCTF cable VCTF cable connector jE connector for connectin for connecting VCTF cable the QJ61CL12 terminal resistors T a a Ty Za For details on the procedure for processing the VCTF cable connector for connecting terminal resistors refer to the CC Link LT Master Module User s Manual WW module module suppl adabtor Module with cable or less Remote module amp Commercially available terminal block 20cm Remote module mam Main line VCTF cable HB VctTF movable cable connector elec Branch line dedicated flat cable Dedicated flat cable conn
2. Number of output points 8 points 4 points x use two CL1XY8 DR1B2 modules Isolation method Photocoupler Photocoupler O 24VDC 2A resistance load i i 30VDC 2A point Rated load voltage point i 240VAC 2A point O current 240VAC 2A COS 1 point 4A common 8A common Minimum switching load 5VDC 1mA 5VDC 2mA A s O Confirm the specifications of the Maximum switching 250VAC 110VDC 250VAC 30VDC A load to be used voltage Response OFF ON 10ms or less 10ms or less O time ON OFF 12ms or less 10ms or less O Mechanical life 20 million times or more Rated switching voltage current load i 200VAC 1 5A 240VAC 1A 100 000 times or more COS 0 7 100 000 times 200VAC 1 5A 240VAC 1A or more COS 0 7 100 000 times 200VAC 1A 240VAC0 1A or more Electrical life COS 0 35 100 000 times O 200VAC 1A 240VAC 0 5A f or more COS 0 35 100 000 times 24VDC 1A 100VDC 0 1A or more L R 7ms 100 000 times or 24VDC 1A 100VDC 0 1A more L R 7ms 100 000 times or more Maximum switching A 3 600 times hr frequency 24VDC 10 20 4 to 28 8VDC External Voltage no ii O Ripple voltage 4Vp p or less ripple ratio within 5 ower i 45mA Included in I O module power supply Current 24VDC TYP all points ON supply Surge suppressor None None O Common terminal 8 points per common 4 points per common o arrangement 2 wire type terminal block 2 wire
3. t 1 stations occupied Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 16 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x a ae ae 73 Wiring must be changed Transmission circuit included of transmission and module 3 A dedicated connector is used to power supply K 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x pees transmission and module power 1 25 3 1 25 YS3A I supply Applicable crimping 2 83 2 YS3A RAV1 25 3 V1 25 3 PRY terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 s V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is I O Voltage p E A dul peak voltage 27 6VDC ripple ratio within 5 different module The current consumption has power Current 40mA 60mA A increased so the current capacity supply must be reviewed The external dimensions is External dimensions 50 H x 82 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 2kg 0 11kg O 1 Confirm the specifications of the sensors or switches to be connected to the CL1XY4 DR1B2 5 REPLACING THE I O MODULES 2 Comparisons between AJ55TB32 8DR and CL1XY8 DR1B2 Input specifications AJ55TB32 8DR Compatible A Partially changed x Not compatible CL1XY8 DR1B2 Compati
4. 1 Confirm the specifications of the sensors or switches to be connected to the CL1XY8 DR1B2 5 REPLACING THE I O MODULES 4 Comparisons between AJ55TB32 4DT and CL1XY4 DT1B2 Input specifications AJ55TB32 4DT Compatible A Partially changed x Not compatible CL1XY4 DT1B2 Compati bility Precautions for replacement Number of input points 2 points 2 points O Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 3 19 2 to 26 4VDC 20 4 to 28 8VDC Operating voltage range is Operating voltage range O r BADIA A ripple ratio within 5 ripple ratio within 5 different Maximum simultaneous A 100 100 O on input point 14VDC or more 3 5mA or 19VDC or more 3 0mA or ON voltage ON current A Use caution on the voltage level more more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 Response OFF ON 10ms or less 1 5ms or less O time ON OFF 10ms or less 1 5ms or less Oo 7 g f To connect a 3 wire type sensor Common terminal 2 points per common 2 points per common i A etc an external common terminal arrangement Output specifications 3 wire type terminal block AJ55TB32 4DT 2 wire type terminal bloc
5. Remote station communication MELSEC I OLINK Communication with up to 16 slave stations is possible Communication with up to 64 slave stations is possible In the CC Link LT 4 point mode I O devices do not need to be changed on the program Detection of faulty station display Faulty stations can be known by the LED display ERROR STATION on the master station Faulty stations can be known in the CC Link LT diagnostics screen on GX Developer Method of notifying the CPU module of error detection RAS functi When an error is detected the CPU module is notified by fuse blown detection M 9000 External output is also performed from the RUN A B terminals on the MELSEC I OLINK Master Module An error can be known by the buffer memory error detailed information address 16 on the CC Link LT Master Module Note however that there is no external output from terminals on z Line check Cable breaks can be checked by the lit state of the LEDs on the master station and slave stations The line can be diagnosed by line test and other station monitoring in the CC Link LT diagnostics screen on GX Developer Disconne ction of faulty station Stations not to be detected as faulty stations can be set by the ON LINE STATION switch on the master station An equivalent function is not available Note however that errors are not detected on disconnected stations that
6. 9 REPLACING THE I O MODULES 4 Comparisons between AJ55TB2 4T and CL1Y4 T1B2 5 11 Specifications AJ55TB2 4T O Compatible A Partially changed x Not compatible CL1Y4 T1B2 Compati bility Precautions for replacement Number of output points 4 points 4 points O Isolation method Photocoupler Photocoupler O Rated load voltage 12 24 VDC 12 24 VDC O Operating load voltage 10 2 to 30 VDC 10 2 to 28 8VDC Voltages exceeding 28 8 VDC range peak voltage 30 VDC ripple ratio within 5 amp cannot be applied The maximum load current per Maximum load current 0 5 A point 2 A common 0 1 A point 0 4 A common A point is smaller Use caution on selecting the load to use The inrush current value differs Maximum inrush current 4 0 A 10 ms or less 0 4A 10ms or less A Use caution on selecting the load to use Leakage current at OFF 0 1mA or less 0 1mA or less O Maximum voltage drop at 0 9 VDC or less TYP 0 5 A 0 3 VDC or less TYP 0 1 A ON 1 5 VDC or less MAX 0 5 A 0 6 VDC or less MAX 0 1 A OFF ON 2 0 ms or less 1 0ms or less O Response i 2 0 ms or less g time ON OFF 1 0ms or less resistance load O resistance load External supply power is not External Voltage 10 2 to 30 VDC required power 30 mA External supply power is not supply Current 24 VDC TYP per 1 common required Surge suppressor Zener diode Z
7. 3 4 stations occupied A Set to the 4 point mode stations In 8 and 16 point mode 1 station occupied Operation indicator ON indication LED ON indication LED O 14 point terminal block 40 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x m T S ae Wiring must be changed Transmission circuit included of transmission and module A dedicated connector is used to power supply in 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x DER transmission and module power 1 25 3 1 25 YS3A supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 ie terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 V2 S3 V2 YS3A Volt 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is age 1 0 2 peak voltage 27 6VDC ripple ratio within 5 A different module Using two CL2X8 D1B2 moduels power requires higher current Current 60mA 40 mA or less A supply consumption so the current capacity must be reviewed The external dimensions is External dimensions 50 H x 177 W x 66 D mm 53 5 H x 64 W x 40 D mm x different Use caution on the mounting Weight 0 4kg 0 09 kg O 1 Confirm the specifications of the sensors or switches to be connected to the CL2X8 D1B2 5 REPLACING THE I O MODULES 5 2 2 Comparison of output unit specifications 1 Comparisons between AJ55TB2 4R and CL1Y4 R1B2 Compatible A Partially changed x Not compati
8. 8 and 16 point mode 1 t 1 stations occupied A Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 24 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x a Ra a 73 Wiring must be changed Transmission circuit included of transmission and module 3 A dedicated connector is used to power supply K 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x pees transmission and module power 1 25 3 1 25 YS3A I supply Applicable crimping 2 83 2 YS3A RAV1 25 3 V1 25 3 PRY terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 s V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is I O Voltage p E A dul peak voltage 27 6VDC ripple ratio within 5 different module The current consumption has power Current 50mA 65mA A increased so the current capacity supply must be reviewed The external dimensions is External dimensions 50 H x 114 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 3kg 0 1kg O 1 Confirm the specifications of the sensors or switches to be connected to the CL1XY8 DT1B2 5 REPLACING THE I O MODULES 6 Comparisons between AJ55TB32 16DT and CL1XY8 DT1B2 Input specifications AJ55TB32 16DT Compatible A Partially changed x Not comp
9. talian Branch Centro Direzionale Colleoni Palazzo Sirio Viale Colleoni 7 20864 Agrate Brianza Milano Italy MITSUBISHI ELECTRIC EU Carretera de Rubi 76 80 MITSUBISHI ELECTRIC EU ROPE B V ROPE B V 25 Boulevard des Bouvets F 9274 MITSUBISHI ELECTRIC EU Spanish Branch Apdo 420 08173 Sant Cugat del Vall s Barcelona Spain French Branch Nanterre Cedex France ROPE B V Czech Branch Avenir Business Park Radlicka 751 113e 158 00 Praha5 Czech Republic MITSUBISHI ELECTRIC EU ul Krakowska 50 32 083 MITSUBISHI ELECTRIC EU ROPE B V Balice Po ROPE B V Polish Branch and Scandinavia Fjelievagen 8 SE 22736 Lund Sweden MITSUBISHI ELECTRIC EU ROPE B V Piskarevsky pr 2 bld 2 lit Sch BC MITSUBISHI ELECTRIC TURKEY A mraniye Branch Serifali Mahallesi Nutuk S MITSUBISHI ELECTRIC EU okak No 5 ROPE B V Russian Branch St Petersburg office Benua office 720 RU 195027 St Petersburg Russia TR 34775 Umraniye Istanbul Turkey Dubai Branch Dubai Silicon Oasis P O BOX 341241 Dubai U A E ADROIT TECHNOLOGIES 20 Waterford Office Park 189 Witkoppen Road Fourways Johannesburg South Africa MITSUBISHI ELECTRIC AUTOMATION CHINA LTD No 1386 Hongqiao Road Mitsubishi Electric Automation Center Shanghai China SETSUYO ENTERPRISE CO LTD 6F No 105 Wugong 3rd Road Wugu District New Taipei City 24889 Taiwan R O C MITSUBISHI ELECTRI
