Offline Program Manager
Contents
1. Category Tools for Tile Board Interface a Pee Inspection General p Lighting E 2D Paste Inspection I Leds On 2D Calibration an al I Tertiary Leds On able Camera Lighting a a Digital 10 LESTES Maintenance T Jpeg 9 Image Save E Threshold EN ieoa al Global Paste Thresholds Ga MVC Tools ha Figure 3 GUI board tiling options Lighting Options LEDs on check box if you want this feature to be activated Refer to paragraph a Tertiary LEDs On do not turn this on refer to paragraph b Image Type Jpeg Splicer does not yet support this functionality Do not enable Click on Tile Button when ready The camera will move over the board and grab the images needed to cover the whole product These images will be saved to the c cpi iles directory boardname_1 tile contains the layers of the images of the board It will be used by the Splicer to put all of the images together to form one whole image boardname_1_1_1 pgm boardname_1_1_2 pgm Each file is one part of the whole board boardname_1_1_3 pgm etc 5000 0031 10 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Tiling a board using a Console system F7 Engineering Menu F8 Database Menu F3 Installation Menu F3 Tile Component Images see figure 4 GS 1 Control Figure 4 Console board tiling screen The system will prompt you with several questions Proceed y n Type y Do you want to save images with LE2. These include the CAD files or plx files the component database the files that set the SJ 10 scales c cpidata scales vsp and the PCB images A helper application called Splicer is included as part of the offline installation This automates this process by allowing the machine and CAD you wish to train to be chosen and then automatically transferring the necessary files Using Splicer 1 Make sure that there is a folder named training in c cpi directory of the offline PC If not create one al 2 Launch Splicer by selecting the Splicer eh icon in the Offline Program Manager program group from the NT4 Taskbar lt Start Programs Splicer gt Standalone Programming Spl icer Version 1 23 z p Y i tr Te My Tectesiogy itd 1833 S Figure 6 Main Splicer Splash Screen 5000 0031 13 Rev 5 0 MVT OFFLINE PROGRAM MANAGER 3 Click on Search Network and Splicer will indicate that the application is searching on your network for any connected SJ 10 This may take some time Note If you click on Select Machine a browser will appear Select the online machine and the cpi directory and click OK This may be a quicker way of selecting the system to be spliced 4 Once the SJ 10 network search has finished the main Splicer application window is displayed 5 Double click on Factory at the top left corner of the left window and select the online machine and the boardname tha
3. b Copying the c cpi data scale vsp file from the on line system onto the offline PC in the same directory You will need to restart the offline software and go back to the select the board step again 5000 0031 16 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Step 4 Transfer Program from Offline System to On line System 1 Once the board has been trained up on the offline system use Windows NT Explorer to transfer the following files from the offline system to the on line system in the same directories C cpiicad boardname p x CAcpiicad boardname pls C cpi data ispcad dat 2 Ensure that a back up copy of vispcad dat is made before the version on the system is overwritten 3 Start the inspection software on the on line system 4 Select the board program 5 Remake the CAD 6 Inspect the board Because live imagery will differ from the tiled images there will be some variations with the boards inspected The user will have to make small adjustments to the database defined off line 5000 0031 17 Rev 5 0 MVT OFFLINE PROGRAM MANAGER APPENDIX A SHARING THE CPI DIRECTORY FOR OFF LINE PROGRAMMING If the SJ 10 runs under Microsoft Windows NT From the NT Taskbar select Start gt Programs gt Command Prompt A MSDOS command window will open At the command prompt type the following net share cpi cAcpi Press return The Cpi directory will now be shared out to the network OR Using NT Explorer select
4. B Step 4 Transfer Program from Offline System to On line System Summary This chapter takes a step by step approach to how to use the Offline 13 16 17 Program Manager once it has been installed It includes instructions for using both Console and GUI systems It includes notes on when and how to use LEDs how to use the Splicer application when preparing a board for training and how to interpret the screens that are presented to you 5000 0031 7 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Note The following section assumes familiarity with the SJ 10 measurement system on which the Offline Program Manager is based For a full explanation of any of the menus terminology etc mentioned in this section refer to the SJ 10 user manual In operation the Offline Program Manager is almost identical to the SJ 10 with the notable exception that the offline system does not have an X Y table gantry or a camera How can a PCB be trained By using saved images of the PCB createdby the SJ 10 These stored images are used to take the place of the images of the PCB usually seen on the SJ 10 Program a board for the SJ 10 component placement inspection system is a three step process as is outlined in Figure 2 Use Splicer to transport the tile images the magen on aSr PCB cad and the GS 1 SJ 10 system scales Generate Tile Train board offline Transfer boardname plx boardname pls and Run trained v
