AC Line Filters Installation Instructions
Contents
1. 12 0 47 Dimensions are in mm in 113 44 gt 25 25 09 25 9 erts 0 9 AC Line Filters 7 AC Line Filters Dimensions 2090 U XLF HV330 and 2090 XXLF X330B 4 studs required A c B for back mounting Line Detail A 8 2 studs required Nylon for side mounting Nut 2 Bushing Plain Washer 2 X Detail A M5 Stud Set earth terminals are M5 H Cat No mm in 11 0 338 145 29 5 16 0 204 40 0 2090 UXLF HV330 0 4 13 3 5 7 1 1 0 63 8 0 1 6 15 0 330 14 2 155 20 0 32 5 195 65 0 2090 XXLF X3308 gg 130 61 09 Tan 05 Publication 2090 IN013B EN P January 2007 8 AC Line Filters AC Line Filter Dimensions 2090 UXLF HV 350 2090 X XLF 375 2090 XXLF 375B and 2090 XXLF 3100 4 studs required for back mounting dual keyway Nylon Nut 2 Bushin H g Washer 3 e 2 J Detail A M6 Stud Set earth terminals are M8 M6 4 studs required for side mounting Cat No B Jem mm in 578 618 230 2090 UXLF HV350 22 7 24 3 3 35 20 9 0 2090 XXLF 375 646 686 192 1 4 0 8 262 2090 XXLF 375B 25 4 27 0 7 5 10 3 741 785 215 30 21 5 275 29 2 30 9 8 4 1 2 0 85 10 8 Cat No 578 2090 UXLF HV350 22 7 35 70 2090 XXLF 375 646 1 4 2 7 2090 XXLF 375B2. AB Installation Instructions AC Line Filters Description Cat No Description Cat No 2090 UXLF 106 2090 XXLF TC316 2090 UXLF 110 2090 XXLF TC350 Single phase 2090 UXLF 123 2090 XXLF TC365 250 300 2090 UXLF 132 2090 XXLF TC3100 2090 UXLF 136 500 520V 2090 XXLF TC3150 2090 XXLF TC116 2090 XXLF TC3200 2090 UXLF 336 Three phase 2090 XXLF 3100 2090 XXLF TC3250 250V ac 2090 UXLF 350 AboutThis Publication This publication contains installation instructions for ac line filters used with Rockwell Automation servo drive systems Included are mounting and wiring instructions and mounting dimensions For product specifications refer to the Kinetix Motion Control Selection Guide publication GMC SG001 Publication 2090 IN013B EN P January 2007 2 AC Line Filters Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment mu
3. 25 4 6 741 80 2090 XXLF 3100 29 2 a 3 1 Publication 2090 0138 January 2007 AC Line Filters 9 AC Line Filter Dimensions 2090 XXLF TC316 2090 XXLF TC 350 2090 XXLF TC365 and 2090 XXLF TC 3100 Cat No 2090 XXLF TC316 2090 XXLF TC350 2090 XXLF TC365 2090 XXLF TC3100 Cat No 2090 XXLF TC316 2090 XXLF TC350 2090 XXLF TC365 2090 XXLF TC3100 Allen Bradley RFI FILTERS ___ __ NEG NE NN mm in 230 50 25 215 200 9 0 1 96 m 0 98 8 46 7 87 15 150 5 08 35 56 45 5 90 240 95 90 75 223 210 9 45 3 74 3 54 2 95 8 78 8 27 mm in 47 10 55 39 M6x25 oa 021 59 1 53 43 5 5 Publication 2090 IN013B EN P January 2007 10 AC Line Filters AC Line Filter Dimensions 2090 XXLF TC3150 2090 XXLF TC3200 and 2090 XXLF TC3250 330 12 9 Dimensions are in mm in 43 5 1 7 04 11 0 43 Recommended Torque for Bus Bar 24 Nm 212 Ib in AC Line Filter Dimensions 2090 XXLF TC116 Dimensions are in mm in Publication 2090 IN013B EN P January 2007 AC Line Filters 11 Additional Resources The following documents contain additional information concerning related Allen Bradley products Resource Kinetix 2000 Multi axis Servo Drive User Manual publication 2093 UM001 Kinetix 6000 Multi axis Servo Drive User Manual publicati
4. Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures P EPEPEBPE Publication 2090 IN013B EN P January 2007 AC Line Filters 3 Before You Begin For general guidelines when laying out your panel and mounting your ac line filter refer to the System Design for Control of Electrical Noise Reference Manual publication GMC RMO001 For guidelines specific to your application refer to Additional Resources on page 11 for the user manual available for your servo drive To avoid personal injury or damage to equipment due to hazardous voltages ATTENTION aes e follow these guidelines when installing your ac line filter NEC and local regulations always take precedence e Disconnect mains power prior to installation e Verify that the rated voltage 1 compatible with the local supply voltage e Connect the earth ground connection first when making connections Remove corrosion oil or grease from bus bar mountings by scrubbing surfaces with a dry scrubbing pad Do not touch cleaned surfaces with bare hands to prevent further contamination TIP The Bulletin 2094 mounting brackets catalog number 2094 XNBRKT 1 are designed to save panel space by letting you mount the Kinetix 6000 power ra
5. ation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Publication 2090 IN013B EN P January 2007 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running 1 440 646 3223 Monday Friday 8am 5pm EST Please contact your local Rockwell Automation representative for any technical Outside United States support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shi
