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Fisher FIELDVUE™ DVC6000 SIS Digital Valve

1. US CONNECTOR ARM A6536 1 _ If the unit does not calibrate refer to table 11 for error messages and possible remedies Once Auto Calibration is complete you will be asked to enter the desired stroke test speed default is 0 25 sec An additional automatic PST calibration is run to determine the default value or the partial stroke pressure limit for single 37 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 acting actuators this will be differential pressure for double acting and pressure set point for End Point Pressure Control When calibration is complete you are asked if you wish to adjust the relay double acting only Select yes to adjust the relay See Relay Adjustment below for information on adjusting the relay Table 11 Auto Calibrate Travel Error Messages Possible Problem and Remedy TIE The analog input signal to the instrument must be greater than 3 8 mA Adjust the current output Input current must exceed 3 8 mA for calibration from the control system or the current source to provide at least 4 0 mA The Instrument Mode must be Out of Service and the Protection must be None before the instrument can be calibrated For information on changing instrument protection and mode see the beginning of this section Place Out Of Service and ensure Calibrate Protection is disabled before calib The problem may be one or the ot
2. Travel Sensor Motion the Setup Wizard will ask if it can move the valve to determine travel sensor motion If you answer yes the instrument may stroke the valve the full travel span to determine travel sensor rotation If you 35 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 answer No then you will have to specify the rotation for increasing air pressure Determine the rotation by viewing the end of the travel sensor shaft Select Clockwise or Counterclockwise Travel Sensor Motion establishes the proper travel sensor rotation Determine the rotation by viewing the end of the travel sensor shaft from the perspective of the actuator For instruments with Relay A and If increasing air pressure at output A causes the shaft to turn clockwise enter Clockwise If it causes the shaft to turn counterclockwise enter Counterclockwise For instruments with Relay B If increasing air pressure at output B causes the shaft to turn counterclockwise enter Clockwise If it causes the shaft to turn clockwise enter Counterclockwise A WARNING Changes to the tuning set may cause the valve assembly actuator to stroke To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly Tuning Set there are twelve tuning sets to choose from Each tuning set provides a preselected value for the digital valve controller gain settings Tuni
3. Installing in a 2 Wire System Install the digital valve controller as described 26 Refer to the appropriate Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 0 20 mA or 0 24 VDC D103035X012 or 4 20 mA D103294X012 The check list contained in the appropriate document must be thoroughly reviewed and implemented as part of the safety lifecycle You are ready to perform Basic Setup and Calibration in the next section 30 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Basic Setup and Calibration Connecting the Field Communicator to the DVC6000 SIS Digital Valve Controller The Field Communicator may be connected to the 4 20 mA loop wiring or directly to the digital valve controller TALK terminals as shown in figure 15 If the Field Communicator is connected directly to the digital valve controller attach the clip on wires provided with the Field Communicator to the TALK terminals or the LOOP and terminals in the digital valve controller terminal box The TALK terminals are the same as the LOOP and terminals The Field Communicator may also be connected at the logic solver termination panel or if the LC340 line conditioner 0 24 VDC applications or the HF340 HART filter 4 20 mA applications is used at the COMM terminals per figure 21 Basic Setup Changes to the instrument setup may cause changes in the output pr
4. LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo gt 5 PmaxorPizPo Ci Ccable lt Ca Li Lcable lt La INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE ATEX APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWINGS GE60771 sheet 2 and 3 Rev B 54 Quick Start Guide D103307X012 Figure 32 Typical ATEX Nameplates AMB TEMP IP66 TO 80 C 30 145 VDC MAX PSI MAX SERIAL NO AMB TEMP IP66 30 VDC MAX 145 PSI MAX 0 SERIAL NO O amp a Figure 33 Typical IECEx Nameplate AMB TEMP IP66 TO 80 30 VDC MAX 145 PSI MAX Ex Ex nc SERIAL NO LCIE 02 6002 Ex ia T5 T6 Ga Ex ia Da INSTALL PER DWG INPUT DC LCIE 02 6001 Ex d T5 Tamb lt IP66 32VDC MAX 145 PSI MAX AMB TEMP TO 80 C CERT NO ia T5 Ta Ex d T5 Ta T5 Ta DVC6000 SIS Digital Valve Controller July 2013 FISHER CONTROLS INTL LLC MARHSHALLTOWN IOWA USA MFG LOCATION Ex 120 FISHER INTRINSICA
5. 1 When product is used with natural gas as the pneumatic medium the maximum working pressure of the natural gas supply shall be limited to 145 psi 2 When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class 1 Division 2 Group A B D location without the proper venting installation as per the manufacturer s instruction manual 3 The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact or friction 4 Parts ofthe enclosure are constructed from plastic To prevent risk of electrostatic sparking the plastic surface should only be cleaned with a damp cloth Refer to table 3 for additional approval information figure 30 for the FM loop schematic and figure 29 for a typical CSA FM nameplate Table 3 Hazardous Area Classifications FM United States Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating IS Intrinsically Safe Vmax 30 VDC Class 1 1 Division 1 GPA B C D E F G Imax 226 mA per drawing GE42819 Ci 5 nF Natural Gas Approved Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device XP Explosion proof Class Division 1 GP B C D NI Non incendive Class Division 2 GP A B C D DIP Dust Ignition proof Class II III Division 1 GP E F G S Suitable fo
6. Natural Gas Approved 213 G amp D T5 Tamb lt 80 C IP66 T6 Tamb lt 75 C Single Seal Device T5 Tamb lt 85 C IP66 T6 Tamb lt 80 C Single Seal Device Ex nCnL IIC T5 T6 T5 Tamb lt 80 C IP66 Dust T6 Tamb lt 75 C Single Seal Device Ex tD A22 IP66 T85 C Tamb lt 80 C Ex tD A22 IP66 T80 C Tamb x 75 Natural Gas Approved DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 IECEx Conditions of Certification Intrinsically Safe Flameproof Type n Ex ia Ex nC Ex d A WARNING Electrostatic charge hazard Do not rub or clean with solvents To do so could result in an explosion ExnC EXd Do not open while energized Refer to table 5 for additional approval information figure 34 for the IECEx loop schematic and figure 33 for a typical IECEx nameplate Table 5 Hazardous Area Classifications IECEx Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating Intrinsically Safe Ui 30 VDC Gas li 226 mA Ex ia IIC T5 T6 per drawing GE42990 Ci 5nF Natural Gas Approved Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C IP66 T6 Tamb lt 75 C Single Seal Device Flameproof Gas T5 Tamb lt 80 C IP66 Ex d IIC T5 T6 T6 Tamb lt 75 C Single Seal Device Natural Gas Approved Typen Gas T5 Tamb lt 80 C IP66 Ex nC IIC T5 T6 T6 Tamb lt 75 C Single Seal Device Natural Gas Approved Mounting Standard DVC6000 SIS Digital Valve C
7. Quick Start Guide July 2013 D103307X012 Product Description DVC6000 SIS digital valve controllers figure 1 are communicating microprocessor based current to pneumatic instruments The DVC6000 SIS digital valve controller monitors the health of final control elements and solenoid valves the primary function of the DVC6000 SIS digital valve controller is to actuate its pneumatic outputs in response to a demand signal from a logic solver which should move the valve to the configured safe state Using HART communications protocol the DVC6000 SIS allows easy access to information critical to process operation Figure 1 FIELDVUE DVC6030 SIS Digital Valve Controller Mounted on a Quarter Turn Actuator W8308 3 SIS Using DVC6000 SIS instruments permits partial stroking of the valve to minimize the chance of valve failure upon a safety demand and consequently the possibility of catastrophic situations A partial stroke test verifies valve movement with a small ramp to the input This ramp is small enough not to disrupt production but is large enough to confirm that the valve is working DVC6000 SIS instruments also provide state of the art testing methods which reduce testing and maintenance time improve system performance and provide diagnostic capabilities Using the HART protocol information from the field can be integrated into control systems or be received on a single loop basis Use of this Guide This quide describes how to inst
8. Time 30 0 Command 3 Trending Pressure For double acting actuators differential output pressure For single actuators actuator pressure Valve Set Point 100 if ZPC Open 0 if ZPC Closed Restart Travel Set Point 100 if ZPC Open 0 if ZPC Closed Self Test Shutdown 2 All Failures Disabled 1 Analog mode only DIP switch set to Pt Pt 2 Digital mode only DIP switch set to Multi 3 In firmware thru 6 this parameter is labeled Minimum Opening Time In firmware 10 and below this parameter should be set to zero 4 In firmware 3 thru 6 this parameter is labeled Minimum Closing Time In firmware 10 and below this parameter should be set to zero 5 Adjust to bar kPa or kg cm if necessary Non Typical Actuators Typically the Setup Wizard determines the required setup information based upon the actuator manufacturer and model specified However if you enter other for the actuator manufacturer or the actuator model then you will be prompted for setup parameters such as e Actuator Style select spring amp diaphragm piston single acting with spring piston double acting with spring e Valve Style select the valve style rotary or sliding stem e On Loss of Instrument Signal valve opens or closes the position of the valve open or closed when the electrical power to the instrument is removed Zero Power Condition ZPC is determined by relay and actuator action as shown in figure 27 e Feedback Connection sele
9. assist piston actuators Perform the following steps to confirm valve operation a Point to Point Mode DVC6000 SIS powered with 4 20 mA current source If the DVC6000 SIS is in series with a solenoid valve 1 Disconnect the power from the solenoid valve but maintain the 20 mA current to the digital valve controller The valve should move to its fail safe position 2 Maintain power to the solenoid valve and adjust the current to the digital valve controller from 20 mA to 4 mA The valve should move to its fail safe position 3 Remove power from the solenoid valve and adjust the current to the digital valve controller from 20 mA to 4 mA The valve should go to its fail safe position 44 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 If a solenoid is not used with the DVC6000 SIS 1 Adjust the current to the digital valve controller from 20 mA to 4 mA The valve should move to its fail safe position Note The above tests are applicable for single acting direct relays A and C If single acting reverse relay B is used adjust the current from 4 mA normal state to 20 mA trip state b Multidrop Mode DVC6000 SIS is powered by a 24 VDC power source If the DVC6000 SIS is pneumatically in series with a solenoid valve and shares a single power source Disconnect power to both devices The valve should go to its fail safe position If the DVC6000 SIS is pneumatically in series wit
10. loads the pin as shown in figure 10 Attach the digital valve controller to the actuator or positioner plate 8 Ifa travel indicator scale is included in the mounting kit attach the scale as described in the mounting kit instructions Figure 10 Positioning Travel Indicator Pin in the Feedback Arm Viewed as if Looking from the FIELDVUE DVC6030 SIS toward the Actuator HOLEA HOLE B INDICATOR PIN FEEDBACK ARM BIAS SPRING 48B4164 B Mounting for Remote Mount DVC6000 SIS Instruments Refer to the FIELDVUE DVC6000 SIS Digital Valve Controller for Safety Instrumented System Solutions instruction manual D103230X012 Mounting the 67CFR Filter Regulator 67CFR filter regulator when used with the DVC6000 SIS digital valve controllers can be mounted three ways Integral Mounted Regulator Refer to figure 11 Lubricate an O ring and insert it in the recess around the SUPPLY connection on the digital valve controller Attach the 67CFR filter regulator to the side of the digital valve controller Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator This is the standard method of mounting the filter regulator Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 11 Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 SIS Digital Valve Controller NV 67CFR CAP SCREWS O RING CT 1 gt APPLY LUBRICANT W8077 1 SIS SUPPLY CONNECTION Yoke Mou