10. 3 Comparisons between AJ55TB32 16DR and CL1XY8 DR1B2 Compatible A Partially changed x Not compatible CL1XY8 DR1B2 Compati bility Precautions for replacement When five or more points are used Number of input points 8 points 4 points x use two CL1XY8 DR1B2 modules Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 21 6 to 26 4VDC 20 4 to 28 8VDC Operating voltage range i ae O ripple voltage 4Vp p or less ripple ratio within 5 Maximum simultaneous 100 100 O on input point 14VDC or more 3 5mA or 19VDC or more 3 0mA or ON voltage ON current A Use caution on the voltage level more more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 Response OFF ON 10ms or less 1 5ms or less O time ON OFF 10ms or less 1 5ms or less O To connect a 3 wire type sensor Common terminal 8 points per common 4 points per common A etc an external common terminal arrangement Output specifications 3 wire type terminal block AJ55TB32 16DR 2 wire type terminal block CL1XY8 DR1B2 Compati bility block is required Precautions for replacement When five or more points are used
11. are assgined the final station number which is set in the final station number setting or higher numbers The error detection method differs Review the program REPLACING THE MASTER MODULE J REPLACING THE MASTER MODULE 4 1 List of Alternative Master Module Models MELSEC I OLINK Alternative model for CC Link LT Product name Model name Model name AJ51T64 QJ61CL12 A1SJ51T64 Remarks Examine replacement with CC Link LT For details refer to the User s Manual for the respective module Master module 9 REPLACING THE I O MODULES REPLACING THE I O MODULES 5 1 List of Alternative I O Module Models MELSEC I OLINK Alternative models for CC Link LT Product name Model name Model name Remarks restrictions 1 Change in external wiring Required 2 Change in number of modules Not required 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change AJ55TB3 4D CL1X4 D1B2 Change in rated input voltage Not required Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Required Change in input resistance Required 5 Change in functions Required 3 wire type 2 wire type 1 Change in external wiring Required 2 Change in number of modules Not required 3 Program changes Change in number of occupied I O points Not required in 4 point m
12. 10 00 Fax 46 46 39 70 18 Tel 7 812 633 3497 Fax 7 812 633 3499 Tel 90 216 526 3990 Fax 90 216 526 3995 Tel 971 4 3724716 Fax 971 4 3724721 Tel 27 11 658 8100 Fax 27 11 658 8101 Tel 86 21 2322 3030 Fax 86 21 2322 3000 Tel 886 2 2299 2499 Fax 886 2 2299 2509 Tel 82 2 3660 9530 Fax 82 2 3664 8372 Tel 65 6473 2308 Fax 65 6476 7439 Tel 66 2682 6522 Fax 66 2682 6020 Tel 84 4 3937 8075 Fax 84 4 3937 8076 Tel 62 21 3192 6461 Fax 62 21 3192 3942 Tel 91 20 2710 2000 Fax 91 20 2710 2100 Tel 61 2 9684 7777 Fax 61 2 9684 7245 Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO 14001 standards for environmental management systems and ISO 90 an KA E amp T w e Q Z Ss C by ISO 9001 BUREAU VERITAS Certification z UKAS S MANAGEMENT SYSTEMS E On SO Nannon n S O Nrayp pun EC97J1113 HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 HIGASHI KU NAGOYA JAPAN 1 standards for quality assurance management systems MANAGEMENT SYSTEMS L NA 08062ENG C 1505 MEE New publication effective May 2015 Specifications are subject to change without notice
13. Surge suppressor None None O Common terminal 4 points per common 4 points per common arrangement 2 wire type terminal block 2 wire type terminal block O Number of occupied In 4 8 and 16 point modes 1 g 1 station occupied i O Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 16 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x ne bed Scan ead we Wiring must be changed Transmission circuit included of transmission and module A dedicated connector is used to power supply s 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x wad transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 Pey terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 i V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is 1 0 Voltage eink A dule peak voltage 27 6VDC ripple ratio within 5 different mo The current consumption has power Current 50mA 65mA A increased so the current capacity supply must be reviewed The external dimensions is External dimensions 50 H x 82 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 2kg 0 11kg O 5 8 9 REPLACING THE I O MODULES 2 Comparisons between AJ55TB2 8R and CL1Y4 R1B2 Specifications AJ55TB2 8R Co
14. Wiring in CC Link LT New cables must be laid when replacing MELSEC I OLINK with CC Link LT as the two systems differ in the applicable cable types Also a power supply adapter is mandatory with CC Link LT 2 2 1 Transmission distance Specifications Remarks Transmission speed 2 5Mbps 625kbps 156kbps Distance between a Unrestricted stations Max number of stations connected ona i 8 stations branch line per 1 branch Cable length between terminating Main line length 35m 100m 500m resistors not inlcuding branch line length Length between T 3 Unrestricted branches Max branch line length 4m 16m 60m Cable length per 1 branch Overall branch line A 15m 50m 200m Total branch line length length T branch Main line length gt connection not including branch line length Master station kl Length between T branches Branch line length Terminal Ponar Remote Remote Remote Remote Remote jeminal resistor adapter station station station station station Branch 2 length je Remote Remo station i station Distance between Main li stations Vain line Remote Remote station station Branch line Remote station 1 Branch line length includes length 2 Max branch line le
15. bility Precautions for replacement Number of input points 4 points 4 points O Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 21 6 to 26 4VDC 20 4 to 28 8VDC Operating voltage range i nee O ripple voltage 4Vp p or less ripple ratio within 5 Maximum simultaneous j 100 100 O on input point 14VDC or more 3 5mA or g ON voltage ON current 19VDC or more 3mA or more A Use caution on the voltage level more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 Response OFF ON 10ms or less 1 5ms or less O time ON OFF 10ms or less 1 5ms or less y To connect a 3 wire type sensor Common terminal 4 points per common 4 points per common f A etc an external common terminal arrangement 3 wire type terminal block 2 wire type terminal block block is required Compati Output specifications AJ55TB32 8DR CL1XY8 DR1B2 ate Precautions for replacement ility Number of output points 4 points 4 points O Isolation method Photocoupler Photocoupler O 24VDC 2A resistance load i The specifications of the common 30VDC 2A point g Rated load voltage point current are halved Us
16. of output points 4 points 4 points O Isolation method Photocoupler Photocoupler O Rated load voltage 24 VDC 12 24VDC O Operating load voltage 19 2 to 26 4VDC 10 2 to 28 8VDC range peak voltage 26 4VDC ripple ratio within 5 O The maximum load current per Maximum load current 0 5A 1 point 2 0A 1 common 0 1A 1 point 0 4A 1 common A point is smaller Use caution on selecting the load to use The inrush current value differs Maximum inrush current 4 0A 10ms or less 0 4A 10ms or less A Use caution on selecting the load to use Leakage current at OFF 0 1mA or less 0 1mA or less Maximum voltage drop at 0 9VDC or less TYP 0 5A 0 3VDC or less TYP 0 1A ON 1 5VDC or less MAX 0 5A 0 6VDC or less MAX 0 1A 2 Response OFF ON 2 0ms or less 1 0ms or less O time ON OFF 2 0ms or less resistance load 1 0ms or less resistance load O External supply power is not External Voltage 19 2 to 26 4VDC required power 30mA External supply power is not supply Current 24VDC TYP per 1 common required Surge suppressor Zener diode Zener diode O Common terminal 4 points per common 4 points per common o arrangement 2 wire type terminal block 2 wire type terminal block 5 22 9 REPLACING THE I O MODULES 5 23 Specifications AJ55TB32 8DT O Compatible A Partially changed x Not compatible CL1XY8 DT1B2 Compati bility Precautions for replacement Number of occupied In 4
17. points are Number of output points 16 points 8 points x used use two CL2Y8 TP1B2 modules Isolation method Photocoupler Photocoupler O Rated load voltage 12 24 VDC 12 24 VDC O Operating load voltage 10 2 to 30 VDC 10 2 to 28 8VDC Voltages exceeding 28 8 VDC range peak voltage 30 VDC ripple ratio within 5 cannot be applied The maximum load current per Maximum load current 0 5 A point 5 0 A common 0 1A point 0 8A common A point is smaller Use caution on selecting the load to use The inrush current value differs Maximum inrush current 4 0 A 10 ms or less 0 7A 10ms or less A Use caution on selecting the load to use Leakage current at OFF 0 1mA or less 0 1mA or less O Maximum voltage drop at 0 9 VDC or less TYP 0 5 A 0 3 VDC or less TYP 0 1 A ON 1 5 VDC or less MAX 0 5 A 0 6 VDC or less MAX 0 1 A O OFF ON 2 0 ms or less 0 5ms or less O Response h 2 0 ms or less g time ON OFF 0 5ms or less resistance load O resistance load 10 2 to 28 8VDC Voltages exceeding 28 8 VDC External Voltage 10 2 to 30 VDC A A ripple ratio within 5 cannot be applied ower k 120mA 15 mA 24 VDC when all supply Current O 24VDC TYP per 1 common points are ON Surge suppressor Zener diode Zener diode O Common terminal 16 points per common 8 points per common arrangement 2 wire type terminal block 2 wire type terminal block O In 4 point mode 2 stations Nu
18. purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User e Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region REVISIONS The handbook number is given on the bottom left of the back cover Print Date Handbook Number Revision Dec 2005 L NA O08062ENG A First editon 0 edition Mar 2008 L NA 08062ENG B meo ns O corrections Term revision whole Appendix 1 1 May 2015 L NA 08062ENG C Change Chapter 6 to Appendix 1 Appendix1 to Appendix 2 Partial correction SAFETY PREC
19. supply Current F 24VDC TYP all points ON supply Surge suppressor None None Common terminal 8 points per common 4 points per common arrangement 2 wire type terminal block 2 wire type terminal block o Number of occupied A N In 4 8 and 16 point modes 1 2 2 station occupied i A Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 24 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x T ne Sand Jee Wiring must be changed Transmission circuit included of transmission and module 2 i A dedicated connector is used to power supply be 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x ae transmission and module power 1 25 3 1 25 YS3A supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 PRY terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 x V2 S3 V2 YS3A val 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is age I O 2 peak voltage 27 6VDC ripple ratio within 5 A different module Using two CL1Y4 R1B2 modules power requires higher current Current 65mA 65mA A i supply consumption so the current capacity must be reviewed The external dimensions is External dimensions 50 H x 114 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 3kg 0 11kg O 5 9 5 REPLACING THE I O MODULES 3 Comparisons between
