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User`s Manual - Kikusui Electronics Corp.

1. 6 6 6 2 3 Special Symbols and Characters 6 6 6 3 Device Messages 6 7 6 3 1 Register Related and General Purpose Messages 6 7 6 3 2 System Related Messages 6 13 6 3 3 Messages Relating to Test Conditions and Test Execution 6 18 6 3 4 Messages Relating to the Tester Status 6 26 6 3 5 Memory Related Messages 6 29 6 3 6 Program Related Messages 6 32 TOS6200A 6210 Contents 3 6 4 Registers 6 36 6 5 List of Device Messages 6 40 Chapter 7 Maintenance 7 1 7 1 Cleaning 7 2 7 2 Inspection 7 2 7 3 Checking and Replacing the Fuse 7 3 7 4 Replacing the Cooling Fan and Backup Battery 7 4 7 5 Calibration 7 4 7 6 InCaseof Problems 7 5 Chapter 8 Specifications 8 1 8 1 Basic Performance 8 2 8 2 Interface and Other Functions 8 4 8 3 General Specifications 8 6 8 4 External Dimensions 8 8 Appendix A 1
2. 4 5 4 2 4 Lower Reference Value 4 8 4 2 5 Test Time 4 11 4 2 6 Offset Canceling Function 4 12 4 3 Starting and Ending Test 4 14 4 3 1 Starting a Test 4 14 4 3 2 Ending the Test 4 15 44 System Setup 4 17 4 5 Interface Setup 4 22 4 5 1 GPIB Address 4 22 4 5 2 RS 232C Protocol 4 23 4 6 Panel Memory 4 24 4 6 1 Storing inthe Panel Memory 4 25 2 Contents TOS6200A 6210 4 6 2 Recalling the Panel Memory 4 26 4 7 Program 4 27 4 7 1 Recalling the Program 4 28 4 7 2 Creating or Editing the Program 4 28 4 7 3 Running the Program 4 30 4 7 4 Suspending the Program 4 30 4 7 5 PASS FAIL Judgment During Program Execution 4 30 4 7 6 Ending the Program 4 31 4 8 KeyLock 4 32 4 9 Checking the Test Conditions
3. Data Header Reso Function and response data 1 2 Set value Unit lution 40 MOMENTARY O 1 OFFION Setting for the start momentary function XIX MOM 41 MOMENTARY Returns the ON OFF status for the start momentary KA MOM function 42 MON For resistance value based judgment returns the value V V of the device status register measured voltage and cur rent values the peak and normal values of a measured resistance value and elapsed or remaining time For sampled voltage value based judgment returns the value of the device status register measured resistance and current values the peak and normal values of a measured voltage value and elapsed or remaining time 43 OFFSET OFF O 1 OFFION ON OFF for the offset function x x 44 OFFSET OFF Returns the ON OFF status for the offset function Viv 45 PASSHOLD 0 2 to 10J HOLD 0 1 s Setting for PASS holding time XIX PHOL 46 PASSHOLD Returns the value set for PASS holding time AKA PHOL 47 PRGDEL PDEL 0 to 99 1 Program number XIX 0 to 99 1 Step number 48 PRGEDIT PED 0 to 99 1 Program number XIX 0 to 99 1 Step number 0 to 99 1 Memory number 0 to 9 9J HOLD 0 1 s Interval time up to the next step 49 PRGEDIT PED 0 to 99 1 Program number x x 0 to 99 1 Step number Returns the contents of the step corresponding to the step number in program number 50 PRGINS PIN 0 to 99 1 Program number AKA 0 to 99 1 Step number 0 to 99 1 Memor
4. 4 32 4 9 1 Setting Output out of the Operation Range 4 33 4 9 2 Upper Reference Value lt Lower Reference Value UP lt LOW 4 35 4 10 Protection Fuction 4 36 4 10 1 Time Limitation with Respect to Output OVER HEAT 4 37 4 10 2 Overheating Protection OVER HEAT 4 38 4 10 3 Overload Protection OVER LOAD 4 38 4 10 4 Output Voltage Limitation VOLT LIMIT 4 39 4 10 5 Change in ENABLE Signal SIGNAL I O 4 40 4 10 6 Output current error CURR ERROR 4 40 4 11 Initialize 4 41 Chapter 5 REMOTE and SIGNAL I O 5 1 5 1 REMOTE Terminal 5 2 5 2 SIGNAL I O Connector 5 3 5 2 1 SIGNAL I O Connector Specifications 5 4 5 2 2 Starting a Test 5 6 5 2 3 Recalling a Panel Memory and Program 5 7 5 2 4 Examples of Use 5 8 Chapter 6 GPIB and RS 232C 6 1 6 1 Interface 6 2 6 1 1 GPIB Interface 6 2 6 1 2 RS 232C Interface 6 2 6 2 Message and Terminator 6 4 6 2 1 Messages 6 4 6 2 2 Terminator
5. eS and are unavailable 3 0 to 30 0 0 1 A Current value 0 01 to 5 40 0 01 V Upper reference value 0 01 to 5 40 0 01 V Lower reference value 0 3 to 999 0 1 1 s Test time Resolution 0 1 when the set value is 0 3 to 99 9 1 when the set value is 100 to 999 50 60 Hz Frequency O 1 OFFION ON OFF of lower limit judgment O 1 OFFION ON OFF of offset O 1 OFFION ON OFF of timer TOS6200A 6210 GPIB and RS 232C 6 43 81 VUPPER VUPP 0 01 to 5 40 0 01 Sets the upper reference value XIX 82 VUPPER VUPP Returns the upper reference value y y 6 44 GPIB and RS 232C TOS6200A 6210 TOS6200A 6210 Chapter 7 Maintenance Explains tester maintenance and inspection of the tester To maintain high performance for an extended period perform maintenance and inspect the tester regularly 7 1 7 1 Cleaning If the panel surface is stained lightly wipe the stain using a soft cloth with a water diluted neutral detergent e Before cleaning be sure to turn OFF the POWER switch and to unplug the power cord Z CAUTION Do not use volatile substances such as thinner or benzene for cleaning as they may cause discoloration or erase printed characters clouded display and so on 7 2 Inspection e Any break or cracking in the covering greatly increases the risk of electric shock or fires If you find any breaks or cracks immediately discontinue any use of the tester To purchase accessories please contact
6. 25 0a 0 1000 60 0s CURRENT WER UPPER TIMER 1 Press the F1 CURRENT key to move the cursor to the test current value if it is not already there you can also move the cursor using the AV lt P keys 2 Usethe lt gt keys to move the cursor below a digit to be set 3 Seta test current value with the rotary knob OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the setting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESI blinks on the LCD A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Q Test cannot begin under the current conditions Change the setting referring to OVER RESI in 4 9 1 Setting Output out of the Operation Range The current value may be changed even during testing To avoid rapid changes current value must be changed by increasing or decreas ing the least significant digit the cursor is fixed at the least significant digit If the test current is changed when the resistance value is close to the upper ref
7. f Space ASCII 20h Data e To connect one message to another use ASCII 3Bh Message e To describe data using hexadecimal numbers add H Example To describe the decimal number 10 using a hexadecimal number write HOA e When is added to the end of a message the hold off status is retained until execution of the message is completed However in the event of a message terminator with only EOI use Acknowledgment messages RS 232C TOS6200A 6210 The acknowledgment message is peculiar to the RS 232C interface This message is sent from the tester to a controller It indicates that a program message has been pro cessed Acknowledgement header An acknowledgment message is a character string of ASCII code which is com posed only of a header There are two types such messages e OK Normally terminated e ERROR Abnormality occurring such as a syntax error Through the use of a SILENT command it can be specified whether to return an acknowledgment message GPIB and RS 232C 6 5 6 2 2 Terminator A terminator indicating the end of a message is called a command terminator A terminator indicating the end of a response is referred to as a response terminator Command terminators One of the following may be used No preliminary settings are required e LF e EOI e LF EOI e CR EOI Response terminators CR LF EOI is set by default Using
8. Used to wind the AC power cord when the tester is not in use CAUTION Never use the tester in an upright position Use of the product with the cord holders serving as feet causes the tester to fall down which may result in damage to the tester or injury to the user TOS6200A 6210 Part Names and Functions 3 7 3 8 Part Names and Functions TOS6200A 6210 TOS6200A 6210 Pt Chapter 4 Basic Operation Describes basic operations such as setting test conditions and starting a test 4 1 4 1 Turning on the power Z CAUTION Once you have turn off the POWER switch wait several seconds before turning it back on Rapidly turning it off and on may damage the tester Check that the power cord and all cables are correctly connected Turn on the tester POWER switch Following the opening screen that displays the ROM version and other infor mation on the LCD the screen displayed when you last turned the POWER switch off appears When the switch is turned on for the first time after pur chase the following test conditions setup screen MAIN is displayed N gt ON OFF status of lower limit judgment Offset ON OFF status Screen title Test frequency Test status or test result MAIN READY F resttim ON OFF GA 50Hz MMAF amsiagorr MAFF status 25 0A ioe 0 1009 60 0 sp1 I I i Function menus Judgment value or measured value Test current value Status of indication
9. MAIN READY EEH oF ONoFF TIMER 01 25 04 LOWER ORON 60 0s SS Pressing the SHIFT and F2 keys together allows you to toggle the lower limit judg ment function ON OFF Pressing SHIFT F2 toggles between ON and OFF You can also use the AW lt 4 P keys to move the cursor to the ON OFF indication for the lower limit judgment function With the cursor at the LOWER indication use the rotary knob to set Turning the knob clockwise ON Turning the knob counterclockwise OFF E Selection of the judgment method Select resistance value based judgment or sampled voltage value based judgment Press the SHIFT and F4 keys together to switch between judgment methods Each time you press the SHIFT and F4 keys the judgment reference value alternates between a resistance value and voltage value Resistance value based judgment Sampled voltage value based judgment MAIN READY MAIN READY qa EA 5OHZ KoF ONOFF HMHJ ON EAA 50Hz Kao MorF EMAJ ON Press the SHIFT OB OA wn 2 50V 60 0s and F4 keys 25 0A LOWER 0 1000 60 0s FREQ LOWER OFFSET JUDGE TIMER FREQ LOWER OFFSET JUDGE TIMER 50 60Hz ON OFF ON OFF RV ON OFF together 50 60Hz ON OFF ON OFF RV ON OFF SS f 4 8 Basic Operation TOS6200A 6210 Resistance value based judgment Set a lower reference value as follows TOS6200A 0 001 Q to 1 200 Q resolution 0 001 Q TOS6210 0 001 Q to 0 600 Q resolution 0 001 Q MAIN READY EEs Eo oF
10. Message Command message CUR lt NR2 gt Query message CUR Program data Set value TOS6200A 3 0 to 30 0 default is 3 0 TOS6210 6 0 to 62 0 default is 6 0 Resolution 0 1 Unit A Response Returns the set value of test current in response to CUR Example When the set test current is 10 0 A A value of 10 0 is returned OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESI blinks on the LCD A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Q Test cannot begin under the current conditions Change the setting referring to OVER RESI in 4 9 1 Setting Output out of the Operation Range The current value may be changed even during testing To avoid rapid changes current value must be changed by increasing or decreasing the least significant digit the cursor is fixed at the least significant digit If the test current is changed when the resistance value is close to the upper refer e
11. Message Command message DSE lt NR1 gt DSE lt HEX gt Query message DSE Program data Set value 0 to 255 default is 128 00H to FFH default is 80H Resolution 1 Example DSE H01 Response Returns the contents of the device status enable register to DSE Example If Bit 5 of the device status enable register is set 32 is returned TOS6200A 6210 GPIB and RS 232C 6 9 DSR Used to inquire about the contents of the device status register For details on the device status register see 6 4 Registers Message Query message DSR Response Returns the current test status in response to DSR 1 Ready 8 Test on 64 Stop 2 Inv Set 16 Pass 128 Protection Test 32 Fail Example When the current status is ready A value of 1 is returned Example When a test is being made A value of 12 is returned 4 Test 8 Test on Example When contact check is ON A value of 8 is returned ERR Used to inquire about the contents of the error register For details on the error register see 6 4 Registers Message Query message ERR Response Returns the contents of the error register to ERR Example If Bit 1 of the error register is set 2 is returned 6 10 GPIB and RS 232C TOS6200A 6210 FAIL Used to inquire about the contents of the fail register For details on the fail register see 6 4 Registers Message Query message Fail Respon
12. blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESI blinks on the LCD A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Q Test cannot begin under the current conditions Change the setting referring to OVER RESI in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD TOS6200A 6210 GPIB and RS 232C 6 23 OFFSET OFF Sets ON OFF for offset cancel function or inquires about ON OFF status Message Command message OFF 0 1 OFF ON Query message OFF Program data Set value 0 OFF Offset cancel function OFF default 1 ON Offset cancel function ON Response Retur
13. i i J 7 _ 1 57 MAX455 17 91 MAX 430 16 93 10 0 3 LY FPN TY C o Se 3 Unit mm inch oc ie 8 MAX15 0 59 nooo o o Be 0 59 E U Fig 8 2 TOS6210 external dimensions 8 8 Specifications TOS6200A 6210 Appendix Explains basic tester principles provides a table for ASCII codes 20H to 7EH and excerpts from various earth continuity test safety standards A 1 Operational Principle 3 Output transformer i HIGH 1 Sine wave 2 Power O generator circuit amplifier circuit i mO 1 U M 4 Current mO transformer O LOW 22 ral 5 Output current control circuit 6 Output voltage control circuit 7 CPU circuit KEY ROTARY KNOB BUZZER LED LCD GPIB RS 232C SIGNAL I O REMOTE Table A 1 Block Diagram 1 Sine wave generator circuit Generates a reference sine wave of 50 or 60 Hz controlled according to output volt age 2 Power amplifier circuit Power amplifies the reference sine wave in response to output This compact lightweight PWM sine wave inverter is capable of a maximum output of 150 VA TOS6200A 220 VA TOS6210 achieving a power conversi
14. To adjust OFFSET A measured OFFSET value can be finely adjusted using either the SHIFT and F2 ADJ keys or the SHIFT and F3 ADJ keys together OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the setting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range Basic Operation 4 13 hE 4 3 Starting and Ending Test NOTE e No test can begin when the tester is in protection status For more information on the protection function see 4 10 Protection Fuction If the STOP switch has been pressed a test cannot be started This includes stop signals sent from the remote control e When DOUBLE ACTION is set to ON you can begin the test by pressing the STOP switch then pressing the START switch within approximately a half sec ond Otherwise the test cannot be started For information on DOUBLE ACTION see 4 4 System Setup e When MOMENTARY is set to ON the tester performs the test only while the START switch is being held down For more information on MOMENTARY see 4 4 System Setup 4 3 1 Sta
15. You can also scroll using the AW keys is possible regardless of cursor position END or RET is displayed at the end of the steps 1 Press the SHIFT F1 key combination pressing the F1 key with the SHIFT key held down to move the cursor to the step indication 2 Move the cursor to the step immediately below the position of a step to be inserted Press the F1 INS key to add the step MEMOO 1 0s is added to the end of the list eg gt Press the key to move the cursor to MEM to the right of the step number Ion Use the rotary knob to set a memory number gt Use the key to move the cursor to the interval time to the right of the memory number IN Use the rotary knob to set an interval time 0 to 9 9 s HOLD When HOLD is specified for a certain interval time pressing the START key while the specified step is in HOLD status starts the next step To delete a step move the cursor to the appropriate step number and press the F2 DEL key To change a memory number or interval time for a step move the cursor to the appropriate location and enter a new value with the rotary knob Repeat Setting TOS6200A 6210 You can set program repeat using the SHIFT F2 key combination pressing the F2 key with the SHIFT key held down regardless of cursor position Press the SHIFT F2 keys toggles between END and RET y END Ends the program the program enters ready status at the beginning of the step
16. and the Electri cal Appliance and Material Control Law of Japan The tester must be used under the following conditions TOS6200A TOS6210 Test current value 3Aac to 30 Aac 6Aac to 60 Aac Output terminal voltage 5 4 V or less Resistance value 1 2 Q or less 0 6 Q or less Maximum power 150 VA or less 220 VA or less e Making test current constant The test current for earth continuity tests has been made constant This eliminates the need to alter the test current even if the resistance of the DUT device under test changes Safety output voltage The constant current constant voltage circuit provides fast response preventing generation of excessive output voltage even when output is interrupted during test ing The tester complies with the limitations on no load output voltages 6 V or less 12 V or less and so on required by many safety standards CH1 Voltage waveform l CH1 Voltage waveform 4 CH2 Current waveform Short circuit i J H 1 i ee Open CH2 Current waveform TOS6210 TOS6210 panne mini eres ERREEN NENNE EEEE NEEE Pininimimbinninninnim iiini iiini ii iiaii iiitide CH1 5 V div CH2 50 A div 10 ms div CH1 5 V div CH2 50 A div 10 ms div TOS6200A 6210 General 1 3 1 4 General e Reduced cycle time A test current is a constant current value set within approximately 100 ms Earth continuity tests can be conducted even at 1 second intervals Th
17. gt Inserted in the AC LINE connector Spare fuse 1 Test leads 1 set Short circuit bars 2 6 3 A 250 V TOS6200A TL11 TOS 1 5 m E3 300 032 99 02 0019 TOS6210 TL12 TOS 1 5 m Setup Guide 1 pc Quick Reference Safety Information Z1 006 310 English 1 pc Z1 006 322 1 pc Japanese 1 pc Z1 006 320 Z1 005 040 C CD ROM 1 pc SA 6061 Fig 2 1 List of Accessories SIGNAL I O GPIB interface and RS 232C interface cables are not supplied with the product and must be purchased separately For information on connecting those cables see 5 2 SIGNAL I O Connector and 6 GPIB and RS 232C NOTE e Packing materials may be used for later transport of the product so it is recom mended that they be retained 2 2 Installation and Preparation for Use TOS6200A 6210 2 2 Precautions for Installation When installing this product be sure to observe the precautions provided in Pre cautions Concerning Installation Location in the Safety information manual Items specific to this product are given below Precautions for installation location When you install the product be sure to observe the temperature and humidity ranges indicated below Operating temperature range 5 C to 35 C 41 F to 95 F Operating humidity range 20 rh to 80 rh no dew condensation is allowed When you store the product
18. 0 1 OFF ON Query message VJUD Program data Set value 0 OFF Sampled voltage value based judgment OFF Default resistance value based judgment 1 ON Sampled voltage value based judgment ON Response Returns the ON OFF status of sampled voltage value based judgment to VJUD Example When sampled voltage value based judgment is ON 1 is returned NOTE e RJUD ON and VJUD OFF are the same setting RJUD OFF and VJUD ON are the same setting LOWER LOW Sets a resistance value based lower reference value and ON OFF of the lower limit judgment function or inquires about the ON OFF status of the lower limit judgment function When you perform sampled voltage value based judgment use of this setting com mand causes resistance value based judgment to be automatically selected Message Command message LOW lt NR2 gt 0 1 OFF ON Query message LOW e Program data lt NR2 gt Lower reference value Set value 0 001 to 1 200 TOS6200A default is 0 001 0 001 to 0 600 TOS6210 default is 0 001 Resolution 0 001 Unit OHM e Program data 0 1 OFF ON Lower limit judgment function Set value 0 OFF Lower limit judgment function OFF default 1 ON Lower limit judgment function ON Example When the lower reference value is 0 5 Q and the lower limit judgement is ON LOW 0 5 1 6 20 GPIB and RS 232C TOS6200A 6210 Response Returns the lower reference value and ON OFF status for the lower limit judgement function i
19. 0 3 50 0 0 0 Response Returns the memory contents in response to MEM lt memory no gt Example When memory contents 10 is memory name TEST1 test current 62 0 A upper reference value 5 4 V lower reference value 0 05 V test time 999 s test frequency 50 Hz lower limit judgment ON offset ON and timer ON in MEM 10 A value of the TEST1 60 0 5 40 0 05 999 50 1 1 1is returned RECALL REC Recalls memory contents Message Command message REC lt NR1 gt Program data Set value 0 to 99 Resolution 1 Example REC 5 STORE STOR TOS6200A 6210 Saves the present test conditions to memory Note that the memory name is not stored Memory names at storage destinations will not be changed Message Command message STOR lt NR1 gt Program data Set value 0 to 99 Resolution 1 Example STOR 5 GPIB and RS 232C 6 31 6 3 6 Program Related Messages This subsection explains device messages associated with items set in the program screen AUTO PRGDEL PDEL Deletes a program step This device message is the equivalent to the F2 DEL key on the program edit screen Message Command message PDEL lt program number gt lt step number gt e Program data lt program number NR1 gt lt step number NR1 gt Set value 0 to 99 Resolution 1 Example To delete step 10 in program number 1 PDEL 1 10 PRGEDIT PED Overwrites a currently set step with a new step adds a step in a program or inquires about th
