c151 USER MANUAL - SIC
Contents
1. 24 15105 1 3 31 2 3 Terminology and references c151 column and base 26 2 4 Terminology and references c151 X Y table 28 FSSCIECHI CA Cha oo ete aedium 30 DARAN O nenne dido 31 15105 1 4 31 PRESENTATION Thank you for choosing a dot marking system also called micro percussion for your marking applications SIC MARKING systems contribute to improve the tracability of your products while complying with the industrial standards We would like to welcome you as a user of our systems This guide contains the installation and use instructions of the dot marking type machines We recommend that you read it carefully before installing the system Please contact our technical department for any further information 15105 1 5 31 15105 1 6 31 INSTALLATION AND START UP I UNPACKING Except if we deliver the system it is generally supplied in an appropriate packaging which needs to be kept for any return of the material Remove the sub systems carefully controller control handbox possible options from their packages The machine should only be lifted by the column and the base it should never be lifted by the head housing Weight of the machine 35 kg 2 INSTALLATION 2 1 Fastening Y Column type machines o Install the machine on a rigid and stable support frame o After installing the entire marking mach2. N 115 001 european views Do not copy without SIC MARKING appreval NOTC151US RO1 26 31 REF QTY CODE DESCRIPTION 9 1 1 390 004 Base 7 1 1 120 068 Column 14 1 1 310 009 Carriage and support frame 8 1 1 110 069 Lower support plate 1 1 1 110 070 Upper support plate 12 1 4 100 315 Lead screw nut 5 1 1 120 069 Stop bar 13 1 1 220 060 Front cover 19 1 1 220 061 Rear cover 15 2 2 230 046 H type brush 16 2 2 230 047 F type brush 10 1 2 120 088 Crank wheel 17 1 1 120 074 Anti backlash nut 18 1 2 120 083 Pre stressed spring 11 2 2 120 089 600177 ball bearing 2 1 1 220 055 Spring sheet metal 3 1 1 120 071 Friction plate 4 2 1 120 070 Locking key 6 1 1 220 054 Rear plate NOTC151US R01 27131 2 4 Terminology and references c151 X Y table jeADdsdde JIS moy Ados jou og saaja ueadosna 100 LLL oN ___________________ N VO EE Ney sue 000g TSZLHDIEENPL nass 08269 ap aynoy era e ONDA 25 A X Ayquassy quau4eaJ 28 31 15105 1 REF QTY CODE DESCRIPTION 16 1 1 110 066 X axis mount 11 1 1 110 067 Y axis mount 12 1 1 110 068 Y chariot 19 1 1 220 057 X motor mount 14 1 1 220 058 Y motor mount 21 1 1 220 058 X lead screw support
3. replace the damaged cables Replace the sensors Replace the damaged belt The stylus assembly moves X Y but the stylus does not Check that The stylus is not blocked by anything The solenoid is in good working condition no overheating short circuit Disassemble the machine clean it lubricate it with the oil provided in your maintenance kit and re assemble see General layout in appendix Replace the solenoid The marking quality is terrible dots are not aligned impacts are not regular Check that The partis correctly maintained during the entire marking process and the machine is correctly fastened marking speed is not too high compared with the marking to be made size There is no backlash in the X and Y axes distance between the stylus and the part is correct The stylus pin is in good working condition The stylus can move correctly There is no backlash between the stylus pin guide and the stylus Redo the marking after fastening the part and or the machine properly Reduce the marking speed Please contact the after sales service Change the distance see manual Replace the stylus Clean the stylus pin guide and the stylus Change the stylus pin guide If you have checked everything and the system still does not work please contact our after sales services NOTC151US RO1 15 31 APPENDIX 1