20. that can be replaced online and each module has its predetermined replacement procedure For details refer to the relevant sections in the QCPU User s Manual Hardware Design Maintenance and Inspection and in the manual for the corresponding module Do not directly touch any conductive parts and electronic components of the module memory card SD memory card or extended SRAM cassette Doing so can cause malfunction or failure of the module When using a Motion CPU module and modules designed for motion control check that the combinations of these modules are correct before applying power The modules may be damaged if the combination is incorrect For details refer to the user s manual for the Motion CPU module Wiring Precautions A WARNING Shut off the external power supply for the system in all phases before wiring Failure to do so may result in electric shock or damage to the product After wiring attach the included terminal cover to the module before turning it on for operation Failure to do so may result in electric shock CAUTION Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less Failure to do so may result in electric shock or malfunction Use applicable solderless terminals and tighten them within the specified torque range If any spade solderless terminal is used it may be disconnected when the terminal screw comes loose resulting i
21. 1024 points 2048 points station number when the same when the same when the same when the same of control i f f O vo number is used number is used number is used number is used 4 on X and Y on X and Y on X and Y on X and Y points In the 16 point mode F A and 156 kbps the link Link scan time Approx 5 4ms 0 32 to 4 15ms 0 38 to 5 17ms 0 51 to 7 22ms A scan takes longer 7 22ms 35m 2 5 Mbps The overall distance Overall distance 200m 100m 625 kbps A changes according to 500m 156 kbps the transmission speed Communication speed 38 4kbps 2 5Mbps 625kbps 156kbps O Error control method Parity check CRC O Network Topology Bus T branch possible T branch O CC Link LT dedicated flat cable Twisted pair cable VCTF cable New cable must be Connection cable 3 a x Cabtire cable CC Link Partner Association approved dedicated installed Flexible cable T 3 A terminal resistor is Terminating resistor Not required Required x mandatory T A power supply adapter Power supply adapter Not required Required x is mandatory Number of occupied I O 16 32 48 64 points 16 32 48 64 128 256 512 1024 points oO points The link scan time of CC Link LT are the based on following calculations Minimum Value of when 16 stations are connected at a transmission speed of 2 5 Mbps Maximum Value of when 16 stations are connected at a transmission speed of 156 kbps 2 PERFORMANCE SPECIFICATIONS COMPARISONS 2 2
22. AJ55TB2 16R and CL1Y4 R1B2 Specifications AJ55TB2 16R Compatible A Partially changed x Not compatible CL1Y4 R1B2 Compati bility Precautions for replacement When sixteen points are used use Number of output points 16 points 4 points x four CL1Y4 R1B2 modules Isolation method Photocoupler Photocoupler O 24VDC 2A resistance load A i 30VDC 2A point Rated load voltage point i 240VAC 2A point O current 240VAC 2A COS 1 point 4A common 8A common Minimum switching load 5VDC 1mA 5VDC 2mA A f Pee Confirm the specifications of the Maximum switching 250VAC 110VDC 250VAC 30VDC A load to be used voltage Response OFF ON 10ms or less 10ms or less O time ON OFF 12ms or less 10ms or less O Mechanical life 20 million times or more Rated switching voltage current load 200VAC 1 5A 240VAC 1A 100 000 times or more g COS 0 7 100 000 times 200VAC 1 5A 240VAC 1A i or more COS 0 7 100 000 times 200VAC 1A 240VACO0 1A or more Electrical life COS 0 35 100 000 times oO 200VAC 1A 240VAC 0 5A or more COS 0 35 100 000 times 24VDC 1A 100VDC 0 1A or more L R 7ms 100 000 times or 24VDC 1A 100VDC 0 1A more L R 7ms 100 000 times or more Maximum switching 3 600 times hr frequency 24VDC 10 20 4 to 28 8VDC External Voltage i ay Oo Ripple voltage 4Vp p or less rippl
23. AUTIONS Japanese Handbook Version L 08058 A This handbook confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this handbook 2005 MITSUBISHI ELECTRIC CORPORATION CONTENTS SAFETY PRECAUTIONS sisiccccissnadecsstiasdectavivenguacchdiaedandevs sasdavcvsaasedidcha A AA A AAEE AARNEN EA aAA EAEAN AREA A 1 CONDITIONS OF USE FOR THE PRODUCT sessi ia kiireinen naian ARANAN AAA AEEA NAAA AARNA AAAA ARAA A 7 REVISION Sne E eA E ORA EEE E T EA E EREE A 8 CONTENT aara ce ier a T T E E et eee ee nr eer ree nee A 9 CHAPTER1 INTRODUCTION 1 1to1 1 11 Replacing with the Q Sens sisis anann s aT AE E SE A A st 1 1 1 2 Precautions for Replacement osessricniniuciiia aia S A i T 1 1 CHAPTER2 PERFORMANCE SPECIFICATIONS COMPARISONS 2 1to2 5 2 1 Performance Specifications Comparison of MELSEC I OLINK and CC LINK LT eeeee 2 1 2 2 Wining in CO LINKILT resa ac dachlagedssdedennedesedd cneacdladieaneeaeddid enecesstttesccdechieesdealdenesedaciene 2 2 2 2 1 Transmission distance ccceccccceeeeeeeeeeceeeeaecaeeeeeeeeeeeseeeaaaaeaaecaeeeeeeeeeeeeesccecacaeeeeeeeeeeseesesaees 2 2 22 2 Cable specification S asaan a a aana aaa 2 3 2 2 3 Connection sys OMh esarssninisin a a 2 4 CHAP
24. C AUTOMATION KOREA CO LTD 7F 9F Gangseo Hangang Xi tower A 401 Yangcheon ro Gangseo Gu Seoul 157 801 Korea MITSUBISHI ELECTRIC ASIA PTE LTD 307 Alexandra Road Mitsubishi Electric Building Singapore 159943 MITSUBISHI ELECTRIC FACTORY AUTOMATION THAILAND CO LTD 12th Floor SV City Building Office Tower 1 No 896 19 and 20 Rama 3 Road Kwaeng Bangpongpang Khet Yannawa Bangkok 10120 Thailand MITSUBISHI ELECTRIC VIETNAM COMPANY LIMITED Hanoi Branch 6 Floor Detech Tower 8 Ton That Thuyet Street My Dinh 2 Ward Nam Tu Liem District Hanoi Vietnam PT MITSUBISHI ELECTRIC INDONESIA Gedung Jaya 11th Floor JL MH Thamrin No 12 Jakarta Pusat 10340 Indonesia MITSUBISHI ELECTRIC INDIA PVT LTD Pune Branch Emerald House EL 3 J Block M D C Bhosari Pune 411026 Maharashtra India MITSUBISHI ELECTRIC AUSTRALIA PTY LTD 348 Victoria Road P O Box 11 Rydalmere N S W 2116 Australia MITSUBISHI ELECTRIC CORPORATION Tel Fax Tel 1 847 478 2100 Fax 1 847 478 2253 Tel 52 55 3067 7500 Tel 55 11 4689 3000 Fax 55 11 4689 3016 Tel 49 2102 486 0 Fax 49 2102 486 1120 Tel 44 1707 28 8780 Fax 44 1707 27 8695 Tel 353 1 4198800 Fax 353 1 4198890 Tel 39 039 60531 Fax 39 039 6053 312 Tel 34 935 65 3131 Fax 34 935 89 1579 Tel 33 1 55 68 55 68 Fax 33 1 55 68 57 57 Tel 420 251 551 470 Fax 420 251 551 471 Tel 48 12 630 47 00 Fax 48 12 630 47 01 Tel 46 8 625
25. Compatible A Partially changed x Not compatible CL2Y8 TP1B2 Compati bility Precautions for replacement Number of output points 8 points 8 points O Isolation method Photocoupler Photocoupler O Rated load voltage 12 24 VDC 12 24 VDC Operating load voltage 10 2 to 30 VDC 10 2 to 28 8VDC Voltages exceeding 28 8 VDC range peak voltage 30 VDC ripple ratio within 5 A cannot be applied The maximum load current per Maximum load current 0 5A point 4A common 0 1A point 0 8A common A point is smaller Use caution on selecting the load to use The inrush current value differs Maximum inrush current 4 0 A 10 ms or less 0 7A 10ms or less A Use caution on selecting the load to use Leakage current at OFF 0 1mA or less 0 1mA or less O Maximum voltage drop at 0 9 VDC or less TYP 0 5 A 0 3 VDC or less TYP 0 1 A ON 1 5 VDC or less MAX 0 5 A 0 6 VDC or less MAX 0 1 A 2 OFF ON 2 0 ms or less 0 5ms or less O Response 2 0 ms or less time ON OFF A 0 5ms or less resistance load O resistance load 10 2 to 28 8VDC Voltages exceeding 28 8 VDC External Voltage 10 2 to 30 VDC A ee A ripple ratio within 5 cannot be applied ower gt 60mA 15 mA 24 VDC when all supply Current O 24VDC TYP per 1 common points are ON Surge suppressor Zener diode Zener diode O Common terminal 8 points per common 8 points per common arrangement 2 wire type te
26. ING THE I O MODULES 5 2 I O Module Specifications Comparisons 5 2 1 Input module specifications comparisons 1 Comparisons between AJ55TB3 4D and CL1X4 D1B2 Specifications AJ55TB3 4D O Compatible A Partially changed x Not compatible Precautions for replacement Number of input points 4 points 4 points O Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 R 19 2 to 26 4VDC 20 4 to 28 8VDC Operating voltage range is Operating voltage range be i A A ripple ratio within 5 ripple ratio within 5 different Maximum simultaneous 100 100 on input point 14VDC or more 3 5mA or ON voltage ON current 19VDC or more 3mA or more Use caution on the voltage level more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 High speed setting 0 5ms or less OFF ON 10ms or less O Standard setting Use at 1 5ms Standard setting 1 5ms or Response less time High speed setting 0 5ms or less ON OFF 10ms or less O Standard setting Use at 1 5ms Standard setting 1 5ms or less H S To connect a 3 wire type sensor Common terminal 4 points per common 4 points per common j A etc an exter
27. MITSUBISHI for a greener tomorro w ate ELECTRIC w Changes for the Better Mitsubishi Programmable Controller Transition from MELSEC I OLINK to CC Link LT Handbook we HL kg Cr Etin bT nae May 2015 Edition SAFETY PRECAUTIONS Read these precautions before using this product Before using products introduced in this publication please read relevant manuals and replacement handbooks carefully and pay full attention to safety to handle the product correctly In this publication the safety precautions are classified into two levels N WARNING and N CAUTION N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A Indicates that incorrect handling may cause hazardous conditions CAUTION resulting in minor or moderate injury or property damage Under some circumstances failure to observe the precautions given under NCAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this publication and keep it in a safe place for future reference Design Precautions N WARNING Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller Failure to do so may resu