20. 232C TOS6200A 6210 MOMENTARY MOM NOTE Sets ON OFF for the momentary or inquires about ON OFF status e Releasing the START switch when momentary is ON is equivalent to pressing the STOP switch If the interval of a step has been set to HOLD in a programmed automatic test the program cannot proceed to the next step Message Command message MOM 0 1 OFF ON Query message MOM Program data Set value 0 OFF Momentary OFF default 1 ON Momentary ON Response Returns the ON OFF status of the momentary in response to MOM Example When the momentary is ON A value of 1 is returned PASSHOLD PHOL TOS6200A 6210 Sets the PASS hold time or inquires about the value set for PASS hold time Message Command message PHOL lt NR2 gt HOLD Query message PHOL Program data Set value 0 2 to 10 0 default is 0 2 HOLD Sets the PASS hold time to HOLD Resolution 0 1 Unit s Response Returns the set value of PASS hold time in response to PHOL Example When the PASS hold time has been set to 2 seconds A value of 2 0 is returned Example When the PASS hold time has been set to HOLD A value of HOLD is returned GPIB and RS 232C 6 17 6 3 3 Messages Relating to Test Conditions and Test Execution This subsection describes device messages associated with test condition settings and testing start stop CURRENT CUR Sets the test current of the tester or inquires about its set value
21. A 1 Operational Principle A 1 A 2 ASCII Codes 20H to 7EH A 2 A 3 Initial Settings of the Memory A 3 A 4 Summary of the Safety Standards for Earth Continuity Testing A 4 Index l 1 4 Contents TOS6200A 6210 TOS6200A 6210 Bs Chapter 1 General Gives an overview of the tester and describes its features and various options 1 1 Overview of the Manual This operation manual is for the TOS6200A 6210 earth continuity tester E Firmware version of products applied This Operation Manual applies to products with version 2 0x firmware installed The ROM version number is displayed in the opening screen displayed immediately after power is switched ON You can also obtain the ROM version number with the IDN message For information on the IDN message see 6 3 1 Register Related and General Purpose Messages Before making product inquiries please have ready the tester ROM version number and serial number indicated on the rear panel of your tester TOS6200A EARTH CONTINUITY TESTER Ver 1 01 KIKUSUI ELECTRONICS CORP Fig 1 1 Opening screen for firmware version 1 01 Example of TOS6200A 1 2 General TOS6200A 6210 nT 1 2 Introduction and Features This tester is used to perform earth continuity tests required for class I devices for various safety standards including the IEC EN UL VDE BS JIS
22. Example When program 1 named TEST1 is inquired about with a PNAM 1 A value of the TEST1 is returned PRGNEW PNEW Clears the contents of the program corresponding to a program number Message Command message PNEW lt NR1 gt Program data Set value 0 to 99 Resolution 1 Example To clear the contents of program 5 PNEW 5 PRGRETURN PRET Sets ON OFF for the repeat setting or inquires about its ON OFF status IF RET is set to OFF END is assigned to the end of the program Message Command message PRET lt program number gt 0 1 OFF ON Query message PRET lt program number gt 6 34 GPIB and RS 232C TOS6200A 6210 e Program data lt program number NR1 gt Set value 0 to 99 Resolution 1 Program data Set value 0 OFF OFF of RET END End the program 1 0N ON of RET Causes the program to return to the beginning of the steps and repeat the test Example PRET 5 1 Response Returns the ON OFF setting for repeat setting in response to PRET lt program num ber gt Example When program 5 with RET set to ON is inquired about by a PRET 5 A value of the 1 is returned PRGTEST PTES Recalls program contents Message Command message PTES lt NR1 gt Program data Set value 0 to 99 Resolution 1 PRGTOTAL PTOT TOS6200A 6210 Inquires about the number of steps corresponding to the program number Message Query message PTOT lt NR1 gt e Program data Set value 0 to 99 Pro
23. LCD out of the Operation Range Check that OVER VA is not blinking OVER VA in 4 9 1 Setting Output out of 4 34 in the upper right of the LCD the Operation Range Check that OVER REST is not blink OVER REST in 4 9 1 Setting Output 4 35 ing in the upper right of the LCD out of the Operation Range Check that UP lt LOW is not blink 4 9 2 Upper Reference Value lt Lower 4 35 The fan does not run The fan adjusts its rotational rate depending on the tester s internal tem peratures if the internal temperatures are sufficiently low the fan will not run If OVER HEAT appears on the LCD and the fan is not running the tester is defective TOS6200A 6210 Maintenance 7 5 7 6 Maintenance TOS6200A 6210 TOS6200A 6210 po Chapter 8 Specifications Gives electrical and mechanical specifications for the product Unless otherwise specified the specifications contained in this chapter are based on the following settings and conditions e Warm up time 30 minutes e Temperature 5 C to 35 C e Humidity 20 rh to 80 rh no condensation e xx of reading represents xx of the meter reading xx of setting represents xx of the set value 8 1 Basic Performance Item TOS6200A TOS6210 Output block Current setting range 1 Resolution Accuracy Maximum rated output Distortion factor 3 0 Aac to 31 0 Aac
24. OHM Setting for the lower reference value TOS6200A 0 001 to 0 600 TOS6210 O 1 OFFION ON OFF setting for the lower limit judgment function 35 LOWER LOW Returns the value set for the lower reference value Returns the ON OFF status for the lower limit judg ment function 36 MEASMODE NORM MAX Setting for the measurement mode MMOD 37 MEASMODE Returns the setting status of the measured result indica MMOD tion 38 MEMORY MEM 0 to 99 1 Memory number 20H to 7EH Memory name maximum of 12 characters ASCII codes and cannot be used 3 0 to 30 0 0 1 A Current value 0 001 to 1 200 0 001 OHM Upper reference value 0 001 to 1 200 0 001 OHM Lower reference value 0 3 to 999 Test time Resolution 0 1 if the set value is from 0 3 to 99 9 1 if the set value is from 100 to 999 50 60 Hz Frequency O 1 OFFION ON OFF for the lower reference value O 1 OFFION ON OFF for the offset function O 1 OFFION ON OFF for the timer function 39 MEMORY X MEM 0 to 99 1 Reads the contents of a corresponding memory and returns the memory name currnet value upper refer ence value lower reference value test time frequency set value ON OFF status for the lower limit judgment function ON OFF status for the offset function and ON OFF status for the timer function TOS6200A 6210 GPIB and RS 232C
25. Panel 23 GPIB 21 oF 22 SIGNAL I O 24 RS 232C 25 Fry 26 I RAILY 19 AC LINE Fig 3 3 Rear Panel example of TOS6210 19 AC LINE This is the connector for AC power cord that supplies power to the tester Connect the supplied AC power cable here The fuse holder is also found here For connection of the AC power cord see 2 3 Connecting the AC Power Cord and for fuse replacement see 7 3 Checking and Replacing the Fuse 20 This is the protective conductor terminal 21 Handle Used to carry the tester 22 SIGNAL I O This D sub 25 pin connector is used for remote control of testing start and stop operations or to check the tester status according to an output signal For more information see 5 2 SIGNAL I O Connector 23 GPIB This connector is used to connect a GPIB cable for remote control of the tester through a PCvia the GPIB interface 24 RS 232C This connector connects an RS 232C cable for remote control of the tester is remote through a PC via the RS 232C interface 25 Fan Used to cool the tester interior Z CAUTION Provide adequate space at the air intakes on the side panels and fan exhaust port to allow sufficient air flow 3 6 Part Names and Functions TOS6200A 6210 26 Cord holders
26. a TRM command message it can be changed to one of the following e CR LF EOI e EOI e LF EOI e CR EOI 6 2 3 Special Symbols and Characters The special symbols and characters used throughout this manual for describing mes sages are defined as follows Symbol Character Description A character string within these brackets represents program data lt gt as Do not use these brackets when writing comments Characters or numbers separated by within these brackets indi cate that you can choose between among them Do not use these brackets when writing comments This represents an integer lt NRI gt It is described in TEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail This represents a real number lt NR2 gt It is described in TEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail This represents an exponent lt NR3 gt It is described in TEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail This represents a hexadecimal lt HEX gt It is described in TEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail 6 6 GPIB and RS 232C TOS6200A 6210 6 3 Device Messages This section describes each device message supported by the tester An item enclosed within parentheses beside a device message name is the a
27. all such work should be performed by our service personnel If replacement is necessary please contact Kikusui distributor agent E Cooling fan The cooling fan within the tester is rated for a service life of 60 000 hours The cooling fan adjusts its rotational rate depending on the internal temperatures of the tester and actual service life will vary depending on the tester s service condi tions However we recommend replacing the fan roughly every 60 000 hours We also recommend regular internal inspections and cleaning at the same interval E Backup battery The tester uses a lithium battery for memory backup If the battery is exhausted the memory is unable to retain test conditions and other data The battery life varies depending on the operating environment We recommend that the battery be replaced every three years from the purchase date as a guide taking the opportunity to conduct an internal inspection and cleaning Calibration Maintenance Regular calibration is required to maintain long term accuracy of any measurement instrument Please request our calibration service to have calibration performed TOS6200A 6210 7 6 In Case of Problems The following problems do not necessarily indicate failures Please make the fol lowing inspections before requesting repairs ing in the upper right of the LCD Reference Value UP lt LOW P Symptom Check Item
28. be sure to observe the temperature and humidity ranges indicated below Storage temperature range 20 C to 70 C 4 F to 158 F Storage humidity range 90 rh or less no dew condensation is allowed Use of the feet Used to raise the front panel of the meter to get a better view of the LCD screen or improve the operability of the keys Pull the provided feet forward onto the floor until you hear them click Fig 2 2 How to use the feet Z CAUTION Do not use the rubber strips on the sides as feet Use of the product in an upright position with a rubber strip at the bottom may cause the product to fall down resulting in damage to the tester or injury to the user TOS6200A 6210 Installation and Preparation for Use 2 3 2 3 Connecting the AC Power Cord e This product is a piece of equipment that conforms to IEC Safety Class equipment that has a protective conductor terminal Be sure to earth ground the product to prevent electric shock The product is grounded through the power cord ground wire Connect the protective conductor terminal to earth ground NOTE Use the supplied power cord to connect to the AC line If the supplied power cord cannot be used because the rated voltage or the plug shape is incompatible have a qualified engineer replace it with an appropriate power cord that is 3 m or less in length If obtaining a power cord is difficult con tact your Kikusui agent or distributor e Th
29. cleared by the RST command Message Command message COM lt DATA gt lt DATA gt lt DATA gt Query message COM Program data Set value 20 maximum number of characters ASCII code 20H to 7EH 22H 27H 2CH and 40H cannot be used For more information see A 2 ASCII Codes 20H to 7EH Example COM KIKUSUI TOS6210 S amp Response Returns the contents of the comments in response to COM This fills blank entries with spaces so that each line has 20 characters then returns this as the result Example If KIKUSUI is entered in the Ist line no data is entered in the 2nd line and 123456789ABCDEFGHIJK is in the 3rd line the response message returns the following result _ space KLKUSUT 252 Ao eye Pe tt tN eh 1 23456789ABCDEFGHIJK CONTACTCHECK CCH Sets the contact check function to ON OFF or inquires about its ON OFF status Message Command message CCH 0 1 OFF ON Query message CCH Program data Set value 0 OFF Contact check function OFF default 1 ON Contact check function ON Response Returns the ON OFF status of the contact check function in response to CCH Example When the contact check function is ON A value of 1 is returned 6 14 GPIB and RS 232C TOS6200A 6210 7m CONTRAST CON Sets the contrast or inquires about the value set for contrast Message Command message CON lt NR1 gt Query message CON Program data S
30. configuration STOP UPPER FAIL START LOWER FAIL PROTECTION READY Fig 5 3 SIGNAL I O Pin Configuration CAUTION To avoid damage to internal circuits take care to avoid short circuiting 24 V at pin 24 to the chassis or circuit common 5 4 REMOTE and SIGNAL I O TOS6200A 6210 Table5 1 SIGNAL I O Pin Configuration Signal name O Description of signal PMO Z o 2 digit BCD active low input Panel memory or program select signal input termi nal This select signal is latched at the rise of a strobe signal to recall the panel memory or program MSB Panel memory or program strobe signal input terminal l n o aj A n Circuit common ON during test ON during test not including the period of a current voltage rise ON for approximately 0 2s or more when a measured value is judged PASS It is continuously ON when PASS HOLD is set to ON Continuously ON if a measured value is the upper reference value or UPPER FAIL greater and judged FAIL Continuously ON if a measured value is the lower reference value or less and judged FAIL READY ON while the tester is in ready status PROTECTION ON if PROTECTION status arises START Start signal input terminal LOWER FAIL STOP Stop signal input terminal ENA
31. connector on the rear panel compliant with EIA 232 D Function All functions except for the POWER switch and KEY LOCK function may be controlled remotely Baud rate 9600 19200 or 38400 bps GPIB Complies with IEEE Std 488 1978 Function All functions except for the POWER switch and KEY LOCK function may be controlled remotely For the interface function see Table 2 attached Display 240 x 64 dots LCD which displays set values measured values judgment results and other information Test function AUTO Performs testing maximum 100 steps under different test conditions MAIN Performs a single earth continuity test Memory function AUTO Provides programming of up to 100 different tests each consisting of a maxi mum of 100 steps Note that the total number of steps is 500 MAIN 100 maximum Backup battery life 3 years or more at 25 C TEST MODE PASS HOLD Allows a PASS judgment to be held for a specified holding time MOMENTARY Allows testing only while the START switch is pressed FAIL MODE Disables cancellation of FAIL or PROTECTION status using a stop signal from the remote control DOUBLE ACTION Allows testing only when the START switch is pressed within a half second after the STOP switch is released CONTACT CHECK Enables the tester to detect a current flowing through the output terminals to begin testing 8 4 Specifications TOS6200A 6210 Table 1 SIGNAL I O Connector Pin Configuration Z ro Signal name Description
32. equation a setting exceeding the operation range is made the READY indication in the upper right of the LCD changes to blink OVER RESI informing you that testing cannot be conducted under the cur rent conditions TOS6200A Upper reference value voltage value test current value gt 1 2 Q TOS6210 Upper reference value voltage value test current value gt 0 6 Q OVER RESI GEA oF oF Eo 6 0a 4 50v 60 0a CURRENT LOWER UPPER TIMER In such a case set the test current value and upper reference value so that the setting falls within the operation range If a resistance value is set to the upper reference value OVER RESI check is not made 4 9 2 Upper Reference Value lt Lower Reference Value UP lt LOW TOS6200A 6210 If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions UP lt LOW EEA o oF OMEA oN 25 04 LOWER 1 1000 60 0 CURRENT LOWER UPPER TIMER In this case increase the upper reference value or reduce the lower reference value Basic Operation 4 35 a 4 10 Protection Fuction In the following five cases the tester activates an internal protection circuit and enters protection status When it enters protection status the PROTECTION LED indicator lights
33. fixed AC power cords Test current 25 Aac or 25 Adc 30 A in Canada Order of 10 Aac Allowable resistance value 0 1 Q or less 0 1 Q or less 0 2 Q or less Test time 1 minute 1 to 4 sec Remarks e Test voltage must be 12 V or less Use a power supply with a no load voltage of 12 V or less e Calculate a resistance value from Exercise care so that test results are not affected by the contact resistance the flowing current and voltage between a tester s probe and the metal part being tested drop In measurements of resistance do not include the value for the AC power cord s protective grounding wire A 4 Appendix TOS6200A 6210 IEC 60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements Type test Routine test Main test points A Between all accessible conducting parts of class I devices requiring grounding B External protective conductor terminal Test current 10 A or greater 50 Hz or 60 Hz Allowable resistance value See Remarks 0 1 Q or equivalent provided that the test current is 10 A Test time 10 sec or longer Remarks The measured voltage value at a test point must not exceed the following values When the effective sectional area of protective conductor is 1 0 mm or less 3 3 V maximum 1 5 mm or less 2 6 V maximum 2 5 mm or less 1 9 V maximum 4 0 mm or less 1 4 V maximum 6 0 mm or
34. greater than the test time lt 30 minutes Not required Continuous output possible Equal to or greater than the test time lt 10 minutes Equal to or greater than the test time lt 30 minutes Not required Continuous output possible 3 Resistance value based and sampled voltage value based judgments cannot be simultaneously conducted TOS6200A 6210 Specifications 8 3 8 2 Interface and Other Functions Item Specifications REMOTE 5 pin DIN connector on the front panel Function An option may be connected to provide remote controlled tester start stop func tions Connectable options Remote controller RCO1 TOS or RC02 TOS Test probe LP01 TOS or LP02 TOS SIGNAL I O D SUB 25 pin connector on the rear panel For connector pin configuration see Table 1 attached Input specifi High level input volt 11 V to 15 V All input signals are controlled in active Low cations age The input terminal is pulled up to 12 V with a resistor Low level input volt 0V to4V Leaving the input terminals open is equivalent to inputting age a high level signal Low level input cur 5 mA maximum rent Input time width 5 ms minimum Output specifi Output method Open collector output 4 5 Vdc to 30 Vdc caions Output withstand 30 Vdc voltage Output saturation Approximately 1 1 V at 25 C voltage Maximum output cur 400 mA TOTAL rent RS 232C D SUB 9 pin
35. inductive and or capacitive coupling for the treatment of material or inspection analysis purpose 8 6 Specifications TOS6200A 6210 TOS6200A 6210 See 8 4 External Dimensions Approx 9 kg 19 84 Ibs Approx 11 kg 24 25 lbs 1 piece TL11 TOS 1 set TL12 TOS 1 set 2 pieces These are inserted between the OUTPUT and SAMPLING terminals 2 pieces 2 including one spare in the fuse holder 1 copy Specifications 8 7 8 4 External Dimensions ar s Cc T i o c c 1 c D 20 1200 20 00O o0 1209 fete O00 fete 100 o0 10 fete 100 o fete 1000 D 00 000 5 38 338 2 g 06 00 wo 2 29 1200 t g H fete O00 oO o0 O00 o fete 1000 x N fete 100 lt N fete 000 33 BBs 00 10 00 100 o0 100 00 O00 i l I CT if O0 4 1 35 MAX455 17 91 Abe 430 16 93 MAX10 0 39 o O soo Unit mm inch O Q Z a a a a a Go aae ao H E om J Fig 8 1 TOS6200A external dimensions e mmn M n mrha O00 MAX350 13 78 270 10 63 000000000000 900009999 000000000000 d00000000000 880900000000 d0eH00000000 eeceeesesees seoeseoeeees 290099009900 999900900990
36. less 1 0 V maximum IEC 60335 1 Household and similar electrical appliances Safety Part 1 General requirements Type test Routine test Main test points A Between class 0 and I devices and all accessible conducting parts of class I devices B Protective conductor terminal or protective grounding pin Test current 1 25 Adc or 25 Aac or 2 1 5 times the rated device current whichever is greater Allowable resistance value 0 1 Q or less Test time Not specified Remarks e Use an AC or DC power supply with a no load voltage of 12 V or less e In case of doubts continue testing until a steady state is attained e Resistance measurements should not include the value for the AC power cord e Exercise care so that the test results are not affected by the contact resistance between the end of a measuring probe and a metal part IEC 60601 1 Medical electrical equipment Part 1 General requirements for safety Type test Routine test Main test points A Between all accessible conducting parts of class I devices requiring grounding Protective conductor terminal or protective grounding pin Test current 1 25 A 50 Hz or 60 Hz or 2 1 5 times the rated device current whichever is greater Allowable resistance value 0 1 Q or less Test time 5 sec to 10 sec Remarks The no load voltage must be 6 V or less TOS6200A 6210 Appendix A 5 IEC 60950 1 Informat
