PACE5000 & 6000 Safety manual K0447 rev 9
Contents
1. refer to Ref Fig 2 1 e f two modules have the same pressure rating make sure that the module with the higher serial number is fitted to the right hand side Module 1 position as viewed from the rear of the product Note All pneumatic connections must comply with the Pressure Equipment Directive PED or other regional pressure standards K0447 Issue No 9 5 Note When connecting the output ports of two pressure modules together make sure both are either e below 70 bar OR e between 100 to 210 bar To prevent over pressurisation of pneumatic parts and maintain compliance with the PED do not mix categories PACE CM Pressure manifold Vent port i Output port Control measure serntsor T Vacuum senzor Supply port Pressure sensor Supply port Figure 2 2 PACE CM pressure manifold pneumatic diagram K0447 Issue No 9 PACE CM Customer Use Cosel Custom er PORT 2 PORT 1 UUT PACE CM Customer Use Cose 2 Customer PORT 2 PORT 1 UUT PACE CM PORT 2 PORT 1 PACE CM PORT 2 PORT 1 it Figure 2 3 Pneumatic connections typical Use Cases Supply equipment Pneumatic supplies should have isolation and venting valves and where necessary conditioning equipment The positive pressure supply should be regulated to between 110 of the full scale pressure range and MWP stated on the control module To protect the control module Ref Fig 1 item 10 from over pressure a sui2. GE Measurement amp control Pressure Automated Calibration Equipment Safety Instructions and User Guide K0447 PACE5000 PACE6000 K0447 Issue No 9 1 ee OVIN WA002 U3MOd Y z IINCOW 338 INSAV iNdino VAIddNS Tuas OIO Y SONVY 338 LNBAV_ ANdiNO BRS C227 RRO CHO URR aa co A anaon 10u1No9 SuwWnaNd MN m wN S Y oyl oo AOO 0O O Ove VAIddNS Tew Wo 000939Vd MOOBGNWH LINSNOD Y VAladAS J334 INIAP INdLNO E 000539 Vd Figure 1 Key to Figure 1 ve supply port 3 ve supply port 4 2 Electrical rating 1 Fuse and power supply switch on off 8 Reference port 7 Vent port 6 Output port 9a PACE 6000 5 Pressure rating 9 PACE 5000 10 Control module 10a Blanking Plates K0447 Issue No 9 Introduction The PACE5000 single channel and PACE6000 single dual channel Pressure Automated Calibration Equipment measures and controls pneumatic pressures and displays on a touch screen the pressure measurement and controller status The touch screen enables selections and settings in both measure and control modes The
3. SUPPLY OUTLET VENT REF a Figure 3a Pneumatic Connections without vacuum supply 1 Pressure source 2 Supply isolation valve 3 Filter 4 Regulate to between 110 full scale and MWP 5 Diffuser 6 Unit under test 7 Optional reservoir t 8 Protection device e 9 Optional differential connection a atmosphere 10 Manual external vent valves Note Ref KO443 PACE User Manual Section 6 Reference and Specification for details of other system components 8 K0447 Issue No 9 SUPPLY OUTPUT VENT REF E beme e e e e e e Laaa aS L Lt Y i 13 i WL Figure 3b Pneumatic Connections with vacuum supply 1 Pressure source 2 Supply isolation valve 3 Filter 4 Regulate to between 110 full scale and MWP 5 Diffuser 6 Unit under test 7 Optional reservoir T 8 Protection device Ce 9 Optional differential connection x 10 Oil mist trap 11 Vacuum source 12 Normally open electrical release valve 13 Check valve a atmosphere 14 Manual external vent valves Note Ref KO443 PACE User Manual Section 6 Reference and Specification for details of other system components K0447 Issue No 9 9 SUPPLY OUTPUT VENT REF bamm e em eT or KP me 10 f x a x ol a ns A as Figure 3c Pneumatic Connections with negative gauge pressure generator 1 Pressure source 2 Supply isolation valve 3 Filter 4 Regulate to between 110 full scale and MWP 5 Diffuser 6 Unit u
4. UST BE CONNECTED TO THE AC SUPPLY PROTECTIVE SAFETY GROUND ISOLATE THE POWER SUPPLY BEFORE MAKING ANY ELECTRICAL CONNECTIONS TO THE REAR PANEL K0447 Issue No 9 3 Packaging Check the contents of the PACE5000 6000 packaging with the list that follows Packaging List i PACE5000 or PACE6000 Pressure Controller li Cable power supply iii User guide and CD UD 0001 containing the full documentation suite iv Pneumatic Control Module blanking plate keep this plate for future use Caution AFTER REMOVING A CONTROL MODULE USE A BLANKING PLATE TO KEEP THE FLOW OF COOLING AIR AFTER UNPACKING AN INSTRUMENT THAT HAS BEEN IN COLD CONDITIONS ALLOW TIME TO STABILISE AND ANY CONDENSATION TO EVAPORATE Preparation for Use The instrument can be used as a Free standing instrument positioned on a horizontal surface Rack mounted in a standard 19 inch rack using the rack mount option kit Ref K0443 Section 2 5 Rack mount Option For free standing instruments the feet on the front of the base can be used elevate the instrument to a better viewing angle Note Do not obstruct the air cooling outlet on the underside of the instrument and allow a free flow of air around the instrument especially at high ambient temperatures Pneumatic connection PACE PACE Rear panel Pressure port Parallel threads must be used Female thread type is parallel thread to 1 0228 1 DIN 1S0228 1 JIS B0202 G1 8 PACE PACE Rear panel Pres