28. TER3 FUNCTIONAL COMPARISONS 3 1to3 1 3 1 Functional Comparisons of MELSEC I OLINK and CC LINK LT 0200 00 02 cceeeeeeeeeeeceeceeeeeeeteeseenneaeees 3 1 CHAPTER 4 REPLACING THE MASTER MODULE 4 1to4 1 4 1 List of Alternative Master Module Models cceccecceceeeeeeeeeeeceneaaeceeeeeeeeseseceaesaeeeeeeeeeeeeeeeeeeeead 4 1 CHAPTER 5 REPLACING THE I O MODULES 5 1to 5 26 5 1 List of Alternative I O Module Models iissa iiaa a aaia aa aaia a 5 1 5 2 I O Module Specifications ComparisSons c cccccceceeeeeeeeeeeeenecaeceeeeeeeeeeesecaecaeeeeeeeeeeeeesesseeneaaeeas 5 5 5 2 1 Input module specifications COMPArISONS cccceceeeeeeeeeeeeeeecaeceeeeeeeeeeeeecenenueaeeeeeeeeeeteeeeeees 5 5 5 2 2 Comparison of output Unit SPECIFICATIONS eee cece cece eceeeeec cee ceeeeeeeeeeeseceeeaeaeeeeeeeeeeeteeeeeneaaees 5 8 5 2 3 I O module specifications COMPALISONS eccceeeceeeeeeeeeeeeeeeeceeceeeeeeeeeeeseeseccaccaeaeeeseeeeeess 5 14 5 3 Precautions for Replacement of the I O MOdule cceeeceeeeeceeceeeeeeeeeeeeeeseneaacaeeeeeeeeeeeeeeeeeenaeeas 5 26 APPENDICES App 1 to App 3 Appendix 1 External DIMENSIONS siaina cece eee a a aa a a a aaa a aE EEA App 1 Appendix 2 Related Manuals ccccccccccceeeeeecenccaeceeeeeeeeeescaaaaaeceeeeeeeeeeesecceaecaeeeeeeeeeesecsecscacieeeeeeeeess App 2 Appendix 2 1 Replacement Handbooks cccccceceeeeeeeeeeeecaaeeeeeeeeeeeeeseceaaac
29. aeceeeeeeeeeseseessnnieeaeeess App 2 Appendix 2 2 MELSEC VOLINK ii siccccciiseececcatiaseccccvsnasiccaviajadeddeusdnacedenaasadeddcvsanduacevssaauccdeusduasecdesssaadees App 2 Appendix 2 3 CCO LIMKILT 2ecciienttas trie ee eae a a a ea eaeau ages idee a aE App 3 1 INTRODUCTION INTRODUCTION 1 1 Replacing with the Q Series The Q Series does not have an MELSEC I OLINK Remote I O System Master Module For this reason examine replacing with the CC Link LT system when replacing the MELSEC I OLINK Remote I O System with the Q Series 1 2 Precautions for Replacement a Before replacing MELSEC I OLINK with CC Link LT be sure to refer to the manuals for each of the CC Link LT modules and confirm the functions specifications and methods of use of the modules b After replacing MELSEC I OLINK with CC Link LT be sure to check operation of the entire system before starting actual operation 2 PERFORMANCE SPECIFICATIONS COMPARISONS PERFORMANCE SPECIFICATIONS COMPARISONS 2 1 Performance Specifications Comparison of MELSEC I OLINK and CC Link LT MELSEC I OLINK Specifications CC Link LT Compatible A Partially changed x Not compatible Precautions for replacement 4 point mode 8 point mode 16 poin Max numbe 16 stati S i aR 64 stations O of link 1 station 4 points Per single stations master Max F i i 128 points 512 points
30. and CL2X8 D1B2 Specifications AJ55TB3 8D Compatible A Partially changed x Not compatible CL2X8 D1B2 Compati bility Precautions for replacement Number of input points 8 points 8 points O Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 2 19 2 to 26 4VDC 20 4 to 28 8VDC Operating voltage range is Operating voltage range an R Sa A ripple ratio within 5 ripple ratio within 5 different Maximum simultaneous i 100 100 O on input point 14VDC or more 3 5mA or ON voltage ON current 19VDC or more 3mA or more Use caution on the voltage level more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 High speed setting 0 1 ms or less OFF ON 10ms or less O Standard setting Use at 1 5ms Standard setting 1 5ms or Response less time High speed setting 0 5ms or less ON OFF 10ms or less O Standard setting Use at 1 5ms Standard setting 1 5ms or less With the optional common terminal r block Common terminal 8 points per common 8 points per common A g g A CL2TE 5 the terminal block can arrangement 3 wire type terminal block 2 wire type terminal block i be used as a 3 wire
31. atible CL1XY8 DT1B2 Compati bility Precautions for replacement When five or more points are used Number of input points 8 points 4 points x use two CL1XY8 DT1B2 modules Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 19 2 to 26 4VDC 20 4 to 28 8VDC Operating voltage range is Operating voltage range oe reseed 3 Pee an A z ripple ratio within 5 ripple ratio within 5 different Maximum simultaneous 100 100 Oo on input point 14VDC or more 3 5mA or 19VDC or more 3 0mA or i ON voltage ON current A Use caution on the voltage level more more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 Response OFF ON 10ms or less 1 5ms or less O time ON OFF 10ms or less 1 5ms or less O 3 To connect a 3 wire type sensor Common terminal 8 points per common 4 points per common f A etc an external common terminal arrangement Output specifications 3 wire type terminal block AJ55TB32 16DT 2 wire type terminal block CL1XY8 DT1B2 Compati bility block is required Precautions for replacement When five or more points are used Number of output point
32. ay cause malfunction failure or drop of the module When using the programmable controller in an environment of frequent vibrations fix the module with a screw Tighten the screw within the specified torque range Undertightening can cause drop of the screw short circuit or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction When using an extension cable connect it to the extension cable connector of the base unit securely Check the connection for looseness Poor contact may cause incorrect input or output When using a memory card fully insert it into the memory card slot Check that it is inserted completely Poor contact may cause malfunction When using an SD memory card fully insert it into the SD memory card slot Check that it is inserted completely Poor contact may cause malfunction Securely insert an extended SRAM cassette into the cassette connector of the CPU module After insertion close the cassette cover to prevent the cassette from coming off Poor contact may cause malfunction Shut off the external power supply for the system in all phases before mounting or removing the module Failure to do so may result in damage to the product A module can be replaced online while power is on on any MELSECNET H remote I O station or in the system where a CPU module supporting the online module change function is used Note that there are restrictions on the modules
33. ble tye Compati 3 Specifications AJ55TB2 4R CL1Y4 R1B2 bilit Precautions for replacement ility Number of output points 4 points 4 points O Isolation method Photocoupler Photocoupler O 24VDC 2A resistance load 30VDC 2A point oe Rated load voltage point Common current capacity is 240VAC 2A point A current 240VAC 2A COS 1 point smaller 4A common 8A common Minimum switching load 5VDC 1mA 5VDC 2mA A eae Confirm the specifications of the Maximum switching 250VAC 110VDC 250VAC 30VDC A load to be used voltage Response OFF ON 10ms or less 10ms or less O time ON OFF 12ms or less 10ms or less O Mechanical life 20 million times or more Rated switching voltage current load 200VAC 1 5A 240VAC 1A 100 000 times or more COS 0 7 100 000 times 200VAC 1 5A 240VAC 1A or more COS 0 7 100 000 times 200VAC 1A 240VACO0 1A or more Electrical life COS 0 35 100 000 times O 200VAC 1A 240VAC 0 5A or more COS 0 35 100 000 times 24VDC 1A 100VDC 0 1A or more L R 7ms 100 000 times or 24VDC 1A 100VDC 0 1A more L R 7ms 100 000 times or more Maximum switching r 3 600 times hr frequency 24VDC 10 20 4 to 28 8VDC External Voltage i iat O Ripple voltage 4Vp p or less ripple ratio within 5 ower i 23mA Included in I O unit power supply Current 24VDC TYP all points ON supply
34. dule type AJ51T64 IB 66574 A1SJ51T64 User s Manual 13J748 App 2 APPENDICES Appendix 2 3 CC Link LT App 3 Manual Name Manual No Model Name No Code 1 Open Field Network CC Link Compatible Product Catalog L 08038E 2 Open Field Network CC Link Compatible Product databook L 08039E 3 CC Link LT Master Module User s Manual SH 080351E 13JR62 4 CL1X4 D1B2 USER S MANUAL JY997D04101 5 CL2X8 D1B2 CC Link LT Remote I O Module User s Manual IB 0800233 13JP03 6 CL1Y4 R1B2 USER S MANUAL JY997D04301 7 CL1Y4 T1B2 USER S MANUAL JY997D04201 8 CL2Y8 TP1B2 CC Link LT Remote I O Module User s Manual IB 0800234 13JP04 9 CL1XY4 DR1B2 USER S MANUAL JY997D05701 10 CL1XY8 DR1B2 USER S MANUAL JY997D04501 11 CL1XY4 DT1B2 USER S MANUAL JY997D05601 12 CL1XY8 DT1B2 USER S MANUAL JY997D04401 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible f
35. e Not required Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Required Change in input resistance Required Change in rated output voltage Required Change in rated output current Not required 5 Change in functions Required input 3 wire type 2 wire type AJ55TB32 16DR CL1XY8 DR1B2 1 Change in external wiring Required 2 Change in number of modules Required 2 modules necessary 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated input voltage Not required Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Required Change in input resistance Required Change in rated output voltage Required Change in rated output current Not required 5 Change in functions Required input 3 wire type 2 wire type 5 REPLACING THE I O MODULES Product name Model name Model name Remarks restrictions 1 Change in external wiring Required 2 Change in number of modules Not required 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated input voltage Not required AJ55TB32 4DT CL1XY4 DT1B2 Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF cu
36. e caution on A 240VAC 2A point A current 240VAC 2A COS 1 point the total value of load currents to 4A common i 8A common use simultaneously Minimum switching load 5VDC 1mA 5VDC 2mA A f a Confirm the specifications of the Maximum switching 250VAC 110VDC 250VAC 30VDC A load to be used voltage Response OFF ON 10ms or less 10ms or less time ON OFF 12ms or less 10ms or less O Mechanical life 20 million times or more Rated switching voltage current load i 200VAC 1 5A 240VAC 1A 100 000 times or more f COS 0 7 100 000 times 200VAC 1 5A 240VAC 1A a or more COS 0 7 100 000 times 200VAC 1A 240VACO0 1A A s or more Electrical life COS 0 35 100 000 times O 200VAC 1A 240VAC 0 5A or more COS 0 35 100 000 times 24VDC 1A 100VDC 0 1A or more L R 7ms 100 000 times or 24VDC 1A 100VDC 0 1A more L R 7ms 100 000 times or more Maximum switching F 3 600 times hr frequency 24VDC 10 20 4 to 28 8VDC External Voltage DONN O Ripple voltage 4Vp p or less ripple ratio within 5 ower a 23mA Included in I O module power supply Current 24VDC TYP all points ON supply Surge suppressor None None O Common terminal 4 points per common 4 points per common o arrangement 2 wire type terminal block 2 wire type terminal block 5 16 9 REPLACING THE I O MODULES 5 17 Specifications AJ55TB32 8DR Compatible A Partially changed x Not com
