User Manual UPC-100 Handset
Contents
1. are still empty Press OK to get an editing box Change the name using the arrow keys and confirm using OK 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 8 10 WWW UMS SQ 6 4 4 Restoring parameter sets The parameters that are stored using the method above can be sent to the truck In some cases the truck must be of the same type as the one where the parameters are read from Maintenance 7 1 General The UPC 100 including interfaces accessories and cables is an electronic device and can be damaged by contact with liquids Keep the device away from liquids when using or storing it Only clean the device with a damp cloth Do not use any solvents gasoline strong detergents and other All warning symbols and labels must be readable at all times Change broken unreadable labels Contact UMS to obtain new labels 7 2 Charging the battery The UPC 100 Handset must be charged with the UPA ADP 12 adapter that was delivered with your UPC 100 Handset Using another adapter can damage your UPC 100 Handset If the adapter is defective order a new one from UMS through www ums sg 8 Storage Store the UPC 100 and the interfaces accessories and cables in a dry frost free room 9 Solving problems Problem Solution2. industrial truck following sequence must ALWAYS be used Make sure that the industrial truck is blocked up and no wheels touch the ground Make sure that the industrial truck and UPC 100 Handset are powered off Connect the appropriate interface UPI xx to the UPC 100 Handset using a blue connector Do not use any tools Connect the 26 pole connector of the appropriate cable to the UPI xx 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 6 10 WWW UMS SQ Connect the cable to the service connector of the industrial truck Refer to the service manual of your truck for the location of the service connector 6 Operating instructions 6 1 General UPC 100 The device is powered on off using button 1 top left The other buttons on the left side are used to confirm o or cancel pa a choice Navigating through the menu s and changing values is done using buttons 4 to 7 on the right side of the display lf an Interface is connected when powering up the UPC 100 Handset the menu structure is shown Depending on the connected interface and cable a different number of options is available The structure of this menu is described in this manual 6 2 Layout of the display and menu structure Top bar Zone A On
3. E aucune E Ri 9 7 E i gc E ee E een ate eee ee ee ee EE E ER 9 Fe CRONE WSO ONY e E saan senennanncedenaeeee 9 e DIOLAG Cs ETE ETATE TAE E EATE E ETATER EEATT ATE TATTA 9 D OVN DODIG S eeoa E E E E A N AEE E ee eee 9 10 Tan OOH ae 9 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 2 10 WWW UMS SQ 11 Regulatory compliance ccc ceccceecceeeceeececceeeceeeceueceeeseueseueceueseeeseueseeseesaeeseeesesseeeseeeseeeseeeseesseeeseeees 9 12 WY AMA aa riecertaueeaneiecutauraaumeincuinura E i aanhaNoatane Amine enIaN 10 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 3 10 WWW UMS SQ 1 Introduction 1 1 Use The UPC 100 Handset together with a UMS developed interface enable the user to amend the factory settings of certain industrial trucks The UPC 100 Handset must be used together with an UMS developed Interface Any other use is not authorized Remark Drawings and images in this UPC 100 Handset Manual may differ from your model 1 2 Warnings Amending factory settings of an industrial truck
4. RTC battery empty send the UPC 100 Handset to UMS Too many activation codes have been Send the interface to UMS inserted 10 Transport The battery in the UPC 100 Handset contains lithium Therefore special care must be taken when shipping the unit Contact your courier service for the most up to date legislation Never send defective batteries by airmail 11 Regulatory compliance This UPC 100 Handset complies with the Electromagnetic Compatibility Directive 2004 108 EC in particular with the harmonized standards listed below Emission EN 55022 2006 A1 2007 class B Immunity EN 55024 1998 A1 2001 A2 2003 Emission EN 61000 3 2 2006 Emission EN 61000 3 3 1995 A1 2001 A2 2005 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 9 10 WWW UMS SQ 12 Warranty UMS warrants the UPC 100 Handset for a period of six 6 months from the date of purchase The warranty is strictly limited to the replacement or the repair of the UPC 100 console or parts thereof showing a manufacturing defect according to the final judgment of UMS UMS shall never accept a warranty claim if the user has carried out repairs or modifications to the UPC 100 Handset or if the defect results from assembly maintena
5. WWW UMS SQ User Manual UPC 100 Handset Last updated in 10 2012 01 10 2012 Initial release 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 1 10 WWW UMS SQ Table of Contents OU NUU NG O ects E cet st E E a 4 1 1 LS sateen O cote gee inte speck tp ct en T aoe det cases te nee E E E E 4 a2 VA UPI S swserrsmcamiaeameaitiensmnainsnemeniiiemia EEEE EEE EEEE 4 ZIG C ha COSC MOU OM ETE TTN E E ET 4 2 1 Technical features cccccccsecceecceeeceeeceeeseeeseeeseeseeeseeseeeseeesseeseeseeseeesaeesaeeseeeseeeseeesseesseeseeeneeenes 4 22 50 910 6 eee eee A E E E ee 4 2 2 1 SONS Ole URG OG seca ce tecesenenseee E E E 5 Bee MENi IP uerrini rap aT aTa T E crap bdun mah EA intext ene 5 PRS OADE a yee pecan a e a the E r E E e tiene see e E 5 S Co o 210 1 E E E E E E E E E E E E E E E E 5 3 1 Correct operating CONCITIONS ccccecccceecccceeeeceeeeeseeeeseeeecseeeeseeesseeeeseeessaeeeseeeessusessaeeesueeseeeesaeees 5 32 DLO e U E a E eee E A E E EE A E E ince man EEES 6 4 Co ommissioning and SAN SOY aches etee ea a AAEN EE aAA 6 4 1 EIPStUCOMMISSIONING wessneswiesmarinersnesuedasmaniwensoasendesmaprwensobpuodesnagiwensneerodesapiverdnependssnapiwendntaaudacnaarwaniaan 6 A PACUV ANON E E E E ai