37. may make proper communication difficult For acknowledgment messages see 6 2 1 Messages For an RS 232C interface cable use a D sub 9 pin female female AT cross type 6 2 GPIB and RS 232C TOS6200A 6210 RS 232C pin configuration 1 CD Carrier detector 2 RXD Received data 3 TXD Transmitted data 4 DTR Data terminal ready 1 I 5 GND Signal ground 2 2 3 3 4 4 5 5 6 6 7 7 8 8 7 RTS Request to send 9 9 6 DSR Data set read D sub pin 9 female D sub pin 9 female Controller side Cross cable example Fig 6 1 Pin 9 AT type connector RS 232C flow control By executing Xon Xoff communication among the tester can be controlled For control DC device control codes are used Function ASCII code DC1 Request transmission 11h DC3 Request termination of transmission 13h Control of transmission from the RS 232C terminal to the tester RXD DC3 DC1 1 Stop temporarily Resume transmission TXD i Up to i 1 three characters gt x 1 The tester temporarily stops transmission within three characters after receiving a DC3 Control of transmission from the tester to the RS 232C terminal TXD DC3 DC1 1 Stop temporarily Resume transmission RXD i Up to i 10 characters gt lt The RS 232C terminal must temporarily stop tra
38. of 9 9s Memory 2 IntervalofHOLD Memory 3 Interval of 0s END Step 00 Step 01 Step 02 gt Enter the following settings to create a program like the one above 00 MEMO1 9 9s 01 MEM02 HOLD 02 MEMO3 0s END Description of the program example The program performs a test of memory 01 in step 00 and then that of memory 02 in step 01 9 9 seconds after that Because the interval time of step 01 is set to HOLD the test of memory 3 in step 02 does not start unless you press the START switch After the START switch is pressed and the test in step 02 is complete the tester enters the ready status Replacing END at the end of the program with RET instructs the program to repeat testing from step 00 TOS6200A 6210 Basic Operation 4 27 4 7 1 Recalling the Program Use the rotary knob to specify the program number to be recalled on the AUTO screen A program number is displayed to indicate that the program has been called up 4 7 2 Creating or Editing the Program 4 28 Call up the number of the program you wish to create or edit in the program AUTO screen Press the SHIFT AUTO EDIT key combination pressing the AUTO key with the SHIFT key held down to display the program edit screen EDIT appears in the upper right portion of the LCD Changes are saved as soon as the program is edited or created The program requires that the following items be set Program name Memory number step setting Interval time Repeat s
39. of signals PMO LSD 2 digit BCD active low input Input terminal of a panel memory program select signal This select signal is latched at the rise of a strobe signal to recall the panel memory or program MSD l Ni aj A OC N Input terminal of a panel memory program strobe signal 10 N C 11 N C 12 N C 13 COM Circuit common TEST ON O ON during testing 15 TEST O ON during testing not including the period of a current voltage rise 16 PASS O ON for approximately 0 2 sec when a measured value has been judged as PASS It is ON continuously when the PASS holding time is set to HOLD 17 U FAIL O Continuously ON if a measured value equal to or greater than the upper reference value is detected and judged FAIL 18 LFAIL oO Continuously ON if a measured value equal to or below the lower reference value is detected and judged FAIL 19 READY O ON while the tester is in ready status 20 PROTECTION O ON when PROTECTION status is in effect 21 START l Start signal input terminal 22 STOP l Stop signal input terminal 23 ENABLE l Start signal s ENABLE signal input terminal 24 24V O 24V internal power output terminal Maximum output current is 100 mA 25 COM Circuit common Table 2 GPIB Interface Function Function Subset De
40. protective grounding pin Grounding pin for an AC inlet or power plug on the device side or pro tective grounding terminal of perma nently installed equipment Test current 1 25 Adc or 25 Aac at the rated fre quency of the power supply or 2 2 times the rated device current whichever is greater For permanently installed equip ment a current twice that of the overcurrent prevention means speci fied by the installation manual Not specified Allowable resistance value 0 1 Q or less See Remarks See Remarks Test time 1 minute 1 minute Not specified Remarks In measurements of resistance do The voltage drop should not exceed Continuity should be detected during not include the value for the AC 10 Vd or 10 Vac earth continuity testing power cord s protective grounding wire A 6 Appendix TOS6200A 6210 UL60950 1 Information Technology Equipment Safety Part1 General requirements Type test Routine test Main test points A Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Protective conductor terminal or protective grounding pin Test current Test current 500 A or less Twice the rating of the circuit under test Allowable resistance value If the rating of the circuit under test is 16 A or less e 0 1 Q or less e A resistance value is calculated from a voltage d
41. range 0 3 s to 999 s resolution of 0 1 s for 0 3 s to 99 9 s and 1s for 100 s to 999 s READY EAs or oF MEON 25 0a 0 1002 60 0s N CURRENT LOWER UPPER 1 Press the F5 TIMER key to move the cursor if the cursor is not below the timer you can also move the cursor using the AV lt 4 P keys 2 Usethe lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set the test duration TOS6200A 6210 Basic Operation 4 11 4 2 6 Offset Canceling Function The offset canceling function displays the measured value after subtracting a pre stored offset value from it This function is useful for cases where a surplus resis tance component such as a test lead resistance component or the OUTPUT termi nal s contact resistance is to be canceled from the measured value in two terminal measurements To use the offset canceling function you need to measure the surplus resistance component offset value in advance using this tester Offset Canceling Function ON OFF Settings To use the offset canceling function set the OFFSET indication to ON MAIN READY GEH oF o EEO 25 0a 0 100 60 0 UA US FRE COWER OFFSET SS Pressing the SHIFT and F3 keys together allows you to toggle the offset canceling function ON OFF Pressing the SHIFT F3 toggles between ON and OFF You can also use the AW lt 4 P keys to move the cursor to the offset function ON OFF indicator With the cur
42. this case increase the upper reference value or reduce the lower reference value OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD 6 22 GPIB and RS 232C TOS6200A 6210 VUPPER VUPP Sets a sampled voltage value based upper reference value or inquires about its set value When you perform resistance value based judgment use of this setting command causes sampled voltage value based judgment to be automatically selected Message Command message VUPP lt NR2 gt Query message VUPP Program data Set value 0 01 to 5 40 default is 0 60 Resolution 0 01 Unit V Response Returns the upper reference value to UPP Example When the upper reference value is 0 6V 0 60 is returned UP lt LOW
43. time is set to HOLD The measured value has been judged as UPPER FAIL The measured value has been judged as LOWER FAIL The buzzer volume for FAIL or PASS judgment are adjustable Note that it cannot be adjusted individually since setting is shared with the setting for PASS Time Test time Setting range 0 3 s to 999 s Timer ON OFF function is available Accuracy 100 ppm of setting 20 ms Time limitation with respect to output The heat radiation capacity at the output block of the tester is designed to be one third of the rated output accounting for size weight cost and other factors Always use the tester within the limitation values given below Use of the tester beyond these limits will cause the temperature of the output block to rise excessively potentially tripping the internal protection circuit In this case suspend testing for approximately 30 minutes then press the STOP switch When temperatures fall to normal levels the tester will revert to ready status Output time limitation TOS6200A TOS6210 Ambient temperature C t lt 40 C 2 About ohmmeter s response time A resistance value is instantaneously obtained calculated using the measured voltage and current values The response time of the ohmmeter complies with the response times of the voltmeter and ammeter Maximum allowable continuous test time Test current I A Pause time Equal to or
44. value based judgment MAIN READY MAIN READY lt gt Ha 50Hz KoF UOFF UMJ ON Raz 50Hz KMA SHOFR UMAHON 25 0 gi 0 100 60 0 UA Q Us FREQ LOWER OFFSET JUDGE TIMER FREQ LOWER OFFSET JUDGE TIMER 50 60Hz ON OFF ON OFF RN ON OFF together 50 60Hz ON OFF ON OFF RV ON OFF SS Press the SHIFT OB Qa 2 50v 60 0s and F4 keys TOS6200A 6210 Basic Operation 4 5 Resistance value based judgment Set an upper reference value as follows TOS6200A 0 001 to 1 200 Q resolution 0 001 Q TOS6210 0 001 Q to 0 600 Q resolution 0 001 Q MAIN READY GGE50Hz oF oF TIMER ON 25 0a 7 0 1002 60 0s CURRENT LOWER UPPER TIMER 1 Press the F3 UPPER key if the upper reference value is not displayed on the LCD You can also use the AV 4 P gt keys to move the cursor when the upper reference value is displayed 2 Usethe lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set an upper reference value UP lt LOW blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the u
45. value equal to or greater than the upper reference value is detected a FAIL determination is returned If a voltage value equal to or less than the lower reference value is detected a FAIL determination is returned If a voltage value has been judged as FAIL the tester shuts off the output and gen erates a FAIL signal If the set time elapses without abnormalities the tester shuts off the output and generates a PASS signal Setting range for the upper refer ence value UPPER Setting range for the lower refer ence value LOWER 0 01 V to 5 40 V 0 01 V to 5 40 V Resolution 0 01 V Judgment accuracy 2 of setting 0 05 V Calibration Calibration is performed with the rms value of the sine wave using a pure resis tance load LED PASS UPPER FAIL Lights for approximately 0 2 sec when the measured value has been judged as PASS It is lit continuously when the PASS holding time is set to HOLD Lights if a resistance or voltage value equal to or greater than the upper reference value is detected and judged FAIL LOWER FAIL Lights if the resistance or voltage value equal to or less than the lower reference value is detected and judged FAIL Buzzer The buzzer sounds for the pass holding time has been set if the measured value has been judged as PASS The buzzer sounds continuously under the following condition The measured value has been judged as PASS when the PASS holding
46. with the SHIFT key held down displays the interface setup screen INTERFACE on the LCD 11 MAIN OFFSET Pressing this key causes its LED lights up and displays the test conditions setup screen MAIN on the LCD Generally testing is performed from this screen Pressing this key with the SHIFT key held down displays the offset measurement screen OFFSET 12 MEMORY e RECALL STORE key Press this key to recall panel memory Change the memory number using the rotary knob then press the ENTER key next to this key This recalls the contents of the specified memory number Pressing this key with the SHIFT key held down enables test conditions to be stored to memory The procedure is the same as for recall e ENTER key Used to accept an entered memory number when recalling panel memory or when saving test conditions to panel memory 3 4 Part Names and Functions TOS6200A 6210 13 AUTO EDIT Pressing this key causes its LED lights up and displays the program execution screen on the LCD AUTO READY Pressing this key with the SHIFT key held down displays the program editing screen AUTO EDIT to enable program editing 14 SHIFT Switches the function of each key Pressing a key without the SHIFT key held down activates the function indicated on the upper part of that key while pressing the key with the SHIFT key held down activates the function indicated in blue on the lower part of that key 15 Cursor keys Used to mo
47. z I lt 15 Not required Ponanuous onl put available Att lt 40 C 40 lt 1 lt 60 Equal to or lon 10 minutes or ger than test time less TOS Equal to or lon 30 minutes or lt 6210 Aale ger than test time less I lt 20 Not required montns nua put available Time Test time Pause time A EE 50Hz mmanorr WY 999s TIMER OWERIOFF ONOFF 25 0a 0 1000 CURRENT LOWER UPPER Basic Operation 4 37 ee 4 10 2 Overheating Protection OVER HEAT If the tester s internal temperature rises to unusual levels due to a blocked air intake or exhaust port broken fan use in hot conditions or other reasons the overheating protection function is tripped and an OVER HEAT indication blinked on the LCD MAIN GEEAIS0Hz KOMEA OESO TIMER OAA 25 0a 0 1002 999s CURRENT LOWER UPPER TIMER Internal temperatures will fall to normal levels in approximately 10 minutes if no parts are failure Once temperatures return to normal press the STOP switch to can cel overheating protection If the overheating protection function is set off frequently the fan or some other unit component may be failure 4 10 3 Overload Protection OVER LOAD This protective function limits output power Even for settings for which the prod uct of the test current and upper reference value including offset value is 5 4 V or less and a test can be performed the overload protection function is tripped if the output power exceeds the following m
48. 0 A 3 Initial Settings of the Memory Memory num ber Memory CUR LOWE LOWE OFFSET TIMER Se E name RENT UPPER R TIMER FREQ ae ON ON 6200A 6210 1 UL60950 1 1 40A 2 50V 0 03V 120s 60Hz 0 0 1 2 UL60950 1 2 60A 2 50V 0 03V 120s 60Hz 0 0 1 1 3 IEC60065 1 25A 0 1Q 0 001Q 60s 50 Hz 0 0 1 2 4 IEC60065 2 10A 0 19 0 0019 1s 50 Hz 0 0 1 3 5 IEC60065 3 10A 0 2Q 0 001 2 1s 50 Hz 0 0 1 4 6 IEC60204 1 10A 0 19 0 001Q 10s 50 Hz 0 0 1 5 7 1EC60335 1 25A 0 1Q 0 001 2 1s 50 Hz 0 0 1 6 8 IEC60601 1 25A 0 1Q 0 001 2 5s 50 Hz 0 0 1 7 9 IEC60950 25A 0 19 0 001 2 1s 50 Hz 0 0 1 8 10 IEC61010 1 25A 0 1Q 0 001Q 60s 50 Hz 0 0 1 9 11 UL1492 20A 0 19 0 0019 1s 60 Hz 0 0 1 10 12 UL1950 25A 0 19 0 0019 1s 60 Hz 0 0 1 11 13 UL2601 1 1 25A 0 14Q 0 0019 5s 60 Hz 0 0 1 12 14 UL2601 1 2 25A 0 2Q 0 0019 5s 60 Hz 0 0 1 13 15 UL3111 1 25A 0 1Q 0 001Q 60s 60 Hz 0 0 1 14 16 UL6500 25A 0 1Q 0 001Q 60s 60 Hz 0 0 1 15 17 EAMCL 15A 0 1Q 0 0019 1s 50 Hz 0 0 1 16 18 JIST 1001 25A 0 1Q 0 001 2 5s 50 Hz 0 0 1 17 19 JIST 1002 25A 0 19 0 0019 5s 50 Hz 0 0 1 18 20 JIST 1022 25A 0 19 0 0019 1s 50 Hz 0 0 1 The preceding initial set values for memory are examples of test conditions set under the following conditions based on each safety standard e Test current The maximum value of the standardize
49. 0a 0 1002 10 0s CURRENT LOWER UPPER TIMER Basic Operation 4 25 4 6 2 Recalling the Panel Memory WAIN EA 05 1EC60335 1 GAH Oo WESSON MoN 25 04 0 1002 1 0s CURRENT LOWER UPPER TIMER Te Press the RECALL key This displays the indication RCL memory number memory name to the right of the screen title N Use the rotary knob to specify the memory number to be recalled 00 to 99 Press the ENTER key This recalls the test conditions for that memory number Moving the cursor to another area of the screen before pressing the ENTER key aborts the recall operation je Modifying the test conditions recalled causes the memory number to disappear It will not be redisplayed even if the original test conditions are restored 4 26 Basic Operation TOS6200A 6210 4 7 Program A combination of test conditions stored in memory allows you to set 100 programs Up to 100 steps may be set as a single program Note that the number of steps that can be set for programs is up to 500 in total For additional information on memory see 4 6 Panel Memory Press the AUTO key to turn on the AUTO key LED and display the program screen AUTO Program number Step number Program name Repeat setting READY E00 UNTITLED yy COATS Running step Steps waiting to be run Program example Flow of programmed testing gt Memory 1 Interval
50. 1 to R4 Resistance of the leads DUT Device Under Test Fig 2 3 Four Terminal Connection 2 4 5 Measurements Using Two Terminals Perform two terminal measurements if four terminal measurements can t be made Note that measurements using two terminals will include the resistance components of the leads and the contact resistance of the OUTPUT terminals OUTPUT Install the short circuit bars between the OUTPUT and SAMPLING terminals and connect the leads The tester measures the total resistance value of con tact resistance rl to r4 resistance components R1 and R2 of the leads and the resistance between A and B SAMPLING r1tor4 Contact resistance R1 to R2 Resistance of the leads O 3 A DUT Device Under Test Fig 2 4 Two Terminal Connection Two terminal measurements can be performed with the resistance components R1 R2 of the leads and the contact resistances r1 to r4 of the OUTPUT terminals sub tracted beforehand For more information see 4 2 6 Offset Canceling Function TOS6200A 6210 Installation and Preparation for Use 2 9 2 4 6 Connecting to the DUT Connect to the DUT when the tester status is either of the following e Ready READY displayed on the LCD e Waiting during a contact check TEST LED blinking e To avoid burns do not inadvertently touch the testing point or the end of the test probe or lead during the test or immediately after test since they are at h
51. 10 DUT and then recontacts it potentially damaging the DUT or probe Sep arate the probe from the DUT only after pressing the STOP switch Basic Operation 4 19 Setting the Buzzer Volume You can set the volume for the buzzer that sounds in case of a FAIL judgment in the range from 0 to 10 resolution 1 The volume of the buzzer for a PASS judgment is approximately half that of a FAIL judgment 1 If BUZZER VOL is not indicated on the LCD press the F4 PREV or F5 NEXT function key to display the SYSTEM2 screen The display can also be switched by pressing the SHIFT and 4 P keys together 2 Press the F1 BUZZER key or use the AW keys to move the cursor to BUZZER VOL Press the F1 BUZZER key to hear the buzzer sound set 3 Use the rotary knob to set the buzzer volume SYSTEM 2 BUZZER VOL _4 CONTRAST TTG BUZZER CONTRAST lt PREV gt lt NEXT gt Setting the Contrast You can set the LCD screen contrast in the range from 0 to 10 resolution 1 1 If CONTRAST is not indicated on the LCD press the F4 PREV or F5 NEXT function key to display the SYSTEM2 screen The display can also be switched by pressing the SHIFT and 4 P keys together 2 Press the F2 CONTRAST key or use the AW keys to move the cur sor to CONTRAST 3 Use the rotary knob to set contrast You can set contrast with the SHIFT AW key combination pressing the A or V key with the SHIFT key held down in any screen 4 20 Bas
52. 25 6 3 4 Messages Relating to the Tester Status This subsection describes device messages used to check the status of the tester or measured values FUNCTION FUN Shifts the LCD to each mode setting screen or inquires about the current mode displayed screen Message Command message Fun 0 1 2 3 4 Query message FUN Program data Set value Test conditions setup screen MAIN Program screen AUTO Program edit screen AUTO EDIT System setup screen SYSTEM1 Offset screen OFFSET Those other than 1 to 4 above not avail able nAnBWNFH OC Response Returns the current mode displayed screen in response to FUN Example When the current mode displayed screen is any figure other than 0 to 4 A value of 5 is returned IDATA IDAT Inquires about the present measured current value Message Query message IDAT Response Returns the present measured current value in response to IDAT It returns the current value being measured during a test or the measured current value obtained immediately before when the test was completed Example When the present measured current value is 25 0 A A value of 25 0 is returned 6 26 GPIB and RS 232C TOS6200A 6210 MON Inquires about the current monitored values It returns the current measured value during a test or the measured value obtained immediately before when the test was completed Message Query message MON Response Returns the monito
53. 4 4 E N f j ii 3 j i d y Part No IB028661 Mar 2015 USER S MANUAL EARTH CONTINUITY TESTER TOS6200A TOS6210 KIKUSUI Use of Operation Manual There are four TOS6200A 6210 Manuals listed as follows e Setup Guide This manual is intended for first time users of this product It provides an overview of the product and notes on usage It also explains how to set up the product for testing the DUT Always read this manual before using the product e Quick Reference This manual explains Panel description and operation briefly e Safety Information This document contains general safety precautions for this product Keep them in mind and make sure to observe them e User s Manual this manual This manual is intended for first time users of this product It provides an overview of the product and notes on usage It also explains how to configure the product operate the product remotely controlling the product perform maintenance on the product and so on TOS6200A 6210 Manuals are intended for users of the Earth Continuity Tester and their instructors Explanations are given under the presumption that the reader has knowledge about the electrical aspects of electrical safety testing Every effort has been made to ensure the accuracy of this manual However if you have any questions or find any errors or omissions please contact your Kikusui agent or distributor If you f
