XR50 Manual
Contents
1. Seller shall not be liable for any injury loss or damage direct or consequential arising out of the use or the ability to use the product This warranty gives specific legal rights You may have other rights that vary from state to state Some states do not allow the exclusion or limitation or incidental or consequential damages so that the above limitation of exclusion may not apply to you WARNING The individual user should take care to determine prior to use whether this device is suitable adequate or safe for the use intended Since individual appli cations are subject to great variation the manufacturer makes no representation or warranty as to suitability or fitness of these devices for any specific application NOTICE INSPECT CONTENTS IMMEDIATELY AND FILE CLAIM WITH DELIVERING CARRIER FOR ANY DAMAGE SAVE THE BOX AND PACKING MATERIAL YOU ARE RESPONSIBLE FOR DAMAGE TO YOUR UNIT IF RETURNED IMPROPERLY PACKED 60020 Seet OG YX esiuulo 2009 OmniSite OmniSite XR 50 User s Guide General Safety Instructions Safety Signal Words Danger means if the safety information is not followed someone will be seriously injured or killed Warning means if the safety information is not followed someone could be seri ously injured or killed Caution means if the safety information is not followed someone may be seriously injured or killed 1 To reduce the risk of fire or shock hazard connec2. have to answer these questions if you want the XR50 to calculate station flow and calcu late pump GPM rate glISluuu0 600cO 2009 OmniSite OmniSite XR 50 User s Guide 19 INP 4 1s 3600s 5s INP 5 ALARM RAIN ALARM 1s 3600s 5s 6 INP 6 ALARM COUNT ALARM 1s 3600s 5s 7 INP 7 ALARM COUNT ALARM 1s 3600s 5s 8 Power Failure 1s 3600s 60s 9 Low Battery 1s 3600s 2s 1 2 INP 3 1s 3600s 5s 4 Pump GPM Calcs 3 Enter Setup Use this option to make 4 any desired field settings 5 The most frequently changed settings are as follows 1 Decimal Pos XXX 1 P1 GPM 0 2000 2 P2 GPM 0 2000 2 Tank iR 1 2 Stop Lead 0 999 0 G 3 P3 GPM 0 2000 Lp H XXX Diameter 0 999ft 0 2 Rectangle xxx 4 Lead Vol 0 999990 e Input alarm time delays For each alarm define the alarm and the alarm time delay i e the amount of time the input must remain in that position before a call is made Make an input a counter or rain gauge Inputs 5 6 7 can be converted to totalize pulses from any pulsing device like flow meter rain gauge electric meter etc Set RTU Date amp Time If you want your reports to come in at a specific time each day then 1 Decimal Pos X XX XXX 2 Stop Lead 0 999ft 0 3 Width 0 999ft 0 4 5 2 Date amp Time 1 Date mm dd yyyy 2 Time hh mm AM P
3. time delays adjustable thru the local display keypad Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to this input circuit to monitor alarms pilot lights relays Coils etc No polarity has to be observed on this input All alarm inputs have user adjustable alarm time delays adjustable thru the local display keypad Alternatively this input can monitor and totalize pulses from a rain gauge used to plot rainfall vs well inflow rate Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to these input circuits to monitor alarms pilot lights Inputs 8 thru 10 and Terms relays Coils etc No polarity has to be observed on these inputs All alarm inputs have user adjustable alarm time delays adjustable thru the local display keypad Alternatively these inputs can monitor and totalize pulses from a pulse output device at a max rate of 30Hz used to read flow and electric meters These inputs are reserved to monitor the coil or auxiliary con tacts from Pump 1 2 and 3 motor starters Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to these input circuits to monitor the pump run status No polarity has to be observed on these inputs These inputs provide daily reports o
