Compact controller with integrated driver FMC32
Contents
1. PLS DIR he GND TLP280 VV 8 External diameters and component layout 4 03 2 3 8 57 4 38 12Max 1 4Max CN4 00 1l coooo0o E MODE e m mmm cg Ta A L1 n CPG a JP1 E aR Lm 2 ED 9508A 3 3V CN1 o VR1 D1 F1 m T LA ICOS LLL Cp A N ii PcD E annnannna D m 2112 El 5 TOTO NP3775 ICN2 B CP1 k SW1 UU JUUUUIUU m ZE CP3 E ad eel nnnnnnnnunnunnnns f ad 1 CN3 la pe 65 Unit mm 10 FMC32 Hardware User s Manual YA7174 0 0 9 Circuit block diagram Circuit block diagram CS 1 MODE 2 SCK 3 GND 4 SDI 5 SDO 6 CN1 Excitation A Pele Circuit SI e O NC 3 pale GND 4 Vdd VM Ol GND 5 PCD2112 pin k DESSE i CLK PH2 n E O Maz PH4 9 2 CN3 Photocoupler EXP 1 O circuit MON 2 O Photocoupler STA 3 lo 1 circuit EL 4 O EL 5 O ORG 6 O SD 7 lo END 8 O Photocoupler PLS 9 O 4 circuits DIR 10 O MOT 11 O 5V 12 O GND 13 O 74LVO7 Vcc 11 FMC32 Hardware User s Manual YA7174 0 0 The descriptions in this manual may be changed without2. CN4 For connection with SPI Terminal name Terminal No I O Signal description CS 1 IN SPI CS signal input MODE 2 IN MODE signal to PCD2112 Note 1 CSK 3 IN SPI clock GND 4 IN GND DI 5 IN SPI DI DO 6 OUT SPI DO Note 1 When connecting with PUSB 3503 USB SPI conversion unit MODE signal is connected to GND The mode become the PC control one When not connecting with it the mode become the stand alone one 6 2 SW1 settings SW1 to 5 setting SW1 No DSW ON DSW OFF default SW1 1 Operation starts Note 1 Operation stops Note 1 SW1 2 Excitation ON Note 2 Excitation OFF Note 2 SW1 3 Pulse string output Use built in driver SW1 4 1 2 phase excitation HALF 2 phase excitation FULL EL is ON by turning photocoupler EL is ON by turning photocoupler SW1 5 OFF ON SW1 6 Unused Unused Note 1 Its feature is the same as the external STA input If you input the STA signal externally turn SW1 1 OFF Note 2 Its feature is the same as the external MON input If you input the MON signal externally turn SW1 2 OFF 6 3 LED display LED displays LED name LED ON LED OFF MODE PC control one Stand alone mode MON Excitation ON Excitation OFF END Operation completes Operating 3 3V Power ON Power OFF Please see 8 External diameters and component layout regarding to LED alignment FMC32 Hardware User s Manual YA7174 0 0_ 6 4 Current
3. FMC32 Hardware User s Manual Model PCD2112 O Reference clock 9 8304 MHz a o Control method 4 wire serial bus interface Q 9 2 Qulpul pulse 2 4 Mpps max o frequency O ODF 0 to 268 435 455 28 bits positioning pulses Operation pattern Available to save up to 32 operation patterns to the nonvolatile memory an Execution sequence Available to save up to 256 steps of the execution sequence program to amp program the nonvolatile memory iR 3 Operation pattern and execution sequence program can be designed by the dedicated software i Create data Process check per operation pattern a Compile program check descriptive content o Operation simulation actual or virtual operation etc UOI IPUOD ejuauuoJInuy Save data Dedicated USB to 4 wire serial conversion unit PUSB3503 Operating o temperature oe Storage humidity 0 to 80 RH No condensation Storage temperature 10 to 60 C s1 4 0 External diameters 65 W x 45 D x 17 5 H mm Weight Cooling method 22g Max Board only Natural cooling Accessories Connector Housing and connector pin JST ZH series CN1 for power supply ZHR 5 CN2 for motors ZHR 4 CN3 for I O ZHR 13 Contact pin SZH 002T P0 5 23 pins RoHS compatible This product is compatible with RoHS YA7174 0 0 FMC32 Hardware User s Manual 6 Function description 6 1 Terminal functions
4. The FMC32 a compact controller with integrated driver is equipped with a pulse control LSI PCD2112 for controlling a serial bus Using with USB to 4 wire serial conversion unit PUSB 3503 you can design a series of execution sequence programs and write the designed execution sequence program to the FMC32 The designed execution sequence program can be verified and confirmed on the PC By using control software you can monitor the contents of all registers of the PCD 2112 in real time You can use this function to understand the PCD2112 thoroughly A CPU is equipped with the FMC 32 You can repeat the execution sequence program that is written to the FMC 32 automatically If you use a motor and a driver