54. 5 4 50 5 0 is returned TOS6200A 6210 GPIB and RS 232C 6 27 RDATA RDAT Inquires for the present measured resistance value If the measurement mode is MAX in resistance value based judgment it returns the maximum measured resistance value It returns the resistance value measured during a test or the measured resistance value obtained immediately before when the test has been completed Message Query message RDAT Response Returns the present measured resistance value in response to RDAT Example When the present measured resistance value is 0 003 Q A value of 0 003 is returned TIME Inquires about the elapsed test time if the timer is OFF or the remaining time if the timer is ON Message Query message TIME Response Returns the elapsed or remaining time of the test in response to TIME Example When the timer function is ON and the remaining time is 10 seconds A value of 10 is returned VDATA VDAT Inquires for the present measured voltage value If the measurement mode is MAX in sampled voltage value based judgment it returns the maximum measured voltage value It returns the voltage value measured during a test or the measured voltage value obtained immediately before when the test has been completed Message Query message VDAT Response Returns the present measured voltage value in response to VDAT Example When the present measured voltage value is 3 50 V A value of 3 50 is re
55. ASCII codes 20H to 7EH A 2 AUTO 4 28 AUTO EDIT 3 5 Backup battery 7 4 Buzzer volume 4 20 C Calibration 7 4 Change in ENABLE signal 4 40 Cleaning 7 2 Comments 4 21 Communications rate 4 23 Connecting to the DUT 2 10 Contact check 4 19 Contrast 4 20 Cooling fan 7 4 Cord holders 3 7 Creating or editing the program 4 28 CURR ERROR 4 40 Cursor keys 3 5 D Date length 4 23 DISP1 4 15 DISP2 4 15 Double Action 4 19 E Ending the test 4 15 Excerpts from the safety standards A 4 F FAIL judgment 4 16 4 30 Fail Mode 4 18 TOS6200A 6210 Fan 3 6 7 4 Feet 3 3 Firmware version 1 2 Firmware version of products applied 1 2 Front panel 3 2 Function keys 3 3 Fuse 2 2 7 3 G GPIB 3 6 GPIB Address 4 22 GPIB interface 8 5 H Handle 3 6 Indicators 3 5 Initial settings of the memory 4 41 Initialize 4 41 Inspection 7 2 Installation 2 3 Interface 4 22 Interval 4 29 J Judgment method 4 5 4 8 K KEY LOCK 4 32 Key lock 4 32 L LCD 3 3 Line voltage 2 4 LOCAL KEYLOCK 3 5 Lower limit judgment 4 8 Lower reference value 4 8 LPO1 TOS 1 7 2 7 LPO2 TOS 1 7 2 7 Index l 1 MAIN 4 2 MAIN OFFSET 3 4 Measurement mode 4 17 Measurement of an offset value 4 13 Measurements using four terminals 2 9 Measurements using two terminals 2 9 MEMORY 3 4 Momentary setting 4 18 Moving 2 4 O Offset 4 12 Opening screen 4 2 Operation range 4 33 Options 1 6 OUTPUT 3 2 Output cur
56. BLE Start signal s ENABLE signal input terminal 24V internal power output terminal Maximum output current is 100 mA COM Circuit common 24 V TOS6200A 6210 REMOTE and SIGNAL I O 5 5 E Internal configuration The input and output signal circuits share the same common Because the input signal circuit is pulled up to 12 V opening the input terminals is equivalent to inputting a high level signal ae o signal 1 Output signal control t Output signal 2 block 12 V Input signal 1 Input 12 V p g signal control block ati Input signal 2 _ COM Fig 5 4 Internal Configuration of the SIGNAL v0 Connector 5 2 2 Starting aTest To start a test by using the SIGNAL I O connector set the ENABLE signal to a low level first After a lapse of 10 ms or more from the READY signal has turned to a low level set the START signal to a low level for 5 ms or more The READY signal turns to a high level after the effective START signal has been detected When the ENABLE signal is the low level the START signal for the SIGNAL I O connector and the START input for the REMOTE terminal is enabled At the same time the START switch on the panel are disabled ENABLE IN _ READY OUT START IN Fig 5 5 START Signal 5 6 REMOTE and SIGNAL I O TOS6200A 6210 5 2 3 Recalling a Panel Memory and Program Ready status
57. CONTRAST CON Returns the value set for contrast VARA 17 CURRENT CUR 3 0 to 30 0 0 1 A Setting for test current Vix 18 CURRENT CUR Returns the value set for test current VARA 19 DOUBLEACTION O 1 OFFION Setting for start double action XIX DAC 20 DOUBLEACTION Returns the ON OFF status for start double action Viv DAC 21 DSE 0 to 255 Setting for device status enable register XIX 22 DSE Returns the value of the device status enable register v v 23 DSR Returns the value of the device status register Viv 24 ERR Returns the value of the error register Viv 25 FAIL Returns the value of the fail register Viv 6 40 GPIB and RS 232C TOS6200A 6210 Header Data Reso Function and response data Set value Unit lution FAILMODE FMOD O 1 OFFION Setting for fail mode To clear a FAIL or PROTECTION condition press the STOP switch 27 FAILMODDE Returns the ON OFF status for fail mode FMOD 28 FREQUENCY 50 60 Hz Setting for test frequency FREQ 29 FREQUENCY Returns the value set for test frequency FREQ 30 FUNCTION FUN O 1 2 3 4 Mode switching 0 MAIN 1 AUTO 2 AUTO EDIT 3 SYSTEM 1 4 OFFSET 31 FUNCTION Returns the current mode displayed screen FUN 32 IDATA IDAT Returns a measured current value 33 INVALID INV Returns the value of the invalid setting register 34 LOWER LOW 0 001 to 1 200 0 001
58. Chapter section to be referred to age number The tester does not start Check that the AC power code is con 2 4 Connecting the Test Leads 2 5 when the POWER nected switch is pressed Check that the fuse is blown 7 3 Checking and Replacing the Fuse 7 3 The LCD screen does Make sure that the contrast adjustment 4 4 System Setup 4 17 not appear even when is correct the POWER switch is Make sure that ambient temperatures 8 3 General Specifications 8 6 pressed are not below the recommended opera tional limits The keys on the front Make sure that the key lock function is 4 8 Key Lock 4 32 panel do not work off Make sure that the tester is not being LOCAL key 3 5 controlled remotely via the GPIB or RS 232C interface The START key does Check that no stop signal is being input Chapter 5 REMOTE and SIGNAL I O 5 1 not function Check that the tester is not in PROTEC 4 10 Protection Fuction 4 36 TION PASS or FAIL status Check that the tester is not in the midst of system setup interface setup or pro gram editing Check that the tester is not currently saving or recalling information from panel memory Make sure that the double action func ON OFF for Double Action 4 19 tion is off Check that the READY indication is displayed on the LCD Check that OVER VOLT is not blink OVER VOLT in 4 9 1 Setting Output 4 34 ing in the upper right of the
59. EF oF TIMER 0N 300v 0 7300 T fe To stop the test To stop the test press the STOP switch 4 3 2 Ending the Test TOS6200A 6210 Test will be terminated if any of the following conditions is established e A test time has elapsed with the timer ON PASS judgment e A measured value out of the range of the set reference values has been detected FAIL judgment e The STOP switch was pressed e The tester has entered protection status E PASS judgment When the lower limit judgment function is ON and the measured value falls between the upper and lower reference values the tester returns a PASS judgment When the lower limit judgment function is OFF the tester returns a PASS judgment for the measured value if the value is less than the upper reference value MAIN PASS EEH Oor oF MEON 3 00V iE i SFO 0 1200 1 4s When a PASS judgment is returned for the measured value PASS appears in the upper right part of the LCD the PASS LED indicator lights and the buzzer sounds The PASS judgment is generally displayed for about 0 2 seconds default value You can set the PASS judgment display time in the range 0 2 s to 10 0 s or to HOLD For information on altering this setting see 4 4 System Setup Basic Operation 4 15 When the timer is ON After the time set in the timer elapses the tester returns a PASS judgment and reverts to ready status The measurement result is dis
60. ER 0 60 V Offset OFFSET OFF Timer TIMER OFF Timer set value TIMER 1 0s Offset screen OFFSET Offset value OFFSET 0 000 Q System screen SYSTEM MEAS MODE NORM PASS HOLD 0 2 s MOMENTARY OFF FAIL MODE OFF DOUBLE ACTION OFF CONTACT CHECK OFF BUZZER VOL 4 CONTRAST 6 COMMENT cleared Interface screen INTERFACE GPIB ADDRESS 3 SPEED 19200 DATA 8 bit PARITY NONE STOP 2 bit Basic Operation 4 41 4 42 Basic Operation TOS6200A 6210 Chapter 5 REMOTE and SIGNAL I O Describes the REMOTE terminal for connecting optional equipment and the SIGNAL I O connector for input output signals TOS6200A 6210 5 1 5 1 REMOTE Terminal The REMOTE terminal is a 5 pin DIN connector located on the front panel This connector is used to connect the optional RCO1 TOS or RC02 TOS remote control boxes or the LP01 TOS or LP02 TOS test probe When you connect an option the START and STOP switches on the option and those on the front panel are both available C OUTPUT Low HIGH E Max ue y 30A p REMOTE MAX 20v A P ET SD ov Se CAT Low IGH HI SAMPLING Fig 5 1 REMOTE Terminal 5 2 REMOTE and SIGNAL I O TOS6200A 6210 5 2 SIGNAL I O Connector e To avoid electric shocks always turn off the power supply of the related equipment when connecting or disconnecting a cable from the SIGNAL I O connector The SIGNAL I O connector is a D SUB 25 pin connector located on the rear pa
61. FF of offset Offset 0 0 OFF of offse 1 ON ON of offset i 0 OFF OFF of timer Timer S lt lt A E N D DO 1 ON ON of timer NOTE TOS6200A 6210 1 22H 27H 2CH and 40H may not be used e All parameters must be entered even when the lower limit judgment is set to OFF Enter any value into the lower reference value field the minimum value for example GPIB and RS 232C 6 29 Example To set memory name TEST1 test current 10 A upper reference value 0 100 Q lower reference value 0 001 Q test time 0 3 s test frequency 50 Hz lower limit judgment OFF offset OFF and timer OFF to memory no 01 MEM 1 TEST1 10 0 0 100 0 001 0 3 50 0 0 0 Response Returns the memory contents in response to MEM lt momory no gt Example When memory contents 10 is memory name TEST1 test current 30 0 A upper reference value 1 200 lower reference value 0 001 Q test time 999 s test frequency 50 Hz lower limit judgment ON offset ON and timer ON in MEM 10 A value of the TEST1 30 0 1 200 0 001 999 50 1 1 1 is returned VMEMORY VMEM Sets memory contents in sampled voltage value based judgment NOTE e VMEMORY VMEM has no query To inquire about the memory contents set using VMEM use MEMORY MEM In this case the voltage value is returned to the upper and lower refer ence values Messages Command message VMEM lt memory no gt lt memory name gt
62. MIT 4 39 TOS6200A 6210 Index l 3 KIKUSUI ELECTRONICS CORP 1 1 3 Higashiyamata Tsuzuki ku Yokohama 224 0023 Japan Tel 81 45 593 7570 Fax 81 45 593 7571 Website http www kikusui co jp en
63. ORed result of the status byte register and service request enable reg Master Summary Status ister which is ready by running STB ESB Indicats that a bit of the event status register has been set DSB Device Status Bit Indicats that a bit of the device status register has been set Not used in the tester Not used in the tester Not used in the tester Not used in the tester Event Status Register Bit Descriiption Not used in the tester Not used in the tester CME Command Error Indicates that a syntax data or out of range error has occurred Bl oO O N EXE Execution Error Indicates that an invalid device message has been received during testing or while in protection status Not used in the tester Not used in the tester oj N Not used in the tester Not used in the tester TOS6200A 6210 GPIB and RS 232C 6 37 Device Status Register Device Status Enable Register Bit Descriiption 7 PROT Protection Protection status 6 STOP Stop the test 5 FAIL FAIL judgment 4 PASS PASS judgment 3 TEST ON Status in which the contact check is set to ON standby and a test current flows 2 TEST Status in which a test current is flowing 1 INV SET nvalid setting Status in which the LCD indicates UP lt LOW OVER VOLT OVER VA or OVER RESI 0 READY Ready status Conta
64. PM and STB signals are handled according to the following timing Be sure that a READY signal set LOW Table 5 2 gives the relation of PMO to PM7 signals to the panel memory number or program number to be recalled READY OUT PMO PM7 IN gt Fig 5 6 110 ms or The next signal input requires an interval of 10 ms or more Strobe Signal Table 5 2 PM Signals and Panel Memory or Program Number to be Recalled MSD LSD MAIN AUTO PM7 PM6 PM5 PM4 PM3 PM2 PM1 PMO H H H H H H H H Recalls panel memory 0 Recalls program 0 H H H H H H H L Recalls panel memory 1 Recalls program 1 H H H H H H L H Recalls panel memory 2 Recalls program 2 L H H L L H H H Recalls panel memory 98 Recalls program 98 L H H L L H H L Recalls panel memory 99 Recalls program 99 TOS6200A 6210 REMOTE and SIGNAL I O 5 7 5 2 4 Examples of Use E Input signal Example of control with a make contact This example makes the input terminal level Low using a make contact such as a relay switch or another element Example of control with logic element This example uses a logic element such as transistors instead of a switch in the above example Configure the circuit so that a collector current ic of 5 mA or greater passes through the transistor E Output signal Example of driving a relay 4 COM iC COM This example drives a relay wi
65. RT STAR Starts a test XIX 66 STOP Stops a test AKA 67 STORE STOR 0 to 99 1 Saves the current test conditions to memory x x Note that the memory name is not changed 68 TIME Returns the elapsed test time when TIMER is set to AKA OFF Returns the remaining test time when TIMER is set to ON 69 TIMER TIM 0 3 to 999 0 1 1 s Setting for the test time value X X Resolution 0 1 for 0 3 to 99 9 1 for 100 to 999 O 1 OFFION ON OFF for the timer function 70 TIMER TIM Returns the test time and the ON OFF status for the Viv timer function 71 TRM 0to3 1 Setting for response message terminator XIX 72 TRM Returns a current response message terminator AKA 73 UPPER UPP 0 001 to 1 200 0 001 OHM Setting for upper reference value XIX TOS6200A 0 001 to 0 600 TOS6210 74 UPPER UPP Returns the upper reference value AKA 75 VDATA VDAT Returns a measured voltage value VARA 76 VJUDGE VJUD O 1 OFFION ON OFF of sampled voltage value based judgment XIX 77 VJUDGE VJUD Returns the ON OFF status of sampled voltage value vV based judgment 78 VLOWER VLOW 0 01 to 5 40 0 01 V Setting for lower reference value XIX O 1 OFFION ON OFF of lower limit judgment function 79 VLOWER Returns the set value of the lower reference value and vV vV VLOW the ON OFF status of the lower limit judgment func tion 80 VMEMORY 0 to 99 1 Memory number x x VMEM 20H to 7EH Memory name ASCII codes 12 characters maximum
66. TIMER ON 25 0 A pona 0 0039 60 0s CURRENT LOWER UPPER TIMER 1 Press the F2 LOWER key if the lower reference value is not displayed on the LCD You can also use the AV 4 P keys to move the cursor when the lower reference value is displayed 2 Usethe lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set a lower reference value UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value TOS6200A 6210 Basic Operation 4 9 Sampled voltage value based judgment Set the lower reference value in the range of 0 01 V to 5 40 V resolution 0 01 V READY GEA Eo oF TIMER ON 25 0 A pone 0 07v 60 0s CURRENT LOWER UPPER TIMER 1 Press the F2 LOWER key if the lower reference value is not displayed on the LCD You can also use the AV 4 gt keys to move the cursor when the lower reference value is displayed 2 Usethe lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set a lower reference value UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit ju
67. Vac 2 seconds between AC line and chassis 25 Aac 0 1Q max Safety 4 Conforms to the requirements of the following directive and standard Low Voltage Directive 2006 95 EC 5 EN 61010 1 Class I 6 Pollution degree 2 Electromagnetic compatibility EMC 4 5 Conforms to the requirements of the following directive and standard EMC Directive 2004 108 EC EN 61326 1 Class A 7 EN 55011 Class A 7 Group 1 8 EN 61000 3 2 EN 61000 3 3 Under following conditions 1 Used test leadwire TL11 TOS for TOS6200A TL12 TOS for TOS6210 which is supplied 2 Used the shielded cable which length is less than three meters when the SIG NAL I O is used 4 Not applicable to custom order models 5 Only on models that have CE marking on the panel 6 This instrument is a Class I equipment Be sure to ground the protective conductor terminal of the instrument The safety of the instrument is not guaranteed unless the instrument is grounded properly 7 This is a Class A equipment This product is intended for use in an industrial environment This product may cause interference if used in residential areas Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts 8 This is a Group I equipment This product does not generate and or use intentionally radio frequency energy in the form of electromagnetic radiation
68. With respect to resistance resulting in output power of the maximum rated Output or less and an output terminal voltage of 5 4 V or less O 1A 1 of setting 0 2A 150 VA at output terminals 2 or less with respect to 0 1 Q pure resistance load of 10 A or greater 6 0 Aac to 62 0 Aac With respect to resistance resulting in output power of the maximum rated Output or less and an output terminal voltage of 5 4 V or less 1 of setting 0 4A 220 VA at output terminals 2 or less with respect to 0 1 Q pure resistance load of 20 A or greater Frequency 50 60 Hz sine wave selectable Accuracy 200 ppm Open terminal voltage 6 Vrms or less Output method PWM switching method Output ammeter Measurement range 0 0 Aac to 33 0 Aac 0 0 Aac to 66 0 Aac Resolution 0 1A Accuracy 1 of reading 0 2 A 1 of reading 0 4 A Response Mean value response rms value display response time 200 ms Hold function The current measured at the end of test is held during the PASS or FAIL inteval Output voltmeter Measurement range 0 00 Vac to 6 00 Vac Resolution 0 01 V Offset cancel function 0 00 V to 5 40 V Offset ON OFF function provided Accuracy 1 of reading 0 02 V Response Mean value response rms value display response time 200 ms Hold function The voltage measured at the end of test is held during the PASS or FAIL inteval Ohmme
69. alue resistance value gt 5 4 V OVER VOLT GGIEAI50Hz oF oF TIMER ON 25 04 7 0 2200 60 0 lt CURRENT LOWER UPPER TIMER In such a case set the test current value and upper reference value so that the setting falls within the operation range If the offset canceling function is ON the upper reference value inclusive of the off set value is checked If a sampled voltage value is set to the upper reference value OVER VOLT check is not performed If a setting meeting the following equation setting exceeding the operation range is made the READY indication in the upper right of the LCD changes to blink OVER VA informing you that testing cannot be conducted under the current conditions TOS6200A Test current value x upper reference value resistance value gt 150 VA Test current value x upper reference value voltage value gt 150 VA TOS6210 Test current value x upper reference value resistance value gt 220 VA Test current value x upper reference value voltage value gt 220 VA OVER VA EEH oF oF TIMER ON 35 04 0 2209 60 05 CURRENT LOWER UPPER TIMER In such a case set the test current value and upper reference value so that the setting falls within the operation range If the offset canceling function is ON the upper reference value inclusive of the offset value is checked Basic Operation TOS6200A 6210 OVER RESI If a setting meeting the following
70. ames and Functions Gives the names and functions of switches keys indications connectors and other parts on the front and rear panels 3 1 3 1 Front Panel 4 OUTPUT 5 SAMPLING 6 LCD 8 REMOTE 9 Function keys 7 Feet Fig 3 1 Front Panel example of TOS6210 1 POWER Turns the tester power ON OFF When power is turned ON the tester starts under the test conditions set when power was turned OFF O Turning the power ON with the SHIFT key held down initializes the tester to fac tory set settings For initialization see 4 11 Initialize and for turning the power ON see 4 1 Turning on the power NOTE e Initializing clears the contents of all panel memories and programs stored Check all data in memories and programs before initializing This switch is used to stop a test Press this switch to cancel a PASS FAIL or PROTECTION status Pressing this switch places the tester in ready status 3 START This switch is used to start a test Press this switch when READY is displayed on the LCD to begin testing During testing the TEST LED indicator lights and a TEST indication appears on the LCD 4 OUTPUT These current output terminals are used to connect current output wires for testing Z CAUTION The maximum input voltage between the OUTPUT terminals and chassis is 20 Vac 20 Vdc or less Do not apply an external