11. 03307X012 Table 12 Specifications Available Configurations Valve Mounted Instruments DVC6010 SIS Sliding stem applications DVC6020 SIS Rotary and long stroke sliding stem applications over 102 mm 4 inch travel DVC6030 SIS Quarter turn rotary applications All units can be used in either 4 wire or 2 wire system installations DVC6000 SIS digital valve controllers must have the Safety Instrumented System Application SIS option Remote Mounted Instrument DVC6005 SIS Base unit for 2 inch pipestand or wall mounting DVC6015 Feedback unit for sliding stem applications DVC6025 Feedback unit for rotary or long stroke sliding stem applications DVC6035 Feedback unit for quarter turn rotary applications DVC6000 SIS digital valve controllers can be mounted on Fisher and other manufacturers rotary and sliding stem actuators Input Signal Point to Point Analog Input Signal 4 20 mA DC nominal Minimum voltage available at instrument terminals must be 10 5 VDC for analog control 11 VDC for HART communication Minimum Control Current 4 0 mA Minimum Current w o Microprocessor Restart 3 5 mA Maximum Voltage 30 VDC Overcurrent Protection Input circuitry limits current to prevent internal damage Reverse Polarity Protection No damage occurs from reversal of loop current Multi drop Instrument Power 11 30 VDC at approximately 8 mA Reverse Polarity Protection No damage occurs from reversal of loop current
12. 184 normal m hr 6 9 scfh The low bleed relay is the standard relay for DVC6000 SIS digital valve controllers used for On Off applications Performance may be affected in throttling applications Maximum Output Capacity 3 4 At 1 4 bar 20 psig supply pressure 10 0 normal 3 375 scfh At 5 5 bar 80 psig supply pressure 29 5 normal m hr 1100 scfh Independent Linearity 5 0 50 of output span 47 DVC6000 SIS Digital Valve Controller July 2013 Table 12 Specifications continued Electromagnetic Interference EMI Meets EN 61326 1 First Edition Immunity Industrial locations per Table 2 of the EN 61326 1 standard Performance is shown in table 1 3 below Emissions Class A ISM equipment rating Group 1 Class A Lightning and Surge Protection The degree of immunity to lightning is specified as Surge immunity in table 13 For additional surge protection commercially available transient protection devices can be used Vibration Testing Method Tested per ISA S75 13 Section 5 3 5 A resonant frequency search is performed on all three axes The instrument is subjected to the ISA specified 1 2 hour endurance test at each major resonance plus an additional two million cycles Input Impedance Point to Point only The input impedance of the DVC6000 SIS active electronic circuit is not purely resistive For comparison to resistive load specifications an equivalent impedance of 550 ohms may be use
13. 8100045 TkVGinetogroundonb each s 8 Specification limit 1 of span 1 A No degradation during testing B Temporary degradation during testing but is self recovering 2 Excluding auxiliary switch function which meets Performance Criteria B 49 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 27 FIELDVUE DVC6000 SIS Digital Valve Controller Failure Modes LOSS OF RELAY TYPE LOSS OF POWER PNEUMATIC SUPPLY Instrument goes to zero air Failure direction per Single Acting Direct Relay C output at port A actuator fail mode Instrument goes to full supply air n Double Acting Relay A output at port B A goes to zero air output Instrument goes to full supply air Failure direction per Single Acting Reverse Relay B output at port B SUCHEN IM RUM Related Documents Other documents containing information related to DVC6000 SIS digital valve controllers e FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System SIS Solutions Bulletin 62 1 DVC6000 SIS e FIELDVUE DVC6000 Digital Valve Controller Dimensions Bulletin 62 1 DVC6000 S1 e FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System SIS Solutions Instruction Manual D103230X012 e Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 0 20 mA or 0 24 VDC D103035X012 e Safety Manual for FIELD
14. AN Federal Service of Technological Ecological and Nuclear Inspectorate Russia GOST R Russian GOST R INMETRO National Institute of Metrology Quality and Technology Brazil KGS Korea Gas Safety Corporation South Korea KISCO Korea Industrial Safety Corporation South Korea NEPSI National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation China PESO CCOE Petroleum and Explosives Safety Organisation Chief Controller of Explosives India TIIS Technology Institution of Industrial Safety Japan Contact your Emerson Process Management sales office for classification certification specific information IEC 61010 Compliance Requirements Valve Mounted Instruments only Power Source The loop current must be derived from a Separated Extra Low Voltage SELV power source Environmental Conditions Installation Category I Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Table 12 Specifications continued Connections Remote Mounted Instruments Supply Pressure 1 4 NPT internal and integral pad for 27 rs ME S xg SUR mounting 67CFR regulator eedback Unit 1 3 kg 2 9 Ibs DVC6025 Feedback Unit 1 4 kg 3 1 Ibs Output Pressure 1 4 NPT internal a Tubing 3 8 inch recommended DVC6035 Feedback Unit 0 9 kg 2 0 Ibs Vent 3 8 NPT internal Electrical 1 2 NPT internal conduit connection M20 Options adapter optional Supp
15. ARTING POSITION OF THE ACTUATOR TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR COUNTERCLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE CLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT NOTE DVC6030 SIS TRAVEL COUNTS CLOCKWISE 3400 200 19B3879 A Figure 9 Explanation of FIELDVUE DVC6030 SIS Travel Indicator Starting Position and Movement if Counterclockwise Orientation is Selected for Travel Sensor Motion in ValveLink Software or the Field Communicator MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM DVC6030 SIS FEEDBACK OUTPUT A ARM MOVEMENT 19B3879 A STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI ACTUATOR SHAFEMOVEMENT STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IN THIS POSITION THE A HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING NOTE DVC6030 SIS TRAVEL COUNTS COUNTERCLOCKWISE 600 200 IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR CLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE COUNTERCLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT 15 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 7 Position the digital valve controller so that the pin on the travel indicator engages the slot in the feedback arm and that the bias spring
16. Actuator W9131 1 SIS Vent Personal injury or property damage can occur from cover failure due to overpressure Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover This unit vents the supply medium into the surrounding atmosphere When installing this unit in a non hazardous non classified location in a confined area with natural gas as the supply medium you must remotely vent this unit to a safe location Failure to do so could result in personal injury or property damage from fire or explosion and area re classification When installing this unit in a hazardous classified location remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and national codes rules and regulations 20 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Failure to do so when necessary could result in personal injury or property damage from fire or explosion and area re classification Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup In addition to remote venting of the unit ensure that all caps and covers are correctly installed Failure to do so could result in personal injury or property damage from fire or explosion and area re classification The relay
17. Actuators below for additional setup information 7 Enter the actuator size 8 Enter the relay type 9 Select whether the valve is open or closed under the zero power condition if prompted Note When completing steps 3 through 9 refer to table 8 for possible configurations for a digital valve controller operated by a 4 20 mA input current point to point mode and table 9 for possible configurations for a digital valve controller operated by a 0 24 VDC power supply multi drop mode 32 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Table 8 Possible Configurations for a FIELDVUE DVC6000 SIS Digital Valve Controller operated by 4 20 mA Setup Wizard Configuration Operating Conditions Status Monitoring Partial Stroke Zero Power Travel Set Common Application Less Common Application AorC Common Application Less Common Application Common Application Common Application Close 9 9 OS E Close Less Common Application Close 9 9 Se Close Open Less Common Application Table 9 Possible Configurations for a FIELDVUE DVC6000 SIS Digital Valve Controller operated by 0 24 VDC Setup Wizard Configuration Operating Conditions Status Monitoring Partial Stroke Zero Power Travel Set Common Application Less Common Application AorC Less Common Application ini 24 VDC Close Open Common Application Less Common Application Open C
18. C6010S DC6020S DVC6030S Vmax 30 VDC Imax 226 mA FM APPROVED BARRIER Ci 5nF Li 0 55 mH Pi 1 4W 1 5 CLASS 1 11 DIV 1 GROUPS A B C D E F G gt NOTE 1 3 4 5 6 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED VmaxorUizVocorUo lImaxorlizlscorlo PmaxorPizPo Ci Ccable Ca Li Lcable lt La INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE NEC NFPA70 AND ANSI ISA RP12 6 01 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM 5 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTION IF HAND HELD COMMUNICATOR OR MULTIPLEXER I
19. CE WITH THE NATIONAL ELECTRICAL CODE NEC NFPA70 AND ANSI ISA RP12 6 01 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM 6 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE CSA APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWING GE42818 Sheet 2 Rev E Sheet 8 Rev D Figure 29 Typical CSA FM Nameplate AMB CL DIV 1 GP BCD 5 6 CL DIV 2 GP ABCD 5 6 T5 Tamb 80 C FISHER CONTROLS INTL LLC TEMP ro 80 CL Il DIV 1 GP EFG 5 6 CL Il DIV 2 GP FG T5 T6 CL Ill T6 Tamb 75 C MARSHALLTOWN IOWA USA Ex ia INTRINSICALLY SAFE MFG LOCATION TYPE 4X IP66 CL DIV 1 GP ABCDEFG T5 T6 PER DWG GE42818 OR GE42819 30 VDC MAX T5 Tamb x 80 C T6 Tamb lt 75 C COMMUNICATION PROTOCOL 145 PSI MAX N C AUTION W ARNINGS o KEEP COVER TIGHT WHILE CIRCUITS ARE ALIVE APPROVED FACTORY SEALED eSUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY FISHER SEAL NOT REQUIRED 9 TO MANUAL FOR ADDITIONAL CAUTIONS WARNINGS SERIAL INPUT Nl o o fob QO GE56124 A 52 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 30 FM Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION N I CLASS I DIV 2 GROUPS A B C D DVC6010 DC6020 DVC6030 DV
20. Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 5 FIELDVUE DVC6020 SIS Digital Valve Controller Mounted on Rotary Actuators MACHINE SCREW CAP SCREW HEX SOCKET MOUNTING ADAPTOR CAP SCREW HEX SOCKET 29B1672 A MACHINE SCREW 29B2094 A TYPICAL MOUNTING WITH SHORT FEEDBACK ARM TYPICAL MOUNTING WITH LONG FEEDBACK ARM FISHER 1052 SIZE 33 ACTUATOR SHOWN FISHER 1061 SIZE 30 68 ACTUATOR SHOWN Refer to figure 5 for parts locations Refer to the following guidelines when mounting on rotary actuators 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while working on the equipment 2 Ifa cam is not already installed on the actuator install the cam as described in the instructions included with the mounting kit 3 If a mounting plate is required fasten the mounting plate to the actuator 4 For applications that require remote venting a pipe away bracket kit is available Follow the instructions included with the kit to replace the existing mounting bracket on the digital valve controller with the pipe away bracket and to transfer the feedback parts from the existing mounting bracket to the pipe away bracket 5 Apply anti seize to the p
