CONNEXION® - MANAGER
Contents
1. Visuele inspectie E Behuizing 01 Storage of remarks E Option lists and check lists List 1 n Misc Show next list immediately Link information Field number Object name G_BEHUIZ Measure point Settings of a list are List type It can be decided here whether the list is a check list or an option list List question The question is shown here that is asked when the list is presented One selection allowed Only one item can be selected in the list e Saving all condition codes All the condition codes are stored in the inspection result Per condition code it is stated whether it is selected in INSPECTOR or not This is shown by including 0 for not selected and by 1 for selected behind the condition code in the inspection result By using this function it is possible to distinguish later which condition codes were present Selection required The inspector shall select a condition code in the option list e Do not display next list s When the condition code is selected it can be stated with this option that the next list s shall no longer be displayed In that case the script command is terminated 22 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER Inspection procedure section overview B x E Visuele inspectie E Behuizing B01 Storage of remarks E Option lists and check lists2. CONNEXION has 13 different script commands A script command can occur several times in an inspection procedure Script commands are subdivided into three categories on the basis of function being 1 Instruction commands the commands proper within a procedure These are used for Displaying the sections and subsections of an inspection procedure e Preparing work instructions for the inspector e Inserting a pause Observation commands These are used for e Recording an observation Displaying option and check lists e Storing remarks Showing a list box Commands for the execution of measurements by means of the digital manometer s in the PLEXOR test device such as Measurement of leakage value Measurement of average pressure e Measurement of maximum pressure e Measurement of minimum pressure e Measurement of current pressure e Storage of measurement data during instructions or observations The script commands can be entered into the inspection procedure section overview by means of a right click on the mouse REMARK A menu appears that contains the options from which a selection can be made The menu is arranged on the basis of the item that has been selected in the section overview CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 17 User manual CONNEXION MANAGER 5 2 Script command to show the sections and subsections within an inspection procedure A section or subse
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4. va zl Properties i x Misc List type Check list List question Controle One selection allowed Saving condition codes Selection required E Condition code El Item 1 Condition code B11 Condition code description Hang sluitwerk Do not dislpay next list s El 2 Condition code B12 Condition code description Dakafvcer dal Setting the list options INSPECTOR 4 11 05 ok INSPECTOR 45 11 05 ok Gasstation 1 Beantwoorden optielijsten en Gasstation 1 Beantwoorden optielijsten en Scriptcommando 41 Scriptcommando 41 Vraag 2 Vraag 2 C Rep opdracht maken Ja Nee DR Direct repareren Rep opdracht maken C DA Direct aanbrengen L L Direct repareren L DT zie tekstveld OL Direct aanbrengen OL DT zie tekstveld EH mewu Example of an option list INSPECTOR Example of a check list in INSPECTOR CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 23 User manual CONNEXION MANAGER 5 7 Script command Remarks This script command is used to select in which field number or object name measuring point a remark is saved If an inspection procedure does not contain this script command the option Remarks is not activated in INSPECTOR This script command can occur several times within an inspection procedure Each time the input involved is saved under a different field number or object name measuring point
5. min Actual measured Instruction Tightness 2 minutes of waiting time Measurement of leakage value in INSPECTOR CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 25 User manual CONNEXION MANAGER The generation of script commands for measurements always occurs in the same way The next items are entered e Instruction Information This command makes it possible during the execution of a measurement to indicate which action the inspector has to take Optional text e Digital manometer Select the digital manometer to be used e Manometer Pu TH1 or Pu e Manometer Pd TH2 or e Measuring frequency m s The number of measurements per second Standard number is 10 e Measuring period s A value for the period during which the measurements are to be made Subsequently the measuring process is terminated automatically If no input is made here the measurement shall be terminated manually by touching the button Stop measurement e Extra measuring period s Extra measurement data are saved here after the measurement has been completed This is necessary to collect extra measurement data for the condition diagram An extra measuring period does not affect the inspection result Leakage amount This option only applies if the leakage value is to be measured To calculate the leakage value the formula below is used The calculation result is not saved in the result databa
6. an item Add e Delete a selected item Delete x e Alter data of a selected item i Alter e Copy one or more selected items Copy P e Paste one or more copied items h Paste Save all alterations M Save i e Cancel all alterations Cancel e Close the active screen 4 Close e Export rejection boundaries or pressure regulator station data to a gt file Ewart e Import rejection boundaries from a file Import e Export inspection procedures to an XML file Export e Export the gas control line data for display of rejection boundaries in DIAGNOSTICS Export e Register to synchronise data between INSPECTOR and the business management system Reg CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 13 User manual CONNEXION MANAGER 4 1 3 Windows system tray In the Windows system tray the MANAGER icon is displayed When the application has been reduced to an icon MANAGER is opened by double clicking the icon If the icon is approached with the mouse and touched with a right mouse click the following Info menu appears Info Information on MANAGER to search ENTE MANAGER icon in the Windows desktop bar with menu option Info CONNEXION MANAGER CONNEXION MANAGER voor Kamstrup inspectiesysteem x Versie 5 1 Build 0 13 Kamstrup b v Leigraafseweg 4 NL 6983 BP Doe Kamstrup Tel 31 313471998 Fax 31 313473290 E mail kamstr