71. and the test is halted The LCD displays the cause of bringing the tester to protection status LCD Indication Given in Cause of Bringing Protection Status the Tester to Protection Status OVER HEAT Time limit with Hepectlo output Overheat protection OVER LOAD Overload protection VOLT LIMIT Output voltage limitation SIGNAL I O ENABLE signal change CURR ERROR Output current error 4 36 Basic Operation TOS6200A 6210 4 10 1 Time Limitation with Respect to Output OVER HEAT TOS6200A 6210 The heat radiation capacity at the output section of the tester is designed to be one third of the rated output by taking into account size weight cost and other factors Use the tester within the limitations given in the table below If the tester is used in a way that causes the tester to exceed the limitations the output section temperature will rise which may cause the tester to enter protection status If protection status is triggered and the OVER HEAT indication blinks on the LCD stop testing for approximately the pause time specified in the table below and then press the STOP key If the output section temperature has returned to the nor mal level the tester will return to ready status Output Time Limitation Ambient Temp t C Test Current I A Pause Time Max Test Time 15 lt 1 lt 30 Equal to or lon 30 minutes or TOS ger than test time less 6200A i
72. ation function is rarely tripped However for measurements using four terminals that use high resis tance lead wires or for two terminal measurements with the offset canceling func tion activated the output terminal voltage may exceed 5 6 V in some cases tripping this function This causes the tester to enter protection status For example assume that the DUT with 0 190 Q is tested with the test current set to 25 A and upper reference value set to 0 200 Q If the leads connected to the DUT are long and four terminal measurements are made using leads exceeding 0 034 Q both coming and going the combined resistance from the perspective of the output terminals becomes 0 224 Q or greater tripping the output voltage limit function for 5 6 V and disabling the test If the product of the test current and a combined resistance from the perspective of the output terminals is closer to 5 6 V use leads with lower resistance values Press the STOP switch to cancel output voltage limitation TOS6200A 6210 Basic Operation 4 39 a 4 10 5 Change in ENABLE Signal SIGNAL I O If the level of the ENABLE signal of the SIGNAL I O connector s pin 23 changes the signal I O is tripped and the SIGNAL I O indication blinked on the LCD To clear this protection press the STOP switch MAIN SIGNAL I O EEH oF oF MEON 25 0a 0 1002 60 0s CURRENT LOWER UPPER TIMER 4 10 6 Output current error CURR ERROR If the output current exceed
73. aximum rated output during testing This causes the OVER LOAD indication to blink on the LCD TOS6200A 150 VA TOS6210 220 VA WAN GEH Oor oF TIMER ON 30 0a 0 1702 60 0s CURRENT LOWER UPPER TIMER For example when the test current of TOS6200A is 30 A if the load resistance including the resistance of the DUT the test leads and any other associated items from the perspective of the output terminals exceeds 0 166 Q 150 307 the output power exceeds 150 VA causing an overload This disables testing Similarly if the test current exceeds 27 7 A 150 5 4 an overload may occur dis abling testing The test current and resistance to be measured should fall within the power limita tions Press the STOP switch to cancel overload protection 4 38 Basic Operation TOS6200A 6210 4 10 4 Output Voltage Limitation VOLT LIMIT This protective function limits the output voltage If the output terminal voltage exceeds 5 6 V when the measured value is not judged FAIL during a test the output voltage limitation function is tripped and the VOLT LIMIT indication is blinked on the LCD MAIN VOLT LIMIT GAs or oF TIMER ON 25 0a 0 2000 60 0s CURRENT LOWER UPPER TIMER Since no test can be performed for settings for which the product of the test current and upper reference value including offset value exceeds 5 4 V the output terminal voltage will generally not exceed 5 6 V and the output voltage limit
74. bbreviation of that device message 6 3 1 Register Related and General Purpose Messages The following describes the device messages used to set clear or inquire about each register and general purpose device messages used to specify of a terminator and other items CLS Clears of the status byte register event status register device status register protec tion register fail register invalid setting register and error register For details on each register see 6 4 Registers Message Command message CLS ESR Returns the value of the event status register then clears it For details on the event status register see 6 4 Registers Message Query message ESR Response Returns the contents of the event status register to ESR Example If Bit 5 of the event status register is set 32 is returned TOS6200A 6210 GPIB and RS 232C 6 7 IDN Inquiries about the model name and firmware version of the tester Message Query message IDN Response Returns the model name of the tester to IDN in the following manner KIKUSUI ELECTRONICS CORP TOS6210 0 1 00 l f III A i Company name Model name Version No Serial No not used RST Initializes the tester to original factory set settings Note that settings in the INTERFACE screen will not be initialized For details on initializes see 4 11 Initialize Message Command message RST SRE Used to set or reset
75. col Setting the communications rate Select a communications rate from the three following choices e 38400 bps e 19200 bps e 9600 bps 1 Press the F2 SPEED key or use the AW lt gt keys to move the cur sor to SPEED 2 Use the rotary knob to select 38400 19200 or 9600 bps Setting the Data Length Select a data length from the following two choices e 7bit e 8 bit 1 Press the F3 DATA key or use the AW lt lt P keys to move the cursor to DATA 2 Use the rotary knob to select either 7 or 8 Setting the Parity Bit Select a parity bit from the following three choices e NONE e ODD e EVEN 1 Press the F4 PARITY key or use the AW 41 P keys to move the cur sor to PARITY 2 Use the rotary knob to select NONE ODD or EVEN Setting the Stop Bit Select a stop bit from the following two choices e 1 bit e 2 bit Press the F5 STOP key or use the AW lt 4 P gt keys to move the cursor to STOP 2 Use the rotary knob to select either 1 or 2 TOS6200A 6210 Basic Operation 4 23 4 6 4 24 Panel Memory The tester can store up to 100 currently set test conditions in its internal memory allowing you to store test conditions for the following six items e Test current e Frequency e Lower reference value including ON OFF setting e Upper reference value e Timer including ON OFF setting e Measured offset value including ON OFF setting Panel memory operation status Memory
76. ct Check TEST T at TEST ON i lt gt Fig 6 4 Relation of TEST Bit 2 to TEST ON Bit 3 Protection Register Bit Descriiption Not used in the tester Not used in the tester 5 CURR Current Error When output current is more than 10 of the set value for current 4 REN Remote Enable Change in the ENABLE signal of the SIGNAL I O connector 3 VL Voltage Limit Output voltage limitation 5 6 V limitation 2 OLP Over Load Protection Overload protection OHTP Over Heat Timer Protection Qverheat protection O OHP Over Heat Protection Overheat protection abnormal internal temperature Limit based on the maximum rated output TOS6200A 150 VA TOS6210 220 VA 2 Time limitation with respect to the output TOS6200A 15 A for 30 minutes TOS6210 10 minutes for gt 40 A or 30 minutes for gt 20 A 6 38 GPIB and RS 232C TOS6200A 6210 Fail Register Bit Descriiption Not used in the tester Not used in the tester Not used in the tester Not used in the tester N O A OT oO N UPPER FAIL Not used in the tester Indicates that the result has been judged as FAIL exceeding the upper reference limit 1 LOWER FAIL Indicates that the result has been judged as FAIL exceeding the lower reference limit Invalid Setting Register Not used in the tester Bit Descriiption Not used in the tester Not us
77. d range e Frequency 60 Hz for UL standard or 50 Hz for other standards e Test duration The minimum value of the standardized range 1 sec if not speci fied in the standard TOS6200A 6210 Appendix A 3 A 4 Summary of the Safety Standards for Earth Continuity Testing Type test Routine test Class I devices Protective conductor terminal Test points NOTE Test certifying conformity to the standard 100 test conducted in the production process Devices or equipment with primary insulation Devices or equipment that prevent electric shock by connecting parts with poten tially dangerous voltages to the protective conductor terminals of indoor wiring in the event of breakage of primary insulation Protective bonding conductor Between A and B e The tables below provides a summary of safety standards Before performing actual testing check the latest version of the applicable safety standard IEC 60065 Audio Video and similar electronic apparatus Safety requirements Type test Routine test Main test points A Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Protective conductor terminal or pro tective grounding pin Protective grounding pin for AC inlet on the device side for devices with removable AC power cords Protective grounding pin for the power plug for devices with
78. dgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value 4 10 Basic Operation TOS6200A 6210 Doo O 4 2 5 TestTime If the measured value is within the range of the lower reference and upper reference values after the specified time has elapsed from the start of test the test result will be judged PASS completing the test Whether or not to set a test duration is selectable To set a test duration set the TIMER indication to ON in the test duration setup screen If no test duration is set testing will continue until the test result is judged FAIL or you press the STOP switch Timer ON OFF Settings To run the test with a specified test duration set the TIMER indication to ON MAIN READY EA50Hz Mao oF TIMER ON UPPER N 25 0a 0 1002 60 08 Fi F2 F3 F4 F5 ee ee ee eo Pressing the SHIFT and F5 keys together allows you to toggle the timer function ON OFF Pressing SHIFT F5 toggles between ON and OFF You can also use the AW lt 4 P keys to move the cursor to the timer function ON OFF indicator With the cursor at the TIMER indication use the rotary knob to set Turning the knob clockwise ON Turning the knob counterclockwise OFF Setting the Test Time You can set a testing duration anywhere in the
79. e contents of the step Message Command message PED lt program number gt lt step number gt lt memory number gt lt interval time gt Query message PED lt program number gt lt step number gt e Program data lt program number NRI1 gt lt step number NR1 gt lt memory number NR1 gt Set value 0 to 99 Resolution 1 e Program data lt interval time NR2 gt Set value 0 to 9 9 HOLD Sets the interval time to HOLD Resolution 0 1 Unit S 6 32 GPIB and RS 232C TOS6200A 6210 NOTE e All parameters must be entered Enter even values that do not need to be changed e You cannot skip numbers while setting step numbers You must either overwrite a currently set step with a new step or add it to the end of a list of steps e Sending a PRGEDIT PED command while the AUTO TEST screen is displayed automatically brings up the AUTO EDIT screen e Up to 500 steps can be allotted to a program For example if 100 steps each are allotted to programs 0 to 4 no steps can be allotted to program 5 Example To assign memory number 5 to step 10 in program number 1 and set the interval time to HOLD PED 1 10 5 HOLD Response Returns the contents of the step in response to PED lt program number gt lt step number gt Example When PED 5 1 inquires about the contents of step 1 in program 5 and step 1 is configured as memory 11 and an interval time of 5 seconds A value of the 11 5 is returned PRGINS PIN Ins
80. e power cord with a plug can be used to disconnect the product from the AC line in an emergency Connect the plug to an easily accessible power outlet so that the plug can be removed from the outlet at any time Be sure to provide adequate clearance around the power outlet Do not use the supplied power cord for other devices This product is a piece of equipment that conforms to IEC Overvoltage Category II energy consuming equipment that is supplied from a fixed installation Procedure 1 Check that the POWER switch is turned off 2 Check whether the AC power line is compatible with the input rating of the Tester The product can receive a nominal power supply voltage in the range of 85 Vac to 250 Vac at a frequency of 47 Hz or 63 Hz The input voltage range is also indicated under LINE VOLTAGE RANGE on the rear panel Connect the power cord to the rear panel AC inlet and then connect the power plug to an outlet that has a ground terminal 2 4 Installation and Preparation for Use TOS6200A 6210 2 4 Connecting the Test Leads e This product carries a maximum current flow of 30 A or 62A Always check to make sure that no connections are loose Loose connection will result in overheating of the OUTPUT terminals or the DUT Device Under Test which may then result in burns or injury Never connect the voltage measurement cable thin wire of the supplied test leads or optional test probe to the OUTPUT terminals The nomina
81. each bit of the service request enable register Also used to inquire about the contents of the service request enable register For details on the service request enable register see 6 4 Registers Message Command message SRE lt NR1 gt SRE lt HEX gt Query message SRE Program data Set value 0 to 255 default is 112 00H to FFH default is 70H Resolution 1 Example SRE H01 Response Returns the contents of the service request enable register to SRE Example If Bit 5 of the service request enable register is set 32 is returned 6 8 GPIB and RS 232C TOS6200A 6210 STB Used to inquire about the contents of the status byte register For details on the status byte register see 6 4 Registers Message Query message STB Response Returns the contents of the status byte register to STB Example If Bit 4 of the status byte register is set 16 is returned CLR Clears the all registers exclusive of enable register and sets STOP flag The same processing is performed as when the GPIB bus line message DCL or SDC has been received Also used to perform the same processing as is performed by a DCL message from the RS 232C Message Command message CLR DSE Used to set or reset each bit of the device status enable register Also used to inquire about the contents of the device status enable register For details on the device status enable register see 6 4 Registers
82. ed in the tester Not used in the tester Not used in the tester w BR 1 OD N OVER RESI Over Resistance Indicates that the setting exceeds the resistance measurement range 2 OVER VA Over Volt Amp Indicates that setting exceeds the power limit 1 UP lt LOW Indicates that the set value for lower limit judgement exceeds the upper reference value O OVER V Over Voltage Indicates that the test voltage has exceeded 5 4 V Error Register Bit Descriiption Not used in the tester Not used in the tester Not used in the tester Not used in the tester Invalid device message Out of range error Indicates that an invalid device message was generated Indicates occurrence of out of range error Data error Indicates occurrence of data error oO N wo A AOIN Syntax error TOS6200A 6210 Indicates occurrence of header error GPIB and RS 232C 6 39 6 5 List of Device Messages About 1 and 2 at the right end of the List of Device Messages 1 Device messages available even during testing are indicated by a check vV those not available are indicated by a cross X 2 Device messages available even in the protection status are indicated by a check vV those not available are indicated by a cross X Data Header R
83. end of the programmed test the tester returns a PASS judgment and reverts to ready status E FAIL judgment If the tester returns a value FAIL judgment during program execution it halts the program Check the step where the problem occurred and press the STOP switch Press the START switch to run the program again from the beginning 4 30 Basic Operation TOS6200A 6210 eee 4 7 6 Ending the Program To exit the program mode and return to normal status press the MAIN key This turns off the LED for the AUTO key and redisplays the MAIN screen TOS6200A 6210 Basic Operation 4 31 4 8 4 9 4 32 Key Lock The key lock function protects accidental changing of the test conditions Press the SHIFT LOCAL KEY LOCK key combination pressing the LOCAL key with the SHIFT key held down to lock the panel settings In this case only the START and STOP switches are available on the front panel When key lock is in effect KEY LOCK is indicated on the LCD To cancel key lock press the SHIFT LOCAL KEY LOCK keys again READY EA 50Hz KNA oF OAoFF AON 25 0a 70 1002 60 0s KEY LOCK Checking the Test Conditions This tester checks if the values set as the test conditions are valid or not If an invalid value is set the tester displays the cause of it on the LCD informing you that testing cannot be conducted unless it is changed The following four causes are displayed Peruo enina Cause o
84. ent function to VLOW Example When the lower reference value is 3 0 V and the lower limit judgment function is ON 3 00 0 is returned UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value GPIB and RS 232C 6 21 UPPER UPP Sets a resistance value based upper reference value or inquires about its set value When you perform sampled voltage value based judgment use of this setting com mand causes resistance value based judgment to be automatically selected Message Command message UPP lt NR2 gt Query message UPP Program data Set value 0 001 to 1 200 TOS6200A default is 0 001 0 001 to 0 600 TOS6210 default is 0 001 Resolution 0 001 Unit OHM Response Returns the upper reference value to UPP Example When the upper reference value is 0 1 Q 0 100 is returned UP lt LOW blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In
85. erence value a FAIL status may occur OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD 4 4 Basic Operation TOS6200A 6210 4 2 2 Test Frequency Select the frequency of the test current 50 or 60 Hz MAIN READY EEH Eor oF Timer ON 25 0 0 1002 60 0 Q US FRE OWER OFFSET Belz TIMER CE You can set the test frequency using the SHIFT F1 key combination pressing the F1 key while holding down the SHIFT key Pressing SHIFT F1 toggles between 50 Hz and 60 Hz settings You can also use the AV lt P keys to move the cursor to the test frequency indi cation With the cursor at the test frequency indication use the rotary knob to set Turning the knob clockwise 60 Hz Turning the knob counterclockwise 50 Hz 4 2 3 Upper Reference Value If the measured value exceeds the set reference value the test is judged FAIL E Selection of the judgment method Select resistance value based judgment or sampled voltage value based judgment Press the SHIFT and F4 keys together to switch between judgment methods Each time you press the SHIFT and F4 keys the upper reference value alternates between a resistance value and voltage value Resistance value based judgment Sampled voltage
86. erts a step in a program and sets a memory number for the step During step insertion the interval time is set to 1 0 s Message Command message PIN lt program number gt lt step number gt lt memory number gt e Program data lt program number NR1 gt lt step number NR1 gt lt memory number NR1 gt Set value 0 to 99 Resolution 1 NOTE e You cannot skip numbers while setting step numbers You must either insert a new step in a program or add it to the end of a list of steps e Up to 500 steps can be allotted to a program For example if 100 steps each are allotted to programs 0 to 4 no steps can be allotted to program 5 Example To assign memory number 5 to step between 9 and 10 in program num ber 1 PIN 1 10 5 TOS6200A 6210 GPIB and RS 232C 6 33 PRGNAME PNAM Assigns a name to a program up to 12 characters or inquires about the program name Message Command message PNAM lt program number gt lt program name gt Query message PNAM lt program number gt e Program data lt program number NR1 gt Set value 0 to 99 Resolution 1 e Program data lt program name gt Set value Maximum number of characters 12 ASCII Code 20H to 7EH 22H 27H 2CH and 40H may not be used See Appendix A 2 ASCII Codes 20H to 7EH Example To assign a name of TEST1 to program number 1 PNAM 1 TEST1 Response Returns the name of the program in response to PNAM lt program number gt