6. can cause material and physical injury Therefore the UPC 100 Handset must only be used by skilled trained and authorized staff The users of the UPC 100 Handset must have access to the user manual at all times Read this UPC 100 Handset Manual carefully before connecting maintaining or using the UPC 100 Handset Strictly follow the safety instructions in the truck manufacturers maintenance manual prior to connecting the UPC 100 Handset to the truck Warning Failure to comply with the instructions and warnings in this manual could result in serious injury to the user or other persons in the vicinity of the truck People working with the UPC 100 handset and using procedures work methods or tools that are not described in this manual are solely responsible for the safe and good operation of the UPC 100 handset 2 General description 2 1 Technical features Working temperature 0 C 40 C 32 F 104 F Charging temperature 0 C 40 C 32 F 104 F Charging time circa 2 hours Input voltage 12V DC max 1 5A Autonomy 4 to 8 hours depending on the use Battery type LiPo Lithium Polymer 2 2 Components The UPC 100 Handset consists of 3 components Each of these is required to connect the UPC 100 Handset to an industrial truck The components are explained in this manual 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or tra
7. den eshnoehie nid ueabnoenie nbd ueabnoenienbdenatey stunt 6 4 3 Warnings for each USC ccccccceccseccseeceeeceueceeeceueceueceueceueceueceueseusceueseuesausseuessueseussaeeteeeseeeseeeneeenes 6 9 nstalation MNS TUChoN sisene E EAA ence aes etches kage ka 6 O OPE CO a E E A E AS 7 SE 05 e E E E E T EE ee ee ee E ee 7 6 2 Layout of the display and menu structure cece eeccceeeceeeeceeeeseeeseeeeceueesueeseeeseeeeseeeseueeseeesaneesanes 7 6 3 Changing UPC 100 Handset display settings cccccccsecceececeeeeceeeceuceceueeceeecsuseseeeeaeesseeessusenaees 8 6 3 1 ES OM NC S Grind seidicadatndicadsaddicadutndacadinddseadutndicsdsddioniebndandsaddieniekndacsdstdioniabuiacsisbdieniatudiendsewdanadards 8 SG e E E 0 01 62 EE EE EIE E cee ee eee EE ee eee 8 Go IMSEN COUE ene nnn enter a entre ee ener ee ee oe ee 8 6 4 Reading changing the truck settings cccccccseecceeeeceeeeeeeeseeeeseeeeeeeseueeseeseueesseessueeseueeseeesaneesanes 8 6 4 1 Reading diagnostic Valle Sjancntecneoieoennentseaaneeiooennintientebooenonldaaneebnoennonldeubabnoenncnbdenesuiouintes 8 6 4 2 Reading Writing PArAMetelS cccccccccsccceecceeeceeeceeeseeeseeeseeeseeeseeeseeeseeeseeeseeesseeseeeneeeseeeseeeeees 8 6 4 3 Reading and storing parameter SetS cccccccsscccseeeceeceeeeeceeeeseeeeeeeeseueeseeseuseseeeaeeeseeeeseeesaes 8 644 Restoring parameter Sols a crescorguacirimncn nour aR aaaeaii 9 T MamMenanco sreg E E E
8. e disconnected from the UPC 100 Handset Open the UPC 100 Handset by unscrewing the 4 screws on the back of the device Gently peel off the protective foil from the battery connector Insert the connector to the PCB Close the device using the original screws Before using the device for the first time the user must charge the battery for at least 8 consecutive hours using the supplied charger 4 2 Activation Each interface is activated by inserting an activation code This code can be purchased on www ums sq When purchasing a new interface activation for 1 year is included More information on how to insert the code can be found in paragraph 6 3 3 of this manual 4 3 Warnings for each use Be sure that the device is only used by trained staff People that have insufficient knowledge of the truck on which the UPC 100 Handset is connected can make changes as such that the safe working of the truck can no longer be guaranteed Prior to each use all parts of the UPC 100 Handset and the Interface must be checked for cracks or other damages Don t forget to check the cables they may not show any signs of deformation Only use the equipment when it is in a perfect condition When connecting the UPC 100 Handset to the industrial truck both devices must be switched off Connecting the devices when powered on can lead to malfunction and possibly dangerous situations 5 Installation instructions When connecting the UPC 100 Handset to the
9. hat you consult the list of Supported trucks in the manual of your interface Only use the UPC 100 Handset as described in this Manual Read the Solve Problems section at the end of this Manual when encountering problems 3 1 Correct operating conditions The UPC 100 Handset may only be used with an ambient temperature between 0 C and 40 C 32 F 104 F The user has to be a qualified repairer of industrial trucks The user must always have sufficient working space in order to prevent him from getting stuck between the industrial truck and a wall or other object 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 5 10 WWW UMS SQ The values on the rating sticker must under no circumstances be exceeded If the data on the type of sticker is unreadable please immediately order a new rating sticker at UMS through www ums sg Always specify the serial number on the sticker 3 2 Discouraged use Do not use the UPC 100 Handset on industrial trucks which show severe signs of damage 4 Commissioning and safety 4 1 First commissioning For safety reasons we ship the UPC 100 Handset with the battery disconnected in the UPC 100 Handset Before first use the user must install the battery Make sure all cables ar
