CS 299 & M XL
Contents
1. 5 Cassese CS 299 XL amp CS 299M XL Avec frein de positionnement d agrafage Equipped with lock button for stapling position Technical and User Manual Manuel Technique et d Utilisation Version 1 du 02 2006 299M SB DA 299 ANGLE ADJUSTMENT SCREW BACKFENCE CLAMP POSITION BUTTON PG TOP PRESSER BRACKET a ANGLE _ADJUSTMENT TC CS 299 amp M XL PNEUMATIC FRAME ASSEMBLING MACHINES CS 299 amp M XL USER S TECHNICAL MANUAL CONTENTS Page INTRODUCTION ACCESSORIES SUPPLIED WITH THE MACHINE 2 TECHNICAL SPECIFICATIONS 2 OPTIONS 2 GUARANTEE 2 PUTTING INTO OPERATION Reassembly 3 Connecting the machine to air supply 3 ADJUSTMENTS Adjustment of the sliding table 4 Selection of stapling positions 4 Setting and storing the stapling position 5 Selection of top presser end 6 Using the set of spacer bars 6 Adjustment of the inclination of fences 6 Adjustment of the assembly angle 7 USE Means of assembly 8 Loading and changing the wedge cartridge on machine 8 Joining the frame 8 MAINTENANCE LUBRICATION 9 CLEARING OF A WEDGE STUCK IN THE WEDGE DISTRIBUTOR 9 IN CASE OF HAMMER AND WEDGE JAMMING 10 DISMOUNTING THE SLIDING TABLE 11 GENERAL ADVICE 11 02 2006 INTRODUCTION You have just bought a CS 299 M XL pneumatic joining machine so we congratulate on your sensible choice and thank you for your trust in Cassese products The CS 299 M XL benefits2. bracket arm by hand The wedge distributor will come out of its housing Remove it from the machine The old hammer wedge driver blade is stuck in the wedge distributor first try to remove it with a pair of pliers If not possible unscrew the two central screws GF1 GF2 that hold the fixed square guide of Block H in place Use for this the smaller 2 5mm Allen key supplied with the machine Remove the fixed guide completely to free the old hammer If still not possible to get rid of the old hammer remove the four screws A B C D and open the block H Two factory set locator pins E amp F allow the plates to be re positioned precisely again Remove the old hammer Assemble the Block H back again Putting a new hammer driver blade Put a drop of grease tube of grease supplied with the machine in the bottom hole of the wedge distributor block H Insert a new hammer into block H with the hole of the hammer downwards Re position the wedge distributor in its housing on the machine with the window towards the cartridge If the upper end of the hammer stays out of the block H push it fully in with a piece of wood or moulding Leave the moulding in place on block H and put any of the top presser ends on the machine paying attention that the distance between the moulding and the top presser does not exceed 50 mm 2 Turn on the air supply to the machine and without wedges make a simulation of assembly press foo
3. from the experience of the joining machines that brought Cassese a certain reputation It makes it possible to join wooden mouldings of all profiles pat ent n 7522814 The CS 299 M XL is designed to allow the operator to move all around the machine The joining operation is carried out by using metal wedges especially designed to perform a tight join These wedges come in throw away plastic cartridges without glue individually lubri cated and rust protected for the toughest challenges IMPORTANT You should not use other wedge cartridges than those developed by Cassese registered mark CS ACCESSORIES SUPPLIED WITH THE MACHINE Spacer bars for small mouldings triangle supports Z 6532 with 1 black rubber triangle hard 1 white triangle soft round rubber supports Z 15855 with according to the moulding shape 2 green rubber ends for hardwood types 1 short and 1 long 2 orange rubber ends for soft wood types 1 short and 1 long spare hammer 1 grease tube 3 Allen keys for hexagonal nuts 2 5 3 5 mm 1 wedge pusher tool 4 feet on the machine 2 stapling stop levers 1 Ball lock table handle 1 quick release female air connection 1 handle 1 lock button with its long rod 1 key for machine door TECHNICAL SPECIFICATIONS OF CS 299M XL Minimum moulding width 5mm 3 16 maximum width 150 mm 6 Minimum moulding height 7 mm 4 maximum height 112 mm 42 Minimum dimen