87. eso Function and response data 1 2 Set value lution Unit 1 CLS Clears the status byte register event status register AKA device status register protection register fail register invalid setting register and error register 2 ESR Returns the value of the event status register then AKA clears it 3 IDN Returns the tester model name and ROM version Viv 4 RST Initializes the tester to factory shipped settings Note vV v that interface settings are not initialized 5 SRE 0 to 255 Setting for the service request enable register xX x 6 SRE Returns the value of the service request enable register V 7 STB Returns the value of the status byte register AKA 8 BUZZERVOL 1 to 10 1 Setting for the buzzer volume XIX BVOL 9 BUZZERVOL Returns the value set for the buzzer volume Viv BVOL 10 CLR Clears the input buffer and has it wait for a device mes V V sage Equivalent to DCL and SDC 11 COMMENT COM 20H to 7EH lst comment memo line ASCII codes X X and cannot 20H to 7EH 2nd comment memo line be used in comments 20 characters maxi 20H to 7EH 3rd comment memo line iain 12 COMMENT COM Returns the comment memo contents VARA 13 CONTACTCHECK O 1 OFFION Setting for contact check XIX CCH Test starts when a load is connected 14 CONTACTCHECK Returns the ON OFF status for the contact check Viv CCH 15 CONTRAST CON 0 to 10 1 Setting for contrast XIX 16
88. et value 0 to 10 default is 6 Resolution 1 Example CON 5 Response Returns the set value of contrast in response to CON Example When contrast is set to 3 A value of 3 is returned DOUBLEACTION DAC Sets ON OFF for start double action or inquires about ON OFF status Message Command message DAC 0 1 OFF ON Query message DAC Program data Set value 0 OFF Start double action OFF default 1 ON Start double action ON Example DAC 0 Response Returns the set value of start double action in response to DAC Example When the start double action has been set to ON A value of 1 is returned TOS6200A 6210 GPIB and RS 232C 6 15 FAILMODE FMOD Sets ON OFF for the fail mode or inquires about ON OFF status Message Command message FMOD 0 1 OFF ON Query message FMOD Program data Set value 0 OFF Fail mode OFF default 1 ON Fail mode ON Response Returns the ON OFF status of the fail mode in response to FMOD Example When fail mode is ON A value of 1 is returned MEASMODE MMOD Sets or inquires about the measurement mode Message Command message MMOD NORM MAX Query message MMOD Program data Set value NORM Normal measurement mode NORMAL default MAX Measurement mode that holds the maxi mum value Response Returns the measurement mode in response to MMOD Example When the measurement mode is NORM A value of NORM is returned 6 16 GPIB and RS
89. etting Step number Program display Program status Program name Setting display window Program number Repeat setting BGO Tis 00 UNTITLED NAME SETIR CURRENT 30 0A_50Hz LOW UP 0 0020 0 0100 TIMER 10 0s OFFSET 0 0020 Deletes a program step Inserts a program step Setting a Program Name Enter the name of a program to create up to 12 characters as follows 1 2 e gt Basic Operation Press the SHIFT F1 key combination pressing the F1 key with the SHIFT key held down to move the cursor to the program name Use the lt gt keys to move the cursor to a location below the field where a character is to be entered Use the rotary knob to select the desired characters You can enter ASCII codes 20H to 7EH as characters see Appendix A 2 Press the SHIFT and F1 keys together to complete setting a program name TOS6200A 6210 Setting a Memory Number and Interval NOTE e When TIMER in test conditions of the set memory number is set to OFF the pro grammed testing is not completed The step is completed by pressing the STOP switch but the program cannot proceed to the next step For each step set the memory number of the test conditions to use and the interval time up to the next step The program will perform testing in the order of the step numbers Once the cursor is positioned at the step number scroll through values with the rotary knob
90. f Invalid Value the Event of Invalid Setting OVER VOLT OVER VA Setting of output out of the operation range OVER RESI UP lt LOW Upper reference value lt lower reference value Basic Operation TOS6200A 6210 C 4 9 1 Setting Output out of the Operation Range The testers meet the following test current setting range when the output is within the maximum rated output and the resistance is such that voltage at the output termi nal is 5 4 V or below TOS6200A 3 0 Aac to 31 0 Aac TOS6210 6 0 Aac to 62 0 Aac The following figures show the operation range of the testers If a test condition out of this range is set the LCD displays the cause of it Upper reference value Upper reference value Q TOS6200A 6210 4 5 A TOS6200A Operation Range 0 8 0 6 OVER VOLT 0 4 27 7 A 0 194 Q OVER VA 0 2 ee 30 A 0 166 2 0 10 20 25 30 Test current A 12 1 0 TOS6210 Operation Range 0 84 OVER RESI 0 64 0 4 OVER VOLT 40 7 A 0 132 Q A 0 2 oM OVERVA C60 A 0 061 Q 40 50 Test current A 60 Basic Operation 4 33 TT OVER VOLT 4 34 OVER VA If a setting meeting the following equation a setting exceeding the operation range is made the READY indication in the upper right of the LCD changes to blink OVER VOLT informing you that testing cannot be conducted under the cur rent conditions Test current value x upper reference v
91. gram number Resolution 1 Response Returns the number of steps in the program in response to PTOT lt NRI1 gt Example When a program 1 with 50 steps is inquired about by a PTOT 1 A value of the 50 is returned The total number of steps for programs is limited to 500 To check the total number of steps get the number of steps for each program with a PTOT and sum the num bers of steps GPIB and RS 232C 6 35 6 4 Registers The following shows the structure of status data OVER over UP RESI VA ian z x a gt OR Invalid setting register Read using INV 7 5 UPPER LOWER FAIL FAIL TR E E a S N A Fail register Read using FAIL Device status register Read using DSR Each bit of each register indicates that it is set when it is 1 and reset when 0 The contents of the enable register are not backed up Status byte Service request register i issued Mis EE 1 pj MSS j t 4 7 gd Read using STB Service request enable register Initial value 70H Set using SRE Read using SRE 6 36 GPIB and RS 232C TOS6200A 6210 Status Byte Register Service Request Enable Register Bit Descriiption Not used in the tester 6 RQS Request Indicates that a service request has been issued Reset when read using a serial poll Standard Event Status Bit MSS
92. hapter 1 General 1 1 1 1 Overview of the Manual 1 2 1 2 Introduction and Features 1 3 1 3 Options 1 6 Chapter 2 Installation and Preparation for Use 2 1 2 1 Unpacking Checks 2 2 2 2 Precautions for Installation 2 3 2 3 Connecting the AC Power Cord 2 4 2 4 Connecting the Test Leads 2 5 2 4 1 Supplied Test Lead TL11 TOS TL12 TOS 2 5 2 4 2 Optional Test Probe LP01 TOS LP02 TOS 2 7 2 4 3 Other Leads 2 8 2 4 4 Measurements Using Four Terminals 2 9 2 4 5 Measurements Using Two Terminals 2 9 2 4 6 Connecting to the DUT 2 10 2 5 Preliminary Inspection 2 11 Chapter 3 Part Names and Functions 3 1 3 1 Front Panel 3 2 3 2 RearPanel 3 6 Chapter 4 Basic Operation 4 1 4 1 Turning onthe power 4 2 4 2 Setting the Test Conditions 4 3 4 2 1 Test Current 4 4 4 2 2 Test Frequency 4 5 4 2 3 Upper Reference Value
93. ic Operation TOS6200A 6210 Entering Comments You can enter up to 20 characters per line x 3 lines worth of comments ASCII codes 20H to 7EH see Appendix A 2 1 If COMMENT is not indicated on the LCD press the F5 NEXT function key to display the SYSTEMS screen The display can also be switched by pressing the SHIFT and 4 P keys together 2 Use the AW lt gt keys to move the cursor to the position where you wish to enter a comment 3 Use the rotary knob to select characters SYSTEM 3 COMMENT Eo lt PREV gt TOS6200A 6210 Basic Operation 4 21 4 5 Interface Setup Press the SHIFT SYSTEM I F key combination pressing the SYSTEM key with the SHIFT key held down turns on the LED for the SYSTEM I F key lights up and displays the interface setup screen INTERFACE You can set the following items in the INTERFACE screen GPIB address RS 232C protocol e Communication rate e Data length e Parity bit e Stop bit INTERFACE GPIB ADDRESS _3 PEED 19200 PARITY NONE 8bit STOP 2bit S DATA GPIB SPEED DATA PARITY STOP 4 5 1 GPIB Address Set the GPIB address of the tester in the range from 0 to 30 NOTE e The GPIB address set is not effective until the tester is restarted 1 Press the F1 GPIB key or use the AW lt 4 P keys to move the cursor to GPIB ADDRESS 2 Use the rotary knob to set the GPIB address 4 22 Basic Operation TOS6200A 6210 4 5 2 RS 232C Proto
94. igh temperature Testing from the protective conductor terminal of the AC power inlet Connect one of the test leads to the protective conductor terminal of the AC power inlet of the DUT connect the other test lead to a test point A E Testing from the protective conductor terminal on the enclo sure Connect one of the test leads to the protective conductor terminal of the DUT con nect the other test lead to a test point 2 10 Installation and Preparation for Use TOS6200A 6210 NOTE Testing from the ground contact of the AC power cord Connect one of the test leads to the ground contact of the AC power cord of the DUT connect the other test lead to a test point e Some safety standards specify excluding the resistance value of the AC power cord protective ground wire from testing Check the appropriate safety standard to determine if this is the case 2 5 Preliminary Inspection TOS6200A 6210 Always inspect the following four points before testing e Check that the test lead covers are free of cracks or tears e Check that there are no breaks in the test leads e Short circuit the ends of the test leads and test at a specified current to check for abnormalities e Perform the test with the OUTPUT terminals opened This test must result in a FAIL judgement Installation and Preparation for Use 2 11 2 12 Installation and Preparation for Use TOS6200A 6210 TOS6200A 6210 Chapter 3 Part N
95. ill go out approximately a half second after the STOP key is pressed Pressing the SHIFT and F3 keys together allows you to set double action Pressing the SHIFT F3 keys toggles between ON and OFF settings Here appears to the left of DOUBLE ACTION When is displayed to the left of DOUBLE ACTION you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF ON OFF for Contact Check With CONTACT CHECK set to ON the tester can start testing by monitoring cur rent flow through the OUTPUT terminals When you press the START switch with the OUTPUT terminals opened a TEST indication appears on the LCD and the TEST LED on the front panel blinks and the tester enters current monitoring status When the probe contacts the DUT and causes current to flow the TEST LED on the panel lights and the tester begins test ing continuing the test until the set time elapses or the STOP switch is pressed Pressing the SHIFT and F4 keys together allows you to set the contact check Press ing the SHIFT F4 keys toggles between ON and OFF settings Here appears to the left of CONTACT CHECK When gt is displayed to the left of CONTACT CHECK you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF Z CAUTION e After testing starts sparking will occur if the probe is separated from the TOS6200A 62
96. ind any misplaced or missing pages in this manual it will be replaced If the manual gets lost or soiled a new copy can be provided for a fee In either case please contact your Kikusui agent or distribu tor and provide the Kikusui Part No given on the cover After you have finished reading manuals store them so that you can use it for reference at any time Disposing of used Kikusui products in the EU Under a law adopted by member nations of the European Union EU used electric and electronic products carrying the symbol below must be disposed of separately from general household waste This includes the power cords and other accessories bundled with the products When disposing of a product subject to these regulations please follow the guidance of your local authority or inquire with your Kikusui distributor agent where you purchased the product The symbol applies only to EU member nations a Disposal outside the EU When disposing of an electric or electronic product in a country that is not an EU member please contact your local authority and ask for the correct method of disposal The company names and product names that appear in this manual are the trademarks or registered trade marks of the respective manufacturers Reproduction and reprinting of this operation manual whole or partially without our permission is prohib ited Both unit specifications and manual contents are subject to change without notice Copyrigh
97. ing nine items in the SYSTEM screen e Setting the measurement mode MAX NORMAL e Setting the PASS hold time e ON OFF for momentary e ON OFF for fail mode e ON OFF for double action e ON OFF for contact check e Setting the buzzer volume e Setting the contrast e Entering comments SYSTEM 1 eat ae MEAS MODE NORM E FAIL MODE PASS HOLD 10 0s EL I DOUBLE ACTION EL CONTACT CHECK MEAS PASS lt NEXT gt Setting the Measurement Mode MAX NORM Select a measurement mode for resistance NORM Normal measurement mode MAX Retains a peak value 1 Press the F1 MEAS key or use the AW lt gt keys to move the cursor to MEAS MODE 2 Use the rotary knob to select either MAX or NORM Turning the knob clockwise MAX Turning the knob counterclockwise NORM Setting the PASS Hold Time TOS6200A 6210 Set a hold time for PASS judgment between 0 2 s and 10 0 s resolution 0 1 s or set to HOLD When PASS HOLD is set to HOLD the tester retains the PASS judgment until you press the STOP switch 1 Press the F2 PASS key or use the AW lt 4 gt keys to move the cursor to PASS HOLD 2 Use the rotary knob to set a hold time for a PASS judgment Basic Operation 4 17 ed ON OFF for Momentary When MOMENTARY is set to ON the tester performs a test only as long as the START switch remains depressed Pressing the SHIFT and F1 keys together allows you to set the momentary setting Pressing the SHIFT F1 keys togg
98. ion technology equipment Safety Part1 general requirements Type test Routine test Main test points A Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Protective conductor terminal or protective grounding pin Test current If the rating of the test circuit is 16 A or less 1 5 times the test circuit rating If the rating of the test circuit is more than 16 A 2 times the test cirsuit rating 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Allowable resistance value 0 1 Q or less See Remarks Test time 60 sec 2 minutes Remarks e The test voltage must be 12 V or less e The voltage drop in the protective bonding conductor e Calculate a resistance value from the voltage drop must not exceed 2 5 V e In measurements of resistance do not include the In measurements of resistance do not include the value for the AC power cord s protective grounding value for the AC power cord s protective grounding wire wire IEC 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements Type test Routine test Main test points A Between the following sections of class I devices requiring grounding Between all accessible conducting parts of class I devices requiring grounding Protective conductor terminal or
99. is enables the instrument to perform tests in production lines that require reduced cycle times CH1 Current waveform TOS6210 cire AT e Compact and lightweight A new high efficiency power supply achieving a power conversion efficiency of 65 and large output TOS6200A 150 VA TOS6210 220 VA makes possible a tester that is remarkably compact and lightweight about half the size and weight of our conventional testers e Excellent measurement accuracy The tester is equipped with an ohmmeter of 2 of reading 0 003 Q that cal culates resistance values based on measured current and voltage e Offset canceling function The tester has an offset canceling function that cancels values for contact resis tance at alligator clip connections the contact resistance of measuring leads in measurements using two terminals and other resistance components e Contact check function The tester is provided with a contact check function that verifies the connection of the DUT by current detection before initiating testing e Voltage judgment function This function allows either a resistance value or a voltage drop value voltage between the SAMPLING terminals to be selected as the reference value for judg ment criteria It also allows voltage drop value based testing to be conducted which is required by safety standards such as UL 60950 1 and IEC 60950 1 e Simple operations Tester functions are fast and easily controlled with a
100. l sectional area of this wire is inadequate for such currents and burning may result Z CAUTION This product carries a large current and consequently generates a strong magnetic field Make sure that no articles that may be affected by mag netic fields are located near the test leads or current output lines For example images on a CRT positioned close by may be significantly distorted 2 4 1 Supplied Test Lead TL11 TOS TL12 TOS 1 Remove the short circuit bars connecting the OUTPUT and SAMPLING terminals TOS6200A N Connect the current output line on the crimp terminal side of the test lead black or white to the LOW side of the OUTPUT terminals con nect the voltage measurement line on the banana plug side to the LOW side of the SAMPLING terminals Check that the connections are secure TOS6200A 6210 Installation and Preparation for Use 2 5 Connect the current output line on the crimp terminal side of the test lead red to the HIGH side of the OUTPUT terminals connect the volt age measurement line on the banana plug side to the HIGH side of the SAMPLING terminals Check that the connections are secure AN NINE Improper terminal connections can result in inaccurate measurements and burns or injury resulting from heat generated by contact resistance at the terminals Connecting example of TOS6200A Connect the alligator clip of the test lead black or white to the protec tive conductor termina
101. l of the DUT gt 5 Connect the alligator clip of the test lead red to a test point of the DUT For details see 2 4 6 Connecting to the DUT CAUTION Make sure that the alligator clip connections are secure Improper connections may result in clip disconnection causing sparking and potentially damaging the DUT 2 6 Installation and Preparation for Use TOS6200A 6210 2 4 2 Optional Test Probe LP01 TOS LP02 TOS e Never connect the voltage measurement cable thin wire of the optional LP0O1 LP02 TOS test probe to the OUTPUT terminals Its nominal sec tional area is inadequate for such currents and burning may occur e The rated current of the LPO1 TOS and LP02 TOS test probes are up to 30 A and 60 A respectively Do not attempt to pass a current exceeding the rated current e Improper terminal connections can result in inaccurate measurements and burns or injury resulting from heat generated by contact resistance at the terminals Turn off the POWER switch of the Tester Remove the short circuit bars connecting the OUTPUT and SAMPLING terminals Connect the LOW test lead to the LOW terminal of the Tester Connect the each cable of the test probe to the HIGH and REMOTE ter minal of the Tester To SAMPLING a LOW terminal Ka Pe Ee A 9 TOS6210 To OUTPUT LOW terminal To the REMOTE terminal o SAMPLING HIGH terminal To OUTPUT HIGH terminal TOS6200A 6210 Installation and Preparation f
102. les between ON and OFF settings Here appears to the left of MOMENTARY When P is displayed to the left of MOMENTARY you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF OFF ON SN STEM co MEAS MODE NORM GJ FAIL MODE PASS HOLD TOOS 1 DOUBLE ACTION EJ CONTACT CHECK MOMEN FAIL DOUBLE CONTACT TARY MODE ACTION ON OFF NOTE Releasing the START switch when MOMENTARY is set to ON is the same as pressing the STOP switch If the step interval has been set to HOLD for pro grammed automatic testing the program cannot proceed to the next step ON OFF for Fail Mode With FAIL MODE set to ON FAIL judgment and protection status cannot be can celled by a stop signal from the remote control you can still cancel by pressing the front panel STOP switch Pressing the SHIFT and F2 keys together allows you to set the fail mode Pressing the SHIFT F2 keys toggles between ON and OFF settings Here appears to the left of FAIL MODE When P is displayed to the left of FAIL MODE you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF 4 18 Basic Operation TOS6200A 6210 ON OFF for Double Action When DOUBLE ACTION is set to ON you must press the START key within approximately a half second after the STOP key is pressed to start testing The READY indication w
103. lt test current value gt lt upper reference value gt lt lower refer ence value gt lt test time gt lt test frequency gt lt lower limit judgment gt lt offset gt lt timer gt e Program data Set the memory contents in the following order Parameter Set value Fes Unit tion Memory no 0 to 99 1 lt NRI gt ASCII code maximum Memory name ae et number of characters 12 Test current value 6 0 to 62 0 0 1 A lt NR2 gt Upper reference value 0 01 to 5 40 0 01 V lt NR2 gt Lower reference value 0 01 to 5 40 0 01 V lt NR2 gt 0 3 to 99 9 0 1 s Test time lt NR2 gt 100 to 999 1 s Test frequency 50 60 Hz 0 OFF OFF of lower limit judg ment lower limit judgment ON of I Faia LON of lower limit judg ment FF FF of offset Offset 0 0 OFF of offse 1 0N ON of offset f 0 OFF OFF of timer Timer E lt E t aE EO 1 0N ON of timer 6 30 GPIB and RS 232C TOS6200A 6210 1 22H 27H 2CH and 40H may not be used NOTE e All parameters must be entered even when the lower limit judgment is set to OFF Enter any value into the lower reference value field the minimum value for example Example To set memory name TEST1 test current 10 A upper reference value 5 00 V lower reference value 0 05 V test time 0 3 s test frequency 50 Hz lower limit judgment OFF offset OFF and timer OFF to memory no 01 VMEM 1 TEST1 10 0 5 00 0 05
