Sanyo Refrigerator TVQ-EXA089K User's Manual
Contents
1. 8 Fix the end case in position with the M8 bolts O Fix the hand rail joints in place 6 Fix the bumper joints in place Remove while connecting Note Gasket ends that are open must be sealed off by applying silicone at the installation site 3 8 Installing side panels D Apply gasket as indicated below 2 Temporarily fix the side panel in place with M8 bolts as indicated see right Pass bolts through connection holes in the sides of the 8 ft 12 ft wide island cases then finish fixing the bolts in place from the 8 ft 12 ft case side 8 Fix in place with screws as indicated see right Apply foam plugs to bolts 5 Attach side panel caps Note Gasket ends that are open must be sealed off by applying silicone at the installation site 3 9 Installing Kickplate 3 10 Installing handrail and bumper Handrail Handrail Full Length Bumper Maintenance Bumper 39 3 8 Full Length Bumper Maintenance Bumper 39 3 8 Attaching the Bumper 1 Attach Maintenance Bumper length 39 3 8 inches to bumper brackets over the electrical connection box raceway on each merchandiser The raceway is located on the right end of each merchandiser Attach Full2. Ja 4 1 2 0113 015 374 0400 Waste outlet location 915 374 0400 Waste outlet locat 11 7 8 300 L W E i 13 578 346 6 178 155 2 1435 2 3 8 60 56 1 22 374 545 8 5 8 1218 IL 125 3 8 645 13 1 8 3935 70 778 1800 42 1 8 1080 _ 33 1 4 845 37 174 945 End Case 3 5 8 220 E 11 7 8 300 25 378 645 I I I I I T T 37 1 4 845 y Nd ia 96 378 24481 8 ft model 3 Unloading and Carpentry Procedures 3 1 NSF Certification The merchandisers described in this manual are built to meet the requirements of American National Standard NSF International Standard 7 Each merchandiser bears a nameplate identifying the type of application for which it was certified Type display refrigerator freezer Intended for use in an area where the environmental conditions are controlled and maintained so that the ambient temperature typically does not exceed 75 F 3 2 Location As noted above the merchandisers described in this manual are design for the display of products in interior spaces with climate control with ambient conditions typically maintained below 75 F and 55 relative humidity Proper merchandiser performance can
3. NSF Thermometer d Magnet Air Grill rLoad Line Seal y Return Air Grill OS SS SSAA The suggested locations for the thermometers required by NSF ANSI 7 and the FDA Food Code are indicated above It is the responsibility of the purchaser end user of this product to determine the locations within the food storage area that best meet these code requirements 6 Care and Cleaning Guidelines In order to keep merchandisers sanitary and in good working order we recommend thorough periodic cleaning as follows 6 1 Daily Cleaning 6 1 1 Exterior Panels Exterior panels should be cleaned with water only Weta soft cloth and wring it out to wipe down panels If required you may use a mild detergent and warm water to remove stains You should follow by wiping down with water only in order to prevent discoloration Take particular care to clean areas that may be exposed to salt or saline solutions DO NOT use scrapers blades or other sharp objects to remove adhesive as you may damage panels You may use rubbing alcohol to remove adhesive if water and mild detergents alone are insufficient 6 2 Monthly Cleaning WARNING o Make sure to turn merchandiser power off and close hand valve before cleaning deck pans or drain trap 9 Take care not to touch the fans or wiring Use gloves Failure to take these precautions may lead to electric shock and accidents with fan blades You should turn power on and open h