additionally you can confirm operation in more detail O This manual describes how to use the FMC32 hardware Please read this manual and use its functions thoughtfully This manual does not describe the followings How to inspect FMC32 and write execution sequence program on the PC PUSB 3503 s function and handling method The contents of PCD2112 s register Additionally please use the following user s manual Compact controller with integrated driver FMC 32 control software User s manual Document No YA7175 USB to 4 wire serial conversion unit PUSB 3503 User s manual Document No YA7176 Pulse Control LSI PCD2112 for serial bus controls User s manual Document No DA70115 FMC32 Hardware User s Manual YA7174 0 0 2 P
5. YA7174 0 0 CN1 For DC 12V power input Terminal Terminal 3 chads N me No I O Signal description PWR IN DC 24V power input PWR 2 IN NC 3 Open GND 4 OUT DC 24V power GND GND 5 OUT CN2 For connection with a motor Terminal Name Terminal No I O Motor phase Signal description A 1 OUT A phase IA 2 OUT IA phase pp Connect to a bipolar stepper motor B 3 OUT B phase B 4 OUT B phase FMC32 Hardware User s Manual YA7174 0 0 CN3 External interface Terminal Terminal 1 0 Signal explanation name No External power input for photocouplers of MON STA EL EL ORG EXP 1 IN and SD The anode side of the photocouplers for the above signals is pulled up to EXP with 1KO EXP input range DC4 5V to 7V Excitation ON OFF Input Photocoupler ON Excitation ON MON 2 IN Photocoupler OFF Excitation OFF When photocoupler is OFF excitation ON OFF can be controlled by internal SW1 2 Note 1 Operation starts Operation stops Photocoupler ON Operation starts STA 3 IN Photocoupler OFF Operation stops When photocoupler is OFF excitation ON OFF can be controlled by internal SW1 1 Note 1 End limit EL 4 IN Photocoupler ON Limit ON Photocoupler OFF Limit OFF Note 2 End limit EL 5 IN Photocoupler ON Limit ON Photocoupler OFF Limit OFF Note 2 Origin position signal ORG 6 IN Photocoupler ON O
6. a bipolar stepper driver NP3775E3 on the board may have high temperature Do not touch it with hands or components such as cables It could cause burn injury or component s damage FMC32 Hardware User s Manual YA7174 0 0 3 Outline The FMC32 can register up to 32 operation patterns and up to 256 steps of execution sequence program in the internal memory and automatically process them in the registered sequence using only the board To control operation patterns Pulse control LSI PCD 2112 for Serial Bus Control is equipped The FMC 32 contains a 2 phase stepper motor driver NP3775E3 to drive bipolar stepper motor Through the use of a switch the FMC32 can output pulses to external drivers 4 Features FMC32 can register up to 32 operation pattern and up to 256 steps of execution sequence program in the internal memory and automatically process them in the registered sequence using only the board without connecting to the PC To control the operation pattern pulse control LSI PCD 2112 for serial bus control is equipped The FMC32 contains a 2 phase stepper motor driver NP3775E3 to drive a bipolar stepper motor It has a switch to choose between full step and half step excitation Through the use of a switch the FMC32output pulses to an external driver FMC32 contains a DC DC converter for control power supply you need only DC 24 to operate this device Using a dedicated USB to 4 wire serial conversion unit P
7. prior notice to CAUTION improve performance or quality NPM Nippon Pulse Motor Co Ltd Head Office No 16 13 2 chome Hongo Bunkyo ku Tokyo 113 0033 Japan TEL 81 3 3813 8841 FAX 81 3 3813 8665 Web http www pulsemotor com E mail int I npm co jp Issued in September 2011 12