37. e ratio within 5 ower 5 90mA Included in I O module power supply Current 24VDC TYP all points ON supply Surge suppressor None None O Common terminal 8 points per common 4 points per common arrangement 2 wire type terminal block 2 wire type terminal block O Number of occupied p g In 4 8 and 16 point modes 1 g 3 4 stations occupied A Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 40 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x Poy D eer hoo Wiring must be changed Transmission circuit included of transmission and module g A dedicated connector is used to power supply D 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x P transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 Pey terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 i V2 S3 V2 YS3A VIETE 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is 1 0 2 peak voltage 27 6VDC ripple ratio within 5 A different module Using two or more CL1Y4 R1B2 power modules requires higher current Current 85mA 65mA A supply consumption so the current capacity must be reviewed The external dimensions is External dimensions 50 H x 177 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 4kg 0 11kg
38. e taken between the external device and CPU module in case of a communication failure CAUTION Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm 3 94 inches or more between them Failure to do so may result in malfunction due to noise When a device such as a lamp heater or solenoid valve is controlled through an output module a large current approximately ten times greater than normal may flow when the output is turned from off to on Take measures such as replacing the module with one having a sufficient current rating After the CPU module is powered on or is reset the time taken to enter the RUN status varies depending on the system configuration parameter settings and or program size Design circuits so that the entire system will always operate safely regardless of the time Installation Precautions CAUTION Use the programmable controller in an environment that meets the general specifications in the QCPU User s Manual Hardware Design Maintenance and Inspection Failure to do so may result in electric shock fire malfunction or damage to or deterioration of the product To mount the module while pressing the module mounting lever located in the lower part of the module fully insert the module fixing projection s into the hole s in the base unit and press the module until it snaps into place Incorrect mounting m
39. ecifications AJ55TB32 4DR CL1XY4 DR1B2 mi Precautions for replacement ility Number of input points 2 points 2 points O Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 21 6 to 26 4VDC 20 4 to 28 8VDC Operating voltage range i ne ripple voltage 4Vp p or less ripple ratio within 5 Maximum simultaneous ji 100 100 O on input point 14VDC or more 3 5mA or ON voltage ON current 19VDC or more 3mA or more A Use caution on the voltage level more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 Response OFF ON 10ms or less 1 5ms or less O time ON OFF 10ms or less 1 5ms or less O p g i To connect a 3 wire type sensor Common terminal 2 points per common 2 points per common A etc an external common terminal arrangement Output specifications 3 wire type terminal block AJ55TB32 4DR 2 wire type terminal block CL1XY4 DR1B2 Compati bility block is required Precautions for replacement Number of output points 2 points 2 points O Isolation method Photocoupler Photocoupler O 24VDC 2A resistance load f 30VDC 2A point Rated load voltage point i i 240VAC 2A point O current 240VAC 2A COS 1 po
40. ector Branch line VCTF Flexible cable Terminating resistor CL9 TERM 2 4 2 PERFORMANCE SPECIFICATIONS COMPARISONS S 3 Using the movable cable for the main line How to connect the terminal resistor on the QJ61CL12 side Terminal resistor CL9 TERM t al JL Mounting perea Flexible cable Flexible cable connector connector for connecting for connecting Flexible cable the QJ61CL12 terminating resistors rt TT q z p For details on the procedure for processing the flexible cable connector for connecting terminating resistors refer to the CC Link LT Master Module User s Manual CEEE COCE Remote module Sl Module with cable Power suppl adapter 20cm or less Remote module Remote module Remote module module RIK i i mm Main line movable cable E VCtTF movable cable connector T commercialy Available bla Branch line dedicated flat cable Dedicated flat cable connector Branch line VCTF Flexible cable Terminating resistor CL9 TERM 3 FUNCTIONAL COMPARISONS FUNCTIONAL COMPARISONS 3 1 Functional Comparisons of MELSEC I OLINK and CC Link LT Compatible A Partially changed x Not compatible Functions Precautions for replacement
41. ement g 2 stations occupied i A Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 40 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x 7 te a nets ae Wiring must be changed Transmission circuit included of transmission and module g i A dedicated connector is used to power supply ne 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x o transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 eee terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 z V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is Voltage soit A A 1 0 peak voltage 27 6VDC ripple ratio within 5 different module Using two CL1XY8 DT1B2 power modules requires higher current Current 70mA 65mA A supply consumption so the current capacity must be reviewed The external dimensions is External dimensions 50 H x 177 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 4kg 0 1kg Oo 1 Confirm the specifications of the sensors or switches to be connected to the CL1XY8 DT1B2 5 REPLACING THE I O MODULES 5 3 Precautions for Replacement of the I O Module 1 Wiring a Wire gauge and size of crimping terminals As CC Link LT suppor
42. ener diode O Common terminal 4 points per common 4 points per common arrangement 2 wire type terminal block 2 wire type terminal block O Number of occupied g In 4 8 and 16 point modes 1 g i 1 station occupied O Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 8 point terminal block 16 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x m e fav den ou Wiring must be changed Transmission circuit included of transmission and module i A dedicated connector is used to power supply a 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x o transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 PEY terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 x V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is I O Voltage EE A 3 dul peak voltage 27 6VDC ripple ratio within 5 different module The current consumption has power F Current 45mA 60mA or less A increased so the current capacity supply must be reviewed The external dimensions is External dimensions 50 H x 82 W x 66 D mm 53 5 H x 50 W x 40 D mm x different Use caution on the mounting Weight 0 2kg 0 06kg O 5 REPLACING THE I O MODULES 5 Comparisons between AJ55TB2 8T and CL2Y8 TP1B2 Specifications AJ55TB2 8T
43. functions Not required AJ55TB2 16T CL2Y8 TP1B2 1 Change in external wiring Required 2 Change in number of modules Required 2 modules necessary 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated output voltage Not required Change in rated output current Required 5 Change in functions Not required 9 REPLACING THE I O MODULES MELSEC I OLINK Alternative models for CC Link LT Product name I O module Model name AJ55TB32 4DR Model name CL1XY4 DR1B2 Remarks restrictions 1 Change in external wiring Required 2 Change in number of modules Not required 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated input voltage Not required Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Required Change in input resistance Required Change in rated output voltage Required Change in rated output current Not required 5 Change in functions Required input 3 wire type 2 wire type AJ55TB32 8DR CL1XY8 DR1B2 1 Change in external wiring Required 2 Change in number of modules Not required 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated input voltag
44. ge in external wiring Required 2 Change in number of modules Required 2 modules necessary 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated output voltage Required Change in rated output current Not required 5 Change in functions Not required AJ55TB2 16R CL1Y4 R1B2 1 Change in external wiring Required 2 Change in number of modules Required 4 modules necessary 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated output voltage Required Change in rated output current Not required 5 Change in functions Not required AJ55TB2 4T CL1Y4 T1B2 Change in external wiring Required 2 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated output voltage Not required Change in number of modules Not required a nd 1 Change in rated output current Required 5 Change in functions Not required AJ55TB2 8T CL2Y8 TP1B2 Change in external wiring Required 2 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated output voltage Not required Change in number of modules Not required a nd 1 Change in rated output current Required 5 Change in
45. ge of applications However in certain cases some applications may be possible providing the user consults their local Mitsubishi representative outlining the special requirements of the project and providing that all parties concerned agree to the special circumstances solely at the users discretion Company and product names herein are either trademarks or registered trademarks of their respective owners L NA 08062ENG C Mitsubishi Programmable Controller Country Region USA Mexico Brazil Germany UK reland taly Spain France Czech Republic Poland Sweden Russia Turkey Dubai South Africa China Taiwan Korea Singapore Thailand Vietnam Indonesia India Australia Sales office MITSUBISHI ELECTRIC AUTOMATION INC 500 Corporate Woods Parkway Vernon Hills IL 60061 U S A MITSUBISHI ELECTRIC AUTOMATION INC Mexico Branch Mariano Escobedo 69 Col Zona Industrial Tlalnepantla Edo C P 54030 Mexico MITSUBISHI ELECTRIC DO BRASIL COMERCIO E SERVICOS LTDA Rua Jussara 1750 Bloco B Anexo Jardim Santa Cecilia CEP 06465 070 Barueri SP Brasil MITSUBISHI ELECTRIC EU ROPE B V German Branch Gothaer Strasse 8 D 40880 Ratingen Germany MITSUBISHI ELECTRIC EU Travellers Lane Hatfield MITSUBISHI ELECTRIC EU ROPE B V ROPE B V UK Branch Hertfordshire AL10 8XB U K rish Branch Westgate Business Park Ballymount IRL Dublin 24 Ireland MITSUBISHI ELECTRIC EU ROPE B V
46. int 4A common 4A common Minimum switching load 5VDC 1mA 5VDC 2mA A OTEA Confirm the specifications of the Maximum switching 250VAC 110VDC 250VAC 30VDC A load to be used voltage Response OFF ON 10ms or less 10ms or less O time ON OFF 12ms or less 10ms or less O Mechanical life 20 million times or more Rated switching voltage current load 200VAC 1 5A 240VAC 1A 100 000 times or more COS 0 7 100 000 times 200VAC 1 5A 240VAC 1A or more COS 0 7 100 000 times 200VAC 1A 240VACO0 1A or more Electrical life COS 0 35 100 000 times O 200VAC 1A 240VAC 0 5A or more COS 0 35 100 000 times 24VDC 1A 100VDC 0 1A or more L R 7ms 100 000 times or 24VDC 1A 100VDC 0 1A more L R 7ms 100 000 times or more Maximum switching i 3 600 times hr frequency 24VDC 10 20 4 to 28 8VDC External Voltage Sens O Ripple voltage 4Vp p or less ripple ratio within 5 ower a 12mA Included in I O module power supply Current 24VDC TYP all points ON supply Surge suppressor None None O Common terminal 2 points per common 2 points per common O arrangement 2 wire type terminal block 2 wire type terminal block 9 REPLACING THE I O MODULES 5 15 Specifications AJ55TB32 4DR O Compatible A Partially changed x Not compatible CL1XY4 DR1B2 Compati bility Precautions for replacement Number of occupied In 4 8 and 16 point mode 1