4. each case until the cases have been moved into place in the store lineup Do not walk on the top of the merchandisers Walking on the top of the merchandiser may lead to serious injury and or damage to the merchandiser Do not place other heavy loads on the top of the merchandiser Recommended Practices for Unloading Merchandisers 1 Use a J bar Johnson bar to lift one end of the merchandiser Insert one or more dollies under the base leg Lift the other side with the J bar Optional Insert one or more dollies Move merchandiser out of container Use dollies on both ends of the merchandiser to move to lineup location after unloading from container 3 5 Aligning Cases WARNING Cases are heavy and bulky and require at least two people for unloading moving and installation Do not walk on the top of the merchandisers Walking on the top of the merchandiser may lead to serious injury and or damage to the merchandiser Do not place other heavy loads on the top of the merchandiser Review layout drawings for spaces where merchandisers are to be installed Based on the layout drawings and the merchandiser footprint drawings mark the floor to indicate the exact locations of the base legs back edge and front edge on each merchandiser Multiple merchandisers should be aligned based upon the position of the base legs Snap chalk lines for the front and rear positions of the legs on each row of merchandisers Mark the location show
5. from the far right and left ends of each case being joined Place gasket along the areas shown in bold in the drawing at right When connecting two cases apply gasket to one case only Perimeter gasket is required by NSF Do not stretch or twist gasket when applying Do not leave gaps Always overlap gasket rather than leaving gaps Gasket ends that are open must be sealed off by applying silicone at the installation site Insufficient or improper sealing may lead to insufficient cooling and condensation Gasket 3 7 2 Connecting cases 8 ft and 12 ft cases D Apply gasket as described above Connect cases by using the attached bolts joint covers nuts and caps Cover Remove while connecting Bolt M8x30 Washer Type Same Parts Bolt M8x50 Black Note Connection points must be silicone sealed Note Gasket ends that are open must be sealed off by applying silicone at the installation site 3 7 3 Connecting cases End cases Apply gasket as shown at right Partially set M8 bolts in place at the four positions shown at right insert through connecting holes in the sides of 8 ft or 12 ft wide island cases then set firmly in place from the 8 ft 12 ft unit side
6. nut gt E Q A Oa Vibration damping washer J E Fan blade p A b Fan motor a For models with high efficiency type DC fan motors TVQ EXA029K TVO EXAO89K TVO EXACK Part Name Part Code Quantity used Quantity used Quantity used Cap nut 9FL 2 6450 001 00 Fan motor SSC2B12BRHBV1 8FC 4 M 100 000 30 126 9FL 2 4230 004 00 Fan blade 109 9FL 2 4230 005 00 Bracket 9FL 2 1750 018 01 72 Replacing Heaters Heater Part Codes Part Name Defrost Heater Part Code 8FC 4 H110 000 30 TVQ EXA029K TVO EXA089K TVO EXACK Ouantity used Ouantity used Ouantity used 8FC 4 H110 000 10 8FC 4 H110 000 50 Drain Heater 8FC 4 H110 000 40 8FC 4 H110 000 20 8FC 4 H110 000 60 Exterior Anti Condensation Heater Front 8FC 4 H120 000 40 8FC 4 H120 000 10 8FC 4 H120 000 70 Exterior Anti Condensation Heater Rear 8FC 4 H120 000 50 8FC 4 H120 000 20 Interior Anti Condensation Heater 8FC 4 H120 000 60 8FC 4 H120 000 30 8FC 4 H120 000 80 26 27 SANYO E amp E Corporation 2001 Sanyo Avenue San Diego CA 92154 USA Distributed by SANYO SANYO Commercial Solutions A Division of SANYO North America Corporatio
7. 9 F 7 2 C Medium Temperature amp Frozen Food Medium Temperature amp Frozen Food 1 phase 208V 1 phase 208V W A W A Defrost Heater 1 phase 120V 1 phase 120V W A Fan Standard 92 1 36 2 04 High Efficiency 22 0 44 33 0 66 mponents Medium Temperature amp Frozen Food Medium Temperature amp Frozen Food ost Heater 1 phase 208V 3600W 1 phase 208V 5400W Standard SPFBC51 x 4 SPFBC51 x 6 High Efficiency SSC2B12BRHBV1 x 4 SSC2B12BRHBV1 x 6 Fan Blade Pitch 126 x4 126x6 Pipe Diameter Liquid 3 Suction 34 Liquid Suction 34 Refrigerant Type R 404A R 404A Measurements Medium Temperature amp Frozen Food Medium Temperature