10. nce storage or use in a manner which is inconsistent with the indications and recommendations by UMS or from use for purposes other than those described in the User Manual abnormal use overloading or normal wear or if the original UMS identification label or serial number has been removed or if the warranty period has lapsed The warranty excludes all costs for transportation Warranty claims are administered through Universal Machine Solution Pte Ltd Company registration number 201201400E Contact www ums sg 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 10 10
11. nslated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 4 10 WWW UMS SQ 2 2 1 Console UPC 100 This UPC 100 Handset can be combined with all UMS developed devices from the UPI series unless otherwise stated in the specific UPI manual Depending on the brand of the truck on which the user performs diagnostics parameterization a different UPI device must be connected to the UPC 100 Handset 2 2 2 Interface UPI xx Different types of interfaces are available depending on the brand of the truck to be diagnosed An overview of all available interfaces can be found on our website www ums sg The interfaces are distinguishable by the letters following UPI 2 2 3 Cables Depending on the brand type of industrial truck different cables are available to connect the interface to the truck These cables are designed especially for proper functioning of the device Only use the cables provided by UMS Other longer cables can cause malfunction and will invalidate the warranty 3 Intended use The UPC 100 Handset is a diagnostic device that allows a qualified repairer of industrial trucks to perform diagnostics on types of industrial trucks that are supported by the connected interface UPI xx Although we have made efforts to support as many truck types as possible it could be that certain types or configurations are not supported It is therefore recommended t
12. rows Change the digit using the up down arrows when 0 is selected use down to select numbers and up to select letters Confirm using ok WARNING You only have 10 attempts to insert a valid code When you have inserted 10 wrong codes return the UPC 100 Handset to UMS 6 4 Reading changing the truck settings The functionalities described below may vary depending on the connected interface For a more specific description of the available options please read the manual of the concerning interface This manual can be found on the website www ums sg 6 4 1 Reading diagnostic values Depending on the number of available diagnostic values the list is divided in several pages Navigating between those pages is done using the arrow left and arrow right keys Navigating between several items on a page is done using the keys arrow up and arrow down Only the selected value is updated frequently Upon loading another page all values on that page are loaded once 6 4 2 Reading writing parameters Navigating through parameters is done the same way as with diagnostics When the desired parameter is selected an editing box can be called using the OK key Change the values is done using the arrow keys Confirm using OK 6 4 3 Reading and storing parameter sets Select the set number on which you wish to store the parameters of the connected truck The fields where both Name and Type are marked with
13. the left of the top bar the battery status is displayed In the center the current menu is shown Depending on the current menu the top right corner is used to show the number of pages e g for parameter lists 2012 Universal Machine Solution Pte Ltd All Rights Reserved This user manual one or more parts of it may only be reproduced distributed or translated with explicit written and prior permission by Universal Machine Solution User Manual UPC 100 Handset Page 7 10 WWW UMS SQ Central block Zone B Here the menus are shown The user can navigate using the arrow keys on the right side of the display and the OK o and ESC pa keys left of the display Bottom bar Zone C When the UPC 100 Handset is showing a menu the bottom bar is used to show the status of a truck 6 3 Changing UPC 100 Handset display settings 6 3 1 Brightness Select the desired brightness using the arrow keys left and right Higher brightness improves the readability of the display but requires more battery power 6 3 2 Contrast Select the desired contrast using the arrow keys left and right 6 3 3 Insert code lf no challenge has been made yet you will be asked to do so Press OK to create a challenge This challenge along with the serial number on the back of your device is required to request an activation code on WWW UMS SQ Now insert the response that you have received from UMS Select the digit to be changed using the left right ar
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