104. message SIL 0 1 Query message SIL Program data Set value 0 Return an acknowledgement message 1 Do not return an acknowledgement mes sage default Response The set value for the SILENT message is returned to SIL Example If settings are made so that an acknowledgment message will not be returned the message 1 is returned TRM Used to set the response terminator then inquire about the set value it Note that the GPIB uni line message EOI is effective only in GPIB communication Message Command message TRM 0 1 2 3 Query message TRM Program data Set value 0 CR LF EOI default 1 LF EOI 2 EOI 3 CR EOI Response The response terminator currently set is returned to TRM Example If the response terminator is set at LF EOI the message 1 is returned 6 12 GPIB and RS 232C TOS6200A 6210 E 6 3 2 System Related Messages This subsection explains the device messages for items to be set on the tester SYS TEM screen BUZZERVOL BVOL TOS6200A 6210 Sets or inquires about the buzzer volume Message Command message BVOL lt NR1 gt Query message BVOL Program data Set value 1 to 10 default is 4 Resolution 1 Example BVOL 2 Response Returns the buzzer set volume in response to BVOL Example When the volume is set to 3 A value of 3 is returned GPIB and RS 232C 6 13 COMMENT COM Inputs comments or inquires about its contents This message is
105. n intuitive control method that s easy to pick up even for first time users For example test conditions are set simply by selecting an item displayed on the LCD with the cursor keys and turning the rotary knob to set select a value Any items you wish to set up can be assigned to the function keys TOS6200A 6210 TOS6200A 6210 e Stores up to 100 types of test conditions The tester allows you to store and name up to 100 test conditions involving param eters such as test current determined resistance value and test time For example you can store test conditions for a specific safety standard under the name of the standard or store test conditions under the name of the destination of the DUT When test conditions need to be modified due to changes in the destination of the product or revised safety standards you can recall a set of test conditions simply by entering a memory number making necessary modifications to the pre existing standard Assigning specific names allows test conditions to called up by name This func tion is available through both the front panel and the remote control e Programming of test conditions A combination of stored test conditions allows automatic execution of tests con sisting of several programs of up to 100 steps each Although the total number of steps is limited to 500 100 types of programs can be stored and recalled from the front panel or the remote control e GPIB and RS 232C interface
106. n response to LOW Example When the lower reference value is 0 5 Q and the lower limit judgement is OFF A value of 0 500 0 is returned UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value VLOWER VLOW TOS6200A 6210 Sets a sampled voltage value based lower reference value and ON OFF of the lower limit judgment function or inquires about the ON OFF status of the lower limit judgment function When you perform resistance value based judgment use of this setting command causes sampled voltage value based judgment to be automatically selected Message Command message VLOW lt NR2 gt 0 1 OFF ON Query message VLOW e Program data lt NR2 gt Lower reference value Set value 0 01 to 5 40 default is 0 01 Resolution 0 01 Unit V e Program data 0 1 OFF ON Lower limit judgment function Set value 0 OFF Lower limit judgment function OFF default 1 ON Lower limit judgment function ON Example When setting the lower reference value to 3 0 V and the lower limit judgment function to ON VLOW 3 0 1 Response Returns the lower reference value and the ON OFF status of the lower limit judg m
107. nce value a FAIL status may occur 6 18 GPIB and RS 232C TOS6200A 6210 OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD FREQUENCY FREQ Sets the test frequency or inquires about its set value Message Command message FREQ 50 60 Query message FREQ Program data Set value 50 50 Hz default 60 60 Hz Message Returns the set value of test frequency in response to FREQ Example When the test frequency is 50 Hz A value of 50 is returned RJUDGE RJUD Sets ON OFF of resistance value based judgment or inquires about its ON OFF sta tus Message Command message RJUD 0 1 OFF ON Query message RJUD Program data Set value 0 OFF Resistance value based judgment OFF Sampled voltage value based judgment 1 ON Resistance value based judgment ON default Response Returns the ON OFF status of resistance value based judgment to RJUD Example When resistance value based judgment is ON 1 is returned NOTE e RJUD ON and VJUD OFF are the same setting RJUD OFF and VJUD ON are the same setting TOS6200A 6210 GPIB and RS 232C 6 19 VJUDGE VJUD Sets ON OFF of sampled voltage value based judgment or inquires about its ON OFF status Message Command message VJUD
108. nel used to control testing start and stop or to monitor the status of the tester SIGNAL 1 0 LINE VOLTAGE RANGE 170 250 MARK INDICATE WHEN IS MARK Fig 5 2 SIGNAL I O Connector Connector on the rear panel Omron Corp XM3B 2522 D SUB 25 pin female connector Screw M2 6 x 0 45 Complies connector plug D sub 25 pin male with fix screw M2 6 To avoid malfunctions caused by noise use shielded type D sub 25 pin connectors and a cable that is 2 5 m or less in length For information about how to obtain replacement parts contact your Kikusui agent or distributor For information about how to use these components see the OMRON Corporation catalogs Wire and tool that are necessary to make the connection Single wire 0 32 mm AWG28 to 0 65 mm AWG22 in Wire diameter Twisted wire 0 32 mm AWG22 to 0 08 mm AWG28 Wire stripper A wire stripper that matches the wires listed above TOS6200A 6210 REMOTE and SIGNAL I O 5 3 S 5 2 1 SIGNAL I O Connector Specifications E Input signal Active low control input High level input voltage 11 to 15V Low level input voltage 0 to 4V Low level input current 5 mA maximum Input time width 5 ms minimum E Output signal Open collector output Output withstand voltage 30 Vdc Output saturation voltage Approximately 1 1 V at 25 C Maximum output current 400 mA total E Pin
109. ns the ON OFF status of the offset cancel function in response to OFF Example When offset cancel function is ON A value of 1 is returned TIMER TIM Sets or inquires about the test time and the timer ON OFF setting Message Command message TIM lt timer gt 0 1 OFF ON Query message TIM e Program data lt timer NR2 gt Test time Set value 0 3 to 999 default is 1 0 Resolution 0 3 to 99 9 0 1 100 to 999 1 Unit s Program data 0 1 OFF ON Timer function s ON OFF Set value 0 OFF Timer function OFF default 1 ON Timer function ON Even when the timer function is set to OFF you must enter a test time In this case enter any value Example maximum value Example TIM 999 0 Response Returns the test time and ON OFF status for the timer function in response to TIM Example When the test time is 60 s and the timer function is ON A value of 60 0 1 is returned 6 24 GPIB and RS 232C TOS6200A 6210 E START STAR Starts testing While a test program is running it shifts the program from the step suspended due to a HOLD setting in the interval to the next step This command message is valid only in the test conditions set up MAIN offset measurement OFFSET or program AUTO screens Switch screens using the FUNCTION message Message Command message STAR STOP Stops a test or cancels fail pass hold and protection status Message Command message STOP TOS6200A 6210 GPIB and RS 232C 6
110. nsmission within 10 characters after receiving a DC3 Fig 6 2 Control of transmission between the RS 232C terminal and the tester TOS6200A 6210 GPIB and RS 232C 6 3 6 2 Message and Terminator This section provides terminology and details concerning communication between the personal computer controller and the tester devices 6 2 1 Messages Information sent and received between the controller and the device is referred to as a device message Device messages include commands sent from the controller to the device and responses sent from the device to the controller Each message consists of a message header and data sections Command Commands include settings and queries Setting Used to execute a specified function of a device and to alter settings Query Used to inquire about the settings and status of a device A query ends its message with the question mark at the end Response Messages sent from the device to the controller or another device are responses A response tells the controller the status of the device or a measured value 6 4 GPIB and RS 232C TOS6200A 6210 Writing messages NOTE e Provide a space ASCII 20h between the message header and the data F Message header Space ASCII 20h J Data gt e When there is more than one piece of data connect them using ASCII 2Ch Message header
111. number Panel memory name MAIN 00 UNTITLED EEA oF oF OMEN OoFF 25 0a 0 1002 60 0s CURRENT LOWER UPPER TIMER On shipment from the factory settings corresponding to a variety of safety standards are written to memory For these settings see Appendix A 3 Initial Settings of the Memory Basic Operation TOS6200A 6210 4 6 1 Storing in the Panel Memory NOTE TOS6200A 6210 e To store test conditions first determine the memory number then enter the name as shown below Moving the cursor to the memory number after setting a name restores the entered name to the previous name Neg Pt S gt Press the MAIN key to display the MAIN screen and set test conditions Press the RECALL STORE key with the SHIFT key held down This displays the indication STO UNTITLED to the right of the screen title Use the rotary knob to set the memory number from 00 to 99 to which test conditions are to be stored Press the key to move the cursor to UNTITLED Use the rotary knob to enter a memory name ASCII code characters from 20 H to 7EH are valid See Appendix A 2 Press the ENTER key to store the test conditions to this memory number Moving the cursor to another area before pressing the ENTER key will abort the storage operation After the conditions are stored the letters STO will change on the LCD to MEM WANE Eo 1EC60204 1 G eNSOHZ oN SoN TIMER ON 10
112. of set reference values 4 2 Basic Operation TOS6200A 6210 4 2 Setting the Test Conditions NOTE TOS6200A 6210 E Test Conditions setup screen The test conditions are set in the test conditions setup screen MAIN If another screen is displayed press the MAIN key The MAIN screen appears on the LCD and the LED on the MAIN key lights E Moving to a desired item Use the AV lt 4 P keys to move the cursor to a desired item If functions are displayed above the F1 to F5 keys they may be used to move a cur sor directly to a desired item Holding down with the SHIFT key press any of keys F1 to F5 to activate the operation indicated above the key E Settings corresponding to safety standards At factory shipment settings corresponding to various safety standards are written to memory For the memory see 4 6 Panel Memory and Appendix A 3 Initial Settings of the Memory Also for the safety standards see A 4 Summary of the Safety Standards for Earth Continuity Testing e A 4 Summary of the Safety Standards for Earth Continuity Testing is a sum mary of the safety standards Before performing actual testing check the test con ditions match your appropriate safety standard Basic Operation 4 3 4 2 1 Test Current Set the maximum current value flowing through the DUT as follows TOS6200A 3 0 A to 31 0A TOS6210 6 0 A to 62 0 A resolution 0 1 A READY GECI50Hz oF oF TIMER 0N
113. on effi ciency of 90 3 Output transformer This step down transformer generates a rated output of 6 V 25 A TOS6200A 6 V 40A TOS6210 for which the secondary side is approximately 6 V when the pri mary side is 30 V TOS6200A 6210 Appendix A 1 4 Current transformer This transformer voltage converts the output current and delivers the converted out put to the current control circuit 5 Output current control circuit Sends detected output current information to the power amplifier circuit for constant current flow at the output terminals It also DC converts the detected output current and displays averaged data as measurement values on the LCD 6 Output voltage control circuit Sends the detected output voltage to the power amplifier circuit for constant voltage at the output terminals It also DC converts the detected output voltage and displays averaged data as measured values on the LCD 7 CPU circuit Controls the output current output voltage resistance value pass fail judgment test duration buzzer and others based on input information through panel key opera tions the REMOTE terminal SIGNAL I O connector GPIB connector or RS 232C connector Also handles signal output to and communications with external devices A 2 ASCII Codes 20H to 7EH A 2 NOTE Appendix eek E ee ol H1ISS456R 7898 5 JAECIEFGHI I POURS TU Wes YZ abode fahi Par Ss Lunas a a a ST TOS6200A 621
114. or Use 2 7 2 4 3 Other Leads PANNING If you use a lead wire other than those supplied with the product select wires of the nominal sectional areas meeting the test current Z CAUTION e To avoid generating excessive heat at the connections use crimp termi nals appropriate for the sectional area of the current output line Select wires on the basis of the following criteria Test Current 1 Required Nominal Sectional Areas of Wire I1 lt 30A 5 5 mm or more 30 lt I lt 60A 14 mm or more Resistance values with respect to the nominal sectional areas of wires are as follows Use lead wires within a total lead length of 10 m or less Nominal Sectional Areas of Wire Resistance Value per Meter 5 5 mm 3 5 mQ 14 mm2 1 5 mQ 2 8 Installation and Preparation for Use TOS6200A 6210 2 4 4 Measurements Using Four Terminals Four terminal measurements allow the tester to measure the resistance of the DUT excluding the minute resistance of the leads contact resistance of the OUTPUT ter minals and other non essential characteristics OUTPUT LOW HIGH Remove the short circuit bars connecting the OUT PUT and SAMPLING terminals and connect the leads Sampling the voltage between A and B allows the tester to measure the resistance between A and B without interference from the effects of contact resis tance rl to r8 and resistance components R1 to R4 of the leads r1 to r8 Contact resistance R
115. played while PASS is dis played When the timer is OFF The test continues as long as the measured value meets the conditions set for a PASS judgment To stop the test press the STOP switch If the test is terminated by pressing the STOP switch no judgment is returned for the measured value and PASS is not displayed E FAIL judgment If the lower limit judgment function is ON and the measured value falls outside the range between the upper and lower reference values the tester returns a FAIL judg ment When the lower limit judgment function is OFF the tester returns a FAIL for the measured value if the value exceeds the upper reference value MAIN 4 FAIL GAs Aor oF MAON Ia Sep 0 1400 08s The 4 FAIL appears in the upper right part of the LCD when the measured value is below the lower reference value and the FAIL appears in the same part of the LCD when the measured value is above the upper reference value The FAIL LED indicator also lights and the buzzer sounds To remove a FAIL judgment press the STOP switch The measurement result is displayed until you press the STOP switch In case of FAIL the test duration indicates the elapsed time regardless of the timer ON OFF setting 4 16 Basic Operation TOS6200A 6210 k _ __ eee 4 4 System Setup Press the SYSTEM key to display the system setup screen SYSTEM The LED on the SYSTEM key will also light You can set or enter the follow
116. pper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the setting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD 4 6 Basic Operation TOS6200A 6210 Sampled voltage value based judgment Set the upper reference value in the range of 0 01 V to 5 40 V resolution 0 01 V READY GGEI50Hz Aor oF TIMER 0 25 0a 7 2 50v 60 0s CURRENT LOWER UPPER TIMER gt N 3 Press the F3 UPPER key if the upper reference value is not displayed on the LCD You can also use the AV lt 4 gt keys to move the cursor when the upper reference value is displayed Use the lt gt keys to move the cursor to the desired digit Use the rotary knob to set an upper reference value UP lt LOW blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the
117. red values of the tester in response to MON in the following order For resistance value based judgment Values of device status register DSR Measured voltage value VDATA unit V Measured current value IDATA unit A Maximum measured resistance value RDATA unit Q Normal measured resistance value RDATA unit Q Elapsed time or Remaining time TIME unit s Returns the elapsed time if the timer is OFF Returns the remaining time if the timer is ON Example When the device status register TEST and TEST ON bit 2 3 are 1 measured voltage value 4 50 V measured current value 25 0 A maxi mum measured resistance value 0 182 measured resistance value 0 180 Q and elapsed time 5 0 s A value of 12 4 50 25 0 0 182 0 180 5 0 is returned For sampled voltage value based judgment Values of device status register DSR Measured resistance value RDATA unit Q Measured current value IDATA unit A Maximum measured voltage value VDATA unit V Normal measured voltage value VDATA unit V Elapsed time or Remaining time TIME unit s Returns the elapsed time if the timer is OFF Returns the remaining time if the timer is ON Example When the device status register TEST and TEST ON bit 2 3 are 1 measured resistance value 0 180 measured current value 25 0 A maximum measured voltage value 4 55 V measured resistance value 4 50 Q and elapsed time 5 0 s A value of 12 0 180 25 0 4 5
118. rent error 4 40 Output voltage limitation 4 39 OVER HEAT 4 37 4 38 OVER LOAD 4 38 Overheating protection 4 38 Overload protection 4 38 P Panel memory 4 24 Parity 4 23 PASS hold time 4 17 PASS judgment 4 15 4 30 PASS FAIL Judgment During Program Execution 4 30 Pause time 4 37 POWER 3 2 Preliminary inspection 2 11 Program 4 27 Program name 4 28 Program screen 4 28 Protection fuction 4 36 Protection status 4 36 R RC01 TOS 1 6 1 7 RC02 TOS 1 6 l 2 Index Ready status 4 14 Rear panel 3 6 Recalling a panel memory and program 5 7 Recalling the memory 4 26 Recalling the program 4 28 REMOTE 3 3 5 1 Remote control box 1 6 REMOTE terminal 5 2 Repeat setting 4 29 Rotary knob 3 5 RS 232C 3 6 Running the program 4 30 S SAMPLING 3 3 Sefety standards 4 3 Setting the test conditions 4 3 Setting the test current value 4 4 SHIFT 3 5 SIGNAL I O 3 6 4 40 5 1 START 3 2 START signal 5 6 Starting atest 4 14 5 6 STOP 3 2 Stop Bit 4 23 Storing in the memory 4 25 Strobe signal 5 7 Suspending the program 4 30 SYSTEM 4 17 SYSTEM I F 3 4 System setup 4 17 T Test conditions setup screen 4 2 Test current 4 4 Test frequency 4 5 Test leads 2 5 Test probe 1 7 2 7 Test time 4 11 Time limitation with respect to output 4 37 Timer 4 11 TL11 TOS 2 2 2 5 TL12 TOS 2 5 Turning on the power 4 2 TOS6200A 6210 U Unpacking 2 2 UP lt LOW 4 35 Upper reference value 4 5 V VOLT LI
119. rop If the rating of the circuit under test exceeds 16 A The voltage drop of protective bonding conductors must not exceed 2 5 V Test time Remarks Rating of the circuit under test is 30 A or less 2 minutes Rating of the circuit under test is over 30 A to 60 A inclusive 4 minutes Rating of the circuit under test is over 60 A to 100 A inclusive 6 minutes Rating of the circuit under test is over 100 A to 200 A inclusive 8 minutes Rating of the circuit under test is over 200 A to 500 A inclusive 10 minutes e The test voltage should be 12 V or less e In measurements of resistance do not include the value for the AC power cord s protective grounding wire e Exercise care so that the test results are not affected by the contact resistance between the end of a measuring probe and the metal part being tested Electrical Appliance and Material Safety Law of Japan Type test Routine test Main test points A Between all accessible conducting parts requiring grounding B Grounding terminal or grounding pin for a power plug Test current Allowable resistance value 15A See Remarks 0 1 Q or equivalent provided that the test current is 15 A Test time Not specified Remarks The test voltage must be 30 V or less The measured voltage drop must be 1 5 V or less TOS6200A 6210 Appendix A 7 A 8 Appendix TOS6200A 6210 A AC LINE 3 6 AC power cord 2 2 Accessories 2 2
120. rting a Test To begin the test To begin testing press the START switch while the MAIN screen indicates ready In the ready status the upper right part of the LCD indicates READY MAIN EEs Oor OEF ammon W 25 04 wwr 0 0029 60 0s CURRENT LOWER UPPER TIMER When the test starts When the test starts the LCD screen changes to display the following During testing TEST appears in the upper right part of the LCD and the TEST LED lights up MAIN EEAsoHz Aor oF EMAON SCHOO ee 1 4 25 0A 0 1200 DISP The time indicated after start of the test differs with the timer function set to ON or OFF When the timer is ON The time remaining of the set time is indicated When the timer is OFF The elapsed test duration is indicated Note When the time exceeds 999 seconds 999 blinks 4 14 Basic Operation TOS6200A 6210 NOTE Changing the test current during the test You can change the test current with the rotary knob during a test Note that the value should fall within the upper and lower limits The test current cannot be changed if the key lock function is activated e Changing the test current when the resistance value is close to the upper reference value may precipitate a FAIL status Switching the screen during the test During testing you can change the screen display as follows using the F5 DISP key Standard display Large numbers display TEST lt GGECNSOHz K