amp Frozen Food Outer Dimensions 35 12 H x 70 76 W x 96 L 35 H x 70 W x 144 L Display Area 38 8 sq ft 58 0 sq ft Effective Capacity 47 0 cu ft 70 5 cu ft Weight 816 lbs 1213 Ibs Standard Ambient Conditions Indoor temperature 75 F 24 C relative humidity 5596 wind speed under 39 4 fpm All specifications are based upon temperature humidity and wind speed values equal to or less than Standard Ambient Conditions Products described in this manual are designed for indoor use only Products should not be exposed to direct sunlight Fan motors are available in standard type AC fan motors or high efficiency type DC fan motors Model Name TVQ EXACK General wm mn Electrical Medium Temperature amp Frozen Foo
8. Length Bumpers between Maintenance Bumpers on separate merchandisers and also between Maintenance Bumpers and patch ends Cut Full Length Bumpers to size on site Cut to correct size so that no gaps remain between pieces Attaching the Handrail 1 Starting at one end of merchandiser line up attach pieces of Handrail to handrail retainer butting the pieces end to end without gaps When you reach the final piece of Handrail to be installed between the last merchandiser in the line up and the patch end cut that piece to length so there are no gaps between handrails or between handrails and patch ends 4 Refrigeration Plumbing amp Electrical Procedures 4 1 Piping Plumbing Refrigeration Q U trap installation O Sealing the refrigerant pipe opening Install U trap referring to the drawing below Seal pipe completely Insufficient sealing may cause the following problems e Insufficient cooling e Excessive frost e Icing over Condensation on the bottom of case Screw drain ca socke into drain ghten 0 Screw drain cap into drain Seal this portion completely Part Number amp penrsp a 21487 10800 S onm ss2010s0saa amp penc as 21345 11000 4 2 Electrical Data Please refer to Specifications section and nameplate attached to merchandiser for electrical information 4 3 Elect
9. N PAN HEATER DEFROST TERMINATION THERMOSTAT FRONT SIDE EXTERIOR ANTI COND HEATER INTERIOR ANT COND HEATER INNER PANEL J BOX ON FRONT RACEWAY G f PLENUM PANEL ed FAN MOTOR NOTE ALL CASES MUST BE GROUND NOTE2 USE COPPER CONDUCTOR WIRE ONLY NOTE3 WIRING COLOR WIRING COLOR RED G GREEN WHITE GY GRAY BLACK 120V NEUTRAL WHITE INSULATION OR PLASTIC SLEEVE 120V 60Hz 10 FAN MOTORS m G d i 60Hz 120V 60Hz ANTI CONDENSATION HEATERS DEFROST TERMINATION THERMOSTAT 16 208V DEFROST HEATERS GROUND 10 8FC 2 5300 000 40 5 Operation 5 1 Load Limits In order to maintain proper temperature and unit performance the air curtain in each merchandiser must remain unobstructed e Do not stock shelves beyond the marked load limits e Do not block discharge or return air grilles e Do not block airflow in any other way with signs tools packages etc Failure to follow these precautions will lead to insufficient temperature control spoilage of stored merchandise and excessive frost COLD AIR CURTAIN Z E COLD AIR CURTAIN 5 2 Installing FDA
10. RE ONLY EXAO89KWM WIRING COLOR TVQ EXAO298KWM ELEC WIRING DIAGRAM TIRING COLOR RED G GREEN WHITE BL BLUE BLACK Gy GRAY YELLOW 120V NEUTRAL WHITE INSULATION OR PLASTIC SLEEVE DEFROST HEATER DRAIN PAN HEATER DEFROST HEATER DRAIN PAN HEATER DEFROST TERMINATION THERMOSTAT FRONT SIDE DEFROST TERMINATION THERMOSTAT REAR SIDE EXTERIOR ANTI CUND HEATER INTERIOR ANTI COND HEATER EXTERIOR ANTI CUND HEATER m G A INNER PANEL J BOX ON FRONT RACEWAY G G Je PLENUM PANEL Je PLENUM PANEL FMI FMI FMI FMI es FAN MOTOR 2 PER 6 3 PER 12 FAN MOTOR 2 PER 6 8 3 PER 12 TERMINATION 120V 60Hz 60Hz REAR SIDE FRONT SIDE ANTI CONDENSATION DEFROST TERMINATION THERMOSTAT FRONT HEATERS THERMOSTAT REAR FAN MOTORS DEFROST 16 208V 60Hz DEFROST HEATERS 10 208V DEFROST HEATERS GROUND 10 8FC 2 5300 000 30 Wiring diagram end cases TVQ EXACKWM ELEC WIRING DIAGRAM DEFROST HEATER DRAI