4. 8 25w x 8 6h x 2 75d Aux Power Out 100 mA 12 VDC Battery Charger 15 VDC capable of charging 800 mAH 17 AH gell cell System Key Switch Smart Key 100 Million combinations Radio Frequency 850 900 1800 1900 Mhz Antenna 850 900 1800 1900 MHZ phantom style Transmission Time 1 2 seconds field to web page Approvals UL 508 Pending Appendix C Repair Parts In the unlikely event that you should have a problem with your new OmniSite product the following replacement parts are available for purchase from OmniSite Note that the printed circuit boards PCB themselves are not a field repairable part If you have a problem with an OmniSite printed circuit board the repair consists of replacing the entire PCB unit Contact your OmniSite distributor for details Part Number Description BATTI208 Rechargeable 800 mA gel cell battery KE Crew on site replacement key EN XR 50 Weatherproof enclosure All items are typically in stock for immediate delivery e For the repair or replacement parts you need call 317 885 6330 between 8 am 5 pm Monday Friday Eastern Daylight Time glISluuu0 60020 5 1950 OG YX S SIUWO ve 2009 OmniSite OmniSite XR 50 User s Guide 25 For on site repair service 24 hours a day 7 days a week contact your local OmniSite distributor in your area For the location of an OmniSite repair service center in your area call OmniSite at 317 885
5. this is verified you can move on to installing your equipment with confidence Observe good wiring practices DO NOT MIX high and low voltage wiring inside your pump control panel This creates a situation where high voltage cables can induce false signals onto your low voltage OmniSite inputs OmniSite low voltage cables should be routed inside low voltage wiring duct in your existing control panels If you are not sure if high amp low voltages are mixed inside your panel you can always tie wrap your OmniSite sensor wires to the out side of the wiring duct This technique still provides an attractive installation while providing suitable separation from high voltages CAUTION If you mount your OmniSite RTU inside of your existing electrical cabinet then take extra care to ensure that the antenna coaxial cable is NOT routed with high voltage cables or alarm horn power wires This can lead to unpredictable cellular reception or damage to the radio circuitry OmniSite RTU s can be mounted indoors or outdoors OmniSite s cellular devices can be mounted directly outdoors if you purchased the NEMA 4X polycarbonate enclosure option or inside of your existing electrical control panel if room allows A common installation technique is to mount the RTU inside the existing electric con trol panel you are monitoring mount our Phantom antenna on top of your existing panel then connect the antenna to the RTU using an Om
6. 001 5 Unit ID XXXX If you want to verify this number call OmniSite 6 Server ID OMNI 4 Diagnostics 7 Network APN C1 korem2m com 8 Sim 10 XXXXXXXXXXXXXXXXXXXX 9 Ctrl Rev X X 10 Soft Rev v X X X 1 Exec Radio Test 2 Get Radio Log 13 Clear Radio Log 4 SELECT PROVIDER 1 Provider KM2M AGSM KM2M 3 Clear All Calc s Clear all calc d values L YES NO 4 Smart ID Keys XX XXXXXXX Loe 2 Ge id YES NO 5 Bootload 1 Update radio YES NO 2 Update main YES NO glISluuu0 60020 5 1950 OG YX S SIUWO 2009 OmniSite OmniSite XR 50 User s Guide 23 Appendix B Hardware Specification Specifications Power Supply 80 265 VAC 10 or 15 20 VDC 10 Max Power Consumption 0 3 amps 120 VAC or 2 1 amps 15 VDC DI Inputs 10 universal input 12VDC VAC thru 120 10 Counter Inputs 2 avail At 30Hz max Freq Rain Gauge Input 1 Avail for pulse only Each pulse must 0 01 rain Operating Temp 20 to 150 F Storage Temp 20 to 180 F Humidity 5 95 RH non condensing Enclosure Weatherproof equivalent to NEMA 4X Optional Terminals Removable spring clamp style Weight 5 6 Ibs Communications Local RS232 Port Memory Type EEPROM Flash Isolation Voltage 4000 VAC opto isolated Input Impedance 10Kohm min Surge ANSI 7 90 1 Dimensions