7. bar e Range of manometer This is the pressure range of the manometer in the PLEXOR test device for the measurement of the test pressure of the pressure regulator station during inspection e Range of manometer Pu This is the pressure range of the manometer in the PLEXOR test device for the measurement of the test pressure on the inlet side of the pressure regulator station during inspection e Start position in seconds for displaying in DIAGNOSTICS The start position of the condition diagram in DIAGNOSTICS e Identification code This unique code is used to create the relationship between the data in DIAGNOSTICS The identification code is automatically generated by MANAGER It can be changed on request e Inspection procedure The inspection procedure allocated to the gas control line CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 29 User manual CONNEXION MANAGER Rejection boundaries The entered rejection boundaries are allocated to the fields that are defined in the inspection procedure The tab card Rejection boundaries only shows the fields present in the inspection procedure that have been selected for the script commands which are related to the execution of a measurement with the PLEXOR test device When the mouse cursor is moved over the field number it shows the name of this field as used within the result database Depending on the type of script command linked to a field number it is possible t
8. check lists Storing remarks e Showing list box Measurement of leakage value Measurement of average pressure Measurement of maximum pressure Measurement of minimum pressure Measurement of current pressure CONNEXION MANAGER DDO 111GHGB 10 2009 Rev 04 31 User manual CONNEXION MANAGER 8 PLEXOR and COMMUNICATOR data management The screen involved is opened by clicking the relevant icon The data of the PLEXOFP test device are managed on the tab card PLEXOR These data are also available in the INSPECTOR menu that displays the information on the PLEXOR test device The next PLEXOR data are managed e Serial number e Pressure range e Calibration date e Bluetooth address This address is used when the connection between the PLEXOF test device and INSPECTOR is created PLEXOR and COMMUNICATOR data COMMUNICATOR 100122 PLEXOR PN100 HPE PLEXOR RMA PLEXDR SW Rosenheim El PLEXOR Serial number 123456 PN 0 16 bar Calibration date 30 10 2008 Bluetooth address 00 80 98 C4 D2 7D Tab card PLEXOR 32 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER The data for the synchronisation with COMMUNICATOR are managed on the tab card COMMUNICATOR These data shall be present for each PDA In COMMUNICATOR the PDA serial number of a PDA is registered when it is connected with the desktop PC As a result regions can be managed whereby the d
9. icon The alterations are saved by clicking away the window The relevant items in the file management window can be modified by making a mouse click first In this window the following options are possible CONNEXION e Application path Selection of the directory for the application settings MANAGER folder e Station data Selection of the directory for the pressure regulator station data Database PRS mab e Inspection procedures Selection of the directory for the inspection procedures Database nspectionProcedure mdb e data Selection of the directory for the PLEXOR data Database PLEXORData mab e Archive files Selection of the directory for archive files e INSPECTOR files Selection of the directory for the selection of data for COMMUNICATOR Database COMMUNICATORData mdb e Export station data Selection of the directory for the export of the pressure regulator station data Modules e DIAGNOSTICS program Reference to the directory where DIAGNOSTICS has been installed e DIAGNOSTICS config Reference to the directory where the DIAGNOSTICS configuration file has been installed e COMMUNICATOR program Reference to the directory where COMMUNICATOR has been installed General e Manage pressure regulator stations e Select Yes if the pressure regulator station data are managed in MANAGER Select No if there is a connection to a business management system e Language Nederlands Engl
10. into MANAGER The data of the PLEXOR test device are to be entered into MANAGER The data of the INSPECTOR PDA are to be entered into MANAGER The data of the pressure regulator stations are to be entered into MANAGER The data of the gas control lines are to be entered into MANAGER 90 m The rejection boundaries of the gas control lines are to be entered into MANAGER Per type of pressure regulator station or gas control line an inspection procedure is established which is entered into MANAGER A NOTE Preferably the inspection procedures are entered first that is prior to the data of the pressure regulator station The reason is that the rejection boundaries are related to the field numbers that are established in the inspection procedures before the script commands Properties inspection procedure The version of an inspection procedure can be fixed Adaptations to the procedures can be managed in this way It can be stated per procedure whether it is about a visual or a functional inspection E Inspection procedures Version 1 0 Procedure type Functional inspection Version and Procedure type Visual or Functional inspection of the inspection procedure 16 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER Script commands The inspection procedures is laid down in the MANAGER module An inspection procedure is composed of a number of script commands