21. HESS 145 PSI SEAL TEMP 52 C TO 85 C CONDITION NOT TO EXCEED MAIN NAMEPLATE RATING N e e 9 Supply pressure must be clean dry air that meets the requirements of ISA Standard 7 0 01 Alternatively natural gas must be clean dry oil free and noncorrosive H2S content should not exceed 20 ppm A maximum 40 micrometer particle size in the air system is acceptable Filtration down to 5 micrometer particle size in the air system is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized For additional information on air quality refer to the appropriate safety manual e Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 0 20 mA or 0 24 VDC D103035X012 or e Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 4 20 mA part number D103294X012 If you are using a 67CFR filter regulator with standard 5 micrometer filter or equivalent connect the supply line to the 1 4 NPT IN connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the instrument If you are using an integral mounted 67CFR filter regulator connect the supply to the IN connection on the requlator Output Connection A factory mounted digital valve controller has its output piped to the supply connection o
22. LLY SAFE GE60771 GE60774 A FISHER CONTROLS INTL LLC MARSHALLTOWN IOWA USA MFG LOCATION 433 80 C Gb Ex G C PROTOCOL FISHER oo FISHER FLAMEPROOF 85 C T6 Tamb lt GG22174 A INPUT DG FISHER CONTROLS INTL LLC MARSHALLTOWN IOWA USA MFG LOCATION 433 14 FOUNDATION LCIE 02 ATEX 6003X Ex nCnL 1 T5 Tamb 80 C T6 Tamb lt 75 Ex tD A22 IP66 T85 C Tamb 80 C Ex tD A22 IP66 T80 C Tamb 75 C DISCONNECT POWER BEFORE OPENING Q GE49646 COMMUNICATION PROTOCOL TYPE n INPUT DC FISHER CONTROLS INTL LLC MARSHALLTOWN IOWA USA MFG LOCATION IECEx CSA 04 0004X 80 C T6 Ta 80 C T6 Ta lt 80 C T6 Ta 75 C PER DWG GE42990 75 C lt lt COMMUNICATION FROTOSOL __ Je lt 75 C INPUT DC GE60058 A 55 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 34 IECEx Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Vmax 30 VDC IECEx APPROVED BARRIER Imax 226mA Ci 5nF Li 0 55 mH Pi 1 4W TCODE D NOTE 5 T gt NOTE 1 3 4 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT I
23. MI CL 1 DIV 2 GP ABCD TB AT LEAST 90 C REFER TO INSTRUCTION 18 CL LIM DIV f GROUPS PER DWG 2983427 5 MANUAL FOR MAX SUPPLY PRESSURE WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR SAFETY SERIAL INPUT ke E0768 E INFORMATION IN THIS AREA INDICATES THE OPERATIONAL MODE SET AT THE FACTORY PT PT INDICATES POINT TO POINT LOOP MULTI INDICATES MULTI DROP LOOP 3983464 Note For the digital valve controller to operate with a 4 20 mA control signal the DIP switch must be in the point to point loop position as shown in table 6 For the digital valve controller to operate with a 24 VDC voltage control signal the DIP switch must be in the multi drop loop position as shown in table 6 Table 6 DIP Switch Configuration Operational Mode Switch Position Multi drop Loop xi Y Point to Point Loop DOWN 1 Refer to figure 17 for switch location 23 DVC6000 SIS Digital Valve Controller July 2013 Figure 17 DIP Switch Location BACK OF PWB ASSEMBLY SUB MODULE DIP SWITCH TERMINAL BOX TRAVEL SENSOR CONNECTOR CONNECTOR Installation in a 4 Wire System Quick Start Guide D103307X012 Figure 18 is an example of the digital valve controller installed in a 4 wire system In this installation two separate signals are used a 4 20 mA DC signal from the Logic Solver or DCS for the digital valve controller and a 24 VDC signal from the Logic Solver for the soleno
24. Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Fisher FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System SIS Solutions Contents This guide applies to Using this GUNG orco ce eb s d aes 2 DVC6010 SIS DVC6020 SIS and ene 4 DVC6030 SIS digital valve controllers Basic Setup and Calibration 31 SIS Variables and Diagnostics 41 SDECINICATIONS cr eH NER RR ae dae sede 47 Related Documents 50 7 9 10 11 DD Revision 8 Note This guide provides installation and initial setup and calibration information for DVC6000 SIS digital valve controllers The following documents are also required when installing and setting up a DVC6000 SIS digital valve controller FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System SIS Solutions Instruction Manual D103230X012 Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 0 20 mA or 0 24 VDC D103035X012 or Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 4 20 mA D103294X012 Contact your Emerson Process Management sales office for additional information or visit our website at www FIELDVUE com al A www Fisher com Process Management DVC6000 SIS Digital Valve Controller
25. S USED IT MUST BE FM APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWING WARNING THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNTION BY IMPACT AND FRICTION AVOID IMPACT AND FRICTION DURING INSTALLATION AND USE TO PREVENT RISK OF IGNTION GE42819 sheet 2 Rev D Sheet 8 Rev E 53 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 31 ATEX Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia ZONE 20 Ex ia DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Ui 30 VDC li 226 mA Ci 5nF ATEX APPROVED BARRIER Li 0 55 mH Pi 1 4W 1 NOTE1 3 4 NOTES ZONE 0 ZONE 20 Ex ia IIC Ex ia MAX T CODE TAMB SURFACE T AMB TEMP idi didi THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE
26. Supply Pressure 2 Recommended 1 7 bar 25 psi or 0 3 bar 5 psi plus the maximum actuator requirements whichever is higher Maximum 10 bar 145 psig or maximum pressure rating of the actuator whichever is lower DVC6000 SIS Digital Valve Controller July 2013 Medium Air or Natural Gas Air Supply pressure must be clean dry air that meets the requirements of ISA Standard 7 0 01 Natural Gas Natural gas must be clean dry oil free and noncorrosive H2S content should not exceed 20 ppm Filtration down to 5 micrometer particle size is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized For additional information on air quality refer to the appropriate safety manual Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 0 20 mA or 0 24 VDC D103035X012 or Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 4 20 mA D103294X012 Output Signal Pneumatic signal as required by the actuator up to full supply pressure Minimum Span 0 4 bar 6 psig Maximum Span 9 5 bar 140 psig Action Double Single direct and Single reverse Steady State Air Consumption 4 Low Bleed Relay At 1 4 bar 20 psig supply pressure Average value 0 056 normal m hr 2 1 scfh At 5 5 bar 80 psig ps pressure Average value 0
27. VUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 4 20 mA D103294X012 e Partial Stroke Test using ValveLink Software Supplement to FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System SIS Solutions Instruction Manual D103274X012 e Pre Commissioning Installation Setup Guidelines using ValveLink Software Supplement to FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System SIS Solutions Instruction Manual D103285X012 e Fisher LCP100 Local Control Panel Instruction Manual D103272X012 e Fisher LC340 Line Conditioner Instruction Manual D102797X012 e Fisher HF340 Filter Instruction Manual D102796X012 e ValveLink software Help or Documentation All documents are available from your Emerson Process Management sales office Also visit our website at www FIELDVUE com 50 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Educational Services For information on available courses for DVC6000 SIS digital valve controllers as well as a variety of other products contact Emerson Process Management Educational Services Registration P O Box 190 301 S 1st Ave Marshalltown IA 50158 2823 Phone 800 338 8158 or Phone 641 754 3771 FAX 641 754 3431 e mail education emerson com 51 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Loop Schematics and Nameplates This section
28. Wiring Length Guidelines below Local Push Button A partial stroke test command may be sent to the DVC6000 SIS digital valve controller using a set of contacts wired to the auxiliary terminals To perform a test the contacts must be closed for 3 to 5 seconds and then opened To abort the test close the contacts for 1 second The last set of diagnostic data is stored in the instrument memory for later retrieval via ValveLink software e Local DI When configured by the user interface the Auxiliary Terminal can be used as a discrete input from a pressure switch temperature switch etc to provide an alert Auxiliary Terminal Wiring Length Guidelines The Auxiliary Input Terminals of a DVC6000 SIS can be used with a locally mounted switch for initiating a partial stroke test Some applications require that the partial stroke test be initiated from a remote location The length for wiring connected to the Auxiliary Input Terminals is limited by capacitance For proper operation of the Auxiliary Input Terminals capacitance should not exceed 18000 pF As with all control signal wiring good wiring practices should be observed to minimize adverse effect of electrical noise on the Aux Switch function Example Calculation Capacitance per foot or per meter is required to calculate the length of wire that may be connected to the Aux switch input The wire should not exceed the capacitance limit of 18000 pF Typically the wire manufacturer supp
29. all setup and calibrate DVC6000 SIS digital valve controllers Additional information for installing operating and maintaining the DVC6000 SIS can be found in the related documents listed on page 50 Refer to table 1 for details on the capabilities of the DVC6000 SIS Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Table 1 DVC6000 SIS Capabilities Partial Stroke Testing 1 Available in Firmware Revision 7 and higher This guide describes instrument setup and calibration using a 475 Field Communicator For information on using the Field Communicator see the 475 Field Communicator User s Manual available from your Emerson Process Management sales office You can also setup and calibrate the instrument using a personal computer and ValveLink software or AMS Suite Intelligent Device Manager For information on using ValveLink software or AMS Device Manager with a FIELDVUE instrument refer to the appropriate documentation or online help Do not install operate or maintain a DVC6000 SIS digital valve controller without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all contents of this quick start guide including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales off
30. area re classification When installing this unit in a hazardous classified location remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and national codes rules and regulations Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Failure to do so when necessary could result in personal injury or property damage from fire or explosion and area re classification Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup In addition to remote venting of the unit ensure that all caps and covers are correctly installed Failure to do so could result in personal injury or property damage from fire or explosion and area re classification Hazardous Area Classifications and Special Instructions for Sate Use and Installations in Hazardous Locations Certain nameplates may carry more than one approval and each approval may have unique installation wiring requirements and or conditions of safe use These special instructions for safe use are in addition to and may override the standard installation procedures Special instructions are listed by approval A WARNING Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion or area re clas
31. ct Rot All SS roller or SStem Standard For rotary valves enter Rotary All SStem Roller For sliding stem valves if the feedback linkage consists of a connector arm adjustment arm and feedback arm similar to figure 23 enter SStem Standard If the feedback linkage consists of a roller that follows a cam similar to figure 24 enter Rotary All SStem Roller e Partial Stroke Start Point select the start point for the Partial Stroke Test either Valve Open or Valve Close e LCP100 Local Control Panel indicate if the instrument is connected to an LCP100 local control panel 34 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 23 Feedback Connection for Typical Sliding Stem Actuator Up to 4 inch Travel XA ACTUATOR STEM TRAVEL SENSOR SHAFT QU A SI SOV 7 AG FEEDBACK ARM ADJUSTMENT ARM f N N 2 US CONNECTOR ARM Figure 24 Feedback Connection for Typical Long Stroke Sliding Stem Actuator 4 to 24 Inches Travel STEM CONNECTOR 29B1665 A i A WARNING If you answer YES to the prompt for permission to move the valve when the Field Communicator is determining the travel sensor motion the instrument will move the valve through its full travel range To avoid personal injury and property damage caused by the release of pressure or process fluid provide some temporary means of control for the process