121. s K RET Causes the program to return to the beginning of the steps and repeat the test Basic Operation 4 29 4 7 3 Running the Program NOTE e Releasing the START switch when momentary is ON is equivalent to pressing the STOP switch If a step interval has been set to HOLD in programmed automatic testing the program cannot proceed to the next step Program execution is performed in the program screen AUTO In the program screen the cursor cannot be moved to any item other than the pro gram number MO GEE 05 KIKUSUI TEST NAME UNTITLED ewes osv g 9 9S 0 NEWCH 30 0A 0 0200 10 0s TOTAL 10 gt Press the AUTO key to display the program screen AUTO N Specify the number of a program to recall run using the rotary knob In this case the name of the selected program is displayed to the right of the program number 3 Press the START switch to run the program During the test the tester indicates TEST on the upper right corner of the LCD and the TEST LED indicator lights up A running step will be displayed in reverse video 4 7 4 Suspending the Program Press the STOP switch to halt testing during program execution Press the START switch again to run the program from the beginning 4 7 5 PASS FAIL Judgment During Program Execution E PASS judgment PASS judgment is made with respect to the entire program only when the setting for program repeat is END At the
122. s The tester is provided with standard GPIB and RS 232C interfaces It is therefore not necessary to buy additional GPIB and RS 232C boards An interface cable and PC or sequencer allows remote control of test conditions such as test current determined resistance value and testing time Measured val ues and test results can also be read back e Supplied test leads The tester comes with alligator clip test leads letting you start testing immedi ately e Memo function The tester has a memo function that can store up to 20 characters per line on 3 lines which can be used to store serial numbers calibration dates and or com ments General 1 5 a 1 3 Options The following options are available for the tester E RC01 TOS RC02 TOS Remote Control Box When connected to the REMOTE terminal on the front panel remote control boxes are used to control tester start stop functions The RCO1 TOS has one START switch while the RCO2 TOS has two START switches For the RC02 TOS a test starts only when both switches are pressed simultaneously Functions OPERATE switch Test switches are enabled only when this switch is set to the ON position When it is set to the OFF position a test in progress will be stopped START switch With the OPERATE switch set to ON and the tester in ready status press this switch to start testing STOP switch Used to shut off output voltage or cancel a FAIL status has the same function as the STOP
123. s 10 of the set value for current when the measured value is not judged FAIL during a test the output current error function is tripped and the CURR ERROR indication is blinked on the LCD WAN CURR ERROR GEH oF oF MMNEGION 25 0a 0 2000 60 0s CURRENT LOWER UPPER TIMER If the output terminal voltage exceeds 5 6 V due to the connected load the current will decrease which may cause the tester to enter protection status To clear this protection press the STOP switch 4 40 Basic Operation TOS6200A 6210 4 11 Initialize NOTE TOS6200A 6210 e Initializing clears the contents of the programs stored in memory Before initial ization make sure that the data in memory can be erased safely Settings corresponding to the various safety standards are stored in memory For information on these settings see Appendix A 3 Initial Settings of the Memory Press the POWER switch with the SHIFT key held when starting the tester This restores tester settings to factory set values Press the SHIFT key until the charac ters KIKUSUI ELECTRONICS CORP disappear E Factory shipped settings TOS6200A TOS6210 Test conditions set up screen MAIN Test current CURRENT 3 0A 6 0A Frequency FREQ 50 Hz Lower limit judgment LOWER OFF Lower reference value LOWER eee 0 01 V 0 100 O Upper reference value UPP
124. scription Source handshake SH1 All functions operable Acceptor handshake AH1 All functions operable Talker T6 All functions operable except for the talk only function Extended talker TEO No functions operable Listener L4 All functions operable except for the listen only function Extended listener LEO No functions operable Service request SR1 All functions operable Remote local RL1 All functions operable Parallel poll PPO No functions operable Device clear DC1 All functions operable Device trigger DTO No functions operable Controller Co No functions operable Electrical interface E1 Open collector TOS6200A 6210 Specifications 8 5 8 3 General Specifications Item TOS6200A TOS6210 Environment Operating environment Indoor use Overvoltage Category II Insulation resistance Warranty Temperature 5 C to 35 C 41 F to 95 F range Humidity 20 rh to 80 rh non condensing Operating Temperature 0 C to 40 C 32 F to 104 F range Humidity 20 rh to 80 rh non condensing Storage Temperature 20 C to 70 C 4 F to 158 F range Humidity 90 rh or less non condensing Altitude Up to 2000 m Power requirement Allowable voltage range 85 Vac to 250 Vac penser reed RE At rated load 280 VA max 420 VA max Allowable frequency range 47Hz to 63Hz 30MQ min 500 Vdc between AC line and chassis Withstanding voltage Earth continuity 1390
125. se Returns the contents of the fail register to FAIL Example If Bit 2 UPPER FAIL of the fail register is set 4 is returned INVALID INV Used to inquire about the contents of the invalid setting register For details on the invalid setting register see 6 4 Registers Message Query message INV Response Returns the contents of the invalid setting register to INV Example If Bit 0 OVER VOLT of the invalid setting register is set 1 is returned PROTECTION PROT Used to inquire about the contents of the protection register For details on the protection register see 6 4 Registers Message Query message PROT Response Returns the contents of the protection register to PROT Example If Bit 2 OVER LOAD of the protection register is set 4 is returned TOS6200A 6210 GPIB and RS 232C 6 11 SILENT SIL Used in control via RS 232C to specify whether to return an acknowledgment mes sage to a message divided by the response terminator Also used to inquire about the set value that specifies whether to return an acknowledgment message As an acknowledgment message either OK or ERROR is returned If an acknowledgment message is to be received the RS 232C must be set at full duplex communication Full duplex communication The transmission of data in two directions simultane ously For full duplex settings see the manual for your PC Message Command
126. sor at the OFFSET indication use the rotary knob to set Turning the knob clockwise ON Turning the knob counterclockwise OFF 4 12 Basic Operation TOS6200A 6210 Measurement of an offset value TOS6200A 6210 F Connect the lead wires whose resistance components are to be mea sured to the OUTPUT terminals Short circuit the ends of the leads connected to the LOW and HIGH ter minals of the OUTPUT terminals Press the SHIFT MAIN OFFSET keys press the MAIN key while holding down the SHIFT key to invoke the offset measurement screen OFFSET In the OFFSET screen the test current test frequency and timer indicate the values shown before switching screens N eg READY ate 50Hz MISION 25 04 0 0030 60 0s CURRENT TIMER gt If necessary set test current test frequency and timer values When READY ready status is displayed in the OFFSET screen press the START switch This begins offset measurement jn TEST EEA 50Hz Eon 250a 0 0020 25s When you press the STOP switch or when the time set in the timer elapses the tes ter stores the offset value of that time in memory When offset measurement ends the tester reverts to ready status Press the MAIN key to display the MAIN screen Check that the offset function is ON then begin the test To check the offset value display the OFFSET screen by pressing the MAIN OFF SET key again while holding down the SHIFT key
127. switch located on the tester RCO1 TOS RCO02 TOS 200mm W x 70mm H x 39mm D 330mm W x 70mm H x 39mm D 1 6 General TOS6200A 6210 E LP01 TOS LP02 TOS Test Probe This probe lets you use the switches located on the probe to control tester starting test stopping test operations Connect it to the OUTPUT and REMOTE terminals on the tester s front panel Maximum rating LPO1 TOS 30A LP02 TOS 60A Cable length 2m Accessory LOW Test Lead LP01 TOS LP02 TOS 2 m LP02 TOS 28 mm W x 45 5 mm H x 226 mm D 28 mm W x 45 5 mm H x 226 mm D LOW Test Lead TOS6200A 6210 General 1 7 1 8 General TOS6200A 6210 Chapter 2 Installation and Preparation for Use Describes the steps from unpacking to installation to preparation required before switching on POWER TOS6200A 6210 2 1 2 1 Unpacking Checks Upon receiving the product make sure the package contains the necessary accesso ries and that the product has not been damaged during transportation If any damage or imperfection is found contact Kikusui distributor agent The power cord that is provided varies depending on the destination for the product at the factory shipment Pi TEn S AC power cord 1 Rated voltage 250 Vac Rated voltage 250 Vac Rated voltage 125 Vac PLUG CEE7 7 PLUG GB1002 PLUG NEMA5 15 85 AA 0005 85 10 0790 85 AA 0003 EN Installed between the OUTPUT and SAMPLING terminals
128. t 2015 Kikusui Electronics Corporation A Safety Symbols For the safe use and safe maintenance of this product the following symbols are used throughout this manual and on the product Under stand the meanings of the symbols and observe the instructions they indicate the choice of symbols used depends on the products Aoh Indicates that a high voltage over 1000 V is used here Touching the part causes a possibly fatal electric shock If physical contact is required by your work start work only after you make sure that no voltage is output here Indicates an imminently hazardous situation which if ignored will BANGER result in death or serious injury N WARNING Indicates a potentially hazardous situation which if ignored could result in death or serious injury AN CAUTION Indicates a potentially hazardous situation which if ignored may result in damage to the product and other property S Shows that the act indicated is prohibited Is placed before the sign DANGER WARNING or CAUTION to emphasize these When this symbol is marked on the product see the relevant sections in this manual Protective conductor terminal Chassis frame terminal On supply Off supply In position of a bi stable push control H plo 6 Out position of a bi stable push control TOS6200A 6210 Safety Symbols 1 Safety Symbols 1 C
129. ter 2 Measurement range 0 001 Q to 1 200 Q 0 001 Q to 0 600 Q Resolution 0 001 Q Offset cancel function 0 000 O to 1 200 Q Offset ON OFF function provided 0 000 Q to 0 600 Q Offset ON OFF function provided Accuracy 2 of reading 0 003 Q Hold function The resistance measured at the end of test is held during the PASS or FAIL inteval Pa ss fail judgment function 3 Resistance value based judgment Window comparator system If a resistance value equal to or greater than the upper reference value is detected a FAIL determination is returned If a resistance value equal to or less than the lower reference value is detected a FAIL determination is returned If a resistance value has been judged as FAIL the tester shuts off the output and generates a FAIL signal If the set time elapses without abnormalities the tester shuts off the output and generates a PASS signal Setting range for the upper refer ence value UPPER 0 001 Q to 1 200 Q 0 001 Q to 0 600 Q Setting range for the lower refer ence value LOWER Resolution 8 2 Judgment accuracy Specifications 0 001 Q to 1 200 Q 0 001 Q 2 of UPPER 0 003 Q 0 001 Q to 0 600 Q TOS6200A 6210 Item TOS6200A TOS6210 Pass fail judgment function continued 3 ment Sampled voltage value based judg Window comparator system If a voltage
130. th an out put signal Relay 400 mA or less COM Tso V or less Example of getting the L level of digital signal R This example gets the L level of digi A tal signal with respect to an output sig nal U a L when output signal is produced COM 730 V or less 5 8 REMOTE and SIGNAL I O TOS6200A 6210 Pt Chapter 6 GPIB and RS 232C Describes the device messages used to create a program for remote control of the tester via GPIB or RS 232C e To avoid electric shocks always turn off the power supply of the related equipment when connecting or disconnecting a cable from the interface connector TOS6200A 6210 6 1 6 1 Interface This tester is provided with two interfaces GPIB and RS 232C If the tester is to be remotely controlled one of them must be used 6 1 1 GPIB Interface To use the GPIB interface set a GPIB address on the tester To set a GPIB address see 4 5 Interface Setup GPIB cables are available from Kikusui Contact Kikusui distributor agent GPIB cable 1 m code 92080 GPIB cable 2 m code 92070 GPIB cable 4 m code 92090 6 1 2 RS 232C Interface To use the RS 232C interface make the following settings For settings see 4 5 Interface Setup e Communications rate e Data length e Parity bit e Stop bit Control communication via RS 232C using flow control or acknowledgment mes sages One way transmission
131. turned 6 28 GPIB and RS 232C TOS6200A 6210 6 3 5 Memory Related Messages This subsection describes device messages associated with memory for test condi tions and their storage in memory On shipment from the factory settings corresponding to various safety standards are written to memory For information on these settings see Appendix A 3 Initial Settings of the Memory MEMORY MEM Sets memory contents according to resistance value based judgment or inquires about memory contents Messages Command message MEM lt memory no gt lt memory name gt lt test current value gt lt upper reference value gt lt lower refer ence value gt lt test time gt lt test frequency gt lt lower limit judgment gt lt offset gt lt timer gt Query message MEM lt memory no gt e Program dataSets the memory contents in the following order Parameter 29t value neou nit TOS6200A TOS6210 tion Memory no 0 to 99 1 lt NR1 gt ASCII code maxi Memory name 20H to 7EH mum number of characters 12 Test current value 3 0 to 31 0 6 0 to 62 0 0 1 A lt NR2 gt Upper reference 0 001 to 0 001 to value 1 200 geog SONL OEM e Lower reference 0 001 to 0 001 to value 1 200 aoa d CPR ORM Re 3t 1 Test time eee eNR2 gt 100 to 999 1 s Test frequency 50 60 Hz Ea 0 OFF OFF of lower limit lower limit judgment jud t judgmen 1 ON ON of lower limit judgment FF
132. upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESI blinks on the LCD A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Test cannot begin under the current conditions Change the setting referring to OVER RESI in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing TOS6200A 6210 If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD Basic Operation 4 7 4 2 4 Lower Reference Value If the measured value is less than the set reference value the test is judged FAIL You can select whether to make lower limit judgment To perform lower limit judg ment set the LOWER indication to ON in the lower reference value setup screen ON OFF of Lower Limit Judgment To also use the lower reference value for judgment of the test results set the LOWER indication to ON
133. ve the cursor when setting test conditions or other parameters Pressing the AW key with the SHIFT key held down allows you to change the LCD contrast Pressing the lt 4 gt key with the SHIFT key held down activates a function moving the system screen backward PREV or one page forward NEXT 16 Indicators e TEST This LED indicates that testing is underway Blinks for contact checks when the contact check is set to ON standby e PASS This LED gives the test result When the test result has been judged as PASS this LED lights up For tests that do not use the timer function a pass fail judgement is not made e FAIL This LED gives the test result When the test result has been judged as FAIL this LED lights up e PROTECTION This LED indicates that an internal protection function has been tripped For the protection function see 4 10 Protection Fuction 17 LOCAL KEYLOCK Pressing this key while the tester is being controlled remotely through the GPIB or RS 232C interface restores local control Pressing this key with the SHIFT key held down under local control activates the key lock function In the key lock status KEYLOCK appears on the LCD Under remote control the LED to the right of this key lights 18 Rotary knob In ready status Used to set test conditions and other parameters displayed on the LCD During testing Used to change the test current TOS6200A 6210 Part Names and Functions 3 5 3 2 Rear
134. voltage exceeding this limit 3 2 Part Names and Functions TOS6200A 6210 5 SAMPLING These voltage input terminals are used to connect voltage measuring wires for four terminal measurements A CAUTION The maximum input voltage between the SAMPLING terminals is 10 Vac 10Vdc or less Do not apply external voltage exceeding this limit 6 LCD Displays information including the range of set values and measured values 7 Feet Used to raise the front panel of the tester to get a better view of the LCD screen or improve the operability of the keys For usage of the feet see 2 2 Precautions for Installation 8 REMOTE This terminal is used to connect an optional remote control box or dedicated test probe 9 Function keys Provide functions corresponding to the F1 to F5 menus displayed on the LCD TOS6200A 6210 Part Names and Functions 3 3 16 Indicators TEST PASS FAIL PROTECTION 10 SYSTEM I F B fe cy caer eee Gea 17 LOCAL KEYLOCK 11 MAIN OFFSET gt OFFSET IPF KEY LOCK 12 MEMORY Baan MEMORY ENTRY re RECALL ENTER 13 AUTO EDIT eI ees oy N 14 SHIFT 15 CURSOR Fig 3 2 Setup keys example of TOS6210 a k 10 SYSTEM I F This key is used to make the system settings of the tester Pressing this key causes its LED lights up and displays the system setup screen on the LCD SYSTEM Pressing this key
135. y number 51 PRGNAME PNAM 0 to 99 1 Program number x x 20H to 7EH Setting for program name maximum of 12 characters vu and cannot be used 52 PRGNAME 0 to 99 1 Returns the program name corresponding to the pro AKA PNAM gram number 53 PRGNEW PNEW 0 to 99 1 Clears the program corresponding to the program num X X ber 54 PRGRETURN 0 to 99 1 Program number XIX PRET O 1 OFFION Setting for program return OFF 0 END ON 1 RET 55 PRGRETURN 0 to 99 1 Returns the setting status corresponding to the program V PRET number 56 PRGTEST PTES 0 to 99 1 Recalls a program XIX 57 PRGTOTAL 0 to 99 1 Returns the number of steps in the program corre AKA PTOT sponding to the program number 58 PROTECTION Returns the value of the protection register Viv PROT 6 42 GPIB and RS 232C TOS6200A 6210 Data Header Reso E Function and response data 1 2 Set value lution Unit 59 RDATA RDAT Returns a measured resistance value Vio 60 RECALL REC 0 to 99 1 Recalls memory contents x x 61 RJUDGE RJUD O 1 OFFION ON OFF of resistance value based judgment XIX 62 RJUDGE RJUD Returns the ON OFF status of resistance value based V V judgment 63 SILENT SIL o i Switching of acknowledge message during RS 232C XIX communications 64 SILENT SIL Returns the value specified by SILENT AKA 65 STA
136. your Kikusui distributor agent E AC power cord Check for tears in the cable coating looseness and fracture of the plug and break age of the cable E Test leads Check the cable coating for tears fissures and breakage 7 2 Maintenance TOS6200A 6210 7 3 Checking and Replacing the Fuse e To avoid electric shock always turn off the POWER switch and unplug the AC power cord from an electrical outlet before performing inspections or replacing the fuse e To avoid electric shock make sure that the replacement fuse is of the cor rect shape rating and characteristics for tester specifications Never use a fuse having a different rating never short circuit the fuse holder 1 Turn off the POWER switch and unplug the AC power cord from the electrical outlet 2 Disconnect the AC power cord from the AC LINE connector on the rear panel 3 Use a screwdriver to remove the fuse holder as shown in Fig 7 1 Fig 7 1 Removing the Fuse Holder FUSE 250V UL198G IEC60127 6 3 A SLOW 6 3 A T NOTE e UL and IEC standards provide different designations for pre arcing time current char acteristics of fuses Use a fuse that complies with one or both of these standards e The supplied fuses comply with both standards TOS6200A 6210 Maintenance 7 3 7 4 7 5 7 4 Replacing the Cooling Fan and Backup Battery e Since replacement of the cooling fan or backup battery involves removing the cover

User`s Manual - Kikusui Electronics Corp.

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