11. who takes care of the coupling between pressure regulator stations gas control lines and inspection procedures Collected data achieved in the measurement The measuring data are used in two ways 1 to determine the inspection results by INSPECTOR 2 to represent the condition diagrams Pressure reading in the functional test by means of the PLEXOF test device List that presents a number of condition codes the inspector indicating which condition code and or codes apply Personal Digital Assistant hand held personal computer Specific part of an inspection procedure An inspection procedure is sequentially performed according to a script A script consists of a number of script commands CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 9 3 User manual CONNEXION MANAGER Scope of supply identification CONNEXION comprises 10 CONNEXION CD ROM This CD ROM contains the MANAGER INSPECTOR COMMUNICATOR and DIAGNOSTICS software modules DIAGNOSTICS is installed as a demo version and can be activated and registered later by means of a code if preferred COMMUNICATOR in an XML version can also be activated and registered later if preferred Instruction card with brief installation description The INSPECTOR module is supplied as a robust and explosion proof hand held computer zone 2 in conformity with ATEX Ex Il 3G EEx nL IIC 4 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXI
12. 1GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 7 Coupling of data The rejection boundaries the inspection points of the inspection procedure and the storage in the database are interconnected the CONNEXION software package by means of a field number The results are saved in the Microsoft Access Result mdb database The field number refers to a column in the database The field number for an inspection result shall be a unique number The coupling between and the business management system is made by means of the field number or on the basis of an object name and a measuring point The inspection procedures are generated in CONNEXION per type of pressure regulator station or gas control line If data are not to be consulted or saved by type but per individual component an object name and a measuring point can be designated for that purpose This possibility is only available in case of integration with a business management system with input and output files in an XML format In addition to object name and measuring point the unique object identification and the unique measuring point identification are entered into the pressure regulator station file the business management system can identify the results with these items With the next script commands the field number or the combination of object name and measuring point are to be entered e Recording an observation Displaying option and
13. 5 8 gt 5 28 E A N a 24 5 9 Script command Execute a measurement 25 5 10 Script command Saving of measurement data during instructions or observations 27 6 Maintenance of pressure regulator station data 28 6 1 Maintenance of gas control line data 29 Rejection bouridaries 5 m eI RO NN RE Ee Rs 30 T Gouplind of dala eint te or e iab ie nr de e pte rn aai 31 8 PLEXOR and COMMUNICATOR data managemoenLt 32 9 File ma agemeht luu u u U U U i 1 i uuu 35 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 3 User manual CONNEXION MANAGER Preface This manual provides important information on the use of the CONNEXION software Please read this manual carefully Various remarks and warnings in this manual are marked with symbols Read these carefully and take measures were necessary The symbols used have the following meaning REMARK Suggestions and recommendations to make tasks easier A NOTE A note draws the user s attention to potential problems WARNING If the procedure is not carried out correctly data o
14. ECTOR 4 45 15 26 Schiene 1 6 Tightness 1 Tightness 5 1 Instruction Wait for the signal C Display of a pause in INSPECTOR 20 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 5 5 Script command Enter observation This script command is used to enter observations made by the inspector There are four options Multi line input Single line input 2 options 3 options If under Type of question the selection is made for Multi line input or Single line input the inspector will enter the observation by means of the keyboard If the selection made is 2 options or 3 options the inspector can select the preferred option The texts shown with the options were pre set in MANAGER The text of the question is laid down with Text of question If the box Required is touched the inspector is obliged to record his observation Inspection procedure section overview x E Observations i Record observation Safety regulator a SRY 4 Link information Field number 35 Object name Measure point E Question data Text for question Please enter some general observations Required of question Multi line input Input of script command Enter observation INSPECTOR 15 35 ok INSPECTOR 15 33 ok Dornbirn ORNV in HD Dornbirn ORNV in HD Observations Inspection Observations Building Closet Total PRS Outside Sc
15. Inspection procedure section overview x Opstelling installatie Regelstraatafsluiter 503 1 lists List 1 List 2 r3 S Serre babi uber LOOT 51 Link information Field number 1 Object name G_TERREIN Measure point Input of the data for script command Remarks 5 8 Script command Pick list This script command is used to generate a pick list In INSPECTOR the inspector can select one of the items presented e Enter the instruction for the inspector e Indicate whether the inspector shall make a selection e Enter the different items from which the inspector is to make a selection 3 Terrein T01 Uitlaatgrondafsluiter 501 Dropdown menu Storage of remarks Option lists and check lists mi List 1 Link information Field number 3 Object name Measure point Question data Instruction Information Select the technician Required List items Item 1 Smith tem 2 Brown tem 3 Green Input of the data for a pick list 24 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 5 9 Script command Execute a measurement This script command is used to facilitate the execution of measurements with the PLEXOR test device INSPECTOR will call the pressure from the digital manometer and present this pressure value also in real