7. 6330 For information on purchasing an OmniSite Maintenance Agreement or to inquire about an existing Agreement call 317 885 6330 between 8 am 5 pm Monday Friday Eastern Daylight Time The model number will be found on the OmniSite identification label When requesting service or ordering parts always provide the following information Serial number model number and part description Appendix D Troubleshooting Chart Unit does not transmit No Power Check 120 VAC or 12 alarms and no control VDC power source panel lights are illuminated Unit does not transmit Cellular signal Inspect the cellular signal alarms and power source reception is strength LED on the face of the XR50 is present not suitable _ H it is not GREEN then you MAY have a weak signal Call OmniSite at 317 885 6330 We will observe the transmitted signal strength suggest options for you which may include replacing the antenna or relocating the antenna not remained open state and remains in OmniSite unit or closed for at that state for at least 5 seconds does not appear to least Note this is a user adjustable be doing anything 5 seconds time delay and may be longer for your application Next disconnect the field wires from the RTU for the alarm input in question Using a volt ohm glISluuu0 600cO 5 1950 OG YX S SIUWO 9c 2009 OmniSite OmniSite XR 50 User s Guide 27 de at your contacts are act
8. M 5 SD DATA LOG E 1 Trend Log ON OFF OFF 2 Sample Rate 0 720 min 2min Length 0 999ft 0 Lead Vol 0 999999 3 Timed Reports 1 Reports ON OFF ON 2 Rep Freq 15 1440m 1440m 3 Rep 1 AlrmStats InFlwData make sure the correct time date RainFall PumpCalcs PumpCalcs are set If you do not set the 4 Scheduled Time hh mm time date the reports will still 00 00 arrive once every 24 hours 5 0S uX S SIUWO 0c 2009 OmniSite OmniSite XR 50 User s Guide 21 XR50 Menu Tree 4 Diagnostics L Diagnostics This section is reserved for OmniSite trained field service personnel Call OmniSite at 317 885 6330 with questions about this section 1 RTU Status 2 Radio 1 Maint Key 00 99 2 Battery lt 5 0 BAD 5 0 to 13 2V 3 RTU Temp 20 0 to 150 0F 4 DC Power 0 18 0V 5 Cell RG 106dB to OdB 6 RTU Enabled YES NO 7 PwrCycles 0 999 0 8 CellCycles 0 999 0 9 FailNetConns 0 999 0 10 FailSrvConns 0 999 0 11 SuccSrvConns 0 999 0 12 AbandRpts 0 999 0 13 Signal OK 0 100 0 14 Network OK 0 100 0 15 CellState 0 999 0 16 DailyCellCycles 0 999 0 17 Low Pwr Mode ON OFF OFF 18 EDIT POWER MODE 1 Low Power Mode Select Disabled Enabled Disabled 19 Firmware 502000 20 CLEAR DIAG CNTRS 1 Lst FOCC Rcvd 00 99 2 Domain Name rtu omnisite com 3 Domain IP Addr 68 255 116 1 4 Domain Port Num 5
9. USER S GUIDE Og e OmniSite CELLULAR MONITORING SOLUTIONS XR50 User s Guide 494 S Emerson Ave Suite E Greenwood IN 46143 Telephone 317 885 6330 support omnisite com www omnisite com v 2 0 o m JJ o LT m USER S GUIDE em e OmniSite CELLULAR MONITORING SOLUTIONS XR50 User s Guide 494 S Emerson Ave Suite E Greenwood IN 46143 Telephone 317 885 6330 support omnisite com www omnisite com v 2 0 30105 S asn 2009 OmniSite OmniSite XR 50 User s Guide Limited Warranty If it appears within one 1 year from the date of delivery to Purchaser that any products or component parts do not conform exactly to the specifications and physical dimen sions referred to above and the Purchaser at its expense returns the product or com ponent parts to the Seller together with a report of defects the Seller shall review the inspection report and inspect the items and shall authorize at its option either the repair or replacement of any non conforming products or component parts whether on warranty contract of negligence shall not in any case exceed the amount to be paid by the Seller in obtaining and repair or replacement of non conforming products or component parts and upon expiration of the warranty period all liability of the Seller shall be terminated This warranty does not cover damage due to acts of God fire flood lightning etc nor product misuse and acciden tal damage