47. k CL1XY4 DT1B2 Compati bility block is required Precautions for replacement Number of output points 2 points 2 points O Isolation method Photocoupler Photocoupler O Rated load voltage 24 VDC 12 24VDC Operating load voltage 19 2 to 26 4VDC 10 2 to 28 8VDC range peak voltage 26 4VDC ripple ratio within 5 O The maximum load current per Maximum load current 0 5A point 1 0A common 0 1A point 0 2A common A point is smaller Use caution on selecting the load to use The inrush current value differs Maximum inrush current 4 0A 10ms or less 0 4A 10ms or less A Use caution on selecting the load to use Leakage current at OFF 0 1mA or less 0 1mA or less O Maximum voltage drop at 0 9VDC or less TYP 0 5A 0 3VDC or less TYP 0 1A ON 1 5VDC or less MAX 0 5A 0 6VDC or less MAX 0 1A 9 Response OFF ON 2 0ms or less 1 0ms or less O time ON OFF 2 0ms or less resistance load 1 0ms or less resistance load External supply power is not External Voltage 19 2 to 26 4VDC required power 15mA External supply power is not supply Current 24VDC TYP per 1 common required Surge suppressor Zener diode Zener diode O Common terminal 2 points per common 2 points per common o arrangement 2 wire type terminal block 2 wire type terminal block 9 REPLACING THE I O MODULES 5 21 Specifications AJ55TB32 4DT O Compatible A Partial
48. le parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation fo
49. lt in an accident due to an incorrect output or malfunction 1 Configure external safety circuits such as an emergency stop circuit protection circuit and protective interlock circuit for forward reverse operation or upper lower limit positioning 2 The programmable controller stops its operation upon detection of the following status and the output status of the system will be as shown below Q series module A AnS series module Overcurrent or overvoltage protection of the power supply module is activated All outputs are turned off All outputs are turned off The CPU module detects an error such as a watchdog All outputs are held or turned off timer error by the self diagnostic function according to the parameter setting All outputs are turned off All outputs may turn on when an error occurs in the part such as I O control part where the CPU module cannot detect any error To ensure safety operation in such a case provide a safety mechanism or a fail safe circuit external to the programmable controller For a fail safe circuit example refer to General Safety Requirements in the QCPU User s Manual Hardware Design Maintenance and Inspection Outputs may remain on or off due to a failure of an output module relay or transistor Configure an external circuit for monitoring output signals that could cause a serious accident Design Precautions in an output module when a load current exceeding
50. ly changed x Not compatible CL1XY4 DT1B2 Compati bility Precautions for replacement Number of occupied In 4 8 and 16 point mode 1 t 1 stations occupied A Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 16 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x a Dies en init 3 Wiring must be changed Transmission circuit included of transmission and module 3 A dedicated connector is used to power supply K 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x pees transmission and module power 1 25 3 1 25 YS3A I supply Applicable crimping 2 83 2 YS3A RAV1 25 3 V1 25 3 PRY terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 s V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is I O Voltage p wate A dul peak voltage 27 6VDC ripple ratio within 5 different module The current consumption has power Current 40mA 55mA A increased so the current capacity supply must be reviewed The external form is different External dimensions 50 H x 82 W x 66 D mm 53 5 H x 80 W x 40 D mm x Use caution on the mounting dimensions Weight 0 2kg 0 1kg O 1 Confirm the specifications of the sensors or switches to be connected to the CL1XY4 DT1B2 5 REPLACING THE I O MODULES 5 Co
51. mber of occupied g occupied 3 4 stations occupied A Set to the 4 point mode stations In 8 and 16 point mode 1 station occupied Operation indicator ON indication LED ON indication LED O 14 point terminal block 40 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x m i o ie cae Wiring must be changed Transmission circuit included of transmission and module f A dedicated connector is used to power supply R 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x DER transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 aisi terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 V2 S3 V2 YS3A Volt 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is age 1 0 2 peak voltage 27 6VDC ripple ratio within 5 A different module Using two CL2Y8 TP1B2 modules power requires higher current Current 70mA 40 mA or less A supply consumption so the current capacity must be reviewed The external dimensions is External dimensions 50 H x 177 W x 66 D mm 53 5 H x 64 W x 40 D mm x different Use caution on the mounting Weight 0 4kg 0 09 kg O 5 REPLACING THE I O MODULES 5 2 3 I O module specifications comparisons 1 Comparisons between AJ55TB32 4DR and CL1XY4 DR1B2 Compatible A Partially changed x Not compatible Compati Input sp
52. mparisons between AJ55TB32 8DT and CL1XY8 DT1B2 Input specifications AJ55TB32 8DT Compatible A Partially changed x Not compatible CL1XY8 DT1B2 Compati bility Precautions for replacement Number of input points 4 points 4 points O Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 2 19 2 to 26 4VDC 20 4 to 28 8VDC Operating voltage range is Operating voltage range Sane F SAIN A F ripple ratio within 5 ripple ratio within 5 different Maximum simultaneous A 100 100 O on input point 14VDC or more 3 5mA or 19VDC or more 3 0mA or ON voltage ON current A Use caution on the voltage level more more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 Response OFF ON 10ms or less 1 5ms or less O time ON OFF 10ms or less 1 5ms or less O 7 To connect a 3 wire type sensor Common terminal 4 points per common 4 points per common A etc an external common terminal arrangement Output specifications 3 wire type terminal block AJ55TB32 8DT 2 wire type terminal block CL1XY8 DT1B2 Compati bility block is required Precautions for replacement Number
53. mpatible A Partially changed x Not compatible CL1Y4 R1B2 Compati bility Precautions for replacement When five or more points are used Number of output points 8 points 4 points x use two CL1Y4 R1B2 modules Isolation method Photocoupler Photocoupler O 24VDC 2A resistance load 30VDC 2A point Rated load voltage point i 240VAC 2A point O current 240VAC 2A COS 1 point 4A common 8A common Minimum switching load 5VDC 1mA 5VDC 2mA A ey at Confirm the specifications of the Maximum switching 250VAC 110VDC 250VAC 30VDC A load to be used voltage Response OFF ON 10ms or less 10ms or less O time ON OFF 12ms or less 10ms or less O Mechanical life 20 million times or more Rated switching voltage current load 200VAC 1 5A 240VAC 1A 100 000 times or more COS 0 7 100 000 times 200VAC 1 5A 240VAC 1A or more COS 0 7 100 000 times 200VAC 1A 240VAC0 1A or more Electrical life COS 0 35 100 000 times oO 200VAC 1A 240VAC 0 5A i or more COS 0 35 100 000 times 24VDC 1A 100VDC 0 1A or more L R 7ms 100 000 times or 24VDC 1A 100VDC 0 1A more L R 7ms 100 000 times or more Maximum switching 3 600 times hr frequency 24VDC 10 20 4 to 28 8VDC External Voltage es arin O Ripple voltage 4Vp p or less ripple ratio within 5 ower P 45mA Included in I O unit power
54. n failure Check the rated voltage and terminal layout before wiring to the module and connect the cables correctly Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure Connectors for external connection must be crimped or pressed with the tool specified by the manufacturer or must be correctly soldered Incomplete connections could result in short circuit fire or malfunction Securely connect the connector to the module Poor contact may cause malfunction Do not install the control lines or communication cables together with the main circuit lines or power cables Keep a distance of 100mm or more between them Failure to do so may result in malfunction due to noise Place the cables in a duct or clamp them If not dangling cable may swing or inadvertently be pulled resulting in damage to the module or cables or malfunction due to poor contact Check the interface type and correctly connect the cable Incorrect wiring connecting the cable to an incorrect interface may cause failure of the module and external device Tighten the terminal screw within the specified torque range Undertightening can cause short circuit fire or malfunction Overtightening can damage the screw and or module resulting in drop short circuit or malfunction Prevent foreign matter such as dust or wire chips from entering the module Such foreign matter can cause a fire failure or malfunction A pro
55. nal common terminal arrangement 3 wire type terminal block 2 wire type terminal block i block is required Number of occupied g In 4 8 and 16 point modes 1 A 1 station occupied i i O Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 8 point terminal block 16 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x eg a feo das a Wiring must be changed Transmission circuit included of transmission and module A dedicated connector is used to power supply a 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x o transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 BES terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 E V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is 1 0 Voltage ee eres A 5 al peak voltage 27 6VDC ripple ratio within 5 different module The current consumption has power Current 35mA 40mA A increased so the current capacity supply must be reviewed The external dimensions is External dimensions 50 H x 82 W x 66 D mm 53 5 H x 50 W x 40 D mm x different Use caution on the mounting Weight 0 2kg 0 06kg O 1 Confirm the specifications of the sensors or switches to be connected to the CL1X4 D1B2 5 REPLACING THE I O MODULES 2 Comparisons between AJ55TB3 8D