16. ON MANAGER 4 The MANAGER module The office manager uses the MANAGER module to manage Data of pressure regulator stations and gas control lines Rejection boundaries Inspection procedures Data of the PLEXOR test device Settings for the synchronisation of data with the COMMUNICATOR module Each screen is provided with a button bar to allow for easy access to functions Kamstrup CONNEZ ION The MANAGER main screen CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 11 User manual CONNEXION MANAGER 4 1 Buttons and functions 4 1 1 Function buttons in the main screen The MANAGER main screen is provided with a button bar with the following buttons that give access to the following functions e Management of data of pressure regulator stations gas control lines and rejection boundaries 9 e Management of inspection procedures e Management of data of the PLEXOR test device and COMMUNICATOR data ig e Synchronisation of data with INSPECTOR Start up of COMMUNICATOR module e Start up of optional DIAGNOSTICS module e File management z e Termination of program 12 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 4 1 2 Function buttons of the subscreens The subscreens also have button bars Depending on the subscreen function selected one or more of the buttons below will appear in the bar of each subscreen e Add
17. User Manual CONNEXION MANAGER Kamstrup inspection system fer pressure gas stations Connexien software Functional test E 4 N E j Operation Visual check couplings lt gt Kamstrup Kamstrup b v P O Box 109 NL 6980 AC DOESBURG Leigraafseweg 4 NL 6983 BP DOESBURG T 31 0 313 47 19 98 F 31 0 313 47 32 90 kamstrup kamstrup nl www kamstrup nl User manual CONNEXION MANAGER 2 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER Table of contents CONNEXION MANAGER Fout Bladwijzer niet gedefinieerd Preface u u u obit abi Fa EV EOM REPE TQ 4 T Introductions rc 5 1 1 The CONNEXION software package l Odit edo 5 1 2 AME MANAGER MOQUE yu rores ike teet evo eee or deren eg eor ie rune fester rena Peg epo TEE 5 1 3 Th INSPEGTOEB medule 5 5 Re REL 6 14 The DIAGNOSTIGS mod le i tree rette e tette a Re nadia e et reete terree s 7 1 5 The COMMUNICATOR modulus s ilasa al sete nnns aa 8 1 6 System integration with business management systems 8 2 Defl iifio o ng u u yu 9 3 Scope of supply identification 10 4 Th
18. ata of a stand alone PDA or of several PDAs are synchronised with the same regional directory Synchronisation parameters e Synchronization date Date when the latest synchronisation with the PDA has been executed INSPECTOR version information e Version The version number of the INSPECTOR software installed on the PDA e Update date Date when the latest update of the INSPECTOR software has been made NB Synchronization date Version and Update date are maintained by the system Data retrieval e PRS information Directory with the pressure regulator station data XML or Microsoft Access database e Inspection procedure Directory with the inspection procedures file InspectionProcedures xml e PLEXOR File with the PLEXOR test device data file PLEXOR xm Saving of measurement data e Measurement data files Directory where the PDA measurement data files are saved these files are used by the DIAGNOSTICS module e Inspection results Directory to where the inspection results are to be directed XML or Microsoft Access database Folder temp archive e Archive files Location where the back up of the synchronisation files are saved System integration e Activation code If COMMUNICATOR is used to create a connection to a business management system an activation code shall be applied for This is done by touching the button Register Outlook will open and an automatic e mail message with the regist
19. cteristics thas been developed to be used in combination with the PLEXOFP test device e performs inspections in a highly automated way on the basis of procedures already in use by the energy company e trenders a high degree of uniformity and efficiency in the performance of inspections e tis suitable to perform functional inspections of components The identity and other data of components can be registered e ts operation oriented not component oriented structure guarantees a smooth integration with existing business management systems 1 2 The MANAGER module MANAGER is intended as a tool to organise the CONNEXION software package and to deal with inspection procedures pressure regulator station data and rejection boundaries Main characteristics e Company specific inspection procedures and methodologies be entered e There is sufficient capacity to control dozens of units from the INSPECTOR module e t manages the essential data of the PLEXOR test device such as serial number Bluetooth address and calibration date e t manages the file locations for data exchange by the COMMUNICATOR module between INSPECTOR MANAGER and a business management system if any CONNEXION MANAGER DDO 111GHGB 10 2009 Rev 04 5 User manual CONNEXION MANAGER 1 3 The INSPECTOR module INSPECTOR is intended to be used by the inspector in the field The software will guide the inspector through the mandatory pr
20. ction is used to split up the inspection procedure into various functional parts Sections or subsections can be attributed to one or more inspection procedures Adaptations to information in a section or subsection are applied to all the procedures The INSPECTOR screen indicates in which section or subsection of the procedure the inspector is at a given point of time The texts entered after Section and Subsection for this Script command will also be shown on the INSPECTOR screen E 0 Instructions H 1 Greeting 9 2 Connect E 2 Connecting E 3 Section B 4 Regulator E 1 Actual pressure Performance of a measurement 2 Actual pressure 2 Pressure over the ventilation 3 Closing pressure 4 Leakage 5 SV 1 Tightness 7 SV 2 8 SAY 8 Finishing operations Chosing the technician Inspection Observations Safety regulator SRY S 1 Sv 2 Ec E EH RI m Misc Section 4 Regulator Sub section 1 Actual pressure Input of a section or subsection Examples Section Regulator station Subsection Closing pressure Section Digital manometer Subsection Connect Section Pressure regulator station Subsection Gas control line 18 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 5 3 Script command Instruction information to the inspector This script command is not only used to present an instruction to the inspec