4. ECTION OF A TOP PRESSER END 2 top pressers comes now with your CS 299 as a standard feature They adapt themselves on the plunger head thanks to the pin G and can be set up in 4 to 6 positions from the table Pay attention to position well the triangle the sides of the trian gle must be parallel to stops B1 and B2 see fig page A BLACK TRIANGLE PRESSER HARD WOOD WHITE TRIANGLE PRESSER SOFT WOOD GREEN RUBBER TIPS HARD WOOD 30 and 45 mm Presser YELLOW RUBBER TIPS SOFTWOOD 30and 45mm Triangle top pressers are good for flat mouldings or for mouldings presenting a flat or horizontal area to come down on The round Moulding iG rubber ends are good for complicated forms uphill downhill or reverse mouldings 1 54mm 2 72mm 3 90 mm 4 108 mm LOCATING THE TRIANGLE TOP PRESSER The moulding height capacity of the new triangle top presser support for its 4 positions eu Z15852 p LOCATING THE ROUND RUBBER TOP PRESSER A similar adjustable support for the round rubber top pressers is now available with 6 positions for its height As the round rubbers are available in two lengths 30mm amp 45mm and in two hardness finishes orange for softwoods amp green for very hardwoods the maximum height of moulding that this optional round rubber support can work in its 6 positions are MAXIMUM HEIGHT FOR THE MOULDINGS Position hole With short round rubber With long round rubber 1 20 mm 05 mm 21 m
5. dge distributor block H and clean it by air gun without dismounting it It is recommended to lubricate the hammer driver blade periodically To do so remove the wedge distributor block H and put a small quantity of grease a tube of grease 1s with accessories of the machine in the bottom hole of the wedge distributor The hammer will be lubricated every time it crosses the wedge distributor 2 CLEARING OF A WEDGE STUCK IN THE WEDGE DISTRIBUTOR If you release the stapling button during the cycle or if you lift the top presser bracket accidentally a wedge may be half engaged in the wedge distributor In this case Close the air valve Try to remove the cartridge that 1s in position If it resists use the wedge removal tool to push down the wedge back in the cartridge Pay attention not to make penetrate the tool more than 6mm 1 4 into the wedge distributor In case of the hammer driver blade jamming with a wedge in the wedge distributor see the fol lowing section 3 WEDGE REMOVING TOOL DISTRIBUTOR BLOCK H WEDGE EXIT MAINTENANCE BEFORE ANY INTERVENTION CLOSE THE AIR VALVE 3 IN CASE OF HAMMER AND WEDGE JAMMING PLUNGER WEDGE DISTRIBUTOR BLOCK H TN SLIDING SCREW TABLE POSITIONS BLOCK H BLOCKING SCREW Remove the cartridge that is on machine Using the 3mm Allen key loosen the locking screw of the wedge distributor Block H Then lift the top presser s
6. inserted in the wedge distributor s window Release gently the wire with ball of the wedge pusher spring F JOINING THE FRAME l After adjusting the sliding table selecting and setting the stapling positions selecting the best suited top presser end see chapters 2 Put the first moulding in front of the fence B1 and push it so that its mitre end reaches the other fence B2 Holding it so put the second moulding chop against fence B2 and slide it until it reaches the first moulding CS 299M XL 3 Holding the mouldings in place press only half way on the foot pedal to clamp the mouldings and to check visually the quality of your corner If needed carry out the adjustment of the assembly angle and the inclination angle of the fences see those chapters to reach the best quality corner before inserting wedges 4 If the corner is satisfactory maintain the foot pedal pressed half way and press on the lock button DA fig 3 p 1 to release the top presser bracket and slide it to one of the stapling position chosen Release the button DA to lock the position 5 Press now fully on the foot pedal to insert the first wedge in this position If a second or third wedge must be inserted and stacked in the same position release the foot pedal half way and press fully again 6 For a second or more position where the wedges must be inserted press again the button DA and slide the top presser to this position release the foot pedal half way a