56. ngth and overall branch line length include length 2 2 2 2 PERFORMANCE SPECIFICATIONS COMPARISONS 2 2 2 Cable specifications 1 CC Link LT dedicated flat cable specifications Item Specifications Cross section Cable type Flat cable Service temperature 10 to 80 C Ground color light blue Polarity mark orange range Rated voltage 30V E Number of cores 4 3 N Conductor resistance 23 4 Q km or less at 20 C Safety UL Subject758 Fire retardance UL VW 1 F 2 VCTF cable specifications extracted from JIS 3306 Conductor Nominal Number of Conductor Number of g Conductor Sheath cross component Outside j 5 resistance cores g thickness thickness sectional wires wire diameter 20 c area diameter Vinyl cabtire 2 4 cores 0 75mm 30 0 18mm 1 4mm 0 6mm 1 0mm 25 1 Q km round cable 3 CC Link Partner Association approved dedicated movable cables supplies Use the following dedicated movable cables approved by the CC Link Partner Association Name of manufacturer Dedicated movable cable model name Mitsubishi Electric System Service Co Ltd CL9 MV4 075 DAIDEN Co Ltd CM LT 2586 AWG19 4C Yoshinogawa Electric Wire amp Cable Co Ltd CRFV A075C04 LT KURAMO ELECTRIC CO LTD FANC Z LT 2 PERFORMANCE SPECIFICATIONS COMPARISONS 2 2 3 Connection system 1 Using the dedicated flat cable for the main line QJ61 CL12
57. ode 4 Specifications change AJ55TB3 8D CL2X8 D1B2 Change in rated input voltage Not required Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Requred Change in input resistance Required 5 Change in functions Required 3 wire type 2 wire type 1 Change in external wiring Required 2 Change in number of modules Required 2 modules necessary 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated input voltage Not required Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Required Change in input resistance Required 5 Change in functions Required 3 wire type 2 wire type Input module AJ55TB3 16D CL2X8 D1B2 5 REPLACING THE I O MODULES MELSEC I OLINK Alternative models for CC Link LT Product name Output module Model name AJ55TB2 4R Model name CL1Y4 R1B2 Remarks restrictions 1 Change in external wiring Required 2 Change in number of modules Not required 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated output voltage Required Change in rated output current Not required 5 Change in functions Not required AJ55TB2 8R CL1Y4 R1B2 1 Chan
58. ook refer to the user s manual for each module App 1 APPENDICES Appendix 2 Related Manuals Appendix 2 1 Replacement Handbooks 1 Transition guides Model Name code 1 MELSEC A QnA Series Transition Guide L 08077E 2 MELSEC AnS QnAS Small Type Series Transition Guide L 08236E Manual Name WV EValer Com 2 Transition handbooks Model Name No Manual Name Manual No code 1 Transition from MELSEC A QnA Large Type Series to Q Series L 08043ENG B Handbook Fundamentals Transition from MELSEC A QnA Large Type Series to Q Series f 7 2 Handbook Intelligent Function Modules L 08046ENG Transition from MELSEC A QnA Large Type Series to Q Series i 7 3 Handbook Network Modules 1 08048ENG 4 Transition from MELSEC A QnA Large Type Series to Q Series L 08050ENG B Handbook Communications 5 Transition from MELSEC A0J2H Series to Q Series Handbook L 08060ENG 6 Transition from MELSECNET MINI S3 A2C I O to CC Link Handbook L 08061ENG 7 Transition from MELSEC I OLINK to CC Link LT Handbook L 08062ENG Transition of CPUs in MELSEC Redundant System Handbook Transition from Q4ARCPU to QnPRHCPU L 08117ENG 3 Transition examples manual Model Name code Manual Name Manual No MELSEC A QnA Large AnS QnAS Small Transition Examples L 08121E Model Name Code Manual Name Manual No MELSEC I O Link Remote I O System Master Mo
59. or any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumab
60. patible CL1XY8 DR1B2 Compati bility Precautions for replacement Number of occupied In 4 8 and 16 point mode 1 t 1 stations occupied Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 24 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x a Ra a 73 Wiring must be changed Transmission circuit included of transmission and module 3 A dedicated connector is used to power supply K 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x pees transmission and module power 1 25 3 1 25 YS3A I supply Applicable crimping 2 83 2 YS3A RAV1 25 3 V1 25 3 PRY terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 s V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is I O Voltage p e i A dul peak voltage 27 6VDC ripple ratio within 5 different module The current consumption has power Current 50mA 70mA A increased so the current capacity supply must be reviewed The external dimensions is External dimensions 50 H x 114 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 3kg 0 11kg O 1 Confirm the specifications of the sensors or switches to be connected to the CL1XY8 DR1B2 Input specifications 5 REPLACING THE I O MODULES AJ55TB32 16DR
61. r accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specifications The specifications given in the catalogs manuals or technical documents are subject to change without prior notice 6 Product application 1 In using the Mitsubishi MELSEC programmable controller the usage conditions shall be that the application will not lead to a major accident even if any problem or fault should occur in the programmable controller device and that backup and fail safe functions are systematically provided outside of the device for any problem or fault 2 The Mitsubishi programmable controller has been designed and manufactured for applications in general industries etc Thus applications in which the public could be affected such as in nuclear power plants and other power plants operated by respective power companies and applications in which a special quality assurance system is required such as for Railway companies or Public service purposes shall be excluded from the programmable controller applications In addition applications in which human life or property that could be greatly affected such as in aircraft medical applications incineration and fuel devices manned transportation equipment for recreation and amusement and safety devices shall also be excluded from the programmable controller ran
62. rminal block 2 wire type terminal block Q In 4 point mode 2 stations Number of occupied g occupied g 2 stations occupied P O Set to the 4 point mode stations In 8 and 16 point mode 1 station occupied Operation indicator ON indication LED ON indication LED O 14 point terminal block 24 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x r ects el aes peut Wiring must be changed Transmission circuit included of transmission and module N A dedicated connector is used to power supply i 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x S transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 ne terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 V2 S3 V2 YS3A 1 0 Volt 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is oltage module g peak voltage 27 6VDC ripple ratio within 5 A different power Current 55 mA 40 mA or less O supply The external dimensions is External dimensions 50 H x 114 W x 66 D mm 53 5 H x 64 W x 40 D mm x different Use caution on the mounting Weight 0 3kg 0 09 kg O 5 12 9 REPLACING THE I O MODULES 6 Comparisons between AJ55TB2 16T and CL2Y8 TP1B2 5 13 Specifications AJ55TB2 16T Compatible A Partially changed x Not compatible CL2Y8 TP1B2 Compati bility Precautions for replacement When nine or more
63. rrent Required Change in input resistance Required Change in rated output voltage Required Change in rated output current Required 5 Change in functions Required input 3 wire type 2 wire type 1 Change in external wiring Required 2 Change in number of modules Not required 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated input voltage Not required AJ55TB32 8DT CL1XY8 DT1B2 Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Required Change in input resistance Required I O module Change in rated output voltage Required Change in rated output current Required 5 Change in functions Required input 3 wire type 2 wire type 1 Change in external wiring Required 2 Change in number of modules Required 2 modules necessary 3 Program changes Change in number of occupied I O points Not required in 4 point mode 4 Specifications change Change in rated input voltage Not required Change in rated input current Required Change in ON voltage ON current Required Change in OFF voltage OFF current Required Change in input resistance Required AJ55TB32 16DT CL1XY8 DT1B2 Change in rated output voltage Required Change in rated output current Required 5 Change in functions Required input 3 wire type 2 wire type 9 REPLAC
64. ry and fire Shut off the external power supply for the system in all phases before cleaning the module or retightening the terminal screws or module fixing screws Failure to do so may result in electric shock CAUTION Before performing online operations especially program modification forced output and operation status change for the running CPU module from the peripheral connected read relevant manuals carefully and ensure the safety Improper operation may damage machines or cause accidents Do not disassemble or modify the modules Doing so may cause failure malfunction injury or a fire Use any radio communication device such as a cellular phone or PHS Personal Handy phone System more than 25cm 9 85 inches away in all directions from the programmable controller Failure to do so may cause malfunction Shut off the external power supply for the system in all phases before mounting or removing the module Failure to do so may cause the module to fail or malfunction A module can be replaced online while power is on on any MELSECNET H remote I O station or in the system where a CPU module supporting the online module change function is used Note that there are restrictions on the modules that can be replaced online and each module has its predetermined replacement procedure For details refer to the relevant sections in the QCPU User s Manual Hardware Design Maintenance and Inspection and in the manual for the corre