21. e MANAGER module 2 1 22 12 22222 223232232 2232 30223 0 2 250 853 821 11 44 tes eoe E qu To a Rae coos 12 4 1 1 Function buttons in the main screen 12 4 1 2 Function buttons of the subscreens 13 4 1 3 Windows system EET 14 5 Inspection procedures teorie eoo tort e eee o ee foro eo eoe ole eoe o e eee coro bas 15 5 1 Inp tofinspecti ri DroCedures etta eene er S 16 5 2 Script command to show the sections and subsections within an inspection procedure 18 5 3 Script command Instruction information to the inspector 19 5 4 Scriptcormimand PAUSC cic uio eee eeu G a ata ard ee erae ara ale ave ao aea eara deca e 20 5 5 Script command Enter observatio esisiini i 21 5 6 Script command Option lists and check lists 22 5 7 Sctriptcomimand sayas 24
22. ection results of previous and present inspections is possible Inspection results are compared against the rejection boundaries that have been entered In case of rejection it is reported and after the inspection procedure has been completed the inspection can be repeated Software setup inspection procedures pressure regulator station data and rejection boundaries cannot be modified with INSPECTOR Alterations can be made by means of the MANAGER module CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 1 4 The DIAGNOSTICS module By using DIAGNOSTICS selections can be made of the measuring data obtained from functional inspections DIAGNOSTICS will import the selected data and present these graphically in the form of a condition diagram This graphical drawing provides insight into the condition of a pressure regulator station a gas control line or a component Main characteristics e The measuring data can easily be imported by means of a script e selected measuring data can be graphically presented The graphical representation provides valuable information on the performance of components e Condition diagrams at different points of time can be presented in a graph a trend graph Such a trend graph in a simple way enables trend analyses to be made of the condition of a component or group of components Condition diagram and trend graph can be selected on the basis of date e The co
23. ish or Deutsch e Password Setting the password to get access to the application As a standard this password is kamstrup CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 35 User manual 36 Application path Station data Inspection procedures PLEXOR data Archive files INSPECTOR files Export station data DIAGNOSTICS program DIAGNOSTICS config COMMUNICATOR program Manage presure regulator stations Language Password CONNEXION MANAGER C Program Files Kamstrup CONNEXION V5 x ApplicationPath C Program Files Kamstrup CONNEXION V5 x Data PRS C Program Files Kamstrup CONNEXION V5 x Data Procedure C Program Files Kamstrup CONNEXION V5 x Data PLEXOR C Program Files Kamstrup CONNEXION V5 x DatalArchive C Program Files Kamstrup CONNEXION V5 x Data COMMUNICATOR C Program Files Kamstrup CONNEXION V5 x MANAGER Program C Program Files Kamstrup CONNEXION V5 xiIDIAGNOSTICS Proqram C Program Files Kamstrup CONNEXION V5 xiDIAGNOSTICS CONFIG C Program Files Kamstrup CONNEXION V5 x COMMUNICATOR Proaram True English Screen for management CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER Kamstrup Kamstrup b v PO Box 109 NL 6980 AC Doesburg Leigraafseweg 4 NL 6983 BP Doesburg TEL 31 0 313 47 19 98 FAX 31 0 313 47 32 90 kamstrup kamstrup nl www kamstrup nl CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04
24. ith the saving of measurement data for the condition diagram during an inspection action is established If the script command Log continuously is on in the inspection procedure INSPECTOR will start saving the measurement data in the measure data file when the next script command for measurements has been given e Start continuous logging of measurement data by switching on Log continuously in the script command e Stop continuous logging of measurement data by switching off Log continuously in the script command Instruction ta field inspector Instruction to field inspector Performance of a measurement il 3 Closing pressure Storage of measuring data at instructions or observations Instruction to field inspector Performance of a measurement Vw hee me bi mem 14 Lx Le Misc Log continuously On Input and saving of measurement data during instructions or observations CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 27 User manual CONNEXION MANAGER 6 Maintenance of pressure regulator station data Pressure regulator station data INSPECTOR 4 15 05 G tzis HD Station AppenzellerstraBe G tzis Hilti amp Mettauer Areal Hard HD Station Hafenstra e Hard HD Station Mockenstra e Hard ORNV in der HD Station Hafenstre Hochst HD Station Hochst Hochst DRNV der HD Station H chst Hohenems HD Station Rheinhotstrabe Hohenems Kaise
25. n be used to display the rejection boundaries in DIAGNOSTICS REMARK 28 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 6 1 Maintenance of gas control line data One or more gas control lines are allocated to a pressure regulator station If a pressure regulator station consists of two or more gas control lines a different inspection procedure can be allocated for each gas control line Gas control line data Pressure regulator station Pressure regulator station data Bludesch HD Station Gais StraBe Schiene 1 INSPECTOR 15 06 ok Dornbirn ORNV in HD v1 60 788dm3 Pe max 3 7bar V2 60 788dm3 Pd range 0 2000mbar Kamstrup AS PN25 ohne Whu tC NON Yi Back Inspecting Maintenance of gas control line data in MANAGER Display of gas control line data in INSPECTOR e Volume between PSD and downstream valve This is the volume between the PSD and the downstream valve This value is used determine the leakage rate Script command Execute a measurement option Leakage value select V1 e Volume between SSD and downstream valve This is the volume between the SSD and the downstream valve This value is used determine the leakage rate Script command Execute a measurement option Leakage value select V2 This is the minimum inlet pressure bar Pema This is the maximum inlet pressure