32. d The stroke speed can be set for 1 second 0 5 second 0 25 second 0 12 second or 0 06 second The default value for Partial Stroke Speed is 0 25 second For large size actuators set the stroke speed to 0 06 second Pause Time the Setup Wizard sets the Partial Stroke Pause Time to 5 seconds This is the pause time between the up and down strokes of the test It can be set for 5 10 15 20 or 30 seconds PST Press Limit single acting actuators During the Setup Wizard or Auto Travel Calibration the Partial Stroke Pressure Limit will be set to a positive value for single acting actuators For those actuators that vent from the test starting point the pressure limit will be a minimum value For those actuators that fill from the test starting point the pressure limit will be a maximum value The pressure signal used for this threshold depends on relay type and is summarized below Relay Type Pressure Signal AorC Port A Port B B Port B Port A B Special App Port B C Special App Port A 43 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 PST Press Limit double acting actuators During the Setup Wizard or Auto Travel Calibration the PST Press Limit will be set to a negative value for actuators where the Partial Stroke Start Point is opposite of the Zero Power Condition e g Partial Stroke Start Point Open and Zero Power Condition Closed and to a positive valve for actuators where t
33. d This value corresponds to 11 V 20 mA Operating Ambient Temperature Limits 2 6 40 to 85 C 40 to 185 F for most approved valve mounted instruments 60 to 125 C 76 to 257 F for remote mounted feedback unit 52 to 85 C 62 to 185 F for valve mounted instruments utilizing the Extreme Temperature option fluorosilicone elastomers Humidity Limits 0 to 100 condensing relative humidity Electrical Classification Hazardous Area CSA Intrinsically Safe Explosion proof Division 2 Dust Ignition proof FM Intrinsically Safe Explosion proof Non incendive Dust Ignition proof ATEX Intrinsically Safe Flameproof Typen IECEx Intrinsically Safe Flameproof 48 Quick Start Guide D103307X012 Electrical Housing CSA Type 4 IP66 FM Type 4 IP66 ATEX IP66 IECEx IP66 Refer to Hazardous Area Classifications and Special Instructions for Safe Use and Installation in Hazardous Locations starting on page 5 for specific approval information Pollution Degree 2 Overvoltage Category Ill per ANSI ISA 82 02 01 IEC 61010 1 Mod Auxiliary Terminal Contact Nominal Electrical Rating 5 V 1 mA It is recommended that the switch be sealed or have gold plated contacts to avoid corrosion For proper operation of the auxiliary input terminal capacitance should not exceed 18000 pF Other Classifications Certifications Gas Certified Single Seal Device CSA FM ATEX and IECEx FSET
34. d Point Pressure Control not enabled you will be prompted to enable it Select YES End Point Pressure Control allows the digital valve controller to pull back from saturation of the pneumatic output after reaching the travel extreme Rather than having the instrument provide full supply pressure saturation continuously at the travel extreme the digital valve controller switches to an End Point Pressure Control where the output pressure pressure controller set point to the actuator is controlled at a certain value This value is configured through Pressure Set Point Because the digital valve controller is constantly in control and not allowed to reach a dormant or saturated state it is constantly testing its own pneumatic system If there is an output pressure deviation for example the instrument will issue an alert If after completing setup and calibration the valve cycles or overshoots unstable or is unresponsive sluggish you can improve operation by selecting either Performance Tuner from the Guided Setup menu For additional information on using the Performance Tuner to optimize digital valve controller tuning refer to the Performance Tuner information below Relay Adjustment The double acting relay can be adjusted as part of the Setup Wizard The following is a brief description of relay adjustment For additional information see the Calibration section in the FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumente
35. d System SIS Solutions instruction manual Note Relay B and C are not user adjustable 38 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Double Acting Relay Relay A The double acting relay is designated by Relay A For double acting actuators the valve must be near mid travel to properly adjust the relay The Field Communicator will automatically position the valve when Relay Adjust is selected Rotate the adjustment disc shown in figure 26 until the value displayed on the Field Communicator is between 50 and 70 of supply pressure This adjustment is very sensitive Be sure to allow the pressure reading to stabilize before making another adjustment stabilization may take up to 30 seconds or more for larger actuators Relay A may also adjusted for use in single acting direct applications Rotate the adjustment disc as shown in figure 26 for single acting direct operation Figure 26 Relay A Adjustment Shroud Removed for Clarity d A u 9 LOW BLEED RELAY DOES NOT HAVE BLEED HOLES FOR SINGLE ACTING DIRECT RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION UNTIL IT CONTACTS THE BEAM FOR DOUBLE ACTING RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO DECREASE OUTPUT PRESSURE ADJUSTMENT DISC FOR DOUBLE ACTING RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO INCREASE OUTPUT PRESSURE Single Acting Direct Relay Relay C The single acting direct relay is d
36. e The Setup Wizard must be run for first time installations before placing the DVC6000 SIS in service Figure 22 Accessing Setup Wizard on the Field Communicator B X Q Configure 2 Device Diagnostics etailed Setup 3 Device Variables 3 Calibrate From the DVC6000 SIS Online From the Configure menu From the Guided Setup menu menu select Configure select Guided Setup select Setup Wizard and follow the on line instructions Typical Actuators Use the Setup Wizard to setup the digital valve controller for operation in an SIS solution The Setup Wizard automatically sets up the instrument using specified actuator information To access the Setup Wizard from the Online Menu select Configure Guided Setup and Setup Wizard refer to figure 22 1 When prompted by the Setup Wizard enter the pressure units psi bar kPa or kg cm2 2 Enter the maximum instrument supply pressure After entering the maximum instrument supply pressure the Setup Wizard prompts you for actuator information 3 Enter the partial stroke test start point 4 Indicate if the DVC6000 SIS is connected to an LCP100 5 Enter the manufacturer of the actuator on which the instrument is mounted If the actuator manufacturer is not listed select Other see Non Typical Actuators below for additional setup information 6 Enter the actuator model or type If the actuator model is not listed select Other see Non Typical
37. enoid valve model EF8316G303 or EF8316G304 or an equivalent low power solenoid valve requires a line conditioner Using a low power piloted solenoid valve requires a separate air supply Ensure that the solenoid valve s selection gasket is in the External Position The use of external piloting requires the pilot pressure to be at least 15 psig higher than the main line pressure For more information refer to the ASCO catalog or contact your Emerson Process Management sales office 28 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 21 Fisher LC340 Line Conditioner Connections FIELD INSTRUMENT CONNECTIONS FLD HART COMMUNICATION CONNECTIONS COMM CONTROL SYSTEM CONNECTIONS SYS W8302 NOTE CONNECTIONS ARE THE SAME FOR THE HF340 HART COMMUNICATOR See the separate FIELDVUE LC340 Line Conditioner Instruction Manual D102797X01 2 for detailed installation information To set the digital valve controller Control Mode for operation in an SIS 2 wire system select Configure Guided Setup and Setup Wizard from the Online menu The Setup Wizard will automatically setup the instrument for a 2 wire installation based upon the printed wiring board DIP switch setting Note To ensure correct installation follow the Basic Setup procedures as described in the next section 29 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Installation Check L
38. ent mount the travel indicator assembly so that the arrow is in the 10 30 position as shown in figure 8 e If increasing pressure from the digital valve controller output A rotates the potentiometer shaft counterclockwise as viewed from the back of the instrument mount the travel indicator assembly so that the arrow is in the 7 30 position as shown in figure 9 Note ValveLink software and the Field Communicator use the convention of clockwise figure 8 and counterclockwise figure 9 when viewing the potentiometer shaft from the back of the FIELDVUE instrument 5 Attach the travel indicator to the shaft connector or spacer as described in the mounting kit instructions 6 Attach the mounting bracket to the digital valve controller Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 8 Explanation of FIELDVUE DVC6030 SIS Travel Indicator Starting Position and Movement if Clockwise Orientation is Selected for Travel Sensor Motion in ValveLink Software or the Field Communicator STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY DIGITAL VALVE CONTROLLER OUTPUT AAT PSI IN THIS POSITION THE B HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A DVC6030 SIS FEEDBACK ARM MOVEMENT ACTUATOR SHAFT MOVEMENT ST
39. esignated Relay C and requires no adjustment Single Acting Reverse Relay Relay B The single acting reverse relay is designated Relay B Relay B is calibrated at the factory and requires no further adjustment 39 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Performance Tuner 1 1 2 A WARNING During performance tuning the valve may move causing process fluid or pressure to be released To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid The Performance Tuner is used to optimize digital valve controller tuning It can be used with digital valve controllers mounted on most sliding stem and rotary actuators including Fisher and other manufacturers products Moreover because the Performance Tuner can detect internal instabilities before they become apparent in the travel response it can generally optimize tuning more effectively than manual tuning Typically the Performance Tuner takes to 5 minutes to tune an instrument although tuning instruments mounted on larger actuators may take longer Access the Performance Tuner by selecting Performance Tuner from the Guided Setup menu Follow the prompts on the Field Communicator display to optimize digital valve controller tuning v Basic Setup and Calibration Check List Is basic setup co
40. essure or valve travel Depending on the application these changes may upset process control which may result in personal injury or property damage A WARNING To avoid personal injury or equipment damage caused by the release of process pressure always use the Setup Wizard to perform setup and calibration before placing the DVC6000 SIS instrument in operation as an SIS solution for the first time The Setup Wizard sets up the required parameters for SIS solutions Note In the event of a power failure the DVC6000 SIS automatically restores the device to In Service upon restoration of power This is to provide greater availability of the safety function If power is inadvertently interrupted while performing set up or maintenance you may need to return the DVC6000 SIS to out of service if the interrupted task requires that mode of operation When the DVC6000 SIS digital valve controller is ordered as part of a control valve assembly the factory mounts the digital valve controller and sets up the instrument as specified on the order When mounting to a valve in the field the instrument needs to be setup to match the instrument to the valve and actuator Before beginning Basic Setup be sure the instrument is correctly mounted as described in the Installation section Refer to the installation instructions supplied with the mounting kit DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Setup Wizard 1 1 1 Not