65. s 8 points 4 points x use two CL1XY8 DT1B2 modules Isolation method Photocoupler Photocoupler O Rated load voltage 24 VDC 12 24VDC O Operating load voltage 19 2 to 26 4VDC 10 2 to 28 8VDC range peak voltage 26 4VDC ripple ratio within 5 9 The maximum load current per Maximum load current 0 5A point 4 0A common 0 1A point 0 4A common A point is smaller Use caution on selecting the load to use The inrush current value differs Maximum inrush current 4 0A 10ms or less 0 4A 10ms or less A Use caution on selecting the load to use Leakage current at OFF 0 1mA or less 0 1mA or less Maximum voltage drop at 0 9VDC or less TYP 0 5A 0 3VDC or less TYP 0 1A ON 1 5VDC or less MAX 0 5A 0 6VDC or less MAX 0 1A O Response OFF ON 2 0ms or less 1 0ms or less Oo time ON OFF 2 0ms or less resistance load 1 0ms or less resistance load O External supply power is not External Voltage 19 2 to 26 4VDC required power 60mA External supply power is not supply Current i 24VDC TYP per 1 common required Surge suppressor Zener diode Zener diode O Common terminal 8 points per common 4 points per common O arrangement 2 wire type terminal block 2 wire type terminal block 9 REPLACING THE I O MODULES 5 25 Specifications Number of occupied Compatible A Partially changed x Not compatible CL1XY8 DT1B2 In 4 8 and 16 point mode 1 Compati bility Precautions for replac
66. sponding module Startup and Maintenance Precautions CAUTION After the first use of the product do not mount remove the module to from the base unit and the terminal block to from the module and do not insert remove the extended SRAM cassette to from the CPU module more than 50 times IEC 61131 2 compliant respectively Exceeding the limit may cause malfunction After the first use of the product do not insert remove the SD memory card to from the CPU module more than 500 times Exceeding the limit may cause malfunction Do not drop or apply shock to the battery to be installed in the module Doing so may damage the battery causing the battery fluid to leak inside the battery If the battery is dropped or any shock is applied to it dispose of it without using Before handling the module touch a grounded metal object to discharge the static electricity from the human body Failure to do so may cause the module to fail or malfunction Disposal Precautions CAUTION When disposing of this product treat it as industrial waste When disposing of batteries separate them from other wastes according to the local regulations For details of the battery directive in EU member states refer to the QCPU User s Manual Hardware Design Maintenance and Inspection Transportation Precautions CAUTION When transporting lithium batteries follow the transportation regulations For details of the reg
67. tective film is attached to the top of the module to prevent foreign matter such as wire chips from entering the module during wiring Do not remove the film during wiring Remove it for heat dissipation before system operation Wiring Precautions CAUTION When disconnecting the cable from the module do not pull the cable by the cable part For the cable with connector hold the connector part of the cable For the cable connected to the terminal block loosen the terminal screw Pulling the cable connected to the module may result in malfunction or damage to the module or cable Mitsubishi programmable controllers must be installed in control panels Connect the main power supply to the power supply module in the control panel through a relay terminal block Wiring and replacement of a power supply module must be performed by maintenance personnel who is familiar with protection against electric shock For wiring methods refer to the QCPU User s Manual Hardware Design Maintenance and Inspection Startup and Maintenance Precautions N WARNING Do not touch any terminal while power is on Doing so will cause electric shock or malfunction Correctly connect the battery connector Do not charge disassemble heat short circuit solder or throw the battery into the fire Also do not expose it to liquid or strong shock Doing so will cause the battery to produce heat explode ignite or leak resulting in inju
68. the rated current or an overcurrent caused by a load short circuit flows for a long time it may cause smoke and fire To prevent this configure an external safety circuit such as a fuse Configure a circuit so that the programmable controller is turned on first and then the external power supply If the external power supply is turned on first an accident may occur due to an incorrect output or malfunction For the operating status of each station after a communication failure refer to relevant manuals for the network Incorrect output or malfunction due to a communication failure may result in an accident When changing data of the running programmable controller from a peripheral connected to the CPU module or from a personal computer connected to an intelligent function module special function module configure an interlock circuit in the sequence program to ensure that the entire system will always operate safely For other forms of control such as program modification or operating status change of a running programmable controller read the relevant manuals carefully and ensure that the operation is safe before proceeding Especially in the case of a control from an external device to a remote programmable controller immediate action cannot be taken for a problem on the programmable controller due to a communication failure To prevent this configure an interlock circuit in the sequence program and determine corrective actions to b
69. ts compact modules and terminal blocks the wire gauge and size of the crimping terminals that can be used on terminal blocks differ from those that can be used on the MELSEC I OLINK For this reason when replacing with CC Link LT use wire gages and crimping terminals that match the CC Link LT specifications 2 Transmission cable a Arranging for transmission cable connectors Transmission cable connectors are not packaged with CC Link LT products The necessary number of transmission cable connectors CL9 CNo o o must be arranged for separately 3 Precautions for input module a Change in rated input current specifications CC Link LT supports a smaller rated input current than MELSEC I OLINK does Confirm the specifications of the sensors or switches to be connected 4 Precautions for output module a Change in output current values specifications Some CC Link LT output modules support a smaller output current than MELSEC I OLINK output modules do Before using an output module having a smaller output current on CC Link LT confirm the specifications on the load side b Change in common maximum load current specifications Sometimes the maximum load current per common differs between CC Link LT and MELSEC I OLINK Check the maximum load current per common before use 5 26 APPENDICES APPENDICES Appendix 1 External Dimensions For external dimensions of modules shown in this handb
70. type terminal block In 4 point mode 2 stations Number of occupied P occupied i 2 stations occupied O Set to the 4 point mode stations In 8 and 16 point mode 1 station occupied Operation indicator ON indication LED ON indication LED O 14 point terminal block 24 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x N a a ae Wiring must be changed Transmission circuit included of transmission and module i A dedicated connector is used to power supply 2 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x aos transmission and module power 1 25 3 1 25 YS3A supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 RES terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 V2 S3 V2 YS3A 1 0 Volt 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is oltage module g peak voltage 27 6VDC ripple ratio within 5 A different power Current 45 mA 40 mA or less O supply The external dimensions is External dimensions 50 H x 114 W x 66 D mm 53 5 H x 64 W x 40 D mm x different Use caution on the mounting Weight 0 3kg 0 09 kg O 1 Confirm the specifications of the sensors or switches to be connected to the CL2X8 D1B2 5 6 9 REPLACING THE I O MODULES 3 Comparisons between AJ55TB3 16D and CL2X8 D1B2 Specifications AJ55TB3 16D O Compatible A Partially changed x Not compatible CL2X8 D1B2 Compati bilit
71. type terminal block 5 18 9 REPLACING THE I O MODULES 5 19 Specifications AJ55TB32 16DR O Compatible A Partially changed x Not compatible CL1XY8 DR1B2 Compati bility Precautions for replacement Number of occupied In 4 8 and 16 point mode 1 3 2 stations occupied A Set to the 4 point mode stations station occupied Operation indicator ON indication LED ON indication LED O 16 point terminal block 40 point terminal block M3 screw External wiring method M3 screw Dedicated connector for each x N Pan wae ae Wiring must be changed Transmission circuit included of transmission and module g A dedicated connector is used to power supply 3 i 7 7 make wiring connection for Applicable wire size 0 75 to 2mm 0 3 to 1 25mm x oe transmission and module power 1 25 3 1 25 YS3A i supply Applicable crimping 2 S3 2 YS3A RAV1 25 3 V1 25 3 ae terminal V1 25 3 V1 25 YS3A 1 25 3 TG1 3 V2 S3 V2 YS3A 15 6 to 27 6VDC 20 4 to 28 8VDC Operating voltage range is Voltage A Perr A A 1 0 peak voltage 27 6VDC ripple ratio within 5 different module Using two CL1XY8 DR1B2 power modules requires higher current Current 70mA 70mA A supply consumption so the current capacity must be reviewed The external dimensions is External dimensions 50 H x 177 W x 66 D mm 53 5 H x 80 W x 40 D mm x different Use caution on the mounting Weight 0 4kg 0 11kg O
72. ulated models refer to the QCPU User s Manual Hardware Design Maintenance and Inspection CONDITIONS OF USE FOR THE PRODUCT 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in e Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT e Railway companies or Public service
73. y Precautions for replacement When nine or more points are Number of input points 16 points 8 points x used use two CL2X8 D1B2 modules Isolation method Photocoupler Photocoupler O Rated input voltage 24VDC 24VDC O Rated input current Approx 7mA Approx 4mA A Rated input current is smaller 1 R 19 2 to 26 4VDC 20 4 to 28 8VDC Operating voltage range is Operating voltage range Tee AP ics A ripple ratio within 5 ripple ratio within 5 different Maximum simultaneous d G 100 100 Oo on input point 14VDC or more 3 5mA or ON voltage ON current 19VDC or more 3mA or more Use caution on the voltage level more OFF voltage OFF current 6VDC or less 1 7mA or less 11VDC or less 1 7mA or less A Use caution on the voltage level Input resistance Approx 3 3k Q Approx 5 6k Q A Input resistance is greater 1 High speed setting 0 1 ms or less OFF ON 10ms or less O Standard setting Use at 1 5ms Standard setting 1 5ms or Response less time High speed setting 0 5ms or less ON OFF 10ms or less O Standard setting Use at 1 5ms Standard setting 1 5ms or less With the optional common Common terminal 16 points per common 8 points per common terminlal block CL2TE 5 the arrangement 3 wire type terminal block 2 wire type terminal block A terminal block can be used as a 3 wire type terminal block In 4 point mode 2 stations Number of occupied g y occupied

Transition from MELSEC-I/OLINK to CC

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