26. ndition diagrams of gas control lines of a pressure regulator station can be combined into graphical drawing With this function the performance of the gas control lines of a pressure regulator station can be compared against each other e Presentation of rejection boundaries and standard values in a condition diagram e Possibility to import and apply rejection boundaries that are laid down for a gas control line e Extensive zoom function e Memory of data for condition and trend graphs in Oracle or Microsoft Access database format DIAGNOSTICS allows for selecting and importing data for condition diagrams and trend graphs on the basis of various selection criteria These determine which measuring data are stored in the DIAGNOSTICS database as input for condition or trend graphs Example At a measurement of the maximum actuating pressure of a safety valve device it is defined that the measuring data shall be saved in the database from 20 s before till 5 s after triggering of the safety device The required data are selected from the relevant measuring data As in each inspection procedure specific inspection operations are involved the selection criteria can be prepared as per inspection procedure CONNEXION MANAGER DDO 111GHGB 10 2009 Rev 04 7 User manual CONNEXION MANAGER 1 5 The COMMUNICATOR module The COMMUNICATOR module is used for the synchronisation of data between INSPECTOR the various applications and the da
27. o make the selection in units as mbar or bar or in case of a leakage value measurement as mbar min or dm h When the leakage value is measured INSPECTOR will depending on the unit chosen validate the inspection result on the basis of the rejection boundaries entered for leakage value or leakage rate It is possible to export and to import rejection boundaries With this possibility the rejection boundaries of gas control lines can be entered efficiently with the same inspection procedures Pressure regulator station data Gas control line Rejection boundaries Klaus ORNV in der HD Station Kamstrup AS PN16 ohne Whu Schiene 1 Field overview inspection procedure Kamstrup AS PN16 ohne Whu Display all D Sub section Field name 1 4Reguator m 1 Actual pressure Result13 2 4 Regulator 2 Actual pressure 2 Pressure over the ventilation Result14 3 4 Regulator 3 Closing pressure Result15 222 4 Leakage Result _1 Maximum set point Result22 1 Maximum set point Result23 ES m 1 Maximum set point Result24 3 Testing the tightness of SV 1 membrane Result46 15 Tightness 1 Tightness SV 1 Result27 8 SRY Setpoint Result37 8 SRV Closing pressure Result38 27 Tightness 3 Tightness SRV Result33 Eam EN 5 a 5 a EAM a Jo Definition of rejection boundaries of a gas control line in MANAGER 30 CONNEXION MANAGER DDO 11
28. ocedure The measuring data collected in the test are shown on screen on a real time basis Main characteristics It guides the inspector through the inspection procedure in a simple way As a result the inspections are fully reproducible It assists the inspector in the performance of the inspection procedure by means of auxiliary texts The energy company can set up inspection procedures per type of pressure regulator station It represents the status of inspections in the list of pressure regulator stations and gas control lines Clear cut input by making use of condition codes option lists and check lists Simple user interface and a touch screen for the operation of INSPECTOR The results from the inspection of a gas control line are stored automatically and without specific action needed from the inspector The inspector only needs to enter the results of the visual check manually by means of the keyboard Measurements that are carried out during tests with the PLEXOPP test device are initiated by INSPECTOR That considerably simplifies the execution of an inspection The actual gas pressure is displayed on a real time basis Data are stored by INSPECTOR on an SD card The inspection results are labelled with time and date stamp The inspection results are labelled with the identity of the PLEXOR test device and the digital manometer or manometers with which the results have been obtained traceability Representation of the insp
29. r Franz Josef Str Fa Klaus HD Station Klaus 63 DRMS 2 564 E Klaus ORNV in der HD Station Klaus Ludesch Neugut 1 Fa Rexam Lustenau HD Station Heuried Dombim Lustenau HD Station Heuried Lustenat 63 DRMS 2 564 E Lustenau HD Station Weiherstrale Nenzing HD Station Fa Liebherr Bludesch HD Station Gais Stra e Nofels HD Station Nofels Nofels ORNV in der HD Station Nofels GW Arbeitsblatt G 495 Inspection Menu List Report Gas line Maintenance of pressure regulator station data in MANAGER Pressure regulator station data in INSPECTOR Identification code The unique identity of a pressure regulator station Remark During the input of data of a pressure regulator station the identification for this station is generated automatically It can be changed on request e Database code An information code can be entered that can be used with the integration of CONNEXION with a business management system The code is then saved in the result file e Information In this information field other data can be entered that are relevant for the inspector An example is the location of the pressure regulator station e Inspection procedure Here the inspection procedure allocated to the pressure regulator station is shown Touching the button Export causes the data of the gas control line and the rejection boundaries to be exported to an Excel sheet These data could the
30. r settings may be lost 4 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 1 Introduction 1 1 The CONNEXION software package The Kamstrup inspection system for pressure regulator stations consists of two main parts the portable test device and the CONNEXION software package With the portable and easy to handle PLEXOR test device the performance of the main components of a pressure regulator station is meticulously tested Reliable quantitative inspection results are achieved PLEXOP test device is connected to the pressure regulator station by means of specially designed safe measuring and diagnosis couplings that are permanently installed in the pressure regulator stations The inspection results obtained out of the above functional inspection of the pressure regulator station are automatically stored in a hand held personal computer PDA without any specific action by the inspector being required The results of the visual inspection are entered manually In this way the condition of the installation is exactly recorded In the CONNEXION software package the specific procedures used by the energy company for performing A and B inspections can be entered The CONNEXION software package as a whole consists of four complementary modules MANAGER INSPECTOR COMMUNICATOR and DIAGNOSTICS A demo version of the DIAGNOSTICS module is supplied as a standard Main chara