7. m 37 mm 53 mm 688mm EE mm 69mm 85 mm N Ur e Ge N Z15855 un USING THE SET OF SPACER BARS In case you have to join small mouldings with a smaller height than the fences you must put the spacer bars between the mouldings and the fences to create a distance CORRECT Set of spacer bars ADJUSTMENT OF THE INCLINATION OF THE FENCES SETTING SCREW FOR THE ADJUSTMENT BUTTON FOR ASSEMBLY ANGLE THE INCLINATION OF THE FENCES If the corner has an opening on top turn the two If the corner has an opening underneath turn the adjustment buttons RI an identical value to the same two adjustment buttons RI an identical MINUS fig 1 p1 until the opening disap value to the PLUS fig 1 p1 until the opening pears when mouldings are clamped disappears when mouldings are clamped ADJUSTMENT OF THE ASSEMBLY ANGLE If several cutting machines are being used in your production or if you receive your mould ings already cut by your suppliers chop service the angles of the mouldings will be slightly different from one cutting machine to the other The joining angle of your CS 299M XL can be adapted to find precisely the cutting angle of your cutting machine If the corner is open towards outside screw in the adjustment screw see photo page 6 for the assembly angle AS fig 1 p1 to correct the fault and check the quality of the angle by clamping the corner again Outside Inside If
8. mitation of the number of wedges in any of those places The selection depends on the width and thickness of the moulding to join If needed additional positions can be inserted between these two positions 2 mm MINIMUM 2 mm MINIMUM As a general rule a MINIMUM 2 mm clearance less than 1 8 above the wedges shall be respected Same sized wedges can be stacked in order to avoid to have to change the cartridge size when joining frames with different thickness SETTING AND STORING THE STAPLING POSITIONS Unlock the stapling position lock handles P1 P2 fig3p1 For the stapling position close to the outside of the frame Press the button DA to unlock and slide the top presser bracket Po fig 3 pl with your right hand as far as the stapling position selected has been reached The wedge distributor H figl moves at the same time underneath of the moulding and its wedge exit slot shows you exactly the position reached Holding the bracket in position with your right hand slide with your left hand the handle P1 forward in stop position and tighten it For the stapling position close to the inside of the frame Press the button DA again and slide the top presser bracket Po forward until 1t reaches the position chosen for the insertion of the wedge s inner frame side Release now the button DA to lock the position and slide the handle P2 fig3 p1 towards yourself until it reaches the stapling position chosen and tighten it SEL
9. nd press fully again to insert the wedge For a second wedge repeat the operation of releasing the foot pedal half way and pressing fully down Uo 4 UCU nuis a a WHILE INSERTING A WEDGE BY PRESSING THE FOOT PEDAL FULLY DOWN IT IS IMPORTANT NOT TO RELEASE THE FOOT PEDAL TOO QUICKLY BEFORE A COUPLE OF SECONDS LEAVING TO THE MACHINE THE TIME MECHANICALLY NEEDED TO INSERT THE WEDGE FULLY IN AND TO FINISH THE CYCLE CS 299 XL 3 Holding the mouldings in place push the foot pedal to clamp the mouldings and to check visually the quality of your corner 4 If needed carry out the adjustment of the assembly angle and the inclination angle of the fences see those chapters to reach the best quality corner before inserting wedges 5 If the corner is satisfactory maintain the foot pedal pressed during the whole work with this corner 6 Slide the top presser bracket to one of the stapling positions chosen and press the stapling button SB fig 3 to insert the first wedge Keep the stapling button pushed until the end of the cycle If a second wedge must be inserted and stacked in the same position holding the bracket firmly in position by its handle release the stapling button and push it once again Keep the button pressed every time until the end of the cycle 7 Slide the top presser bracket to the next stapling position and repeat point 6 above 8 MAINTENANCE 1 LUBRICATION Periodically remove the we
10. r adjusting and putting into opera tion we considered the user is standing BEHIND THE MACHINE as indicated figure 3 page 1 work position CONNECTING THE MACHINE TO AIR SUPPLY 1 Inside the machine see below connect the compressor air inlet pipe by using the quick release female connection supplied with the machine 2 Connect air compressor 3 Fasten blast pipe onto the compressed air pipe by crossing the metallic wall through the side hole in order to make air bleed occur outside the machine Make sure pressure in manometer is equal to 7 bars 100 psi MANOMETER INDICATOR FOR AIR PRESENCE AIR VALVE ADJUSTMENTS ADJUSTMENT OF THE SLIDING TABLE Fig 1 TC 1 Turn to ON the clamp position button PG fig2 p1 to make the clamps G1 and G2 move forward 2 Make sure the two inclination adjustment knobs RI of the backfences fig 1 pl are at Zero 3 Position a moulding against left hand fence B1 for mouldings with a height smaller than the fence use the spacer bars supplied with the fittings by slipping them between the fences and the small mouldings 4 Move sliding table TC figl pl forward as far as the clamp G1 figl pl comes into contact with the moulding 5 Tighten the sliding table blocking handle MB fig1p1 6 Turn to OFF the clamp position button PG fig2 p1 SELECTION OF STAPLING POSITIONS The CS 299 M XL is designed to join mouldings in one or two places positions with out li