11. Think GAIA SANYO Frozen Food amp Ice Cream TVO EXA089K Wide Island Merchandisers TVO EXA029K TVO EXACK INSTALLATION AND SERVICE MANUAL REMOTE TYPE DISPLAY CASE COMPONENT TABLE OF CONTENTS 1 SPECIFICATIONS 2 DIMENSIONS 2 1 EXTERNAL DIMENSIONS 2 2 FOOTPRINT 3 UNLOADING AND CARPENTRY PROCEDURES 3 1 NSF CERTIFICATION 3 2 LOCATION 3 3 SHIPPING DAMAGE 3 4 UNLOADING INSTRUCTIONS amp PRECAUTIONS 3 5 ALIGNING CASES 3 6 CASE LEVELING 3 7 JOINING INSTRUCTIONS 3 71 Applying gasket for connecting cases or installing side panels 3 7 2 Connecting cases 8 ft and 12 ft cases 3 7 3 Connecting cases End cases 3 8 INSTALLING SIDE PANELS 3 9 INSTALLING KICKPLATE 3 10 INSTALLING HANDRAIL AND BUMPER 4 REFRIGERATION PLUMBING amp ELECTRICAL PROCEDURES 4 1 PIPING PLUMBING REFRIGERATION 4 2 ELECTRICAL DATA 4 3 ELECTRICAL GUIDELINES amp PRECAUTIONS 4 4 WIRING 4 4 1 Wiring Color Code 44 2 Wiring diagram 8 ft and 12 ft cases Wiring diagram end cases 5 OPERATION 5 1 LOAD LIMITS 5 2 INSTALLING FDA NSF THERMOMETER 6 CARE AND CLEANING GUIDELINES 6 1 DAILY CLEANING 6 1 1 Exterior Panels 6 2 MONTHLY CLEANING 6 2 1 Deck Pan 6 2 2 Drain Trap 7 SERVICE 7 1 REPLACING FAN MOTORS AND BLADES 7 2 REPLACING HEATERS Specifications Model Name TVO EXA089K TVO EXA029K General 24 F 4 5 C 12 F 24 4 C 24 F 4 5 C 19 F 7 2 C 20 F 28 9 C 1
12. and valve ONLY AFTER you have completed cleaning and put parts back in place 6 2 1 Deck Pan Clean the entire deck pan surface preferably with water only If required you may use a mild detergent and warm water to remove stains You should follow by wiping down with water only in order to prevent discoloration 6 2 2 Drain Trap Check and clean the drain trap at least once a month You may access the drain trap by removing the deck pans Remove any material that has gathered in the drain trap and dispose of it Clean the drain trap and put it back in its original position 7 Service 7 1 Replacing Fan Motors and Blades To replace the fan motors Unplug the fan motor harness and remove socket covers 2 Push fan motor harness through hole in plenum 8 Detach fan motor mounting bracket from plenum and pull up to remove Fan Motor Assembly Part Codes Standard Type Fan Motors D Cap nut l a Vibration damping washer N d 4 7 Q Fen blade b Vibration damping washer c Fan motor La W 4 Motor mount NIK TVO EXA029K TVO EXA089K TVO EXACK Ouantity used Ouantity used Ouantity used Part Name Part Code Cap nut 9FL 2 6450 001 00 Fan motor SPFBC51 8FC 4 M140 000 30 126 9FL 2 4230 004 00 109 9FL 2 4230 005 00 Motor mount 9FL 2 8140 001 00 Bracket 9FL 2 1750 008 01 Fan blade Fan Motor Assembly Part Codes High Efficiency Type Fan Motors D Cap
13. d 1 phase 208V Defrost Heater 1 phase 120V Fan Motor Standard High Efficiency 55 0 11 Components Medium Temperature amp Frozen Food Defrost Heater 1 phase 208V 1445W Fan Motor Standard SPFBC51 x 1 High Efficiency SSC2B12BRHBV1 x 1 Fan Blade Pitch 1091 Refrigerant Type R 404A 35 H x 37 4 W x 70 es OT Standard Ambient Conditions Indoor temperature 75 F 24 C relative humidity 55 wind speed under 39 4 fpm All specifications are based upon temperature humidity and wind speed values equal to or less than Standard Ambient Conditions Products described in this manual are designed for indoor use only Products should not be exposed to direct sunlight Fan motors are available in standard type AC fan motors or high efficiency type DC fan motors Waste Outlet 2 Dimensions Dimensions given in inches and millimeters mm in parentheses Electrical Field Connection 2 1 External Dimensions 2 2 Footprint Refrigeration 815 3 4 0400 Outlet Waste outlet location 2 378 60 70 778 1800 RV N 4 1 2 113 8 5 8 218 42 1 8 1070 5 8 218 13 178 335 a Ne _ i 3 1 8 335 63 1600 70 1 8 1800 8 12 ft models 3 44 54 3672 ft model