6. drive application Publication 2090 0138 January 2007 AC Line Filters 5 Product Dimensions Mounting dimensions for ac line filters are given on the following pages AC Line Filter Dimensions 2090 UXLF 106 2090 U XLF 110 2090 U XLF 123 2090 U XLF 132 2090 UXLF HV 323 5 0 20 Dimensions are in mm in M4 4 studs required 2090 UXLF 132 for back mounting Terminal Configuration 29 1 0 Line 25 1 0 Nut 2 PCB Board 07 0 27 M6 2 studs required for side mounting Plain Washer 2 Detail A M5 Stud Set earth terminals are M5 mm in 90 152 0 550 1180 1700 9 0 10 0 1520 920 250 eee 0 35 5 99 2 17 0 71 6 69 0 35 0 39 5 99 3 62 0 98 Em x 40 0 Pd 0 A 63 71 158 2090 UXLF 123 11 0 192 0 20 0 214 0 11 0 192 0 0 43 7 56 0 79 8 42 0 43 7 56 164 0 19 0 204 470 6 46 0 75 8 04 1 85 2090 UXLF HV323 Publication 2090 IN013B EN P January 2007 6 AC Line Filters AC Line Filter Dimensions 2090 UXLF 136 AC Line Filter Dimensions 2090 U XLF 336 and 2090 UXLF 350 Lr 12 Load Ge T Line 12 4 7 Detail A 43 230 9 0 Publication 2090 0138 January 2007 Radius 3 0 0 12 0 12 0 47 Detail A 12 0 47 Dimensions are in mm in Radius 3 0 0 12 12 0 47 Detail
7. il or line interface module LIM over the ac line filter Refer to the 2094 Mounting Brackets Installation Instructions publication 2094 IN008 for more information Publication 2090 IN013B EN P January 2007 4 AC Line Filters Installing the AC Line Filter Follow these steps to install your ac line filter 1 Determine the location for your ac line filter on the panel Refer to Additional Resources on page 11 for the user manual with specific information regarding your servo drive system layout Position the ac line filter as close to the drive as possible 2 Mount the ac line filter on the panel Refer to Product Dimensions on page 5 for mounting dimensions Use proper high frequency bonding techniques to improve overall system performance 3 Connect the ac line filter as shown in these examples Bonded Cabinet Ground Bar Ground Terminals 7 l Servo Drive Input Power Connections Three phase L2 AC Line Filter Line AC Mains Line Input Fusing Bonded Cabinet Ground Bar Servo Drive Input Power Connections Line AC Mains Line Input Fusing Ground terminal designators could also be or E E These examples show a three phase ac line filter Single phase ac line filter installation is similar For additional wiring information refer to the appropriate user manual for interconnect diagrams specific to your servo
8. on 2094 UM001 Kinetix 7000 High Power Servo Drive User Manual publication 2099 UM001 Ultra3000 Digital Servo Drive Installation Manual publication 2098 IN003 Ultrab000 Intelligent Positioning Drive Installation Manual publication 2098 IN001 Ultra1500 Digital Servo Amplifier User Manual publication 2092 UM001 Kinetix Motion Control Selection Guide publication GMC SG001 oystem Design for Control of Electrical Noise Reference Manual publication GMC RMO001 EMC Noise Management DVD GMC SP004 Rockwell Automation Configuration and Selection Tools website http ab com e tools Rockwell Automation Product Certification website http rockwellautomation com products certification National Electrical Code Published by the National Fire Protection Association of Boston MA You can view or download publications at Description Information on system layout including the ac line filter for your Kinetix motion control servo drive Kinetix motion control drive motor specifications combinations and accessories including ac line filters Information examples and techniques designed to minimize system failures caused by electrical noise Online product selection and system configuration tools including AutoCAD DXF drawings For declarations of conformity DoC currently available from Rockwell Automation An article on wire sizes and types for grounding electrical equipment http literature rockwellautom
9. pped from the manufacturing facility However if your product is not functioning it may need to be returned Contact your distributor You must provide a Customer Support case number see United States phone number above to obtain one to your distributor in order to complete the return process Outside United States Please contact your local Rockwell Automation representative for return procedure Allen Bradley Kinetix Rockwell Automation TechConnect Ultra1500 Ultra3000 and Ultra5000 are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2090 0138 January 2007 334021 02 Supersedes Publication 2090 IN013A EN P August 2006 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in the U S A
10. st satisfy themselves that each intended application of this equipment 1 acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT a that is critical for successful application and understanding of ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you to identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD
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