41. fined in ANSI ISA Standard 51 1 Process Instrument Terminology 1 3 conductor shielded cable 22 AWG minimum wire size is required for connection between base unit and feedback unit Pneumatic tubing between base unit output connection and actuator has been tested to 91 meters 300 feet At 15 meters 50 feet there was no performance degradation At 91 meters there was minimal pneumatic lag 2 The pressure temperature limits in this document and any applicable code or standard should not be exceeded 3 Values at 1 4 bar 20 psig based on a single acting direct relay values at 5 5 bar 80 psig based on double acting relay 4 Normal m hour Normal cubic meters per hour at 0 C and 1 01325 bar absolute Scfh Standard cubic feet per hour at 60 F and 14 7 psia 5 Typical value Not applicable for travels less than 19 mm 0 75 inch or for shaft rotation less than 60 degrees Also not applicable to DVC6020 digital valve controllers in long stroke applications 6 Temperature limits vary based on hazardous area approval Table 13 Electromagnetic Immunity Performance BASIC PERFORMANCE CRITERIA ds STANDARD Point to Multi drop Point Mode Mode Electrostatic discharge ESD IEC 61000 4 2 A 2 A 8 kV air Enclosure 80 to 1000 MHz 10V m with 1 kHz AM at 80 Radiated EM field IEC 61000 4 3 1400 to 2000 MHz 3V m with 1 kHz AM at 80 A A 2000 to 2700 MHz 1V m with 1 kHz AM at 80 YOsignalicontol Sug XEC
42. gital valve controller to the no air position by inserting the alignment pin through the hole on the feedback arm as follows For air to open actuators i e the actuator stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases insert the alignment pin into the hole marked A For this style actuator the feedback arm rotates counterclockwise from A to B as air pressure to the casing or lower cylinder increases For air to close actuators i e the actuator stem extends from the actuator casing or cylinder as air pressure to the casing or upper cylinder increases insert the alignment pin into the hole marked B For this style actuator the feedback arm rotates clockwise from B to A as air pressure to the casing or upper cylinder increases Note When performing the following steps ensure there is enough clearance between the adjustment arm and the feedback arm to prevent interference with the bias spring 10 11 Apply anti seize to the pin of the adjustment arm As shown in figure 4 place the pin into the slot of the feedback arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel markings Install the external lock washer on the adjustment arm Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut Slide the adjustment arm pin in the slot of the con
43. h a solenoid valve with independent power sources Connect a 24 VDC power supply to the solenoid valve and a second 24 VDC power supply to the DVC6000 SIS Disconnect the solenoid valve power supply but maintain the power supply to the DVC6000 SIS The valve should go to its fail safe position quickly Then maintain the power supply to the solenoid valve and disconnect the DVC6000 SIS power supply The valve should go to its fail safe position although not as quickly as it does in the previous scenario If DVC6000 SIS is alone without a solenoid valve Disconnect power to the digital valve controller The valve should go to its fail safe position Note The above tests are not applicable for single acting reverse relay B when no solenoid valve is present 45 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Energize De Energize to Trip In a de energize to trip DETT configuration the current loop signal is 20 mA during normal operation and the safe state is commanded by taking the loop current to 4 mA In an energize to trip ETT configuration a less common application the current loop signal is 4 mA during normal operation and the safe state is commanded by taking the loop current to 20 mA Both energize to trip and de energize to trip can be achieved with a 4 20 mA application De energize to trip can also be achieved with a 0 24 VDC or 0 20 mA application 46 Quick Start Guide D1
44. he Partial Stroke Start Point is the same as the Zero Power Condition Refer to the FIELDVUE DVC6000 SIS Digital Valve Controller for Safety Instrumented System SIS Solutions instruction manual for information on manual SIS partial stroke parameter configuration Additional SIS Variables and Diagnostics Manual Reset DVC Power Up Locked in Safety gt Manual Reset Manual Reset will lock the device in its safety position until the digital valve controller is reset If Manual Reset is selected its state can be determined from the status monitor by monitoring the Locked In Safety Position alert It is configurable by the Field Communicator or ValveLink software When Auxiliary Terminal Action is set to the optional SIS Local Control Panel LP100 DVC Power Up is set to Manual Reset and cannot be changed to Auto Reset The reset signal depends on how the aux terminals are configured If configured for an optional SIS Local Control Panel the digital valve controller can be reset by pressing the button next to the green light on the LCP100 If configured as Push Button Partial Stroke the digital valve controller can be reset by shorting the aux terminals with a user supplied push button for more than 3 seconds but less than 10 seconds The device cannot be reset from the aux terminals if they are configured otherwise Demand Mode Tests The following steps assume the use of single acting spring and diaphragm actuators or double acting spring
45. her of the following 1 The tuning set selected is too low and the valve does not reach an end point in the allotted time Calibration Aborted An end point was not Press the Hot Key select Stabilize Optimize then Increase Response selects next higher tuning set reached 2 The tuning set selected is too high valve operation is unstable and does not stay at an end point for the allotted time Press the Hot Key select Stabilize Optimize then Decrease Response selects next lower tuning set Prior to receiving this message did the instrument output go from zero to full supply If not verify instrument supply pressure by referring to the specifications in the appropriate actuator instruction manual If supply pressure is correct check instrument pneumatic components I P converter and relay If the instrument output did go from zero to full supply prior to receiving this message then verify proper mounting by referring to the appropriate mounting procedure in the Installation section Verify travel sensor adjustment by performing the appropriate Travel Sensor Adjust procedure in the Calibration section Making the crossover adjustment with the valve positioned at either end of its travel will also cause this message to appear Invalid travel value Check travel sensor and feedback arm adjustments and inst supply press Then repeat Auto Calib After instrument setup is completed and you have placed the instrument in service if En
46. ice before proceeding Displaying the Field Communicator Device Description Revision Number Device Description DD revision identifies the version of the Fisher Device Description that resides in the Field Communicator The device description defines how the Field Communicator interacts with the user and instrument You can display the DD revision from the Offline or Online menu Offline Menu To see the Field Communicator device description revision number from the Offline menu select Utility Simulation Fisher Controls and DVC6000 Online Menu To see the Field Communicator device description revision number from the Online menu connect the Field Communicator to an instrument connected to a source supplying a 4 to 20 mA signal From the Online menu select Overview and DD Information Displaying the FIELDVUE Instrument Firmware Revision Number To view the instrument firmware revision connect the Field Communicator to an instrument connected to a source supplying a 4 20 mA signal From the Online menu select Overview Device Information and Firmware Revision DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Installation The DVC6000 SIS can be used with either air or natural gas as the supply medium If using natural gas as the pneumatic supply medium natural gas will be used in the pneumatic output connections of the DVC6000 SIS to any connected equipment In normal operation the unit will vent the su
47. id valve Note When a solenoid valve operated by an independent power supply is used pneumatically in series with a DVC6000 SIS the power source could be 24 48 VDC 110 220 VAC etc Power supply is dependent on customer specifications 24 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 18 Example of FIELDVUE DVC6000 SIS Digital Valve Controller Installed in a 4 Wire SIS System SINGLE ACTING SPRING AND DIAPHRAGM ACTUATOR OR PISTON ACTUATOR WITH SPRING RETURN LOGIC SOLVER VENT CUSTOMER SPECIFIE POWER SUPPLY MAAAAAAAAW Y Anus 2 PISTON ACTUATOR VALVE DISC FAILS CLOCKWISE ON LOSS OF AIR 4 20 mADC NORMALLY VALVE IS SUPPLY FULLY OPEN WITH 20 mA SIGNAL TO DIGITAL VALVE CONTROLLER PRINTED WIRING BOARD DVC6000 SIS DIP SWITCH SET FOR DIGITAL VALVE CONTROLLER POINT TO POINT DOWN POSITION NOTES 1 4 18 NPT X 3 8 OD TUBING 2 ELECTRICAL WIRING 19B6913 B 19B6914 A E0769 1 The digital valve controller control mode is set to analog When a shutdown condition exists the logic solver or DCS activates the solenoid valve and also cuts the current to the digital valve controller to 0 or 4 mA thus causing the valve to move to its zero travel position In this installation the switch on the digital valve controller printed wiring board must be set for point to point operation To set the digital valve controller control mode in an SIS 4 wire sy
48. in of the adjustment arm as shown in figure 6 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 6 Locating Adjustment Arm Pin in Feedback Arm of a FIELDVUE DVC6020 SIS Digital Valve Controller MOUNTING ADAPTER MOUNTING BIAS SPRING iudi PRAGKET 7 Qn a ARM ASSEMBLY PIN i ARM ASSEMBLY FEEDBACK ARM ASSEMBLY 6 Mount the DVC6020 SIS on the actuator as follows e If required a mounting adaptor is included in the mounting kit Attach the adaptor to the actuator as shown in figure 5 Then attach the digital valve controller assembly to the adaptor The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached e f mounting adaptor is required attach the digital valve controller assembly to the actuator or mounting plate The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached Guidelines for Mounting DVC6030 SIS on Quarter Turn Actuators Figure 7 shows the DVC6030 SIS digital valve controller mounted on a quarter turn actuator Refer to figure 7 for parts locations Refer to the following guidelines when mounting on quarter turn actuators Note Due to NAMUR mounting limitations do not use the stainless steel DVC6030S SIS in high vibration service 1 Is
49. includes loop schematics required for wiring of intrinsically safe installations It also contains the approvals nameplates If you have any questions contact your Emerson Process Management sales office Figure 28 CSA Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION CLASS I DIV 1 GROUPS A B C D CLASS Il DIV 1 GROUPS E F G CLASS Ill DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Vmax 30 VDC Imax 226 mA CSA APPROVED BARRIER Ci 5nF Li 0 55 mH Pi 1 4W 1 gt NOTE1 3 4 5 6 Nore THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo gt 5 PmaxorPizPo Ci Ccable lt Ca Li Lcable lt La INSTALLATION MUST BE IN ACCORDAN
50. is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following ensuring adequate ventilation and the removal of any ignition sources 18 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 e Ensure that the cover is correctly installed before putting this unit back into service Failure to do so could result in personal injury or property damage from fire or explosion The DVC6000 SIS can be used with air or natural gas as the supply medium If using natural gas as the pneumatic supply medium natural gas will be used in the pneumatic output connections of the DVC6000 SIS to any connected equipment In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented Gas Certified Single Seal instruments can be identified by the natural gas approval label shown in figure 13 The Natural Gas Certified Single Seal device option simplifies conduit sealing requirements Read and follow all local regional and federal wiring requirements for natural gas installations Contact your Emerson Process Management sales office for information on obtaining a Natural Gas Certified Single Seal DVC6000 SIS digital valve controller Figure 13 Label for Natural Gas Certified Terminal Box LABEL LOCATED ON TOP OF NATURAL GAS APPROVED TERMINAL BOX SINGLE SEAL DEVICE MAX SEAL P