5. ay on the touch screen The touch screen divides into a number of mimic keys BA Measured Pressure bar g m D 0 48889 a e Full Scale e Full Scale 1 00000 3 50000 op Setpoint lt 0 50000 Figure 4A Single Channel Display PACE5000 1 Status 2 Switches between measure and control modes 3 Enter new set point value 4 Controller set up menu 5 Measure mode set up menu 2 00000 bar g FS 5 Measured Pressure barg 1 00063 A i ve Full Scale 2 00000 1 00000 bar g FS Measured Pressure barg 1 00086 ve Full Seale 1 00000 Coniral ve Full Scale 1 00000 ve Full Scale 1 00000 Setpoint Setpoint 0 00000 0 00000 Figure 4B Dual Channel Display PACE6000 1 Status 2 Switches between measure and control modes 3 Enter new set point value 4 Controller set up menu 5 Measure mode set up menu Note The PACE 6000 can be set to show a single channel display K0447 Issue No 9 11 1 ak ae i _ BQ ap ehBlals o 6 7 8 9 0 W Figure 4C 1 Back space deletes last entered character 2 Switches positive negative value 3 Enters decimal point 4 Escape exits this menu 5 Selects new digit for set point value 6 Accepts enters new complete set point value 12 K0447 Issue No 9 Maintenance Ref KO443 User Manual Section 4 Maintenance for routine maintenance Cleaning When necessary clean externally using a damp lint free cloth and mild liquid detergent Genera
6. instrument can be operated remotely through communication interfaces Safety e Do not use this device for any other purpose than that stated e Do not apply pressures above the Maximum Working Pressure MWP stated on the rear panel Ref Figure 1 item 5 e Do not apply electrical power above the maximum values stated on the rear panel Ref Figure 1 item 2 e Ref KO443 PACE user manual for general pressure equipment requirements MWP stated on rear panel Pressure media clean dry nitrogen or air compatible with stainless steel acrylic nitrile Pressure connections IS0228 1 G 1 8 parallel threads DIN 1SO228 1 JIS B0202 filtered Ref Sales Data sheet for the complete range of adaptors Pneumatic connections In the event of a power failure or other fault condition the customers system should have other means for indicating pressure in pressure lines connected to the PACE Fit manual vent valves to pressure lines connected to the PACE ve source input port and output port to allow safe venting to atmosphere of these pressure lines in event of power failure or other fault condition WARNINGS ONLY USE EQUIPMENT WITH THE CORRECT PRESSURE RATING BEFORE APPLYING PRESSURE EXAMINE ALL FITTINGS AND EQUIPMENT FOR DAMAGE REPLACE ALL DAMAGED FITTINGS AND EQUIPMENT DO NOT USE ANY DAMAGED FITTINGS AND EQUIPMENT THIS EQUIPMENT IS NOT RATED FOR OXYGEN USE Electrical connections WARNINGS THE GROUND LEAD OF THE INSTRUMENT M
7. l Specification LCD Colour display with touch screen 20 C to 70 C 4 to 158 F 5 to 95 RH non condensing Electrical safety EN 61010 1 UL61010 1 CSA 22 2 No 61010 1 and IEC 61010 1 PACE 5000 Input range 100 240V 50 60Hz 2A Installation Catergory 7 Il Fuse T2AH250V ower Su i PACE 6000 Input range 100 120 200 240V 50 60HZz 5A Installation Catergory Il Fuse TSAH250V Pressure safety Pressure Equipment Directive class sound engineering practice SEP Operating environment Indoor use only Symbols The equipment contains the following symbols to identify hazards This equipment meets the requirements of all relevant European safety directives The equipment carries the CE mark This symbol on the instrument indicates that the user should refer to the user manual Ce symbole sur l instrument indique que l utilisateur doit consulter le manuel d utilisation Ce symbole dans le manuel indique une situation dangereuse This symbol on the instrument indicates do not throw away in domestic bin hazardous material dispose correctly in accordance with local regulations Approved Service Agents For the list of service centres www ge mcs com Trademarks All product names are trademarks of their respective company The General Electric Company all rights reserved K0447 Issue No 9 13 Intentionally Blank 14 K0447 Issue No 9