8. the repaired product is not extended beyond the warranty period of the product before the failure It is the same as the warranty product of the product before the repair Note 4 This warranty covers the product It does not cover the detriments caused by the product s defects etc Note 5 Areplacement may be provided instead of a repair at the direction of NPM This documents aims to describe the detail of the function of the product and it does not warrant fitness for a particular purpose of the customers The examples of application and circuit diagram in this manual are described for your reference Please confirm the feature and the safety of device or equipment before use Please do not use this product for the following use in principle If you use the product for the following use please contact our sales department Any equipment that may require high reliability or safety such as nuclear facility electricity or gas supply system transportation facilities vehicle various safety system medical equipment etc Any equipment that may directly affect human survival or property Usage under conditions or circumstances that are not specified in the brochure manual etc When this product is used in any equipment where faults or malfunctions may directly affect human survival or property please secure high reliability and security with redundancy design etc During applying current and for a while after turning the power off
9. FMC 32 Hardware User s Manual YA7174 0 0 Corrpact controller with integrated driver FMC32 Hardware User s Manual NPM BX UVAX 5 ARAN 64 2 ree OS 52 y 9 16 FAX 042 565 5551 PCD2112 NP3775E3 NPM Nippon Pulse Motor Co Ltd FMC32 Hardware User s Manual YA7174 0 0 Table of Contents A EE 2 Za Product Warranty A aede de eee bal adhe A E Pep e eed cen ade 3 2 1 In the case of purchase from a supplier other than NPM sss een 3 2 2 Warranty period eee 3 2 3 Warranty SCODS 2 m uates AA A etu AAA ee aie 3 Senium 4 4 Features sapate stea HH 4 5 Specifications ue eda n e a a a Pe a e te a a e a cl ERE ds 5 O FUNCION description men eei eite cue 7 6 1 Terminal f nctloris 1 2 ce re Gb e REEL RDUM i a ERREUR ge eta oT pal a De FERRE LR un 7 6 2 SW T settings atena fece et gto eb batte foto eset e tec Tte Edu 9 6 3 LED GIS play i ee e e a 0 o ea at PE erat 9 6 4 Current adjustment aaae e aa aa A Eaa E EA Aeae aet ae e a AE ae aae AE A a aa 10 7 Connection example of input output interface eee nenea nennen ner nnne 11 8 External diameters and component layout me ee nn nnn e e nnn a na na na mana nnnaaa 11 9 Girc it DOM A d oana pl A a eee 12 C1 FMC32 Hardware User s Manual YA7174 0 0 1 Preface Thank you for considering our FMC32 a compact controller with integrated driver O
10. USB 3503 you can write and save operation patterns and execution sequence programs to the nonvolatile memory easily through USB If you use the dedicated software you can design an operation pattern while confirming one operation to be executed Additionally you can debug by simulation actual or virtual operation after creating the execution sequence program and compiling it checking the descriptive content FMC32 Hardware User s Manual YA7174 0 0 5 Specifications Product name FMC32 a compact controller with built in driver d voltage VM Maximum current DC 24V 10 1 2A Model NP3775E3 Control method Bipolar constant current operation 2 o Q ar 2 phase excitation FULL 1 2 phase excitation HALF T Exelelonmeos Selectable by switching SW1 to 4 a 3 0 5 A phase MAX changeable by using VR D Output current Current down function after stopped approximately 50 of setting value is available Motor to be used 2 phase bipolar stepper motor I F DC4 5 to 7V photocoupler input 1KQ input resistance Input signal Signal MON STA EL EL ORG SD 9 The EL logic can be selected by using DSW1 to 5 2 name The ORG and SD logic can be selected by using software E VE Open collector 74LV07 output a Drain applied voltage 5 5 V MAX Output END PLS DIR MOT signal Signal Built in driver output pulses PCL DIR can be selected by name using SW 1 to 3
11. adjustment Procedure of Current Adjustment is as follows Connect CN1 to DC 24V CN2 to a bipolar stepper motor a digital volt meter between CP2 and CPG and CN4 to PUSB 3503 Connect PUSB 3503 to USB port of PC First of all turn the VR1 to the maximum on the scale in the CCW direction and then make the motor current value minimum Motor current value Setting voltage table 2 35V Motor current A CP3 CPG V 0 1 0 47 PUSB 3503 Digital volt meter 02 0 94 VR1 for current 0 3 1 41 COM CV adjustment 0 4 1 88 CN4 0 5 2 35 MAX r Me oo H Setting value V Ti i FMC32 L1 p Motor current value x 4 7 CON1 n B CPG l o JP1 N p n n 0 E ECO4 1ED 950 CN1 DC 24V VR1 D1 Fl n ICO5 E O e J Motor E st E LI ll ee Bipolar E E 7 Stepper NP3775 ins jCN2 Motor Swi tow d CP3 O El ODA pl Ecos a 1 CN3 1 Desien the data of pattern File E ESSE SM Tool D Z Environmental setting S After 24V is powered ON start the operation software FMC32_V