4. 2 white amp gray Y axis motor yellow 6 3 brown Y axis motor blue 7 4 white Y axis motor orange 8 1 yellow X axis motor red 9 2 green X axis motor yellow 10 3 brown amp green X axis motor orange 11 4 green amp white X axis motor blue 14 8 red solenoid 1 15 8 blue solenoid 1 16 12 white amp yellow Dallas bus 17 5 5 red amp blue L amp sensors 18 6 6 pink amp gray sensors 19 11 yellow amp brown Dallas ground 20 7 red amp white X sensor 21 7 red amp brown Y sensor 22 9 blue amp white solenoid 2 23 9 brown amp blue solenoid 2 24 9 pink amp brown solenoid 2 25 9 pink amp white solenoid 2 NOTC151US R01 31 31
5. 23 1 1 220 059 Y lead screw support 6 2 1 120 073 Bushing 13 1 4 100 316 X axis lead screw nut mount 8 1 4 100 317 Y axis lead screw nut mount 22 1 2 120 018 X guiding rail 24 1 2 120 016 Y guiding rail 15 1 2 230 055 Wired X motor 18 1 2 230 054 Wired Y motor 7 2 2 120 021 60877 ball bearing 5 2 2 120 080 Bearing 17 2 2 110 003 Pressure screw 1 2 1 120 019 Washer 10 2 2 120 010 Motor pulley 2 2 2120011 Axis pulley 9 1 2 120 023 X driving belt 3 1 2 120 035 Y driving belt 20 2 2 230 004 Origin sensor 4 2 2 120 022 Seal 25 1 2 110 005 detection screw 26 1 2 110 006 pin 4x32 NOTC151US R01 29 31 2 5 electrical chart jeaoJdde HNIMHYW 215 Jnouji Ado jou og saaa ueadoJna oN getp jeep DUEN WOT ONE IIS MMM OTGELTALTOIEEN 3 0009 95 21 FO TERNAL 32 83 naissr 08659 453U0W HNOJ EL BOOM ONDISVH 215 s40423Uuo gt sud g yer A agod RER 3 03 3 0 PawuazU sud 21 u Biao x 31902 40304 RE 40428uuo2 2 NINO SIAM p A 5403234402 8 4nd4no SIAM p wo OW 1515 dus 4 805 30 31 15105 1 2 6 Cabling plan SUB D 25 8 pins 12 pins color element connector connector connector 1 8 purple solenoid 1 2 8 black solenoid 1 4 1 brown amp gray Y axis motor red 5
6. 5105 1 17 31 15105 1 18 31 1 STYLUS ASSEMBLY 1 1 General layout overall dimensions 40 square mounting 4 23 2 holes on 32x32 V SIC MARKING 13 route de Limonest 69380 Lissieu FRANCE T l 33 04 72 54 80 00 ars Fax 33 04 78 47 39 40 www SIC MARKING com european views Do not copy without SIC MARKING approval NOTC151US RO1 19 31 1 2 General layout References SZ SS on VB MED SEF LE VET ET AE ET LT cu Ep N MN N N 5 Y 1 Date Modification Approved 13 route de Limonest bl tyl bl 69380 Lissieu FRANCE ASSembiy Stylus assembiy T21433 04 72 54 80 00 Name terminology and references E Fax 33 04 78 47 39 40 www SIC MARKING com N 20 11 00 US european views Do not copy without SIC MARKING approval 15105 1 20 31 1 3 Terminology and references general layout REF QTY CODE DESCRIPTION 1 1 Body 2 1 Solenoid 3 1 Core 4 1 Support mount 5 1 Stylus guide 60 6 1 Stylus pin 60 10 1 Spring 11 1 O ring 12 1 Locking O ring 1 4 Terminology and references spare parts REF QTY CODE DESCRIPTION 1 4 1 3 200 003 Solenoid assembly 6 1 1 120 012 Stylus pin L 60 5 1 1 120 017 Stylus guide L 60 1 1 120 013 Stylus pin L 80 1 1 120 023 Stylus guide L 80 1 1 120 014 Stylus pin L 100 1 1 120 024 S
7. c151 USER MANUAL SIC MARKING 13 route de Limonest Z A C de la Braille 69380 LISSIEU FRANCE Phone 33 04 72 54 80 00 Fax 33 04 78 47 39 40 E Mail info sic marking com http www sic marking com NOTC151US RO1 TABLE OF CONTENTS TABLE OF CONTENTS 3 PRESENTATION 5 INSTALLATION AND START UP 7 L UHhpacklHg ss oue elle ale 7 PA zd Es Rd To gt aces 7 257 ido ds on ee ie a ese eii 7 2 2 COMNECHONS a ete qd Ae A ee Aes 8 USE OF THE MACHINE 9 VISA A ie rers conie ee 9 Ze ende 9 Tenn A a a A aac a 9 A Marking nie 9 4 1 Positioning and clamping of the part to be marked sessi 9 42 Machine adjustment anna ie 10 4 9 Launch Stop the MARINO A de is 10 MAINTENANCE 13 A CUO retos 13 2 After sales service nn ee 13 34 Preventive ana a AH 14 4 Trouble SING OUING ioo seti pin li need 15 APPENDIX 17 stylus assembly AAA PP O 19 1 1 General layout overall 5 2 00 1000000000000 19 1 2 General layout References eek 20 1 3 Terminology and references general layout 21 1 4 Terminology and references spare parts 21 a AA A 23 2 1 General layout overall dimensions 23 2 2 Terminology and references C151 eiiis iie sahen nna ahhh ahhh haa as aa saa