51. ision of Emerson Electric Co ASCO is a mark owned by one of the companies in the Emerson Industrial Automation business division of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co HART is a mark owned by the HART Communication Foundation All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com E M ERSON 2008 2013 Fisher Controls International LLC All rights reserved 5
52. ist Mounting Is the instrument correctly mounted on the actuator If not refer to appropriate mounting procedure and see installation instructions provided with the mounting kit Is the feedback linkage properly connected If not see installation instructions provided with the mounting kit Pneumatic Connections and Air Supply Is the regulator correctly mounted If not perform one of the regulator mounting procedures on page 16 Is the air supply connected and at proper pressure If not connect supply as described on page 18 Also see specifications on page 47 E Is the instrument output connected to the actuator If not connect instrument output as described on page 19 Wiring and Electrical Connections E If necessary is the conduit properly installed If not refer to local and national electrical codes Is the loop wiring properly connected to the LOOP and terminals the terminal box If not connect loop wiring as described on page 21 Installation in a Safety Instrumented System Installing a 4 Wire System Install the digital valve controller as described on page 24 Refer to the appropriate Safety Manual for FIELDVUE DVC6000 Digital Valve Controllers for Safety Instrumented System SIS Solutions 0 20 mA or 0 24 VDC D103035X012 or 4 20 mA D103294X012 The check list contained in the appropriate document must be thoroughly reviewed and implemented as part of the safety lifecycle
53. lies a data sheet which provides all of the electrical properties of the wire The pertinent parameter is the highest possible capacitance If shielded wire is used the appropriate number is the Conductor to Other Conductor amp Shield value Example 18AWG Unshielded Audio Control and Instrumentation Cable Manufacturer s specifications include Nom Capacitance Conductor to Conductor 1 KHz 26 pF ft Nom Conductor DC Resistance 20 Deg C 5 96 Ohms 1000 ft Max Operating Voltage UL 200 V RMS PLTC CMG 150 V RMS ITC Allowable Length with this cable 18000 pF 26 pF ft 692 ft Example 18AWG Shielded Audio Control and Instrumentation Cable Manufacturer s specifications include Nom Characteristic Impedance 29 Ohms Nom Inductance 15 wH ft Nom Capacitance Conductor to Conductor KHz 51 pF ft Nom Cap Cond to other Cond amp Shield 1 KHz 97 pF ft Allowable Length with this cable 18000 pF 9 7pF ft 185 ft The AUX switch input passes less than 1 mA through the switch contacts and uses less than 5 V therefore neither the resistance nor the voltage rating of the cable are critical Ensure that switch contact corrosion is prevented It is generally advisable that the switch have gold plated or sealed contacts 42 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Field Communicator 1 Connect the Field Communicator to the LOOP terminals on the digital valve co
54. ly and output pressure gauges or BI Tire valves Integral mounted filter regulator Stainless steel housing module base and terminal Linear Actuators with rated travel between Extreme Temperature W Remote Mount 6 35 mm 0 25 inch and 606 mm 23 375 inches Beacon Indicator BI LCP100 local control panel Natural Gas Certified Single Seal Device Feedback Assembly PTFE Sleeve Protective Kit for aluminum units in saltwater or particulate environments Rotary Actuators with rated travel between 50 degrees and 180 degrees Mounting Designed for direct actuator mounting or remote pipestand or wall mounting Mounting the Declaration of SEP instrument vertically with the vent at the bottom of the assembly or horizontally with the vent pointing down is recommended to allow drainage of moisture that may be introduced via the instrument air supply Weight Valve Mounted Instruments Aluminum 3 5 kg 7 7 Ibs Stainless Steel 7 7 kg 17 Ibs Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph ofthe Pressure Equipment Directive PED 97 23 EC It was designed and manufactured in accordance with Sound Engineering Practice SEP and cannot bear the CE marking related to PED compliance However the product may bear the CE marking to indicate compliance with other applicable European Community Directives NOTE Specialized instrument terms are de
55. m stroke test With the custom stroke test the stroke may be extended up to 30 Be sure to check plant guidelines before performing a custom stroke test The purpose of this test is to ensure that the valve assembly moves upon demand A partial stroke test can be initiated when the valve is operating at either 4 mA or 20 mA point to point mode In applications where a spurious trip is to be minimized 4 mA is the normal operating position When enabled a partial stroke test may be initiated by the device as a scheduled auto partial stroke test a remote push button located in the field or at the valve the optional LCP100 local control panel the Field Communicator or ValveLink software Refer to the FIELDVUE DVC6000 SIS Digital Valve Controller for Safety Instrumented System SIS Solutions instruction manual for information on the optional LCP100 local control panel Device Digital Valve Controller The Auto Partial Stroke Test allows the partial stroke test to be scheduled by the DVC6000 SIS The test is scheduled in number of hours between tests Any power cycle will reset the test interval timer 41 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Auxiliary Terminal The auxiliary terminal can be used for different applications The default configuration is for a partial stroke test initiated by shorting the contacts wired to the auxiliary terminals of the DVC6000 SIS Refer to Auxiliary Terminal
56. max or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc OR Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt Vocor Uo gt 5 PmaxorPizPo Li Lcable x La INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE IECEx APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURERS CONTROL DRAWING GE42990 Sheet 2 Rev E Sheet 8 Rev D Neither Emerson Emerson Process Management any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher FIELDVUE PLANTWEB and ValveLink are marks owned by one of the companies in the Emerson Process Management business div
57. mplete not perform Basic Setup procedure on page 31 Does the final control element correctly respond a setpoint change and is it stable If not run the Performance Tuner as describe on page 40 Final control element is ready to be placed on line 40 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 SIS Variables and Diagnostics Partial Stroke Test 2 5 During the partial stroke test the valve will move To avoid personal injury and property damage caused by the release of pressure or process fluid when used in an application where the valve is normally closed provide some temporary means of control for the process The Partial Stroke Test allows the DVC6000 SIS digital valve controller to perform a Valve Signature type of test while the instrument is in service and operational In SIS applications it is important to be able to exercise and test the valve to verify that it will operate when commanded This feature allows the user to partially stroke the valve while continually monitoring the input signal If a demand arises the test is aborted and the valve moves to its commanded position The partial stroke valve travel is configurable between 1 and 30 maximum travel in 0 1 increments Data from the last partial stroke test is stored in the instrument memory for retrieval by ValveLink software The Partial Stroke Test allows you to perform a partial 10 stroke test standard or a custo
58. n the actuator If mounting the digital valve controller in the field connect the 1 4 NPT digital valve controller output connection to the pneumatic actuator input connection DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Single Acting Actuators When using a single acting direct digital valve controller relay type A or single acting actuator connect OUTPUT A to the actuator pneumatic input When using a single acting reverse digital valve controller relay type B on a single acting actuator connect OUTPUT B to the actuator pneumatic input Double Acting Actuators DVC6000 SIS digital valve controllers on double acting actuators always use relay type A With no input current OUTPUT A is at 0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted To have the actuator stem extend from the cylinder with increasing input signal on a vertically mounted sliding stem valve with a piston actuator connect OUTPUT A to the upper actuator cylinder connection Connect OUTPUT B to the lower cylinder connection Figure 14 shows the digital valve controller connected to a double acting piston actuator To have the actuator stem retract into the cylinder with increasing input signal connect OUTPUT A to the lower actuator cylinder connection Connect OUTPUT B to the upper cylinder connection Figure 14 FIELDVUE DVC6010 SIS Digital Valve Controller Mounted on Fisher 585C Piston
59. nector arm until the pin is in line with the desired valve travel marking Tighten the flanged hex nut Remove the alignment pin and store it in the module base next to the I P assembly After calibrating the instrument attach the shield with two machine screws Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 4 Locating Adjustment Arm Pin in Feedback Arm FEEDBACK ARM BIAS SPRING ADJUSTMENT ARM PIN BIAS SPRING SPRING UNDER TENSION OF A7209 1 SPRING RELAXED ADJUSTMENT ARM PIN Guidelines for Mounting DVC6020 SIS Sliding Stem Actuators and Rotary Actuators DVC6020 SIS digital valve controllers use a cam designed for linear response and roller as the feedback mechanism Figure 5 shows the DVC6020 SIS mounted on rotary actuators Note All cams supplied with FIELDVUE mounting kits are characterized to provide a linear response Note Do not use the stainless steel DVC6020S SIS in high vibration service where the mounting bracket uses standoffs spacers to mount to the actuator As shown in figure 5 two feedback arms are available for the digital valve controller Installations on Fisher 1051 size 33 and 1052 size 20 and 33 actuators use the short feedback arm b4 mm 2 13 inches from roller to pivot point Most other use the long feedback arm Make sure the correct feedback arm is installed on the digital valve controller before beginning the mounting procedure DVC6000 SIS
60. ng adequate ventilation and the removal of any ignition sources For information on remote venting of this controller refer to page 20 e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve e Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e Ventthe pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not applying force to the valve stem this will allow for the safe removal of the stem connector A WARNING To avoid static discharge from the plastic cover when flammable gases or dust are present do not rub or clean the cover with solvents To do so could result in a spark that may cause the flammable gases or dust to explode resulting in personal injury or property damage Clean with a mild detergent and water only A WARNING This unit vents the supply medium into the surrounding atmosphere When installing this unit in a non hazardous non classified location in a confined area with natural gas as the supply medium you must remotely vent this unit to a safe location Failure to do so could result in personal injury or property damage from fire or explosion and