8. nder test 7 Optional reservoir t 8 Protection device e 9 Optional differential connection a atmosphere 10 Vacuum generator f 11 Source pressure regulated compressed air supply 12 Exhaust to atmosphere 13 Check valve f 14 Manual external vent valves Note Ref KO443 PACE User Manual Section 6 Reference and Specification for details of other system components High pressure gas exhaust depending on pressure range Optional vacuum system kit allows the ve port gas to be directly discharged to atmosphere by passing the vacuum pump t Optimum controller transient response and minimum time to set point may be degraded if either the pneumatic supply or vacuum system has restricted flow Installing a reservoir vol ume which has larger capacity than the load volume located in close proximity to the con troller supply ports can improve the controller response Optional negative gauge pressure generator kit allows the ve port to directly discharge to atmosphere by passing the negative gauge pressure generator To protect the control module Fig 1 item 10 or 10a for ranges above 100bar from over pres sure a suitable protection device such as a relief valve or bursting disc must be fitted to limit the applied supply pressure to below the MWP Optional differential connection kit 10 K0447 Issue No 9 Operation Ref Figure 4A 4B and 4C After the power up sequence the instrument shows the default displ
9. sure port Tapered threads Not allowed 4 K0447 Issue No 9 Connection pooo supply 0228 1 G 1 8 parallel threads DIN IS0228 1 JIS B0202 Spy Output Vent 1IS0228 1 G 1 8 parallel threads DIN IS0228 1 JIS B0202 ea erence Ref Sales Data sheet for the complete range of adaptors Pressure supply Ref Figure 2 L The pressure supply must be clean dry gas nitrogen or air and at the correct pressure Ref K0443 Section 6 Reference and Specification 2 Ensure the user systems can be isolated and vented 3 Connect pressure and vacuum supplies to the SUPPLY and SUPPLY connection ports 4 Connect the Unit Under Test UUT to the required outlet connection port Q 7 1 connector EP 2 Bonded seal Figure 2 1 Pneumatic Connections Note For instruments with NPT connections use applicable pressure sealing Installation The instrument requires a positive pressure supply instruments operating in an absolute range or negative pressure range require a vacuum supply A vacuum supply should be used for a fast response for instruments operating near atmospheric pressure For dual channel operation two independent pressure and vacuum supplies can be used Note When using two pressure modules Ref KO443 Section 4 9 Pressure module replacement make sure that e The module with the highest pressure rating is fitted to the right hand side Module 1 position as viewed from the rear of the product
10. table protection device such as a relief valve or bursting disc must be fitted to limit the applied supply pressure to below the MWP Ref KO443 User Manual On instruments without a negative supply the positive pressure discharges from the system to atmosphere through the negative supply port Fit the diffuser to the negative port to diffuse airflow During system pressure vent operations the pressure discharges from the system to atmosphere through the negative supply and vent ports Fit a diffuser to the vent port to diffuse airflow Pneumatic Connection Examples Ref Figures 3a 3b and 3c These examples show a single channel connection detail using supply equipment described above K0447 Issue No 9 7 Caution Using the vent function can damage rate sensitive equipment connected to this controller set the rate of change for the equipment to a safe value use the vent function to reduce pressure at a controlled rate task rate setting before the vent valve opens to atmosphere Do not exceed the maximum pressures stated in the appropriate Component Maintenance Manual for the unit under test Carefully de pressurize all pipes to atmospheric pressure before disconnecting and connecting to the unit under test Before testing set the rates of change for the PACE instrument to a safe value A high rate of change can damage sensitive components Refer to the appropriate Component Maintenance Manual for the unit under test
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