31. ration code will be sent to Kamstrup b v In response Kamstrup b v will send an activation code By means of this activation code synchronisation with the business management system can be achieved CONNEXION MANAGER DDO 111GHGB 10 2009 Rev 04 33 User manual CONNEXION MANAGER COMMUNICATOR C86171302041377E0 E Synchronization para Synchronization date 08 12 2008 13 38 47 E Version information I Version 5 1 Update date 29 09 2008 E Get data from PRS information C Program Files Kamstrup CONNEXION V5 xiData PRS Inspection procedure C Program Files Kamstrup CONNEXION V5 x Data Procedure PLEXOR C Program Files Kamstrup CONNEXION V5 x Data PLEXOR E Save measurement d Measure data files C Program Files Kamstrup CONNEXION V5 x Data measurementdata Inspection results C Program Files Kamstrup CONNEXION V5 x Data Result Folder Temp Archive E System integration Activation code E Save measurement Measure data files C Program Files Kamstrup CONNEXION V5 x Data measurement Inspection results C Program Files Kamstrup CONNEXION V5 x Data Result E Folder Temp Archive Archive files C Program Files Kamstrup CONNEXION V5 x Data Archive E System integration Activation code ijr Delete Tab card COMMUNICATOR 34 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 9 File management The screen for file management is opened by clicking on the relevant
32. reen keyboard entry Screen keyboard entry Please enter some general Is the connexion to the other rooms observations sealed Remark Gasstation 311 2 3 4 5 6 7 8 9 0 8 slalwle r t zlulilo pl l Not available LU falslalt lain ilk t 6 a LG mmn Input screen with keyboard INSPECTOR Input screen with 3 options in INSPECTOR Not in order CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 21 User manual CONNEXION MANAGER 5 6 Script command Option lists and check lists Option lists and check lists allow for interaction with the inspector Per script command a maximum of five consecutive lists can be made Per list a maximum of twelve condition codes can be allocated An option list in INSPECTOR shows the various condition codes and their meaning The inspector will select one or more condition codes indicating which of the condition code indicated is relevant A check list in INSPECTOR shows the different condition codes and their meaning The difference with a option list is that the inspector states per code that the condition code complies with the requirements The result of each inspection is stored in the result data base The tree structure compels the inspector to pass through the lists made Setting the script command e Display next list immediately As soon as a condition code is selected in INSPECTOR the next list will be presented
33. ring points can be included in the inspection procedure As a result the software for maintenance management can easily recognise the results of a certain measuring point 8 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 2 Definitions Microsoft ActiveSync Management Condition code CONNEXION Check list Inspector Inspection Inspection procedure Inspection result Check list Manager Measuring data Measurement Option list PDA Script command Program for establishing a connection between the PDA and the desktop PC Once the connection has been made data can be synchronised Create open store modify copy move and remove data including alterations of file locations Customer specific code used by the recording of the inspection results Software package that consists of the modules MANAGER INSPECTOR COMMUNICATOR and DIAGNOSTICS A demo version of the DIAGNOSTICS module is supplied as a standard item List with condition codes for each condition code it is shown whether it complies with the requirements or not Person who performs inspections A verification by a procedure performed with the aim to establish and assess the condition of a pressure regulator station Procedure to carry out an inspection Result of an inspection List which allows only one option to be selected Person who is in charge of the data of CONNEXION and
34. se Depending on the defined value in the file with rejection boundaries the calculated leakage value can be compared with rejection boundaries that have been entered Ap At V1 6 100 Ovs v2 ovs Ap Ar V2 6 100 5 Membrane Qvs 41 1 5 6 100 Calculation of the leakage value Qvs in standard dm h e Qvs leakage value standard dm h Ap At leakage value mbar min e Vi volume between PSD and downstream valve dm e V2 volume between SSD and downstream valve dm 1 5 fixed measuring volume of 1 5 present PLEXOR test device including hose connector Before the measurement data can be imported in DIAGNOSTICS a profile must be defined The profile is generated by means of the following parameters e Select value from to be selected from 26 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER e Start of measurement Minimum value e Maximum value e Select time before Display of the readouts achieved while the inspection result is obtained e Extra time after measurement Display of the readouts achieved after the inspection result has been obtained e Amount of measurements per second Set at one measurement per second 5 10 Script command Saving of measurement data during instructions or observations With this script command the continuous logging of the measurement data is activated Herew