12. rigin position ON Photocoupler OFF Origin position OFF Note 3 Deceleration signal SD 7 IN Photocoupler ON Deceleration ON Photocoupler OFF Deceleration OFF Note 3 Open collector output SN74LV07 ENB a QuE Outputs LOW when operation is completed PLS 9 OUT Open collector output SN74LV07 Outputs pulse strings specified by the RENV1 of PCD2112 Note 4 DIR 10 OUT Open collector output SN74LV07 Outputs pulse strings specified by the RENV1 of PCD2112 Note 4 Open collector output SN74LV07 MoT BUT Outputs LOW when excitation is ON 5V 12 OUT Outputs 5V power supply of the board Note 5 GND 13 IN Note 1 When signals are input from outside make SW1 1 and SW1 2 OFF Note 2 Note 3 Note 4 Note 5 The logic of end limit is selected by SW1 5 The above table shows a condition with SW1 5 being OFF The logic of ORG and SD is selected by software The above table shows the default You can select between use of the integrated driver or pulse string output by using SW1 3 When output pulse string is selected you can change the pulse output method such as CW CCW or PLS DIR by changing the RMD in the RENV1 of PCD2112 You can use it when 5V power supply for EXP cannot be prepared at the test You can use them by connecting 5V terminals CN3 13 to EXP CN3 1 and turning input signals ON OFF to GND CN3 13 Do not use 5V power for any signals other than input and output signals FMC32 Hardware User s Manual YA7174 0 0
13. roduct Warranty 2 1 In the case of purchase from a supplier other than NPM Regarding the product warranty in the case of purchase from a supplier other than NPM please contact to the supplier 2 2 Warranty period The warranty period is one year from the date of the delivery to an assigned place 2 3 Warranty scope If defects are found in the product during the warranty period under normal use following this document NPM will repair the product without charge However the following cases are not covered by the warranty and free repair does not apply to the product even during the warranty period The products are modified or repaired by anyone other than NPM or an authorized person by NPM The defect results from falling of the product after delivery or mishandling in transit Wearing of components natural deterioration or fatigue motor axle bearing gear grease cables etc The defect results from any use other than original use The product has been subjected to natural disaster or force majeure such as fire earthquake lightning strike wind and flood salt and electrical surges The defects or damage results from the cause other than the fault of NPM Note 1 Products exported outside of Japan are not covered by this warranty Note 2 Only if the product with defects is carried to the specific place to repair NPM will repair the product and we will not provide on site repair Note 3 The warranty period of
14. xxx exe and create the necessary projects or read an existing project and open the window of Design the data of pattern i Adjustment mode 4 r The Current down switching button appears on this window Excitation OFF Excitation ON Current down ON Current down OFF Design the dat File E Setting Adjustment mode Select the Adjustment mode in the Setting menu of this window Design the d File E Settin Click the Current down switching button to turn current down function OFF and click the excitation ON button In this situation adjust the current to the necessary value according to the above table Motor current value Setting voltage table while monitoring the digital volt meter value and turning the VR1 Note 1 Do not set the current value more than the maximum value 0 5A It could cause damage After adjustment click the Current down switching button to turn current down function ON With that current adjustment is completed Exit the operation software and remove the digital voltage meter after turning 24V OFF FMC32 Hardware User s Manual YA7174 0 0 7 Connection example of input output interface External Controller power FMC32 5V GND Input signal TLP280 EXP 1KQ O O MON STA EL ORG SD O Output signal Q Q END MOT
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