10. d emails text messages and voice calls in any sequence in response to an alarm event These features are configured using the website interface Helpful hint If you get stumped use the Help link that is at the top of each page It has very specific information as to how to fill out the form you are currently working on Don t like computers No problem will setup your alarm message deliveries for a small fee Simply call us at 317 885 6330 We will do the setup for you glISluuu0 600cO 5 1950 0S uX eysiuulo 0L 2009 OmniSite Wiring Diagrams Example Monitoring Dry Unpowered Contacts glISluuu0 600cO OmniSite XR 50 User s Guide 11 The XR50 Field Terminal Strip BS NS Sep XR50 lectable le Alarm Mam Rue Input or Mpu o Accumulation User User Reserved for Gauge Counter Pump 1 2 3 Input or Input or Runtim a Dedicated Alarm Inputs Backed Pulse Accumulation P1 P2 P3 12VDC Counter Battery 1 2 3 4 5 5 2 8 9 10 LGN 120 Input Power H 0 3 amps max i YYY 1 120 VAC vv Input Power l4 H Pump 3 Any signal 12 VAC VD C 0 3 amps max Run Contacts to 120 VAC VDC No polarity req d Typical for inputs 1 10 Note Different voltages can be applied to different input channels as needed I E Don t all have to be the same NOTE The XR50 Universal Voltage Inputs cannot directly monitor a dr y contact Example showes th
11. e last position or a list value the value will be saved and the user returns to the menu mode NOTE The XR50 RTU must be disabled with the Intelligent ID key before setup changes can be made When finished with setup again use your Intelligent ID key to put the XR50 RTU back into service XR50 Menu Tree 1 Need Help 2 View Inputs Call OmniSite Ph 317 885 6330 LH Or visit us online www omnisite com Input 1 ON OFF Input 2 ON OFF Input 3 ON OFF Input 4 ON OFF Input 5 ON OFF Input 6 ON OFF Input 7 ON OFF Pump 1 ON OFF Pump 2 ON OFF 0 Pump 3 ON OFF 1 Rain Pulses 0 99 2 Counter 1 0 9999 Counter 2 0 9999 P1 GPM 0 2000 P1 Runtime hrs mins P1 Starts 0 999 P1 Drawdwn hrs mins P2 GPM 0 2000 P2 Runtime hrs mins P2 Starts 0 999 P2 Drawdwn hrs mins P3 GPM 0 2000 P3 Runtime hrs mins P3 Starts 0 999 P3 Drawdwn hrs mins Well Fill mins secs Inflow Rate 0 99999 15 16 17 18 19 20 21 22 23 24 25 26 27 Key range or options default View Inputs Use this menu option to view all connected equipment and operational status since the RTU last reported to your web page glISluuu0 600cO 5 7950 OG YX eysiuulo 8L XR50 Menu Tree 3 Enter setup LLL 1 SETUP DIG INPUTS INP 1 15 36005 5s INP 2 15 36005 5s 3 Enter setup cont d Enter Pump GPM Rating and Well size You
12. ed for indoor or outdoor environments and operates from 120VAC or 15 20 VDC solar panels and glISluuu0 600cO 5 7950 OG YX eisiuulo 2009 OmniSite OmniSite XR 50 User s Guide power supplies The module s internal cellular modem module provides two way communications through the fully automated OmniSite operations center to the www OmniSite com web site The standard operating program of the RTU monitors all 10 digital inputs and reports any changes This information is immediately displayed on the web site and user selectable alarm notifications for critical events can be sent via pager e mail telephone call or any combination thereof In addition equipment status reports can be time scheduled in advance or requested at any time Installation and Operation is Very Simple Please note that your OmniSite product is a cellular device No matter how good the installation looks without cellular reception your device will not work Therefore your first step is to determine that suitable cellular service is available at the installation location BEFORE you start your actual installation Connect your OmniSite unit to a temporary extension cord and plug it in at the installation location Look at the cellular signal strength LED on the XR50 If it is GREEN you have a good signal and can proceed with installation If NOT GREEN call OmniSite at 317 885 6330 to determine that your cellular signal strength is suitable Once