35. seconds of measurement time Performance of a measurement a lei ce Be 2 Actual pressure 2 Pressure over the ventilation Digital manometer Manometer Pd Closing pressure 8 4 Leakage Measuring frequency m s 10 6 5 SV 1 Measuring period s 60 E6 Tightness Extra measuring period s 0 B 7 SV 2 DIAGNOSTICS Filterscript E8 SRV cisci velie 9 Finishing operations E Chosing the technician Select time before 60 E Inspection Extra time after measurement 0 E Observations Amount of measurent per second 1 E Safety regulator SRV Display of the inspection procedures in MANAGER A section or subsection can easily be added to an inspection procedure by dragging the section or subsection from the section overview 2 to the inspection procedure field 1 drag and drop The section or subsection will be dropped after the selected section or subsection in the inspection procedure field CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 15 User manual CONNEXION MANAGER 5 1 Input of inspection procedures Inspection procedures shall be entered in the following sequence 1 For functional inspections the field numbers or object names measuring points to be used shall be planned Different readouts shall be entered into different fields or object names measuring points to prevent readouts from becoming overwritten The condition codes are to be generated The planned inspection procedures are to be entered
36. tabase This module is also used for the synchronisation of data between the business management system and the Kamstrup inspection system for pressure regulator stations Main characteristics Synchronisation of data between INSPECTOR the various applications and the database e be installed separately e Input and output files in XML and or ACCESS format be used for data of pressure regulator stations and for inspection results e Information on INSPECTOR is shown in the COMMUNICATOR synchronisation screen such as 1 INSPECTOR software version Most recent synchronisation date PDA serial number Battery status RS Goi ND Memory status e Status report on the synchronisation e Automatic synchronisation after the PDA has been connected to the desktop PC 1 6 System integration with business management systems CONNEXION be used in combination with all business management systems Thanks to this system integration the pressure regulator station data and the inspection results can be exchanged between the business management system and CONNEXION The file format used is XML eXtensible Markup Language XML Scheme Definition files XSD are available for a clear cut description of the setup and information of the XML files The use of XML XSD files relatively simplifies the system integration of CONNEXION into a business management system As an option the objects and related measu
37. time There are a few different types of measurement e Measurement of leakage value e Measurement of average pressure e Measurement of maximum pressure e Measurement of minimum pressure e Measurement of current pressure INSPECTOR q 15 31 ok Schiene 1 5 SV 1 1 Maximum set point Maximum pressure Maximum 128 6 mbar Actual measured Instruction Maximum setpoint 1 Keep B1 in position B1a until 5v 1 closes measurerne Menu ES Measurement of maximum pressure in INSPECTOR Sj B SV 1 1 Maximum set point Instruction to field inspector Performance of a measurement Instruction to field inspector gt kk E Link information Field number 10 Object name Measure point E Question data Type of measurement Measurement of maximum pressure Instruction Information Maximum setpoint 1 Keep B1 in position Measurement data Digital manometer Manometer Pd Measuring frequency m s 10 Measuring period s 0 Extra measuring period s 10 4 E DIAGNOSTICS Filterscript Select value from Max Select time before 20 liGsw s n Extra time after measurement 5 Amount of measurent per second 1 Input of script commands in MANAGER _ INSPECTOR 4 15 28 ok Schiene 1 6 Tightness 1 Tightness 5 1 Leakage rate measurement Leakage rate
38. tor but also to provide him with information that is necessary to take certain actions during the execution of the procedure E E Misc Instruction Information Welcome to the Functional test Service Entering an instruction INSPECTOR 15 25 ok Schiene 1 1 Greeting Greeting Instruction Welcome to the Functional test Service Next Display of an instruction in INSPECTOR CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 19 User manual CONNEXION MANAGER 5 4 Script command Pause This script command is intended to insert a pause between two successive inspection actions With this command also the duration of the pause involved is laid down During a pause a time bar appears on the INSPECTOR screen When the time set has elapsed this is indicated by means of a sound signal Inspection procedure section overview x Instructions 1 Greeting 2 Connect 2 Connecting 3 Section 4 Requlator 5 5V 1 B Tightness 7 1 Tightness SV 1 Pause Performance of a measurement 2 Tightness SV 2 3 Tightness SRV Tightness SRV Pu Tightness SV 1 Pu Tightness SV 2 Pu 7 SN 2 8 SRV 1 I pH RH E F E Lt E Misc Duration of pause s 60 Instruction Information Wait for the signal Entering the script command Pause 2 INSP
39. up kamstrup nl www kamstrup nl 14 CONNEXION MANAGER DDO2111GHGB 10 2009 Rev 04 User manual CONNEXION MANAGER 5 Inspection procedures The screen for the inspection procedures contains three fields being 1 Field for inspection procedures This is the index for the procedures where inspection procedures can be added deleted copied and exported 2 Inspection procedure section overview field This field contains the sections and subsections that are linked to the procedures An inspection procedure is built up of several sections and subsections 3 Properties field This field contains the following information e The properties of the selected inspection procedure e The properties of a selected script command CONNEXION MANAGER Inspection procedures 0 2 Connecting 3 Section E Instructions E 4 Regulator 51 1 Actual pressure Performance of measurement 2 Actual pressure 2 Pressure over the ventilation 3 Closing pressure 9 4 Leakage 5 0 Instructions 5 0 Instructions mic Add Delete Export Close E E E Link information E D Instructions Field number 1 1 Greeting 2 Connect Object name 9 2 Connecting Measure point B3 Section Question data E14 Regulator Type of measurement Measurement of current pressure 8 1 Actual pressure Instruction Information 60
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