8. choose various widths for the marking matrix To obtain a good marking quality it is fundamental to adjust the force and the distance When using marking guns the distance between the stylus and the part can be modified by adjusting the position of the front plate For your information hereafter are some values about the distance between the stylus and the part depending on the marking force Force 1 2 3 4 5 Minimum distance 0 5 0 5 0 5 1 1 2 3 5 Maximum distance 1 2 3 5 6 Maximum distance between the stylus and the part 9 mm We recommend that you make trials before marking a new part 4 3 Launch Stop the marking o Set the controller in marking mode for more information please see the software manual NOTC151US R01 10 31 o Position the part to be marked o Launch the marking by pressing the Start button on the control handbox or the Marche button on the gun handle portable type machine o To stop the marking press the Stop button on the control handbox or press the Marche button of the gun handle for more than 2 seconds 15105 1 11 31 15105 1 12 31 MAINTENANCE I INTRODUCTION Dot marking machines have been developed and realized especially to meet the needs of our clients who want a machine which is Performing Robust Reliable Ergonomic It requires very little maintenance and if you observe the p
9. ine fasten the base with 2 M10 Screws Y Integrated type machines o Install the machine on a rigid and stable support frame o Fasten the marking head onto the machine by complying with the indications of the integration plan available thread length 12 mm max Portable type machines o Nofastening marking gun designed to be held manually Note The integrated and portable type machines are designed to function in all positions vertical horizontal stylus towards the bottom or the top NOTC151US RO1 7 31 2 2 Connections e Using the SUB D 25 connector connect the marking machine to the marker connector located at the rear of the controller For the integrated type machines proceed the same way using a connection cable e Correctly fasten the screws of the connector Note for more details about the connections please check the controller manual Never unplug the controller when it is under tension as it may seriously damage the material switch on off MARKER START KEYBOARD SERIAL HOST 3 axis power supply PC port COM1 mechanical part keyboard option NOTC151US RO1 8 31 USE OF THE MACHINE 1 SAFETY An intense use may cause the temperature of the system to rise up to 100 C It is recommended to wear safety glasses It is also recommended to wear a noise reducing helmet Acoustic value of the machine 76 dB on a piece of steel a
10. reventive maintenance recommendations you will increase the life expectancy of your machine However if a problem of any kind should occur please refer to this manual which will help you solve the problem 2 AFTER SALES SERVICE Please contact our local distributor first To find out about our local distributor you can check our website www sic marking com If you can not reach our distributor please call SIC MARKING at 33 4 72 54 80 00 SIC MARKING or its distributor offer the following services v Phone support Please do not hesitate to contact us for any technical problem Y On site intervention We can help you install set up the machine on site as well as repair it and provide personal training v Maintenance contract Thanks to the maintenance contract we provide regular maintenance of your marking machine 15105 1 13 31 2 PREVENTIVE MAINTENANCE If you want to keep your machine in a good working condition it is necessary to do the following actions clean the stylus pin guide and the stylus assembly regularly avoid dust and abrasive particles on the guiding and driving elements How to clean the stylus pin guide and the stylus assembly Unplug the marking machine Unscrew the stylus pin guide see General layout of the stylus assembly in appendix Remove the stylus the spring and the core Clean all parts and remove the grease Lubricate the stylus and the stylu