5. Ds on y n Type either y or n refer to paragraph a Do you want to save images with tertiary LEDs on y n Type n refer to paragraph b a Saving Images with the LEDs on When this option is enabled the system will take the components image as well as an extra components LEDs image equivalent to LEDs on in the device type editor 5000 0031 11 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Figure 5 Images with LEDs on and off respectively When splicing the resulting image files there will be two complete board images boardame_1 pgm board image with LEDs off boardame_2 pgm board image with LEDs on If this is enabled the user will be able to trigger the LEDs on or off for each device type when training the board offline This is recommended for pre reflow training on monochrome systems This option can be enabled on both Console and GUI systems b Saving Images with Tertiary LEDs on This feature is not yet supported and should not be activated 5000 0031 12 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Step 2 Prepare for Training Note If the SJ 10 that has been used to create the tiled images is not networked Step 2 should be skipped and instead the instructions in Appendix B should be followed The Offline Program Manager emulates an SJ 10 on the desktop To successfully achieve this the offline system needs certain configuration files from the SJ 10
6. Post Reflow Algorithms Manual 5000 0071 5000 0031 3 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Installing the Offline Program Manager Chapter Contents Connecting the hardware key to your system 5 Loading the Offline Program Manager Software 6 Summary This chapter explains the use of the hardware key or Dongle and Splicer the helper application 5000 0031 4 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Connecting the hardware key to your system The Offline Program Manager will not function without the supplied hardware key or dongle being connected to the system The key will need to be connected to the PC s parallel printer port If a printer is connected to the PC disconnect it Connect the hardware key to the parallel port Reconnect the printer The hardware key is transparent to information going to the printer Parallel Printer Port Dongle Figure 1 Connecting the hardware key or dongle The Offline Program Manager will not install or run without the key or dongle being connected 5000 0031 5 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Loading the Offline Program Manager Software Note The Offline Program Manager needs to modify the system settings on the NT4 workstation This means that the set up program must be run under a user account that has administrative privileges The Offline Program Manager consists of two applications Both have to be installed on the PC to be used fo
7. SJ 10 VERIFICATION amp MEASUREMENT SYSTEM Offline Program Manager Revision 5 0 J anuary 2001 Document No 5000 0031 MV Technology Ltd Unit 3 Trinity Enterprise Centre Pearse Street D ublin 2 Ireland Phone 353 1 6718177 Fax 353 1 6718470 Email info mvt ie Home Page www mvt ie All rights reserved No part of this document may be stored in a retrieval system transmitted or used in any form or by any means electronic mechanical photocopying recording or otherwise without the prior permission of the copyright holder MV Technology Ltd retains the right to modify this document without notice MVT OFFLINE PROGRAM MANAGER Revision History Nature of Change Date ECN a E ee Apa 2 0 Addition of Appendices B amp C for 98EC 048 non networked GS 1 SJ 10s and Dongle issues 3 0 Update usage instructions to reflect 98EC 0308 changes in 1 31a Changed the installation procedure Updated for SJ 10 system and eee 009 D ee 50 To reformat manual hean 029 5000 0031 ii Rev 5 0 MVT OFFLINE PROGRAM MANAGER CONTENTS 1 0 Introduction Required System Configuration What is required for installation 2 0 Installing the Offline Program Manager Connecting the hardware key to your system Loading the Offline Program Manager Software 3 0 Using the Offline Program Manager OND Oa A QN Step 1 Creating the Tile Images Step 2 Prepare for Training Step 3 Train the PCB Step 4 Tr
8. ansfer Program from Offline System to On line System a O N Appendix A Sharing the Cpi Directory for Off line Programming 18 Appendix B Using the Offline Program Manager with a Non Networked SJ 10 19 Appendix C Solving Problems with the Dongle 21 5000 0031 iii Rev 5 0 MVT OFFLINE PROGRAM MANAGER Introduction Chapter Contents Required System Configuration What is required for installation 3 Summary This chapter gives a general introduction to the Offline Program Manager It outlines the benefits of using the system It also lists the minimum requirements of the PC on which it will be loaded and other installation requirements It is important that you read this chapter before attempting to install the Offline Program Manager 5000 0031 1 Rev 5 0 MVT OFFLINE PROGRAM MANAGER When an online system needs to be programmed it has to stop inspecting Production boards and be effectively taken offline This leads to Production downtime The amount of downtime depends on a number of factors e g size of board accuracy of CAD data experience of operator number of components etc and is difficult to predict Using the Offline Program Manager the CPI software allows boards to be trained with minimum Production line down time Apart from some initial work that has to be done on the SJ 10 which requires no more than 15 minutes the system can remain inspecting while the next production board is p