61. ng set C provides the slowest response and M provides the fastest response For smaller actuators use tuning set C or D For larger actuators use tuning set F or G Note Tuning set B is only available in Pressure Control Mode In addition you can select User Adjusted or Expert which allows you to modify tuning of the digital valve controller With User Adjusted you specify the proportional gain an algorithm in the Field Communicator calculates the velocity gain and minor loop feedback gain With Expert you can specify the proportional gain velocity gain and minor loop feedback gain Note Use Expert tuning only if standard tuning has not achieved the desired results Stabilize Optimize or Performance Tuner may be used to achieve the desired results more rapidly than Expert tuning The tuning sets suggested by Setup Wizard are only recommended starting points After you finish setting up and calibrating the instrument run the Performance Tuner to obtain optimum tuning e Factory Defaults the Setup Wizard will ask you if you want to use factory defaults If you select YES the Setup Wizard sets the setup parameters to the values listed in table 10 If you select NO the setup parameters listed in the table remain at their previous settings 36 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Auto Calibrate Travel A WARNING During calibration the valve will move full stroke To avoid personal inj
62. nted Regulator Mount the filter regulator with 2 cap screws to the pre drilled and tapped holes in the actuator yoke Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator No O ring is required Casing Mounted Regulator Use the separate 67CFR filter regulator casing mounting bracket provided with the filter regulator Attach the mounting bracket to the 67CFR and then attach this assembly to the actuator casing Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator No O ring is required Pressure Connections Pressure connections are shown in figure 12 All pressure connections on the digital valve controller are 1 4 NPT internal connections Use atleast 10 mm 3 8 inch tubing for all pressure connections If remote venting is required refer to the vent subsection DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 12 Pressure Connections LOOP CONNECTIONS TERMINAL BOX ge Solo lt 1 2 NPT CONDUIT CONNECTIONS BOTH SIDES OUTPUT A CONNECTION SUPPLY CONNECTION OUTPUT B CONNECTION W7963 SIS Supply Connections A WARNING To avoid personal injury and property damage resulting from bursting of parts do not exceed maximum supply pressure Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken P
63. ntroller 2 Turn on the Field Communicator 3 From the Online menu select Service Tools and Partial Stroke Test 4 Select either Standard 10 or Custom With the Custom Stroke Test the stroke may be entered up to 30 with configurable stroking speed and pause time 5 The currently configured Stroke Stroking Speed and Pause Time is displayed Choose Yes to run the test using these values Choose No to modify the values The default value for Stroke Speed is 0 25 second 6 The valve begins to move and the actual travel reported by the digital valve controller is displayed on the Field Communicator 7 Observe the valve as it runs the Partial Stroke Test to verify that it moves to the desired setpoint and then returns to the original position Partial Stroke Variables for Configuring the Partial Stroke Test 1 2 7 Follow the prompts on the Field Communicator display to enter or view information for the following PST Variables Max Travel Movement Maximum Travel Movement Stroke Speed Pause Time PST Press Limit Partial Stroke Pressure Limit Max Travel Movement Defines the maximum displacement of partial stroke test signal from the travel stop Default value is 1025 It may be set to a value between 1 and 3025 in 0 125 increments Note The Max Travel Movement is the percentage of total span that the valve moves away from its operating state towards its fail state during a Partial Stroke Test Stroke Spee
64. olate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while working on the equipment 2 If necessary remove the existing hub from the actuator shaft 3 If a positioner plate is required attach the positioner plate to the actuator as described in the mounting kit instructions DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 7 Mounting a FIELDVUE DVC6030 SIS Digital Valve Controller on a Rotary Actuator Fisher 1032 Size 425A Shown MOUNTING BRACKET FEEDBACK ARM TRAVEL INDICATOR PIN mer o j M 29B1703 A TRAVEL INDICATOR 19B3879 A 4 If required attach the spacer to the actuator shaft Refer to figures 8 and 9 The travel indicator assembly can have a starting position of 7 30 or 10 30 Determine the desired starting position then proceed with the next step Considering the top of the digital valve controller as the 12 o clock position in the next step attach the travel indicator so that the pin is positioned as follows e If increasing pressure from the digital valve controller output A rotates the potentiometer shaft clockwise as viewed from the back of the instrum
65. olenoid valve a low power consumption model such as the ASCO EF8316G303 or EF8316G304 The digital valve controller s control mode is set to digital When a shutdown condition exists the logic solver cuts power to both the digital valve controller and the solenoid valve if connected causing the valve to move to its zero travel position An LC340 line conditioner is required to allow HART communications over the segment Alternatively an impedance boosting multiplexer available from MTL Pepperl Fuchs Elcon and others may be used eliminating the need for a line conditioner when installed as per figure 20 Note Use of a solenoid valve is optional and dependent on stroking speed and other operating conditions The line conditioner introduces an approximate 2 0 volt drop in the SIS system wiring with a 50 mA load If used with a low power solenoid valve such as the ASCO Model EF8316G303 or EF8316G304 the quaranteed engagement voltage at maximum temperature must be ensured The ASCO EF8316 solenoid valve if connected requires up to 42 mA to pull in The digital valve controller set for multidrop operation draws approximately 8 mA Based on these conditions table 7 lists the maximum loop wire resistance permitted for various logic solver output voltages The table also lists maximum length of wire of various gauges that may be used The line conditioner is intended for installation in a control or marshalling cabinet near the logic sol
66. oller D103307X012 July 2013 Installation in a Safety Instrumented System A DVC6000 SIS instrument may be used in a Safety Instrumented System SIS to control operation of a safety block valve or vent valve The actuator may be either single acting or double acting with spring return DVC6000 SIS instruments will have the SIS label as shown in figure 14 on the terminal box cover The digital valve controller may be installed with a solenoid valve in either a 4 wire system figure 18 in a 2 wire system figure 19 or a 2 wire system without a solenoid valve figure 20 The digital valve controller ships from the factory with the DIP switch on the printed wiring board see figure 17 set to the correct position per the ordered option When operating with a 4 20 mA current signal the digital valve controller must be setup for point to point operation When operating with a voltage signal the digital valve controller must be setup for multi drop operation The operational mode is determined by a DIP switch on the printed wiring board As shown in figure 16 the nameplate indicates the operational mode set on the printed wiring board at the factory Figure 16 Typical Digital Valve Controller Nameplate MAX VOLTAGE 30 XP CL DM 1 GP T6 DI CL Il DIV 1 GP EFG TEMP 40 TO 90 5 CL i DIV 2 GP FG CAUTION KEEP COVER TIGHT NEMA 4X FACTORY SEALED WHILE CIRCUITS ARE ALIVE USE FIELD WIRING SUITABLE FOR
67. ommon Application Common Application Less Common Application 1 In these configurations the DVC6000 SIS is used as a diagnostic device the safety function is provided by other devices in the pneumatic loop e g a solenoid valve Close 10 Indicate if a volume booster or quick release is present Note The use of a Quick Exhaust Valve QEV is not recommended for safety instrumented system applications The use of a QEV in an SIS application may cause the valve to cycle 33 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 11 Specify if factory defaults should be used for basic setup If you select YES for factory default the Field Communicator sets the setup parameters to the values listed in table 10 If you select NO for the factory defaults the setup parameters listed in the table remain at their previous settings Table 10 FIELDVUE DVC6000 SIS Factory Default Settings Setup Parameter Default Setting Analog Input Units mA Analog In Range High 20 0 mA Analog In Range 4 0 mA Control Mode Analog Digital 2 Restart Control Mode Analog Digital 2 Lag Time Input Characteristic Travel Limit High Travel Limit Low Travel Cutoff High 50 Travel Cutoff Low 50 Travel Deviation Alert Point 5 0 Travel Deviation Time 10 0 seconds Set Point Rate Open 0 sec Set Point Rate Close 4 Polling Address Pressure Deviation Alert Pt 5 0 psi Pressure Deviation Alert
68. onnect the control system output card negative or return wire to the LOOP screw terminal in the terminal box WARNING Personal injury or property damage caused by fire or explosion can result from the discharge of static electricity Connect a 14 AWG 2 08 mm ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present Refer to national and local codes and standards for grounding requirements To avoid static discharge from the plastic cover when flammable gases or dust are present do not rub or clean the cover with solvents To do so could result in a spark that may cause the flammable gases or dust to explode resulting in personal injury or property damage Clean with a mild detergent and water only 4 As shown in figure 15 two ground terminals are available for connecting a safety ground earth ground or drain wire The safety ground is electrically identical to the earth ground Make connections to these terminals following national and local codes and plant standards 5 Replace and hand tighten the terminal box cap When the loop is ready for startup apply power to the control system output card Note When the DVC6000 SIS is operating under normal conditions at 4 mA trip condition is 20 mA be sure to apply no less than 4 mA Figure 15 Loop Connections Terminal Box SAFETY GROUND 39B3399 B Sheet 2 22 Quick Start Guide DVC6000 SIS Digital Valve Contr
69. onnections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion The valve may move in an unexpected direction when power is applied to the digital valve controller To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly when applying power to the instrument 4 20 mA Loop Connections The digital valve controller is normally powered by a control system output card The use of shielded cable will ensure proper operation in electrically noisy environments Note Connect the digital valve controller to a 4 20 mA current source for operation in the point to point wiring mode In the point to point wiring mode the digital valve controller will not operate when connected to a voltage source 21 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Wire the digital valve controller as follows refer to figure 15 1 Remove the loop connections terminal box cap see figure 12 2 Route the field wiring into the terminal box When applicable install conduit using local and national electrical codes which apply to the application 3 Connect the control system output card positive wire current output to the LOOP screw terminal in the terminal box C
70. ontrollers If ordered as part of a control valve assembly the factory mounts the digital valve controller on the actuator makes pneumatic connections to the actuator sets up and calibrates the instrument If you purchased the digital valve controller separately you will need a mounting kit to mount the digital valve controller on the actuator See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model Guidelines for Mounting DVC6010 SIS on Sliding Stem Actuators Up to 102 mm 4 Inches of Travel The DVC6010 SIS digital valve controller mounts on sliding stem actuators with up to 102 mm 4 inch travel Figure 2 shows a typical mounting on an actuator with up to 51 mm 2 inch travel Figure 3 shows a typical mounting on actuators with 51to 102 mm 2 to 4 inch travel For actuators with greater than 102 mm 4 inch travel see the guidelines for mounting a DVC6020 SIS digital valve controller Quick Start Guide D103307X012 DVC6000 SIS Digital Valve Controller July 2013 Figure 2 FIELDVUE DVC6010 SIS Digital Valve Controller Mounted on Sliding Stem Actuators with up to 2 Inches Travel 29B1674 Note CAP SCREW FLANGED MACHINE SCREW EE Pb SHIELD ADJUSTMENT ARM CONNECTOR ARM CAP SCREW PLAIN WASHER A Do not use the stainless steel DVC6010S SIS in high vibration service where the mounting bracket uses standoffs s