11. sions of a frame 85 mm x 85 mm at sight 3 x 3 Wedge sizes in cartridges of 275 pieces 3 4 5 7 10 12 and 15 mm Two wedge types for soft and for hardwoods Machine weight 80 kg 1771bs Dimensions W 850 mm x L 490 mm without optional rotating table x H 1130 mm Pneumatic supply compressed air 7 bar 100 psi Average consumption 5 litres per cycle Air conditioning air pressure reducing valve manometer connecting pipe inside diameter 8 mm OPTIONS Independent rotating table diameter 1300 mm 50 4 to make the handling of large frames easier frame dimensions not exceeding table diameter Set of furniture clamps to join mouldings without rebate and or small frames Angle inserts for 6 sided frames or for other forms on request GUARANTEE One year guarantee for parts and labour against manufacturing defects Wear parts and those damaged as a result of non appliance with the instructions of the present manual are excluded from the guarantee 2 PUTTING INTO OPERATION REASSEMBLY 1 Level the machine by means of the adjustable feet flat spanner n 20 mm 2 Remount handles MB P1 P2 fig 3 page 1 replacing the transport screws without locking them 3 Free the grease tube fastened inside the machine 4 Screw on the handle P in top presser bracket Po and introduce the rod of the lock button DA in it fig 3 pl Remark For all explanations given in the present manual fo
12. t pedal and press the stapling button during the whole cycle The new hammer must have taken its position in the mechanism automatically Turn off the air supply Check with your finger that the block H does not stay out of the machine higher than the work level and tighten the locking screw of block H No need to tighten too much Turn on the air supply the machine is ready to work again 4 DISMOUNTING THE SLIDING TABLE If you need to dismount the sliding table to clean dust etc accumulated underneath remove the blocking handle MB of the sliding table fig 1 p1 and clear the table while catching it by the two adjustment buttons RI fig pl of the fences inclination GENERAL ADVICE If the hammer jammings are too frequent it may be because of the use of not genuine Cassese car tridges The use of other wedges than genuine Cassese cartridges causes frequent hammer jammings and too fast mechanical ageing of your frame joiner For any other technical problems do not hesitate to contact your favourite supplier of Cassese products or Cassese Factory France Int al Department on Phone 33 1 64 42 49 71 or 72 Fax 33 1 64 42 58 94 or 33 1 64 06 04 19 11
13. the corner is open towards inside unscrew the angle adjustment screw AS fig 1 p1 to correct the fault and check the quality of the corner by clamping the mouldings again If you get this result check your cutting angle which is wrong in this case because it is less than 45 Carry out the adjustment of the angle of your cutting machine IT IS IMPOSSIBLE TO MAKE A RECTANGLE FRAME WITH ANGLES SMALLER THAN 90 USE MEANS OF ASSEMBLY The joining is performed by using metal wedges a Cassese invention designed to ensure very tight corners Five sizes are available 5 7 10 12 and 15 mm They come in throw away cartridges that are colour coded per size for easy identification Cartridge wedges exist in two versions NORMAL for soft and normal timbers and HW for very hard timbers These hardwood wedges are to be used only on hardwoods Your CS 299M XL ma n chine is designed to use all sizes of Cassese cartridges without having to i change any parts on the machine or having to adjust anything For the long term performance and reliability of your CS 299M XL only use genuine CASSESE cartridge wedges LOADING AND CHANGING THE WEDGE CARTRIDGE ON MACHINE Pull the wire with ball of the wedge pusher spring F fig 3 p1 fully out If there is a cartridge on machine holding the wire pulled out remove it by simply sliding out the cartridge Holding the wire pulled out put a new cartridge on machine and pay attention that it is fully
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