9. em Package p gt Select the machine and CAD to be trained Click on tate to tile the image The image and file transfer process will begin and a progress bar will be displayed indicating what Splicer is doing The package operation can be stopped at any time by clicking on the cancel button 5000 0031 15 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Step 3 Train the PCB At this point Splicer will have been used to bring the images tiles and the CAD files to the standalone machine and the Standalone Cpi is now ready to train the component algorithms The standalone system works in almost the same way as the standard SJ 10 with a few notable exceptions Running the Standalone CPI From the Taskbar choose Start gt Programs and select the GS 1 SJ 10 offline icon The offline programming system will run Inspect PCB on an Off Line SJ 10 1 Select the board from the offline software 2 Set the fiducials as you would on an on line system 3 Edit the fiducials algorithm 2 Remake the CAD 3 Inspect the board 4 After the initial inspection the PCB will be trained as it would on the on line system Note if the search areas do not line up with the component during the initial inspection on the offline system there may be a scaling issue It can be fixed by a Autoscaling the offline system if the fiducial presence score is high enough refer to SJ 10 manuals and the fiducials are not at the edge of the board image
10. ispcad dat to offline board in system production Figure 2 Steps needed to Program CAD offline 5000 0031 8 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Step 1 Creating the Tile Images Without the Offline Program Manager training a new PCB required taking the SJ 10 out of production The length of time that the machine is offline is dependant on the complexity of the board being measured but will at least be for 1 hour With the offline system the SJ 10 downtime will only be as long as it takes to complete the following steps When you have finished these steps the current CAD can be restored and the SJ 10 can be used online again A Copy the new boardname plx file onto the SJ 10 that will be used to inspect the PCB when it goes into production Copy it to the c cpicad folder B Start the inspection software load the board set the fiducials and edit the fiducial algorithm refer to respective manual for Console or GUI system Q Autoscale the system D Carry out an inspection to check that the search areas are well placed E Tile the images F When the tiling process is finished the SJ 10 can be returned to Production Now return to the machine on which the Offline Program Manager is installed Tiling a board using a GUI system Open the Tools Menu and click on the Tile Board option This will display a number of options see figure 3 5000 0031 9 Rev 5 0 MVT OFFLINE PROGRAM MANAGER
11. m locations to the offline PC cAcpi tiles BOARDNAME_1 pgm cAcpi tiles BOARDNAME_2 pgm_ if LEDs were turned on cAcpi tiles BOARDNAME_ 1 tile cAcpi cad BOARDNAME plx pls cAcpi data scale vsp cAcpi data vispcad dat Each of the above files should be copied to the same location on the offline PC with the exception of BOARNAME_1 pgm the board image file which will be tens of MB in size which should be copied into 5000 0031 19 Rev 5 0 MVT OFFLINE PROGRAM MANAGER c cp training Similarly with BOARNAME_2 pgm if this image is captured Train the PCB as described in Section 3 Step 3 and when the process is finished copy the following files from the offline PC to the SJ 10 e cAcpi cad BOARDNAME plx e cAcpi data vispcad dat Make sure that a backup copy of vispcad datis made before the version on the SJ 10 is overwritten 5000 0031 20 Rev 5 0 MVT OFFLINE PROGRAM MANAGER APPENDIX C SOLVING PROBLEMS WITH THE DONGLE If you get the following warning screen while trying to launch the Offline Program Manager then there are two possible solutions GS1OFF EXE Ed 3 E0209 Security key not found e The dongle is not connected to the parallel port see Section 2 Connecting the hardware key to your system or e The software installation procedure failed to install the dongle driver correctly Setting up the dongle driver Log in to the Offline PC as administrator and from the NT Taskbar select Sta
12. r offline programming They are the Offline Programming Application and a helper application called Splicer They can be installed by following these steps if the SJ 10 is not networked you can skip to Step B A First install Splicer Place the CD ROM in the Offline PC s CD ROM drive Using your Explorer tool view the contents of the CD ROM Drive and double click on d Splicer disk NSetup exe Click OK and the installation process will begin Follow the on screen instructions and answer any questions as appropriate B Now install the Offline Programming Application Using your Explorer tool view the contents of the CD ROM Drive and double click on the d GS1 disk I Setup exe The installation program will now start and will act as a guide through the installation process Answer the on screen prompts during the set up process C At the end of the installation process the set up program will check that the hardware key is properly connected Without the hardware key the set up program will not successfully complete It can still be connected at this point If you are not sure how to connect it refer to the section titled Connecting the hardware key to your system D You are now ready to program the first board offline 5000 0031 6 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Chapter 3 Using the Offline Program Manager Chapter Contents Step 1 Creating the Tile Images Step 2 Prepare for Training Step 3 Train the PC