13. em being powered by Onboard 12VD C supply but could be any source Pump 2 e Run Contacts er Pump 1 i Run Contacts Flow Meter 30HZ Ka Pulse Output Max Ss as Rain Gauge Each Puls 1 Pulse Output Tiet 5 1950 09 S SIUWO L 2009 OmniSite OmniSite XR 50 User s Guide 13 Wiring Diagrams Cont d Monitoring a Typical Pump Control Panel XR50 User User Selectable Selectable esent Se 4 EI Alarm Alarm i r Inputor Inputor Accumulation l Rain Pulse Gauge Counter Battery Dedicated Alarm Inputs 1 2 1200 120 VAG CONTROL CIRCUI T Pump 1 Starter Pump 2 Starter FAILURE LIGHT HIGH LEVEL REL AY 7 HIGH LEVEL LIGHT HIGH D1 1 LEVEL glISluuu0 600cO 5 OG YX eysiuulo vL 2009 OmniSite OmniSite XR 50 User s Guide 15 XR50 Field Input Circuit Functionality INPUT Inputs 1 thru 4 Input 5 Inputs 6 and 7 DESCRIPTION Connection of any ON OFF style voltage signal in the range of 12VDC or 12 VAC thru 120 VAC or 120 VDC can be connected directly to these input circuits to monitor alarm signals pilot lights relays coils etc No polarity has to be observed on these inputs and different inputs can have different polarities voltages All alarm inputs have user adjustable alarm
14. f Pump 1 2 3 on off cycles total runtime and GPM using timed draw downs on the well as well as total station flow without the need for a flow meter Note Flow calculations DO NOT work on stations using variable speed drives and note that inputs 8 9 10 must be used with normally open contacts to correctly accumulate runtime e g voltage is applied to input 8 9 or 10 when the respective pump is running These terminals supply a continuous battery backed 12 VDC to any dry un powered contacts providing alarm moni toring in the absence of AC power glISluuu0 600cO 5 7950 OG YX esiuulo 9L 2009 OmniSite OmniSite XR 50 User s Guide 17 Appendix A Local Programming Easily navigate the XR50 display as follows 4 button interface Buttons will be UP DOWN ENT EXIT Display is 2x16 While working through menu structure Pressing UP or DOWN will select the next or previous menu item in the list To select that item press ENTER Pressing and holding EXIT for 2 seconds will return the user to the main menu Pressing and releasing EXIT will return the user to the previous menu While editing a value If the value is numeric the cursor will blink on the digit being edited UP and DOWN will be used to scroll through lists and increment and decrement numeric digits EXIT will cancel any editing WITHOUT saving the changes ENTER will move the cursor to the next position If currently editing th
15. niSite supplied coax jumper cable Note that your antenna must be mounted outside of any metal electrical enclosure Little Known Fact about Solar Power If you are planning on using a solar array to power the XR50 this will obviously have an impact on your installation location A solar array must have unobstructed sunlight during the day which means it cannot be partially covered by a leaf shadow or shadow of any kind Solar arrays are wired in series and if any part of it is in a shadow then the entire array is dead i e not put glISluuu0 600cO 5 8 0S uX esiuulo 2009 OmniSite OmniSite XR 50 User s Guide ting out much if any power Therefore pick your solar panel location wisely and face it to the south at a 45 degree angle Also if you are using solar power you will need to configure the XR50 unit to use its low power mode The default mode is for the cellular radio to remain powered on at all times when power is applied to the XR50 to allow remote control from the web site In low power mode the radio is pow ered off after 1 minute of inactivity see how to set low power mode in Appendix A STEP 1 Connect the OmniSite XR50 to the equipment to be monitored using the wiring diagrams in this manual and turn it on The monitor will automatically establish 2 way communications over the pub lic cellular network to the www OmniSite com web site STEP 2 Using the Local Display and Keypad We ha
16. r Setting Software Parameters Rees mp Pers E s s J ES arama DT emen 7777 1 E ee 1 xw m Seege E s s 70000 E E NOTES gl SlIuuu0 60020 5 950 OG YX llSlutu0 oe 2009 OmnisSite NOTES NOTES 60029 XR 50 User s Guide SPINS SJes OS YX SHSIUWO 32