71. output constantly bleeds a small amount of supply medium into the area under the cover The vent openings at the back of the housing should be left open to prevent pressure buildup under the cover If a remote vent is required the vent lines must be as short as possible with a minimum number of bends and elbows Wiring and Electrical Connections A WARNING To avoid personal injury resulting from electrical shock do not exceed maximum input voltage specified in table 12 of this quick start guide or on the product nameplate If the input voltage specified differs do not exceed the lowest specified maximum input voltage To avoid personal injury or property damage caused by fire or explosion remove power to the instrument before removing the terminal box cover in an area which contains a potentially explosive atmosphere or has been classified as hazardous Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding Select wiring and or cable glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Wiring c
72. pacers to moun t to the actuator Refer to the following guidelines when mounting on sliding stem actuators with up to 4 inches of travel 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment 2 Attach the connector arm to the valve stem connector 3 Attach the mounting bracket to the digital valve controller housing 4 If valve travel exceeds 2 inches a feedback arm extension is attached to the existing 2 inch feedback arm Remove the existing bias spring from the 2 inch feedback arm Attach the feedback arm extension to the feedback arm as shown in figure 3 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 3 FIELDVUE DVC6010 SIS Digital Valve Controller Mounted on Sliding Stem Actuators with 2 to 4 Inches Travel CAP SCREW FLANGED HEX NUT FEEDBACK ARM EXTENSION BIAS SPRING ADJUSTMENT ARM LOCK WASHER MACHINE SCREW FLAT HEAD HEX NUT FLANGED MACHINE SCREW x LOCK WASHER SHIELD MACHINE SCREW LOCK WASHER PLAIN WASHER HEX NUT CONNECTOR ARM 5 Mount the digital valve controller on the actuator as described in the mounting kit instructions Set the position of the feedback arm on the di
73. pply medium into the surrounding atmosphere unless it is remotely vented When using natural gas as the supply medium in a non hazardous location in a confined area remote venting of the unit is required Failure to do so could result in personal injury property damage and area re classification For hazardous locations remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and national codes rules and regulations Failure to do so when necessary could result in personal injury property damage and area re classification A WARNING Avoid personal injury or property damage from sudden release of process pressure or bursting of parts Before proceeding with any Installation procedures e Always wear protective clothing gloves and eyewear to prevent personal injury or property damage Check with your process or safety engineer for any additional measures that must be taken to protect against process media If installing into an existing application e Do notremove the actuator from the valve while the valve is still pressurized e Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following Remote venting of the unit re evaluating the hazardous area classification ensuri
74. r Use Class Il Ill Division 2 GP F G Natural Gas Approved T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 ATEX Special Conditions for Safe Use Intrinsically Safe 1 This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules 2 The electrical parameters of this equipment must not exceed any following values Uo lt 30 V lo lt 226 mA Po lt 1 4 W 3 Operating ambient temperature 52 C or 40 C to 80 C 4 For the model with aluminum body the apparatus must not be submitted to frictions or mechanical impacts 5 Covered by standards EN 60079 0 2009 EN 60079 11 2012 EN 60079 26 2007 6 Install per drawing GE60771 Flameproof Operating ambient temperature 52 C or 40 C to 85 C Typen Operating ambient temperature 52 C or 40 C to 80 C Refer to table 4 for additional approval information figure 31 for the ATEX loop schematic and figure 32 for typical ATEX nameplates Table 4 Hazardous Area Classifications ATEX amp Il 1G amp D Intrinsically Safe Gas Ui 30 VDC Ex ia IC T5 T6 Ga li 226 mA Dust Ci 5nF Ex ia IIIC T85 C Ta lt 73 C T92 C Li 0 55 mH Ta x 80 Da Pi 1 4W Per drawing GE60771 Natural Gas Approved 126 Flameproof Gas Ex d IIC T5 T6 Gb
75. reventive measures may include but are not limited to one or more of the following Remote venting of the unit re evaluating the hazardous area classification ensuring adequate ventilation and the removal of any ignition sources For information on remote venting of this controller refer to page 20 Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not clean dry oil free and noncorrosive While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance A WARNING When using natural gas as the supply medium or for explosion proof applications the following warnings also apply e Remove electrical power before removing the housing cap Personal injury or property damage from fire or explosion may result if power is not disconnected before removing the cap e Remove electrical power before disconnecting any of the pneumatic connections e When disconnecting any of the pneumatic connections or any pressure retaining part natural gas will seep from the unit and any connected equipment into the surrounding atmosphere Personal injury or property damage may result from fire or explosion if natural gas
76. sification Note This information supplements the nameplate markings affixed to the product Always refer to the nameplate itself to identify the appropriate certification Contact your Emerson Process Management sales office for approval certification information not listed here Approval information is for both aluminum and stainless steel constructions DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 CSA No special conditions for safe use Refer to table 2 for approval information figure 28 for the CSA loop schematic and figure 29 for a typical CSA FM nameplate Table 2 Hazardous Area Classifications CSA Canada Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating Ex ia Intrinsically Safe Vmax 30 VDC Class I II III Division 1 GP A B C D E F G per Imax 226 mA drawing GE42818 Ci 5nF Natural Gas Approved Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device Explosion proof T5 Tamb lt 80 C Type 4X IP66 Class Division 1 GP B C D T6 Tamb lt 75 C Single Seal Device Natural Gas Approved Class Division 2 GP A B C D Class Il Division 1 GP E F G Class Il Division 2 GP F G Class Ill Natural Gas Approved T5 Tamb lt 80 C Type 4X IP66 T6 Tamb lt 75 C Single Seal Device FM Special Conditions of Safe Use Intrinsically Safe Explosion proof Non incendive Dust Ignition proof
77. stem from the Online menu select Configure Guided Setup and Setup Wizard The Setup Wizard will automatically setup the instrument for a 4 wire installation based upon the printed wiring board DIP switch setting Note Using the digital valve controller in a 4 wire system with an ASCO low power solenoid valve model EF8316G303 or EF8316G304 or an equivalent low power solenoid valve requires a separate external air supply for pilot Ensure that the solenoid valve s selection gasket is in the External Position The use of external piloting requires the pilot pressure to be at least 15 psig higher than the main line pressure For more information refer to the ASCO catalog or contact your Emerson Process Management sales office 25 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Table 7 Maximum Loop Wire Resistance per Logic Solver Output Voltage 2 Logic Solver Output Voltage Maximum Loop Wire Maximum Wire Length feet 2 VDC Resistance Ohms 1 Maximums in this table assume a line conditioner and a solenoid that requires a minimum of 20 4 V and 42 mA to engage 2 Wire length includes both wires in a twisted pair Installation in a 2 Wire System Figures 19 and 20 are examples of the digital valve controller installed in a 2 wire system In these installations the logic solver provides a single 24 VDC signal that powers both the digital valve controller and the optional s
78. to the line conditioner as follows refer to figure 21 CAUTION Do not overtighten the wiring connection terminals or subject them to heavy lateral pushing loads This could damage the line conditioner 1 Be sure the digital valve controller DIP switch is set for multidrop operation 2 Connect the digital valve controller LOOP terminal to the line conditioner FLD terminal 3 Connect the digital valve controller LOOP terminal to the line conditioner FLD terminal 4 Connect the solenoid valve field terminals to the line conditioner FLD and terminals 27 DVC6000 SIS Digital Valve Controller Quick Start Guide July 2013 D103307X012 Figure 20 Example of FIELDVUE DVC6000 SIS Digital Valve Controller Installed in a 2 Wire SIS System without a Solenoid Valve SINGLE ACTING SPRING AND DIAPHRAGM ACTUATOR OR PISTON ACTUATOR WITH SPRING RETURN 24VDC LC340 LINE CONDITIONER KAAAAAAA ALL VVVVVVVV V PISTON ACTUATOR VALVE DISC FAILS CLOCKWISE ON LOSS OF AIR NORMALLY VALVE IS FULLY OPEN WITH WITH VOLTAGE TO DIGITAL VALVE CONTROLLER SUPPLY DVC6000 SIS DIGITAL VALVE CONTROLLER NOTES 1 4 18 NPT X 3 8 OD TUBING v 4 WB PRINTED WIRING BOARD DIP SWITCH SET FOR E1043 MULTI DROP UP POSITION 5 Connectthe logic solver output to the line conditioner SYS and terminals Note Using the digital valve controller in a 2 wire system multi drop operation with an ASCO low power sol
79. ury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid The instrument is calibrated during the Setup Wizard Follow the prompts on the Field Communicator display to automatically calibrate instrument travel The calibration procedure uses the valve and actuator stops as the 0 and 100 calibration points For additional calibration information see the Calibration section in the FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System SIS Solutions instruction manual 1 If the Feedback Connection is Sliding Stem Standard the Field Communicator prompts you to select the method of crossover adjustment manual last value or default Manual adjustment is recommended for initial travel calibration 2 When prompted by the Field Communicator make the crossover adjustment by adjusting the current source until the feedback arm is 90 to the actuator stem as shown in figure 25 3 The remainder of the auto calibration procedure is automatic After completing auto travel calibration the Field Communicator prompts you to place the instrument In Service and verify that the travel properly tracks the current source Figure 25 Crossover Point Pm ACTUATOR STEM TRAVEL SENSOR SHAFT 20 30 40 50 8 75 1112 15 b a 7 C FEEDBACK ARM ADJUSTMENT ARM
80. ver field wiring terminals In some installations such as shown in figure 20 where no solenoid is used an impedance boosting multiplexer may be used in place of a line conditioner The LC340 line conditioner will be needed when a low power solenoid is connected to the same 2 wire loop as the digital valve controller as shown in figure 19 26 Quick Start Guide DVC6000 SIS Digital Valve Controller D103307X012 July 2013 Figure 19 Example of FIELDVUE DVC6000 SIS Digital Valve Controller Installed in a 2 Wire SIS System SINGLE ACTING SPRING AND DIAPHRAGM ACTUATOR OR PISTON ACTUATOR WITH SPRING RETURN ASCO LOW POWER CONSUMPTION LOGIC SOLVER SOLENOID VALVE 24VDC DE ENERGIZED LC340 LINE VENT EXTERNAL PILOT LOADING CONDITIONER GASKET COVER INTERNAL COVERED T ke dea uod ieee es ER aate Mau etre othe a Wy arius pie sr ar o e i t en CN Nx ri EXTERNAL EXPOSED PISTON ACTUATOR VALVE DISC FAILS CLOCKWISE ON LOSS OF AIR NORMALLY VALVE IS FULLY OPEN WITH WITH VOLTAGE TO DIGITAL VALVE CONTROLLER SUPPLY E 1 4 18 NPT X 3 8 OD TUBING Baan mE SEU PRINTED WIRING BOARD DIGITAL VALVE CONTROLLER DIP SWITCH SET FOR 1 AN AIR SUPPLY LINE IS NEEDED FOR AN MULTI DROP UP POSITION EXTERNAL PILOTED SOLENOID VALVE CONTACT YOUR EMERSON PROCESS MANAGEMENT SALES OFFICE FOR ADDITIONAL INFORMATION 19B6915 A 19B6917 A E0770 1 Make connections

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Fisher FIELDVUE™ DVC6000 SIS Digital Valve