13. rogrammed on a standalone PC This manual describes MVT s Offline Program Manager It outlines a step by step approach to installing the system s hardware and software as well as how to use it once it has been installed Required System Configuration Operating System Windows NT CPU Minimum 400MHz Pentium II RAM min 64Mb Free Disk Space min 20Mb Working Disk Space min 100Mb There may be some situations where the SJ 10 is not connected to a network It is still possible to use offline programming if the instructions contained in Appendix B are followed closely The SJ 10 must allow outside access to its cpi directory In NT4 this process is called sharing The share must be made read write 5000 0031 2 Rev 5 0 MVT OFFLINE PROGRAM MANAGER What is required for installation e ICD ROM containing the SJ 10 Offline application and the Splicer helper application e A software protection key commonly known as a dongle e This document e The SJ 10 User Manuals The Offline Program Manager is a virtual SJ 10 on your desktop PC You will need the SJ 10 User Manuals in order to fully utilise the offline software For GUI Systems use e SJ 10 GUI Engineering Manual 5000 0087 e SJ 10 GUI Pre Reflow Algorithms Manual 5000 0089 e SJ 10 GUI Post Reflow Algorithms Manual 5000 0090 For Console Systems use e SJ 10 Software Manual 5000 0070 e SJ 10 Pre Reflow Algorithms Manual 5000 0077 e SJ 10
14. rt gt Run and type CA rainbow setupx86 exe Click OK The system will ask for a directory and will suggest CArainbow I386 The user must change this directory to C rainbow or an error message appears to the effect that c rainbow I386 senttemp sys does not exist The following window will be displayed 5000 0031 21 Rev 5 0 MVT OFFLINE PROGRAM MANAGER inel Driver Setup Program Iof x L nel Driver Configure Sentinel Driver Remove Sentinel Driver Quit Choose the Install Sentinel Driver option in the Functions menu and follow the instructions When the installation has finished you will need to restart your Offline PC in order to make the driver changes permanent Now when the Offline Program Manager is started no security key messages should be displayed 5000 0031 22
15. t you want to splice GS 1 SJ 10 s currently connected to the network List of trained CAD packages Curent Packages Available G54 Inspection Machines OUT Available tiled CAD on machine EE oki pho EE S03095 02_2_1 E E BINKY e List of machines that trained CAD can be sent to Create a Send a package to a package from a selected GS 1 SJ 10 selected CAD Becomes active when a package is selected Figure 7 Main Splicer Application Window The main window is made up of three panels From left to right these are e Tree view showing the available SJ 10s on the network If the SJ 10 has tile file associated with it then that branch will start with a 5000 0031 14 Rev 5 0 MVT OFFLINE PROGRAM MANAGER Clicking on the will expand the branch to show the available tile files associated with that particular SJ 10 E H Factory S A Factory HO 44102244 13 Be 8102244 13 EE 9244t_1 E fid 69 3_1 Em of788_90 0 1 EE opt_t EE mieg _b_1 Figure 8 Expanding a machine branch e A list of currently available CAD packages on the standalone machine e A tree view of the SJ 10 machines on the network that a trained CAD package can be sent to The list of currently available CAD packages available on the SJ 10 s in the factory can be updated by selecting the Refresh option from the CAD menu Tiling Images of a Board from an On line System to an Off line Syst
16. the cpi directory Right click on it and select Properties A new window will pop up see figure 9 Select Sharing and then Shared As Enter the shared name cp and select the User Limit as Maximum Allowed cpi Properties 71x General Sharing Securty Share Name epi x Comment m User Limit Moana Alowed New Share Allow E Users Cancel EPA Figure 9 NT Explorer Sharing Screen Note cpi directories for on line and offline systems should be shared Sharing drives requires administrative privileges 5000 0031 18 Rev 5 0 MVT OFFLINE PROGRAM MANAGER APPENDIX B USING THE OFFLINE PROGRAM MANAGER WITH A NON NETWORKED SJ 10 This appendix will detail the steps required to use the Offline Program Manager where the SJ 10 used to generate the tiled images is not networked This process achieves the same result as using Splicer except that files have to be copied manually Create the tile files as instructed in Section 3 Step 1 Open a NT Command Window from the NT Taskbar Start gt Programs gt Command Prompt and type the following cd cpi splicer tiles BOARDNAME__1 tile Where BOARDNAME is the board CAD name Splicer will create a large board image from the image tiles Files to be copied from the SJ 10 to the offline PC Once Splicer has been run the board image and supporting files can be copied onto the offline PC Copy the following files from the online syste
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