17. t OmniSite RTU directly to a 120 VAC electrical circuit Do not use extension cords for permanent installation 2 Cover of OmniSite RTU must be securely closed to prevent water damage and electrical shock 3 Never operate your OmniSite RTU while any part is missing or damaged in any manner 4 To reduce the risk of electrical hazard or damage do not tilt jolt or tip RTU while unit is powered on 5 To reduce the risk of accidental electrical shock do not touch the electrical terminals or controls with wet hands 6 Note the warning label shown below WARNING To reduce risk of fire electric shock or injuries always disconnect all sources of electrical power before servicing or cleaning Introduction Congratulations you just bought the best The OmniSite system provides two way communications using our patented WINGS Wireless Information Network Gateway Standard over a cellular network The low cost of the OmniSite method makes remote monitoring very affordable and allows our devices to operate on GSM networks worldwide We have the most complete coverage and best reputation in the industry OmniSite wireless monitoring devices provide a low cost wireless system for remote monitoring measurement and data collection anywhere wherever there is GSM service Worldwide Overview The OmniSite XR50 is a 10 channel monitoring device that has been optimized for use by the water and wastewater utilities It is design
18. ually opening and closing If not make field repair If they are check on the XR50 front panel to see that the associated LED goes on off as your field signal changes Lastly visit the OmniSite web site to confirm that you have an associated alarm trigger and a call out list specified for the event My pump runtime Time Scheduled The OmniSite RTU reports reports are not pump runtimes and other automatically updating enabled values on time scheduled intervals on the OmniSite typically once day You must manu website ally enable this feature from the OmniSite website Additionally you can manually request the pump run time values at any time by visiting the OmniSite website and issuing the appropriate command readings are not The OmniSite units OmniSite RTU is Your OmniSite isa keeps calling me with receiving false Sophisticated piece of electronic alarms and when alarms monitoring equipment It is only as visit the site can good as the equipment it is monitor not find any problems ing In other words if your control panel is issuing false alarms the OmniSite RTU WILL REPORT them Contact your local OmniSite distributor to locate causes for false alarms from your equipment or increase alarm time delays to eliminate false alarms glISluuu0 60020 5 1950 OG YX esiuulo 8c 2009 OmniSite OmniSite XR 50 User s Guide 29 Appendix E Location fo
19. ve good news for you If you have physically connected your field wires according to STEP 1 using the wiring diagrams in this manual and you are using the XR50 to merely monitor alarms and provide pump runtime and on off cycle information then there are not any parameters that you have to set with the local display and keypad The XR50 default settings have been optimized for a typical sewage lift station at our factory and it is going to work as such However the XR50 does have some neat software features available through the local display and keypad If you are interested in getting more out of your new XR50 product then refer to APPENDIX A LOCAL PROGRAMMING STEP 3 Configuring Your Equipment on the OmniSite Website Once your installation is complete configuring your equipment on the OmniSite website is easy This is a cellular device like a telephone and has an associated monthly cellular service fee YOU MUST contact OmniSite at 317 885 6330 with your billing information or this unit will not transmit alarms We will activate the cellu lar service and provide the User ID and Password you will use to sign on to your secure web pages Sign on to the OmniSite website at www omnisite com using your newly select ed User ID and Password Once signed on select Setup and then Callout list and also Device Setup Follow the steps on the screen to complete the alarm message delivery OmniSite devices can automatically sen
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