14. ing the outside edge of each base leg on each merchandiser 3 6 Case Leveling Merchandisers must be installed level in order to ensure proper performance and drainage 1 For each lineup of cases to be joined use a level preferably a laser level to find the highest point on the front and rear chalk lines marked in step 3 above during Case Alignment Determine which of the two points marked on the line is higher This is the highest point in the case lineup Estimate the number of shims needed for the four corners of each case position in order to bring all positions to the same height as the highest point found in step 2 For each row place the first merchandiser case where it will sit over the highest point in the lineup Ensure that the case is level using shims as needed NOTE Each base leg should rest on solid supports Insert shims as needed if there are any gaps between the floor and each base leg 5 Continue placing cases in the lineup working outward to both sides from lt the position of the first case placed Use shims to ensure that all cases in the lineup are level 3 7 Joining Instructions 3 7 1 Applying gasket for connecting cases or installing side panels CD Make sure that all merchandisers are resting level Make sure that all required parts for joining are present gasket bolts joint covers nuts etc 3 Remove wire racks deck pans and air grilles
15. n 1062 Thorndale Avenue Bensenville IL 60106 USA Toll Free USA 800 858 8442 Fax 630 238 0074 www sanyofoodsolutions com WIMN 001 04 July 2008
16. not be guaranteed when ambient temperature and or humidity exceeds this level Merchandisers should not be exposed to direct sunlight or other sources of heat Merchandisers should not be exposed to strong air currents as these may disrupt the air curtain used to maintain proper temperature inside the merchandiser display area 3 3 Shipping Damage All equipment should be examined for shipping damage prior to and during offloading All equipment goes through outgoing inspection upon leaving our warehouse and the carrier assumes responsibility for the safe arrival of our merchandisers APPARENT DAMAGE Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or express receipt and signed by the carrier s agent Failure to do so may lead to rejection of the claim by the carrier CONCEALED DAMAGE If damage that is not apparent during unloading is found after unpacking retain all packing materials and submit a written request to the carrier for inspection within 15 days LOST ITEMS Any claims related to lost or missing items must be made to SANYO Commercial Solutions within 48 hours of receipt of equipment 3 4 Unloading Instructions amp Precautions WARNING Cases are heavy and bulky and require at least two people for unloading moving and installation 8 ft and 12 ft merchandisers have wooden beams mounted on each side no beams on end cases Do not remove the wooden beam from the bottom edges of
17. rical Guidelines amp Precautions All wiring and electrical field work must comply with the National Electrical Code NEC and other applicable local codes All electrical connections must be made inside the raceway area 4 4 Wiring 4 4 1 Wiring Color Code RING COLOR CODE CORD DE COULEUR DE Leads for all electric circuits are identified by a les cables de tous les circuits electriques sant identifies var colored alastic band neutral wire for each circuit une bande de plastique de couleur le Fil neutre de chanrue has cither white insulation or a white plastic circuit compoite une isolation blanche nu un manchon de sleeve in additian ta the color band slastiaue blanc en plus de la bande de couleur BLUE FAN MOTORS BLEU MOTEURS DU VENTILATEUR BAANGE LIGHTS GRANGE ECLAIRAGE FELLOW CDNDENSATE HEATERS 34UNE CHAUFFAGE ANTI CONDENSAT ION RED autiomaa sm a 14 D EERDST HEAT ERE 2 04V RQUGE CHAUFFAGE DE DEGI VRAGE 208V GRAY DEFROST TERMINATION THERM GRIS THERM ARRET DE DEGIVRAGE GREEN ao GROUND VER eR MESE AA PER RIE ELECTRICIAN NDTE Use copeer conductor wire ponlv REHARDUE A L ELECTRICIEN Utilisez uniquemenl du dil eleririaug avec Case must he graunded des conducteurs de cuivre Le refr iderateir doit tre mis la terre 4 4 2 Wiring diagram 8 ft and 12 ft cases ALL CASES MUST BE GROUND USE COPPER CONDUCTOR WI
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