11. s pin guide using exclusively the oil supplied with your maintenance kit Reassemble the machine and manually fasten the stylus pin guide Note please pay attention to the direction when reassembling the core see General layout of the stylus assembly in appendix NOTC151US RO1 14 31 4 TROUBLE SHOOTING Problem Check Solution The stylus assembly does not move on the X and Y axes Check that The controller is on A marking program is loaded and the controller is in marking mode see software manual machine is correctly linked to the controller The cable is in working condition control handbox is connected except gun marking machines The movements on the X and Y axes are not blocked when the machine is on See controller manual Load a program and set the machine in marking mode Reposition the connectors Open the connectors and check the wires either visually or with a ohmmeter Reposition the connectors Remove any obstacle or clean the guiding rails and the driving mechanisms The marking head does not go back home before marking Check that The sensors cables are correctly connected and in good working condition origin sensors work properly in home position the red lights located on the sensors are off otherwise they are on The driving belts are not broken on the integrated type or column type machines Reconnect the wires or
12. t medium speed The marking system should never be used without any surface to mark as the marking head may break 2 CONTROLLER See software manual 3 SOFTWARE See software manual 4 MARKING MACHINE 4 1 Positioning and clamping of the part to be marked Even if the part is not submitted to high forces it is necessary to immobilize it in order to reach an optimal marking quality 15105 1 9 31 Depending on the type of parts and the working conditions the clamping system can vary from the simple manual fastening of the part against an angle iron bracket to the mechanical magnetic or pneumatic fastening When using a marking gun place the universal non skid support against the surface to be marked and manually hold the gun during the marking The fastening device should maintain the part so that the stylus movements are parallel to the surface to be marked For the portable type machines if the marking is always conducted on the same type of parts we advise you to make a customized tooling to always keep the same marking position 4 2 Machine adjustment The marking quality highly depends on the part to be marked a smooth and flat surface is much easier to mark than a rough and irregular surface It is generally necessary to adapt the marking force to the height of the character The smaller the character is the lower the impact has to be to obtain a good legibility The software also enables to
13. tylus guide L 100 10 1 2 120 006 Spring 15105 1 21 31 15105 1 22 31 2 MARKING MACHINE 2 1 General layout overall dimensions European views e ND 3 3 P E slots detail scale 1 52 __8H7 Des 16 ch iat Characteristics marking window 160 x 100 mm connection 25 m cable welght 35 kg base mounting 2 screws CHc M8 accessories positionning 2 slots in T of 8 mn 13 route de Limonest 69380 Lissieu FRANCE T l 1331 04 72 54 80 00 Fax33 04 78 47 39 40 www SIC MARKING com N 1 18 002 european views Do not copy withaut SIC MARKING approval NOTC151US RO1 23 31 2 2 Terminology and references c151 15105 1 24 31 REF QTY CODE DESCRIPTION 1 4 100 311 Column and base 1 4 100 312 X Y mechanism 1 1 220 062 Cover with identification 2 1 310 010 Side cap 1 3 100 036 Power cable 1 3 100 037 Intermediate cable 2 3 100 038 X and Y motor cable 1 1 220 017 Sheet metal 2 way connector support 15105 1 25 31 2 3 Terminology and references c151 column and base KKKKKKK SRE i omi MW Ru a 13 route de Limonest db 69380 Lissieu FRANCE Assembly column and base T t 331 04 72 54 80 00 Name terminology and references Fax 33 04 78 47 39 40 www SK MARKING com
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